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High Precision Ball Bearings - Kraftmek

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4. Definition of nominal life rating L 10h<br />

Diagram 1<br />

10 C 3<br />

L 10h = 6<br />

· [hours]<br />

60 · n P<br />

n : Speed (1/min)<br />

C : Dynamic load rating [N]<br />

P : Equivalent dynamic load [N]<br />

The nominal life rating is based on a 10% probability of<br />

failure.<br />

5. Definition of adjusted life rating L nah<br />

L nah =<br />

a 1 · a 23 · f t · L 10h [hours]<br />

a 1 : Factor for probability of failure<br />

a 23 : Factor for material and operating<br />

conditions<br />

f t : Factor for operating temperature<br />

L 10h : Nominal life rating [hours]<br />

Probability 10 5 4 3 2 1<br />

of failure<br />

[%]<br />

Factor a 1 1 0.62 0.53 0.44 0.33 0.21<br />

Maximum 150 200 250 300<br />

operating temperature (°C)<br />

Factor f t 1 0.73 0.42 0.22<br />

6. Definition of factor for material and operating<br />

conditions a 23<br />

Step 1:<br />

The operating viscosity is determined in diagram 1.<br />

For grease lubrication, the viscosity of the base oil is<br />

entered.<br />

Step 2:<br />

The reference viscosity 1 is determined in<br />

diagram 2.<br />

Step 3:<br />

After calculation of the viscosity ratio /1 ,<br />

the a 23 -factor is determined in diagram 3.<br />

Comments on diagram 3:<br />

• Lower line: Normal operating conditions and<br />

cleanliness.<br />

• Middle line: Improvement of a 23 -factor by EP-additives.<br />

• Upper line: Improvement of a 23 -factor by extreme<br />

(highest) cleanliness and optimised spin and slide<br />

conditions.<br />

Operating viscosity [mm 2 /s]<br />

Reference viscosity [mm 2 /s]<br />

1000<br />

500<br />

400<br />

300<br />

200<br />

150<br />

50<br />

40<br />

30<br />

20<br />

15<br />

10<br />

9<br />

8<br />

7<br />

6<br />

5<br />

200<br />

100<br />

50<br />

20<br />

10<br />

5<br />

4<br />

Diagram 2<br />

0 10 20 30 40 50 60 70 80 90 100110120 130<br />

50 000<br />

100 000<br />

20 000<br />

Grease: Isoflex Topas L30<br />

10 000<br />

1000<br />

1500<br />

2000<br />

3000<br />

5000<br />

Speed [1/min]<br />

Oil: Vitam DE 32<br />

Operating temperature t [°C]<br />

500<br />

200<br />

50<br />

100<br />

3<br />

10 20 50 100 200<br />

Mean bearing diameter<br />

d m [mm]<br />

d D + d<br />

m = [mm]<br />

2<br />

... for bearing calculation<br />

35

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