16.03.2015 Views

Fiberglass Molded Products - Grating Pacific

Fiberglass Molded Products - Grating Pacific

Fiberglass Molded Products - Grating Pacific

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

<strong>Fiberglass</strong><br />

<strong>Molded</strong><br />

<strong>Products</strong><br />

Corrosion Resistant<br />

Slip Resistant<br />

Low Maintenance<br />

Fire Retardant<br />

High Strength-to-Weight Ratio<br />

Nonconductive<br />

Impact Resistant<br />

Low Installation Cost<br />

Long Service Life<br />

Superior Ergonomics<br />

High Performance Composite Solutions<br />

Q U A L<br />

I T Y C E R T I F<br />

ISO<br />

I E D<br />

9001-2000<br />

FA C<br />

I L<br />

I T I E S


<strong>Fiberglass</strong> <strong>Molded</strong> <strong>Products</strong><br />

Combining unmatched corrosion resistance with strength,<br />

long life and safety, Fibergrate sets the standard for<br />

fiberglass reinforced plastic (FRP) molded products. With<br />

more than ten custom resins, Fibergrate products are proven to<br />

deliver years of reliable service, even in the most demanding corrosive<br />

conditions — conditions which cause conventional metallic and wood products<br />

to deteriorate rapidly.<br />

Fibergrate products are lightweight and easy to fabricate. Savings on labor<br />

and equipment often make the total installed cost of Fibergrate products<br />

comparable to that of steel. Combining these installation savings with low<br />

maintenance, long life and worker safety, Fibergrate products offer a life<br />

cycle cost that is significantly lower than that of metallic products.<br />

Fibergrate's molded grating lines include Fibergrate ® and<br />

Chemgrate ® molded grating for most applications, Fibergrate ®<br />

molded high load capacity grating for H-20 and forklift traffic,<br />

Micro-Mesh ® access flooring, AirMesh ® screening and<br />

Multigrid ® grating. For applications requiring a solid walkway,<br />

Fibergrate carries Fiberplate ® and Chemplate ® structural floor panels as<br />

well as Chemdeck ® and Fibergrate ® covered grating. Stair solutions include Fibertred ® and Chemtred ®<br />

stair treads panels for industrial and commercial use, covered stair treads for architectural applications and<br />

stair tread covers for existing stairways. Ergonomic work platform solutions include Safe-T-Stands ® which<br />

are available in varying heights and raised ergonomic workmats.<br />

Fibergrate's complete line of molded products and turnkey services offers a variety of solutions for most<br />

applications.<br />

• Architectural<br />

• Bridge & Highway<br />

• Chemical<br />

• Commercial<br />

• Food & Beverage<br />

• Manufacturing<br />

• Metals & Mining<br />

• Microelectronics<br />

• Oil & Gas<br />

Fibergrate Markets<br />

• Offshore<br />

• Pharmaceutical<br />

• Power<br />

• Pulp & Paper<br />

• Recreation<br />

• Telecommunications<br />

• Transportation<br />

• Water & Wastewater<br />

<br />

Fibergrate products<br />

are lightweight<br />

making them easy to<br />

handle and install<br />

Phone: 800-527-4043<br />

www.fibergrate.com


Fibergrate ® Benefits<br />

• Corrosion Resistance - the<br />

use of more than ten premium<br />

grade resin systems with a<br />

thoroughly wetted fiberglass<br />

process and a one-piece molded<br />

construction ensures solid<br />

structural integrity in tough<br />

environments<br />

• Slip Resistance - a meniscus<br />

or permanent grit surface<br />

provides a safe, slip-resistant<br />

walking surface<br />

• Low Maintenance - corrosion resistant and<br />

requires no scraping, sandblasting or painting<br />

• Fire Retardant - flame spread rating of 25<br />

or less, as tested in accordance with ASTM<br />

E-84; meets the self-extinguishing requirements<br />

of ASTM D-635<br />

• High Strength-to-Weight Ratio - less than<br />

one-half the weight of steel grating allowing<br />

easy removal for access below floor level and<br />

installation with no heavy equipment and less<br />

manpower<br />

• Electrically and Thermally Nonconductive<br />

- all-FRP construction provides additional worker<br />

safety<br />

• Impact Resistance - can withstand major impacts<br />

with little structural damage and no failure<br />

• Easily Fabricated - does not need heavy lifting<br />

equipment or expensive tools; can be easily carried<br />

by two workers; can be cut using standard circular<br />

or saber saws fitted with abrasive blades; has<br />

excellent utilization<br />

• Electronically Transparent - does not affect<br />

electromagnetic or radio wave frequencies<br />

FRP vs. Steel<br />

PRICE<br />

VALUE = SERVICE LIFE<br />

When comparing the price of Fibergrate fiberglass reinforced plastic (FRP) products to comparable metal or other<br />

conventional products, there are several factors to consider.<br />

One of the most important factors is the safety cost. Slips and falls are the second leading cause of industrial<br />

accidents and one of the leading causes of death. The slip-resistant surfaces of Fibergrate products can dramatically<br />

reduce accidental slips and falls. With each lost workday accident costing $50,000 to $100,000, Fibergrate could be the<br />

least expensive solution available.<br />

The initial, or first cost is usually figured on a square-foot basis. Fibergrate FRP material costs are typically higher than<br />

metal products. Too often the product with the lowest price is selected, particularly in new construction projects, because<br />

it seems to be the most economical. Unfortunately, the cheapest product often ends up costing more than Fibergrate FRP<br />

due to high maintenance and replacements costs of corroded building materials. The National Association of Corrosion<br />

Engineers estimates that the economic losses due to corrosion in the U.S. amount to $300 billion a year. Replacing<br />

corroded, unsafe flooring is one of Fibergrate's biggest markets. In most cases, if Fibergrate FRP had been installed<br />

initially, very few problems would have occurred.<br />

Another important factor is installed cost. Fibergrate FRP products are often less expensive than metallic products<br />

when installation costs are figured into the total price. Metal grating requires costly and time-consuming cutting and<br />

welding, and must be “end-banded.” Fibergrate FRP can easily be fabricated with hand tools. <strong>Molded</strong> grating construction<br />

requires no end-banding which saves time and money. Square mesh bearing bars run in both directions, maximizing<br />

utilization. Fibergrate FRP products weigh less than metal, making it easier to handle and less expensive to transport.<br />

The most important factor is total or life cycle cost. In highly corrosive applications, metal products will often<br />

deteriorate in a few years or less. In the same installation, Fibergrate FRP products will last many times longer. Combined<br />

with safety cost savings, this often makes Fibergrate the lowest cost product available. These are the reasons so many<br />

companies have switched from conventional metallic products to Fibergrate FRP products.<br />

Phone: 800-527-4043<br />

www.fibergrate.com


<strong>Molded</strong> <strong>Grating</strong> Selection and Details<br />

Fibergrate ® and Chemgrate ® <strong>Molded</strong> <strong>Grating</strong><br />

Brand Depth Mesh Standard Panel Sizes Wt. Per Open<br />

Sq. Ft. Area<br />

AirMesh ® 1/2" 1-1/2" x 1-1/2" square 4' x 8' (non-load carrying product) 0.8 lb 87%<br />

Multigrid ® 1/2" 2" x 2" square 4' x 12', 4' x 15' (must be fully supported) 1.0 lb 82%<br />

Chemgrate 5/8" 1" x 4" rectangular 12' x 4' 2.1 lb 58%<br />

Fibergrate 3/4" 1" x 4" rectangular 10' x 3', 8' x 4' 2.5 lb 69%<br />

Ecograte TM 3/4" 1" x 4" rectangular 8' x 4' 2.84 lb 46%<br />

Fibergrate 3/4" 1-1/2" x 1-1/2" square 3' x 10', 4' x 8', 4' x 12' 2.0 lb 70%<br />

Micro-Mesh ® 1" Top 3/4" sq, Btm 1-1/2" sq 4' x 12' 2.9 lb 44.4%<br />

Fibergrate 1" 1" x 1" square 3.28' (1M) x 6.56' (2M) 3.58 lb 58%<br />

Fibergrate 1" 1" x 4" rectangular 10' x 3', 8' x 4' 2.5 lb 69%<br />

Fibergrate 1" 1-1/2" x 1-1/2" square 3' x 10', 4' x 8', 4' x 12' 2.5 lb 70%<br />

Chemgrate 1" 1" x 4" rectangular standard 12' x 4', 12' x 3'-1/4" 2.7 lb 65%<br />

Chemgrate 1" 1" x 4" rectangular heavy duty 12' x 4' 3.4 lb 52%<br />

Chemgrate 1" 2" x 2" square 4' x 12' 1.7 lb 76%<br />

Micro-Mesh ® 1-1/8" Top 1.04" sq, 2.09" sq Btm 3.28' (1M) x 9.84' (3M) 3.58 lb 53%<br />

Fibergrate 1-1/4" 1-1/2" x 1-1/2" square 3' x 10', 4' x 8', 4' x 12', 5' x 10' 3.2 lb 70%<br />

Fibergrate 1-1/2" 1-1/2" x 1-1/2" square 3' x 10', 4' x 8', 4' x 12', 5' x 10' 3.7 lb 70%<br />

High Load 1-1/2" 1" x 2" rectangular 6' x 4' 6.2 lb 48%<br />

Micro-Mesh ® 1-1/2" Top 3/4" sq Btm 1-1/2" sq 2' x 2', 4' x 12' (see page 18 for grating details) 5.0 lb 44%<br />

