FUJI FRENIC G11S INVERTER AUTOTUNING ... - Aybey Elektronik

FUJI FRENIC G11S INVERTER
AUTOTUNING PROCEDURE
Please follow the steps sequentially:
1- Set correctly Maximum Frequency (F03), Base Frequency (F04) and
rated voltage of motor (F05).
2- Please set pole number of motor in (P01)
3- Set motor capacity (read from motor label) in P02. It is recommended
to set one capacity larger than the motor label value.
Ex: if motor is 6 kW, please set P02=7.5 kW.
4- After point (2), the inverter assigns automatically P03, P06, P07 and
P08
5- Set rated current (In) in P03, according to motor label.
6- It is recommended to increase the no-load current value (Io) P06, in
order to get more torque at low speed. In case of not getting the no-load
current value, it is recommended to set P06 between 40% and 50% of
the rated current. Please try always to avoid OC alarm.
7- Set slip compensation coefficient P09, according to motor label and
formula:
S.c.c.= (1500 - rpm ) *50 / 1500 [ use between 60% and 100% of this
value into parameter P09 ]
ex: motor 1350 rpm ---> 5 Hz, [set P09 between 3Hz - 5 Hz]
8- Set parameter (F02) 0 for local control of inverter.
9- Since in the next step the machine will rotate in 25Hz to collect
electrical data from motor take the ropes from gear, open brake manually
and press K1-K2(output) contactors manually to connect output of the
inverter to the motor.
10- Set inverter into torque vector control mode. F42=1.
11- Proceed to perform autotuning with P04=2 . Remember to press
manually the inverter output contactors to avoid alarm “Er7” during
autotuning.
12- When you see the message “Press the RUN key” then press (FWD)
or (REV) key. The motor will start to rotate to learn the motor
characteristics. When the motor stops the message “Press the STOP
key” appears on the screen. Then press (STOP) button to exit from
autotuning procedure. Release mechanical brake and K1-K2 contactors
13- 8- Set parameter (F02) 1 for remote control of inverter.
14- If you face to any error during the autotuning procedure then it
means there is a problem. Please repeat the procedure again.

H
G
F
E
D
C
B
A
FWD/REV
X1
X2
BRAKE (KF)
CONTACTOR
MAIN (K1-K2)
CONTACTOR
1
Frequency
C05
C06
F23: Start Hz
o34 o36 F24
o21
C12
FWD/REV
X5
BRAKE (KF)
CONTACTOR
MAIN (K1-K2)
CONTACTOR
o23
Frequency
o24
2
F07 : Aceleration time F08 : Decelaration time (a)+(b)
F23: Start Hz
o34 o36 F24
o21
OPEN LOOP (without encoder)
NORMAL TRAVEL
(*) Brake control mode o19=1
This document is a sample for applications. All information contained in
these materials are subject to change by Aybey Elektronik without notice.
Aybey Elektronik assumes no responsibility for any damage, liability, or
other loss rising from these inaccuracies or errors.
1 2 3 4
o25
INSPECTION TRAVEL
3
o26
(a) (b)
o35
F20 : DC Brake Hz
F22
o22
F25 : Stop freguency
Time
FUJI LE-1 SERIES INVERTER OPERATION
DIAGRAM (OPEN LOOP / WITHOUT ENCODER)
SERIES FUJI DRW. M. AKKUŞ
AYBEY
PROJ. FJ03 APPRV. M. AYBEY
ELEKTRONİK
REV. 00 DATE 07 DEC 04
4
F20 : DC Brake Hz
o22
o35
F/7.5.5.02.21 R0
F25 : Stop frequency
Time
F22 : DC Braking
time
H
G
F
E
D
C
B
A

