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Instruction Manual - Godar Machinery

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Fore-edge Trimmer<br />

<strong>Instruction</strong> <strong>Manual</strong><br />

[120V, 220-240V]


DECLARATION OF CONFORMITY<br />

DUPLO CORPORATION, located at 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japan, declares that the following product,<br />

Name of product Model<br />

• Stitcher Folder, DBM-500 220-240V 50/60Hz<br />

• Trimmer, DBM-500T 220-240V 50/60Hz<br />

• Stacker, DBM-SS1 220-240V 50/60Hz<br />

• Stacker, DBM-LS1 220-240V 50/60Hz<br />

• Kicker DBM-K DC24V. Class III<br />

complies with the provisions defined by the regulations listed below.<br />

Regulation : <strong>Machinery</strong> Directive 98 / 37 / EC under EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4 (2001),<br />

EN60204-1 (1997).<br />

Low Voltage Directive 73 / 23 / EEC under IEC60950 (1999) including EN60950 (2000) deviations.<br />

Electromagnetic Compatibility Directive 89 / 336 / EEC under EN61000-3-2 (2000) , EN61000-3-3 (1995 ) + A1 : 2001.<br />

EN61000-6-2 (2001).EN61000-6-4 (2001).<br />

ÜBEREINSTIMMUNGSERKLÄRUNG<br />

Die DUPLO CORPORATION mit Sitz in 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japan, versichert, daß das folgende<br />

produkt,<br />

Bezeichnung des Produkts Modell<br />

• Draht-HEFT/SCHWERT-LAGEN-FALZMASCHINE, DBM-500 220–240V 50/60Hz<br />

• BROSCHUREN FRONTSCHNEIDE-MASCHINE, DBM-500T 220-240V 50/60Hz<br />

• Papier-Glattstoss-Einrichtung, DBM-SS1 220-240V 50/60Hz<br />

• Papier-Glattstoss-Einrichtung, DBM-LS1 220-240V 50/60Hz<br />

• Zubehör teile PAPIERVORSCHUBEINHEIT, DBM-K DC24V. Class III<br />

Entspricht den Bestimmungen, wie sie durch die unten aufgeführten Vorschriften definiert sind.<br />

Vorschriften : Maschinenrichtlinie 98 / 37 / EC nach EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4 (2001), EN60204-1<br />

(1997).<br />

EWG-Niederspannungsrichtlinie 73 / 23 / EWG unter IEC60950 (1999) und EN60950 (2000).Abweichungen<br />

Richtlinie über die elektromagnetische Verträglichkeit 89 / 336 / EWG unter EN61000-3-2 (2000) EN61000-3-3 (1995)<br />

+ A1 : 2001.EN61000-6-2 (2001).EN61000-6-4 (2001).<br />

DECLARATION DE CONFORMITE<br />

DUPLO CORPORATION, située à 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japon, déclare que le produit suivant ;<br />

Nom du produit Modèle<br />

• PLQUEUSE / PLIEUSE, DBM-500 220–240V 50/60Hz<br />

• ROGNEUSE, DBM-500T 220-240V 50/60Hz<br />

• Empileuse, DBM-SS1 220-240V 50/60Hz<br />

• Empileuse, DBM-LS1 220-240V 50/60Hz<br />

• accessoire EJECTEUR DBM-K DC24V. Class III<br />

est conforme aux dispositions définies par les réglementations suivantes ;<br />

Réglementations : Directive sur les machines 98 / 37 / EC en application de EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4<br />

(2001), EN60204-1 (1997).<br />

Directive sur la basse tension 73 / 23 / EEC en application de IEC60950 (1999) et EN60950 (2000) derogations.<br />

Directive de compatibilité électromagnétique 89 / 336 / EEC d’après EN61000-3-2 (2000) EN61000-3-3 (1995)<br />

+ A1 : 2001.EN61000-6-2 (2001).EN61000-6-4 (2001).<br />

DICHIARAZIONE DI CONFORMITÁ<br />

DUPLO COPRORATION sita a 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japan, dichiara che il seguente prodotto,<br />

