TRANSPORTATION - Crane Composites
TRANSPORTATION - Crane Composites
TRANSPORTATION - Crane Composites
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Fiberglass Reinforced<br />
Plastic Panels<br />
for Trailers & Truck Bodies<br />
<strong>TRANSPORTATION</strong><br />
Where Tradition & Innovation Converge
<strong>Crane</strong> <strong>Composites</strong>, a <strong>Crane</strong> Co. Company, is the leading manufacturer of<br />
ArmorTuf®, Kemlite® and a variety of other fiberglass reinforced plastic (frp)<br />
composite panels.<br />
Inspired by the Kemlite tradition, <strong>Crane</strong> <strong>Composites</strong> has over 55 years of<br />
experience in Transportation Products and is a recognized industry leader in frp<br />
applications. As Kemlite, <strong>Crane</strong> was the first to introduce seamless light-weight<br />
liners, translucent roofs, and liners with integral scuff to the truck trailer market.<br />
<strong>Crane</strong> offers superior support with products readily available in the aftermarket<br />
channels. With a dedicated team of engineers and technical resources, <strong>Crane</strong><br />
<strong>Composites</strong> provides the most advanced and robust products in the market today.<br />
We've Got You Covered<br />
<strong>Crane</strong> offers superior panel choices for all types of vehicles. The advantage of<br />
using <strong>Crane</strong> <strong>Composites</strong> products is the operational cost savings that can be<br />
obtained during the life of the unit. Ask For <strong>Crane</strong> By Name!<br />
<strong>Crane</strong> <strong>Composites</strong> is<br />
Headquartered in Channahon, Illinois<br />
Where frp Tradition & Innovation Converge<br />
The tradition of Kemlite provides a solid foundation for the service and quality. The dedicated resources at <strong>Crane</strong><br />
<strong>Composites</strong> allow us to improve our operations and products every day. The end result is quality frp products your<br />
customers and projects demand, backed by the service and support you deserve.<br />
Manufactured in the USA<br />
<strong>Crane</strong> <strong>Composites</strong> certifies that frp panels sold under the names of ArmorTuf<br />
and Kemlite are domestic end products, manufactured or produced in the United<br />
States. We also source most of our raw materials from domestic manufacturers.<br />
Manufacturing Plants<br />
The bulk of our transportation products are manufactured at facilities in<br />
Channahon, Illinois, and Jonesboro, Arkansas; with additional products<br />
manufactured in Florence, Kentucky and Goshen, Indiana.<br />
Our Parent Company | <strong>Crane</strong> Co. (NYSE:CR)<br />
Founded in 1855 by Richard Teller <strong>Crane</strong>, <strong>Crane</strong> Co. is composed of 26<br />
businesses in four industry segments including: Fluid Handling, Merchandising<br />
Systems, Engineered Materials, Aerospace and Electronics. www.craneco.com<br />
<strong>Crane</strong> <strong>Composites</strong> Cares About the Environment<br />
• State of the art Regenerative Thermal Oxidizers (RTO) are utilized to eliminate the emission of VOC's (Volatile<br />
Organic Compounds), making the manufacturing facilities Title V (air permit) Compliant<br />
• Materials used in packaging are recyclable – plastics, wood, cardboard and aluminum pallets. Most plastic cores are<br />
returned from customers and reused<br />
• <strong>Crane</strong> manufactures formaldehyde free products and formaldehyde free processes<br />
• All products are made with non-lead based pigments<br />
• Many of our consumable supplies are reused or recycled<br />
• Office paper is recycled as well as printer ink and toner cartridges<br />
• Buildings are non-smoking facilities with designated smoke areas<br />
• <strong>Crane</strong> <strong>Composites</strong> complies with all local, state and federal regulations regarding<br />
