Automotive Products - Iewc.co.uk

Automotive Products

Index
GPT Primary Wire
PVC SAE J-1128
TWP Primary Wire
PVC SAE J-1128
HDT Primary Wire
PVC SAE J-1128
Ford Spec: M1L-56A
Chrysler Spec: MS-3450
Ford Spec: M1L-120A
Chrysler Spec: MS-7889
Ford Spec: M1L-50A
Chrysler Spec: MS-3494
Page 2
- 40°C to +105°C Coast Guard Spec
PVC Marine Wire 5
PVC SAE J-1128 & J-378
SXL Primary Wire
XLP SAE J-1128
GXL Primary Wire
XLP SAE J-1128
TXL Primary Wire
XLP SAE J-1128
SGT Battery Cable
PVC SAE J-1127
Ford Spec: M1L-85A
Chrysler Spec: MS-5919
Ford Spec: M1L-85B
Chrysler Spec: MS-8900
Ford Spec: M1L-123A
Chrysler Spec: MS-8288
Ford Spec: M1L-56A
Chrysler Spec: MS-3450
- 51 °C to +125°C
SGX Battery Cable 10
XLP SAE J-1127
PVC Trailer Cable
PVC
PVC Brake Cable
PVC
- 40°C to +85°C
- 40°C to +85°C
- 40°C to +85°C
- 51 °C to +125°C
- 51 °C to +125°C
- 51 °C to +125°C
- 40°C to +60°C
Corrugated Loom 13
3
4
6
7
8
9
11
12
Ampacity Chart
SAE J-378
14
Disclaimer: The values and data shown in this catalog represent typical values intended to distinguish one material from another and to
serve as a guide in selecting the proper material for specific applications or end uses. The information contained herein is given in good
faith, but because of the many variables in subsequent manufacturing and installation operations, no guarantees can be made for the
performance of these products in service. Users are requested to make their own tests to determine the suitability of these materials for
the applications and to be guided by the results of such tests.
Data and suggestions made in this publication are not to be construed as recommendations to use any product in violation of existing
patents covering any material or its use.
1

Type GPT
Automotive Primary Wire, PVC
INDUSTRIAL
ELECTRIC
PART#
SIZE
AWG
NO. OF
STRANDS
INSULATION
THICKNESS
MILS. - NOM.
DIAMETER
INCHES
NOM.
APPROX NET
WEIGHT
#/1000FT
GPT 22 22 7/30 .023 .074 3.9
GPT 20 20 7/28 .023 .083 6.2
GPT 18 18 16/30 .023 .091 8.3
GPT 16 16 19/29 .023 .103 11.5
GPT 14 14 19/27 .023 .117 16.8
GPT 12 12 19/25 .026 .143 25.2
GPT 10 10 19/23 .031 .175 40.0
GPT 8 8 19/21 .037 .216 63.0
• For use whenever SAE J-1128 specifies general circuit wiring.
• Recommended temperature range -40°C to +85°C.
• Available in solid colors and stripes and with custom printing and/or numbering.
Drumpacks available on many sizes.
• Also meets Ford (MIL-56A) and Chrysler (MS-3450) specifications.
For 6 AWG through 4/0 please see SGT, PVC Battery Cable, on page 9.
JIS Primary Wire also available.
2

Type TWP
Automotive Primary Wire, Thin Wall, PVC
INDUSTRIAL
ELECTRIC
PART#
SIZE
AWG
NO. OF
STRANDS
INSULATION
THICKNESS
MILS. - NOM.
DIAMETER
INCHES
NOM.
APPROX NET
WEIGHT
#/1000 FT
TWP 22
TWP 20
TWP 18
TWP 16
TWP 14
TWP 12
TWP 10
22 7/30 .016 .062 3.6
20 7/28 .016 .070 5.2
18 19/.0092 .016 .078 6.9
16 19/29 .016 .089 10.0
14 19/27 .016 .103 14.4
12 19/25 .018 .126 22.0
10 19/23 .020 .153 34.2
• For use in SAE J-1128 applications where small diameter and minimal weight is desirable.
• Recommended temperature range -40°C to +85°C.
• Available in solid colors and stripes, with optional custom printing and/or numbering available.
Drumpacks available on many sizes.
• Also meets Ford spec (M1L-120A), and Chrysler (MS-7889).
Also available:
JIS Primary Wire
Ultra Thin PVC
Ford M1L-134A and Chrysler MS-9532
3

