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Specs - HHSC - Hawaii Health Systems Corporation

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SECTION 011000 - SUMMARY OF WORK<br />

PART 1 GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Project contract conditions.<br />

1.2 PROJECT DESCRIPTION<br />

A. Main Hospital<br />

1. Demolition<br />

a. Abate or remove hazardous materials in the area of work.<br />

b. Perform selective interior demolition of existing partitions, finishes, mechanical<br />

and electrical items.<br />

c. Sawcut existing concrete slab-on-grade and prepare slab edge to receive new slabon-grade.<br />

2. Repair existing construction to accommodate new work.<br />

3. Construct new partitions, ceilings, casework, interior finishes, HVAC systems, plumbing<br />

and electrical items within the Project Scope; CT Scanner Expansion and Central Plant<br />

Modifications.<br />

4. Not in scope of work:<br />

a. Furniture, fixtures and equipment not shown on the finish plans or scheduled in the<br />

drawings.<br />

b. Signage.<br />

1.3 RELATED WORK NOT IN CONTRACT<br />

A. Hospital will contract separately to construct a new emergency generator to fully support the<br />

CT scanner and support facilities.<br />

B. Hospital will move, store and reposition existing furniture, medical equipment, appliances<br />

and miscellaneous furnishings.<br />

C. Hospital will contract separately to abate or remove hazardous materials in other areas of the<br />

hospital not affected by the work.<br />

1.4 OWNER-FURNISHED, OWNER-INSTALLED (OFOI) PRODUCTS<br />

A. General: Items noted “OFOI” will be furnished and installed by the Hospital including but<br />

not limited to:<br />

1. Non-attached medical equipment, fixtures and furnishings.<br />

2. Toshiba, Aquilion 16, CT Scanner.<br />

B. Hospital's Responsibilities:<br />

1. Arrange for and deliver Hospital reviewed shop drawings, product data, and samples, to<br />

Contractor.<br />

2. Arrange and pay for product delivery to site.<br />

3. Upon delivery, inspect products jointly with Contractor.<br />

4. Submit claims for transportation damage and replace damaged, defective, or deficient<br />

items.<br />

5. Arrange for manufacturers' warranties, inspections and service.<br />

C. Contractor's Responsibilities:<br />

1. Review Hospital’s shop drawings, product data, and samples.<br />

2. Provide any necessary utility rough-ins and backing, and install in accordance with<br />

manufacturers’ instructions.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003<br />

CT Scanner Expansion & Central Plant Modification 011000-1<br />

SUMMARY OF WORK


3. Schedule, phase and coordinate work of Owner’s other contractors with work under the<br />

Contract. Provide a clear path and opening for the installation of OFOI items.<br />

1.5 OWNER FURNISHED, CONTRACTOR-INSTALLED (OFCI) PRODUCTS<br />

A. General: Items noted “OFOI” will be furnished by the Hospital and installed by Contractor.<br />

1.6 CONTRACTOR USE OF PREMISES<br />

A. Hospital premises will remain operational during the entire period of construction for the<br />

conduct of normal healthcare and business operations. Contractor shall limit use of Hospital<br />

premises to allow for continued operations.<br />

B. Emergency exits during construction must remain open and unblocked at all times. Maintain<br />

access for staff, patients and public alike.<br />

C. Construction operations shall be limited to areas noted on the drawings.<br />

D. Time Restrictions for Performing Work:<br />

1. General: 7:30 a.m. to 4:30 p.m. Coordinate work necessary outside these normal<br />

operating hours with the Hospital’s Facilities and Maintenance Director, Rodney Au,<br />

(398-9075, rau@hhsc.org). Submit written notice a minimum of three days in advance.<br />

E. Cooperate with hospital to minimize conflict and to facilitate Hospital's operations at all<br />

times. Follow Hospital’s rules of conduct, infection control and safety plans.<br />

F. Access to adjacent rooms, areas and floors must be approved in advance by the Hospital.<br />

Submit written notice not less than seven days in advance of intended work at adjacent<br />

rooms, areas or floors.<br />

G. Closure or obstruction of roadways, walkways or any other access routes to and from the<br />

hospital must be approved in advance by the Hospital. Submit written notice not less than 14<br />

days in advance of intended closure or obstruction of roadways, walkways or any other<br />

access routes to and from the Hospital.<br />

H. Protect the integrity of the lead shielding of the existing X-ray room.<br />

I. Maintain vital services with minimal interruption. Outages and interruptions must be<br />

approved in advance by the Hospital. Submit written notices of outages and interruptions not<br />

less than 14 days in advance. Emergency services shall take precedence over all scheduled<br />

outages and interruptions.<br />

J. Contractor's Personnel:<br />

1. shall not park on site unless designated areas are made available by Hospital staff.<br />

2. may use the Hospital cafeteria.<br />

3. shall not smoke or consumption of food and beverages will not be permitted on the<br />

premises except in designated areas.<br />

4. shall not play radios.<br />

5. shall be properly attired for work.<br />

6. shall conduct themselves with decorum and courtesy toward staff, patients and the<br />

general public.<br />

7. shall not use loud or intemperate language.<br />

K. Construction Zone Accessibility Requirements<br />

1. General: <strong>Hawaii</strong> Revised Statutes (HRS)103-50 requires this project to conform to the<br />

requirements of the Americans with Disabilities Act Accessibility Guidelines (ADAAG).<br />

2. Ensure accessible routes to emergency entrances and exits to and from accessible parking<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003<br />

CT Scanner Expansion & Central Plant Modification 011000-2<br />

SUMMARY OF WORK


1.7 WORK PLAN<br />

and public pedestrian routes during the construction period as required by ADAAG<br />

4.1.1(4).<br />

3. Provide temporary safe pedestrian passageways around the construction site.<br />

a. Areas that are used only as work areas shall be designed and constructed so that<br />

individuals with disabilities can approach, enter and exit the areas.<br />

b. These guidelines do not require that any areas used only as work areas be<br />

constructed to permit maneuvering within the work area or be constructed or<br />

equipped (i.e., with racks or shelves) to be accessible.<br />

A. This project may need to be completed in planned phases to ensure adequate healthcare<br />

services and operations are maintained during construction.<br />

B. Submit a Construction Work Plan a minimum of 30 days before planned construction activity<br />

is to begin. Indicate the following:<br />

1. Separate work efforts that will be required to maintain the existing facilities’ operations.<br />

2. Maintenance of egress to exits.<br />

3. Maintenance of utility services, such as electrical, air conditioning, hot water, chilled<br />

water, sanitary sewer systems, etc.<br />

4. Barriers necessary to separate the renovated portions from the existing spaces.<br />

5. Barriers necessary to maintain infection control.<br />

6. Planned time frame for each phase to be completed.<br />

1.8 ALTERNATES None Identified.<br />

PART 2 PRODUCTS<br />

PART 3 EXECUTION<br />

Not Used<br />

Not Used<br />

END OF SECTION 011000<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003<br />

CT Scanner Expansion & Central Plant Modification 011000-3<br />

SUMMARY OF WORK


SECTION 012600 - CONTRACT CONSIDERATIONS<br />

PART 1<br />

GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Schedule of values.<br />

B. Application for payment.<br />

C. Change procedures.<br />

1.2 RELATED SECTIONS<br />

A. Section 011000 – SUMMARY: for allowances and alternates.<br />

1.3 SCHEDULE OF VALUES<br />

A. Submit a printed schedule on AIA Form G703 - Application and Certificate for Payment<br />

Continuation Sheet. Contractor's standard form or electronic media printout will be<br />

considered.<br />

B. Submit Schedule of Values in duplicate within 15 days after date of Owner-Contractor<br />

Agreement.<br />

C. Format: Utilize the Table of Contents of this Project Manual. Identify each line item with<br />

number and title of the major specification Section. Identify site mobilization and bonds and<br />

insurance.<br />

D. Include in each line item, the amount of Allowances specified in this section. For unit cost<br />

Allowances, identify quantities taken from Contract Documents multiplied by the unit cost<br />

to achieve the total for the item.<br />

E. Include within each line item, a direct proportional amount of Contractor's overhead and<br />

profit.<br />

F. Revise schedule to list approved Change Orders, with each Application For Payment.<br />

1.4 APPLICATIONS FOR PAYMENT<br />

A. Submit three copies of each application on AIA Form G702 - Application and Certificate for<br />

Payment and AIA G703 - Continuation Sheet. Contractor's electronic media driven form<br />

will be considered.<br />

B. Content and Format: Utilize Schedule of Values for listing items in Application for<br />

Payment.<br />

C. Payment Period: Monthly.<br />

D. Waiver of Liens: Provide unconditional waiver of liens. Use contractor’s form.<br />

1.5 CHANGE PROCEDURES<br />

A. The following documents will be used. Sample forms are attached.<br />

B. Request for Information: standard Contractor form. A request for information shall be<br />

issued by the Contractor to the Architect to request solutions to problems which are<br />

discovered during construction, to request drawing and specification interpretation, request<br />

changes, or request instructions. Identify cost and/or schedule impacts in the Request for<br />

Information.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 012600 - 1 CONTRACT CONSIDERATIONS


C. Instruction Notice: Attachment 1, standard Architect form.<br />

1. Instruction Notice will be issued by the Architect for instructions to the Contractor<br />

which do not involve a change in the Contract Sum or construction period.<br />

2. Instruction Notice authorizes the Contractor to proceed at once with the instruction<br />

included therein.<br />

3. Instruction Notice which does affect the Contract Sum or construction period must<br />

have written authorization by the Owner’s Project Manager. Such instruction shall<br />

have the note "Change Order to Follow" and then be followed with a Quotation<br />

Request, cross referenced to the Field Order.<br />

4. Instruction Notice will be distributed as follows:<br />

a. Two copies to Contractor<br />

b. One copy to Architect<br />

c. One copy to each appropriate Consultant<br />

d. One copy to Owner’s Project Manager<br />

D. Quotation Requests: Attachment 2, standard Architect form.<br />

1. Proposed changes to the Contract will be initiated by the Architect in the form of a<br />

Quotation Request.<br />

2. A Quotation Request, indicating the party suggesting the change, will clearly describe<br />

the proposed Contract variation, accompanied by the required drawings, if necessary.<br />

3. Construction work shall not proceed on the strength of a Quotation Request only.<br />

4. Quotation Requests will be distributed as follows:<br />

a. Two copies to Contractor<br />

b. One copy to Architect<br />

c. One copy to each appropriate Consultant<br />

d. One copy to Owner’s Project Manager<br />

5. The Contractor shall respond to the Quotation Request within the time stated on the<br />

form.<br />

E. Change Proposal. Standard Contractor form.<br />

1. This form shall be issued by the Contractor for any claims he may have and in<br />

response to a Quotation Request.<br />

2. The Change Proposal shall include a description of the work and the requested change<br />

to the Contract Sum and construction time.<br />

3. All supporting documents, material and subcontract quotations, time sheets, labor<br />

estimates, etc., shall be itemized and attached to the Change Proposal as necessary for<br />

proper checking by the Architect, Consultants and Owner’s Project Manager.<br />

4. Change Proposals, if acceptable, will be signed by Owner’s Project Manager and<br />

Architect with one executed copy returned to Contractor. The Contractor shall thus<br />

have authority to proceed with the work and Change Order will follow.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 012600 - 2 CONTRACT CONSIDERATIONS


F. Change Order. Attachment 3, standard Architect form.<br />

1. This document is issued to the Contractor as an instruction for him to make a change<br />

to the work of the Contract Documents.<br />

2. Change Order documents are prepared by the Architect and countersigned by the<br />

Owner and Contractor.<br />

3. Approved Change Orders record the following information:<br />

(a) Cross-reference to Change Proposal.<br />

(b) Summarized description of change in work required.<br />

(c) Change in completion date.<br />

(d) Change in Contract sum.<br />

(e) Identification of party/individual initiating the change.<br />

G. Record of Variations: Variations in construction from the plans and specifications shall be<br />

recorded by the Contractor as required by Section 01700 - Contract Closeout, Project Record<br />

Documents. These variations shall be brought to the attention of the Architect and Owner’s<br />

Project Manager by the Contractor.<br />

H. Timeliness of Processing: Instruction Notices, Quotation Requests and Change Proposals<br />

will be processed and one copy provided the Owner’s Project Manager the same day the<br />

document is prepared.<br />

I. Time and Material Change Order: Submit itemized account and supporting data after<br />

completion of change, within time limits indicated in the Conditions of the Contract.<br />

Architect will determine the change allowable in Contract Price and Contract Time as<br />

provided in the Contract Documents.<br />

J. Maintain detailed records of work done on Time and Material basis. Provide full<br />

information required for evaluation of proposed changes, and to substantiate costs for<br />

changes in the Work.<br />

PART 2 PRODUCTS Not Used<br />

PART 3 EXECUTION Not Used<br />

END OF SECTION 12600<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 012600 - 3 CONTRACT CONSIDERATIONS


INSTRUCTION NOTICE<br />

INSTRUCTION NOTICE NO:<br />

DATE: PROJECT NO: 6168.003<br />

PROJECT: Kahuku Medical Center, Campbell Wing<br />

CT Scanner Expansion<br />

CONTRACTOR:<br />

HONOLULU<br />

American Savings Bank Tower<br />

1001 Bishop Street, Suite 300<br />

Honolulu, <strong>Hawaii</strong> 96813<br />

Telephone (808) 523<br />

Reference:<br />

Specifications:<br />

Drawings:<br />

Other:<br />

YOU ARE HEREBY DIRECTED TO PROMPTLY EXECUTE THIS INSTRUCTION NOTICE<br />

WHICH REPRESENTS THE CONTRACT DOCUMENTS OR ORDERS MINOR CHANGES IN<br />

THE WORK.<br />

If you consider that a change in Contract Sum or Contract Time is required, submit your itemized<br />

proposal to the Architect immediately and before proceeding with the work. If your proposal is<br />

found to be satisfactory and in proper order, this Instruction Notice will be superseded by a Change<br />

Order.<br />

COPIES TO:<br />

Owner’s Project Manager<br />

Contractor<br />

Consultants<br />

Structural<br />

Mechanical<br />

Electrical<br />

Civil<br />

Landscape<br />

Others<br />

Attachment 1<br />

QUOTATION REQUEST<br />

Maui Memorial Medical Center AHL Project Number 6042.000<br />

Kula Hospital CAH/LTC Bed Expansion 012600 - 4 Contract Considerations


QUOTATION REQUEST NO:<br />

DATE: PROJECT NO: 6168.003<br />

PROJECT: Kahuku Medical Center, Campbell Wing<br />

CT Scanner Expansion<br />

CONTRACTOR:<br />

HONOLULU<br />

American Savings Bank Tower<br />

1001 Bishop Street, Suite 300<br />

Honolulu, <strong>Hawaii</strong> 96813<br />

Telephone (808) 523<br />

Submit a fully itemized quotation for the inclusion of the following change into the contract. This is<br />

not a Change Order, a Construction Change Directive, nor an instruction to proceed with the work<br />

herein.<br />

REQUEST ORIGINATED BY:<br />

DATE QUOTATION REQUIRED BY:<br />

COPIES TO:<br />

Owner’s Project Manager<br />

Contractor<br />

Others<br />

Attachment 2<br />

Maui Memorial Medical Center AHL Project Number 6042.000<br />

Kula Hospital CAH/LTC Bed Expansion 012600 - 5 Contract Considerations


CHANGE ORDER<br />

CHANGE ORDER NO:<br />

DATE: PROJECT NO: 6168.003<br />

PROJECT: Kahuku Medical Center, Campbell Wing<br />

CT Scanner Expansion<br />

CONTRACTOR:<br />

HONOLULU<br />

American Savings Bank Tower<br />

1001 Bishop Street, Suite 300<br />

Honolulu, <strong>Hawaii</strong> 96813<br />

Telephone (808) 523<br />

You are hereby directed to make the following changes in the Contract:<br />

Original Contract Sum was: $<br />

Net changes by previously authorized Change Orders: $<br />

Contract Sum prior to this Change Order was: $<br />

Contract Sum will be (increased) (decreased) (unchanged) by this Change Order $<br />

New Contract Sum including this Change Order will be: $<br />

The Contract Time will be (increased) (decreased) (unchanged) by<br />

days<br />

The date of Substantial Completion as of the date of this Change Order is:<br />

ARCHITECT: OWNER: CONTRACTOR:<br />

By:_______________________ Approved by:_________________ Accepted by:_________________<br />

Date:_____________________ Date:________________________ Date:_______________________<br />

Attachment 3<br />

Maui Memorial Medical Center AHL Project Number 6042.000<br />

Kula Hospital CAH/LTC Bed Expansion 012600 - 6 CONTRACT CONSIDERATIONS


SECTION 013300 - SUBMITTAL PROCEDURES<br />

PART 1<br />

GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Submittal procedures.<br />

B. Construction progress schedules.<br />

C. Proposed Products list.<br />

D. Shop Drawings.<br />

E. Product Data.<br />

F. Samples.<br />

G. Manufacturer's installation instructions.<br />

H. Manufacturers' certificates.<br />

1.2 RELATED SECTIONS<br />

A. Section 014000 - Quality Requirements: Manufacturers' field services and reports.<br />

1.3 DEFINITIONS<br />

A. Action Submittals: Written and graphic information that requires Architect’s responsive action.<br />

B. Informational Submittals: Written information that does not require Architect’s approval.<br />

Submittals may be rejected for not complying with requirements.<br />

1.4 SUBMITTAL PROCEDURES<br />

A. Transmit each submittal with AIA Form G810 or Architect accepted transmittal form.<br />

1. Identify whether submittal is an action submittal or informational submittal.<br />

2. Submit the number of duplicate documents and samples scheduled in Part 3 below.<br />

B. Sequentially number the transmittal form. Revise submittals with original number and a<br />

sequential alphabetic suffix.<br />

C. Identify Project, Contractor, Subcontractor or supplier; pertinent drawing and detail number,<br />

and specification section number, as appropriate.<br />

D. Apply Contractor's stamp, signed or initialed certifying that review, verification of Products<br />

required, field dimensions, adjacent construction Work, and coordination of information, is<br />

in accordance with the requirements of the Work and Contract Documents.<br />

E. Schedule submittals to expedite the Project, and deliver to Architect at business address.<br />

Coordinate submission of related items.<br />

F. For each submittal for review, allow 15 days excluding delivery time to and from the<br />

contractor.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 013300 - 1 SUBMITTAL PROCEDURES


G. Identify variations from Contract Documents and Product or system limitations which may<br />

be detrimental to successful performance of the completed Work.<br />

H. Submit all items relating to color selection at one time, and within 45 days after date of<br />

Owner-Contractor Agreement. Color selections will not be made until all color related<br />

submittals have been received.<br />

I. Provide space for Contractor, Architect, and Consultants review stamps.<br />

J. Review and Resubmission of Submittals<br />

1. Architect will review the submittal and stamp it with indication of action as<br />

appropriate. Architect will retain one copy or the print and return other copies or the<br />

transparency to Contractor. Consultants will retain one copy.<br />

2. Submittals returned marked "resubmit" or "rejected": Make corrections and resubmit.<br />

a) Direct specific attention on resubmittals to revisions other than those requested<br />

by Architect on previous submittals.<br />

b) Make shop drawing corrections on the original drawing, identify changes, make<br />

a new transparency and print.<br />

3. Submittals returned with markings or comments and marked "confirm": Submit a<br />

letter indicating acceptance of comments and stating that Contractor will comply with<br />

marks and comments.<br />

4. Submittals returned marked "No Exceptions Taken": provide number of prints of the<br />

transparency Contractor requires for distribution plus two copies which will be<br />

retained by Architect. Submit number of copies mechanical and electrical items<br />

which Contractor requires plus three copies.<br />

5. Maintain transparencies with Project Record Documents as required by Section<br />

01700.<br />

K. Distribute copies of reviewed submittals as appropriate. Instruct parties to promptly report<br />

any inability to comply with provisions.<br />

L. Submittals not requested will not be recognized or processed.<br />

1.5 CONSTRUCTION PROGRESS SCHEDULES<br />

A. Submit as part of the Monthly Report required by the Owner-Contractor Agreement.<br />

1.6 PROPOSED PRODUCTS LIST<br />

A. Within 15 days after date of Owner-Contractor Agreement, submit list of major products<br />

proposed for use, with name of manufacturer, trade name, and model number of each<br />

product.<br />

B. For products specified only by reference standards, give manufacturer, trade name, model or<br />

catalog designation, and reference standards.<br />

1.7 SHOP DRAWINGS<br />

A. Present in a clear and thorough manner, accurately and at a scale sufficient to show pertinent<br />

aspects. Indicate fabrication, layout, anchorage and installation details.<br />

B. Title each drawing. Identify details by reference to Contract Drawing and detail numbers.<br />

C. Indicate special utility and electrical characteristics, utility connection requirements, and<br />

location of utility outlets for service for functional equipment and appliances.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 013300 - 2 SUBMITTAL PROCEDURES


D. Drawing Size: Minimum 8-1/2 inches by 11 inches and maximum 30 inches by 42 inches.<br />

E. Submit in the form of one reverse reading reproducible transparency and two opaque diazo<br />

reproductions for initial submittal.<br />

F. Shop Drawings: Submit for review. After review, produce copies and distribute in<br />

accordance with the SUBMITTAL PROCEDURES article above.<br />

1.8 PRODUCT DATA<br />

A. Clearly mark each copy to identify each applicable product, model, option, and pertinent<br />

data for the products or systems to be provided. Supplement manufacturers' standard data to<br />

provide information unique to this Project. Highlighting will not be accepted.<br />

B. Indicate Product utility and electrical characteristics, utility connection requirements, and<br />

location of utility outlets for service for functional equipment and appliances.<br />

C. After review distribute in accordance with the Submittal Procedures article above.<br />

1.9 SAMPLES<br />

A. Submit samples to illustrate functional and aesthetic characteristics of the Product, with<br />

integral parts and attachment devices. Coordinate sample submittals for interfacing work.<br />

B. Submit samples of finishes from the full range of manufacturers' standard colors, textures,<br />

and patterns for Architect selection.<br />

1. Provide custom color samples where requested.<br />

C. Include identification on each sample, with full Project information.<br />

D. Reviewed samples which may be used in the Work are indicated in individual specification<br />

sections.<br />

1.10 MANUFACTURER INSTALLATION INSTRUCTIONS<br />

A. When specified in individual specification sections, submit printed instructions for delivery,<br />

storage, assembly, installation, start-up, adjusting, and finishing, to Architect in quantities<br />

specified for Product Data.<br />

B. Indicate special procedures, perimeter conditions requiring special attention, and special<br />

environmental criteria required for application or installation.<br />

1.11 MANUFACTURER CERTIFICATES<br />

A. When specified in individual specification sections, submit certification by manufacturer to<br />

Architect, in quantities specified for Product Data.<br />

B. Indicate material or Product conforms to or exceeds specified requirements. Submit<br />

supporting reference data, affidavits, and certifications as appropriate.<br />

C. Certificates may be recent or previous test results on material or Product, but must be<br />

acceptable to Architect.<br />

PART 2<br />

PRODUCTS Not Used<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 013300 - 3 SUBMITTAL PROCEDURES


PART 3<br />

EXECUTION<br />

3.1 SCHEDULE OF SUBMITTALS<br />

A. Product Data, Schedules, Shop Drawings and Other Printed Materials: Submit the number of<br />

copies which the Contractor requires, plus copies for the following:<br />

1. One copy: Architect.<br />

2. One copy: Owner’s Project Manager.<br />

3. Copies as required for A/E consultants.<br />

B. Samples: Submit the number of samples which the Contractor requires plus two of which<br />

will be retained by Architect and Owner’s Project Manager.<br />

END OF SECTION<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 013300 - 4 SUBMITTAL PROCEDURES


SECTION 014000 - QUALITY REQUIREMENTS<br />

PART 1 GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Quality assurance and control of installation.<br />

B. References.<br />

C. Inspection and testing laboratory services.<br />

D. Special inspections.<br />

E. Manufacturers' field services and reports.<br />

1.2 RELATED SECTIONS<br />

A. Section 013000 – Submittal Procedures: Submission of Manufacturers' Instructions and<br />

Certificates.<br />

B. Section 016000 – Product Requirements: Requirements for material and product quality.<br />

1.3 QUALITY ASSURANCE/CONTROL OF INSTALLATION<br />

A. Monitor quality control over suppliers, manufacturers, Products, services, site conditions, and<br />

workmanship, to produce Work of specified quality.<br />

B. Comply fully with manufacturers' instructions, including each step in sequence.<br />

C. Should manufacturers' instructions conflict with Contract Documents, request clarification from<br />

Architect before proceeding.<br />

D. Comply with specified standards as a minimum quality for the Work except when more<br />

stringent tolerances, codes, or specified requirements indicate higher standards or more precise<br />

workmanship.<br />

E. Perform work by persons qualified to produce workmanship of specified quality.<br />

F. Secure Products in place with positive anchorage devices designed and sized to withstand<br />

stresses, vibration, physical distortion or disfigurement.<br />

1.4 REFERENCES<br />

A. Conform to reference standard by date of issue current on date for receiving bids.<br />

B. Obtain copies of standards when required by Contract Documents.<br />

C. Should specified reference standards conflict with Contract Documents, request clarification<br />

from Architect before proceeding.<br />

D. The contractual relationship of the parties to the Contract shall not be altered from the Contract<br />

Documents by mention or inference otherwise in any reference document.<br />

1.5 INSPECTION AND TESTING LABORATORY SERVICES<br />

A. When the individual specifications sections require it, the Contractor shall appoint, employ, and<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 014000 - 1 QUALITY REQUIREMENTS


pay for services of an independent firm to perform inspection and testing.<br />

B. Services will be performed in accordance with requirements of governing authorities and with<br />

specified standards.<br />

C. Reports will be submitted by the independent firm to the Architect, in duplicate, indicating<br />

observations and results of tests and indicating compliance or non-compliance with Contract<br />

Documents.<br />

D. Cooperate with independent firm; furnish samples of materials, design mix, equipment, tools,<br />

storage and assistance as requested.<br />

1. Notify Architect and independent firm 24 hours prior to expected time for operations<br />

requiring services.<br />

2. Make arrangements with independent firm and pay for additional samples and tests<br />

required for Contractor's use.<br />

E. Retesting required because of non-conformance to specified requirements shall be performed by<br />

the same independent firm on instructions by the Architect and shall be paid by the Contractor.<br />

1.6 SPECIAL INSPECTIONS<br />

A. Owner will employ Special Inspectors acceptable to the Maui County to perform inspections<br />

on various elements of the work as required by the Building Code as locally adopted. During<br />

the course of the work under inspection, each Special Inspector will submit detailed reports<br />

relative to progress and conditions of the work including deviations from specified<br />

requirements and stipulating dates, times, and locations. Special inspector will submit a final<br />

report to the County. Cooperate fully with the Special Inspectors.<br />

1.7 MANUFACTURERS' FIELD SERVICES AND REPORTS<br />

A. Submit qualifications of observer to Architect 30 days in advance of required observations.<br />

Observer subject to approval of Architect and Owner.<br />

B. When specified in individual specification Sections, require material or Product suppliers or<br />

manufacturers to provide qualified staff personnel to observe site conditions, conditions of<br />

surfaces and installation, quality of workmanship, start-up of equipment, or to test, adjust, and<br />

balance of equipment as applicable, and to initiate instructions when necessary.<br />

C. Individuals to report observations and site decisions or instructions given to applicators or<br />

installers that are supplemental or contrary to manufacturers' written instructions.<br />

D. Submit two (2) copies of report written by representative, both to the Owner and to the<br />

Architect listing observations and recommendations, within ten days of observation<br />

PART 2 PRODUCTS<br />

Not Used<br />

PART 3 EXECUTION Not Used.<br />

END OF SECTION<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 014000 - 2 QUALITY REQUIREMENTS


SECTION 015000 - TEMPORARY FACILITIES AND CONTROLS<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Requirements for temporary facilities and controls, including temporary utilities, support<br />

facilities, and security and protection facilities.<br />

B. Temporary utilities include, but are not limited to, the following:<br />

1. Sewers and drainage.<br />

2. Water service and distribution.<br />

3. Sanitary facilities, including toilets, wash facilities, and drinking-water facilities.<br />

4. Electric power service.<br />

5. Lighting.<br />

6. Telephone service.<br />

C. Support facilities include, but are not limited to, the following:<br />

1. Project identification and temporary signs.<br />

2. Construction aids and miscellaneous services and facilities.<br />

D. Security and protection facilities include, but are not limited to, the following:<br />

1. Environmental protection.<br />

2. Stormwater control.<br />

3. Tree and plant protection.<br />

4. Pest control.<br />

5. Site enclosure fence.<br />

6. Security enclosure and lockup.<br />

7. Barricades, warning signs, and lights.<br />

8. Fire protection.<br />

1.2 RELATED DOCUMENTS<br />

A. Refer to Drawings for additional requirements for temporary protection.<br />

1.3 RELATED SECTIONS<br />

A. Section 013300 SUBMITTAL PROCEDURES for procedures for submitting copies of<br />

implementation and termination schedule and utility reports.<br />

1.4 USE CHARGES<br />

A. General: Cost or use charges for temporary facilities will be paid by the Owner. Employ means<br />

and methods for conservation.<br />

1. Temporary electricity<br />

2. Temporary water<br />

1.5 PROJECT CONDITIONS<br />

A. Temporary Utilities: At earliest feasible time, when acceptable to Owner’s Project Manager<br />

change over from use of temporary service to use of permanent service.<br />

1. Temporary Use of Permanent Facilities: Installer of each permanent service shall assume<br />

responsibility for operation, maintenance, and protection of each permanent service<br />

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during its use as a construction facility before Owner's acceptance, regardless of<br />

previously assigned responsibilities.<br />

B. Conditions of Use: The following conditions apply to use of temporary services and facilities<br />

by all parties engaged in the Work:<br />

1. Keep temporary services and facilities clean and neat.<br />

2. Relocate temporary services and facilities as required by progress of the Work.<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS<br />

A. Tarpaulins: Fire-resistive labeled with flame-spread rating of 15 or less.<br />

B. Water: Potable.<br />

2.2 EQUIPMENT<br />

A. Fire Extinguishers: Hand carried, portable, UL rated. Provide class and extinguishing agent as<br />

indicated or a combination of extinguishers of NFPA-recommended classes for exposures.<br />

1. Comply with NFPA 10 and NFPA 241 for classification, extinguishing agent, and size<br />

required by location and class of fire exposure.<br />

B. Self-Contained Toilet Units: Single-occupant units of chemical, aerated recirculation or<br />

combustion type; vented; fully enclosed with a glass-fiber-reinforced polyester shell or similar<br />

nonabsorbent material.<br />

C. Electrical Outlets: Properly configured, NEMA-polarized outlets to prevent insertion of 110- to<br />

120-V plugs into higher-voltage outlets; equipped with ground-fault circuit interrupters, reset<br />

button, and pilot light.<br />

D. Power Distribution System Circuits: Where permitted and overhead and exposed for<br />

surveillance, wiring circuits, not exceeding 125-V ac, 20-A rating, and lighting circuits may be<br />

nonmetallic sheathed cable.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION, GENERAL<br />

A. Locate facilities where they will serve Project adequately and result in minimum interference<br />

with performance of the Work. Relocate and modify facilities as required.<br />

B. Provide each facility ready for use when needed to avoid delay. Maintain and modify as<br />

required. Do not remove until facilities are no longer needed or are replaced by authorized use<br />

of completed permanent facilities.<br />

3.2 TEMPORARY UTILITY INSTALLATION<br />

A. General: Engage appropriate local utility company to install temporary service or connect to<br />

service connections provided under the Work of the Project. Where utility company provides<br />

only part of the service, provide the remainder with matching, compatible materials and<br />

equipment. Comply with utility company recommendations.<br />

1. Provide adequate capacity at each stage of construction. Before temporary utility is<br />

available, provide trucked-in services.<br />

2. Obtain easements to bring temporary utilities to Project site where Owner's easements<br />

cannot be used for that purpose.<br />

3. Sewers and Drainage: If sewers are available, provide temporary connections to remove<br />

effluent that can be discharged lawfully.<br />

B. Water Service: Connect to existing water source for construction operations.<br />

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C. Sanitary Facilities: Existing designated facilities may be used during construction operations.<br />

Maintain daily in clean and sanitary condition,<br />

D. Electric Power Service: Connect to existing power service. Power consumption shall not<br />

disrupt Owner’s need for continuous service.<br />

E. Lighting: Provide temporary lighting with local switching that provides adequate illumination<br />

for construction operations and traffic conditions.<br />

F. Telephone Service: Provide temporary telephone service throughout construction period for<br />

common-use facilities used by all personnel engaged in construction activities. Install separate<br />

telephone line for each field office and first-aid station.<br />

3.3 SUPPORT FACILITIES INSTALLATION<br />

A. General: Comply with the following:<br />

1. The Contractor may use an area on campus, as designated by the Hospital, as a field<br />

office. Hospital will also designate an area on campus for staging materials.<br />

B. Traffic Controls: Provide temporary traffic controls at junction of interior roadways. Include<br />

warning signs for public traffic and "STOP" signs for entrance onto public roads. Comply with<br />

requirements of authorities having jurisdiction.<br />

C. Project Identification and Temporary Signs: Prepare Project identification and other signs in<br />

sizes indicated. Install signs where indicated to inform public and persons seeking entrance to<br />

Project. Do not permit installation of unauthorized signs.<br />

1. Engage an experienced sign painter to apply graphics for Project identification signs.<br />

Comply with details indicated.<br />

2. Prepare temporary signs to provide directional information to construction personnel and<br />

visitors.<br />

3. Construct signs of exterior-type Grade B-B high-density concrete form overlay plywood<br />

in sizes and thicknesses indicated. Support on posts or framing of preservative-treated<br />

wood or steel.<br />

4. Paint sign panel and applied graphics with exterior-grade alkyd gloss enamel over<br />

exterior primer.<br />

D. Waste Disposal Facilities: Provide waste-collection containers in sizes adequate to handle<br />

waste from construction operations. Containerize and clearly label hazardous, dangerous, or<br />

unsanitary waste materials separately from other waste.<br />

1. If required by authorities having jurisdiction, provide separate containers, clearly labeled,<br />

for each type of waste material to be deposited.<br />

2. Develop a waste management plan for Work performed on Project. Indicate types of<br />

waste materials Project will produce and estimate quantities of each type. Provide<br />

detailed information for on-site waste storage and separation of recyclable materials.<br />

Provide information on destination of each type of waste material and means to be used<br />

to dispose of all waste materials.<br />

3.4 SECURITY AND PROTECTION FACILITIES INSTALLATION<br />

A. Environmental Protection: Provide protection, operate temporary facilities, and conduct<br />

construction in ways and by methods that comply with environmental regulations and that<br />

minimize possible air, waterway, and subsoil contamination or pollution or other undesirable<br />

effects.<br />

1. Cooperate and comply with Owner’s Environmental Management Plan.<br />

B. Noise Control:<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

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1. Obtain noise permit or permits as required by Chapter 43 State of <strong>Hawaii</strong> Department of<br />

<strong>Health</strong> regulations.<br />

2. Muffle internal combustion engine-powered equipment to minimize noise and properly<br />

maintain to reduce noise to acceptable levels.<br />

3. Blasting and use of explosives will be not permitted.<br />

4. Do not start up non B highway vehicular equipment prior to 6:45 a.m. without proper<br />

approval of the Owner’s Project Manager.<br />

5. Activities of severe and prolonged noise and vibration must be approved in advance by<br />

Owner’s Project Manager. Submit written notice not less than seven days in advance of<br />

intended noise producing activity.<br />

C. Dust Control:<br />

1. Keep dust within acceptable levels at all times, including non-working hours, weekends<br />

and holidays, in conformance with Chapter 31 - Air Pollution of the State Department of<br />

<strong>Health</strong>, Public <strong>Health</strong> Regulations, latest edition.<br />

2. Only wet grinding or cutting of concrete will be allowed on exterior surfaces.<br />

3. Mechanical dry sweeping not permitted. Vacuuming, wet mopping, approved limited dry<br />

hand, wet or damp sweeping is acceptable.<br />

4. During loading operations, water down debris and waste materials to allay dust.<br />

5. The method of dust control and costs incurred are the responsibility of the Contractor.<br />

6. Use wet/sticky mats at all entrances to work area to control dust.<br />

7. The Contractor is responsible for damage claims.<br />

D. Hazardous Materials:<br />

A. Asbestos, urea formaldehyde and other hazardous materials may be present in the existing<br />

structures subject to alteration. Observe the applicable requirements of <strong>Hawaii</strong> Occupational<br />

Safety and <strong>Health</strong> Standards and the Environmental Protection Agency.<br />

B. When the presence of toxic substances is determined using approved sampling and analysis<br />

notify the Environmental Protection Agency, in writing, as soon as possible prior to<br />

beginning demolition.<br />

C. Do not begin demolition when toxic substances are present until occupants of the building<br />

are moved to other facilities or are separated from exposure by assured means.<br />

D. In removing and disposing of toxic substances observe the following requirements:<br />

a. Provide air-tight compartments within which the toxic substances may be removed.<br />

b. In lieu of air tight compartments provide competent controlled misting or dust setting<br />

agent.<br />

c. Place toxic substances in properly labeled sacks of at least 8 mil polypropylene.<br />

1) Notify disposal site in advance so that special burial arrangements can be<br />

made<br />

E. Stormwater Control: Provide earthen embankments and similar barriers in and around<br />

excavations and subgrade construction, sufficient to prevent flooding by runoff of stormwater<br />

from heavy rains.<br />

F. Pest Control: Before deep foundation work has been completed, retain a local exterminator or<br />

pest-control company to recommend practices to minimize attraction and harboring of rodents,<br />

roaches, and other pests. Engage this pest-control service to perform extermination and control<br />

procedures at regular intervals so Project will be free of pests and their residues at Substantial<br />

Completion. Obtain extended warranty for Owner. Perform control operations lawfully, using<br />

environmentally safe materials.<br />

G. Temporary Fire Protection: Until fire-protection needs are supplied by permanent facilities,<br />

install and maintain temporary fire-protection facilities of types needed to protect against<br />

reasonably predictable and controllable fire losses. Comply with NFPA 241.<br />

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1. Provide fire extinguishers, installed on walls on mounting brackets, visible and accessible<br />

from space being served, with sign mounted above.<br />

a. Field Offices: Class A stored-pressure water-type extinguishers.<br />

b. Locate fire extinguishers where convenient and effective for their intended<br />

purpose; provide not less than one extinguisher on each floor at or near each usable<br />

stairwell.<br />

2. Store combustible materials in containers in fire-safe locations.<br />

3. Maintain unobstructed access to fire extinguishers, fire hydrants, temporary fireprotection<br />

facilities, stairways, and other access routes for firefighting. Prohibit smoking<br />

in hazardous fire-exposure areas.<br />

4. Supervise welding operations, and similar sources of fire ignition.<br />

5. Permanent Fire Protection: At earliest feasible date in each area of Project, complete<br />

installation of permanent fire-protection facility, including connected services, and place<br />

into operation and use. Instruct key personnel on use of facilities.<br />

6. Develop and supervise an overall fire-prevention and first-aid fire-protection program for<br />

personnel at Project site. Review needs with local fire department and establish<br />

procedures to be followed. Instruct personnel in methods and procedures. Post warnings<br />

and information.<br />

H. BARRIERS<br />

1. Provide barriers to prevent unauthorized entry to construction areas, to allow for Owner's<br />

use of premises, and to protect existing facilities and adjacent properties from damage<br />

from construction operations.<br />

2. Provide barricades and covered walkways required by governing authorities.<br />

3. Protect non-owned vehicular traffic, stored materials, site and structures from damage.<br />

J. INTERIOR ENCLOSURES<br />

1. Provide temporary partitions as required to separate work areas from Owner occupied areas,<br />

to prevent penetration of dust and moisture into Owner occupied areas, and to prevent<br />

damage to existing materials and equipment.<br />

2. Construction: Framing and sheet materials must be noncombustible, with closed joints<br />

and sealed edges at intersections with existing surfaces and all other areas to provide a<br />

smoke tight area; STC rating of 35 in accordance with ASTM E90 and maximum Flame<br />

