Engine service tools - Sykes-Pickavant

Workshop Solutions 

® 

ENGINE SERVICE TOOLS 

www.sykes-pickavant.com

Sykes-Pickavant has been at the forefront of providing specialist Workshop Solutions for 

Vehicle Servicing, for more than 75 years, and this latest catalogue brings you up to date 

solutions for the 21st century workshop and the vehicle problems faced every day – from 

basic oil change servicing, through ignition and injection, to complex engine timing solutions. 

Sykes-Pickavant believes strongly in providing on-going support for both our products and 

our customers, therefore you will find in this catalogue comprehensive spare parts and 

applications information, and we always encourage and welcome our customers to contact 

us for further advice whenever necessary. You can contact Sykes-Pickavant for Technical 

Help concerning any of the products in this catalogue: 

Phone : +44 (0) 1922 702222 

Fax : +44 (0) 1922 702223 

e-mail: sales@sykes-pickavant.com 

web: www.sykes-pickavant.com 

COMPREHENSIVE INFORMATION IS SUPPLIED WITH EVERY SP ENGINE TIMING KIT 

• OEM Part No • Installation Drawing • Component ID • Applications by Engine Code • Tool Control System • 

Ref. OEM Ref. Description 

A - SP 23164-05 KM 933 Timing Adjustment Wrench 

B - SP 23164-06 KM 933 Timing Adjustment Bracket Assembly. 

C - SP 23164-07 KM 927 Injection Pump Setting Pin. 

Crankshaft locking Tool 

SPARE PARTS & OEM X-REF 

COMPONENT ID DRAWING IN EVERY KIT 

INSTALLATION DRAWING & INSTRUCTIONS 

APPLICATIONS 

TOOL CONTROL SYSTEM 

Model Engine Engine Code Std Kit. Alt. Kit 

Vectra-B 1.8/2.0 X18XE1/X18XE/Z18XE/X20XEV 07753000 07753100 

Vectra-C 1.9DCDTI Z19DT/Z19DTH 07751200 

Vectra-C 2.0D/DT/2.2DTI Y20DTH/Y22DTR 07753000 07753300 

Vectra-C 1.6/1.8 Z16XE/Z18XE/Z18XEL 07753000 07753100 

Timing Kit Component ID 

Timing Kit Applications 

Sykes-Pickavant encourages Safety In The Workplace, and has introduced this range 

of Safety Footwear for the benefit of our Automotive End-User customers: 

Safe yet Stylish for the modern Technician – three styles to choose from 

Safety Trainers 

Oil & Heat Resistant Soles 

Steel Toe Cap & Mid-Sole 

Sizes: UK 7 - 12 

SPW303-SIZE 

Trekker Safety Workboots 

Oil Resistant Soles 


Anti-static 


SPWF50-SIZE 

Hiker Waterproof Safety Workboots 

Oil & Heat Resistant Sole 


Waterproof Leather Uppers 


SPWF5P-SIZE 


CONTENTS 

1 

• Valve Spring Compressors.......................................................................2 – 4 

• Valve Fitting & Removal Tools........................................................................3 

• Cylinder Head & Piston Tools........................................................................5 

• Ignition & Injection Tools................................................................................6 

• Oxygen Sensor Tools......................................................................................7 

• Cooling, Exhaust & Alternator Tools.............................................................8 

• Oil & Fuel Filter Removal Tools......................................................................9 

• Transmission Tools...............................................................................10 – 11 

• Vehicle Protection.........................................................................................11 

• Timing Belt & Pulley Tools ....................................................................12 - 13 

• Diesel Injector Removers......................................................................14 - 15 

• Diesel Injector Tools.....................................................................................16 

• Diesel Glow Plug Tools.................................................................................17 

• Engine Timing & Locking Tools (full applications table – refer pp 42 – 43) 

Alfa Romeo................................................................................18 - 19 

BMW...........................................................................................20 - 21 

Chrysler.............................................................................................21 

Fiat.............................................................................................22 - 23 

Ford............................................................................................24 - 25 

GM Vauxhall / Opel..................................................................26 - 28 

Iveco.................................................................................................28 

Jaguar ..............................................................................................29 

Land Rover.......................................................................................29 

Mercedes..........................................................................................30 

Mazda...............................................................................................30 

Mini...................................................................................................30 

Nissan...............................................................................................30 

PSA Peugeot / Citroen.............................................................31 - 33 

Renault......................................................................................33 - 35 

Rover.........................................................................................35 - 36 

Saab..................................................................................................36 

VAG Audi / Seat / Skoda / VW ................................................37 - 40 

Volvo.................................................................................................41 

Fuel Pump Timing............................................................................44 

• Index..............................................................................................................45 


2 

VALVE SPRING COMPRESSORS 

Valve Spring Compressor - Heavy Duty 03800000 

Heavy Duty Valve Spring Compressor for use on Commercial Vehicle 

and Off-Road Engine Vehicles 

Suitable for use on a wide range of medium and heavy commercial vehicles, 

buses, agricultural, marine and industrial plant engines 

Reinforced frame made from rust-proofed steel 

Geared hand wheel adjustment 

• Supplied with straight & cranked off-set jaws 

Spares Parts : 

03801100 Straight Jaws 

03801200 Cranked Jaws 

Valve Spring Compressor - Multivalve engines 03950000 

For the removal of valves on multivalve petrol & diesel engines 

Reinforced frame made from rust-proofed steel 

• Supplied with 25mm & 30mm & valve spring adaptors 

Spare Parts and Optional adaptors : 

03950100 Multivalve VSC adaptor - 30mm 

03950200 Multivalve VSC adaptor - 25mm 

03950400 Multivalve VSC adaptor - restricted access & BMW 

03950500 Mutlivalve VSC adaptor - 21mm VAG & motorcycle 

Valve Spring Compressor OHC engines 66043000 

Valve spring compressor for OHC 

petrol & diesel engines. 

Will also fit a wide variety of smaller OHV engines 

Cam action provides parallel lift 

Open collet type jaw provides good 

visibility for difficult access applications 

Valve Spring Compressor - Small / Medium OHV engines 66021000 

For the removal of valves on small / medium OHV engines 

Cam action provides parallel lift 

Automatic locking action 

• Supplied with straight adjustable width jaws 

Spare Parts : 

03851100 Replacement jaws for 66021000 OHV VSC 

Technical: Valve Spring Compressors 

A Jaw 

mm 

B Throat 

mm 

03800000 Min Max 

Offset 75 165 245 

Straight 95 186 245 

03950000 35 142 150 

66021000 70 135 150 

66043000 63 129 158 

Dimensions quoted are with tool fully compressed. 


VALVE SPRING COMPRESSORS 

3 

'Valvemaster' Valve Service Centre 03990000 

Air-assisted Valve Spring Compressing system 

• Allows valve spring and stem seal work, without the need 

to remove the cylinder head 

• Universal Mounting brackets for use on a wide variety 

of OHC & OHV petrol & diesel engines 

• Reversible, multi-position lever arm and precise height 

adjustment for maximum flexibility 

• Supplied on storage panel c/w vinyl overlay & hook / clip set 

Contents 03990000 

03960100 Adjustable Support Pillars (2) & Beam 

03960800 Lever Arm 

03950100 502 /504 /505 Valve Spring Adaptors (4) 

03965000 Air Holding Adaptor 

03970000 Valve Stem Seal Pliers 

03980000 Valve Stem Seal Installer Set 

67000600 Telescopic Magnetic Pick-up Tool 

Air Holding Adaptor 03965000 

14 / 18mm spark plug port adaptor c/w std airline connection 

• Creates cylinder pressure which holds the valve in position whilst the spring is removed 

Valve Stem Seal Pliers 03970000 

Specially shaped long reach tips shaped for improved grip 

• Range from 7mm upwards 

Valve Stem Seal Installer Kit 03980000 

Set of drive collets and pilots to accurately install valve stem seals without 

damaging the seal or the spring 

Telescopic Magnetic Pick-Up Tool 67000600 

To aid in the removal of valve collets - extends up to 490mm 


4 VALVE SPRING COMPRESSORS 

Pneumatic Valve Spring Compressor 03995000 

• Air Operated Valve Spring Compressor 

• Universal tool for removing and installing engine valves on 

modern petrol and diesel engines 

• Specifically designed for modern engines with 4 or 5 valves per cylinder 

• Practical and simple to use 

• Huge time savings over traditional manual valve spring compressors 

particularly on modern engines 

• Supplied with adaptors to cover a wide range of spring diameters 

• 19.8, 24.5, 25, 25.5, 27, 29, 32, 34, 41, 50mm 

• CE approved 

• Supplied in storage case 

Product demonstration video available at www.sykes-pickavant.com 

• Specifications : 

• Dimensions : 330 x 170mm clearance 

• Air Supply pressure : min 6bar ( 90psi ) / max 10bar ( 150psi ) 

• Force Generated : at 6 bar = 75kg / at 10 bar = 100kg 

Valve Grinding Sticks 

Wooden handled valve sticks for grinding and lapping valves 

Valve Grinding Stick 66090200 

Large 32mm cup diameter, ideal for HGV, agricultural 

and industrial plant engines 

Single-ended valve grinding stick 32mm x 224mm 


Medium cupsize single-ended valve grinding stick, ideal for 

cars and light commercial vehicles 



Small cup size single-ended valve grinding stick, ideal for 

cars, motorcycles and generator engines 



Small / medium cup size double-ended valve grinding stick 

Double-ended valve grinding stick 19 / 22mm x 224mm 


CYLINDER AND PISTON TOOLS 

5 

Cylinder Honing Set (13 - 89mm) 02800000 

• Complete honing and deglazing set, for 13 - 89mm diameter cylinder bores 

• Flexible drive shaft, for use with air or electric drills 

• Supplied with a set of medium grade 220 grit stones 

• Suitable for use on brake and clutch cylinders, small bore engine 

cylinders, motorcycle engines etc 

Replacement Stone Sets available: - 

Reference Grade Grit 

02800100 Fine 400 

02800200 Medium 220 

02800300 Coarse 100 

• Each Stone Set consists of:- 

3 x 19mm stones / 3 x 29mm stones / 

3 x 50mm stones, 

and 9 replacement spring clips 

Cylinder Honing Tool (50 - 180mm) 02810000 

• Large diameter honing and deglazing tool 

• Flexible drive shaft, for use with air or electric drills 

• Supplied with a set of medium grade 220 grit stones 

• Suitable for use on large bore engine cylinders from 50 -180mm 

Replacement Stone Sets available:- 

Reference Grade Grit 

02810100 Fine 400 

02810200 Medium 220 

02810300 Coarse 100 

• Each Stone Set consists of:- 

3 x 100mm stones and 3 x replacement cotter pins 

Piston Ring Compressor - Ratchet Action 66037000 

• Medium capacity piston ring compressor, 

• Spring assisted ratchet type lock complete with square drive key 

• Standard 80mm depth, 57 - 125mm capacity 

• Suitable for Cars and Light Commercial Vehicles 

Piston Ring Compressor - Ratchet Action 

66037300 

• Large capacity piston ring compressor 

• Spring assisted ratchet type lock complete 

with square drive key 

• Standard 80mm depth, 90 - 175mm capacity 

• Suitable for Commercial Vehicles, 

industrial and agricultural engines 

Piston Ring Compressor - Ratchet Action 

LARGE CAPACITY, LONG REACH 03220000 

• Large capacity, long reach, piston ring compressor 

• Spring assisted ratchet type lock complete with 

square drive key 

• Double-depth 165mm, 90 - 175mm capacity 

• Suitable for heavy Commercial Vehicles, industrial 

and agricultural engines 

Technical: Piston Ring Compressors 

Depth Capacity 

Ø mm 

66037000 80 57-125 

66037300 80 90 -175 

03220000 165 90 -175 


6 IGNITION & INJECTION TOOLS 

Spark Plug Thread Chasers 

01410000 - 14mm 01440000 - 10 / 12mm 

Cleans and reforms threads in cylinder heads 01440000 

01410000 

Professional Feeler Gauges 

01640000 - 26 blades cranked 

• Thickness range 0.005mm - 0.762mm 

• 45° angle off-set allows for use where access is restricted 

01640000 

Electronic Diesel Injector Removal Sockets 

• Hexagonal sockets for removal of the electrical solenoid from modern diesel injectors 

• 1/2” sq dr. x 78mm length 

01512500 25mm Hex – Siemens Injectors - 2.0 HDi (DW Series) - As found on PSA, Ford, Toyota etc 

01512700 27mm Hex – Siemens Piezo Injectors – 2.0 HDi Piezo (DW Series) - As found on PSA etc 

01512900 29mm Hex – Bosch type injectors – Bosch CDi / HDi engines 

01513000 30mm Hex – Bosch type injectors – Bosch Renault / Nissan 1.9dCi 

25mm 27mm 29mm 30mm 

Diesel Injector Socket Set 

01520000 

Set of 4 specialist Diesel Injector Sockets - 1/2” sq.dr 

Size (mm) Depth (mm) 

22 80 

22 100 

27 80 

28 80 


OXYGEN SENSOR TOOLS 

7 

Oxygen (Lambda) Sensor Socket 01650000 

• Suitable for both heated and unheated oxygen sensors 

• 1/2" sq. dr. x 22mm slotted deep socket 

Oxygen (Lambda) Sensor Socket Set 01690000 

• Set of 7 specialist sockets for the removal and installation 

of all common sizes of Oxygen Sensors and 

Pressure / Vacuum Sensors & Switches 

1 

2 

3 

4 

5 

Part No. Size (mm) Depth (mm) Slot (mm) Offset (mm) 

1 01690100 29 90 8 

2 01690200 22 90 21 

3 01690300 27 85 27(window) 

4 01690400 22 80 8 

5 01690500 1 1/16 75 

6 01690600 22 50 10 30 

7 01690700 22 30 8 55 

6 

7 

Oxygen (Lambda) Sensor Socket Wrench 01659000 

• Swivel Handled 22mm Socket Wrench for Lambda Sensor removal 

• Double sided (hex / bi-hex) 22mm socket 

• Ideal for restricted access applications 

• Handle Length 250mm 

Oxygen (Lambda) Sensor Thread Restorers 

• Clean and restore threads on Oxygen (Lambda) Sensor fittings 

01410500 - Lambda Sensor Thread Restorer - M18 x 1.5 

01410600 - Lambda Sensor Thread Restorer - M12 x 1.25 

Oxygen Sensor Thread Repair Kit 01412500 

A special Reamer, Tap, and Thread Inserts to repair the damaged 

internal threads when refitting Oxygen / Lambda Sensors 

• For M18 x 1.5 oxygen / lambda sensor thread applications 

• Supplied in storage case with 5 - M18 x 1.5 thread inserts 

• Replacement M18 x 1.5 inserts available 

01412600 - Replacement M18 x 1.5 Thread Inserts for 

Oxygen / Lambda Sensors 

• Pack of 10 inserts 


8 COOLING, EXHAUST AND ALTERNATOR TOOLS 

Viscous Fan Hub Spanners 

03110000 - 32mm 

03120000 - 36mm 

• For removing thermo viscous fan hubs 

• 32mm - applications - Ford / BMW 

• 36mm – applications – Ford / GM 

• Cranked with slim profile for ease of access 

Ratcheting Hose Clamp Plier Set (3) 03579500 

Set of three Ratcheting Hose Clamp pliers - small / medium / large 

Patented ratcheting mechanism, provides secure and safe locking and release 

Ideal for radiator hoses, fuel lines, brake and vacuum hoses 

Swivel jaws provide parallel clamping for improved grip 

Locking ratchet mechanism prevents accidental damage to hoses. 

