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Recovery & Purification<br />
Wednesday, September 22, 2010 • Main Conference<br />
7:15 Registration <strong>and</strong> Coffee<br />
Rapid Vaccine Development <strong>and</strong> Production<br />
Strategy Discussion<br />
Forums<br />
8:00 Chairperson’s Remarks<br />
Gary J. Welch, Direc<strong>to</strong>r, Process Science, Abbott Bioresearch Center<br />
Advances in Process Moni<strong>to</strong>ring <strong>and</strong> Control<br />
in Downstream Processing<br />
8:15 Evaluation of Raman Spectroscopy for Purification Operations<br />
Raman spectroscopy is one of the powerful quantitative techniques that is amenable<br />
<strong>to</strong> analysis of biological process solutions. It is capable of providing accurate<br />
quantitation of multiple components in a solution with minimal sample preparation,<br />
<strong>and</strong> often able <strong>to</strong> be used as an in-line or at-line moni<strong>to</strong>ring <strong>to</strong>ol. Evaluation of this<br />
technique for preparation <strong>and</strong> release of buffers, control of excipient levels during<br />
formulation <strong>and</strong> other downstream operations will be presented.<br />
Natraj Ram, Ph.D., Senior Gro<strong>up</strong> Leader, Purification, Technical Operations,<br />
Abbott Bioresearch Center<br />
8:45 On-line HPLC as a PAT for Controlling Product Collection from<br />
Process Scale Chroma<strong>to</strong>graphy Columns<br />
Large scale chroma<strong>to</strong>graphy is a widely used unit operation in peptide <strong>and</strong> protein<br />
manufacturing. Variability in the elution of these process columns makes it difficult <strong>to</strong> know<br />
precisely where <strong>to</strong> start <strong>and</strong> s<strong>to</strong>p collecting the product pool. On-line HPLC based analyzers<br />
are a PAT that provides product purity information enabling au<strong>to</strong>mated control of product<br />
pool collection with increased yield, decreased product variability, <strong>and</strong> decreased cycle time.<br />
Rick E. Cooley, Market Development Manager, Process Analytics, Dionex Corporation<br />
9:15 Using Multivariate Batch Process Moni<strong>to</strong>ring <strong>and</strong> Soft<br />
Sensors for Advanced Process Control in Commercial Scale<br />
Purification Operations<br />
Multivariate Biopharmaceutical Batch Process Modeling <strong>and</strong> Moni<strong>to</strong>ring is evolving<br />
as a key Process Analytical Technology (PAT) <strong>to</strong> enable real-time design space<br />
moni<strong>to</strong>ring <strong>to</strong> s<strong>up</strong>port Quality-by-Design paradigm. The use of this technology<br />
for bioprocess s<strong>up</strong>ervision, troubleshooting, process underst<strong>and</strong>ing, <strong>and</strong> control at<br />
commercial-scale manufacturing will be summarized. Incorporating this technology<br />
with the use of soft-sensors will also be discussed, with industrial examples.<br />
Thomas Mistretta, M.S., Senior Engineer, Process Development, Amgen Inc.<br />
9:45 Networking Refreshment Break in Exhibit <strong>and</strong> Poster Hall<br />
Sponsored by<br />
Cell Culture & Upstream Processing<br />
Chairperson: Susan Casnocha, Ph.D., Research Fellow, Bioprocess R&D,<br />
Culture Process Development, BioTherapeutics Pharmaceutical <strong>Sciences</strong>, Pfizer<br />
Integrating In-Line Process Moni<strong>to</strong>ring <strong>and</strong><br />
Control Technologies in Upstream Processing<br />
10:30 Fully Au<strong>to</strong>mated Mammalian Cell Culture via Multi-Functional<br />
Off-Line Analyzer <strong>and</strong> Online Sampling System<br />
Mammalian cell culture based bioprocesses require considerable labor-intensive<br />
opera<strong>to</strong>r s<strong>up</strong>port, including maintenance <strong>and</strong> moni<strong>to</strong>ring of culture conditions as<br />
