Kiswire - Steel wire rope
Kiswire - Steel wire rope
Kiswire - Steel wire rope
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ELEPHANT<br />
around the world<br />
As a leading manufacturer of Wire Rope in the World, KISWIRE provides<br />
a complete range of products in the respect of size and construction, and<br />
also produces only high quality products of high quality steel in several of<br />
its own factories. Our equipment constantly renewed and improved,<br />
makes it possible for us to satisfy the needs of the most demanding<br />
customers.
C O N T E N T S<br />
GENERAL INFORMATION ON WIRE ROPE FOR<br />
SELECTION IN USAGE<br />
HOW TO ORDER<br />
1. Diameter 05<br />
2. Construction and Designation 05<br />
3. Type of Lay 06<br />
4. Lubrication 06<br />
5. Wire Rope Cores 08<br />
6. Zinc coated Wire Rope 08<br />
7. Preformed Wire Rope 08<br />
8. Grades of Wire Rope 09<br />
9. Safety Factors 09<br />
10. Recommendation of Wire Rope 10<br />
11. Handling and Care of Wire Rope 13<br />
SPECIFICATIONS OF STEEL WIRE ROPE<br />
1. 6 x 7 + FC 16<br />
2. 6 x 19 + FC 17<br />
3. 6 x 19 +IWRC 18<br />
4. 6 x 24 + FC 19<br />
5. 6 x 37 + FC 20<br />
6. 6 x 37 + IWRC 21<br />
7. 6 x S(19),W(19),FI(25),WS(26) + FC 22<br />
8. 6 x S(19),FI(25),WS(26) + IWRC 23<br />
9. 6 x FI(29),WS(31),(36),(41),SES(37) + FC 24<br />
10. 6 x FI(29),WS(31),(36),(41)SES(37) + IWRC 25
GENERAL INFOMATION ON WIRE ROPE<br />
for SELECTION & USAGE<br />
1.DIAMETER<br />
The diameter of <strong>rope</strong> is the diameter of its circumference, circumscribed to its normal section. This diameter is given in<br />
millimeters.<br />
1) PRACTICAL DIAMETER OF WIRE ROPE<br />
The practical diameter of a <strong>rope</strong> is measured by following an established method, its value must be equal to the value<br />
of the nominal diameter (the dimension by which a <strong>rope</strong> is identified) except for certain allowed tolerances.<br />
2) HOW TO DETERMINE THE PRACTICAL DIAMETER<br />
Measurements are taken at two points at least one meter apart and two diameters are measured at 90° one from the<br />
other. The average of the four values thus obtained is the practical diameter. Usually the practical diameter is taken<br />
from a sample of straight <strong>rope</strong> not subjected to traction. In special cases when the tolerance is less than 5% of the<br />
minimum guaranteed breaking strength.<br />
The correct diameter is the greatest diameter of the <strong>rope</strong> or strand.<br />
correct<br />
wrong<br />
2. CONSTRUCTION AND DESIGNATION<br />
The strand is the simplest construction: it consists of one or more layers of superimposed <strong>wire</strong>s laid spirally around one<br />
or more central <strong>wire</strong>s or around a fibre core. The construction of the strand is identified by the number of <strong>wire</strong>s in the<br />
individual layers, starting from the outer one(e.g. 12+6+1 or 15+9+FC).<br />
FC indicates a fibre core. Distinction is made between strands with cross laid and equal laid <strong>wire</strong>s.<br />
1) STRANDS WITH CROSS LAID WIRES<br />
All the <strong>wire</strong>s in this type of strand are of equal diameter and for geometrical reasons the number of <strong>wire</strong>s decreases in<br />
each layer, starting from the outermost one, according to an arithmetical progression based on number (18 + 12 + 6 + 1<br />
or 12 + 6). In cross laid constructions each layer of <strong>wire</strong> is laid up a separate operation with a different length of lay,<br />
the result being the crossing of the various layers of <strong>wire</strong>s. Consequently strong pressure occurs between the <strong>wire</strong>s<br />
which may break, especially with variable loads.<br />
2) STRANDS WITH EQUAL LAID WIRES<br />
In these constructions the pitches of the various layers of <strong>wire</strong>s are identical as stranding is carried out in a single<br />
operation; therefore, the contacts between <strong>wire</strong>s are lindar. Seale, Warrington and Filler strands belong to this<br />
construction. Wires of different diameters are required for these constructions.<br />
As for example:<br />
Seale : 9 + 9 + 1<br />
Warrington : 6/6 + 6 + 1<br />
Filler : 12 + 6F + 6 + 1<br />
<strong>Steel</strong> Wire Rope | 05
SINGLE STRAND ROPES are commonly called strands.<br />
ROUND STRANDED ROPES consist of a number of strands either laid around a fibre core or metallic strand or an<br />
independent <strong>wire</strong> <strong>rope</strong> core. They can be identified by the number to each strand.<br />
A <strong>rope</strong> with 6 strands, each having 9+9+1<strong>wire</strong>s laid around a central fibre core is designated as; 6 x (9 + 9 + 1) + FC<br />
or more concisely 6 x 19 Seale + FC. If this same <strong>rope</strong> has an independent <strong>wire</strong> <strong>rope</strong> core, the designation will be:<br />
6 x (9 + 9 + 1) + IWRC.<br />
The IWRC is a metallic <strong>rope</strong> having for example a construction designated by 7 x (6 + 1) or 7 x 7. Should the strands<br />
also contain a fibre core then the <strong>rope</strong> will be known for example as 6 x (12 + FC) + FC or 6 x 12 + 7FC.<br />
Lastly if the <strong>rope</strong> is formed of two or more layers of strands superimposed around a FC, then it will be known as:<br />
12 x (6 + 1) + 6 x (6 + 1) + FC or 18 x 7 + FC.<br />
3. TYPE OF LAY<br />
As already stated, round stranded <strong>rope</strong>s have both the strands and the <strong>wire</strong>s in the strands laid helically.<br />
Should the lay of the outer <strong>wire</strong>s in the strands be in the same direction or in the opposite direction to that of the<br />
strands in the <strong>rope</strong>, the result will be respectively a Lang’s Lay <strong>rope</strong> or an Ordinary ( Regular)<br />
Lay <strong>rope</strong>, having a Right Hand Lay or Left Hand Lay according to the lay of the strands.<br />
Right Hand and Left Hand lays are designated respectively Z and S.<br />
Ordinary Lay <strong>rope</strong>s are less likely to kink and untwist, and their Ordinary Lay <strong>rope</strong>s are less subject to failure from<br />
crushing and distortion. Because the longer length of exposed outer <strong>wire</strong>s presents greater wearing surface,<br />
Long’s Lay <strong>rope</strong>s have increased resistance to abrasion.<br />
Greater care must be exercised when handling Lang’s Lay <strong>rope</strong>s, as they are more likely to kink and untwist than<br />
Ordinary Lay <strong>rope</strong>s.<br />
Ordinary Lay <strong>rope</strong>s are generally used because of their greater stability; however Lang’s Lay <strong>rope</strong>s are preferred for<br />
