Technical Information for Pro-X Mill - Korloy.com

Technical Information for Pro-X Mill
Technical Information for Pro-X Mill
Features
Strong clamping due to the concave part of insert bottom side.
Good chip flow and less build up edge have been acquired due to
buffed surface of insert.
High rake angle of insert provides good surface finish and low cutting load.
Specially designed for high speed machining of aluminum.
Suitable for square shouldering and curved surface machining.
Clamping system for high speed
>>>
Special design for strong
clamping at high speed machining to
prevent flying out of insert.
High feed Cutter
Side Milling Cutter for Cast iron Thread Milling Cutters for Aluminum Cutters for Mold Face Milling Cutter Milling Inserts Milling Grades Milling
Centrifugal force as per RPM
Screw TORQUE = 4Nm
Indexabl insert : 6.8g
Chip Breaker 3 dimensional
design for low cutting load.
Max. RPM as per cutting diameter
Machined diameter
D(mm)
5000 type
20
25
32
40
50
63
80
100
125
6000 type n(min -1 ) vc(m/min)
-
25
32
40
50
63
80
100
125
15000
32600
28800
25800
23000
20500
18200
16300
14600
Max. RPM
940
2559
2894
3240
3611
4055
4572
5118
5731
In case of actual machining accidental breakage of
insert or tool could happen even under the written RPM.
special cover or door is necessary to prevent damage
from broken insert or broken tool.
Various inserts corner radius
is available. (R0.4 ~ R5.0)
Recommended cutting condition
Aluminum alloy
Copper alloy
Thermo plastic
Aluminum alloy
Copper alloy
Magnesium alloy
Duroplastics
Workpiece
Rm 280 MPa
Rm 280 MPa
Long chipping
-
Si 12%
Si 12%
Short chipping
-
-
Clamping design as per FEM analysis.
Strong clamping of insert.
Marking [Designation
Cutting Speed
vc(m/min)
1200
1000
400
350
1000
-
500
450
200
Max. RPM]
Feed
fz(mm/t)
0.3
0.25
0.2
0.15
0.25
-
0.2
0.2
0.15
E124

Technical Information for Pro-X Mill
Ramping
PAXCM 5000
PAXCM 6000
Tool diameter() (max.) Lmin(mm) Tool diameter() (max.) Lmin(mm)
40
50
63
80
100
125
11.31
7.24
5.1
3.86
3.94
2.14
50
78
112
148
145
267
40
50
63
80
100
125
17
9.5
7
5
4
3
32
60
81
114
143
190
Lmin =
ap
(mm)
tan
Lmin : Minimum inclination
cutting length
: Max. ramping angle
ap : Depth of cut
PAXS 5000
20
25
32
40
-
-
8.3
17.95
12.6
9.9
68
31
45
57
PAXS 6000
Tool diameter() (max.) Lmin(mm) Tool diameter() (max.) Lmin(mm)
20
25
32
40
-
-
-
9
7
17
-
63
81
32
>>>
Plunging, Slotting, Drilling technical data
Cutting condition for drilling
Holder
1. When drilling, grooving machining sequence is .
2. When drilling, grooving, decrease the feed and cutting speed 30%~50% from the recommended data.
Helical ramping technical data
20
25
32
40~125
Insert
XETK19
XETK25
ap(mm)
5000 Type 6000 Type
8
4
4
4
ap(mm)
4
6
-
11
6
6
Machining example
Copying
Helical cutting
Milling
Milling Grades Milling Inserts Face Milling Cutter Cutters for Mold Cutters for Aluminum Thread Milling
D(Tool diameter) D1 min D1 max Designation
20 22 33
25 29 43
32 43 57
40 59 73
50 79 93
XEKT19M532FR-MA
63 105 119
80 139 153
100 179 193
125 229 243
Slotting & Shouldering
Ramping
High feed Cutter
for Cast iron Side Milling Cutter
E125