Exhaust Pipe Cutter 02180000 

• Chain type pipe cutter, ideal for use with exhausts 

• Suitable for aluminium, copper, brass, steel 

• Capacity - 28 - 68mm diameter 

Spare part : 

• Replacement chain available 

(ref. 02180100) 

Alternator Combination Socket Set – 12 pce 01675000 

• Special set of Spline & Torx Socket Bits for the removal of Bosch type alternator 

free-wheel drive pulleys 

• Locks the alternator, allowing the central locking bolt of the pulley to be released 

• Set contains both standard length and short length versions, for ease of access 

• Selection of 33 tooth reaction nuts, and additional adaptors, widens the applications 

range available for this set 

• BMW / Ford / GM / Mercedes / Renault / VAG – with Bosch type alternators 

Applications : 

M10 x 110mm 

T50 x 110mm 

M10 x 64mm 

T50 x 64mm 

M10 x 110mm 

M10 x 64mm 

BMW, Ford, GM, Mercedes, Porsche, Renault, VAG 

Mercedes A Class, Renault DCi 

BMW, Ford, GM, Mercedes, Porsche, Renault, VAG 

• Without the need to remove the radiator 

Mercedes A Class, Renault DCi 


with 28mm Hex Cap for Renault 

with 28mm Hex Cap for Renault 


Specifications 

Size Drive Length 

M10 1/2’ sq 110mm 

T50 1/2’ sq 110mm 

M10 10mm hex 75mm 

M8 10mm hex 75mm 

T50 10mm hex 75mm 

T40 10mm hex 75mm 

H10 10mm hex 75mm 

H8 10mm hex 75mm 


OIL FILTER TOOLS 

9 

Heavy Duty Strap Wrench 

015500V2 

• Multipurpose, heavy duty strap wrench, 

ideal for HGV oil filter removal, and 

industrial applications 

• Capacity - up to 275mm diameter 

Spare Part: 

Replacement strap available (015512V2) 

Heavy Duty Chain Type Oil 

Filter Remover 

03890000 

• Heavy duty leaf type chain 

• Capacity - up to 150mm diameter 

• Ideal for HGV, plant and industrial applications, 

as well as Cars / LCV's etc 

• 1" hex or 1/2" sq. dr 

Adjustable Oil Filter Remover 

03810000 

• Spider-type wrench, c/w geared 

legs which automatically tighten 

as the force is applied 

• Capacity - 62 to 

93mm diameter 

• 3/8" sq. dr 

c/w with adaptor 

for 1/2 sq.dr. / 19mm hex 

Strap Type Oil Filter Remover 

03860000 

• Multipurpose strap wrench, ideal 

for car oil filter removal 

• Double ended 13/16" hex 

c/w 3/8" & 1/2" sq. dr 

Spare Part : 

Replacement strap available (03860500) 

Adjustable Band Type Oil Filter 

Removers 

03840000 Car / LCV - 65 – 100mm diameter 

03830000 LCV / HGV - 110 – 155mm diameter 

• Band type, adjustable, 

non-stretch steel band with 

die-cast screw mechanism 

Spare Part : 

Replacement bands available : 

03840100 – Car / LCV 

03830100 – LCV / HGV 

Swivel Jaw Filter Remover 

03850000 

• 90° swivel hinged jaws 

• Jaws swivel a full 90° giving 

flexible access to filters with 

even the most awkward access. 

• Poly grip handles 

• Suitable for all types of filters 

• Filter diameter 57 – 120mm 

Heavy Duty Oil Filter Remover 

03818000 

• Suitable for oil filters 80 – 120mm diameter 

• 3/8 sq. drive , c/w 1/2” sq drive adaptor 

03819500 

• Suitable for oil filters 95 – 165mm diameter 

• 1/2” sq. drive 

• Professional tools – Heavy 

Duty construction 

• Heavy Duty Three-legged 

self-gripping design 

• Heavy Duty gear mechanism 

for longer life 

Fuel Filter Remover 

03900000 

Fuel Filter Remover for GM Vauxhall / Opel / Saab 

• Two piece tool for removal of Diesel Fuel Filters 

• Equivalent to manufacturer’s own GM OEM Tool 

EN-46784-010 + EN-46784-020 

• Suitable for :- 

Astra H / Vectra C / Zaffira with 1.9CDTi engines 

Saab 1.9TD engines 

Alfa / Fiat 1.9JTD engines 


10 TRANSMISSION TOOLS 

Universal Flywheel Puller 08510100 

• Universal Puller for flywheels with threaded holes, and with a pitch circle 

(or spread) diameter of 42 - 108mm 

• Combination 2 / 3 way pulling beam 

• Contains both Imperial (3/8" UNF) and Metric (M10) threaded pulling rods 

• Ideal for use on Rover Mini and Metro models with Verto flywheel & clutch 

Spare Parts : 

08512500 Pulling Rod 3/8”UNF - set of 3 

08512600 Pulling Rod M10 - set of 3 

08512300 Force Screw 100mm reach 

Mini Flywheel Puller 66030000 

• Specialist flywheel remover for Mini / Metro models 

• Supplied with both imperial (3/8" UNF) and Metric (M10) threaded pulling rods 

• For Mini / Metro models with both traditional, and later (Verto) type clutches 

• 80 - 110mm spread - 3 way pulling beam 

Spare Parts : 

08512500 Pulling Rod 3/8”UNF - set of 3 

08512600 Pulling Rod M10 - set of 3 

Dual Mass Flywheel – Special Tool 081100SP 

Developed in conjunction with LUK, to allow accurate testing of the DMF unit, 

whilst it is still mounted on the vehicle, with the gear box removed 

• Dual Mass Flywheels (DMF) are fitted to many modern vehicles: Cars, Vans and Trucks 

• DMF units are designed to dampen out unwanted engine vibration, particularly important on modern High Speed diesel engines 

• By dampening unwanted vibration, engine and transmission components can be made lighter, in order to maximise the higher 

power outputs available from the modern diesel engine 

• DMF units are designed to last the life of 2 clutch units, assuming correct vehicle usage and normal load conditions 

• The special DMF tool will allow the user to assess the condition of the DMF unit, prior to fitting a new clutch 

• The DMF kit comes complete with all the components required to test the DMF including the LUK specific DMF Data, 

instructional CD and Data Wheel which are vital to the correct operation of the kit 

• Measures both the radial and lateral movement of the 2 components of the DMF 

• The Data Wheel, provides the specific data, per application, to allow the technician to correctly evaluate the DMF 


TRANSMISSION TOOLS & VEHICLE PROTECTION 11 

Universal Engine & Gearbox Support 38360000 

• Designed to support the engine or gearbox when the engine bracket has been removed 

•eg - when replacing timing belts, drive belts, water pumps etc 

• Removes the need for using cranes, transmission jacks etc 

• Universal tool designed for all makes of vehicle 

• No need for costly model specific brackets 

• The unit is suspended from the chassis via the support hooks, the engine / gearbox is supported by 

the support pad, and is counter-balanced against the underside of the vehicle by the support arms 

• Fully adjustable in all dimensions 

• Extension : min 630mm / max 960mm 

• Support plate adjustment : 190mm 

Product demonstration video available at www.sykes-pickavant.com 

Heavy Duty Wing Covers 

Manufactured from heavy duty vinyl cloth, with a soft, non-scratch backing 

Wing covers have sewn-in magnets around the edge, to secure them in position 

Designed to protect paintwork from dirt and accidental scratches 

05150000 - Protective Wing Cover - Standard Size 

dimensions : 800 x 600mm 

05350000 - Protective Magnetic Wing Cover – Large 

Protective Wing Cover c/w Tool Storage pocket. 

dimensions : 1050 x 600mm 

c/w tool storage pocket. 

Protective Seat Cover 05160000 

100% Nylon Seat Cover for protection of seats during service / maintenance work 

Grease and water resistant 

Fully washable 

Universal size fits most car / van seats 


12 CAM BELT & PULLEY TOOLS 

Pulley Holding Tools 

07740500 - V Belt Pulley Holding Tool 

07741000 - Grooved Pulley Holding Tool 

• Ideal tools for holding belt pulleys when removing or 

replacing the pulleys on water pumps, alternators, power 

steering pumps etc 

• Can also be used to rotate camshafts and crankshafts 

during engine timing service work 

• The hold is tighter than with a normal strap wrench, 

therefore these tools can also be used to remove oil & 

fuel filters where access permits 

Specification 

Handle length: 365mm 

Belt length: 800mm 

Cam Belt Pulley Puller 07742000 

• Removes pulleys by using the holes 

in the pulley, to avoid risk of damage 

• Special compact design allows for 

in-situ use 

• Adjustable legs allow for variable 

diameters of pulley 

Specification 

Spread: 40 - 70mm 

Reach: 40mm 

Diameter: 90mm 

Ribbed Pulley Puller 07742500 

• Adjustable 2 leg Puller for removing automotive pulleys 

• Puller grips on the grooves of the pulley wheel 

• Suitable for pulley diameters 40 – 155mm 

Specification 

Spread: 

Reach: 

130 – 155mm 

115 mm 

Timing Belt Tension Gauge 316600V2 

• For accurate tensioning of timing belts, 

minimising the risk of premature failure 

due to incorrect belt tension 

• Features remote gauge for ease of access, 

with oil filled piston 

• Gauge scale in Kg as recommended by VM's. 

Supplied with calibration strip 

• Suitable for use on all Timing Belts, V Belts, 

Industrial Belts up to 12mm thick 


CAM BELT & PULLEY TOOLS 13 

Flexible Auxiliary Drive Belt Fitting Tool 07740000 

• Designed to assist in the fitting of new style alternator / 

air-con / power steering drive belts, which have no load 

adjustment mechanism, and are designed to be “stretched” 

into place 

• Guides the belt into the correct position, whilst turning the 

crankshaft pulley by hand 

• Steel guide pins help lock the tool in situ, whilst the alloy 

body guides the belt over the edge of the pulley, and 

supports the load on the belt during the fitting process 

Stretch Belt Fitting Tools – Dual Size Pulleys 07744400 

• Stretch Belt Tool for Double Pulley applications 

• Specially designed two-piece tool for installing stretch belts on 

double pulleys where the two pulleys are of different diameters 

• Allows the belt to be installed in one operation 

• Ideal tool for Ford Focus applications with double pulley 

Timing Pulley Polygonal Wrench Set 07743000 

• Set of 9 polygonal ( bi-hex ) wrenches and extension handle, 

for releasing the bolts used on Timing, Tensioner, and Auxiliary Pulleys 

• Wrench sizes :- 

12mm, 13mm, 14mm, 15mm, 16mm, 17mm, 18mm, 19mm curved 

15mm straight wrench – ideal for Ford Mondeo applications 


14 INJECTOR REMOVAL 

Diesel Injector Puller 085700V2 

• Safe and damage free extraction of difficult to remove injectors 

• For use with Lucas and Bosch type clamp-down injectors 

• Slide hammer mechanism c/w M8, M12 & M14 adaptors 

• Universal tool with a wide variety of Car, LCV & HGV applications 

• NEW – now includes new M17 adaptor for GM Vauxhall / Opel injectors 

Spare Parts : 

08570370 M12 / M14 Double Ended Adaptor 

08570470 M8 Adaptor 

08570700 GM Vauxhall / Opel adaptor M17 

Diesel Injector Puller + New M17 adaptor 

Diesel Injector Remover For Common Rail Diesel Engines 08580000 

Heavy Duty Slide Hammer Kit c/w Injector Removal Adaptor Set 

• Designed for use with Common Rail Diesel Engines 

• Heavy Duty Slide Hammer (10lbs / 4.5kg) for fast and effective removal 

of stubborn injectors 

• Bosch injector removal adaptor ( M20 x M17 x 1.0 ) 

• Delphi injector removal adaptor ( M20 x M14 x 1.5 ) 

• Injector dismantling tool ( M10 x 1/2” with hole ) 

• Slide hammer adaptor with locknut ( M20 x 5/8”UNF ) 

• Dismantling tool for removing internal parts of the injector where necessary. 

• Injector removal adaptors have a special hex design ( M27 ) to allow use of an Impact 

Wrench to create vibration sufficient to break the injector seal. 

• Slide hammer adaptor has a 5/8” UNF internal thread for attaching 

to slide hammer shaft 

• NB – 5/8”UNF is the thread pattern used on both SP slide hammer shafts and 

the majority of US market slide hammer shafts 

• Adaptor kit 08580500 is for users who already possess a slide hammer with 

a 5/8”UNF threaded shaft 

• Alternative thread patterns can be made to order, where necessary – please contact 

SP Technical Support for further information 

Injector Removal Adaptor Set for Bosch / Delphi Injectors 08580500 

• For use with an existing slide hammer with 5/8” UNF threaded shaft 

Contents 

Bosch injector removal adaptor 

( M20 x M17 x 1.0 ) 

Delphi injector removal adaptor 

( M20 x M14 x 1.5 ) 

Injector dismantling tool 

( M10 x 1/2” with hole ) 

Slide hammer adaptor with locknut 

( M20 x 5/8”UNF ) 

Injector key 

Injector impact adaptor 


INJECTOR REMOVAL 15 

Injector Puller - CDi 08550000 

Injector Puller for CDi type Injectors 

• Injector puller designed for Bosch type ( CDi ) injectors 

• Slide Hammer with special CDi puller 

• Specially designed contact area on the puller, to centre the impact of the 

slide hammer, maximise the impact force, and minimise the risk of damage 

Spare Parts : 

08550100 Slide Hammer Assembly 

08550200 CDi Injector Puller 

Injector Puller - TDi - PD 08560000 

Injector Puller for VAG models with TDi – PD systems 

• Specially designed for TDi-PD systems 

• Slide hammer with special PD puller 

• Supplied with Vice Clamp suitable for use with traditional injectors also 

Spare Parts : 

08560100 Slide Hammer Weight 

08560200 Shaft 

08560300 Handle 

08560400 Special Puller PD Systems 

08560500 Vice Clamp 


16 DIESEL INJECTOR TOOLS 

Injector Seat Cutter Set 01750000 

The Diesel Injector Seat Cutter Set has been specially 

designed for the cleaning and / or re-cutting of injector 

seats on modern common rail diesel engines. 

Injectors can be extremely difficult to remove, due to the build up of carbon 

deposits and the effects of corrosion. Once they have been removed, by 

whatever method possible, the injector seat is often in a condition that makes 

it almost impossible to successfully seat the injector, and there can be a high 

risk of ‘blow-by’ occurring as a result 

( ‘blow-by’ is the leaking of combustion gases from the cylinder, via the injector 

seat, and can lead to various poor running and starting symptoms, excessive 

smoke, tar build-up, noise and loss of compression ) 

The Injector Seat Cutter set, allows the technician to ‘re-face’ the seat, in order for 

the new or re-conditioned injector to be fitted correctly 

(nb it is recommended that re-facing of injector seats is done with the cylinder 

head removed to avoid the risk of metal filings entering the combustion chamber) 

Kit Contents : 

Cutter No.1 19mm flat, for Bosch Injectors 

•( Mercedes CRD ) 

Cutter No.2 17mm flat, for Delphi / Bosch Injectors 

•(BMW/PSA/Renault/Ford ) 

Cutter No.3 15mm flat, Universal applications 

Cutter No.4 19mm angled for Fiat / Iveco applications 

1 x Pilot Post 

1 x T Handle 

Injector Nozzle Cleaner 01740000 

01740000 - Diesel Injector Nozzle Cleaner 

• Designed to clean the sealing surface of the injector 

• Aluminium body and steel cutter are rotated over the injector nozzle 

to clean the nozzle surface 

• Aluminium body with knurled grip, and 3/8 sq dr for ease of use 

01740500 - Aluminium Nozzle Cleaner Body 

• For customers who already own the SP01750000 Injector Seat Cutter Set 

• Use the aluminium body only, in conjunction with cutter no. 1 from the 01750000 set 

Diesel Injector Seal Extractor 08581000 

Designed specially to remove the copper injector base seal when it has 

become stuck in the cylinder head. Traditionally done using a ‘pick’ – this new 

SP tool allows safe and easy removal without risk of damage to the head. 

• Simple to use – utilises SP’s well know “split collet” technology to grip 

the seal and allow it to be pulled out from the head 

• Simple adjustment – expands from 6.4mm to 8.0mm 

• Speed of use – no more fiddling with picks, hooks etc trying to retrieve 

stuck seals & washers 

• Recommended to be used in conjunction with SP 01750000 Diesel Injector 

Seat Cutter Set 

• Can also be fitted with Split Collet 09581000 ( 8.0 – 11.0mm ) if required 


GLOW PLUG REMOVAL 17 

Vibro Impact Glow Plug Removal Kit 08590000 

• For the safe and effective removal of 8mm, 10mm, 12mm Glowplugs 

• Uses controlled impact torque to create Vibration in order to loosen seized Glowplugs 

• The Vibro-Impact tool ‘loosens’ the seized Glowplug, making it safe and 

easy to remove without the risk of broken plugs, and / or damaged cylinder 

heads 

• Vibro-Impact tool has 4 low-torque settings for controlled torque vibration 

• Supplied with special long-reach 8, 10, 12mm Glowplug sockets and 

Universal Joint for ease of access 

• This kit is also effective for :- 

• The removal of any small threaded fixings (up to 12mm Thread size) eg :- 

• Spark Plugs (particularly useful for Ford and Alfa Romeo Twin Spark 

engines) 

• Exhaust manifold studs 

• Engine sump fixings 

Contents 

Vibro Impact Power Tool 

Impact Universal Joint 1/4” sq dr. 