guided loads such as passenger and freight elevators because the <strong>wire</strong>s have a longer contact with the sheave grooves<br />
and consequently less wear. Given equal construction and diameter, Lang’s Lay <strong>rope</strong>s are more flexible than the<br />
Ordinary Lay type.<br />
The <strong>wire</strong> <strong>rope</strong>s we manufacture are performed according to special methods which give them stability and eliminate<br />
internal stresses.<br />
Right Hand Regular Lay Rope Left Hand Regular Lay Rope Right Hand Lang’s Lay Rope Left Hand Lang’s Lay Rope<br />
4. LUBRICATION<br />
Wire <strong>rope</strong>s are lubricated as a protection against oxidization and to reduce friction between <strong>wire</strong>s and strands.<br />
Fiber cores are impregnated for preservation purposes. During the stranding and roping operations, all <strong>wire</strong>s forming<br />
the strand and all strands forming the <strong>rope</strong> are lubricated. The type of lubrication varies according to the application for<br />
the <strong>rope</strong> and the type of plant for which it is intended. During the working life of the <strong>rope</strong>, lubrication should be carried<br />
out periodically with good quality products compatible with those used during manufacture and which we shall be<br />
pleased to indicate upon request.<br />
Lubricants used during manufacture shall be free from solvents, moisture, aromatic compounds, alkaline soaps and<br />
acidity both organic and inorganic. For protection of <strong>wire</strong> <strong>rope</strong>s against corrosion and frictional wear, Elephant Wire<br />
Ropes have various kinds of lubrications as below.<br />
06 | <strong>Steel</strong> Wire Rope
LUBRICATION<br />
Type of<br />
Lubrication<br />
Lubrication Method<br />
Suitable<br />
on <strong>wire</strong> <strong>rope</strong><br />
Appearance<br />
(Type of Grease)<br />
Note<br />
No-Lube<br />
No Lubrication<br />
Galv Strand<br />
Galv W/R<br />
Stainless A/C<br />
No Grease<br />
Dry<br />
Closing<br />
Stranding<br />
Core<br />
No Lubrication<br />
Min. possible application<br />
\Very tight wipe as possible<br />
Little heavier than on strand. Loose wipe<br />
Galv. A/C<br />
Brake Strand<br />
Galv. W/R<br />
Transparent<br />
(Dry)<br />
A rust inhibiting oil is used to<br />
prevent corrosion during transit<br />
and storage.<br />
Non-tacky to hand touch.<br />
A - 1<br />
Closing<br />
Stranding<br />
Core<br />
No Lubrication<br />
Min. possible application tight wipe as<br />
possible<br />
Little heavier than on strand.<br />
Galv. Strand<br />
Galv. W/R<br />
Yellowish<br />
-Brown<br />
(Petro-Chem<br />
grease)<br />
For general application of<br />
Galvanized Wire Rope.<br />
A - 2<br />
A - 3<br />
Closing<br />
Stranding<br />
Core<br />
Closing<br />
Stranding<br />
Core<br />
No Lubrication<br />
Light application by dropping method.<br />
Internal lubrication is accomplished.<br />
Loose wipe<br />
Heavier than on Strand No wipe<br />
No Lubrication<br />
Applied during stranding by dropping method<br />
and the strand is lubricated again by running<br />
it through a bath of lubricant<br />
Heavy application. No wipe<br />
Galv. Strand<br />
Galv. W/R<br />
Stainless A/C<br />
Galv./Ungalv.<br />
Wire Rope<br />
Yellowish<br />
-Brown<br />
(Petro-Chem<br />
grease)<br />
Yellowish<br />
-Brown<br />
(Petro-Chem<br />
grease)<br />
For general application of<br />
Galvanized Wire Rope. Slightly<br />
oily to the touch.<br />
For general application of<br />
Ungalvanized Wire <strong>rope</strong>.<br />
Lightly tacky to hand touch.<br />
A - 4<br />
Closing<br />
Stranding<br />
Applied during closing by droping<br />
method<br />
Applied during stranding by dropping<br />
method and the strand is lubricated again<br />
by running it through a bath of lubricant<br />
Galv./Ungalv.<br />
Wire Rope<br />
Yellowish<br />
-Brown<br />
(Petro-Chem<br />
grease)<br />
Wire <strong>rope</strong> valley is filled with<br />
lubrication. For special usage of<br />
<strong>wire</strong> <strong>rope</strong> against corrosion<br />
B<br />
Core<br />
Closing<br />
Stranding<br />
Heavy application<br />
No Lubrication<br />
Light application by dropping method.<br />
Internal lubrication is accomplished.<br />
Loose wipe<br />
Galv./Ungalv.<br />
Wire Rope<br />
Black<br />
(Asphaltum<br />
grease)<br />
For special usage and long term<br />
storage where maximum<br />
protection against corrosion<br />
C<br />
Core<br />
Closing<br />
Stranding<br />
Core<br />
Heavier than on Strand. Loose wipe<br />
No Lubrication<br />
Applied during stranding by dropping<br />
method and the strand is lubricated again<br />
by running it through a bath of lubricant<br />
Heavy application. No wipe<br />
Ungalv.<br />
Wire Rope<br />
Black<br />
(Asphaltum<br />
grease)<br />
Lubrication sets up to a medium<br />
hard consistancy.<br />
Ideal for oilfield, construction<br />
equipment and logging use.<br />
Lightly tacky to hand touch<br />
D<br />
Closing<br />
Stranding<br />
Heavy application<br />
No wipe after the “bath” application<br />
Applied during stranding by dropping<br />
method and the strand is lubricated again<br />
by running it through a bath of lubricant<br />
Ungalv.<br />
Wire Rope<br />
Black<br />
(Asphaltum<br />
grease)<br />
Wire <strong>rope</strong> valley is filled with<br />
lubrication. For special purpose<br />
lubrication of Ungalv. Wire <strong>rope</strong><br />
where maximum protection<br />
against corrosion is desired.<br />
Core<br />
Heavy application. No wipe<br />
Non-Tacky<br />
C&D<br />
A special Non-Tacky grease is applied by the same method<br />
as in the above C and D type.<br />
Ungalv.<br />
Wire Rope<br />
Black<br />
(Solid<br />
Asphaltum<br />
grease)<br />
For special purpose lubrication to<br />
meet very hard consistancy under<br />
tropical climate. No wet. No drips.<br />
Dry to hand touch.<br />
<strong>Steel</strong> Wire Rope | 07
5. WIRE ROPE CORES<br />
The core of a <strong>wire</strong> <strong>rope</strong> is the central member around which the main strands are laid. It’s principal function is to<br />
support the strands, and maintain them in their p<strong>rope</strong>r position when loads are applied. The three types of cores<br />
commonly used in <strong>wire</strong> <strong>rope</strong>s are independent <strong>wire</strong> <strong>rope</strong> cores (IWRC), <strong>wire</strong> strand cores (WSC), and fiber cores (FC) of<br />
either natural or synthetic fiber.<br />
1) Independent Wire Rope Cores (IWRC)<br />
This is a separate <strong>wire</strong> <strong>rope</strong> used as a core in the main <strong>wire</strong> <strong>rope</strong>.<br />