Nome del prodotto Modello<br />

• Rilegatrice, DBM-500 220-240V 50/60Hz<br />

• Regolatore, DBM-500T 220-240V 50/60Hz<br />

• Impilatore, DBM-SS1 220-240V 50/60Hz<br />

• Impilatore, DBM-LS1 220-240V 50/60Hz<br />

• Estrattore, DBM-K DC24V. Class III<br />

è conforme ai requisiti definiti dalle norme sotto elencate.<br />

Direttiva Bassa Tensione : Direttiva sui macchinari 98 / 37 / CE in base a EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4<br />

(2001), EN60204-1 (1997).<br />

Direttiva relativa alle apparecchiature a bassa tensione 73 / 23 / CEE in base a IEC60950 (1999) incluso EN60950<br />

(2000) deviazioni.<br />

Direttiva EMC 89 / 336 / CEE in base a EN61000-3-2 (2000) EN61000-3-3 (1995) + A1 : 2001.EN61000-6-2<br />

(2001).EN61000-6-4 (2001).<br />

En<br />

Ge<br />

Fr<br />

It


DECLARACIÓN DE CONFORMIDAD<br />

DUPLO CORPORATION, con domicilio en 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japan, declara que el producto<br />

siguiente,<br />

Nombre del producto Modelos<br />

• Realizador de folletos dinámico, DBM-500 220-240V 50/60Hz<br />

• Cortadora, DBM-500T 220-240V 50/60Hz<br />

• Apilador, DBM-SS1 220-240V 50/60Hz<br />

• Apilador, DBM-LS1 220-240V 50/60Hz<br />

• Desplazadora, DBM-K DC24V. Class III<br />

Cumple las disposiciones definidas por las siguientes reglamentaciones.<br />

Reglamentaciones : Directiva 98 / 37 / CE sobre máquinas bajo EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4 (2001),<br />

EN60204-1 (1997).<br />

Directiva sobre baja tensión 73 / 23 / CEE bajo IEC60950 (1999) incluyendo las derogaciones EN60950 (2000).<br />

Directiva sobre CEM89 / 336 / CEE bajo EN61000-3-2 (2000) EN61000-3-3 (1995) + A1 : 2001.EN61000-6-2<br />

(2001).EN61000-6-4 (2001).<br />

Applicable to the 120 V machine<br />

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC<br />

Rules.<br />

These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a<br />

commercial environment.<br />

This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the<br />

instruction manual, may cause harmful interference to radio communications.<br />

Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required<br />

to correct the interference at his own expense.<br />

Sp


INTRODUCTION<br />

Thank you for purchasing this Duplo equipment. To ensure correct usage, please read this<br />

instruction manual thoroughly, especially the section entitled "Safety Precautions".<br />

The aim of this instruction manual is to ensure safe and proper use of the equipment.<br />

For this reason, do not attempt to remodel, modify or adapt this equipment or to use it for any<br />

other purpose than that intended by the manufacturer.<br />

After reading, please keep this instruction manual handy for future reference.<br />

CONTENTS<br />

1. SAFETY PRECAUTIONS ............................................................................................................2<br />

2. USAGE PRECAUTIONS ..............................................................................................................5<br />

2-1. Power Supply .....................................................................................................................5<br />

2-2. Operating Environment .......................................................................................................5<br />

2-3. Storage Conditions .............................................................................................................5<br />

3. NAMES AND FUNCTIONS ..........................................................................................................6<br />

3-1. External Parts .....................................................................................................................6<br />

3-2. Internal Parts ......................................................................................................................7<br />

3-3. Belt Stacker (Optional) .......................................................................................................8<br />

4. NAMES AND FUNCTIONS OF CONTROL PANEL ....................................................................9<br />

5. PREPARING FOR BINDING ......................................................................................................10<br />

5-1. Power ON .........................................................................................................................10<br />

5-2. Using the Belt Stacker ......................................................................................................11<br />

6. CORRECTING PAPER JAMS ...................................................................................................12<br />

7. IF TRIMMING IS SKEWED ........................................................................................................13<br />

8. ERROR MESSAGES .................................................................................................................14<br />

8-1. When Paper Jams ............................................................................................................14<br />

8-2. Other Error Messages ......................................................................................................14<br />

9. USING WITH DBM-LS1, DBM-K (OPTIONAL) .........................................................................15<br />

10. CLEANING .................................................................................................................................17<br />

11. SPECIFICATIONS ......................................................................................................................18<br />