Type HDT
Automotive Primary Cable, Heavy Wall, PVC
INDUSTRIAL
ELECTRIC
PART#
SIZE
AWG
NO. OF
STRANDS
INSULATION
THICKNESS
MILS. - NOM.
DIAMETER
INCHES
NOM.
APPROX NET
WEIGHT
#/1000 FT
HDT 20 20 7/28 .036 .111 8.6
HDT 18 18 16/30 .037 .123 11.0
HDT 16 16 19/29 .040 .138 15.0
HDT 14 14 19/27 .041 .154 20.0
HDT 12 12 19/25 .046 .183 30.0
HDT 10 10 19/23 .046 .206 43.0
HDT 8 8 19/21 .055 .254 67.0
• For use in SAE J-1128 applications where greater physical protection is required.
• Wide temperature range of -40°C to +85°C.
• Available in solid colors and stripes and with optional custom printing and/or numbering available.
Drumpacks available on many sizes.
• Also meets Ford (M1L-50A), and Chrysler (MS-3494).
4

Marine Cable
Marine Engine and Component Wire, PVC
INDUSTRIAL
ELECTRIC
PART#
SIZE
AWG
NO. OF
STRANDS
INSULATION
THICKNESS
MILS. - NOM.
DIAMETER
INCHES
NOM.
APPROX NET
WEIGHT
#/1000FT
GPTM 20 20 7/28 .023 .085 6.1
GPTM 18 18 16/30 .023 .093 7.5
GPTM 16 16 19/29 .023 .105 11.0
GPTM 14 14 19/27 .023 .118 16.0
GPTM 12 12 19/25 .026 .143 24.0
GPTM 10 10 19/23 .031 .176 37.0
GPTM 8 8 19/21 .037 .217 66.0
GPTM 6 6 133/27 .043 .298 137.0
• For use in SAE J-1128 and J-378C applications at 105°C for marine use.
• For internal or external marine engine compartment wiring under 50 volts.
• Print legend available for Marine application.
• Recommended temperature range -40 c C to 105°C.
• Material for 50 volt and higher applications must meet the requirements of UL subject 83
and be considered moisture resistant.
• Available in solid colors and stripes and with optional custom printing and/or numbering
available. Recognized for marine use by the NMMA, ABYC and COAST GUARD.
5

SXL
Automotive Primary Wire, XLP
INDUSTRIAL
ELECTRIC
PART#
SIZE
AWG
NO. OF
STRANDS
INSULATION
THICKNESS
MILS. - NOM.
DIAMETER
INCHES
NOM.
APPROX NET
WEIGHT
#/1000 FT
SXL 20 20 7/28 .029 .096 7.0
SXL 18 18 16/30 .030 .107 9.5
SXL 16 16 19/29 .032 .120 12.7
SXL 14 14 19/27 .035 .141 19.0
SXL 12 12 19/25 .037 .163 27.6
SXL 10 10 19/23 .041 .193 40.6
SXL 8 8 19/21 .043 .227 68.0
• For use in engine compartments where higher heat resistance is required according to SAE J-1128.
• Wide temperature range of -51 °C to +125°C.
• Available in solid colors and stripes and with optional custom printing and/or numbering available.
Drumpacks available on many sizes.
• Meets Ford (M1L-85A) and Chrysler (MS-5919) specifications.
For 6 AWG through 4/0 please see SGX, XLP Battery Cable on page 10.
6

GXL
Automotive Primary Wire, Thin Wall, XLP
INDUSTRIAL
ELECTRIC
PART#
SIZE
AWG
NO. OF
STRANDS
INSULATION
THICKNESS
MILS. - NOM.
DIAMETER
INCHES
NOM.
APPROX NET
WEIGHT
#/1000 FT
GXL 20 20 7/28 .023 .085 6.5
GXL 18 18 19/.0092 .023 .092 8.0
GXL 16 16 19/29 .023 .103 10.5
GXL 14 14 19/27 .023 .117 16.0
GXL 12 12 19/25 .026 .142 24.0
GXL 10 10 19/23 .031 .179 38.0
GXL 8 8 19/21 .037 .218 68.0
• For use in engine compartments where higher heat resistance is required according to SAE J-1128.
• Wide temperature range of -51 °C to +125°C.
• Available in solid colors and stripes and with optional custom printing and/or numbering available.
Drumpacks available on many sizes.
• Meets Ford spec (M1L-85B) and Chrysler (MS-8900) specifications.
7