Chemgrate 1-1/2" 1-1/2" x 1-1/2" square 4' x 12' 3.5 lb 69%<br />

Chemgrate 1-1/2" 1-1/2" x 6" rectangular 12' x 4' 3.4 lb 67%<br />

Fibergrate 2" 2" x 2" square 4' x 12' 4.0 lb 72%<br />

High Load 2" 1" x 2" rectangular 6' x 4' 8.4 lb 48%<br />

Chemgrate 2" 2" x 2" square 4' x 12' 4.1 lb 72%<br />

See page 8 for surface selection.<br />

<strong>Grating</strong> Details<br />

4.00<br />

0.75<br />

PLAN VIEW<br />

1.00 0.50 0.50<br />

ELEVATION VIEW<br />

SECTION PROPERTIES PER FT OF WIDTH<br />

A = 3.36 IN 2 I = 0.16 IN 4 S= 0.375 IN 3<br />

PLAN VIEW<br />

1.00 0.762 0.238<br />

1.00 0.762<br />

0.238<br />

0.816<br />

0.32<br />

1.00 0.50 0.50<br />

ELEVATION VIEW<br />

0.32<br />

4.00<br />

1.035<br />

0.184<br />

3/4" x 1" x 4"<br />

Ecograte TM<br />

Load Bars Run<br />

Width Direction<br />

# of Bars/Ft of Width<br />

12<br />

0.75<br />

Load Bar<br />

Width<br />

1/2"<br />

Load Bar<br />

Centers<br />

1"<br />

1" x 1" x 1"<br />

Square Mesh<br />

Open Area<br />

46%<br />

Approx.<br />

Weight<br />

2.85 psf<br />

Load Bars Run<br />

Width Direction<br />

# of Bars/Ft of Width<br />

12 Open Area<br />

Load Bar<br />

Width<br />

1/4"<br />

Load Bar<br />

Centers<br />

1"<br />

58%<br />

Approx.<br />

Weight<br />

3.58 psf<br />

Fibergrate<br />

SECTION PROPERTIES PER FT OF WIDTH<br />

SECTION PROPERTIES PER FT OF WIDTH<br />

A = 2.62 IN 2 I = 0.23 IN 4 S= 0.43 IN 3<br />

<br />

1.50<br />

1.50<br />

SECTION PROPERTIES<br />

A = 2.34 IN 2 PLAN VIEW<br />

0.75<br />

0.75<br />

ELEVATION<br />

PER<br />

I = 0.23 IN 4 0.30 0.24<br />

0.30 0.24<br />

VIEW<br />

FT OF WIDTH<br />

S= 0.37 IN 3 1" x 3/4" sq top<br />

Micro-Mesh ®<br />

Load Bars Run<br />

Width Direction<br />

# of Bars/Ft of Width<br />

8<br />

Load Bar<br />

Width 44.4%<br />

0.22 1/4"<br />

Load Bar<br />

1.063<br />

Centers<br />

1.50<br />

0.75<br />

Open Area<br />

Approx.<br />

Weight<br />

1.5" 2.9 psf<br />

1.5"<br />

PLAN<br />

1.5"<br />

ELEVATION<br />

A = 1.71 IN 2 VIEW<br />

0.25"±<br />

VIEW<br />

I = 0.14 IN 4 1.5"<br />

1"<br />

S= 0.29 IN 3 1" x 1-1/2"<br />

Square Mesh<br />

# of Bars/Ft of Width<br />

8<br />

Load Bar Open Area<br />

Width 70%<br />

1/4"<br />

Load Bar<br />

Approx.<br />

Centers<br />

Weight<br />

1-1/2" 2.5 psf<br />

Fibergrate<br />

Phone: 800-527-4043<br />

www.fibergrate.com


<strong>Molded</strong> <strong>Grating</strong> Details<br />

<strong>Grating</strong> Details<br />

1"<br />

1"<br />

PLAN VIEW<br />

0.25"±<br />

0.375"±<br />

ELEVATION VIEW<br />

SECTION PROPERTIES PER FT OF WIDTH<br />

4"<br />

1"<br />

1" x 1" x 4"<br />

Rectangular Mesh<br />

Load Bars Run<br />

Width Direction<br />

# of Bars/Ft of Width<br />

12<br />

Load Bar Open Area<br />

Width 69%<br />

1/4"<br />

Load Bar<br />

Approx.<br />

Centers<br />

Weight<br />

1" 2.5 psf<br />

Fibergrate<br />

PLAN VIEW<br />

2.085 [52.96] 1.0425 [26.48] 0.75 [19.05] 0.265 [6.73] 1-1/8" x 1" Sq Top<br />

Micro-Mesh ®<br />

2.085 [52.96]<br />

# of Bars/Ft of Width<br />

Open Area 6 Load Bar<br />

53%<br />

Width<br />

1.0425 [26.48]<br />

0.265"<br />

Approx.<br />

0.75 [19.05]<br />

Weight<br />

Load Bar<br />

2.64 psf<br />

Centers<br />

2.085 [52.96] 1.0425 [26.48] 0.75 [19.05] 0.265 [6.73]<br />

0.40 [10.16]<br />

1.034<br />

1.125 [28.58]<br />

ALL DIMENSIONS ARE IN INCHES [MM]<br />

ELEVATION VIEW<br />

SECTION PROPERTIES PER FT OF WIDTH<br />

A = 2.57 IN 2 I = 0.22 IN 4 S= 0.43 IN 3<br />

PLAN VIEW<br />

1.50<br />

1.50<br />

Load Bar<br />

1.50 1.25 0.25<br />

2"<br />

2"<br />

1.3125<br />

ELEVATION VIEW<br />

PLAN VIEW<br />

0.25"±<br />

ELEVATION VIEW<br />

SECTION PROPERTIES PER FT OF WIDTH<br />

A = 2.88 IN 2 I = 0.96 IN 4 S= 0.94 IN 3<br />

2"<br />

2"<br />

1.25<br />

0.1875<br />

SECTION PROPERTIES PER FT OF WIDTH<br />

A = 2.16 IN 2 I = 0.32 IN 4 S= 0.48 IN 3<br />

1-1/4" x 1-1/2"<br />

Square Mesh<br />

# of Bars/Ft of Width<br />

8<br />

Width<br />

1/4"<br />

Load Bar<br />

Centers<br />

1-1/2"<br />

Meniscus Not Available<br />

Open Area<br />

53%<br />

Approx<br />

Weight<br />

3.58 psf<br />

2" x 2"<br />

Square Mesh<br />

Fibergrate<br />

#of Bars/Ft of Width<br />

6<br />

Load Bar Open Area<br />

Width 72%<br />

1/4"<br />

Load Bar<br />

Approx.<br />

Centers<br />

Weight<br />

2" 4.0 psf<br />

Fibergrate<br />

SECTION PROPERTIES PER FT OF WIDTH<br />

A = 2.85 IN 2 I = 0.51 IN 4 S= 0.65 IN 3<br />

0.563"<br />

1.5"<br />

1.5"<br />

1"<br />

PLAN VIEW<br />

0.25"±<br />

ELEVATION VIEW<br />

1.5"<br />

1.5"<br />

1" 0.313"<br />

SECTION PROPERTIES PER FT OF WIDTH<br />

A = 2.11 IN 2 I = 0.07 IN 4 S= 0.22 IN 3<br />

4"<br />

1-1/2" x 1-1/2"<br />

Square Mesh<br />

#of Bars/Ft of Width<br />

8<br />

Load Bar Open Area<br />

Width 70%<br />

1/4"<br />

Load Bar<br />

Approx<br />

Centers<br />

Weight<br />

1-1/2" 3.75 psf<br />

Fibergrate<br />

5/8" x 1" x 4"<br />

Rectangular Mesh<br />

# of Bars/Ft of Width<br />

12<br />

Load Bar Open Area<br />

Width 58%<br />

5/16"<br />

Load Bar Approx.<br />

Centers Weight<br />

0.625" 1" 1.8 psf<br />

Chemgrate<br />

4"<br />

1"<br />

1"<br />

0.25"<br />

0.5"<br />

1"<br />

1" x 1" x 4"<br />

Standard<br />

# of Bars/Ft of Width<br />

12<br />

Load Bar Open Area<br />

Width 65%<br />

1/4"<br />

Load Bar Approx.<br />

Centers Weight<br />

1" 2.6 psf<br />

Chemgrate<br />

SECTION PROPERTIES PER FT OF WIDTH<br />

SECTION PROPERTIES PER FT OF WIDTH<br />

A = 2.62 IN 2 I = 0.22 IN 4 S= 0.43 IN 3 A = 4.13 IN 2 I = 0.34 IN 4 S= 0.69 IN 3<br />

4"<br />

1"<br />

1"<br />

0.375"<br />

1"<br />

0.625"<br />

1" x 1" x 4"<br />

Heavy Duty<br />

# of Bars/Ft of Width<br />

12<br />

Load Bar Open Area<br />

Width<br />

3/8"<br />

52%<br />

Load Bar Approx.<br />

Centers Weight<br />

1" 3.4 psf<br />

Chemgrate<br />

Phone: 800-527-4043<br />

www.fibergrate.com


<strong>Grating</strong> Details & Custom <strong>Products</strong><br />

<strong>Grating</strong> Details<br />

6"<br />

1.5"<br />

1.5"<br />

0.375"<br />

0.625"<br />

1.5"<br />

1-1/2" x 1-1/2" x 6"<br />

Rectangular Mesh<br />

# of Bars/Ft of Width<br />

8<br />

Load Bar Open Area<br />

Width 67%<br />

3/8"<br />

Load Bar Approx.<br />

Centers Weight<br />

1 1/2" 3.4 psf<br />

Chemgrate<br />

SECTION PROPERTIES PER FT OF WIDTH<br />

SECTION PROPERTIES PER FT OF WIDTH<br />

A = 3.60 IN 2 I = 0.67 IN 4 S= 0.89 IN 3 A = 1.27 IN 2 I = 0.11 IN 4 S= 0.21 IN 3<br />

2"<br />

2"<br />

2"<br />

0.25"<br />

1"<br />

0.25"<br />

1" x 2"<br />

Square Mesh<br />

# of Bars/Ft of Width<br />

6<br />

Load Bar Open Area<br />

Width 76%<br />

1/4"<br />

Load Bar Approx.<br />

Centers Weight<br />

2" 1.7 psf<br />

Chemgrate<br />

1.5"<br />

1.5"<br />

0.25"<br />

1-1/2" x 1-1/2"<br />

Square Mesh<br />

# of Bars/Ft of Width<br />

8<br />

Load Bar Open Area<br />

Width 69%<br />

1/4"<br />

2"<br />

2"<br />

0.313"<br />

2" x 2"<br />

Square Mesh<br />

# of Bars/Ft of Width<br />

6<br />

Load Bar Open Area<br />

Width<br />

5/16"<br />

72%<br />

0.25<br />

1.5"<br />

1.5"<br />

Load Bar Approx.<br />

Centers Weight<br />

1 1/2" 3.5 psf<br />

2"<br />

0.313"<br />

2"<br />

Load Bar Approx.<br />

Centers Weight<br />

2" 4.1 psf<br />

Chemgrate<br />

SECTION PROPERTIES PER FT OF WIDTH<br />

A = 2.85 IN 2 I = 0.51 IN 4 S= 0.65 IN 3 SECTION PROPERTIES PER FT OF WIDTH<br />

A = 2.88 IN 2 I = 0.96 IN 4 S= 0.94 IN 3<br />

Chemgrate<br />

Custom <strong>Molded</strong> <strong>Products</strong><br />

Fibergrate has the capability to offer molded grating configurations designed/manufactured to meet your<br />

unique application requirements. Fibergrate's custom services include special molded grating configurations<br />

as well as parts requiring high volume compression molding, RTM, and centrifugal castings processes. Using<br />

our hand-lay-up methods, Fibergrate is able to create architectural details for building facades using FRP<br />

materials.<br />

In addition to our custom sizes and shapes, Fibergrate also offers specialty resins custom designed to meet<br />

your specific needs. These special formulations are developed to address unique and demanding services and<br />

applications, as well as niche market needs. We can engineer resin systems to address temperature, flame,<br />

smoke and toxicity requirements. Our HSUV resin system was developed to address the intense UV affects<br />

found in offshore applications. Fibergrate’s custom formulations with low smoke/toxicity properties were<br />

engineered with the United States Navy for below-deck marine service.<br />

NSF Standard<br />

61-Certified<br />

Fibergrate Composite Structures is now the only FRP manufacturer offering NSF<br />

