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Renewable Energy Monitoring System Installation Guide

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<strong>Renewable</strong> <strong>Energy</strong> <strong>Monitoring</strong> <strong>System</strong> <strong>Installation</strong> <strong>Guide</strong><br />

INDEPENDENT ENERGY MONITORING—MA CURRENT TRANSDUCERS<br />

This installation guide provides procedures for installing Engenuity <strong>System</strong>s eBOXX and Fat Spaniel monitoring service with the Elkor<br />

WattsOn Power transducer and mA CTs.<br />

GET READY<br />

Applicable Products<br />

Maximum Distances<br />

Auto-Registration<br />

NOTE: Not required if Site<br />

Survey provided.<br />

Documentation<br />

Internet Connectivity<br />

Engenuity <strong>System</strong>s<br />

eBOXX Contents:<br />

• Communications<br />

Gateway<br />

• Terminal Board<br />

• Fused voltage blocks<br />

• Elkor WattsOn meter<br />

• mA current transducers<br />

• Fat Spaniel cgConfig<br />

Diagnostic Tool<br />

You supply:<br />

• Network cable for Communications<br />

Gateway-to-LAN connection<br />

• CT Wire: For distances up to 5' use<br />

12 AWG; for 5' to 15' use 10 AWG.<br />

Maximum distance is 15'.<br />

• Circuit breaker in service panel<br />

for voltage sense and instrument<br />

power<br />

• Recommended: Laptop PC with<br />

Engenuity’s Insight Installer <br />

a<br />

• 300 ft. between Communications Gateway and the<br />

network port<br />

• 120 ft. between the monitoring enclosure and location of CTs<br />

and voltage taps<br />

To ensure that your view is ready on time, send a completed<br />

auto-registration to Engenuity at least two days prior to<br />

installation. You can either fill out and return the enclosed autoregistration<br />

documentation, or use the online version.<br />

• This procedure references Elkor meter components described<br />

in the Elkor WattsOn Universal Power Transducer User<br />

Manual. Adhere to all cautions and safety instructions in<br />

applicable Elkor documentation.<br />

• For guidelines about voltage sense line connections on non<br />

screw-type contact, use the Engenuity Technical Note<br />

entitled Using Spring Cage Terminal Blocks.<br />

Because most installation issues relate to network connectivity,<br />

be sure to verify that Internet connectivity is available at the<br />

installation site before you begin this installation. If possible,<br />

verify that the Internet connection works with a laptop and the<br />

Fat Spaniel cgConfig Diagnostic Tool.<br />

Prior to installation, ensure that power to the PV system and the monitored<br />

building circuit is SHUT DOWN.<br />

If the power cannot be shut down, contact Engenuity <strong>System</strong>s Customer<br />

Service at 1-480-782-5600 for additional instructions.<br />

INSTALL ENGENUITY SYSTEMS eBOXX SOLUTION<br />

1. Mount the Communications Gateway<br />

The monitoring system ships inside the outdoor-rated eBOXX enclosure.<br />

Engenuity recommends that a certified electrician be assigned to install the enclosure.<br />

NOTE: You must use appropriate conduit fittings to preserve the NEMA rating and<br />

your warranty.<br />

NOTE: Check the dip switches on the TB25 to ensure that DIP switch settings<br />

are positioned as follows: 2 and 3 = OFF, 1 = ON.<br />

Leads may be at line voltage.<br />

IEM mA Current Transducers Page 1 of 2


<strong>Renewable</strong> <strong>Energy</strong> <strong>Monitoring</strong> <strong>System</strong> <strong>Installation</strong> <strong>Guide</strong><br />

INDEPENDENT ENERGY MONITORING—MA CTS<br />

INSTALL ENGENUITY SYSTEMS eBOXX SOLUTION (Continued)<br />

2. Set up the Data Connection<br />

If your meter is in the same enclosure as the Communication Gateway,<br />

the data connection is prewired. If, however, you have additional meters or other<br />

