By-Product Synergy - PPRC
By-Product Synergy - PPRC
By-Product Synergy - PPRC
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United States Business Council for Sustainable Development<br />
<strong>By</strong>-<strong>Product</strong> <strong>Synergy</strong>;<br />
A Ten Year Track Record<br />
2007/7/5 www.usbcsd.org 1
United States Business Council for Sustainable Development<br />
CHAPARRAL STEEL<br />
2007/7/5 www.usbcsd.org 2
United States Business Council for Sustainable Development<br />
Benefits<br />
• 5-15 % production increase<br />
• $8/ton slag to $70/ton<br />
cement<br />
• 10 % CO2 reductions<br />
• 25-45% Nox reductions<br />
• 2 EPA climate change<br />
awards<br />
CemStar® Process<br />
• 8.8 MM tons of CO2 annual reduction potential if applied to entire US<br />
cement production<br />
2007/7/5 www.usbcsd.org 3
United States Business Council for Sustainable Development<br />
<strong>By</strong>-<strong>Product</strong> <strong>Synergy</strong> Regional Sites<br />
Alberta Milwaukee<br />
Chicago<br />
Montreal<br />
SE Michigan<br />
Pacific NW Ohio<br />
Kansas City<br />
New Jersey<br />
Fort Bragg<br />
North Texas<br />
Gulf Coast<br />
Tampico, Mexico<br />
UK<br />
2007/7/5 www.usbcsd.org 4
Early snapshot of Kansas City BPS Project<br />
New<br />
<strong>Product</strong>:<br />
Packaging<br />
Hallmark<br />
Cards<br />
Boulevard Brewery<br />
New <strong>Product</strong>:<br />
Architectural<br />
Coatings<br />
Off-Spec<br />
Monomer<br />
User<br />
New <strong>Product</strong>:<br />
Concrete Materials<br />
Cook Composite<br />
Polymers<br />
Land Application<br />
Missouri Organic<br />
Recycling<br />
New <strong>Product</strong>:<br />
Architectural<br />
Composites<br />
Gerdau<br />
Ameristeel<br />
Johnson County<br />
Kansas Waste<br />
Water<br />
Lafarge<br />
Cement<br />
Harley-Davidson<br />
KC Power & Light<br />
Energy User<br />
Land Application<br />
New Glass<br />
Beneficiation Plant<br />
City of KCMO<br />
DOT<br />
Deffenbaugh<br />
Landfill<br />
5
United States Business Council for Sustainable Development<br />
40 Dow Business Lines from Six Plants<br />
LA PORT<br />
TEXAS CITY<br />
PLAQUEMINE<br />
FREEPORT<br />
ST. CHARLES<br />
SEADRIFT<br />
2007/7/5 www.usbcsd.org 6
United States Business Council for Sustainable Development<br />
Estimated Value to Dow from Gulf Coast Phase I:<br />
– Total waste reduction: 155 MM lbs/yr<br />
– Total potential saving if all wastes converted to<br />
product: $20 million dollars/yr.<br />
– The total energy saving potential if converted<br />
as products: 264 Gwh/year<br />
– CO2 emission reduction: 54,000 tons/year<br />
2007/7/5 www.usbcsd.org 7
Chicago Waste to Profit Network<br />
• Sponsored by 28 area companies, Chicago Mayor<br />
Richard Daley, State of Illinois and US EPA Region 5<br />
=
What’s Happening<br />
• The third working meeting of the<br />
Chicago Waste to Profit Network<br />
was on May 24, 2007<br />
• 45 synergies were reported to be<br />
implemented or in the works<br />
within the network.
United Kingdom Industrial Symbiosis<br />
• 1999 - BPS process introduced by US BCSD<br />
• 2003 - $1 MM from provincial economic<br />
development agency<br />
• 2006 - $17.5 MM from national landfill tax<br />
• Grown from 3 to 90+ practitioners<br />
• Approaching 8000 industry members
NISP Current Figures…<br />
Metrics… April 2005 – March 2007 Delivery Per £ inv<br />
Increased sales £ 99.8m £ 76.90<br />
Cost savings to business £ 70.6m £ 54.73<br />
Private Capital Investment £ 66.7m £ 51.88<br />
Virgin raw material savings (tonnes) 4.4m 3.44 t<br />
Carbon savings (tonnes) 2.0m 1.56 t<br />
Water savings (tonnes) 2.4m 1.96 t<br />
Waste diverted from landfill (tonnes) 1.8m 1.38 t<br />
Hazardous waste savings (tonnes) 0.3m 0.22 t<br />
Jobs Created / Safeguarded 1200 -
United States Business Council for Sustainable Development<br />
Barriers & Struggles<br />
• Legal<br />
• Regulatory<br />
• Technical<br />
• Communication<br />
• Old habits<br />
• Perception<br />
• Geographic<br />
• Time<br />
•Financial<br />
2007/7/5 www.usbcsd.org 12
United States Business Council for Sustainable Development<br />
Public & Private Funding Model<br />
Implementation requires broad-based support<br />
• Local, state and federal governments<br />
• Funding from participants<br />
2007/7/5 www.usbcsd.org 13
Metrics<br />
• Landfill diversion<br />
• CO 2 reduction<br />
United States Business Council for Sustainable Development<br />
What you get<br />
• Hazardous waste reduction<br />
• Water use reduction<br />
• Reduction in virgin materials<br />
• Cost reduction to industry<br />
• Additional sales for industry<br />
• + jobs, new business start ups, training opportunities
Months<br />
United States Business Council for Sustainable Development<br />
The <strong>By</strong>-<strong>Product</strong> <strong>Synergy</strong> Process<br />
1 3 5 7<br />
11<br />
Facilitated Meetings<br />
Working Groups<br />
Data<br />
Gathering<br />
Analysis and<br />
Prioritization<br />
Overcoming<br />
Barriers<br />
Action<br />
Plans<br />
Initial <strong>Synergy</strong> ID<br />
2007/7/5 www.usbcsd.org 15
United States Business Council for Sustainable Development<br />
BPS Process<br />
Engagement<br />
&<br />
Relationship<br />
Building<br />
Data<br />
Capture &<br />
Analysis<br />
Opportunity<br />
Identified<br />
2007/7/5 www.usbcsd.org 16
United States Business Council for Sustainable Development<br />
BPS Process<br />
• Establish idea/match & progress through management<br />
process<br />
• Write case study<br />
• Obtain agreement/approval (No)<br />
• Publish & claim outputs<br />
2007/7/5 www.usbcsd.org 17
United States Business Council for Sustainable Development<br />
Renewal Cycle<br />
<strong>Synergy</strong> in<br />
Progress<br />
Barriers<br />
No Action<br />
Possible at<br />
Present<br />
Solutions<br />
Developed<br />
2007/7/5 www.usbcsd.org 18
United States Business Council for Sustainable Development<br />
Some considerations<br />
• Climate Change<br />
• Landfill Capacity<br />
• Regional Economic Strategies<br />
• Sustainable Development Strategies<br />
• Corporate Responsibility<br />
• Competitiveness<br />
• Modern Regulation
United States Business Council for Sustainable Development<br />
Questions<br />
2007/7/5 www.usbcsd.org 20
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