2) Independent Wire Strand Core (IWSC)<br />
A single strand can be used as the core in a <strong>wire</strong> <strong>rope</strong>. The <strong>wire</strong> strand core may be of the same construction as the<br />
outer strands, or of defferent construction. A 6-strand <strong>rope</strong> with a <strong>wire</strong> strand core of a different construction from that<br />
of the main strands is called a 6-strand <strong>rope</strong> with WSC. If the core is of the same construction, the <strong>rope</strong> is ususlly<br />
called a 7-strand <strong>rope</strong>-for example, 7x7 or 7x19. Wire strand cores are limited to standing <strong>rope</strong>s, and small diameter<br />
running <strong>rope</strong>s.<br />
3) Fiber Core (FC)<br />
These cores are fiber <strong>rope</strong>s, made from either natural fibers such as manila, sisal, jute, or cotton or synthetic fibers<br />
such as polypropylene or polyethylene.<br />
6. ZINC-COATED WIRE ROPE<br />
Galvanized <strong>rope</strong>s have theire <strong>wire</strong>s uniformly coated with zinc for protection against corrosion where <strong>rope</strong>s are exposed<br />
to the weather, to moisture, to salt water or to other corroding agents. Conventional galvanized <strong>rope</strong>s have lower<br />
strength than bright <strong>rope</strong>s(uncoated), and their use is usually limited to stationary installations such as guys, standing<br />
rigging, towing hawsers, mooring lines and the likes. For hosting equipment in locations where corrosive conditions are<br />
present, heavily lubricated bright <strong>rope</strong>s usually are preferred to galvanized <strong>rope</strong>s.<br />
The <strong>wire</strong>s can be zinc-coated after the last drawing operation (galvanized) or before and then redrawn (drawn<br />
galvanized).<br />
7. PREFORMED WIRE ROPE<br />
In a preformed <strong>wire</strong> <strong>rope</strong>, the individual <strong>wire</strong>s in the strands, and strands composing the <strong>rope</strong>, are p<strong>rope</strong>rly preshaped<br />
by preforming head before they are assembled into the finished <strong>rope</strong>. Preforming prevents the <strong>wire</strong> and strands from<br />
straightening, and leaves them relaxed in their normal positions in the <strong>rope</strong>. Preformed <strong>rope</strong>s have the following merits<br />
as compared with non-preformed <strong>rope</strong>s;<br />
1) The flexibility is superior to non-preformed <strong>rope</strong>s, and during use <strong>wire</strong> <strong>rope</strong>s kink scarcely ever occurres.<br />
2) Because preformed <strong>wire</strong> <strong>rope</strong>s have a great endurance to bending, a <strong>wire</strong> <strong>rope</strong>’s life will be longer.<br />
3) Broken <strong>wire</strong> ends do not protrude to injure workmen’s hand, distort adjacent <strong>wire</strong>s, or cause wear to<br />
sheaves and drums.<br />
08 | <strong>Steel</strong> Wire Rope
8. GRADES OF WIRE ROPE<br />
Elephant Brand Wire Ropes are manufactured in various Tensile Strength grades to meet the varied requirements of many<br />
applications. Each grade provides a different combination of tensile strength, toughness, and endurance to abrasion and<br />
bending<br />
Grades A BG B CG C SC<br />
Tensile Strength(kg/mm 2 ) 165 165 180 180 200 220<br />
* BG,CG,Grade : Galvanized B. C. grade.<br />
* SC Grade : Super C grade.<br />
9. SAFETY FACTORS<br />
The safety factor is the ratio of the strength of the <strong>rope</strong> to the working load. Thus, a <strong>wire</strong> <strong>rope</strong> with a strength of 10,000<br />
pounds and a total working load of 2,000 pounds would be operating a safety factor of five.<br />
It is not possible to estalbish a uniform safety factor each type of <strong>rope</strong>-using equipment, as this factor can safely vary with<br />
conditions on individual units of equipment. The p<strong>rope</strong>r safety factor depends not only on the loads applied, but also on the<br />
speed of operation, the type of fittings used for securing the <strong>rope</strong> ends, the acceleration and deceleration, the length of<br />
<strong>rope</strong>, the number, size and location of sheaves and drums, the factors causing abrasion and corrosion, the facilities for<br />
inspection, and the danger to life and p<strong>rope</strong>rty. The following talbe of minimum safety factors is submitted only as a guide.<br />
These have been established by experience as the minimum safety factors required for safety and economy on the average<br />
installation.<br />
Larger safety factors are desirable, as they represent greater safety and, in most cases, increase economy.<br />
Type of Service<br />
Safety Factor<br />
Miscellaneous Hoisting Equipment 5.0<br />
Haulage Ropes 6.0<br />
Overhead and Gantry Cranes 6.0<br />
Jib and Pillar Cranes 6.0<br />
Derricks 6.0<br />
Small Electric and Air Hoists 7.0<br />
Hot Ladle Cranes 8.0<br />
Track Cables 3.2<br />
Guys 3.5<br />
Mine Shafts 8.0 for depths to 500ft.<br />
7.0 for depthe 500-1000ft.<br />
6.0 for depths 1000-2000ft.<br />
5.0 for depths 2000-3000ft.<br />
4.0 for depths 3000ft. and more<br />
<strong>Steel</strong> Wire Rope | 09
10. RECOMMENDATION OF WIRE ROPE<br />
We shall try and convey some of our know-how and experience which may serve as a guide, or rather as a way of<br />
thinking, in selecting the correct type of <strong>wire</strong> <strong>rope</strong> for a given application.<br />
It will be necessary to make an analysis of all operation conditions, including the design and construction of the<br />
installation etc. to find out which factors have the most adverse effect on the service life of the <strong>wire</strong> <strong>rope</strong>.<br />
We give some general recommendations and suggestions on the types of <strong>wire</strong> <strong>rope</strong> to be selected for various<br />
operation duties.<br />
Table of Recommendations<br />
Cranes<br />
1. Tower Cranes, Travelling Cranes, Portal Cranes, Trolleys<br />
Hoisting <strong>rope</strong>s 6WS(36) + FC or IWRC<br />
8WS(31) + IWRC, 8WS(36) + IWRC<br />
Trolley lines 6WS(36) + IWRC<br />
2. Cranes with 1-part Ropes, Travelling Cranes (without clamshell) Derricks (running rigging)<br />
Hoisting <strong>rope</strong>s 6WS(36) + IWRC<br />
187 or 197<br />
18S(19) or 19S(19)<br />
Boom and topping line 6FI(25) + IWRC<br />
3. Slipway Ropes<br />
Winch <strong>rope</strong>s 6FI(25) + IWRC<br />
4. Electirc Hoists<br />
Electirc Hoists<br />
6WS(36) + FC or IWRC<br />
187 or 197<br />
18S(19) or 19S(19)<br />
5. Loading and Unloading Bridges, Clamshall Cranes<br />