pollution prevention of land, water and air and we are focused on waste minimization in all area
1.800.435.0080 | www.cranecomposites.com<br />
High-Impact Interior Liner<br />
Superior durability<br />
Unmatched stain resistance & cleanability<br />
Scuff Plate<br />
High strength to weight ratio<br />
Aerodynamic Side Skirt Panels<br />
Lightweight, flexible & robust panel<br />
Ceiling Liner<br />
Unmatched stain resistance & cleanability<br />
Reefer Roof<br />
Improved thermal efficiencies<br />
Translucent Roof<br />
Superior tear resistance<br />
Interior Liner<br />
Advanced abrasion resistance<br />
Composite Wall<br />
Lightweight composite structural panel<br />
Composite Floor<br />
Robust, lightweight composite alternative<br />
Scuff Plate<br />
High impact resistance
INTERIOR LINERS<br />
INTERIOR LINERS<br />
All Liners Are Not Created Equal<br />
<strong>Crane</strong> <strong>Composites</strong> offers high-impact and standard interior sidewall liners that are lighter and more cleanable, stain<br />
resistant, and abrasion resistant than competitive panels. Also, they are ideal as ceiling liners to prevent damage caused<br />
by load restraints.<br />
Resists Damage<br />
• Engineered matrix of glass reinforcement<br />
• Robust resin system engineered for surface hardness and durability<br />
• Time-tested embossed surface minimizes scratches and damage<br />
Liners Look Better Longer<br />
• Consistent white appearance that is easy to clean and maintain<br />
• Does not absorb moisture which can cause weight gain and discoloration<br />
• Very low vapor transmission rate; superior to similar materials<br />
• USDA Certified<br />
Choose the Right Liner Product<br />
Heavy Duty High Strength Value Aftermarket<br />
Application Unit Strength Product<br />
Product<br />
Identifier<br />
Thickness<br />
Sidewall Liner<br />
ArmorTuf Classic w/ Integral Scuff EAIS 0.07" Top 0.125" Scuff<br />
ArmorTuf Classic EARM 0.07"<br />
Refrigerated Trailers<br />
& Truck Bodies<br />
ArmorTuf Classic Smooth ARMT 0.06"<br />
ArmorTuf-NXT ANXT 0.075"<br />
Kemlite Liner LTR 0.12"<br />
Kemlite Liner LTR 0.09"<br />
Kemlite Aftermarket Liner AFL 0.09"<br />
ArmorTuf Classic W/ Integral Scuff EAIS 0.07" Top 0.125" Scuff<br />
Dry Van Trailers &<br />
Truck Bodies<br />
ArmorTuf Classic Smooth ARMT 0.06"<br />
ArmorTuf-NXT ANXT 0.075"<br />
Kemlite Liner LTR 0.09"<br />
Kemlite Aftermarket Liner AFL 0.09"<br />
Ceiling Liner<br />
Kemlite High Strength Liner LIC 0.06"<br />
Refrigerated Trailers,<br />
Dry Van Trailers &<br />
Truck Bodies<br />
Kemlite Liner & Ceiling LTR 0.06"<br />
Kemlite Liner & Ceiling LTR 0.075"<br />
SubPan<br />
Refrigerated Trailers<br />
& Truck Bodies<br />
Kemlite Standard SubPan LTR-SP 0.06"
ArmorTuf®-NXT<br />
High-Impact Interior Liner<br />
ArmorTuf is a high-impact resistant composite panel which out-performs<br />
reinforced thermoplastic products and standard chopped glass thermoset<br />
products. Since 2002, ArmorTuf has been the standard for high performance<br />
liners. ArmorTuf-NXT manufactured with next generation technology is built on<br />
the needs of the industry as a value engineered product for maximum strength.<br />
Product Comparison<br />
Surface Finish<br />
ArmorTuf's resin-rich pebbled surface is more stain resistant and easier to clean than thermoplastic panels. This is due to<br />
the chemically bonded, crosslinked resins, resulting in a harder, more robust panel surface. Thermoplastic panels are heat<br />
bonded and result in a softer surface with surface voids that attract and trap dirt and moisture.<br />
ArmorTuf-NXT with<br />
a resin rich pebbled<br />
surface<br />
Thermoplastic with a<br />
porous surface which can<br />
trap dirt and wick moisture<br />
Puncture Load (lbs)<br />
500<br />
400<br />
300<br />
200<br />
100<br />
Weight (lbs/ft²)<br />
0.6<br />
0.5<br />
0.4<br />
0.3<br />
0.2<br />
0.1<br />
0<br />
LTR<br />
0.09"<br />
ArmorTuf-NXT<br />
0.75"<br />