Standard 61-certified molded grating. Currently, this product is being offered in 2<br />

resins systems: Our traditional IFR resin system and a food-grade, fire-retardant<br />

vinyl ester resin. Standard color is light gray. Our NSF Std. 61-certified structural<br />

shapes, handrails, ladders and pultruded components can be combined to create<br />

valuable, long-lasting stair stiles, walkways and platforms.<br />

Phone: 800-527-4043<br />

www.fibergrate.com


<strong>Molded</strong> <strong>Grating</strong> Resins<br />

Resin Systems<br />

Corrosion in the workplace negatively impacts your bottom line. Each year, industrial plant executives eliminate<br />

expensive corrosion-related maintenance problems by switching to Fibergrate molded grating. Various applications<br />

present different requirements so Fibergrate has more than ten standard resin systems (the most in the industry) including<br />

the new FGI-AM (food grade isophthalic polyester antimicrobial) available in both Fibergrate and Chemgrate Resins.<br />

Fibergrate ® Resins<br />

• Vi-Corr ® - A superior vinyl ester resin developed for<br />

reliable performance in the toughest environments. It offers<br />

outstanding resistance to a wide range of highly corrosive<br />

situations, ranging from caustic to acidic. In fact, no other<br />

resin system can match Vi-Corr's performance in highly<br />

acidic environments. Color: orange or dark gray. Flame<br />

spread: ASTM E84 rating of 25 or less. Certifications: UL<br />

Classification available; DNV Type Approval No. F-16856;<br />

USCG Accepted; ABS Type Approval No. 01-HS34733-X).<br />

• IFR - This isophthalic polyester fire-retardant resin<br />

formulation is designed for industrial and chemical processing<br />

applications where corrosion resistance is important. Color:<br />

green or dark gray. Flame Spread: ASTM E84 rating of 25 or<br />

less. Certifications: UL Classification available.<br />

• FGI-AM* - This improved food-grade isophthalic polyester<br />

resin system offers antimicrobial properties to inhibit the<br />

growth of mold on the surface of the composite to protect the<br />

product itself along with the necessary corrosion resistance to<br />

meet the requirements of the food and beverage industry.<br />

Color: light gray. Flame Spread: ASTM E84 rating of 25 or<br />

less. Certifications: USDA accepted.<br />

• CORVEX ® - An economy polyester grating, Corvex<br />

outperforms a number of competitive fiberglass and metal<br />

products and meets the requirements for corrosion resistance<br />

found in light industrial and water/wastewater applications. Color:<br />

yellow, dark gray or dark green. Flame Spread: ASTM E84<br />

rating of 25 or less. Certifications: DNV Type Approval No. F-<br />

16856.<br />

• XFR - This extra fire-retardant vinyl ester resin is<br />

recommended for use where the fire potential is high.<br />

Color: dark gray. Flame Spread: ASTM E84 rating of 10 or<br />

less, a level exceeded by no other resin system. Certifications:<br />

DNV Type Approval No. F-16856.<br />

• ELS - This Extremely Low Smoke resin is an acrylic-modified<br />

polyester system that is ideal for tunnel, offshore, mass<br />

transit and other confined space applications. ELS exhibits low<br />

ignitability, low smoke generation and extremely low smoke<br />

toxicity. Color: light gray. Flame Spread: ASTM E84 rating<br />

of 25, a smoke density index of 100 and Fuel Contribution of<br />

0. Certifications: DNV Type Approval No. F-16856.<br />

<br />

• Super Vi-Corr ® - This family of resin systems consists<br />

of more than 30 custom formulas engineered to provide<br />

corrosion control solutions in applications that are too severe<br />

for conventional FRP and other building materials. Each<br />

Super Vi-Corr resin was engineered for the best possible<br />

performance in specific chemical and/or elevated temperature<br />

environments. These systems exist for aggressive chemical<br />

service in reagents like solvents, acidic oxidizers, chlorine<br />

dioxide, sodium hypochlorite and liquid desiccants. Certain<br />

formulas are also suited for elevated temperature applications<br />

up to 400° F. Super Vi-Corr gratings are typically used<br />

for packing hold-downs and support in environmental and<br />

process scrubber applications. Color: natural - tan to beige.<br />

Flame Spread: non fire retardant, unless specified.<br />

Chemgrate ® Resins<br />

• FS-25 - This food-grade polyester resin system is<br />

designed for applications where there is moderate exposure<br />

to corrosive elements. Color: light gray, yellow and<br />

green. Flame Spread: ASTM E84 rating of 25 or less.<br />

Certifications: USDA accepted.<br />

• FGI-AM* - This improved food-grade isophthalic polyester<br />

resin system offers antimicrobial properties to inhibit the<br />

growth of mold on the surface of the composite to protect the<br />

product itself along with the necessary corrosion resistance<br />

to meet the requirements of the food and beverage industry.<br />

Color: light gray. Flame Spread: ASTM E84 rating of 25 or<br />

less. Certifications: USDA accepted.<br />

• CP-84 - A chemical-grade premium polyester resin, CP-<br />

84 offers excellent corrosion resistance in highly acidic<br />

conditions. Color: green. Flame Spread: non fire retardant.<br />

Certifications: USDA accepted.<br />

• VE-25 - A premium vinyl ester resin system formulated<br />

to resist highly corrosive acids and caustics found in<br />

the harshest chemical environments. It is an economical<br />

alternative to exotic materials often specified for highly<br />

corrosive conditions. Color: orange or dark gray. Flame<br />

spread: ASTM E84 rating of 25 or less. VE-25 will maintain<br />

structural integrity at elevated temperatures of up to 180ºF.<br />

* This product is intended only for non-public health uses.<br />

Phone: 800-527-4043<br />

www.fibergrate.com


<strong>Molded</strong> <strong>Grating</strong> Surfaces<br />

Slip-resistant Surfaces<br />

Slips and falls are the second leading cause of industrial accidents. According to the National Safety Council, each<br />

injury related lost work day can cost $50,000 to $100,000. That is why Fibergrate developed three slip-resistant surfaces<br />

for flooring and stair solutions. These surfaces include meniscus and applied grit tops in the Fibergrate resins and<br />

integral grit in the Chemgrate resins.<br />

Meniscus Top<br />

The concave surface of Fibergrate's<br />

standard meniscus top provides<br />

superior slip-resistant footing in most<br />

environments including wet or oily<br />

conditions.<br />

Applied Grit Top<br />

Fibergrate's optional grit top grating<br />

has a quartz grit which is secondarily<br />

applied, cured and sealed onto the<br />

surface providing excellent slipresistant<br />

footing.<br />

Integral Grit Top<br />

Chemgrate's standard slip-resistant<br />

surface is a fully sealed integral quartz<br />

grit surface applied during the molding<br />

operation.<br />

Available Surfaces For <strong>Molded</strong> <strong>Grating</strong><br />

S = Standard O = Optional N/A= Not Available<br />

STANDARD RESIN SYSTEMS<br />

Surface CP-84 Corvex ® ELS FGI-AM ® FS-25 IFR VE-25 Vi-Corr ® Super<br />

Vi-Corr ®<br />

Meniscus N/A S S S O S O S S S<br />

Applied Grit O O O O O O O O O O<br />

Integral Grit S N/A N/A N/A S N/A S N/A N/A N/A<br />

FRP Conductive Surface<br />

Fibergrate can provide a secondarily applied conductive surface which drains off the buildup<br />

of unwanted, dangerous static electricity when properly grounded. This specialized surface<br />

produces an electrical resistance of less than 26 kilo-ohms per foot, while the grating retains<br />

all of the other desirable corrosion-resistant, fire-retardant, impact-resistant and lightweight<br />

characteristics of conventional fiberglass reinforced plastic (FRP) grating.<br />

Fibergrate HF <strong>Molded</strong> <strong>Grating</strong><br />

Fibergrate has combined a premium-grade vinyl ester resin and exotic reinforcements to manufacture the only molded<br />

grating system suitable for service in harsh hydrofluoric acid applications. HF <strong>Molded</strong> <strong>Grating</strong>, a non-fire retardant<br />

system, can see service in applications that would cause premature failure in most traditional molded grating systems.<br />

XFR<br />

Phone: 800-527-4043<br />

www.fibergrate.com


Load Tables - Fibergrate ® <strong>Molded</strong> <strong>Grating</strong>s<br />

Alternate thickness Fibergrate grating uniform load tables (3/4x1x4, 3/4x1-1/2x1-1/2, 1-1/4x1-1/2x1-1/2)<br />

can be found on our website - www.fibergrate.com - under <strong>Products</strong>, <strong>Molded</strong> <strong>Grating</strong>.<br />

<strong>Molded</strong> <strong>Grating</strong> Uniform Load Tables - Deflections in Inches Max Recom. LOAD (psf) Ultimate<br />

Clear Style Load (psf) Resin System Capacity<br />

Span Depth Mesh Corvex ® IFR Vi-Corr ® (psf)<br />

Super Vi-Corr ®<br />

(in) (in) (in x in) 50 65 100 150 200 300 500 1000 2000 ELS FGI XFR<br />

1 3/4x3/4


Load Tables - Fibergrate ® <strong>Molded</strong> <strong>Grating</strong>s<br />

Alternate thickness Fibergrate grating concentrated point load tables (1-1/4x1-1/2x1-1/2)<br />

can be found on our website - www.fibergrate.com - under <strong>Products</strong>, <strong>Molded</strong> <strong>Grating</strong>.<br />

<strong>Molded</strong> <strong>Grating</strong> concentrated Point Load Tables - Deflections in Inches<br />

