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Joseph Lucas: The Prince of Darkness. - the TR Register Groups ...

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http://www.peterrenn.co.uk/archive4.html<br />

Features Archive:<br />

<strong>Joseph</strong> <strong>Lucas</strong>: <strong>The</strong> <strong>Prince</strong> <strong>of</strong> <strong>Darkness</strong>.<br />

(1890s translucent overalls whilst undeniably stylish proved sadly impractical..)<br />

So <strong>the</strong>re you are, grubby Haynes Manual in one hand, circuit tester in <strong>the</strong> o<strong>the</strong>r trying to work<br />

out why <strong>the</strong> lights/horn/wipers/cigarette lighter/clock etc. won't work, (apart from <strong>the</strong> fact that it<br />

has '<strong>Lucas</strong>' stamped on it that is.) Tracing <strong>the</strong> circuit usually works eventually but <strong>of</strong>ten you<br />

find yourself with several loose wires and no clues as to where <strong>the</strong>y go, in which case you<br />

need a clue or two.<br />

<strong>The</strong>re is a British Standard for vehicle wiring number BS-AU7a which defines <strong>the</strong> colours and<br />

allows you to trace where <strong>the</strong> wires should go from first principles ra<strong>the</strong>r than a diagram. It<br />

also allows accessories such as electric fans to be added with <strong>the</strong> correct coloured wires<br />

which assists later diagnosis enormously.<br />

None <strong>of</strong> this helps <strong>the</strong> fact that <strong>the</strong> things on <strong>the</strong> ends <strong>of</strong> <strong>the</strong> wires are usually made by <strong>Lucas</strong><br />

and are <strong>the</strong>refore <strong>of</strong> er.. variable quality! I'm particularly fond <strong>of</strong> a description <strong>of</strong> an E-type<br />

Jaguar's headlamp switch as having" three positions: DIM, FLICKER and OFF.<br />

Anyway, that's enough potentially libellous comments (I'm sure all <strong>Lucas</strong> products are simply<br />

fab nowadays and <strong>the</strong> repro stuff is only crap because it is so au<strong>the</strong>ntic :) This info should not<br />

only allow you to trace original wires but also to use <strong>the</strong> correct colours when adding<br />

additional equipment like spotlights, ejector seats or whatever.<br />

Firstly <strong>the</strong> basics- What <strong>The</strong> Colours Mean:<br />

BROWN is for direct, unswitched, unfused supply from <strong>the</strong> battery. Seen on wires to<br />

alternators, dynamos, control boxes and ignition switches etc. Always live and <strong>of</strong>ten carrying<br />

heavy current.<br />

YELLOW sometimes used as an alternative to brown on older cars. Also used on solenoids<br />

and overdrive switches.


http://www.peterrenn.co.uk/archive4.html<br />

PURPLE Direct, unswitched but fused supply from <strong>the</strong> battery. On older cars with no purple<br />

wires, brown wires with a secondary tracer colour are used.<br />

WHITE Unfused supply from <strong>the</strong> ignition switch.<br />

GREEN Fused supply switched via <strong>the</strong> ignition switch. Used for things like <strong>the</strong> wiper motor,<br />

indicators and brake lights which only work when <strong>the</strong> ignition is on.<br />

BLUE <strong>The</strong> main colour for front lights- headlamps and spotlamps.<br />

RED <strong>The</strong> main colour for rear and side lights.<br />

BLACK Usual colour for wires from components to earth points on <strong>the</strong> body.<br />

<strong>The</strong>se refer to <strong>the</strong> main colour <strong>of</strong> <strong>the</strong> wire. <strong>The</strong> second tracer colour which is on many wires is<br />

<strong>the</strong> thinner line and is used to identify <strong>the</strong> wire. <strong>The</strong>re is a certain amount <strong>of</strong> logic to <strong>the</strong>m too<br />

as you will see.<br />

Below is <strong>the</strong> colour code table for BS-AU7a which was amended in <strong>the</strong> 'eighties so <strong>the</strong>re will<br />

be a few variations on our '50s to '70s cars..<br />

Main colour is given first , tracer second<br />

MAINLY BLACK WIRES<br />

Black<br />

Black/ Brown<br />

Black/ Blue<br />

Black/ Red<br />

Black/ Purple<br />

Black/ Green<br />

Black/ Light Green<br />

Black/ White<br />

Black/ Yellow<br />

Black/ Orange<br />

All earth connections<br />

Tachometer generator to tachometer<br />

Tachometer generator to tachometer<br />

Electric or electronic speedometer to sensor<br />

Temperature switch to warning light<br />

Relay to radiator fan motor<br />

Vacuum brake switch or brake differential pressure valve to warning light<br />

and/or buzzer<br />

Brake fluid level warning light to switch and handbrake switch, or radio to<br />