ArmorTuf-NXT has double the<br />
impact resistance of a<br />
standard liner<br />
0.0<br />
LTR<br />
0.09"<br />
ArmorTuf-NXT<br />
0.75"<br />
ArmorTuf-NXT is lighter than a<br />
standard liner
ROOF PANELS<br />
ROOF PANELS<br />
Translucent Roof<br />
Improved Productivity and Safety<br />
• Since 1980, translucent roofs have improved visibility for safer loading and<br />
unloading of cargo<br />
Superior Tear Resistance<br />
• Engineered fabric panels are stronger than other frp panels<br />
• Can be repaired faster and more efficiently than Aluminum<br />
Compared to Aluminum<br />
• Increase payload and back haul flexibility<br />
• Average weight savings of 15% vs. .040 aluminum<br />
• 20%-30% light transmission<br />
Reefer Roof<br />
Kemlite Reefer Roof ® is a opaque semi-rigid panel that is specifically designed and<br />
formulated to improve thermal efficiencies of a refrigerated roof system.<br />
Reflects Heat-Generating UV Rays<br />
• Reflects up to 2x the solar radiation and is 1000x less heat conductive than<br />
aluminum roof panels<br />
Choose the Right Roof Product<br />
Heavy Duty High Strength Value Aftermarket<br />
Application Unit Strength Product<br />
Translucent Roof<br />
Dry Van Trailers<br />
Kemlite Enhanced Tear Resistant Roof w/<br />
Woven Edge Reinforcement<br />
Kemlite Standard Roof w/ Woven Edge<br />
Reinforcement<br />
Kemlite Cool Roof w/ Woven Edge<br />
Reinforcement<br />
Kemlite Standard Translucent Roof w/<br />
Woven Edge<br />
Product<br />
Identifier<br />
Thickness<br />
ETR 0.075"<br />
TI 0.075"<br />
RISC 0.075"<br />
TRF 0.075"<br />
Reefer Roof<br />
Kemlite Cool Roof w/ Woven Edge<br />
Reinforcement<br />
RISC 0.075"<br />
Truck Bodies &<br />
Commercial Vans<br />
Kemlite Standard Roof w/ Woven Edge<br />
Reinforcement<br />
Kemlite Standard Full Woven<br />
Reinforcement Roof<br />
TI 0.06"<br />
TRW 0.06"
All Scuff Is Not Created Equal<br />
SCUFF PANELS<br />
Kemlite Scuff is specifically designed and formulated for the use as a scuff plate<br />
to protect the lower portion of sidewall panels for refrigerated and dry van trailers<br />
and truck bodies. Kemlite Scuff is a high-impact, durable, semi-rigid panel and is<br />
more cleanable, more stain resistant, and abrasion resistant than competitive scuff<br />
panels and alternative materials.<br />
SCUFF PANELS<br />
High Impact Panel<br />
• Minimizes damage caused by forklift and pallets<br />
• Protects against dents and tears<br />
• Available in 0.12", 0.145", and 0.24" Thicknesses<br />
ArmorTuf with Integral Scuff<br />
For refrigerated trailer applications, consider ArmorTuf with integral scuff as an alternative to standard scuff plate. No<br />
glue bond lines or fasteners with this uniquely manufactured integral scuff panel. ArmorTuf with Integral Scuff has all the<br />
benefits of the high-impact liner panel - plus a heavy duty, built-in, protective scuff where it is needed.<br />
One-Piece Construction<br />
• Eliminates the potential for moisture to penetrate between the scuff<br />
and liner<br />
• Eliminates the need for scuff fasteners<br />
• Reduces maintenance costs<br />
• No scuff delamination potential from this panel<br />
High Strength to Weight Ratio<br />
• Provides greater protection against dents and tears versus aluminum<br />
• Typical weight savings of 125 lbs. per trailer versus aluminum scuff<br />
• Thinner scuff provides more puncture resistance than thermoplastic scuff<br />
ArmorTuf<br />
Integral Scuff<br />
Choose the Right Scuff Product<br />
Heavy Duty High Strength Value Aftermarket<br />
Application Unit Strength Product<br />
Scuff Plate<br />
Refrigerated Trailers,<br />
Dry Van Trailers &<br />
Truck Bodies<br />
Product<br />
Identifier<br />
Thickness<br />
ArmorTuf Classic w/ Integral Scuff EAIS 0.07" Top 0.125" Scuff<br />
Kemlite ScuffPlate STI 0.24"<br />
Kemlite High Impact ScuffPlate EGAT 0.145"<br />
Kemlite ScuffPlate STI 0.120"