Impact Sockets Long Reach : 

1/4” sq dr – 8, 10, 12mm 

Specification 

Torque Settings : 10, 20, 30, 40 Nm 

Air Pressure : 120 psi ( 8 bar ) 

Air Inlet : 1/4” BSP 

Glow Plug Removal Kits 

Sets of specialist drills and taps for the safe and effective removal of broken / damaged heater plugs. 

• Two sets available, covering the most popular sizes of heater plugs ( M8 x 1.0 / M10 x 1.0 ) 

• Each set contains precision engineered components, allowing for the removal of broken parts, without damaging the engine block, 

and leaving a clean cut thread for fitting of the replacement heater plug 

• Full instruction supplied with each kit 

08591000 M8 x 1.0 Set 

Contents : 08591000 M8 x 1.0 

1. Extractor Socket Set 

2. LH Fluted Drill – 2 step 

3. LH Threaded Tap – M6 x 1 

4. Threaded Tap – M8 x 1 

5. M6 Removal Tool & Impact Adaptor 

08592000 M10 x 1.0 Set 

Contents : 08592000 M10 x 1.0 

1. Extractor Socket Set 

2. LH Fluted Drill – 2 step 

3. LH Threaded Tap – M7 x 1 

4. Threaded Tap – M10 x 1 

5. M7 Removal Tool & Impact Adaptor 


18 ENGINE TIMING & LOCKING – ALFA ROMEO 

Alfa Romeo 

Camshaft Locking Tools – these sets of tools are designed for the precise alignment of both inlet and exhaust camshafts, as found on 

Alfa Romeo and Fiat cars. Each set relates to a specific engine / model and it is necessary to verify the appropriate engine code prior to 

attempting to fit these tools 

SP23110-A Camshaft Locking Tool - V6 engines (4) 

Applications : Alfa Romeo 156/166/GTV/SPIDER - 2.5/3.0/3.2 V6 - (97-) 

Engine codes 2.5 324.01,324.05,342.01,343.01 

Engine codes 3.0 161.02,161.05,343.01, 

Engine codes 3.2 932A.000 

SP23110-B Camshaft Locking Tool - Twin Spark 1.8 / 2.0 engines (2) 

Applications : Alfa Romeo 145/146 1.8 & 2.0 Twin Spark (96-) 155/156, Spider/GTV 1.8 & 2.0 

Twin Spark (96-), Spider/GTV 2.0 16v (95-) 

Engine codes 1.8 322.01,322.05,671.06 

Engine codes 2.0 162.01,162.02,323.01,323.10,341.03,672.04 

SP23110-C Camshaft Locking Tool - Twin Spark – 1.4 / 1.6 engines (2) 

Applications : Alfa Romeo 145/146 /147/155 1.4 & 1.6 Twin Spark (96-), 155/156 1.6 Twin Spark (96-) 

Engine codes 1.4 335.03, 

Engine codes 1.6 321.04,372.03,676.01 

SP23110-L Camshaft Locking Tool – Alfa 147 105bhp engine (2) 

Applications : Alfa Romeo 147 1,6 (105 bHP) (04-) 

Engine codes 372.03 

SP23110-M Camshaft Locking Tool - Alfa 147 120bhp engine (2) 

Applications : Alfa Romeo 147/156 1,6 (120 bHP) (04-) 

Engine codes 321.02,321.03,321.04, 676.01 

Inlet Camshaft 

Exhaust Camshaft 

Balancer Shaft Belt Tensioning Tool SP23169 

For Alfa Romeo 145, 146, 155 2.0 Twin Spark (95-), 

Spider/GTV 2.0 16V (95-) 

Refer to pages 42 – 43 for full Vehicle / Model / Engine Code applications list. 

Full details of components and fitting instructions can be found on www.sykes-pickavant.com 


ENGINE TIMING & LOCKING – ALFA ROMEO 

19 

Alfa Romeo 1.9 JTD Series Diesel Engine Timing Kit 07751D00 

Applications: 

Alfa, Fiat, Lancia models with 1.9D, 1.9JTD, 1.9TD, 2.4JTD engines 


A – SP 23061-02 1 860 863 000 Flywheel / Crankshaft Timing Pin 

B - SP 23061-03 M8 x 35 Setscrew (2) 

C - SP 23061-04 

M8 x 40 Setscrew 

D - SP 23069-07 1 860 965 000 Camshaft Alignment Pin 

E - SP23174-03 1 860 905 000/010 Crankshaft Locking Tool and Bolt 

F - SP23111-06 1 860 898 000 Flywheel Locking Tool 

Alfa Romeo 1.3 JTD / 1.9 JTD Series Diesel Applications – 

9 piece set 07751200 

Applications: 

Diesel Alfa, Fiat, Lancia 1.3JTD / 1.9JTD engines / Opel 1.3CDTi / 1.9CDTi 

Item OEM Ref. Description 

A - 07751102 EN-46781 Crankshaft Timing Pin 

B - 07751201 KM 6130 Auxilliary drive belt tensioner holding pin 

KM 6349 

C - 07751202 EN-46785 Crankshaft Alignment Pin c/w retention Spring 

D - 07751203 EN-46788 Crankshaft Alignment Tool 

E - 07751204 EN-46789 Camshaft Alignment Tool (2) 

F - 07751205 EN-46789-100 Camshaft Alignment Screw for use when high 

pressure pump remains fitted 

G - 07751206 1 860 898 000 Flywheel Locking Tool 

NB – kit ref 07751200 is also suitable for GM 1.3 & 1.9 CDTi applications 

Camshaft Alignment Tools (A) 

Variator Socket (OEM 1 852 161 000) 07751400 

Applications: 

16 V Alfa Romeo twin spark engines 

The valve advance – retard system (variator) runs off the inlet camshaft and 

is exposed when replacing the timing belt. The variator often fails, resulting in 

poor and noisy engine performance. The replacement of this variator is only 

possible with this socket 




20 ENGINE TIMING & LOCKING - BMW 

BMW Master Kit for Petrol & Diesel 

Applications – 9 piece set 07758000 

Applications: 

Petrol BMW 1.6i up to 2.8i (M40, M42, M43, M44, M50, M52, M60) 

Diesel BMW 2.5D (M51) / Opel Omega / Range Rover 


A-SP 23048-01 11 2 300 Crankshaft TDC Setting Pin for all engines 

B-SP 23048-02 11 2 240 Camshaft Locking Tool – exhaust 

C-SP 23048-03 11 3 190 Camshaft Locking Tool 

D-SP 23048-04 11 3 320 Camshaft Locking Tool 

E-SP 23048-05 11 4 220 Primary Timing Chain Pre-load Tool 

11 3 390 

F-SP 23048-06 11 5 490 VANOS Unit Engagement Wrench 

G-SP 23048-07 Tensioner Pin (2) 

NB – kit ref 07758000 is also suitable 

for Opel 

Omega 2.5D & Range Rover 2.5D 

applications 

BMW M47 / M57 Diesel Applications – 4 piece set 07758100 

Applications: 

Diesel BMW 2.0D, 3.0D (320D, 520D, 530D, X3, X5) / LR Freelander TD4 / Rover 75 2.0D 


A-SP 23048-01 11 2 300 Crankshaft TDC Setting Pin for all engines 

B-SP 23048-09 11 6 320 Camshaft Locking Tool 

C-SP 23048-10 11 6 322 Locking Clamp 

D-SP 23048-11 11 3 340 Tensioner Pin (2) 

NB – kit ref 07758100 is also suitable for Land Rover Freelander TD4 and Rover 75 2.0D applications 

BMW Diesel Pump Remover 07758500 

This tool is suitable for the safe removal from the pump sprocket, and to retain the position of 

pump spocket in-situ, whilst the pump is being removed and off the engine. This permits the front 

sprocket/timing chain alignment to be un-disturbed and remain tensioned, this saving 

dismantling time. The tool is designed to fit both in-line and transverse mounted engines 


BMW:318d/Compact (E46), 320d/td Compact(E46) 330d (E46), 

525d (E39), 525d (E60/61)530d, (E39), 530d (E60/61)535d (E60/E61), 

730d (E38) X5 3.0d (E53) 

Land Rover Freelander (Td4) / Rover 75 

BMW Vanos Wrench 07758006 

Enables controlled clockwise turning of the 

exhaust cam sprocket and secondary chain 




ENGINE TIMING & LOCKING – BMW - CHRYSLER 

21 

BMW 1.8 / 2.0 ( N42 & N46 series engines ) Applications – 7 piece set 

07758200 

Applications : BMW 316i / 318i ( E46 ) N42 engine 

BMW 318i / 320i ( E90 ), Z4 ( E85 ) N46 engine 

Part Number OEM Ref. Description 

A - 23048-01 11 5 120 Flywheel Timing Pin 

B - 23048-12 11 9 190 Flywheel Timing Pin 

C - 23048-14 11 9 340 Timing Chain Pre-Tensioning Tool 

D - 23048-15 11 9 292 Inlet Camshaft Alignment Tool 

E - 23048-16 11 9 350 Sensor Gear Alignment Tool 

Inlet Camshaft Alignment Tool ( E ) 

F - 23048-17 11 9 291 Exhaust Camshaft Alignment Tool 

G - 23048-18 11 9 293 Camshaft Alignment Tool Bolt M8 x 25 

BMW MINI 1.6, One, Cooper, 

Cooper S - 2001 to 2006 07758300 


A 11 8 250 Camshaft Sprocket Holding Tool 

B 11 8 370 Engine Support Bracket 

C 11 8 240 Tensioner Assembly Tool 

MINI Camshaft Sprocket 

Holding Tool ( A ) 

Chrysler 2.2 / 2.7 CRD 07760000 

Applications : PT Cruiser 2.2CRD 

Jeep Cherokee 2.7CRD 


A - 23241-01 6015890240008932 Flywheel Plate Locking Tool 

c/w Bolts M6 x 90mm. (2) 

B - 23241-02 6025890040008933 Flywheel Plate Locking Tool 

C - 23241-03 1115890315008929 Camshaft Locking Pin Set (2) 

NB also suitable for a wide variety of Petrol & Diesel Mercedes applications – refer p 30 

Camshaft Locking Pins 




22 ENGINE TIMING & LOCKING - FIAT 

Fiat Group 1.2 16v Petrol Applications – 5 piece set 07751100 


Petrol Alfa / Fiat / Lancia 1.2 16v engines 


A - 07751101 1 860 992000 Piston Height Adaptor (2) 

B - 07751102 1 860 985000 Camshaft Locking Tools (2) 

C - 07751103 1 860 987000 Tension Adjustment Wrench 

Fiat 1.4 12v Petrol Engine Timing Kit 07751A00 


Fiat Brava, Bravo 

Engine codes 182 A3.000, 182 A5.000 (95-00) 


A - SP 23110-G 1 860 899 000 Camshaft Timing Tool (1) 

B –SP 23111-07 1 860 901 000 Crankshaft Timing Tool c/w Studs 

Fiat 1.6 16v Twin Cam Petrol Engine Timing Kit 07751B00 


Fiat Brava, Bravo, Doblo, Marea, Multipla, Stilo 

Engine codes 182 A4.000, 182 A6.000 and 182 B6.000 

I.D. Part. OEM Ref. Description 

A – SP23112 186 0874 000 Camshaft Locking Tools.(A= Inlet, B= Exhaust) 

B – SP23113 186 0876 000 Tensioning Tool 

C - SP23111-04 186 0771 000 

Flywheel Locking Tool 

Fiat 1.8 16v Petrol Engine Timing Kit 07751C00 


Brava, Bravo, Barchetta, Coupe, Marea 

Ref. OEM Ref . I/D Nr. Inlet Exhaust Cylinder Nr. 

Camshaft Camshaft 

A - SP23110 D1 1 860 847 000/1 D1 I 2 

A - SP23110 D2 1 860 847 000/2 D2 E 3 

B - SP23110 E1 1 860 875 000/1 E1 I 2 

B - SP23110 E2 1 860 875 000/2 E2 E 3 

C - SP23111-06 1 860 898 000 Flywheel Locking Tool 

D - SP23169-02 1 860 845 000 Tensioning Tool 




ENGINE TIMING & LOCKING - FIAT 23 

Fiat Group 1.9 JTD Series Diesel Applications 07751D00 

Applications: 

Alfa, Fiat, Lancia models with 1.9D, 1.9JTD, 1.9TD, 2.4JTD engines 


A – SP 23061-02 1 860 863 000 Flywheel / Crankshaft Timing Pin 

B - SP 23061-03 M8 x 35 Setscrew (2) 

C - SP 23061-04 


D - SP 23069-07 1 860 965 000 Camshaft Alignment Pin 

E - SP23174-03 1 860 905 000/010 Crankshaft Locking Tool and Bolt 

F - SP23111-06 1 860 898 000 Flywheel Locking Tool 

Fiat Group JTD Series Diesel Applications – 9 piece set 07751200 

Applications: Diesel Alfa / Fiat / Lancia 1.3JTD / 1.9JTD engines / Opel 1.3CDti, 1.9CDTi 


A - 07751102 EN-46781 Camshaft Alignment Tool (2) 

B - 07751201 KM 6130 Auxilliary drive belt tensioner holding pin 

KM 6349 



NB - kit ref 07751200 is also suitable for 

GM 1.3 & 1.9 CDTi applications 


F - 07751205 EN-46789-100 Camshaft Alignment Screw for use 

when high pressure pump remains fitted 



Fiat / Iveco 2.5/2.8 Timing Tool Kit 07751500 

• This kit of tools enables the engine timing position to be held when replacing the timing belt on 2.5D & 2.8D / DT / JTD Engines. 

• Comprises flywheel Locking pin, two injection /flywheel Locking Pins and Tensioner Retaining tool. 

• Suitable for use on the following models :- 

Model Engine Size Engine Code Year 

FIAT 

Ducato 2.5D 8140.47/67 94-02 

Ducato 2.8D/DT/JTD 8140.43/63/43S 97-02 

IVECO 

Daily/Turbo 2.8D 8140.43S/63 00-05 

Tensioner 

Retaining 

Tool 

Flywheel / pump 

locking pin 

TDC Timing PIN 

Fiat / Iveco 2.3JTD/3.0JTD Timing Tool Kit 07751600 

• This kit of tools enables the Locking of the Crankshaft Camshaft and Timing sensor timing position so as to enable timing belt change. 



FIAT 

Ducato 2.3JTD F1AE0481C 02-06 

Ducato 3.0JTD F1CE0481D 06- 

IVECO 

Daily 2.3JTD F1AE0481A 04- 

Daily 2.3JTD F1AE0481B 04- 

Daily 3.0JTD F1CE0481A 04- 

Crankshaft 

locking pin 

Camshaft 

setting 

pins 

Sensor Position 

Locking Pin 




24 ENGINE TIMING & LOCKING – FORD 

Ford Petrol Engine Timing Kit 

07752600 

Applications : Fiesta, Fusion 1.25/1.4/1.6 ’95 – ‘08 

Focus 1.4/1.6/1.8/2.0 ’98 – ‘09 

C-Max 1.6 ’03 – ‘09 

Mondeo 1.6/1.8/2.0/2.3 ’98 – ‘09 

Galaxy, S-Max 2.0/2.3 ’06 – ‘09 

Transit 1.8 / 2.3 ’02 – ‘06 

Ford Zetec Timing Tool Set – 4 piece set 

A 

07752300 

Applications: 

Petrol - 1.25/1.4/1.6/1.8/2.0 16v 

• For use on many current Ford models:- 

-Fiesta, Puma, XR2i 1, 25/1, 4/1.6, 

-RS1800 1.8 16v 

-Escort/Orion 1.6 / 1.8 16v 

-Mondeo 1.6/1.8/2.0 16v 

-Puma/Focus 1.7 Zetec 

-Focus 1.4 / 1.6 / 1.8/2.0 16v 

-Cougar 2.0 16v Zetec 

-Focus/CMax 1.6 Ti-VCT 

NB – kit ref 07752300 is also suitable for Mazda 121 

1.25 applications 

D 

I.D OEM Ref. Description 

A Ford 303-376 (21-162B) Camshaft Setting Bar 

Mazda 49JE01 054 

B Ford 303-507 (21-210) Crankshaft TDC Timing Pin 

Mazda 49JE01 061 

C Ford 303-620 (21-163) Crankshaft TDC Timing Pin 

D Ford 21-259 9(303-748) Crankshaft TDC Timing Pin 

B 

C 

Ford Diesel Engine Timing Kit 

07752700 

Applications : Fiesta 1.8D ’96 – ‘02 

Focus 1.8D / 2.0D ’98 – ‘09 

C-Max 1.8D / 2.0D ’03 – ‘09 

Mondeo 1.8D / 2.0D ’00 – ‘09 

Transit 1.8D / 2.0D / 2.2D / 2.4D ’00 – ‘09 

Universal Sprocket Holding Wrench 

07752400 

A multi-application wrench, with variable adjustment. 

