automotive catalogue - AFM

APPLICATION 

AGME 

AKOIN 

BILDU LAN 

CORREA ANAYAK 

COUTH 

DANOBAT GROUP 

DANOBAT 

ESTARTA 

DENN - PUIGJANER 

DOIMAK 

EKIN 

ETXE-TAR 

FAGOR ARRASATE 

GAINDU 

GAMOR 

GER 

GHE 

IBARMIA INNOVATEK 

KONDIA 

LANBI 

LAUNIK 

LAZPIUR 

LIZUAN 

LOIRE SAFE 

MHG 

ONA ELECTROEROSIÓN 

ONAPRES 

TRIMEK 

Page 

4-9 

10-24 

25-26 

27-32 

33 

34-35 

34-43 

44-45 

46-47 

48 

49-52 

53-56 

57-61 

62-65 

66-67 

68-70 

71-76 

77 

78-79 

80-88 

89 

90-96 

97-99 

100-104 

105-109 

110-111 

112-113 

114-116 

INDEX 

BODY: INNER & STRUCTURAL PARTS 

BODY: OUTER & EXPOSED PARTS 

DRIVETRAIN 

POWERTRAIN 

CHASSIS & FRONT AND REAR AXLE 

WHEELS 

CONTROL UNIT 

MOULDS & DIES

TECHNOLOGY 

AGME 

AKOIN 

BILDU LAN 

CORREA ANAYAK 

COUTH 

DANOBAT GROUP 

DANOBAT 

ESTARTA 

DENN - PUIGJANER 

DOIMAK 

EKIN 

ETXE-TAR 

FAGOR ARRASATE 

GAINDU 

GAMOR 

GER 

GHE 

IBARMIA INNOVATEK 

KONDIA 

LANBI 

LAUNIK 

LAZPIUR 

LIZUAN 

LOIRE SAFE 

MHG 

ONA ELECTROEROSIÓN 

ONAPRES 

TRIMEK 

Page 

4-9 

10-24 

25-26 

27-32 

33 

34-35 

34-43 

44-45 

46-47 

48 

49-52 

53-56 

57-61 

62-65 

66-67 

68-70 

71-76 

77 

78-79 

80-88 

89 

90-96 

97-99 

100-104 

105-109 

110-111 

112-113 

114-116 

MACHINING 

SPECIAL TRANSFER 

STAMPING 

FORGING 

BENDING 

SURFACE FINISHING 

WELDING 

HEAT TREATMENT 

ASSEMBLY 

CONTROL

SPANISH MACHINE TOOLS 

dependability, reliability and service 

Spain is the third largest manufacturer and exporter of machine 

tools in the European Union. This is the best demonstration 

of the extremely high level of trust our customers place in 

Spanish Machine Tools. A trust that has succeeded in Spanish 

machine tools playing a very important role in the most relevant 

industrial sectors of the economy such as automotive, 

aeronautics and aerospace, energy generation, railways, 

capital goods, dies and moulds or electrical appliances, 

amongst others, with 60% of production destined for 

international markets. 

In addition to a lengthy experience in design and manufacturing, 

Spanish machine tools offer a series of big competitive 

advantages amongst which the following can be highlighted: 

great flexibility for being able to adapt products to each 

customer's, sector's and application's specific needs, a better 

relationship between productivity and return on investments, 

a wide and complete range of more than 2,000 models and 

a decisive commitment to technological innovation, dedicating an average of 6% of the sector's 

turnover to R&D&I. 

combining all the sector's potential 

Founded in 1946, AFM, the Machine Tool Manufacturers' Association of Spain represents almost a hundred 

companies that account for 94% of the sector's total production in Spain. AFM's work centres on encouraging 

competitiveness, defending its members' interests and fostering growth in the sector. Through a very wide 

range of services, it helps to reinforce the international deployment of its members and further develop their 

ongoing commitment to technological innovation, from its head offices in the San Sebastian Technology Park 

and since its setting up in Tianjin (China). 

In 1962, it became a member of CECIMO, the European Association of the Machine Tool Industries, holding 

one of the permanent vice chairs and the Presidency in its turn. 

AFM is also the co-organiser, together with Bilbao Exhibition Centre, of the BIEMH, the Spanish Machine 

Tool Biennial, the sector's fourth largest trade fair in the world and the third in Europe.

AUTOMOTIVE TEAM 

The main purpose of this catalogue is to illustrate 

the specific production of Spanish firms 

manufacturing machine tools for the automotive 

sector. 

The automobile industry has always been a 

major destination for products made by member 

firms of AFM, and both mainstream 

manufacturers and auxiliary businesses have 

committed themselves to Spanish machine tools. 

Our companies' offer for the automotive sector 

focuses on all parts of the automobile, such as 

body (both inner and outer parts), drivetrain, powertrain, chassis & front and rear axle, wheels, etc… 

Out of this wide array of specific applications, we must also highlight the different processes and technologies 

our companies cover, such as machining, stamping, forging, bending or surface finishing, among others. 

Our companies with specific production for the automotive industry: 

OUR CUSTOMERS, OUR BEST REFERENCE 

3 

Peugeot - Citroën 

Renault 

Ford 

General Motors 

Volkswagen 

Nissan 

Toyota 

Gestamp 

Valeo Automotive 

Grupo Antolin 

Delphi 

Gkn Driveline 

Dana 

Trw 

Johnson Controls

AGME design and produce special purpose machines that 

include AGME standard machines as well as other equipment 

with high technology in the automotive industry. 

These machines provide the industries with fast efficient 

solutions and offer important reductions in cycle times. 

AGME customized special machines are designed and 

manufactured to meet the clients´ production and automation 

needs. They can perform most types of forming and assembly 

operations from pressing, riveting and marking operations 

to more special operations such as pin, spring or bush 

insertion, clinching, parts folding, flaring, crimping, screwing, 

ultrasonic welding, laser marking and greasing. 

FAURECIA 

GESTAMP 

KUSTER 

AGME, INDUSTRIAS 

B. Acitain, 7 - Apdo. 263 - 20600 EIBAR (Guipúzcoa) 

Tfno +34 943 121 608 - Fax +34 943 121 572 

www.agme.net - agme@agme.net 

APPLICATIONS BODY: OUTER AND EXPOSED PARTS, BODY: INNER AND STRUCTURAL PARTS, CHASSIS & FRONT AND REAR AXLE, WHEELS, DRIVETRAIN, POWERTRAIN 

TECHNOLOGY SPECIAL TRANSFER, ASSEMBLY, WELDING 

SPECIAL PURPOSE MACHINE FOR ASSEMBLING AUTOMOTIVE COMPONENTS 

TECHNICAL CHARACTERISTICS 

This type of special purpose machine can include the following devices: 

Rotary tables with as many work stations as required 

Linear transfers 

Fixtures and tools 

Feeding vibrators and conveyor belts 

Selection devices with gripping units 

AGME hydraulic cylinders 

AGME riveting machines 

Screwing units 

Grease applications systems 

Marking units 

Quality assurance systems 

Robots and automata 

Selection ramps for Ok and failed parts 

REFERENCES 

CIE AUTOMOTIVE 

GRUPO ANTOLÍN 

JOHNSON CONTROLS 

automotive catalogue 

04

APPLICATIONS 

AGME design and manufacture special purpose machines for assembling ball 

joints. These machines are capable of performing the following operations: 

Marking of components 

Automatic feeding of components 

Assembly of ball pin, plastic seat, housing and closing cap 

Part presence control 

Component greasing 

Housing rolling with control of time, force and course 

Assembly of springs and sealing boot 

Rotating, tilt and break away torque control 

Air seal check 

Component final control with artificial vision 

INAUXA 

RTS 

TRW 



Tfno +34 943 121 608 - Fax +34 943 121 572 


CHASSIS & FRONT AND REAR AXLE, WHEELS 

TECHNOLOGY SPECIAL TRANSFER, ASSEMBLY 

SPECIAL TRANSFER MACHINE FOR ASSEMBLING BALL JOINTS 


This ball joint assembly machine has two rotary transfers that include the following devices: 

Base frames 

Rotary plates with 8 and 10 workstations 

Pallets and fixtures 

Feeding vibrators and manipulators 

Conveyor belts with guides 

Pick and place systems with pincers 

AGME PRN-30 press 

Grease application systems with dosing valves 

Marking unit with an AGME MPH-10 hydraulic press 

AGME RR-14 riveting machine with double rolling head 


Units for controlling the rotating, tilt and breakaway torque 

Artificial vision systems for controlling the components positions 


REFERENCES 

TVA-LEMFÖRDER 

ZF-ANSA LEMFÖRDER 


05

AGME design and manufacture grease application solutions 

for automotive components assembly. In this workstation 

the following operations are performed: 

Application of four lines of grease to each lower track 

Application of grease to several components on the 

upper track 

GRUPO ANTOLÍN 




Tfno +34 943 121 608 - Fax +34 943 121 572 


APPLICATIONS BODY: OUTER AND EXPOSED PARTS, BODY: INNER AND STRUCTURAL PARTS, CHASSIS & FRONT AND REAR AXLE, WHEELS, DRIVETRAIN, POWERTRAIN 


SPECIAL AUTOMATIC MACHINE FOR GREASE APPLICATION IN SEAT TRACKS 


The spray greasing technology is based on contact free 

application with extremely precise adjustment of quantities and 

high process reliability. It comprises of the following devices: 

18 spray valves with special nozzle extensions and grease 

distributors 

Grease pressure control system with pressure sensor and 

software (air bubbles are detected) 

Tandem grease pump system (barrel can be changed 

without stopping the production) 

Servo controlled axis for valves movement 

Other grease application systems that can be incorporated to 

the assembly machines are pulsing (for very small dot 

applications) and dosing. 

REFERENCES 

KEIPER 

FAURECIA 


06

APPLICATIONS 

AGME design and manufacture special purpose 

machines for assembling hinges. These machines are 

capable of performing the following operations: 

Automatic feeding of components 

Bushes flaring, hinge riveting 

Presence and position control 

Turning torque control 

Pressure and course control 

Part marking 

Separation of failed parts from the OK parts 

EDSCHA 

EUMATIC 

BODY: OUTER AND EXPOSED PARTS 




Tfno +34 943 121 608 - Fax +34 943 121 572 


SPECIAL PURPOSE MACHINE FOR ASSEMBLING CAR HINGES 


This car hinge assembly machine has two rotary transfers 

which include the following devices: 

Base frames 

Rotary tables with 4 workstations 

Set of fixtures and tools 

Feeding vibrators 

Conveyor belts 

Selection devices with gripping units 

AGME hydraulic cylinders MPH-5 with flaring heads 

AGME riveting machines RR-16 with three controlled axis 

Units for turning torque control 

Laser sensors 



REFERENCES 

KIRCHHOFF GROUPE 

MULTIMATIC 


07

APPLICATIONS 

AGME design and manufacture assembly lines for the 

automatic assembly of upper and lower tracks. These 

machines are capable of performing the following 

operations: 

Part and model control 

Greasing of lower tracks 

Assembly of the upper track to the lower track 

Crimping of the lower tracks 

Tracks De-Burring 

Closing the End stop and checking the bushes 

Free movement and slide effort checking 

Label marking 

With this type of automatic assembly machines many 

other operations can be performed: automatic loading 

of bolts, riveting of bolts, automatic positioning and 

selection of components, automatic loading of springs 

and control processes. 

FAURECIA 

KEIPER 



Tfno +34 943 121 608 - Fax +34 943 121 572 


BODY: INNER AND STRUCTURAL PARTS 


SPECIAL AUTOMATIC ASSEMBLY LINE FOR ASSEMBLING CAR SEAT TRACKS 


This seat track assembly line includes the following devices: 

Linear transfer system with 55 pallets 

15 work stations for 4 operators 

Laser and inductive sensors 

Spraying valves for grease application 

Hydraulic cylinders for crimping 

Pallet identification system 

Functional control with linear and pressure transducers 

Servo controlled flexible movements 

Special fixtures adapted to suit different models 

Label printing units 

REFERENCES 



08

APPLICATIONS 

AGME design and manufacture special 

purpose machines for assembling links to tubes 

by tube end forming processes. 

After the parts are loaded, the two forming 

units assemble the links to the tubes by beading 

the tube on both sides of each link. 

This type of machines are capable of 

performing many other operations in the tubes: 

roll beading, 90º form flange, flanging, single 

flaring, double-lap flaring, flare in, radius 

flaring, doming, full ball, angular flaring, end 

reducing, end expanding, end expand and 

flare 

LEAR 

KEIPER 



Tfno +34 943 121 608 - Fax +34 943 121 572 


BODY: INNER AND STRUCTURAL PARTS 

TECHNOLOGY BENDING, ASSEMBLY 

SPECIAL PURPOSE MACHINE FOR ASSEMBLING LINKS TO TUBES BY TUBE END FORMING 


This special purpose machine includes the following devices: 

Base frame 

Two tube end forming units for beading the tubes on 

both sides of the link with: 

Clamps for holding the tube 

Fixtures for positioning the links 

AGME Hydraulic Presses PH-50 (50 tons) 

Beading fixtures 

Unloading unit with slide chariots 

Fixture lubrication system 

When performing other tube end forming processes, this 

type of machines can also include riveting machines, rolling 

over units or electric presses. 

REFERENCES 



09

APPLICATIONS POWERTRAIN 

TECHNOLOGY MACHINING 

COMVIG 

CNC grinding machine for races and sphere 

of velocity-constant outer race joint. 


Grinding two by two parts 

11 axes CNC 

Diamond dressing 

Loading and unloading parts by CNC gantry loader 

REFERENCES 

DANA GROUP 

DELPHI GROUP 

GKN GROUP 

NACHI GROUP 

S.A. DE TUERCAS GROUP 

TIMKEN GROUP 


AKOIN S.A. 

Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) 

Tfno +34 943 742 600 - Fax +34 943 740 231 

www.akoin.com - akoin@akoin.com 

ZF LEMFÖRDER GROUP 

10

APPLICATIONS POWERTRAIN, DRIVETRAIN 


LALO A - 6000 - 1CS 

CNC lathe, with automatic loading and 

unloading parts by either CNC gantry or loader. 


Machine adapted to operating in a cell or on 

its own with or without postprocessing 

Two or four CNC axes 

Wide range of loaders, CNC arm, CNC 

gantry, cams, etc 

Tools in turret or otherwise in tandem 

arrangement 

Common numerical control units: Siemens, 

Fanuc, Fagor 

R.p.m. head: 6000 

Slide speed: 30 m/min 

Chuck diameter maximum 300 mm 

Quick reference change system 

Hydraulic tailstock or CNC 

REFERENCES 

DANA GROUP 

DELPHI GROUP 

GKN GROUP 

NACHI GROUP 


TIMKEN GROUP 


AKOIN S.A. 