Holding and closing lines 6WS(36) + IWRC<br />
8FI(25) + IWRC, 8WS(31) + IWRC<br />
8WS(36) + IWRC<br />
Boom hoist 6WS(36) + IWRC<br />
8WS(31) + IWRC<br />
Trolley lines 6FI(25) + IWRC<br />
8WS(31) + IWRC<br />
6. Floation Derricks<br />
Main and top tackle <strong>rope</strong>s 6WS(36) + FC or IWRC<br />
8WS(31) + IWRC<br />
Luffing 6FI(25) + IWRC<br />
Runners 6WS(36) + FC or IWRC<br />
Anchor <strong>rope</strong>s 6FI(25) + FC or IWRC<br />
Mooring <strong>rope</strong>s 6FI(25) + FC or IWRC<br />
Luffing stay-<strong>wire</strong>s jib stay-<strong>wire</strong>s 719, 737<br />
Earth Moving Equipment<br />
1. Draglines<br />
Hoisting <strong>rope</strong> 6FI(25) + IWRC<br />
6WS(36) + IWRC<br />
Boom lines 6FI(25) + IWRC<br />
Drag line 6S(19) + IWRC<br />
6FI(25) + IWRC<br />
Pennants 6FI(25) + IWRC<br />
10 | <strong>Steel</strong> Wire Rope
2. Clamshell<br />
Holding and closing line 6WS(36) + IWRC<br />
8FI(25) + IWRC, 8WS(31) + IWRC<br />
8WS(36) + IWRC<br />
Boom line 6FI(25) + IWRC<br />
3. Shovels<br />
Hoists 6WS(36) + IWRC<br />
8WS(31) + IWRC<br />
Digging line 8WS(31) + IWRC<br />
Crowd <strong>rope</strong> 8WS(31) + IWRC<br />
Guy line and boom line 719, 6FI(25) IWRC<br />
4. Bulldozers 6FI(25) + IWRC.<br />
5. Dredges<br />
Bow line, stern line, side line 6S(19) + FC or IWRC<br />
6FI(25) + FC or IWRC<br />
8S(19) + IWRC<br />
Ladder hoists 6WS(36) + FC or IWRC<br />
8WS(31) + IWRC, 8WS(36) + IWRC<br />
8WS(41) + IWRC<br />
Barge handling <strong>rope</strong>s 6FI(25) + FC, 6WS(36) + FC<br />
Runners, boom lines, swing lines 6FI(25) + FC or IWRC<br />
6WS(36) + FC or IWRC<br />
Guy line 719, 737<br />
Mooring <strong>rope</strong>s 624 + 7 FC<br />
Hercules <strong>rope</strong>, Springlay <strong>rope</strong><br />
Large mooring <strong>rope</strong>s 624 + 7 FC<br />
Hercules <strong>rope</strong><br />
Logging Industry<br />
Recommended types of <strong>rope</strong> 6FI(25) + IWRC<br />
In case of early fatique 6WS(31) + IWRC<br />
6S(19) + IWRC<br />
Shipping<br />
1. Inland wessels<br />
Mooring <strong>rope</strong>s Hercules <strong>rope</strong><br />
624 + 7 FC<br />
Towing <strong>rope</strong>s 619 + 1 FC<br />
624 + 7 FC<br />
Anchor lines 624 + 7 FC<br />
6WS(36)+1 FC<br />
Rigging 77, 719<br />
Boom lines 6FI(25) + FC<br />
Runners 6FI(25) + FC, 6WS(36) + FC<br />
2. Ocean-going vessels<br />
Mooring <strong>rope</strong>s 624 + 7 FC, 637 + FC<br />
6WS(36) + FC<br />
Towing <strong>rope</strong>s 624 + 7 FC, 637 + FC<br />
6WS(36) + FC or IWRC<br />
Loading gear 6WS(36) + FC or IWRC<br />
8WS(31) + IWRC<br />
Anchor lines 624 + 7 FC<br />
Rigging 77, 719<br />
<strong>Steel</strong> Wire Rope | 11
3. Ocean-going tugs<br />
Towing <strong>rope</strong>s 6WS(36) + FC or IWRC<br />
Mooring <strong>rope</strong>s 624 + 7 FC<br />
(For automatic mooring installations)<br />
6WS (36) + FC<br />
4. Fishing industry 6WS(26) + FC<br />
6FI(25) + FC<br />
Oil Industry<br />
1. Cable tool drilling lines 6SL(19) + FC<br />
2. Water well drilling lines 6FI(25) + FC<br />
3. Coring, sand, and swabbing lines 67 + FC<br />
4. Casing lines 619 class + IWRC<br />
5. Rotary drilling lines 6S(19) + IWRC<br />
6WS(26) + IWRC<br />
6. Winch lines 619 class + IWRC<br />
6WS(31) + IWRC<br />
624 + 7 FC<br />
6WS(31) + FC<br />
7. Tong or jerk lines 637 class + FC<br />
8. Cathead lines 637 class + FC or IWRC<br />
9. Tubing and sucker rod lines 6WS(26) + IWRC, 6WS(31) + IWRC<br />
187<br />
10. Pumping unit or horsehead lines 619 class + FC or IWRC<br />
637 class + FC or IWRC<br />
11. Mast raising(swing) lines 619 class + IWRC<br />
637 class + IWRC<br />
Mining Industry<br />
1. Shaft hoisting <strong>rope</strong>s<br />
Shallow vertical shafts 6FI(25) + FC<br />
Deep vertical shafts 6FI(25) + FC<br />
Inclined shaft <strong>rope</strong>s 6S(19) + FC<br />
2. Slope and inclined plane <strong>rope</strong>s 6S(19) + FC<br />
67 + FC<br />
3. Shaft sinking and counterweight <strong>rope</strong>s 187<br />
4. General haulage <strong>rope</strong>s 67 + FC,<br />
6S(17) + FC<br />
5. Mining machine <strong>rope</strong>s<br />
Head or pull and tail <strong>rope</strong>s 6FI(29) + IWRC, 6S FI(36) + IWRC<br />
6FI(25) + IWRC<br />
Head or pull <strong>rope</strong>s 637 class + IWRC<br />
6. Slusher and scraper <strong>rope</strong>s 6S(19) + IWRC, 3S(19)<br />
7. Tugger hoist <strong>rope</strong>s 6S(19) + IWRC<br />
8. Car puller, spotter, retarder <strong>rope</strong>s 6FI(25) + IWRC,<br />
6S(19) + FC<br />
9. Koepe or friction hoist <strong>rope</strong>s<br />
Tail or balance <strong>rope</strong>s Non-rotating 357(WA)<br />
Guide strand Lock-coil track strand<br />
12 | <strong>Steel</strong> Wire Rope
11. Handling and Care of Wire Ropes<br />
Ropes should be stored in a clean dry place under cover. Reels or coils should be kept off the ground and supported by<br />
timber. They should also be examined periodically and <strong>rope</strong> dressing renewed as required.<br />
1) Unreeling and Uncoiling<br />
Reels should be mounted on jacks and care taken to see that the reel rotates as the <strong>rope</strong> unwinds. Timber should be<br />
applied as a lever to one of the flanges to act as a brake, keeping the <strong>rope</strong> tight and preventing the reel from overrunning.<br />
When the <strong>rope</strong>s are supplied in coils a turntalbe or swift should be employed and the free end pulled out with event<br />
tension as the swift, or turnatable revolve. Over-winding should be avoided at all times to obviate kinking. Coils may<br />
also be unwound by securing the free outside end of the <strong>rope</strong> and then rolling the coil along the ground; care being<br />
taken at all times to ensure that the coil is held firmly together, avoiding tight coils or kinks.<br />
METHOD OF UNCOILING SMALL COIL<br />
METHOD OF UNCOILING LARGE COILS<br />
CORRECT<br />
CORRECT<br />
INCORRECT<br />
INCORRECT<br />
CORRECT<br />
2) Seizings<br />
It is important that before cutting <strong>rope</strong>s are p<strong>rope</strong>rly seized with annealed mild steel <strong>wire</strong> or strand to avoid slack <strong>wire</strong>s<br />
and possible <strong>rope</strong> distortion.<br />
<strong>Steel</strong> Wire Rope | 13
How to Order Wire Ropes<br />
To avoid errors it is necessary, when asking for quotations or placing orders, that the required <strong>rope</strong> be<br />
accurately specified. The best procedure is to use the Specification given in a previous order<br />
confirmation or invoice.<br />
If the required <strong>rope</strong> has not been ordered before, please state the following data:<br />
1. Construction and type of core : (ex. 619+IWRC)<br />