Spread Rating of 75 in accordance with ASTM E84.<br />

3. Paint surfaces exposed to view from Owner occupied areas.<br />

K. INFECTION CONTROL<br />

Provide protection, operate temporary facilities, and conduct construction in ways and by<br />

methods that comply with hospital’s infection control regulations and minimize undesirable<br />

effects.<br />

1. Cooperate and comply with Owner’s Infection Control Plan.<br />

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3.5 OPERATION, TERMINATION, AND REMOVAL<br />

A. Supervision: Enforce strict discipline in use of temporary facilities. To minimize waste and<br />

abuse, limit availability of temporary facilities to essential and intended uses.<br />

B. Maintenance: Maintain facilities in good operating condition until removal.<br />

1. Maintain operation of temporary enclosures, cooling, humidity control, ventilation, and<br />

similar facilities on a 24-hour basis where required to achieve indicated results and to<br />

avoid possibility of damage.<br />

END OF SECTION<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

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SECTION 016000 - PRODUCT REQUIREMENTS<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Selection of products for use in project<br />

B. Product delivery, storage, and handling<br />

C. Manufacturers' standard warranties on products; special warranties<br />

D. Product substitutions<br />

E. Comparable products<br />

1.2 DEFINITIONS<br />

A. Products: Items purchased for incorporating into the Work, whether purchased for Project or<br />

taken from previously purchased stock. The term "product" includes the terms "material,"<br />

"equipment," "system," and terms of similar intent.<br />

1. Named Products: Items identified by manufacturer's product name, including make or<br />

model number or other designation, shown or listed in manufacturer's published product<br />

literature, that is current as of date of the Contract Documents.<br />

2. New Products: Items that have not previously been incorporated into another project or<br />

facility, except that products consisting of recycled-content materials are allowed, unless<br />

explicitly stated otherwise. Products salvaged or recycled from other projects are not<br />

considered new products.<br />

3. Comparable Product: Product that is demonstrated and approved through submittal<br />

process, or where indicated as a product substitution, to have the indicated qualities<br />

related to type, function, dimension, in-service performance, physical properties,<br />

appearance, and other characteristics that equal or exceed those of specified product.<br />

B. Substitutions: Changes in products, materials, equipment, and methods of construction from<br />

those required by the Contract Documents and proposed by Contractor.<br />

C. Basis-of-Design Product Specification: Where a specific manufacturer's product is named and<br />

accompanied by the words "basis of design," including make or model number or other<br />

designation, to establish the significant qualities related to type, function, dimension, in-service<br />

performance, physical properties, appearance, and other characteristics for purposes of<br />

evaluating comparable products of other named manufacturers.<br />

D. Manufacturer's Warranty: Preprinted written warranty published by individual manufacturer for<br />

a particular product and specifically endorsed by manufacturer to Owner.<br />

E. Special Warranty: Written warranty required by or incorporated into the Contract Documents,<br />

either to extend time limit provided by manufacturer's warranty or to provide more rights for<br />

Owner.<br />

1.3 SUBMITTALS<br />

A. Product List: Submit a list, in tabular from, showing specified products. Include generic names<br />

of products required. Include manufacturer's name and proprietary product names for each<br />

product.<br />

1. Coordinate product list with Contractor's Construction Schedule and the Submittals<br />

Schedule.<br />

2. Form: Tabulate information for each product under the following column headings:<br />

a. Specification Section number and title.<br />

b. Generic name used in the Contract Documents.<br />

c. Proprietary name, model number, and similar designations.<br />

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d. Manufacturer's name and address.<br />

e. Supplier's name and address.<br />

f. Installer's name and address.<br />

g. Projected delivery date or time span of delivery period.<br />

h. Identification of items that require early submittal approval for scheduled delivery<br />

date.<br />

3. Initial Submittal: Within 30 days after date of commencement of the Work, submit 3<br />

copies of initial product list. Include a written explanation for omissions of data and for<br />

variations from Contract requirements.<br />

a. At Contractor's option, initial submittal may be limited to product selections and<br />

designations that must be established early in Contract period.<br />

4. Completed List: Within 60 days after date of commencement of the Work, submit 3<br />

copies of completed product list. Include a written explanation for omissions of data and<br />

for variations from Contract requirements.<br />

5. Architect's Action: Architect will respond in writing to Contractor within 15 days of<br />

receipt of completed product list. Architect's response will include a list of unacceptable<br />

product selections and a brief explanation of reasons for this action. Architect's response,<br />

or lack of response, does not constitute a waiver of requirement that products comply<br />

with the Contract Documents.<br />

B. Substitution Requests: See <strong>Hawaii</strong> <strong>Health</strong> <strong>Systems</strong> <strong>Corporation</strong> General Conditions for<br />

Construction.<br />

C. Basis-of-Design Product Specification Submittal: Comply with requirements in Division 1<br />

Section "Submittal Procedures." Show compliance with requirements.<br />

1.4 QUALITY ASSURANCE<br />

A. Compatibility of Options: If Contractor is given option of selecting between two or more<br />

products for use on Project, product selected shall be compatible with products previously<br />

selected, even if previously selected products were also options.<br />

1. Each contractor is responsible for providing products and construction methods<br />

compatible with products and construction methods of other contractors.<br />

2. If a dispute arises between contractors over concurrently selectable but incompatible<br />

products, Architect will determine which products shall be used.<br />

1.5 PRODUCT DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver, store, and handle products using means and methods that will prevent damage,<br />

deterioration, and loss, including theft. Comply with manufacturer's written instructions.<br />

1. Schedule delivery to minimize long-term storage at Project site and to prevent<br />

overcrowding of construction spaces.<br />

2. Coordinate delivery with installation time to ensure minimum holding time for items that<br />

are flammable, hazardous, easily damaged, or sensitive to deterioration, theft, and other<br />

losses.<br />

3. Deliver products to Project site in an undamaged condition in manufacturer's original<br />

sealed container or other packaging system, complete with labels and instructions for<br />

handling, storing, unpacking, protecting, and installing.<br />

4. Inspect products on delivery to ensure compliance with the Contract Documents and to<br />

ensure that products are undamaged and properly protected.<br />

5. Store products to allow for inspection and measurement of quantity or counting of units.<br />

6. Store materials in a manner that will not endanger Project structure.<br />

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7. Store products that are subject to damage by the elements, under cover in a weathertight<br />

enclosure above ground, with ventilation adequate to prevent condensation.<br />

8. Comply with product manufacturer's written instructions for temperature, humidity,<br />

ventilation, and weather-protection requirements for storage.<br />

9. Protect stored products from damage.<br />

B. Storage: Provide a secure location and enclosure at Project site for storage of materials and<br />

equipment by Owner's construction forces. Coordinate location with Owner.<br />

1.6 PRODUCT WARRANTIES<br />

A. Warranties specified in other Sections shall be in addition to, and run concurrent with, other<br />

warranties required by the Contract Documents. Manufacturer's disclaimers and limitations on<br />

product warranties do not relieve Contractor of obligations under requirements of the Contract<br />

Documents.<br />

B. Special Warranties: Prepare a written document that contains appropriate terms and<br />

identification, ready for execution. Submit a draft for approval before final execution.<br />

1. Manufacturer's Standard Form: Modified to include Project-specific information and<br />

properly executed.<br />

2. Specified Form: Forms are included with the Specifications. Prepare a written document<br />

using appropriate form properly executed.<br />

3. Refer to Divisions 2 through 16 Sections for specific content requirements and particular<br />

requirements for submitting special warranties.<br />

C. Submittal Time: Comply with requirements in Division 1 Section "Closeout Procedures."<br />

PART 2 - PRODUCTS<br />

2.1 PRODUCT OPTIONS<br />

A. General Product Requirements: Provide products that comply with the Contract Documents,<br />

that are undamaged, and unless otherwise indicated, that are new at time of installation.<br />

1. Provide products complete with accessories, trim, finish, fasteners, and other items<br />

needed for a complete installation and indicated use and effect.<br />

2. Standard Products: If available, and unless custom products or nonstandard options are<br />

specified, provide standard products of types that have been produced and used<br />

successfully in similar situations on other projects.<br />

3. Owner reserves the right to limit selection to products with warranties not in conflict with<br />

requirements of the Contract Documents.<br />

4. Where products are accompanied by the term "as selected," Architect will make<br />

selection.<br />

5. Where products are accompanied by the term "match sample," sample to be matched is<br />

Architect's.<br />

6. Descriptive, performance, and reference standard requirements in the Specifications<br />

establish "salient characteristics" of products.<br />

7. Or Equal: Where products are specified by name and accompanied by the term "or<br />

equal" or "or approved equal" or "or approved," comply with provisions in "Comparable<br />

Products" Article to obtain approval for use of an unnamed product.<br />

B. Product Selection Procedures: Procedures for product selection include the following:<br />

1. Product: Where Specification paragraphs or subparagraphs titled "Product" name a<br />

single product and manufacturer, provide the product named.<br />

a. Substitutions may be considered, unless otherwise indicated.<br />

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2. Manufacturer/Source: Where Specification paragraphs or subparagraphs titled<br />

"Manufacturer" or "Source" name single manufacturers or sources, provide a product by<br />

the manufacturer or from the source named that complies with requirements.<br />

a. Substitutions may be considered, unless otherwise indicated.<br />

3. Products: Where Specification paragraphs or subparagraphs titled "Products" introduce a<br />

list of names of both products and manufacturers, provide one of the products listed that<br />

complies with requirements.<br />

a. Substitutions may be considered, unless otherwise indicated.<br />

4. Manufacturers: Where Specification paragraphs or subparagraphs titled "Manufacturers"<br />

introduce a list of manufacturers' names, provide a product by one of the manufacturers<br />

listed that complies with requirements.<br />

a. Substitutions may be considered, unless otherwise indicated.<br />

5. Available Products: Where Specification paragraphs or subparagraphs titled "Available<br />

Products" introduce a list of names of both products and manufacturers, provide one of<br />

the products listed or another product that complies with requirements. Comply with<br />

provisions in "Comparable Products" Article to obtain approval for use of an unnamed<br />

product.<br />

6. Available Manufacturers: Where Specification paragraphs or subparagraphs titled<br />

"Available Manufacturers" introduce a list of manufacturers' names, provide a product by<br />

one of the manufacturers listed or another manufacturer that complies with requirements.<br />

Comply with provisions in "Comparable Products" Article to obtain approval for use of<br />

an unnamed product.<br />

7. Product Options: Where Specification paragraphs titled "Product Options" indicate that<br />

size, profiles, and dimensional requirements on Drawings are based on a specific product<br />

or system, provide either the specific product or system indicated or a comparable<br />

product or system by another manufacturer. Comply with provisions in "Product<br />

Substitutions" Article.<br />

8. Basis-of-Design Products: Where Specification paragraphs or subparagraphs titled<br />

"Basis-of-Design Product[s]" are included and also introduce or refer to a list of<br />

manufacturers' names, provide either the specified product or a comparable product by<br />

one of the other named manufacturers. Drawings and Specifications indicate sizes,<br />

profiles, dimensions, and other characteristics that are based on the product named.<br />

Comply with provisions in "Comparable Products" Article to obtain approval for use of<br />

an unnamed product.<br />

a. Substitutions may be considered, unless otherwise indicated.<br />

9. Visual Matching Specification: Where Specifications require matching an established<br />

Sample, select a product (and manufacturer) that complies with requirements and<br />

matches Architect's sample. Architect's decision will be final on whether a proposed<br />

product matches satisfactorily.<br />

a. If no product available within specified category matches satisfactorily and<br />

complies with other specified requirements, comply with provisions of the<br />

Contract Documents on "substitutions" for selection of a matching product.<br />

10. Visual Selection Specification: Where Specifications include the phrase "as selected<br />

from manufacturer's colors, patterns, textures" or a similar phrase, select a product (and<br />

manufacturer) that complies with other specified requirements.<br />

a. Standard Range: Where Specifications include the phrase "standard range of<br />

colors, patterns, textures" or similar phrase, Architect will select color, pattern, or<br />

texture from manufacturer's product line that does not include premium items.<br />

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. Full Range: Where Specifications include the phrase "full range of colors,<br />

patterns, textures" or similar phrase, Architect will select color, pattern, or texture<br />

from manufacturer's product line that includes both standard and premium items.<br />

11. Allowances: Refer to individual Specification Sections and "Allowance" provisions in<br />

Division 1 for allowances that control product selection and for procedures required for<br />

processing such selections.<br />

2.2 PRODUCT SUBSTITUTIONS<br />

A. Follow the procedures as described in <strong>Hawaii</strong> <strong>Health</strong> <strong>Systems</strong> <strong>Corporation</strong> General<br />

Conditions for Construction.<br />

2.3 COMPARABLE PRODUCTS<br />

A. Where products or manufacturers are specified by name, submit the following, in addition to<br />

other required submittals, to obtain approval of an unnamed product:<br />

1. Evidence that the proposed product does not require extensive revisions to the Contract<br />

Documents, that it is consistent with the Contract Documents and will produce the<br />

indicated results, and that it is compatible with other portions of the Work.<br />

2. Detailed comparison of significant qualities of proposed product with those named in the<br />

Specifications. Significant qualities include attributes such as performance, weight, size,<br />

durability, visual effect, and specific features and requirements indicated.<br />

3. Evidence that proposed product provides specified warranty.<br />

4. List of similar installations for completed projects with project names and addresses and<br />

names and addresses of architects and owners, if requested.<br />

5. Samples, if requested.<br />

PART 3 - EXECUTION (Not Used)<br />

END OF SECTION<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 016000 - 5 PRODUCT REQUIREMENTS


SECTION 017133 - ALTERATION PROJECT PROCEDURES<br />

PART 1 – PRODUCTS<br />

1.1 SALVAGED MATERIALS<br />

A. Salvage sufficient quantities of cut or removed material to replace damaged work of<br />

existing construction, when material is not readily obtainable on current market.<br />

B. Incorporate salvaged or used material only as indicated or with permission of Architect.<br />

1.2 PRODUCTS FOR PATCHING AND EXTENDING WORK<br />

A. New Materials: Match existing products and work for patching and extending work.<br />

B. Type and Quality of Existing Products: Determine by inspection and testing products<br />

where necessary, referring to existing Work as a standard.<br />

PART 2 – EXECUTION<br />

2.1 EXAMINATION<br />

A. Verify that demolition is complete, and areas are ready for installation of new Work.<br />

B. Beginning of restoration Work means acceptance of existing conditions.<br />

2.2 PREPARATION<br />

A. Cut, move, or remove items as necessary for access to alterations and renovation Work.<br />

Replace and restore at completion.<br />

B. Remove unsuitable material not marked for salvage, such as rotted wood, corroded<br />

metals, and deteriorated masonry and concrete. Replace materials as specified for<br />

finished Work.<br />

C. Remove debris and abandoned items from area and from concealed spaces.<br />

D. Prepare surface and remove surface finishes to provide for proper installation of new<br />

work and finishes.<br />

E. Close openings in exterior surfaces to protect existing work and salvage items from<br />

weather and extremes of temperature and humidity. Insulate duct work and piping to<br />

prevent condensation in exposed areas.<br />

F. Do not demolish, chip, or penetrate existing structural members without the expressed<br />

approval of the Architect.<br />

G. Perform cutting and removal work to remove minimum necessary, and in a manner to<br />

avoid damage to adjacent work and provide proper surfaces to receive installation of<br />

repair and new Work.<br />

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H. Consult the Owner where penetration to existing roof membrane is required.<br />

2.3 INSTALLATION<br />

A. Coordinate work of alterations and renovations to expedite completion and to<br />

accommodate Owner occupancy.<br />

B. Project areas and Finishes: Complete in all respects including operational mechanical and<br />

electrical work.<br />

C. Remove, cut, and patch Work in a manner to minimize damage and to provide a means of<br />

restoring Products and finishes to original or specified condition as appropriate.<br />

D. Refinish visible existing surfaces to remain in renovated rooms and spaces, to specified<br />

condition for each material, with a neat transition to adjacent finishes.<br />

E. In addition to specified replacement of equipment and fixtures, restore existing plumbing,<br />

ventilation, air conditioning, and electrical systems to full operational condition.<br />

2.4 TRANSITIONS<br />

A. Where new Work abuts or aligns with existing, perform a smooth and even transition.<br />

Patched Work to match existing adjacent Work in texture and appearance.<br />

B. Cut finish surfaces such as masonry, tile, plaster, or metals by methods to terminate<br />

surfaces in a straight line at a natural point of division.<br />

C. When finished surfaces are cut so that a smooth transition with new Work is possible,<br />

terminate existing surface along a straight line at a natural line of division. Provide trim<br />

appropriate to finished surface subject to approval of Architect.<br />

2.5 ADJUSTMENTS<br />

A. Where removal of partitions or walls results in adjacent spaces becoming one, rework<br />

floors, walls and ceilings to a smooth plane without breaks, steps or bulkheads.<br />

B. Where a change of plane 1/4 inch or more occurs, submit recommendation for providing<br />

a smooth transition for Architect review.<br />

C. Trim existing doors as necessary to clear new floor finish. Refinish trim as required.<br />

D. At penetrations of fire-rated wall, ceiling, or floor construction, completely seal voids<br />

with fire rated, fire resistant material, full thickness of the construction element.<br />

2.6 REPAIR OF DAMAGED SURFACES<br />

A. Patch or replace portions of existing surfaces which are damaged, lifted, discolored, or<br />

showing other imperfections.<br />

B. Repair substrate prior to patching finish.<br />

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PROCEDURES


2.7 FINISHES<br />

A. Finish surfaces as specified in individual Product Sections.<br />

B. Finish patches to product uniform finish and texture over entire area. When finish cannot<br />

be matched, refinish entire surface to nearest intersections.<br />

2.8 CLEANING<br />

A. In addition to cleaning specified in Section 01500 Construction Facilities and Temporary<br />

Controls clean Owner occupied areas daily.<br />

B. Clean spillage, over-spray, and dust in Owner-occupied areas immediately.<br />

END OF SECTION<br />

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CT Scanner Expansion & Central Plant Modifications 017133 - 3 ALTERATION PROJECT<br />

PROCEDURES


SECTION 017300 – EXECUTION<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Construction layout.<br />

B. Field engineering and surveying.<br />

C. Progress cleaning.<br />

1.2 RELATED SECTIONS<br />

A. Section 013300 "Submittal Procedures" for submitting surveys.<br />

1.3 SUBMITTALS<br />

A. Qualification Data: For land surveyor and professional engineer to demonstrate their<br />

capabilities and experience. Include lists of completed projects with project names and<br />

addresses, names and addresses of architects and owners, and other information specified.<br />

B. Certificates: Submit certificate signed by land surveyor and professional engineer certifying<br />

that location and elevation of improvements comply with requirements.<br />

C. Site Survey: Submit under the provisions of Section 01330, and showing the Work performed<br />

and record survey data.<br />

1.4 QUALITY ASSURANCE<br />

A. Land Surveyor Qualifications: A professional land surveyor who is legally qualified to practice<br />

in jurisdiction where Project is located and who is experienced in providing land-surveying<br />

services of the kind indicated.<br />

PART 2 - PRODUCTS (Not Used)<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Existing Conditions: The existence and location of site improvements, utilities, and other<br />

construction indicated as existing are not guaranteed. Before beginning work, investigate and<br />

verify the existence and location of mechanical and electrical systems and other construction<br />

affecting the Work.<br />

1. Before construction, verify the location and points of connection of utility services.<br />

B. Existing Utilities: The existence and location of underground and other utilities and<br />

construction indicated as existing are not guaranteed. Before beginning sitework, investigate<br />

and verify the existence and location of underground utilities and other construction affecting<br />

the Work.<br />

1. Before construction, verify the location and invert elevation at points of connection of<br />

sanitary sewer, storm sewer, and water-service piping; and underground electrical<br />

services.<br />

2. Furnish location data for work related to Project that must be performed by public<br />

utilities serving Project site.<br />

C. Acceptance of Conditions: Examine substrates, areas, and conditions, with Installer or<br />

Applicator present where indicated, for compliance with requirements for installation tolerances<br />

and other conditions affecting performance. Record observations.<br />

1. Written Report: Where a written report listing conditions detrimental to performance of<br />

the Work is required by other Sections, include the following:<br />

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a. Description of the Work.<br />

b. List of detrimental conditions, including substrates.<br />

c. List of unacceptable installation tolerances.<br />

d. Recommended corrections.<br />

2. Verify compatibility with and suitability of substrates, including compatibility with<br />

existing finishes or primers.<br />

3. Examine roughing-in for mechanical and electrical systems to verify actual locations of<br />

connections before equipment and fixture installation.<br />

4. Examine walls, floors, and roofs for suitable conditions where products and systems are<br />

to be installed.<br />

5. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

Proceeding with the Work indicates acceptance of surfaces and conditions.<br />

3.2 PREPARATION<br />

A. Existing Utility Information: Furnish information to local utility that is necessary to adjust,<br />

move, or relocate existing utility structures, utility poles, lines, services, or other utility<br />

appurtenances located in or affected by construction. Coordinate with authorities having<br />

jurisdiction.<br />

B. Field Measurements: Take field measurements as required to fit the Work properly. Recheck<br />

measurements before installing each product. Where portions of the Work are indicated to fit to<br />

other construction, verify dimensions of other construction by field measurements before<br />

fabrication. Coordinate fabrication schedule with construction progress to avoid delaying the<br />

Work.<br />

C. Space Requirements: Verify space requirements and dimensions of items shown<br />

diagrammatically on Drawings.<br />

D. Review of Contract Documents and Field Conditions: Immediately on discovery of the need for<br />

clarification of the Contract Documents, submit a request for information to Architect. Include<br />

a detailed description of problem encountered, together with recommendations for changing the<br />

Contract Documents.<br />

3.3 CONSTRUCTION LAYOUT<br />

A. Verification: Before proceeding to lay out the Work, verify layout information shown on<br />

Drawings, in relation to the property survey and existing benchmarks. If discrepancies are<br />

discovered, notify Architect promptly.<br />

B. General: Engage a land surveyor to lay out the Work using accepted surveying practices.<br />

1. Establish benchmarks and control points to set lines and levels at each story of<br />

construction and elsewhere as needed to locate each element of Project.<br />

2. Establish dimensions within tolerances indicated. Do not scale Drawings to obtain<br />

required dimensions.<br />

3. Inform installers of lines and levels to which they must comply.<br />

4. Check the location, level and plumb, of every major element as the Work progresses.<br />

5. Notify Architect when deviations from required lines and levels exceed allowable<br />

tolerances.<br />

6. Close site surveys with an error of closure equal to or less than the standard established<br />

by authorities having jurisdiction.<br />

C. Site Improvements: Locate and lay out site improvements, including pavements, grading, fill<br />

and topsoil placement, utility slopes, and invert elevations.<br />

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D. Building Lines and Levels: Locate and lay out control lines and levels for structures, building<br />

foundations, column grids, and floor levels, including those required for mechanical and<br />

electrical work. Transfer survey markings and elevations for use with control lines and levels.<br />

Level foundations and piers from two or more locations.<br />

E. Record Log: Maintain a log of layout control work. Record deviations from required lines and<br />

levels. Include beginning and ending dates and times of surveys, weather conditions, name and<br />

duty of each survey party member, and types of instruments and tapes used. Make the log<br />

available for reference by Architect .<br />

3.4 FIELD ENGINEERING<br />

A. Identification: Owner will identify existing benchmarks, control points, and property corners.<br />

B. Reference Points: Locate existing permanent benchmarks, control points, and similar reference<br />

points before beginning the Work. Preserve and protect permanent benchmarks and control<br />

points during construction operations.<br />

1. Do not change or relocate existing benchmarks or control points without prior written<br />

approval of Owner’s Project Manager. Report lost or destroyed permanent benchmarks<br />

or control points promptly. Report the need to relocate permanent benchmarks or control<br />

points to Owner’s Project Manager before proceeding.<br />

2. Replace lost or destroyed permanent benchmarks and control points promptly. Base<br />

replacements on the original survey control points.<br />

C. Benchmarks: Establish and maintain a minimum of two permanent benchmarks on Project site,<br />

referenced to data established by survey control points. Comply with authorities having<br />

jurisdiction for type and size of benchmark.<br />

1. Record benchmark locations, with horizontal and vertical data, on Project Record<br />

Documents.<br />

2. Where the actual location or elevation of layout points cannot be marked, provide<br />

temporary reference points sufficient to locate the Work.<br />

3. Remove temporary reference points when no longer needed. Restore marked<br />

construction to its original condition.<br />

3.5 PROGRESS CLEANING<br />

A. General: Clean Project site and work areas daily, including common areas. Coordinate<br />

progress cleaning for joint-use areas where more than one installer has worked. Enforce<br />

requirements strictly. Dispose of materials lawfully.<br />

1. Comply with requirements in NFPA 241 for removal of combustible waste materials and<br />

debris.<br />

2. Do not hold materials more than 7 days during normal weather or 3 days if the<br />

temperature is expected to rise above 80 deg F.<br />

3. Containerize hazardous and unsanitary waste materials separately from other waste.<br />

Mark containers appropriately and dispose of legally, according to regulations.<br />

B. Site: Maintain Project site free of waste materials and debris.<br />

C. Work Areas: Clean areas where work is in progress to the level of cleanliness necessary for<br />

proper execution of the Work.<br />

1. Remove liquid spills promptly.<br />

2. Where dust would impair proper execution of the Work, broom-clean or vacuum the<br />

entire work area, as appropriate.<br />

D. Waste Disposal: Burying or burning waste materials on-site will not be permitted. Washing<br />

waste materials down sewers or into waterways will not be permitted.<br />

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E. Limiting Exposures: Supervise construction operations to assure that no part of the<br />

construction, completed or in progress, is subject to harmful, dangerous, damaging, or otherwise<br />

deleterious exposure during the construction period.<br />

END OF SECTION 017300<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 017300 - 4<br />

EXECUTION


SECTION 017329 - CUTTING AND PATCHING<br />

PART 1 GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Requirements and limitations for cutting and patching of Work.<br />

1.2 RELATED SECTIONS<br />

A. Section 011000 - SUMMARY: Work by Owner or by separate contractors.<br />

B. Section 011200 - ALTERATION PROJECT PROCEDURES: Cutting and patching for<br />

alterations work.<br />

C. Section 013300 – SUBMITTAL PROCEDURES.<br />

D. Section 016000 – MATERIAL REQUIREMENTS: Product Options and Substitutions.<br />

E. Individual Product Specification Sections:<br />

1. Cutting and patching incidental to work of the Section.<br />

2. Advance notification to other Sections of openings required in work of those Sections.<br />

3. Limitations on cutting structural members.<br />

1.3 SUBMITTALS<br />

A. Submit written request in advance of cutting or alteration which affects:<br />

1. Structural integrity of any element of Project.<br />

2. Efficiency, maintenance, or safety of any operational element.<br />

B. Include in request:<br />

1. Identification of Project.<br />

2. Location and description of affected work.<br />

3. Necessity for cutting or alteration.<br />

4. Description of proposed work, and products to be used.<br />

5. Alternatives to cutting and patching.<br />

6. Effect on work of Owner or separate contractor.<br />

7. Written permission of affected separate contractor.<br />

8. Date and time work will be executed.<br />

PART 2 PRODUCTS<br />

2.1 MATERIALS<br />

A. Primary Products: Those required for original installation.<br />

PART 3 EXECUTION<br />

3.1 EXAMINATION<br />

A. Inspect existing conditions prior to commencing Work, including elements subject to damage or<br />

movement during cutting and patching.<br />

B. After uncovering existing work, inspect conditions affecting performance of work.<br />

C. Beginning of cutting or patching means acceptance of existing conditions.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

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CUTTING AND PATCHING


3.2 PREPARATION<br />

A. Provide temporary supports to ensure structural integrity of the Work. Provide devices and<br />

methods to protect other portions of Project from damage.<br />

B. Provide protection from elements for areas that may be exposed by uncovering work.<br />

C. Maintain excavations free of water.<br />

3.3 CUTTING AND PATCHING<br />

A. Execute cutting, fitting, and patching to complete work.<br />

B. Fit products together, to integrate with other work.<br />

C. Uncover work to install ill-timed work.<br />

D. Remove and replace defective or non-conforming work.<br />

E. Remove samples of installed work for testing when requested.<br />

F. Provide openings in the work for penetration of mechanical and electrical work.<br />

3.4 PERFORMANCE<br />

A. Execute work by methods to avoid damage to other Work, and which will provide appropriate<br />

surfaces to receive patching and finishing.<br />

B. Cut rigid materials using masonry saw or core drill. Pneumatic tools not allowed without prior<br />

approval.<br />

C. Restore work with new products in accordance with requirements of Contract Documents.<br />

D. Fit work air tight to pipes, sleeves, ducts, conduit, and other penetrations through surfaces.<br />

E. At penetrations of fire rated walls, partitions, ceiling, or floor construction, completely seal<br />

voids, fire stopping, to full thickness of the penetrated element.<br />

F. Refinish surfaces to match adjacent finish. For continuous surfaces, refinish to nearest<br />

intersection or natural break. For an assembly, refinish entire unit.<br />

END OF SECTION<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

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CUTTING AND PATCHING


SECTION 017700 - CLOSEOUT PROCEDURES<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES administrative and procedural requirements for contract closeout,<br />

including, but not limited to, the following:<br />

A. Inspection procedures.<br />

B. Warranties.<br />

C. Final cleaning.<br />

1.2 RELATED SECTIONS<br />

A. Section 012600 CONTRACT CONSIDERATIONS for requirements for Applications for<br />

Payment for Substantial and Final Completion.<br />

B. Section 017300 EXECUTION for progress cleaning of Project site.<br />

C. Divisions 02 through 33 Sections for specific closeout and special cleaning requirements for the<br />

Work in those Sections.<br />

1.3 SUBSTANTIAL COMPLETION<br />

A. Preliminary Procedures: Before requesting inspection for determining date of Substantial<br />

Completion, complete the following. List items below that are incomplete in request.<br />

1. Prepare a list of items to be completed and corrected (punch list), the value of items on<br />

the list, and reasons why the Work is not complete.<br />

2. Advise Owner of pending insurance changeover requirements.<br />

3. Obtain and submit releases permitting Owner unrestricted use of the Work and access to<br />

services and utilities. Include occupancy permits, operating certificates, and similar<br />

releases.<br />

4. Prepare and submit Project Record Documents, operation and maintenance manuals,<br />

Final Completion construction photographs, damage or settlement surveys, property<br />

surveys, and similar final record information.<br />

5. Complete startup testing of systems.<br />

6. Submit test/adjust/balance records.<br />

7. Terminate and remove temporary facilities from Project site, along with mockups,<br />

construction tools, and similar elements.<br />

8. Advise Owner of changeover in heat and other utilities.<br />

9. Submit changeover information related to Owner's occupancy, use, operation, and<br />

maintenance.<br />

10. Complete final cleaning requirements, including touchup painting.<br />

11. Touch up and otherwise repair and restore marred exposed finishes to eliminate visual<br />

defects.<br />

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CT Scanner Expansion & Central Plant Modifications 017700 - 1 CLOSEOUT PROCEDURES


B. Inspection: Submit a written request for inspection for Substantial Completion. On receipt of<br />

request, the Owner’s Project Manager will either proceed with inspection or notify Contractor<br />

of unfulfilled requirements. Architect will prepare the Certificate of Substantial Completion<br />

after inspection or will notify Contractor of items, either on Contractor's list or additional items<br />

identified by Architect, that must be completed or corrected before certificate will be issued.<br />

1. Reinspection: Request reinspection when the Work identified in previous inspections as<br />

incomplete is completed or corrected.<br />

2. Results of completed inspection will form the basis of requirements for Final<br />

Completion.<br />

1.4 FINAL COMPLETION<br />

A. Preliminary Procedures: Before requesting final inspection for determining date of Final<br />

Completion, complete the following:<br />

1. Submit a final Application for Payment according to Division 1 Section "Payment<br />

Procedures."<br />

2. Submit specific warranties, workmanship bonds, maintenance service agreements, final<br />

certifications, and similar documents.<br />

3. Deliver tools, spare parts, extra materials, and similar items to location designated by<br />

Owner. Label with manufacturer's name and model number where applicable.<br />

4. Make final changeover of permanent locks and deliver keys to Owner. Advise Owner's<br />

personnel of changeover in security provisions.<br />

5. Submit certified copy of Owner’s Project Manager’s Substantial Completion inspection<br />

list of items to be completed or corrected. The certified copy of the list shall state that<br />

each item has been completed or otherwise resolved for acceptance.<br />

6. Submit evidence of final, continuing insurance coverage complying with insurance<br />

requirements.<br />

7. Submit pest-control final inspection report and warranty.<br />

8. Instruct Owner's personnel in operation, adjustment, and maintenance of products,<br />

equipment, and systems. Document attendance and discussion topics presented to<br />

owner’s personnel.<br />

B. Inspection: Submit a written request for final inspection for acceptance. On receipt of request,<br />

Architect and Owner’s Project Manager will either proceed with inspection or notify Contractor<br />

of unfulfilled requirements.<br />

1. Reinspection: Request reinspection when the Work identified in previous inspections as<br />

incomplete is completed or corrected.<br />

1.5 LIST OF INCOMPLETE ITEMS (PUNCH LIST)<br />

A. Preparation: Submit three copies of list. Include name and identification of each space and area<br />

affected by construction operations for incomplete items and items needing correction<br />

including, if necessary, areas disturbed by Contractor that are outside the limits of construction.<br />

Use Contractor’s form.<br />

1. Organize list of spaces in sequential order, starting with exterior areas first and<br />

proceeding from lowest floor to highest floor.<br />

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2. Organize items applying to each space by major element, including categories for ceiling,<br />

individual walls, floors, equipment, and building systems.<br />

3. Include the following information at the top of each page:<br />

a. Project name.<br />

b. Date.<br />

1.6 WARRANTIES<br />

c. Name of Contractor.<br />

d. Page number.<br />

A. Submittal Time: Submit written warranties on request of Owner’s Project Manager for<br />

designated portions of the Work where commencement of warranties other than date of<br />

Substantial Completion is indicated.<br />

B. Partial Occupancy: Submit properly executed warranties within 15 days of completion of<br />

designated portions of the Work that are completed and occupied or used by Owner during<br />

construction period by separate agreement with Contractor.<br />

C. Organize warranty documents into an orderly sequence based on the table of contents of the<br />

Project Manual.<br />

1. Bind warranties and bonds in heavy-duty, 3-ring, vinyl-covered, loose-leaf binders,<br />

thickness as necessary to accommodate contents, and sized to receive 8-1/2-by-11-inch<br />

paper.<br />

2. Provide heavy paper dividers with plastic-covered tabs for each separate warranty. Mark<br />

tab to identify the product or installation. Provide a typed description of the product or<br />

installation, including the name of the product and the name, address, and telephone<br />

number of Installer.<br />

3. Identify each binder on the front and spine with the typed or printed title<br />

"WARRANTIES," Project name, and name of Contractor.<br />

D. Provide additional copies of each warranty to include in operation and maintenance manuals.<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS<br />

A. Cleaning Agents: Use cleaning materials and agents recommended by manufacturer or<br />

fabricator of the surface to be cleaned. Do not use cleaning agents that are potentially<br />

hazardous to health or property or that might damage finished surfaces.<br />

PART 3 - EXECUTION<br />

3.1 FINAL CLEANING<br />

A. General: Provide final cleaning. Conduct cleaning and waste-removal operations to comply<br />

with local laws and ordinances and Federal and local environmental and antipollution<br />

regulations.<br />

B. Cleaning: Employ experienced workers or professional cleaners for final cleaning. Clean each<br />

surface or unit to condition expected in an average commercial building cleaning and<br />

maintenance program. Comply with manufacturer's written instructions.<br />

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CT Scanner Expansion & Central Plant Modifications 017700 - 3 CLOSEOUT PROCEDURES


1. Complete the following cleaning operations before requesting inspection for certification<br />

of Substantial Completion for entire Project or for a portion of Project:<br />

a. Clean Project site, yard, and grounds, in areas disturbed by construction activities,<br />

including landscape development areas, of rubbish, waste material, litter, and other<br />

foreign substances.<br />

b. Sweep paved areas broom clean. Remove petrochemical spills, stains, and other<br />

foreign deposits.<br />

c. Rake grounds that are neither planted nor paved to a smooth, even-textured<br />

surface.<br />

d. Remove tools, construction equipment, machinery, and surplus material from<br />

Project site.<br />

e. Clean exposed exterior and interior hard-surfaced finishes to a dirt-free condition,<br />

free of stains, films, and similar foreign substances. Avoid disturbing natural<br />

weathering of exterior surfaces. Restore reflective surfaces to their original<br />

condition.<br />

f. Remove debris and surface dust from limited access spaces, including roofs,<br />

plenums, shafts, trenches, equipment vaults, manholes, attics, and similar spaces.<br />

g. Sweep concrete floors broom clean in unoccupied spaces.<br />

h. Vacuum carpet and similar soft surfaces, removing debris and excess nap;<br />

shampoo if visible soil or stains remain.<br />

i. Clean transparent materials, including mirrors and glass in doors and windows.<br />

Remove glazing compounds and other noticeable, vision-obscuring materials.<br />

Replace chipped or broken glass and other damaged transparent materials. Polish<br />

mirrors and glass, taking care not to scratch surfaces.<br />

j. Remove labels that are not permanent.<br />

k. Touch up and otherwise repair and restore marred, exposed finishes and surfaces.<br />

