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SERVICE PARTS MANUAL - Ransomes – Jacobsen

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GENERAL INFORMATIONTo obtain a copy of the limited warranty applicable to the vehicle, call or write a localDistributor, authorized Branch or the Warranty Department with vehicle serial number andmanufacturer code.The use of non Original Equipment Manufacturer (OEM) parts may void the warranty.Tampering with or adjusting the governor to permit vehicle to operate at above factoryspecifications will void the vehicle warranty.When servicing engines, all adjustments and replacement components must be per originalvehicle specifications in order to maintain the United States of America Federal and Stateemission certification applicable at the time of manufacture.BATTERY PROLONGED STORAGEAll batteries will self discharge over time. The rate of self discharge varies depending on theambient temperature and the age and condition of the batteries.A fully charged battery will not freeze in winter temperatures unless the temperature fallsbelow -75° F (-60° C).Page iiService Parts Manual


TABLE OF CONTENTSSECTIONPage No.HOW TO USE THE <strong>SERVICE</strong> <strong>PARTS</strong> <strong>MANUAL</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viiACCELERATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1• Pedal Box Assembly• Accelerator Pedal• Micro Switch• Accelerator Cable• Choke Cable• Governor CableAIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1• Air Cleaner Element• Air Filter Housing• Air Cleaner HoseBODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1• Floorpan• Floormat• Instrument Panel• Splash Panel• Cowl• Nameplate• Cup Holder• Fender Flares• Glove Box Doors• Rocker Panels• Fenders• Seat Frame• Battery Tray• HitchesBRAKES MECHANICAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1• Brake Pedal Assembly• Brake Pedal Pad• Compensator• Equalizer• Brake Cable• Brake Drum Assembly• Brake ShoesBRAKES DISC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1• Brake Pedal Assembly• Brake Pedal Pad• Compensator• Equalizer• Brake Cable• Spindle for Front Disc Brake• Calipers• Disc Brake Hub Assembly• Master Cylinder• Disc Brake PadsCAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1• Steel Cab• Doors• Ball CageService Parts ManualPage iii


TABLE OF CONTENTSSECTIONPage No.CARBURETOR AND CHOKE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1• Carburetor• Main Jet• Needle ValveCLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1• Drive Clutch• Driven Clutch• Drive BeltDIRECTION SELECTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1• Direction Selector Assembly• Handle• Compression Spring• Extension Spring• Push Pull Shifter Cable• Shifter ArmELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1• Battery• Ground Cable• Voltage Regulator• Solenoid• Horn• Turn Signal• Headlight• Key Switch• Tail Lights• Fuel Gauge• Hour Meter• Wire HarnessENGINE AND MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1• Engine• Muffler• Oil Dip Stick• Oil FilterENGINE MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-1• Front Engine Mount• Engine Pan Mount• Differential PlateFRONT SUSPENSION AND STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-1• Front Axle• Spindles• Hubs• Front Leaf Spring• Front Shock Absorber• Steering Box• Steering Column• Steering Wheel• Tie RodFUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1• Fuel Tank• Pulse LinePage ivService Parts Manual


TABLE OF CONTENTSSECTIONPage No.• Fuel Pump• Fuel Line• Carbon Cannister (CARB only)REAR AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Q-1• Axle Shaft• Axle Tube• Oil Check Plug• Oil Drain PlugREAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R-1• Shock Absorber• Leaf Spring• Shackles• BushingsREFRESHER UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1• Doors• Mounting Frame• Seat Back Support• Windshield• Canopy• Canopy FrameSEATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T-1• Seat Back Support• Seat Bottom• Seat Back• Hip Restraints• Bed Bumper BracketSTARTER / GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U-1• Starter / Generator• Starter / Generator BeltTRUCK BED PLASTIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V-1• Bed Assembly• Bed Latch• Adjustable Bumper• Heat Shield• Name Plate• Electric ActuatorWEATHER PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-1• Sun Top• 3 Sided Soft Enclosure• WindshieldWHEELS AND TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X-1• Tire & Wheel Assembly• Lug Nuts• Dust CapService Parts ManualPage v


NOTESPage viService Parts Manual


HOW TO USE THE <strong>SERVICE</strong> <strong>PARTS</strong> <strong>MANUAL</strong>This manual is divided into several sections:GENERAL INFORMATION• TABLE OF CONTENTS• HOW TO USE THE <strong>SERVICE</strong> <strong>PARTS</strong> <strong>MANUAL</strong>ILLUSTRATED <strong>PARTS</strong> BREAKDOWN• Contains illustrations and parts lists for all systems of the vehicleAPPENDIX• Contains a listing of specialty products and options/accessoriesUSE OF THE <strong>MANUAL</strong>To use this manual, consult the TABLE OF CONTENTS (page iii) to locate the information or illustration required.Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations ofcomponents may be found that are not directly reflected by each illustration. Consult the illustration that best suits yoursituation. Locate the serial number plate (see BODY located in the Illustrated Parts Breakdown section of this manualfor its location) and note the complete number shown on the plate. It is important that the serial number of your vehicleand its model number be supplied to Service Parts when ordering any replacement components.Service Parts ManualPage vii


111112115 114128 1291161131279192621266982,8767Front of Vehicle83,8881,8684,891309695656694101100999864 746370120711237372118121119122131105102,104 107103106*See Body Section fordecal information79HOW TO USE THE <strong>SERVICE</strong> <strong>PARTS</strong> <strong>MANUAL</strong>TitleTitle62 - Includes Items 63 - 66, 69 - 7470 - Includes Items 71 - 7481 - Includes Items 82 - 8486 - Includes Items 87 - 8994 - Includes Items 95, 96111 - Includes Items 112 - 114118 - Includes Items 119 - 121126 - Includes Items 127 - 131Left hand illustration page(continued on right hand pageif required)Parts list (continued onrear of page if required)1. WHEN THE PART NUMBER IS NOT KNOWN• Determine the function and application of the part required. Turn to the INDEX OF MAJOR COMPONENTS andselect the most appropriate component description.• Turn to the page number indicated and locate the part description in the parts list. Read the full accompanyingdescription for specific information regarding the part that was not shown in the index.• From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifyingit with the pictorial representation on the illustrated page.2. IF YOU KNOW THE PART NUMBER• Use the INDEX OF MAJOR COMPONENTS to find the page(s) the part number appears on.• Turn to the page number indicated and locate the part number in the parts list. Refer to the accompanying descriptionfor specific information regarding the part.• From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifyingit with the pictorial representation on the illustrated page.Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number isfound. The part number is the lowest assembly sold by Service Parts. The asterisk (*) indicates that the part depicted isnot available for purchase.NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under theassembly that it is used on. This process is repeated until the highest final assembly is reached.To facilitate the maintenance and repair of the vehicle, a Technician’s Repair and Service Manual isavailable from the Service Parts Department.Page viiiService Parts Manual


ILLUSTRATED <strong>PARTS</strong> BREAKDOWNILLUSTRATED <strong>PARTS</strong> BREAKDOWNService Parts ManualPage ix


ACCELERATOR1 - Includes Items 2 - 393231 30333454191119 1820151621 17141312281092567ToGovernor2384Part ofFrame223523Page A-1Service Parts Manual


ACCELERATOR3738563641583940 425251475453464557554450494348DifferentialService Parts ManualPage A-2


ACCELERATORWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 606991 PEDAL BOX ASSEMBLY (INCLUDES ITEMS 2 - 39, .................................... 12 70116G02 ACCELERATOR PEDAL BRACKET......................................................... 13 01051G01 SCREW, #8 - 16 X 1/2" LG ....................................................................... 44 25853G03 PEDAL BOX AND COVER ....................................................................... 15 00684G6 SCREW, #8 - 32 X 3/4" LG (STAINLESS STEEL).................................... 26 25861G01 MICRO SWITCH....................................................................................... 17 01050G01 SCREW, #4 - 20 X 5/8" LG ....................................................................... 28 72716G01 MICRO SWITCH CAM .............................................................................. 19 15126G1 LOCK NUT, 5/16 - 24 ................................................................................ 110 00487G3 SETSCREW, 1/4 - 20 X 3/8" LG ............................................................... 111 00532G4 NUT, 5/16 - 24........................................................................................... 212 17677G1 SPRING RETAINER ................................................................................. 113 17979G1 ACCELERATOR ROD BUSHING ............................................................. 114 73046G01 COMPRESSION SPRING ........................................................................ 115 17677G2 SPRING RETAINER ................................................................................. 116 72072G01 ACCELERATOR ROD .............................................................................. 117 10385G4 CLEVIS YOKE (ADJUSTABLE) ................................................................ 118 10386G3 CLEVIS PIN, 5/16" X 13/16" LG................................................................ 119 17838G1 NYLON BUSHING .................................................................................... 320 17255G1 TEFLON WASHER, 5/16" ......................................................................... 121 10387G3 COTTER PIN, 3/32" X 3/4" LG.................................................................. 122 74432G01 PEDAL PIVOT PIN.................................................................................... 123 12064G6 PUSH NUT, 9/32"...................................................................................... 124 12730G1 WHEEL BEARING GREASE (NOT ILLUSTRATED) ................................ A/R25 72201G04 WIRE HARNESS (PEDAL BOX)............................................................... 1262728 608614 ACCELERATOR CABLE........................................................................... 12930 25799G03 ACCELERATOR PEDAL ASSEMBLY (INCLUDES ITEMS 31- 33).......... 131 27844G01 ACCELERATOR PEDAL PAD KIT (INCLUDES ITEMS 32- 33)Page A-3Service Parts Manual


ACCELERATORWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.32 16409G1 OVAL RIVET, 3/16" X 7/16" LG ....................................................... 633 27512-G01 ACCELERATOR PEDAL PAD ......................................................... 134 * ACCELERATOR PEDAL35 00715G2 BOLT, 5/16 -18 X 4/5" LG................................................................................ 436 605793 CHOKE CABLE ASSY.................................................................................... 137 00568G4 LOCK WASHER, 9/16" ................................................................................... 138 00545G4 JAM NUT, 9/16 - 18......................................................................................... 139 72154G01 CHOKE CABLE ADAPTER............................................................................. 140 72155G02 RETAINER ...................................................................................................... 1414243 606083 UPPER GOVERNOR BRACKET.................................................................... 144 606005 LOWER GOVERNOR BRACKET................................................................... 145 606265 BOLT, M6 - 1 X 12........................................................................................... 146 606421 BOLT, M6 - 1 X 30........................................................................................... 147 450452 NUT, M6 - 1.0.................................................................................................. 148 606283 GOVERNOR LEVER BUSHING ..................................................................... 149 606284 GOVERNOR ROD .......................................................................................... 150 603890 GOVERNOR ROD GUARD ............................................................................ 151 606264 BOLT, M6 - 1 X 20........................................................................................... 152 606262 BOLT, M8 - 1.25 X 16...................................................................................... 153 606074 GOVERNOR CABLE / DIRECTION SELECTOR BRACKET ......................... 154 606256 BOLT, M10 - 1.25 X 16.................................................................................... 255 14601G11 RIVET.............................................................................................................. 156 608527 GOVERNOR WARNING DECAL.................................................................... 157 00915G1 WASHER ........................................................................................................ 158 606199 GOVERNOR COVER ..................................................................................... 159 17618G1 NYLON CLAMP .............................................................................................. 2Service Parts ManualPage A-4


6345E-Z-GO6069522AIR FILTER105346217Carburetor89Page B-1Service Parts Manual


UPAIR FILTER114159121613107179Service Parts ManualPage B-2


AIR FILTERWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 606952 AIR CLEANER (INCLUDES ITEMS 2 - 6)...................................................... 12 607269 BODY & BRACKET ASSEMBLY .............................................................. 13 72599G01 AIR CLEANER COVER ............................................................................ 14 72604G01 AIR CLEANER CLIP ................................................................................. 25 28463G01 AIR FILTER ............................................................................................... 16 28462G01 VALVE DUST EJECTOR........................................................................... 17 11391G7 HOSE CLAMP, 1.56 - 2.50 DIA ....................................................................... 18 607950 HOSE 10" LONG ............................................................................................. 19 11391G1 HOSE CLAMP 1.31 - 2.25 DIA........................................................................ 310 25532G1 BOLT AND WASHER, M8 X 1.25 X 18 MM .................................................... 41112 72637G03 HOSE, AIR INTAKE, 16" LONG ...................................................................... 113 72416G01 INTAKE ASSEMBLY, REMOTE AIR................................................................ 114 72415G01 GASKET, REMOTE AIR INTAKE .................................................................... 115 71055G01 RIVET, 3/16 DIA .............................................................................................. 416 11391G2 CLAMP, HOSE, 2.06 - 3.00 DIA ...................................................................... 117 601910 HOSE, 14’ LONG ............................................................................................ 1Page B-3Service Parts Manual


AIR FILTERNotes:Service Parts ManualPage B-4


BODY242526119105051522327182821293081748461214208 - Includes Items 9 - 121824763435143653233384140434442Page C-1Service Parts Manual


Page C-2Service Parts ManualBODY7473987576788379120801091116111611411310111710395121969071721008277778485636954559779 80 174 1751721761731071061051041151101129911811859606512316391164889411957


BODYASH TRAY166 - Includes Items 167 - 170167168HITCHES169170Bumper131130128MountingHole (4)127133137132Clevis Hitch141134136139125129Angle Hitch126140147142143Heavy DutyHitch144145 150Drop AngleHitch146148Drop BallHitch149154155153151160159152157158156Drop ClevisHitch161Page C-3Service Parts Manual


BODYWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 70662G01 UPPER FLOORPAN (AXLE MOUNTED STEERING) .................................... 12 14601G11 RIVET, 3/16" X 9/16" LG ................................................................................. 934 70451G01 LOWER FLOORPAN ...................................................................................... 15 14601G11 RIVET, 3/16" X 9/16" LG ................................................................................. 76 70452G01 ACCESS COVER............................................................................................ 178 71151G03 INSTRUMENT PANEL ASSEMBLY (INCLUDES ITEMS 9 - 12) .................... 19 71153G01 DEFLECTOR (PASSENGER SIDE) ......................................................... 110 71154G01 DEFLECTOR (DRIVER SIDE).................................................................. 111 00614G5 SCREW, #8 - 18 X 5/8" LG....................................................................... 612 71158G01 INSTRUMENT PANEL INSERT (FOUR CUP) ......................................... 11314 35964G01 LABEL (SAFETY) (PICTOGRAPH) ................................................................ 1151617 71413G01 SPLASH PANEL ............................................................................................. 118 16816G2 RATCHET FASTENER, 1/4" X 3/4" LG........................................................... 51920 71115G01 VINYL TRIM.................................................................................................... 221 71055G01 RIVET, 3/16" X 1" LG ...................................................................................... 102223 606534G** COWL (LX/SE)................................................................................................ 124 74813G01 NAMEPLATE (E-Z-GO) (OVAL)...................................................................... 125 28907G01 NAMEPLATE (JACOBSEN) (OVAL) ............................................................... 126 74401G01 NAMEPLATE (CUSHMAN) (OVAL) ................................................................ 127 71055G01 RIVET, 3/16" X 1" LG ...................................................................................... 928 71055G01 RIVET, 3/16" X 1" LG ...................................................................................... 629 71338G01 FENDER FLARE (DRIVER SIDE) .................................................................. 130 71338G02 FENDER FLARE (PASSENGER SIDE).......................................................... 131Service Parts ManualPage C-4


BODYWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.32 27166G04 FRONT SHIELD .............................................................................................. 133 70725G02 FRONT SHIELD BRACE................................................................................. 234 01038G01 SCREW, 1/4 - 20 X 1/2" LG............................................................................. 435 16469G1 WASHER, 1/4"................................................................................................. 236 01057G01 RIVET, KTR, 1/4" X 1" LG ............................................................................... 23738 74265G02 BUMPER ......................................................................................................... 13940 00570G2 WASHER, 5/16"............................................................................................... 241 75048G04 SPACER, 1"..................................................................................................... 242 75048G01 SPACER, 1/2".................................................................................................. 243 00905G8 LOCK WASHER, 5/16".................................................................................... 444 01035G02 BOLT, 5/16 - 18 X 2 1/2" LG ............................................................................ 44546 71101G01 COWL SUPPORT BRACKET ......................................................................... 147 71102G02 SELF TAPPING SCREW, 1/4 - 20 X 1/2" LG .................................................. 348 71055G01 RIVET, 3/16" X 1 1/8" LG................................................................................. 14950 75459G01 GLOVE BOX DOORS (BOTH SIDES) ............................................................ 151 75459G02 GLOVE BOX DOOR (DRIVER SIDE) ............................................................. 152 75459G03 GLOVE BOX DOOR (PASSENGER SIDE)..................................................... 15354 600823 LABEL (MPT)............................................................................................... 255 600817 LABEL (1200) .................................................................................................. 25657 74099G01 LABEL, TILT WARNING PICTOGRAPH ......................................................... 25859 28915G01 LABEL (JACOBSEN HAULER) (DRIVER SIDE) ......................................... 160 28915G02 LABEL (JACOBSEN HAULER) (PASSENGER SIDE) ................................ 161 74099G01 LABEL (1200) .................................................................................................. 262Page C-5Service Parts Manual


BODYWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.63 75743G01 LABEL (REFRESHER) ................................................................................... 26465 600811 LABEL (CUSHMAN COMMANDER) (DRIVER SIDE) ................................ 266676869 * SERIAL NUMBER PLATE............................................................................... 17071 71439G03 ROCKER PANEL (DRIVER SIDE).................................................................. 172 71439G04 ROCKER PANEL (PASSENGER SIDE) ......................................................... 173 71424G01 FENDER SPACER (DRIVER SIDE) ............................................................... 174 71424G02 FENDER SPACER (PASSENGER SIDE)....................................................... 175 71440G03 BRACE (DRIVER SIDE) ................................................................................. 176 71440G04 BRACE (PASSENGER SIDE)......................................................................... 177 00789G2 SCREW, #10 - 24 X 1 1/4" LG ........................................................................ 478 23726G2 SPACER, 1/4" ................................................................................................. 279 00660G5 WASHER, #10 ................................................................................................ 480 14390G10 LOCK NUT, #10 - 24 ....................................................................................... 48182 16705G1 SCREW, 1/4 - 20 X 1" LG ............................................................................... 483 23726G2 SPACER, 1/4" ................................................................................................. 484 00559G7 WASHER, 1/4" ................................................................................................ 485 14390G4 LOCK NUT, 1/4 - 20 ........................................................................................ 4868788 20271G9 HOLE PLUG, 1/2"............................................................................................ 18990 70663G04 FLOORMAT (AXLE MOUNTED STEERING) ................................................. 191 71977G** SEAT SUPPORT PANEL (W/DRIVER SIDE LOUVERS) ............................... 19293Service Parts ManualPage C-6


BODYWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.94 10570G10 RIVET, 5/32" X 9/16" LG.................................................................................. 895 71609G01 SEAT HINGE PLATE....................................................................................... 296 10570G11 RIVET, 3/16" X 3/4" LG.................................................................................... 497 71674G01 SIDE PANEL (DRIVER SIDE) ......................................................................... 198 71674G02 SIDE PANEL (PASSENGER SIDE)................................................................. 199 10570G10 RIVET, 5/32" X 9/16" LG.................................................................................. 4100 10570G12 RIVET, 1/4" X 1/2" LG...................................................................................... 4101 16469G7 WASHER, 1/4"................................................................................................. 4102103 70244G03 SPLASH PANEL.............................................................................................. 1104 00715G2 BOLT, 5/16 - 18 X 13/16" LG ........................................................................... 2105 00438G8 BOLT, 5/16 - 18 X 1" LG .................................................................................. 2106 00559G8 WASHER, 5/16"............................................................................................... 2107 11098G6 LOCK NUT, 5/16 - 18....................................................................................... 2108109 74893G01 FENDER (DRIVER SIDE) ............................................................................... 1110 74893G02 FENDER (PASSENGER SIDE)....................................................................... 1111 74893G03 FENDER WITH TAILLIGHT (DRIVER SIDE) .................................................. 1112 74893G04 FENDER WITH TAILLIGHT (PASSENGER SIDE).......................................... 1113 14390G4 LOCK NUT, 1/4 - 20 ....................................................................................... 4114 00642G7 WASHER, 1/4"................................................................................................. 8115 00414G6 BOLT, 1/4 - 20 X 7/8" LG ................................................................................. 4116 74890G01 REAR PANEL .................................................................................................. 1117 71055G01 RIVET, 3/16" X 1" LG....................................................................................... 4118 16816G2 RATCHET FASTENER, 1/4" X 3/4" LG ........................................................... 10119 74891G01 SEAT FILLER PANEL (DRIVER SIDE) ........................................................... 1120 74891G02 SEAT FILLER PANEL (PASSENGER SIDE)................................................... 1121 10570G10 RIVET, 5/32" X 9/16" LG.................................................................................. 6122123 74755G01 LABEL (E-SHIELD)...................................................................................... 1124Page C-7Service Parts Manual


BODYWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.125 74348G02 HITCH RECEIVER.......................................................................................... 1126 00463G4 BOLT, 7/16 - 14 X 1 1/2" LG............................................................................ 4127 00922G3 WASHER, 7/16" .............................................................................................. 4128 00734G1 LOCK NUT, 7/16 - 14 ...................................................................................... 4129 00198G8 SCREW, 5/16 - 18 X 1" LG ............................................................................. 1130 00559G8 WASHER, 5/16" .............................................................................................. 1131 11098G6 LOCK NUT, 5/16 - 18 ...................................................................................... 1132 74338G02 CLEVIS HITCH ............................................................................................... 1133 14443G7 CLEVIS PIN, 1/2" X 2 1/2" LG......................................................................... 1134 19314G1 COTTER PIN, 2 1/2" LG ................................................................................. 1135136 21317G01 CLEVIS PIN, 5/8" X 3" LG............................................................................... 1137 21683G1 COTTER PIN, 15/32" X 2 11/16" LG............................................................... 1138139 74339G02 ANGLE HITCH................................................................................................ 1140 21317G01 CLEVIS PIN, 5/8" X 3" LG............................................................................... 1141 21683G1 COTTER PIN, 15/32" X 2 11/16" LG............................................................... 1142 74351G02 HEAVY DUTY HITCH ..................................................................................... 1143 31757G1 HITCH BALL, 1 7/8" ........................................................................................ 1144 00566G6 LOCK WASHER, 3/4" ..................................................................................... 1145 00702G11 NUT, 3/4 - 16................................................................................................... 1146 21317G01 CLEVIS PIN, 5/8" X 3" LG............................................................................... 1147 21683G1 COTTER PIN, 15/32" X 2 11/16" LG............................................................... 1148 74489G02 DROP ANGLE HITCH..................................................................................... 1149 21317G01 CLEVIS PIN, 5/8" X 3" LG............................................................................... 1150 21683G1 COTTER PIN, 15/32" X 2 11/16" LG............................................................... 1151 74491G02 DROP BALL HITCH........................................................................................ 1152 21317G01 CLEVIS PIN, 5/8" X 3" LG............................................................................... 1153 21683G1 COTTER PIN, 15/32" X 2 11/16" LG............................................................... 1154 31757G1 HITCH BALL, 1 7/8" ........................................................................................ 1155 00566G6 LOCK WASHER, 3/4" ..................................................................................... 1Service Parts ManualPage C-8


BODYWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.156 00702G11 NUT, 3/4 - 16 ................................................................................................... 1157 74495G02 DROP CLEVIS HITCH .................................................................................... 1158 21317G01 CLEVIS PIN, 5/8" X 3" LG ............................................................................... 1159 21683G1 COTTER PIN, 15/32" X 2 11/16" LG ............................................................... 1160 14443G7 CLEVIS PIN, 1/2" X 2 1/2" LG ......................................................................... 1161 19314G1 COTTER PIN, 2 1/2" LG.................................................................................. 1162163 70440G04 SEAT FRAME.................................................................................................. 1164 00715G2 SCREW, 3/8 - 16 X 1/4" LG............................................................................. 2165166 75109G04 ASH TRAY KIT (INCLUDES ITEMS 167 - 170) .............................................. 1167 27731G01 ASH TRAY ................................................................................................ 1168 27736G01 GASKET.................................................................................................... 1169 75108G02 BRACKET ................................................................................................. 1170 00100G4 SCREW, #10 - 16 X 1/2" LG ..................................................................... 4171172 600496 BATTERY TRAY .............................................................................................. 1173 00715G2 BOLT, 5/16 - 18 X 13/16" LG ........................................................................... 2174 00438G8 BOLT, 5/16 - 18 X 1" LG .................................................................................. 2175 00571G2 WASHER, 5/16"............................................................................................... 2176 11098G6 LOCK NUT, 5/16 - 18....................................................................................... 2Page C-9Service Parts Manual


BODYNotes:Service Parts ManualPage C-10


BRAKES - MECHANICAL910785043216434142404849303151235394618243637 314516151413231920Part of Frame26303534373136AcceleratorPedal2827 283118 - Includes Items 19, 2022 - Includes Items 23 - 24Page D-1Service Parts Manual


BRAKES - MECHANICAL5956585563685765627167736461WHTBLK76 7873707469 72756653 - Includes Items 54 - 8056 - Includes Items 57 - 59807954BRAKE PEDAL(VEHICLE WITH BRAKE LIGHTS)Service Parts ManualPage D-2


BRAKES - MECHANICAL95949293110111879110190979610789888598106 10510910210882 - Includes Items 84 - 92, 94, 9583 - Includes Items 84 - 91, 93 - 9584 - Includes Items 8586 - Includes Items 87 - 9192 - Includes Items 94, 9593 - Includes Items 94, 95100 - Includes Items 101, 102Page D-3Service Parts Manual


BRAKES - MECHANICALWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 70612G02 BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS)(INCLUDES ITEMS 2 - 10) ............................................................................. 12 70681G01 TORSION SPRING................................................................................... 23 70682G01 PIVOT PIN................................................................................................ 14 01071G01 PUSHNUT, 5/16" ...................................................................................... 25 * BRAKE PEDAL......................................................................................... 16 70611G02 PARK BRAKE PEDAL .............................................................................. 17 70274G01 BRAKE/PARK BRAKE PEDAL PAD KIT(INCLUDES ITEMS 8 - 10)....................................................................... 18 * <strong>SERVICE</strong> BRAKE PAD .......................................................................... 19 * PARK BRAKE PEDAL PAD ................................................................... 110 15766G1 OVAL RIVET, 3/16" X 7/16" LG.............................................................. 91112 70582G01 SHOULDER BOLT, 3/8 - 16 X 4" LG (STAINLESS STEEL) ........................... 113 70581G01 FLANGED BUSHING...................................................................................... 214 70676G01 TORSION SPRING ......................................................................................... 115 00643G1 WASHER, 3/8" ................................................................................................ 116 11098G5 LOCK NUT, 3/8 - 16 ........................................................................................ 11718 70272G04 COMPENSATOR ASSEMBLY (INCLUDES ITEMS 19, 20)............................ 119 00963G01 SPHERICAL NUT, 5/16 - 24 ..................................................................... 120 11098G9 LOCK NUT, 5/16 - 24................................................................................ 12122 70969G06 EQUALIZER AND BRAKE CABLE ASSEMBLY (INCLUDES ITEMS 23-24) . 123 28082G01 EQUALIZER BRACKET ........................................................................... 124 28083G01 BRAKE COMPENSATOR BUMPER ........................................................ 22526 70968G10 BRAKE CABLE DRIVER SIDE ....................................................................... 127 70968G11 BRAKE CABLE PASSENGER SIDE............................................................... 128 01111G01 RETAINING RING, 13/32" (STAINLESS STEEL)............................................ 42930 10386G3 CLEVIS PIN, 5/16" X 13/16" LG...................................................................... 3Service Parts ManualPage D-4


