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KBI Flexi -Vault General Information

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Smarter Materials for Next<br />

Generation Infrastructure<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong><br />

<strong>General</strong> <strong>Information</strong>


TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong><br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong> is an innovative new system which combines our high performance porous surfacings <strong>KBI</strong><br />

TM<br />

TM<br />

<strong>Flexi</strong> -Pave and <strong>KBI</strong> <strong>Flexi</strong> -Stone with the high strength SEL Permavoid shallow attenuation sub-base<br />

replacement system to provide an unrivalled solution for surface water runoff catchment, attenuation and<br />

conveyance.<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -Pave<br />

The grinding down of used car tyres results in 3-6mm<br />

rubber granules that form the basis of the product <strong>KBI</strong><br />

TM<br />

<strong>Flexi</strong> -Pave. The rubber granules are mixed with multifaceted<br />

3-6mm stone granules and a unique<br />

polyurethane bonding agent. Once mixed, the product is<br />

moisture cured and ready to use within 24hrs.<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -Pave<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong><br />

Vehicular - Attenuation<br />

<strong>KBI</strong> <strong>Flexi</strong>-Pave HD2000 F95 (40mm thick)<br />

SEL Permavoid (85mm thick)<br />

SELFlex Impermeable Geomembrane<br />

Type 1 (Depth TBC)<br />

The resulting material is:<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Extremely flexible.<br />

Highly porous allowing natural drainage.<br />

Non-cracking, even in freeze/thaw conditions.<br />

Slip resistant due to the rubber content.<br />

Impact absorbent and able to withstand vehicular use<br />

up to 80 tons.<br />

Self-cleaning - will not silt up.<br />

Sustainable, using three recycled tyres per m2.<br />

Sensitive to nature and water bodies - removes<br />

phosphates / nitrates.<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong><br />

Pedestrian - Infiltration<br />

<strong>KBI</strong> <strong>Flexi</strong>-Pave HD1000 (25mm thick)<br />

SEL Permavoid (85mm thick)<br />

Seperation Geotextile<br />

Type 3 (Depth TBC)<br />

Prepared Formation<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -Pave laid on to SEL Permavoid<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong><br />

Vehicular - Infiltration<br />

<strong>KBI</strong> <strong>Flexi</strong>-Pave HD2000 (40mm thick)<br />

SEL Permavoid<br />

The SEL Permavoid is a modular interlocking<br />

plastic surface water storage system designed for<br />

use as a combined drainage component and subbase<br />

replacement system. It has exceptionally high<br />

compressive strength and bending resistance within<br />

joints and creates a horizontal structural ‘raft’ within<br />

the pavement.<br />

SEL Permavoid (85mm thick)<br />

SEL Sudstex Permafilter Geotextile<br />

Type 3 (Depth TBC)<br />

Prepared Formation<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong> Brochure


TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -Stone<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong><br />

Pedestrian - Infiltration<br />

<strong>KBI</strong> <strong>Flexi</strong>-Stone HDST25 (20mm thick)<br />

SEL Permavoid (85mm thick)<br />

Seperation Geotextile<br />

Type 3 (Depth TBC)<br />

Prepared Formation<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -Stone<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -Stone is a decorative porous paving system. It<br />

is available in the following formats:<br />

<br />

<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -Stone HDST 50 - installed in one part at<br />

40mm thickness directly on to the SEL Permavoid.<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -Stone HDST 25 - installed in one part at<br />

20mm thickness directly on to the SEL Permavoid.<br />

Both trademarked formats require a nominal 2-6mm<br />

agregate and are bound together using <strong>KBI</strong>’s proprietary<br />

binding agent XFP78. The products are solely sourced<br />

and installed by <strong>KBI</strong> UK Ltd.<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong> Linear Storage<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong><br />

Pedestrian - Infiltration<br />

<strong>KBI</strong> <strong>Flexi</strong>-Pave HD1000 (25mm thick)<br />

Type 3 (Depth TBC)<br />

SEL Permavoid (300mm thick)<br />

SEL Geotextile or Membrane<br />

Bedding layer<br />

Prepared Formation<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong> Linear Storage can be used where<br />

higher storage volumes are required. The highly porous<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -Pave surfacing will allow rainfall to pass<br />

straight through the surfacing into the underlying SEL<br />

Permavoid storage. The system is designed to be<br />

installed at shallow depths in multiple layers, each<br />

150mm deep.<br />

Main Carriageway<br />

SEL Permavoid (150mm thick) laid at<br />

tank soffit level to form a sump to<br />

facilitate connection to road gully<br />

Car Parks<br />

TM<br />

Using <strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong> in a car park will allow rainfall to pass<br />

straight through the surfacing into the underlying SEL Permavoid<br />

storage.<br />

Not only can you eliminate standing water but you can also provide<br />

attenuation at source. The stored surface water can be infiltrated<br />

or attenuated for release to a local watercourse or sewer.<br />

TM<br />

The <strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong> is an ideal solution where a site has<br />

contamination issues, high water table, shallow rock head or<br />

unstable soils.<br />

Ashgate Primary School, Derby<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong> Brochure


About <strong>KBI</strong> UK Ltd<br />

<strong>KBI</strong> was founded in the USA over 15 years ago. Its mission was to utilise high volumes of waste<br />

tyres through the design and engineering of innovative products and solutions that could be<br />

applied in commercial, residential, industrial and local authority scenarios. Vast amounts of the<br />

worlds used car tyres are sent to landfill or used to fire incinerators for power-derived fuels.<br />

<strong>KBI</strong> UK Ltd was formed in 2010 to provide, supply and install the products manufactured using<br />

the <strong>KBI</strong> <strong>Flexi</strong>-Process to the UK market. With many local authorities looking for greener ways to<br />

re-generate traditionally paved or urbanised surfaces, combined with commercial contractors<br />

looking to develop sustainable urban drainage systems, the materials generated using the <strong>KBI</strong><br />

<strong>Flexi</strong>-Process have become firmly established across a broad spectrum of construction sectors.<br />

<strong>KBI</strong> <strong>Flexi</strong><br />

TM<br />

-<strong>Vault</strong> is ideal for the following applications:<br />

<br />

<br />

<br />

<br />

<br />

Footpaths<br />

Tree surrounds<br />

Playground circulation areas<br />

Car parks & parking bays<br />

Woodland trails Driveways<br />

<br />

<br />

<br />

<br />

<br />

Bridle ways<br />

Drainage strips<br />

Coastal erosion control<br />

Cemetery footpaths<br />

Golf buggy paths<br />

SEL specialise in the provision of solutions and products for Surface Water<br />

Drainage (SuDS). Our business is focused on using innovative value-engineered<br />

solutions.<br />

www.selel.co.uk<br />

The company has been involved with sustainable drainage for over 15 years and<br />

have partnered with <strong>KBI</strong> UK Ltd to help develop their specific suds ranges. SEL's<br />

expertise had led to involvement in numerous CIRIA projects and the publication<br />

of several white papers.<br />

<strong>KBI</strong> UK Ltd<br />

HM 3.9<br />

Holmfield Mills<br />

Holdsworth Road<br />

Holmfield<br />

Halifax<br />

HX3 6SN<br />

@<strong>KBI</strong>UKLTD<br />

www.kbiuk.co.uk<br />

info@kbiuk.co.uk<br />

00 44 (0)1422 242880<br />

TM<br />

<strong>KBI</strong> <strong>Flexi</strong> -<strong>Vault</strong> Brochure

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