Pro-X Mill
PAXCM5000/6000
AA 0
>>>
High feed Cutter
Side Milling Cutter for Cast iron Thread Milling Cutters for Aluminum Cutters for Mold Face Milling Cutter Milling Inserts Milling Grades Milling
Designation
PAXCM 5040HR-A,B
5050HR-A,B
5063HR-A,B
5080HR-A,B
5100HR-A,B
5125HR-A,B
PAXCM 6050HR-A,B
6063HR-A,B
6080HR-A,B
6100HR-A,B
6125HR-A,B
Stock
A
Type A : Insert NoseR 0.4 ~ 3.2 Type B : Insert NoseR 4.0 ~5.0
Note) Through coolant type between 40~125
Parts
5000 Type
6000 Type
B
3
4
4
5
6
7
2
3
4
5
6
D d d1 F AR RR D2
d2 a b E
(max)
40
50
63
80
100
125
50
63
80
100
125
34
42
49
57
67
87
42
49
57
67
87
16
22
22
27
32
40
16
16
27
32
40
Available Arbors
Designation d Arbors
PAXCM 5040HR-A,B
5050HR-A,B
5063HR-A,B
5080HR-A,B
5100HR-A,B
5125HR-A,B
PAXCM
6050HR-A,B
6063HR-A,B
6080HR-A,B
6100HR-A,B
6125HR-A,B
Screw
PTKA0408
FTGA0513
16
22
22
27
32
40
16
22
27
32
40
Applicable inserts, see pages E25
Detail cutter spec. see pages E172~E174
Wrench
TW 15S
TW 20S
9
11
11
14
18
22
11
11
14
18
22
BT -FMC16-
BT -FMC22-
BT -FMC22-
BT -FMC27-
BT -FMC32-
BT -FMB40-
BT -FMC16-
BT -FMC22-
BT -FMC27-
BT -FMC32-
BT -FMB40-
14
18
18
20
26
32
18
18
20
26
32
8.4
10.4
10.4
12.4
14.4
16.4
8.4
10.4
12.4
14.4
16.4
5.6
6.3
6.3
7
8
9
5.6
6.3
7
8
9
19
21
21
23
26
29
18
21
23
26
29
Available Inserts
XEKT
XEKT
Designation
19M504FR-MA
19M508FR-MA
19M512FR-MA
19M516FR-MA
19M518FR-MA
19M520FR-MA
19M530FR-MA
19M532FR-MA
19M540FR-MA
19M550FR-MA
250608FR-MA
250640FR-MA
40
50
50
50
63
63
50
50
50
63
63
8
11
10
12
13
13
11.5
13
14.5
16
17.5
Coated
PD2000
-5
-6
-6
-6
-5
-5
-9.5
-8.5
-8
-7
-6.5
XEKT
11.31
7.24
5.1
3.86
3.94
2.14
9.5
7.0
5.0
4.0
3.0
Max
rpm
25800
23000
20500
18200
16300
14600
23000
20500
18200
16300
14600
ap
17
17
17
17
17
17
23
23
23
23
23
(mm)
0.15
0.3
0.56
1.0
2.2
3.5
0.37
0.63
1.1
2.3
3.6
: Stock item : Under preparing for stock
Uncoated
H01
Type
5000
Type
6000
Type
Page
E25
E25
: Stock item : Under preparing for stock
E126