Replace finishes and surfaces that cannot be satisfactorily repaired or restored or<br />

that already show evidence of repair or restoration.<br />

1) Do not paint over "UL" and similar labels, including mechanical and<br />

electrical nameplates.<br />

l. Wipe surfaces of mechanical and electrical equipment, elevator equipment, and<br />

similar equipment. Remove excess lubrication, paint and mortar droppings, and<br />

other foreign substances.<br />

m. Replace parts subject to unusual operating conditions.<br />

n. Clean plumbing fixtures to a sanitary condition, free of stains, including stains<br />

resulting from water exposure.<br />

o. Replace disposable air filters and clean permanent air filters. Clean exposed<br />

surfaces of diffusers, registers, and grills.<br />

p. Clean ducts, blowers, and coils if units were operated without filters during<br />

construction.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 017700 - 4 CLOSEOUT PROCEDURES


q. Clean light fixtures, lamps, globes, and reflectors to function with full efficiency.<br />

Replace burned-out bulbs, and those noticeably dimmed by hours of use, and<br />

defective and noisy starters in fluorescent and mercury vapor fixtures to comply<br />

with requirements for new fixtures.<br />

r. Leave Project clean and ready for occupancy.<br />

C. Pest Control: Engage an experienced, licensed exterminator to make a final inspection and rid<br />

Project of rodents, insects, and other pests. Prepare a report.<br />

D. Comply with safety standards for cleaning. Do not burn waste materials. Do not bury debris or<br />

excess materials on Owner's property. Do not discharge volatile, harmful, or dangerous<br />

materials into drainage systems. Remove waste materials from Project site and dispose of<br />

lawfully.<br />

END OF SECTION<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 017700 - 5 CLOSEOUT PROCEDURES


SECTION 017839 - PROJECT RECORD DOCUMENTS<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Administrative and procedural requirements for Project Record Documents, including the<br />

following:<br />

1. Record Drawings.<br />

2. Record Specifications.<br />

3. Record Product Data.<br />

1.2 RELATED SECTIONS<br />

A. Section 017700 CLOSEOUT PROCEDURES for general closeout procedures.<br />

B. Divisions 02 through 33 Sections for specific requirements for Project Record Documents of the<br />

Work in those Sections.<br />

1.3 SUBMITTALS<br />

A. Record Drawings: Comply with the following:<br />

1. Number of Copies: Submit copies of Record Drawings as follows:<br />

a. Initial Submittal: Submit one set of plots from corrected Record CAD Drawings<br />

and one set of marked-up Record Prints. Architect will initial and date each plot<br />

and mark whether general scope of changes, additional information recorded, and<br />

quality of drafting are acceptable. Architect will return plots and prints for<br />

organizing into sets, printing, binding, and final submittal.<br />

b. Final Submittal: Submit one set of marked-up Record Prints, two sets of Record<br />

CAD Drawing files, two copies of Record CAD Drawing plots. Plot and print<br />

each Drawing, whether or not changes and additional information were recorded.<br />

1) Electronic Media: CD-R.<br />

B. Record Specifications: Submit two copies of Project's Specifications, including addenda and<br />

contract modifications.<br />

PART 2 - PRODUCTS<br />

2.1 RECORD DRAWINGS<br />

A. Record Prints: Maintain one set of black-line prints of the Contract Drawings and Shop<br />

Drawings.<br />

1. Preparation: Mark Record Prints to show the actual installation where installation varies<br />

from that shown originally. Require individual or entity who obtained record data,<br />

whether individual or entity is Installer, subcontractor, or similar entity, to prepare the<br />

marked-up Record Prints.<br />

a. Give particular attention to information on concealed elements that would be<br />

difficult to identify or measure and record later.<br />

b. Accurately record information in an understandable drawing technique.<br />

c. Record data as soon as possible after obtaining it. Record and check the markup<br />

before enclosing concealed installations.<br />

2. Content: Types of items requiring marking include, but are not limited to, the following:<br />

a. Dimensional changes to Drawings.<br />

b. Revisions to details shown on Drawings.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 017839 - 1 PROJECT RECORD DOCUMENTS


c. Depths of foundations below first floor.<br />

d. Locations and depths of underground utilities.<br />

e. Revisions to routing of piping and conduits.<br />

f. Revisions to electrical circuitry.<br />

g. Actual equipment locations.<br />

h. Duct size and routing.<br />

i. Locations of concealed internal utilities.<br />

j. Changes made by Change Order or Construction Change Directive.<br />

k. Changes made following Architect's written orders.<br />

l. Details not on the original Contract Drawings.<br />

m. Field records for variable and concealed conditions.<br />

n. Record information on the Work that is shown only schematically.<br />

3. Mark the Contract Drawings or Shop Drawings, whichever is most capable of showing<br />

actual physical conditions, completely and accurately. If Shop Drawings are marked,<br />

show cross-reference on the Contract Drawings.<br />

4. Mark record sets with erasable, red-colored pencil. Use other colors to distinguish<br />

between changes for different categories of the Work at same location.<br />

5. Mark important additional information that was either shown schematically or omitted<br />

from original Drawings.<br />

6. Note Construction Change Directive numbers, alternate numbers, Change Order<br />

numbers, and similar identification, where applicable.<br />

B. Record CAD Drawings: Prepare a full set of corrected CAD Drawings of the Contract<br />

Drawings, as follows:<br />

1. Format: Same CAD program, version, and operating system as the original Contract<br />

Drawings.<br />

2. Incorporate changes and additional information previously marked on Record Prints.<br />

Delete, redraw, and add details and notations where applicable.<br />

3. Refer instances of uncertainty to Architect through Owner’s Project Manager for<br />

resolution.<br />

4. The Contractor is free to negotiate a fee with the Architect, for the CAD Drawings of the<br />

Contract Drawings for use in recording information.<br />

a. Architect makes no representations as to the accuracy or completeness of CAD<br />

Drawings as they relate to the Contract Drawings.<br />

C. Format: Identify and date each Record Drawing; include the designation "PROJECT RECORD<br />

DRAWING" in a prominent location.<br />

1. Record Prints: Organize Record Prints into manageable sets. Bind each set with durable<br />

paper cover sheets. Include identification on cover sheets.<br />

2. Record CAD Drawings: Organize CAD information into separate electronic files that<br />

correspond to each sheet of the Contract Drawings. Name each file with the sheet<br />

identification. Include identification in each CAD file.<br />

3. Identification: As follows:<br />

a. Project name.<br />

b. Date.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 017839 - 2 PROJECT RECORD DOCUMENTS


c. Designation "PROJECT RECORD DRAWINGS."<br />

d. Name of Contractor.<br />

2.2 RECORD SPECIFICATIONS<br />

A. Preparation: Mark Specifications to indicate the actual product installation where installation<br />

varies from that indicated in Specifications, addenda, and contract modifications.<br />

1. Give particular attention to information on concealed products and installations that<br />

cannot be readily identified and recorded later.<br />

2. Mark copy with the proprietary name and model number of products, materials, and<br />

equipment furnished, including substitutions and product options selected.<br />

3. Record the name of manufacturer, supplier, Installer, and other information necessary to<br />

provide a record of selections made.<br />

4. For each principal product, indicate whether Record Product Data has been submitted in<br />

operation and maintenance manuals instead of submitted as Record Product Data.<br />

5. Note related Change Orders, Record Product Data, and Record Drawings where<br />

applicable.<br />

2.3 RECORD PRODUCT DATA<br />

A. Preparation: Mark Product Data to indicate the actual product installation where installation<br />

varies substantially from that indicated in Product Data submittal.<br />

1. Give particular attention to information on concealed products and installations that<br />

cannot be readily identified and recorded later.<br />

2. Include significant changes in the product delivered to Project site and changes in<br />

manufacturer's written instructions for installation.<br />

3. Note related Change Orders, Record Specifications, and Record Drawings where<br />

applicable.<br />

2.4 MISCELLANEOUS RECORD SUBMITTALS<br />

A. Assemble miscellaneous records required by other Specification Sections for miscellaneous<br />

record keeping and submittal in connection with actual performance of the Work. Bind or file<br />

miscellaneous records and identify each, ready for continued use and reference.<br />

PART 3 - EXECUTION<br />

3.1 RECORDING AND MAINTENANCE<br />

A. Recording: Maintain one copy of each submittal during the construction period for Project<br />

Record Document purposes. Post changes and modifications to Project Record Documents as<br />

they occur; do not wait until the end of Project.<br />

B. Maintenance of Record Documents and Samples: Store Record Documents and Samples in the<br />

field office apart from the Contract Documents used for construction. Do not use Project<br />

Record Documents for construction purposes. Maintain Record Documents in good order and<br />

in a clean, dry, legible condition, protected from deterioration and loss. Provide access to<br />

Project Record Documents for Architect's and Owner's reference during normal working hours.<br />

END OF SECTION<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 017839 - 3 PROJECT RECORD DOCUMENTS


SECTION 024119 - MINOR DEMOLITION FOR REMODELING<br />

PART 1 GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Removal of designated building equipment and fixtures.<br />

B. Removal of designated construction.<br />

C. Identification of utilities.<br />

D. Refer to items as indicated on drawings.<br />

1.2 RELATED SECTIONS<br />

A. Section 017133 ALTERATION PROJECT PROCEDURES<br />

B. Section 015000 CONSTRUCTION FACILITIES AND TEMPORARY Controls: Temporary<br />

enclosures, Security at Owner occupied areas, and Cleanup during construction.<br />

C. Section 017000 CONTRACT CLOSEOUT: Project record documents.<br />

1.3 PROJECT RECORD DOCUMENTS<br />

A. Accurately record actual locations of capped utilities, and subsurface obstructions.<br />

1.4 REGULATORY REQUIREMENTS<br />

A. Conform to applicable code for demolition work, safety of structure, dust control, noise control,<br />

and pollution control.<br />

B. Obtain required permits from authorities.<br />

C. Notify affected utility companies before starting work and comply with their requirements.<br />

D. Do not close or obstruct egress width to exits.<br />

E. Do not disable or disrupt building fire or life safety systems without two weeks prior written<br />

notice to the Owner.<br />

F. Conform to procedures applicable when discovering hazardous or contaminated materials.<br />

PART 2 PRODUCTS<br />

Not Used<br />

PART 3 EXECUTION<br />

3.1 PREPARATION<br />

A. Provide, erect, and maintain temporary barriers and partitions as specified in Section 01500.<br />

B. Erect and maintain weatherproof closures for exterior openings.<br />

C. Erect and maintain temporary partitions to prevent spread of dust, odors and noise to permit<br />

continued Owner occupancy as specified in Section 01010.<br />

D. Protect existing materials and systems which are not to be demolished.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 024119 - 1 MINOR DEMOLITION FOR<br />

REMODELING


E. Prevent movement of structure; provide required bracing and shoring.<br />

F. Mark location of utilities.<br />

3.2 DEMOLITION REQUIREMENTS<br />

A. Conduct demolition to minimize interference with adjacent and occupied building areas.<br />

B. Cease operations immediately if structure appears to be in danger. Notify Architect. Do not<br />

resume operations until directed.<br />

C. Maintain protected egress and access to the Work.<br />

3.3 DEMOLITION<br />

A. Disconnect remove or cap and identify designated utilities within demolition areas as indicated.<br />

B. Demolish in an orderly and careful manner. Protect existing supporting structural members.<br />

C. Except where noted otherwise, remove demolished materials from site. Do not burn or bury<br />

materials on site.<br />

D. Remove demolished materials from site as work progresses. Upon completion of work, leave<br />

areas in clean condition.<br />

E. Remove temporary Work.<br />

3.4 SALVAGE MATERIALS<br />

A. Coordinate with the Owner, items for salvage. The Owner may elect to salvage items before<br />

construction begins. If they so elect, then provide the Owner two weeks advance notice before<br />

work is to begin.<br />

END OF SECTION<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 024119 - 2 MINOR DEMOLITION FOR<br />

REMODELING


SECTION 024119 - MINOR DEMOLITION FOR REMODELING<br />

PART 1 GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Removal of designated building equipment and fixtures.<br />

B. Removal of designated construction.<br />

C. Identification of utilities.<br />

D. Refer to items as indicated on drawings.<br />

1.2 RELATED SECTIONS<br />

A. Section 017133 ALTERATION PROJECT PROCEDURES<br />

B. Section 015000 CONSTRUCTION FACILITIES AND TEMPORARY Controls: Temporary<br />

enclosures, Security at Owner occupied areas, and Cleanup during construction.<br />

C. Section 017000 CONTRACT CLOSEOUT: Project record documents.<br />

1.3 PROJECT RECORD DOCUMENTS<br />

A. Accurately record actual locations of capped utilities, and subsurface obstructions.<br />

1.4 REGULATORY REQUIREMENTS<br />

A. Conform to applicable code for demolition work, safety of structure, dust control, noise control,<br />

and pollution control.<br />

B. Obtain required permits from authorities.<br />

C. Notify affected utility companies before starting work and comply with their requirements.<br />

D. Do not close or obstruct egress width to exits.<br />

E. Do not disable or disrupt building fire or life safety systems without two weeks prior written<br />

notice to the Owner.<br />

F. Conform to procedures applicable when discovering hazardous or contaminated materials.<br />

PART 2 PRODUCTS<br />

Not Used<br />

PART 3 EXECUTION<br />

3.1 PREPARATION<br />

A. Provide, erect, and maintain temporary barriers and partitions as specified in Section 01500.<br />

B. Erect and maintain weatherproof closures for exterior openings.<br />

C. Erect and maintain temporary partitions to prevent spread of dust, odors and noise to permit<br />

continued Owner occupancy as specified in Section 01010.<br />

D. Protect existing materials and systems which are not to be demolished.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 024119 - 1 MINOR DEMOLITION FOR<br />

REMODELING


E. Prevent movement of structure; provide required bracing and shoring.<br />

F. Mark location of utilities.<br />

3.2 DEMOLITION REQUIREMENTS<br />

A. Conduct demolition to minimize interference with adjacent and occupied building areas.<br />

B. Cease operations immediately if structure appears to be in danger. Notify Architect. Do not<br />

resume operations until directed.<br />

C. Maintain protected egress and access to the Work.<br />

3.3 DEMOLITION<br />

A. Disconnect remove or cap and identify designated utilities within demolition areas as indicated.<br />

B. Demolish in an orderly and careful manner. Protect existing supporting structural members.<br />

C. Except where noted otherwise, remove demolished materials from site. Do not burn or bury<br />

materials on site.<br />

D. Remove demolished materials from site as work progresses. Upon completion of work, leave<br />

areas in clean condition.<br />

E. Remove temporary Work.<br />

3.4 SALVAGE MATERIALS<br />

A. Coordinate with the Owner, items for salvage. The Owner may elect to salvage items before<br />

construction begins. If they so elect, then provide the Owner two weeks advance notice before<br />

work is to begin.<br />

END OF SECTION<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 024119 - 2 MINOR DEMOLITION FOR<br />

REMODELING


SECTION 028100 - EXISTING CONDITIONS - ASBESTOS/LEAD/HAZARDOUS MATERIAL SURVEY<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

As specified in Section 011000.<br />

1.2 WORK DESCRIPTION<br />

A. This section includes the results of the Hospital’s survey for Asbestos, Lead and/or other<br />

Hazardous materials and is provided for the Contractor’s information.<br />

B. Related Sections include the following:<br />

1.3 ASBESTOS<br />

1. Section 028233 - REMOVAL AND DISPOSAL OF ASBESTOS-CONTAINING<br />

MATERIALS for requirements of all work which disturbs ACBM.<br />

2. Section 028416 - HANDLING OF LIGHTING BALLASTS AND LAMPS<br />

CONTAINING PCBS AND MERCURY.<br />

3. Section 028101 - TESTING AND AIR MONITORING for requirements of all<br />

work which disturbs the asbestos, lead, PCB’s and mercury.<br />

A. The structure to be renovated under this contract was surveyed for the presence of<br />

asbestos containing building materials (ACBM), using AHERA requirements. A copy of<br />

the initial survey report, as well as any subsequent supplemental survey report performed,<br />

are included in this Section.<br />

1. Contractor shall notify the Hospital if ACBM, LCP, and LBP not shown in the<br />

report are suspected in the areas of the building in which work will be performed.<br />

2. If there is ACBM, LCP, and LBP outside of the areas in which work will be<br />

performed, this ACBM, LCP, and LBP shall not be disturbed in any way.<br />

B. If applicable, notify employees, Subcontractors and all other persons engaged with the<br />

project of the presence of asbestos in the existing building materials in accordance with<br />

the requirements of Chapter 110, Article 12-110-2(f)(1)(B) of the Occupational Safety<br />

and <strong>Health</strong> Standards, State of <strong>Hawaii</strong>.<br />

C. In the event that work is required in any building or buildings on the site other than the<br />

one(s) designated within this project scope, request copies of the asbestos survey<br />

report(s) for such building(s) from the Hospital. Based on the information contained in<br />

the additional survey(s), notify affected personnel per paragraph 1.2 B.<br />

1.4 LEAD-CONTAINING AND LEAD-BASED PAINT<br />

A. Inform employees, Subcontractors and all other persons engaged in the project that LCP<br />

and LBP are present in the existing building and at the job site. Follow the requirements<br />

of Title 12 (Department of Labor and Industrial Relations), Subtitle 8 (Division of<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 028100-1 EXISTING CONDITIONS –<br />

ASBESTOS/LEAD/HAZARDOUS MATERIAL SURVEY


Occupational Safety and <strong>Health</strong>), Chapter 148 (Lead Exposure in Construction), <strong>Hawaii</strong><br />

Administrative Rules.<br />

1. Contractor shall notify the Hospital if LCP and LBP is not shown in the report are<br />

suspected in the areas of the building in which work will be performed.<br />

2. If there is LCP and LBP outside of the areas in which work will be performed, the<br />

LCP and LBP shall not be disturbed in any way.<br />

B. Review the attached lead testing data which identify locations LCP was found. Lead<br />

testing was for design purposes only, and the results do not satisfy any of the<br />

requirements of Chapter 12-148.<br />

1.5 POLYCHLORINATED BIPHENYL (PCB), MERCURY, AND SELF-ILLUMINATING<br />

EXIT SIGNS (SIES)<br />

Inform employees, Subcontractors and all other persons engaged in the project that light<br />

fixtures may contain ballasts with PCBs, mercury-containing light tubes, and self-illuminating<br />

exit signs (SIES) materials may be present in the existing building and at the job site.<br />

PART 2 - PRODUCTS (Not Used)<br />

PART 3 - EXECUTION<br />

3.1 SURVEY attached<br />

A. Targeted Hazardous Materials Assessment Survey Report for the Kahuku Medical Center<br />

Campbell Wing CT Scanner Expansion Project, 37 pages, dated May 25, 2012, prepared<br />

by Bureau Veritas North America, Inc.<br />

END OF SECTION<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 028100-2 EXISTING CONDITIONS –<br />

ASBESTOS/LEAD/HAZARDOUS MATERIAL SURVEY


SECTION 028101 - TESTING AND AIR MONITORING<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

As specified in Section 011000.<br />

1.2 PRELIMINARY<br />

In performing this project, all possible safeguards, precautions and protective measures should be<br />

utilized to prevent exposure of any individual to asbestos fibers and PCB’s, mercury, and<br />

radiation from the work activities of this project located at Kahuku Medical Center, Campbell<br />

Wing, Kahuku, Oahu, <strong>Hawaii</strong>.<br />

1.3 WORK DESCRIPTION<br />

Basis for specifications: These specifications are based upon procedures and standards derived<br />

from U.S. regulatory agencies (EPA, OSHA, NIOSH, and U.S. Public <strong>Health</strong>) and the <strong>Hawaii</strong><br />

State Division of Occupational Safety and <strong>Health</strong> as well as from industry and sound industrial<br />

hygiene practice. They must be followed to ensure that measurable amount of asbestos fibers do<br />

not exceed the current ambient levels associated with this project.<br />

A. Testing, daily area air monitoring and final visual clearance inspections shall be provided<br />

by the General Contractor Hired Qualified Consultant (QC), for the purpose of:<br />

1. Verifying compliance with the specifications and the applicable regulations listed in<br />

Sections 028233 - REMOVAL AND DISPOSAL OF ASBESTOS-CONTAINING<br />

MATERIALS and Section 028416 - HANDLING OF LIGHTING BALLASTS AND<br />

LAMPS CONTAINING PCBS AND MERCURY;<br />

2. Ensuring that the documentation required by these specifications and by law is<br />

collected and reported to the Hospital;<br />

3. Instigating engineering controls and oversight during the project.<br />

1.4 TESTING/AIR MONITORING/INDUSTRIAL HYGIENE SUPERVISION AND AIR<br />

MONITORING<br />

A. Industrial hygiene supervision and air monitoring shall be performed by an independent<br />

Industrial Hygiene (IH) firm selected, retained and paid for by the General Contractor. The<br />

IH shall not be paid by the Abatement Contractor. The laboratory used for samples<br />

analysis shall be proficient in:<br />

1. The National Institute for Occupational Safety and <strong>Health</strong> (NIOSH) Proficiency<br />

Analytical Testing (PAT) program.<br />

2. The National Institute of Standards and technology, National Voluntary Laboratory<br />

Accreditation Program (NVLAP) for bulk asbestos of the Environmental Projection<br />

Agency (EPA) Research Triangle Institute (RTI) program for bulk asbestos analysis.<br />

Submittals of proof shall be reviewed by the Hospital prior to the beginning of work.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 028101-1 TESTING AND AIR MONITORING


B. All air monitoring and project supervision shall be performed under the direction of a<br />

Certified Industrial Hygienist (CIH) certified by the American Board of Industrial Hygiene.<br />

The name and certification number of the CIH shall be submitted to the Hospital prior to<br />

the beginning of the work. On-site air monitoring and project supervision may be<br />

performed by any technician with a minimum of two years experience in asbestos<br />

abatement and/or the relevant hazardous material abatement, provided all activities are<br />

performed under the supervision of the CIH.<br />

1.5 COORDINATION WITH OTHER SECTIONS<br />

The testing/air monitoring requirements included in the scope of work for any testing/air<br />

monitoring consultants or inspections, and all applicable Federal, State and local regulations.<br />

PART 2 - PRODUCTS (Not applicable)<br />

PART 3 - EXECUTION<br />

3.1 CONTRACTOR RESPONSIBILITIES<br />

A. The Contractor shall be responsible for proper notification to the EPA and/or State of<br />

<strong>Hawaii</strong> Department of <strong>Health</strong> (DOH).<br />

B. The Contractor shall be responsible for his employees' personnel protection, exposure<br />

monitoring and necessary records as required by OSHA 29 CFR 1926.1101, <strong>Hawaii</strong> State<br />

Law HIOSH 12-145.1, and HAR 501 thru 504 (for asbestos), and all other applicable laws<br />

and as required in these specifications. The Contractor shall provide a final report with all<br />

required documentation to the Hospital.<br />

1. Asbestos air monitoring and testing will be conducted according to the method<br />

prescribed by OSHA 29 CFR 1926.1101 (f): HIOSH 12-145-1: NIOSH 7400 method<br />

or approved substitute per OSHA Revisions 12 August 1994; and the Asbestos<br />

Hazard Emergency Act (AHERA) 40 CFR part 763, Asbestos Containing Materials<br />

in Schools. Asbestos in air samples (environmental, occupational exposure, and<br />

clearance) shall be analyzed by NIOSH method 582 or equivalent.<br />

C. The Contractor shall procure legally required reports for air monitoring as part of the<br />

contract. All air monitoring reports shall include all field data, laboratory reports, test<br />

results and other pertinent information about the daily work activities.<br />

D. As provided in the QC scope of work, one copy of reports may be available for the<br />

Contractor's use. The Contractor may accept such reports as they are offered at his own<br />

risk. Availability of additional copies of the reports during the work or at any future time<br />

shall not be considered a part of the contract.<br />

E. Air monitoring and testing which becomes necessary in order to follow up on work by the<br />

Contractor, rejected as not conforming to the requirements shall be the responsibility of the<br />

Contractor. The full cost of such additional monitoring shall be borne by the Contractor,<br />

and shall not be a part of the final contract payment.<br />

As the work progresses and waste is generated, the Contractor shall legally transport to the<br />

authorized disposal site(s) all waste generated daily unless specifically approved by the<br />

Hospital to delay the disposal operations as specified for waste container storage. The<br />

Contractor shall pre-schedule and obtain the approval of the Hospital prior to removing the<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 028101-2 TESTING AND AIR MONITORING


waste from the work area. Transport all waste to the pre-designated disposal site in<br />

accordance with EPA regulation 40 CFR 61.152, Department of Transportation regulations<br />

49 CFR parts 171 and 172, HIOSH regulation 12-145-10 and local regulations. The<br />

Contractor shall keep abreast of all changes to transportation regulations and fully comply<br />

with them. The Hospital’s representative shall provide the required information needed to<br />

complete the waste manifest. The Contractor shall coordinate waste disposal with the<br />

Hospital’s representative. The Contractor shall prepare the required waste documentation<br />

and submit for approval and signature prior to transportation off the project site and<br />

subsequent disposal.<br />

3.2 TESTING/AIR MONITORING<br />

A. The QC will ensure that the applicable specifications are being followed using the methods<br />

and requirements of the applicable scope of work.<br />

B. The QC shall have the authority to instigate engineering control measures during the<br />

project and stop work if deemed necessary. The work shall not start until the Hospital<br />

representative and QC have provided the Contractor written approval.<br />

C. Air testing shall be performed by the QC retained by the General Contractor. The QC shall<br />

be able to prove proficiency in AIHA/NIOSH PAT program and EPA’s RTI program, or<br />

equivalent. Payment to the testing laboratory shall be by the QC. Any testing initiated by<br />

the Contractor shall be paid for by the Contractor and shall be included in the contract<br />

amount.<br />

D. Air monitoring will be conducted according to the method prescribed by the OSHA<br />

regulation, 29 CFR 1926.1101 (f) and HIOSH 12-145 (for asbestos); 29 CFR 1926.62 and<br />

HIOSH 12-148.1 (for lead). NIOSH 7400 method (for asbestos) or approved substitute per<br />

OSHA revisions 15 August 1994; and the Asbestos Hazard Emergency Act (AHERA) 40<br />

CFR Part 763, Asbestos containing Materials in Schools.<br />

1. The QC shall collect a minimum of three representative background air samples<br />

whenever interior asbestos activities will take place.<br />

2. Daily area air monitoring shall be performed during the asbestos activities, for the<br />

duration of this project. A minimum of two samples each shall be collected daily,<br />

inside the removal area and outside the removal area barrier.<br />

3. Once the QC has indicated that the work area has passed visual inspection, the<br />

Contractor shall encapsulate the asbestos removal areas. If the removal area does not<br />

pass visual inspection, the Contractor shall conduct additional cleaning of the work<br />

area as directed by the QC, prior to application of encapsulant.<br />

4. When the encapsulant has thoroughly dried, the QC will conduct final clearance air<br />

testing using phase contrasts microscopy (PCM). Following the completion and<br />

verification by PCM that the work area air samples are within acceptable<br />

concentrations (less than 0.01 fibers per cubic centimeter (f/cc)) the work area may<br />

be occupied.<br />

5. The work area will be open to other trades and personnel without respiratory<br />

protection.<br />

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G. Final visual clearance shall be performed by the QC immediately after all removal activities<br />

have been completed for each work area.<br />

H. The QC shall conduct visual inspections of the work areas where PCB’s, mercury, and<br />

SIES removal and disposal work is being conducted. The QC will conduct a visual<br />

inspection of the work area during ballasts and lamp removal operations to ensure general<br />

cleanliness of the work area. The QC will also conduct inspection of the work area prior to<br />

the opening of the work area to other trades and personnel. In addition, the QC will inspect<br />

ballasts, mercury light tubes, and SIES removed prior to packaging/shipping/disposal.<br />

Any testing above and beyond what is specified and initiated by the Contractor shall be<br />

paid for by the Contractor at no additional cost to the Hospital.<br />

END OF SECTION<br />

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SECTION 028233 - REMOVAL AND DISPOSAL OF ASBESTOS-CONTAINING MATERIALS<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

As specified in Section 011000.<br />

1.2 PRELIMINARY<br />

In performing this asbestos abatement project, all possible safeguards, precautions, and protective<br />

measures should be utilized to prevent exposure of any individual to asbestos fibers.<br />

1.3 WORK DESCRIPTION<br />

A. Furnish all labor, materials, and equipment necessary to carry out the safe disturbance of<br />

non-friable and friable asbestos-containing material (ACM) and asbestos-contaminated<br />

material, in compliance with all applicable laws and regulations, from all surfaces as<br />

identified and to safely complete this project, including all incidental and pertinent<br />

operations. The asbestos work shall generally include the abatement of the following<br />

materials from the Kahuku Medical Center, Campbell Wing:<br />

1. Removal and disposal of approximately 1.100 square feet of beige “pebble design”<br />

vinyl sheet flooring with associated mastic located throughout the office/waiting<br />

room, dark room, waiting area, work area, office, and portions of the main corridor;<br />

as specified on the drawings.<br />

2. Removal and disposal of approximately nine square feet of sink undercoating located<br />

on beneath the sink in the dark room; as specified on the drawings.<br />

B. Post-removal encapsulation work shall include the coating of all surfaces where ACM has<br />

been disturbed.<br />

C. In general, the principal items of work shall be as follows:<br />

1.4 COORDINATION<br />

1. Protection of all on-site personnel and visitors.<br />

2. Set-up and erect barriers around the work areas, post sign and secure work areas.<br />

3. Disturbance of asbestos-containing floor covering and sink undercoating<br />

4. Encapsulation of surfaces following abatement and final cleaning.<br />

5. Final cleaning and disposal of all ACM and asbestos-contaminated materials in<br />

accordance with regulatory requirements.<br />

Prior to commencement of work, an annotated description of all work activities shall be<br />

submitted to the Hospital. It will be the Contractor's responsibility to repair existing damaged and<br />

missing items and/or replace, to the Hospital's satisfaction, all items identified as damaged and/or<br />

missing that cannot be proven to have been in this condition prior to the commencement of this<br />

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project. The contractor shall coordinate all asbestos work with the General Contractor and the<br />

Hospital.<br />

1.5 SUBMITTALS<br />

The following submittals must be provided within ten consecutive calendar days from award:<br />

A. Detailed Work Schedule: Actual start and completion dated for the asbestos work and<br />

other work specified. The schedule shall be formulated on a day/week basis. The schedule<br />

shall be updated weekly, with 6 copies submitted to the Hospital.<br />

B. Notices: As early as possible but prior to commencement of work as regulated by each<br />

agency, but not later than 20 working days before commencement of any on-site project<br />

activity, send a written "10-day notice" in accordance with <strong>Hawaii</strong> Administrative Rule<br />

(HAR) Chapter 501 - Asbestos Requirements, of the proposed asbestos abatement work<br />

with copies to the Hospital and to the following agency:<br />

1. State of <strong>Hawaii</strong> - Department of <strong>Health</strong>, Indoor and Radiological <strong>Health</strong> (IRH)<br />

Branch, Asbestos Section, 591 Ala Moana Blvd., Honolulu, <strong>Hawaii</strong> 96813<br />

C. Permits: Submit copies of all permits and arrangements for transportation and disposal of<br />

asbestos-containing or contaminated materials.<br />

D. Manufacturer's Data: Submit copies of manufacturer's specifications, material safety data<br />

sheets (MSDS), installation instructions and field test procedures for each material, and all<br />

equipment related to asbestos handling and abatement (i.e., chemical mastic remover),<br />

including other data as may be required to show compliance with these specifications and<br />

proposed uses within ten consecutive calendar days from the award. Indicate by transmittal<br />

form that a copy of each installation instruction has been distributed to the installer.<br />

E. Samples: Submit samples of the following items for approval prior to ordering materials:<br />

1. Asbestos Encapsulant(s): Submit copies of manufacturer's literature including all<br />

laboratory data, MSDS, and application instructions.<br />

2. Plastic Sheeting: Three 8-1/2- by 11-inch pieces of each thickness and type with<br />

labels indicating actual mil thickness.<br />

3. Tapes and Adhesives: Submit copies of manufacturer's literature including all<br />

laboratory data.<br />

4. Warning Labels and Signs: Submit copies of examples of all required signage.<br />

5. Protective Clothing: Submit copies of manufacturer's literature on all protective<br />

clothing and one sample of each item (which will be returned to the Contractor).<br />

6. Respirator Equipment: Submit copies of manufacturer's literature on all respirator<br />

equipment.<br />

F. Documentation for Instruction: Submit to the Hospital documentation that each and every<br />

individual including foremen, supervisors, other company personnel or agents, and any<br />

other individual who may be exposed to airborne asbestos fibers, who may be responsible<br />

for any aspects of abatement activities, or who is allowed or permitted to enter areas where<br />

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such exposure may occur, is AHERA trained (and current) which includes instruction on<br />

the hazards and health effects of asbestos exposure. Also submit to the Hospital<br />

documentation that personnel stated above have had instructions on the nature of the<br />

activities and operations accordance with qualitative procedures as detailed in HIOSH 12-<br />

145, Qualitative and Quantitative Fit Testing Procedures), on protective dress, on entry and<br />

exit from the work areas under normal and emergency conditions, on all aspects of work<br />

procedures and protective measures, and on all provisions of HIOSH 12-145, and that each<br />

and every employee understands this instruction. This documentation shall be an outline<br />

format of the instruction and shall be signed by all employees to be engaged on this project<br />

and by all individuals before being allowed within the project site and must include<br />

acknowledgment and an assumption of the potential risk of exposure by that individual and<br />

a release of liability of the Hospital for any such exposure. The Contractor shall be<br />

responsible for keeping the documentation up to date and subsequent submittals to the<br />

Hospital before any additional employee or individual, not currently on this list, is allowed<br />

within the project site.<br />

G. Documentation from Physician: Submit to the Hospital documentation from a physician<br />

that all employees or agents who may be exposed to airborne asbestos have been medical<br />

monitored to determine whether they are physically capable of working while wearing the<br />

respirator required without suffering adverse health effects. In addition, documentation that<br />

all individuals permitted within the project site have received medical monitoring or had<br />

such monitoring made available to them as required in HIOSH 12-145-11(a). The<br />

Contractor must be aware of and provide information to the examining physician about<br />

unusual conditions in the work place environment (e.g. high temperatures, humidity,<br />

chemical contaminants) that may impact on the employee's ability to perform work<br />

activities. The Contractor shall keep and make available to all affected individuals a record<br />

and the results of such examinations.<br />

H. HEPA Vacuums: Submit manufacturer's certification that vacuums conform to ANSI Z9.2-<br />

79, Fundamentals Governing the Design and Operation of Local Exhaust <strong>Systems</strong> as<br />

applicable to this project.<br />

I. Respirators: Submit certification that respirators meet all requirements of HIOSH and<br />

EPA. Document NIOSH approval of all respiratory protective devices utilized onsite.<br />

Include manufacturer's certification of HEPA filtration capabilities for all cartridges and<br />

filters.<br />

J. Rental Equipment: When rental equipment is to be used in abatement areas or to transport<br />

asbestos-containing waste, a written notification concerning intended use of the rental<br />

equipment must be provided to the rental agency with a copy submitted to the Hospital.<br />

K. Entry Log: Maintain a log of all personnel other than the Contractor's employees and<br />

agents who enter the work area while asbestos operations are in progress until after final<br />

clearance is received that the work area is suitable for re-occupancy. A sample form is<br />

provided at the end of this Section. The log shall contain the following information as a<br />

minimum:<br />

1. Date of visit.<br />

2. Visitor's name, employer, business address, and telephone number.<br />

3. Time of entry and exit from work area.<br />

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4. Purpose of visit.<br />

5. Type of protective clothing and respirator worn.<br />

6. Certificate of release signed and filed with the Contractor.<br />

L. Waste Disposal Manifest Forms: Submit copies of all transport manifests, trip tickets and<br />

disposal receipts for all asbestos-containing waste materials removed from the work area<br />

during the abatement process to the Hospital. Final payment will not be made until copies<br />

of all submittals have been furnished to the Hospital.<br />

M. Emergency Planning Procedures: Emergency planning shall be developed prior to<br />

abatement initiation and agreed to by the Contractor and the Hospital.<br />

1. Emergency procedures shall be in written form and prominently posted adjacent to<br />

the Worker Protection Notices specified hereinafter.<br />

2. Emergency planning shall include notification of police, fire, and emergency<br />

personnel of planned abatement activities, work schedule and particularly barriers<br />

that may affect response capabilities.<br />

3. Emergency planning shall include considerations of fire, explosion, toxic<br />

atmospheres, written procedures shall be developed and employee training<br />

procedures shall be provided.<br />

1.6 PRODUCT HANDLING<br />

Delivery and Storage of Materials: Deliver materials to the site in original packages, containers<br />

or bags fully identified with manufacturer's name brand and lot number. Store materials in a dry<br />

well-ventilated space, under cover and off the ground and away from surfaces subject to<br />

dampness or condensation as approved by the Hospital. Material that becomes contaminated with<br />

asbestos shall be disposed of in accordance with applicable regulations. Replacement materials<br />

shall be stored outside the contaminated work area until abatement is completed.<br />

1.7 PROTECTION<br />

A. Site Security: The work area is to be restricted only to authorized, trained, and protected<br />

personnel. These may include the Contractor's employees, employees of Subcontractors,<br />

the Hospital and their representatives, State and local inspectors and any other designated<br />

individuals. A list of authorized personnel shall be established prior to commencing with<br />

work activities for this project.<br />

1. Entry to the work area by unauthorized individuals shall not be permitted without the<br />

prior approval of the Hospital or Hospital's representative and any such entry shall be<br />

reported immediately to the Hospital or Hospital's representative by the Contractor.<br />

2. A Visitor's Log shall be maintained.<br />

3. The Contractor shall have control, subject to approval of the Hospital, of security in<br />

the work area and in proximity of Contractor's equipment and materials.<br />

B. Site Protection and Safety: As a minimum, follow the requirements of EPA, HIOSH,<br />

OSHA and NIOSH. Take all necessary precaution to ensure there is no asbestos<br />

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contamination to those areas not included in the scope of work and as identified on the<br />

drawings.<br />

C. Protective Covering: The Contractor shall provide and install additional protective<br />

covering to protect the building from possible damage. Note: It is the responsibility of the<br />

contractor to ensure that removal of the protective sheeting does not result in the damage of<br />

walls, fixtures or other surfaces. Surfaces shall be returned to their original condition as<br />

directed by the Hospital. In addition, the Contractor shall be responsible for and make<br />

good on any or all damages by his or his employee's negligence.<br />

D. Safeguarding of Property: The Contractor shall take whatever steps necessary to safeguard<br />

his work and also the property of the Hospital and other individuals in the vicinity of his<br />

work area during the execution of this Contract. He shall be responsible for and make good<br />

on any and all damages by his employees' negligence. The contractor shall not load<br />

structure with weight that will endanger the structure.<br />

E. Completed Work: The Contractor shall provide all necessary protection for surfaces<br />

encapsulated under this section.<br />

1.8 ABBREVIATIONS<br />

A. AHERA: Asbestos Hazard Emergency Response Act.<br />

B. ANSI: American National Standards Institute, Inc.<br />

C. CFR: Code of Federal Regulations.<br />

D. HIOSH: Division of Occupational Safety and <strong>Health</strong>, Department of Labor and Industrial<br />

Relations, State of <strong>Hawaii</strong>.<br />

E. EPA: U.S. Environmental Protection Agency.<br />

F. NESHAPS: National Emission Standards for Hazardous Air Pollutants.<br />

G. NIOSH: National Institute for Occupational Safety and <strong>Health</strong>.<br />

H. OSHA: Occupational Safety and <strong>Health</strong> Administration.<br />

1.9 GENERAL REQUIREMENTS<br />

In performing this asbestos abatement project, all possible safeguards, precautions, and protective<br />

measures should be utilized to prevent exposure of any individual to asbestos fibers.<br />