Tfno +34 943 742 600 - Fax +34 943 740 231 



11



MPR-1000 

Shafts CNC lathe with automatic loading and 

unloading. 


Two toolposts 

Four CNC axes for turning 

Two steadies with CNC motion 

Jaw chuck and spikes for complete machining of the shaft 

Distance between centres: 1000 mm 

REFERENCES 

DANA GROUP 

DELPHI GROUP 

GKN GROUP 

NACHI GROUP 


TIMKEN GROUP 


AKOIN S.A. 


Tfno +34 943 742 600 - Fax +34 943 740 231 



12



PCJ-150 

Shaped Press, with automatic loading and 

unloading parts. 


Maximum thrust force 150 MT 

Machine adapted to operating in a cell or on its own with or without postprocessing 

Estimated cycle time 5 seconds 

REFERENCES 

DANA GROUP 

DELPHI GROUP 

GKN GROUP 

NACHI GROUP 


TIMKEN GROUP 


AKOIN S.A. 


Tfno +34 943 742 600 - Fax +34 943 740 231 



13



REC-40 

External griding machine for bearing. 


Type of load: Automatic (gantry, arms, cams, pneumatic) 

Numerical control units: All common makes available 

Nº of axes (up to 6): "x", "z" axes, rotation head, rotation 

workpiece, loading 

Grinding wheels: Corundum, Sg, Borazon 

Grinding wheel of maximum Ø 450 mm 

Diamond dressing: Single point, radius, form, disk dressing 

wheel 

Measuring: Pre-processing, in-processing, post-processing 

Clamping: Jaw chucks, grippers, magnetic chucks, diaphragm 

chucks 

REFERENCES 

DANA GROUP 

DELPHI GROUP 

GKN GROUP 

NACHI GROUP 


TIMKEN GROUP 


AKOIN S.A. 


Tfno +34 943 742 600 - Fax +34 943 740 231 



14



REC-110 

External grinding machine. 


REFERENCES 

AKOIN S.A. 


Tfno +34 943 742 600 - Fax +34 943 740 231 




Nº of axes (up to 6): "x", "z" axes, rotation head, rotation workpiece, automatic loading 

High-frequency Wheel-head spindles 

Grinding wheels: Corundum, Sg, Borazon, Diamond 

Grinding wheel of maximum Ø 600 mm 

Diamond dressing: Smooth, shaped, radii, formed, disc or cup dressing wheel 


Clamping: Jaw chucks, diaphragm chucks, magnetic chucks, grippers 

DANA GROUP 

DELPHI GROUP 

GKN GROUP 

NACHI GROUP 


TIMKEN GROUP 



15



RHO-4 

Special grinding machine for flat surfaces / sides. 


Two high frequency spindles; one for roughing and another for finishing 

Diamond dressing wheel for two grinding wheels 

Four stations: 

1. Operator manual loading 

2. Grinding 

3. Measuring 

4. Automatic unloading 

REFERENCES 

DANA GROUP 

DELPHI GROUP 

GKN GROUP 

NACHI GROUP 


TIMKEN GROUP 


AKOIN S.A. 


Tfno +34 943 742 600 - Fax +34 943 740 231 



16



RI-40 

Internal griding machine for bearing. 


REFERENCES 

AKOIN S.A. 


Tfno +34 943 742 600 - Fax +34 943 740 231 





High-frequency Wheel-head spindles 





DANA GROUP 

DELPHI GROUP 

GKN GROUP 

NACHI GROUP 


TIMKEN GROUP 



17



RVJ-8 

Windows grinding machine. 


Grinding windows at once with six or eight spindles 

Automatic loading and unloading parts by gantry loader 

REFERENCES 

DANA GROUP 

DELPHI GROUP 

GKN GROUP 

NACHI GROUP 


TIMKEN GROUP 


AKOIN S.A. 


Tfno +34 943 742 600 - Fax +34 943 740 231 



18


TECHNOLOGY WELDING, MACHINING 

SFNB-32 

Friction stir welding of one and two posts. 


Power of heads 36 KW each 

Ø of 40 mm. rod welding 

Loading and unloading parts via robot 

REFERENCES 

DANA GROUP 

DELPHI GROUP 

GKN GROUP 

NACHI GROUP 


TIMKEN GROUP 


AKOIN S.A. 


Tfno +34 943 742 600 - Fax +34 943 740 231 



19



TCA-2 

Two headstocks CNC lathe, with automatic 

loading and unloading parts. 


REFERENCES 

AKOIN S.A. 


Tfno +34 943 742 600 - Fax +34 943 740 231 



Four CNC axes 

Wide range of loaders, CNC arm, CNC gantry, cams, etc 

Tools in turret or otherwise in tandem arrangement 

Common numerical control units: Siemens, Fanuc, Fagor 

R.P.M. head: 5000 




DANA GROUP 

DELPHI GROUP 

GKN GROUP 

NACHI GROUP 


TIMKEN GROUP 



20



TNC-1 

Two headstocks CNC lathe, with automatic 

loading and unloading parts. 


REFERENCES 

AKOIN S.A. 


Tfno +34 943 742 600 - Fax +34 943 740 231 



Four CNC spindles 




With and without hydraulic tailstocks 

R.p.m. head: 5000 




DANA GROUP 

DELPHI GROUP 

GKN GROUP 

NACHI GROUP 


TIMKEN GROUP 



21

APPLICATIONS DRIVETRAIN 


TR2 

Roller CNC lathe, with automatic loading and 

unloading parts. 


REFERENCES 

AKOIN S.A. 


Tfno +34 943 742 600 - Fax +34 943 740 231 



Two or four CNC axes 




R.p.m. head: 5000 




Hydraulic tailstock or CNC 

DANA GROUP 

DELPHI GROUP 

GKN GROUP 

NACHI GROUP 


TIMKEN GROUP 



22



V54-2 

Internal CNC grinding machine for grinding 

inner cam of housing of injection pump of 3, 

4,6 … transmissions. 


Automatic loading and unloading parts by CNC gantry loader 

Two high frecuency wheel head spindles 

REFERENCES 

DANA GROUP 

DELPHI GROUP 

GKN GROUP 

NACHI GROUP 


TIMKEN GROUP 


AKOIN S.A. 


Tfno +34 943 742 600 - Fax +34 943 740 231 



23



V150-1 

CNC grinding machine with insides and outsides 

combination. 


REFERENCES 

AKOIN S.A. 


Tfno +34 943 742 600 - Fax +34 943 740 231 


One or two grinding wheels for insides 

Ø 600 mm grinding wheel for outsides with automatic balancing 


Numerical control units: all common makes available 


High-frequency wheel-head spindles 





DANA GROUP 

DELPHI GROUP 

GKN GROUP 

NACHI GROUP 


TIMKEN GROUP 



24

APPLICATIONS BODY: INNER AND STRUCTURAL PARTS 

TECHNOLOGY ASSEMBLY 

BODY PARTS AUTOMATIC ASSEMBLING LINES 

Design and manufacture of Automatic lines 

for assembling process of inner & outer car 

body parts. 

Quick change of model, integrated product 

testing and traceability. 

Production data treatment and storage in 

industrial PC. 


These automatic Lines are designed to process 

complete assemblies at high production levels. Cycle 

times are adapted to required production targets of 

our customers. Most small components are 

automatically feed into Lines. Process includes 

assembling of product as well as testing and marking. 

Final OK products are delivered ready for packaging. 

Quick change of model is considered to optimize 

production time. Traceability and production data 

treatment are also integrated. 

REFERENCES 

BEHR 

CMP 

DURA 



ROBERT BOSCH 

EDSCHA 

EMCON 

FAURECIA 


BILDU LAN S. Coop. 

Carretera Pamplona - Huesca km. 9 - 31119 TORRES DE ELORZ (Navarra) 

Tfno +34 948 368 020 - Fax +34 948 368 181 

www.bildulan.com - bildulan@bildulan.com 

GESTAMP 

KAUFIL 

KAYABA 

25 

TENNECO 

VALEO 

ZF SACHS



POWERTRAIN PARTS AUTOMATIC ASSEMBLING LINES 

Design and manufacture of Automatic lines 

for assembling process of powertrain car body 

parts. 

Quick change of model, integrated product 

testing and traceability. 

Production data treatment and storage in 

industrial PC. 


These automatic Lines are designed to process 

complete assemblies at high production levels. 

Cycle times are adapted to required production 

targets of our customers. Most small 

components are automatically feed into Lines. 

Process includes assembling of product as 

well as testing and marking. 

Final OK products are delivered ready for 

packaging. Quick change of model is 

considered to optimize production time. 

Traceability and production data treatment 

are also integrated. 

REFERENCES 

BEHR 

CMP 

DURA 



ROBERT BOSCH 

EDSCHA 

EMCON 

FAURECIA 


BILDU LAN S. Coop. 

Carretera Pamplona - Huesca km. 9 - 31119 TORRES DE ELORZ (Navarra) 

Tfno +34 948 368 020 - Fax +34 948 368 181 

www.bildulan.com - bildulan@bildulan.com 

GESTAMP 

KAUFIL 

KAYABA 

26 

TENNECO 

VALEO 

ZF SACHS

APPLICATIONS MOULDS & DIES 


AXIA 

The Axia is a new floor-type milling machine 

developed by Nicolás Correa. 

This Model has been developed using the latest 

technology. 

It offers excellent versatility and yet superb dynamic 

performance, all of it at a competitive price 

guaranteed by Nicolás Correa quality, reliability 

and experience. 


Speed 

Main Motor Power 

Travels 

Rapid Feed 

Taper 

REFERENCES 

GALLEZ 

RENAULT 

INMAPA 

FRANKE 

UNIT 

r.p.m 

Kw 

mm 

m/min 

ISO 


CORREA 

Alcalde Martín Cobos s/n - 09007 BURGOS (Spain) 

Tfno +34 947 288 100 - Fax +34 947 288 117 

www.correaanayak.es - correaanayak@correaanayak.es 

6.000 

30 

5.500 - 25.000 x 1.250 - 1.500 x 1.500 - 3.000 

30 

ISO - 50 

27



HVM 

The HVM is a high-speed floortype 

milling machine with fixed 

table has been designed for 

machining medium and largesized 

parts up to 20,000mm in 

length. 

Moreover, its T-shaped 

configuration combines with an 

oversized bed incorporating 

four wide linear guides to 

provide this machine with 

maximum rigidity and accuracy. 


Speed 


Table Surface 

Travels 

Rapid Feed 

Taper 

REFERENCES 

GESTAMP 

LAPPLE 

BAYER 

COMAU 

UNIT 

r.p.m 

Kw 

mm 

mm 

m/min 

ISO 


ANAYAK 

Polígono Industrial de Itziar - 20829 ITZIAR-DEBA (Gipuzkoa) 

Tfno +34 943 606 011 - Fax +34 943 606 150 


4.000 - 6.000 

30 / 37 

3.400 x 1.000 - 20.000 x 3.000 

2.700 - 20.000 x 1.000 - 2.000 x 1.500 - 3.400 

20 

ISO - 50 

28



PANTERA 

After years of experience in manufacturing bridge 

type milling machines, Nicolás Correa now launches 

the Pantera model, which with its gantry architecture 

is perfectly suited to long travel machining 

applications guaranteeing a high dynamic 

performance and an excellent versatility thanks to 

the variety of available accessories. 


Speed 


Table Surface 

Travels 

Distance between columns 

Rapid Feed 

Max. load on table 

Taper 

REFERENCES 

UNIT 

r.p.m 

Kw 

mm 

mm 

mm 

m/min 

kg/m2 ISO 

DISMODEL KOSKUNOZ 

LAEPLE 

GRUPO GESTAMP 


CORREA 


Tfno +34 947 288 100 - Fax +34 947 288 117 


6.000 - 18.000 

46 

4.000 - 16.000 x 2.500, 3.500 

3.800 +1500n x 2.900 - 3,900 x 1.250 - 1.500 

4.200 - 4.700 - 5.200 

30 

15.000 

HSK - 63A 

29



SUPRA 

The Supra is a new floor-type milling 

machine developed by Nicolás 

Correa. 

This Model has been developed using 

the latest technology. 

It offers excellent versatility and yet 

superb dynamic performance, all of 

it at a competitive price guaranteed 

by Nicolás Correa quality, reliability 

and experience. 


Speed 


Travels 

Rapid Feed 

Taper 

REFERENCES 

HISPAMOLDES 

MAGNA 

CATOIRE-SEMI 

UNIT 

r.p.m 

Kw 

mm 

m/min 

ISO 

FUYAO 


CORREA 


Tfno +34 947 288 100 - Fax +34 947 288 117 


6.000 - 18.000 

46 

6.000 - 27.000 x 1.300 - 1.500 x 3.000 - 6.000 

30 

ISO - 50 

30



VERSA 

The new family of High Performance Bride Type 

Milling Machines correa|VERSA has been developed 

using the latest technologies. Thanks to its bridge 

architecture offers an outstanding versatility and 

rigidity together with a high dynamic. 

This model provides an ample configurability due to 

its modular design of different structural elements, 

equipment and wide range of heads suitable for a 

large complex application requirements increasing 

productivity and cutting costs. 


Speed 


Table Surface 

Travels 

Distance between columns 

Rapid Feed 


Taper 

REFERENCES 

SAUBER F1 

SEAT 

GRUPO ANTOLIN 

SAAB 

UNIT 

r.p.m 

Kw 

mm 

mm 

mm 

m/min 

kg/m2 ISO 


CORREA 


Tfno +34 947 288 100 - Fax +34 947 288 117 


6.000 - 18.000 

46 

5.700 - 14.000 x 2.500, 3.000 

5.500 - 14.500 x 3.500 - 5.000 x 1.000 - 1.500 

3.100 - 3.600 - 4.100 

30 

30.000 - 50.000 

ISO - 50 

31



VH-PLUS MG 

The new VH-PLUS-MG 

bed-type milling machine 

with rototranslating table 

permits machining 

medium-sized parts in one 

clamping thanks to its 

rotary tables of different 

sizes. Moreover, its Tshaped 

configuration 

allows it to have cross 

travels of up to 2500mm, 

which makes this machine 

versatile and multipurpose. 


Speed 


Travels 

Rotary table 

Torque 

Rapid Feed 


Taper: 

REFERENCES 

GESTAMP 

LAPPLE 

BAYER 

COMAU 

UNIT 

r.p.m 

Kw 

mm 

mm 

N/m 

m/min 

kg/m2 ISO 


ANAYAK 

Polígono Industrial de Itziar - 20829 ITZIAR-DEBA (Gipuzkoa) 

Tfno +34 943 606 011 - Fax +34 943 606 150 


6.000 

30 

1.600 x 1.250 - 2.500 x 2.000 

2.000 - 4.000 x 1.200 - 2.500 x 1.300 - 2.700 

7.000 - 24.000 

20 

10.000 - 18.000 

ISO - 50 

32

APPLICATIONS 

TECHNOLOGY MACHINING, STAMPING 

VOLVO 

MERCEDES 

RENAULT 

COUTH, S.L. 