well as data compilation. This work demonstrates the integration of a multi-functional<br />
analyzer <strong>and</strong> online sampler in<strong>to</strong> existing commercial control <strong>and</strong> in-house data<br />
management system for fully au<strong>to</strong>mated bioreac<strong>to</strong>r control, moni<strong>to</strong>ring, feeding, <strong>and</strong><br />
st<strong>and</strong>ardized data management in a bioprocess development environment.<br />
Gayle Derfus, Engineer II, Oceanside Pharma Technical Development, Genentech, Inc.<br />
11:00 Achieving Process Robustness through Process Analytical<br />
Technology (PAT) Implementation<br />
Examples of PAT applications in Biologics Manufacturing at Abbott Bioresearch<br />
Center (ABC) will be presented. Evaluation of various biosensors in cell culture<br />
process demonstrates applications in moni<strong>to</strong>ring cell growth <strong>and</strong> cell metabolism.<br />
Biosensor was successfully implemented in Production Reac<strong>to</strong>rs at ABC <strong>and</strong> shown<br />
<strong>to</strong> be more consistent compared <strong>to</strong> offline measurements. In addition, on-line sensor<br />
enables tighter process control <strong>and</strong> reduces variability, achieving process robustness.<br />
Li Malmberg, Ph.D., Direc<strong>to</strong>r, Technical Operations, Biologics Manufacturing,<br />
Abbott Labora<strong>to</strong>ries<br />
11:30 Underst<strong>and</strong>ing the Latest Au<strong>to</strong>mated Online Analytics as a QbD<br />
Tool in Fermentation Processes<br />
Abstract not available at press date. Please visit www.<strong>IBC</strong><strong>Life</strong><strong>Sciences</strong>.com/BPI<br />
for program <strong>up</strong>dates.<br />
Stefan Steigmiller, Ph.D., Senior Project Manager, PAT, Bayer Technology<br />
Services GmbH, Germany<br />
12:30 Networking Lunch in Exhibit <strong>and</strong> Poster Hall with Dedicated Poster Viewing<br />
Poster presenters are requested <strong>to</strong> st<strong>and</strong> by their posters for discussion.<br />
Plenary Session<br />
Critical Industry Issues<br />
1:45 Chairperson's Remarks<br />
Howard L. Levine, Ph.D., President, BioProcess Technology Consultants, Inc.<br />
2:00 Flexible Manufacturing for a Diverse Biologics Portfolio<br />
The manufacture of biologics has changed dramatically over the last<br />
10 years. Multi-product production has become possible, <strong>and</strong> the<br />
continued development of single-use systems has enabled dramatic<br />
reduction in capital costs <strong>and</strong> reduced cycle times. This presentation<br />
will focus on the conceptual analysis of production of a broad portfolio of lowvolume<br />
biologics for biodefense, <strong>and</strong> the challenge <strong>and</strong> opportunities associated<br />
with such a design exercise. Previous examples will also be presented, <strong>and</strong> the future<br />
challenges for diverse product facility <strong>and</strong> portfolio designs.<br />
Phillip Gomez, Ph.D., Direc<strong>to</strong>r, PRTM Management Consultants<br />
2:30 Patient-Driven Delivery Devices: Is your Company<br />
Playing <strong>to</strong> Win<br />
This presentation will outline the keys <strong>to</strong> winning in delivery devices<br />
starting in discovery through process optimization <strong>to</strong> formulation<br />
development, container closure selection, <strong>and</strong> device design. The<br />
presentation will outline how <strong>to</strong> truly underst<strong>and</strong> cus<strong>to</strong>mer needs, <strong>and</strong> why winning<br />
in delivery devices is really about the integration of process optimization, the<br />
formulation, the container, <strong>and</strong> the device technology.<br />
James J. Collins, Jr., P.E., M.B.A., Vice President, Drug Delivery <strong>and</strong> Device R&D,<br />
Eli Lilly <strong>and</strong> Company<br />