2. Ungalvanized or galvanized : (ex. Galvanized)<br />
3. Diameter or circumference : (ex. 25mm)<br />
4. Direction and type of lay : (ex. Right-Hand Regular Lay)<br />
5. Preformed or non-preformed. : (ex. Preformed)<br />
6. Lubrication : (ex. A-3 type)<br />
7. Tensile strength : (ex. 180 Kgs/mm 2 )<br />
8. Specification : (ex. BSS, API, DIN & etc.)<br />
9. Packing : (ex. Coil, Wooden-drum etc.)<br />
10. Usage : (ex. Fishing, Sky-line, Haul-back line & etc.)<br />
If parts of these data are not stated, the <strong>rope</strong> will be supplied in the nearest current type. It is therefore,<br />
recommended always to state the service for which the <strong>rope</strong> is intended.<br />
Clients who require our advice on improving the service<br />
life of <strong>rope</strong>s for and existing installation should furnish<br />
the following information:<br />
1. the data of the <strong>rope</strong>s used so far (see above) and<br />
their performance in actual practice;<br />
2. a reeving diagram including all data on sheaves<br />
and drums such as diameters, size of grooves, groove<br />
spacing, pitch of grooves on the drum, lifting height etc.;<br />
3. intensity of service;<br />
4. nominal and maximum loads;<br />
5. number of layers of the <strong>rope</strong> on the drum with<br />
lifted load;<br />
6. special conditions, such as corrosive atmosphere,<br />
high temperature exposure etc.<br />
On the basis of this data we will be albe to give expert<br />
advice on the type of repe to be used.<br />
14 | <strong>Steel</strong> Wire Rope
For Mining Aerial Tramway.<br />
Stay. etc<br />
Construction :<br />
6Strands<br />
7Wires per Strand<br />
1 Fiber Core<br />
67 + FC<br />
Diameter<br />
of<br />
Rope(mm)<br />
6<br />
Minimum Breaking Load<br />
A & BG(165kg/mm 2 ) B & CG(180kg/mm 2 )<br />
kN Tonnef kN Tonnef<br />
21.4 2.18 23.3 2.38<br />
6.3 23.6 2.41 25.7 2.62<br />
8 38.0 3.88 41.5 4.23<br />
9 48.2 4.91 52.5 5.35<br />
9.5 53.4 5.45 58.3 5.95<br />
10 59.4 6.06 64.8 6.61<br />
11.2 74.5 7.60 81.3 8.29<br />
12 85.6 8.73 93.4 9.52<br />
12.5 92.9 9.47 101.0 10.30<br />
14 116.7 11.90 127.5 13.00<br />
16 152.0 15.50 165.7 16.90<br />
18 192.2 19.60 209.9 21.40<br />
19.1 216.7 22.10 236.3 24.10<br />
20 237.3 24.20 258.9 26.40<br />
22.4 298.1 30.40 325.6 33.20<br />
24 342.3 34.90 373.6 38.10<br />
25 371.7 37.90 405.0 41.30<br />
26 402.1 41.00 438.4 44.70<br />
28 465.8 47.50 508.0 51.80<br />
30 534.5 54.50 583.5 59.50<br />
31.5 589.4 60.10 643.3 65.60<br />
32 609.0 62.10 663.9 67.70<br />
33.5 666.9 68.00 727.7 74.20<br />
34 687.4 70.10 749.2 76.40<br />
35.5 749.2 76.40 816.9 83.30<br />
36 769.8 78.50 840.4 85.70<br />
37.5 835.5 85.20 912.0 93.00<br />
38 858.1 87.50 936.5 95.50<br />
40 951.2 97.00 1,039.5 106.00<br />
Approx.<br />
Weight per<br />
meter(kg/m)<br />
0.134<br />
0.147<br />
0.237<br />
0.300<br />
0.334<br />
0.371<br />
0.465<br />
0.534<br />
0.579<br />
0.727<br />
0.950<br />
1.200<br />
1.350<br />
1.480<br />
1.860<br />
2.140<br />
2.320<br />
2.510<br />
2.940<br />
3.340<br />
3.680<br />
3.800<br />
4.160<br />
4.290<br />
4.670<br />
4.810<br />
5.210<br />
5.360<br />
5.930<br />
16 | <strong>Steel</strong> Wire Rope
For Crane, Hoist and<br />
General Engineering Purposes<br />
Construction :<br />
6 Strands<br />
19 Wires per Strand<br />
1 Fiber Core<br />
619 + FC<br />
Diameter<br />
of<br />
Rope(mm)<br />
Minimum Breaking Load<br />
A & BG(165kg/mm 2 ) B & CG(180kg/mm 2 ) C(200kg/mm 2 )<br />
kN Tonnef kN Tonnef kN Tonnef<br />
Approx.<br />
Weight per<br />
meter(kg/m)<br />
8 34.5 3.52 36.8 3.75 40.8 4.16 0.233<br />
9 43.7 4.46 46.5 4.74 51.7 5.27 0.295<br />
9.5 48.6 4.96 51.8 5.28 57.6 5.87 0.328<br />
10 53.9 5.50 57.5 5.86 63.7 6.50 0.364<br />
11.2 67.7 6.90 72.1 7.35 79.9 8.15 0.457<br />
12 77.6 7.91 82.8 8.44 91.7 9.35 0.524<br />
12.5 84.2 8.59 89.7 9.15 99.5 10.20 0.569<br />
14 105.9 10.80 112.8 11.50 125.5 12.80 0.713<br />
16 138.3 14.10 147.1 15.00 163.8 16.70 0.932<br />
18 174.6 17.80 186.3 19.00 205.9 21.00 1.180<br />
19.1 196.1 20.00 209.9 21.40 232.4 23.70 1.330<br />
20 215.7 22.00 229.5 23.40 255.0 26.00 1.460<br />
22.4 270.7 27.60 288.3 29.40 319.7 32.60 1.830<br />
24 310.9 31.70 330.5 33.70 367.7 37.50 2.100<br />
25 337.3 34.40 358.9 36.60 399.1 40.70 2.280<br />
26 364.8 37.20 388.3 39.60 431.5 44.00 2.460<br />
28 422.7 43.10 450.1 45.90 499.2 50.90 2.850<br />
30 485.4 49.50 516.8 52.70 573.7 58.50 3.280<br />
31.5 535.4 54.60 569.8 58.10 632.5 64.50 3.610<br />
33.5 605.1 61.70 644.3 65.70 714.9 72.90 4.080<br />
35.5 679.6 69.30 723.7 73.80 803.2 81.90 4.590<br />
36 699.2 71.30 744.3 75.90 826.7 84.30 4.720<br />
37.5 758.1 77.30 808.1 82.40 896.3 91.40 5.120<br />
38 778.6 79.40 829.6 84.60 919.9 93.80 5.260<br />
40 863.0 88.00 918.9 93.70 1,019.9 104.00 5.820<br />
42 951.2 97.00 1,010.1 103.00 1,118.0 114.00 6.420<br />
42.5 973.8 99.30 1,039.5 106.00 1,147.4 117.00 6.570<br />
44 1039.5 106.00 1,108.2 113.00 1,225.8 125.00 7.050<br />
45 1088.5 111.00 1,167.0 119.00 1,284.7 131.00 7.370<br />
46 1137.6 116.00 1,216.0 124.00 1,343.5 137.00 7.700<br />
47.5 1216.0 124.00 1,294.5 132.00 1,441.6 147.00 8.210<br />
50 1353.3 138.00 1,431.8 146.00 1,598.5 163.00 9.100<br />
53 1515.1 154.50 1,608.3 164.00 1,794.6 183.00 10.220<br />
56 1691.6 172.50 1,794.6 183.00 2,000.6 204.00 11.420<br />
60 1941.7 198.00 2,059.4 210.00 2,301.6 234.70 13.100<br />
63 2140.8 218.30 2,275.1 232.00 2,538.0 258.80 14.450<br />
<strong>Steel</strong> Wire Rope | 17
For Crane, Hoist and<br />
General Engineering Purposes<br />
Construction :<br />
6 Strands<br />
19 Wires per Strand<br />
Independent Wire Rope Core<br />
619 + IWRC<br />
Diameter<br />
of<br />
Rope(mm)<br />
Minimum Breaking Load<br />
A & BG(165kg/mm 2 ) B & CG(180kg/mm 2 ) C(200kg/mm 2 )<br />
kN Tonnef kN Tonnef kN Tonnef<br />
Approx.<br />
Weight per<br />
meter(kg/m)<br />
8 38.5 3.93 41.8 4.26 45.8 4.67 0.258<br />
9 48.5 4.95 53.9 5.50 58.3 5.94 0.328<br />
9.5 53.9 5.50 58.8 6.00 63.5 6.48 0.364<br />
10 59.8 6.10 65.2 6.65 70.4 7.18 0.404<br />
11.2 75.0 7.65 81.9 8.35 88.5 9.02 0.508<br />
12 86.2 8.79 93.9 9.58 101.5 10.40 0.580<br />
12.5 93.5 9.53 102.0 10.40 110.1 11.20 0.630<br />
14 117.7 12.00 129.4 13.20 139.8 14.30 0.793<br />
16 153.0 15.60 166.7 17.00 180.5 18.40 1.040<br />
18 194.2 19.80 210.8 21.50 227.5 23.20 1.310<br />
19.1 218.7 22.30 238.3 24.30 256.9 26.20 1.410<br />
20 239.3 24.40 260.9 26.60 281.5 28.70 1.620<br />
22.4 300.1 30.60 327.5 33.40 354.0 36.10 2.030<br />
24 345.2 35.20 375.6 38.30 405.0 41.30 2.330<br />
25 373.6 38.10 407.0 41.50 439.3 44.80 2.530<br />
26 405.0 41.30 441.3 45.00 475.6 48.50 2.730<br />
