TFPS Telcordia Qualification.pdf - GigOptix.com

Small llF Form Factor, Tl Telcordia Stable, 

Thin Film Polymer Modulators for 

Telecom Applications

GigOptix, Inc. 

A leading fabless supplier of semiconductor components that enable the high h speed information i streaming 

Overview 

Markets Served 

• Founded in 2007 – no VC money 

• Communications 

• 92 Employees / 90+ products 

• Industrial 

• Headquartered in San Jose, CA 

• Military & Defense 

• 4 International Sales Offices 

• Avionics 

• 2 International R&D Centers 

• Test & Measurement 

• Q3’11 Revenue: $8.4M 

• 16% YoY Growth; 10% QoQ 

• Adj. EBITDA: $289k 

• Cash: $16M 

Q3’11 Financials 

i Industry Consolidator 

2 GigOptix Inc CONFIDENTIAL - 2011

Enhanced Growth by Strategic Acquisitions 

2007 

Products Markets Applications 

Telecom‐Datacom 

Communications, 

GA GaAs Di Drivers 

Transponders & 

Military, T&M 

Transceivers 

2008 

SiGe Amplifiers & 

Drivers 

TFPS Polymer 

Modulators 

Communications 


Military 

Datacom‐Consumer 

Data Centers, HPC, AOC 

DVI/HDMI 

Telecom‐Datacom 

Transponders & 

Transceivers 

009 

2 

CMOS Structured 

ASICs & Standard 

Cells 


Military, Avionics, 

Industrial 

Various 

201 11 

GaAs MMICs & 

Transceivers Communications, 

Military 

Point‐to‐Point Wireless 

Back Haul, Phase Array 

Rd Radar, Microwave 

Amplifiers 

3 

GigOptix Inc CONFIDENTIAL - 2011

Growing Product Portfolio: Optical 

Parallel 

Rx/TX 

TIA 

VCSEL 

Driver 

EA 

Driver 

MZM 

Driver 

MZM 

100G 

40G 

10G 

450 

400 

350 

Optical Growth Trend 

10G 

illions 

$ in Mi 

300 

250 

200 

150 

100 

50 

40G 

100G 

400G 

0 

2009 2010 2011 2012 2013 2014 2015 

*(Source: OVUM (052046,047556,047543) & Management estimates) 


Building Valuable Global Relationships with 

lead customers in Served Markets 

In 2010, we shipped 90 distinct products to over 100 customers 


Consistent Product Revenue Growth 

Q‐o‐Q CAGR >10% 

$9,000 

Quarterly Product Revenue* 

$8,000 

$7,000 

$6,000 

$5,000 

$4,000 

$3,000 

$2,000 

$1,000 

$‐ 

Q3'09 Q4'09 Q1'10 Q2'10 Q3'10 Q4'10 Q1`11 Q2`11 Q3`11 

*Quarterly Product Revenue excludes Government Contract revenue 


EO Polymer Modulator Technology 

Update Status 11‐01‐2011 

7 


The Electro‐Optic MZ Modulator 

• Electro‐optic effect: the applied 

electrical filed modifies the 

material refractive index. 

• The induced index variation 

modulates the phase of the 

optical wave. 

• Materials available: 

• Piezolectric/ferroelectric 

crystals: Lithium Niobate, 

Lithium Thantalate; 

• Semiconductors (GaAs, InP); 

• Electro‐optic optic polymers. 

8 


Modulation Effects and Materials 

Electro‐Optic Effect 

Free Carrier Plasma 

Dispersion Effect 

LiNbO3 EO Polymers InP, GaAs 

2 2 

1 

e N P 

3 

n n r E 

n 

( 

)( ) 

e ij 

2 2 

2 

8 

c 

0n 

me m h 

• Modulation speed is determined by velocity mismatch 

• Modulation speed is determined by 

and RF loss. 

how fast the free carriers can be 

• Optical refractive index changes under the electrical injected or removed, by the velocity 

field for electro-optic materials with non- 

mismatch, and RF loss. 

centrosymmetric structure. 

• Refractive index is a function of 

wavelength. 

Polarization 

Ph 3 SiO 

Ph 3 SiO 

Electron 

donor 

N 

Bridge 

O 

S 

O 

NC 

F 3 C 

Electron 

acceptor 

NC 

Electron flow direction 

O 

CN 

9 


Electro‐Optic (EO) Polymers 

• Composite formed with a chromophore and a polymer – 

similar with semiconductor doping 

• Polarization of chromophore responsible for EO effect 

Guest polymer 

(Chromophore) 

Host 

polymer 

acceptor 

electric 

field 

+ 

donor 

• Electrical field changes refractive index of material 

• Polarization happens in femtoseconds 

• Max operation frequency is dependent on RF loss of the electrode 

‐ 


Modulator Effects and Materials – Cont. 