BRAKES - MECHANICALWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.31 10387G3 COTTER PIN, 3/32" X 3/4" LG ........................................................................ 5323334 70601G01 KICK-OFF LINK............................................................................................... 135 17838G1 NYLON BUSHING........................................................................................... 236 20835G1 TEFLON WASHER, 3/8" ................................................................................. 237 00559G8 WASHER, 5/16"............................................................................................... 23839 70098G01 KICK-OFF CAM PIVOT ................................................................................... 140 10097G6 FLANGED BEARING ...................................................................................... 241 70587G01 KICK-OFF CAM............................................................................................... 142 71215G01 SETSCREW, 1/4 - 20 X 1/2" LG...................................................................... 243 14134G4 SPACER .......................................................................................................... 14445 70113G01 ADJUSTABLE BUMPER ................................................................................. 146 11027G1 LOCK NUT, 5/16 - 18....................................................................................... 14748 70080G02 CATCH BRACKET .......................................................................................... 149 00414G6 BOLT, 1/4 - 20 X 3/4" LG ................................................................................. 250 14390G4 LOCK NUT, 1/4 - 20 (STAINLESS STEEL) ..................................................... 2515253 70690G02 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS)(INCLUDES ITEMS 54 - 80)............................................................................ 154 * BRAKE PEDAL ......................................................................................... 155 70611G02 PARK BRAKE PEDAL............................................................................... 156 70274G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 57 - 59)..... 157 * <strong>SERVICE</strong> BRAKE PAD........................................................................... 158 * PARK BRAKE PAD................................................................................. 159 16409G1 OVAL RIVET, 3/16" x 7/16" LG ............................................................... 96061 70258G03 BRAKE PEDAL PLATE ............................................................................. 1Page D-5Service Parts Manual


BRAKES - MECHANICALWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.62 70682G01 PIVOT PIN................................................................................................ 163 70681G01 TORSION SPRING................................................................................... 264 01071G01 PUSHNUT, 5/16" ...................................................................................... 165 00737G8 SCREW, #10 - 24 X 7/8" LG..................................................................... 466 00739G1 RUBBER NUT, #10 - 24 ........................................................................... 267 74535G01 BRAKE PEDAL STANDOFF..................................................................... 268 27137G01 CONICAL SPRING................................................................................... 269 14390G10 LOCK NUT, #10 - 24................................................................................. 270 10606G8 MICRO SWITCH ...................................................................................... 171 00957G1 BOLT, #6 - 32 X 1 1/4" LG ........................................................................ 272 00559G5 WASHER, #10 .......................................................................................... 273 00559G3 WASHER, #6 ............................................................................................ 474 00565G3 LOCK WASHER, #6 ................................................................................. 275 00525G5 NUT, #6 - 32 ............................................................................................. 276 13514G1 SCREW AND LOCK WASHER, #6 .......................................................... 27778 14628G1 FASTON TAB............................................................................................ 279 24605G1 WIRE HARNESS (BRAKE LIGHT)........................................................... 180 17618G1 WIRE TIE.................................................................................................. 48182 70998G01 BRAKE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 84 - 92, 94, 95).... 183 70998G02 BRAKE ASSEMBLY (PASSENGER SIDE)(INCLUDES ITEMS 84 - 91, 93 - 95) .............................................................. 184 70794G01 BRAKE SHOE KIT (INCLUDES ITEM 85) ............................................... 285 * BRAKE SHOE........................................................................................ 286 27944G01 BRAKE SPRING KIT (INCLUDES ITEMS 87 - 91) .................................. 287 * UPPER SPRING .................................................................................... 188 * LOWER SPRING ................................................................................... 189 * PIN ......................................................................................................... 290 * CUP AND SPRING ................................................................................ 291 * ADJUSTER SPRING ............................................................................. 1Service Parts ManualPage D-6


BRAKES - MECHANICALWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.92 72582G01 BRAKE ADJUSTER KIT (DRIVER SIDE) (INCLUDES ITEMS 94, 95) .... 193 72582G02 BRAKE ADJUSTER KIT (PASSENGER SIDE) (INCL. ITEMS 94, 95)..... 194 * ADJUSTER............................................................................................. 195 * TEFLON WASHER................................................................................. 296 17083G2 BOLT, 5/16 - 24 X 1" LG .................................................................................. 897 15126G1 LOCK NUT, 5/16 - 24....................................................................................... 898 21809G1 INNER BRAKE DRUM WASHER, 1 5/16" OD X 1" ID X 1/32" ....................... 299100 21807G2 BRAKE DRUM ASSEMBLY (INCLUDES ITEMS 101 - 102)........................... 2101 * BRAKE DRUM .......................................................................................... 1102 19862G2 LUG BOLT, 1/2 - 20 X 1 3/16" LG ............................................................. 4103104105 606945 OUTER BRAKE DRUM WASHER .................................................................. 2106 606403 SLOTTED NUT, M22 X 1.5.............................................................................. 2107 10387G1 COTTER PIN, 1/8" X 1 1/2" LG ....................................................................... 2108 74175G01 SPINDLE CAP................................................................................................. 2109 607033 SPINDLE CAP ADAPTER............................................................................... 2110 608200 BRAKE CABLE BRACKET (PASSENGER SIDE)........................................... 1111 608201 BRAKE CABLE BRACKET (DRIVER SIDE) ................................................... 1Page D-7Service Parts Manual


BRAKES - MECHANICALNotes:Service Parts ManualPage D-8


BRAKES - FRONT DISC9107843126384336354142275123726343040172231 3932 3316131819Part of Frame15142123283529383736AcceleratorPedal2824253117 - Includes Items 18, 1920 - Includes Items 21 - 24Ref Brh 21-1Page E-1Service Parts Manual


BRAKES - FRONT DISC504956674648WHTBLK53526163585963606566 68 6462545651575544 - Includes Items 45 - 7047 - Includes Items 48 - 49706945BRAKE PEDAL(VEHICLE WITH BRAKE LIGHTS)Service Parts ManualPage E-2


BRAKES - FRONT DISC7176747277731007598979686798092 9478 - Includes Items 79 - 9192 - Includes Items 81 - 91, 93, 9495 - Includes Items 82 - 85, 919183848588828789848390989981Page E-3Service Parts Manual


BRAKES - FRONT DISC110118111Front of Vehicle117112104116102109119120105 - Includes 102 -118113114108107103105136106115119121122123123124FRONT DISC BRAKEACTUATOR ASSEMBLY125121Service Parts ManualPage E-4


BRAKES - FRONT DISCWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 74723G01 BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS)(INCLUDES ITEMS 2 - 11) .............................................................................. 12 70681G01 TORSION SPRING ................................................................................... 23 70682G01 PIVOT PIN ................................................................................................ 14 01071G01 PUSHNUT, 5/16"....................................................................................... 25 * BRAKE PEDAL ......................................................................................... 16 74724G01 PARK BRAKE PEDAL............................................................................... 17 70274G01 BRAKE/PARK BRAKE PEDAL PAD KIT(INCLUDES ITEMS 8 - 10) ....................................................................... 18 * <strong>SERVICE</strong> BRAKE PAD........................................................................... 19 * PARK BRAKE PEDAL PAD .................................................................... 110 16409G1 OVAL RIVET, 3/16" X 15/32" LG ............................................................ 91112 70582G01 SHOULDER BOLT, 3/8 - 16 X 4" LG ............................................................... 113 70581G01 FLANGED BUSHING ...................................................................................... 214 70676G01 TORSION SPRING ......................................................................................... 115 00643G1 WASHER, 3/8"................................................................................................. 116 11098G5 LOCK NUT, 3/8 - 16......................................................................................... 117 70272G04 COMPENSATOR ASSEMBLY (INCLUDES ITEMS 18, 19) ............................ 118 00963G01 SPHERICAL NUT, 5/16 - 24...................................................................... 119 11098G9 LOCK NUT, 5/16 - 24 ................................................................................ 120 70969G05 EQUALIZER AND BRAKE CABLE ASSEMBLY (INCLUDES ITEMS 21 - 24) 121 28082G01 EQUALIZER BRACKET............................................................................ 122 28083G01 BRAKE COMPENSATOR BUMPER......................................................... 223 70968G08 BRAKE CABLE (DRIVER SIDE)............................................................... 124 70968G09 BRAKE CABLE (PASSENGER SIDE) ...................................................... 125 01111G01 RETAINING RING, S.S. ................................................................................... 426 10386G3 CLEVIS PIN, 5/16" X 1" LG ............................................................................. 527 10387G3 COTTER PIN, 3/32" X 3/4" LG ........................................................................ 32829 70601G01 KICK-OFF LINK............................................................................................... 130 17838G1 NYLON BUSHING........................................................................................... 2Page E-5Service Parts Manual


BRAKES - FRONT DISCWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.31 20835G1 NYLON WASHER, 3/8"................................................................................... 232 00559G8 WASHER, 5/16" .............................................................................................. 23334 70098G01 KICK-OFF CAM PIVOT................................................................................... 135 10097G6 FLANGED BEARING ...................................................................................... 236 70587G01 KICK-OFF CAM .............................................................................................. 137 71215G01 SETSCREW, 1/4 - 20 X 1/2" LG ..................................................................... 238 14134G4 SPACER.......................................................................................................... 139 70113G01 ADJUSTABLE BUMPER................................................................................. 140 11027G1 LOCK NUT, 5/16 - 18 ...................................................................................... 141 70080G02 CATCH BRACKET .......................................................................................... 142 00414G8 BOLT, 1/4 - 20 X 3/4" LG................................................................................. 243 14390G4 LOCK NUT, 1/4 - 20 ........................................................................................ 244 74874G01 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS)(INCLUDES ITEMS 45 - 70) ........................................................................... 145 * BRAKE PEDAL......................................................................................... 146 74724G01 PARK BRAKE PEDAL .............................................................................. 147 70274G01 BRAKE/PARK BRAKE PEDAL PAD KIT (INCLUDES ITEMS 48 - 49) .... 148 * <strong>SERVICE</strong> BRAKE PAD .......................................................................... 149 * PARK BRAKE PAD ................................................................................ 150 16409G1 OVAL RIVET, 3/16" X 15/32" LG............................................................ 951 70258G03 BRAKE PEDAL PLATE ............................................................................ 152 70682G01 PIVOT PIN................................................................................................ 153 70681G01 TORSION SPRING................................................................................... 254 01071G01 PUSHNUT, 5/16" ...................................................................................... 255 00737G8 SCREW, #10 - 24 X 1" LG........................................................................ 456 00739G1 RUBBER NUT, #10 - 24 ........................................................................... 257 74535G01 BRAKE PEDAL STANDOFF..................................................................... 258 27137G01 CONICAL SPRING................................................................................... 259 14390G10 LOCK NUT, #10 - 24................................................................................. 260 10606G8 MICRO SWITCH ...................................................................................... 1Service Parts ManualPage E-6


BRAKES - FRONT DISCWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.61 00957G1 SCREW, #6 - 32 X 1 1/4" LG .................................................................... 262 00559G5 WASHER, #10 .......................................................................................... 263 00559G3 WASHER, #6 ............................................................................................ 464 00565G3 LOCK WASHER, #6.................................................................................. 265 00525G5 NUT, #6 - 32.............................................................................................. 266 13514G1 SCREW AND LOCK WASHER, #6........................................................... 267 20835G1 WASHER, TEFLON, 3/8" .......................................................................... 268 14628G1 FASTON TAB ............................................................................................ 269 24605G1 WIRE HARNESS (BRAKE LIGHT) ........................................................... 170 17618G1 WIRE TIE .................................................................................................. 371 74731G02 SPRING PLATE (PASSENGER SIDE)............................................................ 172 74731G01 SPRING PLATE (DRIVER SIDE) .................................................................... 173 74730G01 FOUR LINK ROD ............................................................................................ 274 01084G01 LOCK NUT, M10-1.25...................................................................................... 475 74736G01 BRAKE LINE ................................................................................................... 176 01038G01 SCREW, 1/4 - 20 X 4444" LG.......................................................................... 177 74875G01 WIRE RETAINER ............................................................................................ 278 602281 SPINDLE, CALIPER AND DISC HUB ASSEMBLY (DRIVER SIDE)(INCLUDES ITEMS 79 - 91)............................................................................ 179 602176 DISC BRAKE SPINDLE (DRIVER SIDE).................................................. 180 74733G02 CALIPER (DRIVER SIDE)............................................................................... 181 12093G1 SLOTTED NUT ......................................................................................... 182 74864G01 DRIVE FLANGE STUD............................................................................. 483 11750G2 ROLLER BEARING................................................................................... 284 51141G1 BEARING RACE....................................................................................... 285 74673G01 DISC BRAKE HUB.................................................................................... 186 70648G01 FLANGED BEARING ................................................................................ 187 00566G1 WASHER, 3/8"................................................................................................. 288 00426G8 BOLT, 3/8 - 16 X 1 ........................................................................................... 289 70749G01 BEARING .................................................................................................. 190 00798G8 COTTER PIN ............................................................................................ 191 25146G1 GREASE SEAL......................................................................................... 1Page E-7Service Parts Manual


BRAKES - FRONT DISCWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.92 602288 SPINDLE, CALIPER AND DISC HUB ASSEMBLY (PASSENGER SIDE)(INCLUDES ITEMS 81 - 91, 93, 94) ............................................................... 193 602158 DISC BRAKE SPINDLE (PASSENGER SIDE)......................................... 194 74733G01 CALIPER (PASSENGER SIDE) ............................................................... 195 74948G01 DISC BRAKE <strong>SERVICE</strong> HUB (INCLUDES ITEMS 82 - 85, 91) ..................... 196 70745G01 KINGPIN TUBE............................................................................................... 297 70754G01 THRUST WASHER......................................................................................... 298 00560G3 WASHER, 1/2" ................................................................................................ 499 14390G3 LOCKNUT, 1/2 - 13 ......................................................................................... 2100 00407G6 CAPSCREW, 1/2 - 13 X 6" LG........................................................................ 2101 608706 FRONT DISC BRAKE BRAKE ACTUATOR ASSEMBLY(INCLUDES ITEMS 102 - 118)....................................................................... 1102 10387G3 COTTER PIN, 3/32 X 3/4" LG .................................................................. 1103 17838G1 NYLON BUSHING.................................................................................... 1104 10386G3 CLEVIS PIN, 5/16 X 1" LG ....................................................................... 1105 608122 UPPER ACTUATOR PIVOT ..................................................................... 1106 70581G02 ACETAL BUSHING................................................................................... 4107 74711G01 SHOULDER BOLT.................................................................................... 1108 00560G3 WASHER, 1/2".......................................................................................... 1109 00439G1 BOLT, 1/2 - 13 X 6" LG ............................................................................. 2110 11098G06 LOCKNUT, 5/16 - 18................................................................................. 2111 887364 MASTER CYLINDER ............................................................................... 1112 608661 MASTER CYLINDER MOUNT WELDMENT............................................ 1113 11098G5 LOCKNUT, 3/8 - 16................................................................................... 1114 00679G1 WASHER, 3/8" STAINLESS ..................................................................... 1115 608118 LOWER ACTUATOR PIVOT .................................................................... 1116 10385G4 CLEVIS YOKE.......................................................................................... 1117 606869 ACTUATOR COVER .............................................................................. 1118 01038G01 SCREW, 1/4 -20 SWAGEFORM .............................................................. 3119 00414G8 BOLT, 1/4 - 20 X 1 1/4" LG.............................................................................. 4120 00891G2 LOCKNUT, 1/4 - 20 ......................................................................................... 4121 10387G3 COTTER PIN, 3/32 X 3/4................................................................................ 2Service Parts ManualPage E-8