Ideal for holding the sprocket whilst releasing and tightening 

the fastener which retains the sprocket 




ENGINE TIMING & LOCKING - FORD 25 

Ford Duratorq Diesel Applications 

- 9 piece set 07752200 

Applications: Diesel Ford Duratorq 1.4TDCi, 2.0TDCi, 2.4Di (belt & chain models) / PSA 1.4, 1.6HDi 


A - SP 23060-02 

Camshaft Sprocket Alignment Pin 6mm. 

B - SP 23069-04 0194A Crankshaft / Fuel Pump alignment pin 5mm (2) 

21-260 

303-732 

C - SP 23060-11 0194C Flywheel Locking Pin 11mm 

21-262 

303-734 

D - SP 23069-25 0194B Camshaft Sprocket Locking Pin 8mm 

21-263 

303-735 

E - SP 23060-12 21-234 Flywheel Locking Pin 14mm 

/251 

F - SP 23175-01 

Fuel Pump Cover Removal Tool 

Fuel Pump Cover Removal Tool (F) 

G - SP 23175-02 303-1151 Locking Tool, Fuel Injection Pump Sprocket 

H - SP 23002-45 310-083A Key for TX45 Torx fasteners 

I - SP 23161-06 

Tensioner Pin 

NB – kit ref 07752200 is also suitable for PSA Group 1.4 / 1.6 HDi applications 

Injection Pump Sprocket 

Locking Tool (G) 

A short set of four (4) pins ( ref B,C,D,E above ) is also available – 07752100 – suitable for Ford Duratorq & PSA HDi series 

Ford TDCi Timing Tool Set – 7 piece set 07752500 

Applications : Ford Diesel 1.8 TDDi / TDCi – 1998 – 2007 – Chain Driven engines 

Ford Diesel 1.8 TDDi / TDCi - 2003 – 2008 - Belt Driven engines 


A - 23054-06 21-162B Camshaft Alignment Plate 

303-367 

303-376B 

B - 23060-S 21-104 Crankshaft TDC Alignment Pin 

303-193 

C - 23060-03 

Camshaft Alignment Pin 

D - 23060-10 21-168 Flywheel Locking Tool 

303-393 

E - 23060-16 21-229 Camshaft Sprocket Puller 

303-651 

F - 23060-17 23-067 Fuel Sprocket Remover 

303-095 

G - 23060-18 21-230 Chain Cover Alignment Tool 

303-652 

Camshaft Sprocket Puller 




26 ENGINE TIMING & LOCKING – GM VAUXHALL / OPEL 

GM Vauxhall / Opel Ecotec Series applications – 5 piece set 07753200 

Applications: Petrol GM 1.0, 1.2 12v, 1.2, 1.4 16v 

GM 1.0 (X10XE, Z10XEZ, 10XEP) 

GM 1.2 (X12XE, Z12XE, Z12XEP) 

GM 1.4 (Z14XEL, Z14XEP) 


A - SP 23164-11 KM 953 Camshaft Timing Tool 

B - SP 23164-12 KM 952 Crankshaft Locking Pin 

C - SP 23164-14 KM 954 Camshaft Position (CMP) sensor disc setting tool 

D - SP 23164-15 KM 955 Tensioner Retaining Pin 

E - SP 23164-16 KM 955 Tensioner Retaining Pin 

GM Vauxhall / Opel Ecotec Series applications – 

4 piece set 07753100 

Applications: Petrol GM 1.4, 1.6, 1.8, 2.0 Eco-Tec engines 


A - SP 23058-01 KM 852 Camshaft Locking Tool 

B - SP 23058-02 KM 853 Camshaft Locking Tool 

C - SP 23058-03 KM 652 Flywheel locking tool 

D - SP 23058-04 KM 911 Flywheel locking tool 

Flywheel Locking Tool (C) 

GM 1.6 16v. Astra G / Astra H Timing Tool Set 07753400 


Astra-G 1.6 16V Z16XEP 03-06 

Astra-H 1.6 16V Z16XEP 04-07 

Meriva 1.6 16V Z16LET Z16XEP 05- 

Zafria-B 1.6 16V Z16XEP 05- 

GM V6 2.5 / 3.0 Petrol Engine Timing Kit 07753500 

Applications : GM Vectra / Omega / Calibra C25XE/ X25XE / X30XE 

GM Saab 2.5V6 / 3.0V6 


02301000 KM 800-20 Crankshaft Locking Tool 

02302000 KM 800-10 Camshaft Timing Gauge 

02305000 KM 800-30 Wedge 

02303000 KM 800-2 Camshaft Locking Tool (RED) 

02304000 KM 800-1 Camshaft Locking Tool (Green) 




ENGINE TIMING & LOCKING – GM VAUXHALL / OPEL 

27 

GM 1.3 CDTi / 1.9 CDTi Diesel Engine Timing Kit – 

9 piece set 07751200 

Applications : Diesel GM Vauxhall / Opel 1.3 CDTi, 1.9CDTi engines 


A - 07751102 EN-46781 Camshaft Alignment Tool (2) 

B - 07751201 KM 6130 

KM 6349 

Auxilliary drive belt tensioner holding pin 




F - 07751205 EN-46789-100 Camshaft Alignment Screw for use 

when high pressure pump remains fitted 


NB – kit ref 07751200 is also suitable for Fiat / Alfa 1.3 & 1.9 JTD applications 


GM Vauxhall / Opel Diesel applications – 

5 piece set 07753300 

Applications: Diesel GM 2.0D/2.2D Astra H & Vectra C 



B - SP 23164-06 KM 933 Timing Adjustment Bracket Assembly 

C - SP 23164-07 KM 927 Injection Pump Setting Pin 

D - SP 23164-08 KM 929 Flywheel Locking Pin 

E - SP 23164-09 KM 932 Camshaft Timing Tool 

Timing Adjustment Bracket (B) and wrench (A) 




28 ENGINE TIMING & LOCKING – GM – IVECO 

GM 1.9 / 2.2 / 2.5 TDi Diesel Engine Kit - 11 piece set 07755200 

Applications: 

Vauxhall / Opel Vivaro & Movano 1.9 / 2.2 / 2.5TDi Diesel 


A - SP 23164-18 Mot 1536 Flywheel setting pin 

KM 6203 

B - SP 23164-19 Mot 1537 Camshaft Locking Tool - Exhaust 

KM 6204 

C - SP 23164-19E Locking screw M8 x 60 mm (2) 

D - SP 23164-20 Mot 1534 Camshaft Locking Tool - Inlet 

KM 6205 

E - SP 23164-17 Mot 1538 Hi-Pressure Fuel Pump Pulley Locking Pin 

I - SP 23054-04 Mot 1489 Crankshaft timing pin 

J - SP 23061-08 

Tensioning screw M6 x 45 mm 

K - SP 23069-23 Mot 1054 Flywheel locking pin 

L - SP 23069-25 Mot 1430 Camshaft timing pin 

M - SP 23069-59 Mot 1543 Tension Pre-setting Tool. Exhaust Camshaft Locking Tool (B) 

NB – kit ref 07755200 is also suitable for Nissan 1.5 dCi, Nissan Interstar / Primastar 

1.9 / 2.2 / 2.5 dCi & Renault 1.5 / 1.9 / 2.2 dCi applications 

GM Omega 2.5 D 

07758000 


Vauxhall / Opel Omega 2.5D with BMW 2.5D ( M51 ) engine 

Refer to page 20 for full kit content details 

Iveco Engine Timing Tool Kit 2.5D / 2.8D 07751500 

• This kit of tools enables the engine timing position to be held when replacing the timing belt on 2.5D & 2.8D / DT / JTD Engines. 

• Comprises flywheel Locking pin, two injection /flywheel Locking Pins and Tensioner Retaining tool 



FIAT Ducato 2.5D 8140.47/67 94-02 

FIAT Ducato 2.8D/DT/JTD 8140.43/63/43S 97-02 

IVECO Daily/Turbo 2.8D 8140.43S/63 00-05 

Tensioner 

Retaining 

Tool 


locking pin 


Iveco Timing Tool Kit 2.3JTD / 3.0JTD 07751600 

• This kit of tools enables the Locking of the Crankshaft Camshaft and Timing sensor timing position so as to enable timing belt change 



FIAT Ducato 2.3JTD F1AE0481C 02-06 

FIAT Ducato 3.0JTD F1CE0481D 06- 

IVECO Daily 2.3JTD F1AE0481A 04- 

IVECO Daily 2.3JTD F1AE0481B 04- 

IVECO Daily 3.0JTD F1CE0481A 04- 

Crankshaft 

locking pin 

Camshaft 

setting 

pins 

Sensor Position 

Locking Pin 




ENGINE TIMING & LOCKING – JAGUAR – LAND ROVER 

29 

Jaguar TDV6 Engine Timing Kit 07754200 

Applications : Jaguar Diesel TDV6 engine 

S Type TD V6 with either automatic or manual tensioners 

Contents : 

• Flywheel Locking Tool for Automatic Tensioners 

• Flywheel Locking Tool for Manual Tensioners 

• Camshaft Sprocket Aligning Tool 

• Camshaft Sprocket Timing Pins 

NB – kit ref 07754200 is also suitable for LR and PSA TDV6 applications 

Land Rover Freelander 2.0D TD4 Engine Timing Kit – 

4 piece set 07758100 

Applications : Land Rover Freelander TD4 

Rover 75 2.0D with BMW 2.0D Engine 

A-SP 23048-01 11 2 300 Crankshaft TDC Setting Pin for all 

engines. 


C-SP 23048-10 11 6 322 Locking Clamp. 


NB – kit ref 07758100 is also suitable for BMW 2.0D / 3.0D and Rover 75 2.0D applications 

Land Rover 2.5 D 07758000 

Applications : Range Rover 2.5D with BMW 2.5D ( M51 ) engine 


Land Rover 2.7 D TDV6 07754200 

Applications : Land Rover Discovery 2.7TDV6, Range Rover & Sport TDV6 

Contents : 





NB – kit ref 07754200 is also suitable for Jaguar and PSA TDV6 applications 




30 ENGINE TIMING & LOCKING – MERCEDES – MINI - NISSAN 

Mercedes Petrol & Diesel Engine Timing Kit 07760000 

Applications : Mercedes Petrol : C, E, SLK Class models – 1.8, 2.0, 2.3 

Mercedes Diesel : CDi engines 2.0, 2.2, 2.7, 3.3, 4.0 

D / DT engines 2.0, 2.2, 2.5, 2.9, 3.0 


A - 23241-01 6015890240008932 Flywheel Plate Locking Tool 

c/w Bolts M6 x 90mm. (2) 

B - 23241-02 6025890040008933 Flywheel Plate Locking Tool 

C - 23241-03 1115890315008929 Camshaft Locking Pin Set (2) 

Camshaft Locking Pins 

NB – kit ref 07760000 is also suitable for Chrysler 2.2 & 2.7 CRD engines - refer p21 

Mazda 1.25 Petrol Engine Kit 07752300 

Applications: 

Mazda 121 – 1.25 Petrol Engine 


NB – kit ref 07752300 is also suitable for Ford Zetec & VCT applications 

BMW MINI 1.6, One, Cooper, Cooper S - 2001 to 2006 07758300 


A 11 8 250 Camshaft Sprocket Holding Tool 

B 11 8 370 Engine Support Bracket 

C 11 8 240 Tensioner Assembly Tool 

MINI Camshaft Sprocket 

Holding Tool ( A ) 

Nissan Diesel Engine Timing Kit 07755200 


Nissan 1.5dCi , 1.9dCi, 2.2dCi Car and Light Commercial applications 

with Renaullt dCi series diesel engine 


NB – kit ref 07755200 is also suitable for GM Vauxhall / Opel 2.2 & 2.5TDi applications 




ENGINE TIMING & LOCKING – PSA ( PEUGEOT / CITROEN ) 

31 

PSA Group Petrol Engine Timing Kit – 16 piece set 07754300 

Applications : Citroen : C4, C5, C8 – 1.8, 2.0, 2.2 ’00 – ‘09 

: Xantia, Xsara, Picasso, XM 

– 1.8, 2.0 ’95 – ‘07 

Peugeot : 206, 306, 307, 406, 407, 607, 806, 807 

– 1.8, 2.0. 2.2 ’95 – 09 

I.D Part OEM Ref. Description 

A – SP 23053 0132-X, 4507-TJ, 9767.89 Tensioning Tool 

B – SP 23055-01 4507-TA, 4507-TJ Crankshaft Locking Pin 

C – SP 23055-02 0132-R, 0153-AE Camshaft Alignment Pin (2) 

D – SP 23055-05 0132-QZ Crankshaft Locking Pin 

E – SP 23055-06 0189-C Crankshaft Locking Tool 

F – SP 23061-02 0153-G, D153-Y, 0153-N, Crankshaft Locking Pin 

0188-D, 7004-TG, 7014-TJ, 

7017-TR, 9767.34 

G – SP 23069-25 0189-B Camshaft Alignment Pin 

H – SP 23069-33 0132-AJ2 Camshaft Alignment Pin 

I – SP 23069-34 5711-TC Camshaft Alignment Pin 

J – SP 23069-36 0189-A Camshaft Alignment Pin 

K – SP 23069-37 0189-AZ Camshaft Alignment Pin 

M – SP 23069-46 0134-AF, 0134-C Flywheel Locking Tool 

N – SP 23069-51 7017-TW Tension Wrench 

O – SP 23069-53 0132-AK, 0187-J, 0188-K, Belt Retention Clip 

0189-K, 4533-TAD 

P – SP 23111-02 0153-A, 6012-T, 9765.54, 9044-T Flywheel Locking Tool 

PSA Group Twin Cam Kit – 11 piece set 07754100 

Applications: Petrol Peugeot 206,307,406,607,806,807 1.8 / 2.0 / 2.2 16v (EW Series) 

Citroen Xsara / Picasso, C4, C5, C8 1.8 / 2.0 / 2.2 16v (EW Series) 


A - SP 23055-06 0189-C Flywheel Locking Pin. 

B - SP 23061-12 

C - SP 23061-14 

D - SP 23061-15 

Flywheel Locking Pin. 

Tensioner Adjusting Tool 

Tensioner Locking Tool 

E - SP 23069-04 0132-AB Camshaft Locking Pin 5mm. (2) 

4527-T-S2 

F - SP 23069-25 0189-B Crankshaft Tming Pin. 

G - SP 23069-33 0132.AJ2 Tensioner Setting Pin. 

0188-M 

4533-TAC2 

H - SP 23069-36 0189-A Camshaft Timing Pin. 

I - SP 23069-37 0189-AZ Camshaft Timing Pin. 

J - SP 23069-38 0189-L Inlet Camshaft Timing Pin (VTC) 

K - SP 23069-53 0132.AK/0153-AK Timing Belt Retaining Clip. 

0187-J 

0188-K/0189-K 

4533-TAD 




32 ENGINE TIMING & LOCKING – PSA ( PEUGEOT / CITROEN ) 

PSA Group Diesel Engine Timing Kit 07754400 

Applications : Citroen : Xantia, Xsara, XM, BX, ZX - 

1.7, 1.9, 2.1, 2.2, 2.8 - up to 2007 

: C15 , Dispatch, Relay, Jumper - 

1.7, 1.9, 2.1, 2.2, 2.8 – up to 2007 

Peugeot : 205, 206, 305, 306, 307, 309, 

405, 406, 605, 607, 806, 807 

: Boxer, Expert, Partner - 

1.8, 1.9, 2.1, 2.2, 2.8 - up to 2007 

I.D Part OEM Ref. Description 

A – SP 23061-02 0153-G, 0153-Y, 0153-N, 0188-D, Crankshaft Locking Pin 

7004-TG, 7014-TJ, 7017-TR, 9767.34 

B – SP 23061-03 M8 x 35 Setscrew (2) 

C – SP 23061-04 M8 x 40 Setscrew (1) 

D – SP 23061-09 


E – SP 23061-06 7017-TR Flywheel Locking Pin 

F – SP 23061-11 0118-X Crankshaft Locking Pin & Spring 

G – SP 23069-25 0189-B/0194-B Timing Pin 

H – SP 23069-44 0178-E Tension Wrench 

I – SP 23069-04 0132-AB, 4527-TS2, 5711.TD, 0194-A Camshaft Timing Pin 

J – SP 23069-46 0134-AF, 0134-C Flywheel Locking Tool 

K – SP 23101 1 860 638 000 Tension Spacer 

L – SP 23111-02 0153-A, 6012-T, 9765.54, 9044-T Flywheel Locking Tool 

M – SP 23069-53 0132-AK, 0187-J, 0188-K, 0189-K, Belt Retention Clip 

4533-TAD 

PSA Group HDi Diesel - 6 piece set 07753600 

Applications : Peugeot, Citroen 1.4, 1.6 HDi 


A – SP 23060-11 303-734 Flywheel Locking Pin. 

