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TRANSPORTATION - Crane Composites

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Fiberglass Reinforced<br />

Plastic Panels<br />

for Trailers & Truck Bodies<br />

<strong>TRANSPORTATION</strong><br />

Where Tradition & Innovation Converge


<strong>Crane</strong> <strong>Composites</strong>, a <strong>Crane</strong> Co. Company, is the leading manufacturer of<br />

ArmorTuf®, Kemlite® and a variety of other fiberglass reinforced plastic (frp)<br />

composite panels.<br />

Inspired by the Kemlite tradition, <strong>Crane</strong> <strong>Composites</strong> has over 55 years of<br />

experience in Transportation Products and is a recognized industry leader in frp<br />

applications. As Kemlite, <strong>Crane</strong> was the first to introduce seamless light-weight<br />

liners, translucent roofs, and liners with integral scuff to the truck trailer market.<br />

<strong>Crane</strong> offers superior support with products readily available in the aftermarket<br />

channels. With a dedicated team of engineers and technical resources, <strong>Crane</strong><br />

<strong>Composites</strong> provides the most advanced and robust products in the market today.<br />

We've Got You Covered<br />

<strong>Crane</strong> offers superior panel choices for all types of vehicles. The advantage of<br />

using <strong>Crane</strong> <strong>Composites</strong> products is the operational cost savings that can be<br />

obtained during the life of the unit. Ask For <strong>Crane</strong> By Name!<br />

<strong>Crane</strong> <strong>Composites</strong> is<br />

Headquartered in Channahon, Illinois<br />

Where frp Tradition & Innovation Converge<br />

The tradition of Kemlite provides a solid foundation for the service and quality. The dedicated resources at <strong>Crane</strong><br />

<strong>Composites</strong> allow us to improve our operations and products every day. The end result is quality frp products your<br />

customers and projects demand, backed by the service and support you deserve.<br />

Manufactured in the USA<br />

<strong>Crane</strong> <strong>Composites</strong> certifies that frp panels sold under the names of ArmorTuf<br />

and Kemlite are domestic end products, manufactured or produced in the United<br />

States. We also source most of our raw materials from domestic manufacturers.<br />

Manufacturing Plants<br />

The bulk of our transportation products are manufactured at facilities in<br />

Channahon, Illinois, and Jonesboro, Arkansas; with additional products<br />

manufactured in Florence, Kentucky and Goshen, Indiana.<br />

Our Parent Company | <strong>Crane</strong> Co. (NYSE:CR)<br />

Founded in 1855 by Richard Teller <strong>Crane</strong>, <strong>Crane</strong> Co. is composed of 26<br />

businesses in four industry segments including: Fluid Handling, Merchandising<br />

Systems, Engineered Materials, Aerospace and Electronics. www.craneco.com<br />

<strong>Crane</strong> <strong>Composites</strong> Cares About the Environment<br />

• State of the art Regenerative Thermal Oxidizers (RTO) are utilized to eliminate the emission of VOC's (Volatile<br />

Organic Compounds), making the manufacturing facilities Title V (air permit) Compliant<br />

• Materials used in packaging are recyclable – plastics, wood, cardboard and aluminum pallets. Most plastic cores are<br />

returned from customers and reused<br />

• <strong>Crane</strong> manufactures formaldehyde free products and formaldehyde free processes<br />

• All products are made with non-lead based pigments<br />

• Many of our consumable supplies are reused or recycled<br />

• Office paper is recycled as well as printer ink and toner cartridges<br />

• Buildings are non-smoking facilities with designated smoke areas<br />

• <strong>Crane</strong> <strong>Composites</strong> complies with all local, state and federal regulations regarding<br />

pollution prevention of land, water and air and we are focused on waste minimization in all area