Carabel Txiki s/n - 20120 HERNANI (Gipuzkoa) 

Tfno +34 943 556 412 - Fax +34 943 555 262 

www.couth.com - couth@couth.com 

BODY: INNER AND STRUCTURAL PARTS, DRIVETRAIN, POWERTRAIN, BODY: OUTER AND EXPOSED PARTS 

POWERTRAIN PARTS AUTOMATIC ASSEMBLING LINES 

Inside of our microdots marking systems all of our marking machines models can 

mark the DATA MATRIX code , which it is a type of code, identification and traceability 

in two dimensions (2D), which, it is used a lot in the Automotion sector. 

Find attached herewith one picture where it can see the appearance of a marking 

in this type of code and two more corresponding to two of our marking machines. 

In one of them the machine is portable and in the other one the marking head is 

ready to be integrated in any automated production line. Both models can mark 

the code previous mentioned and have a marking surface of 50x17mm. Obviously, 

there are models with larger marking surfaces in function of the requirements of 

each case. 


REFERENCES 

TOYOTA 

FERRARI 

NISSAN 

BMW 

CHRYSLER 

G.MOTORS 


HONDA 

BENTELER 

GESTAMP 

DAYCO-ENSA 

DELPHI 

HELLA 

33 

LUCAS 

MONROE



TH-500/NA TURNING MACHINES 

Danobat NA and TH Horizontal Turning 

Machines have been modularly designed with 

a wide range of options and specially adapted 

for Automotive applications such as the Gearbox 

Axles. 


Maximum turning diameter 

Maximum distance between the main 

spindle nose and the turret face 

Main motor power 

REFERENCES 

DANA 

DELPHI 

EATON 

FIAT 

FORD 

GENERAL MOTORS 

GKN 

KAYABA 

MAHLE 


DANOBAT, S. COOP. 

Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) 

Tfno +34 943 748 044 - Fax +34 943 743 138 

www.danobat.com - danobat@danobat.com 

UNIT TH-500 / NA-500 NA-750 

mm 

mm 

kW 

PEUGEOT-CITRÖEN 

RENAULT 

RONAL 

34 

350 

850 

17/25 

TRW 

VOLVO POWERTRAIN 

Z.F. 

430 

930 

22/33



NA TURNING MACHINES 

Danobat NA Horizontal Turning Machines have 

been modularly designed with a wide range 

of options (twin turret, 2 spindles, steady rests, 

burnishing unit, etc), and specially adapted for 

Automotive applications such as the crankshaft. 






REFERENCES 

DANA 

DELPHI 

EATON 

FIAT 

FORD 


GKN 

KAYABA 

MAHLE 




Tfno +34 943 748 044 - Fax +34 943 743 138 


UNIT NA-500 NA-750 

mm 

mm 

kW 


RENAULT 

RONAL 

35 

350 

850 

17/25 

430 

930 

22/33 

TRW 


Z.F. 

NA-1500 

430 

1.680 

22/33



NA TURNING MACHINES 

Danobat NA Horizontal Turning Machines have 

been modularly designed with a wide range 

of options, and have been specially adapted 

for Automotive applications such as the 

Camshaft. 






REFERENCES 

DANA 

DELPHI 

EATON 

FIAT 

FORD 


GKN 

KAYABA 

MAHLE 




Tfno +34 943 748 044 - Fax +34 943 743 138 


UNIT NA-500 NA-750 

mm 

mm 

kW 


RENAULT 

RONAL 

36 

350 

850 

17/25 

TRW 


Z.F. 

430 

930 

22/33


TECHNOLOGY MACHINING, SURFACE FINISHING 

ID GRINDING MACHINES 

High precision machines for Internal, External and 

Face Grinding, suitable for flexible part manufacturing 

and high production. Spindle revolver and measuring 

head. Automatic loading systems. 

All machines are equipped with linear motors 

technology, ideal for unround grinding. Designed 

for the grinding of gear parts, unround forms and 

specially for high speed cam grinding. 


Maximum internal grinding diameter 

Maximum internal grinding length 

Work swing 

Maximum workpiece weight 

X and Z Axis stroke 

REFERENCES 

DANA 

DELPHI 

EATON 

FIAT 

FORD 


GKN 

KAYABA 

MAHLE 




Tfno +34 943 748 044 - Fax +34 943 743 138 


UNIT ID-200 ID-400 ID-600 

mm 

mm 

mm 

kg 

mm 

37 

100 

100 

200 

30 

400 / 200 


RENAULT 

RONAL 

200 

190 

400 

70 / 170 

400 / 400 

TRW 


Z.F. 

460 

300 

600 

400 

650 / 650



LG GRINDING MACHINES 

High precision External Grinding Machine. Maximum stability 

and precision of this range of machines serves to achieve 

the maximum flexibility. 

The machines can work either with conventional wheels or 

superabrasives or a combinations of both technologies if the 

machine is fitted with the optional multi-wheel “B”-axis. 

Flexible concept for external cylindrical and non-round 

grinding. 


Maximum distance between centres 

Maximum weight between centres 

Maximum grinding diameter 

Maximum peripheral speed 

REFERENCES 

DANA 

DELPHI 

EATON 

FIAT 

FORD 


GKN 

KAYABA 

MAHLE 




Tfno +34 943 748 044 - Fax +34 943 743 138 


UNIT LG-200 LG-400 LG-600 

mm 

kg 

mm 

m/s 

200 

30 

200 

120 


RENAULT 

RONAL 

38 

400 

80 

300 

120 

TRW 


Z.F. 

600 

80 

300 

120

APPLICATIONS CHASSIS & FRONT AND REAR AXLE 


TCN-16 TURNING MACHINES 

Danobat TCN-16 Horizontal Turning Machines have 

been modularly designed with a wide range of 

options (twin turret, 2 spindles, steady rests, etc), 

and have been specially adapted for Automotive 

applications such as the Rear axle. 



Maximum distance between both spindles noses 

Spindles Power 

REFERENCES 

DANA 

DELPHI 

EATON 

FIAT 

FORD 


GKN 

KAYABA 

MAHLE 




Tfno +34 943 748 044 - Fax +34 943 743 138 



RENAULT 

RONAL 

39 

UNIT TCN-16 

mm 

mm 

kW 

TRW 


Z.F. 

600 

3.190 

29/46 - 17/25

APPLICATIONS WHEELS 


NI-TV/W TURNING MACHINES 

Danobat Horizontal and Vertical Turning Machines 

have been modularly designed with a wide range of 

options and have been specially adapted for Automotive 

applications such as the Aluminium and Steel wheels. 




REFERENCES 

DANA 

DELPHI 

EATON 

FIAT 

FORD 


GKN 

KAYABA 

MAHLE 




Tfno +34 943 748 044 - Fax +34 943 743 138 


mm 

kW 


RENAULT 

RONAL 

UNIT NI-750/W TV-650/W 

40 

565 

22/33 

TRW 


Z.F. 

650 

60/75



NA-500 TURNING MACHINES 

Danobat NA-500 Horizontal Turning Machines have 


options, and have been specially adapted for 

Automotive applications such as the Tulip. 



Maximum distance between the main spindle nose and the turret face 


REFERENCES 

DANA 

DELPHI 

EATON 

FIAT 

FORD 


GKN 

KAYABA 

MAHLE 




Tfno +34 943 748 044 - Fax +34 943 743 138 



RENAULT 

RONAL 

41 

UNIT NA-500 

mm 

mm 

kW 

TRW 


Z.F. 

350 

850 

17/25



NA-500 TURNING MACHINES 

Danobat NA-500 Horizontal Turning Machines have 


options, including two spindles, two turrets, automatic 

loading/unloading, and have been specially adapted 

for Automotive applications such as the Steering 

rack and the Shock absorber rod. 




REFERENCES 

DANA 

DELPHI 

EATON 

FIAT 

FORD 


GKN 

KAYABA 

MAHLE 




Tfno +34 943 748 044 - Fax +34 943 743 138 



RENAULT 

RONAL 

42 

UNIT NA-500 

mm 

kW 

TRW 


Z.F. 

25 

17/25



CG/PG GRINDING MACHINES 

High Production Cylindrical Grinding Machines. 

Large capacity wheels 600x120/160mmx304,8mm 

Automatic loading. Multi-diameter in-process absolute 

gauging unit. CNC controlled tail stock. Hydrostatic 

technology. Medium / large size batches. Automotive 

components. Flexible production. 


Maximum distance between centers 

Maximum weight between centers 

Maximum diameter to be ground 

Maximum peripheral speed 

Maximum wheel diameter 

REFERENCES 

DANA 

DELPHI 

EATON 

FIAT 

FORD 


GKN 

KAYABA 

MAHLE 




Tfno +34 943 748 044 - Fax +34 943 743 138 


UNIT CG PG 

mm 

kg 

mm 

m/s 

mm 


RENAULT 

RONAL 

43 

600 / 1.000 

500 

440 

60 

610 

TRW 


Z.F. 

1.000 

500 

440 

60 

760



Estarta 315 FV 

Centerless grinding machines orientated towards 

automotive applications for small and medium 

size of parts. 

Totally customizable machines (up to 7 CNC 

axes). 

Fully automatic process with automatic part 

loading and measuring systems. 


Grinding Capacity 

Maximum infeed grinding length 

Grinding wheel dimensions 


REFERENCES 

DELPHI 

EATON 

FORD 


G.K.N. 

KAYABA 

mm 

mm 

mm 

kW 


ESTARTA RECTIFICADORA, S. COOP. 

SIGMA Industrialdea, Xixilion kalea, 2 behea Pabilioia 10 - 20870 ELGOIBAR (Gipuzkoa) 

Tfno +34 943 743 705 - Fax +34 943 741 758 

www.estarta.com - estarta@estarta.com 

UNIT 301 MV / 302 MV-CBN / 305 MV / 315 FV 

MAHLE 

RENAULT 

ROBERT BOSCH 

TENNECO 

T.R.W. 

Z.F. 

44 

Ø 0,5 - 50 

125 - 200 

Ø 325 x125 - Ø 610 x 200 

7 - 20



Estarta 327 FDA 

High production centerless grinding machines 

with big wheel capacity (Ø 650 x 500mm). 

Rigid machines that guarantee the most 

demanding automotive requirements (quality 

and production). 

Totally customizable machines incorporating 

the most different automatic part loading and 

measuring systems. 


Grinding Capacity 

Maximum infeed grinding length 

Grinding wheel dimensions 


REFERENCES 

DELPHI 

EATON 

FORD 


G.K.N. 

KAYABA 

MAHLE 

RENAULT 

ROBERT BOSCH 


ESTARTA RECTIFICADORA, S. COOP. 

SIGMA Industrialdea, Xixilion kalea, 2 behea Pabilioia 10 - 20870 ELGOIBAR (Gipuzkoa) 

Tfno +34 943 743 705 - Fax +34 943 741 758 

www.estarta.com - estarta@estarta.com 

UNIT 318 / 327 

mm 

mm 

mm 

kW 

TENNECO 

T.R.W. 

Z. F. 

45 

Ø 1,5 - 250 

254 - 500(660) 

Ø 610 x 254 - Ø 650 x 500(660) 

22 - 90

Vertical design machine fitted with three working 

carriages. Specially engineered to flow-form 

aluminium rims starting from either a drawn or 

forged perform. 

INDUSTRIAS PUIGJANER, S.A. 

Pintor Vila Cinca 30 - 08213 POLINYÀ (Barcelona) 

Tfno +34 937 132 001 - Fax +34 937 131 125 

www.denn.es - denn@denn.es 

APPLICATIONS BODY: OUTER AND EXPOSED PARTS, WHEELS 

TECHNOLOGY FLOWFORMING AND SPINNING 

LW3 – 245 CNC 


SPEEDS 

MAIN MOTOR POWER 

TAILSTOCK CLAMPING FORCE 

LONGITUDINAL ADVANCE EFFORT 

TRANSVERSAL ADVANCE EFFORT 

HYDRAULIC GROUP MOTOR POWER 

REFERENCES 

AMERICAN RACING 

MAGNETTO WHEELS 

SUNGWOO AUTOMOTIVE 


46 

10 to 800 rpm 

225 KW 

300 KN 

3 X 250 KN 

3 X 250 KN 

30 KW

The DENN vertical rotary forging machine, 

model RF-550/2 CNC, has a maximum 

tightening force of 550 tons. Its adaptative 

control system allows optimizing rotary forging 

processes. 

INDUSTRIAS PUIGJANER, S.A. 

Pintor Vila Cinca 30 - 08213 POLINYÀ (Barcelona) 

Tfno +34 937 132 001 - Fax +34 937 131 125 

www.denn.es - denn@denn.es 

APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, POWERTRAIN, WHEELS 

TECHNOLOGY ROTARY AND ORBITAL FORGING 

RF - 550 


LOWER AXIS MOTOR POWER 

UPPER AXIS MOTOR POWER 

MAXIMUM R/MIN 

WORKING UNIT FORCE 

STRIPPER FORCE 

WORKPIECE MAXIMUM DIAMETER 

REFERENCES 

TECNALIA 


47 

578 KW 

20 KW 

300 rpm 

550 TN 

500 KN 

700 mm

This Grinding machine is Modular and allows the 

adaptation to any Cylindrical and Thread grinding. 

RENAULT 

FORD 

NISSAN 

DOIMAK, S.A. 

Polígono San Lorenzo, 4 - Apdo. 11 - 20870 ELGOIBAR (Gipuzkoa) 

Tfno +34 943 740647/743300/743304 - Fax +34 943 743 216 

www.doimak.es - webmaster@doimak.es 

APPLICATIONS DRIVETRAIN, POWERTRAIN, CHASIS & FRONT AND REAR AXLE 

TECHNOLOGY 

MACHINING, SURFACE FINISHING 

MODULAR GRINDING MACHINE FOR AUTOMOTIVE PARTS 


REFERENCES 

TRW AUTOMOTIVE 

ALFING KESSLER 



GKN 

MAN DIESEL 

ENGINE POWER COMPONENTS 

48

EKIN, S.COOP. 

Barrio Boroa s/n, Pol. Industrial Arriagane - 48340 AMOREBIETA (Bizkaia) 

Tfno +34 946 731 112 - Fax +34 946 300 451 

www.ekin.es - ekin@ekin.es 

APPLICATIONS DRIVETRAIN, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE 


HYDRAULIC AND ELECTROMECHANICAL PULL UP BROACHING MACHINES 


Pull up broaching machines for helical splines. 