1


2<br />

1. SAFETY PRECAUTIONS<br />

Always observe the cautions and warnings given below to prevent personal injury or property<br />

damage.<br />

The degree of danger and damage that could occur is indicated on two levels by the<br />

following marks.<br />

WARNING: Ignoring this mark could result in the possibility of serious injury<br />

or even death.<br />

CAUTION: Ignoring this mark could result in the possibility of injury or<br />

physical damage.<br />

The following graphic symbols indicate the various types of action to be performed<br />

or avoided.<br />

This graphic symbol indicates a forbidden action.<br />

means “Do not disassemble.”<br />

means “Do not touch.”<br />

This graphic symbol indicates actions that must be performed.<br />

means “Disconnect the power plug.”<br />

WARNING:<br />

Do not put your hands under the blade when correcting paper jams of the trimming<br />

section. There is danger of cutting off your fingers.<br />

Do not place metal objects or vessels containing liquids on top of the unit. The entry of<br />

any metal object or liquid could result in a fire or an electrical shock.<br />

Do not insert any metal or easily-combustible object inside this unit. This could result in<br />

a fire or an electrical shock.<br />

Do not touch or insert foreign objects into any rotating part during operation. This could<br />

result in injury.<br />

Do not remove the cover or back panel. This unit contains high-voltage components that<br />

could cause an electrical shock.<br />

Do not disassemble, modify or repair this unit. There is a danger of fire, electrical shock<br />

or injury. Contact your dealer when repairs are necessary.<br />

Use only the power supply voltage specified on the main nameplate. Using other<br />

voltages could result in a fire or an electrical shock.


1. SAFETY PRECAUTIONS<br />

Keep this unit and the power cord away from heaters and heater vents. Excessive heat<br />

could melt the cover or power cord covering, and result in a fire or an electrical shock.<br />

Do not use flammable sprays or solvent inside or near the unit (e.g. when cleaning the<br />

unit).<br />

Such flammable gas or solvent may ignite and cause a fire or combustion.<br />

Make sure that the combined power consumption of the appliances to be connected<br />

does not exceed the capacity rating of the power outlets or plug receptacles. Exceeding<br />

the capacity rating could cause the power outlets, plug receptacles, or power extension<br />

cords to overheat and catch a fire.<br />

Remove any dust that accumulates on the power plug prongs and the surface of the plug<br />

from which the prongs extend. Accumulated dust could result in a fire.<br />

If any foreign object such as metal or liquid should enter this unit, immediately turn the<br />

unit off at the power switch and disconnect the power plug from the power outlet. Failure<br />

to do so could result in a fire or an electrical shock. Contact your dealer immediately.<br />

Do not damage the power cord or power plug. (Do not scratch, alter, bend, twist, pull or<br />

place heavy objects on the power cord or power plug.)<br />

This could result in damage, a fire or an electrical shock.<br />

Always grip the plug when disconnecting the power plug from the power outlet. Forcibly<br />

pulling on the power cord could cause damage, resulting in a fire or an electrical shock.<br />

Do not touch the power plug or power switch with wet hands. This could result in an<br />

electrical shock.<br />

Before cleaning this unit, turn the unit off at the power switch and disconnect the power<br />

plug from the power outlet. Accidental operation of the unit during cleaning could result<br />

in injury.<br />

3


4<br />

1. SAFETY PRECAUTIONS<br />

Do not touch blades.<br />

It could cause serious<br />

injury.<br />

Safety<br />

The following shows where warning and caution labels are pasted and location of the safety switch.<br />

Note<br />

Top cover<br />

Do not use inflammable<br />

gas or solvent<br />

inside unit.<br />

It could cause fire<br />

or combustion.<br />

Emergency stop switch<br />

Waste bin<br />

Warning and caution labels are pasted to ensure the safety of users. Do not remove nor change them. Should a label become<br />

dirty or missing, be sure to contact your dealer for a new one.<br />

The control panel and emergency stop switch may be moved opposite to the location shown in the above figure.