B – SP 23060-12 21-234 Flywheel Locking Pin. 

C – SP 23060-14 21-251303-698 Flywheel Locking Pin 

D – SP 23061-08 

HT Setscrew M6 x 45 mm. 

E – SP 23069-04 303-732 Crankshaft / Fuel Pump alignment pin. 

F - SP23060-15 303-735 Camshaft Sprocket Locking Pin 

NB – kit ref 07753600 is also suitable for Ford 1.4 DCi, and Volvo 1.6D, 1.9TD applications. 




ENGINE TIMING & LOCKING – PSA ( PEUGEOT / CITROEN ) – RENAULT 33 

PSA Group V6 Diesel Engine Timing Kit 07754200 

Applications : Peugeot 407, 607, 807 with V6 TD engine 

Citroen C8 with V6 TD engine 

• Suitable for applications with either automatic 

or manual tensioners 

Contents : 





NB – kit ref 07754200 is also suitable for LR and Jaguar TDV6 applications 

PSA Group 2.8HDi Timing Tool Kit 07751500 

• This kit of tools enables the engine timing position to be held when replacing the 

timing belt on 2.5D & 2.8D / DT / JTD Engines 

• Comprises flywheel Locking pin, two injection /flywheel Locking Pins and Tensioner 

Retaining tool 



FIAT 

Ducato 2.5D 8140.47/67 94-02 

Ducato 2.8D/DT/JTD 8140.43/63/43S 97-02 

IVECO 

Daily/Turbo 2.8D 8140.43S/63 00-05 

PSA 

Jumper/Relay 2.8D/HDI/TDI 8140.63/43S 01-06 

Boxer 2.8HDI 8140.43S 00- 

Tensioner 

Retaining 

Tool 


locking pin 


NB – kit ref 07751500 is also suitable for Renault Trafic & Master, GM Arena & Movano 2.5D, 2.8D applications 

Renault 2.0 16v Twin Cam Petrol Engine Timing Kit – 

2 piece set 07755300 

Applications : Renault 2.0 IDE Engines ( F5R ) 


A 

Mégane/Scenic 2,0 IDE F5R 1999-05 

Laguna 2,0 IDE F5R 1999-05 

B 


A – SP 23069-23 Mot 1054 Crankshaft Timing Pin 

B – SP 23069-62 Mot 1526 Camshaft Setting Bar 




34 ENGINE TIMING & LOCKING – RENAULT 

Renault 16v Petrol Engine Timing Kit – 

4 piece set 07755100 

Applications: Renault 1.4, 1.6, 1.8, 2.0 16v engines (K4, K4M, F4P, F4R) 

Camshaft Setting Tool (C) 


A - SP 23054-04 Mot 1489 Crankshaft Timing Pin. 

B - SP 23069-23 Mot 1054 Crankshaft Timing Pin. 

C - SP 23069-52 Mot 1496 Camshaft Setting Tool. 

Renault Camshaft Sprocket Tool 

( 2.0 F4P, F4R engines ) 07755400 

Applications : Megane 2, Laguna 2, Scenic 2 

Espace, Vel Satis, Trafic 

• For use in conjunction with kit ref 07755100, 

when changing timing belts on 2.0 engines 

Renault 2.0 16v Petrol Engine Timing Kit 07755600 


Renault Laguna, Safrane 

Renault Laguna / Safrane 2,0 16v N7Q 700/704/710/711 

Safrane 2,5 20v N7U 700/701 


A- SP 23054-03 303-748 Crankshaft aligning tool 

B - SP 23054-06 21-162B Camshaft aligning tool 

303-376 

C – SP 23069-41 Mot.1340 Crankshaft Timing Pin. 

D – SP 23069-45 Mot.1348 Tensioning Tool (auxiliary drive belt) 

E – SP 23069-47 Mot. 1337 Camshaft Setting Tool 

NB – kit ref 07755600 is also suitable for Volvo 1.6, 1.8, & 2.0 Petrol Engine applications 

Camshaft Aligning Tool 




ENGINE TIMING & LOCKING - RENAULT - ROVER 35 

Renault dCi Diesel Engine Kit – 11 piece set 07755200 

Applications: Diesel Renault 1.5dCi, 1.9dCi, 2.2dCi / Nissan 1.5dCi / Opel 2.2, 2.5 Tdi 


A - SP 23164-18 Mot 1536 Flywheel setting pin 

KM 6203 

B - SP 23164-19 Mot 1537 Camshaft Locking Tool - Exhaust 

KM 6204 

C - SP 23164-19E Locking screw M8 x 60 mm (2) 

D - SP 23164-20 Mot 1534 Camshaft Locking Tool - Inlet 

KM 6205 

E - SP 23164-17 Mot 1538 Hi-Pressure Fuel Pump Pulley Locking Pin 

I - SP 23054-04 Mot 1489 Crankshaft timing pin 

J - SP 23061-08 

Tensioning screw M6 x 45 mm 

K - SP 23069-23 Mot 1054 Flywheel locking pin 

L - SP 23069-25 Mot 1430 Camshaft timing pin 

M - SP 23069-59 Mot 1543 Tension Pre-setting Tool. 

Exhaust Camshaft Locking Tool (B) 

NB - Kit Ref 07755200 is also suitable for Nissan 1.5dCi, Nissan Interstar / Primastar 1.9 / 2.2 / 2.5dCi & Opel Vivaro / Movano 1.9 / 2.2 / 2.5TDi applications 

Renault Engine Timing Tool Kit 2.5D, 2.8D DTi 07751500 

• This kit of tools enables the engine timing position to be held when replacing the 

timing belt on 2.5D & 2.8D / DT / JTD Engines 

• Comprises flywheel Locking pin, two injection /flywheel Locking Pins and Tensioner Retaining tool 



Renault 

Trafic/ Master 2.5D S8U/S9U 91-01 

Master 2.8D DTI S9W 98-03 

GM/OPEL 

Arena/ Movano 2.5D S8U 97-01 

Movano 2.8D DTI S9W 98-03 

Tensioner 

Retaining 

Tool 


locking pin 


NB – kit ref 07751500 is also suitable for Fiat Ducato, Iveco Daily and PSA Relay & Boxer applications 

Rover TD4 Diesel Applications – 4 piece set 07758100 


Rover 75 2.0D, LR 2.0 TD4 


A-SP 23048-01 11 2 300 Crankshaft TDC Setting Pin for all engines. 


C-SP 23048-10 11 6 322 Locking Clamp. 


NB – kit ref 07758100 is also suitable for BMW 2.0D & 3.0D applications 




36 ENGINE TIMING & LOCKING – ROVER - SAAB 

Rover V6 Petrol Engine Timing Kit – 11 piece set 07761000 


Rover 45, 75, / MG 160, 180, 190 ZT-T, LR Freelander 

2.0 KV6 and 2.5 KV6 engines 


A – SP 23078-01 18G 1747 Camshaft Locking Tool 

B – SP 23078-02 12-187 Camshaft Locking Adaptor - 2,0 l 

C – SP 23078-03 12R208 Camshaft Locking Adaptor – 2,5l 

D – SP 23078-04 12-175 Rear Camshaft Sprocket Setting Tool 

E – SP 23161-06 

Tensioner Pushrod Retension Pin 

F – SP 23078-06 LRT 12-175 Rear Camshaft Sprocket Setting Tool 

G – SP 23078-07 18G 1746A Rear Camshaft Sprocket Guide Pin 

LRT 12-198 

H – SP 23078-08 18G 1747-5 Crankshaft Locking Pin 

LRT 12-232 

I – SP 23078-09 18G 1747-1 Rear Cam Sprocket Spreader 

LRT 12-195 

GM Saab Diesel applications – 5 piece set 07753300 

Applications : Saab 9-3 2.0D, 2.2TiD 

Saab 9-5 2.0D, 2.2TiD 



B - SP 23164-06 KM 933 Timing Adjustment Bracket Assembly 

C - SP 23164-07 KM 927 Injection Pump Setting Pin 

D - SP 23164-08 KM 929 Flywheel Locking Pin 

E - SP 23164-09 KM 932 Camshaft Timing Tool 

GM Saab V6 2.5 / 3.0 Petrol Engine Timing Kit 07753500 

Applications : Saab 900 2.5 V6 B258 

Saab 9000 3.0 V6 B308 

Saab 9-5 3.0 V6 B308E 

NB – kit ref 07753500 is also suitable for GM Vectra, Omega, Calibra models C25XE, X25XE, X30XE 

Refer to page 26 for full specification of kit ref 07753500 

GM Saab 1.9D Diesel Engine Timing Kit 07751200 

Applications : Saab 9-3 1.9D TiD ( Z19DT / DTH ) 

Refer to page 27 for full specification of kit ref 07751200 




ENGINE TIMING & LOCKING - VAG 37 

VAG Group Master Kit of Petrol & Diesel 

applications – 18 piece set 077560V2 

Applications: Petrol VAG Group 1.4, 1.6, 1.8, 1.8T, 2.0, 2.2 / 1.8, 2.0 16v / 2.6, 2.8 24v 

Diesel VAG Group 1.2, 1.4, 1.9TDi / 1.7, 1.9SDi / 2.5,2.8TDi 


A - SP 23044-01 V.159 Tension Wrench. 

T 10020 

B - SP 23044-03 3387 Tension Wrench. 

U-30009 

C - SPT 23056-01 3242 Crankshaft locking tool. 

D - SP 23056-02 3458 Camshaft aligning tool. 

E - SP 23060-F Shim Set. (2) 

F - SP 23061-01 2064 Injection Pump Pulley Timing Pin. 

U-20003 

G - SP 23062-B 2065A Camshaft Setting Bracket. 

U-40021 

H - SP 23069-11 3359 Injection Pump Pulley Timing Pin. 

T20102 

U-40074 

Belt Tension Wrench (A) 

I - SP 23069-12 T10008 Tensioner Locking Tool. 

310-084 

(23-058) 

J - SP 23069-14 T10016 Camshaft Locking Tool. 

K - SP 23161-B 3418 Camshaft Setting Bracket. 

T20038 

L - SP 23161-03 T10050 Crankshaft Locking Tool. 

310-085 

(23-059) 

M - SP 23161-04 

Setscrew M5 x 60mm 

N - SP 23161-05 T20046 Stud and Nuts. M5 x 55mm 

Camshaft Setting Bracket (K) 

O - SP 23161-06 T20046 Tensioner Pin. 

P - SP 23161-07 3369 Support Guides. 

Q - SP 23161-03C T10100 

Crankshaft Locking Tool 

VAG Group 1.2 6v & 12v 3 Cylinder 

Engines – 4 piece set 07756100 

Applications: Petrol VAG Group 1.2-3 cylinder engines (AWY & BMD 6v / AZQ & BME 12v) 


A - SP 23176-01 T10123 Camshaft aligning tool (2) 12v. 

B - SP 23176-02 T10120 Camshaft aligning tool 6v. 

C - SP 23176-03 T10121 Crankshaft locking tool 




38 ENGINE TIMING & LOCKING - VAG 

VAG Engine Timing Kit for 1.4, 1.6 FSi engines 07756600 


VAG A3, Octavia, Polo, Golf, Jetta, Passat, Touran – 1.4, 1.6FSI engines 


A – SP 23072 VAS 6079 Dial Test Indicator 

B – SP 23107-B T10170 Piston Height Adaptor 

C – SP 23161-41 T10171 Camshaft Alignment Tool. 

D – SP 23161-08 T40011 Tensioner Pin. 

Camshaft Alignment Tool 

VAG Engine Timing Kit for 2.0 FSi engines 07756700 

Applications : VAG A3, A4, A6, Golf, Passat, Touran – 2.0 FSi engines ( inc SOHC engines ) 


A – SP 23044-04 T10020 Tension Wrench 

B – SP 23161-06 T40011 Tensioner Pin. 

C – SP 23161-91 T10252 Camshaft aligning tool 

D – SP 23161-92 3366 Automatic Chain Tensioner Retainer 

E - SP23161-93 T10092 Chain Tensioner Retaining Screw and Nut 

F – SP 23161-96 T10060/A Auxiliary drive belt tensioner locking pin 

VAG Engine Timing Kit for 2.4 / 3.2 Chain Driven 

FSi engines 07756800 

Applications : Audi A6 2.4 ( BDW ), Audi A4, A6, A8 3.2 FSi ( AUK, BKH ) 


A – SP 23162-61 T40070 Camshshaft aligning tools (2) 

B – SP 23162-62 T40069 Crankshaft aligning tool 

C – SP 23162-63 T40071 Timing Chain Tensioner Locking Pin 

Optional extra : SP 23161-95 ( T40058 ) Crankshaft Pulley Bolt adaptor 




ENGINE TIMING & LOCKING - VAG 39 

VAG Engine Timing Kit for 3.0 V6 Petrol engines 07756300 

Applications : Audi A4, A6, A8, 3.0 V6 ( ASN, AVK, BBJ ) 


A – SP 23162-71 T40026 Crankshaft aligning tool 

B – SP 23162-72 T40030 Camshaft aligning tools (2) 

C – SP 23162-73 T40028 Camshaft Sprocket Adjusting Tool 

D – SP 23161-06 T40011 Tensioner Pin. 

Camshaft Alignment Tool 

VAG V6 Camshaft Setting Plate 07756500 


Golf, Bora 2.3 AGZ, AQN 97-04 

Golf, Bora, Vento 2.8 AAA, AQP, AUE 91-97 

Golf, Bora, Vento 2.9 ABV 93-97 

Corrado 2.8, 2.9 AAA, ABV 92-95 

Passat 2.8, 2.9 AAA, ABV 91-96 

Passat 2.3 AGZ, AZX 96-05 

Sharan 2.8 AAA, AMY 95-00 

Transporter 2.8 AES 96-03 

VAG 2.0 TDi Diesel Engine Timing Kit 07756200 

Timing Tool Set for VAG 2.0Litre TDI PD DOHC engines fitted to : 


Audi A4 2.0TDI BLB, BNA, BRE 04- 

Audi A6 2.0TDI BRF, BVG BLB, 

BNA, BRE, BRF, BVG 04- 

Skoda Octavia 11 2.0TDI AZV, BKD 04- 

Volkswagen Golf, 

Jetta, Touran 2.0TDI AZV, BKD 03- 

VAG VW Transporter 2.4D, 2.5DTi Engine Timing Kit 07756400 


A – SP 23061-01 2064U-20003 Injection Pump Sprocket Locking Pin Ø15.4 mm. 

B – SP 23062-B 2065AU-40021 Camshaft Setting Bar 

C – SP 23060-F Shim Set (2) 

D – SP 23161-71 T10025 Crankshaft Damper Holding Tool 

Crankshaft Damper 

Holding Tool ( D ) 




40 ENGINE TIMING & LOCKING – VAG AND UNIVERSAL TOOLS 

VAG Tensioner Wrench 

07756002 

For holding the tensioner when 

tightening the tensioner locking 

nut on Petrol & Diesel VAG models 

for 1.9TD & 2.0 16v Engines 

Extra Long Handle length 210mm 

VAG Multi-Position Tensioner 

Wrench 07756005 

Multi-position timing belt tensioner 

wrench for VAG vehicles 

• Five adjustable positions for 

ease of access. 

• Retains the tensioner to allow 

for tightening of the tensioner nut. 

• Suitable for both petrol and 

diesel applications 

• Requires a 4mm Hex Key to 

adjust the positioning 

VAG Tension Lever 

07756003 

For holding the tensioner on the 

latest generation of VAG applications 

– 1.2 / 1.4 / 1.9 TDi 

VAG Tensioner Pulley Locking 

Pin Set 07756006 

For use on Volkswagen 1.9 / 2.0 TDi PD, SOHC, 4 cylinder diesel 

engines where there is restricted access to the tensioner pulley rollers 

due to the modified sub-frame mountings introduced in 2004. 

Necessary during timing belt replacement. 

Applicable to models Eos, Golf, Jetta, Passat, Touran, Sharan and 

Caddy 

Camshaft Locking Tool 

07756014 

For VW Lupo, Polo, Golf 

models with 1.4 / 1.6 16v engines 

Waterpump Pulley Puller 

07756081 

For VW Toureg 2003 on, 

Transporter 2004 on, 

with 5 cyl Diesel Engine 

Waterpump Remover 

07756086 

For VW Transporter 2004 on 

VAG Guide Pin Set - VAG 

Group models 07756900 

Enables front section of the car 

to be slid forward, to provide 

more space for servicing 

functions. 