Clear Style Load (lb)<br />

Span Depth Mesh<br />

(in) (in) (in x in) 50 100 200 300 500 1000 2000<br />

1 1 x 4


Load Tables - Fibergrate ® <strong>Molded</strong> <strong>Grating</strong>s<br />

Alternate thickness Fibergrate grating uniform load tables (3/4x1x4, 3/4x1-1/2x1-1/2, 1-1/4x1-1/2x1-1/2)<br />

can be found on our website - www.fibergrate.com - under <strong>Products</strong>, <strong>Molded</strong> <strong>Grating</strong>.<br />

<strong>Molded</strong> <strong>Grating</strong> concentrated line Load Tables - Deflections in Inches Max Recommended LOAD (lbs/ft) Ultimate<br />

Capacity<br />

Clear Style Load (lb/ft of width) Resin System<br />

Span Depth Mesh Corvex ® IFR Vi-Corr ® (lbs/ft)<br />

Super Vi-Corr ®<br />

(in) (in) (in x in) 50 100 200 300 500 1000 2000 ELS FGI XFR<br />

1 3/4x3/4


Load Tables - Chemgrate ® <strong>Molded</strong> <strong>Grating</strong>s<br />

MOLDED <strong>Grating</strong> UNIFORM Load Tables - Deflections in Inches<br />

MaxIMUM Ultimate<br />

Clear Style Load (psf) Recommended Capacity<br />

Span Depth Mesh<br />

LOAD<br />

(in) (in) (in x in) 50 65 100 150 200 300 500 1000 (psf)<br />

(psf)<br />

5/8<br />

1<br />

1x4<br />

2x2<br />

0.01<br />


Load Tables - Chemgrate ® <strong>Molded</strong> <strong>Grating</strong>s<br />

<strong>Molded</strong> <strong>Grating</strong> concentrated Point Load Tables - Deflections in Inches<br />

Clear Style Load (lb)<br />

Span Depth Mesh<br />

(in) (in) (in x in) 50 100 200 300 500 1000 2000<br />

5/8 1 x 4 0.01 0.02 0.04 0.06 0.10 0.20 0.41<br />

1 2 x 2


Load Tables - Chemgrate ® <strong>Molded</strong> <strong>Grating</strong>s<br />

<strong>Molded</strong> <strong>Grating</strong> concentrated line Load Tables - Deflections in Inches<br />

Max Ultimate<br />

Clear Style Load (lb/ft of width) Recommended Capacity<br />

Span Depth Mesh<br />

LOAD<br />

(lb/ft)<br />

(lb/ft)<br />

(in) (in) (in x in)<br />

12<br />

18<br />

24<br />

30<br />

36<br />

42<br />

48<br />

5/8<br />

1<br />

1<br />

1<br />

1-1/2<br />

1-1/2<br />

5/8<br />

1<br />

1<br />

1<br />

1-1/2<br />

1-1/2<br />

5/8<br />

1<br />

1<br />

1<br />

1-1/2<br />

1-1/2<br />

2<br />

5/8<br />

1<br />

1<br />

1<br />

1-1/2<br />

1-1/2<br />

2<br />

5/8<br />

1<br />

1<br />

1<br />

1-1/2<br />

1-1/2<br />

2<br />

1<br />

1<br />

1<br />

1-1/2<br />

1-1/2<br />

2<br />

1<br />

1<br />

1-1/2<br />

1-1/2<br />

2<br />

1 x 4<br />

2 x 2<br />

1 x 4 std.<br />

1 x 4 H.D.<br />

1-1/2 x 6<br />

1-1/2 x 1-1/2<br />

1 x 4<br />

2 x 2<br />

1 x 4 std.<br />

1 x 4 H.D.<br />

1-1/2 x 6<br />

1-1/2 x 1-1/2<br />

1 x 4<br />

2 x 2<br />

1 x 4 std.<br />

1 x 4 H.D.<br />

1-1/2 x 6<br />

1-1/2 x 1-1/2<br />

2 x 2<br />

1 x 4<br />

2 x 2<br />

1 x 4 std.<br />

1 x 4 H.D.<br />

1-1/2 x 6<br />

1-1/2 x 1-1/2<br />

2 x 2<br />

1 x 4<br />

2 x 2<br />

1 x 4 std.<br />

1 x 4 H.D.<br />

1-1/2 x 6<br />

1-1/2 x 1-1/2<br />

2 x 2<br />

2 x 2<br />

1 x 4 std.<br />

1 x 4 H.D.<br />

1-1/2 x 6<br />

1-1/2 x 1-1/2<br />

2 x 2<br />

1 x 4 std.<br />

1 x 4 H.D.<br />

1-1/2 x 6<br />

1-1/2 x 1-1/2<br />

2 x 2<br />

50<br />

0.02<br />

0.02<br />


High Load Capacity <strong>Grating</strong><br />

<strong>Molded</strong> High Load Capacity (HLC) grating is yet another<br />

product in the arsenal of engineered fiberglass<br />

reinforced plastic (FRP) solutions by Fibergrate. While<br />

capitalizing on most of the traditional benefits of<br />

molded grating products - high strength, corrosion<br />

resistance, fire retardancy, nonconductivity and low<br />

maintenance - this specially manufactured molded<br />

FRP product has been engineered to carry the<br />

forklift loads that traditional molded FRP grating<br />

products are unable to support.<br />

With a 48% open surface area, Fibergrate’s molded HLC grating is available in a 6’ x 4’ panel<br />

with depths of 1-1/2” and 2" and comes standard in a fire-retardant vinyl ester resin system, dark gray in<br />

color, with a smooth surface. Fibergrate’s molded HLC grating merits an ASTM E-84 flame spread rating<br />

of 25 or less and a Class 1 Fire Rating.<br />

Allowable Spans for Vehicular Loads<br />

Notes:<br />

1. Load is carried by the grating load bars immediate under wheel + four additional load bars adjacent to wheel.<br />

2. Allowable Span is based on a 0.25" maximum deflection and a Factor of Safety of 3.0. The other criteria may be required by certain construction codes. Check code requirements to determine<br />

design criteria.<br />

3. ALLOWABLE SPAN IS STRONGLY DEPENDENT ON WHEEL WIDTH AND VEHICLE WEIGHT/LOAD CAPACITY. If your application varies from the values given on this table, contact Fibergrate<br />

Engineering for application assistance.<br />

4. Load based on the AASHTO Standard Truck Load as defined in AASHTO LRFD Bridge Design Specifications, 2nd Ed. This does not imply that the allowable span meets the deflection requirements<br />

of this specification.<br />

15<br />

Phone: 800-527-4043<br />

www.fibergrate.com


HLC <strong>Grating</strong> Details<br />

1-1/2” <strong>Molded</strong> HLC <strong>Grating</strong><br />

2” <strong>Molded</strong> HLC <strong>Grating</strong><br />

1.0 0.33<br />

1.0 0.39<br />

Load Bars<br />

2.0<br />

1.0<br />

0.43<br />

1.5<br />

Load Bars<br />

2.0<br />

Plan View<br />

Plan View<br />

1.0<br />

0.48<br />

2.0<br />

Elevation<br />

1 1/2” Deep x 1” x 2” Rectangular Mesh<br />

# of Bars/Foot of Width = 12<br />

Load Bar Width = 0.43” Load Bar Centers = 1”<br />

Open Area = 48% Approx. Weight = 6.2 psf<br />

Panel Size 6’ x 4’ (span)<br />

Engineering Properties Per Ft of Width<br />

A= 7.45 in 2 I = 1.39 in 4 S = 1.80 in 3<br />

Average EI = 2,400,000 lb - in 2<br />

Elevation<br />

2” Deep x 1” x 2” Rectangular Mesh<br />

# of Bars/Foot of Width = 12<br />

Load Bar Width = 0.48” Load Bar Centers = 1”<br />

Open Area = 48% Approx. Weight = 8.4 psf<br />

Panel Size 6’ x 4’ (span)<br />

Engineering Properties Per Ft of Width<br />

A= 10.26 in 2 I = 3.40 in 4 S = 3.27 in 3<br />

Average EI = 6,000,000 lb - in 2<br />

6’ x4’ Finished Panel Size<br />

Note:<br />

Load carrying bars are oriented across the narrow (4’) dimension of the panel. Panels<br />

furnished with closed bars all sides.<br />

Phone: 800-527-4043 16<br />

www.fibergrate.com<br />

Microelectronics Facility


Load Tables - HLC <strong>Grating</strong><br />

<strong>Molded</strong> High Load Capacity <strong>Grating</strong><br />

Load/Deflection Information-<br />

Uniform Load Table - Deflection in Inches<br />

UNIFORM LOAD (psf)<br />

MAXIMUM<br />

STYLE<br />

RECOMMENDED ULTIMATE<br />

SPAN DEPTH MESH<br />

LOAD CAPACITY<br />

(in) (in) (in x in) 100 200 300 400 500 600 700 800 900 1000 (psf) (psf)<br />

12<br />

1-1/2 1 x 2


Micro-Mesh ® Access Flooring<br />

Micro-Mesh panels are the right choice to minimize vibration<br />

from rolling cart or wheelchair traffic. The ADA compliant 1/2"<br />

open area between bearing bars also prevents small tools and<br />

other objects from falling through the grating to the surface<br />

below. The “15 mm ball test” requirement, common in Europe<br />

and in offshore applications, is easily met by Micro-Mesh<br />

panels.<br />

Micro-Mesh ® fiberglass reinforced plastic (FRP) access<br />

flooring system is designed as a low cost alternative to<br />

aluminum, steel, stainless steel and other materials in<br />

applications where corrosion resistant under-floor access<br />

and unobstructed air flow is required. Lightweight, 2' x 2'<br />

Micro-Mesh panels are easily removed, providing ready<br />

access to electrical conduits, air supply plenums and service<br />

lines.<br />

Details<br />

#of Bars/Ft of Width<br />

16<br />

Load Bar Width<br />

1/4"<br />

Bottom Load Bar Centers<br />

1-1/2"<br />

Top Load Bar Centers<br />

3/4"<br />

Open Area<br />

44.4%<br />

Approx.Weight<br />

4.5 psf<br />

Adjustable quad-head grating pedestals allow for a fast, smooth<br />

installation and readily adjust to sub-floor contour to provide a level flooring surface. Micro-Mesh panels come<br />

standard with a smooth top and are also available with meniscus and applied grit tops.<br />

