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PART P - NICEIC

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TECHNICAL IMMERSIONHEATERS<br />

IMMERSION HEAT E R S<br />

The importance of thermostats and the possible hazards associated with hot water<br />

systems are well understood; manufacturers of domestic water heating products must<br />

incorporate safety devices and thermostats to protect the people who use them. However,<br />

thermostat failure can occur with immersion heaters, particularly towards the end of their<br />

working life.<br />

According to AMDEA, the Association of Manufacturers of<br />

Domestic Appliances, there are about 16 million household<br />

immersion heaters in operation in the UK, of which about one<br />

million are replaced annually. A small proportion of these<br />

immersion heaters fail due to the thermostat contacts failing<br />

closed, causing the water in the storage cylinder to boil.<br />

Up to the end of March this year, there were two product<br />

standards for household immersion heaters in effect. However,<br />

BS 3456 Part 2 Section 2-21 was withdrawn on 1 April. From<br />

that date, BS EN 60335-2-73: 1997 – Safety of household and<br />

similar electrical appliances – Part 2: Particular requirements –<br />

Section 2.73. Fixed immersion heaters became the only<br />

applicable standard for household immersion heaters. This means<br />

that all new household immersion heaters manufactured for sale<br />

should now comply with this standard.<br />

BS EN 60335-2-73: 1997 brings household immersion heaters<br />

for vented water systems into line with existing requirements for<br />

unvented water heaters and other domestic applications.<br />

The 1997 standard recommends all fixed immersion heaters<br />

installed in a water tank in a vented system in a household, or<br />

used for similar purposes, incorporate a safety cut-out<br />

independent of the immersion heater tank thermostat, to limit the<br />

temperature of the stored water should the thermostat fail.<br />

The cut-out should not reset automatically, and the water<br />

temperature should not be permitted to exceed 98 °C.<br />

The requirement for a safety cut-out independent of the<br />

immersion heater tank thermostat may be satisfied by either:<br />

• a single operation device that cuts out when the water<br />

exceeds the safety limit (such a device would then need to be<br />

replaced after it has operated), or<br />

• a device that can be reset manually after it has cut out when<br />

the water exceeds the safety limit.<br />

The safety cut-out devices may be either:<br />

• separated completely from the thermostat, or<br />

• combined within a separate section of the thermostat.<br />

In summary, any fixed immersion heater that is repaired, replaced<br />

or installed in a tank in a vented water system in a household (or<br />

used for similar purposes) should now be manufactured to<br />

BS EN 60335-2-73: 1997, to comply with current European and<br />

national safety legislation.<br />

However, contractors and others may still be holding some stocks<br />

of the old immersion heaters. The changes introduced in the<br />

1997 European Standard have improved the product, but this<br />

does not imply that products conforming to the previous British<br />

Standard were unsafe.<br />

AUTUMN
20 04
 
 
 
 
 
 
 
 
 
 
 
 
 
 <strong>NICEIC</strong> CO N N EC T I O N S 3
2

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