H
G
F
E
D
C
B
A
FWD/REV
X1
X2
BRAKE (KF)
CONTACTOR
MAIN (K1-K2)
CONTACTOR
1
Frequency
C05
C06
F23: Start Hz
o34 F24
o21
C08
FWD/REV
X5
BRAKE (KF)
CONTACTOR
MAIN
(K1-K2)
CONTACTOR
Frequency
o23
o24
2
F07 : Acceleration time F08 : Decelaration time (a)+(b)
F23: Start Hz
o34 F24
o21
CLOSED LOOP (using encoder)
NORMAL TRAVEL
(*) Brake control mode o19=2
This document is a sample for applications. All information contained in
these materials are subject to change by Aybey Elektronik without notice.
Aybey Elektronik assumes no responsibility for any damage, liability, or
other loss rising from these inaccuracies or errors.
1 2 3 4
o25
INSPECTION TRAVEL
3
o26
(a) (b)
o22
o35
Time
F/7.5.5.02.21
o22
FUJI LE-1 SERIES INVERTER OPERATION
DIAGRAM (CLOSED LOOP / USING ENCODER)
SERIES FUJI DRW. M. AKKUŞ
AYBEY
PROJ. FJ021 APPRV. M. AYBEY
ELEKTRONİK
REV. 00 DATE 28 MAR 06
4
F25 : Stop frequency
o35
Time
H
G
F
E
D
C
B
A

FUJI INVERTER LE-2 SERIES
PARAMETERS LIST
OPEN CLOSED OPEN CLOSED
LOOP LOOP LOOP LOOP
F00 0 0 C05 50Hz 50Hz
F01 0 0 C06 5Hz 3Hz
F02 1 1 C08 15Hz 15Hz
F03 60Hz 60Hz C09 2Hz 2hz
F04 50Hz 50Hz C10 15Hz 15Hz
F05
MOTOR RATED
VOLTAGE
P01
P02
4
MOTOR
CAPACITY
MOTOR RATED
4
(KW)
FO6 450V 450V P03 CURRENT (In...A)
F07 2.50s 2.50s P05 1
SLIP
1
F08 2.00s 2.00s P09 COMPENSATION ...Hz
F09 0 0 H06 300s 300s
F10 1 1 H07 2 2
F13 0 0 H12 0 0
F14 0 0 o01 0 1
F20 0.5Hz 0Hz o02 0.020s
ENCODER PULSE
F21 80% 0% o03
(PPR)
F22 0.6s 0 o15 0s 0s
F23 0.5Hz 0 o19 1 2
F24 0.4s 0.6s o21 0.30s 0.30s
F25 0.5Hz 0.1Hz o22 0.50s 0.60s
F26 10KHz 10KHz o23 30% 30%
F40 999% 999% o24 25% 25%
F41 999% 999% o25 25% 25%
F42 1 1 o26 30% 30%
E01 0 0 o34 0.30s 0.30s
E02 1 1 o35 1.00-1.50s 1.00s
E03 0 0 o36 0.20s 0s
E04 8 8
E05 2 2
E06 0 0
E07 0 0
E08 7 7
E20 0 0
E21 35 35
E22 2 2
E23 7 7
E24 36 36
E25 0 0
E30 2.5Hz 2.5Hz
E31 8Hz 8Hz
E32 1Hz 1Hz
E36 3Hz 3Hz