REFERENCES 

GRUPO PSA 

RENAULT 


VOLVO 

FORD 

SEAT 

AUTOVAZ 


49

EKIN, S.COOP. 


Tfno +34 946 731 112 - Fax +34 946 300 451 




ELECTROMECHANICAL SURFACE BROACHING MACHINES 


Blind broaching machines. 

REFERENCES 

GRUPO PSA 

RENAULT 


VOLVO 

FORD 

SEAT 

AUTOVAZ 


50

EKIN, S.COOP. 


Tfno +34 946 731 112 - Fax +34 946 300 451 




CNC BROACH SHARPENING MACHINES 


REFERENCES 

GRUPO PSA 

RENAULT 


VOLVO 

FORD 

SEAT 

AUTOVAZ 


51

EKIN, S.COOP. 


Tfno +34 946 731 112 - Fax +34 946 300 451 




HORIZONTAL HYDRAULIC SPLINE ROLLING MACHINES 


Vertical hydraulic spline rolling machines 

REFERENCES 

GRUPO PSA 

RENAULT 


VOLVO 

FORD 

SEAT 

AUTOVAZ 


52



3-FLEX DEEP HOLE MACHINING CENTRE 

The high performance Machining Centre is fully flexible for several 

families of crankshafts. Machining module provided with three 

CNC operated axes (X-Y-Z) driven by servo motors and three 

motorized spindles which can reach 10.000 rpm. Indexing table 

with 360,000 indexes driven by servo motor (B axis). Hydraulic 

clamping fixture mounted on the indexing table for two parts. 

Indexing for the Crankshaft rotation driven by servo motor (A axis) 

integrated in the clamping fixture. MQL Machining. Automatic 

tool change and Magazine with capacity for 24 tools, outside of 

the machining area. Light on the tool magazine area. The parts 

are clamped during the entire machining operations. Part automation 

/ handling arrangements at the Machine input / output as option. 

Even though three parts per cycle are machined, one single part 

per cycle might also be machined, depending on the momentary 

production requirements. 


STROKE 

FEED RATES 

SPINDLE POWER 

INDEXING TABLE 

MAX. ROTATING DIAMETER 

AUTOMATIC TOOL CHANGER 

TOOL HOLDER 

COOLANT 

REFERENCES 

VW 

DAIMLER 

PSA 

FORD 

GM 

MACIMEX 

BENTELER 


ETXE-TAR, S.A. 

Post 62 – San Antolin 3 - 20870 ELGOIBAR (Gipuzkoa) 

Tfno +34 943 740 600 - Fax +34 943 743 472 

www.etxe-tar.com - etxetar@etxe-tar.com 

X: 630 mm Y: 175 mm Z: 1000 mm 

40.000 / 20.000 mm/min 

7 kW / 33,4 Nm 

360.000 ° 

-> 800 mm 

24 tools 

HSK E-63 

MQL 

53



NUMBER OF NC AXES 

INSTALLATION WEIGHT 

CONNECTED POWER 


TOOL HOLDER 



Tfno +34 943 740 600 - Fax +34 943 743 472 


FLEXIBLE CELLS FOR COMPLETE MACHINING OF REAR AXLE - BANJO 

Flexible Machine Solution for different types of Rear Axle or Banjos. Material: Steel. 

The cycle time depends on the model and operation. 

Configurable with automatic Load/ Unload with Robot or gantry. 

One spindle modules with automatic tool change. 

Some modules include a Laser probe for locating the ends position. 

Depending on the operations, wet or dry machining. 

Equalized clamping fixtures with rapid and easy adaptation. 

2 Different machine types: 

(1), (2) or (3) NC three-axis modules: 

(1) single spindle + tool magazine 

Indexing table 

(1) or (2) NC modules with one, two or three-axis: 

(1) single spindle + tool magazine 

Shuttle table 

Process: 

Ends Machining 

Mill, Drill + Chamfer, Tap 

Machining Center 

Mill, Rough Internal Bore, Finish Internal Bore, Drill + Chamfer, Tap 


REFERENCES 

7 / 16 

25 t / 63 

40 KVA / 70 KVA 

2.500 Ø 

HSK 

Specific Customers demand upon request including the Turnkey delivery referring to a specific type of parts or production rate. 

VW 

DAIMLER 

PSA 

FORD 

GM 

MACIMEX 

BENTELER 


54



TURN-KEY SYSTEM FOR CONNECTING RODS 

The turn-key Cell is including: 

(2) 4-Station Dial Machines for Pin Bore machining 

Pin Bore rough boring, semi rough boring and 

front chamfering. 

Pin Bore semi-finishing and finishing 

Pin Bore gaging 

(1) 4-Station Indexing Table for Bushing pressing 

The parts are manipulated by lift and carry “walking beam” conveyors. 

A pneumatically driven part stripper is located at the end of the 

“walking beam”. 

With a 1-axis linear CNC YAMAHA FLIP type manipulator for connecting 

rod positioning from the walking beam to the robot lift position. 

The part manipulator verifies the part type and the part orientation. 

With a 6 axis CNC robot equipped with two grippers, each one for 

six connecting rods. 

A 1-axis linear CNC manipulator for connecting rod unloading from 

bushing press unit and either rejecting parts or loading to the unload 

conveyor. It includes a bad parts rejection ramp. 


PRODUCTION 

Nº PARTS / CYCLE 



TOOL HOLDER 

COOLANT 

REFERENCES 



Tfno +34 943 740 600 - Fax +34 943 743 472 


1.271 p/h 

6 

90 KVA (each machine) 

2000 Ø 

HSK 

Emulsion 

Specific Customers demand upon request including the Turnkey delivery referring to a specific type of connecting rod or production rate. 

VW 

DAIMLER 

PSA 

FORD 

GM 

MACIMEX 

BENTELER 


55



NUMBER OF NC AXES 

INSTALLATION WEIGHT 


TOOL HOLDER 

COOLANT 



Tfno +34 943 740 600 - Fax +34 943 743 472 


FLEXIBLE CELLS FOR ENDS MACHINING OF REAR AXLE 

The machine is flexible for several families of welded plates Rear Axles in Forged Steel. 

The cycle time depends on the model. 

Automatic Load/ Unload with Robot or gantry is possible. 

Each module adds a Laser probe for measuring the plate position. 

1L and 1R modules can be manually adjusted between 0º – 1º for more flexibility and 

different Rear Axles. Clamping fixture is carried-out in both ends, at the outside of the 

plates to be machined. The Clamping Fixture is rapid and easy adaptatable. 

Different machine types. 

Process: 

Mill Ends 

Bearing Mounting Holes Machining 

Caliper Mounting Holes Machining 

Brake Shield Holes Machining 

Center Hole Boring 


REFERENCES 

14 

33,5 t 

65 KVA 

HSK 

Dry 

Specific Customers demand upon request including the Turnkey delivery referring to a specific type of rear axle or production rate. 

VW 

DAIMLER 

PSA 

FORD 

GM 

MACIMEX 

BENTELER 


56


TECHNOLOGY STAMPING 

This manufacturing system for 

aluminium’s parts aimed to the car 

industry. Starting from coils, it includes 

steps for material's preparation, 

uncoiling, levelling, embossing and 

blank's cutting. These blanks are, then, 

stamped in a 600 Tons transfer press. 

The embossed aluminium parts are 

used, among other applications, for 

the thermal isolation of some parts of 

the vehicle. 

TOWER 

RIETER 

FAGOR ARRASATE S.COOP. 

San Andres, 20 - 20500 MONDRAGON (Guipúzcoa) 

Tfno +34 943 719 999 - Fax +34 943 799 677 

www.fagorarrasate.com - fagorarrasate@fagorarrasate.com 

TRANSFER LINE FOR EMBOSSED ALUMINIUM PARTS (HEAT SHIELDS) 


MODEL TSE4-600-3600-1800 

Number of connectings rods 

Capacity 

Capacity from b.d.c. 

Bolster and slide area 

Stroke 

Slide adjustment 

Strokes per minute 


Shut height on bolster (s.d.a.u.) 

REFERENCES 


4 

600 TN 

at 12.7 mm = 6.000 KN 

3.600 X 1.830 

711 mm 

254 mm 

10-25 

75 Kw 

1.168 mm 

57

The production of parts directly from coil moving 

progressively through the die gives a very high machine 

and material efficiency, essentially in small and medium 

size parts but now thanks to FAGOR recent developments 

also for bigger parts (including high strength material). 

A line consists of uncoiler, special leveller and servo 

driven roll feed (pusher and puller eventually). Automated 

evacuation of scrap material and finished parts combined 

with variable speed and variable stroke allows optimum 

production speeds to be achieved. In many cases more 

than one component can be produced per blow. 

RENAULT 

GRUPO SAIC AUTOMOTIVE 



Tfno +34 943 719 999 - Fax +34 943 799 677 


APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, CHASSIS & FRONT AND REAR AXLE 


LARGE AND X-LARGE PROGRESSIVE LINES FOR REINFORCEMENT PARTS (HIGH STRENGTH MATERIAL) 


MODEL SE4-2500-6100-2750 


Capacity 



Stroke 





REFERENCES 


4 

2.500 TN 

at 13 mm = 25.000 KN 

6.100 X 2.750 

610 mm 

460 mm 

15-44 

500 Kw 

1.525 mm 

58

The main feature of servo-driven presses is the elimination of the inertia flywheel 

and clutch and brake and its replacement with direct coupling between the main 

drive motor of the press and the slide movement transmission. 

The simplification of the transmission in combination with advanced control and the 

use of high performance servomotors ensure that servo-driven presses are especially 

advantageous for processes in which the position and speed of the slide have to 

be controlled in real time: trying out dies and special materials stamping and 

processing (thixoforming, plastic, aluminium, resin injection, high strength etc) 

Servo-driven presses enable the slide position curves, speed and stroke to be 

programmed so that different manufacturing processes can be carried out with just 

one press, including jobs that could not be done with mechanical presses until now: 

connecting rod-crank eccentric, Link-Drive, stopping at BDC of press, blanking, 

feeder transfer type multi-processes, high rate production, etc. 

AIC (AUTOMOTIVE INTELIGENCE CENTER) 

GESTAMP 



Tfno +34 943 719 999 - Fax +34 943 799 677 


APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, DRIVETRAIN 


SERVO-DRIVEN MECHANICAL PRESS 


MODEL TDM4-1000-4600-2100 


Capacity 



Stroke 





REFERENCES 

4 

1.000 TN 

at 10 mm = 10.000 KN 

4.600 X 2.100 

600 mm 

300 mm 

50 

4X 200 

1.000 mm 


59

APPLICATIONS BODY: OUTER AND EXPOSED PARTS 


The manufacture of body panels for the automotive industry requires 

the linking of a number of large bed presses to form a production line. 

The lead press making the initial form used to be double action design. 

However, today new models are being developed around the use of 

a high tonnage single action press with a programmable hydraulic 

die cushion. Fagor Arrasate is at the forefront of this developing 

technology with several successful installations already proven in the 

field. Subsequent operations are performed by single action presses. 

Automation of the line is achieved by incorporating destacker, inter 

press handling (crossbar, robots) and moving bolster for quick die 

change. 

Fagor Arrasate has signed an exclusive agreement with one of the 

world largest robot manufacturer for producing innovative automation 

systems for robot press lines: WAVE FLEXIBLE LINE (continuous mode) 


PSA 



Tfno +34 943 719 999 - Fax +34 943 799 677 


LARGE AND X-LARGE TANDEM LINES FOR SKIN PANELS 


MODEL LE4-2400-4800-2400 


Capacity 



Stroke 





REFERENCES 

FORD 

4 

2400 TN 

at 12.5 mm = 24000 KN 

4800 X 2400 

1100 mm 

350 mm 

11-20 

500 Kw 

1350 mm 


LE4-1000-4800-2400 

4 

1.000 TN 

at 12.7 mm = 10.000 KN 

4.800 X 2.400 

1.100 mm 

350 mm 

10-20 

160 Kw 

1.168 mm 

60

These presses are designed to transfer components from stage to 

stage within one structure producing completed components in an 

automated sequence. 

At the heart of the machine is the press rigidity and press throughput 

through the transfer system. Fagor Arrasate has designed and 

developed its own electronic transfer system using commercially 

available components and “state of the art” engineering, it can 

be purposed built or adapted for retro-fitting to machines already 

in the field. Infinite adjustments through the three axes of movements 

provides the optimal curve to reach the maximum parts per minute, 

subsequently is a very flexible stamping cell. 

Delivery of material to the machine can be directly from coil using 

an uncoiler, leveller and pinch rolls or from blanks fed from a 

purpose build destacker. Destackers can also be adapted for 

retrofitting to machines already in the field. 

VOLKSWAGEN 

BENTELER 



Tfno +34 943 719 999 - Fax +34 943 799 677 


APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, DRIVETRAIN, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE, WHEELS 

TECHNOLOGY FORGING, STAMPING 

LARGE AND X-LARGE TRANSFER LINES FOR REINFORCEMENT PARTS (HIGH STRENGTH MATERIAL) 


MODEL TLE4-3600-7200-2800 


Capacity 



Stroke 





REFERENCES 

METALSA 


4 

3.600 TN 

at 12.7 mm = 36.000 KN 

7.200 X 2.800 

900 mm 

400 mm 

8-24 

450 Kw 

1.400 mm 

61


TECHNOLOGY HANDLING AND ASSEMBLY 

Crankshaft manufacturing line automation including 

the next operations: 

Automatic machine loading/unloading 

Conveyor system for palletized crankshafts 

Deburring and cleaning station 

Timing ring assembly 

Crankshaft key assembly 

Laser marking and vision control 

Traceability 

MACIMEX 

NISSAN 

FORD 

GAINDU, S.L. 

Polígono Industrial Olaso 45 - 20870 ELGOIBAR (Gipuzkoa) 

Tfno +34 943 742 266 - Fax +34 943 741 254 

www.gaindu.com - gaindu@gaindu.com 

CRANKSHAFT MANUFACTURING LINE AUTOMATION 


Technical Characteristics 

Part weight: 20Kgs 

Diversity: 3 

Line dimensions: 100 x 6 m 

Production data 

Cycle time: 28 sec. 

Number of shifts: 3 

Process control 

Timing ring dimensions and shape parameters 

Timing ring and crankshaft key insertion force via electro mechanical press 

Operation traceability 

Equipment 

18 lineal gantries 

13 pneumatic and electro mechanical manipulators 

21 palletised conveyors 

Marking system 

Oil immersion and vacuum cleaning system 

JANOME (Electro press) 

YAMAHA (Robotics) 

COMAU (Robotics) 

REFERENCES 


62


TECHNOLOGY HANDLING AND ASSEMBLY 

Automatic conrod palletizing /unpalletizing with a gantry robot 

Connecting-rod feeding with walking-beam transporters 

Connecting-rod preparation and orientation with Yamaha manipulator 

Load/Unload from rotary transfer machine and assembly with robot 

Step feeder for bushes 

Bush inspection and orientation 

Bush insertion with electro press 

LINAMAR 

FORD 

RENAULT 

GAINDU, S.L. 