BRAKES - FRONT DISCWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.122 20835G1 WASHER, NYLON........................................................................................... 1123 17838G1 NYLON BUSHING........................................................................................... 2124 74865G01 ACTUATOR LINKAGE..................................................................................... 1125 00771G5 WASHER, 3/8"................................................................................................. 1126 74917G01 DISC BRAKE PAD AND PIN KIT (<strong>SERVICE</strong>S ONE CORNER)(INCLUDES ITEMS 127 - 128)........................................................................ 1127 * BRAKE PADS ........................................................................................... 2128 * BRAKE PAD RETAINER PINS ................................................................. 2Page E-9Service Parts Manual


BRAKES - FRONT DISCNotes:Service Parts ManualPage E-10


CAB1CAB3 4**Steel Doors Shown6BALL CAGEFor Cab Accessories, See ACCESSORIES LISTING in Appendix BPage F-1Service Parts Manual


CABWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 72684G** STEEL CAB (WITHOUT DOORS) REPACEMENT <strong>PARTS</strong> ANDACCESSORIES MAY BE OBTAINED FROM CURTIS CAB, INC. ................. 123 75855G01 VINYL DOOR KIT ........................................................................................... 14 75856G** STEEL DOOR KIT .......................................................................................... 156 75853G01 BALL CAGE .................................................................................................... 1For Cab replacement parts and accessories, contact Curtis Cab at:Curtis Cab, Inc. 111 Higgins Street, Worcester, Massachusetts, 01606.Tel.: 508-853-2200. Toll free: 800-343-7676.www.curtiscab.comService Parts ManualPage F-2


CARBURETOR AND CHOKE4 5378910111312Page G-1Service Parts Manual


CARBURETOR AND CHOKE192819181161526271726Service Parts ManualPage G-2


CARBURETOR AND CHOKEWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 607954 CARBURETOR (INCLUDES ITEMS 3 - 21) ................................................... 123 607683 MAIN JET (#104)....................................................................................... 14 608021 PILOT JET (#44) ....................................................................................... 15 603585 PLUG......................................................................................................... 167 603586 NEEDLE VALVE ........................................................................................ 18 603587 FLOAT ....................................................................................................... 19 603588 FLOAT PIN ................................................................................................ 110 603589 FLOAT BOWL GASKET............................................................................ 111 603590 FLOAT CHAMBER .................................................................................... 112 603592 BOWL SCREW ......................................................................................... 113 603591 BOWL GASKET ........................................................................................ 11415 603598 BREATHER TUBE..................................................................................... 116 603596 CLAMP, INTAKE TUBE ............................................................................. 117 603597 CLAMP CYLINDER HEAD TUBE ............................................................. 118 603594 INTAKE TUBE ........................................................................................... 119 603593 CHOKE GASKET ...................................................................................... 220 603595 NUT, M6 X 1.0 ........................................................................................... 221 608023 THROTTLE ROD ATTACHMENT BUSHING ............................................ 12223 607684 MAIN JET (#102) (FOR ELEVATIONS OF 3000 FT - 6000 FT) ...................... 124 607685 MAIN JET (#100) (FOR ELEVATIONS OF 6000 FT - 10000 FT) .................... 12526 603580 CARBURETOR MOUNT GASKET .................................................................. 227 603581 CARBURETOR INSULATOR .......................................................................... 1Page G-3Service Parts Manual


CARBURETOR AND CHOKENotes:Service Parts ManualPage G-4


CLUTCH129107856111514143213Page H-1Service Parts Manual


CLUTCHWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 602000 DRIVE CLUTCH ............................................................................................. 12 606245 BOLT, M12 - 1.25 X 160MM LG ...................................................................... 13 606239 WASHER, M12 ............................................................................................... 14 606230 WASHER ........................................................................................................ 15 602001 DRIVEN CLUTCH ASSEMBLY (INCLUDES ITEMS 8 - 15) ........................... 16 * MOVABLE SHEAVE ................................................................................. 17 608210 SCREW, M4 X 25................................................................................... 38 608204 RAMP BUTTON ..................................................................................... 39 * CAM.......................................................................................................... 110 608209 COMPRESSION SPRING........................................................................ 111 * SHEAVE AND POST................................................................................ 112 608211 HEAVY DUTY RETAINING RING............................................................. 113 606243 BOLT, M12 - 1.25 X 120MM LG ...................................................................... 114 606239 WASHER, M12 ............................................................................................... 115 606136 DRIVE BELT ................................................................................................... 1Service Parts ManualPage H-2


DIRECTION SELECTOR1 - includes Items (3, 5, 7 - 22, 24 - 33)29272810 1112133056222369184317192021167 15 81422233433242524263231Page J-1Service Parts Manual


DIRECTION SELECTORWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 606173 DIRECTION SELECTOR ASSEMBLY (INCLUDES ITEMS 3, 5, 7-22, 24-33) 123 608831 DIRECTION SELECTOR BRACKET WITH BUSHING (INCLUDES ITEM 9) 145 70233G01 DIRECTION SELECTOR SHAFT............................................................. 167 603700 DIRECTION SELECTOR CAM................................................................. 18 14390G1 LOCK NUT, 3/8 - 24.................................................................................. 19 * BUSHING ................................................................................................. 110 72724G01 NEUTRAL LOCK PIN ............................................................................... 111 72733G01 COMPRESSION SPRING, 3/8" X 5/8" LG ............................................... 112 72729G01 NEUTRAL LOCK BRACKET .................................................................... 113 00734G2 LOCK NUT, 1/4 - 28.................................................................................. 114 28574G01 EXTENSION SPRING .............................................................................. 115 72732G01 BALL STUD, 1/4"...................................................................................... 116 00734G5 LOCK NUT, #10 - 32................................................................................. 117 72736G01 MICRO SWITCH ...................................................................................... 118 01062G01 SCREW, #4 - 40 X 1" LG.......................................................................... 219 00559G1 WASHER, #4 ............................................................................................ 220 00565G1 LOCK WASHER, #4 ................................................................................. 221 00526G2 NUT, #4 - 40 ............................................................................................. 222 605807 PUSH / PULL SHIFTER CABLE .............................................................. 12324 25727G01 CUP WASHER, 1/4" ................................................................................. 425 72735G01 COMPRESSION SPRING, 19/32" X 1" LG .............................................. 226 00734G5 LOCK NUT, #10 - 32................................................................................. 127 70227G01 SCREW, 1/4 - 20 X 7/8" LG ............................................................................ 228 11027G2 LOCK NUT, 1/4 - 20 ....................................................................................... 229 71205G01 DIRECTION SELECTOR HANDLE ................................................................ 130 00740G4 SCREW, #10 - 32 X 1/2" LG (STAINLESS STEEL) ........................................ 131 606421 BOLT, M6 - 1.00 X 30...................................................................................... 1Service Parts ManualPage J-2


DIRECTION SELECTORWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.32 450452 NUT, M6 - 1.00 ................................................................................................ 133 608832 SHIFTER ARM ( INCLUDES ITEM 34 ) .......................................................... 134 * BUSHING, FLIP LOK, 0.25 ....................................................................... 135 31539G1 WIRE TIE (NOT SHOWN IN ILLUSTRATION)................................................ 136 01072G01 CABLE CLIP (NOT SHOWN IN ILLUSTRATION)........................................... 1Page J-3Service Parts Manual


DIRECTION SELECTORNotes:Service Parts ManualPage J-4


ELECTRICAL28272658 7631Front of Vehicle111213181610See BODYSection191721See STARTER GENERATOR Section23 211620Page K-1Service Parts Manual


ELECTRICAL3733BLACK3435ControlHarnessTo KeySwitch38393673724732RED5455545541404243To F2 OnStarter/Generator484631- Includes Items 32 - 43 & 46- 4949Ref Ele 2-2Service Parts ManualPage K-2


ELECTRICALFUSE BLOCK5352515067564445HORN BUTTON66 65 63Floorboard64 62 63HOR NHORNFront of VehicleSeatwrapSupport605859YELBLK57Ref Ele 21-3Page K-3Service Parts Manual


ELECTRICAL8483697576777879708085867174- Includes Items 75- 80Ref Ele 11-4Service Parts ManualPage K-4


ELECTRICALTAILLIGHTRearFender87WHT to BLU/WHT from Harness - Both SidesBLK to BLK from Harness - Both SidesRED to BRN from Harness - Both Sides (without Turn Signals)RED to WHT from Harness - Driver Side (with Turn Signals)RED to YEL from Harness - Passenger Side (with Turn Signals)95TURN SIGNAL989291939490 - Includes Items 91 - 95Ref Ele 11-5Page K-5Service Parts Manual


ELECTRICALCONSOLE INSERT PLATE (WITH POWER OUTLET SHOWN)121116115- Includes Items 116 - 11912011810311011199100106107108Front of VehicleOFFONEFUELF102109114101KEY SWITCH, INDICATOR LIGHT(S), AND FUEL GAUGE124 - Includes Items 125 - 127125FNR MOUNTING SCREWS126SEAT SUPPORTSOLENOIDCOVERRef Ele 11-6127Front of VehicleHOUR METERFNRService Parts ManualPage K-6


ELECTRICALWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 607053 6 GA WIRE (BLACK 6", F1 - A2)..................................................................... 12 25682G1 TERMINAL COVER......................................................................................... 3345 24775G* BATTERY, 12V ................................................................................................ 16 * BOLT, 5/16 - 18 X 1 1/4" LG...................................................................... 27 * LOCK WASHER, 5/16" (SILICON BRONZE)............................................ 28 * NUT, 5/16 - 18 (SILICON BRONZE) ......................................................... 2910 72101G02 BATTERY HOLD DOWN................................................................................. 111 00438G6 BOLT, 5/16 - 18 X 3/4" LG ............................................................................... 312 00565G8 LOCK WASHER, 5/16".................................................................................... 113 00571G2 WASHER, 5/16" (STAINLESS STEEL) ........................................................... 1141516 27044G03 GROUND CABLE............................................................................................ 117 25976G19 14 GA WIRE (BLACK 6")................................................................................. 118 00438G6 BOLT, 5/16 - 18 X 3/4" LG ............................................................................... 219 11027G1 LOCK NUT, 5/16 - 18....................................................................................... 220 26676G01 FLANGED BOLT ............................................................................................. 121 606264 BOLT, M6-1 X 20 ............................................................................................. 12223 25972G85 6 GA WIRE (BLACK 23", F2 - SOL) ................................................................ 124 605821 WIRE HARNESS (CONTROL)........................................................................ 125 17618G1 WIRE TIE (NOT ILLUSTRATED ) ................................................................... AR26 73049G01 COVER FNR ................................................................................................... 127 16469G1 WASHER, 1/4"................................................................................................. 128 00114G6 SCREW, 1/4 - 14 X 3/4" LG............................................................................. 1293031 605563 ELECTRICAL PLATE ASSEMBLY (INCLUDES ITEMS 32 - 49) .................... 1Page K-7Service Parts Manual


ELECTRICALWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.32 73057G01 BRACKET................................................................................................. 133 27739G01 VOLTAGE REGULATOR .......................................................................... 134 00415G4 BOLT, 1/4 - 20 X 1 1/4" LG ....................................................................... 135 11027G2 LOCK NUT, 1/4 - 20.................................................................................. 136 25972G33 WIRE ASSEMBLY 6 GA........................................................................... 137 603282 RELAY ...................................................................................................... 138 00661G08 BOLT, 1/4 - 20 X 1" LG ............................................................................. 139 27153G01 SOLENOID ............................................................................................... 140 * LOCK WASHER, #10......................................................................... 241 * NUT, #10 - 32 ..................................................................................... 242 * LOCK WASHER, 5/16" ...................................................................... 243 * NUT, 5/16 - 24 .................................................................................... 244 00559G5 WASHER, # 10 ............................................................................................... 245 14390G10 LOCKNUT, #10-24 .......................................................................................... 246 600418G01 FUSE HOLDER ASSEMBLY.................................................................... 147 11027G2 LOCK NUT, 1/4 - 20.................................................................................. 148 73446G01 FASTON TAB, 90° .................................................................................... 249 25978G56 18 GA WIRE (BLACK 5 3/4").................................................................... 150 12914G01 PUSH ON MALE TERMINAL.......................................................................... 151 35211G01 FUSE BLOCK ................................................................................................. 152 00379G2 RIVET, 1/8" X 13/16" LG ................................................................................. 253 35212G01 15 AMP FUSE................................................................................................. 354 25972G33 #6 GA WIRE ASSEMBLY ............................................................................... 155 20216G1 16 GA WIRE (RED)......................................................................................... 156 00567G5 LOCK WASHER, #10...................................................................................... 157 32860G1 HORN.............................................................................................................. 158 00414G5 BOLT, 1/4 - 20 x 5/8" LG ................................................................................. 159 00559G7 WASHER, 1/4" (STAINLESS STEEL)............................................................. 160 14390G4 LOCK NUT, 1/4 - 20 ....................................................................................... 16162 17318G1 HORN SWITCH .............................................................................................. 1Service Parts ManualPage K-8


ELECTRICALWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.63 17318G2 HORN SWITCH CAP AND NUT ..................................................................... 164 27068G01 HORN SWITCH BOOT.................................................................................... 165 19233G1 HORN SWITCH LABEL................................................................................... 166 71055G01 RIVET, 3/16" X 1" LG (ALUMINUM) ............................................................... 267 00526G4 NUT, #10-32 .................................................................................................... 16869 22523G01 HEADLIGHT (INCLUDES ITEM 70)................................................................ 270 01085G01 SCREW, #10 - 24 X 2 - 1/7 ....................................................................... 471 74337G01 JUMPER WIRE (HEADLIGHT) ....................................................................... 2727374 20570G3 TURN SIGNAL LIGHT ASSEMBLY (INCLUDES ITEMS 75 - 80)................... 275 20574G3 TURN SIGNAL LIGHT .............................................................................. 176 00660G7 WASHER, 1/4" (STAINLESS STEEL)....................................................... 177 20606G1 WIRE ASSEMBLY..................................................................................... 178 00567G7 LOCK WASHER, 1/4" ............................................................................... 179 00532G1 NUT, 1/4 - 20............................................................................................. 180 18995G1 PUSH-ON TERMINAL (MALE) ................................................................. 1818283 20574G4 LENS, AMBER ................................................................................................ 184 00118G5 SCREW, #6 - 18 X 5/8" LG.............................................................................. 485 74056G01 TURN SIGNAL JUMPER, RED/BLACK (PASSENGER SIDE) ....................... 186 74056G02 TURN SIGNAL JUMPER, GREEN/BLACK (DRIVER SIDE)........................... 187 32739G2 TAILLIGHT ASSEMBLY (COMPLETE) ........................................................... 2888990 606887 TURN SIGNAL KIT (INCLUDES ITEMS 91 - 95) ............................................ 191 17867G1 TURN SIGNAL (WITH MOUNTING HARDWARE) (INCLUDES ITEM 106) 192 21640G1 TURN SIGNAL FLASHER.................................................................. 193 32307G3 FLEX LOOM, 3/8 X 8" LG ......................................................................... 1Page K-9Service Parts Manual


ELECTRICALWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.94 17618G1 WIRE TIE.................................................................................................. 295 20965G3 STEERING COLUMN COVER................................................................. 1969798 606045 WIRE HARNESS (ACCESSORY) .................................................................. 199 18602G1 IGNITION SWITCH (WITH LIGHTS, INDIVIDUALLY KEYED)....................... 1100 00568G6 LOCK WASHER, 3/4" ..................................................................................... 1101 17137G1 FACE NUT, 3/4 - 20......................................................................................... 1102 17063G1 IGNITION KEY................................................................................................ 1103 605830 WIRE HARNESS (KEY SWITCH)................................................................... 1104105106 73030G04 PLATE (FUEL GAUGE AND OIL LIGHT) ....................................................... 1107 71131G01 LABEL (OIL LIGHT AND FUEL GAUGE WITH HEADLIGHTS) ..................... 1108 21553G1 FUEL GAUGE................................................................................................. 1109 23474G1 INDICATOR LIGHT ......................................................................................... 1110 74311G01 HARNESS (OIL LIGHT/FUEL GAUGE).......................................................... 1111 25978G122 18 GA WIRE (RED 6") ................................................................................... 1112113114 33623G02 DRIVE RIVET, 3/16" X 3/8" LG ....................................................................... 2115 74693G01 CONSOLE INSERT ASSEMBLY (INCLUDES ITEMS 116 - 119) ................... 1116 73522G03 CONSOLE INSERT PLATE...................................................................... 1117118 20271G10 HOLE PLUG ............................................................................................. 1119120 33623G02 DRIVE RIVET, 3/16" X 3/8" LG ....................................................................... 3121122123124 607285 HOUR METER KIT (INCLUDES ITEMS 125 - 127)........................................ 1Service Parts ManualPage K-10


ELECTRICALWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.125 603720 HOUR METER.......................................................................................... 1126 603721 HOUR METER BRACKET........................................................................ 1127 606254 WIRE HARNESS (HOUR METER)........................................................... 1Page K-11Service Parts Manual


ELECTRICALNotes:Service Parts ManualPage K-12


ENGINE AND MUFFLER42135 6Page L-1Service Parts Manual


ENGINE AND MUFFLER14109812139141011712Service Parts ManualPage L-2


ENGINE AND MUFFLERWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 607154 ENGINE, GAS, 13HP, NON-GOLF.................................................................. 12 606390 DIP STICK................................................................................................. 13 607454 OIL FILTER ............................................................................................... 14 607462 SPARK PLUG (BPR2ES).......................................................................... 15 603557 OIL DRAIN PLUG ..................................................................................... 16 603562 ’O’ RING, 16MM ........................................................................................ 17 606984 MUFFLER........................................................................................................ 18 606982 EXHAUST PIPE .............................................................................................. 19 606272 WASHER, 8MM............................................................................................... 410 606267 NUT, M8 X 1.25 ............................................................................................... 411 606279 NUT, M10 - 1.25 .............................................................................................. 112 606256 BOLT, M10 - 1.25 X 25 .................................................................................... 313 602330 BOLT, M8 - 1.25 X 30 ...................................................................................... 214 603599 EXHAUST GASKET ........................................................................................ 2Page L-3Service Parts Manual


ENGINE AND MUFFLERNotes:Service Parts ManualPage L-4


ENGINE MOUNTING113 10539FRONT26487FRONT11531421171819221216232013Page M-1Service Parts Manual


ENGINE MOUNTINGWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 606007 FRONT ENGINE MOUNT............................................................................... 12 603101 ENGINE PAN MOUNT .................................................................................... 13 606256 BOLT, M10 - 1.25 X 25.................................................................................... 84 606279 NUT, M10 - 1.25.............................................................................................. 15 606096 NUT PLATE..................................................................................................... 26 606259 BOLT, M10 - 1.25 X 45.................................................................................... 47 603823 FLAT WASHER, M10 X 22 - 2.5 ..................................................................... 48 606279 NUT, M10 - 1.25.............................................................................................. 49 608020 BOLT, M10 - 1.25 X 34.................................................................................... 410 606246 FLAT HEAD SCREW, T40 .............................................................................. 411 602146 DIFFERENTIAL PLATE .................................................................................. 112 72016G01 TUBE SPACER ............................................................................................... 213 00428G6 HEX HEAD 3/8 - 16, UNC X 2.75 .................................................................. 214 11098G5 PLASTIC INSERT LOCK NUT........................................................................ 215 00643G1 FLAT WASHER............................................................................................... 216 605995 TS2 FRONT MOUNT BRACKET.................................................................... 117 605757 RUBBER BUMPER......................................................................................... 218 00974G01 HEX - NUT ...................................................................................................... 219 00968G01 LOCK WASHER.............................................................................................. 220 70269G02 CROSSMEMBER BRACE .............................................................................. 121 00438G7 SCREW, HEX HEAD 5/16 - 18 UNC............................................................... 222 01110G3 FLAT WASHER............................................................................................... 223 01109G01 PLASTIC INSERT LOCK NUT........................................................................ 2Service Parts ManualPage M-2


FRONT SUSPENSION / STEERINGFront of Vehicle*TruckModelsOnly30*2931*Part ofFrame242533323426962721111323252838393739Part ofFrame7104 LUG215 LUG92063536539 *NOTE: Tie Rod Not 3868Shown forClarity3 121917163 - Includes Items 4 -107 - Includes Item 812 - Includes Items 5 - 10, 1314 - Includes Items 16 - 2118 - Includes Item 1922 - Includes Items 16 - 2117 18 2214Page N-1Service Parts Manual


FRONT SUSPENSION / STEERING86Front of Vehicle818588876166 6862 646967656377807978727370714060487574764547464344505340 - Includes Items 41 - 5349 - Includes Items 50 - 5362 - Includes Items 63 - 6566 - Includes Items 67 - 6974 - Includes Items 75, 7689 - Includes Items 90 - 9449595856955752515554949390899192Service Parts ManualPage N-2


FRONT SUSPENSION / STEERINGWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 602513 FRONT AXLE .................................................................................................. 12 602327 FRONT AXLE WITH FRONT DISC BRAKES ................................................. 13 70942G03 SPINDLE AND HUB ASSEMBLY, 4 LUG (PASSENGER SIDE)(INCLUDES ITEMS 4 - 10).............................................................................. 14 70942G04 SPINDLE ASSEMBLY (PASSENGER SIDE)............................................ 15 25146G1 GREASE SEAL......................................................................................... 16 50892G1 ROLLER BEARING AND RACE ASSEMBLY........................................... 27 70589G01 WHEEL HUB ASSEMBLY WITH RACES, 4 LUG (INCLUDES ITEM 8) .. 18 19862G1 LUG BOLT, 1/2 - 20 X 1 3/16" LG....................................................... 49 12093G1 CASTELLATED NUT, 1 - 14...................................................................... 110 00798G8 COTTER PIN, 5/32" X 1 3/4" LG............................................................... 111 12091G2 SPINDLE CAP................................................................................................. 212 70673G03 SPINDLE AND HUB ASSEMBLY, 4 LUG (DRIVER SIDE)(INCLUDES ITEMS 5 - 10, 13)........................................................................ 113 70673G04 SPINDLE ASSEMBLY (DRIVER SIDE) .................................................... 114 602288 SPINDLE AND HUB ASSEMBLY WITH FRONT DISC BRAKES(PASSENGER SIDE)(INCLUDES ITEMS 15 - 20).......................................... 11516 12092G1 GREASE SEAL......................................................................................... 117 50892G1 ROLLER BEARING AND RACE ASSEMBLY........................................... 218 74673G01 WHEEL HUB ASSEMBLY WITH RACES, (INCLUDES ITEM 19)............ 119 30143G1 LUG BOLT, 1/2 - 20 X 1 7/32" LG....................................................... 520 12093G1 CASTELLATED NUT, 1 - 14...................................................................... 121 00798G8 COTTER PIN, 5/32" X 1 3/4" LG............................................................... 122 602281 SPINDLE AND HUB ASSEMBLY, WITH FRONT DISC BRAKES(DRIVER SIDE)(INCLUDES ITEMS 15 - 20) .................................................. 12324 00407G6 BOLT, 1/2 - 13 X 6" LG .................................................................................... 225 00560G3 WASHER, 1/2"................................................................................................. 426 70745G01 KING PIN TUBE .............................................................................................. 227 70754G01 THRUST WASHER, 1" (STAINLESS STEEL)................................................. 228 14390G6 LOCK NUT, 1/2 - 13......................................................................................... 229 76419G01 SHOCK ABSORBER....................................................................................... 2Page N-3Service Parts Manual


FRONT SUSPENSION / STEERINGWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.30 70509G01 SHOCK ABSORBER BOOT ........................................................................... 231 31539G1 WIRE TIE ........................................................................................................ 432 10435G1 SHOCK ABSORBER WASHER...................................................................... 833 10194G1 RUBBER BUSHING........................................................................................ 834 00532G6 NUT, 3/8 - 24................................................................................................... 435 70990G02 LEAF SPRING (SEE PART NUMBER ON SPRING)...................................... 236 70664G03 LEAF SPRING (HEAVY DUTY) (SEE PART NUMBER ON SPRING)............ 237 70163G03 SPRING PLATE .............................................................................................. 438 00734G1 LOCK NUT, 7/16 - 14 ...................................................................................... 1139 00463G11 BOLT, 7/16 - 14 X 1 3/4" LG............................................................................ 1140 70964G01 RACK AND PINION UNIT (COMPLETE) (INCLUDES ITEMS 41 - 53).......... 141 70965G01 STEERING RACK COVER & BEARING.................................................. 142 * STEERING BOX INSTALLATION TAG .................................................... 143 70694G01 RACK EXTENSION.................................................................................. 144 * JAM NUT, 1/2 - 20 .................................................................................... 145 70961G01 RACK BOOT ............................................................................................ 146 12416G2 WIRE TIE.................................................................................................. 147 11391G8 CLAMP, 1 13/16 - 2 3/8" ........................................................................... 148 70638G01 PINION SEAL ........................................................................................... 149 70695G01 RACK BALL JOINT (INCLUDES ITEMS 50 - 53)..................................... 150 50641G1 RUBBER BOOT................................................................................. 151 50209G2 CASTELLATED NUT, 7/16 - 20.......................................................... 152 10387G2 COTTER PIN, 3/32" X 1" LG........................................................................... 153 10389G3 GREASE FITTING, STRAIGHT ......................................................... 154 00464G6 BOLT, 7/16 - 14 X 2 3/4" LG............................................................................ 255 01068G01 BOLT, 7/16 - 14 X 3 1/2" LG............................................................................ 156 70667G02 SPACER.......................................................................................................... 257 70667G03 SPACER (SHORT).......................................................................................... 158 00532G7 NUT, 7/16 - 14................................................................................................. 159 00560G2 FLAT WASHER, 7/16"..................................................................................... 760 00734G1 LOCK NUT, 7/16 - 14 ...................................................................................... 3Service Parts ManualPage N-4


FRONT SUSPENSION / STEERINGWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.61 70607G01 STEERING SHAFT ......................................................................................... 162 70758G06 STEERING COLUMN KIT (INCLUDES ITEMS 63 - 65) ................................. 163 70610G03 STEERING COLUMN ............................................................................... 164 28569G01 STEERING COLUMN BUSHING.............................................................. 165 01022G01 SCREW, #6 - 20 X 5/16" LG ..................................................................... 166 70758G08 STEERING COLUMN KIT (HORN) (INCLUDES ITEMS 67 - 69) ................... 167 70610G04 STEERING COLUMN ............................................................................... 168 28569G01 STEERING COLUMN BUSHING.............................................................. 169 01022G01 SCREW, #6 - 20 X 5/16" LG ..................................................................... 170 01006G01 BOLT, 3/8 - 16 X 1 1/4" LG .............................................................................. 471 00879G1 LOCK WASHER, 3/8"...................................................................................... 472 70997G01 COVER............................................................................................................ 173 71055G01 RIVET, 3/16" X 1" LG (ALUMINUM) ................................................................ 174 70580G01 INTERMEDIATE SHAFT (INCLUDES ITEMS 75, 76)..................................... 175 01055G01 BOLT, M8 X 1.25 - 05................................................................................ 276 00565G8 LOCK WASHER, 5/16" ............................................................................. 277 70751G01 RETAINING RING (INTERNAL) ...................................................................... 178 70888G01 RETAINING RING (EXTERNAL)..................................................................... 179 15112G1 BALL BEARING............................................................................................... 180 70887G01 WAVE WASHER.............................................................................................. 18182838485 602979 STEERING WHEEL ........................................................................................ 186 607925 CLIPBOARD.................................................................................................... 187 71949G01 HUB COVER ................................................................................................... 188 14390G2 LOCK NUT, 5/8 - 18......................................................................................... 189 70876G02 TIE ROD ASSEMBLY (INCLUDES ITEMS 90 - 94) ........................................ 190 70897G02 THREADED ROD (24" LG)....................................................................... 191 70902G01 TIE ROD END (LEFT HAND THREADS) ................................................. 1Page N-5Service Parts Manual