1.800.435.0080 | www.cranecomposites.com<br />

High-Impact Interior Liner<br />

Superior durability<br />

Unmatched stain resistance & cleanability<br />

Scuff Plate<br />

High strength to weight ratio<br />

Aerodynamic Side Skirt Panels<br />

Lightweight, flexible & robust panel<br />

Ceiling Liner<br />

Unmatched stain resistance & cleanability<br />

Reefer Roof<br />

Improved thermal efficiencies<br />

Translucent Roof<br />

Superior tear resistance<br />

Interior Liner<br />

Advanced abrasion resistance<br />

Composite Wall<br />

Lightweight composite structural panel<br />

Composite Floor<br />

Robust, lightweight composite alternative<br />

Scuff Plate<br />

High impact resistance


INTERIOR LINERS<br />

INTERIOR LINERS<br />

All Liners Are Not Created Equal<br />

<strong>Crane</strong> <strong>Composites</strong> offers high-impact and standard interior sidewall liners that are lighter and more cleanable, stain<br />

resistant, and abrasion resistant than competitive panels. Also, they are ideal as ceiling liners to prevent damage caused<br />

by load restraints.<br />

Resists Damage<br />

• Engineered matrix of glass reinforcement<br />

• Robust resin system engineered for surface hardness and durability<br />

• Time-tested embossed surface minimizes scratches and damage<br />

Liners Look Better Longer<br />

• Consistent white appearance that is easy to clean and maintain<br />

• Does not absorb moisture which can cause weight gain and discoloration<br />

• Very low vapor transmission rate; superior to similar materials<br />

• USDA Certified<br />

Choose the Right Liner Product<br />

Heavy Duty High Strength Value Aftermarket<br />

Application Unit Strength Product<br />

Product<br />

Identifier<br />

Thickness<br />

Sidewall Liner<br />

ArmorTuf Classic w/ Integral Scuff EAIS 0.07" Top 0.125" Scuff<br />

ArmorTuf Classic EARM 0.07"<br />

Refrigerated Trailers<br />

& Truck Bodies<br />

ArmorTuf Classic Smooth ARMT 0.06"<br />

ArmorTuf-NXT ANXT 0.075"<br />

Kemlite Liner LTR 0.12"<br />

Kemlite Liner LTR 0.09"<br />

Kemlite Aftermarket Liner AFL 0.09"<br />

ArmorTuf Classic W/ Integral Scuff EAIS 0.07" Top 0.125" Scuff<br />

Dry Van Trailers &<br />

Truck Bodies<br />

ArmorTuf Classic Smooth ARMT 0.06"<br />

ArmorTuf-NXT ANXT 0.075"<br />

Kemlite Liner LTR 0.09"<br />

Kemlite Aftermarket Liner AFL 0.09"<br />

Ceiling Liner<br />

Kemlite High Strength Liner LIC 0.06"<br />

Refrigerated Trailers,<br />

Dry Van Trailers &<br />

Truck Bodies<br />

Kemlite Liner & Ceiling LTR 0.06"<br />

Kemlite Liner & Ceiling LTR 0.075"<br />

SubPan<br />

Refrigerated Trailers<br />

& Truck Bodies<br />

Kemlite Standard SubPan LTR-SP 0.06"


ArmorTuf®-NXT<br />

High-Impact Interior Liner<br />

ArmorTuf is a high-impact resistant composite panel which out-performs<br />

reinforced thermoplastic products and standard chopped glass thermoset<br />

products. Since 2002, ArmorTuf has been the standard for high performance<br />

liners. ArmorTuf-NXT manufactured with next generation technology is built on<br />

the needs of the industry as a value engineered product for maximum strength.<br />

Product Comparison<br />

Surface Finish<br />

ArmorTuf's resin-rich pebbled surface is more stain resistant and easier to clean than thermoplastic panels. This is due to<br />

the chemically bonded, crosslinked resins, resulting in a harder, more robust panel surface. Thermoplastic panels are heat<br />

bonded and result in a softer surface with surface voids that attract and trap dirt and moisture.<br />