A. Furnish Contractor certification, within ten consecutive days from award, that the<br />

Contractor is experienced with the EPA, OSHA and HIOSH regulations related to asbestos,<br />

application, removal, disposal, and treatment.<br />

B. Furnish employee certifications, within ten consecutive calendar days from award, that<br />

employees have had instructions on the dangers of asbestos exposure, on respirator use, and<br />

decontamination, from an EPA-approved training facility, as required by AHERA<br />

Regulations 40 CFR 763, Appendix C to Subpart E "worker training", April 30, 1987.<br />

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C. Contractor shall examine and have at all times in his possession at his office (one copy) and<br />

in view at each jobsite office (one copy) a current issue of the following publications:<br />

1. State of <strong>Hawaii</strong>: Occupational Safety and <strong>Health</strong> Standards; Title12, Department of<br />

Labor and Industrial Relations; Subtitle 8 Division of Occupational Safety and<br />

<strong>Health</strong>; Part 3 Construction Standards; Chapter 145, Asbestos.<br />

2. Title 29, Code of Federal Regulations, Section 1910.2 - Access to Employee<br />

Exposure and Medical Records, Occupational Safety and <strong>Health</strong> Administration<br />

(OSHA), U.S. Department of Labor.<br />

3. Title 29, Code of Federal Regulations, Section 1910.134 - Respiratory Protection,<br />

Occupational Safety and <strong>Health</strong> Administration (OSHA), U.S. Department of Labor<br />

(Federal Register, Vol. 63, No. 1152, January 8, 1998).<br />

4. Title 29, Code of Federal Regulations, Section 1910.145 Specifications for Accident<br />

Prevention Signs and Tags, U.S. Department of Labor.<br />

5. Title 29, Code of Federal Regulations, Section 1910.1001 - General Industry<br />

Standard for Asbestos OSHA, U.S. Department of Labor.<br />

6. Title 29, Code of Federal Regulations, Section 1910-.1200 - Hazard Communication<br />

OSHA, U.S. Department of Labor.<br />

7. Title 29, Code of Federal Regulations, Section 1926 - Construction Industry OSHA,<br />

U.S. Department of Labor.<br />

8. Title 29, Code of Federal Regulations, Section 1926.1101 - Construction Standard for<br />

Asbestos: Asbestos, Tremolite, Anthophyllite and Actinolite, Final Rule dated<br />

August 10, 1994 OSHA.<br />

9. Title 34, Code of Federal Regulations, Part 231, Appendix C, Procedures For<br />

Containing and Removing Building Materials Containing Asbestos, U.S.<br />

Environmental Protection Agency (EPA).<br />

10. Title 29, Code of Federal Regulations, Parts 1910, 1915, and 1926, Occupational<br />

Exposure to Asbestos; Final Rule issued August 10, 1994 and corrected and clarified<br />

June 29, 1995 (60FR33974) and September 29, 1995 (60FR50411),OSHA.<br />

11. Title 34, Code of federal Regulations, Part 231, Appendix C, Procedures for<br />

Containing and Removing Building Materials Containing Asbestos, U.S. EPA.<br />

12. Title 40, Code of Federal Regulations, part 61, Subparts A and M (revised Subpart<br />

B), National Emission Standards for Hazardous Air Pollutants, Asbestos NESHAP<br />

Revision; Final Rule dated November 20, 1990, U.S. EPA.<br />

a. Environmental Protection Agency Regulations Governing Asbestos Abatement<br />

Projects (40 CFR 763.120, 121).<br />

b. Title 40, Code of Federal Regulations, Part 61, (new Appendix A to Subpart<br />

M): Interpretive Rule for Roof Removal Operations Under the Asbestos<br />

NESHAP (Federal Register, Vol. 59, No. 116, July 17, 1994).<br />

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13. Title 40, Code of Federal Regulations, part 763, Subpart E, Asbestos Hazard<br />

Emergency Response Act (AHERA), USEPA.<br />

14. Guidance for Controlling Asbestos-Containing Materials in Buildings, (Purple<br />

Book), U.S. EPA (EPA 560/5-85-024).<br />

15. ANSI Z88.2, Practice for Respirator Protection.<br />

16. ANSI Z9.2, Fundamentals Governing the Design and Operation of Local Exhaust<br />

<strong>Systems</strong>.<br />

D. The Contractor shall comply with the above requirements and any applicable Federal, State<br />

and/or local regulations. Where conflict or any inconsistency among requirements or with<br />

this specification exists, the more stringent requirements shall apply. Ignorance of the<br />

above requirements and any applicable Federal, State and local regulations resulting in<br />

additional costs to the Contractor shall not be paid by the Hospital.<br />

E. All regulations shall govern over these specifications, except that any more stringent<br />

specification or specification providing greater protection against asbestos exposure, injury,<br />

loss or liability shall control to the extent permitted by regulation. Any questions<br />

regarding conflict or inconsistency between specifications and/or regulations should be<br />

directed to the Hospital.<br />

F. Whenever approval of the Hospital is required prior to proceeding with other work, the<br />

following shall be complied with:<br />

1. The Contractor shall allow the Hospital 24-hours from notification to respond to the<br />

request for inspection.<br />

2. The Contractor shall designate one person (either a foreman or superintendent) who<br />

will be authorized to request inspections. The name of the designated person shall be<br />

submitted in writing to the Hospital prior to commencing the work. Requests from<br />

any other person will not be considered an official request.<br />

3. The designated person, when requesting inspection, shall provide the following<br />

information:<br />

a. Name of caller.<br />

b. Building and rooms to be inspected.<br />

c. Work phase of inspection, as specified.<br />

G. The Contractor shall provide all required protective barriers to isolate the areas where<br />

asbestos removal is taking place.<br />

1.10 PERSONNEL PROTECTION REQUIREMENTS<br />

A. The Contractor acknowledges that he alone is responsible for instruction and enforcement<br />

of personnel protection requirements and that these specifications provide only a minimum<br />

acceptable standard.<br />

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B. Provide workers with personally-issued and marked respiratory equipment approved by<br />

NIOSH and accepted by OSHA and HIOSH. Work area preparation shall be performed, at<br />

a minimum, in half face personal air purifying respirator. The respirator shall also be<br />

equipped with HEPA cartridges approved for asbestos by NIOSH. All removal work<br />

related to the removal and bagging of asbestos-containing joint compound and associated<br />

gypsum wallboard, shall be performed in, at a minimum half face respirators equipped with<br />

HEPA cartridges approved for asbestos by NIOSH.<br />

C. Loading and Unloading of Double-Bags at the Project Site and Landfill: This task will be<br />

performed in a minimum of half-face dual-cartridge respirators equipped with HEPA<br />

cartridges that are NIOSH approved for asbestos.<br />

D. Other: Should any condition, for any reason, be encountered where the exposure level<br />

exceeds the action levels provided by the Hospital/Hospital's representative and/or<br />

regulatory standards, the Contractor shall stop work and determine the causes of the<br />

excessive levels. Should the action level continue to be exceeded, the Contractor shall stop<br />

work. Work will not be resumed until approval is received from the Hospital.<br />

E. Beards: Prohibit beards that interfere with the seal of the respirator face piece.<br />

F. Provide workers with sufficient sets of disposable protective full body clothing consisting<br />

of material impenetrable by asbestos fibers and of the proper size for each individual to<br />

accommodate movement without tearing. Such clothing shall consist of full-body<br />

coveralls, footwear, gloves, and headgear. Provide hard hats as required by applicable<br />

safety regulations. Disposable clothing shall not be allowed to accumulate and shall be<br />

disposed of as asbestos contaminated waste. Protective clothing shall be worn by all<br />

personnel within the work area from the start of pre-cleaning wet-wiping until the work<br />

area has received its final clearance.<br />

G. No visitors shall be allowed in work areas, except as authorized by the Hospital or<br />

Hospital's representative. Provide authorized visitors with suitable respirators with fresh<br />

cartridges. Provide authorized visitors with suitable disposable protective full-body<br />

clothing consisting of material impenetrable by asbestos fibers and of the proper size for<br />

each individual to accommodate movement without tearing. Such clothing shall consist of<br />

full-body coverall, footwear, gloves and headgear, including hard hat when required and<br />

insulated rubber boots or equal.<br />

H. All electrical systems used for asbestos abatement operations shall as a minimum be<br />

protected with "Ground Fault Circuit Interrupters" selected and installed in strict<br />

accordance with the manufacturer's instructions, the National Electric Code and all other<br />

pertinent ones.<br />

I. Additional safety equipment (e.g. hard hats meeting the requirements of ANSI Z89.1-1981,<br />

eye protection meeting the requirements of ANSI Z87.1-1979, safety shoes meeting the<br />

requirements of ANSI Z41.1-1967, disposable PVC gloves), as necessary, shall be provided<br />

to all workers and authorized visitors.<br />

1.11 DEFINITIONS<br />

A. Abatement: Procedure to control fiber release from asbestos-containing building materials.<br />

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1. Removal: All herein specified procedures necessary to remove asbestos-containing<br />

materials from an area and disposal of the material at an approved site in an<br />

acceptable manner.<br />

2. Post-Removal Surface Encapsulation: Procedures necessary to coat surfaces from<br />

which asbestos-containing materials have been removed and where designated on the<br />

drawings to control any residual fiber release.<br />

B. Air-Monitoring: The process of measuring the fiber content of a specific, known volume of<br />

air in a stated period of time. For this project, NIOSH 7400 Method or approved substitute<br />

per HIOSH Regulation, shall be used.<br />

C. Amended Water: Water to which a surfactant has been added to reduce water surface<br />

tension and thereby provide more effective penetration.<br />

D. Authorized Visitor: The Hospital, its representatives, air monitoring personnel, or a<br />

representative of any regulatory or other agency having jurisdiction over the project.<br />

E. Hospital representative: Person responsible for onsite inspection during contractors work<br />

activities. He/she will ensure the contractor conducts work in accordance with the<br />

specifications and applicable regulatory requirements.<br />

F. Fixed Object: A unit of equipment or furniture in the work area which cannot be removed<br />

from the work area without dismantling.<br />

G. Friable Asbestos: Asbestos-containing material which can be crumbled to dust, when dry,<br />

under hand pressure.<br />

H. HEPA Filter: A High Efficiency Particulate Air filter capable of trapping and retaining<br />

99.97 percent of mono-dispersed particles 0.3 micrometers or greater in diameter.<br />

I. HEPA Vacuum Equipment: Vacuuming equipment that utilizes a High Efficiency<br />

Particulate Air (HEPA) filter.<br />

J. Holding Area: A secure area used for the storage of double-bagged asbestos-containing<br />

material before removal from the site to an approved disposal site.<br />

K. Post-Removal Encapsulation: A liquid material which is applied to surfaces from which<br />

asbestos-containing material has been removed to control the possible release of residual<br />

fibers, either by creating a membrane over the surface (bridging encapsulant) or by<br />

penetrating into the material and binding its components (penetrating encapsulant).<br />

L. Surfactant: A chemical-wetting agent added to water to improve penetration, thus reducing<br />

the quality of water required for a given operation or area.<br />

M. Wet-Cleaning/Wiping: The process of eliminating contamination from building surfaces,<br />

plasticized surfaces, and objects by using cloths, mops, or other cleaning tools which have<br />

been dampened with water, and disposing of these cleaning tools and water as asbestos<br />

contaminated waste. Streaking caused by wiping down will not be acceptable.<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS<br />

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A. Plastic Bags: Minimum thickness 6-mil polyethylene film labeled as specified hereinafter.<br />

B. Tapes: Tape shall be capable of sealing joints of adjacent sheets of polyethylene and for<br />

attaching polyethylene sheets to finished or unfinished surfaces of dissimilar materials and<br />

capable of adhering under both dry and wet conditions, including the use of amended<br />

water. Silver cloth duct tape, minimum 2-inches wide, and double-faced foam tapes, by<br />

Nashua, 3-M, Arno, or approved equal shall be used on polyethylene sheeting, red or<br />

NATO orange tape, minimum 2-inches wide for exit arrows.<br />

C. Adhesives: Adhesives shall be capable of sealing joints of adjacent sheets of polyethylene<br />

and for attachment of polyethylene sheet to finished or unfinished surfaces of dissimilar<br />

materials and capable of adhering under both dry and wet conditions, including use of<br />

amended water, 3-M #76, #77, or approved equal.<br />

D. Asbestos Encapsulant: Encapsulant shall be non-flammable with a Class A fire<br />

classification. Encapsulant shall be odorless when dry, and compatible with materials<br />

applied by others (this contract). All references to application at strengths below full<br />

strength shall be as approved by the product manufacturer for the intended use.<br />

E. Warning Labels and Signs: As required by OSHA regulations 29 CFR 1910.1001, 29 CFR<br />

1926.58 and HIOSH regulation 12-145. Permanent signage for access panels and areas<br />

with encapsulated asbestos-containing materials shell be as specified hereinafter. Signage<br />

shall be approved by the Hospital.<br />

F. Protective Clothing: As specified hereinafter. The Contractor is cautioned that during the<br />

summer and fall, there is usually a tremendous shortage of coveralls due to the<br />

consumption of these items by mainland contractors for summer abatement projects. The<br />

Contractor shall have all the required sets of coveralls required for this project on island<br />

prior to the start of work. There will be no time extension for the unavailability of<br />

coveralls or related equipment.<br />

G. Plastic Sheeting: Minimum thickness of 6-mil polyethylene film.<br />

H. Other Materials: Provide all other materials, which may required to property prepare and<br />

complete this project.<br />

2.2 TOOLS AND EQUIPMENT<br />

A. General: Provide and fabricate suitable tools for the asbestos abatement procedures.<br />

B. Water Sprayer: Airless or a pressure sprayer for amended water application as applicable.<br />

C. HEPA Vacuum: High Efficiency Particulate Air (HEPA) vacuum.<br />

D. No power driven tools or equipment shall be permitted for removal of asbestos-containing<br />

materials.<br />

E. Other tools and equipment as necessary.<br />

PART 3 - EXECUTION<br />

3.1 WORK AREA PREPARATION<br />

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A. Work by the Asbestos Abatement Contractor:<br />

1. Step 1:<br />

2. Step 2:<br />

a. The General Contractor shall remove any remaining equipment, furniture, and<br />

room contents within the designated work area.<br />

b. Posting of Caution Signs: Post caution signs in and around the work area to<br />

comply with 29 CFR 1910.1001 (g) (1), HIOSH regulation 12-202-13 and all other<br />

Federal, State and local requirements. Signs shall be posted at a distance<br />

sufficiently far enough away from the work area to permit a person to read the sign<br />

and take necessary protective measures to avoid exposure.<br />

c. Seal Openings: Close and lock all windows, doors and seal all vents, ducts, grilles,<br />

diffusers, electrical outlets, and other penetrations leading into the work area with<br />

two layers of 6-mil thick polyethylene plastic sheeting sealed with tape. At the<br />

beginning of each work day, the Contractor shall inspect and ensure that the<br />

window openings are closed and locked.<br />

d. General Barriers: Temporary barriers for corridors, doorways and cased openings<br />

not used for normal passage during abatement shall be sealed with 6-mil<br />

polyethylene plastic sheeting. Tape as required to provide airtight seal. Where<br />

openings will continue to be curtained doorways in the abatement work or<br />

personnel and security doors in the non-contaminated areas, slit panel plasticized<br />

doors may be used.<br />

e. Emergency Exit: Designate and maintain emergency and fire exits from the work<br />

area in accordance with local codes and regulations. In the event of a fire,<br />

emergency exit procedures have priority over normal work exiting procedures.<br />

f. Marking Exits: Maintain and mark both normal and emergency exits from the<br />

work area. This should include large tape or orange spray-painted arrows<br />

indicating the direction of egress, and markings at curtained doorways designating<br />

which side of the plastic sheeting to access first. One arrow marking shall be<br />

visible from every work location. Establish a color or designation system to<br />

distinguish normal exiting to the personnel decontamination unit and emergency<br />

existing when life safety conditions prevail.<br />

g. The Abatement Contractor shall be responsible for maintaining the integrity of the<br />

work area at all times.<br />

a. Temporary utility services are also generally specified under the Special<br />

Provisions. Requirements specified herein amplify on those provisions as they<br />

apply to the asbestos abatement operations.<br />

b. Temporary Electricity and Lighting:<br />

(1) Existing electrical service to the building may be used for temporary<br />

electrical power during abatement and replacement work; however, the<br />

electrical power to the work area will be shut down during abatement work.<br />

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(2) The General Contractor shall verify the location(s) of available electrical<br />

service outside the work areas and shall tie into the existing system at a<br />

location approved by the Hospital.<br />

(3) Install circuit and branch wiring, with area distribution boxes located so that<br />

power is available throughout the project by use of construction type power<br />

cords (where applicable).<br />

c. Temporary Water:<br />

(1) Existing domestic water service to the building may be used for temporary<br />

water during construction. Location of tie-in shall be approved by the<br />

Hospital.<br />

(2) The General Contractor shall install branch piping with taps as necessary<br />

throughout construction area (where applicable).<br />

d. Temporary Sanitation Facilities:<br />

(1) Existing Toilet facilities in the Building may be used by the Contractor's<br />

personnel during asbestos abatement work. The Contractor shall coordinate<br />

with the General Contractor and the Hospital for existing toilet facilities.<br />

(2) Maintain toilet facilities in a clean and sanitary condition in compliance<br />

with applicable codes and ordinances. The Contractor’s personnel shall be<br />

properly decontaminated prior to using these facilities.<br />

e. Temporary Fire Protection:<br />

(1) Provide and maintain temporary fire protection equipment during the<br />

asbestos abatement operations.<br />

(2) Equipment shall be of the appropriate type to fight fires associated with the<br />

existing building materials and those materials used during construction<br />

operations.<br />

f. Decontamination Enclosure <strong>Systems</strong>:<br />

(1) General: The Abatement Contractor shall construct a three stage<br />

decontamination unit (system) or use portable units acceptable to the QC.<br />

Connect the system to the work area with framed-in or accordion-type<br />

tunnels, and line the tunnels with plastic sealed with tape at all joints. All<br />

vertical surfaces subject t to observation from the exterior non-contaminated<br />

areas shall be constructed of opaque materials.<br />

(2) Access: In all cases, access between contaminated rooms or areas shall be<br />

through an airlock, while access between any two rooms within the<br />

decontamination enclosure system shall be through a curtained doorway.<br />

(3) Personnel Decontamination Unit: Provide a personnel Decontamination<br />

enclosure system continuous to the work area consisting of three totally<br />

enclosed chambers as follows:<br />

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i. An Equipment Room with two curtained doorways, one to the work area and one to<br />

the shower;<br />

ii.<br />

iii.<br />

A Shower Room with two curtained doorways, one to the Equipment Room and<br />

one to the Clean Room. The shower room shall contain at least one shower with<br />

clean water. Careful attention must be paid to the shower enclosure to insure<br />

against leakage of any kind. Ensure a supply of soap at all times in the shower.<br />

Drainage from the shower shall be disposed of as contaminated waste water or<br />

filtered as specified hereinafter.<br />

A Clean Room with one curtain doorway to the Shower Room and one<br />

entrance/exit doorway to non-contaminated spaces. The Clean Room shall have<br />

sufficient space for storage of worker’s street clothes and personal effects, towels,<br />

and other uncontaminated items.<br />

(4) Equipment Decontamination Unit: Provide an equipment decontamination<br />

enclosure system consisting of:<br />

(5) Maintenance of Decontamination Unit: At the beginning of each work shift<br />

and throughout abatement operations, all seals and curtained doorways shall<br />

be inspected and repaired immediately (if not found in proper condition).<br />

All areas shall be kept clean at all times. Ensure that drainage-filtering<br />

systems are kept clean and operational at all times.<br />

i. The Abatement Contractor shall maintain the Clean Room and shall repair and<br />

sanitize respirator equipment after each use.<br />

ii.<br />

At the end of each work shift the shower shall be thoroughly disinfected, the filter<br />

bag shall be returned to the Equipment Room for disposal, and the Equipment<br />

Room shall be thoroughly HEPA vacuumed and wet cleaned.<br />

(6) Worker Protection Notice: Post the following notice on the outside of the<br />

enclosure system. Workers and authorized personnel, in order to enter the<br />

work area, shall:<br />

i. Remove all clothing, unless it is to remain in the Equipment Room, for eventual<br />

disposal.<br />

ii.<br />

iii.<br />

iv.<br />

Don the appropriate respiratory protection. Follow all training procedures and<br />

manufacturer's instructions. Once all of the above has been completed, proceed to<br />

the shower.<br />

Don protective clothing (full body coveralls, gloves, boots, headgear etc.) after<br />

donning respirator.<br />

All workers and authorized personnel, in order to leave the work area, shall remove<br />

gross (visible) contamination from their persons and their equipment and brush off<br />

any remaining dust with a fine bristle brush. Leave the brush in the work area.<br />

v. Decontaminate in the decontamination unit.<br />

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vi.<br />

No smoking, eating, drinking shall be allowed inside the work area or the<br />

decontamination enclosures.<br />

(7) Waste Water Filtration System: All wastewater shall be treated as<br />

contaminated with asbestos and shall be filtered using two in-line filter<br />

cartridges (Filterite Type 6CMC-1 or approved equal) with 2" inlets and<br />

outlets. The outlet of the first cartridge shall connect to the inlet of the<br />

second cartridge. The first cartridge shall contain one 100-micron pre-filter<br />

and the second cartridge shall contain one 0.5-micron filter (or equal staging<br />

according to the type of filtering unit). Filtered waste water shall be<br />

properly collected and disposed of in the City and County sanitary sewer<br />

system in accordance with current standards set by the City and County of<br />

Honolulu, Department of Public Works, Waste Water Management, Water<br />

Quality Division. Discharge of water into the city storm drain system is<br />

prohibited unless the proper NPDES permit is acquired. Dispose of<br />

contaminated filters as ACM.<br />

Negative Air Pressure System: Quality of Exhaust Units For the purpose<br />

of this section, the negative air units are assumed to draw the same flow,<br />

then the Qualified Consultant can calculate and determine that a minimum<br />

of 4 ACH(room air changes/hour) and negative (-) 0.02 inches water gauge<br />

are being achieved during the duration of the work. The Abatement<br />

Contractor shall inspect and correct deficient airtight barriers if required<br />

negative pressures cannot be achieved. If additional units are necessary to<br />

maintain the required negative pressure, shall be provided by the Abatement<br />

Contractor at no additional charge to State of <strong>Hawaii</strong>. The Abatement<br />

Contractor shall provide one spare exhaust unit of equal size and capacity as<br />

the largest operating unit at the job site. The Abatement Contractor shall be<br />

responsible for maintaining the integrity of the negative pressure within the<br />

work area.<br />

Air Openings: Provide additional make-up openings as necessary to<br />

effectively move air through the work area and to avoid creating too high of<br />

a pressure differential that would damage or cause "blow-in" of temporary<br />

barriers and plastic coverings. Provide inlets by making openings in the<br />

plastic sheeting near the ceiling and as far back as possible from the exhaust<br />

units. Seal openings whenever the pressure differential drops below the<br />

required minimum.<br />

Filter Replacement: Change filters in exhaust units in accordance with the<br />

manufacturer's recommendations and in accordance with EPA Guidance For<br />

Controlling Asbestos-Containing Materials in Buildings, Appendix J,<br />

paragraph J.3.2.2.1 or when there is an obvious loss of negative pressure.<br />

Provide replacement filters in accordance with the manufacturer's<br />

instructions and paragraphs J.2.1.2.2 of the above referenced document.<br />

System Dismantling: When clearance has been approved by the Qualified<br />

Consultant, remove and dispose of pre-filters and shut off the exhaust units.<br />

If the exhaust units are to be used in another work area, leave the final<br />

HEPA filter in place and seal all intake openings to the unit to prevent<br />

contamination due to asbestos fibers collected in the final filter, wet-wipe all<br />

exposed surfaces, seal the unit completely in plastic sheeting and move the<br />

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machine as required. Decontaminate machines as specified for equipment<br />

cleaning.<br />

COMMUNICATIONS: Provide a communications system suitable for<br />

inside or outside in order to monitor all activities within the work area and<br />

to readily transfer messages from one location to another.<br />

3. AFTER STEP 2 IS COMPLETED, NOTIFY THE HOSPITAL AND GET ITS<br />

APPROVAL PRIOR TO PROCEEDING WITH REMOVAL WORK AS SPECIFIED<br />

HEREINAFTER.<br />

Commencement of work shall not start until:<br />

a. Pre-abatement submissions, notifications, postings and permits have been provided<br />

and are satisfactory to the Hospital.<br />

b. All equipment for abatement, clean-up and disposal are on hand.<br />

c. All worker training, certification, and medication documentation are completed and<br />

have been approved by the Hospital.<br />

d. Contractor receives written permission from the Hospital to commence site activities.<br />

3.2 ASBESTOS FIBER CONCENTRATIONS IN THE WORK AREA<br />

The maximum permissible exposure limits (PELs) to airborne concentrations of asbestos fibers<br />

within the prepared (plasticized) work area when under respiratory protection shall be in<br />

accordance with <strong>Hawaii</strong> OSHA, Rule 12-202-13(b). The QC shall stop the work whenever these<br />

limits are exceeded. The Contractor shall remedy the condition. The QC shall certify that the<br />

work area conditions are acceptable prior to commencing the work. The expenses resulting from<br />

the delays shall be the Contractor's responsibility and shall not be paid by the Hospital.<br />

3.3 REMOVAL PROCEDURES<br />

A. Workers performing removal work shall don personnel protection specified in this Section.<br />

B. All existing surfaces shall be protected from amended water and encapsulants. Surfactants<br />

will cause oxidation and blistering.<br />

C. Work Area Preparations: Post proper caution and warning signs and erect barriers around<br />

the building.<br />

D. It shall be the responsibility of the Contractor to field verify the locations, access, thickness,<br />

extend of effort and satisfy himself as to the total work and/or effort to complete the work.<br />

No additional payment will be considered by the Hospital for any changes to actual site<br />

conditions. Refer to Notice to Contractor Section for the date and time that Contractors<br />

may investigate the existing field conditions.<br />

E. The asbestos-containing flooring shall be sprayed with amended water containing a wetting<br />

agent (surfactant) to reduce fiber releases preceding the disturbance of the asbestoscontaining<br />

material. Saturate the material sufficiently to wet it to the substrate without<br />

causing excessive dripping or delamination of the material. Spray the asbestos-containing<br />

material repeatedly during removal to maintain a wet condition and to minimize asbestos<br />

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fiber dispersion. Before beginning the next section, the material shall be packed while still<br />

moist into sealable double plastic bags, sealed airtight. The work area shall be cleaned at<br />

the end of each day or work shift and waste materials packed while still moist into the<br />

plastic bags. Bags shall not be overfilled. They shall be sealed to prevent accidental<br />

opening and leakage by tying tops of bags in an overhand knot or by taping in a gooseneck<br />

fashion. Do not seal with wire or cord. Bags shall be transported from the work area to the<br />

vehicle, used for transporting waste to the disposal site, by methods to ensure that the bags<br />

do not tear or open. At no time shall bags be permitted to be dropped or thrown.<br />

F. The asbestos-containing sink undercoating shall be sprayed with amended water containing<br />

a wetting agent (surfactant) to reduce fiber releases preceding the disturbance of the<br />

asbestos-containing material. Saturate the material sufficiently to wet it to the substrate<br />

without causing excessive dripping or delamination of the material. Spray the asbestoscontaining<br />

material repeatedly during removal to maintain a wet condition and to minimize<br />

asbestos fiber dispersion. Dismantle plumbing prior to demolition of casework. Packed the<br />

material while still moist into sealable double plastic bags, sealed airtight. The work area<br />

shall be cleaned at the end of each day or work shift. Bags shall not be overfilled. They<br />

shall be sealed to prevent accidental opening and leakage by tying tops of bags in an<br />

overhand knot or by taping in a gooseneck fashion. Do not seal with wire or cord. Bags<br />

shall be transported from the work area to the vehicle, used for transporting waste to the<br />

disposal site, by methods to ensure that the bags do not tear or open. At no time shall bags<br />

be permitted to be dropped or thrown.<br />

3.4 DISPOSAL OF ASBESTOS-CONTAINING MATERIAL AND ASBESTOS<br />

CONTAMINATED WASTE (SOLID AND/OR LIQUID)<br />

A. As the work progresses and waste is generated, the Contractor shall legally transport to the<br />

authorized disposal site(s) all waste generated daily unless specifically approved by the<br />

Hospital or Hospital's representative to delay a disposal operation as specified for waste<br />

container storage below. The Contractor shall pre-schedule and obtain the approval of the<br />

Hospital or Hospital's representative prior to removing the waste from the work area(s).<br />

Transport all waste to the pre-designated disposal site(s) in accordance with EPA regulation<br />

40 CFR 61.152, Department of Transportation regulations 49 CFR parts 171 and 172,<br />

HIOSH regulation 12-145-10 and local regulations. The Contractor shall keep abreast of<br />

all changes to transportation regulations and fully comply with them. The Hospital’s<br />

Hazardous Waste representative shall provide the required information needed to properly<br />

complete the waste manifest. The Contractor shall coordinate hazardous waste disposal<br />

with the Hospital’s representative. The Contractor shall prepare the required waste<br />

documentation and submit for verification prior to transportation off the project site and<br />

subsequent disposal. No waste shall leave the site prior to the Hospital’s approval.<br />

B. Sealed waste bags may be temporarily stored in a pre-designated outside area, (i.e. a locked<br />

container or dumpster) until a truckload quantity is obtained when approved by the Hospital<br />

or Hospital's representative. The storage area shall be prominently identified and posted<br />

with signs. Waste containers shall be lined with polyethylene sheets.<br />

C. Workers from non-contaminated areas, in full protective clothing and cartridge respirators<br />

shall move the bagged material from the storage area into the truck. Ensure that all<br />

containers are sealed properly before removing for transport and disposal. Bags and<br />

containers shall be marked with OSHA labels prescribed by the <strong>Hawaii</strong> OSHA regulations<br />

referenced in these specifications. Label shall state, "DANGER - CONTAINS ASBESTOS<br />

FIBERS -AVOID CREATING DUST - CANCER AND LUNG DISEASE HAZARD."<br />

Additionally, label bags in accordance with OSHA requirement 29 CFR 1910.1001,<br />

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HIOSH regulation 12-145-8 or EPA regulation 40 CFR 61.150 if more restrictive. The<br />

outside of all containers shall be clean before leaving the work area. For ACM waste<br />

material to be transported off the facility site, label containers or wrapped waste materials<br />

with name of waste generator and location at which the waste was generated.<br />

D. A label with the name of the waste generator and location from which the waste was<br />

generated shall be clearly indicated on the outside of the bags in accordance with the<br />

November 20, 1990 NESHAP Revision, Final Rule, Waste Disposal Section describing<br />

marking, labeling and offsite disposal requirements. Shipment records shall be maintained<br />

using forms described in this latest NESHAP Revision.<br />

E. Vehicles used for transporting waste to the disposal sites shall have a completely enclosed,<br />

lockable storage compartment. Storage compartments shall be plasticized and sealed with a<br />

minimum of one layer of 6-mil polyethylene sheeting on the sides and top and two layers of<br />

6-mil polyethylene sheeting on the floor (bed). If allowed by HIOSH, waste materials,<br />

except those with sharp edges (metal edging, screws, nails, broken tile with sharp edges<br />

etc.), properly double bagged may be transported to the disposal site without being placed<br />

in drums if the transporting vehicle is prepared as specified above in addition to any more<br />

stringent requirements by HIOSH. The compartment shall be thoroughly wet-cleaned<br />

and/or HEPA vacuumed following the disposal of each load at the disposal sites at an<br />

approved location with electrical power as required. At the conclusion of the asbestos<br />

abatement, or before transport vehicles are used for other purposes, the polyethylene<br />

sheeting shall be properly removed and disposed of as contaminated waste. After this has<br />

been accomplished, compartments shall once again be wet-cleaned and HEPA vacuumed in<br />

order to eliminate all debris.<br />

F. Workers unloading drums or bags at the disposal sites shall be dressed in full-body<br />

protective clothing and cartridge respirators.<br />

G. Waste disposal manifest forms shall be properly completed to assure custody and disposal<br />

of all ACM and asbestos-contaminated waste at approved disposal sites. Forms shall be<br />

kept on file as directed by the Hospital with copies submitted to the Hospital the next<br />

working day after each trip.<br />

NOTE: IT IS THE CONTRACTOR'S RESPONSIBILITY TO ASSURE THAT ANY<br />

LANDFILL USED FOR DISPOSAL OF ASBESTOS-CONTAINING OR ASBESTOS<br />

CONTAMINATED WASTE IS APPROVED FOR THAT PURPOSE.<br />

H. Bags must be placed in the hole for burial. Dumping of bags from the containers will not<br />

be allowed. However, if a bag is torn and if acceptable by the landfill, the entire container<br />

may be buried or the tear shall immediately be mended with duct tape and the bag placed<br />

into another bag and sealed.<br />

I. Liquid waste for disposal into the sanitary sewer system shall be filtered as specified herein<br />

before for waste water filtering system.<br />

J. If, at any time, the QC decides that work practices are violating pertinent regulations, or<br />

endangering workers, or contaminating the environment, he/she will immediately notify the<br />

Contractor and corrective action must be taken immediately.<br />

K. The Contractor shall pay all waste disposal charges including special handling fees which<br />

amount shall be included in the bid proposal and no reimbursement of these charges will be<br />

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3.5 FINAL CLEANUP<br />

made to the Hospital. The Contractor shall make a 24-hour advance notice of all deliveries<br />

to the landfill. Delivery time shall be as directed by the landfill operator.<br />

A. Remove all visible accumulation of ACM and debris by HEPA vacuums, sponging, wetwiping,<br />

etc. The work area shall be totally visibly clean. The Contractor, in the presence<br />

of the QC, shall make a complete visual inspection of the work area to ensure dust free<br />

conditions.<br />

B. Post-removal encapsulation of the affected areas where abatement and final cleaning has<br />

taken place shall begin as specified hereinafter when approved by the QC.<br />

C. Remove signage required by the asbestos removal and encapsulation work. Signage<br />

applicable to job site safety and the performance of the remaining portions of the work shall<br />

remain as applicable.<br />

D. Completely remove all temporary materials when their use is no longer required. Clean<br />

and repair damage caused by temporary installations or use of temporary facilities. Restore<br />

existing facilities to their original condition as approved by the Hospital.<br />

3.6 EQUIPMENT AND FURNISHING CLEANING<br />

All contaminated equipment and tools used for removal work shall be washed and cleaned in the<br />

work area prior to removing them from the work areas. No washing of contaminated equipment<br />

and tools will be allowed outside the work area.<br />

3.7 AIR MONITORING AND TESTING<br />

The General Contractor shall hire an independent qualified consultant (QC) to oversee and<br />

conduct air monitoring during the duration of this project. See Specification Section 028101 -<br />

TESTING AND AIR MONITORING for duties, responsibilities, and qualifications.<br />

3.8 ADDITIONAL CHARGES FOR AIR MONITORING/TESTING BEYOND CONTRACT TIME<br />

The Contractor shall be responsible for the direct reimbursement to the Hospital of any additional<br />

air-monitoring charges required by the Contractor's not completing the work in the specified<br />

contract period. The Contractor shall also be responsible for the reimbursement of additional fees<br />

incurred for additional clearance samples when re-sampling is required.<br />

END OF SECTION<br />

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SECTION 028416 – HANDLING OF LIGHTING BALLASTS AND LAMPS CONTAINING PCBS<br />

AND MERCURY<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

As specified in Section 011000.<br />

1.2 WORK DESCRIPTION<br />

A. This section describes work for the removal and disposal of fluorescent light ballasts with<br />

polychlorinated biphenyl (PCB), mercury-containing fluorescent lamps, and selfilluminating<br />

exit signs (SIES) from Kahuku Medical Center, Campbell Wing, Kahuku,<br />

Oahu, <strong>Hawaii</strong>. Light fixtures that are to be removed for disposal shall be inspected by the<br />

Contractor for the presence of suspect-PCB ballasts and mercury-containing light tubes.<br />

Ballasts without the “No-PCB’s” labeling shall be assumed to contain PCBs. PCB ballasts<br />

shall be properly removed, packaged and disposed of in accordance with current Federal,<br />

State, and local regulatory requirements. All fluorescent lamps should be removed and<br />

properly packaged prior to re-use or transport to a EPA-approved recycling facility which<br />

accepts such waste. SEIS shall be removed and properly packaged and disposed at a<br />

approved waste disposal facility. All pertinent information regarding the removal and<br />

disposal shall be submitted to the Hospital no later than 120 days from that start of site<br />

work. The work shall include removal of all PCB ballasts, mercury-containing light tubes,<br />

and self-illuminating exit signs within the work area as specified herein and as identified in<br />

the Bureau Veritas report attached to Section 028100 - EXISTING CONDITIONS -<br />

ASBESTOS / LEAD / HAZARDOUS MATERIAL SURVEY.<br />

B. In performing the removal and disposal of fluorescent light fixtures, lamps, and SIES, all<br />

possible safeguards, precautions and protective measures should be utilized to prevent<br />

exposure of any individual to PCB, mercury, and radiation.<br />

C. Furnish all labor, materials, and equipment necessary to carry out the safe handling,<br />

removal, and disposal of generated waste. Work for this project shall be performed in<br />

accordance with applicable laws and regulations.<br />

D. The Contractor is responsible for verifying quantities and location of said materials that<br />

will be removed for this project.<br />

E. The Contractor shall not be allowed to perform any on-site work unless the General<br />

Contractor Hired Qualified Consultant (QC) is present. The Contractor shall give no less<br />

than a 10-working day written notice by facsimile to the Hospital and the QC of the date<br />

and time of the start of work.<br />

1.3 SUBMITTALS<br />

A. Pre-Project Submittal: Submit the required copies of the Pre-Project Submittals to the<br />

Hospital for approval, at least 10-working days after the written notice to proceed is<br />

received by the Contractor or unless authorized otherwise by the Hospital. No work shall<br />

commence until the pre-project submittal is approved by the Hospital. The submittal shall<br />

include the following:<br />

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1. Documentation for Instruction: Each worker and supervisor shall submit current and<br />

vailid Hazardous Materials Emergency Response Training (HAZWOPER) training<br />

certificates applicable for handling PCBs and mercury-containing materials.<br />