FRONT SUSPENSION / STEERINGWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.92 01069G01 JAM NUT, M12 X 1.25 - 05 (LEFT HAND THREADS) ............................. 193 70902G02 TIE ROD END (RIGHT HAND THREADS) .............................................. 194 01069G02 JAM NUT, M12 X 1.25 - 05 (RIGHT HAND THREADS)........................... 195 00734G1 LOCK NUT, 7/16 - 14 ...................................................................................... 296 10044G01 CAP, VINYL..................................................................................................... 2Service Parts ManualPage N-6


FUEL SYSTEM474544Front of Vehicle45462021411315451448Air Filter37403830232428 2922284517232435342823672832283124Part of Frame25165028ToCarburetor341211121352To CrankcasePulse FittingCarb Fuel Tank Assembly includes items 3 - 7Carb Fuel Tank Assembly for Fuel Level Sending Unit includes items 4 - 8Fuel Tank Assembly includes items 4, 5 & 9Fuel Tank Assembly for Fuel Level Sending Unit includes items 4, 5 & 10Fuel Level Sending Unit includes items 14 & 15Nylon Clamp not shown3338910Page P-1Service Parts Manual


FUEL SYSTEMWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 620180 CARB FUEL TANK ASSEMBLY (includes items 3 - 7) ................................... 12 620182 CARB FUEL TANK ASSEMBLY (use with sending unit) (inc items 4 - 8)....... 13 620179 CARB STANDARD FUEL TANK............................................................... 14 70988G01 SIPHON TUBE GROMMET ..................................................................... 15 18287G3 SIPHON TUBE ASSEMBLY ..................................................................... 16 606068 ROLLOVER VALVE GROMMET .............................................................. 17 606067 ROLLOVER VALVE .................................................................................. 18 607479 CARB STANDARD FUEL TANK FOR USE WITH SENDING UNIT......... 19 605701 STANDARD FUEL TANK.......................................................................... 110 605523 STANDARD FUEL TANK FOR USE WITH SENDING UNIT.................... 111 605521 FUEL TANK ASSEMBLY (includes items 4, 5 & 9)......................................... 112 605704 FUEL TANK ASSEMBLY (use with sending unit) (inc items 4, 5 & 10) .......... 113 20048G2 FUEL LEVEL SENDING UNIT (includes items 14 & 15) ................................ 114 * GASKET ................................................................................................... 115 * STAINLESS STEEL HEX HEAD SCREW WITH SEALANT, #10 - 32 X 1/2 516 72229G01 FUEL TANK ADAPTER................................................................................... 117 72230G01 FLAT HEAD PHILLIPS SCREW, #6 - 32 X .50 ............................................... 21819 72282G01 FUEL FILL CAP .............................................................................................. 120 606211 CARB FUEL FILL CAP ................................................................................... 12122 00438G8 HEX HEAD BOLT, 5/16 - 18 X 1 ..................................................................... 123 00559G8 FLAT WASHER, 5/16...................................................................................... 424 11098G6 LOCK NUT, 5/16 - 18 ...................................................................................... 325 70483G01 SPACER BOLT, 5/16 - 18................................................................................ 1262728 18292G1 HOSE CLAMP, .50 DIAMETER ...................................................................... 629 608014 FUEL SYSTEM HOSE, .25 I.D. X .50 O.D. X 3.25 LONG ............................. 130 72084G01 FUEL LINE FILTER......................................................................................... 131 608014 FUEL SYSTEM HOSE, .25 I.D. X .50 O.D. X 8.OO LONG ............................ 1Service Parts ManualPage P-2


FUEL SYSTEMWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.32 27183G01 LOW PRESSURE PULSE LINE, .25 I.D. X .50 O.D. X 9.00 LONG................ 133 607010 PULSE LINE CONNECTOR, .156 I.D. ............................................................ 134 11391G4 HOSE CLAMP, .25 - .63 DIA ........................................................................... 235 608014 CARB FUEL SYSTEM HOSE, .25 I.D. X .50 O.D. X 26.OO LONG................ 13637 602061 FUEL PUMP .................................................................................................... 138 00114G6 HEX WASHER HEAD SLOTTED TAPPING SCREW, 1/4 - 14 X .75.............. 23940 606310 CARBON CANNISTER MOUNTING BRACKET (CARB ONLY)..................... 141 10570G11 RIVET, 3/16 DIA X .70 (CARB ONLY) ............................................................. 2424344 606071 CARBON CANNISTER (CARB ONLY6) ......................................................... 145 606963 HOSE CLAMP, .41 DIA (CARB ONLY)............................................................ 446 28839G01 LOW PRESSURE FUEL HOSE, 3/16 I.D. X 3/8 O.D. X 17.00 LONG (CARB) 147 28839G01 LOW PRESSURE FUEL HOSE, 3/16 I.D. X 3/8 O.D. X 34.00 LONG (CARB) 148 606404 HOSE TO AIR FILTER FITTING, .156 I.D. WITH 1/8 - 27 NPT (CARB ONLY) 14950 22280G1 BLACK TRIM, 6.25 LONG............................................................................... 15152 17618G1 NYLON CLAMP............................................................................................... 2Page P-3Service Parts Manual


FUEL SYSTEMNotes:Service Parts ManualPage P-4


REAR AXLE611197821513121014543Page Q-1Service Parts Manual


REAR AXLEWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 605891 REAR AXLE, (INCLUDES ITEMS 2 - 15) ...................................................... 12 26770G01 OIL CHECK PLUG ................................................................................... 13 26771G01 GASKET, 14 MM ...................................................................................... 14 26770G01 OIL DRAIN PLUG..................................................................................... 15 26771G01 GASKET, 14 MM ...................................................................................... 16 72259G01 INPUT SHAFT OIL SEAL ......................................................................... 17 72259G01 AXLE SHAFT OIL SEAL........................................................................... 28 607939 AXLE TUBE (DRIVER SIDE) ................................................................... 19 607940 AXLE TUBE (PASSENGER SIDE) ........................................................... 110 607945 AXLE SHAFT (DRIVER SIDE) INCLUDES ITEM 12 .............................. 111 607946 AXLE SHAFT (PASSENGER SIDE) INCLUDES ITEM 12....................... 112 26811G01 BALL BEARING ..................................................................................... 213 26814G01 RETAINING RING .................................................................................... 214 72260G01 FLANGED BOLT, M10 X 1.5 X 23 MM LG ............................................... 1015 606403 SLOTTED NUT, M22 X 1.5 ............................................................................. 2Service Parts ManualPage Q-2


REAR SUSPENSION3130282929282120 27121110111213342928181931293028125222324Front of the VehiclePage R-1Service Parts Manual


REAR SUSPENSIONWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 605722 HEAVY DUTY LEAF SPRING......................................................................... 22 605445 LEAF SPRING BUSHING, FRONT................................................................. 23 00665G9 HEX HEAD BOLT, SS 3/8 - 16 X 3.5 LG......................................................... 24 00643G1 FLAT WASHER, .411 I.D. X 1.00 O.D. X .06 .................................................. 25 12262G1 FLANGED LOCK NUT, 3/8 - 16 ...................................................................... 2678910 70289G02 SPLIT STEEL SPACER .................................................................................. 411 70291G01 FLANGED URETHANE BUSHING ................................................................. 812 70290G02 SHACKLE PLATE ........................................................................................... 413 00665G9 HEX HEAD BOLT, SS 3/8 - 16 X 3.5 LG......................................................... 414 11098G5 LOCK NUT, 3/8 - 16 ........................................................................................ 415161718 605952 AXLE BRACKET, DRIVER SIDE .................................................................... 119 605959 AXLE BRACKET, PASSTENGER SIDE.......................................................... 120 70492G01 RUBBER BUMPER......................................................................................... 221 32195G3 U-BOLT ........................................................................................................... 422 605956 REAR SUSPENSION PLATE ......................................................................... 223 00643G1 FLAT WASHER, .411 I.D. X 1.00 O.D. X .06 .................................................. 824 11098G5 LOCK NUT, 3/8 - 16 ........................................................................................ 8252627 70248G01 SHOCK ABSORBER ...................................................................................... 228 10435G1 SHOCK ABSORBER WASHER...................................................................... 829 10194G1 RUBBER SHOCK BUSHING.......................................................................... 830 00532G6 HEX NUT, 3/8 - 24........................................................................................... 431 10044G01 VINYL CAP ..................................................................................................... 4Service Parts ManualPage R-2


REAR SUSPENSIONNotes:Page R-3Service Parts Manual


REAR SUSPENSIONNotes:Service Parts ManualPage R-4


REFRESHER UNIT142328272419Front of Vehicle8202625912REFRESHER UNIT MOUNTINGFRAME AND SEAT BACK SUPPORT10131115211816353638444745462943494249 48364137WINDSHIELD, MIRROR ANDTOP MOUNTING PLATE3032333132Page S-1Service Parts Manual


REFRESHER UNITCanopyFrame63MountingFlapItem 1 Is Refresher Unit Complete626667696570 6969 6764Top MountingPlate697070 696968Front Strut72731737439LocatedOn UndersideOf Lids40LocatedOn UndersideOf LidID Plate(Inside)Items 53 - 60 not shownService Parts ManualPage S-2


REFRESHER UNITWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 74434G01 REFRESHER UNIT (COMPLETE) (INCLUDES ITEMS 3 - 49) .......................... 1234567 74421G02 REFRESHER UNIT MOUNTING FRAME(FRONT)(INCLUDES ITEM 8-13) 18 609223 WELDMENT FRONT SUPPORT ........................................................... 19 74392G02 ENGINE ACCESS DOOR ...................................................................... 110 33121G01 ACCESS DOOR HINGE......................................................................... 111 00106G6 SCREW, 12 - 24 X 3/4" LG..................................................................... 412 00414G5 BOLT, 1/4 - 20 X 1/2" LG ........................................................................ 413 00891G2 LOCK NUT, 1/4 - 20................................................................................ 414 10570G10 RIVET, 5/32" (STAINLESS STEEL).............................................................. 215 11098G6 LOCK NUT, 5/16 - 18.................................................................................... 216 71545G01 REFRESHER UNIT MOUNTING FRAME (REAR) ...................................... 11718 00427G8 BOLT, 3/8 - 16 X 2" LG ................................................................................. 419 00439G8 BOLT, 5/16 - 18 X 2" LG ............................................................................... 220 00559G8 WASHER, 5/16"............................................................................................ 421 11027G5 LOCK NUT, 5/16 - 18.................................................................................... 42223 70008G01 SEAT BACK SUPPORT (DRIVER SIDE) ............................................................ 124 70008G02 SEAT BACK SUPPORT (PASSENGER SIDE) ................................................... 125 74855G01 SIDE COVER ...................................................................................................... 226 00438G8 BOLT, 5/16 - 18 X 1" LG ...................................................................................... 427 00559G8 WASHER, 5/16"................................................................................................... 428 11098G6 LOCK NUT, 5/16 - 18........................................................................................... 429 75045G06 FRONT STRUT ............................................................................................ 130 75048G01 SPACER ....................................................................................................... 231 00905G8 LOCK WASHER, 5/16" (BLACK).................................................................. 4Page S-3Service Parts Manual


REFRESHER UNITWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.32 00879G1 WASHER, 3/8" X 1"....................................................................................... 633 01035G02 BOLT, 5/16 - 18 X 2 1/2" LG.......................................................................... 43435 16705G6 BOLT, 1/4 - 20 X 1 1/2" LG............................................................................ 236 00559G7 WASHER, 1/4" .............................................................................................. 437 00891G2 LOCK NUT, 1/4 - 20 ...................................................................................... 238 74191G02 TOP MOUNTING PLATE .............................................................................. 139 36002G01 DECAL (WARNING)...................................................................................... 340 35991G01 DECAL (WARNING)...................................................................................... 141 74202G01 MIRROR, 6" .................................................................................................. 242 74203G02 MIRROR MOUNTING BRACKET ................................................................. 243 75021G03 WINDSHIELD................................................................................................ 144 16705G6 BOLT, 1/4 - 20 X 1 3/4" LG............................................................................ 445 72147G01 RUBBER GROMMET ................................................................................... 446 23726G7 SPACER........................................................................................................ 447 00660G7 WASHER, 1/4" .............................................................................................. 848 00891G2 LOCK NUT, 1/4 - 20 ...................................................................................... 449 75124G01 BUMPER....................................................................................................... 2505152 ITEMS 53 - 60 NOT SHOWN53 74346G01 SIGN BOARD...................................................................................................... 254 75793G01 CONDIMENT TRAY ............................................................................................ 155 75794G01 BOTTLE CADDY................................................................................................. 156 75795G01 CASH DRAWER ................................................................................................. 157 75796G01 MINI BOTTLE CARRIER .................................................................................... 158 75797G01 HUMIDOR........................................................................................................... 15960 75891G01 FOOD WARMER ................................................................................................ 161 THE FOLLOWING <strong>SERVICE</strong> <strong>PARTS</strong> AND ACCESORIES ARE AVAILABLEFROM 19TH HOLE CART, LLC, 1019 N. COLORADO ST #100,GILBERT, AZ 85233, PHONE: (480) 497 - 8280Service Parts ManualPage S-4