FOR RESCUE SYSTEM
FUJI INVERTER LE-2 SERIES
PARAMETERS LIST
OPEN CLOSED OPEN CLOSED
LOOP LOOP LOOP LOOP
F00 0 0 C05 50Hz 50Hz
F01 0 0 C06 5Hz 2Hz
F02 1 1 C08 15Hz 15Hz
F03 60Hz 60Hz C09 2Hz 2hz
F04 50Hz 50Hz C10 15Hz 15Hz
F05
MOTOR RATED
VOLTAGE
P01
P02
4
MOTOR
CAPACITY
MOTOR RATED
4
(KW)
FO6 450V 450V P03 CURRENT (In...A)
F07 2.50s 2.50s P05 1
SLIP
1
F08 2.00s 2.00s P09 COMPENSATION ...Hz
F09 0 0 H06 300s 300s
F10 1 1 H07 2 2
F13 0 0 H12 0 0
F14 0 0 o01 0 1
F20 0.5Hz 0Hz o02 0.020s
ENCODER PULSE
F21 80% 0% o03
(PPR)
F22 0.6s 0 o15 0s 0s
F23 0.5Hz 0 o19 1 2
F24 0.4s 0.5s o21 0.30s 0.30s
F25 0.5Hz 0.1Hz o22 0.50s 0.60s
F26 10KHz 10KHz o23 30% 30%
F40 999% 999% o24 25% 25%
F41 999% 999% o25 25% 25%
F42 1 1 o26 30% 30%
E01 0 0 o34 0.30s 0.30s
E02 1 1 o35 1.00-1.50s 1.00s
E03 0 0 o36 0.20s 0s
E04 8 8
E05 2 2
E07 34 34
E08 7 7
E20 0 0
E21 35 35
E22 2 2
E23 7 7
E24 36 36
E30 2.5Hz 2.5Hz
E31 8Hz 8Hz
E32 1Hz 1Hz
E33 1 1
E34 OL1-A OL1-A
E35 2s 2s
E36 2Hz 2Hz

D
C
B
A
LINE
1
L3/T
L2/S
L1/R
N/Mp
PE/Earth
Fault input
F3
F2
F1
CONTROL
PANEL
1N4007
Main
Switch
MCR
T
S
R
Mp/N
24V DC
Relay
1N4007
2
FR
GND(1000)
T2
T1
Contactor
Supply
F3 X ..... A
Group Fuse
L3
L2
L1
24V DC
Relay
(Up) FWD
(Down) REV
(Com) P24
(High speed) X1
(Slow speed) X2
(3-Speed) X3
(Reset) X4
(Inspection speed) X5
+24V(100)
1N4007
FDTR
24V DC
Relay
L3
L2
L1
3
(RFI)
FILTER
L3'
L2'
L1'
PE PE
G
L3/T
L2/S
L1/R
4
Fault relay
Max.48V DC 0.5A
30A
30B
30C
Y5A
Y5C
P24
REV
FWD
MCR FR
X1
FUJI
INVERTER
(LE-2) SERIES
Digital inputs
K1 K2 KF
X5
X4
X3
X2
1 2 3 4 5 6 7 8
5
ENCODER
BOARD
(OPTINAL)
J1
INT EXT
J2
15V
X7
X6
K1
X8
12V
CMY
Y4
Y3
Y2
Y1
FDTR
K2
YZ
YB
YA
PO
CM
W
V
U
P1
P(+)
DB
N(-)
G
Transistor
outputs
K1
(B) PULSE
(A) PULSE
(V+) 12-15V
(-) GND
This document is a sample for applications. All information contained in
these materials are subject to change by Aybey Elektronik without notice.
Aybey Elektronik assumes no responsibility for any damage, liability, or
other loss rising from these inaccuracies or errors.
6
K2
Shielded cables
Braking resistor connection up to 7.5 KW
Braking
Resistor
Use below connection for 11KW and more
K1
K2
KF
SF
+
-
KF
KF
BRAKE
VARISTOR
INVERTER
P1
P(+)
N-
7
W
V
U
Solenoid
Brake
T2
T1
MOTOR
ENCODER
t THERMISTOR
Breaking Resistor Connection for 11KW and
more
Braking unit
BU3-4EN
P(+) P(+)
N(-)
DB
1 2
F/7.5.5.02.21
FUJI LE-1 SERIES INVERTER
CONNECTION DIAGRAM
SERIES FUJI DRW. M. AKKUŞ
AYBEY
PROJ. FJ01 APPRV. M. AYBEY
ELEKTRONİK
REV. 00 DATE 07 DEC 04
8
Braking
Resistor
D
C
B
A