2. PCB, Mercury, and SIES Removal Plan: The Contractor shall submit to the Hospital<br />

a detailed job-specific plan of the work procedures to be used in the removal and<br />

disposal of PCB, mercury-containing materials, and SIES. The plan shall also<br />

include interface of trades, sequencing of related work, material disposal plan,<br />

protective equipment, respirators, on-site storage and a detailed description of the<br />

method to be employed in order to control pollution. The plan shall be approved<br />

prior to the start of site work.<br />

a. Identification of PCB, mercury, and SIES waste associated with the work.<br />

b. Estimated quantities of waste to be generated and disposed.<br />

c. Names and qualifications of each Contractor that will be transporting, storing,<br />

treating, and disposing of the waste. Include the facilitiy location and a 24-<br />

hour point of contact. Furnish two copies of EPA, State, and local PCB waste<br />

permit applications, permits, and EPA hazardous waste generator Identification<br />

numbers (as applicable).<br />

d. Names and qualifications (experience and training) of personnel who will be<br />

working on-site conducting the removal, packaging and disposal work.<br />

e. List of waste handling equipment to be used in performing the work, to include<br />

cleaning and transport equipment.<br />

f. Spill prevention, containment, and cleanup contingency measures shall be<br />

detailed in the plan.<br />

g. Work plan and schedule for PCB and mercury waste containment, storage,<br />

removal and disposal. Waste shall be containerized and inventoried daily.<br />

3. Notification: Notify the Hospital at least 10-working days prior to the start of the<br />

removal work.<br />

4. Transporter Certification: Submit certification of notification to EPA of the<br />

Transporter’s waste activities and EPA Identification numbers.<br />

5. Permits: Submit copies of all permits and arrangements for transportation and<br />

disposal of generated waste materials.<br />

6. Protective Clothing: Submit copies of manufacturer's literature on all protective<br />

clothing and one sample of each item which will be returned to the Contractor.<br />

B. Post-Project Submittals:<br />

1. Entry Log: Maintain a log of all personnel other than the Contractor's employees and<br />

agents who enter the work area while PCB, mercury, and SIES operations are in<br />

progress. The log shall contain the following information as a minimum and certified<br />

copies shall be submitted to the Hospital weekly:<br />

a. Date of visit<br />

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1.4 PROTECTION<br />

b. Visitor's name, employer, business address and telephone number<br />

c. Time of entry and exit from work area<br />

d. Purpose of visit<br />

e. Type of protective clothing<br />

f. Certificate of release signed by the Contractor's workers and visitors<br />

2. Waste Disposal Manifest Forms: Submit copies of all transport manifests, trip tickets<br />

and disposal receipts for all waste materials removed from the work area during the<br />

removal process. The Contractor shall submit interim waste documentation when the<br />

waste is inspected by the QC and Hospital and received by the waste transporter for<br />

delivery. Following transport to the approved waste disposal site, the Contractor<br />

shall submit the final and completed waste documentation signed by all responsible<br />

parties (i.e. Hospital and QC).<br />

3. Emergency Planning Procedures: Emergency planning shall be developed prior to<br />

the start of the work and agreed to by the Contractor and the Hospital.<br />

a. Emergency procedures shall be in written form and prominently posted adjacent to<br />

the Worker Protection Notices specified hereinafter. Everyone prior to entering<br />

the work area must read and sign these procedures to acknowledge receipt of<br />

emergency exits and emergency procedures.<br />

b. Emergency planning shall include considerations of fire, explosion, toxic<br />

atmospheres, electrical hazards, slips, trips and falls, and heat related injury.<br />

Written procedures shall be developed and employee training procedures shall be<br />

provided.<br />

A. Site Security: The work area is to be restricted only to authorized, trained, and protected<br />

personnel. These may include the Contractor's employees, employees of sub-contractors,<br />

Hospital, State and local inspectors and any other designated individuals. A list of<br />

authorized personnel shall be established prior to the start of work.<br />

1. Entry to the work area by unauthorized individuals shall not be permitted without the<br />

approval of the Hospital and any such entry shall be reported immediately to the<br />

Hospital by the Contractor.<br />

2. A Visitor Log shall be maintained.<br />

3. Food, drink, and smoking shall not be permitted in areas where PCB, mercury, and<br />

SIES are handled or where items are stored.<br />

B. Site Protection and Safety: As a minimum, follow the requirements of EPA, HIOSH (State<br />

of <strong>Hawaii</strong>), OSHA and NIOSH.<br />

C. Safeguarding of Property: The Contractor shall take whatever steps necessary to safeguard<br />

their work and the property of the Hospital and individuals in the vicinity of their work area<br />

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during the execution of this Contract. The Contractor shall be responsible for and make<br />

good on any and all damages by employee negligence.<br />

1.5 QUALITY ASSURANCE<br />

A. Training Certificates: Within one year prior to assignment to acitivities involving PCB and<br />

mercury work, each employee shall be instructed by a Certified Industrial Hygienist (CIH)<br />

or equivalent safety specialist of the hazards of PCB, mercury, and SIES, safety and health<br />

precautions, the use and requirements for protective clothing, equipment, their respirators,<br />

and the additional requirements 40 CFR 761. The training should include engineering and<br />

other hazard control techniques and procedures. Submit certificates signed and dated by<br />

the CIH or equivalent safety specialist, indicating that the employee has received training.<br />

B. Hired Qualified Consultant: A Qualified Consultant (QC) shall be retained by the General<br />

Contractor to oversee activities during the removal, handling, packaging, and disposal of<br />

PCB-containing material, mercury-containing materials, and SIES, the QC shall be onsite<br />

to inspect the removal work to ensure that the requirements of the contract have been<br />

performed in accordance with the project specifications.<br />

1.6 REGULATORY REQUIREMENTS<br />

A. Furnish employee certification, within 10 consecutive calendar days from award, that the<br />

employees have had instructions on the hazards associated with of PCBs, mercury, and<br />

radiation exposure to include respirator use and decontamination procedures.<br />

B. The Contractor shall examine and have at all times in their possession at their office (one<br />

copy) and in view at each jobsite office (one copy) a current issue of the following<br />

publications:<br />

1. Title 40, Code of Federal Regulations, Part 761, Polychlorinated Biphenyls (PCB)<br />

Manufacturing, Processing, Distribution In Commerce, and Use Prohibitions, U.S.<br />

Environmental Protection Agency (EPA)<br />

2. Title 49, Code of Federal Regulations, Part 171, General Information, Regulations,<br />

and Definitions<br />

3. Title 49, Code of Federal Regulations, Part 172, Hazardous Materials, Tables, and<br />

Hazardous Materials Communications Regulations.<br />

4. Title 49, Code of Federal Regulations, Part 173, Shipments and Packagings.<br />

5. Title 49, Code of Federal Regulations, Part 176, Carriage by Vessel<br />

6. Title 49, Code of Federal Regulations, Section 177, Carriage by Public Highway.<br />

7. Title 49, Code of Federal Regulations, Section 178 Shipping Container Specification<br />

8. Title 29, Code of Federal Regulations, Section 1910.145 Specifications for Accident<br />

Prevention, Signs and Tags, Occupational Safety and <strong>Health</strong> Administration<br />

(OSHA), U.S. Department of Labor<br />

9. Title 29, Code of Federal Regulations, Section 1910.1000, Air Contaminants.<br />

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C. The Contractor shall comply with the above requirements and any applicable Federal,<br />

State, and local regulations. Where conflict or any inconsistency among requirements or<br />

with this specification exists, the more stringent requirements shall apply. Ignorance of the<br />

above requirements and any applicable Federal, State and local regulations resulting in<br />

additional cost to the Contractor shall not be paid by the Hospital.<br />

D. All regulations shall govern over these specifications, except where a more stringent<br />

specification or a specification providing greater protection against PCB, mercury, and<br />

radiation exposure, injury, loss or liability. Any question regarding conflict or<br />

inconsistency between specification and/or regulations should immediately be directed to<br />

the Hospital.<br />

WHENEVER APPROVAL OF THE HOSPITAL IS REQUIRED PRIOR TO<br />

PROCEEDING WITH OTHER WORK, THE CONTRACTOR SHALL COMPLY WITH<br />

THE FOLLOWING ITEMS:<br />

1. The Contractor shall allow the Hospital and the QC 24-hours from notification to<br />

respond to the request for inspection.<br />

2. The Contractor shall designate one person (either a foreman or superintendent) who<br />

will be authorized to request for inspections. The name of the designated person<br />

shall be submitted in writing to the Hospital prior to commencing with the work.<br />

Request from any other person will not be considered an official request.<br />

3. The designated person when requesting for inspection shall provide the following<br />

information:<br />

a. Name of caller<br />

b. Building and rooms to be inspected<br />

c. Work phase of inspection, as specified<br />

E. At the completion of the removal work, the following documents shall be provided to the<br />

Hospital for their records:<br />

1.7 EQUIPMENT<br />

1. Visitor's log showing all persons entering the site.<br />

2. Certification of the training of the Contractor's employees.<br />

3. All PCB, mercury, and radiation disposal form(s) and manifests.<br />

A. Furnish the Hospital and the QC with two complete sets of personal protective equipment<br />

daily, as required herein, for entry to and inspection in the control area. The personal<br />

protective equipment shall include disposable protective whole body covering. The<br />

personal protective equipment shall remain the property of the Contractor. Any proper<br />

Respiratory protection and qualifications shall be the responsibility of the Hospital<br />

representative and the QC.<br />

1. Respirators: Select respirators approved by the National Institute for Occupational<br />

Safety and <strong>Health</strong> (NIOSH), Department of <strong>Health</strong> and Human Services, for use in<br />

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atmospheres containing PCB and mercury material. Respirators shall comply with<br />

the requirements of 29 CFR 1910.134.<br />

2. Protective Clothing: Furnish personnel exposed to PCB, mercury, and SIES material<br />

with fire-retardant, disposable protective whole body clothing, head covering, gloves,<br />

and foot coverings. Furnish disposable plastic or rubber gloves and footwear to<br />

protect hands and feet respectively. Reduce the level of protection only after<br />

approval from the QC.<br />

3. Warning Signs and Labels: Provide warning signs at approaches to the PCB,<br />

mercury, and SIES control areas. Locate signs at such a distance that personnel may<br />

read the sign and take the necessary precautions before entering the area. Provide<br />

and affix labels to impermeable bags, PCB, mercury, and SIES waste drums, and<br />

other containers containing PCB, mercury, and SIES, scrap, waste, or debris. The<br />

labels shall be of sufficient size to be clearly legible, and display the following:<br />

“CAUTION: Contains PCB (Polychlorinated Biphenyls)” or “CAUTION: Contains<br />

Mercury” or “CAUTION: Radiation. Signs and labels shall comply with the<br />

requirements of 29 CFR 1910.145. and 40 CFR 761, Subpart C.<br />

B. PERSONNEL PROTECTION EQUIPMENT: Workers shall wear and use PPE during<br />

PCB and Mercury removal. Workers' personnel protection equipment, as required by<br />

OSHA regulations, shall consist of but not limited to the following.<br />

1. Disposal coveralls<br />

2. Disposable rubber gloves<br />

3. Disposal foot covers (polyethylene)<br />

4. Chemical Safety Goggles<br />

C. PCB, MERCURY, SIES SPILL KIT: Assemble a spill kit to include several pairs of the<br />

following items:<br />

1. Disposable polyethylene gloves<br />

2. Disposable Coveralls<br />

3. Chemical Safety Goggles<br />

4. Disposable polyethylene foot covers<br />

5. PCB Caution Sign: "PCB Spill-Authorized Personnel Only" and Mercury Caution<br />

Sign: "Mercury Spill-Authorized Personnel Only"<br />

6. 100-foot caution tape<br />

7. Absorbent material<br />

8. Polyethylene waste bags<br />

9. Cloth backed tape<br />

10. Rags<br />

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1.8 DEFINITIONS<br />

11. Paper and writing equipment<br />

12. Waste containers<br />

A. Abatement: Procedure to control material release from PCB-containing, mercurycontaining<br />

materials, and self-illuminating exit signs (SIES) removal.<br />

B. Authorized Visitor: The Hospital, and the QC or a representative of any regulatory or other<br />

agency having jurisdiction over the project.<br />

C. Leak: Leak means any instance in which the PCB or mercury article, container or<br />

equipment has any PCB or mercury on any portion of its external surface or in the case of<br />

mercury-containing lamps where fumes or vapors are released when broken.<br />

D. Mercury: Mercury as used in this specification shall mean the same as mercury, mercury<br />

article, mercury article container, mercury equipment, mercury-containing, mercury Item,<br />

or mercury containing Lamp.<br />

E. Polychlorinated Biphenyl: PCB as used in this specification shall mean the same as PCB,<br />

PCB Article, PCB article container, PCB equipment, PCB item, PCB-contaminated<br />

equipment, as defined in 40 CFR 761, Section 3, Definitions.<br />

F. PEL: OSHA has in place two 8-hour time-weighted averages (TWA) for chlorodiphenyl:<br />

1. For chlorodiphenyl with 42 percent chlorine TWA = 1 milligram per cubic meter of<br />

air.<br />

2. For chlorodiphenyl with 54 percent chlorine TWA = 0.5 milligram per cubic meter of<br />

air.<br />

G. Removal: All herein specified procedures necessary to remove PCB and mrcury materials<br />

at an approved site in an acceptable manner.<br />

H. Spill: Spill means a uncontrolled release which results in any quantity of PCB or mercury<br />

running off/out or about to run off the external surface of the equipment or material, as well<br />

as the contamination resulting for those releases.<br />

I. Holding Area: A secure area used for the storage of PCB and mercury containing material<br />

before removal from the project site to an approved disposal site.<br />

PART 2 – PRODUCTS (Not Applicable)<br />

PART 3 - EXECUTION<br />

3.1 PCB, MERCURY, AND SIES CONTROL AREA<br />

Establish a PCB, mercury, and SIES control area by roping off the area to prevent unauthorized<br />

entry of personnel. No one will be permitted in the PCB, mercury, and SIES control area unless<br />

the person is provided with appropriate training and protective equipment. Food, drink and<br />

smoking materials is prohibited in the designated control area.<br />

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3.2 PERSONAL PROTECTIVE EQUIPMENT<br />

Workers shall wear and use personal protective equipment upon entering the work area. Footwear<br />

and disposable rubber gloves shall be worn at all times during the removal process.<br />

3.3 SPECIAL HAZARDS<br />

A. PCB, mercury, and SIES shall not be exposed to open flames or other high temperature<br />

sources since toxic decomposition by-products may be produced.<br />

B. PCB, mercury, and SIES shall not be heated to temperatures of 55C (135F) or higher.<br />

C. Avoid breaking mercury-containing lamps and SIES. Vapors/fumes are hazardous.<br />

Package lamps to avoid breakage during shipping to mainland disposal/recycling site.<br />

3.4 WORK PROCEDURE<br />

A. Furnish all labor, materials, and equipment necessary to carry out the safe and complete<br />

removal of PCB, mercury containing material, and SIES located at the site as indicated or<br />

specified in accordance with Federal, State and local regulations. The PCB, mercury, and<br />

SIES work shall generally include the removal of suspect-PCB ballasts, mercury containing<br />

light tubes from fluorescent light fixtures, and self-illuminating exit signs.<br />

B. Personnel shall wear and use protective clothing and equipment as specified herein. Eating,<br />

smoking, or drinking shall not be permitted in the PCB and mercury control area. No one<br />

will be permitted in the PCB and mercury control area unless the person is provided with<br />

appropriate training and protective equipment. Package and mark PCB and mercury<br />

materials as required by EPA and DOT regulations and dispose of in accordance with EPA,<br />

DOT, and local regulations at a permitted site.<br />

1. PCB, Mercury, and SIES Control Area Requirements: During the PCB, mercury, and<br />

SIES removal operation, should the employees need to exit the controlled area, they<br />

will be required to remove their disposable coveralls, place them in an approved<br />

impermeable disposal bag, and then exit the area. The Contractor is solely responsible<br />

for complying with any and all regulations concerning his employees' safety and<br />

health. The PEL for PCB shall not be exceeded at any time.<br />

2. Inspection: Inspection and reporting shall be performed by the QC.<br />

3. Inspection During PCB, Mercury, and SIES Removal Work: The QC shall perform<br />

daily inspections during the entire PCB and mercury removal operation. If the<br />

adjacent areas are contaminated, the contaminated areas shall be cleaned, ventilated<br />

and visually inspected. Only when the area is deemed essentially free of PCB and<br />

mercury-containing waste materials, will unprotected persons be allowed into the area.<br />

3.5 WORK OPERATIONS<br />

Ensure that work operations or processes involving PCB, mercury or PCB-contaminated<br />

materials, and SIES are conducted in accordance with 40 CFR 761 and the applicable<br />

requirements of this section including but not limited to:<br />

1. Obtaining advance approval of PCB, mercury, and SIES storage sites.<br />

2. Notifying the Hospital and QC prior to commencing the operation.<br />

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3. Reporting leaks and spills to the Hospital.<br />

4. Cleaning up spill<br />

5. Maintaining an access log of employees working in a PCB, mercury, and SIES control area<br />

and providing a copy to the Hospital upon completion of the operation.<br />

6. Inspection of PCB, mercury and PCB-contaminated items and waste containers for leaks<br />

and forwarding copies of inspection reports to the Hospital.<br />

7. Maintaining a spill kit as specified in paragraph entitled "PCB, Mercury, and SIES Spill<br />

Kit."<br />

8. Maintaining inspection, inventory and spill and testing records.<br />

3.6 PCB, MERCURY, AND SIES REMOVAL PROCEDURE/PROCESS<br />

Select PCB, mercury, and SIES removal procedure to minimize contamination of work areas with<br />

PCB, mercury or other PCB-contaminated debris/waste. Handle PCB and mercury such that no<br />

skin contact occurs. PCB and mercury removal process should be described in the work plan.<br />

1. Removal of PCB-Containing Lighting ballast, Mercury-Containing Lamps, and Selfilluminating<br />

Exit Signs:<br />

a. Signs shall be posted at a distance sufficiently far enough away from the work area to<br />

permit a person to read the sign and take the necessary protective measures to avoid<br />

exposure.<br />

b. All light fixtures shall be deenergized prior to the light fixture removal.<br />

c. Workers shall wear rubber gloves, safety glasses, and other necessary personnel<br />

protective equipment at all times during the fluorescent light fixture removal process.<br />

d. Remove mercury-containing lamps and package and dispose as specified in this<br />

section. Avoid breaking the lamps.<br />

e. Remove fluorescent light fixtures from ceiling and place into the PCB and mercury<br />

control area. Inspect the ballast in the light fixrture to determine if a “No-PCBs”<br />

label is shown. If no label is observed, the ballast shall be assumed to contain PCBs.<br />

If the light fixture ballast is leaking and it is not possible or feasible to clean the light<br />

fixture, dispose of entire fixture as PCB-contaminated.<br />

f. If the fluorescent light fixture ballast is leaking oil, avoid ingestion, contact with skin,<br />

and inhalation and follow the procedures for PCB clean-up procedures (3.11). If the<br />

light fixture ballast is not leaking, remove from fixture and place into approved waste<br />

container (lined 55-gallon drum) for disposal.<br />

g. Dispose of all PCB-containing and contaminated material as specified in this section.<br />

3.7 SOLVENT CLEANING<br />

Cleaning of tools or equipment: Cleaning of contaminated tools or equipment shall be wiped or<br />

rinsed down with a solvent wetted rag.<br />

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3.8 PCB, MERCURY, AND SIES SPILL CLEANUP REQUIREMENTS<br />

A. PCB, Mercury, and SIES Spills: The Contractor shall immediately report any PCB and<br />

mercury spills or leaks.<br />

B. PCB, Mercury, and SIES Spill Control Area: Rope of the area around the PCB and/or<br />

mercury spill or leak area and post a "PCB Spill Authorized Personnel Only" and/or<br />

“Mercury Spill Authorized Personnel Only” caution sign. Immediately transfer leaking<br />

items to a drip pan or other container.<br />

C. Mercury Spill Cleanup: The mercury cleanup shall begin immediately after its discovery,<br />

and after vapors are no longer visible (for mercury-containing lamp breaks). The personnel<br />

shall wear personal protective equipment specified in the specifications. The spill area<br />

shall be mopped up or cleaned up with absorbent material in the PCB. The material used to<br />

clean up the mercury material shall be properly contained and disposed of as solid mercury<br />

waste.<br />

D. PCB Spill Cleanup: The PCB cleanup will be performed in accordance with the disposal<br />

requirements and procedures outlined in 40 CFR 761, Subpart G. Clean-up procedures<br />

shall begin immediately but no later than 48-hours after its discovery. The spill will be<br />

mopped or cleaned with absorbent material from the PCB spill kit. The material used to<br />

clean up the PCB material shall be properly contained and disposed of solid PCB waste.<br />

E. Record Keeping and Certification: Document cleanup procedures in accordance to 40 CFR<br />

761, Section 125, Requirement for PCB Spill Cleanup. Provide certification of cleanups to<br />

include decontamination proceedures.<br />

F. Sampling Requirements: Perform post cleanup sampling as required by 40 CFR 761,<br />

Section 130, Sampling Requirements. Do not remove boundaries of the PCB and mercury<br />

control area until site is determined clean by the QC.<br />

3.9 STORAGE FOR DISPOSAL<br />

A. Storage Container for PCB and Mercury: The Contractor shall comply with requirements<br />

and procedures outlined in 40 CFR 178. Store liquid PCB in containers that are EPA and<br />

Department of Transportation (DOT)-approved. Store non-liquid PCB materials or<br />

equipment in DOT-approved containers.<br />

B. Waste Containers, Waste Articles and PCB-Contaminated Items: Label with the following:<br />

1. "Solid (or liquid) Waste Polychlorinated Biphenyls" and “Mercury Containing<br />

Lamps” as applicable.<br />

2. The PCB or Mercury Caution Label, paragraph entitled "PCB and Mercury Caution<br />

Label"<br />

3. The date the items were placed in storage and the name of the cognizant<br />

activity/building.<br />

3.10 APPROVAL OF TEMPORARY STORAGE SITE<br />

A. Obtain the Hospital approval to store the PCB and mercury materials and containers (where<br />

applicable).<br />

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B. The following criteria will be followed to select a storage site:<br />

1. Adequate roof and walls to prevent rainwater from reaching the stored PCB or<br />

mercury.<br />

2. Floors constructed of smooth and impervious material to prevent or minimize<br />

penetrations of PCB or mercury.<br />

3. No drain valve, floor drains, expansion joints, sewer lines or other openings that<br />

would permit liquids to flow from the controlled area.<br />

C. Temporary onsite storage shall not exceed 90 days from start of removal work.<br />

3.11 CLEANUP<br />

Cleanup: Clean surfaces within the PCB, mercury, and SIES control area daily. Do not allow<br />

PCB or mercury material, debris and dust to accumulate. Restrict the spread of dust, debris,<br />

vapors and fumes; keep waste from being distributed over the general area. Do not remove the<br />

PCB and mercury control area or roped-off perimeter and warning signs prior to the the Hospital's<br />

receipt of the QC certification. The QC will visually inspect the affected surfaces for residual<br />

PCB and mercury material and accumulated dust before the removal of the PCB and mercury<br />

controlled area. The Contractor shall re-clean areas showing dust or residual PCB or mercury<br />

material.<br />

3.12 DISPOSAL OF PCB, MERCURY, AND SIES MATERIALS<br />

PCB and mercury disposal shall comply with requirements and procedures outlined in 40 CFR<br />

761. LOCAL WASTE DISPOSAL FACILITIES DO NOT ACCEPT PCB, MERCURY, AND<br />

RADIOACTIVE WASTE. Before transporting the PCB, mercury, and SIES waste, the<br />

Contractor shall submit the following to the QC:<br />

1. The site specific EPA Generator I.D. number, disposal manifest and receipts showing<br />

acceptance of the material by the approved waste disposal or recycling site.<br />

2. The Contractor shall submit transporter certification of notification to EPA of their PCB<br />

and mercury waste activities.<br />

3. The Contractor shall coordinate hazardous waste disposal with the Hospital’s<br />

representative. The Contractor shall prepare the required waste documentation and submit<br />

for review prior to transportation off the project site and subsequent disposal.<br />

3.13 CERTIFICATE OF DISPOSAL<br />

Certificate of disposal shall be submitted to the Hospital and the QC within 30 days of the date<br />

that the disposal of the PCB and mercury waste identified on the manifest was completed.<br />

Certificate for the PCB, mercury and PCB items disposed shall include:<br />

1. The shipping papers shall use chain-of-custody form and include names and addresses of<br />

the disposal/recycling facility, the Contractor, EPA Identification, and the Landfill Operator<br />

and information on the type and number of waste containers.<br />

2. The identity of the PCB and mercury waste affected by the Certificate of Disposal<br />

including reference to the manifest number for the shipment.<br />

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3. A statement certifying the fact of disposal of the identified PCB and mercury waste,<br />

including the date(s) of disposal, and identifying the disposal process used.<br />

4. A certification as defined in 40 CFR 761, Section 3.<br />

3.14 PAYMENT<br />

Payment for disposal of PCB, mercury, and SIES waste will not be made until the certificate of<br />

disposal has been furnished to the Hospital.<br />

END OF SECTION<br />

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VISITOR/WORKER ENTRY LOG<br />

(Sample)<br />

DATE<br />

PROJECT<br />

SUPT.<br />

ALL PERSONNEL MUST SIGN-IN AND SIGN-OUT EVERY TIME THEY ENTER/EXIT THE<br />

WORK AREA. PLEASE PRINT CLEARLY. ATTACH EMPLOYEE RELEASE FORM FOR ALL<br />

VISITORS.<br />

NAME<br />

EMPLOYER<br />

Name, *Address, *Phone<br />

TIME<br />

IN<br />

TIME<br />

OUT<br />

*PURPOSE<br />

OF VISIT<br />

**TYPE OF<br />

PPE ISSUED<br />

*NOT required of Contractor's employees<br />

** Type of PPE (Personal Protective Equipment) Issued to include list of protective clothing worn and<br />

type of respirator used (Type "C", half-face dual cartridge, etc.<br />

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EMPLOYEE RELEASE FORM<br />

(SAMPLE)<br />

Project Name:______________________________________________________________<br />

Employee Name:_____________________________________________________________<br />

Employee Address:__________________________________________________________<br />

Employee Telephone No.:____________________________________________________<br />

Classification of Worker:_________________Union Card / I.D.Number:_______________<br />

Have you had in the past, or present, any respiratory problems?<br />

Yes_________No_________<br />

Have you worked in the past with PCB or Mercury type materials?<br />

Yes_________No_________<br />

The project you will be working on involves the removal or disturbance of PCB and Mercury in the<br />

building. They is considered a health hazard.<br />

The company is supplying all necessary safety clothing and working conditions required and necessary<br />

for your protection from PCB and Mercury hazard.<br />

Are you willing and able to perform the PCB and Mercury related work with full knowledge of your<br />

current medical condition?<br />

Yes_________No_________<br />

You shall be instructed at the commencement of the job on the required use of safety equipment, clothing,<br />

working conditions and procedures. These must be rigidly adhered to. Smoking is not permitted in the<br />

work areas. Disregarding of safety instructions shall result in instant dismissal.<br />

I acknowledge and understand the safety instructions and medical monitoring that has been given to me<br />

by the company at my work commencement and have answered the above questions truthfully.<br />

Signed________________________________________________<br />

Employee<br />

Date____________________________<br />

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SECTION 031516 - TERMITE CONTROL BARRIER SYSTEM<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

Furnish materials, labor, and equipment necessary to install a termite barrier system at new pipe<br />

penetrations.<br />

1.2 COORDINATION WITH OTHER SECTIONS<br />

Coordinate installation of termite barrier system with Section 033000 CONCRETE, plumbing and<br />

electrical sections.<br />

1.3 REFERENCES<br />

A. SBCCI Public Safety Testing and Evaluation Services, Inc., report 9713 for Termite Control<br />

System used to provide protection against subterranean termites.<br />

1.4 SYSTEM DESCRIPTION<br />

A. Provide a corrosion- resistant fine stainless steel mesh system complete with adhesion and<br />

attachment accessories across all termite entry points to the building, including, but not limited<br />

to:<br />

1. Pipe and conduit penetrations to concrete slabs.<br />

B. System shall be integral to concrete slabs on grade and shall be installed in coordination with<br />

concrete slab forming, reinforcing and finishing.<br />

1.5 SUBMITTALS<br />

A. Prior to the start of work, a signed certificate from the system supplier stating that the installer<br />

and installation mechanics are approved at the appropriate level by the system supplier.<br />

B. Manufacturer's material specifications, application instructions, and Material Safety Data Sheets for<br />

the termite barrier system materials intended to be used.<br />

1.6 QUALITY ASSURANCE<br />

A. Qualifications<br />

1. Installer: Use only an installer trained and accredited by the system supplier.<br />

2. Installation mechanics: The installer shall employ only workers trained and accredited, at<br />

the appropriate level, by the system supplier.<br />

B. Pre-installation Meeting: No less than one week prior to beginning installation, convene a preinstallation<br />

meeting at the construction site attended by the Contractor, the installer and the<br />

installer's crew leader, and representatives of the trades affected by this work. Review conditions<br />

of preparation, storage and handling, installation procedures, sequencing, protection and<br />

coordination with related work.<br />

1.7 PRODUCT HANDLING<br />

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SYSTEM


A. Delivery of Materials: Deliver materials to the site in original unbroken packaging and<br />

containers, with the original labels intact.<br />

B. Storage of Materials at Job Site: Store in accordance with the system supplier's<br />

recommendations.<br />

1.8 WARRANTY<br />

The Contractor shall warrant the installation free from defects of workmanship materials for a<br />

period of one year after acceptance of the installation. Upon notification of any defects, the<br />

Contractor shall promptly make good any such defects developed within the warranty period<br />

without expense to the Owner.<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS<br />

A. Asbestos Prohibition: No asbestos containing materials or equipment shall be used under this<br />

section. The Contractor shall ensure that all materials and equipment incorporated in the project<br />

are asbestos free.<br />

B. Barrier Mesh: Type AIAA marine grade 316 stainless steel mesh of 0.18 mm diameter wire with<br />

mesh openings of 0.66 x 0.45 mm.<br />

C. Accessories: Parging adhesives, clamps, ties, and other accessories as recommended by system<br />

supplier.<br />

2.2 BASIS- OF- DESIGN PRODUCT – TERMITE BARRIER SYSTEM<br />

A..<br />

Products scheduled on drawings are products of TermiMesh<strong>Hawaii</strong>, www.termimeshhawaii.com.<br />

B. Provide the Basis- Of- Design Product or an equal performing system of HDPE or a combination<br />

of stainless steel mesh and HDPE:<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Verify the condition of the site under proposed slab is proper for the installation of termite<br />

barrier system and that the following are complete.<br />

1. The ground has been cleared of wood scraps.<br />

2. The site has been compacted and cushion fill has been placed and compacted.<br />

3. Footings and foundations, and outer forms are in place.<br />

4. All electrical and plumbing penetrating pipes are in place.<br />

3.2 INSTALLATION<br />

A. Strictly follow the manufacturer's instructions published in Builder's Installation Notes.<br />

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1. Install mesh as required, fit and clamp mesh around all pipe penetrations, and terminate at<br />

perimeters as appropriate for the building construction as described in Builder's Installation<br />

Notes.<br />

2. Install special fittings appropriate to construction as described in Builder's Installation<br />

Notes.<br />

B. Install mesh after vapor barrier and reinforcing steel is in place.<br />

C. Where required, mesh is integrated into subsequent construction as described in Builder's<br />

Installation Notes.<br />

3.3 FIELD QUALITY CONTROL<br />

A. In the event following trades on the site move or damage the mesh, clamps or parging mix,<br />

immediately contact the mesh installer, for recommendations of necessary repairs.<br />

3.4 PROTECTION<br />

A. Protect the installed mesh and attachments before, during and after the work of following trades.<br />

END OF SECTION 031516<br />

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SECTION 033000 - CAST-IN-PLACE CONCRETE<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This Section specifies cast-in place concrete, including formwork, reinforcement, concrete<br />

materials, mixture design, placement procedures, and finishes, for the following:<br />

1. Footings.<br />

2. Slabs-on-grade.<br />

1.2 DEFINITIONS<br />

A. Cementitious Materials: Portland cement alone or in combination with one or more of the<br />

following: blended hydraulic cement, fly ash and other pozzolans, ground granulated blastfurnace<br />

slag, and silica fume; subject to compliance with requirements.<br />

1.3 SUBMITTALS<br />

A. Submit in accordance with Section 013300 – SUBMITTAL PROCEDURES.<br />

B. Product Data: For each type of product indicated.<br />

C. Design Mixtures: For each concrete mixture. Submit alternate design mixtures when<br />

characteristics of materials, Project conditions, weather, test results, or other circumstances<br />

warrant adjustments.<br />

1. Indicate amounts of mixing water to be withheld for later addition at Project site.<br />

D. Steel Reinforcement Shop Drawings: Placing drawings that detail fabrication, bending, and<br />

placement. Include bar sizes, lengths, material, grade, bar schedules, stirrup spacing, bent<br />

bar diagrams, bar arrangement, splices and laps, mechanical connections, tie spacing, hoop<br />

spacing, and supports for concrete reinforcement.<br />

E. Qualification Data: For Installer.<br />

F. Material Test Reports: For the following, from a qualified testing agency, indicating<br />

compliance with requirements:<br />

1. Aggregates. Include service record data indicating absence of deleterious expansion of<br />

concrete due to alkali aggregate reactivity.<br />

G. Material Certificates: For each of the following, signed by manufacturers:<br />

1. Cementitious materials.<br />

2. Admixtures.<br />

3. Steel reinforcement and accessories.<br />

H. Field quality-control test and inspection reports.<br />

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1.4 QUALITY ASSURANCE<br />

A. Manufacturer Qualifications: A firm experienced in manufacturing ready-mixed concrete<br />

products and that complies with ASTM C 94/C 94M requirements for production facilities<br />

and equipment.<br />

1. Manufacturer certified according to NRMCA's "Certification of Ready Mixed Concrete<br />

Production Facilities."<br />

B. Testing Agency Qualifications: An independent agency, qualified according to<br />

ASTM C 1077 and ASTM E 329 for testing indicated, as documented according to<br />

ASTM E 548.<br />

1. Personnel conducting field tests shall be qualified as ACI Concrete Field Testing<br />

Technician, Grade 1, according to ACI CP-01 or an equivalent certification program.<br />

2. Personnel performing laboratory tests shall be ACI-certified Concrete Strength Testing<br />

Technician and Concrete Laboratory Testing Technician - Grade I. Testing Agency<br />

laboratory supervisor shall be an ACI-certified Concrete Laboratory Testing Technician<br />

- Grade II.<br />

C. Source Limitations: Obtain each type or class of cementitious material of the same brand<br />

from the same manufacturer's plant, obtain aggregate from one source, and obtain<br />

admixtures through one source from a single manufacturer.<br />

D. ACI Publications: Comply with the following unless modified by requirements in the<br />

Contract Documents:<br />

1. ACI 301, "Specification for Structural Concrete," Sections 1 through 5.<br />

2. ACI 117, "Specifications for Tolerances for Concrete Construction and Materials."<br />

E. Concrete Testing Service: Engage a qualified independent testing agency to perform<br />

material evaluation tests and to design concrete mixtures.<br />

1.5 DELIVERY, STORAGE, AND HANDLING<br />

A. Steel Reinforcement: Deliver, store, and handle steel reinforcement to prevent bending and<br />

damage.<br />

B. Waterstops: Store waterstops under cover to protect from moisture, sunlight, dirt, oil, and<br />

other contaminants.<br />

PART 2 - PRODUCTS<br />

2.1 FORM-FACING MATERIALS<br />

A. Smooth-Formed Finished Concrete: Form-facing panels that will provide continuous, true,<br />

and smooth concrete surfaces. Furnish in largest practicable sizes to minimize number of<br />

joints.<br />

1. Plywood, metal, or other approved panel materials.<br />

B. Rough-Formed Finished Concrete: Plywood, lumber, metal, or another approved material.<br />

Provide lumber dressed on at least two edges and one side for tight fit.<br />

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C. Forms for Cylindrical Columns, Pedestals, and Supports: Metal, glass-fiber-reinforced<br />

plastic, paper, or fiber tubes that will produce surfaces with gradual or abrupt irregularities<br />

not exceeding specified formwork surface class. Provide units with sufficient wall<br />

thickness to resist plastic concrete loads without detrimental deformation.<br />

D. Pan-Type Forms: Glass-fiber-reinforced plastic or formed steel, stiffened to resist plastic<br />

concrete loads without detrimental deformation.<br />

E. Void Forms: Biodegradable paper surface, treated for moisture resistance, structurally<br />

sufficient to support weight of plastic concrete and other superimposed loads.<br />

F. Chamfer Strips: Wood, metal, PVC, or rubber strips, 3/4 by 3/4 inch, minimum.<br />

G. Rustication Strips: Wood, metal, PVC, or rubber strips, kerfed for ease of form removal.<br />

H. Form-Release Agent: Commercially formulated form-release agent that will not bond with,<br />

stain, or adversely affect concrete surfaces and will not impair subsequent treatments of<br />

concrete surfaces.<br />

1. Formulate form-release agent with rust inhibitor for steel form-facing materials.<br />

I. Form Ties: Factory-fabricated, removable or snap-off metal or glass-fiber-reinforced<br />

plastic form ties designed to resist lateral pressure of fresh concrete on forms and to prevent<br />

spalling of concrete on removal.<br />

1. Furnish units that will leave no corrodible metal closer than 1 inch to the plane of<br />

exposed concrete surface.<br />

2. Furnish ties that, when removed, will leave holes no larger than 1 inch in diameter in<br />

concrete surface.<br />

3. Furnish ties with integral water-barrier plates to walls indicated to receive<br />

dampproofing or waterproofing.<br />

2.2 STEEL REINFORCEMENT<br />

A. Reinforcing Bars: ASTM A 615/A 615M, Grade 60, deformed.<br />

B. Steel Bar Mats: ASTM A 184/A 184M, fabricated from ASTM A 615/A 615M, Grade 60,<br />

deformed bars, assembled with clips.<br />

C. Plain-Steel Wire: ASTM A 82, galvanized.<br />

D. Deformed-Steel Wire: ASTM A 496.<br />

E. Plain-Steel Welded Wire Reinforcement: ASTM A 185, plain, fabricated from as-drawn<br />

steel wire into flat sheets.<br />

F. Deformed-Steel Welded Wire Reinforcement: ASTM A 497, flat sheet.<br />

G. Galvanized-Steel Welded Wire Reinforcement: ASTM A 185, plain, fabricated from<br />

galvanized steel wire into flat sheets.<br />

2.3 REINFORCEMENT ACCESSORIES<br />

A. Joint Dowel Bars: ASTM A 615/A 615M, Grade 60, plain-steel bars, cut bars true to<br />

length with ends square and free of burrs.<br />

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B. Epoxy-Coated Joint Dowel Bars: ASTM A 615/A 615M, Grade 60, plain-steel bars,<br />