ArmorTuf-NXT with<br />

a resin rich pebbled<br />

surface<br />

Thermoplastic with a<br />

porous surface which can<br />

trap dirt and wick moisture<br />

Puncture Load (lbs)<br />

500<br />

400<br />

300<br />

200<br />

100<br />

Weight (lbs/ft²)<br />

0.6<br />

0.5<br />

0.4<br />

0.3<br />

0.2<br />

0.1<br />

0<br />

LTR<br />

0.09"<br />

ArmorTuf-NXT<br />

0.75"<br />

ArmorTuf-NXT has double the<br />

impact resistance of a<br />

standard liner<br />

0.0<br />

LTR<br />

0.09"<br />

ArmorTuf-NXT<br />

0.75"<br />

ArmorTuf-NXT is lighter than a<br />

standard liner


ROOF PANELS<br />

ROOF PANELS<br />

Translucent Roof<br />

Improved Productivity and Safety<br />

• Since 1980, translucent roofs have improved visibility for safer loading and<br />

unloading of cargo<br />

Superior Tear Resistance<br />

• Engineered fabric panels are stronger than other frp panels<br />

• Can be repaired faster and more efficiently than Aluminum<br />

Compared to Aluminum<br />

• Increase payload and back haul flexibility<br />

• Average weight savings of 15% vs. .040 aluminum<br />

• 20%-30% light transmission<br />

Reefer Roof<br />

Kemlite Reefer Roof ® is a opaque semi-rigid panel that is specifically designed and<br />

formulated to improve thermal efficiencies of a refrigerated roof system.<br />

Reflects Heat-Generating UV Rays<br />

• Reflects up to 2x the solar radiation and is 1000x less heat conductive than<br />

aluminum roof panels<br />

Choose the Right Roof Product<br />

Heavy Duty High Strength Value Aftermarket<br />

Application Unit Strength Product<br />

Translucent Roof<br />

Dry Van Trailers<br />

Kemlite Enhanced Tear Resistant Roof w/<br />

Woven Edge Reinforcement<br />

Kemlite Standard Roof w/ Woven Edge<br />

Reinforcement<br />

Kemlite Cool Roof w/ Woven Edge<br />

Reinforcement<br />

Kemlite Standard Translucent Roof w/<br />

Woven Edge<br />

Product<br />

Identifier<br />

Thickness<br />

ETR 0.075"<br />

TI 0.075"<br />

RISC 0.075"<br />

TRF 0.075"<br />

Reefer Roof<br />

Kemlite Cool Roof w/ Woven Edge<br />

Reinforcement<br />

RISC 0.075"<br />

Truck Bodies &<br />

Commercial Vans<br />

Kemlite Standard Roof w/ Woven Edge<br />

Reinforcement<br />

Kemlite Standard Full Woven<br />

Reinforcement Roof<br />

TI 0.06"<br />

TRW 0.06"


All Scuff Is Not Created Equal<br />

SCUFF PANELS<br />

Kemlite Scuff is specifically designed and formulated for the use as a scuff plate<br />

to protect the lower portion of sidewall panels for refrigerated and dry van trailers<br />

and truck bodies. Kemlite Scuff is a high-impact, durable, semi-rigid panel and is<br />

more cleanable, more stain resistant, and abrasion resistant than competitive scuff<br />

panels and alternative materials.<br />

SCUFF PANELS<br />

High Impact Panel<br />

• Minimizes damage caused by forklift and pallets<br />

• Protects against dents and tears<br />

• Available in 0.12", 0.145", and 0.24" Thicknesses<br />

ArmorTuf with Integral Scuff<br />

For refrigerated trailer applications, consider ArmorTuf with integral scuff as an alternative to standard scuff plate. No<br />

glue bond lines or fasteners with this uniquely manufactured integral scuff panel. ArmorTuf with Integral Scuff has all the<br />

benefits of the high-impact liner panel - plus a heavy duty, built-in, protective scuff where it is needed.<br />

One-Piece Construction<br />

• Eliminates the potential for moisture to penetrate between the scuff<br />

and liner<br />

• Eliminates the need for scuff fasteners<br />

• Reduces maintenance costs<br />

• No scuff delamination potential from this panel<br />

High Strength to Weight Ratio<br />

• Provides greater protection against dents and tears versus aluminum<br />

• Typical weight savings of 125 lbs. per trailer versus aluminum scuff<br />

• Thinner scuff provides more puncture resistance than thermoplastic scuff<br />

ArmorTuf<br />

Integral Scuff<br />

Choose the Right Scuff Product<br />

Heavy Duty High Strength Value Aftermarket<br />

Application Unit Strength Product<br />

Scuff Plate<br />

Refrigerated Trailers,<br />

Dry Van Trailers &<br />

Truck Bodies<br />

Product<br />

Identifier<br />

Thickness<br />

ArmorTuf Classic w/ Integral Scuff EAIS 0.07" Top 0.125" Scuff<br />

Kemlite ScuffPlate STI 0.24"<br />

Kemlite High Impact ScuffPlate EGAT 0.145"<br />

Kemlite ScuffPlate STI 0.120"


