eak0299t16a - 10/14k scissor rear led light bar retofit kit - Snap-on ...

New Product Release
Sales Bulletin
Service Bulletin
Calibration Procedure
Operation Procedure
Part / Accessory
Service Procedure
Release Date: April 2012
Priority Status: When subject exist
Model(s)
Affected:
BLA<strong>10</strong>195LL, BLA<strong>10</strong>205LL,
48<strong>10</strong>605LL,48<strong>10</strong>605XLL,
BLA14178LL,BLA14178LLFM,
4814605LL, 4814605LLFM
LR-1<strong>10</strong>1
EAK0299T16A - <strong>10</strong>/14K SCISSOR REAR LED LIGHT BAR RETOFIT KIT
GENERAL OVERVIEW: _________________________________________________________
For the customers that are experiencing burnt out LEDs on the <strong>rear</strong> <strong>light</strong> <strong>bar</strong> after electrical connection has
been verified, there is update of the LED <strong>light</strong> <strong>bar</strong> available. In order to use the updated <strong>rear</strong> LED <strong>light</strong> <strong>bar</strong>,
the existing <strong>rear</strong> connector on the lift cable harness, must be retrofitted with the new 2-pole molded
connector.
The model number for this <strong>kit</strong> is EAK0299T16A. This <strong>kit</strong> will retrofit both sides of the lift, replacing both
LED <strong>light</strong> <strong>bar</strong>s.
PARTS LIST: _________________________________________________________________
Old Part #
Part # Description Qty. Notes
6-3922 LED <strong>light</strong> <strong>bar</strong>, RS 1 These <strong>light</strong> <strong>bar</strong>s will have a black housing
6-4020 LED <strong>light</strong> <strong>bar</strong>, LS 1
New Part #
Part # Description Qty. Notes
6-4091 LED <strong>light</strong> <strong>bar</strong>, RS 1 These <strong>light</strong> <strong>bar</strong>s will have a silver housing
6-4092 LED <strong>light</strong> <strong>bar</strong>, LS 1
6-4075 Retrofit cable assembly, Rear 2
6-3788 Butt splice, insulated 22-18AWG 4
8-0381 Heat-shrink Tube, 1/4"OD, 2" lg 4
8-0382 Heat-shrink Tube, 3/8"OD, 3" lg 2
6-3936 Push Retainer 4
ACTION TO BE TAKEN: ________________________________________________________
Light <strong>bar</strong>s instal<strong>led</strong> on a lift less than 1 year is covered under warranty.
INSTALLATION INSTRUCTIONS
TOOLS REQUIRED
• Electrical wire cutter/stripper/crimper
• Heat Gun
• Utility knife
• Allen Keys
• Needle nose pliers
Copyright © 2012 <strong>Snap</strong>-On Equipment. All Rights Reserved

LR-1<strong>10</strong>1 Page 2 of 2 April, 2012
Electrical Connection
1. Raise lift to a suitable working height. Lower onto locks.
2. Turn off power to the lift by pressing the e-stop button on the console.
3. Disconnect the <strong>rear</strong> LED <strong>light</strong> <strong>bar</strong> connection located on the underside of the runway.
4. Cut and remove the red DC connector end of the wire harness on the lift, immediately after the
existing connector.
5. Cut and remove 1" of the cable shield exposing a black and white (or red) wire. Strip the ends of
each wire 1/4"-3/8".
6. Locate retrofit cable assembly #6-4075 in <strong>kit</strong>. Strip the red and black wire 1/4"-3/8" if not already
provided.
7. Slide the large 3/8" OD heat-shrink tube #8-0382 over the end of the existing cable or retrofit cable
assembly for later use.
8. Using one butt splice #6-3788 from the <strong>kit</strong>, crimp to the black wire on the existing harness.
9. Slide one 1/4" OD heat-shrink tube #8-0381 over the butt splice.
<strong>10</strong>. Crimp the other end of the butt splice to the black wire on the retrofit cable assembly.
11. Center the heat-shrink tube on the butt splice ensure the connection to completely covered.
12. Using a heat gun, evenly apply heat over the length and diameter of the tubing until it is uniformly
shrunken and conforms to the shape of the wire and splice.
13. Repeat steps 7-11 for the remaining (white or red) wire.
14. Once both connections are made, slide the 3/8" OD heat-shrink tube centered on both connections.
15. Evenly apply heat over the length and diameter of the tubing until it is uniformly shrunken and
conforms to the shape of the cable and connections.
Installation of Rear LED <strong>light</strong> Bar
16. Remove the shoulder bolts and washer the hold the <strong>rear</strong> slip plate in place.
17. Lift the <strong>rear</strong> slip plate up and over towards the jackbeam rail so you are able to access the mounts
of the existing <strong>rear</strong> LED <strong>light</strong> <strong>bar</strong>.
18. Remove the push retainers holding the <strong>light</strong> <strong>bar</strong>s (replacement push retainers washers are provided
in this <strong>kit</strong>).
19. Remove the <strong>light</strong> <strong>bar</strong>.
Note which runway cutout the cable passes through.
20. Assemble the new <strong>rear</strong> <strong>light</strong> <strong>bar</strong> with new push retainers located in this <strong>kit</strong>. The <strong>light</strong> <strong>bar</strong>
cable/connector is pointed towards the front of the lift.
Ensure the push retainers are as snug as possible against the <strong>light</strong> <strong>bar</strong> brackets.
21. Route the cable from the <strong>light</strong> <strong>bar</strong> through the runway cutout noted in Step 18 as well as the
existing plastic clamps.
22. Re-install the washers and shoulder bolt that retain the <strong>rear</strong> slip plate.
23. Under the runway, connect the <strong>light</strong> <strong>bar</strong> cable to the retrofit cable.
24. Route hanging cables through existing plastic clamps.
Ensure all cables are secure and away from pinch points.
25. Repeat all steps for other side of lift.
26. Turn power back on and test <strong>light</strong>s.
Copyright © 2012 <strong>Snap</strong>-On Equipment. All Rights Reserved