28 469.7 47.90 510.9 52.10 552.1 56.30 3.160<br />
30 539.4 55.00 588.4 60.00 635.5 64.80 3.650<br />
31.5 593.3 60.50 647.2 66.00 700.2 71.40 4.000<br />
32 612.9 62.50 666.9 68.00 722.8 73.70 4.150<br />
33.5 671.8 68.50 733.5 74.80 792.4 80.80 4.530<br />
35.5 755.1 77.00 823.8 84.00 889.5 90.70 5.100<br />
37.5 840.4 85.70 916.9 93.50 990.5 101.00 5.680<br />
38 863.0 88.00 938.5 95.70 1,010.1 103.00 5.830<br />
40 956.1 97.50 1,039.5 106.00 1,122.9 114.50 6.450<br />
42 1,053.2 107.40 1,147.4 117.00 1,241.5 126.60 7.110<br />
42.5 1,081.7 110.30 1,176.8 120.00 1,270.9 129.60 7.280<br />
44 1,163.1 118.60 1,265.1 129.00 1,367.0 139.40 7.790<br />
45 1,216.0 124.00 1,323.9 135.00 1,429.8 145.80 8.150<br />
46 1,274.9 130.00 1,382.7 141.00 1,490.6 152.00 8.520<br />
47.5 1,349.4 137.60 1,471.0 150.00 1,588.7 162.00 9.120<br />
50 1,495.5 152.50 1,629.9 166.20 1,760.3 179.50 10.100<br />
53 1,679.9 171.00 1,831.9 186.80 1,978.0 201.70 11.350<br />
56 1,876.0 191.30 2,044.7 208.50 2,208.5 225.20 12.670<br />
60 2,147.7 219.00 2,343.8 239.00 2,530.1 258.00 14.500<br />
63 2,373.2 242.00 2,588.0 263.90 2,789.0 284.40 16.030<br />
18 | <strong>Steel</strong> Wire Rope
For Marine and<br />
Engineering Purposes<br />
Construction :<br />
6 Strands<br />
24 Wires per Strand<br />
7 Fiber Core<br />
624 + 7FC<br />
Diameter<br />
of<br />
Rope(mm)<br />
Minimum Breaking Load<br />
A & BG(165kg/mm 2 ) B & CG(180kg/mm 2 )<br />
kN Tonnef kN Tonnef<br />
Approx.<br />
Weight per<br />
meter(kg/m)<br />
8 31.5 3.21 34.3 3.50 0.212<br />
9 39.8 4.06 43.4 4.43 0.269<br />
9.5 44.4 4.53 48.4 4.94 0.290<br />
10 49.2 5.02 53.6 5.47 0.332<br />
11.2 61.7 6.29 67.3 6.86 0.416<br />
12 70.8 7.22 77.2 7.87 0.478<br />
12.5 76.9 7.84 83.8 8.55 0.519<br />
14 96.4 9.83 105.0 10.7 0.651<br />
16 125.5 12.8 137.3 14.0 0.850<br />
18 158.9 16.2 173.6 17.7 1.080<br />
19.1 180.4 18.4 197.1 20.1 1.210<br />
20 197.1 20.1 214.8 21.9 1.330<br />
22.4 247.1 25.2 269.7 27.5 1.670<br />
24 283.4 28.9 308.9 31.5 1.910<br />
25 306.9 31.3 334.4 34.1 2.080<br />
26 332.4 33.9 362.8 37.0 2.240<br />
28 385.4 39.3 419.7 42.8 2.600<br />
30 442.3 45.1 482.5 49.2 2.990<br />
31.5 488.4 49.8 532.5 54.3 3.290<br />
33.5 552.1 56.3 602.1 61.4 3.730<br />
35.5 619.8 63.2 675.7 68.9 4.180<br />
37.5 691.4 70.5 754.1 76.9 4.670<br />
38 710.0 72.4 773.7 78.9 4.790<br />
40 786.5 80.2 857.1 87.4 5.310<br />
42.5 888.5 90.6 968.9 98.8 6.000<br />
44 952.2 97.1 1,029.7 105.0 6.430<br />
45 1,000.3 102.0 1,157.2 118.0 6.720<br />
47.5 1,108.2 113.0 1,206.2 123.0 7.490<br />
50 1,225.8 125.0 1,333.7 136.0 8.300<br />
53 1,382.7 141.0 1,510.2 154.0 9.330<br />
56 1,539.6 157.0 1,676.9 171.0 10.400<br />
58 1,657.3 169.0 1,804.4 184.0 11.200<br />
60 1,765.2 180.0 1,922.1 196.0 12.000<br />
63 1,951.5 199.0 2,128.0 217.0 13.200<br />
<strong>Steel</strong> Wire Rope | 19
For Crane, Hoist and<br />
General Engineering Purposes<br />
Construction :<br />
6 Strands<br />
37 Wires per Strand<br />
1 Fiber Core<br />
637 + FC<br />
Diameter<br />
of<br />
Rope(mm)<br />
Minimum Breaking Load<br />
A & BG(165kg/mm 2 ) B & CG(180kg/mm 2 ) C(200kg/mm 2 )<br />
kN Tonnef kN Tonnef kN Tonnef<br />
Approx.<br />
Weight per<br />
meter (kg/m)<br />
8 33.9 3.46 36.2 3.69 39.1 3.99 0.230<br />
9 43.0 4.38 45.8 4.67 49.4 5.04 0.291<br />
9.5 48.1 4.90 51.3 5.23 55.0 5.61 0.323<br />
10 53.1 5.41 56.5 5.76 61.0 6.22 0.359<br />
11.2 66.6 6.79 70.9 7.23 76.6 7.81 0.451<br />
12 76.4 7.79 81.3 8.29 87.8 8.95 0.517<br />
12.5 82.9 8.45 88.3 9.00 95.3 9.72 0.561<br />
14 104.0 10.60 110.8 11.30 119.6 12.20 0.704<br />
16 135.3 13.80 144.2 14.70 155.9 15.90 0.920<br />
18 171.6 17.50 183.4 18.70 198.1 20.20 1.160<br />
19.1 194.2 19.80 201.0 20.50 222.6 22.70 1.310<br />
20 211.8 21.60 225.6 23.00 243.2 24.80 1.440<br />
22.4 265.8 27.10 283.4 28.90 306.0 31.20 1.800<br />
24 306.0 31.20 325.6 33.20 352.1 35.90 2.070<br />
25 331.5 33.80 353.0 36.00 381.5 38.90 2.250<br />
26 358.9 36.60 381.5 38.90 411.9 42.00 2.430<br />
28 415.8 42.40 443.3 45.20 478.6 48.80 2.820<br />
30 477.6 48.70 508.0 51.80 548.2 55.90 3.230<br />
31.5 526.6 53.70 560.9 57.20 606.1 61.80 3.570<br />
33.5 595.3 60.70 633.5 64.60 684.5 69.80 4.030<br />
35.5 668.8 68.20 712.0 72.60 768.8 78.40 4.530<br />
37.5 746.3 76.10 794.3 81.00 854.2 87.10 5.050<br />
40 849.3 86.60 904.2 92.20 976.7 99.00 5.750<br />
42.5 958.1 97.70 1,019.9 104.00 1,101.3 112.30 6.490<br />
45 1,078.7 110.00 1,147.4 117.00 1,235.6 126.00 7.280<br />
47.5 1,196.4 122.00 1,274.9 130.00 1,372.9 140.00 8.110<br />
50 1,323.9 135.00 1,412.2 144.00 1,529.8 156.00 8.980<br />
53 1,490.6 152.00 1,588.7 162.00 1,716.2 175.00 10.100<br />
56 1,667.1 170.00 1,775.0 181.00 1,912.3 195.00 11.300<br />
60 1,912.3 195.00 2,030.0 207.00 2,196.7 224.00 12.900<br />
63 2,108.4 215.00 2,245.7 229.00 2,422.2 247.00 14.300<br />
67 2,383.0 243.00 2,539.9 259.00 2,736.1 279.00 16.200<br />
71 2,677.2 273.00 2,853.7 291.00 3,079.3 314.00 18.200<br />
75 2,981.2 304.00 3,177.4 324.00 3,187.2 325.00 20.200<br />
20 | <strong>Steel</strong> Wire Rope
For Crane, Hoist and<br />
General Engineering Purposes<br />
Construction :<br />
6 Strands<br />
37 Wires per Strand<br />
Independent Wire Rope Core<br />
637 + IWRC<br />
Diameter<br />
of<br />
Rope(mm)<br />
Minimum Breaking Load<br />
A & BG(165kg/mm 2 ) B & CG(180kg/mm 2 ) C(200kg/mm 2 )<br />
kN Tonnef kN Tonnef kN Tonnef<br />
Approx.<br />
Weight per<br />
meter(kg/m)<br />
8 38.7 3.95 40.8 4.16 44.0 4.49 0.255<br />
9 49.0 5.00 51.6 5.26 55.7 5.68 0.323<br />
9.5 53.5 5.46 57.6 5.87 62.1 6.33 0.358<br />
10 59.3 6.05 63.7 6.50 68.8 7.02 0.398<br />
11.2 74.3 7.58 79.9 8.15 86.3 8.80 0.500<br />
12 85.5 8.72 91.9 9.37 99.2 10.10 0.573<br />
12.5 92.7 9.45 99.0 10.10 107.0 10.90 0.622<br />
14 116.2 11.90 125.0 12.80 135.0 13.80 0.781<br />
16 151.5 15.50 162.8 16.60 175.5 17.90 1.000<br />
18 191.2 19.50 205.9 21.00 222.6 22.70 1.290<br />
19.1 215.7 22.00 232.4 23.70 251.1 25.60 1.450<br />
20 237.3 24.20 255.0 26.00 275.6 28.10 1.600<br />
22.4 298.1 30.40 319.7 32.60 345.2 35.20 2.000<br />
24 327.5 33.40 352.1 35.90 380.5 38.80 2.300<br />
25 369.7 37.70 397.2 40.50 428.6 43.70 2.500<br />
26 402.1 41.00 431.5 44.00 465.8 47.50 2.680<br />
28 465.8 47.50 500.1 51.00 540.3 55.10 3.130<br />
30 534.5 54.50 573.7 58.50 619.8 63.20 3.580<br />
31.5 588.4 60.00 632.5 64.50 683.5 69.70 3.870<br />
33.5 666.9 68.00 715.9 73.00 772.8 78.80 4.470<br />
35.5 748.2 76.30 804.1 82.00 868.9 88.60 5.020<br />
37.5 833.6 85.00 897.3 91.50 968.9 98.80 5.600<br />
40 946.3 96.50 1,019.9 104.00 1,098.3 112.00 6.400<br />
42.5 1,068.9 109.00 1,147.4 117.00 1,239.6 126.40 7.200<br />
45 1,196.4 122.00 1,284.7 131.00 1,387.6 141.50 8.070<br />