REFRESHER UNITWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.62 EZRAM10064 CANOPY ............................................................................................................. 163 H1092 SELF TAPPING SCREW, 10MM X 1/2" LG ........................................................ 4064 EZRAM10060 CANOPY FRAME (REAR) .................................................................................. 165 EZRAM10061 CANOPY FRAME (FRONT) ................................................................................ 166 EZRAM10062 CANOPY EXTENSION (FRONT)........................................................................ 167 H1075 BOLT, 1/4 - 20 X 2" .............................................................................................. 768 H1077 BOLT, 1/4 - 20 X 1 1/4" LG .................................................................................. 269 H1079 WASHER, 1/4"..................................................................................................... 1870 H1078 LOCK NUT, 1/4 - 20............................................................................................. 97172 H1083 BOLT, 5/16 - 18 X 1 1/4" LG ................................................................................ 473 H1019 WASHER, 5/16"................................................................................................... 874 H1017 LOCK NUT, 5/16 - 18........................................................................................... 475 ITEMS 76 - 105 NOT SHOWN76 EZRAM10069 HOSE MOUNTING BRACKET............................................................................ 177 H4007 COMPRESSION HINGE (COLD STORAGE DOORS) ....................................... 178 EZRAM10075 TRASH DOOR DIANO HINGE............................................................................ 179 B6001 TRASH BIN (PRE 2008 MODEL)........................................................................ 180 B6001a TRASH BIN (2008 EXTERIOR MOUNT) ............................................................ 181 H4008 TRASH DOOR LATCH ........................................................................................ 182 H7000 LOCK (COLD STORAGE DOOR) ....................................................................... 18384 EZRAM10069 HOSE MOUNTING BRACKET............................................................................ 285 H5012 SPIGOT VALVE................................................................................................... 286 H5000 DRAIN HOSE, 36" LG ......................................................................................... 187 H5007 HOSE ADAPTER, 3/4" X 1/2".............................................................................. 288 H5006 COMBINATION ELBOW ..................................................................................... 389 H5005 COMBINATION TEE ........................................................................................... 190 H1070 HOSE CLAMP ..................................................................................................... 19192 B10000 TOUCH UP PAINT REPAIR KIT.......................................................................... 1Page S-5Service Parts Manual


REFRESHER UNITWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.93 EZRAM10010 DOOR ACCESSORY MODULE (2008) .............................................................. 194 H4009 LOCKING LATCH ............................................................................................... 195 B9001 CUP DISPENSER............................................................................................... 196 B9002 CUP DISPENSOR COVER RING....................................................................... 197 B9003 CUP DISPENSOR COVER SPRING.................................................................. 198 B6010 AIRPOT, 3.0 LITER (STAINLESS STEEL).......................................................... 199 EZRAM100020 AIRPOT RACK ASSEMBLY................................................................................ 1100 H6002 DOOR HINGE (STAINLESS STEEL) (PLEXI GLASS DOOR) ........................... 1101 M1002 CUSHIONING ADHESIVE TAPE........................................................................ 1102 H6001a DOOR SPRING WITH MOUNTING HARDWARE.............................................. 1103 EZRAM10038 COLD STORAGE DOOR W/ WINDOW - LONG ................................................ 1104 EZRAM10039 COLD STORAGE DOOR W/ WINDOW - SHORT.............................................. 1105 B8000 WINSHIELD FRAME AND WINDSHIELD .......................................................... 1Service Parts ManualPage S-6


SEATING15 - Includes Items 16, 1723 - Includes Items 24 - 3216221721 1120 191810Front of Vehicle1130243387259127283346543121431134 532Page T-1Service Parts Manual


SEATINGWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 71446G02 SEAT BACK SUPPORT.................................................................................. 12 00715G2 BOLT, 5/16 - 18 X 13/16" LG........................................................................... 13 00438G8 BOLT, 5/16 - 18 X 1" LG................................................................................. 44 00642G8 WASHER, 5/16" .............................................................................................. 45 11098G6 LOCK NUT, 5/16 - 18 ...................................................................................... 46 33121G01 HINGE............................................................................................................. 17 71558G02 ACCESS COVER............................................................................................ 18 00414G5 BOLT, 1/4 - 20 X 1/2" LG................................................................................. 89 14382G7 NOISE SUPPRESSOR................................................................................... 210 75900G02 SEAT BACK SUPPORT BRACKET................................................................ 211 01006G01 BOLT, 3/8 - 16 X 1 1/4" LG.............................................................................. 412 00560G1 WASHER, 3/8" ................................................................................................ 413 11098G5 LOCK NUT, 3/8 - 16 ........................................................................................ 414 14390G4 LOCK NUT, 1/4 - 20 ........................................................................................ 815 71274G** SEAT BACK ASSEMBLY (INCLUDES ITEMS 16, 17) ................................... 116 18144G** VINYL SEAT BACK COVER .................................................................... 117 74889G01 PLASTIC SEAT BACK COVER (BLACK) ................................................ 118 74947G01 BED BUMPER BRACKET .............................................................................. 219 16705G12 SCREW, 1/4 - 20 X 1" LG ............................................................................... 420 00664G7 LOCK WASHER, 1/4" .................................................................................... 421 01110G01 WASHER, 1/4" ............................................................................................... 422 604916G** TWO TONE VINYL SEAT BACK .................................................................... 123 71611G** SEAT BOTTOM ASSEMBLY (INCLUDES ITEMS 24 - 32)............................. 124 71602G** VINYL SEAT BOTTOM COVER ............................................................... 125 71012G01 VINYL TRIM (SEAT BOTTOM)................................................................. 12627 71610G01 SEAT HINGE ............................................................................................ 228 00720G08 SCREW, #12 - 14 X 1" LG. ....................................................................... 62930 71701G01 HIP RESTRAINT (PASSENGER SIDE) ................................................... 131 71702G01 HIP RESTRAINT (DRIVER SIDE)............................................................ 1Service Parts ManualPage T-2


SEATINGWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.32 71204G01 BOLT, 1/4 - 20 X 7/8" LG. .......................................................................... 833 604912G** TWO TONE VINYL SEAT BOTTOM ............................................................... 134 17074G1 BUMPER ......................................................................................................... 2Page T-3Service Parts Manual


SEATINGNotes:Service Parts ManualPage T-4


STARTER / GENERATOR16121- Includes Items 2 - 21132- Includes Items 3 - 51412- Includes Items 13 - 15231118151992010211747568Page U-1Service Parts Manual


STARTER / GENERATOR333231222324252930282726Service Parts ManualPage U-2


STARTER / GENERATORWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 27065G01 STARTER / GENERATOR (INCLUDES ITEMS 2 - 21)................................... 12 26870G01 ARMATURE (INCLUDES ITEMS 3 - 5) .................................................... 13 26871G01 REAR BALL BEARING ............................................................................. 14 26872G01 FRONT BALL BEARING........................................................................... 15 26873G01 BEARING HOLDER.................................................................................. 16 26875G01 FIELD COIL............................................................................................... 17 26876G01 INSULATING BRUSH ASSEMBLY (‘F’).................................................... 28 26877G01 POLE CORE SETSCREW........................................................................ 49 26878G01 FRONT COVER........................................................................................ 110 26879G01 REAR COVER .......................................................................................... 111 26880G01 TERMINAL ASSEMBLY (‘A’)..................................................................... 212 26881G01 BRUSH HOLDER ASSEMBLY (INCLUDES ITEMS 13 - 15).................... 113 26658G01 BRUSH ................................................................................................... 414 26882G01 BRUSH SPRING .................................................................................... 415 26883G01 BRUSH CONNECTOR........................................................................... 216 26884G01 KEY........................................................................................................... 117 26885G01 PULLEY (GSB107-35011) ........................................................................ 118 26886G01 BRUSH AND PULLEY HARDWARE KIT.................................................. 119 26887G01 BRUSH 1 COVER..................................................................................... 320 26888G01 BRUSH 2 COVER..................................................................................... 221 26889G01 HOUSING HARDWARE KIT..................................................................... 222 606235 BOLT, HXFL SHLDR - M10 - 1.25 X 20........................................................... 223 606279 NUT, M10 - 1.25 .............................................................................................. 224 606261 BOLT, M8 - 1.25 X 20 ...................................................................................... 325 602141 STARTER/GENERATOR BRACKET............................................................... 126 602145 TENSIONER BRACKET.................................................................................. 127 606261 BOLT, M8 - 1.25 X 20 ...................................................................................... 128 606256 BOLT, M10 - 1.25 X 25 .................................................................................... 129 606255 NUT, M10 - 1.25 .............................................................................................. 130 606274 NUT, M10 - 1.25 .............................................................................................. 131 606138 STARTER/GENERATOR BELT....................................................................... 1Page U-3Service Parts Manual


STARTER / GENERATORWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.32 12064G6 PUSH NUT, 5/16"............................................................................................ 133 606236 TENSIONER BOLT ......................................................................................... 1Service Parts ManualPage U-4


TRUCK BED, PLASTIC5253104952AB763B118A514950Page V-1Service Parts Manual


TRUCK BED, PLASTICABC382437403927 29 283031ABC14151832211935332022Service Parts ManualPage V-2


TRUCK BED, PLASTIC434748464044Actuator may be rotated 90°on some modelsPage V-3Service Parts Manual


TRUCK BED, PLASTICWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 73451G01 BED ASSEMBLY, 40" (INCLUDES ITEMS 2 -11) ........................................... 12 73447G01 PLASTIC BED, 40" ................................................................................... 13 73454G01 PIVOT SHAFT .......................................................................................... 24 73460G01 SHOULDER BOLT, 1/4 - 20 X 3/4" LG ..................................................... 25 73448G01 TAILGATE................................................................................................. 16 73450G01 BOWED ANGLE....................................................................................... 17 16705G2 SCREW, 1/4 - 20 X 5/8" LG (STAINLESS STEEL) .................................. 48 73449G01 EXTRUSION CHANNEL .......................................................................... 19 73455G01 TAILGATE CABLE ................................................................................... 11011 00415G2 SCREW, 1/4 - 20 X 5/8" LG (STAINLESS STEEL) .................................. 2121314 70113G01 ADJUSTABLE RUBBER BUMPER................................................................. 215 11027G1 LOCK NUT, 5/16 - 18 ...................................................................................... 2161718 74962G01 BED LATCH .................................................................................................... 119 71538G01 LATCH TORSION SPRING ............................................................................ 120 71099G02 KEEPER PLATE ............................................................................................. 221 71477G02 RETAINER BRACKET .................................................................................... 122 01118G01 SCREW, 1/4 - 20 X 5/8" LG ............................................................................ 42324 71704G01 HANDLE GRIP................................................................................................ 2252627 71570G01 BUSHING........................................................................................................ 228 71571G01 CLEVIS PIN .................................................................................................... 229 00571G5 WASHER, 1/2" ................................................................................................ 230 21683G1 COTTER PIN .................................................................................................. 231 70291G01 BUSHING........................................................................................................ 4Service Parts ManualPage V-4


TRUCK BED, PLASTICWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.32 71569G02 SPRING CHANNEL......................................................................................... 133 01118G01 SCREW, 1/4 - 20 X 5/8" LG............................................................................. 83435 00642G7 WASHER, 1/4"................................................................................................. 83637 71537G02 GAS SPRING .................................................................................................. 238 14443G10 CLEVIS PIN, 1/2" X 2 27/32" LG ..................................................................... 139 14443G11 CLEVIS PIN, 1/2" X 1 3/4" LG ......................................................................... 140 21683G1 COTTER PIN, ................................................................................................. 2414243 71547G02 OUTRIGGER CHANNEL................................................................................. 144 27612G02 ELECTRIC ACTUATOR, 12 VOLT, 1500 LBS................................................. 14546 72339G02 PLASTIC BED HEAT SHIELD (GASOLINE VEHICLE ONLY) ........................ 147 00642G7 WASHER, 1/4"................................................................................................. 248 01118G01 SCREW, 1/4-20 X 5/8"..................................................................................... 24950515253545556575859606162Page V-5Service Parts Manual


TRUCK BED, PLASTICWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.63 600110 JACOBSEN PLATE......................................................................................... 164 600108G01 CUSHMAN PLATE.......................................................................................... 165 16816G2 RATCHET FASTENER ................................................................................... 46667 74821G01 LOAD BED DECAL......................................................................................... 168 71055G01 RIVET.............................................................................................................. 5Service Parts ManualPage V-6


WEATHER PROTECTION3Front of Vehicle6798111013 1145DETAIL ADETAIL B1416Front of Vehicle151622Front of Vehicle1717319DETAIL C(FRONT)161816188 9DETAIL D(REAR)Page U-1Service Parts Manual


WEATHER PROTECTION23Front TopStrut24REAR VIEW MIRROR21 - Includes Items 22 - 24Setscrew22273-SIDED SOFTENCLOSURE26 - Includes Items 27 - 2828Service Parts ManualPage U-2


WEATHER PROTECTION45323336Strut373435Front of VehicleWindshieldRetainer44 - Includes item 4547 - Includes item 48 - 4954 - Includes item 55 - 564855RubberLatch495636353437StrutFront of VehiclePage U-3Service Parts Manual


WEATHER PROTECTIONWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 75040-G** SUN TOP KIT (INCLUDES ITEMS 2 - 19)...................................................... 12 27069-G01 SUN TOP.................................................................................................. 13 75045-G05 FRONT STRUT ........................................................................................ 14 00440-G2 BOLT, 5/16 - 18 X 2 1/4" LG ..................................................................... 45 00905-G8 LOCK WASHER, 5/16"............................................................................. 46 75048-G01 SPACER, 1/2"........................................................................................... 27 00570-G2 WASHER, 5/16"........................................................................................ 68 75838-G04 REAR STRUT (PASSENGER SIDE)........................................................ 19 75838-G03 REAR STRUT (DRIVER SIDE) ................................................................ 110 00685-G7 BOLT, 5/16 - 18 X 1 3/4" LG ..................................................................... 411 01110-G03 WASHER, 5/16"........................................................................................ 81213 11098-G6 LOCK NUT, 5/16 - 18................................................................................ 414 00753-G5 SCREW, 1/4 - 20 X 2" LG (STAINLESS STEEL) ..................................... 215 00753-G6 SCREW, 1/4 - 20 X 2 1/4" LG (STAINLESS STEEL) ............................... 216 01110-G01 WASHER, 1/4" (STAINLESS STEEL) ...................................................... 817 75051-G01 SPACER ................................................................................................... 418 00891-G2 LOCK NUT, 1/4 - 20.................................................................................. 419 19853-G1 END CAP, 1"............................................................................................. 22021 19528-G2 REAR VIEW MIRROR KIT (REQUIRES SUN TOP)(INCLUDES ITEMS 22 - 24) ........................................................................... 122 19496-G1 REAR VIEW MIRROR.............................................................................. 123 19502-G2 SUPPORT BRACKET .............................................................................. 124 19527-G1 SCREW, #8 - 32 X 5/8" LG (STAINLESS STEEL) ................................... 12526 75367-G** 3-SIDED SOFT ENCLOSURE (REQUIRES SUN TOP)(INCL ITEMS 27 - 28) .................................................................................... 127 * ENCLOSURE ........................................................................................... 128 * VELCRO................................................................................................... AR2930Service Parts ManualPage U-4


