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Kiswire - Steel wire rope

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GENERAL INFOMATION ON WIRE ROPE<br />

for SELECTION & USAGE<br />

1.DIAMETER<br />

The diameter of <strong>rope</strong> is the diameter of its circumference, circumscribed to its normal section. This diameter is given in<br />

millimeters.<br />

1) PRACTICAL DIAMETER OF WIRE ROPE<br />

The practical diameter of a <strong>rope</strong> is measured by following an established method, its value must be equal to the value<br />

of the nominal diameter (the dimension by which a <strong>rope</strong> is identified) except for certain allowed tolerances.<br />

2) HOW TO DETERMINE THE PRACTICAL DIAMETER<br />

Measurements are taken at two points at least one meter apart and two diameters are measured at 90° one from the<br />

other. The average of the four values thus obtained is the practical diameter. Usually the practical diameter is taken<br />

from a sample of straight <strong>rope</strong> not subjected to traction. In special cases when the tolerance is less than 5% of the<br />

minimum guaranteed breaking strength.<br />

The correct diameter is the greatest diameter of the <strong>rope</strong> or strand.<br />

correct<br />

wrong<br />

2. CONSTRUCTION AND DESIGNATION<br />

The strand is the simplest construction: it consists of one or more layers of superimposed <strong>wire</strong>s laid spirally around one<br />

or more central <strong>wire</strong>s or around a fibre core. The construction of the strand is identified by the number of <strong>wire</strong>s in the<br />

individual layers, starting from the outer one(e.g. 12+6+1 or 15+9+FC).<br />

FC indicates a fibre core. Distinction is made between strands with cross laid and equal laid <strong>wire</strong>s.<br />

1) STRANDS WITH CROSS LAID WIRES<br />

All the <strong>wire</strong>s in this type of strand are of equal diameter and for geometrical reasons the number of <strong>wire</strong>s decreases in<br />

each layer, starting from the outermost one, according to an arithmetical progression based on number (18 + 12 + 6 + 1<br />

or 12 + 6). In cross laid constructions each layer of <strong>wire</strong> is laid up a separate operation with a different length of lay,<br />

the result being the crossing of the various layers of <strong>wire</strong>s. Consequently strong pressure occurs between the <strong>wire</strong>s<br />

which may break, especially with variable loads.<br />

2) STRANDS WITH EQUAL LAID WIRES<br />

In these constructions the pitches of the various layers of <strong>wire</strong>s are identical as stranding is carried out in a single<br />

operation; therefore, the contacts between <strong>wire</strong>s are lindar. Seale, Warrington and Filler strands belong to this<br />

construction. Wires of different diameters are required for these constructions.<br />

As for example:<br />

Seale : 9 + 9 + 1<br />

Warrington : 6/6 + 6 + 1<br />

Filler : 12 + 6F + 6 + 1<br />

<strong>Steel</strong> Wire Rope | 05

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