Pro-X Mill
PAXS5000/6000
AA 0
PAXS
PAXS
Designation
Stock
Type A : Insert NoseR 0.4 ~ 3.2 Type B : Insert NoseR 4.0 ~5.0
Note) Through coolant type between 20~40
Parts
5000 Type
6000 Type
A
5020HR-A,B
5025HR-A,B
5032HR-A,B
5040HR-A,B-S32
5040HR-A,B-S40
5040HR-A,B-S42
6025HR-A,B
6032HR-A,B
6040HR-A,B-S32
6040HR-A,B-S40
6040HR-A,B-S42
Screw
B
PTKA0407 / PTKA0408
FTGA0513
Applicable inserts, see pages E25
1
2
2
3
3
3
1
1
2
2
2
D d L AR RR
(max)
Max
rpm
ap
20 20 60 130 5 -11 8.3 15,000 17
25 25 60 140 6 -6 17.95 32,600 17
32 32 70 150 8 -7 12.6 28,800 17
40 32 70 160 8 -5 9.91 25,800 17
40 40 70 160 8 -5 9.91 25,800 17
40 42 70 160 8 -5 9.91 25,800 17
25 25 60 140 9 -14 9.0 32,600 23
32 32 70 150 9.5 -12 7.0 28,800 23
40 32 70 160 10 -10.5 17.0 25,800 23
40 40 70 160 10 -10.5 17.0 25,800 23
40 42 70 160 10 -10.5 17.0 25,800 23
Wrench
TW 15S
TW 20S
Available Inserts
XEKT
XEKT
Designation
19M504FR-MA
19M508FR-MA
19M512FR-MA
19M516FR-MA
19M518FR-MA
19M520FR-MA
19M530FR-MA
19M532FR-MA
19M540FR-MA
19M550FR-MA
250608FR-MA
250640FR-MA
XEKT-MA
Coated
PD2000
(mm)
0.24
0.4
0.74
1.0
1.3
1.4
0.42
0.76
1.2
1.5
1.6
: Stock item : Under preparing for stock
Uncoated
H01
Type
5000
Type
6000
Type
Page
E25
E25
: Stock item : Under preparing for stock
>>>
Milling
Milling Grades Milling Inserts Face Milling Cutter Cutters for Mold Cutters for Aluminum Thread Milling
High feed Cutter
for Cast iron Side Milling Cutter
E127

Pro-X Mill
PAXM5000
AA 0
Designation
Stock
R L
D
d
d1
L
M
ap
(mm)
>>>
PAXM
5025HR-A,B-M12
5032HR-A,B-M16
2
2
25
32
23
29
12.5
17.0
55
55
79
82
M12
M16
17
17
0.12
0.2
5040HR-A,B-M16
3
40
29
17.0
55
82
M16
17
0.4
High feed Cutter
Side Milling Cutter for Cast iron Thread Milling Cutters for Aluminum Cutters for Mold Face Milling Cutter Milling Inserts Milling Grades Milling
Type A : Insert NoseR 0.4 ~ 3.2 Type B : Insert NoseR 4.0 ~5.0
Note) Through coolant type between 25~40
Parts
PAXM
Screw
PTKA0408
Available Adaptors
Designation
5025HR-A,B-M12
5032HR-A,B-M16
5040HR-A,B-M16
Applicable inserts, see pages E25
Applicable adaptors, see pages E133~E134
Wrench
TW 15S
Adaptors
MAT - M12
MAT - M16
MAT - M16
Designation : PAXM5025HR - A - M12 = Designation of Shank : MAT-M12-030-S25S
Specification for Modular head thread part(M12)
Specification for shank thread part(M12)
Available Inserts
Designation
XEKT 19M504FR-MA
19M508FR-MA
19M512FR-MA
19M516FR-MA
19M518FR-MA
19M520FR-MA
19M530FR-MA
19M532FR-MA
19M540FR-MA
19M550FR-MA
Coated
PD2000
: Stock item : Under preparing for stock
XEKT-MA
Uncoated
H01
Type
Page
5000
E25
Type
: Stock item : Under preparing for stock
E128