AERODYNAMICS<br />
AERODYNAMICS<br />
The <strong>Crane</strong> Aerodynamic Side Skirt panels offers high-impact strength, durability, and flexibility.<br />
Available in custom fabricated sizes designed to exact trailer skirt specifications.<br />
All Skirts Are Not Created Equal<br />
• Specifically designed and formulated for exterior use<br />
• High strength-to-weight ratio<br />
• Enhanced weatherability and flexibility<br />
• Composed of woven fiberglass and polyester resin matrix<br />
• Rugged Design - Panel allows for bending up to 90° both ways<br />
• Contributes to Improved Fuel Efficiency - Lightweight<br />
• Designed for Customized Graphic Applications - Smooth surface<br />
• Custom Colors Available Upon Request - Standard color is white<br />
TrailerSkirt TS248 Pictured<br />
TrailerSkirt TS225 Curve Pictured<br />
Choose the Right Skirt Product<br />
Heavy Duty High Strength Value Aftermarket<br />
Application Unit Strength Product<br />
Aerodynamic<br />
Side Skirt<br />
Product<br />
Identifier<br />
Thickness<br />
Refrigerated Trailers<br />
& Dry Van Trailers<br />
Aerodynamic Side Skirt ARMR 0.135"
HYBRID COMPOSITES<br />
Hybrid Composite Solutions<br />
All <strong>Composites</strong> Are Not Created Equal<br />
These unique panels are all-composite, and wood-free <br />
offering high strength-to-weight characteristics for structural<br />
and non-structural applications. The all-composite panel is<br />
comprised of various layers of high performance<br />
reinforcement and resins while utilizing a light-weight core.<br />
This revolutionary composite provides additional stiffness,<br />
insulating properties and weight savings compared to<br />
traditional materials. Our composites materials are<br />
actually 30 times more puncture resistant than aluminum!<br />
Composite panels will not rust, while providing corrosion<br />
and dent resistance you can’t beat.<br />
COMPOSITE SOLUTIONS<br />
Light Weight Design<br />
• Weight reduction of 15%-50% over traditional<br />
materials can result in improved fuel efficiency<br />
• Less weight equals more freight!<br />
Long Lasting Appearance<br />
• Composite panels have a seamless automotive-like finish for<br />
improved weathering performance that is corrosion and dent resistant.<br />
Traditional Lamination<br />
Solutions<br />
Kemply®<br />
The only FRP laminated panel with Surfaseal. Perfect for use where cleanliness and durability are important. The<br />
Surfaseal finish provides moisture resistance, durability, and abrasion resistance. Kemply Traditional Laminated solutions<br />
use a rigid plywood substrate to provide structural strength and can be installed directly to studs. Other substrates<br />
available upon request.<br />
Choose the Right Product<br />
Application Unit Product<br />
Hybrid Composite<br />
Solutions<br />
Delivery Vans<br />
and<br />
Truck Bodies<br />
Product<br />
Identifier<br />
Honeycomb Core Panel HCW 0.39"<br />
High Strength Foam Core Panel ICF 1.88"<br />
Traditional Lamination<br />
Solutions Kemply w/ Plywood substrate KEM<br />
Thickness<br />
Panel: 0.05"<br />
Substrate: 0.25" | 0.375"<br />
0.5" | 0.625" | 0.75"
SHIPPING CONTAINERS<br />
CONTAINERS<br />
New Containers<br />
Interior Liner Panels For Walls, Ceilings & Doors<br />
The global container shipping network is the backbone of the intercontinental supply chain. Roughly 98% of<br />
intercontinental shipments are performed using sea containers. <strong>Crane</strong> is providing the<br />
sea container market with a lighter weight frp panel liner to replace stainless steel in the<br />
construction of refrigerated sea containers.<br />
Lower Weight<br />
• Better fuel efficiency and lower emissions<br />
• Increased payload and back haul flexibility<br />
• Save 426 Lbs (193 kg) - less weight, more freight!<br />
Resists Damage<br />
• Robust resin system engineered for surface hardness and durability<br />