ASTM A 775/A 775M epoxy coated.<br />

C. Epoxy Repair Coating: Liquid, two-part, epoxy repair coating; compatible with epoxy<br />

coating on reinforcement and complying with ASTM A 775/A 775M.<br />

D. Zinc Repair Material: ASTM A 780, zinc-based solder, paint containing zinc dust, or<br />

sprayed zinc.<br />

E. Bar Supports: Bolsters, chairs, spacers, and other devices for spacing, supporting, and<br />

fastening reinforcing bars and welded wire reinforcement in place. Manufacture bar<br />

supports from steel wire, plastic, or precast concrete according to CRSI's "Manual of<br />

Standard Practice," of greater compressive strength than concrete and as follows:<br />

1. For concrete surfaces exposed to view where legs of wire bar supports contact forms,<br />

use CRSI Class 1 plastic-protected steel wire or CRSI Class 2 stainless-steel bar<br />

supports.<br />

2.4 CONCRETE MATERIALS<br />

A. Cementitious Material: Use the following cementitious materials, of the same type, brand,<br />

and source, throughout Project:<br />

1. Portland Cement: ASTM C 150, Type I, gray.<br />

B. Normal-Weight Aggregates: ASTM C 33, Class 3S coarse aggregate or better, graded.<br />

Provide aggregates from a single source.<br />

1. Maximum Coarse-Aggregate Size: 3/4 inch nominal.<br />

C. Water: ASTM C 94/C 94M and potable.<br />

2.5 ADMIXTURES<br />

A. Air-Entraining Admixture: ASTM C 260.<br />

B. Chemical Admixtures: Provide admixtures certified by manufacturer to be compatible with<br />

other admixtures and that will not contribute water-soluble chloride ions exceeding those<br />

permitted in hardened concrete. Do not use calcium chloride or admixtures containing<br />

calcium chloride.<br />

2.6 WATERSTOPS<br />

1. Water-Reducing Admixture: ASTM C 494/C 494M, Type A.<br />

2. Retarding Admixture: ASTM C 494/C 494M, Type B.<br />

3. Water-Reducing and Retarding Admixture: ASTM C 494/C 494M, Type D.<br />

4. High-Range, Water-Reducing Admixture: ASTM C 494/C 494M, Type F.<br />

5. High-Range, Water-Reducing and Retarding Admixture: ASTM C 494/C 494M,<br />

Type G.<br />

6. Plasticizing and Retarding Admixture: ASTM C 1017/C 1017M, Type II.<br />

A. Flexible Rubber Waterstops: CE CRD-C 513, with factory-installed metal eyelets, for<br />

embedding in concrete to prevent passage of fluids through joints. Factory fabricate<br />

corners, intersections, and directional changes.<br />

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1. Profile: As indicated.<br />

2. Dimensions: 4 inches by 3/16 inch thick; nontapered.<br />

B. Self-Expanding Butyl Strip Waterstops: Manufactured rectangular or trapezoidal strip,<br />

butyl rubber with sodium bentonite or other hydrophilic polymers, for adhesive bonding to<br />

concrete, 3/4 by 1 inch.<br />

2.7 VAPOR RETARDERS<br />

A. Plastic Vapor Retarder: ASTM E 1745, Class C, or polyethylene sheet, ASTM D 4397, not<br />

less than 10 mils thick. Include manufacturer's recommended adhesive or pressuresensitive<br />

joint tape.<br />

2.8 CURING MATERIALS<br />

A. Evaporation Retarder: Waterborne, monomolecular film forming, manufactured for<br />

application to fresh concrete.<br />

B. Absorptive Cover: AASHTO M 182, Class 2, burlap cloth made from jute or kenaf,<br />

weighing approximately 9 oz./sq. yd. when dry.<br />

C. Moisture-Retaining Cover: ASTM C 171, polyethylene film or white burlap-polyethylene<br />

sheet.<br />

D. Water: Potable.<br />

E. Clear, Waterborne, Membrane-Forming Curing Compound: ASTM C 309, Type 1,<br />

Class B, nondissipating, certified by curing compound manufacturer to not interfere with<br />

bonding of floor covering.<br />

2.9 RELATED MATERIALS<br />

A. Expansion- and Isolation-Joint-Filler Strips: ASTM D 1751, asphalt-saturated cellulosic<br />

fiber or ASTM D 1752, cork or self-expanding cork.<br />

B. Semirigid Joint Filler: Two-component, semirigid, 100 percent solids, epoxy resin with a<br />

Type A shore durometer hardness of 80 per ASTM D 2240.<br />

C. Bonding Agent: ASTM C 1059, Type II, non-redispersible, acrylic emulsion or styrene<br />

butadiene.<br />

D. Epoxy Bonding Adhesive: ASTM C 881, two-component epoxy resin, capable of humid<br />

curing and bonding to damp surfaces, of class suitable for application temperature and of<br />

grade to suit requirements, and as follows:<br />

1. Types IV and V, load bearing, for bonding hardened or freshly mixed concrete to<br />

hardened concrete.<br />

E. Reglets: Fabricate reglets of not less than 0.0217-inch- thick, galvanized steel sheet.<br />

Temporarily fill or cover face opening of reglet to prevent intrusion of concrete or debris.<br />

F. Dovetail Anchor Slots: Hot-dip galvanized steel sheet, not less than 0.0336 inch thick, with<br />

bent tab anchors. Temporarily fill or cover face opening of slots to prevent intrusion of<br />

concrete or debris.<br />

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2.10 CONCRETE MIXTURES, GENERAL<br />

A. Prepare design mixtures for each type and strength of concrete, proportioned on the basis of<br />

laboratory trial mixture or field test data, or both, according to ACI 301.<br />

1. Use a qualified independent testing agency for preparing and reporting proposed<br />

mixture designs based on laboratory trial mixtures.<br />

B. Limit water-soluble, chloride-ion content in hardened concrete to 0.06 percent by weight of<br />

cement.<br />

C. Admixtures: Use admixtures according to manufacturer's written instructions.<br />

1. Use water-reducing or plasticizing admixture in concrete, as required, for placement<br />

and workability.<br />

2. Use water-reducing and retarding admixture when required by high temperatures, low<br />

humidity, or other adverse placement conditions.<br />

3. Use water-reducing admixture in pumped concrete, concrete for heavy-use industrial<br />

slabs and parking structure slabs, concrete required to be watertight, and concrete with<br />

a water-cementitious materials ratio below 0.50.<br />

2.11 FABRICATING REINFORCEMENT<br />

A. Fabricate steel reinforcement according to CRSI's "Manual of Standard Practice."<br />

2.12 CONCRETE MIXING<br />

A. Ready-Mixed Concrete: Measure, batch, mix, and deliver concrete according to<br />

ASTM C 94/C 94M, and furnish batch ticket information.<br />

1. When air temperature is between 85 and 90 deg F, reduce mixing and delivery time<br />

from 1-1/2 hours to 75 minutes; when air temperature is above 90 deg F, reduce mixing<br />

and delivery time to 60 minutes.<br />

B. Project-Site Mixing: Measure, batch, and mix concrete materials and concrete according to<br />

ASTM C 94/C 94M. Mix concrete materials in appropriate drum-type batch machine<br />

mixer.<br />

1. For mixer capacity of 1 cu. yd. or smaller, continue mixing at least 1-1/2 minutes, but<br />

not more than 5 minutes after ingredients are in mixer, before any part of batch is<br />

released.<br />

2. For mixer capacity larger than 1 cu. yd., increase mixing time by 15 seconds for each<br />

additional 1 cu. yd.<br />

3. Provide batch ticket for each batch discharged and used in the Work, indicating Project<br />

identification name and number, date, mixture type, mixture time, quantity, and amount<br />

of water added. Record approximate location of final deposit in structure.<br />

PART 3 - EXECUTION<br />

3.1 FORMWORK<br />

A. Design, erect, shore, brace, and maintain formwork, according to ACI 301, to support<br />

vertical, lateral, static, and dynamic loads, and construction loads that might be applied,<br />

until structure can support such loads.<br />

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B. Construct formwork so concrete members and structures are of size, shape, alignment,<br />

elevation, and position indicated, within tolerance limits of ACI 117.<br />

C. Limit concrete surface irregularities, designated by ACI 347R as abrupt or gradual, as<br />

follows:<br />

1. Class A, 1/8 inch for smooth-formed finished surfaces.<br />

2. Class B, 1/4 inch for rough-formed finished surfaces.<br />

D. Construct forms tight enough to prevent loss of concrete mortar.<br />

E. Fabricate forms for easy removal without hammering or prying against concrete surfaces.<br />

Provide crush or wrecking plates where stripping may damage cast concrete surfaces.<br />

Provide top forms for inclined surfaces steeper than 1.5 horizontal to 1 vertical.<br />

1. Install keyways, reglets, recesses, and the like, for easy removal.<br />

2. Do not use rust-stained steel form-facing material.<br />

F. Set edge forms, bulkheads, and intermediate screed strips for slabs to achieve required<br />

elevations and slopes in finished concrete surfaces. Provide and secure units to support<br />

screed strips; use strike-off templates or compacting-type screeds.<br />

G. Provide temporary openings for cleanouts and inspection ports where interior area of<br />

formwork is inaccessible. Close openings with panels tightly fitted to forms and securely<br />

braced to prevent loss of concrete mortar. Locate temporary openings in forms at<br />

inconspicuous locations.<br />

H. Chamfer exterior corners and edges of permanently exposed concrete.<br />

I. Form openings, chases, offsets, sinkages, keyways, reglets, blocking, screeds, and<br />

bulkheads required in the Work. Determine sizes and locations from trades providing such<br />

items.<br />

J. Clean forms and adjacent surfaces to receive concrete. Remove chips, wood, sawdust, dirt,<br />

and other debris just before placing concrete.<br />

K. Retighten forms and bracing before placing concrete, as required, to prevent mortar leaks<br />

and maintain proper alignment.<br />

L. Coat contact surfaces of forms with form-release agent, according to manufacturer's written<br />

instructions, before placing reinforcement.<br />

3.2 EMBEDDED ITEMS<br />

A. Place and secure anchorage devices and other embedded items required for adjoining work<br />

that is attached to or supported by cast-in-place concrete. Use setting drawings, templates,<br />

diagrams, instructions, and directions furnished with items to be embedded.<br />

1. Install anchor rods, accurately located, to elevations required and complying with<br />

tolerances in Section 7.5 of AISC's "Code of Standard Practice for Steel Buildings and<br />

Bridges."<br />

2. Install reglets to receive waterproofing and to receive through-wall flashings in outer<br />

face of concrete frame at exterior walls, where flashing is shown at lintels, shelf angles,<br />

and other conditions.<br />

3. Install dovetail anchor slots in concrete structures as indicated.<br />

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3.3 REMOVING AND REUSING FORMS<br />

A. General: Formwork for sides of beams, walls, columns, and similar parts of the Work that<br />

does not support weight of concrete may be removed after cumulatively curing at not less<br />

than 50 deg F for 24 hours after placing concrete, if concrete is hard enough to not be<br />

damaged by form-removal operations and curing and protection operations are maintained.<br />

1. Leave formwork for beam soffits, joists, slabs, and other structural elements that<br />

supports weight of concrete in place until concrete has achieved at least 70 percent of<br />

its 28-day design compressive strength.<br />

2. Remove forms only if shores have been arranged to permit removal of forms without<br />

loosening or disturbing shores.<br />

B. Clean and repair surfaces of forms to be reused in the Work. Split, frayed, delaminated, or<br />

otherwise damaged form-facing material will not be acceptable for exposed surfaces.<br />

Apply new form-release agent.<br />

C. When forms are reused, clean surfaces, remove fins and laitance, and tighten to close joints.<br />

Align and secure joints to avoid offsets. Do not use patched forms for exposed concrete<br />

surfaces unless approved by Construction Manager.<br />

3.4 VAPOR RETARDERS<br />

A. Plastic Vapor Retarders: Place, protect, and repair vapor retarders according to<br />

ASTM E 1643 and manufacturer's written instructions.<br />

1. Lap joints 6 inches and seal with manufacturer's recommended tape.<br />

B. Bituminous Vapor Retarders: Place, protect, and repair vapor retarders according to<br />

manufacturer's written instructions.<br />

3.5 STEEL REINFORCEMENT<br />

3.6 JOINTS<br />

A. General: Comply with CRSI's "Manual of Standard Practice" for placing reinforcement.<br />

1. Do not cut or puncture vapor retarder. Repair damage and reseal vapor retarder before<br />

placing concrete.<br />

B. Clean reinforcement of loose rust and mill scale, earth, ice, and other foreign materials that<br />

would reduce bond to concrete.<br />

C. Accurately position, support, and secure reinforcement against displacement. Locate and<br />

support reinforcement with bar supports to maintain minimum concrete cover. Do not tack<br />

weld crossing reinforcing bars.<br />

D. Set wire ties with ends directed into concrete, not toward exposed concrete surfaces.<br />

E. Install welded wire reinforcement in longest practicable lengths on bar supports spaced to<br />

minimize sagging. Lap edges and ends of adjoining sheets at least one mesh spacing.<br />

Offset laps of adjoining sheet widths to prevent continuous laps in either direction. Lace<br />

overlaps with wire.<br />

A. General: Construct joints true to line with faces perpendicular to surface plane of concrete.<br />

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B. Construction Joints: Install so strength and appearance of concrete are not impaired, at<br />

locations indicated or as approved by Construction Manager.<br />

1. Place joints perpendicular to main reinforcement. Continue reinforcement across<br />

construction joints, unless otherwise indicated. Do not continue reinforcement through<br />

sides of strip placements of floors and slabs.<br />

2. Form keyed joints as indicated. Embed keys at least 1-1/2 inches into concrete.<br />

3. Locate joints for beams, slabs, joists, and girders in the middle third of spans. Offset<br />

joints in girders a minimum distance of twice the beam width from a beam-girder<br />

intersection.<br />

4. Locate horizontal joints in walls and columns at underside of floors, slabs, beams, and<br />

girders and at the top of footings or floor slabs.<br />

5. Space vertical joints in walls as indicated. Locate joints beside piers integral with<br />

walls, near corners, and in concealed locations where possible.<br />

6. Use a bonding agent at locations where fresh concrete is placed against hardened or<br />

partially hardened concrete surfaces.<br />

C. Contraction Joints in Slabs-on-Grade: Form weakened-plane contraction joints, sectioning<br />

concrete into areas as indicated. Construct contraction joints for a depth equal to at least<br />

one-fourth of concrete thickness as follows:<br />

1. Grooved Joints: Form contraction joints after initial floating by grooving and finishing<br />

each edge of joint to a radius of 1/8 inch. Repeat grooving of contraction joints after<br />

applying surface finishes. Eliminate groover tool marks on concrete surfaces.<br />

2. Sawed Joints: Form contraction joints with power saws equipped with shatterproof<br />

abrasive or diamond-rimmed blades. Cut 1/8-inch- wide joints into concrete when<br />

cutting action will not tear, abrade, or otherwise damage surface and before concrete<br />

develops random contraction cracks.<br />

D. Isolation Joints in Slabs-on-Grade: After removing formwork, install joint-filler strips at<br />

slab junctions with vertical surfaces, such as column pedestals, foundation walls, grade<br />

beams, and other locations, as indicated.<br />

1. Extend joint-filler strips full width and depth of joint, terminating flush with finished<br />

concrete surface, unless otherwise indicated.<br />

2. Terminate full-width joint-filler strips not less than 1/2 inch or more than 1 inch below<br />

finished concrete surface where joint sealants, specified in Division 7 Section "Joint<br />

Sealants," are indicated.<br />

3. Install joint-filler strips in lengths as long as practicable. Where more than one length<br />

is required, lace or clip sections together.<br />

E. Doweled Joints: Install dowel bars and support assemblies at joints where indicated.<br />

Lubricate or asphalt coat one-half of dowel length to prevent concrete bonding to one side<br />

of joint.<br />

3.7 WATERSTOPS<br />

A. Self-Expanding Strip Waterstops: Install in construction joints and at other locations<br />

indicated, according to manufacturer's written instructions, adhesive bonding, mechanically<br />

fastening, and firmly pressing into place. Install in longest lengths practicable.<br />

3.8 CONCRETE PLACEMENT<br />

A. Before placing concrete, verify that installation of formwork, reinforcement, and embedded<br />

items is complete and that required inspections have been performed.<br />

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B. Before test sampling and placing concrete, water may be added at Project site, subject to<br />

limitations of ACI 301.<br />

1. Do not add water to concrete after adding high-range water-reducing admixtures to<br />

mixture.<br />

C. Deposit concrete continuously in one layer or in horizontal layers of such thickness that no<br />

new concrete will be placed on concrete that has hardened enough to cause seams or planes<br />

of weakness. If a section cannot be placed continuously, provide construction joints as<br />

indicated. Deposit concrete to avoid segregation.<br />

1. Deposit concrete in horizontal layers of depth to not exceed formwork design pressures<br />

and in a manner to avoid inclined construction joints.<br />

2. Consolidate placed concrete with mechanical vibrating equipment according to<br />

ACI 301.<br />

3. Do not use vibrators to transport concrete inside forms. Insert and withdraw vibrators<br />

vertically at uniformly spaced locations to rapidly penetrate placed layer and at least 6<br />

inches into preceding layer. Do not insert vibrators into lower layers of concrete that<br />

have begun to lose plasticity. At each insertion, limit duration of vibration to time<br />

necessary to consolidate concrete and complete embedment of reinforcement and other<br />

embedded items without causing mixture constituents to segregate.<br />

D. Deposit and consolidate concrete for floors and slabs in a continuous operation, within<br />

limits of construction joints, until placement of a panel or section is complete.<br />

1. Consolidate concrete during placement operations so concrete is thoroughly worked<br />

around reinforcement and other embedded items and into corners.<br />

2. Maintain reinforcement in position on chairs during concrete placement.<br />

3. Screed slab surfaces with a straightedge and strike off to correct elevations.<br />

4. Slope surfaces uniformly to drains where required.<br />

5. Begin initial floating using bull floats or darbies to form a uniform and open-textured<br />

surface plane, before excess bleedwater appears on the surface. Do not further disturb<br />

slab surfaces before starting finishing operations.<br />

E. Hot-Weather Placement: Comply with ACI 301 and as follows:<br />

1. Maintain concrete temperature below 90 deg F at time of placement. Chilled mixing<br />

water or chopped ice may be used to control temperature, provided water equivalent of<br />

ice is calculated to total amount of mixing water. Using liquid nitrogen to cool<br />

concrete is Contractor's option.<br />

2. Fog-spray forms, steel reinforcement, and subgrade just before placing concrete. Keep<br />

subgrade uniformly moist without standing water, soft spots, or dry areas.<br />

3.9 FINISHING FORMED SURFACES<br />

A. Smooth-Formed Finish: As-cast concrete texture imparted by form-facing material,<br />

arranged in an orderly and symmetrical manner with a minimum of seams. Repair and<br />

patch tie holes and defects. Remove fins and other projections that exceed specified limits<br />

on formed-surface irregularities.<br />

1. Apply to concrete surfaces exposed to public view.<br />

B. Related Unformed Surfaces: At tops of walls, horizontal offsets, and similar unformed<br />

surfaces adjacent to formed surfaces, strike off smooth and finish with a texture matching<br />

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adjacent formed surfaces. Continue final surface treatment of formed surfaces uniformly<br />

across adjacent unformed surfaces, unless otherwise indicated.<br />

3.10 FINISHING FLOORS AND SLABS<br />

A. General: Comply with ACI 302.1R recommendations for screeding, restraightening, and<br />

finishing operations for concrete surfaces. Do not wet concrete surfaces.<br />

B. Float Finish: Consolidate surface with power-driven floats or by hand floating if area is<br />

small or inaccessible to power driven floats. Restraighten, cut down high spots, and fill<br />

low spots. Repeat float passes and restraightening until surface is left with a uniform,<br />

smooth, granular texture.<br />

1. Apply float finish to surfaces indicated.<br />

C. Trowel Finish: After applying float finish, apply first troweling and consolidate concrete<br />

by hand or power-driven trowel. Continue troweling passes and restraighten until surface<br />

is free of trowel marks and uniform in texture and appearance. Grind smooth any surface<br />

defects that would telegraph through applied coatings or floor coverings.<br />

1. Apply a trowel finish to surfaces indicated.<br />

2. Finish and measure surface so gap at any point between concrete surface and an<br />

unleveled, freestanding, 10-foot- long straightedge resting on 2 high spots and placed<br />

anywhere on the surface does not exceed 1/4 inch<br />

3.11 CONCRETE PROTECTING AND CURING<br />

A. General: Protect freshly placed concrete from premature drying and excessive cold or hot<br />

temperatures. Comply with ACI 306.1 for cold-weather protection and ACI 301 for hotweather<br />

protection during curing.<br />

B. Evaporation Retarder: Apply evaporation retarder to unformed concrete surfaces if hot,<br />

dry, or windy conditions cause moisture loss approaching 0.2 lb/sq. ft. x h before and<br />

during finishing operations. Apply according to manufacturer's written instructions after<br />

placing, screeding, and bull floating or darbying concrete, but before float finishing.<br />

C. Formed Surfaces: Cure formed concrete surfaces, including underside of beams, supported<br />

slabs, and other similar surfaces. If forms remain during curing period, moist cure after<br />

loosening forms. If removing forms before end of curing period, continue curing for the<br />

remainder of the curing period.<br />

D. Unformed Surfaces: Begin curing immediately after finishing concrete. Cure unformed<br />

surfaces, including floors and slabs, concrete floor toppings, and other surfaces.<br />

E. Cure concrete according to ACI 308.1, by one or a combination of the following methods:<br />

1. Moisture Curing: Keep surfaces continuously moist for not less than seven days with<br />

the following materials:<br />

a. Water.<br />

b. Continuous water-fog spray.<br />

c. Absorptive cover, water saturated, and kept continuously wet. Cover concrete<br />

surfaces and edges with 12-inch lap over adjacent absorptive covers.<br />

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3.12 JOINT FILLING<br />

2. Moisture-Retaining-Cover Curing: Cover concrete surfaces with moisture-retaining<br />

cover for curing concrete, placed in widest practicable width, with sides and ends<br />

lapped at least 12 inches, and sealed by waterproof tape or adhesive. Cure for not less<br />

than seven days. Immediately repair any holes or tears during curing period using<br />

cover material and waterproof tape.<br />

a. Moisture cure or use moisture-retaining covers to cure concrete surfaces to receive<br />

floor coverings.<br />

b. Moisture cure or use moisture-retaining covers to cure concrete surfaces to receive<br />

penetrating liquid floor treatments.<br />

c. Cure concrete surfaces to receive floor coverings with either a moisture-retaining<br />

cover or a curing compound that the manufacturer certifies will not interfere with<br />

bonding of floor covering used on Project.<br />

3. Curing Compound: Apply uniformly in continuous operation by power spray or roller<br />

according to manufacturer's written instructions. Recoat areas subjected to heavy<br />

rainfall within three hours after initial application. Maintain continuity of coating and<br />

repair damage during curing period.<br />

a. After curing period has elapsed, remove curing compound without damaging<br />

concrete surfaces by method recommended by curing compound<br />

manufacturer unless manufacturer certifies curing compound will not interfere with<br />

bonding of floor covering used on Project.<br />

4. Curing and Sealing Compound: Apply uniformly to floors and slabs indicated in a<br />

continuous operation by power spray or roller according to manufacturer's written<br />

instructions. Recoat areas subjected to heavy rainfall within three hours after initial<br />

application. Repeat process 24 hours later and apply a second coat. Maintain<br />

continuity of coating and repair damage during curing period.<br />

A. Prepare, clean, and install joint filler according to manufacturer's written instructions.<br />

1. Defer joint filling until concrete has aged at least one month(s). Do not fill joints until<br />

construction traffic has permanently ceased.<br />

B. Remove dirt, debris, saw cuttings, curing compounds, and sealers from joints; leave contact<br />

faces of joint clean and dry.<br />

C. Install semirigid joint filler full depth in saw-cut joints and at least 2 inches deep in formed<br />

joints. Overfill joint and trim joint filler flush with top of joint after hardening.<br />

3.13 CONCRETE SURFACE REPAIRS<br />

A. Defective Concrete: Repair and patch defective areas when approved by Construction<br />

Manager. Remove and replace concrete that cannot be repaired and patched to<br />

Construction Manager's approval.<br />

B. Patching Mortar: Mix dry-pack patching mortar, consisting of one part portland cement to<br />

two and one-half parts fine aggregate passing a No. 16 sieve, using only enough water for<br />

handling and placing.<br />

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C. Repairing Formed Surfaces: Surface defects include color and texture irregularities, cracks,<br />

spalls, air bubbles, honeycombs, rock pockets, fins and other projections on the surface,<br />

and stains and other discolorations that cannot be removed by cleaning.<br />

1. Immediately after form removal, cut out honeycombs, rock pockets, and voids more<br />

than 1/2 inch in any dimension in solid concrete, but not less than 1 inch in depth.<br />

Make edges of cuts perpendicular to concrete surface. Clean, dampen with water, and<br />

brush-coat holes and voids with bonding agent. Fill and compact with patching mortar<br />

before bonding agent has dried. Fill form-tie voids with patching mortar or cone plugs<br />

secured in place with bonding agent.<br />

2. Repair defects on surfaces exposed to view by blending white portland cement and<br />

standard portland cement so that, when dry, patching mortar will match surrounding<br />

color. Patch a test area at inconspicuous locations to verify mixture and color match<br />

before proceeding with patching. Compact mortar in place and strike off slightly<br />

higher than surrounding surface.<br />

3. Repair defects on concealed formed surfaces that affect concrete's durability and<br />

structural performance as determined by Construction Manager.<br />

D. Repairing Unformed Surfaces: Test unformed surfaces, such as floors and slabs, for finish<br />

and verify surface tolerances specified for each surface. Correct low and high areas. Test<br />

surfaces sloped to drain for trueness of slope and smoothness; use a sloped template.<br />

1. Repair finished surfaces containing defects. Surface defects include spalls, popouts,<br />

honeycombs, rock pockets, crazing and cracks in excess of 0.01 inch wide or that<br />

penetrate to reinforcement or completely through unreinforced sections regardless of<br />

width, and other objectionable conditions.<br />

2. After concrete has cured at least 14 days, correct high areas by grinding.<br />

3. Correct localized low areas during or immediately after completing surface finishing<br />

operations by cutting out low areas and replacing with patching mortar. Finish repaired<br />

areas to blend into adjacent concrete.<br />

4. Correct other low areas scheduled to receive floor coverings with a repair<br />

underlayment. Prepare, mix, and apply repair underlayment and primer according to<br />

manufacturer's written instructions to produce a smooth, uniform, plane, and level<br />

surface. Feather edges to match adjacent floor elevations.<br />

5. Correct other low areas scheduled to remain exposed with a repair topping. Cut out<br />

low areas to ensure a minimum repair topping depth of 1/4 inch to match adjacent floor<br />

elevations. Prepare, mix, and apply repair topping and primer according to<br />

manufacturer's written instructions to produce a smooth, uniform, plane, and level<br />

surface.<br />

6. Repair defective areas, except random cracks and single holes 1 inch or less in<br />

diameter, by cutting out and replacing with fresh concrete. Remove defective areas<br />

with clean, square cuts and expose steel reinforcement with at least a 3/4-inch clearance<br />

all around. Dampen concrete surfaces in contact with patching concrete and apply<br />

bonding agent. Mix patching concrete of same materials and mixture as original<br />

concrete except without coarse aggregate. Place, compact, and finish to blend with<br />

adjacent finished concrete. Cure in same manner as adjacent concrete.<br />

7. Repair random cracks and single holes 1 inch or less in diameter with patching mortar.<br />

Groove top of cracks and cut out holes to sound concrete and clean off dust, dirt, and<br />

loose particles. Dampen cleaned concrete surfaces and apply bonding agent. Place<br />

patching mortar before bonding agent has dried. Compact patching mortar and finish<br />

to match adjacent concrete. Keep patched area continuously moist for at least 72 hours.<br />

E. Perform structural repairs of concrete, subject to Construction Manager's approval, using<br />

epoxy adhesive and patching mortar.<br />

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F. Repair materials and installation not specified above may be used, subject to Construction<br />

Manager's approval.<br />

3.14 FIELD QUALITY CONTROL<br />

A. Testing and Inspecting: Engage a qualified testing and inspecting agency to perform tests<br />

and inspections and to submit reports.<br />

B. Inspections:<br />

1. Steel reinforcement placement.<br />

2. Steel reinforcement welding.<br />

3. Headed bolts and studs.<br />

4. Verification of use of required design mixture.<br />

5. Concrete placement, including conveying and depositing.<br />

6. Curing procedures and maintenance of curing temperature.<br />

7. Verification of concrete strength before removal of shores and forms from beams and<br />

slabs.<br />

C. Concrete Tests: Testing of composite samples of fresh concrete obtained according to<br />

ASTM C 172 shall be performed according to the following requirements:<br />

1. Testing Frequency: Obtain at least one composite sample for each 100 cu. yd. or<br />

fraction thereof of each concrete mixture placed each day.<br />

a. When frequency of testing will provide fewer than five compressive-strength tests<br />

for each concrete mixture, testing shall be conducted from at least five randomly<br />

selected batches or from each batch if fewer than five are used.<br />

2. Slump: ASTM C 143/C 143M; one test at point of placement for each composite<br />

sample, but not less than one test for each day's pour of each concrete mixture.<br />

Perform additional tests when concrete consistency appears to change.<br />

3. Air Content: ASTM C 231, pressure method, for normal-weight concrete; one test for<br />

each composite sample, but not less than one test for each day's pour of each concrete<br />

mixture.<br />

4. Concrete Temperature: ASTM C 1064/C 1064M; one test hourly when air temperature<br />

is 40 deg F and below and when 80 deg F and above, and one test for each composite<br />

sample.<br />

5. Compression Test Specimens: ASTM C 31/C 31M.<br />

a. Cast and laboratory cure two sets of two standard cylinder specimens for each<br />

composite sample.<br />

b. Cast and field cure two sets of two standard cylinder specimens for each composite<br />

sample.<br />

6. Compressive-Strength Tests: ASTM C 39/C 39M; test one set of two laboratory-cured<br />

specimens at 7 days and one set of two specimens at 28 days.<br />

a. Test one set of two field-cured specimens at 7 days and one set of two specimens at<br />

28 days.<br />

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. A compressive-strength test shall be the average compressive strength from a set of<br />

two specimens obtained from same composite sample and tested at age indicated.<br />

7. When strength of field-cured cylinders is less than 85 percent of companion laboratorycured<br />

cylinders, Contractor shall evaluate operations and provide corrective procedures<br />

for protecting and curing in-place concrete.<br />

8. Strength of each concrete mixture will be satisfactory if every average of any three<br />

consecutive compressive-strength tests equals or exceeds specified compressive<br />

strength and no compressive-strength test value falls below specified compressive<br />

strength by more than 500 psi.<br />

9. Test results shall be reported in writing to Construction Manager, concrete<br />

manufacturer, and Contractor within 48 hours of testing. Reports of compressivestrength<br />

tests shall contain Project identification name and number, date of concrete<br />

placement, name of concrete testing and inspecting agency, location of concrete batch<br />

in Work, design compressive strength at 28 days, concrete mixture proportions and<br />

materials, compressive breaking strength, and type of break for both 7- and 28-day<br />

tests.<br />

10. Nondestructive Testing: Impact hammer, sonoscope, or other nondestructive device<br />

may be permitted by Construction Manager but will not be used as sole basis for<br />

approval or rejection of concrete.<br />

11. Additional Tests: Testing and inspecting agency shall make additional tests of concrete<br />

when test results indicate that slump, air entrainment, compressive strengths, or other<br />

requirements have not been met, as directed by Construction Manager. Testing and<br />

inspecting agency may conduct tests to determine adequacy of concrete by cored<br />

cylinders complying with ASTM C 42/C 42M or by other methods as directed by<br />

Construction Manager.<br />

12. Additional testing and inspecting, at Contractor's expense, will be performed to<br />

determine compliance of replaced or additional work with specified requirements.<br />

13. Correct deficiencies in the Work that test reports and inspections indicate dos not<br />

comply with the Contract Documents.<br />

END OF SECTION 033000<br />

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SECTION 061000 - ROUGH CARPENTRY<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Framing with dimension lumber.<br />

B. Wood blocking, cants, and nailers.<br />

C. Wood furring.<br />

D. Plywood backing panels.<br />

1.2 RELATED SECTIONS include the following:<br />

A. Section 064023 INTERIOR ARCHITECTURAL WOODWORK<br />

1.3 DEFINITIONS<br />

A. Exposed Framing: Framing not concealed by other construction.<br />

B. Dimension Lumber: Lumber of 2 inches nominal or greater but less than 5 inches nominal in<br />

least dimension.<br />

C. Lumber grading agencies, and the abbreviations used to reference them, include the following:<br />

1. WCLIB: West Coast Lumber Inspection Bureau.<br />

2. WWPA: Western Wood Products Association.<br />

1.4 SUBMITTALS<br />

A. Product Data: For each type of process and factory-fabricated product. Indicate component<br />

materials and dimensions and include construction and application details.<br />

1. Include data for wood-preservative treatment from chemical treatment manufacturer and<br />

certification by treating plant that treated materials comply with requirements. Indicate<br />

type of preservative used and net amount of preservative retained.<br />

2. For products receiving a waterborne treatment, include statement that moisture content of<br />

treated materials was reduced to levels specified before shipment to Project site.<br />

3. Include copies of warranties from chemical treatment manufacturers for each type of<br />

treatment.<br />

B. Fastener Patterns: Full-size templates for fasteners in exposed framing.<br />

1.5 QUALITY ASSURANCE<br />

A. Source Limitations for Engineered Wood Products: Obtain each type of engineered wood<br />

product through one source from a single manufacturer.<br />

1.6 DELIVERY, STORAGE, AND HANDLING<br />

A. Stack lumber flat with spacers between each bundle to provide air circulation. Provide for air<br />

circulation around stacks and under coverings.<br />

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ROUGH CARPENTRY


PART 2 - PRODUCTS<br />

2.1 WOOD PRODUCTS, GENERAL<br />

A. Lumber: DOC PS 20 and applicable rules of grading agencies indicated. If no grading agency<br />

is indicated, provide lumber that complies with the applicable rules of any rules-writing agency<br />

certified by the ALSC Board of Review. Provide lumber graded by an agency certified by the<br />

ALSC Board of Review to inspect and grade lumber under the rules indicated.<br />

1. Factory mark each piece of lumber with grade stamp of grading agency.<br />

2. For exposed lumber indicated to receive a stained or natural finish, mark grade stamp on<br />

end or back of each piece or omit grade stamp and provide certificates of grade<br />

compliance issued by grading agency.<br />

3. Where nominal sizes are indicated, provide actual sizes required by DOC PS 20 for<br />

moisture content specified. Where actual sizes are indicated, they are minimum dressed<br />

sizes for dry lumber.<br />

4. Provide dressed lumber, S4S, unless otherwise indicated.<br />

2.2 WOOD-PRESERVATIVE-TREATED LUMBER<br />

A. Preservative Treatment by Pressure Process: AWPA C2, except that lumber that is not in<br />

contact with the ground and is continuously protected from liquid water may be treated<br />

according to AWPA C31 with inorganic boron (SBX).<br />

1. Preservative Chemicals: Acceptable to authorities having jurisdiction and containing no<br />

arsenic or chromium.<br />

2. For exposed items indicated to receive a stained or natural finish, use chemical<br />

formulations that do not require incising, contain colorants, bleed through, or otherwise<br />

adversely affect finishes.<br />

B. Kiln-dry lumber after treatment to a maximum moisture content of 19 percent. Do not use<br />

material that is warped or does not comply with requirements for untreated material.<br />

C. Mark lumber with treatment quality mark of an inspection agency approved by the ALSC Board<br />

of Review.<br />

1. For exposed lumber indicated to receive a stained or natural finish, mark end or back of<br />

each piece or omit marking and provide certificates of treatment compliance issued by<br />

inspection agency.<br />

D. Application: Treat all rough carpentry.<br />

2.3 DIMENSION LUMBER FRAMING<br />

A. General: Provide dimension lumber of grades and species indicated on the drawings according<br />

to the American Lumber Standards Committee National Grading Rule provisions of the grading<br />

agency indicated<br />

B. Maximum Moisture Content: 19 percent.<br />

C. Exposed Framing: Provide material hand-selected for uniformity of appearance and freedom<br />

from characteristics, on exposed surfaces and edges, that would impair finish appearance,<br />

including decay, honeycomb, knot-holes, shake, splits, torn grain, and wane.<br />

1. Species and Grade: As indicated.<br />

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2.4 MISCELLANEOUS LUMBER<br />

A. General: Provide miscellaneous lumber indicated and lumber for support or attachment of other<br />

construction, including the following:<br />

1. Blocking.<br />

2. Nailers.<br />

3. Cants.<br />

4. Furring.<br />

5. Grounds.<br />

B. For items of dimension lumber size, provide Construction or No. 2 grade lumber with 19<br />

percent maximum moisture content and the following species and grades: As indicated.<br />

2.5 PLYWOOD BACKING PANELS AND SUBTOPS FOR SOLID SURFACING<br />

COUNTERTOPS<br />

A. DOC PS 1, Exposure 1, C-D Plugged, fire-retardant treated, in thickness indicated or, if not<br />

indicated, not less than 1/2-inch nominal thickness.<br />

2.6 FASTENERS<br />

A. General: Provide fasteners of size and type indicated that comply with requirements specified<br />

in this Article for material and manufacture.<br />

1. Where rough carpentry is exposed to weather, in ground contact, pressure-preservative<br />

treated, or in area of high relative humidity, provide fasteners with hot-dip zinc coating<br />

complying with ASTM A 153/A 153M.<br />

B. Nails, Brads, and Staples: ASTM F 1667.<br />

C. Power-Driven Fasteners: NES NER-272.<br />

D. Wood Screws: ASME B18.6.1.<br />

E. Lag Bolts: ASME B18.2.1.<br />

F. Bolts: Steel bolts complying with ASTM A 307, Grade A; with ASTM A 563 hex nuts and,<br />

where indicated, flat washers.<br />

G. Expansion Anchors: Anchor bolt and sleeve assembly of material indicated below with<br />

capability to sustain, without failure, a load equal to 6 times the load imposed when installed in<br />

unit masonry assemblies and equal to 4 times the load imposed when installed in concrete as<br />

determined by testing per ASTM E 488 conducted by a qualified independent testing and<br />

inspecting agency.<br />

1. Material: Carbon-steel components, zinc plated to comply with ASTM B 633,<br />

Class Fe/Zn 5.<br />

2.7 METAL FRAMING ANCHORS<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated into the Work include, but are not limited to, the following:<br />

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B. Basis-of-Design Products: Subject to compliance with requirements, provide products indicated<br />

on Drawings or comparable products by one of the following:<br />

1. Simpson Strong-Tie Co., Inc.<br />

2. At exposed connectors: Architectural Products Group by Simpson Strong-Tie Co., Inc.<br />

and galvanized structural steel fabricated connections as indicated on the drawings.<br />