Tfno +34 943 742 266 - Fax +34 943 741 254 


INDUSTRIAL ROBOTIZATION. CONRODS HANDLING 

Conrods handling line automation including the next operations: 



Part weight: 600 grs 

Diversity: 2 



Cycle time: 1,4 sec/conrod 



Connecting-rod orientation detection 

Bush orientation detection 

Insertion of components with Electro press 

Standard equipment 



COMAU (Robotics) 

REFERENCES 


63



NISSAN 

FORD 

RENAULT 

GAINDU, S.L. 


Tfno +34 943 742 266 - Fax +34 943 741 254 


ASSEMBLY LINE FOR CYLINDER BLOCKS AND A LINE FOR ASSEMBLING 16 V CYLINDER HEAD COMPONENTS 

Cylinder block and cylinder head assembly line automation including the next operations: 

Cooling jet insertion/assembly 

Bearing cap untightening and tightening 

Read Crankshaft and Cylinder block codes (artificial vision) 

Measure Pin height 

Assembly of grudgeon pin in conrod 

Assembly of conrod with grudgeon pin in cylinder block 

Tightening of Conrod Caps 

Silicone Application 

Cylinder Block marking 

... 



Part weight: 40 Kgs 

Diversity: 5 



Cycle time: 30 sec 



Electro Mechanical Presses for the insertion of components 

Electric screwdriver with torque and angle control 

Crankshaft height measurement 

Components variety Poka Yoke 

Bar code label writing and reading 




REFERENCES 


64



GEARBOX ASSEMBLY 

Gearbox assembly line including the next operations: 

Model Identification 

Oil seal assembly in clutch housing 

Bearing assembly in clutch housing 

Dowel pin assembly in clutch housing 

Pin insertion in clutch housing 

Bearing and circlip assembly in gear housing 

Bolt tightening Gearbox casing 

... 



Part weight: 30Kgs 

Diversity: 6 


Cycle time: 24 sec 



Insertion with electro mechanical press 

Bolt tightening with torque and angle control 

Poka Yoke 

Control with artificial vision 




REFERENCES 

RENAULT 

FORD 


GAINDU, S.L. 


Tfno +34 943 742 266 - Fax +34 943 741 254 


65



MTC M2-M29 

This model is appropriate for large 

productions of horizontal and/or vertical 

tapping, for work pieces of big dimensions 

that require a high accuracy in the execution 

of the tapping, with full quality guarantee, 

both in the finishing as in tapping tolerances. 


RHG - MT 

RHG – MT/MTC 




VITORIA V/H 

REFERENCES 

M2 - M16/20/24 

M2-M30 

M2-M39 

M2-M45 

M3-M60 

M3-M130 

NISSAN MOTOR IBERICA 

PSA PEUGEOT CITROEN ESPAÑA 

DEUTZ DITER, S.A 

12-470 RPM 

30-630 RPM 

22-890 RPM 

15-590 RPM 

12-590 RPM 

11-450 RPM 


GAMOR, S.L. TALLERES 

Industrialdea Asteasu, Zona E, Pab. 73-74 - 20159 ASTEASU (Guipúzcoa) 

Tfno +34 943 691 099 - Fax +34 943 691 539 

www.gamor.com - gamor@gamor.com 

MODEL CAPACITY SPEED TAPING CAPACITY MAX 

DAIMLER MERCEDES AG 

MINSK TRACTOR WORKS 

JOHN DEERE MEXICO, S.A DE C.V 

M20 IN MATERIALS WITH 37 HRC 






66 

HEAD POSITION 

VERTICAL 

VERTICAL - ALL 



VERTICAL – V/H 

VERTICAL – V/H

This model is appropriate for large 

productions of vertical tapping, for work 

pieces that require a high accuracy in the 

execution of the tapping, with full quality 

guarantee, both in the finishing as in tapping 

tolerances. 

GAMOR, S.L. TALLERES 

Industrialdea Asteasu, Zona E, Pab. 73-74 - 20159 ASTEASU (Guipúzcoa) 

Tfno +34 943 691 099 - Fax +34 943 691 539 

www.gamor.com - gamor@gamor.com 

APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, BODY: OUTER AND EXPOSED PARTS, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE 


VITORIA M3-M130 


MODEL CAPACITY SPEED TAPING CAPACITY MAX 

RHG 

RHG 

RHG 

RHG 

RHG 

VITORIA 

REFERENCES 

M3-M16/20/24 

M2-M36 

M2-M39 

M2-M45 

M3-M60 

M3-M110/130 

NISSAN MOTOR IBERICA 

PSA PEUGEOT CITROEN ESPAÑA 

DEUTZ DITER, S.A 

12-470 RPM 

30-890 RPM 

22-630 RPM 

15-590 RPM 

12-590 RPM 

11-450 RPM 








DAIMLER MERCEDES AG 

MINSK TRACTOR WORKS 

JOHN DEERE MEXICO, S.A DE C.V 

67 

HEAD POSITION 

VERTICAL 




VERTICAL – V/H 

VERTICAL – V/H

The C-CNC machine family is specially adapted to mass 

production of small automotive parts like steering axles, 

gearbox shafts and any other specific part. 

The ergonomics of the machine and the well studied 

clearance of all moving elements make the integration of 

gantry loaders an easy job for constitution of flexible 

complete production lines. 

AAM (American Axle Manufacturing) 

NISSAN 

RENAULT 

GER Máquinas Herramienta S.L. 

Pol. Industrial Itziar Apdo. 88 - 20829 ITZIAR-DEBA (Gipuzkoa) 

Tfno +34 943 606 025 - Fax +34 943 606 241 

www.germh.com - germh@germh.com 



GER CYLINDRICAL GRINDERS C-CNC SERIES 


Custom configuration of the wheel head for one, two or three external wheels for part design adapted plunge grinding 

Latest version FANUC or FAGOR complete package choices 

Leading gauging equipment integration (in process measurers, passive gauges) 

Gantry ready machines with easy communication with peripheral elements on the production line 

Intelligent tailstocks, hydrostatic spindles, auto-swivelling wheel heads and all automation choices to answer to the 

process needs 

REFERENCES 



GKN DRIVELINE 

68

The CM-CNC machine family is the most suitable for 

grinding big size parts as truck crankshaft pins, 

gearbox shafts for heavy duty vehicles and earth 

movers and so on. 

The machine is always customized to the process 

demands with the required degree of automation. 

The very rigid mechanics in combination with an 

easy use software and leading gauging equipment 

allow high cycle time performance and low setting 

up time between series of different parts. 


NISSAN 

RENAULT 



Tfno +34 943 606 025 - Fax +34 943 606 241 




GER CYLINDRICAL GRINDERS CM-CNC SERIES 


Custom configuration of the wheel head with large wheels in one 

or two independent axis to work in angular approach one or 

both ends of the part with automatic swivelling of the wheel head 


Leading gauging equipment integration (in process measurers, 

passive gauges, wheel measurers, touch probes) 

Gantry ready machines with easy communication with peripheral 

elements on the production line 

Intelligent tailstocks, hydrostatic spindles, auto-swivelling wheel 

heads and all automation choices to answer to the process needs 

REFERENCES 

REFERENCES 



GKN DRIVELINE 

69

The CU-CNC machine family has been specially 

designed and dimensioned to high demanding piece 

process like angular approach grinding in mass 

production medium size automotive parts, like CVJ 

sideshafts, camshafts and so on. 

The casted rigid box section construction of the main 

elements on the machine made it the ideal base to 

customize it to the specific process demands. 


NISSAN 

RENAULT 



Tfno +34 943 606 025 - Fax +34 943 606 241 




GER CYLINDRICAL GRINDERS CU-CNC SERIES 


Custom configuration of the wheel head for one, two or three 

external wheels for part design adapted plunge grinding 


Leading gauging equipment integration (in process measurers, 

passive gauges) 

Gantry ready machines with easy communication with peripheral 

elements on the production line 

Intelligent tailstocks, hydrostatic spindles, auto-swivelling wheel 

heads and all automation choices to answer to the process needs 

REFERENCES 



GKN DRIVELINE 

70


TECHNOLOGY HEAT TREATMENT 

Constant Velocity Joints transfer the rotating movement 

between two mechanical systems with different turning axles. 

They consist on a shaft and two joints. Most of the joints 

require two hardening zones: the tracks and the stems. 

There are two types of tracks hardening: 

Tulips with lobular internal geometry 

CV´s and ball plunge joints, with geometry of revolution 

GH ELECTROTERMIA, S.A. 

Vereda Real s/n, Ctra. Valencia-Ademuz. Km 14 - 46184 SAN ANTONIO DE BENAGÉBER (Valencia) 

Tfno +34 961 352 020 - Fax +34 961 352 171 

www.ghe.es - ghgroup@ghe.es 

INDUCTION HARDENING INSTALLATION FOR CVJs AND TULIPS 


Depending on production the characteristics of standards configurations are the followings: 

Max. part length: 700 mm 

Type of Operation: Manual or fully automatic 

Production: 100-300 parts / Hour 

Process: Track hardening and Stem hardening 

Power: 200-500KW 

Types of machines: Fixed position, Linear transfer or Indexing table 

Main advantages: 

Flexibility to treat any kind of CV joints and tulips 

Accuracy positioning on tracks tulips hardening 

Easy operator access for maintenance 

Quick set up time and change of reference 

Process parameters management in real time 

REFERENCES 

DELPHI GROUP 

GKN GROUP 

T-DRIVE (VISTEON) 

SPYCER GROUP 

SUNTECH-NORSTAR 


71





Tfno +34 961 352 020 - Fax +34 961 352 171 


INDUCTION TEMPERING CVJ AND TULIPS INSTALLATION 

Induction tempering in a tunnel allows a perfect control of the process, better than those obtained in conventional furnaces. 

It achieves fully heating homogeneity with differences in temperature of less than 10ºC. 

These types of installations are divided in two parts: 

Heating tunnel 

Cooling tunnel 


Max. part length: 300 mm 

Type of Operation: Fully automatic 

Production: 300 parts / Hour 

Process: Track and Stem tempering 

Power: 50 KW 

The tempering by induction represents an advantageous alternative to conventional furnaces: 

Small dimension (surface lower than 6 m2) 

Reduction of the intermediate stock of parts, with a maximum of 15 parts in process at the same time 

Ease incorporation in an automatic production line 

Immediate availability of parts 

Part by part control 

REFERENCES 

GKN GROUP 


72





Tfno +34 961 352 020 - Fax +34 961 352 171 


INDUCTION HARDENING INSTALLATION FOR SHAFTS 

Shaft induction heat treatment allows an accurate treatment both in transversal treatment 

(hardening depth) and in longitudinal treatment (run-out). 

Induction shaft hardening installations can be classified in two big families: 

Scanning heating: the inductor moves along the shaft to be treated 

Single-shot heating: position of the inductor related to the shaft axle is fixed 



Max. part length: 1.000 mm 


Max. Production: 400 parts / Hour 

Power: 100-600KW 

Depending on how parts are treated either in vertical or in horizontal position and manual or automatic load/unload the 

following different configurations can be used: 

MANUAL: The operator places the shaft between points to be hardened. Advantage: Low cost 

WALKING BEAM: Alternative movement of a mobile guide set that advances the parts on a fix guide set. When the parts 

arrive under the heating station, a lifter places the part between points. Advantage: low maintenance and robustness. 

CHAIN CONVEYOR: They make advance the shafts; a lifter places the part between points. Advantage: Easy adjustment 

and flexibility. 

STAR – INDEXING DEVICE: A manipulator places the shaft between the points of a star – indexing. It allows different tasks 

in parallel, as heating, cooling load and unload. Advantage: High production. 

ROBOT: More and more automotive facilities use robots in their flexible manufacturing cells. Advantage: Flexibility. 

REFERENCES 

DELPHI GROUP 

GKN GROUP 

T-DRIVE (VISTEON) 

SPYCER GROUP 


DANA 


AMERICAN AXLE 


73



The system is able to perform the Steering Rack hardening in 

two modes: 

Toothed zone is hardened by a combined inductionconduction 

effect. Two terminals establish a HF current along 

the rack, then, the part is water quenched 

Stem is hardened by scanning with rotation by a ringinductor 

equipped with a quench 



Tfno +34 961 352 020 - Fax +34 961 352 171 


STEERING RACK HARDENING SYSTEM BY INDUCTION - CONDUCTION 


HF Power: 100 KW, Induction frequency: (depending on case depth, typically, 100…150 KHz) 

Production: 200 parts / Hour 

Functioning principle: 

Loading from a stocking area, by an automatic loader 

Transferring between stations by conveyor 

Automatic orientation of rack teeth before HF conduction hardening 

Stem scan hardening in rotation 

Automatic separation of failed parts after process 

Optionally, the installation can be equipped with an in-line inductive 

tempering furnace to finish the heat treatment with the most efficient 

and clean technology. 

REFERENCES 

DAEWOO 

DALIAN JILIN 

DELPHI 

MANDO 

SAMSUNG 

SONA KOYO 


TIANJIN GEAR 

TRW 

74

The GH Bonding equipment performs the heat treatment of 

structural adhesive materials on closure panels (doors, bonnets, 

liftgates, decklids, fender and roof panels) for the: 

Fixing of inner and outer panels along the hem 

Corrosion protection (sealing) 

Adhesive polymerization 

Final three dimensional closure shape 

Panel distortion reduction 




GH BONDING EQUIPMENT SMBC 


Integrable in robot assembly lines 

Fieldbus interconnection with line PLC control (Profibus, 

Profinet, Interbus, DeviceNet,…) 

Digital Process Controller (temperature and energy 

control regulation) 

Process parameter monitoring and registration 

Mechanical fixture for positioning and clamping 

Adjustable flexible inductor system 

Compact generator and cooling system 

Availability of switching functionality up to three heating 

stations and DUAL operation 

REFERENCES 

AUDI 

VOLKSWAGEN 

SEAT 

BMW 

DAIMLER 

SFORD 

OPEL 

FIAT 

SKODA 



Tfno +34 961 352 020 - Fax +34 961 352 171 


LAND ROVER 

PORSCHE 

75




The high quality requirements for gearbox parts require the use of induction 

hardening equipment which supplies: 

Control of hardening parameters to guarantee a repetitive treatment 

Ease incorporation into production units with manual or automatic handling 

A compact and reliable configuration 


Tfno +34 961 352 020 - Fax +34 961 352 171 


INDUCTION HARDENING INSTALLATION FOR GEARBOX PARTS 




Production: 100-300 parts / Hour 

Process: Gearbox parts hardening 

Power: 25-100 KW 

Types of machines: Fixed position, Linear transfer or Indexing table 

Main advantages: 

Flexibility to treat any kind of gearbox part 

Accuracy positioning on gearbox parts hardening 

Easy operator access for maintenance 

Quick set up time and change of reference 

Process parameters management in real time 

REFERENCES 


FERROSIDER 

MIASA 

RENAULT 

SEAT 


76

The machining centre of the ZVH series is a 

fixed table & moving column type, with 

automatic vertical/horizontal head (1º hirth 

gear or continuous). In combination with a 

rotary table (optional) integrated in the table, 

complex form or multi faces machining could 

be realized in one setting. This concept makes 

possible the machining in a pendular job thanks 

to a dividing wall separating the two zones in 

a very tight way. All the moving parts are made 

out of perlitic grey iron, which is giving a great 

rigidity, necessary for high productivity rate. 