AERODYNAMICS<br />

AERODYNAMICS<br />

The <strong>Crane</strong> Aerodynamic Side Skirt panels offers high-impact strength, durability, and flexibility.<br />

Available in custom fabricated sizes designed to exact trailer skirt specifications.<br />

All Skirts Are Not Created Equal<br />

• Specifically designed and formulated for exterior use<br />

• High strength-to-weight ratio<br />

• Enhanced weatherability and flexibility<br />

• Composed of woven fiberglass and polyester resin matrix<br />

• Rugged Design - Panel allows for bending up to 90° both ways<br />

• Contributes to Improved Fuel Efficiency - Lightweight<br />

• Designed for Customized Graphic Applications - Smooth surface<br />

• Custom Colors Available Upon Request - Standard color is white<br />

TrailerSkirt TS248 Pictured<br />

TrailerSkirt TS225 Curve Pictured<br />

Choose the Right Skirt Product<br />

Heavy Duty High Strength Value Aftermarket<br />

Application Unit Strength Product<br />

Aerodynamic<br />

Side Skirt<br />

Product<br />

Identifier<br />

Thickness<br />

Refrigerated Trailers<br />

& Dry Van Trailers<br />

Aerodynamic Side Skirt ARMR 0.135"


HYBRID COMPOSITES<br />

Hybrid Composite Solutions<br />

All <strong>Composites</strong> Are Not Created Equal<br />

These unique panels are all-composite, and wood-free <br />

offering high strength-to-weight characteristics for structural<br />

and non-structural applications. The all-composite panel is<br />

comprised of various layers of high performance<br />

reinforcement and resins while utilizing a light-weight core.<br />

This revolutionary composite provides additional stiffness,<br />

insulating properties and weight savings compared to<br />

traditional materials. Our composites materials are<br />

actually 30 times more puncture resistant than aluminum!<br />

Composite panels will not rust, while providing corrosion<br />

and dent resistance you can’t beat.<br />

COMPOSITE SOLUTIONS<br />

Light Weight Design<br />

• Weight reduction of 15%-50% over traditional<br />

materials can result in improved fuel efficiency<br />

• Less weight equals more freight!<br />

Long Lasting Appearance<br />

• Composite panels have a seamless automotive-like finish for<br />

improved weathering performance that is corrosion and dent resistant.<br />

Traditional Lamination<br />

Solutions<br />

Kemply®<br />

The only FRP laminated panel with Surfaseal. Perfect for use where cleanliness and durability are important. The<br />

Surfaseal finish provides moisture resistance, durability, and abrasion resistance. Kemply Traditional Laminated solutions<br />

use a rigid plywood substrate to provide structural strength and can be installed directly to studs. Other substrates<br />

available upon request.<br />

Choose the Right Product<br />

Application Unit Product<br />

Hybrid Composite<br />

Solutions<br />

Delivery Vans<br />

and<br />

Truck Bodies<br />

Product<br />

Identifier<br />

Honeycomb Core Panel HCW 0.39"<br />

High Strength Foam Core Panel ICF 1.88"<br />

Traditional Lamination<br />

Solutions Kemply w/ Plywood substrate KEM<br />

Thickness<br />

Panel: 0.05"<br />

Substrate: 0.25" | 0.375"<br />

0.5" | 0.625" | 0.75"