C. Galvanized Steel Sheet: Hot-dip, zinc-coated steel sheet complying with<br />

ASTM A 653/A 653M, 90 OR Z-max coating designation.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION, GENERAL<br />

A. Set rough carpentry to required levels and lines, with members plumb, true to line, cut, and<br />

fitted. Fit rough carpentry to other construction; scribe and cope as needed for accurate fit.<br />

Locate furring, nailers, blocking, and similar supports to comply with requirements for<br />

attaching other construction.<br />

B. Framing Standard: Comply with AF&PA's "Details for Conventional Wood Frame<br />

Construction," unless otherwise indicated.<br />

C. Framing with Engineered Wood Products: Install engineered wood products to comply with<br />

manufacturer's written instructions.<br />

D. Metal Framing Anchors: Install metal framing to comply with manufacturer's written<br />

instructions.<br />

E. Do not splice structural members between supports, unless otherwise indicated.<br />

F. Provide blocking and framing as indicated and as required to support facing materials, fixtures,<br />

specialty items, and trim.<br />

1. Provide metal clips for fastening gypsum board or lath at corners and intersections where<br />

framing or blocking does not provide a surface for fastening edges of panels. Space clips<br />

not more than 16 inches o.c.<br />

G. Provide fire blocking in furred spaces, stud spaces, and other concealed cavities as indicated and<br />

as follows:<br />

1. Fire block furred spaces of walls, at each floor level, at ceiling, and at not more than 96<br />

inches o.c. with solid wood blocking or noncombustible materials accurately fitted to<br />

close furred spaces.<br />

2. Fire block concealed spaces of wood-framed walls and partitions at each floor level, at<br />

ceiling line of top story, and at not more than 96 inches o.c. Where fire blocking is not<br />

inherent in framing system used, provide closely fitted solid wood blocks of same width<br />

as framing members and 2-inch nominal- thickness.<br />

H. Sort and select lumber so that natural characteristics will not interfere with installation or with<br />

fastening other materials to lumber. Do not use materials with defects that interfere with<br />

function of member or pieces that are too small to use with minimum number of joints or<br />

optimum joint arrangement.<br />

I. Comply with AWPA M4 for applying field treatment to cut surfaces of preservative-treated<br />

lumber.<br />

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1. Use inorganic boron for items that are continuously protected from liquid water.<br />

2. Use copper naphthenate for items not continuously protected from liquid water.<br />

J. Securely attach rough carpentry work to substrate by anchoring and fastening as indicated,<br />

complying with the following:<br />

1. Table 2304.9.1, "Fastening Schedule," in ICC's International Building Code.<br />

2. Table 23-II-B-1, "Nailing Schedule," and Table 23-II-B-2, "Wood Structural Panel Roof<br />

Sheathing Nailing Schedule," in ICBO's Uniform Building Code.<br />

K. Use common wire nails, unless otherwise indicated. Select fasteners of size that will not fully<br />

penetrate members where opposite side will be exposed to view or will receive finish materials.<br />

Make tight connections between members. Install fasteners without splitting wood; do not<br />

countersink nail heads, unless otherwise indicated.<br />

L. For exposed work, arrange fasteners in straight rows parallel with edges of members, with<br />

fasteners evenly spaced, and with adjacent rows staggered.<br />

1. Comply with indicated fastener patterns where applicable.<br />

2. Use finishing nails, unless otherwise indicated.<br />

3.2 WOOD SLEEPER, BLOCKING, AND NAILER INSTALLATION<br />

A. Install where indicated and where required for attaching other work. Form to shapes indicated<br />

and cut as required for true line and level of attached work. Coordinate locations with other<br />

work involved.<br />

B. Attach items to substrates to support applied loading. Recess bolts and nuts flush with surfaces,<br />

unless otherwise indicated.<br />

3.3 WOOD FURRING INSTALLATION<br />

A. Install level and plumb with closure strips at edges and openings. Shim with wood as required<br />

for tolerance of finish work.<br />

3.4 PROTECTION<br />

A. Protect wood that has been treated with inorganic boron (SBX) from weather. If, despite<br />

protection, inorganic boron-treated wood becomes wet, apply EPA-registered borate treatment.<br />

Apply borate solution by spraying to comply with EPA-registered label.<br />

B. Protect rough carpentry from weather. If, despite protection, rough carpentry becomes wet,<br />

apply EPA-registered borate treatment. Apply borate solution by spraying to comply with EPAregistered<br />

label.<br />

END OF SECTION 061000<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 061000 - 5<br />

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SECTION 062600 - SCULPTURAL WALL SYSTEM<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Solid mineral 3-dimentional pre-cast sculptural panels and surface finishing materials to achieve<br />

a seamless wall finish.<br />

1.2 RELATED SECTIONS<br />

A. Section 092900 GYPSUM BOARD.<br />

B. Section 099100 PAINTING.<br />

1.3 REFERENCES<br />

A. ASTM – E84 – Test method for burning characteristics of building materials.<br />

B. BS476 - Fire tests on building materials and structure. Methods for determination of the fire<br />

resistance of non-load bearing elements of construction.<br />

C. ASTM C109M - Standard Test Method for Compressive Strength of Hydraulic Cement Mortars<br />

D. ASTM C-348 - Standard Test Method for Flexural Strength of Hydraulic-Cement Mortars.<br />

1.4 SYSTEM PERFORMANCE REQUIREMENTS<br />

A. Armourcoat Sculptural Wall System panels shall be tested by a qualified independent testing<br />

agency for the following properties according to the following test methods:<br />

B. Flame Spread Index = 0, Smoke Developed Index = 0: Class ‘A’ when tested according to<br />

ASTM E84<br />

C. Fire propagation and surface spread of flame: Class '0' when tested in accordance with BS 476:<br />

Part 6 and 7.<br />

D. Compressive Strength = >33Mpa when tested according to ASTM C109M.<br />

E. Flexural Strength = >10Mpa when tested according to ASTM C-348.<br />

1.5 SUBMITTALS<br />

A. Reference Section 013000 - Submittal procedures. Submit the following items:<br />

B. Product Data: Provide manufacturer’s product data sheet (PDS 22 - Armourcoat Sculptural<br />

Wall System).<br />

C. Shop Drawings: Indicate Sculptural designs, surface finish and locations.<br />

D. Samples: Submit 2 samples, 12 x 12 inches in size, illustrating design profile. A separate<br />

sample may be required indicating surface finish: colour and texture.<br />

E. Qualification Data: Certificate issued by Armourcoat Surface Finishes Inc. indicating that<br />

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CT Scanner Expansion & Central Plant Modifications 062600 - 1 SCULPTURAL WALL SYSTEM


installer has attended training class and is authorized to install Armourcoat Sculptural Panels.<br />

F. Warranty: Sample copy of manufacturer's warranty stating obligations, remedies, limitations,<br />

and exclusions of warranty.<br />

1.6 QUALITY ASSURANCE<br />

A. Installer Qualifications: Company specializing in performing work of this Section. Include list<br />

of at least three completed projects of similar scope with project names and addresses and<br />

names and addresses of architects and owners. Installers must have attended Armourcoat<br />

training class.<br />

B. Single Source Responsibility: Provide only proprietary, factory-formulated materials as<br />

produced by Armourcoat, Ltd. specifically for applications indicated. Substitutes within the<br />

system are not permitted.<br />

C. Fire-Test-Response Characteristics: Provide finished system with the following surfaceburning<br />

characteristics as determined per BS 476: Part 6 and 7: Class '0'.<br />

1.7 DELIVERY, STORAGE AND HANDLING<br />

A. Deliver materials to the construction site in their original packaging with manufacturer’s labels<br />

identifying manufacturer and product; color designation; lot number; and date of manufacture.<br />

B. Inspect materials upon delivery and immediately report to Architect damaged or defective<br />

materials.<br />

C. Store panels vertically in shipping crates until ready to be installed. Never stack panels against<br />

a vertical surface as there is a chance they may warp.<br />

D. Protect panels against damage from moisture, direct sunlight and surface contamination. Store<br />

panels in area of installation for a minimum of 24 hours prior to installation.<br />

1.8 PROJECT/SITE CONDITIONS<br />

A. Environmental Requirements: Do not install and/or finish Armourcoat Sculptural Wall systems<br />

when substrate or ambient air temperatures is under 45º F (7º C) or over 86º F (30ºC) and when<br />

the relative humidity conditions are above 70%. Maintain these conditions 24 hours before,<br />

during and after installation completion.<br />

B. Finished project lighting must be installed and fully operational in desired finished<br />

state/orientation prior to any seam/joint finishing work.<br />

1.9 WARRANTY<br />

A. Provide manufacturer’s standard written warranty.<br />

PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Acceptable Manufacturers:<br />

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1. Armourcoat Surface Finishes Inc.: 4330 Production Court, Las Vegas, Nevada, 89115,<br />

USA. Tel: 702 644 0601. Fax: 702 644 0554. Email: HYPERLINK<br />

"mailto:sales@usa.armourcoat.com" sales@usa.armourcoat.com. Web:<br />

www.usa.armourcoat.com.<br />

B. Product: Armourcoat Sculptural Mineral Panel<br />

1. Design: Flow Wave<br />

C. Finish: Paint.<br />

D. Color: As selected by Architect.<br />

2.2 MATERIALS<br />

A. Armourcoat Sculptural panels. Panel sizes and thickness dependent upon design.<br />

B. Flow Wave designs 1200mm x 600mm (70 7/8th inches x 23 5/8th).<br />

C. Thickness of panels from 3/5th inch – 1 ¼ inches<br />

D. Panels are made from a fiber reinforced mineral composite that contains a minimum of 30%<br />

post consumer recycled material.<br />

E. Armourcoat Bondplast Panel adhesive. Gypsum based adhesive glue. Must be mixed with<br />

gauging liquid as described below.<br />

F. Armourcoat R34 acrylic resin. Mix with clean water in a ratio of 1:4 to form a gauging liquid<br />

for mixing with the Armourcoat Bondplast.<br />

G. Optional Materials<br />

1. Armourcoat P80<br />

2. ArmourColor Clearseal Gloss<br />

H. Accessories<br />

1. Dry mix joint compound.<br />

2. 100mm Self adhesive Mesh Joint Tape.<br />

3. Screws: Type and length dependent on panel design and substrate construction.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Verify the suitability of existing conditions before starting work.<br />

B. Verify that final lighting is in place and is fully operational.<br />

C. Do not begin work of this Section until unsatisfactory conditions have been corrected.<br />

D. Acceptable Substrate Tolerances: Verify that substrates are true and level. Substrates shall be<br />

constructed to the following tolerances:<br />

1. ± 0.05 inches in 2 feet and ± 0.15 inches in 6 feet.<br />

3.2 PREPARATION<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 062600 - 3 SCULPTURAL WALL SYSTEM


A. Comply with manufacturer's written instructions and recommendations for substrate and surface<br />

preparation (see Armourcoat Substrate specification sheet SSS11)<br />

B. Remove hardware, electrical switch and outlet plates, lighting fixtures and other items already<br />

in place that are not to receive sculptural finish.<br />

C. After completion of work, reinstall items using workers skilled in the trades involved.<br />

D. Protect adjacent surfaces and items that are not to receive finish, but which cannot be removed,<br />

from finish work. Use masking materials that will not damage protected items and surfaces.<br />

E. Clean substrates of substances that could impair bond including mold, mildew, oil, grease, salts,<br />

contamination and dirt using methods recommended by manufacturer.<br />

3.3 INSTALLATION<br />

A. Install panels in accordance with Manufacturers Installation Instructions.<br />

B. Sand and fill all joints to create a flush and seamless surface.<br />

C. Apply a primer undercoat to surface and inspect the entire surface for any defects prior to the<br />

final decoration. Fill and sand any minor surface blemishes ready for final decoration.<br />

D. Apply decoration in accordance with the manufacturers recommended installation instructions.<br />

E. Provide finish free of unsightly defects.<br />

3.4 CLEANING AND PROTECTION<br />

A. Remove temporary coverings used to protect adjacent surfaces and reinstall hardware, plates,<br />

lighting fixtures and other items previously removed.<br />

B. Clean and repair adjacent surfaces and items soiled or damaged during Work of this Section.<br />

C. Maintain and protect completed Sculptural surfaces until time of acceptance at Substantial<br />

Completion.<br />

END OF SECTION<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 062600 - 4 SCULPTURAL WALL SYSTEM


SECTION 064023 - INTERIOR ARCHITECTURAL WOODWORK<br />

PART 1 GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Interior frames and jambs for opaque finish.<br />

B. Custom plastic-laminate cabinetry.<br />

C. Plastic laminate countertops.<br />

D. Resin plastic fabrications.<br />

1.2 RELATED SECTIONS<br />

A. Section 061000 ROUGH CARPENTRY<br />

1. For wood furring, blocking, shims, and hanging strips required for installing woodwork<br />

and concealed within other construction before woodwork installation.<br />

2. For plywood backup panel for support for sculptural wall system.<br />

B. Section 062600 SCULPTURAL WALL SYSTEM<br />

C. Section 064661 SOLID SURFACE MATERIAL FABRICATIONS<br />

1.3 SUBMITTALS<br />

A. Product Data: For each type of product indicated, including cabinet hardware and accessories,<br />

finishing materials and processes.<br />

B. Shop Drawings: Show location of each item, dimensioned plans and elevations, large-scale<br />

details, attachment devices, and other components.<br />

1. Show details full size.<br />

2. Show locations and sizes of furring, blocking, and hanging strips, including concealed<br />

blocking and reinforcement.<br />

C. Product Certificates: Signed by manufacturers of woodwork certifying that products furnished<br />

comply with requirements.<br />

D. Qualification Data: For firms and persons specified in "Quality Assurance" Article to<br />

demonstrate their capabilities and experience. Include lists of completed projects with project<br />

names and addresses, names and addresses of architects and owners, and other information<br />

specified.<br />

1.4 QUALITY ASSURANCE<br />

A. Installer Qualifications: An experienced installer who has completed architectural woodwork<br />

similar in material, design, and extent to that indicated for this Project and whose work has<br />

resulted in construction with a record of successful in-service performance.<br />

B. Fabricator Qualifications: A firm experienced in producing architectural woodwork similar to<br />

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that indicated for this Project and with a record of successful in-service performance, as well as<br />

sufficient production capacity to produce required units.<br />

C. Source Limitations: Engage a qualified woodworking firm to assume undivided responsibility<br />

for production and installation of interior architectural woodwork.<br />

D. Quality Standard: Unless otherwise indicated, comply with AWI's "Architectural Woodwork<br />

Quality Standards" for grades of interior architectural woodwork, construction, finishes, and<br />

other requirements.<br />

1. Provide AWI Quality Certification Program certificate indicating that woodwork<br />

complies with requirements of grades specified.<br />

1.5 DELIVERY, STORAGE, AND HANDLING<br />

A. Do not deliver woodwork until painting and similar operations that could damage woodwork<br />

have been completed in installation areas. If woodwork must be stored in other than installation<br />

areas, store only in areas where environmental conditions comply with requirements specified in<br />

"Project Conditions" Article.<br />

1.6 PROJECT CONDITIONS<br />

A. Environmental Limitations: Do not deliver or install woodwork until wet work is complete.<br />

B. Field Measurements: Where woodwork is indicated to fit to other construction, verify<br />

dimensions of other construction by field measurements before fabrication and indicate<br />

measurements on Shop Drawings. Coordinate fabrication schedule with construction progress<br />

to avoid delaying the Work.<br />

1. Locate concealed framing, blocking, and reinforcements that support woodwork by field<br />

measurements before being enclosed and indicate measurements on Shop Drawings.<br />

2. Established Dimensions: Where field measurements cannot be made without delaying<br />

the Work, establish dimensions and proceed with fabricating woodwork without field<br />

measurements. Provide allowance for trimming at site, and coordinate construction to<br />

ensure that actual dimensions correspond to established dimensions.<br />

1.7 COORDINATION<br />

A. Coordinate sizes and locations of framing, blocking, furring, reinforcements, and other related<br />

units of Work specified in other Sections to ensure that interior architectural woodwork can be<br />

supported and installed as indicated.<br />

PART 2 PRODUCTS<br />

2.1 INTERIOR FRAMES AND JAMBS FOR OPAQUE FINISH<br />

A. Grade: Custom.<br />

B. Wood Species: Any closed-grain hardwood.<br />

2.2 CABINETRY AND COUNTERROP MATERIALS<br />

A. General: Provide materials that comply with requirements of the AWI quality standard for each<br />

type of woodwork and quality grade specified, unless otherwise indicated.<br />

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1. Grade: Custom<br />

B. Board Products: Comply with the following:<br />

1. Softwood Plywood: DOC PS 1<br />

2. Medium-Density Fiberboard: ANSI A208.2, Grade MD-Exterior Glue.<br />

C. Fastener Materials: Unless otherwise indicated, provide the following:<br />

1. Stainless-Steel Components: Type 304 stainless-steel fasteners.<br />

2. Fasteners for Anchoring to Other Construction: Select fasteners of type, grade, and class<br />

required to produce connections suitable for anchoring railings to other types of construction<br />

indicated and capable of withstanding design loads.<br />

D. High-Pressure Decorative Laminate: NEMA LD 3, grades as indicated, or if not indicated, as<br />

required by woodwork quality standard.<br />

1. Basis to Design Product: Products are scheduled on the drawings.<br />

2. Provide the Basis- of- Design Product or, subject to compliance with requirements, other<br />

manufacturers offering high-pressure decorative laminates that may be incorporated into<br />

the Work include, but are not limited to, the following:<br />

a. Formica <strong>Corporation</strong>.<br />

b. Pioneer Plastics Corp.<br />

c. Wilsonart International; Div. of Premark International, Inc.<br />

E. Adhesive for Bonding Plastic Laminate: PVA.<br />

2.3 CABINET HARDWARE AND ACCESSORIES<br />

A. Frameless Concealed Hinges (European Type): BHMA A156.9, B01602, 170 degrees of<br />

opening, self-closing.<br />

1. Back-Mounted Pulls: BHMA A156.9, B02011.<br />

2. Wire Pulls: Back mounted, solid metal, 5 inches long, 2-1/2 inches deep, and 5/16 inch<br />

in diameter.<br />

3. Catches: Magnetic catches, BHMA A156.9, B03141.<br />

4. Adjustable Shelf Standards and Supports: B04102; with shelf brackets, B04112].<br />

5. Drawer Slides: BHMA A156.9, B05091.<br />

6. Typical Drawers: Heavy Duty Grade 1HD-100: Side mounted; full-extension type; zincplated<br />

steel ball-bearing slides.<br />

7. File Drawer Slides: Grade 1HD-200; for drawers more than 6 inches high or 24 inches<br />

wide.<br />

8. Pull Out Counter: Grade 1HD-200; for drawers more than 6 inches high or 24 inches<br />

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WOODWORK


wide.<br />

9. Drawer Locks: BHMA A156.11, E07041.<br />

10. Grommets for Cable Passage through Countertops: 2-inch black, molded-plastic<br />

grommets and matching plastic caps with slot for wire passage.<br />

11. Exposed Hardware Finishes: For exposed hardware, provide finish that complies with<br />

BHMA A156.18 for BHMA finish number indicated.<br />

1. Satin Stainless Steel: BHMA 630.<br />

2.4 UNDERCOUNTER SUPPORTS FOR LAMINATE COUNTERS<br />

A. Basis- of- Design Product: As scheduled on the drawings.<br />

1. At Contractor’s option fabricated steel supports may be as detailed on drawings.<br />

2.5 RESIN PLASTIC SHEET PRODUCTS<br />

A. Provide co-polymer resin with 40% recycled pre-consumer recycled content panels:<br />

B. Basis- of- Design Products: Varia Ecoresin manufactured by 3 Form.<br />

a. Color and Pattern: As scheduled on drawings.<br />

b. Provide the Basis- of- Design Product or an equal product of another manufacturer.<br />

C. Accessories: Support framework<br />

2.6 INSTALLATION MATERIALS<br />

A. Furring, Blocking, Shims, and Hanging Strips: Preservative treated dimension lumber at<br />

Contractor’s choice.<br />

B. Anchors: Select material, type, size, and finish required for each substrate for secure anchorage.<br />

Provide nonferrous-metal or hot-dip galvanized anchors and inserts on inside face of exterior<br />

walls and elsewhere as required for corrosion resistance. Provide toothed-steel or lead<br />

expansion sleeves for drilled-in-place anchors.<br />

2.6 FABRICATION, GENERAL<br />

A. Wood Moisture Content: Comply with requirements of referenced quality standard for wood<br />

moisture content in relation to ambient relative humidity during fabrication and in installation<br />

areas.<br />

B. Complete fabrication, including assembly, finishing, and hardware application, to maximum<br />

extent possible, before shipment to Project site. Disassemble components only as necessary for<br />

shipment and installation. Where necessary for fitting at site, provide ample allowance for<br />

scribing, trimming, and fitting.<br />

1. Notify Architect seven days in advance of the dates and times woodwork fabrication will<br />

be complete.<br />

2. Trial fit assemblies at fabrication shop that cannot be shipped completely assembled.<br />

Install dowels, screws, bolted connectors, and other fastening devices that can be<br />

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CT Scanner Expansion & Central Plant Modifications 064023 - 4 INTERIOR ARCHITECTURAL<br />

WOODWORK


emoved after trial fitting. Verify that various parts fit as intended and check<br />

measurements of assemblies against field measurements indicated on Shop Drawings<br />

before disassembling for shipment.<br />

C. Shop cut openings, to maximum extent possible, to receive hardware, appliances, plumbing<br />

fixtures, electrical work, and similar items. Locate openings accurately and use templates or<br />

roughing-in diagrams to produce accurately sized and shaped openings. Sand edges of cutouts<br />

to remove splinters and burrs.<br />

1. Seal edges of openings in countertops with a coat of varnish.<br />

2.7 PLASTIC-LAMINATE CABINETRY<br />

A. Quality Standard: Comply with AWI Section 400 requirements for laminate cabinets.<br />

1. Grade: Custom.<br />

2. AWI Type of Cabinet Construction: Flush overlay.<br />

3. Laminate Cladding for Exposed Surfaces: High-pressure decorative laminate complying<br />

with the following requirements:<br />

a. Horizontal Surfaces Other Than Tops: HGS<br />

b. Vertical Surfaces: VGS.<br />

c. Edges: VGS.<br />

4. Core Material: Rotary-cut closed-grain hardwood veneer or mdf veneered plywood,<br />

exterior glue.<br />

PART 3 EXECUTION<br />

3.1 PREPARATION<br />

A. Condition woodwork to average prevailing humidity conditions in installation areas before<br />

installation.<br />

B. Before installing architectural woodwork, examine shop-fabricated work for completion and<br />

complete work as required, including removal of packing and backpriming.<br />

3.2 INSTALLATION - GENERAL<br />

A. Quality Standard: Install woodwork to comply with AWI Section 1700 for the same grade<br />

specified in Part 2 of this Section for type of woodwork involved.<br />

B. Install woodwork level, plumb, true, and straight. Shim as required with concealed shims.<br />

Install level and plumb (including tops) to a tolerance of 1/8 inch in 96 inches.<br />

C. Scribe and cut woodwork to fit adjoining work, and refinish cut surfaces and repair damaged<br />

finish at cuts.<br />

D. Anchor woodwork to anchors or blocking built in or directly attached to substrates. Secure with<br />

countersunk, concealed fasteners and blind nailing as required for complete installation. Use<br />

fine finishing nails or finishing screws for exposed fastening, countersunk and filled flush with<br />

woodwork and matching final finish if transparent finish is indicated.<br />

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CT Scanner Expansion & Central Plant Modifications 064023 - 5 INTERIOR ARCHITECTURAL<br />

WOODWORK


E. Interior frames and jambs for opaque finish:<br />

1. Install with minimum number of joints possible, using full-length pieces (from maximum<br />

length of lumber available) to greatest extent possible. Do not use pieces less than 60 inches<br />

long, except where shorter single-length pieces are necessary. Scarf running joints and<br />

stagger in adjacent and related members.<br />

2. Fill gaps, if any, between top of base and wall with plastic wood filler, sand smooth, and<br />

finish same as wood base if finished.<br />

3. Install wall railings on indicated metal brackets securely fastened to wall framing.<br />

4. Install standing and running trim with no more variation from a straight line than 1/8 inch<br />

in 96 inches. Countertops: Anchor securely by screwing through corner blocks of base<br />

cabinets or other supports into underside of countertop.<br />

F. Countertops<br />

1. Install countertops with no more than 1/8 inch in 96-inch sag, bow, or other variation<br />

from a straight line.<br />

2. Secure backsplashes to tops with concealed metal brackets at 16 inches o.c. and to walls<br />

with adhesive.<br />

3. Calk space between backsplash and wall with sealant specified in Section 07900 "Joint<br />

Sealers."<br />

3.3 ADJUSTING AND CLEANING<br />

A. Repair damaged and defective woodwork, where possible, to eliminate functional and visual<br />

defects; where not possible to repair, replace woodwork. Adjust joinery for uniform<br />

appearance.<br />

B. Clean, lubricate, and adjust hardware.<br />

C. Clean woodwork on exposed and semiexposed surfaces. Touch up shop-applied finishes to<br />

restore damaged or soiled areas.<br />

END OF SECTION 064023<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 064023 - 6 INTERIOR ARCHITECTURAL<br />

WOODWORK


SECTION 064661 – SOLID SURFACE MATERIAL FABRICATIONS<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Countertops and backsplashes and undermount integral lavatories.<br />

B. Threshold at floor tile termination.<br />

1.2 RELATED SECTIONS<br />

A. Section 061000 ROUGH CARPENTRY: For plywood subtops under solid surface countertops.<br />

B. Division 22 for lavatory plumbing fittings.<br />

1.3 ACTION SUBMITTALS<br />

A. Product Data: For countertop materials and lavatories.<br />

B. Shop Drawings: For fabrications. Show materials, finishes, edge and backsplash profiles,<br />

methods of joining, and cutouts for plumbing fixtures.<br />

C. Samples for Verification: For the following products:<br />

1. Countertop material, 6 inches square.<br />

1.4 PROJECT CONDITIONS<br />

A. Field Measurements: Verify dimensions of countertops by field measurements after base<br />

cabinets are installed but before countertop fabrication is complete.<br />

1.5 COORDINATION<br />

A. Coordinate locations of utilities that will penetrate countertops or backsplashes.<br />

PART 2 - PRODUCTS<br />

2.1 SOLID SURFACE MATERIAL<br />

A. Homogeneous solid sheets of filled plastic resin complying with ANSI SS1.<br />

B. Basis-of- Design Products: As scheduled on drawings.<br />

1. Colors and Patterns: As scheduled on drawings.<br />

C. Integral Sink Bowls: Comply with ISSFA-2 and ANSI Z124.3, Type 5 or Type 6, without a<br />

precoated finish.<br />

1. Profile: As scheduled on drawings.<br />

2.2 SOLID-SURFACE-MATERIAL FABRICATIONS<br />

A. Countertops:<br />

1. 1/2-inch- thick, solid surface material<br />

2. Backsplashes: 1/2-inch- thick, solid surface material.<br />

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CT Scanner Expansion & Central Plant Modifications 064661 - 1 SOLID SURFACE MATERIAL<br />

FABRICATIONS


3. Fabrication: Fabricate tops in one piece with shop-applied edges and backsplashes.<br />

Comply with solid-surface-material manufacturer's written instructions for adhesives,<br />

sealers, fabrication, and finishing.<br />

a. Install integral sink bowls in countertops in the shop.<br />

PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Install countertops level to a tolerance of 1/8 inch in 8 feet.<br />

B. Fasten countertops by screwing through corner blocks of base units into underside of<br />

countertop. Pre-drill holes for screws as recommended by manufacturer. Align adjacent<br />

surfaces and, using adhesive in color to match countertop, form seams to comply with<br />

manufacturer's written instructions. Carefully dress joints smooth, remove surface scratches,<br />

and clean entire surface.<br />

1. Install backsplashes and endsplashes to comply with manufacturer's written instructions<br />

for adhesives, sealers, fabrication, and finishing.<br />

END OF SECTION 064661<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 064661 - 2 SOLID SURFACE MATERIAL<br />

FABRICATIONS


SECTION 078100 - APPLIED FIREPROOFING<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Section includes sprayed fire-resistive materials (SFRM).<br />

1.2 ACTION SUBMITTALS<br />

A. Product Data: For each type of product.<br />

B. Shop Drawings: Framing plans, schedules, or both, indicating the following:<br />

1. Applicable fire-resistance design designations of a qualified testing and inspecting<br />

agency acceptable to authorities having jurisdiction.<br />

2. Minimum fireproofing thicknesses needed to achieve required fire-resistance rating of<br />

each structural component and assembly.<br />

1.3 INFORMATIONAL SUBMITTALS<br />

A. Qualification Data: For Installer.<br />

B. Evaluation Reports: For fireproofing, from ICC-ES.<br />

C. Field quality-control reports.<br />

1.4 QUALITY ASSURANCE<br />

A. Installer Qualifications: A firm or individual certified, licensed, or otherwise qualified by<br />

fireproofing manufacturer as experienced and with sufficient trained staff to install<br />

manufacturer's products according to specified requirements.<br />

1.5 PRECONSTRUCTION TESTING<br />

A. Preconstruction Testing Service: Engage a qualified testing agency to perform preconstruction<br />

testing on fireproofing.<br />

1. Provide test specimens and assemblies representative of proposed materials and<br />

construction.<br />

B. Preconstruction Adhesion and Compatibility Testing: Test for compliance with requirements<br />

for specified performance and test methods.<br />

1. Bond Strength: Test for cohesive and adhesive strength according to ASTM E 736.<br />

Provide bond strength indicated in referenced fire-resistance design, but not less than<br />

minimum specified in Part 2.<br />

2. Density: Test for density according to ASTM E 605. Provide density indicated in<br />

referenced fire-resistance design, but not less than minimum specified in Part 2.<br />

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CT Scanner Expansion & Central Plant Modifications 078100 - 1 APPLIED FIREPROOFING


3. Verify that manufacturer, through its own laboratory testing or field experience, attests<br />

that primers or coatings are compatible with fireproofing.<br />

4. Schedule sufficient time for testing and analyzing results to prevent delaying the Work.<br />

5. For materials failing tests, obtain applied-fireproofing manufacturer's written instructions<br />

for corrective measures including the use of specially formulated bonding agents or<br />

primers.<br />

1.6 FIELD CONDITIONS<br />

A. Ventilation: Ventilate building spaces during and after application of fireproofing, providing<br />

complete air exchanges according to manufacturer's written instructions. Use natural means or,<br />

if they are inadequate, forced-air circulation until fireproofing dries thoroughly.<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS, GENERAL<br />

A. Assemblies: Provide fireproofing, including auxiliary materials, according to requirements of<br />

each fire-resistance design and manufacturer's written instructions.<br />

B. Source Limitations: Obtain fireproofing for each fire-resistance design from single source.<br />

C. Fire-Resistance Design: Indicated on Drawings, tested according to ASTM E 119 by a<br />

qualified testing agency. Identify products with appropriate markings of applicable testing<br />

agency.<br />

1. Steel members are to be considered unrestrained unless specifically noted otherwise.<br />

D. Asbestos: Provide products containing no detectable asbestos.<br />

2.2 SPRAYED FIRE-RESISTIVE MATERIALS<br />

A. SFRM: Manufacturer's standard, factory-mixed, lightweight, dry formulation, complying with<br />

indicated fire-resistance design, and mixed with water at Project site to form a slurry or mortar<br />

before conveyance and application or conveyed in a dry state and mixed with atomized water at<br />

place of application.<br />

1. Products: Subject to compliance with requirements, provide the following provide one of<br />

the following available products that may be incorporated into the Work include, but are<br />

not limited to, the following manufacturers:<br />

a. Carboline Company, subsidiary of RPM International, Fireproofing Products Div.<br />

b. Grace, W. R. & Co. - Conn.; Grace Construction Products.<br />

c. Isolatek International.<br />

d. Pyrok, Inc.<br />

2. Application: Designated for exterior use by a qualified testing agency acceptable to<br />

authorities having jurisdiction.<br />

3. Bond Strength: Minimum 150-lbf/sq. ft. cohesive and adhesive strength based on field<br />

testing according to ASTM E 736.<br />

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CT Scanner Expansion & Central Plant Modifications 078100 - 2 APPLIED FIREPROOFING


4. Density: Not less than 15 lb/cu. ft. and as specified in the approved fire-resistance<br />

design, according to ASTM E 605.<br />

5. Thickness: As required for fire-resistance design indicated, measured according to<br />

requirements of fire-resistance design or ASTM E 605, whichever is thicker, but not less<br />

than 0.375 inch.<br />

6. Combustion Characteristics: ASTM E 136.<br />

7. Surface-Burning Characteristics: Comply with ASTM E 84; testing by a qualified testing<br />

agency. Identify products with appropriate markings of applicable testing agency.<br />

a. Flame-Spread Index: 10 or less.<br />

b. Smoke-Developed Index: 10 or less.<br />

8. Fungal Resistance: Treat products with manufacturer's standard antimicrobial<br />

formulation to result in no growth on specimens per ASTM G 21.<br />

2.3 AUXILIARY MATERIALS<br />

A. General: Provide auxiliary materials that are compatible with fireproofing and substrates and<br />

are approved by UL or another testing and inspecting agency acceptable to authorities having<br />

jurisdiction for use in fire-resistance designs indicated.<br />

B. Substrate Primers: Primers approved by fireproofing manufacturer and complying with one or<br />

both of the following requirements:<br />

1. Primer and substrate are identical to those tested in required fire-resistance design by UL<br />

or another testing and inspecting agency acceptable to authorities having jurisdiction.<br />

C. Bonding Agent: Product approved by fireproofing manufacturer and complying with<br />

requirements in UL's "Fire Resistance Directory" or in the listings of another qualified testing<br />

agency acceptable to authorities having jurisdiction.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrates, areas, and conditions, with Installer present, for compliance with<br />

requirements for substrates and other conditions affecting performance of the Work and<br />

according to each fire-resistance design. Verify compliance with the following:<br />

1. Substrates are free of dirt, oil, grease, release agents, rolling compounds, mill scale, loose<br />

scale, incompatible primers, paints, and encapsulants, or other foreign substances capable<br />

of impairing bond of fireproofing with substrates under conditions of normal use or fire<br />

exposure.<br />

2. Objects penetrating fireproofing, including clips, hangers, support sleeves, and similar<br />

items, are securely attached to substrates.<br />

3. Substrates receiving fireproofing are not obstructed by ducts, piping, equipment, or other<br />

suspended construction that will interfere with fireproofing application.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 078100 - 3 APPLIED FIREPROOFING


B. Conduct tests according to fireproofing manufacturer's written recommendations to verify that<br />

substrates are free of substances capable of interfering with bond.<br />

C. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 PREPARATION<br />

A. Cover other work subject to damage from fallout or overspray of fireproofing materials during<br />

application.<br />

B. Clean substrates of substances that could impair bond of fireproofing.<br />

C. Prime substrates where included in fire-resistance design and where recommended in writing by<br />

fireproofing manufacturer unless compatible shop primer has been applied and is in satisfactory<br />

condition to receive fireproofing.<br />

3.3 APPLICATION<br />

A. Construct fireproofing assemblies that are identical to fire-resistance design indicated and<br />

products as specified, tested, and substantiated by test reports; for thickness, primers, sealers,<br />

topcoats, finishing, and other materials and procedures affecting fireproofing work.<br />

B. Comply with fireproofing manufacturer's written instructions for mixing materials, application<br />

procedures, and types of equipment used to mix, convey, and apply fireproofing; as applicable<br />

to particular conditions of installation and as required to achieve fire-resistance ratings<br />

indicated.<br />

C. Coordinate application of fireproofing with other construction to minimize need to cut or<br />

remove fireproofing.<br />

1. Do not begin applying fireproofing until clips, hangers, supports, sleeves, and other items<br />

penetrating fireproofing are in place.<br />

2. Defer installing ducts, piping, and other items that would interfere with applying<br />

fireproofing until application of fireproofing is completed.<br />

D. Install auxiliary materials as required, as detailed, and according to fire-resistance design and<br />

fireproofing manufacturer's written recommendations for conditions of exposure and intended<br />

use. For auxiliary materials, use attachment and anchorage devices of type recommended in<br />

writing by fireproofing manufacturer.<br />

E. Spray apply fireproofing to maximum extent possible. Following the spraying operation in each<br />

area, complete the coverage by trowel application or other placement method recommended in<br />

writing by fireproofing manufacturer.<br />

F. Extend fireproofing in full thickness over entire area of each substrate to be protected.<br />

G. Install body of fireproofing in a single course unless otherwise recommended in writing by<br />

fireproofing manufacturer.<br />

H. Where sealers are used, apply products that are tinted to differentiate them from fireproofing<br />

over which they are applied.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 078100 - 4 APPLIED FIREPROOFING


I. Provide a uniform finish complying with description indicated for each type of fireproofing<br />

material and matching finish approved for required mockups.<br />

J. Cure fireproofing according to fireproofing manufacturer's written recommendations.<br />

K. Do not install enclosing or concealing construction until after fireproofing has been applied,<br />

inspected, and tested and corrections have been made to deficient applications.<br />

L. Finishes: Where indicated, apply fireproofing to produce the following finishes:<br />

1. Manufacturer's Standard Finishes: Finish according to manufacturer's written<br />

instructions for each finish selected.<br />

3.4 FIELD QUALITY CONTROL<br />

A. Special Inspections: Engage a qualified special inspector to perform the following special<br />

inspections:<br />

1. Test and inspect as required by the IBC, 1704.10.<br />

B. Perform the tests and inspections of completed Work in successive stages. Do not proceed with<br />

application of fireproofing for the next area until test results for previously completed<br />

applications of fireproofing show compliance with requirements. Tested values must equal or<br />

exceed values as specified and as indicated and required for approved fire-resistance design.<br />

C. Fireproofing will be considered defective if it does not pass tests and inspections.<br />

1. Remove and replace fireproofing that does not pass tests and inspections, and retest.<br />

2. Apply additional fireproofing, per manufacturer's written instructions, where test results<br />

indicate insufficient thickness, and retest.<br />

D. Prepare test and inspection reports.<br />

3.5 CLEANING, PROTECTING, AND REPAIRING<br />

A. Cleaning: Immediately after completing spraying operations in each containable area of<br />

Project, remove material overspray and fallout from surfaces of other construction and clean<br />

exposed surfaces to remove evidence of soiling.<br />

B. Protect fireproofing, according to advice of manufacturer and Installer, from damage resulting<br />

from construction operations or other causes, so fireproofing will be without damage or<br />

deterioration at time of Substantial Completion.<br />

C. As installation of other construction proceeds, inspect fireproofing and repair damaged areas<br />

and fireproofing removed due to work of other trades.<br />

D. Repair fireproofing damaged by other work before concealing it with other construction.<br />

E. Repair fireproofing by reapplying it using same method as original installation or using<br />

manufacturer's recommended trowel-applied product.<br />

END OF SECTION 078100<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 078100 - 5 APPLIED FIREPROOFING