47.5 1,338.6 136.50 1,437.7 146.60 1,549.5 158.00 8.980<br />
50 1,482.8 151.20 1,593.6 162.50 1,721.1 175.50 9.950<br />
53 1,666.1 169.90 1,789.7 182.50 1,931.9 197.00 11.180<br />
56 1,860.3 189.70 1,998.6 203.80 2,157.5 220.00 12.480<br />
60 2,135.9 217.80 2,294.8 234.00 2,478.1 252.70 14.330<br />
63 2,353.6 240.00 2,529.1 257.90 2,731.2 278.50 15.800<br />
67 2,657.6 271.00 2,853.7 291.00 3,079.3 314.00 17.870<br />
71 2,981.2 304.00 3,206.8 327.00 3,461.7 353.00 20.060<br />
75 3,334.3 340.00 3,579.4 365.00 3,863.8 394.00 22.390<br />
<strong>Steel</strong> Wire Rope | 21
Construction :<br />
6Strands<br />
19, 25, 26 Wires per Strand<br />
1 Fiber Core<br />
6S(19),W(19), FI(25), WS(26)+FC<br />
Diameter<br />
of<br />
Rope(mm)<br />
Minimum Breaking Load<br />
A & BG(165kg/mm 2 ) B & CG(180kg/mm 2 ) C(200kg/mm 2 ) SC(220kg/mm 2 )<br />
kN Tonnef kN Tonnef kN Tonnef kN Tonnef<br />
Approx.<br />
Weight per<br />
meter(kg/m)<br />
8 34.8 3.55 37.1 3.78 42.2 4.30 46.4 4.73 0.247<br />
9 44.1 4.50 46.9 4.78 53.3 5.43 58.6 5.98 0.312<br />
9.5 49.0 5.00 52.3 5.33 59.4 6.06 65.3 6.66 0.348<br />
10 54.4 5.55 58.0 5.91 65.8 6.71 72.4 7.38 0.386<br />
11.2 68.3 6.96 72.7 7.41 82.6 8.42 90.8 9.26 0.484<br />
12 78.5 8.00 83.4 8.50 92.2 9.40 100.0 10.20 0.555<br />
12.5 85.3 8.70 90.2 9.20 100.0 10.20 107.9 11.00 0.603<br />
14 106.9 10.90 113.8 11.60 125.5 12.80 136.3 13.90 0.756<br />
16 139.3 14.20 149.1 15.20 164.8 16.80 177.5 18.10 0.988<br />
18 175.5 17.90 188.3 19.20 207.9 21.20 224.6 22.90 1.250<br />
19.1 199.1 20.30 211.8 21.60 234.4 23.90 253.0 25.80 1.410<br />
20 217.7 22.20 232.4 23.70 256.0 26.10 276.5 28.20 1.540<br />
22.4 272.9 27.80 291.3 29.70 321.7 32.80 347.2 35.40 1.940<br />
24 313.8 32.00 334.4 34.10 369.7 37.70 417.8 42.60 2.230<br />
25 340.3 34.70 362.8 37.00 401.1 40.90 453.1 46.20 2.410<br />
26 367.7 37.50 392.3 40.00 433.5 44.20 490.3 50.00 2.610<br />
28 426.6 43.50 455.0 46.40 503.1 51.30 567.8 57.90 3.020<br />
30 490.3 50.00 521.7 53.20 592.3 60.40 652.1 66.50 3.470<br />
31.5 539.4 55.00 574.7 58.60 653.1 66.60 717.8 73.20 3.830<br />
32 557.0 56.80 593.3 60.50 673.7 68.70 741.4 75.60 3.950<br />
33.5 611.0 62.30 650.2 66.30 738.4 75.30 813.0 82.90 4.330<br />
35.5 685.5 69.90 729.6 74.40 829.6 84.60 912.0 93.00 4.860<br />
37.5 764.9 78.00 814.9 83.10 924.8 94.30 - - 5.420<br />
38 785.5 80.10 836.5 85.30 950.3 96.90 - - 5.570<br />
40 870.8 88.80 926.7 94.50 1,052.3 107.30 - - 6.170<br />
42.5 980.7 100.00 1,049.3 107.00 1,187.6 121.10 - - 6.970<br />
44 1,049.3 107.00 1,118.0 114.00 1,270.9 129.60 - - 7.470<br />
45 1,098.3 112.00 1,176.8 120.00 1,333.7 136.00 - - 7.810<br />
46 1,147.4 117.00 1,225.8 125.00 1,392.5 142.00 - - 8.160<br />
47.5 1,225.8 125.00 1,304.3 133.00 1,480.8 151.00 - - 8.700<br />
48 1,255.3 128.00 1,333.7 136.00 1,520.0 155.00 - - 8.890<br />
50 1,363.1 139.00 1,451.4 148.00 1,647.5 168.00 - - 9.640<br />
52 1,471.0 150.00 1,569.1 160.00 1,784.8 182.00 - - 10.400<br />
53 1,529.8 156.00 1,627.9 166.00 1,853.5 189.00 - - 10.800<br />
56 1,706.4 174.00 1,814.2 185.00 2,059.4 210.00 - - 12.100<br />
58 1,824.0 186.00 1,951.5 199.00 2,206.5 225.00 - - 13.000<br />
60 1,951.5 199.00 2,088.8 213.00 2,363.4 241.00 - - 13.900<br />
22 | <strong>Steel</strong> Wire Rope
Construction :<br />
6Strands<br />
19, 25, 26 Wires per Strand<br />
Independent Wire Rope Core<br />
6S(19), FI(25), WS(26) + IWRC<br />
Diameter<br />
of<br />
Rope(mm)<br />
8.0<br />
9.0<br />
9.5<br />
10.0<br />
11.2<br />
12.0<br />
12.5<br />
14.0<br />
16.0<br />
18.0<br />
19.1<br />
20.0<br />
22.4<br />
24.0<br />
25.0<br />
26.0<br />
28.0<br />
30.0<br />
31.5<br />
32.0<br />
33.5<br />
35.5<br />
37.5<br />
38.0<br />
40.0<br />
42.5<br />
44.0<br />
45.0<br />
46.0<br />
47.5<br />
48.0<br />
50.0<br />
52.0<br />
53.0<br />
56.0<br />
Minimum Breaking Load<br />
A & BG(165kg/mm 2 ) B & CG(180kg/mm 2 ) C(200kg/mm 2 ) SC(220kg/mm 2 )<br />
kN Tonnef kN Tonnef kN Tonnef kN Tonnef<br />
Approx.<br />
Weight per<br />
meter(kg/m)<br />
40.8 4.16 44.1 4.50 47.1 4.80 51.8 5.28 0.275<br />
51.7 5.27 56.0 5.71 59.6 6.08 65.5 6.68 0.348<br />
57.5 5.86 62.3 6.35 66.4 6.77 73.1 7.45 0.388<br />
63.7 6.50 69.0 7.04 73.5 7.50 80.9 8.25 0.430<br />
83.5 8.51 86.6 8.83 92.3 9.41 101.5 10.40 0.539<br />
94.4 9.63 99.4 10.10 103.0 10.50 115.7 11.80 0.619<br />
97.1 9.90 107.9 11.00 116.7 11.90 126.5 12.90 0.672<br />
121.6 12.40 135.3 13.80 146.1 14.90 157.9 16.10 0.843<br />
158.9 16.20 176.5 18.00 190.2 19.40 205.9 21.00 1.100<br />
201.0 20.50 224.6 22.90 241.2 24.60 260.9 26.60 1.390<br />
226.5 23.10 253.0 25.80 271.6 27.70 294.2 30.00 1.570<br />
249.1 25.40 276.5 28.20 298.1 30.40 322.6 32.90 1.720<br />
311.9 31.80 346.2 35.30 373.6 38.10 405.0 41.30 2.160<br />
357.9 36.50 397.2 40.50 429.5 43.80 - - 2.480<br />
389.3 39.70 431.5 44.00 465.8 47.50 - - 2.690<br />
420.7 42.90 466.8 47.60 504.1 51.40 - - 2.910<br />
487.4 49.70 541.3 55.20 576.6 58.80 - - 3.370<br />
560.0 57.10 621.7 63.40 661.0 67.40 - - 3.870<br />
616.8 62.90 684.5 69.80 729.6 74.40 - - 4.270<br />
636.5 64.90 706.1 72.00 753.2 76.80 - - 4.400<br />
698.2 71.20 775.7 79.10 824.7 84.10 - - 4.830<br />
718.8 73.30 869.8 88.70 927.7 94.60 - - 5.420<br />
873.8 89.10 970.9 99.00 1,033.6 105.40 - - 6.050<br />
920.8 93.90 997.3 101.70 1,059.1 108.00 - - 6.210<br />
990.5 101.00 1,108.2 113.00 1,176.8 120.00 - - 6.880<br />
1,118.0 114.00 1,265.1 129.00 1,333.7 136.00 - - 7.770<br />
1,235.6 126.00 1,333.7 136.00 1,431.8 146.00 - - 8.320<br />
1,255.3 128.00 1,402.4 143.00 1,490.6 152.00 - - 8.710<br />
1,343.5 137.00 1,451.4 148.00 1,549.5 158.00 - - 9.100<br />
1,402.4 143.00 1,569.1 160.00 1,657.3 169.00 - - 9.700<br />
1,471.0 150.00 1,588.7 162.00 1,696.6 173.00 - - 9.910<br />
1,549.5 158.00 1,735.8 177.00 1,843.7 188.00 - - 10.800<br />
1,726.0 176.00 1,873.1 191.00 1,990.7 203.00 - - 11.650<br />
1,745.6 178.00 1,941.7 198.00 2,069.2 211.00 - - 12.100<br />
2,079.0 212.00 2,167.3 221.00 - - - - 13.510<br />
<strong>Steel</strong> Wire Rope | 23
Construction :<br />
6Strands<br />
29, 31, 36, 41, 37 Wires per Strand<br />
1 Fiber Core<br />
6FI(29), WS(31), (36), (41) SES(37)+FC<br />
Diameter<br />
of<br />
Rope(mm)<br />
Minimum Breaking Load<br />
A & BG(165kg/mm 2 ) B & CG(180kg/mm 2 ) C(200kg/mm 2 ) C(220kg/mm 2 )<br />
kN Tonnef kN Tonnef kN Tonnef kN Tonnef<br />
Approx.<br />
Weight per<br />
meter (kg/m)<br />
8 39.7 4.05 42.8 4.36 42.2 4.30 46.4 4.73 0.253<br />
9 50.2 5.12 54.1 5.52 53.3 5.43 58.6 5.98 0.321<br />
9.5 56.0 5.71 60.3 6.15 59.4 6.06 65.3 6.66 0.358<br />
10 62.1 6.33 66.8 6.81 65.8 6.71 72.4 7.38 0.396<br />
11.2 77.9 7.94 83.8 8.55 82.6 8.42 90.8 9.26 0.496<br />