• High-impact resistance due to engineered matrix of glass reinforcement<br />
• Durable liner that bends and recovers from impact rather than denting<br />
Cosmetically Appealing<br />
• Consistent white appearance that is<br />
easy to clean and maintain<br />
• Durable surface is abrasion resistant<br />
• Does not absorb moisture which can<br />
cause weight gain and discoloration<br />
Life Cycle Assessment<br />
<strong>Crane</strong> <strong>Composites</strong> Panel<br />
Vs. Stainless Steel<br />
Liner System<br />
A Life Cycle Assessment* (LCA) study<br />
comparing cradle-to-grave of an frp Sea<br />
Container Liner System and a Stainless<br />
Steel Sea Container Liner System showed<br />
that the frp Liner System has a lower<br />
environmental impact over a Stainless<br />
Steel Liner System.<br />
The frp system has lower impact values<br />
in ten of the eleven analyzed LCA impact<br />
categories, and in seven of those eleven,<br />
frp values were less than 50% of the<br />
stainless steel system.<br />
43% 35% 64% 48% 29% 70% 47% 42% 78% 43%<br />
100<br />
95<br />
90<br />
85<br />
80<br />
75<br />
70<br />
65<br />
60<br />
55<br />
50<br />
45<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
*Life Cycle Comparative Assessment of FRP Liner<br />
Versus Stainless Steel Liner Used In Refrigerated Sea<br />
Container, Final Report June 12, 2012<br />
CRANE FRP LINER SYSTEM<br />
STAINLESS STEEL LINER SYSTEM<br />
Global Warming<br />
Acidification<br />
Respiratory Effects<br />
Ozone Depletion<br />
Aquatic Ecotoxicity<br />
Terrestrial Ecotoxicity<br />
Smog<br />
Waste to Landfill<br />
Metered Water<br />
Energy<br />
5<br />
0
Container Refurbishment<br />
New Life for Older Reefer Sea Containers<br />
Extend the Useful Life of High Value Assets<br />
Bring under utilized containers with damage or delamination back to life! <strong>Crane</strong> has developed a step-by-step refurbishing<br />
process for trained and certified repair depots to perform.<br />
Replace old Stainless Steel Liner with <strong>Crane</strong> FRP & SAVE!<br />
• 75% lower cost than alternatives of leasing or buying<br />
• Extends the life of the container<br />
• Restore the interior appearance to pristine condition<br />
• Easy to clean<br />
• Increased damage resistance<br />
Exterior Door Overlay<br />
Give new life to the exterior of a container, with a FRP door<br />
retrofit.<br />
Resists Damage<br />
• High strength composite liner reduces impact damage<br />
• Durable liner that bends and recovers from impact rather<br />
than denting<br />
• Easy to repair<br />
LINER REMOVAL<br />
Cosmetically Appealing<br />
LINER REPLACEMENT<br />
• Never needs painting!<br />
• Exterior doors have a high quality gel-coat finish that will not corrode<br />
• Designed for rigorous years of service<br />
• Meets ISO testing requirements BEFORE<br />
AFTER
Where Tradition & Innovation Converge<br />
More Information<br />
Our website offers a complete Resource Center. Please visit for<br />
additional information including Product Literature, Technical Data<br />
Sheets and more. www.cranecomposites.com<br />
If you are still not finding what you need, please contact us at<br />
1.800.435.0080 or sales@cranecomposites.com<br />
Aftermarket Support<br />
At <strong>Crane</strong> <strong>Composites</strong>, we know that customer satisfaction is the foundation for business success and growth. We view<br />
our customers as partners and we strive to deliver quality products on time, every time. We are technically innovative and<br />
develop new products that meet and exceed customers need. As a customer of <strong>Crane</strong> <strong>Composites</strong>, you will come to know<br />
and rely on the trained staff for your product information and technical needs.<br />
Dependable Service<br />
Replacement Interior Liner and<br />
Roof Repair Kits Available<br />
SunPatch Roof Repair Guide<br />
For Small Repairs<br />
