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Flashing Installation Steel Frames - International Masonry Institute

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TM<br />

TECHNOLOGY BRIEF<br />

MASONRY CONSTRUCTION GUIDE<br />

June 2004<br />

RESOURCE INFORMATION FROM THE INTERNATIONAL MASONRY INSTITUTE<br />

<strong>Flashing</strong> <strong>Installation</strong>: Special Conditions<br />

<strong>Masonry</strong> Wall with Structural <strong>Steel</strong> Frame<br />

Section 2.7.4<br />

Scope<br />

This Technology Brief presents general<br />

information on the installation of flashing.<br />

The intent of this guide is to provide<br />

instructional information on successfully<br />

installing flashing at conditions encountered<br />

in masonry walls with structural<br />

steel frames. This guide does not<br />

preclude flashing details presented on<br />

architectural documents. This guide<br />

addresses the installation of flexible and<br />

semi-flexible flashing membranes and<br />

does not address the installation of rigid<br />

flashing materials.<br />

Introduction<br />

When structural steel frames are infilled<br />

with concrete block and veneered with<br />

masonry units, flashing installation can<br />

get complicated. The system is essentially<br />

a masonry cavity wall with a structural<br />

steel frame support system. However,<br />

standard cavity wall detailing is not adequate<br />

for the conditions that occur with<br />

the addition of the steel frame. Difficult<br />

flashing conditions occur at steel columns<br />

embedded in the concrete masonry.<br />

<strong>Flashing</strong> installation is further complicated<br />

at shelf angle and corner locations.<br />

<strong>Steel</strong> tolerances are substantially greater<br />

than masonry tolerances, so irregular<br />

field conditions are to be expected at<br />

the interface of the two materials. A complex<br />

series of cuts and folds are required<br />

to install flashing at these locations.<br />

Additional time, effort, and skill are<br />

required by the mason to produce<br />

successful flashing installation.<br />

<strong>Flashing</strong> <strong>Installation</strong> at<br />

Intermediate Columns<br />

Columns located between concrete<br />

masonry infill panels create vertical<br />

Figure 1<br />

FLASHING AT COLUMN SET BACK FROM CAVITY


Figure 2<br />

FLASHING AT COLUMN SET INTO CAVITY<br />

from the wall cavity. The space in front<br />

of the column can be infilled with concrete<br />

masonry soaps. The flashing can<br />

be terminated within the CMU infill by<br />

cutting and folding its end over the CMU<br />

soap and adhering it against the column<br />

flange.<br />

Figure 2 illustrates flashing installation<br />

at a steel column that protrudes several<br />

inches into the wall cavity. Prefabbreaks<br />

in CMU coursing. Consequently,<br />

termination of the flashing into the CMU<br />

bed joint is disrupted at every column.<br />

Special cuts, folds and prefabrication are<br />

necessary to maintain flashing continuity.<br />

Column shape and proximity will dictate<br />

flashing installation methods.<br />

Figure 1 illustrates flashing installation<br />

at a steel column set back several inches<br />

ricated or field formed components are<br />

required to maintain flashing continuity.<br />

<strong>Flashing</strong> dams must be installed adjacent<br />

to the CMU where the column flange<br />

protrudes into the cavity. If the flashing<br />

dams are omitted, water that collects on<br />

the flashing will be diverted towards the<br />

column and possibly into the building.<br />

<strong>Flashing</strong> continuity can be maintained by<br />

cutting and folding a separate piece


Figure 3<br />

FLASHING AT COLUMN SET FLUSH WITH CAVITY<br />

of flashing and adhering it to the column<br />

and adjacent flashing membrane.<br />

Figure 3 illustrates flashing installation<br />

at a steel column with the column web<br />

positioned parallel to the wall cavity.<br />

Columns set in this manner create a void<br />

in the CMU backup, which makes flashing<br />

placement difficult. <strong>Masonry</strong> units<br />

should be set between the column<br />

flanges to create a profile that approximates<br />

that of the CMU infill. The flashing<br />

can be terminated by lapping it over<br />

the masonry units and adhering it to the<br />

web of the column. Prefabricated or field<br />

formed dams must be adhered to the<br />

flashing within the column to prevent<br />

water from flowing down the column<br />

flanges and into the building.<br />

<strong>Flashing</strong> <strong>Installation</strong> at<br />

Corner Columns<br />

<strong>Steel</strong> columns located at outer and inner<br />

corners create particularly difficult<br />

flashing conditions due to steel column<br />

shape and its increased exposure to the<br />

wall cavity. A complex series of cuts,<br />

folds and field fabrications are required<br />

to achieve successful flashing installation.


Figure 4<br />

OUTER CORNER FLASHING AT WALL BASE<br />

Figure 4 illustrates flashing installation<br />

of an outer corner column located at the<br />

wall base. The column web and flange<br />

are completely exposed to the wall<br />

cavity at the outer corner. This creates a<br />

flashing surface with multiple juts and<br />

returns. Several flashing dams must be<br />

provided to accommodate the irregularities.<br />

Attempting to extend, cut, and fold<br />

a continuous piece of flashing around<br />

the column can prove to be difficult.<br />

Field fabricating pieces of flashing and<br />

neatly wrapping them around the<br />

column surface likely will produce<br />

improved results.<br />

Figure 5 illustrates flashing installation<br />

of an outer corner column located at a<br />

shelf angle. <strong>Flashing</strong> installation at this<br />

location is unique because all surfaces of<br />

the column are exposed to the wall<br />

cavity. A complex series of cuts, folds and<br />

flashing fabrication are required to<br />

ensure flashing continuity. All flashing<br />

ends should be terminated by adhering<br />

them to steel surfaces. Attempting to<br />

extend the flashing into the CMU wythe<br />

above the steel beam is not practical and<br />

is difficult, if not impossible, to achieve.


Figure 5<br />

OUTER CORNER FLASHING AT SHELF ANGLE<br />

Figure 6 illustrates flashing installation<br />

of an inner corner column located at a<br />

shelf angle. <strong>Flashing</strong> inner column corners<br />

is not as complex as outer corners.<br />

<strong>Flashing</strong> continuity can be maintained<br />

by carefully cutting, folding and lapping<br />

the flashing ends. A flashing dam is<br />

required parallel to the column web to<br />

divert any collected water away from the<br />

column and back into the cavity.<br />

Conclusion<br />

<strong>Flashing</strong> masonry walls with structural<br />

steel frames can be tedious and requires<br />

additional time, effort, and skill by the<br />

mason. <strong>Installation</strong> may be compromised<br />

by the difference in construction tolerances<br />

as steel tolerances are often greater<br />

than those accepted in masonry. Field<br />

conditions often demand adjustments<br />

to be made to details shown on project<br />

drawings. The intent of this guide is to<br />

show solutions to common situations that<br />

occur. It is not to preclude other solutions<br />

put forth by the contractor or the<br />

architect.


Figure 6<br />

INNER CORNER FLASHING AT SHELF ANGLE<br />

This document is intended for the use of industry professionals who are competent to evaluate the significance and<br />

limitations of the information provided herein. This publication should not be used as the sole guide for masonry design and<br />

construction, and IMI disclaims any and all legal responsibility for the consequences of applying the information.<br />

© IMI 2004. All Rights Reserved.<br />

<strong>International</strong> <strong>Masonry</strong> <strong>Institute</strong> ■ 42 East Street ■ Annapolis, MD 21401 ■ 1-800-IMI-0988 ■ www.imiweb.org

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