The movements are realized by combination 

of ball screws and linear guides allowing 

reaching according to the models until 45 

m/min. The concept of this type of construction 

improves the ergonomy (the operator is closed 

to the table during loading/unloading of the 

tooling, 2 working zones free of chips and 

coolant, possibility of loading with crane). 

IVECO 

MECOBUSA 

VALEO 

IBARMIA INNOVATEK, S.L.U. 

Pol. Ind. Etxesaga, s/n - 20720 AZKOITIA (Gipuzkoa) 

Tfno +34 943 857 130 - Fax +34 943 857 005 

www.ibarmia.com - innovatek@ibarmia.com 

APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, DRIVETRAIN, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE, WHEELS 


ZVH SERIES 


X STROKE (MM) 

REFERENCES 

Y STROKE (MM) 

1.600 – 12.000 500 – 1.000 500 – 1.000 35 350 

24.000 

AMAYA TELLERIA 

INDUSTRIAS ZELU 

MECANIZADOS TAME 


The MULTIPROCESS concepts have been developed in these series with the aim 

of integrating several machining processes in one machine and in one clamping; 

milling, drilling and turning. 

Z STROKE (MM) 

DALPHI METAL 

EPC 

77 

POWER MAIN 

SPINDLE (KW) 

TORQUE MAIN 

SPINDLE (NM) 

MAXI SPEED 

(R.P.M.)



A6-2T 

Large production Machining Center with double 

spindle and 2 ATC, prepared for the connexion of 

automatic load and unload systems. 


REFERENCES 

NISSAN 

KONDIA, M. E. TALDEA, S. L. U. 

San Antolin, 1 - 20870 ELGOIBAR (Gipuzkoa) 

Tfno +34 943 748 239 - Fax +34 943 748 067 

www.kondia.com - comercial@kondia.com 

X (mm) Y (mm) Z (mm) DISTANCE BETWEEN 

MAIN SPINDLES (mm) ATC MAX. RPM 

600 400 500 210 

2 14.000 

450 


78 

MAXIMUM TABLE LOAD 

CAPACITY (kg)



UTP-150-6A 

Special machine composed by 2 independent units, 

with horizontal axis output and 3 spindle in each 

one, as well as a table with servocontrolled lineal 

movement in which the piece-holder will be installed. 


REFERENCES 

KONDIA, M. E. TALDEA, S. L. U. 

San Antolin, 1 - 20870 ELGOIBAR (Gipuzkoa) 

Tfno +34 943 748 239 - Fax +34 943 748 067 

www.kondia.com - comercial@kondia.com 

X 1 (mm) X 2 (mm) 

Y (mm) MAX. RPM 

TAPER 

150 150 600 3.000 

HSK63 


79


LAN-BI has developed a wide range of assembly lines, 

machining machines and tube forming lines for shock 

absorber industry. 

LAN-BI has experience with most type of dampers 

including electronic shock absorber. 

In the picture we present a universal automatic palletized 

line for inner tube, piston rod and valve assembly using 

3 LAN-BI electronic presses. 

TENNECO MONROE 

DELPHI 

KAYABA SHOCK ABSORBER 

LANBI, S.A. 

Ctra. SS-BI, Km. 53 - 20850 ELGOIBAR (Gipuzkoa) 

Tfno +34 943 755 000 - Fax +34 943 755 162 

www.lanbi.com - lanbi@lanbi.com 

TECHNOLOGY MACHINING, SPECIAL TRANSFER, WELDING, ASSEMBLY 

SHOCK ABSORBER 


Reservoir and Cylinder tube: 

Tube cutting, expansion and reduction of ends, marking 

Hot forming of outer tube bottom 

Assembly and welding of reservoir tube 

Bracket forming and punching 

Valve assembly to inner tube 

Leak test 

Piston Rod: 

Cutting, turning and threading of the rod 

Stop welding 

Valve assembly 

Final Shock Absorber Assembly: 

Final Assembly 

Beading 

Functional Test 

Gas filling 

Strut mount and spring assembly 

REFERENCES 

QUINTON HAZEL 

MAGNETI MARELLI 

ALKO RECORD 


SHOWA 

DANA 

COFAP 

80 

Shock Absorber Piston Rod assembly line 

Reservoir tube manufacturing cell 

Reservoir tube bottom hot forming



AUTOMOBILE 

LAN-BI has developed several final assembly solutions 

for automobile industry such as “Triebsatz Assembly” 

for Volkswagen company. 

This station is integrated in the car production line and 

is based in 12 automatic screwdrivers to fasten several 

components of the Triebsatz. 


At this station, 12 screwing operations are carried 

out, 6 for left side and 6 for the right side. 

Shock absorber: 2 bolt / nuts 

Steering Tie Rod: 2 nuts 

Half shaft: 2 nuts 

Security plate: 6 bolts 

A full Triebsatz pallet lifting and centering system 

completes the installation. 

REFERENCES 

VOLKSWAGEN 

RENAULT 

PROTON 

IRAN KODRO 


LANBI, S.A. 


Tfno +34 943 755 000 - Fax +34 943 755 162 


81 

Triebsatz Assembly station 

Triebsatz screwdriving station


LAN-BI has developed many different solutions for 

assembly, machining and test of engine systems. 

LAN-BI has manufactured machines for cylinder block, 

cylinder head, crankshaft, camshaft, oil pump, connecting 

rod, covers, supports, etc. 

RENAULT 

PROTON 

IRAN KODRO 

LANBI, S.A. 


Tfno +34 943 755 000 - Fax +34 943 755 162 


TECHNOLOGY MACHINING, SPECIAL TRANSFER, ASSEMBLY 

ENGINE 


Cylinder block: 

Assembly of balls, plugs and bearings 

Leak test of oil and water circuit 

Machining 

Crankshaft: 

Cap and plugs assembly 

Leak test 

Head block: 

Guides and seats assembly 

Leak test 

REFERENCES 

Cylinder head guides and seats robotized assembly line 

Cylinder block covers machining transfer 


82 

Cylinder block and Headblock screwdriving twin stations 

Connection Rod: 

Assembly with control test 

Honing 

Others: 

Piston valve port machining 

Flywheel assembly 

Oil sump punching, threading and leak test 

Motor cover drilling and tapping


LAN-BI has manufactured Assembly and Machining 

lines for Door Hinges and Door Retainers. 

LAN-BI has designed solutions for both machined 

and stamped hinge bodies and several kind of 

linking possibilities, even the retainer integrated 

hinge. 

EDSCHA 

FLEX´N GATE 

LANBI, S.A. 


Tfno +34 943 755 000 - Fax +34 943 755 162 



HINGES 


Depending on customers product, process and production needs, different line configurations are supplied by LAN-BI. 

Handling, greasing, screwing, torque test, marking, pressing and measuring test operations are combined on palletized 

lines or rotatory tables to manufacture the most suitable solution for our customers. 

LAN-BI has developed also machining machines integrating milling, cutting, drilling, tapping and chamfering operations. 

Retainer palletized assembly line Hinge machining line 

REFERENCES 


83 

Hinge assembly line 

Hinge assembly rotatory machine



HAND BRAKE 

LAN-BI has developed different solutions for “Hand 

brake” Assembly, more or less automatic depending 

on customer needs. 

LAN-BI has designed also fatigue testing systems 

and other controls to ensure the proper assembly 

and the life of the “Hand brake”. 


BATZ 

LANBI, S.A. 


Tfno +34 943 755 000 - Fax +34 943 755 162 


LAN-BI has supplied customized solutions for Hand Brake Assembly and Test, integrating operations such as handling, 

riveting, marking, greasing, fatigue test, functional test, vision test, etc. to adjust the production line to the needs of the 

customer. 

Palletized assembly line 

REFERENCES 


84 

Hand brake robotized assembly line 

Fatigue test


TECHNOLOGY MACHINING, SPECIAL TRANSFER 

TIE RODS 

LAN-BI is specialized in “Tie Rods” machining 

process, developing plenty of different solutions 

for the needs of each customer. 

LAN-BI manufactures automatic lines and single 

machines for “Tie Rod Housing” and “Ball Pin” 

machining. 


Type: 

Palletized lines, transfer machines and single 

stations with automatic loading 

Product: 

Steering tie rod housing 

Steering tie rod ball 

Suspension tie rod housing 

Suspension tie rod ball 

REFERENCES 

RTS 

JTEKT 

DANA 

Ball machining line 

ZF 

DELPHI 

INAUXA 

TRW 

RADFARMAN 


LANBI, S.A. 


Tfno +34 943 755 000 - Fax +34 943 755 162 


85 

Steering tie rod housing machining line 

Operations: 

Ball pin machining with turning, threading, rolling, 

dimensional control and crack detection 

Male housing: turning, milling, facing, chamfering, 

threading and dimensional control 

Female housing: turning, milling, drilling, chamfering, 

tapping and dimensional control 

Suspension tie rod housing machining line



TIE RODS 

LAN-BI is specialized In “Tie Rods” and “Stabilizer 

links” assembly process, developing plenty of 

different solutions adapted to the needs of each 

customer. 

Full automatic solutions or more manual 

configurations, with customized cycle times are 

available for “Tie Rods” assembly. 


Type: 

Palletized line, rotatory table, cells 

Product: 

Inner & Outer steering tie rod 

Stabilizer Link 

Suspension rod and arm 

Wishbone 

REFERENCES 

RTS 

JTEKT 

DANA 

Automatic Tie Rod Assembly line 

ZF 

DELPHI 

INAUXA 

TRW 

RADFARMAN 


LANBI, S.A. 


Tfno +34 943 755 000 - Fax +34 943 755 162 


86 

Automatic tie rod assembly line 

Operations: 

Handling & assembly 

Pressing 

Greasing 

Beading 

Dustcover assembly 

Rocking and rotational torque test 

Air leak test 

Elasticity control test 

Tie rod assembly rotatory machine



PEDAL BOX 

LAN-BI is specialized in “Pedal Box” assembly 

and testing operations, developing solutions with 

different level of automation. 

Simple and multiple pedal box systems have been 

assembled in palletized lines and rotatory tables 

manufactured by LAN-BI. 


BATZ 

LANBI, S.A. 


Tfno +34 943 755 000 - Fax +34 943 755 162 


LAN-BI has developed flexible solutions to suit to customer needs. On this way, LAN-BI has manufactured lines with 

capability to integrate different type of pedal box (left & right pedal box, manual / automatic driving, plastic / metallic 

pedal) including operations such as handling, riveting, welding, greasing, marking, pressing, punching, functional test, 

vision test, etc. 

REFERENCES 


87 

Pedal box assembly line


LAN-BI has manufactured machines for steering 

final assembly and test, for hydraulic and electronic 

power Steering (HPS & EPS) and for steering 

column. 

LAN-BI has given solutions for all kind of assembly, 

machining and testing operations for steering 

components. 

LANBI, S.A. 


Tfno +34 943 755 000 - Fax +34 943 755 162 



STEERING GEAR 


Final steering assembly 

Hydraulic Power steering assembly 

Steering wheel assembly 

EPS assembly and machining 

REFERENCES 

88 

Steering column tubes forming 

Steering test systems 

Steering components machining 

Inner tie rod assembly and machining 

Outer tie rod assembly and machining 

Steering column tube manufacturing line Steering column yoke machining transfer 

DELPHI 


TRW 

ZF 

JTEKT 

GARITA 


Steering final assembly and test line


TECHNOLOGY MACHINING, WELDING 

LAU-NIK MÁQUINAS ESPECIALES, S.L. 

Pol. Galarza, 16 - 48277 ETXEBARRIA (Bizkaia) 

Tfno +34 946 169 010 - Fax +34 946 167 766 

www.launik.com - launik@launik.com 

SHOCK ABSORBER OUTER TUBE MANUFACTURING LINE 

Automatic line for manufacturing the outer tube of shock absorbers, with an automatic adjustment of the tube length. 

The line consists of: 

Tube storage and tube feeder 

Cutting machine 

Machining CNC 

Stamping machine. 

Cover cup press fit and checking 

Seam welding machine 

Washing machine 


Cicle time: 6 sec. 

Tube length: 200-500mm 

Tube diameter: Ø38 – Ø50mm 

Tube thickness: 1 – 2,5mm 

REFERENCES 

MANUFACTURERS OF SHOCK ABSORBERS 


89

APPLICATIONS CONTROL UNIT 

TECHNOLOGY SURFACE FINISHING 

VARNISH COATING MACHINE AND CURING OVEN 

It is an automatic machine for PCB varnish coating 

machine and rotary curing oven. 


Feeding of circuits via electronic conveyor 

Unloading of circuits via electronic conveyor 

Anthropomorphic robot of 6 axes 

Varnish and solvent feeding circuit, with level detector 

Curing area with temperature sensor 

Maximum dimensions of circuits 200mm x 200mm 

Rotary curing furnace with a capacity of 120 circuits 

REFERENCES 

VALEO AUTOMOTIVE 

LEAR CORPORATION 


CONSTRUCCIONES MECANICAS JOSE LAZPIUR S.A. 

Bº Murinondo s/n, Apdo. 131 - 20570 BERGARA (Gipuzkoa) 

Tfno +34 943 769 016 - Fax +34 943 765 169 

www.lazpiur.com - lazpiur@lazpiur.com 

90 

Production: Cycle time 25 sg


TECHNOLOGY CONTROL 

BEGITECH 2000 

It is an automatic part control system using artificial 

viewing for screws, studs and torsion bars. 


High speed asynchronous multi-camera operation. 

Continuous and index operating mode. 

Production of up to 400 parts/min according to reference. 

Pin lengths from 10 mm to 100 mm. 

M4 - M14 sizes. 

Immediate reference changes and limitless storage capacity. 

Measuring: 

Thread (No. of threads, screw thread, angle, diameters), 

Diameters, Lengths, Angles, Vertexes, Radii. 

Checking: 

Perpendicularity, Concentricity, Shape of point and head, 

Presence of housing, seal or bath, 360º thread impacts, 

Presence of head cracks, Direction of part (stud model). 