2. USAGE PRECAUTIONS<br />

2-1. Power Supply<br />

• This equipment shall be installed near the socket-outlet where the plug on the power<br />

supply cord is easily accessible.<br />

• Make sure the power supply used is always within the following range.<br />

220-240V AC 50Hz/120V AC 60Hz<br />

• When you power other appliances from the same AC outlet, make sure that the combined<br />

power consumption does not exceed the power supply capacity.<br />

Rated power of this equipment : 3.3A/5.4A<br />

2-2. Operating Environment<br />

Operate this unit in the following environment:<br />

• where the temperature range is between 5 and 35°C/41 and 95°F,<br />

• where the humidity range is between 10 and 85%RH (no dew condensation),<br />

• which is not subject to direct sunlight,<br />

• which is subject to little or no vibration,<br />

• where there are no harmful chemicals,<br />

• which is reasonably free from dust,<br />

• which is free from air-borne salt, and<br />

• where the equipment will not be exposed to water.<br />

2-3. Storage Conditions<br />

Store this unit in the following environment:<br />

• where the temperature range is between –10 and +50°C/14 and 122°F,<br />

• where the humidity range is between 10 and 85%RH (no dew condensation),<br />

• which is not subject to direct sunlight,<br />

• which is subject to little or no vibration,<br />

• where there are no harmful chemicals,<br />

• which is reasonably free from dust,<br />

• which is free from air-borne salt, and<br />

• where the equipment will not be exposed to water.<br />

5


6<br />

3. NAMES AND FUNCTIONS<br />

bl<br />

4<br />

3<br />

bm<br />

bn<br />

bo<br />

bp<br />

bk<br />

3-1. External Parts<br />

No. Name Function<br />

1 Belt stacker Feeds the trimmed booklets to the stacker plate.<br />

Connect the power cord plug of the Belt Stacker Unit to the outlet of the DBM-500T.<br />

2 Stacker plate Receives booklets. Normally use it at lower position.<br />

When stacked poor due to small booklet size, use it at upper position.<br />

3 Belt stacker power outlet Connects the power cord of the belt stacker.<br />

4 Kicker connector Connects the connecting cable of DBM-K (kicker) (optional).<br />

5 Top cover Safety cover<br />

6 Control panel Displays instructions for operating the machine and messages.<br />

7 Waste bin Paper offcuts of trimmed paper are ejected here.<br />

8 Power switch Refer to “5-1. Power ON” ( Refer to page 10)<br />

9 Remote switch Refer to “5-1. Power ON” ( Refer to page 10)<br />

bk Power cord Supplies power to this machine.<br />

bl Paper guide wheel Holds booklets ejected to the stacker, and feeds them to the stacker plate.<br />

bm E port connector-1 Connects the E port cable from the upstream unit.<br />

bn E port connector-2 Connects the E port cable to the downstream unit.<br />

bo D port connector-1 Connects the D port cable from the upstream unit.<br />

bp D port connector-2 Connects the D port cable to the downstream unit.<br />

1<br />

2<br />

9<br />

5<br />

8<br />

6<br />

7


1<br />

3-2. Internal Parts<br />

2<br />

3. NAMES AND FUNCTIONS<br />

No. Name Function<br />

1 Emergency stop switch • Stops the machine in emergency.<br />

To stop the machine normally, use the Stop key on the upstream unit.<br />

• To release this switch, rotate it to the right.<br />

2 Stopper unit Moves according to the paper size.<br />

3 Blade Trims the fore-edge.<br />

4 Auxiliary roller C lever Adjust this when running small size booklets.<br />

Remove the infeed roller unit to adjust it.<br />

5 Conveyance roller Adjust according to the number of pages.<br />

5<br />

4<br />

5<br />

3<br />

5<br />

7


8<br />

3. NAMES AND FUNCTIONS<br />

1<br />

3-3. Belt Stacker (Optional)<br />

2<br />

DBM-500T<br />

No. Name Function<br />

1 DBM-LS1 (Long stacker) Conveys booklets. (Optional)<br />

2 DBM-K (Kicker) Pushes a booklets out at every desired number to make batches of booklets. (Optional)<br />

Applicable to the short belt stacker. (SS-1)