3:00 Prevnar 13: The S<strong>to</strong>ry Behind the Vaccine<br />
Prevnar 13 was approved this year by Europe <strong>and</strong> the United States <strong>and</strong> is indicated<br />
for active immunization for the prevention of invasive disease caused by 13 strains of<br />
Strep<strong>to</strong>coccus pneumoniae (1, 3, 4, 5, 6A, 6B, 7F, 9V, 14, 18C, 19A, 19F, <strong>and</strong> 23F). Prevnar<br />
13 includes the seven serotypes (4, 6B, 9V, 14, 18C, 19F, <strong>and</strong> 23F) in Prevnar – approved in<br />
the United States in 2000 - plus an additional six serotypes (1, 3, 5, 6A, 7F, <strong>and</strong> 19A). Hear<br />
about challenges faced during manufacturing/network design <strong>and</strong> operation.<br />
Willard Waterfield, Ph.D., Senior Direc<strong>to</strong>r, Manufacturing <strong>Sciences</strong> & Technology,<br />
Andover <strong>and</strong> Pearl River, Pfizer GMS<br />
3:30 Networking Refreshment Break in Exhibit <strong>and</strong> Poster Hall<br />
Sponsored by<br />
8:10 Chairperson’s Remarks<br />
Ulrich Valley, Head, Technology Development,<br />
Novartis Vaccines & Diagnostics, Inc., Germany<br />
Keynote Presentation<br />
8:30 Global Vaccine Production Challenges: Emerging<br />
Immunotherapeutics, Manufacturing Flexibility <strong>and</strong><br />
Reducing COGS<br />
Manufacturers have <strong>to</strong> face the challenges of being able <strong>to</strong> answer the<br />
many challenges of a growing <strong>and</strong> changing global vaccines business. The<br />
amplitude of the challenges ranges from a need <strong>to</strong> develop innovative <strong>and</strong>/or sophisticated<br />
approaches <strong>to</strong> properly address the complexity of immune system <strong>and</strong> the patient<br />
interaction, <strong>to</strong> strong economical pressures <strong>to</strong> make products affordable for broader<br />
population. To best serve patient interest, staying economically efficient, manufacturers<br />
need <strong>to</strong> re-invent themselves <strong>to</strong> be agile in a highly changing <strong>and</strong> regulated environment.<br />
Pierre Fournier, Ph.D., Associate Vice President, Manufacturing Technology<br />
International, Sanofi Pasteur, France<br />
Lessons Learned from the 2009 Flu Season <strong>to</strong> Guide<br />
Rapid Vaccine Development <strong>and</strong> Manufacturing Scale Up<br />
9:15 CASE STUDY Cell Culture Based P<strong>and</strong>emic Flu Production<br />
Abstract not available at press date. Please visit www.<strong>IBC</strong><strong>Life</strong><strong>Sciences</strong>.com/BPI for <strong>up</strong>dates.<br />
Ulrich Valley, Head, Technology Development, Novartis Vaccines & Diagnostics, Inc.,<br />
Germany<br />
9:45 Networking Refreshment Break in Exhibit <strong>and</strong> Poster Hall<br />
Sponsored by<br />
Process Development for Novel Vaccines<br />
<strong>and</strong> Immunotherapeutics<br />
10:30 CASE STUDY Process Development <strong>and</strong> Clinical Manufacturing<br />
for Au<strong>to</strong>logous Dendritic Cell Immunotherapies<br />
One of the challenges <strong>to</strong> developing robust au<strong>to</strong>logous RNA <strong>and</strong> dendritic cell processing<br />
methods is the variability in the biological starting materials. Despite this variability,<br />
Argos Therapeutics has been able <strong>to</strong> develop robust processes for manufacturing<br />
au<strong>to</strong>logous dendritic cell immunotherapies for both oncology <strong>and</strong> infectious diseases.<br />
These processing methods have been successfully employed for Phase 2 clinical trials in<br />
renal cell carcinoma <strong>and</strong> human immunodeficiency virus indications.<br />
Tamara Monesmith, Direc<strong>to</strong>r of Manufacturing <strong>and</strong> Process Development,<br />
Argos Therapeutics<br />
11:00 CASE STUDY Rapid Production of a Novel VLP Vaccine<br />