Technical Information for Pro-A Mill
Technical Information for Pro-A Mill
Features
Buffed on top face of insert ensure good chip control and reduces built-up edge.
Small size modular type for aluminum machining.
Various line up of modular system for aluminum machining.
For shouldering, curved surface and ramping.
High rake angle chip breaker ensures excellent surface roughness.
Improved cooling effect and chip control by through coolant system even deep
pocket machining.
>>>
Copying
Shouldering Ramping Through coolant system
Milling
Pro-A mill series
Ramping
Small size
Al workpiece
General
Al workpiece
Pro-A 2000
Pro-A 4000
Recommended cutting condition
Aluminum alloy
Copper alloy
Thermo plastic
Aluminum alloy
Copper alloy
Magnesium alloy
Duroplastics
Series Pro-A mill Through coolant system
Workpiece
Rm 280 MPa
Rm 280 MPa
Long chip
-
Si 12%
Short chip
-
-
Modular : 12~42
Shank : 12~42
Insert : VDKT11T210N-MA
cutter : 40~100
Shank : 32~40
Insert : VCKT220530N-MA
Cutting speed vc(m/min)
1000
800
250
300
800
400
400
150
O
O
Milling Grades Milling Inserts Face Milling Cutter Cutters for Mold Cutters for Aluminum Thread Milling
High feed Cutter
for Cast iron Side Milling Cutter
E129

Pro-A Mill
PACM4000
AA 0
Designation
Stock
R L
D D2 d
d1 d2 a b E F ap
(mm)
>>>
PACM
4040HR
4050HR
4063HR
3
3
4
40
50
63
32
40
50
16
22
22
9
11
11
11.5
18
18
8.4
10.4
10.4
5.6
6.3
6.3
20
20
20
55
55
60
15
15
15
0.2
0.3
0.6
4080HR
4
80
60
27
14
20
12.4
7.0
25
60
15
1.0
4100HR
5
100
80
32
18
26
14.4
8.0
26
60
15
1.6
High feed Cutter
Side Milling Cutter for Cast iron Thread Milling Cutters for Aluminum Cutters for Mold Face Milling Cutter Milling Inserts Milling Grades Milling
Note) Through coolant type between 40~100
Parts
Screw
PTNC04511
Available Arbors
Wrench
TW 20S
Designation d Arbors
PACM 4040HS
16 BT -FMC16-
4050HS
22 BT -FMC22-
4063HS
22 BT -FMC22-
4080HS
27 BT -FMC27-
4100HS
32 BT -FMC32-
Applicable inserts, see pages E25
Detail cutter spec. see pages E172~E174
Available Inserts
Designation
: Stock item : Under preparing for stock
VCKT-MA
Uncoated
Page
H01
VCKT 220530N-MA
E25
: Stock item : Under preparing for stock
E130

Pro-A Mill
PAS2000/4000
AA 0
Designation
Stock
R L
D d
L
ap
(mm)
PAS
2012HR
2016HR
2020HR
1
2
2
12
16
20
16
16
20
25
25
30
85
90
100
8
8
8
0.1
0.11
0.2
>>>
2025HR
3
25
25
35
115
8
0.36
2032HR
4
32
32
40
125
8
0.66
PAS
2042HR
4032HR
4040HR
5
2
3
42
32
40
32
32
32
42
50
50
130
125
140
8
15
15
0.84
0.6
0.8
Milling
4040HR-S40
3
40
40
60
150
15
1.2
4040HR-S42
Note) Through coolant type between 12~40
Parts
Screw
2000 Type ETNA02505, ETNA02506
4000 Type FTNC04509
Applicable inserts, see pages E25
3
40
Wrench
TW 07S
TW 20S
42
60
Available Inserts
VDKT-MA
Designation
VDKT 11T210N-MA
VCKT 220530N-MA
150
15
1.2
: Stock item : Under preparing for stock
VCKT-MA
Uncoated
H01
Type Page
2000 Type E25
4000 Type E25
: Stock item : Under preparing for stock
Milling Grades Milling Inserts Face Milling Cutter Cutters for Mold Cutters for Aluminum Thread Milling
High feed Cutter
for Cast iron Side Milling Cutter
E131