4. NAMES AND FUNCTIONS OF<br />

CONTROL PANEL<br />

LCD<br />

Displays the number of processed booklets and various messages.<br />

Eject button<br />

Forcibly ejects paper.<br />

Jog dial<br />

For selecting menus.<br />

Press the center to select and confirm items.<br />

Clear button<br />

Clears the counter to 0.<br />

Stopper button<br />

Returns the stopper to its initial position.<br />

Power indicator<br />

Lights up when the power is<br />

turned ON.<br />

Button B<br />

If the blade is locked and does not<br />

recover with button A, press this<br />

button to return the blade.<br />

Button A<br />

If the blade was stopped halfway<br />

through operations (emergency stop,<br />

etc.), press this button to return it to its<br />

original position.<br />

9


10<br />

5. PREPARING FOR BINDING<br />

DBM-500T operates according to the operations set at DBM-500.<br />

All adjustments of the stopper position, etc. are performed on the DBM-500 control (touch) panel.<br />

For details, refer to the instruction manual for 500.<br />

This machine has a power switch and remote switch.<br />

Turn On the power switch, and set the remote switch to<br />

" ".<br />

As the power of this machine is turned On/Off together<br />

with the power switch of the upstream unit by the remote<br />

function, there is no need to turn On and Off these two<br />

switches for this machine.<br />

Note<br />

����� To turn the power of this machine On/Off by<br />

itself, set the remote switch to " I " and the<br />

power switch to On.<br />

����� When operating the remote switch, do so after<br />

turning Off the power switch.<br />

����� If an upstream unit is connected, do not turn<br />

On/Off the power of this machine by itself.<br />

This may cause the machine to operate<br />

abnormally.<br />

Be sure to turn On/Off the power switch of the<br />

upstream unit instead.<br />

5-1. Power ON<br />

Remote switch Power switch


Be sure to use the standard belt stacker of DBM-500.<br />

Once the binding method has been set at DBM-500, the<br />

paper guide wheel will move according to the finished<br />

length.<br />

Press the stopper button to return the stopper to its initial<br />

position.<br />

Adjust the center of the paper guide wheel to the triangular<br />

mark.<br />

Loosen knobscrew A, rotate the disc nut, and move the<br />

paper guide wheel. Adjust knobscrew A to the disc nut<br />

hole, and tighten.<br />

� If the finished size of the booklet is less than 121 mm/<br />

4.76 inch, replace the paper guide wheel with the one<br />

for small size.<br />

To replace, loosen knobscrew B, and remove the paper<br />

guide wheel to replace.<br />

When mounting, tighten knobscrew B at the cut-away.<br />

� Set the driving time of the conveyance belt according to<br />

the finished size of the booklet. For details on setting,<br />

refer to the instruction manual for DBM-500 (“ Setting<br />

the Stacker ” on page 57).<br />

5-2. Using the Belt Stacker<br />

Disc nut<br />

Triangular mark<br />

Paper guide wheel<br />

Knobscrew B<br />

Cut-away<br />

5. PREPARING FOR BINDING<br />

Knobscrew A<br />

Paper guide wheel<br />

Paper guide wheel<br />

Knobscrew B<br />

11


12<br />

6. CORRECTING PAPER JAMS<br />

11111 When paper jams, a message will be<br />

displayed on the control panel. (For details<br />

of messages, refer to “8-1. When Paper<br />

Jams”.)<br />

22222 Open the top cover, and remove the<br />

jammed paper.<br />

Note<br />

The machine will not operate if the top cover<br />

is not closed back properly.<br />

Top cover


7. IF TRIMMING IS SKEWED<br />

When the booklet is trimmed before it touches the stopper completely<br />

There is a need to adjust the driving time of the conveyance belt. Adjust this driving time on the touch panel of<br />

DBM-500.<br />

Adjusting the driving time of the conveyance belt<br />

11111 Select the accessory menu on the touch panel of DBM-500.<br />

Next, press “Forth key” to display the following screen.<br />

MAINMENU ADJUST OPTION ACCESSOR<br />

207. 0<br />

22222 To decrease the driving time, press the " key". To increase the time, press the " key".<br />

If the booklet is trimmed before it touches the stopper completely, resulting in skewed finishing, increase the driving<br />

time so that the booklet is trimmed after it completely touches the stopper.<br />

If the booklet is still trimmed skewed after the above adjustments, adjust the angle of the stopper as necessary.<br />