Fibergrate is now offering the 1-1/2" deep Micro-Mesh with 3/4" square top mesh in a 4' x 12' panel. In addition,<br />

the following new Micro-Mesh panels are also available: 1" deep with 3/4" square top mesh (4' x 12') and 1-1/8"<br />

deep with 1" square top mesh (1M x 3M) - see pages 4 and 5 for product details. Load table information for all<br />

new panels can be found on pages 9 and 11.<br />

Load and Deflection Data<br />

Load capacity and deflection data was developed using the<br />

Recommended Test Procedures for Access Floors by the<br />

Ceilings & Interior Systems Construction Association (CISCA).<br />

Setup requires that panels “...shall be supported on an understructure<br />

support identical to that utilized in an installed system”.<br />

ALL LOAD POINTS 1”<br />

CASE VI<br />

(Pedestal)<br />

CASE V<br />

(Weakest point)<br />

CASE I & CASE III<br />

(Centroid)<br />

CASE II & CASE IV<br />

(Midpoint edge)<br />

<strong>Grating</strong> Leg<br />

Supports<br />

(4 Corners)<br />

CONDITIONS:<br />

CASE I. Concentrated loading at the center of the panel (centroid)<br />

CASE II. Concentrated loading at the mid point of the edge (centerline edge)<br />

CASE III. Ultimate Capacity - Concentrated loading at the center of the panel<br />

(centroid)<br />

CASE IV. Ultimate Capacity - Concentrated loading at the midpoint of the<br />

edge (centerline edge)<br />

CASE V. Ultimate Capacity - Concentrated loading at the "weakest point" of<br />

the panel<br />

CASE VI. Ultimate Capacity - Pedestal<br />

LOADS TO PRODUCE<br />

0.08" DEFLECTION<br />

CASE I<br />

580 lb<br />

CASE II<br />

250 lb<br />

ULTIMATE CAPACITIES<br />

CASE III 4,700 lb<br />

CASE IV 1,200 lb<br />

CASE V 1,700 lb<br />

CASE VI 6,000 lb<br />

PANEL DEFLECTIONS<br />

LOAD CASE I CASE II<br />

(lb) (in) (in)<br />

100 0.006 0.032<br />

200 0.020 0.064<br />

300 0.037 0.096<br />

400 0.054 0.129<br />

500 0.069 0.161<br />

750 0.116 0.240<br />

1000 0.158 0.331<br />

For more information on Fibergrate's grating pedestal system, see page 26 or visit www.fibergrate.com for full brochure<br />

including layouts.<br />

18<br />

Phone: 800-527-4043<br />

www.fibergrate.com


New <strong>Products</strong><br />

Non-Magnetic Access Flooring<br />

New cable routing requirements implemented by some MRI vendors prohibit<br />

the use of metal access floor panels found in MRI magnet rooms. To meet<br />

the needs of this new requirement, Fibergrate developed a non-magnetic<br />

flooring system by customizing our standard Micro-Mesh panels and pedestal<br />

systems. A high pressure floor laminate is now adhered to the surface of the<br />

grating panel and non-magnetic pedestals are available. Fibergrate non-magnetic access flooring system should<br />

be the first choice for use in this market. For detailed literature and specification sheet, please visit the Fibergrate<br />

website - www.fibergrate.com - search <strong>Products</strong>, Non-Magnetic MRI Flooring System.<br />

EcoGrate <strong>Molded</strong> <strong>Grating</strong><br />

Fibergrate's Ecograte grating was developed for use in marine environments.<br />

This product exceeds the guidelines set forth by the Army Corp of Engineers<br />

who require a minimum of 43% open area, to protect seagrasses found below<br />

docks. Ecograte offers a 46% open area, is 3/4" deep with 1" by 4" rectangular<br />

mesh. In addition, this product meets the American with Disabilities Act<br />

(ADA) guidelines and its Aquagrit surface provides a barefoot-friendly, slip resistant surface to ensure a safe<br />

deck area. Ecograte can be used in various applications throughout the recreational market, such as amusement<br />

parks and waterways. For grating details, see page 4. More information is also available on our website<br />

- www.fibergrate.com - search <strong>Products</strong>, <strong>Molded</strong> <strong>Grating</strong>, Ecograte.<br />

Uniform Load Table - Deflection in Inches<br />

SPAN<br />

(in)<br />

UNIFORM LOAD (psf)<br />

50 65 100 150 200 300 500 1000 2000<br />

Maximum<br />

Recommended<br />

Load<br />

(psf)<br />

Ultimate<br />

Capacity<br />

(psf)<br />

12


AirMesh ® and Multigrid ® <strong>Grating</strong><br />

AirMesh ® Screening<br />

Originally designed to meet United States Navy specifications (ELS resin<br />

system) for air intake screens on ships, AirMesh ® molded FRP screening is<br />

now available for use in marine, commercial and general industrial applications.<br />

AirMesh is 1/2" deep, 1-1/2" square mesh screening with 1/8" thick bars available<br />

in 4' x 8' panels. To meet a wide range of requirements, AirMesh is available in<br />

all standard Fibergrate® molded resin systems. This advanced screen features<br />

Details (Non-load carrying)<br />

an 87% open area, allowing a<br />

1/2" x 1-1/2" generous airflow and a standard<br />

Square Mesh<br />

smooth surface for worker safety.<br />

#of Bars/Ft of Width<br />

8<br />

Load Bar Open Area<br />

Width 87%<br />

1/8"<br />

Load Bar<br />

Approx.<br />

Centers<br />

Weight<br />

1-1/2" 0.8 psf<br />

This open area also contributes to the light weight of AirMesh,<br />

making it easier to install. Corrosion resistant, anti-magnetic and<br />

nonconductive, AirMesh provides long, reliable life, even in the<br />

most demanding conditions.<br />

Multigrid ® <strong>Grating</strong><br />

Multigrid ® is a 1/2" deep multipurpose lightweight FRP grating originally designed to be used as safety<br />

screening. Multigrid is available in 4' x 12' and 4' x 15' panels. With its<br />

3/16" bars which are slightly thicker than AirMesh, Multigrid can also<br />

be used as a slip-resitant surface on floors and a protective walkway<br />

when installed on top of trickling filter media in wastewater applications.<br />

The 2" x 2" mesh size ensures continuous application of wastewater and<br />

suspended solids without plugging.<br />

Details (Must be fully supported)<br />

1/2" x 2"<br />

Square Mesh<br />

#of Bars/Ft of Width<br />

6<br />

Load Bar Open Area<br />

Width 82%<br />

3/16"<br />

Load Bar<br />

Approx.<br />

Centers<br />

Weight<br />

2" 0.96 psf<br />

This product can also be used for a wide range of industrial,<br />

commercial and institutional applications including<br />

machinery guards, fencing, space dividers in factories and<br />

warehouses and cages for tools, equipment and animals.<br />

Safety barriers or cages are another common use where<br />

di-electric or corrosive conditions require protection for<br />

working personnel.<br />

Phone: 800-527-4043 20<br />

www.fibergrate.com


Floor Plate<br />

Floor Plate<br />

Chemplate and Fiberplate are manufactured by building<br />

up multiple layers of fiberglass reinforcement and speciallyformulated<br />

resins. The result of this process is a solid composite<br />

panel offering both bidirectional strength and corrosion resistance.<br />

These specially designed products are nonporous and are easily cleaned by<br />

high pressure washer and can withstand cleaning solutions. Available in all<br />

molded grating resin systems (see page 7). Standard panel sizes are 3' x 10',<br />

4' x 8', 4' x 12' and 5' x 10'. (Custom sizes available.)<br />

Chemplate ® and Fiberplate ® Load and Deflection Data<br />

*Important: 1/8" Plate designed for use as covering only; not recommended for load bearing service.<br />

Depth (in)<br />

1/4<br />

3/8<br />

1/2<br />

3/4<br />

Span<br />

(in)<br />

Concentrated Load-Full Panel Uniform Load-Full Panel<br />

Concentrated Load<br />

Required to Produce<br />

Deflection Equal to<br />

1% of Span (lb)<br />

Maximum Load<br />

Load (lb)<br />

Maximum Load<br />

Load (psf)<br />

Norm 1 Firm 2 100 250 500 750 1000 Norm 1 Firm 2 25 50 75 100 150<br />

12 229 135 .047 .104 .199 .294 .392 336 208 .010 .014 .022 .029 .043 300 lb<br />

18 196 117 .079 .1.81 .351 -- -- 99 54 .056 .085 .115 .145 .204 256 lb<br />

24 181 116 .102 .268 -- -- -- 28 15 .177 .327 .476 -- -- 223 lb<br />

364 84 55 .350 -- -- -- -- -- -- -- -- -- -- -- 103 lb<br />

12 515 325 .018 .045 .093 .140 .190 480 300


Covered <strong>Grating</strong><br />

Covered grating is often used in loading and storage<br />

areas. Other applications include food processing<br />

facilities where covered grating walkways prohibit<br />

contamination to conveyor or work surfaces below;<br />

facilities where covered grating provides a walking<br />

surface and controls subsurface odors; walkways<br />

over tank tops and vats and solid flooring where<br />

narrow heels might present a tripping hazard with<br />

open mesh grating. Both Chemdeck and Fibergrate<br />

covered grating include a fiberglass gritted plate cover<br />

secondarily affixed to a molded grating panel. Covered grating offers a strong, level surface for foot or cart<br />

traffic and provides approximately 50% higher stiffness values than that of open mesh grating. Its standard<br />

grit-top cover assures secure footing.<br />

Chemdeck ® and Fibergrate ® Covered <strong>Grating</strong><br />

Chemdeck ® comes in standard panel sizes with either a 1/8" or<br />

1/4" deep plate applied to standard depths of grating. Chemdeck is<br />

available in all four Chemgrate resin systems — FS-25, FGI-AM,<br />

CP-84 and VE-25 — offering a variety of colors (dependant on resin<br />

selection - see page 6) that complement most walking surfaces.<br />

Fibergrate ® covered grating consists of a 1/8" or 1/4" deep plate<br />

applied to standard Fibergrate grating depths. Fibergrate covered grating is available in Corvex ® , IFR,<br />