Pro-A Mill
PAM2000
AA 0
(mm)
Designation
Stock
D d d1
L
M
ap
>>>
High feed Cutter
Side Milling Cutter for Cast iron Thread Milling Cutters for Aluminum Cutters for Mold Face Milling Cutter Milling Inserts Milling Grades Milling
PAM
2012HR-M06
2016HR-M08
2020HR-M10
2025HR-M12
2032HR-M16
2042HR-M16
Note) Through coolant type between 12~40
Parts
PAM
Screw
ETNA02505, ETNA02506
Available Adaptors
Designation
2012HR-M06
2016HR-M08
2020HR-M10
2025HR-M12
2032HR-M16
2042HR-M16
1
2
2
3
4
5
Applicable inserts, see pages E25
Applicable adaptors, see pages E133~E134
12
16
20
25
32
42
Wrench
TW 07S
Adaptor
MAT - M06
MAT - M08
MAT - M10
MAT - M12
MAT - M16
MAT - M16
11.0
14.5
18.0
22.5
28.5
28.5
Designation : PAM2012HR - M12 = Designation of Shank : MAT-M12-020-S20S
Specification for Modular head thread part(M12)
Specification for shank thread part(M12)
6.5
8.5
10.5
12.5
17.0
17.0
33
36
36
41
45
45
47.5
53
56
63
69
69
M06
M08
M10
M12
M16
M16
8
8
8
8
8
8
0.02
0.04
0.06
0.1
0.18
0.27
: Stock item : Under preparing for stock
Available Inserts
VDKT-MA
Uncoated
Designation
H01
Page
VDKT 11T210N-MA
E25
: Stock item : Under preparing for stock
E132

Modular Adaptor
MAT(Steel shank)
Fig,1
Fig,2
(mm)
Designation Stock M
D
d d1
L
Fig.
MAT M06-020-S10S
M6B-020-S12S
M6B-040-S12S
M08-020-S16S
M10-030-S20S
M12-030-S25S
M16-035-S32S
M06-040-S12T
M06-065-S16T
M6B-065-S16T
M6B-080-S16T
M08-040-S16T
M08-065-S16T
M08-080-S20T
M08-110-S25T
M10-050-S20T
M10-070-S20T
M10-090-S25T
M10-110-S25T
M10-130-S32T
M12-050-S25T
M12-070-S25T
M12-090-S25T
M12-110-S32T
M12-175-S40T
M16-055-S32T
M16-080-S32T
M16-120-S32T
M16-175-S40T
M06
M06
M06
M08
M10
M12
M16
M06
M06
M06
M06
M08
M08
M08
M08
M10
M10
M10
M10
M10
M12
M12
M12
M12
M12
M16
M16
M16
M16
9.5
9.5
11.0
14.5
18.0
22.5
28.5
9.5
9.5
11.0
11.0
14.5
14.5
14.5
14.5
18.0
18.0
18.0
18.0
18.0
22.5
22.5
22.5
22.5
22.5
28.5
28.5
28.5
28.5
10
12
12
16
20
25
32
12
16
16
16
16
16
20
25
20
20
25
25
32
25
25
25
32
40
32
32
32
40
Applicable Modular, see pages E32 (FMRM, LBE, PAM, AMM, RM4PM, HRMM, PAXM)
6.5
6.5
6.5
8.5
10.5
12.5
17.0
6.5
6.5
6.5
6.5
8.5
8.5
8.5
8.5
10.5
10.5
10.5
10.5
10.5
12.5
12.5
12.5
12.5
12.5
17.0
17.0
17.0
17.0
S : Straight neck adaptor
T : Taper neck adaptor
18
18
18
20
25
29
32
40
65
65
80
40
65
80
110
50
70
90
110
130
50
70
90
110
175
55
80
120
175
70
1
76
1
96
1
80
1
100
1
110
1
125
1
96
2
125
2
125
2
140
2
100
2
125
2
150
2
190
2
120
2
140
2
170
2
190
2
220
2
130
2
150
2
170
2
200
2
300
2
145
2
170
2
210
2
300
2
: Stock item : Under preparing for stock
>>>
Milling
Milling Grades Milling Inserts Face Milling Cutter Cutters for Mold Cutters for Aluminum Thread Milling
High feed Cutter
for Cast iron Side Milling Cutter
E133