SunPatch Roof Repair Kit for Small Repairs<br />
For use with Repair Kit #R50SNPTCHKIT1 | Roof Repair Kit (R50TFIX) also available for large repairs<br />
Get Your Trailer Out of the Repair Shop and Back on the Road in 30 Minutes!<br />
The SunPatch fiberglass repair kit is a technique specifically designed for repairing damage to <strong>Crane</strong> <strong>Composites</strong>’ roof<br />
panels. The patch is a pre-impregnated fiberglass mat packaged individually in a foil pouch and is easily applied.<br />
• Repairs for small tears and punctures<br />
• Cures in 10 minutes after exposure to UV rays<br />
• Works in hot or cold climates (0-100º F)<br />
• No mixing of resin required<br />
• Kit comes ready to use with protective gloves and a squeegee<br />
To purchase this kit, please call 1.800.435.0080 for the nearest authorized dealer<br />
________________________________________________________________________________________________<br />
Please Read All Instructions Before Beginning<br />
These guidelines are provided in good faith, but without guarantee. The manufacturer and distributor of the product<br />
bear no responsibility for actions taken or not taken. There are many nuances of repair techniques that are assumed<br />
to be general knowledge; such nuances are not included in these instructions. Rather, these guidelines are strictly<br />
recommendations and are not intended to serve as a step-by-step, foolproof repair checklist. Selection of an experienced<br />
repair facility is the sole responsibility of the owner.<br />
Since conditions of use are beyond <strong>Crane</strong> <strong>Composites</strong>’ control, all risks are assumed by the user. Nothing herein shall be<br />
construed as a recommendation for uses which infringe on valid patents or as extending a license under valid patents.<br />
If you have any questions about repair techniques for your particular project,<br />
please call 1.800.435.0080 or 1.815.467.8600 and ask for Customer Care or e-mail sales@cranecomposites.com.<br />
CAUTION: Wearing disposable latex gloves, goggles, and use of an appropriate respirator as per the MSDS are<br />
recommended. Read and follow all manufacturer safety recommendations on labels of materials used for repair.<br />
Some materials may be flammable and should be used with caution.<br />
Please review this product’s MSDS at www.cranecomposites.com before beginning repair.<br />
_________________________________________________________________________________________________<br />
Important<br />
Below you will find instructions for this easy-to-apply patch for <strong>Crane</strong> <strong>Composites</strong> roof products (reefer roof and<br />
translucent roof) that will fully cure in 10 to 20 minutes after exposure to sunlight. The patch will begin curing immediately<br />
after exposure to UV light. Do not open the patch until instructed to do so.<br />
It is recommended that protective gloves and respirator be used as per the MSDS.<br />
Contents include:<br />
• SunPatch (size 12"x12")<br />
• Squeegee<br />
• Protective Gloves<br />
• SunPatch Instructions<br />
• SunPatch MSDS<br />
Recommended Tools Needed (Not Included):<br />
• 80 Grid Sandpaper<br />
• Spray Foam Filler<br />
• Acetone<br />
• Wipe Cloths<br />
• Masking/Packing Tape<br />
• Silicone<br />
• Paint<br />
www.cranecomposites.com | 1.800.435.0080 | 1.815.467.8666 (fax) | sales@cranecomposites.com<br />
<strong>Crane</strong> <strong>Composites</strong> is the manufacturer of ArmorTuf, Kemlite and a variety of other fiberglass reinforced plastic (frp) composite panels. Inspired by the Kemlite tradition, <strong>Crane</strong> <strong>Composites</strong> has over 55<br />
years of experience in Transportation Products and is a recognized industry leader in frp applications.<br />
Form 65120 | Rev. 05 | 2.13 | (6010) ArmorTuf and Kemlite are registered trademarks of <strong>Crane</strong> <strong>Composites</strong>, Inc.