Effect Electro‐Optic Effect Free Carrier Plasma Dispersion 

Effect 

Material LiNbO3 EO Polymers InP, GaAs 

V p dependence 

Refractive index (n) 

(@1550nm) 

V 

 

 

d 

3 

n r L 

Fast effect, femtoseconds for polymers. 

X‐cut: 2.15 

Z‐cut: 2.21 

ij 

V f ( , 

n, 

L, 

Vbias , , 

T , N, 

P) 

 

The effect limits the modulation 

speed, bandwidth,

GigOptix 40G Modulator Package vs. STD Modulator 

3.5”x4.5” 

12 


Anatomy of a EO polymer MZM 

Top electrode 

Ground pads 

Top clad 

Electro-optic polymer 

Top Clad 

EO Polymer 

End of waveguide 

Waveguide trench 

Bottom Clad 

Silicon Substrate 

Bottom clad 

Ground plane 

Cross section SEM 

Sl Silicon substrate 

13 


GigOptix Manufacturing 

• GigOptix has a 1400sq ft, class 10 

cleanroom in Bothell, WA 

• Team of 18 chemists, process, RF, 

and optical engineers 

• Specialized in the manufacture of 

EO polymer modulators 

• Capacity of 200 wafers/year 

• Outsourcing partner already 

identified for volume production 

• Sanmina for packaging 

• IMT –MEMS for chip fabrication 


EO Polymers Applications 

Active 

Passive 

Discrete 

40G and 100G Modulator 

40G and 100G Mixer/Hybrids id in 

Receiver devices 

lithic Monol 

Driver / modulator integration 

On-chip interconnect 

(source Intel) 

(source IBM) 


TFPS Modulator Improvement 

EO Polymer Material 

TFPS Modulators 

• GigOptix was able to reduce insertion loss of material by 50% every 3 years. 

• GigOptix was able to increase r33 of material by 30pm/V every eer 3 years maintaining 

very small form factor. 

• GigOptix has achieved maximum operating temperature of EO polymer to 85C, 25 

years operation. 

16 


Polymer Modulator Technology Roadmap 

V (*) 

4.5Vpp 

40Gbps DPSK 

Technology demonstration 

smallest size 

reliability/production 

3.7Vpp 

3Vpp 

Die size

Tl Telcordia Qualification Result ltS 

Summary

Summary of GR468 Tests 

• Vπ, insertion loss, extinction ratio, 

and bandwidth measured on all 

components pre and post test 

• HTOL monitored every 500 hours 

• Visual inspection for hermeticity 

completed after every test. 

• Samples size of 11 pieces used for 

critical tests 

• Smaller sample sizes run for mechanical 

tests due to cost 

Test Item 

HTOL 

Low 

Temperature 

Storage 

Mechanical 

Shock 

Vibration 

Thermal 

Shock 

Test 

Description 

High 

temperature 

operation life 

time test 

Storage only in 

low 

temperature 

Apply 

mechanical 

shocks to 

device 

Apply vibration 

to devices 

Sudden 

exposure to 

extreme 

changes in 

temperature 

Specification: 

Method or 

Conditions 

Telcordia GR_468_COREi02 

3.3.3.1; 2000 hrs at power, 

driver, bias and Ta = 85 o C 


3.3.2.1 -40 o C, 72 Hour 


3.3.1.1; mil-std-883 Method 

2002.3 

GR_468_COREi02 3.3.1.1; 

mil-std-883 Method 2007.2. 


3.3.1.2; mil-std-883 Method 

1011.9. 

Sample 

Data 

Passed 

Y/N 

11 Y 

11 Y 

7 Y 

6 Y 

11 Y 

Performance Parameter 

Vpi 

Maximum Allowable 

Deviation Caused by 

Any Test 

+/-0.3V 

Fiber Twist 

Fiber Side 

Pull 

Twist fiber 

pigtail pg 

Pull fiber pigtail 


3.3.1.3.1; FOTP 36. 


3.3.1.3.2; GR-326-CORE 

4.4.3.5. 

8 Y 

8 Y 

Insertion Loss 

Extinction Ratio 

+/-0.5dB 

+/-3.0dB 

Cable 

Retention 

Apply force to 

the cable 


3.3.1.3.3; FOTP 6. 

11 Y 

Band Width 

+/-2GHz 

19 


2000 Hour 85°C HTOL 

Vpi (V) 

0.4 

0.3 

0.2 

0.1 

0 

-0.1 

-0.2 

-0.3 

-0.4 

Driving Voltage Variation 

0 500 1000 1500 2000 

Time (hours) 

#26 

#27 

#28 

#34 

#35 

#36 

#39 

#41 

#42 

#45 

#46 

ER (dB) 

4 

3 

2 

1 

0 

-1 

-2 

-3 

-4 

Extinction Ratio Variation 

0 500 1000 1500 2000 

Time (hours) 

#26 

#27 

#28 

#34 

#35 

#36 

#39 

#41 

#42 

#45 

#46 

IL (dB B) 

1.5 

1 

0.5 

0 

-0.5 

-1 

-1.5 

Insertion LossVariation 

0 500 1000 1500 2000 

Time (hours) 