SHIPPING CONTAINERS<br />

CONTAINERS<br />

New Containers<br />

Interior Liner Panels For Walls, Ceilings & Doors<br />

The global container shipping network is the backbone of the intercontinental supply chain. Roughly 98% of<br />

intercontinental shipments are performed using sea containers. <strong>Crane</strong> is providing the<br />

sea container market with a lighter weight frp panel liner to replace stainless steel in the<br />

construction of refrigerated sea containers.<br />

Lower Weight<br />

• Better fuel efficiency and lower emissions<br />

• Increased payload and back haul flexibility<br />

• Save 426 Lbs (193 kg) - less weight, more freight!<br />

Resists Damage<br />

• Robust resin system engineered for surface hardness and durability<br />

• High-impact resistance due to engineered matrix of glass reinforcement<br />

• Durable liner that bends and recovers from impact rather than denting<br />

Cosmetically Appealing<br />

• Consistent white appearance that is<br />

easy to clean and maintain<br />

• Durable surface is abrasion resistant<br />

• Does not absorb moisture which can<br />

cause weight gain and discoloration<br />

Life Cycle Assessment<br />

<strong>Crane</strong> <strong>Composites</strong> Panel<br />

Vs. Stainless Steel<br />

Liner System<br />

A Life Cycle Assessment* (LCA) study<br />

comparing cradle-to-grave of an frp Sea<br />

Container Liner System and a Stainless<br />

Steel Sea Container Liner System showed<br />

that the frp Liner System has a lower<br />

environmental impact over a Stainless<br />

Steel Liner System.<br />

The frp system has lower impact values<br />

in ten of the eleven analyzed LCA impact<br />

categories, and in seven of those eleven,<br />

frp values were less than 50% of the<br />

stainless steel system.<br />

43% 35% 64% 48% 29% 70% 47% 42% 78% 43%<br />

100<br />

95<br />

90<br />

85<br />

80<br />

75<br />

70<br />

65<br />

60<br />

55<br />

50<br />

45<br />

40<br />

35<br />

30<br />

25<br />

20<br />

15<br />

10<br />

*Life Cycle Comparative Assessment of FRP Liner<br />

Versus Stainless Steel Liner Used In Refrigerated Sea<br />

Container, Final Report June 12, 2012<br />

CRANE FRP LINER SYSTEM<br />

STAINLESS STEEL LINER SYSTEM<br />

Global Warming<br />

Acidification<br />

Respiratory Effects<br />

Ozone Depletion<br />

Aquatic Ecotoxicity<br />

Terrestrial Ecotoxicity<br />

Smog<br />

Waste to Landfill<br />

Metered Water<br />

Energy<br />

5<br />

0


Container Refurbishment<br />

New Life for Older Reefer Sea Containers<br />

Extend the Useful Life of High Value Assets<br />

Bring under utilized containers with damage or delamination back to life! <strong>Crane</strong> has developed a step-by-step refurbishing<br />

process for trained and certified repair depots to perform.<br />

Replace old Stainless Steel Liner with <strong>Crane</strong> FRP & SAVE!<br />

• 75% lower cost than alternatives of leasing or buying<br />

• Extends the life of the container<br />

• Restore the interior appearance to pristine condition<br />

• Easy to clean<br />

• Increased damage resistance<br />

Exterior Door Overlay<br />

Give new life to the exterior of a container, with a FRP door<br />

retrofit.<br />

Resists Damage<br />

• High strength composite liner reduces impact damage<br />

• Durable liner that bends and recovers from impact rather<br />

than denting<br />

• Easy to repair<br />

LINER REMOVAL<br />

Cosmetically Appealing<br />

LINER REPLACEMENT<br />

• Never needs painting!<br />

• Exterior doors have a high quality gel-coat finish that will not corrode<br />

• Designed for rigorous years of service<br />

• Meets ISO testing requirements BEFORE<br />

AFTER


Where Tradition & Innovation Converge<br />

More Information<br />

Our website offers a complete Resource Center. Please visit for<br />

additional information including Product Literature, Technical Data<br />

Sheets and more. www.cranecomposites.com<br />

If you are still not finding what you need, please contact us at<br />

1.800.435.0080 or sales@cranecomposites.com<br />

Aftermarket Support<br />

At <strong>Crane</strong> <strong>Composites</strong>, we know that customer satisfaction is the foundation for business success and growth. We view<br />

our customers as partners and we strive to deliver quality products on time, every time. We are technically innovative and<br />

develop new products that meet and exceed customers need. As a customer of <strong>Crane</strong> <strong>Composites</strong>, you will come to know<br />

and rely on the trained staff for your product information and technical needs.<br />

