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KBI Flexi -Vault General Information

Innovative new sustainable porous paving drainage solution for hard surfacing areas like access roads, car parks and footpaths.

Innovative new sustainable porous paving drainage solution for hard surfacing areas like access roads, car parks and footpaths.

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Smarter Materials for Next<br />

Generation Infrastructure<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong><br />

<strong>General</strong> <strong>Information</strong>


TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong><br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong> is an innovative new system which combines our high performance porous surfacings <strong>KBI</strong><br />

TM<br />

TM<br />

<strong>Flexi</strong> -Pave and <strong>KBI</strong> <strong>Flexi</strong> -Stone with the high strength SEL Permavoid shallow attenuation sub-base<br />

replacement system to provide an unrivalled solution for surface water runoff catchment, attenuation and<br />

conveyance.<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -Pave<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong><br />

Vehicular - Attenuation<br />

<strong>KBI</strong> <strong>Flexi</strong>-Pave HD2000 F95 (40mm thick)<br />

SEL Permavoid (85mm thick)<br />

SELFlex Impermeable Geomembrane<br />

Type 1 (Depth TBC)<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -Pave<br />

The grinding down of used car tyres results in 3-6mm<br />

rubber granules that form the basis of the product <strong>KBI</strong><br />

TM<br />

<strong>Flexi</strong> -Pave. The rubber granules are mixed with multifaceted<br />

3-6mm stone granules and a unique specialised<br />

bonding agent. Once mixed, the product is moisture<br />

cured and ready to use within 24hrs.<br />

The resulting material is:<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong><br />

Pedestrian - Infiltration<br />

<strong>KBI</strong> <strong>Flexi</strong>-Pave HD1000 (25mm thick)<br />

SEL Permavoid (85mm thick)<br />

Seperation Geotextile<br />

Type 3 (Depth TBC)<br />

Prepared Formation<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Extremely flexible.<br />

Highly porous allowing natural drainage.<br />

Non-cracking, even in freeze/thaw conditions.<br />

Slip resistant due to the rubber content.<br />

Impact absorbent and able to withstand vehicular use<br />

up to 80 tons.<br />

Self-cleaning - will not silt up.<br />

Sustainable, using three recycled tyres per m2.<br />

Sensitive to nature and water bodies - removes<br />

phosphates / nitrates.<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong><br />

Vehicular - Infiltration<br />

<strong>KBI</strong> <strong>Flexi</strong>-Pave HD2000 (40mm thick)<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -Pave laid on to SEL Permavoid<br />

SEL Permavoid (85mm thick)<br />

SEL Sudstex Permafilter Geotextile<br />

Type 3 (Depth TBC)<br />

Prepared Formation<br />

SEL Permavoid<br />

The SEL Permavoid is a modular interlocking<br />

plastic surface water storage system designed for<br />

use as a combined drainage component and subbase<br />

replacement system. It has exceptionally high<br />

compressive strength and bending resistance within<br />

joints and creates a horizontal structural ‘raft’ within<br />

the pavement.<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong> Brochure


TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -Stone<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong><br />

Pedestrian - Infiltration<br />

<strong>KBI</strong> <strong>Flexi</strong>-Stone HDST25 (20mm thick)<br />

SEL Permavoid (85mm thick)<br />

Seperation Geotextile<br />

Type 3 (Depth TBC)<br />

Prepared Formation<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -Stone<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -Stone is a decorative porous paving system. It<br />

is available in the following formats:<br />

<br />

<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -Stone HDST 50 - installed in one part at<br />

40mm thickness directly on to the SEL Permavoid.<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -Stone HDST 25 - installed in one part at<br />

20mm thickness directly on to the SEL Permavoid.<br />

Both trademarked formats require a nominal 2-6mm<br />

agregate and are bound together using <strong>KBI</strong>’s proprietary<br />

binding agent XFP78. The products are solely sourced<br />

and installed by <strong>KBI</strong> UK Ltd.<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong> Linear Storage<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong><br />