REFERENCES 

ECENARRO 

ALFA GROUP 

ESPYTES 

BITCHE FIXATIONS 

METAGRA 




Tfno +34 943 769 016 - Fax +34 943 765 169 


91



This machine is designed to assemble the heat 

exchanger and to dose niquel paste for later welding 

process. 

VALEO AUTOMOTIVE 



Tfno +34 943 769 016 - Fax +34 943 765 169 


NIQUEL PASTE DOSING MACHINE FOR EXCHANGERS 


Robotic system for handling parts. 

Electronic press incorporated for the assembly of exchanger parts. 

Artificial vision for controlling the application of paste with automatic 

fault correction. 

Cycle time: 38 seconds per part 

Dimensions 

Weight 1.920 kg 

Length: 1.773 mm 

Depth: 2.117 mm 

Height: 2.000 mm 

REFERENCES 


92



MIP V 

It is a passive component (male, female, pin...) into 

PCB polyvalent insertion machine. Press-fit component 

could be inserted using mechatronical insertion 

heads (insertion force control). The insertion position 

is corrected online using a vision system. 





Tfno +34 943 769 016 - Fax +34 943 765 169 


Up to 0.16 sec per insertion 

Network capability. 

Double conveyor belt (pallet entry and exit). PCB can be fed via Pallet or via conveyor belt 

Lower anvil system with control of inserted components, including quick-change system. 

Insertion head tying system with quick change (immediate insertion head interchangeability). 

Capable of operating with different head types. 

Reel assembly for feeding of components. 

Force control for PRESS-FIT insertion. 

Run-time insertion force monitoring and statistical process control. 

Dimensions 

Length 2.300 mm 

Depth (Including feeding reel) 2.785 mm 

Height 2.350 mm 


REFERENCES 


93



CLUSTER ASSEMBLY MACHINE 

It is an automatic machine for Cluster 

assembly: component assembly into PCB, 

component selective soldering, PCB 

depanelling and electrical test operations 

are done. 


Automatic circuit loading via conveyor belt (Possible loading area by Rack). 

Box packaging system (OK and NO-OK parts). 

Vision control station. 

Automatic electrical test . 

Router station. 

Selective soldering station. 

Handling via 6-axis ABB robot (Anthropomorphic) 

Max. panel PCB dimension 300x350mm 

Total cycle time: 45sec 

Dimensions 

Length 3.000mm 

Depth 2.800mm 

Height 2.000mm 


REFERENCES 

CONTINENTAL VDO 




Tfno +34 943 769 016 - Fax +34 943 765 169 


94



PLUS 13-CII 

It is a Pick&Place machine for active component 

(relays, headers, capacitor...) assembly into PCBs. 

The components fed in tubes or trays are picked up 

by a head and placed in the PCB. The insertion 

position is corrected online using a vision system. 


2 sec. Without vision correction, with 1 gripper & 1 Assembly Head. 

Up to 4 feeders and grippers available. 

Network capability. 

Insertion program storage in flash memory. 

Active clinching (standard solution). 

Identification and codification systems via electronic cards 

Linear servomotors 

Overforce control unit 

Dimensions 

Length 2.300 mm 

Depth 2.300 mm 

Height 2.000 mm 


REFERENCES 


SANMINA 




Tfno +34 943 769 016 - Fax +34 943 765 169 


95



TAIL LIGHT COVER DEBURRING MACHINE 

It is an automatic robotized machine for 

tail light cover deburring operation closing 

of the head by the outside and inside and 

then brushing to clean the part. 


Production: 14.6 sec./part 

Dimensions 

Length: 3.200 mm 

Depth: 3.190 mm 

Height: 2.000 mm 


REFERENCES 

GKN DRIVELINE 




Tfno +34 943 769 016 - Fax +34 943 765 169 


96

APPLICATIONS DRIVETRAIN, POWERTRAIN, WHEELS 

TECHNOLOGY SURFACE FINISHING, MACHINING 

Broaching vertical hydraulics of interiors for the 

accomplishment of all kinds of broach depending on 

the form of the brush. Riflings, wedges cashiers, etc. 

CONSTRUCCIONES MECÁNICAS LIZUAN, S.A. 

Bº Juin s/n, Pol. 34 - E-20720 AZKOITIA (Gipuzkoa) 

Tfno +34 943 851 775 - Fax +34 943 851 276 

www.lizuan.com - lizuan@lizuan.com 

10 Tn. VERTICAL HYDRAULIC BROACHING MACHINE 


Maximum adjustable force 

Maximum adjustable stroke 

Adjustable working speed 

Run-back speed 

Maximum broach length 

Introduction course 

Hydraulic group engine’s power 

Broach cooling engine’s power 

Hydraulic tank’s capacity 

Cooling tank’s capacity 

REFERENCES 


UNIT 

DALPHI METAL ESPAÑA S.A. 

INDUSTRIAS AMAYA TELLERIA S.A. 

MAC-PUAR COMPONENTES MECÁNICOS S.L. 

TRAF AUTOMOCIÓN S.L. 

JTC SYSTEMS 

MEC. PARA EL AUTOMOVIL S.A. (MECAUTO) 

KN 

mm 

m/min 

m/min 

mm 

mm 

KW 

KW 

l 

l 

100 

1.250 

3 to 7 

15 

1.400 

400 

11 

1.5 

250 

100 

97

APPLICATIONS 

1000 KN Hydraulic double effect Press with frame 

in open gap and rotary indexing plate for trimming 

and degating for diverse applications for the 

automotive industry. 

Range from 250 KN to 1500 KN 



Tfno +34 943 851 775 - Fax +34 943 851 276 


BODY: INNER AND STRUCTURAL PARTS, BODY: OUTER AND EXPOSED PARTS, DRIVETRAIN, POWERTRAIN 

TECHNOLOGY MACHINING, STAMPING, ASSEMBLY 

1000 KN HYDRAULIC PRESS WITH ROTARY PLATE 



Maximum adjustable travel 

Approaching speed 

Working speed 

Runback speed 

Light between plate and tread 

Diameter of the dividing plate 

Tread guided with two internal side axis 

Lodgings in the plate 

Cylinder group’s engine power 

Dividing group’s engine power 

REFERENCES 


BRAKES INDIA LIMITED 

CASTING ROS, S.A. (INFUN GROUP) 

STAMPING & WHEELS, S.A. DE C.V. 

UNIT 

KN 

mm 

mm/s 

mm/s 

mm/s 

mm 

mm 

KW 

KW 


600 

300 

150 

20 

177 

450 

Ø1.000 

To be defined 

15 

1,5 

UNITOOLS PRESS CZ, A.S. 

FUNDIMOTOR, S.A. 

FUCHOSA, S.L. 

EGAÑA 2, S.L. 

98

The hydraulic press of four columns of 500 tons of 

pressure is a machine that due to his versatility can 

have very diverse applications according to the 

needs of the client. 



Tfno +34 943 851 775 - Fax +34 943 851 276 


APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, BODY: OUTER AND EXPOSED PARTS, DRIVETRAIN, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE 

TECHNOLOGY MACHINING, STAMPING, ASSEMBLY 

500 Tn. FOUR COLUMN HYDRAULIC PRESS 



Maximum adjustable travel 

Approaching speed 

Working speed 

Runback speed 

Light between axles 

Max. distance between table and tread 

Min. distance between table and tread 

Axles diameter 

Cylinder group’s engine power 

Table’s surface 

REFERENCES 

CIE METAL CZ, S. R. O 

KYB SUSPENSIONS EUROPE, S. A. 

NISSAN MOTOR IBERICA, S. A. 

ESTAMPACIONES METÁLICAS EGUI, S. A. 

UNIT 

KN 

mm 

mm/s 

mm/s 

mm/s 

mm 

mm 

mm 

mm 

KW 

mm 


5.000 

900 

105 

15 

85 

1.420x900 

1.500 

600 

200 

45 

1.400X1.400 

AP IBERICA, S. A. 

EGRO, S. L. 

SUZUKI MOTOR ESPAÑA, S. A. 

INDUSTRIAS DOLZ, S. A. 

99

Line of Hydraulic Presses for 

automotive body parts production. 

LOIRE, S.A.F.E. 

Zikuñaga 22 - 20120 HERNANI (Gipuzkoa) 

Tfno +34 943 331 214 - Fax +34 943 557 309 

www.loiresafe.com - comercial@loiresafe.com 

APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, BODY: OUTER AND EXPONED PARTS 


LINE OF PRESSES FOR AUTOMOTIVE BODY PARTS PRODUCTION 


1.000 mT. Hydraulic Presses with single acting in upper side, 

upper table and lower T-track moving bolster sizes: 

3.200 x 1.900 mm., maximum daylight between ram – lower 

moving bolster: 1.900 mm. , maximum upper ram stroke: 1.200 

mm, two T-tracks moving bolsters, maximum lower cushion force: 

400 mT., etc… 

800 mT. Hydraulic Presses with single acting in upper side, upper 

table and lower T-track moving bolster sizes: 

3.200 x 1.900 mm., maximum daylight between ram – lower 

moving bolster: 1.900 mm., maximum upper ram stroke: 1.200 

mm, two T-tracks moving bolsters, maximum lower cushion force: 

320 mT., etc… 

Blank manual loading and unloading 

REFERENCES 


100



Line of four Hydraulic Presses for 

automotive spare parts production. 



Tfno +34 943 331 214 - Fax +34 943 557 309 


LINE OF PRESSES FOR AUTOMOTIVE SPARE PARTS PRODUCTION 


One 2.000 mT. Hydraulic Press with double acting in 

upper side (upper drawer + upper blank holder), upper 

table and lower plates sizes: 5.000 x 2.500 mm., maximum 

daylight between ram – lower plate: 3.000 mm., maximum 

upper ram stroke: 2.000 mm, two side moving plates, 

maximum lower cushion force: 500 mT., etc… 

Three 1.200 mT. Hydraulic Press with single acting in 

upper side, upper table and lower plates sizes: 5.000 x 

2.500 mm., maximum daylight between ram – lower 

plate: 2.400 mm., maximum upper ram stroke: 1.600 

mm, two side moving plates, maximum lower cushion 

force: 300 mT., etc… 

ABB robots. 

REFERENCES 


101



Line of four Hydraulic Presses for 

Thermic & Acoustic isolation parts 

production. 



Tfno +34 943 331 214 - Fax +34 943 557 309 


LINE OF PRESSES FOR THERMIC & ACOUSTIC ISOLATION PARTS PRODUCTION 


Coil feeding system including decoiler, straightener, shear, 

etc… 

One 250 mT. Hydraulic Press, upper table and side lower 

moving plates sizes: 2.000 x 1.600 mm., maximum daylight 

between ram - side lower moving plate: 1.800 mm., maximum 



Two 250 mT. Hydraulic Press, upper table and side lower 


between ram - lower moving plate: 1.800 mm., maximum 

upper ram stroke: 1.000 mm, two side moving plates, etc… 

One 200 mT. Hydraulic Press, upper table and side lower 


between ram - side lower moving plate: 1.800 mm., maximum 



Feeders between presses. 

REFERENCES 


102



PRESS HARDENING LINES 

Blanks are heated to 950 º C in a furnace 

The heating time is important to achieve the proper 

material structure 

The heated blank must be loaded into the press as 

soon as possible to avoid cooling of the material 

The press has to close, draw the part and keep it 

closed for several seconds 

During this time, the cooling circuits in the upper and 

lower dies are cooling the part to 200ºC 


REFERENCES 



Tfno +34 943 331 214 - Fax +34 943 557 309 


The type of pieces normally produced by “PRESS HARDENING” are: door reinforcements, 

bumpers, “A” pillars, “B” pillars, floor central reinforcements. High strength pieces in 

general. 

BENTELER 

THYSSENKRUPP 

GESTAMP 


103



Hydraulic Presses for the production 

of automotive roofs, carpets, etc... 



Tfno +34 943 331 214 - Fax +34 943 557 309 


PRESSES FOR PLASTIC COMPRESSION / MOULDING 


Maximum force of the press: from 100 to 2.000 mT 

Possibility of heating plates (by resistances or by oil) 

Possibility of active or passive parallelism control device 

REFERENCES 

ANTOLIN IRAUSA 


104



GB.1H.DM-600/130 

Briquetting machines for cast iron, steel, aluminium, 

copper, brass and nickel shavings. Production 

capacity up to 13.000 Kgs per hour following the 

material. 


MAXIMUM PRESSING FORCE 

SPECIFIC BRIQUETTE PRESSURE 

BRIQUETTE DIAMETER, MAX 

BRIQUETTE HEIGHT 

TOTAL WEIGHT OF THE PRESS 

REFERENCES 

MAQUINARIA HIDRAULICA EN GENERAL, S.L. 

Polígono Industrial de la Sota, s/n - 48190 SOPUERTA (Vizcaya) 

Tfno +34 946 504 130 - Fax +34 946 104 759 

www.mhg.es - mhg@mhg.es 

105 

6.000 kn 

3.500 kg/cm2 

130 mm 

80 – 160 mm 

20 tn 

Enterprise dedicated to recover metals originated in the manufacture of car pieces. 

automotive catalogue



LD.IS.DM-250/4000 

250 Tn. Hydraulic Press for calibrating axle shafts and 

straightening truck axle casings with moving table. 



WORK TABLE FREE DIMENSIONS 

MOBILE TABLE FREE DIMENSIONS 


REFERENCES 



Tfno +34 946 504 130 - Fax +34 946 104 759 


106 

2.500 kn 

4.700 x 600 mm 

2.700 x 700 mm 

20 Tn 

Enterprise dedicated to manufacture varied pieces of motors and driving gear 




LE.IS.DM-350/1300 

350 Tn Hydraulic Press to conformed of airbag tubes. 




NUMBER OF CYLINDER 


REFERENCES 

Conformed of airbag tubes 




Tfno +34 946 504 130 - Fax +34 946 104 759 


107 

3.500 kn 

1.750 x 1.000 mm 

ONE 

20 Tn



LE.20.DM-1200/2500 

1200 Tn Hydraulic Press to drawing and sheet metal 

stamping to all kind of work. 



RETURN FORCE 


NUMBER OF MAIN CYLINDER 

NUMBER OF AUXILIARY CYLINDER 


REFERENCES 



Tfno +34 946 504 130 - Fax +34 946 104 759 


108 

12.000 kn 

700 Kn 

2.500 x 1.300 mm. 

TWO 

TWO 

75 Tn. 

Enterprise dedicated to conform and draw rear axle and other pieces to light vehicles 




LE.1S.DM-1500/1150 

1500 Tn Hydraulic Press to performed, gaged and bured 

of started rim. 