Vi-Corr ® , ELS and XFR resin systems.<br />

Note: Type WLP Hold Down Clips are recommended to secure<br />

Chemdeck and Fibergrate covered grating panels to structural<br />

supports in order to eliminate potential damage to the covered<br />

grating. Fibergrate provides 8 WLP Hold Down clips per panel.<br />

22<br />

Phone: 800-527-4043<br />

www.fibergrate.com


Work Platform Solutions<br />

Work station platforms from Fibergrate are<br />

available in a variety of styles, heights and<br />

sizes to provide a slip- and corrosion-resistant<br />

and ergonomic solution for your facility.<br />

From portable one-piece workstands to fixed<br />

large-scale access platforms, Fibergrate will<br />

help you find the perfect fit for your working<br />

environment.<br />

Safe-T-Stand ®<br />

Safe-T-Stand<br />

platforms have<br />

a grit top which<br />

provides a safe,<br />

slip-resistant<br />

surface, while their resilient design<br />

eases the strain on feet, legs and back muscles.<br />

Stands are available in 2", 4", 6", 8" and 10" heights<br />

and have skid-resistant rubber feet for added safety.<br />

The proven strength, impact resistance and<br />

overall durability of FRP construction make<br />

Safe-T-Stand platforms equally usable in any<br />

process industry or manufacturing environment.<br />

Standard Safe-T-Stand platforms are manufactured<br />

using a specially-designed, USDA-accepted, foodgrade<br />

resin for food and beverage processing plants.<br />

The full line of Fibergrate resin systems is available<br />

for non-food applications.<br />

grating needed for drainage or waterflow and safe,<br />

ergonomic platforms. The feet raise the grating 1/2"<br />

above the ground and along with the open mesh,<br />

protect workers by allowing chips and fluids to fall<br />

below the standing surface eliminating slip and fall<br />

hazards.<br />

Fibergrate ® Custom Platform Solutions<br />

Fibergrate's turnkey approach to providing<br />

custom platform solutions include design and<br />

fabrication and installation services. From simple<br />

portable workstations to complex multifaceted<br />

platforms, the experienced personnel at Fibergrate<br />

can provide your facility with the perfect custom<br />

platform solution.<br />

Fibergrate ® Workmats<br />

Specially designed<br />

rubber feet are an<br />

economical way to<br />

create a raised, ergonomic<br />

grating workmat for use<br />

around machines, lathes and in<br />

wet areas. With the rubber feet,<br />

facilities have a cost-effective solution to elevate<br />

Phone: 800-527-4043 23<br />

www.fibergrate.com


Stair Solutions - Stair Treads<br />

Fibergrate provides several slip- and corrosion-resistant products for your<br />

stairway safety needs. Our complete stair solution line includes panels in a onepiece<br />

molded configuration for new or replacement step; covered stair treads to<br />

replace deteriorating concrete steps; or stair tread covers designed to add slip<br />

and corrosion resistance to existing metal, concrete or woods steps. Stair treads<br />

are available in a one-piece molded configuration engineered to exceed OSHA<br />

and other model building code standards<br />

for safety, strength, durability and corrosion<br />

resistance.<br />

Fibertred ® Panels<br />

Fibertred stair treads are available<br />

in the same high-performance resin<br />

formulations as Fibergrate grating. Unique<br />

cutting channels spaced at 6" intervals<br />

provide efficient utilization when custom<br />

fitting treads into stairways. These<br />

channels also ensure that all standard stair<br />

tread widths are terminated with closed ends. Up to five 24" wide stair<br />

treads can be cut from each side of a single panel. A 1-1/2" wide gritted<br />

strip is molded in on both sides of the panel for superior slip resistance.<br />

1-1/2" x 6"<br />

Fibergrate ® Covered Stair Treads<br />

Designed as an alternative to the high-maintenance concrete or<br />

slippery metal step, covered stair treads are designed for commercial<br />

and architectural applications where aesthetics and low maintenance are<br />

important considerations. Covered stair treads are available in FS-25 resin<br />

and has an integral grit top which comes in three slip-resistant textures —<br />

coarse, medium and fine which is suitable even for barefoot traffic. They<br />

can withstand many corrosive environments including salt, continuous<br />

moisture and constant cleaning.<br />

The lightweight tread weighs<br />

less than 20 percent that of a<br />

precast concrete step and can be<br />

easily fabricated and installed<br />

with simple wood working tools.<br />

24"<br />

10-1/2"<br />

24<br />

22-1/4"<br />

(depth) 1-1/2"<br />

Phone: 800-527-4043<br />

www.fibergrate.com


Stair Solutions - Stair Treads<br />

Approximate Weight 103 lb<br />

Normally for 42-1/2", 48-1/2",<br />

54-1/2" & 60-1/2" tread sizes<br />

21-1/2"<br />

27-3/8"<br />

10'-1/2"<br />

Chemtred ® Panels<br />

Chemtred is an open grating type<br />

stair tread with tapered bars that allow<br />

self-cleaning. Chemtred is molded with an<br />

integral solid contrasting nosing and integral<br />

slip-resistant grit top. There are two specially<br />

designed panel sizes and bars are on 1-1/2"<br />

and 6" centers. Panels are available in all<br />

Chemgrate resins.<br />

Load Table - Stair Treads<br />

9-3/8"<br />

12-3/8"<br />

10-7/8"<br />

12-3/8"<br />

13-7/8"<br />

(Depth 1-1/2")<br />

Approximate Weight 103 lb<br />

Normally for 42-1/2", 48-1/2", 54-<br />

1/2" & 60-1/2" tread sizes<br />

Tread Type Mesh Load Span (in) 18 24 30 36 42 48<br />

Tread (Depth x Width) Type (lb) Span/150 0.12 0.16 0.20 0.24 0.28 0.32<br />

12'-1/2"<br />

9-3/8"<br />

(Depth 1-1/2")<br />

7-7/8"<br />

9-3/8"<br />

10-7/8"<br />

Fibertred 1-1/2" x 6" Rectangular 250 0.03 0.05 0.09 0.16 0.25 0.41<br />

500 0.06 0.10 0.19 0.32 0.50 —<br />

Chemtred 1-1/2" x 6" Rectangular 250 0.03 0.05 0.09 0.14 0.25 0.41<br />

Notes:<br />

1. It is suggested that stair tread deflections be limited to Span/150. Deflections based on this ratio are at the top of the table.<br />

2. Deflections in the body of the table are for concentrated loads of both 250 and 500 lb A concentrated load is applied at the centerline of the<br />

tread, over a width of 4" and a depth of 6", starting at the nosing edge to simulate the landing of a foot.<br />

3. Stair treads with square mesh or for longer spans are available by custom order. Please contact Fibergrate for more information.<br />

Load Table - Covered Stair Treads<br />

Tread Type Load Span (in) 30 36 42 48 54 60<br />

(Depth x Width) (lb) L/D=150 0.2 0.24 0.28 0.32 0.36 0.4<br />

1-5/8" x 10-5/8" 250 0.08 0.15 0.23 0.35 — —<br />

500 0.17 0.29 0.47 — — —<br />

1-5/8" x 12-1/4" 250 0.07 0.11 0.18 0.27 0.37 —<br />

500 0.13 0.23 0.36 — — —<br />

2-1/8" x 10-1/4" 250 0.04 0.06 0.09 0.14 0.20 0.27<br />

500 0.07 0.13 0.19 0.28 0.39 —<br />

2-1/8" x 12-1/4" 250 0.03 0.05 0.08 0.12 0.17 0.23<br />

500 0.05 0.10 0.17 0.24 0.33 0.46<br />

<strong>Grating</strong> tolerances ± 1/8"<br />

Phone: 800-527-4043 25<br />

www.fibergrate.com


Stair Solutions - Stair Tread Covers<br />

Fiberplate ® stair<br />

tread covers are a<br />

convenient way to<br />

provide solid<br />

slip-resistant footing for<br />

existing stairs. Stair<br />

tread covers may be installed over wood, concrete or metal steps.<br />

Standard color is dark gray with a highly visible safety yellow<br />

nosing and light gray for architectural applications.<br />

An integral aluminum oxide grit-top surface provides secure<br />

footing for maximum safety and a highly durable tread.<br />

Reinforced with a woven glass mat for durability and impact<br />

resistance, these tread covers come in 8", 9" 10", 11" and 12" depths. The standard thickness is 1/8" with<br />

1/4" thick covers available for heavy duty applications. Standard 12' panels are easily cut to size during<br />

installation, or are available precut to custom lengths.<br />

Phosphorescent Nosing<br />

Fiberplate stair tread covers can be ordered with a special<br />

phosphorescent coating for the nosing area, causing it to glow<br />

even after the primary light source has been removed. The<br />

special nosing is perfect in stairways which serve as emergency<br />

exits during power outages, outdoor accessways where lighting<br />

is periodically dimmed as in arenas and concert halls or as a<br />

safety measure for nighttime operation in outdoor applications<br />

such as on passenger ships. This special nosing has been<br />

tested in accordance with ISO/TC 8/SC 1 N. Ships and Marine<br />

Technology — Low Location Lighting on Passenger Ships.<br />

Installation Details<br />

1-1/2"<br />

Depth<br />

Low Profile<br />

Head Fastener<br />

Field Drill Holes<br />

(Seal All Holes)<br />

Contrasting<br />

Nosing<br />

Add Fastener in<br />

Rear if Required<br />

Wood or Concrete<br />

Stair Tread<br />

26<br />

1/4" x 2" Truss<br />

Head Bolt 316SS<br />

Field Drill Holes<br />

(Seal All Holes)<br />

Contrasting Nosing<br />

Retaining Clip 316SS<br />

1/4" Lockwasher 316SS<br />

1/4" Nut 316SS<br />

Add Fastener in Rear if Required<br />

Steel or FRP<br />

Stair Tread<br />

Phone: 800-527-4043<br />

www.fibergrate.com


Accessories<br />

Clip Assemblies For <strong>Molded</strong> <strong>Products</strong><br />

Fibergrate offers specially designed attachments and clips, both to fasten panels together and to secure<br />

them to support structures. All types are made of Type 316 Stainless Steel and are available in 1", 1-1/2"<br />

and 2" sizes. Install clips a maximum of every 48" and use at least four clips per piece of grating (at least<br />