Pedestrian - Infiltration<br />

<strong>KBI</strong> <strong>Flexi</strong>-Pave HD1000 (25mm thick)<br />

Type 3 (Depth TBC)<br />

SEL Permavoid (300mm thick)<br />

SEL Geotextile or Membrane<br />

Bedding layer<br />

Prepared Formation<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong> Linear Storage can be used where<br />

higher storage volumes are required. The highly porous<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -Pave surfacing will allow rainfall to pass<br />

straight through the surfacing into the underlying SEL<br />

Permavoid storage. The system is designed to be<br />

installed at shallow depths in multiple layers, each<br />

150mm deep.<br />

Main Carriageway<br />

SEL Permavoid (150mm thick) laid at<br />

tank soffit level to form a sump to<br />

facilitate connection to road gully<br />

Car Parks<br />

TM<br />

Using <strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong> in a car park will allow rainfall to pass<br />

straight through the surfacing into the underlying SEL Permavoid<br />

storage.<br />

Not only can you eliminate standing water but you can also provide<br />

attenuation at source. The stored surface water can be infiltrated<br />

or attenuated for release to a local watercourse or sewer.<br />

TM<br />

The <strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong> is an ideal solution where a site has<br />

contamination issues, high water table, shallow rock head or<br />

unstable soils.<br />

Ashgate Primary School, Derby<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong> Brochure


About <strong>KBI</strong> UK Ltd<br />

<strong>KBI</strong> was founded in the USA over 15 years ago. Its mission was to utilise high volumes of waste<br />

tyres through the design and engineering of innovative products and solutions that could be<br />

applied in commercial, residential, industrial and local authority scenarios. Vast amounts of the<br />

worlds used car tyres are sent to landfill or used to fire incinerators for power-derived fuels.<br />

<strong>KBI</strong> UK Ltd was formed in 2010 to provide, supply and install the products manufactured using<br />

the <strong>KBI</strong> <strong>Flexi</strong>-Process to the UK market. With many local authorities looking for greener ways to<br />

re-generate traditionally paved or urbanised surfaces, combined with commercial contractors<br />

looking to develop sustainable urban drainage systems, the materials generated using the <strong>KBI</strong><br />

<strong>Flexi</strong>-Process have become firmly established across a broad spectrum of construction sectors.<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong> is ideal for the following applications:<br />

<br />

<br />

<br />

<br />

<br />

<br />

Footpaths<br />

Tree surrounds<br />

Playground circulation areas<br />

Car parks & parking bays<br />

Woodland trails Driveways<br />

River embankment stabilisation<br />

<br />

<br />

<br />

<br />

<br />

<br />

Bridle ways<br />

Drainage strips<br />

Coastal erosion control<br />

Cemetery footpaths<br />

Golf buggy paths<br />

Rain water harvesting<br />

Green Partnership Scheme<br />

The <strong>KBI</strong> UK Green Partnership is an innovative scheme that<br />

allows Local Authorities to purchase and install the unique<br />

<strong>KBI</strong> <strong>Flexi</strong>-Pave material - for the specific use of tree<br />

surrounds - without the need to use <strong>KBI</strong> UK’s own<br />

installation team.<br />

By signing up to the Green Partnership scheme, a Local<br />

Authority is entitled to nominate two members of staff to<br />

undergo training on how to prepare, mix and install the <strong>KBI</strong><br />

<strong>Flexi</strong>-Pave material. Once the staff are trained, a local<br />

authority then simply needs to purchase the <strong>KBI</strong> <strong>Flexi</strong>-Pave<br />

materials from <strong>KBI</strong> UK.<br />

<strong>KBI</strong> UK Ltd<br />

HM 3.9<br />

Holmfield Mills<br />

Holdsworth Road<br />

Holmfield<br />

Halifax<br />

HX3 6SN<br />

@<strong>KBI</strong>UKLTD<br />

www.kbiuk.co.uk<br />

info@kbiuk.co.uk<br />

00 44 (0)1422 242880<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong> Brochure

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