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Products & Services - Nuclear Plant Journal

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Dawn of <strong>Nuclear</strong> Energy in the U.S.<br />

The South Texas Project (STP), a<br />

leader in the U.S. nuclear power industry<br />

for more than a decade, is now at<br />

the forefront of the nuclear industry’s<br />

rebirth in America.<br />

Growing demand for clean, no<br />

carbon electricity in Texas led NRG<br />

Energy, CPS Energy and the South Texas<br />

Project <strong>Nuclear</strong> Operating Company<br />

(STPNOC) to apply for a federal government<br />

license to build and operate two<br />

new reactors at the South Texas Project<br />

site in Matagorda County on the Texas<br />

Gulf Coast. The application, submitted<br />

on September 24, 2007, marks the first<br />

license request for a new nuclear plant<br />

in the U.S. in nearly three decades.<br />

STP 3 and 4 will generate approximately<br />

2,700 megawatts or enough power<br />

for more than 2.1 million homes.<br />

NRG Energy’s letter of intent to<br />

submit an application was filed with the<br />

<strong>Nuclear</strong> Regulatory Commission in June<br />

2006. STPNOC engineers successfully<br />

led a combined GE-Hitachi <strong>Nuclear</strong><br />

Energy and Bechtel team in applications<br />

development. In just a little over a year,<br />

the 20,000 plus page Combined Operating<br />

License Application for the two new<br />

units was submitted to the NRC.<br />

The STP 3 and 4 units will be<br />

constructed utilizing Advanced Boiling<br />

Water Reactor (ABWR) technology.<br />

ABWR technology was chosen as it is<br />

the only design that has been certified<br />

by the <strong>Nuclear</strong> Regulatory Commission<br />

and is already in operation in the<br />

world. The design reflects 50 years of<br />

continued evolution of boiling water<br />

reactor technology.<br />

In 1996, the first ABWR plant began<br />

commercial operation at Tokyo Electric<br />

Power’s Kashiwazaki-Kariwa site in<br />

Japan. Since then, three additional plants<br />

have been commissioned in Japan and<br />

three more are currently being built in<br />

Japan and Taiwan. ABWR plants have<br />

an impressive record of being built ontime<br />

and on-budget.<br />

Kevin D. Richards<br />

Kevin Richards is group vice<br />

president for the South Texas Project<br />

expansion and responsible for the<br />

overall management and direction of<br />

construction and operations of Units<br />

3 and 4. Richards helped build STP<br />

Units 1 and 2 as the construction<br />

supervisor and has also been STP’s<br />

general manager for alliances and<br />

plant investment, maintenance<br />

manager, outage manager, work<br />

control manager, steam generator<br />

replacement manager and manager<br />

of work management.<br />

Recruiting the best, most experienced<br />

team to build these two new<br />

nuclear reactors is crucial to the project<br />

success. Based on their recent construction<br />

experience of Advanced Boiling<br />

Water Reactors, Toshiba and the Fluor<br />

Corporation are supporting the design,<br />

engineering, construction and procurement<br />

of the units. The Tokyo Electric<br />

Power Company, Inc. is also providing<br />

their ABWR operations experience of<br />

more than a decade to support the STP’s<br />

planned two-unit expansion. Further<br />

discussions are underway to bring onboard<br />

additional ABWR-experienced<br />

vendors.<br />

Currently, the NRC is conducting an<br />

estimated 60 day application completeness<br />

review process. The NRC detailed<br />

review process including staff discovery,<br />

site visits, company responses, hearings<br />

and NRC Environmental Impact<br />

Statements, may take up to 42 months.<br />

Approval of the federal government<br />

license is expected and construction will<br />

begin in 2010. Given this time frame,<br />

STP unit 3 should come on line in 2014<br />

and STP unit 4 in 2015.<br />

STP is considered to be one of the<br />

best sites in America for the nuclear<br />

renaissance for several reasons. The site<br />

was originally licensed for four reactors<br />

and has the infrastructure needed for<br />

plant expansion. Its 7,000-acre cooling<br />

water reservoir –- at one time the largest<br />

above-grade, manmade lake in the world<br />

-- holds in excess of 200,000 acre-feet of<br />

water, adequate for four units. The site<br />

also has the road, rail and barge access<br />

to bring in large plant components, and<br />

is connected to transmission lines that<br />

can carry new generation to millions of<br />

homes and businesses across southern<br />

and central Texas.<br />

STP’s performance and prominence<br />

also were pivotal factors in its<br />

selection as the site for the first new<br />

American nuclear plant construction.<br />

STP led all 33 two-unit plants in the<br />

U.S. in production from January 2004<br />

through October 2007, when this article<br />

was written. The plant’s nation-leading<br />

production is not merely due to the size<br />

of its twin, four-loop, Westinghouse<br />

pressurized reactors, which together<br />

deliver 2,700 megawatts to the grid.<br />

(Continued on page 122)<br />

Product & Service Directory 2008 www.NPJOnline.com 121

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