eight clips per 4' x 12' panel).<br />

TYPE M HOLD DOWN<br />

CLIPS: secure panels to<br />

a support in the same<br />

manner as Type J Clips,<br />

but designed to use two<br />

adjacent grating bars for<br />

a more secure fit. Similar<br />

in design to metal<br />

grating saddle clips.<br />

TYPE WLP<br />

STRUCTURAL<br />

CLIPS: secure<br />

covered grating or<br />

plate to a structure.<br />

(Also available in<br />

304 SS)<br />

TYPE J HOLD<br />

DOWN CLIPS:<br />

secure grating<br />

panels to support<br />

frames.<br />

TYPE H<br />

(TRUSS HEAD)<br />

STRUCTURAL<br />

CLIPS: secure<br />

plate to a<br />

structure.<br />

TYPE F END PANEL<br />

CLIPS: provide a<br />

simplified method for<br />

joining factory edges<br />

of adjacent abutting<br />

panels. (Not for use<br />

with Chemgrate resins.)<br />

TYPE G HOLD<br />

DOWN CLIPS:<br />

attach grating<br />

to any structural<br />

member flange,<br />

3/4" or smaller in<br />

thickness, with no<br />

drilling required.<br />

Field cutting<br />

of one bar required<br />

TYPE EI HOLD<br />

DOWN CLIP:<br />

secure panels<br />

to a support.<br />

EZ Angle® Embedment Angle<br />

EZ Angle® embedment angle is precision-designed for<br />

solid seating of 1", 1-1/2", and 2" deep gratings. EZ Angle<br />

embedment angle is stocked in 20' lengths for immediate<br />

shipment. For animated installation instructions, visit our<br />

resource center at www.fibergrate.com.<br />

Sealing and Bonding Kits<br />

To maintain corrosion resistance and structural integrity, Fibergrate<br />

offers standard resin sealing in 1/2 pint and gallon kits for<br />

protecting the exposed ends of cut panels and other components.<br />

One 1/2 pint kit coats approximately 20-40 lineal feet. Sealing and<br />

bonding kits come in a natural, unpigmented color.<br />

Phone: 800-527-4043 27<br />

www.fibergrate.com


<strong>Grating</strong> Pedestals<br />

Made with the same adherence to quality as all Fibergrate products,<br />

specially designed pedestals for square mesh molded grating are<br />

manufactured to provide safe support for elevated flooring. Pedestal<br />

supported floors are versatile; they can be modified or moved from place to<br />

place as necessary and pedestals are generally much less expensive than<br />

beam support systems. Adjustable pedestals are available in heights from<br />

3-1/4" to 72" (with additional bracing). Pedestals are available with 1-1/2" or<br />

2" single heads or quad heads to fit Fibergrate<br />

or Chemgrate grating (diagrams show single head).<br />

Mini Pedestal Elevation Standard Pedestal Elevation Extended Pedestal Elevation<br />

Pedestal<br />

Configuration<br />

Mini<br />

Standard<br />

Extended<br />

‘A’ Range<br />

Head<br />

Total<br />

Single Head<br />

Quad Head<br />

Adjustment<br />

Min. Max. 1-1/2” 2” Fibergrate ® Chemgrate ®<br />

3-1/4” 4-3/4” 1-1/2” 561103 562103 563103 564103<br />

4” 5-1/2” 1-1/2” 561104 562104 563104 564104<br />

4-3/4” 6-1/4” 1-1/2” 561105 562105 563105 564105<br />

5” 7-3/4” 2-3/4” 561205 562205 563205 564205<br />

6-3/4” 9-1/2” 2-3/4” 561207 562207 563207 564207<br />

8-3/4” 11-1/2” 2-3/4” 561209 562209 563209 564209<br />

9-1/2” 14” 4-1/2” 561310 562310 563310 564310<br />

12” 18” 6” 561312 562312 563312 564312<br />

15” 21” 6” 561315 562315 563315 564315<br />

18” 24” 6” 561318 562318 563318 564318<br />

21” 27” 6” 561321 562321 563321 564321<br />

24” 30” 6” 561324 562324 563324 564324<br />

27” 33” 6” 561327 562327 563327 564327<br />

30" 36" 6" 561330 562330 563330 564330<br />

33" 39" 6" 561333 562333 563333 564333<br />

36” 42” 6” 561336 562336 563336 564336<br />

Notes: Available to 72” - contact Fibergrate for more information on extended lengths and bracing. For a more detailed<br />

brochure on pedestals, go to www.fibergrate.com or contact Fibergrate.<br />

28 Phone: 800-527-4043<br />

www.fibergrate.com


Engineering Notes<br />

The strength and corrosion resistance of FRP<br />

grating are related to the glass content, resin<br />

content, resin type and method of construction.<br />

Fibergrate molded products provide an outstanding<br />

balance of corrosion resistance, slip resistance and<br />

strength.<br />

There are three frequently used methods of<br />

support for molded fiberglass grating:<br />

1) two continuous edge supports with bearing<br />

bars perpendicular to the supports;<br />

2) continuous support around all sides; and<br />

3) four-corner support, or point support. (For<br />

example, pedestals are provided to support the<br />

grating a few inches above the existing floor<br />

when large volumes of liquids are flowing<br />

onto the floor and where a slip-resistant<br />

drainable floor surface is required because of<br />

operating requirements.)<br />

Panels are normally supported around the perimeter<br />

to assure panel-to-panel alignment.<br />

In using Fibergrate’s grating, the principles are<br />

similar to metal grating usage, but you must keep<br />

in mind that the flexural modulus of elasticity of<br />

reinforced fiberglass bars is lower than that of steel.<br />

As a result, the allowable deflection is often the<br />

limiting consideration.<br />

Engineering Notes<br />

Optimum floor installation costs are achieved<br />

by minimizing the combined cost of the support<br />

structure and grating. As the span is decreased, load<br />

capacity requirements of the grating are reduced.<br />

Estimating two or three span options will establish<br />

the optimum system.<br />

Mesh Selection: The following notes can<br />

be helpful in selecting the optimum mesh<br />

configuration.<br />

(1) <strong>Grating</strong> with heavier bars should be selected<br />

for floors subjected to more abusive services.<br />

In these type applications the 3/8" wide<br />

bearing bars and 5/8" crossbars of the 1"<br />

(1" x 4") Heavy Duty and the 1-1/2"<br />

(1-1/2" x 6") would be more suitable than<br />

the 1/4" wide bars on other mesh sizes.<br />

(2) Rectangular mesh pattern grating provides the<br />

highest load-carrying capacity based upon<br />

cost per square foot.<br />

(3) Square pattern mesh configurations have<br />

nearly equal strength in both directions. Spans<br />

larger than four feet, multiple floor cutouts,<br />

high load/four-sided support layouts or<br />

pedestal supported floors are conditions<br />

frequently well-served by square mesh<br />

configurations. High utilization per standard<br />

panel and bidirectional aesthetics are<br />

beneficial features of square mesh patterns.<br />

Simple Beam Support: All data in our tables are<br />

based on simple beam support. Load and deflection<br />

for other types of beams, i.e., cantilever, fixed end<br />

support, continuous support, etc. can be estimated<br />

by using standard beam formulas.<br />

Load vs. Deflection: Load vs. Deflection is<br />

approximately proportional for a given span (i.e. if a<br />

concentrated 400 lb load deflects a 30" span 1/4", an<br />

800 lb load would deflect the same span 1/2").<br />

Other Spans: Consult Fibergrate's Engineering<br />

Department.<br />

Phone: 800-527-4043 29<br />

www.fibergrate.com


Load Information/<strong>Grating</strong> Selection<br />

Load/Deflection Tables Information<br />

Fibergrate load and deflection tables are designed to be user friendly by separating uniform load information<br />

from concentrated load information and concentrated point load data. These layouts allow designers to quickly<br />

and accurately denote the grating best suited for the intended purpose. Fibergrate employs state-of-the-art<br />

Acoustic Emission Testing. Fibergrate's load tables provide a maximum load below which corrosion resistance<br />

damage does not occur.<br />

Acoustic Emission<br />

Acoustic Emission testing has long been an accepted industry practice for the non-destructive proof testing of<br />

fiber-reinforced tanks, pipes, pressure vessels and utility truck booms. Acoustic Emission detects the earliest<br />

evidence of failure in an FRP composite under load by detecting the inaudible sounds which occur as a result of:<br />

1) cracking of the resin matrix, 2) delamination between the composite plies, 3) fracture of the reinforcing fiber,<br />

or 4) interface failure between the matrix and reinforcement. Such failures represent the earliest opportunity for<br />

intrusion of the corrosion elements. By utilizing Acoustic Emission technology, Fibergrate is able to establish<br />

the Maximum Recommended Load rating for each grating product at which maximum corrosion resistance will<br />

be offered.<br />

Ultimate Capacity<br />

Fibergrate has tested its molded grating product line to its ultimate capacity. ULTIMATE CAPACITY represents<br />

a complete and total failure of the grating and is presented to illustrate the reserve strength of the grating at a<br />

given span. Because there is some variation in ultimate load capacity from resin to resin, Fibergrate has chosen<br />

to list the lowest or most conservative ultimate capacity value. Ultimate capacities are not to be used for design:<br />

functionality of the grating is limited to Maximum Recommended Load.<br />

Manufacturing Control Limits<br />

The load/deflection values given in this brochure are average values developed through Fibergrate's Quality<br />

Assurance Program. The manufacturing control limit on stiffness for all panels is plus or minus 7.5% of these<br />

average values. This represents the tightest control on performance variation in the industry based on<br />

published data.<br />

1" Rectangular 1", 1-1/2" & 2"<br />

MOLDED GRATING PULTRUDED Safe-T-Span<br />

Application Needs<br />

Mesh Square Mesh<br />

® MOLTRUDED Rigidex ® II ®<br />

1" Rectangular 1", 1-1/2" & 2" GRATING<br />

Corrosion Resistance HR HR R R<br />

Mesh<br />

MOLDED PULTRUDED MOLTRUDED ®<br />

Square Mesh<br />

RIGIDEX I ® RIGIDEX II ®<br />

Strength/Stiffness (longest span) R R HR HR<br />

Impact Resistance R HR A R<br />

Open Area (for drainage, aeration, light penetration) HR HR A HR<br />

Single Direction Span R A HR HR<br />

Bidirectional Span N HR N N<br />

Ease of Layout and Installation A HR A A<br />

Lightweight in Comparison to Metals HR HR HR HR<br />

Custom Panel Sizes Available A R R N<br />

HR = Highly Recommended R = Recommended A = Acceptable N = Not Recommended<br />

30<br />

Phone: 800-527-4043<br />

www.fibergrate.com


Chemical Resistance Guide<br />

Chemical Environment<br />

%<br />

Concentration<br />

Temp<br />

˚F<br />

Phone: 800-527-4043 31<br />

www.fibergrate.com<br />

<strong>Molded</strong><br />

Pultruded<br />

Fibergrate ® Chemgrate ® Safe-T-Span ®<br />

Vi-Corr ® Super Vi-Corr ® IFR/Rigidex II FGI Corvex ® XFR FS-25 CP-84 VE-25 VEFR ISOFR<br />

