SAF KINGPINS - Brazil

SAF KINGPINS
TOP-QUALITY COMPONENTS FOR ORIGINAL
EQUIPMENT AND RETROFITTING

SAF KINGPINS – WE PLACE THE GREATEST
SAF kingpins are of outstanding quality and have proven their reliability
millions of times for decades in the world. They are type-approved
according to directives 94/20/EC, ECE 55 01 and INMETRO.
SAF kingpins are manufactured from specially heat treated steels and INMETRO homologated with high-quality alloy
components on precision engineering equipment with stringent production and end-of-line monitoring.
They stand out thanks to their excellent material strength, hardness and impact resistance as well as their exemplary
cost-effectiveness, and meet or exceed the requirements specified in DIN 74080, DIN 74083 and ISO 337, ISO 4086.
Now SAF kingpins are available in Brazil!

SAF KINGPIN 2“
KZ 108, 117, 119, 491
• 162.4 kN D-Value
• 6, 8, 10, 12 mm
semi-trailer skid-plate
thickness
• Certified by INMETRO
• Type Approval No. PUC-FPR-0005
260
Product description
TORQUE 190 Nm
230
73
50,8
71,5
84
MAX 12 MAX 37
• Kingpin with back plate and bolts.
The kingpin is bolted directly into the back
plate and can be replaced easily from below.
• Manufactured in accordance with directive
94/20/EC, DIN 74080, ISO 337.
• Forged material made from high tensile steel,
heat-treated for optimum strength and
durability.
• The base plate allows the alternative mounting
of a 3.5“ kingpin 662 101 169.
Item Component Nominal Size Plate Thickness Mounting Height Color Code Order No.
Inch mm mm
KZ KZ 491 complete 2“ 6 35 +2/–0 red 1030 30 000028 0
KZ KZ 117 complete 2“ 8 35 +2/–0 white 1030 30 000029 0
KZ KZ 119 complete 2“ 10 33 +2/–0 blue 1030 30 000030 0
KZ KZ 108 complete 2“ 12 33 +2/–0 yellow 1030 30 000031 0
1 Kingpin 2“ 2108 10 000015 0
2 Mounting flange for KZ 491 6 35 +2/–0 red 662 101 490
2 Mounting flange for KZ 117 8 35 +2/–0 white 662 101 118
2 Mounting flange for KZ 119 10 33 +2/–0 blue 662 101 120
2 Mounting flange for KZ 108 12 33 +2/–0 yellow 659 101 107
2 Bolt (8 per kingpin) 659 112 320
NO
• Installation must be carried out in accordance with SAF-HOLLAND mounting
• After dismantling, new bolts of similar grade a
• We recommend using origin

SAF KINGPIN 3.5“
KZ 170, 241, 304
Heavy duty application
• 162.4 kN D-Value
• 8, 10, 12 mm semi-trailer
skid-plate thickness
• EC-tested according to 94/20/EC
• Type Approval No. e11*94/20*6773
• Certified by INMETRO
• Type Approval No. PUC-FPR-0005
TORQUE 190 Nm
260
230
114
89
111
74
MAX 12 MAX 37
Product description
• Kingpin with back plate and bolts.
The kingpin is bolted directly into the back plate
and can be replaced easily from below.
• Manufactured in accordance with directive
94/20/EC, DIN 74083, ISO 4086.
• Forged material made from high tensile,
heat-treated for optimum strength and
durability.
• These kingpins are suitable for use with rear
axle steering.
Item Component Nominal Size Plate Thickness Mounting Height Color Code Order No.
Inch mm mm
KZ KZ 304 complete 3.5“ 8 35 +2/–0 white 662 101 304
KZ KZ 241 complete 3.5“ 10 33 +2/–0 blue 662 101 241
KZ KZ 170 complete 3.5“ 12 33 +2/–0 yellow 662 101 170
1 Kingpin 3.5“ 662 101 169
2 Mounting flange for KZ 304 8 35 +2/–0 white 662 101 118
2 Mounting flange for KZ 241 10 33 +2/–0 blue 662 101 120
2 Mounting flange for KZ 170 12 33 +2/–0 yellow 662 101 107
2 Bolt (8 per kingpin) 659 112 320
OTE
g and operating instructions, plus all applicable national regulations (ISO 377).
and quality must always be used for re-mounting.
nal SAF-HOLLAND spare parts.

SAF ANTI-THEFT
LOCK
• Kingpin bolts are fully covered
• No contact area for forcible
opening
• Solid, non-breakable spheroidal
housing – cast by GF
• Simple, quick mounting:
Clip on and lock
Product description
• Special security cylinder lock including two keys.
• Permits special lock combinations, for example, keyed alike, or with passe-partout, for using anti-theft locks
on different fleet semi-trailers.
• fitting all types of 2“ and 3.5“ kingpins
SAF Anti-Theft Lock 2“
Type Weight Total Height Outer Diameter Order No.
kgs mm mm
Anti-Theft Lock 2“ standard compl. 5,4 92 260 662 102 031
Anti-Theft Lock 2“ compl. with universal key 5,4 92 260 662 102 033
Anti-Theft Lock 2“ compl. keyed alike 5,4 92 260 662 102 034
Spare key 662 102 038
SAF Anti-Theft Lock 3.5“
Type Weight Total Height Outer Diameter Order No.
kgs mm mm
Anti-Theft Lock 3.5“ standard compl. 5,9 86 260 662 102 041
Anti-Theft Lock 3.5“ compl. with universal key 5,9 86 260 662 102 043
Anti-Theft Lock 3.5“ compl. keyed alike 5,9 86 260 662 102 044
Spare key 662 102 038