speakers<br />

Electric speedometer<br />

Radiator fan motor to <strong>the</strong>rmal switch<br />

MAINLY BLUE WIRES<br />

Blue<br />

Blue/ Brown<br />

Blue/ Red<br />

Blue/ Light green<br />

Blue/ White<br />

Blue/ Yellow<br />

Blue/ Black<br />

Blue/ Pink<br />

Blue/ Slate<br />

Blue/ Orange<br />

Lighting switch (head) to dip switch<br />

Headlamp relay to headlamp fuse<br />

Dip switch to headlamp dip beam fuse. Fuse to right-hand dip headlamp<br />

Headlamp wiper motor to headlamp wash pump motor<br />

a) Dip switch to headlamp main beam fuse<br />

b) Headlamp flasher to main beam fuse<br />

c) Dip switch main beam warning light<br />

d) Dip switch to long-range driving light switch<br />

Long-range driving light switch to lamp<br />

Fuse to right-hand main headlamp<br />

Fuse to left-hand dip headlamp<br />

Headlamp main beam fuse to left-hand headlamp or inboard headlamps when<br />

independently fused<br />

Fuse to right-hand dip headlamp


http://www.peterrenn.co.uk/archive4.html<br />

MAINLY BROWN WIRES<br />

Brown<br />

Brown/ Blue<br />

Brown/ Red<br />

Brown/ Purple<br />

Brown/ Green<br />

Brown/ White<br />

Brown/ Yellow<br />

Brown/ Black<br />

Brown/ Slate<br />

Brown/ Orange<br />

Main battery lead<br />

Control box (compensated voltage control only) to ignition switch and lighting<br />

switch (feed)<br />

Compression ignition starting aid to switch. Main battery feed to double pole<br />

ignition switch<br />

Alternator regulator feed<br />

Dynamo 'F' to control box 'F' Alternator field 'F' to control box 'F'<br />

Ammeter to control box. Ammeter to main alternator terminal<br />

Alternator to 'no charge' warning light<br />

Alternator battery sensing lead<br />

Starter relay contact to starter solenoid<br />

Fuel shut-<strong>of</strong>f (diesel stop)<br />

MAINLY GREEN WIRES<br />

Green<br />

Green/Brown<br />

Green/ Blue<br />

Green/ Red<br />

Green/ Purple<br />

Green/ Light green<br />

Green/ White<br />

Green/ Yellow<br />

Green/ Black<br />

Green/ Pink<br />

Green/ Slate<br />

Green/ Orange<br />

Light green<br />

Light green/ Brown<br />

Light green/ Blue<br />

Light green/ Red<br />

Light green/ Purple<br />

Light green/ Green<br />

Light green/ White<br />

Light green/ Yellow<br />

Light green /Black<br />

Light green /Slate<br />

Light green/ Orange<br />

Accessories fused via ignition switch<br />

Switch to reverse lamp<br />

Water temperature gauge to temperature unit<br />

Direction indicator switch to left-hand flasher lamps<br />

Stop lamp switch to stop lamps, or stop lamp switch to lamp failure unit<br />

Hazard flasher unit to hazard pilot lamp or lamp failure unit to stop lamp bulbs<br />

Direction indicator switch to right hand flasher lamps<br />

Heater motor to switch single speed (or to 'slow' on two- or three-speed<br />

motor)<br />

Fuel gauge to fuel tank unit or changeover switch or voltage stabilizer to tank<br />

units<br />

Fuse to flasher unit<br />

a) Heater motor to switch ('fast' on two- or three-speed motor)<br />

b) Coolant level unit to warning light<br />

Low fuel level switch to warning light<br />

Instrument voltage stabilizer to instruments<br />

Flasher switch to flasher unit<br />

a) Flasher switch to left-hand flasher warning light<br />

b) Coolant level sensor to control unit<br />

c) Test switch to coolant level control unit<br />

Fuel tank changeover switch to right-hand tank unit or entry and exit door<br />

closed switch to door actuator<br />

Flasher unit to flasher warning light<br />

Start inhibitor relay to change speed switch; or switch to heater blower motor<br />

second speed on three-speed unit<br />

Low air pressure switch to buzzer and warning light Flasher switch to righthand<br />

warning light; or<br />

differential lock switch to differential lock warning light<br />

Front screen jet switch to screen jet motor<br />

Fuel tank changeover switch to left-hand tank unit; or entry and exit door open<br />

switch to door actuator<br />

Rear window wash switch to wash pump; or cab lock-down switch to warning<br />

light


http://www.peterrenn.co.uk/archive4.html<br />

MAINLY ORANGE WIRES<br />

Orange<br />

Orange/ Blue<br />

Orange/ Green<br />

Orange/ Black<br />

Orange/ Purple<br />

Orange/ White<br />

Orange/ Yellow<br />

Orange/Light green<br />

Orange/ Pink<br />

Orange/ Slate<br />

Wiper circuits fused via ignition switch<br />

Switch to front screen wiper motor first speed timer or intermittent unit<br />

Switch to front screen wiper motor second speed<br />

Switch to front screen wiper motor parking circuit, timer or intermittent unit<br />