Type TXL
Automotive Primary Wire, Extra Thin Wall, XLP
INDUSTRIAL
ELECTRIC
PART#
SIZE
AWG
NO. OF
STRANDS
INSULATION
THICKNESS
MILS. - NOM.
DIAMETER
INCHES
NOM.
APPROX NET
WEIGHT
#/1000 FT
TXL22 22 7/30 .016 .062 3.8
TXL20 20 7/28 .016 .070 5.0
TXL 18 18 19/.0092 .016 .078 6.9
TXL 16 16 19/29 .016 .088 9.4
TXL 14 14 19/27 .016 .103 14.1
TXL 12 12 19/25 .018 .126 22.2
TXL 10 10 19/23 .020 .153 33.0
• For use in automotive applications where small diameter and minimal weight is desirable.
Meets the requirements of SAE J-1128.
• Wide temperature range of -51 °C to +125°C.
• Available in solid colors and stripes and with optional custom printing and/or numbering available.
Drumpacks available on many sizes.
• Meets Ford (M1L-123A), and Chrysler (MS-8288).
Also available:
Ultra Thin XLP
Ford M1L-135A1
8

Type SGT
Automotive Starter, Ground or Battery Cable, PVC
INDUSTRIAL
ELECTRIC
PART#
SIZE
AWG
NO. OF
STRANDS
INSULATION
THICKNESS
MILS. - NOM.
DIAMETER
INCHES
NOM.
APPROX NET
WEIGHT
#/1000 FT
SGT 6 6 37/21 .060 .315 130
SGT6F 6 133/27 .060 .333 130
SGT4 4 61/22 .065 .360 170
SGT4F 4 133/25 .065 .393 172
SGT2 2 133/23 .065 .440 258
SGT 1 1 133/22 .065 .480 322
SGT 1F 1 259/.0179 .065 .508 330
SGT 1/0 1/0 133/21 .065 .520 431
SGT 1/OF 1/0 259/.020 .065 .554 440
SGT 2/0 2/0 133/20 .065 .570 497
SGT 2/OF 2/0 259/.0226 .065 .670 508
SGT 3/0 3/0 266/22 .078 .676 603
SGT 4/0 4/0 418/.0223 .078 .780 779
• For use in starter or battery ground circuits in accordance with SAE J-1127.
• Recommended temperature range -40°C to +60°C.
• Available in standard battery circuit colors of black and red with optional custom printing available.
• Meets Ford (M1L-56A) and Chrysler (MS-3450) specifications.
JIS Primary Wire also available.
9

Type SGX
Automotive Starter, Ground or Battery Cable, XLP
INDUSTRIAL
ELECTRIC
PART#
SIZE
AWG
NO. OF
STRANDS
INSULATION
THICKNESS
MILS. - NOM.
DIAMETER
INCHES
NOM.
APPROX NET
WEIGHT
#/1000 FT
SGX 6 6 133/27 .060 .315 130
SGX 4 4*
61/22 .065 .360 160
SGX 2 2** 133/23 .065 .440 258
SGX 1 1 133/22 .065 .480 322
SGX 1/O
1/0 1064/30 .065 .531 431
SGX 2/O
2/0
1330/30 .065 .577 499
SGX 3/O
SGX 4/O
3/0 1627/30 .078 .670 603
4/0 2109/.010 .078 .750 779
*133 and 61 strand available
**133 and 127 strand available
• For use in starter or battery ground circuits where resistance to abrasion, heat and aging
is desirable per SAE J-1127.
• Wide temperature range of -51 °C to + 125°C.
• Available in standard battery circuit colors of black and red with optional custom printing available.
4 AWG available in additional colors.
• Meets Ford QVM standards.
10

PVC Trailer Cable
INDUSTRIAL
ELECTRIC
PART#
SIZE
AWG
NO. OF
STRANDS
NO. OF
CONDUCTORS
INSULATION
THICKNESS
MILS.-NOM.
JACKET
THICKNESS
AVERAGE
DIAMETER
INCHES
NOM.
APPROX.
NET WT.
# /1000 FT
TRC 1404 P-0
TRC 1406 P-0
TRC 1407 P-0
14 19 4 .023 .042 .420 98
14 19 6 .023 .057 .525 148
14 19 7 .023 .072 .690 178
• The PVC jacket is resistant to the effects of grease, oil, solvents and gasoline.
Trailer Cable is available in a large variety of
configurations using XLP, PVC and TPR.
Call for information on
SAE-J1939 Data Bus Cables.
PLEASE CONTACT YOUR SALES REPRESENTATIVE FOR DETAILED INFORMATION.
11