#26 

#27 

#28 

#34 

#35 

#36 

#39 

#41 

#42 

#45 

#46 

BW (GH Hz) 

4 

3 

2 

1 

0 

-1 

-2 

-3 

-4 

Bandwidth Variation 

0 500 1000 1500 2000 

Time (hours) 

#26 

#27 

#28 

#34 

#35 

#36 

#39 

#41 

#42 

#45 

#46 

20 


Thermal Testing 

• Thermal shock between 0°C 

and 100°C in less than 10 

seconds for 20 cycles 

• Low temperature storage at ‐ 

40°C for 72 hours 

0°C to 100°C Thermal Shock 

Part ID ΔIL ΔVpi ΔER ΔS21 

47 0.3 ‐0.1 0 0.2 

48 0.2 0.08 2 1.3 

52 0.4 0 3 ‐1.1 

55 0.3 0.12 ‐2 1.9 

57 ‐0.1 ‐0.07 1.5 0.4 

58 0 0.03 0 1.8 

65 ‐0.1 ‐0.02 ‐2 ‐1.2 

72 0.3 ‐0.12 ‐3 0 

77 0.4 0.05 1 0 

84 0.2 ‐0.1 ‐2.5 ‐0.8 

72 Hour ‐40°C Storage 

Part tID ΔIL ΔVpii ΔER ΔS21 

2026 0.1 ‐0.03 ‐0.5 0.8 

123 0 0.08 0 0.1 

26 0.1 0.07 2.3 ‐0.5 

27 0 ‐0.03 0.1 ‐0.3 

34 ‐0.4 04 ‐0.1 01 0 ‐0.1 01 

36 0 0.09 ‐1.4 ‐0.3 

39 ‐0.2 0.07 0 ‐0.7 

41 ‐0.1 ‐0.07 1.5 ‐0.5 

42 ‐0.3 0.03 ‐0.5 ‐1.8 

45 0 0 03 0.3 12 1.2 

46 0 ‐0.03 0 ‐1.3 


Mechanical Testing 

Vibration 


• For vibration testing, the 

24 ‐0.4 0.12 ‐2.5 ‐0.5 

frequency was varied 

25 0 0.03 ‐0.3 ‐1.3 

58 ‐0.2 0.09 ‐1 0 

logarithmically between 20 

72 03 0.3 002 0.02 2 15 1.5 

84 0 0.09 ‐2 ‐1.2 

and 2000 Hz in less than 4 

34 ‐0.1 0.1 ‐0.5 0.3 

minutes. The cycle was 

performed 4 times in each X, Y 

and Z 

• Mechanical shock pulse of 

Mechanical Shock 


500g/millisecond, 5 times in 

25 0.2 0.03 0.3 ‐1.6 

each direction of +/‐ X, +/‐ Y, 

and +/‐ Z. 

30 ‐0.1 ‐0.08 ‐0.7 ‐0.3 

58 ‐0.1 0.13 ‐1 1.6 

84 0.2 ‐0.03 ‐1 ‐0.9 

26 0.5 ‐0.03 ‐0.5 ‐1.2 

23 0.1 0.15 ‐2.3 ‐0.3 

34 ‐0.2 0.18 ‐0.6 0 


LX8401 – Tier 1 Customers 

Evaluation Results Summary

Outline 

• LX8401 TFPS modulators were tested by 5 Tier 1 customers 

and compared with LiNbO3 modulators from various 

vendors 

• All customers confirmed GGOX results and conducted 

further tests t at system levell 

• All customers attested that the performance of LX8401 is 

equal or superior with that of the best LiNbO3 in the market 

• Following slides show some of the performed tests and the 

results 

24 


Tier 1 Customers’ Evaluation Tests 

• Customer A 

• Characterization of the LX8401 TFPS 

modulator at RT and 75 0 C 

• Performance measurement 43G DPSK 

• Sensitivity measurement 39G /43G VSR 

25 



• Customer B 

• Characterization of LX8401 at DC and 

datarate 

• OSNR measurements 

• Optical spectra measurements 

26 



• Customer C 

• Characterization of LX8401 at DC and 

datarate at RT and 85 0 C 

• Eye diagram measurements 

• Reliability tests 

27 


Conclusions 

• GigOptix is now offering 2 production EO Thin Film Polymer 

on Silicon (TFPS) MZMs: 

• LX8401 is a small form factor 40G DPSK MZ modulator targeting high 

h 

speed RF photonic and ultra‐long haul (ULH) telecom applications 

• LX8220 is a small form‐factor 40G DQPSK MZ modulator 

• GigOptix is now offering sample TFPS modulator: 

• LX8901 is a 100G NRZ MZ modulator targeting ultra high speed RF 

Photonic applications and advanced high speed telecom 

communication research 

• A complete Telcordia qualified modulator product, including 

85 0 C/25 years stability 

28

TFPS Telcordia Qualification.pdf - GigOptix.com

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