Modbus devices outside the gateway enclosure, these must be daisy-chained.<br />

The wires used in testing your system are left in the appropriate terminals as<br />

connection markers. Refer to the table below.<br />

the table below.<br />

Engenuity Termination Board<br />

Elkor RS485 Terminals<br />

1 (unused)<br />

2 +<br />

3 -<br />

4 GND<br />

• To connect to the LAN (if you are not using the modem option) connect the<br />

network cable to the LAN1 port on the Communications Gateway.<br />

3. Connect Voltage Sense and Instrument Power Conductors<br />

a. Install a circuit breaker in the load panel and run voltage taps in conduit to the<br />

monitoring enclosure.<br />

b. Connect your voltage taps to the fused voltage blocks in your monitoring<br />

assembly. Your system may be built with a second set of L1 and N voltage<br />

blocks. These are for instrument power, which you may take from the monitored<br />

circuit or from a separate circuit of 120, 208, 230, or 240 VAC.<br />

c. Be sure to attach a ground to the labeled spring clip terminal. The system must be<br />

grounded for both accuracy and safety.<br />

4. Connect the Current Transducers<br />

a. Wire the CT leads directly to the Elkor meter,<br />

matching the wire number to the corresponding<br />

number on the meter.<br />

b. Note the polarity arrow on your CT, and install<br />

the CTs per the attached wiring diagram:<br />

• For PV <strong>Installation</strong>:<br />

The CT polarity indicator must face toward<br />

the inverter.<br />

• For Building Demand <strong>Installation</strong><br />

The CT polarity indicator must face toward<br />

the utility meter.<br />

INSTALL ENGENUITY SYSTEMS eBOXX SOLUTION (Continued)<br />

5. Power Up the Enclosure: Connect AC Power Source<br />

Turn on the instrument power circuit. Check for the green power light on the<br />

24VDC transformer, and the red power LED on the Communications Gateway.<br />

6. Check the Power LED on the Elkor Meter: Look for Green PWR LED.<br />

7. Power Up the Communications Gateway and Check LEDs<br />

Condition LED Location Indication Description<br />

Power Up READY Gateway front<br />

panel<br />

LAN1<br />

activity<br />

Serial<br />

activity<br />

8. Power Up the Voltage Sensors<br />

If you have not done so with the instrument power, energize the circuit for the<br />

voltage taps.<br />

9. Check Data Connectivity<br />

If you have a laptop and the Fat Spaniel cgConfig Diagnostic Tool, verify that the<br />

Communications Gateway can connect and that the monitoring devices are visible<br />

to the Communications Gateway.<br />

10. Log into Solar Plant Vision (SPV) under Assets tab to confirm installation<br />

of Logger(s) and Device(s).<br />

a<br />

LINK<br />

TX/RX<br />

Gateway LAN1<br />

port<br />

Gateway front<br />

panel<br />

Green flicker<br />

Green steady<br />

Flicker<br />

Flicker<br />

<strong>System</strong> is booting up.<br />

<strong>System</strong> is ready.<br />

LAN traffic transmission<br />

occurring to inverter.<br />

Transmit (TX) and Receive<br />

(RX) activity to inverter.<br />

TROUBLESHOOTING TIPS<br />

• Make sure the Communications Gateway ethernet cable is connected before<br />

TROUBLESHOOTING TIPS<br />

connecting the monitoring device to power.<br />

• Make sure the Communications Gateway ethernet cable is connected<br />

• before Verify connecting that all connections the monitoring are solidly device seated. to power.<br />

• • Verify Verify that that all the connections Internet cabling are solidly does seated. not exceed 300 ft.<br />

• • Test V erify for that Internet the Internet connectivity cabling with doe a LA laptop. LAPs not exceed 300 ft.<br />

• Test for Internet connectivity with a laptop.<br />

ENGENUITY SYSTEMS TECHNICAL SUPPORT<br />

Phone: 1-480-782-5600 or 1-800-375-3363<br />

tech@engenuity.com<br />

Copyright © 2010 Engenuity <strong>System</strong>s, Inc. All rights reserved.<br />

IEM mA Current Transducers Page 2 of 2

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