Maintenance Manual - Central States Industrial Equipment ...

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TABLE OF CONTENTS SECTION 1 CAUTIONS—READ FIRST! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 SECTION 2 DESIGNATION SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SECTION 3 DIMENSIONAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 SECTION 4 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 SECTION 5 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 SECTION 6 SCHEMATICS A. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 B. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 A. Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 B. Hose Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 SECTION 9 EXPLODED VIEW & PARTS LISTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Drum Unloader System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Section 1 Drum Unloader System CAUTIONS—READ FIRST! CAUTION: Always wear safety glasses and appropriate safety gear when operating the Saniflo DUS unit. CAUTION: Always perform an inspection of the entire system before each use. Ensure that all parts are in good working condition and do not show signs of wear. WARNING: Prior to installing a Saniflo DUS into an application, you must first ensure that the DUS components are compatible with the process media and any cleaning or sanitation products. WARNING: Never attempt to modify the Saniflo DUS unit. Modification will change the dynamics of the DUS and could damage the unit, result in failure of the unit, or cause harm to anyone in the area. CAUTION: Always disconnect the main air supply to the Saniflo DUS before service or repairs are attempted. Failure to do so could result in harm to anyone in the area. CAUTION: The Saniflo DUS unit must be properly secured while in use. Failure to properly secure the system while in use could result in harm to anyone in the area. CAUTION: When using the Saniflo DUS unit, it is extremely important to note that the retracting downward movement can cause a pinch point at two areas of the unit. 1. A pinch point is located at the bottom of the structure when the ram plate is lowered to the base assembly. To avoid injury to anybody operating this equipment or to anyone in the area of the equipment, keep hands, arms and head clear of plate and drum edge. 2. Another pinch point is located at the area where the ram support bar comes in the vicinity of the header plate. To avoid injury to anybody operating this equipment or to anyone in the area of the equipment when it is in operation, a safe distance must be kept from the ram support bar/header plate area. CAUTION: Do not exceed 8.6 bar (125 psig) air pressure to the Saniflo DUS unit. Do not exceed 1.7 bar (25 psig) air pressure to the RAM DOWN. For normal operation, 1.0 bar (15 psig) is suggested. Do not exceed 5.5 bar (80 psig) air pressure to the RAM UP. For normal operation, 4.1 bar (60 psig) is suggested. CAUTION: Before attaching an air source to the DUS unit, inspect all hose connections to ensure they are secure. CAUTION: The E-stop can be used in any situation to stop all movement of the system. If the E-stop is activated while in ram down mode the ram plate with stop and retract slightly CAUTION: After the E-stop (Emergency shut-off) has been activated or air supply has been interrupted, first reset the E- stop by turning clock-wise. Then reset the system by depressing the air supply reset button. CAUTION: The DUS unit should anchored to the floor using the 4 bolt holes in the base plate to comply with local and company codes. CAUTION: DUS Moving – Movement of the DUS unit should only be carried out by qualified and/or trained personnel. Removable casters are provided with the DUS. Verify with companies safety policy if permitted. Remove casters if not permitted. Pump CAUTION: Moving - When moving the DUS unit, be sure that the pump and ram are in the down position. CAUTION: Before operating Saniflo DUS unit, attach drum retention hooks to secure drum during operation. Failure to do so will result in drum being moved and/or lifted when ram assembly is moved upward. The drum retention device chain should be tight and not allow any movement of the drum of the base/floor. WARNING: It is important to follow the assembly instructions provided when building the Saniflo DUS unit. Altering the steps or changing the process may result in operation issues including improper rise and fall of the follower plate assembly. NOTE: Pump not included with Saniflo DUS. separately. Pump sold CAUTION: Do not apply compressed air to the exhaust port – pump will not operate. CAUTION: Do not exceed 8.6 bar (125 psig) air supply pressure. CAUTION: Do not over-lubricate air supply. Excessive lubrication will reduce pump performance. TEMPERATURE LIMITS: Neoprene –17.7°C to 93.3°C 0°F to 200°F Buna-N –12.2°C to 82.2°C 10°F to 180°F EPDM –51.1°C to 137.8°C –60°F to 280°F Viton ® –40.0°C to 176.7°C –40°F to 350°F Saniflex –28.9°C to 104.4°C –20°F to 220°F Polytetrafluoroethylene (PTFE) 4.4°C to 104.4°C 40°F to 220°F Polyurethane –12.2°C to 65.6°C 10°F to 150°F CAUTION: Maximum temperature limits are based upon mechanical stress only. Certain chemicals will significantly reduce maximum safe operating temperatures. Consult Chemical Resistance Guide (E4) for chemical compatibility and temperature limits. WARNING: Prevention of static sparking – if static sparking occurs, fire or explosion could result. Pump, valves, and containers must be grounded to a proper grounding point when handling flammable fluids and whenever discharge of static electricity is a hazard. CAUTION: The process fluid and cleaning fluids must be chemically compatible with all wetted pump components. Consult Chemical Resistance Guide (E4). CAUTION: Do not exceed 82.2°C (180.0°F) air inlet temperature for Pro-Flo V models. CAUTION: Pumps should be thoroughly flushed before installing into process lines. FDA and USDA approved pumps should be cleaned and/or sanitized before use. CAUTION: If diaphragm rupture occurs, material being pumped may be forced out air exhaust. CAUTION: Before any maintenance or repair is attempted, the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from pump. Disconnect all intake, discharge and air lines. Drain pump by turning it upside down and allowing any fluid to flow into a suitable container. WIL-12071-E-01 1 WILDEN PUMP & ENGINEERING, LLC
Page 1: Sanifl o Series Engineering Operat
Page 5 and 6: Section 3 DIMENSIONAL DRAWING DIMEN
Page 7 and 8: Section 7 Assembly / disassembly Se
Page 9 and 10: ASSEMBLY Step 10: Step 11: Step 12
Page 11 and 12: Section 5A OPERATION Safety Equipme
Page 13 and 14: OPERATION Step 10 Step 11 Step 12 T
Page 15 and 16: Section 7 Assembly / disassembly Se
Page 17 and 18: CLEANING Step 10 Step 11 Step 12 Ra
Page 19 and 20: Section 8A CONTROL BOX SCHEMATICS D
Page 21 and 22: Finding Spares Nightmare A Sleep e
Page 23 and 24: EXPLODED VIEW AND PARTS LISTING DRU
Page 25 and 26: NOTES WIL-12071-E-01 23 WILDEN PUMP
Page 27: WARRANTY Each and every product man

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