33333 Loosen the two knobscrews at the top of the stopper unit. (Rotate by one to two turns to the left.)<br />

44444 Adjust the angle of the unit using the side<br />

screw.<br />

The angle of the unit changes as shown in the<br />

figure according to the direction of rotation.<br />

55555 After adjusting the angle, tighten the<br />

knobscrews.<br />

66666 Trim the booklets and check.<br />

77777 Repeat this adjustment until the desired<br />

trimming is achieved.<br />

Side screw<br />

Knobscrews<br />

Stopper unit<br />

13


14<br />

8. ERROR MESSAGES<br />

8-1. When Paper Jams<br />

When paper jams, the LCD shows [Paper Jam] on the first line and a message on the second line.<br />

2nd line message Description Solution<br />

Jam-01 Entrance Paper jam in front of the entrance Remove the jammed booklet.<br />

Jam-01 Delivery Paper jam near the trimming area Remove the jammed booklet.<br />

Jam-02 Entrance Paper jam at the entrance Remove the jammed booklet.<br />

Jam-02 Delivery Paper jam at the delivery unit Remove the jammed booklet.<br />

8-2. Other Error Messages<br />

1. When the machine has been stopped by the emergency stop switch, the LCD shows [Emergency stop] on the first line<br />

and a message on the second line.<br />

2nd line message Description Solution<br />

(Blank) The emergency stop switch of this machine has been<br />

pressed.<br />

Release the switch.<br />

Upstream The emergency stop switch of the upstream unit has<br />

been pressed.<br />

Release the switch.<br />

Downstream The emergency stop switch of the downstream unit<br />

has been pressed.<br />

Release the switch.<br />

2. When the following errors occur, the LCD shows a message on the second line.<br />

2nd line message Description Solution<br />

Scrap Box Full The waste bin is full. Remove the paper offcuts.<br />

Top Cover Open<br />

(Safety cover)<br />

The top cover is open. Close the top cover completely.<br />

See Scrap Box The waste bin is not set properly. Set the waste bin properly.<br />

Guide roller The paper guide wheel is not set at the correct<br />

position.<br />

Adjust the paper guide wheel to the proper position.<br />

No kicker The kicker is not attached. Attach the kicker.<br />

RL VP1 error Electrical error • Open/close the top cover to clear the error.<br />

• Check that the waste bin is set properly.


9. USING WITH DBM-LS1, DBM-K (OPTIONAL)<br />

DBM-LS1 and DBM-K are options.<br />

11111 Perform the setting of DBM-K at DBM-500.<br />

For details on setting, refer to the instruction<br />

manual for DBM-500.<br />

22222 Set a desired number of booklets per<br />

batch.<br />

For details on setting, refer to the instruction<br />

manual for DBM-500.<br />

33333 Adjust the position of the paper guide<br />

wheel.<br />

Adjust to the position of “finished length +A mm/<br />

A inch”.<br />

Length of A for A4 paper<br />

Paper<br />

quality<br />

Fine quality<br />

paper<br />

Coated<br />

paper<br />

Two<br />

20 to 40 mm/<br />

0.79 to 1.57<br />

inch<br />

20 to 30 mm/<br />

0.79 to 1.18<br />

inch<br />

44444 Place the stopper.<br />

Number of sheets<br />

Stopper<br />

Ten<br />

60 to 70 mm/<br />

2.36 to 2.76<br />

inch<br />

40 to 50 mm/<br />

1.57 to 1.97<br />

inch<br />

Twenty<br />

70 to 90 mm/<br />

2.76 to 3.54<br />

inch<br />

60 to 80 mm/<br />

2.36 to 3.15<br />

inch<br />

Set longer for large paper, and shorter for smaller paper.<br />

Paper guide wheel DBM-500T<br />

DBM-LS1<br />

Finished length +A<br />

Booklet width<br />

+ 45 to 55 mm<br />

(+1.77 to 2.17 inch)<br />

Stopper<br />

Booklet<br />

15


16<br />

9. USING WITH DBM-LS1, DBM-K (OPTIONAL)<br />

55555 Using the under guide.<br />

To sort booklets less than 180 mm/7.09 inch in use the under guide provided.<br />

� Place the guide as shown below close to the L side belt. Do not have them touched each other.<br />