The Vaccine Research Center (VRC) develops vaccines against a wide range of viral diseases.<br />
Chikungunya is a mosqui<strong>to</strong>-borne viral disease that is growing in severity due <strong>to</strong> a recent<br />
expansion in its host species. Rapid development of a Phase I clinical process for a VLPbased<br />
vaccine has been initiated at the VRC. Optimization of an early phase manufacturing<br />
process based on transient transfection along with purification strategies will be presented.<br />
Richard M. Schwartz, Ph.D., Chief, Vaccine Production Program Lab, Vaccine<br />
Research Center, National Institutes of Health<br />
11:30 CASE STUDY Rapid Analytical, Process <strong>and</strong> Regula<strong>to</strong>ry<br />
Strategies for Seasonal <strong>and</strong> P<strong>and</strong>emic Flu Vaccines<br />
Responding <strong>to</strong> the genetic drift in seasonal <strong>and</strong> p<strong>and</strong>emic influenza viruses requires<br />
process modifications by vaccine manufactures <strong>to</strong> produce an efficacious vaccine. The<br />
changes that are made <strong>to</strong> analytical techniques <strong>and</strong> process steps must occur within a<br />
short timeline (as little as 8 weeks) <strong>and</strong> satisfy the regula<strong>to</strong>ry requirements of a licensed<br />
vaccine. This presentation will provide an outline <strong>to</strong> how these requirements have evolved<br />
for recombinant hemagglutinin-based vaccine c<strong>and</strong>idates (FluBlok® <strong>and</strong> PanBlok®).<br />
Robert Boulanger, Ph.D., Manager, Production, Protein <strong>Sciences</strong> Corporation<br />
Special Presentation<br />
12:00 Defending Biosimilar Competition: Bioprocess IP Protections<br />
for Next Generation Vaccines <strong>and</strong> Immunotherapeutics<br />
Recent legislation has brought the prospect of biosimilars much closer <strong>to</strong> reality.<br />
One of the keys <strong>to</strong> forestalling "generic" competition for biologics lays in the ability<br />
<strong>to</strong> develop a comprehensive IP portfolio that targets not only the biologic <strong>and</strong> its<br />
administration but its method of manufacture as well. We will walk through a<br />
hypothetical <strong>and</strong> examine the issues involved in putting <strong>to</strong>gether such an IP strategy<br />
<strong>and</strong> give examples of some useful techniques in light of recent case developments.<br />
George A. Xixis, Partner, Nutter McClennen & Fish LLP<br />
12:30 Networking Lunch in Exhibit <strong>and</strong> Poster Hall with Dedicated Poster Viewing<br />
Poster presenters are requested <strong>to</strong> st<strong>and</strong> by their posters for discussion.<br />
Process Development <strong>and</strong> Analytical<br />
Characterization for Vaccine Production<br />
2:10 Chairperson’s Remarks<br />
Rasappa Arumugham, Ph.D., Senior Direc<strong>to</strong>r, BioTherapeutics Pharmaceutical<br />
<strong>Sciences</strong>, Pfizer Inc.<br />
2:15 CASE STUDY Analytical Characterization for Conjugate <strong>and</strong><br />
Protein Vaccines<br />
Rasappa Arumugham, Ph.D., Senior Direc<strong>to</strong>r, BioTherapeutics Pharmaceutical<br />
<strong>Sciences</strong>, Pfizer Inc.<br />
2:45 CASE STUDY Particle <strong>and</strong> Endo<strong>to</strong>xin Control in Form/Fill<br />
Tubing Manifolds for Vaccines<br />
Single-use tubing manifolds used in sterile formulation <strong>and</strong> filling of vaccines<br />
may be a potential source of particles <strong>and</strong> endo<strong>to</strong>xins. A method was qualified for<br />
determining particulate matter <strong>and</strong> endo<strong>to</strong>xin content in radiation-sterilized singleuse<br />
tubing manifold systems, <strong>to</strong> set appropriate limits <strong>and</strong> moni<strong>to</strong>r levels over multiple<br />