Dependable Service<br />

Replacement Interior Liner and<br />

Roof Repair Kits Available<br />

SunPatch Roof Repair Guide<br />

For Small Repairs<br />

SunPatch Roof Repair Kit for Small Repairs<br />

For use with Repair Kit #R50SNPTCHKIT1 | Roof Repair Kit (R50TFIX) also available for large repairs<br />

Get Your Trailer Out of the Repair Shop and Back on the Road in 30 Minutes!<br />

The SunPatch fiberglass repair kit is a technique specifically designed for repairing damage to <strong>Crane</strong> <strong>Composites</strong>’ roof<br />

panels. The patch is a pre-impregnated fiberglass mat packaged individually in a foil pouch and is easily applied.<br />

• Repairs for small tears and punctures<br />

• Cures in 10 minutes after exposure to UV rays<br />

• Works in hot or cold climates (0-100º F)<br />

• No mixing of resin required<br />

• Kit comes ready to use with protective gloves and a squeegee<br />

To purchase this kit, please call 1.800.435.0080 for the nearest authorized dealer<br />

________________________________________________________________________________________________<br />

Please Read All Instructions Before Beginning<br />

These guidelines are provided in good faith, but without guarantee. The manufacturer and distributor of the product<br />

bear no responsibility for actions taken or not taken. There are many nuances of repair techniques that are assumed<br />

to be general knowledge; such nuances are not included in these instructions. Rather, these guidelines are strictly<br />

recommendations and are not intended to serve as a step-by-step, foolproof repair checklist. Selection of an experienced<br />

repair facility is the sole responsibility of the owner.<br />

Since conditions of use are beyond <strong>Crane</strong> <strong>Composites</strong>’ control, all risks are assumed by the user. Nothing herein shall be<br />

construed as a recommendation for uses which infringe on valid patents or as extending a license under valid patents.<br />

If you have any questions about repair techniques for your particular project,<br />

please call 1.800.435.0080 or 1.815.467.8600 and ask for Customer Care or e-mail sales@cranecomposites.com.<br />

CAUTION: Wearing disposable latex gloves, goggles, and use of an appropriate respirator as per the MSDS are<br />

recommended. Read and follow all manufacturer safety recommendations on labels of materials used for repair.<br />

Some materials may be flammable and should be used with caution.<br />

Please review this product’s MSDS at www.cranecomposites.com before beginning repair.<br />

_________________________________________________________________________________________________<br />

Important<br />

Below you will find instructions for this easy-to-apply patch for <strong>Crane</strong> <strong>Composites</strong> roof products (reefer roof and<br />

translucent roof) that will fully cure in 10 to 20 minutes after exposure to sunlight. The patch will begin curing immediately<br />

after exposure to UV light. Do not open the patch until instructed to do so.<br />

It is recommended that protective gloves and respirator be used as per the MSDS.<br />

Contents include:<br />

• SunPatch (size 12"x12")<br />

• Squeegee<br />

• Protective Gloves<br />

• SunPatch Instructions<br />

• SunPatch MSDS<br />

Recommended Tools Needed (Not Included):<br />

• 80 Grid Sandpaper<br />

• Spray Foam Filler<br />

• Acetone<br />

• Wipe Cloths<br />

• Masking/Packing Tape<br />

• Silicone<br />

• Paint<br />

www.cranecomposites.com | 1.800.435.0080 | 1.815.467.8666 (fax) | sales@cranecomposites.com<br />

<strong>Crane</strong> <strong>Composites</strong> is the manufacturer of ArmorTuf, Kemlite and a variety of other fiberglass reinforced plastic (frp) composite panels. Inspired by the Kemlite tradition, <strong>Crane</strong> <strong>Composites</strong> has over 55<br />

years of experience in Transportation Products and is a recognized industry leader in frp applications.<br />

Form 65120 | Rev. 05 | 2.13 | (6010) ArmorTuf and Kemlite are registered trademarks of <strong>Crane</strong> <strong>Composites</strong>, Inc.

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