Timer or intermittent unit to motor parking circuit<br />

Timer or intermittent unit to motor parking circuit<br />

Switch to headlamp or rear window wiper motor feed, timer or relay coil<br />

Switch to headlamp or rear window wiper motor parking circuit timer or relay<br />

coil<br />

Timer or relay to headlamp or rear window wiper motor feed<br />

Timer or relay to headlamp or rear window wiper motor parking circuit<br />

MAINLY PURPLE WIRES<br />

Purple<br />

Purple/ Brown<br />

Purple/ Blue<br />

Purple/ Red<br />

Purple/ Green<br />

Purple/ Light green<br />

Purple/ White<br />

Purple/ Yellow<br />

Purple/ Black<br />

Purple/ Pink<br />

Purple/ Slate<br />

Purple/ Orange<br />

Accessories fed direct from battery via fuse<br />

Horn fuse to horn relay when horn is fused separately<br />

Fuse to heated rear window relay or switch and warning light<br />

Switches to map light, under bonnet light, glove box light and boot lamp when<br />

fed direct from battery fuse<br />

Fuse to hazard flasher<br />

Fuse to relay for screen demist<br />

Interior lights to switch (subsidiary circuit door safety lights to switch)<br />

Horn to horn relay<br />

Horn to horn relay to horn push<br />

Rear heated window to switch or relay<br />

Aerial lift motor to switch up<br />

Aerial lift motor to switch down<br />

MAINLY RED WIRES<br />

Red<br />

Red/ Brown<br />

Red/ Blue<br />

Red/ Purple<br />

Red/ Green<br />

Red/ White<br />

Red / Yellow<br />

Red/ Black<br />

Red/ Pink<br />

Red/ Slate<br />

Red/ Orange<br />

Red/ Slate<br />

Main feed to all circuits mastered by sidelamp switch<br />

Rear fog guard switch to lamps<br />

Front fog lamp fuse to fog lamp switch<br />

Switches to map light, under bonnet light, glove box light and boot lamp when<br />

sidelamp circuit fed<br />

Bulb failure unit to right-hand-side and rear lamps<br />

a) Sidelamp fuse to right-hand side and rear lamps<br />

b) Sidelamp fuse to panel light rheostat<br />

c) Fuse to panel light switch or rheostat<br />

d) Fuse to fibre optic source<br />

Fog lamp switch to fog lamp or front fog fuse to fog lamps<br />

Left-hand, sidelamp fuse to side and tail lamps and number plate illumination<br />

Sidelamp fuse to lighting relay<br />

Lamp failure unit to left-hand side and tail lamps<br />

Fusebox to rear fog guard switch<br />

Window lift main lead


http://www.peterrenn.co.uk/archive4.html<br />

MAINLY WHITE WIRES<br />

White<br />

White/ Brown<br />

White/ Blue<br />

White/ Red<br />

White/ Purple<br />

White/ Green<br />

White/ Light green<br />

White/ Yellow<br />

White/ Black<br />

White/ Pink<br />

White/ Slate<br />

White/ Orange<br />

White/Yellow<br />

(or just plain yellow)<br />

Ignition switch or starter solenoid to ballast resistor<br />

Oil pressure switch to warning light or gauge, or starter relay to oil pressure<br />

switch. Choke switch to choke solenoid (unfused) and/or choke to<br />

switch to warning light, or electronic ignition distributor to drive resistor.<br />

Starter switch to starter solenoid or inhibitor switch<br />

or starter relay or ignition (start position) to bulb failure unit<br />

Fuel pump no 1 or right-hand to changeover switch<br />

Fuel pump no 2 or left-hand to changeover switch. Start switch to starter<br />

interlock or oil pressure switch<br />

to fuel pump or start inhibitor switch to starter relay or solenoid<br />

Ballast resistor to coil or starter solenoid to coil. Ignition coil contact breaker to<br />

distributor contact<br />

breaker, or distributor side <strong>of</strong> coil to voltage impulse tachometer<br />

Ignition switch to radio fuse<br />

Current tachometer to ignition coil<br />

Hazard warning lead to switch<br />

a) Overdrive<br />

b) Petrol injection<br />

c) Door locks<br />

d) Gear selector switch to start<br />

YELLOW WIRES<br />

Yellow<br />

(or yellow/white)<br />

a) Overdrive<br />

b) Petrol injection<br />

c) Door locks<br />

d) Gear selector switch to start<br />

PINK WIRE(!)<br />

Pink/ white<br />

Ballast terminal to ignition distributor<br />

That's all folks. <strong>The</strong> usual disclaimer applies., ie that This is correct to <strong>the</strong><br />

best <strong>of</strong> my knowledge but you use this information at your own risk. So don't<br />

sue me if you blow your alternator or fry all your relays...

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