manufacturing lots, <strong>and</strong> <strong>to</strong> establish a master surrogate system enabling representative<br />
product auditing. Test method development <strong>and</strong> qualification is described, along with<br />
data collected over time from multiple system designs <strong>and</strong> lots.<br />
Michael Moussourakis, Technical Manager, Pall <strong>Life</strong> <strong>Sciences</strong><br />
3:15 CASE STUDY Scale-<strong>up</strong> of an Intensified Process for rAd35<br />
Adenovirus Production using the PER.C6® Cell Substrate<br />
Given the uncertainties attendant <strong>to</strong> the CAPEX commitment required <strong>to</strong> develop a<br />
facility for a 10,000-liter bioreac<strong>to</strong>r process <strong>and</strong> the unprecedented need <strong>to</strong> develop<br />
a viral vaccine manufacturing process at 10,000L scale under BSL 2 conditions, our<br />
approach is <strong>to</strong> focus on intensification of the rAd35 manufacturing process. This<br />
presentation will highlight our progress in <strong>up</strong>stream development. We will show a<br />
10-fold intensification at bench scale <strong>and</strong> in 50L single-use bioreac<strong>to</strong>rs.<br />
Ciska Dalm, Ph.D., Senior Scientist, Upstream Process Development,<br />
Crucell, The Netherl<strong>and</strong>s<br />
3:45 Networking Refreshment Break in Exhibit <strong>and</strong> Poster Hall<br />
Sponsored by<br />
Sponsored by<br />
10:30 Continuous Disposable<br />
Multi-Column Chroma<strong>to</strong>graphy:<br />
Emerging Technology<br />
T<strong>to</strong> Enable More Efficient<br />
Downstream Processing<br />
BioSMB is an emerging technology<br />
that refines traditional multicolumn<br />
chroma<strong>to</strong>graphy techniques<br />
via disposable components in<strong>to</strong> a<br />
viable option for biopharmaceutical<br />
purification. Continuous processes<br />
are shown <strong>to</strong> reduce chroma<strong>to</strong>graphic<br />
media, reduce buffer <strong>and</strong> WFI<br />
consumption while increasing flexibility<br />
<strong>and</strong> manufacturing efficiencies.<br />
Advance registration is required<br />
for this special roundtable. Please<br />
indicate when you register that you<br />
wish <strong>to</strong> attend this session.<br />
This interactive session will be divided<br />
in<strong>to</strong> four round table sessions focused<br />
on educating attendees on <strong>to</strong>pics<br />
relating <strong>to</strong> BioSMB:<br />
Station 1:<br />
Economic Modeling of Multi-<br />
Column Chroma<strong>to</strong>graphy<br />
Applications<br />
Facilita<strong>to</strong>r: Peter Latham, President,<br />
BioPharm Services US<br />
Station 2:<br />
QA Discussion of Areas<br />
Relating <strong>to</strong> Multi-columns<br />
Operations<br />
Facilita<strong>to</strong>r: Art Rankis: Quality <strong>and</strong><br />
Regula<strong>to</strong>ry Consultant<br />
Station 3:<br />
Modeling your Clinical<br />
Manufacturing Process<br />
Facilita<strong>to</strong>r: Marc Bisschops, Scientific<br />
Direc<strong>to</strong>r, Tarpon Biosystems<br />
Station 4:<br />
Adoption of New Technologies<br />
in<strong>to</strong> Organizations,<br />
Facilita<strong>to</strong>r: TBD<br />
“BPI offers a<br />
highly effective<br />
forum <strong>to</strong> share<br />
<strong>and</strong> showcase<br />
cutting-edge<br />
advances in process<br />
development <strong>and</strong><br />
manufacturing.”<br />
– Ciaran Brady, Ph.D.,<br />
Associate Direc<strong>to</strong>r,<br />
Biopharmaceutical Development,<br />
Human Genome <strong>Sciences</strong>, Inc.<br />
“A must attend<br />
conference<br />
every year!”<br />
– Rochelle Shapl<strong>and</strong>, Process<br />
Development Associate,<br />
Alexion Pharmaceuticals Inc.<br />
Visit www.<strong>IBC</strong><strong>Life</strong><strong>Sciences</strong>.com/BPI for <strong>up</strong>-<strong>to</strong>-date information on this event 8