MAXIMUM ASCENDED FORCE 


NUMBER OF MAIN CYLINDER 

NUMBER OF AUXILIARY CYLINDER 


REFERENCES 



Tfno +34 946 504 130 - Fax +34 946 104 759 


109 

15.000 kn 

1.000 Kn 

1.150 x 1.150 mm. 

ONE 

TWO 

40 Tn. 

Enterprise dedicated to manufacture several pieces to car's motors and light vehicles 


The AF Series of Wire EDM machines from ONA Electro- 

Erosion S.A. consists of 22 standard configurations. The 

smallest is the ONA AF25, with x-y-z travel of 400 x 300 

x 250 mm. The largest model is the AF130, whose travels 

in those axes are 2.000, 1.300, and 700 mm, respectively. 

The ONA AF machines are noted for the high cutting speed 

(450 mm2/minute) and low maintenance costs, thanks to 

the ecological filtration system, ONA AquaPrima, which 

does not require replaceable cartridges. 

PEUGEOT 

COOPER TIRES 

ONA ELECTRO-EROSIÓN, S.A. 

Eguzkitza, 1 - Apdo.64 - 48200 DURANGO (Bizkaia) 

Tfno +34 946 200 800 - Fax +34 946 818 548 

www.onaedm.com - ona@onaedm.com 

APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, BODY: OUTER AND EXPOSED PARTS 


ONA AF SERIES 


SPECIFICATIONS 

REFERENCES 

UNIT AF25 

BRIDGESTONE 

VOESTALPINE 

AF35 

AF60 

110 

AF80 

AF100 

AF130 

X-axis travel 

mm 400 600 800 

1.000 1.500 2.000 

Y-axis travel 

mm 300 400 600 

600/800/1.000 1.000/1.300 1.000/1.300 

Z-axis travel 

mm 250 400 500/600/700 500/600/700 600/700 600/700 

UV-axes travels 

mm 120 x 120 120 x 120 500 x 500 500 x 500 500 x 500 500 x 500 

Maximum workpiece mm 700 x 650 1.060 x 750 1.300 x 1.040 1.500 x 1.040 1.950 x 1.600 2.450 x 1.600 

size (X/Y/Z) 

x 250 (*) x 400 (*) x 500 (*) x 500 (*) x 600 (*) x 600 (*) 

Allowable weight on table Kg. 700 1.500 5.000 5.000 10.000 10.000 

Maximum taper angle º ±30º/87mm ±30º/87mm ±30º/400mm ±30º/400mm ±30º/400mm ±30º/400mm 

Cutting technology 

submerged submerged submerged submerged submerged submerged 

(*) Ask details for the different possible configurations. The indicated data correspond to the smaller machine configuration of 

each model. 


The high-speed NX Series of die-sinking erosion machines from 

ONA Electro-Erosion S.A. consists of 44 standard configurations. 

The smallest is the ONA NX3, with x-y-z travel of 400 x 300 x 300 

mm. The largest model is the TX10, whose travels in those axes are 

3000, 1500, and 1000 mm, respectively. 

ONA NX Series have a CNC for Simultaneous 6-Axis Operation 

and come equipped with microfine circuitry for achieving surface 

finishes to 0 VDI (0.10 µm Ra). 

PEUGEOT 

RENAULT 

SEAT 

ONA ELECTRO-EROSIÓN, S.A. 

Eguzkitza, 1 - Apdo.64 - 48200 DURANGO (Bizkaia) 

Tfno +34 946 200 800 - Fax +34 946 818 548 

www.onaedm.com - ona@onaedm.com 

APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, BODY: OUTER AND EXPOSED PARTS 


ONA NX SERIES 


SPECIFICATIONS 

X-axis travel 

Y-axis travel 

Z-axis travel 

Worktank internal 

dimensions (X/Y/Z) 

Allowable weight 

on table 

Maximum electrode 

weight 

REFERENCES 

UNIT NX3 

mm 

mm 

mm 

mm 

Kg. 

Kg. 

400 

300 

300 

900 x 600 

x 300 

750 

100 

ROLLS-ROYCE 


BRIDGESTONE 

NX4 / NX4C NX6 

600 

400 

400 

1.200 x 800 

x 450 

1.500 

200 

FORD 

JAGUAR 

VISTEON 


200 

111 

NX7 

NX8 

200 

NX10 / TX10 

1.000 1.500 2.000 3.000 

600 

750 

1.000 1.500 

500 

650 

800 

1.000 

1.700 x 1.000 2.300 x 1.500 2.800 x 1.500 4.000 x 2.000 x 

x 600 x 1.000 x 1.000 1.250 

4.000 10.000 15.000 20.000 

VALEO 

200 

200

Tryout Presses for dies; 

they are used to test 

the dies before using 

them in the production 

lines. As the dies 

being tested in this 

Presses will be 

installed in different 

production Presses, 

the tryout Presses must 

be flexible; they 

usually need lower 

and upper cushion, 

sometimes they have 

also upper double 

action. 

FORD 

MAGNA 

GESTAMP 

ONA PRES, S. COOP. 

P. I. Ugaldeguren II, P - 9 - IV - 48170 ZAMUDIO (Bizkaia) 

Tfno +34 944 523 808 - Fax +34 944 523 980 

www.onapres.es - comercial@onapres.es 

APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, BODY: OUTER AND EXPOSED PARTS, CHASSIS & FRONT AND REAR AXLE 

TECHNOLOGY SPECIAL TRANSFER, STAMPING, FORGING 

TRYOUT PRESSES 


PRESS 1 

PRESS 2 

Force 2.400 tons 

Force 1.000+500 tons 

Table 4.800 x 2.400 mm Table 4.500 x 2.400 mm. 

Lower Cushion 

Lower CNC cushion 

Frontal Moving Bolster 

Lateral Moving Bolster 

Stop accuracy of slide 0,01 mm. 

Double action, blankholder+inner slide 

Max. Daylight 2.600 mm. 


Stroke 1.700 mm. 

Stroke 1.750 mm. 

REFERENCES 

PSA-CITROEN 

VOLKSWAGEN 

BENTELER 


112 

PRESS 3 

Force 2.500 tons 

Table 5.000 x 2.500 mm. 

Lower and upper cushion 

Frontal Moving Bolster 

Higher speed with central cylinder 


Stroke 1.700 mm.

Hydraulic Production 

Presses; the hydraulic 

Presses have more flexibility, 

and all parameters can be 

adjusted all along the stroke; 

force, speed, stroke, etc. 

Due to this flexibility, for 

certain applications they are 

proving to be the best 

solution; production of a lot 

of different references but 

short series, hot stamping, 

chassis production with 

Presses, etc. 

FORD 

GESTAMP 

ONA PRES, S. COOP. 

P. I. Ugaldeguren II, P - 9 - IV - 48170 ZAMUDIO (Bizkaia) 

Tfno +34 944 523 808 - Fax +34 944 523 980 

www.onapres.es - comercial@onapres.es 

APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, BODY: OUTER AND EXPOSED PARTS, CHASSIS & FRONT AND REAR AXLE 

TECHNOLOGY SPECIAL TRANSFER, STAMPING, FORGING 

PRODUCTION PRESSES; PRESSLINES, LEAD PRESSES, HOT STAMPING, ... 


PRESSLINE with 6 Presses and Robots 

Lead Press, Double Action 2.100 tons 

4 Following Presses 1.000 tons 

1 Following Press 1.600 tons 

Table 5.000 x 2.500 mm. 

Lead Press with 8 Point CNC Cushion 

Lower cushion and upper cushion 

Following Presses with cutting dampers 

Fully automated line with Robots 

REFERENCES 


HOT STAMPING 

Installation with two Presses 

Force of each Press 600 tons 

Table 3.000 x 1.500 mm 

Max. Daylight 1.800 mm 

Stroke 1.000 mm 

Two moving Bolster per Press 

Lower Cushion 

No photo of instalation allowed 

113 

COUPLED PRESSES FOR LONG PARTS 

Force (2 x) 2.500 tons 

Table (2 x) 4.800 x 2.500 mm. 

Lower cushions, two per Press (four in total) 

Upper ejectors, five per Press (ten in total) 

Cutting Dampers 

Both slides can be mechanically locked 


Stroke 1.300 mm.

LAND range of coordinate measuring machines is specifically designed to measure 

large volumes 

Highly used in the automotive and large parts manufacturing industries 

Available in both MANUAL and CNC configurations 

Available in independent benches built-in type 

Suitable for measuring, digitising, scanning and part plotting 

Suitable for measuring prismatic parts, free forms and reverse engineering 

Suitable for floor level installation making it easier to use 

Can be equipped both with contact (digital and analogue) and non contact probes 

Its exclusive air path system allows a smoother and lighter movement of the machine, 

which implies a substantial improvement of the accuracy and long term stability 

SEAT 

OPEL 

VOLVO 

TRIMEK, S.A. 

Camino de la Yesera, 2 - Pol. Ind. Islarra 01139 ALTUBE (Álava) 

Tfno +34 945 430 718 - Fax +34 945 430 378 

www.trimek.com - trimek@trimek.com 

APPLICATIONS BODY: OUTER AND EXPOSED PARTS, CHASSIS & FRONT AND REAR AXLE 

TECHNOLOGY STAMPING, BENDING, SURFACE FINISHING, ASSEMBLY 

LAND 


Resolution: 1 µm 

Accuracy ISO 10360-2: (20+20*L/1000 µm for LAND 70.17.25 CNC) Ej. 

Repeatability: 10 µm 

3D Speed: 300 mm/s 

3D Acceleration: 30 mm/s2 

LAND X Y Z A1 B1 B2 B3 B4 C1 C2 

15.10.10 1.500 1.000 1.000 2.200 1.640 2.640 685/1.900 590/- 2.495/2.445 2.025 

20.12.12 2.000 1.200 1.200 2.700 1.840 3.040 685/2.100 590/- 2.695/2.645 2.225 

25.15.15 2.500 1.500 1.500 3.200 2.140 3.640 685/2.400 590/- 2.995/2.945 2.525 

30.16.18 3.000 1.600 1.800 3.700 2.240 3.840 685/2.500 590/- 3.295/3.245 2.825 

35.18.20 3.500 1.800 2.000 4.200 2.440 4.240 685/2.700 590/- 3.495/3.445 3.025 

40.20.22 4.000 2.000 2.200 4.700 2.640 4.640 685/2.900 590/- 3.695/3.645 3.225 

50.20.25 5.000 2.000 2.500 5.700 2.640 4.640 685/2.900 590/- 3.995/3.945 3.525 

REFERENCES 

VOLKSWAGEN 

NISSAN 

RENAULT 

PEUGEOT 

CITROËN 

MERCEDES 


MAGNA 

114

APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, WHEELS 

TECHNOLOGY STAMPING, BENDING, ASSEMBLY 

SEA 

SEA range of side mounted horizontal arm machine is widespread in the market 

due to versatility 

Available in both MANUAL and CNC configurations 

Available in granite table and cast iron table, is produced under request 

Suitable for measuring, digitising, scanning and part plotting 

Suitable for measuring prismatic parts, free forms and reverse engineering 

Specially designed to measure dies, moulds, toolings and simple parts 

The parts can be easily fixed on the table without need of tools or fixtures 

Table can include grooves, drills and slots 

Its exclusive air path system allows a smooth and light movement of the machine, 

which implies a substantial improvement of the accuracy and long term stability 



Accuracy ISO 10360-2: (8+8*L/1000 for SEA 25.15.15 CNC) Ej. 




SEA X Y Z A1 B1 B2 B3 B4 C1 C2 

15.10.10 1.500 1.000 1.000 2.200 2.640 1.640 1.774 1.187 2.750 2.050 

20.12.12 2.000 1.200 1.200 2.700 3.040 1.840 1.974 1.387 2.950 2.250 

25.15.15 2.500 1.500 1.500 3.200 3.640 2.140 2.274 1.687 3.250 2.550 

30.16.18 3.000 1.600 1.800 3.700 3.840 2.240 2.374 1.787 3.350 2.650 

35.18.20 3.500 1.800 2.000 4.200 4.240 2.440 2.574 1.987 3.550 2.850 

40.20.22 4.000 2.000 2.200 4.700 4.640 2.640 2.774 2.187 3.750 3.050 

50.20.25 5.000 2.000 2.500 5.700 4.640 2.640 2.774 2.187 3.750 3.050 

REFERENCES 

SEAT 

OPEL 

VOLVO 

VOLKSWAGEN 

NISSAN 

RENAULT 

PEUGEOT 

CITROËN 

MERCEDES 


TRIMEK, S.A. 


Tfno +34 945 430 718 - Fax +34 945 430 378 


MAGNA 

115

VULKAN range of coordinate measuring machines is 

specifically designed to measure large volumes in the 

production line 

Highly used in the automotive and large parts 

manufacturing industries 

Only available in CNC configuration 

Only available in independent benches built-in type 

Suitable for measuring, digitising, scanning and part 

plotting 

Suitable for measuring prismatic parts, free forms and 

reverse engineering 

Suitable for floor level installation making it easier to 

use 

Can be equipped both with contact (digital and 

analogue) and non contact probes 

Air supply non-required 

Specially designed for high speed and high acceleration 

SEAT 

OPEL 

VOLVO 

TRIMEK, S.A. 


Tfno +34 945 430 718 - Fax +34 945 430 378 


APPLICATIONS BODY: OUTER AND EXPOSED PARTS, CHASSIS & FRONT AND REAR AXLE 

TECHNOLOGY STAMPING, FORGING, SURFACE FINISHING, ASSEMBLY 

VULKAN 



Accuracy ISO 10360-2: (18+18*L/1000 µm for VULKAN 70.17.25 CNC) Ej. 




VULKAN X Y Z A1 B1 B2 B3 B4 C1 C2 

15.10.10 1.500 1.000 1.000 2.200 1.640 2.640 685/1.900 590/- 2.495/2.445 2.025 

20.12.12 2.000 1.200 1.200 2.700 1.840 3.040 685/2.100 590/- 2.695/2.645 2.225 

25.15.15 2.500 1.500 1.500 3.200 2.140 3.640 685/2.400 590/- 2.995/2.945 2.525 

30.16.18 3.000 1.600 1.800 3.700 2.240 3.840 685/2.500 590/- 3.295/3.245 2.825 

35.18.20 3.500 1.800 2.000 4.200 2.440 4.240 685/2.700 590/- 3.495/3.445 3.025 

40.20.22 4.000 2.000 2.200 4.700 2.640 4.640 685/2.900 590/- 3.695/3.645 3.225 

50.20.25 5.000 2.000 2.500 5.700 2.640 4.640 685/2.900 590/- 3.995/3.945 3.525 

REFERENCES 

VOLKSWAGEN 

NISSAN 

RENAULT 

PEUGEOT 

CITROËN 

MERCEDES 


MAGNA 

116

automotive catalogue - AFM

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