Crankshaft Setting Tool 

07756030 

For VW Lupo, Polo, Golf etc 1.9TDi 

Crankshaft Setting Tool 

07756033 

For VW Golf, Passat etc 2.0 TDi 

TDC Setting Wrench 

07756082 

For VW Toureg 2003 on, Transporter 2004 on 

With 5 cyl Diesel Engine 

VAG V6/V8 Camshaft Sprocket 

Puller 07757500 

Special tool designed for use on VAG 

models with V6 and V8 engines 

( 1996 – 2007 ) Suitable for both petrol 

& diesel applications. Fits applications with 

either 5 spoke or 6 spoke camshaft pulleys 

The three types of pulling arms will fit any number 

of spokes on the camshaft sprocket 

17mm Hex headed screw – ball ended to protect 

the camshaft sprocket 

Universal Sprocket Holding Wrench 07752400 

A multi-application wrench with variable adjustment 


ENGINE TIMING & LOCKING - VOLVO 

41 

Volvo Engine Timing Kit for Petrol engines 07755600 


Volvo S40, V40, S60, S70, S80 – 1.6, 1.8, 2.0 Petrol applications 


A- SP 23054-03 303-748 Crankshaft aligning tool 

B - SP 23054-06 21-162B Camshaft aligning tool 

303-376 

C – SP 23069-41 Mot.1340 Crankshaft Timing Pin. 

D – SP 23069-45 Mot.1348 Tensioning Tool (auxiliary drive belt) 

E – SP 23069-47 Mot. 1337 Camshaft Setting Tool 

NB – kit ref 07755600 is also suitable for 

Renault Laguna, Safrane ( N7Q, N7U ) applications 

Camshaft Aligning Tool 

Volvo Engine Timing Kit for Petrol engines 07753600 

Applications : Volvo S40 / V40 1.9TD ( ’01-’04 ), S40 / V50 1.6D ( ’04-’08 ) 

Ref. OEM Nr. Description 

A – SP 23060-11 303-734 Flywheel Locking Pin 

B – SP 23060-12 21-234 Flywheel Locking Pin 

C – SP 23060-14 21-251 Flywheel Locking Pin 

303-698 

D – SP 23061-08 

HT Setscrew M6 x 45 mm 

E – SP 23069-04 303-732 Crankshaft / Fuel Pump alignment pin 

F - SP23060-15 303-735 Camshaft Sprocket Locking Pin 

NB - Kit ref 07753600 is also suitable for Ford Duratorq 1.4 / 1.6 / 2.0 / 2.4 TDCi applications 




42 ENGINE TIMING & LOCKING 

Alfa Romeo Kit 1 

145/146 1.4/1.6 335.03/676.01 SP23110-C SP23169-01 

145/146 1.8TS 322.01/671.06 SP23110-B SP23169-01 

145/146 1.9JTD 323.02 07751D00 

145/146 2.0TS 323.01/672.04 SP23110-B SP23169-01 

147 1.6TS 321.04/372.03 SP23110-C 

147 2.0TS 323.10 SP23110-B SP23169-01 

147 1.9 JTD/16V 182B9.000/371.01 07751200 07751D00 

147 1.9 JTD/16V 937A2/3/4/5/7.000/ 07751200 

192A5/192B1 

155/156 1.6TS 321.02/3/4 676.01 SP23110-C 

155/156 1.8TS 671.06 322.01/322.05 SP23110-B SP23169-01 

155/156 2.0TS 323.01/10 672.04 SP23110-B SP23169-01 

156/GT 1.9 JTD/16V 192A5/B1.000/323.02/371.01 07751200 

156/GT 1.9 JTD/16V 937A2/A4/A5 07751200 

156 2.4 JTD 325.01/939A6.000/841C/G/M 07751200 

159/166/Brea/Spider 1.9 JTD/16V/JTDM/2.4JTD 939A1/A2/A3/A8/841C/G/H/M 07751200 

34/62.02 

GTV/Spider 1.8/2.0/2.0TS 162.01/02 322.01/323.01/ SP23110-B SP23169-01 

323.10 

Audi 

A2 1.2/4 Tdi PD 1.4/1.6 ANY.AMF/APF.AUA.BBY 077560V2 

A3 1.6 AEH.AKL.APF.AVU.BFQ 077560V2 

A3 1.6 FSI BAG,BLP,BTS 07756600 

A3 1.8/T AGN.AGU.AJQ.APG.APP. 077560V2 

AQA.ARX.ARY.ARZ.AUM.AUQ 

A3 1.9 TDi AGR.AHF.ALH.ASV.ASZ.ATD.AXR. 077560V2 

A3 2.0 FSI AWA,AXW,AXX,BHD,BMB, 07756700 

BPY,BWA 

A4 1.6i ADP.AHL.ALZ.ANA.ARM 077560V2 

A4 /Quattro/A6 1.8/T ADR.AEB.AJL.ANB.APT.APU. 077560V2 

ARG.AVJ.AVV.AWT 

A4/A6 1.9 Tdi/PD 1Z.AFF.AFN.AHH.AHU.AJM. 077560V2 

ATJ.AVG.AVB.AVF.AWX 

A4/A6 2.0 Tdi /PD BLB,BNA,BRE,BRF,BVG 07756200 

A4 /Quattro 2.0/2.4 ACE.ALT.AGA.AJG.ALF 077560V2 

A4/A6 2.0 TFSI BUL/BJP,BGB 07756700 

A4 2.5 TDi AFB.AKE.AKN.AYM. 077560V2 

A4/A6 3.0 V6 ASN,BBJ 07756300 

A4/A6/A8 3.2 FSI AUK,BKH 07756800 

A6 1.8/T ADR.AEB.AJL.ANB.APT.APU. 077560V2 

ARG.AVJ.AVV.AWT 

A6 /Quattro 2.0/2.4 AAE.ABK.ACE.AGA,AJG, 077560V2 

ALF,ALT,ALW. 

A6 /Quattro 2.4 FSI BDW 07756800 

A6/A8 2.5 TDi AFB.AKE.AKN.AYM. 077560V2 

A8 3.0 V6 AVK 07756300 

TT 1.8 AJQ.APP.APX.APY.AUQ 077560V2 

BMW 

118/120 (E87) 2.0 N46 B20B 07758200 

316/318 1.6/1.8 16 4E 1.18 4E 1 07758000 

316/318(E36) 1.6/1.8/1.9 16 4E 2.18 4E/4S1.19 4E/4S 1. 07758000 

318/320(E90) 2.0 N46 B18B N46B20B 07758200 

318TDS(E36) 1.7D 17 4T 1 07758100 

316I/316TI Cpact(E46) 1.8 N42 B18A (N42) 07758200 

318I/318TI Cpact(E46) 2.0 N42 B20A (N42) 07758200 

320(E36) 2.0 20 6S 1.20 6S 2.20 6S 3 07758000 

323/325(E36) 2.5 25 6S 1.25 6S 2.25 6S 3 07758000 

325TD/TDS(E36) 2.5D 25 6T 1/-L 07758100 

328/M3(E36) 2.8/3.0/3.2 28 6S 1.30 6S 1. 32 6S 1 07758000 

316(E46) 1.9 19 4E 1 07758000 

318D/TD(E46) 2.0D 20 4D 1 07758100 

320(E46) 2.0/2.2/2.5/2.8/3.0 20 6S 4.22 6S 1.25 6S 4/5. 07758000 

320(E46) 2.0/2.2/2.5/2.8/3.0 28 6S 2.30 6S 3 07758000 

330D (E46) 3.0D 30 6D 1.30 6D 2 07758100 

520/525D(E39) 2.0D/2.5D 20 4D 1.25 6T 1 07758100 

520/523/528(E39) 2.0/2.2/2.5/2.8 20 6S 3/4.22 6S 1.25 6S 3.28 6S 1/2.07758000 

530D(E39) 3.0D 30 6D 1 07758100 

530/35/40(E39) 3.0/3.5/4.4 30 6S 3.35 8S 1/2 2.44 8S 1/2 07758000 

725/30TDS(E38) 2.5D 25 6T 1.30 6D 1 07758100 

728/30/40/50 (E38) 2.8/3.0/3.5/4.0/4.4/5.4 28 6S 2.30 8S 1.35 8S 1.35 8S2. 07758000 

728/30/40/50 (E38) 2.8/3.0/3.5/4.0/4.4/5.4 40 8S 1.44 8 S1/2.54 12 1/2 07758000 

840/850 (E31) 4.0/4.4/5.4/5.0/5.6 40 8 S1.44 8 S1.54 12 1.56 12 1 07758000 

X5 (E53) 3.0DT 30 6D 1 07758100 

Z3 (E36) 1.8/1.9/2.0/2.2/2.8/3.2 18 4 E2.19 4 E1.20 6 S4.22 6S 1. 07758000 

Z3 (E36) 1.8/1.9/2.0/2.2/2.8/3.2 28 6S 1/2.30 6S 3. 32 6S 1. 07758000 

Z4 (E85) 2.0 N46 B20 07758200 

Chrysler 

PT Cruiser 2.2CRD EDJ 07760000 

Jeep Grand Cherokee 2.7CRD 07760000 

Citroen 

AX 1.0/1.1/1.4 CDY.CDZ.HDY.HDZ.K6B. 07754300 

KDX/Y/Z.KFY/Z 

AX 1.4/1.5D K9ATUD3.VJY 07754400 

Berlingo 1.1/1.4 HDY.HDZ.KFW.KFX 07754300 

Berlingo 1.6 Hdi 16V 9HW.9HX 07754400 07753600 

Berlingo 1.6/1.8 NFU.LFX 07754300 

Berlingo 1.8D/1.9D/T 2.0HDI A9A.DJY.D9B.WJY.WJZ.RHZ.RHY 07754400 

C2/C3/C4/C5 1.4 /1.6 Hdi 8v 8HY/W/V/Y/X.9HX/Y/Z 07754400 07753600 

C2/C3/C4 1.4/1.6 NFU.NFX 07754300 

C4 2.0 16V RFK/RFN 07754100 

C5/C8 1.8/2.0 16V 6FZ/RLZ/RFN 07754100 

C5/C8 2.0/2.2 HDI RHM/RHT/RHY/RHZ/4HW/4HX 07754400 

C8 2.2 16V 3FZ 07754100 

Dispatch/Jumpy 1.9/2.1D D8B/DHX/D9B/WJY/P8C 07754400 

Evasion 1.8/2.0 LFW/LFZ/RFU/RFV/RGX 07754300 

Evasion 1.9/2.1D/TD 2.0HDI D8B/DHX/P8C/RHW/RHZ 07754400 

Evasion 2.0 16V RFN. 07754100 

Jumper/Relay 1.9D/2.1D 2.5D/TD/TDI D9B/DJY/DHX/D8C/P8C/ 07754400 

T9A/THX/THZ 

Jumper/Relay 2.0/2.2HDI RHV/RHZ/4HX 07754400 

Jumper/Relay 2.8HDI 8140.43/43S/63 07751500 

Picasso 1.6/1.8 NFZ/6FZ(EWJ7) 07754300 

Picasso 1.6/2.0HDI 9HZ/9HY/9HX/RHY 07754400 

Picasso 1.8/2.0 16V 6FZ/RLZ/RFN 07754100 

Saxo 1.0/1.1/1.4/1.6 CDY/Z..HDY/Z.KFW/X.NFX.NFZ 07754300 

Saxo 1.5D VJY.VJX.VJZ 07754400 

Synergie 1.8/2.0 LFW/RFU.RGX 07754300 

Synergie 2.0HDI RHZ. 07754400 

Xantia 1.6/1.8/2.0L16V BFZ.LFY.LFZ.RFV.RFX.RFY.RGX 07754300 

Xantia 1.9D/1.9TD/2.1DT 2.0HDI DHX.D9B.DJZ.DHY.DHW.P8C 07754400 

RHY.RHZ 

Xsara 1.4 Hdi 8v 8HX/Z 07754400 07753600 

Xsara 1.5D VJY.VJZ 07754400 

Xsara 1.4/1.6 16V 1.8 2.0 16v KFX.KFW.NFZ.NFU LFX. 07754300 

LFY.LFZ RFN.RFV.RFS.RFY. 