PVC Brake Cable
INDUSTRIAL
ELECTRIC
PART#
SIZE
AWG
NO. OF
STRANDS
NO. OF
CONDUCTORS
INSULATION
THICKNESS
MILS.-NOM.
JACKET
THICKNESS
AVERAGE
DIAMETER
INCHES
NOM.
APPROX.
NETWT.
#/1000 FT
BRC 1802 P-8
BRC 1602 P-8A
BRC 1402P-8
BRC 1202 P-8
BRC 1002 P-8
18 16 2 .023 .030 .158 x .244 24
16 19 2 .023 .030 .170 x .270 30
14 19 2 .023 .030 .182 x .302 40
12 19 2 .026 .030 .212 x .358 65
10 19 2 .031 .030 .250 x .382 95
• For use in truck, automotive, trailer or marine applications.
• Constructed of parallel GPT primary conductors, color-coded, black/white, jacketed with gray PVC.
Parallel Bonded GPT is available in a wide variety
of sizes and conductor counts.
PLEASE CONTACT YOUR SALES REPRESENTATIVE FOR DETAILED INFORMATION.
12

Corrugated Split/Solid Loom
INDUSTRIAL
ELECTRIC
PART#
SIZE
(B)
INSIDE
DIAMETER
(A)
OUTSIDE
DIAMETER
APPROX.
NET WEIGHT
#1000 FT.
TS1/4"-LM
TS5/16"- LM
TS3/8"- LM
TS7/16"- LM
TS1/2"- LM
TS5/8"- LM
TS3/4"- LM
TS1 "- LM
TS1 1/4" - LM
TS1 1/2"- LM
1/4" .265 .395 8.0
5/16" .350 .504 13.5
3/8" .400 .560 14.5
7/16" .468 .628 16.0
1/2" .510 .690 21.0
5/8" .650 .830 27.0
3/4" .760 .950 32.0
1" 1.010 1.290 40.0
1-1/4" 1.286 1.510 70.0
1-1/2" 1.490 1.860 85.0
Types
Available
Polyethylene
Flame
Retardant
Polyethylene
Flame
Retardant
Polypropylene
Nylon
Nylon
Co-Polymer
Operating
Temperature
Vehicle
Location
- 40°C to
+80°C
Passenger
Compartment
-40°C to
+80°C
Passenger
Compartment
-40°C to
+125°C
Engine
Compartment
-40°C to
+120°C
Engine
Compartment
-40°C to
+120°C
Engine
Compartment
• This material is resistant to abrasion, gasoline, oil and
many chemicals. This economical and lightweight product
is ideal for most automotive applications and is recognized
by the major automotive manufacturers.
SPLIT FULL LENGTH
13

Allowable Amperage of
Conductors for Under 50V
Per SAE J-378
Temperature Rating of Conductor Insulation
CONDUCTOR
SIZE (AWG)
67 ° C 75 ° C
80 ° C
(140 °F ) (167°F)
(176°F)
OUTSIDE
ENGINE
SPACES
INSIDE
ENGINE
SPACES
OUTSIDE
ENGINE
SPACES
INSIDE
ENGINE
SPACES
OUTSIDE
ENGINE
SPACES
INSIDE
ENGINE
SPACES
18 10 5.8 10 7.5 15 11.7
16 15 8.7 15 11.3 20 15.6
14 20 11.6 20 15.0 25 19.5
12 25 14.5 25 18.8 35 27.3
10 40 23.2 40 30.0 50 39.0
8 55 31.9 65 48.8 70 54.6
6 80 46.4 95 71.3 100 78.0
4 105 60.9 125 93.8 130 101.4
3 120 69.6 145 108.8 150 117.0
2 140 81.2 170 127.5 175 136.5
1 165 95.7 195 146.3 210 163.8
0 195 113.1 230 172.5 245 191.1
00 225 130.5 265 198.8 285 222.3
000 260 150.8 310 232.5 330 257.4
0000 300 174.0 360 270.0 385 300.3
14

90°C
(194°F)
105 °C
125 ° C
200 ° C
(221 ° F)
(257°F)
(392 ° F)
OUTSIDE
ENGINE
SPACES
INSIDE
ENGINE
SPACES
OUTSIDE
ENGINE
SPACES
INSIDE
ENGINE
SPACES
OUTSIDE
ENGINE
SPACES
INSIDE
ENGINE
SPACES
OUTSIDE OR INSIDE
ENGINE SPACES
20 16.4 20 17.0 20 22.3 25
25 20.5 25 21.3 30 26.7 35
30 24.6 35 29.8 40 35.6 45
40 32.8 45 38.3 50 44.5 55
55 45.1 60 51.0 70 62.3 70
70 57.4 80 68.0 90 80.1 100
100 82.0 120 102.0 125 111.3 135
135 110.7 160 136.0 170 151.3 180
155 127.1 180 153.0 195 173.6 210
180 147.6 210 178.5 225 200.3 240
210 172.2 245 208.3 265 235.9 280
245 200.9 285 242.3 305 271.5 325
285 233.7 330 280.5 355 316.0 370
330 270.6 385 327.3 410 364.9 430
385 315.7 445 378.3 475 422.8 510
15