Acetic Acid 50 MAX C C C C C I C C C C C<br />

Acetone 100 75 S S I I T I I I S I N<br />

Alcohols 100 120 C C I I I S I I C I I<br />

Alum ALL MAX C C C C C C C C C C C<br />

Aluminum Chloride ALL MAX C C C C C C C C C C C<br />

Aluminum Fluoride 20 75 C C I I I I I I C I I<br />

Ammonium Hydroxide 30 75 C C N N N N N I C I N<br />

Ammonium Salts-Neutral ALL 120 C C C C S S I I S C S<br />

Ammonium Salts-Aggressive ALL 75 S C I I T I I I S T N<br />

Aromatic Solvents ALL 75 T T N N N N N N T N N<br />

Barium Salts ALL MAX C C C C C C C C C C C<br />

Benzene 100 140 I S I I N I I I I I N<br />

Black Liquor (Pulp Mill) ALL MAX C C I I N I I I C I N<br />

Bleach Liquor (Pulp Mill) ALL MAX C C I I N N I I C I N<br />

Calcium Hydroxide 25 MAX C C S S I I S S C S I<br />

Calcium Hypochlorite ALL MAX C C I I N I I I C I N<br />

Calcium Salts ALL MAX C C C C C C C C C C C<br />

Carbon Tetrachloride 100 75 C C I I N S N I C S N<br />

Chlorinated Hydrocarbons 100 75 T T T T T N N N T T T<br />

Chlorine Dioxide SAT 140 C C N N N N N T C S N<br />

Chlorine Water SAT 120 C C I I T I I I C I N<br />

Chlorine, Wet SAT MAX C C N N N N N N C N N<br />

Chlorobenzene 100 75 S S N N N N N N S N N<br />

Chlorobenzene ALL Up to 100 C C N N N N N N C N N<br />

Chloroform 100 75 N N N N N N N N N N N<br />

Chromic Acid 50 140 S S S S N N I S S I N<br />

Citric Acid ALL MAX C C C C C C I C C C C<br />

Copper Cyanide Plating ALL 125 C C S S I N S S C S I<br />

Copper Salts ALL MAX C C C C C C C C C C C<br />

Crude Oil (Sweet or Sour) ALL MAX C C C C C C C C C C C<br />

Dichlorobenzene 100 75 T S N N N N N N T N N<br />

Ethers 75 T T N N N N N N T N N<br />

Ferric Chloride 100 MAX C C C C C C I C C C C<br />

Ferric Salts ALL MAX C C C C C C C C C C C<br />

Fluoride Salts+HCI ALL 75 C C S S N I S S C I N<br />

Fluosilicic Acid 10 75 C C S S S S S S C S I<br />

Formaldehyde 37 150 C C I I I I I I C S I<br />

Formic Acid 25 100 C C S S I I I S C S I<br />

Fuel (Diesel, Jet, Gasoline) ALL 100 C C C C C C C C C C C<br />

Glycerine 100 MAX C C C C C C C C C C C<br />

Green Liquor (Pulp Mill) ALL MAX C C N N N N N I C I N<br />

Hydrobromic Acid 48 MAX S S S S I I I S S I N<br />

Hydrochloric Acid 10 MAX C C S S S C S S C S S<br />

Hydrochloric Acid 30 MAX C C S S I I S S C I I<br />

Hydrochloric Acid (concentrated) ALL Up to 180 I C N N N N N N I N N<br />

Hydrocyanic Acid ALL MAX C C I I I I I I C S I<br />

Hydrofluoric Acid 20 75 S C N N N N N N S N N<br />

Hydrogen Peroxide 30 75 C C N N N I N N C S N<br />

Lactic Acid 100 MAX C C C C C C C C C C C<br />

Lime Slurry SAT MAX C C C C C C C C C C C<br />

Lithium Chloride SAT MAX N C N N N N N N N N N<br />

Lithium Salts ALL MAX C C C C C C C C C T T<br />

Magnesium Salts ALL MAX C C C C C C C C C C C<br />

Maleic Acid 100 MAX C C S S I C I S C S I<br />

Mercury Chloride 100 MAX C C C C C C S C C C C<br />

Nickel Salts ALL MAX C C C C C C C C C C C<br />

Nitric Acid 20 120 C C S S I I S S C I I<br />

Nitric Acid 35 100 C C N N N I N I C I N<br />

Nitric Acid 40 Ambient I C N N N N N N I N N<br />

Nitric, Hydrofluoric 20:2 75 I C N N N N N N I N N<br />

Nitrous Acid 10 75 C C C C C C I C C C C<br />

Ozone for Sewage Treatment 100 C C C C C C C C C C C<br />

Perchloroethylene 100 75 S C N N N I N N S I N<br />

Phenol 10 75 C C N N N N N N C I N<br />

Phenol 88 Ambient S C N N N N N N S N N<br />

Phosphoric Acid 85 MAX C C C C S C I C C C S<br />

Phosphoric Acid, Super 115 MAX C C I I T S N I C S N<br />

Potassium Hydroxide 10 120 C C I I N N I I C S N<br />

Potassium Salts ALL MAX C C C C C C C C C C C<br />

Silver Nitrate 100 MAX C C C C C C I C C C C<br />

Sodium Cyanide ALL 75 C C I I I I I I C S I<br />

Sodium Hydroxide 50 MAX C C I I N N I I C I N<br />

Sodium Hydroxide 10 MAX C C N N N N N N C N N<br />

Sodium Hypochlorite (Stable) 10 100 C C S S I S S S C S I<br />

Sodium Salts-Neutral ALL MAX C C C C C C C C C C C<br />

Sodium Salts-Aggressive ALL 75 S C I I T I N I S T N<br />

Sulfur Dioxide SAT MAX C C S S S S S S C S S<br />

Sulfuric Acid 25 MAX C C S S I S S S C S I<br />

Sulfuric Acid 50 MAX C C S S N S I S C S N<br />

Sulfuric Acid 75 100 C C I I N I N I C I N<br />

Toluene 100 120 S C I I N N I I S I N<br />

Trichloroethane1,1,1 ALL 75 S C I I N I N I S I N<br />

Trisodium Phosphate 50 MAX C C I I I I I I C I N<br />

Water (Fresh, Salt, Moderate D.I.) 100 MAX C C C C C C C C C C C<br />

Wet Chlorine/Hydrochloric Acid 10-20 Up to 350 S C N N N N N N S N N<br />

White Liquor (Pulp Mill) ALL MAX C C I I N I I I C S N<br />

Zinc Chloride Plating ALL 75 C C S S N S I S C S N<br />

Zinc Salts 100 MAX C C C C C C C C C C C<br />

C - Continuous exposure of the grating to the Chemical Environment listed at the temperature listed.<br />

S - Frequent exposure of the grating to splashes and spills from the Chemical Environment listed with that environment at the temperature listed.<br />

I - Infrequent exposure of the grating to splashes and spills from the Chemical Environment listed with that environment at the temperature listed and the spill immediately cleaned up or washed<br />

from the grating.<br />

N - Not recommended for the concentrations and temperatures listed.<br />

T - Test<br />

Super ViCorr may require benzoyl peroxide-DMA cure system to increase service life.<br />

Consult Fibergrate for corrosion recommendations at concentrations, temperatures or chemicals not listed in this guide.<br />

MAX TEMP is 400˚F for Super ViCorr; 180˚ for ViCorr and Pultruded VEFR; 150˚ for IFR, FGI, XFR and Pultruded ISOFR; 140˚ for Corvex.<br />

The information in this Corrosion Guide is correct to the best of Fibergrate’s knowledge. It is based on extensive experience with fiberglass grating in corrosive applications. Because actual use<br />

conditions differ and mixtures of corrosives will occur in service, the end user must test for use under actual conditions. Fibergrate’s responsibility for claims arising from breach of warranty, negligence or<br />

otherwise is limited to the purchase price of the material sold by Fibergrate. Test coupons are available upon specific request.


Fibergrate <strong>Products</strong> & Services<br />

Fibergrate ® <strong>Molded</strong> <strong>Grating</strong><br />

Fibergrate molded gratings are designed to provide the ultimate in reliable<br />

performance, even in the most demanding conditions. Fibergrate offers the widest<br />

selection in the market with more than ten resins including Chemgrate CP-84 and<br />

more than twenty grating configurations available in many panel sizes and surfaces.<br />

RIGIDEX ® Moltruded ® <strong>Grating</strong><br />

RIGIDEX Moltruded gratings are the first fiberglass gratings to combine the corrosion<br />

resistance of molded grating with the longer span capacity of pultruded grating, all at<br />

the low cost of metal gratings.<br />

Safe-T-Span ® Pultruded Industrial and Pedestrian <strong>Grating</strong>s<br />

Combining corrosion resistance, long-life and maintenance-free designs, Safe-T-Span<br />

provides unidirectional strength for industrial and pedestrian pultruded grating<br />

applications.<br />

Dynarail ® Handrail<br />

Easily assembled from durable prefabricated components or engineered to your<br />

specifications, Dynarail handrail meets or exceeds OSHA and strict building code<br />

requirements for safety and design.<br />

Dynarail ® Safety Ladder System<br />

Easily assembled on site, Dynarail safety ladder systems meet or exceed OSHA<br />

requirements. Though less costly than prefabricated ladder systems, these safety<br />

ladders provide a custom fit to the supporting structure.<br />

Dynaform ® Structural Shapes<br />

Fibergrate offers a wide range of pultruded structural components for industrial<br />

use, including bars, rods, tubes, beams, channels, leg angles and plates.<br />

Stair Solutions<br />

Fibergrate offers a wide range of slip-resistant products to meet your stair safety<br />

needs. These durable products which include treads, tread covers and covered stair<br />

treads are a long-term, cost-efficient solution for your facility.<br />

Fabrication Services<br />

Combining engineering expertise with an understanding of fiberglass applications,<br />

Fibergrate provides turnkey design and fabrication of fiberglass structures,<br />

including platforms, catwalks, stairways and test racks.<br />

©Fibergrate Inc. 2002 885105-01/08-7.5<br />

Made in the USA<br />

Fibergrate Composite Structures Inc. believes the information contained here to be true<br />

and accurate. Fibergrate makes no warranty, expressed or implied based on this<br />

literature and assumes no responsibility for consequential or incidental damages in the<br />

use of these products and systems described, including any warranty of merchantability or<br />

fitness. Information contained here is for evaluation only.<br />

Fibergrate Composite Structures Inc.<br />

Phone: 800-527-4043 • Fax: 972-250-1530<br />

www.fibergrate.com • Email: info@fibergrate.com

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!