Xsara 1.8D/1.9D/T 2.0 Hdi A9A XUDWJY/Z DJY.DHV. 07754400 

DHX.DHY RHY.RHZ 

Fiat 

Brava/Bravo 1.2 16v 182B2.000/188A5.000 07751100 

Brava/Bravo 1.4i 12v 182A3.000/182A5.000 07751A00 

Brava/Bravo 1.6i 16v 182 A 4/6.000/182B6.000. 07751B00 

Brava/Bravo 1.8i 16v 182 A 2.000 07751C00 

Brava/Bravo 1.9D/TD/JTD 182A7/A8.000.182B4/B9.000 07751D00 07751200 

Coupe 1.8 183A1.000 07751C00 

Doblo/Idea 1.3D JTD 188A9.000 07751200 

Doblo 1.6 16v 182B6.000 07751B00 

Doblo 1.9D/ JTD 223A6/7.000/182B9.00 07751200 07751D00 

Ducato 2.3JTD/3.0JTD F1AE0481C/F1CE0481D 07751600 

Ducato 2.5D/2.8D/JTD 8140.47/R/67 8140.43/43S/63 07751500 

Fiat Kit 1 

Idea 1.9JTD 188B2.000 07751200 07751D00 

Marea 1.2 182B2.000 07751100 

Marea 1.4i 12v 182 A 3.000 07751A00 

Marea 1.6i 16v 182 A 4/B6.000 07751B00 

Marea 1.8L 16v 182A2.000 07751C00 

Marea 1.9/2.4D/TD/JTD 182A7/A8.000/186A6.000/182B 07751200 

4/B9.000/185A2/A6.000 

Multipla 1.6 16v 182A4.000 182B6.000 07751B00 

Multipla 1.9JTD 182A6/B4.000 07751200 

Palio Weekend 1.2 16V 188A5.000 07751100 

Palio Weekend 1.6 16V 178B3.000 182B6.000 07751B00 

Palio Weekend 1.9D 223A6.000 07751200 07751D00 

Panda/Punto 1.3D JTD 188A8/A9.000 07751200 

Punto 1.2 16V 1.4 16V 176B9.000/188A5.000/843A1.000 07751100 

Punto 1.9D/JTD 188A2/A3/A7.000 07751200 

Stilo 1.2 188A5.000 07751100 

Stilo 1.6 16v 182B6.000 07751B00 

Stilo 1.9 JTD 192A1/A3.000 07751200 

Ford 

Cougar 2.0LZetec-E SEFI EDBA/B/C/D 077520V2 077523/600 

Fiesta 1.25 DHA/B/C/D/E/F/G 077520V2 077523/600 

Fiesta 1.25 F8JA/B FUJA/B/M7JA/B 077520V2 077523/600 

Fiesta 02- 1.25/1.4/1.6 FXJA/B FYJA/B 07752600 

Fiesta 1.3/1.4/1.6 A9JA/B.BAJA/FXJA/B.FYJA 077520V2 077523/600 

Fiesta 1.4D TDCI F6JA/B/C 07752200 077536/700 

Fiesta 1.4/1.6/1.8 FHA/FHE/L1G/T/V.RDB/RQC 077520V2 077523/600 

Fiesta 1.8D/TD RTJ/RTK 077520V2 

Fiesta 1.8D/TD C9DC/RTN/RTQ/RTP 07752500 

Focus 1.4/1.6 Zetec-SE SFI FXDA/B/C/D/FYDA/B/C/D FXJA 077520V2 077523/600 

Focus 1.8/2.0 Zetec-E SFI EYDB/C/D/E/F/G/I/J/EDDB/C/D/F 077520V2 077523/600 

Focus 1.8 DuraTorq-TDCi F9DA/B.FFDA/BHDA/B/ 07752500 

C9DA/B/C KKDA 

Focus Cmax 1.6TDCI DV6TED4 07752200 077536/700 

Focus Cmax 1.8TDCI KKDA 07752500 

Focus Cmax 1.8/2.0 CSDA/B/QQDA/B/C/AODA/B 077520V2 07752600 

Fusion 1.25 F8JA/B FUJA/B 077520V2 077523/600 

Fusion 1.4TDCI F6JA/B/C 07752200 077536/700 

Fusion 1.4/1.6 FXJA/B FYJA/B 07752600 

Galaxy 1.9 TDi 1Z/AFN/AHU/AVG/ANU/AUY 077520V2 

Mondeo 1.6 /1.8 16V Zetec-E L1F/J/L/N/Q/RKA/B/F/H/J/K/ 077520V2 077523/600 

Mondeo 1.8 CDBB/CGBA/CHBA/B 077520V2 077523/600 

Mondeo 1.8D TCI RFN/RFM 077520V2 

Mondeo 2.0 16V Zetec SEFI NGA/B/C/D/CJBA/B 077520V2 077523/600 

Mondeo 2.0D DuraTorq-TDCi/DI FMBA/B/HJBA/B/C/N7BA/D5/6BA07752200 077536/700 

Puma 1.4/1.6/1.7 FHD/FHF/L1W/MHA 077520V2 

Tourneo/Transit Connet 1.8TDDI/1.8TDCI C9DA/B/C/F9DA/B.HCPA/BHPA07752500 

Transit 2.0/2.4D DI ABFA/D3FA/F3FA/D0/2/4FA/F4FA07752200 077536/700 

Transit 2.5D 4FA/B/C/D.4HB/C 077520V2 

Transit 2.5TD 4EB/C/D.4GA/B/C/D/E.4HB/4ED 077520V2 

GM 

Astra-G 1.2 X12XE 07753000 07753200 

Astra-G 1.4/1.6/1.8/2.0 Z14XE/X14XE/X16XEL 07753000 07753100 

Astra-G 1.8/2.0 /X18XE1/Z18XEL/Z18XE/X20XEV 07753000 07753100 

Astra-G 1.6/1.7 D/2.0 X16SZR/Y16XE/X17DTL/Z20LET 07753000 

Astra-G 2.0D/DT/2.2DTI X20DTL/Y20DTH/Y20DTL/Y22DTR07753000 07753300 

Astra-H 1.4 Z14XEL Z14XEP 07753000 07753200 

Astra-H 1.8 Z18XE 07753000 07753100 

Astra-H 1.9DCDTI Z19DT/DTH/DTJ 07751200 

Calibra/Cavalier 2.5 C25XE,X25XE 07753500 

Corsa-B 1.5/1.7D 15D/15DT17D/X17D 07753000 

Corsa-B 1.0/1.2 X10XE/X12XE 07753000 07753200 

Corsa-B 1.2/1.4 12NZ/X12SZ/X14SZ/X14XE 07753000 07753100 

Corsa-C/Agila 1.0 12V/1.2 16V Z10XE/Z10XEP / Z12XE Z12XEP 07753000 07753200 

Corsa-C/Agila 1.3 Dti Z13DT 07751200 

Corsa-C (BELT) 1.4 Z14XE 07753000 07753100 

Corsa-C (CHAIN) 1.4 Z14XEP 07753000 07753200 

Corsa-C 1.8 16v Z18XE 07753000 07753100 

Frontera-B 2.2D/2.2DT X22DTH/Y22DTH 07753000 07753300 

Frontera-B 2.2 X22SE/Y22SE 07753000 

Meriva 1.3D CDTI Z13DT 07751200 

Meriva 1.4 Z14XEP 07753000 07753200 

Meriva 1.6 16V Z16LET/Z16XEP 07753400 

Meriva 1.6/1.8 Z16XE/Z18XE 07753000 07753100 

Movano 1.9/DTI /CDTI F9Q/772/774 07755200 

Movano 2.2D DTI G9T 720/722/750 07755200 

Movano 2.5D DTI G9U A720/724/726/750/750 07755200 

Movano 2.5D EGR/2.8DT EGR S8U 772/S9W 700/702 07751500 

Omega-B 2.0/2.2D DTI X20DTH/Y22DTH 07753000 07753300 

Omega-B 2.5D/DTI 25DT/X25DT 07758000 

Omega-B 2.0/2.2 16V X20XEV/Y22XE/Z22XE 07753000 

Omega-B 2.5/3.0/3.2 V6 X25XE/X30XE/Y26SE/Y32SE 07753500 

Signum 1.8L Z18XE 07753000 07753100 

Signum 1.9D CDTI Z19DT/Z19DTH 07751200 

Signum 2.0/2.2DTI Y20DTH/Y22DTR 07753000 07753300 

Sintra 2.2 Diesel X22DTH 07753000 07753300 

Sintra 2.2 X22XE 07753000 

Sintra 3.0 X30XE 07753500 

Speedster 2.0L Z20LET 07753000 

Tigra 1.3D CDTI Z13DT 07751200 

Tigra 1.4/1.6/1.8 X14XE/X16XE/Z18XE 07753000 07753100 

Tigra B 1.4 Z14XEP 07753000 07753200 

Vectra-B 1.6/1.7DT X16SZR/X17DT 07753000 

Vectra-B 2.0/2.2DT/DTI X20DTH/X20DTL/Y20DTH/Y22DTR07753000 07753300 

Vectra-B 1.6/1.8/2.0 X16XEL/Y16XE/Z16XE/ 07753000 07753100 

X18XE1/X18XE/Z18XE/X20XEV 

Vectra-B 2.5/2.6 X25XE/Y26SE 07753500 

Vectra-C 1.9D CDTI Z19DT/Z19DTH 07751200 

Vectra-C 2.0D/DT/2.2DTI Y20DTH/Y22DTR 07753000 07753300 

Vectra-C 1.6/1.8 Z16XE/Z18XE/Z18XEL 07753000 07753100 

VIVARO 1.9/2.5TDI F9Q760/G9U 730 07755200 

Zafira 1.9D CDTI Z19DTH 07751200 

Zafira 1.6/1.8/2.0 Z16YNG/Z16XE/X16XEL. 07753000 07753100 

X18XE1/Z18XE/Z20LET 

Zafira 1.6 16V Z16XEP 07753400 

Zafira 2.0D/DT/2.2DTI X20DTL/Y20DTH/Y22DTR 07753000 07753300 

Iveco 

Daily 2.3JTD/3.0JTD F1AE0481A/B,F1CE0481A 07751600 

Daily 2.5D/2.8D 8140.07/67F,814043C/43S 07751500 

Turbo Daily 2.5D/2.8D 8140.07/27/47/47R/97.8140.23/4307751500 

Jaguar 

S type 2.7TDVI 276DT 07754200 

Land Rover 

Discovery 2.7TDV6 276DT 07754200 

Freelander 2.0DTD4 07758100 

Freelander 2.5 KV6 07761000 

Range Rover 2.5DT 256T 07758100 

Range Rover 2.7TDV6 276DT 07754200 

Mazda 

121 1.25 DHA 077520V2 07752300 

Mercedes 

C-Class (202/2093) 1.8/2.0/2.2/2.3 11.920/921/941/4/5/951/5/ 07760000 

961/974/975 

C-Class (202) 2.8 104.911(except amg) 07760000 

C-Class (202) 2.0D 601.913 07760000 


ENGINE TIMING & LOCKING 43 

Mercedes Kit 1 

C-Class (202) 2.0D/2.2D/2.5D/DT 604.910/915.605.910/960 07760000 

C-Class (202/203) 2.2CDI 611.960/611.962 07760000 

C-Class (203) 2.0/2.3/2.7 CDI 646.962/963/612.962 07760000 

CLK (208) 2.0/2.3 111.944/945/956/975/982 07760000 

CLK (209) 2.7CDI 612.967 07760000 

E-Class(124) 2.0/2.2/3.0 102.922/963/982/11.940/960 07760000 

E-Class(124) 2.8/3.2 104.942/992(EXCEPT AMG) 07760000 

E-Class(124) 3.0/3.3.4.2/5.0 104.980/981.119.974/975 07760000 

E-Class(124) 2.0D/2.5D/3.0D/DT 601.912/602.912/962 603.912/ 07760000 

913/960/3 

E-Class(124) 2.2D/2.5D/3.0D/DT 604.910/605.911/606-910 07760000 

E-Class(210) 2.0/2.3.2.8/3.2.4.2/5.0 111.942/947/970.104.945/ 07760000 

995.119.980/985 

E-Class(210) 2.0D/2.2D/2.5D/DT/3.0D/DT 604.912/7 605.910/12/62 606.961/2 07760000 