66666 Start operations.<br />

� The ejected booklets are sorted according to the<br />

value set.<br />

� If sorting is inadequate, move the paper guide<br />

wheel to the stacker plate.<br />

� In the following cases, move the paper guide<br />

wheel to the delivery outlet or set the<br />

conveyance belt driving time longer. (Refer to<br />

DBM-500 instruction manual, "Setting the<br />

Stacker" on page 57.)<br />

1 When the fore-edge of booklets opens, and<br />

the alignment is poor.<br />

2 When booklets stop after delivery to the<br />

stacker.<br />

� When not using the kicker, move the kicker<br />

shown in the figure.<br />

Note<br />

DBM-K<br />

� Numerical data are memorized even if the<br />

power is turned off.<br />

� The minimum booklet size for kicker is 120<br />

mm/4.72 inch x 120 mm/4.72 inch.<br />

R side belt<br />

DBM-500T<br />

Guide<br />

L side belt<br />

DBM-LS1<br />

Loosen the knobscrew<br />

Move the kicker and<br />

loosen the knobscrew


10. CLEANING<br />

To ensure safety, be sure to turn OFF the power before cleaning.<br />

∗ Cleaning the conveyance belt<br />

� Wipe with a cloth moistened with alcohol.<br />

After cleaning, prior to turning On the power, make sure that the alcohol has volatilized and dried completely.<br />

∗ Cleaning the sensor<br />

� Wipe off dusts on the sensor of the stopper unit and delivery unit.<br />

Conveyance<br />

belt<br />

Stopper unit<br />

Delivery unit sensor<br />

Conveyance belt<br />

Delivery unit sensor<br />

[Delivery unit]<br />

Conveyance belt<br />

Stopper unit sensor<br />

Conveyance belt<br />

17


18<br />

11. SPECIFICATIONS<br />

DBM-500T<br />

Name<br />

Model<br />

Paper size<br />

Paper quality<br />

Maximum processing<br />

speed<br />

Trimming method<br />

Trimming performance<br />

Finished length<br />

Trimming length<br />

Noise<br />

Power supply, consumption<br />

power, current<br />

Machine size<br />

Weight<br />

GSM : g/m 2<br />

DBM-500T<br />

Fore-edge trimmer<br />

Length (Before trimming) 85 to 250 mm / 3.35 to 9.84 inch<br />

Width 120 to 356 mm / 4.72 to 14.02 inch<br />

Fine quality paper, art paper, coated paper<br />

Fine quality paper 64 to 127.9 GSM / 17 to 33 lb<br />

Art, coated paper 84.9 to 157 GSM / 24 to 41 lb<br />

4,500 sets/hour (fine quality paper 81.4 GSM / 22 lb), 10 sheets A4, Letter saddle-stitched booklet<br />

3,900 sets/hour (fine quality paper 81.4 GSM / 22 lb), 10 sheets A3, Ledger saddle-stitched booklet<br />

Top / bottom two-blade<br />

Equivalent to 50 sheets x 81.4 GSM / 22 lb<br />

75 to 250 mm / 2.95 to 9.84 inch<br />

1- 25 mm / 0.04-0.98 inch<br />

Up to 75 mm / 2.95 inch for less than 12 sheets depending on quality and size<br />

78 dB (Including peak, A scale)<br />

220-240 V 50 Hz 3.3A / 120V 60 Hz 5.4A<br />

635 (W) x 700 (D) x 1094 (H) mm / 25.00 (W) x 27.56 (D) x 43.07 (H) inch (Including body)<br />

241 kg / 531.3 lb (Including accessories)<br />

Specifications and external view are subject to change without prior notice for improvements.


DBM-K (Kicker) (Optional)<br />

Name<br />

Size<br />

Weight<br />

DBM-K<br />

80 (W) x 206 (D) x 256 (H) mm / 3.15 (W) x 8.11 (D) x 10.08 (H) inch<br />

2.5 kg / 5.5 lb<br />

DBM-LS1 (Long stacker) (Optional)<br />

Name<br />

Size<br />

Weight<br />

DBM-LS1<br />

1369 (W) x 384 (D) x 816 (H) mm / 53.90 (W) x 15.12 (D) x 32.13 (H) inch<br />

When DBM-K is mounted<br />

1369 (W) x 670 (D) x 970 (H) mm / 53.90 (W) x 26.38 (D) x 38.19 (H) inch<br />

* When DBM-500T is connected, the depth will be 748 mm / 29.4 inch.<br />

35 kg / 77.2 lb<br />

11. SPECIFICATIONS<br />

19


12K-90020-03100020S-0

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