WEATHER PROTECTIONWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.31 71966-G01 WINDSHIELD KIT (FULL) (INCLUDES ITEMS 32 - 38) ................................. 132 71954-G01 WINDSHIELD (FULL) (LEXAN) ................................................................ 133 EGWHC12 SASH, 26" LG............................................................................................ 234 EGWHS12 BOLT, 1/4 - 20 X 1 3/4" LG. (STAINLESS STEEL).................................... 235 EGWHG12 WASHER, 1/4" (STAINLESS STEEL)....................................................... 436 EGWHG13 RUBBER GROMMET ............................................................................... 237 EGWHN12 LOCK NUT, 1/4 - 20 (STAINLESS STEEL)............................................... 238 71963-G01 SAFETY LABEL........................................................................................ 1394041424344 71966-G03 WINDSHIELD KIT (FULL) (INCLUDES ITEMS 45, 33 - 37) ........................... 145 71960-G01 WINDSHIELD (FULL) ............................................................................... 14647 71966-G04 WINDSHIELD KIT (SPLIT) (INCLUDES ITEMS 48, 49, 34 - 37) .................... 148 71961-G01 WINDSHIELD (SPLIT) .............................................................................. 149 EGWHC10 SASH, 12" LG............................................................................................ 25051525354 71966-G02 WINDSHIELD KIT (SPLIT) (INCLUDES ITEMS 55, 56, 34 - 37) .................... 155 71955-G01 WINDSHIELD (SPLIT) (LEXAN)............................................................... 156 EGWHC10 SASH, 12" LG............................................................................................ 2Page U-5Service Parts Manual


WEATHER PROTECTIONNotes:Service Parts ManualPage U-6


WHEELS AND TIRESFRONT1 - Includes Items 2, 19, 204 - Includes Items 5, 19, 207 - Includes Items 8, 19, 2013 - Includes Items 14, 15, 1617 - Includes Items 18, 19, 2027Tire design may vary by Part NumberREAR26201619152511141811Page X-1Service Parts Manual


WHEELS AND TIRESGOLD / SILVER / CHROME SPOKE HUBCAP23, 24, 25Service Parts ManualPage X-2


WHEELS AND TIRESWhen ordering parts, please specify the model and serial number of the product.* Indicates a component that is not available as an individual part.*** Indicates consult Customer Service Department for additional information.ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY.1 28757G01 TIRE AND WHEEL ASSEMBLY (LINKS 18 X 8.5 - 8)(INCLUDES ITEMS 2, 19, 20) ......................................................................... 12 28764G01 TIRE (LINKS 18 X 8.5 - 8)......................................................................... 134 28757G03 WHEEL AND TIRE ASSEMBLY (TURF SAVER 18 X 8.5 - 8)(INCLUDES ITEMS 5, 19, 20) ......................................................................... 15 28764G03 TIRE (TURF-SAVER 18 X 8.5 - 8) ............................................................ 167 28842G01 WHEEL AND TIRE ASSEMBLY) ( USA TRAIL 18 X 8.5 - 8 )(INCLUDES ITEMS 8 , 19, 20 ) ....................................................................... 18 28764G06 CARLISLE TIRE ( 18.5 X 8.5 - 8 LOAD RANGE C ) ................................ 191011 14723G1 LUG NUT......................................................................................................... A/R1213 27784G06 WHEEL AND TIRE ASSEMBLY, USA TRAIL (INCLUDES ITEMS 14, 15 16) 114 27784G07 CARLISLE TIRE (USA TRAIL 5.70 X 8) ................................................... 115 * WHEEL RIM (4 LUG) ................................................................................ 116 * VALVE STEM ............................................................................................ 117 28373G01 WHEEL AND TIRE ASSEMBLY (TURF SAVER) (INCLUDES ITEM 18, 19, 20) 118 21526G2 CARLISLE TIRE (SURF SAVER 18 X 9.5 - 8).......................................... 119 28759G01 WHEEL RIM (4 LUG) ................................................................................ 120 11657G2 VALVE STEM ............................................................................................ 1212223 19241G2 GOLD SPOKE HUBCAP (OPTIONAL) ........................................................... A/R24 19241G1 SILVER SPOKE HUBCAP (OPTIONAL) ......................................................... A/R25 16042G1 CHROME SPOKE HUBCAP (OPTIONAL)...................................................... A/R26 74175G01 DUST MOLDED CAP ...................................................................................... A/R27 12091G2 SPINDLE CAP................................................................................................. A/RPage X-3Service Parts Manual


WHEELS AND TIRESNotes:Service Parts ManualPage X-4


WHEELS AND TIRESNotes:Page X-5Service Parts Manual


OPTIONS/ACCESSORIESOPTIONS/ACCESSORIESService Parts ManualAppendix A-1


OPTIONS/ACCESSORIESITEM KIT NO. SECTIONASHTRAY KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75109-G04 . . . . . . . . . . See BODYBALL HITCH KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74492-G0* . . . . . . . . . . See BODYCAB (BALL CAGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 75853-G0* . . . . . . . . . . See CABCAB DOOR SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75856-G0* . . . . . . . . . . See CABCAB DOOR SET (VINYL) . . . . . . . . . . . . . . . . . . . . . . 75855-G01 . . . . . . . . . . See CABCAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75854-G0* . . . . . . . . . . See CABCAB SWITCH PANEL . . . . . . . . . . . . . . . . . . . . . . . . . 74250-G01 . . . . . . . . . . See CABCLEVIS HITCH KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 74492-G0* . . . . . . . . . . See BODYDEFROSTER/COOLING FAN . . . . . . . . . . . . . . . . . . . 74248-G01 . . . . . . . . . . See CABELECTRIC DUMP KIT . . . . . . . . . . . . . . . . . . . . . . . . . 74658-G04 . . . . . . . . . . See TRUCK BEDGLOVE BOX DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . 75456-G0* . . . . . . . . . . See BODYHOUR METER KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 75114-G02 . . . . . . . . . . See ELECTRICAL SYSTEMINSIDE REAR VIEW MIRROR (CAB) . . . . . . . . . . . . . 27924-G01 . . . . . . . . . . See WEATHER PROTECTIONREAR VIEW MIRROR KIT. . . . . . . . . . . . . . . . . . . . . . 19528-G2 . . . . . . . . . . . See WEATHER PROTECTIONSOFT ENCLOSURE . . . . . . . . . . . . . . . . . . . . . . . . . . 75367-G0* . . . . . . . . . . See WEATHER PROTECTIONSTROBE LIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74245-G01 . . . . . . . . . . See CABSUN TOP KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75040-G0* . . . . . . . . . . See WEATHER PROTECTIONTURN SIGNAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 75107-G02 . . . . . . . . . . See ELECTRICAL SYSTEMWHEEL COVERS (GOLD SPOKE) . . . . . . . . . . . . . . . 19241-G* . . . . . . . . . . . See WHEELS AND TIRESWHEEL COVERS (SILVER SPOKE). . . . . . . . . . . . . . 19241-G* . . . . . . . . . . . See WHEELS AND TIRESWINDSHIELD (FULL) (LEXAN-POLYCARBONATE) . 71966-G01 . . . . . . . . . . See WEATHER PROTECTIONWINDSHIELD (SPLIT) (LEXAN-POLYCARBONATE) . 71966-G02 . . . . . . . . . . See WEATHER PROTECTIONWINDSHIELD (FULL) (PLEXIGLAS) . . . . . . . . . . . . . . 71966-G03 . . . . . . . . . . See WEATHER PROTECTIONWINDSHIELD (SPLIT) (PLEXIGLAS) . . . . . . . . . . . . . 71966-G04 . . . . . . . . . . See WEATHER PROTECTIONWINDSHIELD WIPER . . . . . . . . . . . . . . . . . . . . . . . . . 74244-G01 . . . . . . . . . . See CABWORK LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74247-G01 . . . . . . . . . . See CABWORK LIGHT BAR WITH LIGHTS . . . . . . . . . . . . . . . 71323-G01 . . . . . . . . . . See ELECTRICAL SYSTEMWORK LIGHT BAR WITH STROBE . . . . . . . . . . . . . . 71323-G02 . . . . . . . . . . See ELECTRICAL SYSTEMWORK LIGHT BAR WITH LIGHTS AND STROBE . . . 71323-G03 . . . . . . . . . . See ELECTRICAL SYSTEMAppendix A-2Service Parts Manual


SPECIALTY PRODUCTSSPECIALTY PRODUCTSService Parts ManualAppendix B-1


SPECIALTY PRODUCTSSPECIAL TOOLSPART NO.HIGH RESISTANCE SPARK PLUG WIRE SET ............................................................................................... 26733-G02CLUTCH PULLER (DRIVE) ................................................................................................................................19779-G2FLYWHEEL PULLER.........................................................................................................................................27111-G01CURRENT INDICATOR...................................................................................................................................... 16489-G2DIGITAL MULTI-METER...................................................................................................................................27481-G01SLIDE HAMMER (AXLE/HUB REMOVAL) ......................................................................................................... 15947-G1SLIDE HAMMER (AXLE REMOVAL ONLY) ....................................................................................................... 18753-G1COMPRESSION TESTER................................................................................................................................ 72524-G01FEELER GAUGE .............................................................................................................................................. 72525-G01TACHOMETER ................................................................................................................................................. 72526-G01ENGINE OILPART NO.4 CYCLE ENGINE OIL, 5 GALLON (19 LITER) ............................................................................................... 25730-G034 CYCLE ENGINE OIL, 12 QUART CASE ....................................................................................................... 25730-G044 CYCLE ENGINE OIL, 1 QUART BOTTLE (950 ML) ..................................................................................... 25730-G06TOUCH UP PAINTPART NO.PEN 3 OUNCE (89 ML) - HUNTER GREEN ....................................................................................................28432-G02PEN 3 OUNCE (89 ML) - CHAMPAGNE BEIGE ..............................................................................................28432-G01PEN 3 OUNCE (89 ML) - WHITE ..................................................................................................................... 28432-G05PEN 3 OUNCE (89 ML) - INDUSTRIAL YELLOW............................................................................................ 28432-G03PEN 3 OUNCE (89 ML) - ORANGE .................................................................................................................28432-G04PEN 3 OUNCE (89 ML) - STEEL BLUE PEARL ..............................................................................................28432-G24PEN 3 OUNCE (89 ML) - OLIVE GREEN.......................................................................................................... 28432-G**PEN 3 OUNCE (89 ML) - CAMOUFLAGE PAINT (THREE PENS) .................................................................. 75831-G01AEROSOL 12 OUNCE (360 ML) - HUNTER GREEN ...................................................................................... 28140-G09AEROSOL 12 OUNCE (360 ML) - CHAMPAGNE BEIGE ................................................................................ 28140-G15AEROSOL 12 OUNCE (360 ML) - WHITE ....................................................................................................... 28140-G03AEROSOL 12 OUNCE (360 ML) - INDUSTRIAL YELLOW.............................................................................. 28140-G14AEROSOL 12 OUNCE (360 ML) - ORANGE ................................................................................................... 28140-G13AEROSOL 12 OUNCE (360 ML) - STEEL BLUE PEARL ................................................................................. 28140-G**AEROSOL 12 OUNCE (360 ML) - OLIVE GREEN............................................................................................ 28140-G**Appendix B-2Service Parts Manual


SPECIALTY PRODUCTSMAINTENANCE PRODUCTSPART NO.FORMULA 40 VINYL-COAT ® - WHITE ............................................................................................................28166-G01PLEXUS ® CLEANER, 7 OUNCE (210 ML) (FOR WINDSHIELDS) .................................................................28433-G01PLEXUS ® CLEANER, 13 OUNCE (380 ML) (FOR WINDSHIELDS) ...............................................................28433-G02BATTERY PROTECTOR, 14 OUNCE (410 ML) SPRAY ..................................................................................75500-G01CARBURETOR & CHOKE CLEANER, 15 OUNCE (440 ML) SPRAY .............................................................75501-G01WHITE LITHIUM GREASE, 14 OUNCE (410 ML) SPRAY...............................................................................75502-G01PENETRANT/LUBRICANT, 15 OUNCE (440 ML) SPRAY ...............................................................................75503-G01MULTI-PURPOSE CLEANER & DEGREASER, 14 OUNCE (410 ML) SPRAY ...............................................75504-G01MULTI-PURPOSE HAND CLEANER, 32 OUNCE (950 ML) LIQUID ...............................................................75505-G01BATTERY CLEANER, 32 OUNCE (950 ML) WITH TRIGGER SPRAYER.......................................................75506-G01BIO-DEGRADEABLE CLEANER, 32 OUNCE (950 ML) WITH TRIGGER SPRAYER.....................................75507-G01MULTI-PURPOSE VALUE PACK......................................................................................................................75508-G01• BATTERY PROTECTOR, 4 OUNCE (120 ML) SPRAY• PENETRANT/LUBRICANT, 4 OUNCE (120 ML) SPRAY• WHITE LITHIUM GREASE, 4 OUNCE (120 ML) SPRAY• CARBURETOR & CHOKE CLEANER, 4 OUNCE (120 ML) SPRAYService Parts ManualAppendix B-3


SPECIALTY PRODUCTSAppendix B-4Service Parts Manual


E-Z-GO Division Of Textron, Inc.,1451 Marvin Griffin Road, Augusta, Georgia USA 30906-3852TO CONTACT USNorth America:Technical Assistance & Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124Service Parts Phone: 1-888-GET-EZGO (1-888-438-3946), FAX: 1-800-752-6175International:Phone: 001-706-798-4311, FAX: 001-706-771-4609Copyrighted MaterialThis manual may not be reproduced in whole orin part without the express permission ofE-Z-GO Division of Textron, Inc.Technical Communications Department

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