SERVICE PARTS MANUAL 28789-G01 - Ransomes â Jacobsen

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GENERAL INFORMATION To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacture date code. The use of non Original Equipment Manufacturer (OEM) parts may void the warranty. Page ii Service Parts Manual
TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v ILLUSTRATED PARTS BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii ACCELERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 BATTERY CHARGER - PORTABLE 36 VOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 BATTERY CHARGER - ON BOARD 36 VOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7 BATTERY CHARGER - EXPORT 36 VOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15 BODY - FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1 BODY - MID SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5 BODY - REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7 BODY - FOOTREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11 BODY - ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-13 BODY - ACCESSORIES CONTINUED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15 BODY - ACCESSORIES CONTINUED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-17 BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1 DIRECTION SELECTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1 ELECTRICAL SYSTEM - COMMON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1 ELECTRICAL SYSTEM - PDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9 ELECTRICAL SYSTEM - SERIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-11 ELECTRONIC SPEED CONTROL - SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1 ELECTRONIC SPEED CONTROL - PDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-3 ELECTRONIC SPEED CONTROL - HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-7 FRONT SUSPENSION/STEERING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1 MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1 REAR AXLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1 REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1 SEATING AND BAG HOLDER - GOLF CAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1 SEATING - SHUTTLE 2+2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-3 SEATING - CONVERTIBLE CARRIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-7 TOW BAR - PERMANENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-1 Service Parts Manual Page iii
Page 1: 19 13 17 6 5 9 11 16 15 7 18 3 4 8
Page 6 and 7: TABLE OF CONTENTS TOW BAR - CASUAL.
Page 8 and 9: 111 112 115 114 128 129 116 113 127
Page 10 and 11: ACCELERATOR 1 - Includes Items 3 -
Page 12 and 13: ACCELERATOR Where applicable, THE U
Page 14 and 15: BATTERY CHARGER - PORTABLE 36 VOLT
Page 20 and 21: BATTERY CHARGER - ON BOARD 36 VOLT
Page 28 and 29: BATTERY CHARGER - EXPORT 36 VOLT 1
Page 30 and 31: BODY - FRONT 30 40 4 13 42 41 5 2 3
Page 32 and 33: BODY - FRONT Where applicable, THE
Page 34 and 35: BODY - MID SECTION 5 6 4 2 1 3 28 2
Page 36 and 37: BODY - REAR 1 - Includes Items 3, 4
Page 38 and 39: BODY - REAR Where applicable, THE U
Page 40 and 41: BODY - FOOTREST Items 1 - 22 Are Fo
Page 42 and 43: BODY - ACCESSORIES 4 Reinforcing Pl
Page 44 and 45: BODY - ACCESSORIES CONTINUED Front
Page 46 and 47: BODY - ACCESSORIES CONTINUED 2 A 3
Page 48 and 49: BRAKES 9 10 7 8 4 3 1 2 6 43 50 41
Page 50 and 51: BRAKES Front of Vehicle 89 101 87 9
Page 52 and 53: BRAKES Where applicable, THE USE OF
Page 54 and 55:
BRAKES Where applicable, THE USE OF
Page 56 and 57:
DIRECTION SELECTOR *NOTE: For PDS D
Page 58 and 59:
DIRECTION SELECTOR Where applicable
Page 60 and 61:
ELECTRICAL SYSTEM - COMMON CHARGER
Page 62 and 63:
ELECTRICAL SYSTEM - COMMON Rear Fen
Page 64 and 65:
ELECTRICAL SYSTEM - COMMON Where ap
Page 66 and 67:
ELECTRICAL SYSTEM - COMMON Where ap
Page 68 and 69:
ELECTRICAL SYSTEM - PDS REVERSE BUZ
Page 70 and 71:
ELECTRICAL SYSTEM - SERIES 21 22 Co
Page 72 and 73:
ELECTRONIC SPEED CONTROL - SERIES A
Page 74 and 75:
ELECTRONIC SPEED CONTROL - PDS A 44
Page 76 and 77:
ELECTRONIC SPEED CONTROL - PDS Wher
Page 78 and 79:
ELECTRONIC SPEED CONTROL - HD COVER
Page 80 and 81:
FRONT SUSPENSION/STEERING Front of
Page 82 and 83:
FRONT SUSPENSION/STEERING Where app
Page 84 and 85:
Page 86 and 87:
Page 88 and 89:
MOTOR 1 - Includes Items 3 - 12 2 -
Page 90 and 91:
REAR AXLE 1 - Includes Items 2 - 7
Page 92 and 93:
REAR SUSPENSION 4 2 3 3 2 18 1 19 1
Page 94 and 95:
SEATING AND BAG HOLDER - GOLF CAR 1
Page 96 and 97:
SEATING - SHUTTLE 2+2 16 - Includes
Page 98 and 99:
SEATING - SHUTTLE 2+2 Where applica
Page 100 and 101:
SEATING - CONVERTIBLE CARRIER 16 -
Page 102 and 103:
SEATING - CONVERTIBLE CARRIER Where
Page 104 and 105:
SEATING - CONVERTIBLE CARRIER Where
Page 106 and 107:
TOW BAR - PERMANENT 1 4 2 5 3 25 27
Page 108 and 109:
TOW BAR - PERMANENT Where applicabl
Page 110 and 111:
TOW BAR - CASUAL 1 - Includes Items
Page 112 and 113:
WEATHER PROTECTION - GOLF CAR D 1 -
Page 114 and 115:
WEATHER PROTECTION - GOLF CAR WEATH
Page 116 and 117:
WEATHER PROTECTION - GOLF CAR Where
Page 118 and 119:
WEATHER PROTECTION - SHUTTLE 2+2 SU
Page 120 and 121:
WEATHER PROTECTION - SHUTTLE 2+2 Wh
Page 122 and 123:
WHEELS AND TIRES 1 - Includes Items
Page 124 and 125:
WHEELS AND TIRES Where applicable,
Page 126 and 127:
SPECIALTY PRODUCTS SPECIAL TOOLS PA
Page 128 and 129:
SPECIALTY PRODUCTS Notes: Appendix
Page 130 and 131:
OPTIONS/ACCESSORIES ITEM KIT NO. SE
Page 132 and 133:
OPTIONS/ACCESSORIES Appendix B-4 Se
Page 134 and 135:
INDEX OF MAJOR COMPONENTS BY PART D
Page 136 and 137:
INDEX OF MAJOR COMPONENTS P PEDAL B
Page 138 and 139:
INDEX OF MAJOR COMPONENTS 28659-G01
Page 140:
INDEX OF MAJOR COMPONENTS INDEX-8 S
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SERVICE PARTS MANUAL 28789-G01 - Ransomes â Jacobsen