12 78.5 8.00 83.4 8.50 92.2 9.40 100.0 10.20 0.570<br />
12.5 85.3 8.70 90.2 9.20 100.0 10.20 107.9 11.00 0.618<br />
14 106.9 10.90 113.8 11.60 125.5 12.80 136.3 13.90 0.776<br />
16 139.3 14.20 149.1 15.20 164.8 16.80 177.5 18.10 1.010<br />
18 175.5 17.90 188.3 19.20 207.9 21.20 224.6 22.90 1.280<br />
19.1 199.1 20.30 211.8 21.60 234.4 23.90 253.0 25.80 1.440<br />
20 217.7 22.20 232.4 23.70 256.0 26.10 276.5 28.20 1.580<br />
22.4 272.6 27.80 291.3 29.70 321.7 32.80 347.2 35.40 1.960<br />
24 313.8 32.00 334.4 34.10 369.7 37.70 417.8 42.60 2.280<br />
25 340.3 34.70 362.8 37.00 411.9 42.00 453.1 46.20 2.470<br />
26 367.7 37.50 392.3 40.00 445.2 45.40 490.3 50.00 2.680<br />
28 426.6 43.50 455.0 46.40 516.8 52.70 567.8 57.90 3.100<br />
30 500.1 51.00 531.5 54.20 592.3 60.40 652.1 66.50 3.560<br />
31.5 551.1 56.20 586.4 59.80 653.1 66.60 717.8 73.20 3.930<br />
32 568.8 58.00 605.1 61.70 673.7 68.70 741.4 75.60 4.050<br />
33.5 623.7 63.60 662.9 67.60 738.4 75.30 813.0 82.90 4.440<br />
35.5 700.2 71.40 745.3 76.00 829.6 84.60 - - 4.990<br />
37.5 781.6 79.70 831.6 84.80 924.8 94.30 - - 5.570<br />
38 802.2 81.80 853.2 87.00 950.3 96.90 - - 5.720<br />
40 889.5 90.70 945.4 96.40 1,052.3 107.30 - - 6.330<br />
42 985.6 100.50 1,029.7 105.00 1,187.6 121.10 - - 7.080<br />
42.5 1,000.3 102.00 1,068.9 109.00 1,196.4 122.00 - - 7.150<br />
44 1,078.7 110.00 1,147.4 117.00 1,270.9 129.60 - - 7.660<br />
46 1,176.8 120.00 1,255.3 128.00 1,392.5 142.00 - - 8.380<br />
47.5 1,255.3 128.00 1,333.7 136.00 1,480.8 151.00 - - 8.930<br />
48 1,284.7 131.00 1,363.1 139.00 1,520.0 155.00 - - 9.120<br />
50 1,392.5 142.00 1,480.8 151.00 1,647.5 168.00 - - 9.900<br />
52 1,500.4 153.00 1,598.5 163.00 1,784.8 182.00 - - 10.700<br />
53 1,559.3 159.00 1,657.3 169.00 1,853.5 189.00 - - 11.100<br />
56 1,873.1 191.00 1,853.5 189.00 2,363.4 241.00 - - 12.400<br />
58 1,873.1 191.00 1,990.7 203.00 - - - - 13.300<br />
60 2,000.6 204.00 2,128.0 217.00 - - - - 14.200<br />
24 | <strong>Steel</strong> Wire Rope
Construction :<br />
6Strands<br />
29, 31, 36, 41, 37 Wires per Strand<br />
Independent Wire Rope Core<br />
67FI(29), WS(31), (36), (41), SES(37)+IWRC<br />
Diameter<br />
Minimum Breaking Load<br />
Approx.<br />
of<br />
A & BG(165kg/ ) B & CG(180kg/ ) C(200kg/ ) C(220kg/ ) Weight per<br />
Rope(mm) kN Tonnef kN Tonnef kN Tonnef kN Tonnef meter(kg/m)<br />
8 39.7 4.05 42.8 4.36 48.2 4.91 53.0 5.40 0.282<br />
9 50.2 5.12 54.1 5.52 60.9 6.21 67.0 6.83 0.367<br />
9.5 56.0 5.71 60.3 6.15 67.9 6.92 74.6 7.61 0.398<br />
10 62.1 6.33 66.8 6.81 75.2 7.67 82.7 8.43 0.441<br />
11.2 77.9 7.94 83.8 8.55 94.3 9.62 103.8 10.58 0.553<br />
12 89.3 9.11 97.1 9.90 108.9 11.10 117.7 12.00 0.635<br />
12.5 99.0 10.10 105.9 10.80 117.7 12.00 127.5 13.00 0.689<br />
14 124.5 12.70 133.4 13.60 147.1 15.00 158.9 16.20 0.864<br />
16 162.8 16.60 172.6 17.60 192.2 19.60 207.9 21.20 1.130<br />
18 205.9 21.00 218.7 22.30 243.2 24.80 263.8 26.90 1.430<br />
19.1 232.4 23.70 247.1 25.20 273.6 27.90 296.2 30.20 1.610<br />
20 250.1 25.50 270.7 27.60 300.1 30.60 325.6 33.20 1.760<br />
22.4 313.8 32.00 340.3 34.70 376.6 38.40 408.0 41.60 2.210<br />
24 359.9 36.70 390.3 39.80 432.5 44.10 468.8 47.80 2.540<br />
25 391.3 39.90 422.7 43.10 469.7 47.90 509.9 52.00 2.760<br />
26 422.7 43.10 458.0 46.70 508.0 51.80 551.1 56.20 2.980<br />
28 490.3 50.00 531.5 54.20 589.4 60.10 639.4 65.20 3.460<br />
30 562.9 57.40 609.0 62.10 676.7 69.00 744.3 75.90 3.970<br />
31.5 620.8 63.30 671.8 68.50 746.3 76.10 820.8 83.70 4.370<br />
32 640.4 65.30 693.3 70.70 747.3 76.20 847.3 86.40 4.510<br />
33.5 702.2 71.60 760.0 77.50 844.4 86.10 928.7 94.70 4.950<br />
34 722.8 73.70 782.6 79.80 845.3 86.20 931.6 95.00 5.100<br />
35.5 788.5 80.40 860.0 87.70 948.3 96.70 1,042.4 106.30 5.560<br />
36 810.0 82.60 884.6 90.20 951.2 97.00 - - 6.710<br />
37.5 879.7 89.70 959.1 97.80 1,058.1 107.90 - - 6.200<br />
38 903.2 92.10 980.7 100.00 1,081.7 110.30 - - 6.370<br />
40 1,000.3 102.00 1,088.5 111.00 1,198.4 122.20 - - 7.050<br />
42 1,098.3 112.00 1,206.2 123.00 1,284.7 131.00 - - 7.780<br />
42.5 1,127.8 115.00 1,235.6 126.00 1,362.1 138.90 - - 7.960<br />
44 1,206.2 123.00 1,323.9 135.00 1,458.2 148.70 - - 8.530<br />
45 1,265.1 129.00 1,382.7 141.00 1,529.8 156.00 - - 8.930<br />
46 1,323.9 135.00 1,441.6 147.00 1,598.5 163.00 - - 9.330<br />
47.5 1,412.2 144.00 1,539.6 157.00 1,696.6 173.00 - - 9.950<br />
48 1,441.6 147.00 1,569.1 160.00 1,735.8 177.00 - - 10.200<br />
50 1,559.3 159.00 1,676.9 171.00 1,882.9 192.00 - - 11.000<br />
52 1,686.7 172.00 1,784.8 182.00 2,030.0 207.00 - - 11.900<br />
53 1,755.4 179.00 1,922.1 196.00 2,118.2 216.00 - - 12.400<br />
54 1,824.0 186.00 1,990.7 203.00 2,157.5 220.00 - - 12.900<br />
56 1,961.3 200.00 2,137.8 218.00 2,363.4 241.00 - - 13.800<br />
58 2,108.4 215.00 2,294.8 234.00 - - - - 14.800<br />
60 2,255.5 230.00 2,451.7 250.00 - - - - 15.900<br />
62 2,402.6 245.00 2,618.4 267.00 - - - - 16.900<br />
64 2,559.5 261.00 2,804.7 286.00 - - - - 18.100<br />
66 2,726.2 278.00 2,971.4 303.00 - - - - 19.200<br />
68 2,893.0 295.00 3,157.7 322.00 - - - - 20.400<br />
70 3,089.1 315.00 3,344.1 341.00 - - - - 21.600<br />
72 3,246.0 331.00 - - - - - - 22.900<br />
74 3,422.5 349.00 - - - - - - 24.100<br />
75 3,520.6 359.00 - - - - - - 24.800<br />
<strong>Steel</strong> Wire Rope | 25
A Future That Is Open to the World<br />
Our gaze is always fixed upon the world<br />
Our hearts are open to the future<br />
With endless creativity and constant challenge<br />
We widen our horizons and bring the future near<br />
All the world is our workplace<br />
And the future is our biggest market
CAUTIONS WARNINGS<br />
KISWIRE shall not be liable under any circumstances for consequentional or incidental damages resulting from the use<br />
of their products relating to personal injury, p<strong>rope</strong>rty damage, labor, cost or loss of profits.<br />
KISWIRE agrees to replace any of its product proved to be defective in material<br />
WARNING : Any warranties, expressed or implied concerning the use of this product apply only to the nominalstrength<br />
of new, unused <strong>wire</strong> <strong>rope</strong>. All equipment using this product must be p<strong>rope</strong>rly used and maintained. Wire <strong>rope</strong> must be<br />
p<strong>rope</strong>rly stored, handled, used and maintained. Most importanly, <strong>wire</strong> <strong>rope</strong> must be regularly inspected during use.<br />
Damage, abuse or imp<strong>rope</strong>r maintenance can cause <strong>rope</strong> failure. Wire <strong>rope</strong> removal criteria are based on the use of<br />
steel sheaves. If synthetic sheaves are used, consult the sheave equipment manufacturer.