SAF MOUNTING AND
OPERATING INSTRUCTIONS
GENERAL NOTES
The kingpin is the connection between the fifth wheel installed on the tractor and the semi-trailer. The back
plate is welded to the semi-trailer skid-plate.
The dimensions of the kingpins underneath the semi-trailer skid-plate correspond to DIN 74080, DIN 74083
and ISO 337, ISO 4086. For this reason, the evenness of the semi-trailer skid-plate and its thickness must be
checked before mounting.The attachment of the kingpin must be checked during the vehicle type approval
procedure.
Permissible tolerances
in semi-trailer skid-plate thickness
Plate thickness mm
Tolerances
6, 8, 10 +0.4/–0.3
12 +0.2/–0.5
NOTE
• The semi-trailer skid-plate must be reinforced sufficiently according to the load.
• For reasons of material strength we recommend a semi-trailer skid-plate thickness of 12 mm.
• The kingpins must be inserted centrally and planar, and the angled seat must be checked.
• The bolted in kingpins must be protected from weld splatter.
• After welding, the attachment bolts or nuts (depending on the type) must be checked for
correct torque.
• This checking procedure must also be included in all future vehicle inspections.
Permissible welding procedure:
• Electrode: EN 499 - E 46 3 B 82
• Shielding gas: EN 440 - G 46 3 M21 G3 Si 1
IMPORTANT NOTES
• Kingpins are parts that require type approval and which are subject to maximum
safety requirements. Modifications of any kind render any guarantee claims invalid
and lead to the type approval becoming void.
• Before the semi-trailer is put into operation, the kingpin must be thoroughly lubricated
using a high-pressure grease (EP) with MoS 2
or graphite additive. Adequate
lubrication is decisive for the service life of the kingpin and the fifth wheel.

DEMANDS ON OURSELVES,…
Kingpins are the linchpin between tractor and trailer. The forces acting on these components are huge, and the safety
requirements made on these vehicle components are some of the most stringent – and quite rightly of course.
Which is why SAF-HOLLAND applies particularly strict standards of manufacturing quality and functional safety and
will not tolerate any compromises.
From the first development step through the testing phase to series release and production you can rely on
SAF-HOLLAND kingpins at any time, anywhere and in any transport situation.
Specially heat-treated steels
Enormous application
flexibility thanks to
high D-values
High-quality alloy components
Type approved
in accordance with
94/20/EC, ECE 55 01
and INMETRO
100% Inspected
Drop-forged blanks
High material strength,
hardness and impact resistance
Requirements according to DIN 74080, DIN 74083
and ISO 337, ISO 4086 are met or even exceeded
…SO THAT YOU CAN RELY 100 %
ON KINGPINS FROM SAF-HOLLAND.
The quality assurance department at SAF-HOLLAND makes sure that all of the necessary requirements are met
or exceeded. The knowledge gained here is continually integrated into the development and manufacturing process,
and is a fixed part of our quality management system. This covers each and every one of the production facilities
where our SAF-HOLLAND kingpins are manufactured.
Development Testing Production Manufacturing quality control

From fifth wheel rebuild kits to suspension bushing repair kits,
SAF-HOLLAND Original Parts are the same quality components used in
the original component assembly. SAF-HOLLAND Original Parts are tested
and designed to provide maximum performance and durability. Will-fits,
look-alikes or, worse yet, counterfeit parts will only limit the performance
potential and could possibly void SAF-HOLLAND’s warranty.
Always be sure to spec SAF-HOLLAND Original Parts
when servicing your SAF-HOLLAND product.
XL-KP110225SL-en-US Rev B · 2013-10-01 · Correções e erratas reservadas ©SAF-HOLLAND, Inc.
SAF-HOLLAND, SAF, and SAF-HOLLAND Original Parts logos are trademarks of
SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
HIGH QUALITY COMPONENTS FOR THE COMMERCIAL VEHICLE INDUSTRY
AXLES SISTEMAS & DE
SUSPENSION
SUSPENSÃO
SYSTEMS E EIXOS
LANDING APARELHOS GEAR DE
LEVANTAMENTO
KINGPINS PINOS REI
FIFTH QUINTAS WHEELS RODAS
COUPLING ENGATES
PRODUCTS
EUROPE · NORTH AMERICA · SOUTH AMERICA · AFRICA · ASIA · AUSTRALIA
SAF-HOLLAND do Brasil
Av. Emílio Marconato, 1000 · Galpão B-16, Chácara Primavera · 13.820-000 Jaguaríuna - SP
Tel. + 55 19 3311-1572 · Fax + 55 19 3311-1554 · vendas@safholland.com.br
www.safholland.com.br