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ELECTRICAL EQUIPMENT & DESIGN<br />

Enclosures, Cabinets and Fans<br />

Selecting the optimum<br />

enclosure<br />

Steve Gallon, Managing Director of Fibox,<br />

looks into the electronic and instrumentation<br />

enclosures and answers common questions<br />

on such aspects as the precise production<br />

methods and materials to meet specific<br />

technical, aesthetic and budgetary needs<br />

Before choosing an enclosure for whatever its<br />

final application, specifiers must ask a series of<br />

basic questions. Firstly, one must determine<br />

what sort of electronic components or other,<br />

often critical equipment is to be housed within the<br />

enclosure. Is the enclosure to house a ‘stand alone’ device<br />

or is it to fit in with other equipment; as part of a larger<br />

system? Does it have to aesthetically fit in with other<br />

products and/or the surrounding environment?<br />

There are other key questions too. Where is the<br />

enclosed device to be located? Does the system operate<br />

within a hostile area where it must guarantee a high IP<br />

rating and have to stand up to shocks, vibrations, be<br />

resilient to the ingress<br />

of water or moisture, dust<br />

and heat or the need for EMC shielding<br />

capabilities? Is the enclosure to be sealed or is<br />

easy and quick access required? And does the<br />

final housing need to be customised?<br />

Only when you have answered these<br />

questions can you begin to narrow down the choice of<br />

enclosure, the material it is to be produced from and<br />

identify the most appropriate manufacturer.<br />

Based on a broad range of over 2000 standard<br />

enclosures and enclosure systems, Fibox already supplies<br />

hundreds of thousands of innovative products and<br />

services to customers<br />

globally,<br />

helping them to<br />

house everything from<br />

micro electronics to much larger control and<br />

instrumentation solutions in the most arduous and hostile<br />

Rittal – The System.<br />

ENCLOSURES<br />

POWER DISTRIBUTION<br />

CLIMATE<br />

<strong>16</strong><br />

INDUSTRIAL TECHNOLOGY • February 2011


of environments. As well as standard products, highly<br />

customised enclosures are also available direct from our<br />

manufacturing plants with very short lead times. OEMs<br />

can save time and money with access to Fibox’s fast<br />

prototype service and the facility to order ready modified<br />

enclosures in place of standard products.<br />

With the development of new software and internet<br />

based services, Fibox customers can now download CAD<br />

drawings and design in house a fully customised<br />

enclosure solution. Fibox can then, in a matter of<br />

minutes, provide a quotation for this work<br />

and arrange a prototype. Enclosures<br />

designed to house the<br />

multitude of applications<br />

required of them come in<br />

various forms, with materials<br />

including steel, stainless, die<br />

cast aluminium, polycarbonate,<br />

GRP and ABS – each of which<br />

must be assessed in the light of<br />

offering the best possible<br />

protection for the<br />

environment it is to<br />

operate in. In<br />

serving both<br />

traditional<br />

and emerging<br />

markets,<br />

Fibox<br />

recognises today’s<br />

changing<br />

industrial dynamics.<br />

The ability to<br />

deliver quality engineered<br />

products in ever<br />

shorter lead times is critical.<br />

Time-to-market for new products is decreasing; meaning<br />

more specialist products are created based on a madeto-order<br />

basis and even occasionally manufactured as<br />

one-offs, while at the same time the complexity and<br />

variety of those products are increasing. If you are<br />

manufacturing families of control systems and<br />

instruments, then the ability to source and customise<br />

different sized enclosures from the same manufacturer to<br />

maintain your product identity could well be of<br />

paramount importance.<br />

Hostile environments<br />

Undoubtedly a sizeable majority of industrial controls<br />

and instrumentation (for example, remote telemetry<br />

equipment) needs to be installed in hostile<br />

environments, and very frequently in inaccessible<br />

locations and therefore a different set of criteria become<br />

important: IP rating, UV stability, temperature<br />

classification, durability and robustness of material, anticorrosion<br />

qualities and the need to be RoHS compliant.<br />

<strong>Industrial</strong> enclosures are increasingly used to house and<br />

protect equipment not normally associated with the<br />

traditional electronic and electrical industry. A recent<br />

example is fire extinguishers on the decks of cruise ships.<br />

So when you’re looking for an enclosure supplier, do you<br />

need assurances that this trend is in the mind of its<br />

designers when innovating new product ranges – that they<br />

have very much a blinkers off approach to product<br />

development. It’s a fact that the ultimate reliability of the<br />

system or device you build and supply is as much<br />

influenced by the initial choice and design of the enclosure,<br />

as it is by the components used, to build the system itself.<br />

So, if you have an unusual application and need help in<br />

defining and choosing an enclosure solution for your<br />

problem, start by asking a few questions.<br />

www.fibox.co.uk<br />

Junction box<br />

solves solar<br />

cable problem<br />

Spelsberg’s new PV48 junction box provides<br />

a specific and inexpensive solution to the<br />

annoying problem on photovoltaic panels, of<br />

standard cables being too short. Designed to seal<br />

cable diameters of between 4-7mm, the PV48<br />

allows simple cable extension, providing a quick,<br />

secure cage clamp connection within a discrete<br />

IP65-rated junction box.<br />

Chris Lloyd, Sales and Marketing Manager for<br />

Spelsberg, comments: “As standard, photovoltaic<br />

panels rarely have more than a maximum of 2m<br />

of cable attached. This means that installers<br />

regularly need to use a junction box or install<br />

expensive extension cables to extend the cabling<br />

length. The PV48 is the first junction box on the<br />

market designed for this specific job, as such it<br />

fulfils all the requirements for the application.”<br />

The PV48 junction box has two in-line cable<br />

entry points that use M<strong>16</strong> cable glands to ensure<br />

quick and secure cable entry. The connection is<br />

made using a cage clamp terminal: a 5.5mm flat<br />

blade screwdriver is used to open the connection<br />

point, which the exposed wire is pushed through.<br />

When the screwdriver is removed, a secure<br />

connection is made automatically. The box cover<br />

clips into place, forming an IP65 seal.<br />

www.spelsberg.co.uk<br />

Faster – better – worldwide.<br />

CONTROL<br />

IT INFRASTRUCTURE<br />

SOFTWARE & SERVICES<br />

www.rittal.co.uk<br />

February 2011 • INDUSTRIAL TECHNOLOGY<br />

17

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