E-Class(210) 2.2/2.7/3.2CDI 611.961/2 612.961 613.961 07760000 

E-Class(210) 2.9DT 602.982 07760000 

E-Class(211) 2.0/2.2/2.7/3.0/3.2CDI 646.951/961,647.961,648.961 07760000 

E-Class(211) 3.9CDI 628.961 07760000 

G-Wagon (406/461/463) 102.965/979/981/7/8/9/996 07760000 

G-Wagon (463) 3.2 104.996 07760000 

G-Wagon (463) 2.7CDI 3.5DT/4.0 CDI 612.965,603.972, 628.962 07760000 

M-class(163) 2.3 111.977 07760000 

M-class(163) 2.3/2.7CDI 612.963 07760000 

M-class(163) 4.0CDI 628.962 07760000 

S-class(140) 2.8/3.2 104.944/990/994 07760000 

S-class(140) 4.2/5.0 119.970/971/980/981 07760000 

S-class(140) 6.0 120.980/981/982 07760000 

S-class(140) 3.5D 603.971 07760000 

S-class(220) 3.2/4.0 CDI 613.960/648.960/628.960 07760000 

SL-class(129) 2.8/3.2 104943/991 07760000 

SL-class(129) 3.0 24v 104.981 07760000 

SL-class(129) 5.0/6.0 119.960/972/982 07760000 

SL-class(129) 6.0 120.981/983 07760000 

SLK(170) 2.0/2.3 111.943/946/958/973/983 07760000 

Sprinter(901/2/3/4/5) 2.3 111979/984 07760000 

Sprinter (2/3/4/616) 2.7CDI 612.981 07760000 

Spinter(901/2/3/4) 2.9DT 602.980 07760000 

V-class/Vito (638) 2.0/2.3 2.2CDI 111.948/950/979/984/ 07760000 

611.980,612.936 

V-class (638) 2.3D 601.942/970 07760000 

Vito 2.2CDI 646.982/983 07760000 

Vaneo (639) 2.0/2.2CDI 646.982 07760000 

MINI 

ONE/Cooper 1.6 W10B16AA/BA 07758300 

Cooper s 1.6 W11B16A 07758300 

Nissan 

Micra/Kubistar 1.5DCI K9K 07755200 

Interstar/Primstar 1.9/2.5dci F9Q 760/762/ G9U 730 07755200 

Peugeot 

106 1.4D/1.5D K9Y/VJY/VJZ 07754400 

106 1.0/1.1/1.4/1.6 CDY/Z/HD/Y/Z/KDX/Y/KFW/X/ 07754300 

Z/NFW/NFX/NFY/NFZ 

206/206CC 1.1/1.4/1.6 HFZ/HFX/HTY.KFW/KFX.NFZ/NFU 07754300 

206/307/407/1007 1.4/1.6 HDI 8HX/Z.9HY/Z 07752200 07754400 

206 1.9D WJY/WJZ 07754400 

206/307 2.0 RFR/RFN/RFK 07754100 

306 1.1/1.4/1.6 HDZ/KDX/KFW/KFX/NFT/NFZ 07754300 

306 1.8D/1.9D/2.0HDI A9A/D8A/D9B/DJY/DJZ/DHY.RHY 07754400 

306 1.8/2.0 LFY/LFZ/RFS/RFX 07754300 

307/CC 1.4/1.6/ 2.0HDI KFW/NFU/RHY/RHZ/ 07754400 

406 1.6/1.8/2.0 BFZ/LFY/LFX/RGX/RLZ 07754300 

406 1.9TD DHW/DHX/DHY/D8B 07754400 

406/407/607/806/807 1.8/2.0/2.2 6FZ/RFN/RFR/3FZ 07754100 

406 2.0/2.2HDI2.1TD P8C/RHZ/RHY/4HX/4HZ 07754400 

605 2.0 R6A/RFZ/RGX/RGY 07754300 

605 2.1TD P8C 07754400 

607 2.0/2.2HDI RHS.RHZ.4HX 07754400 

806 1.9TD/2.1TD/2.0HDI DHX/D8B/P8C/RHW/RHZ 07754400 

806 1.8/2.0 LFW/RFU/RGX 07754300 

Boxer 1.9D/1.9TD.2.2HDI/2.5D/2.5TDI D9B/DJY/DHX/D8C 07754400 

4HY/T9A/T8A/THX 

Boxer 2.8HDI 8140.43S 07751500 07754400 

Expert 1.9D/1.9TD/2.0HDI D9B/WJY/Z/DHX/D8B/RHW/X/Z 07754400 

Expert 2.0 RFN 07754100 

Partner 1.1/1.4/1.6/1.8 HDZ/HFX/KFX/KFW/NFU/LFX 07754300 

Partner 1.6HDI 9HW 07752200 07754400 

Partner 1.8D/1.9D/2.0HDI A9A/D8B/DJY/WJZ/WJY/RHY 07754400 

Renault 

Clio 1.9D(LUCUS) F8Q 730/732/630/632/662 07755200 07755100 

Clio 2 1.4 16V 1.6 16V K4J 710/711/712/713/715 07755100 

Clio 2 ph2 1.5 dci K9K 700/702/704/710 07755200 

Clio 2 ph2 2.0 16V F4R 730/732/736 07755100 

Espace 2.0 F3R 728/729/742/768/769 07755100 

Espace 2.0 F4R 700/701 J7R 760/768 07755100 07755400 

Espace 2.2 DCI G9T 710 07755200 

Espace 1V 1.9D DCI F9Q 820.G9T742/743 07755200 

Kangoo 1.5 dci/1.9DCI K9K 7/00/02/04/10/14/16.2 07755200 

F9Q790/79 

Kangoo 1.9D F8Q 630/632/662 07755200 

Laguna 1.6 16V 1.8/16V K4M 720/4 F3P 670/720/724. 07755100 

F4P 760/770/771 

Laguna 1.9DT/DCI F9Q 710/716/717/718/754 07755200 

Laguna 2.0 F3R 722/723/728/729/611 07755100 

Laguna 2.0 16V N7Q A700/704 07755600 

Laguna 2.0 F4R712/13/14/15 07755100 07755400 

Laguna II 2.0IDE F5R700/701 07755300 

Laguna 2.2 dci G9T 702/703 07755200 

Mascot 2.8DCI S9W206/208/212 07751500 

Master 2.2DCI G9T 720/722 07755200 

Master 2.5D/T S8U 720/722/742/750/752/ 07751500 

758/780/782/S9U700/3/4 

Master 2.5DCI G9U 720/724 07755200 

Master 2.8DTI S9W 700/702 07751500 

Megane 1,6/ 16V K4M 700/701/720.K7M702/703/720 07755100 

Megane 1.9D/DT F8Q 620/622/624/784/786 07755200 

Megane 1.9DCI F9Q 732 07755200 

Megane 2.0 F3R 750/51/791/796.F7R 710/714 07755100 

Megane 2.0 IDE F5R740 07755300 

Astra-G/H 1.6 16V Z16XEP 07753400 

Megane II 1.4 16V K4J 730 07755100 

Megane II 1.5/1.9D DCI K9K 722/728/729.F9Q 800/808 07755200 

Megane 2.0 F4R740/741 07755100 

Modus 1.5D DCI K9K 750/752/760 07755200 

Safrane 2.0 16V N7Q 710/711 07755600 

Safrane 2.5 N7U 700/701 07755600 

Scenic 1.5/1.9D DCI K9K 722/728/729.F9Q732/733 07755200 

Scenic 2.0 IDE F5R740 07755300 

Traffic 2.5D/TD S8U 720/722/742/750/752/758/ 07751500 

780/782/S9U700/3/4 

Traffic 1.9/2.5DCI F9Q 760/762. G9U 730 07755200 

Vel Satis 2.2 dci G9T 702 07755200 

Rover/MG Kit 1 

All Models 1.4/1.6/1.8 K16 SERIES 02240000 

45/75/MGZR 2.0 KV6 07756100 

75/800/MGZS/T 2.5 KV6 07756100 

Saab 

9-3 1.8I Z18XE 07753000 

9-3 1.9D TID Z19DT/DTH 07751200 

9-3/9-5 2.2TID D223L 07753300 

9-5/900/9000 3.0/2.5/3.0 B308E/B258/B308 07753500 

Seat 

Alhambra 1.8/2.0.1.9 TDi AJH.AWC.ATM.1Z.AFN.AHU. 077560V2 

ANU.AUY.AVG 

Arosa 1.4 16V/1.4TDI/1.7SDI AFK.AQQ.AUB/AMF/AKU 077560V2 

Cordoba 1.2 AZQ 07756100 

Cordoba 1.4 16v/1.6/2.0 16V AFH.IF.AFT.ABS.ADL.2E.ABF.AGG 077560V2 

Cordoba 1.7SDI/1.9D/1.9DT/1.9TDI AKW.1Y.AAZ.AEY.1Z.AFN. 077560V2 

AHU.ALH.AEY 

Ibiza 1.2 AZQ 07756100 

Ibiza 1.4/1.6 AFH.1F.AEH.AFT.AKL., 077560V2 

Ibiza 1.7SDI/1.9D/1.9DT/1.9TDI AKW.AGP.AQM.ATD.AEY.1Z. 077560V2 

AFN.AGR.AHU 

Ibiza 1.8/2.0 ADL.ABS.2E.ABF.AGG 077560V2 

Leon 1.4/1.6/1.8 1.9SDI/TDI AHW.APE.AEH.AKL.AGN.AGP. 077560V2 

AQM.AGR.ALH 

Toledo 1.4/1.6/1.8/2.0 1Y/AAZ.1Z.AGR.AFN.AHU.ALH. 077560V2 

Toledo 1.9D/TDI AHW.APE.1F.AEH.AFT.AKL. 077560V2 

ABS.AGN.ABF.AGG.2E 

Skoda 

Fabia 1.2 AWY.AZQ.BME 07756100 

Fabia 1.4i 16v/2.0 AUA.AUB.BBY.BBZ.AZL 077560V2 

Octavia 1.9SDI/TDI/PD AGP.AQM.AGR.AHF.ALH.ASV.ATD.077560V2 

Octavia 1.4/1.6 AXP.BCA.AEH.AKL.BFQ 077560V2 

Octavia 1.6 FSI BLF 07756600 

Octavia 1.8T/2.0 AGU.ARX.ARZ.AUM.AGN. 077560V2 

AQY.AEG.APK.AZH.AZJ 

Octavia II 2.0TDI PD AZV,BKD 07756200 

Superb 1.9 TDI 130cv AVF.AWX 077560V2 

VW 

Beetle 1.6/1.8/2.0 1.9TDI/PD AWH.AYD.BFS.AVC.AQY. 077560V2 

AZJ.AGR.ALH.ATD.AXR 

Bora 1.4/1.6 AHW.APE.AUA.BCA.AEH. 077560V2 

AKL.AKS.APF.AVU.BFQ 

Bora 1.8/2.0 AGN.APK.AQY.AZH.AZJ 077560V2 

Bora 1.9 SDI/TDI AGP.AGR.AJM.ALH.ANU. 077560V2 

AQM.ASV.ASZ.ATD.AUY 

Bora 1.9 SDI/TDI AQM.ASV.ASZ.ATD.AUY 077560V2 

Bora 2.3/2.8/2.9 AGZ,AQN,AAA,AQP,AUE,ABV 07756500 

Caddy 1.4/1.6/1.7SDI/1.9SDI/1.9TDI APE.1F.AFT.AKW.AEY.AQM.. 077560V2 

AFN.AHU.ALE 

Corrado 2.8/2.9 AAA,ABV 07756500 

Fox 1.2 AWY.BMD 07756100 

Golf IV 1.4 16V AHW.AKQ.APE.AXP.BCA 077560V2 

Golf IV 1.6/1.6 16V AKL.AEH.APF.ATN,AUS,AVU. 077560V2 

AZD,BCB,BFQ. 

Golf IV 1.8 AGN.AGU.AQA.ARZ. 077560V2 

Golf IV 1.9SDI/1.9TDI AGP.AGR.AJM.ALH.AQM.AUY.AXR 077560V2 

Golf IV 2.0 APK.AQY.AZH.AZJ.BEH 077560V2 

Golf IV 2.3/2.8/2.9 AGZ,AQN,AAA,AQP,AUE,ABV 07756500 

Golf V 1.4/1.6 FSI BAG,BKG,BLF,BLN,BLP 07756600 

Golf V 2.0 FSI SOHC AXW 07756700 

Golf V 2.0TDI PD AZV,BKD 07756200 

JETTA 1.6 FSI BAG,BLF,BLP,BTS 07756600 

JETTA 2.0TDI PD AZV,BKD 07756200 

LT 2.4D AAB.AJA 07756400 

LT 2.5SDI /TDI AGX.AHD.ANJ 077560V2 

Lupo 1.2/1.4 Tdi/1.7SDI ANY.AYZ.AMF.AKU. 077560V2 

Lupo 1.4 16V AFK.AHW.AKQ.APE.AQQ.AUA.AUB077560V2 

Passat 1.6i ADP.AEK.AFT.AKS.ANA.ARM. 077560V2 

Passat 1.6 FSI BLF 07756600 

Passat 1.8/T ADR.AEB.AFY.ANB.APT. 077560V2 

APU.ARG.AWT 

Passat 1.9D/DT/TDI 1Y.IZ.AAZ.AFN.AHH.AHU. 077560V2 

AJM.ATJ.AVF.AVG.AWX 

Passat 2.0i 2E.ABF.AGG.APK.AZM 077560V2 

Passat 2.0 FSI/TFSI AXW.BWA,BWE,BGB,BPJ 07756700 

Passat 2.3/2.8/2.9 AGZ,AZX,AAA,ABV 07756500 

Passat 2.5 TDi AFB.AKN. 077560V2 

Polo 1.2 AWY.AZQ.BME 07756100 

Polo 1.4 16v AFH.AFK.AHW.APE.AQQ. 077560V2 

AUA.AUB.BBY.BBZ 

Polo 1.4D/1.4TDI 1.61W. AMF/1F.AEH.AFT.AKL.AKS.APF. 077560V2 

Polo 1.4 FSI AXU,BKG,BKN 07756600 

Polo 1.7D/1.7SDI AHB.AHG.AKU.AKW 077560V2 

Polo 1.9D/DT/SDI 1Y.AEF.AEY.AGD.AGP.AQM.ASX. 077560V2 

Polo 1.9D TDI/PD AGR.AHU.ALE.ALH.ASV.ATD.AXR.077560V2 

Sharan 1.8T/2.0.1.9 Tdi/PD AJH.AWC.ATM/1Z.AFN.AHU. 077560V2 

ANU.AUY.AVG 

Sharan 2.8 AAA,AMY 07756500 

Touran 1.6 FSI BAG,BLN 07756600 

Touran 2.0TDI PD AZV,BKD 07756200 

Transporter 1.8/2.0 1.9D/DTPD. AAC. KY.1X.ABL. 077560V2 

Transporter 2.4D 2.5TDI AAB.AJA/ACV.AHY.AJT. 07756400 

AUF,AXG,AXL,AYC 

Transporter 2.8 AES 07756500 

Vento 1.6i/2.0I AEK.AFT.AKS./2E.ABF.AGG.APK. 077560V2 

Vento 1.9DTD/TDI 1Y.1Z.AEY.AAZ.AFN.AHU.ALE 077560V2 

Vento 2.8/2.9 AAA,AQP,AUE,ABV 07756500 

VOLVO 

850 2.0/3/5T B5204T2/3.B5234FT/3/4/5.B5254T 07755600 

C30 1.6 16V B4164S3 07755600 

C70 2.0/2.3/2.4/2.5T B5204T2/3/4 B5234T6/T9 07755600 

B5244T/B5254T 

S40 1.6D D4164T 07753600 

S40 1.6 16V 1.8 1.9T B4164S/2/3 B4184S/3/9/10 B4194T/207755600 

S40 1.9D D4192T3/4 07753600 

S40 2.0/T B4204S/2/T/T2/T3/T4/T5 07755600 

S60 2.0/3T B5204T5/B5234T3/T7 07755600 

S60 2.4/T .2.5/T/R B5244S2 B5244T3/T4/T5. 07755600 

B5254T2/T4 

S70 2.0T/2.3T/2.4/T B5204T2/4/B5234FS/T3/T4/ 07755600 

T6/T7/B5244S2 B5244T 

S70 2.5 B5252FS B5254T 07755600 

S80 2.0T2.3T/2.4T/2.5 B5204T3/4/5 B5232T7/B5244 07755600 

S2 B5244T3/T4 B5254T2 

V40 1.6 16V 1.8 1.9T B4164S/2/3 B4184S/3/9/10 B4194T/207755600 

V40 1.9D D4192T3/4 07753600 

V40 2.0/T B4204S/2/T/T2/T3/T4/T5 07755600 

V50 1.6D D4164T 07753600 

V50 1.6 16V B4164S3 07755600 

V70 2.0T/2.3T B5204T2/3/4/5 B5234FS/T3/ 07755600 

T4/T6/T7/T8 

V70 2.4 B5244S2 B5244T/T3/T4/T5/T7 07755600 

V70 2.5/T B5252FS B5254T B5254T2/T4 07755600 

XC70 2.4/2.5T B5244T4/B5254T2 07755600 

XC90 2.5/T B5254T2 07755600 


44 ENGINE TIMING & LOCKING 

Diesel Fuel Pump Timing Kit – 11 piece set 07757000 

Applications : Diesel Bosch EP & VE Rotary / CAV Rotodiesel / Peugeot XUD / Nippon 

Denso / Kikki 

Diesel Injection Pump Timing Tool Kit. 

• For Bosch Rotary and Lucas, CAV Rotodiesel DPC Rotary Injection Pumps – Top Entry. 

• With a special Top Dead Centre indicator for the Peugeot XUD engine range. 

This set includes special purpose adaptors and extensions complete with an interchangeable 

Dial Test Indicator which measures upto 8 mm. with increments of 0.01 mm. Adjustable bezel for 

zeroing and limit tabs. 

Part Number 

A - SP 23065-01 

B - SP 23065-03 

C - SP 23065-05 

D - SP 23066-01 

E - SP 23066-03 

F - SP 23067-02 

G - SP 23067-10 

H - SP 23072 

I - SP 23076-01 

J - SP 23076-02 

K - SP 23077-01 

Description 

M8 Adaptor, long. 

Extension, long 99mm. 

Thread convertor M8 – M12 

Piston Height Adaptor M14 

Extension 

Probe 

Mounting Bracket Assembly 

Dial Test Indicator, 41 dia x 8 x 0.01 mm. 

M8 Adaptor, short 

Extension, short 40.8mm. 

M10 Adaptor, short. 

Timing Adaptor Components for Bosch 

Rotary VE Pumps 

07757000 1 1 1 1 1 1 1 1 1 1 1 

Application 

Alfa Romeo 

Audi 

Bedford 

BMW 

(A) SP 23065-01 

(B) SP 23065-03 

(C) SP 23065-05 

(D) SP 23066-01 

(E) SP 23066-03 

✓ ✓ 

✓ ✓ ✓ 

Citroën ✓ ✓ ✓ ✓ ✓ 

Dacia ✓ ✓ ✓ 

Daihatsu ✓ ✓ ✓ 

Fiat ✓ ✓ ✓ ✓ ✓ ✓ ✓ 

Ford ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ 

Isuzu ✓ ✓ ✓ ✓ ✓ 

Iveco ✓ ✓ ✓ ✓ ✓ 

Lancia ✓ ✓ ✓ ✓ ✓ 

Landrover ✓ ✓ ✓ ✓ ✓ 

Leyland/Daf ✓ ✓ ✓ 

Mazda ✓ ✓ ✓ ✓ ✓ 

Mitsubishi ✓ ✓ ✓ ✓ ✓ 

Nissan ✓ ✓ ✓ ✓ ✓ 

Opel ✓ ✓ ✓ 

Peugeot ✓ ✓ ✓ ✓ ✓ 

Renault ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ 

Rover ✓ ✓ ✓ ✓ ✓ ✓ ✓ 

Seat ✓ ✓ ✓ ✓ ✓ 

Volkswagen ✓ ✓ ✓ ✓ ✓ ✓ 

Volvo ✓ ✓ ✓ ✓ ✓ 

(F) SP 23072 

(G) SP 23076-01 

(H) SP 23076-02 

(I) SP 23067-02 

(J) SP 23067-10 

(K) SP 23077-01 

✓ ✓ 

✓ ✓ ✓ 

✓ ✓ ✓ ✓ ✓ ✓ 

✓ ✓ ✓ ✓ 

Precision DTI gauge 07712000 

Enables fast and accurate timing 

of rotary diesel injection pumps 

Pump Timing Components for Lucas, 

CAV Rotodiesel DPC Rotary Injection Pumps 


INDEX 

45 

01410000 6 

03860000 9 

07751100 Fiat 22 

07755600 Renault 34 

01410500 7 

03890000 9 

07751200 Alfa Romeo 19 

07755600 Volvo 41 

01410600 7 

03900000 9 

07751200 Fiat 23 

07756002 VAG 40 

01412500 7 

03950000 2 

07751200 Vauxhall /Opel 27 

07756003 VAG 40 

01412600 7 

01440000 6 

01512500 6 

01512700 6 

01512900 6 

01513000 6 

01520000 6 

015500V2 9 

01640000 6 

01650000 7 

01659000 7 

01675000 8 

01690000 7 

01690100 7 

01690200 7 

01690300 7 

01690400 7 

01690500 7 

01690600 7 

01690700 7 

01740000 16 

01740500 16 

01750000 16 

02180000 8 

02800000 5 

02800100 5 

02800200 5 

02800300 5 

02810000 5 

02810100 5 

02810200 5 

02810300 5 

03110000 8 

03120000 8 

03220000 5 

03579500 8 

03800000 2 

03810000 9 

03818000 9 

03819500 9 

03830000 9 

03950100 2 

03950200 2 

03950400 2 

03950500 2 

03965000 3 

03970000 3 

03980000 3 

03990000 3 

03995000 4 

05150000 11 

05160000 11 

05350000 11 

07740000 13 

07740500 12 

07741000 12 

07742000 12 

07742500 12 

07743000 13 

07744400 13 

081100SP 10 

08510100 10 

08550000 15 

08560000 15 

085700V2 14 

08580000 14 

08580500 14 

08581000 16 

08590000 17 

08591000 17 

08592000 17 

316600V2 12 

38360000 11 

66021000 2 

66030000 10 

66037000 5 

66037300 5 

66043000 2 

66090200 4 

66090300 4 

66090400 4 

07751200 SAAB 36 

07751400 Alfa Romeo 19 

07751500 Fiat 23 

07751500 IVECO 28 

07751500 PSA 33 

07751500 Renault 35 

07751600 Fiat 23 

07751600 IVECO 28 

07751A00 Fiat 22 

07751B00 Fiat 22 

07751C00 Fiat 22 

07751D00 Alfa Romeo 19 

07751D00 Fiat 23 

07752100 Ford & PSA 25 

07752200 Ford 25 

07752300 Ford 24 

07752300 Mazda 30 

07752400 Ford 24 

07752400 Universal 40 

07752500 Ford 25 

07752600 Ford 24 

07752700 Ford 24 




07753300 SAAB 36 



07753500 SAAB 36 

07753600 PSA 32 

07753600 Volvo 41 

07754100 PSA 31 

07754200 Jaguar 29 

07754200 Land Rover 29 

07754200 PSA 33 

07754300 PSA 31 

07754400 PSA 32 

07755100 Renault 34 


07755200 Nissan 30 

07755200 Renault 35 

07756005 VAG 40 

07756006 VAG 40 

07756014 VAG 40 

07756030 VAG 40 

07756033 VAG 40 

07756081 VAG 40 

07756082 VAG 40 

07756086 VAG 40 

077560V2 VAG 37 

07756100 VAG 37 

07756200 VAG 39 

07756300 VAG 39 

07756400 VAG 39 

07756500 VAG 39 

07756600 VAG 38 

07756700 VAG 38 

07756800 VAG 38 

07756900 VAG 40 

07757000 Fuel Pump 44 

07757500 VAG 40 

07758000 BMW 20 


07758000 Land Rover 29 

07758006 BMW 20 

07758100 BMW 20 

07758100 Land Rover 29 

07758100 Rover 35 

07758200 BMW 21 

07758300 BMW /Mini 21 

07758300 MINI 30 

07758500 BMW 20 

07760000 Chrysler 21 

07760000 Mercedes 30 

07761000 Rover 36 

SP23110-A Alfa Romeo 18 

SP23110-B Alfa Romeo 18 

SP23110-C Alfa Romeo 18 

SP23110-L Alfa Romeo 18 

03840000 9 

66090500 4 

07755300 Renault 33 

SP23110-M Alfa Romeo 18 

03850000 9 

67000600 3 

07755400 Renault 34 

SP23169 Alfa Romeo 18 


Churchbridge Works - Walsall Road, Cannock, Staffordshire, UK. WS11 8JR 

Tel: +44 (0) 1922 702222 Fax: +44 (0) 1922 702223 E-mail: sales@sykes-pickavant.com 

SP09/01-ENGINE

Engine service tools - Sykes-Pickavant

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