SECTION 078413 - THROUGH-PENETRATION FIRESTOP SYSTEMS<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Selection and provision of Code conforming through-penetration firestop systems for<br />

the following fire-resistance-rated assemblies:<br />

1. Walls and partitions.<br />

B. Penetrations include both empty openings and openings containing penetrating items<br />

including but not limited to:<br />

1. Pipe, conduit, duct and wire penetrations from all trades.<br />

2. Structural members.<br />

C. Selection and provision of Code conforming fire resistive joint systems in the<br />

following construction joints:<br />

D. Head of wall joints between fire-resistance-rated floor assemblies and<br />

fire-resistance-rated partitions.<br />

1. At steel beams.<br />

E. Field Inspection, destructive testing and repair of installed systems.<br />

1.2 RELATED SECTIONS<br />

A. Section 092900 – GYPSUM BOARD ASSEMBLIES: Construction of stud framing<br />

openings in rated partitions to conform to UL designs in this Section.<br />

1.3 REFERENCES<br />

A. ASTM E 84 - Test Method for Surface Burning Characteristics of Building Materials.<br />

B. UL-05 - Underwriters Laboratories, Inc. Fire Resistance Directory.<br />

C. UL 2079B98- Standard Tests for Fire Resistance of Building Joint <strong>Systems</strong>.<br />

D. UL Fire Resistance directory.<br />

E. Factory Mutual Global (FM) Approval Guide.<br />

1.4 SYSTEM PERFORMANCE REQUIREMENTS<br />

A. Select and provide through-penetration firestop systems tested by Underwriter’s<br />

Laboratories (UL) or Factory Mutual Global (FMG) to resist spread of fire, resist<br />

passage of smoke and other gases, and maintain fire-resistance rating of assembly<br />

penetrated as the 2003 International Building Code as locally adopted.<br />

B. F-Rated <strong>Systems</strong>: Provide systems with F-ratings equaling or exceeding fire-resistance<br />

rating in hours of constructions penetrated.<br />

C. T-Rated <strong>Systems</strong>: For the following conditions where systems protect penetrating<br />

items exposed to potential contact with adjacent materials in occupiable floor areas,<br />

provide through-penetration firestop systems with T-ratings equaling or exceeding<br />

fire-resistance rating in hours of constructions penetrated. as well as F-ratings.<br />

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CT Scanner Expansion & Central Plant Modifications 078413-1 THROUGH-PENETRATION<br />

FIRESTOP SYSTEMS


D. Penetrations located outside wall cavities.<br />

E. Penetrations located outside fire-resistive shaft enclosures.<br />

F. Penetrations located in construction containing fire-protection-rated openings.<br />

G. Penetrating items larger than 4-inch diameter nominal pipe or 16 sq. in. in overall<br />

cross-sectional area.<br />

H. For through-penetration firestop systems exposed to view, traffic, moisture, and<br />

physical damage, provide products that after curing do not deteriorate when exposed to<br />

these conditions both during and after construction.<br />

I. For piping penetrations for plumbing and wet-pipe sprinkler systems, provide<br />

moisture-resistant through-penetration firestop systems.<br />

J. For floor penetrations with annular spaces exceeding 4 inches in width and exposed to<br />

possible loading and traffic, provide firestop systems capable of supporting floor loads<br />

involved either by installing floor plates or by other means.<br />

K. For penetrations involving insulated piping, provide through-penetration firestop<br />

systems not requiring removal of insulation.<br />

L. For through-penetration firestop systems and fire resistive joint systems exposed to<br />

view, provide products with flame-spread ratings of less than 25 and smoke-developed<br />

ratings of less than 450, as determined per ASTM E 84.<br />

1.5 SUBMITTALS<br />

A. Submit in accordance with Division 01.<br />

B. Shop Drawings:<br />

1. Penetration Key Plans: Provide a plan drawn to the same scale as the project<br />

drawings and indicating the designations of the selected UL tested designs<br />

chosen for each penetration condition or joint encountered.<br />

2. Plan notes shall indicate wall or slab construction at each location, kind and<br />

material of penetrating item and minimum separation required from adjacent<br />

conditions whether another construction or another penetrating item that<br />

would render the UL or FMG design inapplicable.<br />

3. For each system proposed include applicable UL or FMG system number with<br />

their corresponding F and t ratings and manufacturer’s detail drawings for each<br />

tested and listed firestop system proposed.<br />

4. Where Project conditions require modification of qualified testing and<br />

inspecting agency's illustration to suit a particular through-penetration firestop<br />

condition, submit illustration, with modifications marked, approved by<br />

through-penetration firestop system manufacturer's fire-protection engineer.<br />

C. Product Data:<br />

1. System Design Data: For each type of through-penetration firestop system<br />

indicated on the Penetration Key Plans, submit documentation, including<br />

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CT Scanner Expansion & Central Plant Modifications 078413-2 THROUGH-PENETRATION<br />

FIRESTOP SYSTEMS


illustrations, from UL-05 or other qualified testing and inspecting agency.<br />

2. Product Data: Submit data on the component products of the selected designs.<br />

D. Qualification Data: For firms and persons specified in "Quality Assurance" Article to<br />

demonstrate their capabilities and experience. Include lists of completed projects with<br />

project names and addresses, names and addresses of architects and owners, and other<br />

information specified.<br />

E. Letter of Qualification: Provide letter from manufacturer that installing each staff<br />

member of the installing contractor has received sufficient training to properly install<br />

the tested designs of that manufacturer.<br />

F. Compliance Certificates: Provide written certification, signed by contractor and<br />

Installer, certifying and verifying that:<br />

1. Proper system firestopping materials have been installed at each installation<br />

location.<br />

2. Each firestop system is installed in exact accordance with manufacturer’s<br />

published requirements.<br />

3. Each firestop system complies with appropriate building code requirements.<br />

4. Each firestop system is installed in all specified or indicated locations in rated<br />

assemblies.<br />

1.6 QUALITY ASSURANCE<br />

A. Installer Qualifications: An experienced firm that has been approved by FMG<br />

according to FMG 4991, “Approval of Firestop Contractors”.<br />

B. Source Limitations: Obtain through-penetration firestop systems, for each kind of<br />

penetration and construction condition indicated, from a single manufacturer.<br />

C. Fire-Test-Response Characteristics: Provide through- penetration firestop and<br />

fire-resistive joint systems that comply with the following requirements and those<br />

specified in "Performance Requirements" Article:<br />

1. Firestopping tests are performed by Underwriter’s Laboratories (UL) or<br />

2. <strong>Systems</strong> are identical to those tested per ASTM E 814. Provide rated systems<br />

complying with the following requirements:<br />

D. System products bear UL classification marking.<br />

1. <strong>Systems</strong> correspond to those indicated by reference to through-penetration<br />

firestop system designations listed by the UL in "Fire Resistance Directory."<br />

E. Pre-installation Conference: Contractor shall conduct conference at Project site to<br />

comply with requirements in Division 01. Manufacturer’s technical representative<br />

must attend.<br />

1.7 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver System products to Project site in original, unopened containers or packages<br />

with intact and legible manufacturers' labels identifying product and manufacturer;<br />

date of manufacture; lot number; shelf life, if applicable; qualified testing and<br />

inspecting agency's classification marking applicable to Project; curing time; and<br />

mixing instructions for multi-component materials.<br />

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FIRESTOP SYSTEMS


1. Store and handle materials for systems to prevent their deterioration or damage<br />

due to moisture, temperature changes, contaminants, or other causes.<br />

1.8 PROJECT CONDITIONS<br />

A. Environmental Limitations: Do not install systems when ambient or substrate<br />

temperatures are outside limits permitted by system manufacturers or when substrates<br />

are wet due to rain, condensation, or other causes.<br />

B. Ventilate installed systems per manufacturer's written instructions by natural means or,<br />

where this is inadequate, forced-air circulation.<br />

1.9 COORDINATION<br />

A. Coordinate construction of openings and joints in, and penetrations to, fire rated<br />

assemblies to conform with the selected and approved UL fire tested penetration and<br />

joint designs. Coordination includes but is not limited to:<br />

1. Offsetting the penetrating item from parallel walls, ceilings or from other<br />

penetrating items so that the penetration detail matches the tested design on all<br />

sides.<br />

2. Rerouting the penetrating item so that the item penetrates the rated barrier at<br />

an angle of 90 degrees or at an angle sufficiently great to stay within the limits<br />

of the tested design.<br />

B. Limit the size of sleeves, core-drilled holes, or cut openings so that the annular space<br />

remaining between penetrating item and the surrounding construction does not exceed<br />

that of the tested design.<br />

PART 2 - PRODUCTS<br />

2.1 SYSTEM MANUFACTURERS<br />

A. Manufacturers: Subject to compliance with requirements, provide systems by one of<br />

the following:<br />

1. Nelson Firestop <strong>Systems</strong>.<br />

2. Hilti Construction Chemicals, Inc.<br />

3. Specified Technologies Inc.<br />

4. 3M Fire Protection Products.<br />

5. Or pre-approved equal.<br />

2.2 FIRESTOPPING, GENERAL<br />

A. Compatibility: Provide firestop systems that are compatible with one another, with the<br />

substrates forming openings, and with the items, if any, penetrating firestop systems,<br />

under conditions of service and application, as demonstrated by firestop system<br />

manufacturer based on testing and field experience.<br />

B. Components of tested systems: Provide components for each firestop system that are<br />

needed to comply with "Performance Requirements" Article. Use only components<br />

specified by system manufacturer and approved by the qualified testing and inspecting<br />

agency.<br />

2.3 MIXING<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 078413-4 THROUGH-PENETRATION<br />

FIRESTOP SYSTEMS


A. For those products requiring mixing before application, comply with firestop system<br />

manufacturer's written instructions for accurate proportioning of materials, water (if<br />

required), type of mixing equipment, selection of mixer speeds, mixing containers,<br />

mixing time, and other items or procedures needed to produce products of uniform<br />

quality with optimum performance characteristics for application indicated.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrates and conditions, with Installer present, for compliance with<br />

requirements for opening configurations, penetrating items, substrates, and other<br />

conditions affecting performance.<br />

B. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 PREPARATION<br />

A. Surface Cleaning: Clean out openings immediately before installing firestop systems<br />

to comply with written recommendations of firestop system manufacturer and the<br />

following requirements:<br />

1. Remove from surfaces of opening substrates and from penetrating items<br />

foreign materials that could interfere with adhesion of firestop systems.<br />

2. Clean opening substrates and penetrating items to produce clean, sound<br />

surfaces capable of developing optimum bond with firestop systems. Remove<br />

loose particles remaining from cleaning operation.<br />

3. Remove laitance and form-release agents from concrete.<br />

B. Priming: Prime substrates where recommended in writing by firestop system<br />

manufacturer using that manufacturer's recommended products and methods. Confine<br />

primers to areas of bond; do not allow spillage and migration onto exposed surfaces.<br />

C. Masking Tape: Use masking tape to prevent firestop systems from contacting<br />

adjoining surfaces that will remain exposed on completion of Work and that would<br />

otherwise be permanently stained or damaged by such contact or by cleaning methods<br />

used to remove smears from firestop system materials. Remove tape as soon as<br />

possible without disturbing firestop system's seal with substrates.<br />

3.3 THROUGH-PENETRATION FIRESTOP SYSTEM INSTALLATION<br />

A. General: Install firestop systems to comply with "Performance Requirements" Article<br />

and firestop system manufacturer's written installation instructions and published<br />

drawings for products and applications indicated.<br />

B. Install forming/damming/backing materials and other accessories of types required to<br />

support fill materials during their application and in the position needed to produce<br />

cross-sectional shapes and depths required to achieve fire ratings indicated.<br />

C. After installing fill materials, remove combustible forming materials and other<br />

accessories not indicated as permanent components of firestop systems.<br />

D. Install fill materials for firestop systems by proven techniques to produce the following<br />

results:<br />

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FIRESTOP SYSTEMS


1. Fill voids and cavities formed by openings, forming materials, accessories, and<br />

penetrating items as required to achieve fire-resistance ratings indicated.<br />

2. Apply materials so they contact and adhere to substrates formed by openings<br />

and penetrating items.<br />

3. For fill materials that will remain exposed after completing Work, finish to<br />

produce smooth, uniform surfaces that are flush with adjoining finishes.<br />

3.4 FIRE RESISTIVE JOINT SYSTEM INSTALLATION<br />

A. Perimeter Fire-containment <strong>Systems</strong><br />

B. Where indicated for gaps between tops of fire-resistance-rated partition assemblies and<br />

fire-resistance-rated ceilings, floor slabs and roofs, provide a perimeter<br />

fire-containment system with the fire-test-response rating of the assembly indicated, as<br />

determined by testing identical systems per UBC Standard 26-9 and UL 2079 by UL<br />

or another testing and inspecting agency acceptable to authorities having jurisdiction.<br />

Materials shall be identified with appropriate markings of applicable testing and<br />

inspecting agency.<br />

3.5 FIELD QUALITY CONTROL<br />

A. Inspecting Agency: General Contractor shall Employ Manufacturer’s Technical<br />

representative to inspect firestop systems and to prepare test reports.<br />

B. Inspecting agency will state in each report whether inspected firestop systems comply<br />

with or deviate from requirements.<br />

C. Proceed with enclosing firestop systems with other construction only after inspection<br />

reports are issued.<br />

D. Where deficiencies are found, repair or replace firestop systems so they comply with<br />

requirements.<br />

3.6 IDENTIFICATION<br />

A. Identify firestop systems with pressure-sensitive, self-adhesive, preprinted vinyl<br />

labels. Attach labels permanently to surfaces of penetrated construction on both sides<br />

of each firestop system installation where labels will be visible to anyone seeking to<br />

remove penetrating items or firestop systems. Include the following information on<br />

labels:<br />

1. The words: "Warning--Through-Penetration Firestop System--Do Not<br />

Disturb. Notify Building Management of Any Damage."<br />

2. Contractor's name, address, and phone number.<br />

3. Firestop system designation of applicable testing and inspecting agency.<br />

4. Date of installation.<br />

5. Firestop system manufacturer's name.<br />

6. Installer's name.<br />

3.7 CLEANING AND PROTECTION<br />

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FIRESTOP SYSTEMS


A. Clean off excess fill materials adjacent to openings as Work progresses by methods and<br />

with cleaning materials that are approved in writing by firestop system manufacturers<br />

and that do not damage materials in which openings occur.<br />

B. Provide final protection and maintain conditions during and after installation that<br />

ensure firestop systems are without damage or deterioration at time of Substantial<br />

Completion. If, despite such protection, damage or deterioration occurs, cut out and<br />

remove damaged or deteriorated firestop systems immediately and install new<br />

materials to produce firestop systems complying with specified requirements.<br />

END OF SECTION 078413<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 078413-7 THROUGH-PENETRATION<br />

FIRESTOP SYSTEMS


SECTION 08710 0 – FINISH HARDWARE<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. Furnish and deliver to the building site, all finishing hardware required for all scheduled doors,<br />

complete as indicated on the drawings and as specified herein.<br />

B. It is the intent of these specifications to cover in general the class and character of all finish<br />

hardware required.<br />

C. The hardware list specified hereinafter has been made for the convenience of the Contractor and<br />

covers in general the necessary hardware for doors, casework, etc., but all other doors, etc.,<br />

shown on the plan and not covered by the general characterization shall be fitted with appropriate<br />

hardware to the same standards as the hardware described throughout these specifications.<br />

Contractor shall furnish hardware schedule as hereinafter specified.<br />

D. Suppliers proposing substitutes of equivalent products other than the manufacturers named<br />

hereinafter shall submit schedules listing product and manufacturer specified, and product and<br />

manufacturer of proposed substitute. This schedule shall be submitted according to the<br />

GENERAL CONDITIONS.<br />

E. Products of manufacturers which are not locally represented are not acceptable. Products which<br />

are not locally stocked or serviced, or which must be "special ordered" are not acceptable.<br />

1.2 RELATED SECTIONS<br />

A. Section 134900 - RADIATION PROTECTION: For wood doors and hollow metal frames to<br />

receive hardware specified in this section.<br />

1.3 SUBMITTALS<br />

A. Submit in accordance with Section 013300 -SUBMITTAL PROCEDURES.<br />

B. Schedule: Furnish copies of the schedule of hardware in compliance with specifications and<br />

drawings. List each opening and hardware to be applied. State keying, material, finish and<br />

manufacturer's number for each item. Required types are listed.<br />

C. Manufacturer's Data: Submit manufacturer's descriptive literature along with schedule for<br />

information only.<br />

D. Keying Schedule: Submit a keying schedule for approval by the Hospital’s Project Manager using<br />

keying nomenclature as listed in DHI document "Keying Terminology". Door designation listed<br />

in the Keying Schedule shall be same as those used on Drawings and Hardware Schedule. Keying<br />

of locks shall be as directed by the Hospital’s Project Manager.<br />

1.4 QUALITY ASSURANCE<br />

A. Manufacturer: Company specializing in manufacturing the Products specified in this section with<br />

minimum three years documented experience. Obtain each type of hardware (latch and lock sets,<br />

hinges, closer, etc.) from a single manufacturer.<br />

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FINISH HARDWARE


B. Hardware supplier qualifications: Supplier must have a local warehouse and office and have<br />

local inventory for all items supplied for this project.<br />

1.5 REGULATORY REQUIREMENTS<br />

A. Conform to applicable code for accessibility and requirements applicable to fire rated doors and<br />

frames.<br />

B. Definition: "Door Hardware" includes items known commercially as finish hardware which are<br />

required for swing and sliding doors, except special types of unique and non-matching hardware<br />

specified in same Section as door and door frame.<br />

C. Perform work in accordance with Americans with Disabilities Act Accessibility Guidelines<br />

ADAAG Section 404, ANSI A117.1, NFPA 80, NFPA 101, NFPA 252 and the International<br />

Building Code as applicable. Each door that is an element of an accessible route shall comply<br />

with ADAAG Section 402.<br />

1.6 DELIVERY<br />

A. Examine the drawings, specifications, and details in order to check all items so they will be<br />

suitable and of perfect fit and delivered where and when required.<br />

B. All hardware shall be delivered to the job site, packed separately with all trimmings, screws, etc.,<br />

for the particular door, all properly labeled and numbered so that they can be checked when<br />

delivered.<br />

C. Upon delivery of the finishing hardware to the job site by the hardware supplier, the General<br />

Contractor shall have a responsible person check in the material at the place for storage. The<br />

hardware shall be protected from damage at all times, both prior to and after installation.<br />

PART 2 - PRODUCTS<br />

1.1 GENERAL CHARACTER<br />

A. All hardware shall be of the best quality in construction, design and finish, and free from any<br />

defects. Any defective pieces shall be replaced by the Contractor at his own expense.<br />

B. Hardware shall be of the manufacture, type, weight, function and quality as shown by<br />

factory numbers or an approved equal.<br />

C. Hinges: Regular bearing and ball bearing types as indicated.<br />

D. Finish: As scheduled.<br />

E. Hardware shall comply with requirements of the Americans with Disabilities Act<br />

Accessibility Guidelines (ADAAG), Chapter 4, where required.<br />

1.2 KEYING<br />

A. Locks shall have four (4) keys each. Locks for the same rooms shall be keyed alike. All locks<br />

shall be master keyed to the existing Sargent Master Key System. During period of construction,<br />

all locks shall be operated by a special master keys. Regular day and master keys are to be<br />

retained by the Contractor so they cannot be obtained or duplicated by unauthorized persons. All<br />

keys shall be stamped with DHI key symbol. The special construction master key shall become<br />

inoperable when regular keys are turned over to the Hospital’s Project Manager. Proper<br />

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certification of factory assembly of all locks and cylinders as well as factory master keying shall<br />

be furnished by the Contractor prior to final acceptance of this portion of the work. Certificate<br />

shall then be given to the Hospital’s Project Manager. Provide 10 construction master keys.<br />

1.3 FASTENINGS<br />

A. Furnish necessary screws, bolts, and other fastenings for proper application of hardware.<br />

Fastenings shall be of suitable size and type of securing hardware for heavy use. (e.g. Expansion<br />

shields securing hardware such as door stops/holders to concrete or solid grouted masonry<br />

substrates shall completely fill the depth and diameter of drilled holes. Shimming of the shields or<br />

the use of plastic shields are not acceptable.) Fastenings must harmonize with the hardware as to<br />

material and finish.<br />

B. Furnish necessary expansion shields, toggle bolts, machine screws or other suitable approved<br />

anchoring devices where hardware is to be installed on concrete, masonry or other types of<br />

backing.<br />

1.4 TEMPLATES<br />

A. Templates as may be required to be furnished the Contractor within seven days after<br />

receipt of an order and approved hardware schedule.<br />

1.5 TOOLS AND INSTRUCTIONS<br />

A. All tools and maintenance or installation instruction packed with the closers and locksets shall be<br />

given to the Hospital when the project is completed.<br />

PART 3 - EXECUTION<br />

1.1 HARDWARE MANUFACTURER'S REPRESENTATIVE/SUPPLIER INSPECTION<br />

A. Pre-Installation Meeting: Before start of work, the Contractor, hardware installer, hardware<br />

manufacturer's representative or supplier and the Hospital’s Project Manager shall meet to review<br />

the hardware installation instructions and installation conditions.<br />

B. Before final inspection of the work and acceptance of the project by the Hospital’s Project<br />

Manager, the supplier of hardware and other items specified in this Section shall visit the site and<br />

carefully inspect all parts for conformance to this specification, adequacy for intended use, proper<br />

functioning, appearance, finish and successful operation, assuming joint responsibility with the<br />

General Contractor.<br />

1.2 HARDWARE SCHEDULE<br />

A. Product numbers indicated in the HARDWARE GROUPS are those of the manufacturer's listed<br />

and are used to establish the quality of the products intended.<br />

B. Typical requirements are described in the catalogs of:<br />

MANUFACTURER LIST<br />

CATEGORY VENDOR NAME MFG<br />

SLIDING DOOR LOCKSET BY FSB, INC. FSB<br />

HINGE BY McKINNEY PRODUCTS COMPANY MCK<br />

ASTRAGAL BY PEMKO PEM<br />

BOTTOM DOOR GUIDE BY PEMKO PEM<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 087100 - 3<br />

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DOOR BOTTOM BY PEMKO PEM<br />

DOOR SEAL BY PEMKO PEM<br />

INTERMEDIATE PIVOT BY RIXSON DOOR CONTROLS RIX<br />

PIVOT SET BY RIXSON DOOR CONTROLS RIX<br />

DOOR CLOSER BY SARGENT MANUFACTURING COMPANY SAR<br />

ENTRY LOCK BY SARGENT MANUFACTURING COMPANY SAR<br />

LOCKSET BY SARGENT MANUFACTURING COMPANY SAR<br />

MORTISE CYLINDER BY SARGENT MANUFACTURING COMPANY SAR<br />

PRIVACY LOCKSET BY SARGENT MANUFACTURING COMPANY SAR<br />

ALUMINUM TRACK BY STANLEY SECURITY SOLUTIONS STA<br />

HANGER BY STANLEY SECURITY SOLUTIONS STA<br />

OH TRACK STOP BY STANLEY SECURITY SOLUTIONS STA<br />

D.P. STRIKE BY TRIMCO TRI<br />

FLUSH BOLT BY TRIMCO TRI<br />

HD FLOOR STOP BY TRIMCO TRI<br />

KICKPLATE BY TRIMCO TRI<br />

WALL STOP (CONCAVE) BY TRIMCO TRI<br />

HW GROUP - 001<br />

6.0 EA HINGE T4A3386 5 X 4.5 US26D MCK<br />

1.0 EA LOCKSET 28-10G24 LL US26D WBX SAR<br />

2.0 EA FLUSH BOLT 3917-12 626 TRI<br />

1.0 EA D.P. STRIKE 3910 630 TRI<br />

2.0 EA WALL STOP (CONCAVE) 1270WV 626/630 TRI<br />

2.0 EA ASTRAGAL 29310CS 84" PEM<br />

HW GROUP - 002<br />

REUSE EXISTING HARDWARE<br />

HW GROUP - 003<br />

3.0 EA HINGE TA2314 4.5 X 4.5 US26D MCK<br />

1.0 EA LOCKSET 28-10G24 LL US26D WBX SAR<br />

1.0 EA WALL STOP (CONCAVE) 1270WV 626/630 TRI<br />

HW GROUP - 004<br />

3.0 EA HINGE TA2314 4.5 X 4.5 US26D MCK<br />

1.0 EA PRIVACY LOCKSET 49-8265 LNL US26D WBX SAR<br />

1.0 EA KICKPLATE K0050 10" X 34" 630 TRI<br />

1.0 EA WALL STOP (CONCAVE) 1270WV 626/630 TRI<br />

HW GROUP - 005<br />

1.0 EA ALUMINUM TRACK BP250N-01-72 STA<br />

1.0 PR HANGER BP250N-41 STA<br />

2.0 EA OH TRACK STOP BP250-77 STA<br />

1.0 EA BOTTOM DOOR GUIDE 102N PEM<br />

1.0 EA SLIDING DOOR LOCKSET 1147 RC 6204 SS B 2-3/4" X 1-3/4" FSB<br />

1.0 EA MORTISE CYLINDER 41 X 13-0921 X 626 SAR<br />

HW GROUP - 006<br />

1.0 EA PIVOT SET L147 US26D 3/4" RIX<br />

1.0 EA INTERMEDIATE PIVOT ML19 US26D RIX<br />

1.0 EA ENTRY LOCK *28-74-10G24 LL US26D WBX SAR<br />

*LEAD LINE INSIDE ROSE AND LATCH<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 087100 - 4<br />

FINISH HARDWARE


1.0 EA DOOR CLOSER 351 H EN SAR<br />

1.0 EA DOOR BOTTOM 315CN 36" PEM<br />

1.0 EA DOOR SEAL S88D17 PEM<br />

1.0 EA HD FLOOR STOP 1215CKU 626 TRI<br />

HW GROUP - 007<br />

1.0 EA ENTRY LOCK 28-10G24 LL US26D WBX SAR<br />

1.0 EA DOOR SEAL PK55D17 PEM<br />

BALANCE OF HARDWARE IS EXISTING<br />

END OF SCHEDULE<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 087100 - 5<br />

FINISH HARDWARE


SECTION 092900 - GYPSUM BOARD ASSEMBLIES<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Interior metal stud partition framing.<br />

B. Concealed sheet metal blocking.<br />

C. Suspended ceiling framing.<br />

D. Interior gypsum board, joint treatment, and accessories.<br />

E. Acoustical insulation and acoustical sealants.<br />

1.2 RELATED SECTIONS<br />

A. Section 061000 - ROUGH CARPENTRY: For plywood sheathing applied to studs.<br />

B. Section 099100 - PAINTING: Surface finish.<br />

1.3 DEFINITIONS<br />

A. Gypsum Board Terminology: Refer to ASTM C 11 for definitions of terms for gypsum board<br />

assemblies not defined in this Section or in other referenced standards.<br />

1.4 QUALITY ASSURANCE<br />

A. Fire-Test-Response Characteristics: For gypsum board assemblies with fire-resistance ratings,<br />

provide materials and construction identical to those tested in assembly indicated according to<br />

ASTM E 119 by an independent testing and inspecting agency acceptable to authorities having<br />

jurisdiction.<br />

1. Fire-Resistance-Rated Assemblies: Indicated by design designations from UL's "Fire<br />

Resistance Directory." or GA-600, "Fire Resistance Design Manual."<br />

2. Sound Transmission Characteristics: For gypsum board assemblies with STC ratings,<br />

provide materials and construction identical to those tested in assembly indicated<br />

according to ASTM E 90 and classified according to ASTM E 413 by a qualified<br />

independent testing agency.<br />

1.5 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver materials in original packages, containers, or bundles bearing brand name and<br />

identification of manufacturer or supplier.<br />

B. Store materials inside under cover and keep them dry and protected against damage from<br />

weather, direct sunlight, surface contamination, corrosion, construction traffic, and other causes.<br />

Stack gypsum panels flat to prevent sagging.<br />

1.6 PROJECT CONDITIONS<br />

A. Environmental Limitations: Comply with ASTM C 840 requirements or gypsum board<br />

manufacturer's written recommendations, whichever are more stringent.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 092900 - 1 GYPSUM BOARD ASSEMBLIES


PART 2 - PRODUCTS<br />

2.1 MANUFACTURERS<br />

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering<br />

products that may be incorporated into the Work include, but are not limited to, the following:<br />

1. Steel Framing and Furring:<br />

a. Clark Dietrich Industries, Inc.<br />

b. Atlas.<br />

c. Cemco<br />

2. Gypsum Board and Related Products:<br />

a. G-P Gypsum Corp.<br />

b. Temple Inland<br />

c. National Gypsum Company.<br />

d. United States Gypsum Co.<br />

e. BPB America, Inc.<br />

2.2 STEEL SUSPENDED CEILING AND SOFFIT FRAMING<br />

A. Components, General: Comply with ASTM C 754 for conditions indicated.<br />

B. Tie Wire: ASTM A 641/A 641M, Class 1 zinc coating, soft temper, 0.0625-inch- diameter<br />

wire, or double strand of 0.0475-inch- diameter wire.<br />

C. Hanger Attachments to Concrete: As follows:<br />

1. Powder-Actuated Fasteners: Suitable for application indicated, fabricated from<br />

corrosion-resistant materials, with clips or other devices for attaching hangers of type<br />

indicated, and capable of sustaining, without failure, a load equal to 10 times that<br />

imposed by construction as determined by testing according to ASTM E 1190 by a<br />

qualified independent testing agency.<br />

D. Hangers: As follows<br />

1. Wire Hangers: ASTM A 641/A 641M, Class 1 zinc coating, soft temper, 0.162-inch<br />

diameter.<br />

E. Carrying Channels: Cold-rolled, commercial-steel sheet with a base metal thickness of 0.0538<br />

inch, a minimum 1/2-inch- wide flange, with ASTM A 653/A 653M, G60, hot-dip galvanized<br />

zinc coating.<br />

1. Depth: 1-1/2 inches.<br />

F. Furring Channels (Furring Members): Commercial-steel sheet with ASTM A 653/A 653M,<br />

G60, hot-dip galvanized zinc coating.<br />

1. Cold Rolled Channels: 0.0538-inch bare steel thickness, with minimum 1/2-inch- wide<br />

flange, 3/4 inch deep.<br />

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CT Scanner Expansion & Central Plant Modifications 092900 - 2 GYPSUM BOARD ASSEMBLIES


2. Hat-Shaped, Rigid Furring Channels: ASTM C 645, 7/8 inch deep.<br />

a. Minimum Base Metal Thickness: 0.0312 inch.<br />

3. Resilient Furring Channels: 1/2-inch- deep members designed to reduce sound<br />

transmission.<br />

a. Configuration: Asymmetrical or hat shaped, with face attached to single flange by<br />

a slotted leg (web) or attached to two flanges by slotted or expanded metal legs.<br />

G. Grid Suspension System for Interior Ceilings: ASTM C 645, direct-hung system composed of<br />

main beams and cross-furring members that interlock.<br />

1. Products: Subject to compliance with requirements, provide one of the following:<br />

a. Armstrong World Industries, Inc.; Furring <strong>Systems</strong>/Drywall.<br />

b. Chicago Metallic <strong>Corporation</strong>; Drywall Furring 660 System.<br />

c. USG Interiors, Inc.; Drywall Suspension System.<br />

2.3 STEEL STUD PARTITION AND SOFFIT FRAMING<br />

A. Components, General: As follows:<br />

1. Comply with ASTM C 754 for conditions indicated.<br />

2. Steel Sheet Components: Complying with ASTM C 645 requirements for metal and with<br />

ASTM A 653/A 653M, G60, hot-dip galvanized zinc coating.<br />

B. Steel Studs and Runners: ASTM C 645.<br />

1. Minimum Base Metal Thickness: 20 gage: double studs at door and window openings,<br />

and where indicated on the drawings.<br />

C. Deep-Leg Deflection Track: ASTM C 645 top runner with 2-inch- deep flanges.<br />

D. Flat Strap and Backing Plate: Steel sheet for blocking and bracing in length and width<br />

indicated.<br />

1. Minimum Base Metal Thickness: 0.0312 inch.<br />

E. Cold-Rolled Channel Bridging: 0.0538-inch bare steel thickness, with minimum 1/2-inch- wide<br />

flange.<br />

1. Depth: 1-1/2 inches.<br />

2. Clip Angle: 1-1/2 by 1-1/2 inch, 0.068-inch- thick, galvanized steel.<br />

F. Hat-Shaped, Rigid Furring Channels: ASTM C 645.<br />

1. Minimum Base Metal Thickness: 0.0179 inch<br />

2. Depth: 7/8 inch unless indicated otherwise.<br />

G. Cold-Rolled Furring Channels: 0.0538-inch bare steel thickness, with minimum 1/2-inch- wide<br />

flange.<br />

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CT Scanner Expansion & Central Plant Modifications 092900 - 3 GYPSUM BOARD ASSEMBLIES


1. Depth: 3/4 inch.<br />

H. Z-Shaped Furring: With slotted or nonslotted web, face flange of 1-1/4 inches, wall attachment<br />

flange of 7/8 inch, minimum bare metal thickness of 0.0179 inch, and depth required to fit<br />

insulation thickness indicated.<br />

I. Fasteners for Metal Framing: Of type, material, size, corrosion resistance, holding power, and<br />

other properties required to fasten steel members to substrates.<br />

2.4 GYPSUM WALLBOARD PRODUCTS<br />

A. Panel Size: Provide in maximum lengths and widths available that will minimize joints in each<br />

area and correspond with support system indicated.<br />

B. Gypsum Wallboard: ASTM C 36.<br />

1. Two side paper faced<br />

a. Core: 5/8 inch Type X.<br />

b. Tapered Edge.<br />

C. Moisture and Mold-Resistant Gypsum Wallboard ASTM D3273. Manufactured to applicable<br />

standards of ASTM C 630 and ASTM C1177.<br />

1. One side and two side glass mat faced gypsum board.<br />

a. Core: 5/8 inch, moisture resistance treated gypsum, Type X.<br />

2. Basis- of- Design Products:<br />

a. G-P DensArmor Plus Interior Guard.<br />

b. Temple Inland Greenglass.<br />

2.5 TRIM ACCESSORIES<br />

A. Interior Trim: ASTM C 1047.<br />

1. Material: Rolled zinc or plastic.<br />

2. Shapes:<br />

a. Cornerbead: Use 90 degree type at outside corners of partitions, rounded type at<br />

gypsum board soffits.<br />

b. LC-Bead: J-shaped; exposed long flange receives joint compound; use at exposed<br />

panel edges.<br />

3. Expansion (Control) Joint: Use where control joints exist in the substrate and parallel to<br />

changed in substrate such as between stud partition and furred masonry.<br />

2.6 JOINT TREATMENT MATERIALS<br />

A. General: Comply with ASTM C 475.<br />

B. Joint Tape:<br />

1. Paper Faced Gypsum Wallboard: Paper.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 092900 - 4 GYPSUM BOARD ASSEMBLIES


2. Glass-Mat Faced Board: 10-by-10 glass mesh.<br />

3. Joint Compound for Interior Gypsum Wallboard: For each coat use formulation that is<br />

compatible with other compounds applied on previous or for successive coats.<br />

C. Joint Compound: Provide where scheduled in Part 3 below<br />

1. Setting-type, sandable topping compound, or,<br />

2. Drying type.<br />

2.7 ACOUSTICAL SEALANT<br />

A. Acoustical Sealant for Exposed and Concealed Joints: Nonsag, paintable, nonstaining, latex<br />

sealant complying with ASTM C 834 that effectively reduces airborne sound transmission<br />

through perimeter joints and openings in building construction as demonstrated by testing<br />

representative assemblies according to ASTM E 90.<br />

1. Pecora Corp.; AC-20 FTR Acoustical and Insulation Sealant.<br />

2. United States Gypsum Co.; SHEETROCK Acoustical Sealant.<br />

2.8 AUXILIARY MATERIALS<br />

A. General: Provide auxiliary materials that comply with referenced installation standards and<br />

manufacturer's written recommendations.<br />

B. Laminating Adhesive: Adhesive or joint compound recommended for directly adhering gypsum<br />

panels to continuous substrate.<br />

C. Steel Drill Screws: ASTM C 1002, unless otherwise indicated.<br />

1. Use screws complying with ASTM C 954 for fastening panels to steel members from<br />

0.033 to 0.112 inch thick.<br />

2. For fastening cementitious backer units, use screws of type and size recommended by<br />

panel manufacturer.<br />

D. Isolation Strip at Exterior Walls:<br />

1. Foam Gasket: Adhesive-backed, closed-cell vinyl foam strips that allow fastener<br />

penetration without foam displacement, 1/8 inch thick, in width to suit steel stud size.<br />

E. Sound Attenuation Blankets: ASTM C 665, Type I (blankets without membrane facing)<br />

produced by combining thermosetting resins with mineral fibers manufactured from glass, slag<br />

wool, or rock wool.<br />

1. Fire-Resistance-Rated Assemblies: Comply with mineral-fiber requirements of<br />

assembly.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine areas and substrates, with Installer present, and including welded hollow-metal frames,<br />

cast-in anchors, and structural framing, for compliance with requirements and other conditions<br />

affecting performance. Proceed with installation only after unsatisfactory conditions have been<br />

corrected.<br />

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3.2 INSTALLING STEEL FRAMING, GENERAL<br />

A. Installation Standards: ASTM C 754, and ASTM C 840 requirements that apply to framing<br />

installation.<br />

B. Install supplementary framing, blocking, and bracing at terminations in gypsum board<br />

assemblies to support fixtures, equipment services, heavy trim, grab bars, toilet accessories,<br />

furnishings, or similar construction. Comply with details indicated and with gypsum board<br />

manufacturer's written recommendations or, if none available, with United States Gypsum's<br />

"Gypsum Construction Handbook."<br />

C. Isolate steel framing from building structure at locations indicated to prevent transfer of loading<br />

imposed by structural movement.<br />

1. Isolate ceiling assemblies where they abut or are penetrated by building structure.<br />

2. Isolate partition framing and wall furring where it abuts structure, except at floor. Install<br />

slip-type joints at head of assemblies that avoid axial loading of assembly and laterally<br />

support assembly.<br />

a. Use deep-leg deflection track<br />

D. Do not bridge building control and expansion joints with steel framing or furring members.<br />

Frame both sides of joints independently.<br />

3.3 INSTALLING STEEL SUSPENDED CEILING AND SOFFIT FRAMING<br />

A. Suspend ceiling hangers from building structure as follows:<br />

1. Install hangers plumb and free from contact with insulation or other objects within ceiling<br />

plenum that are not part of supporting structural or ceiling suspension system. Splay<br />

hangers only where required to miss obstructions and offset resulting horizontal forces by<br />

bracing, countersplaying, or other equally effective means.<br />

2. Where width of ducts and other construction within ceiling plenum produces hanger<br />

spacings that interfere with the location of hangers required to support standard<br />

suspension system members, install supplemental suspension members and hangers in<br />

form of trapezes or equivalent devices. Size supplemental suspension members and<br />

hangers to support ceiling loads within performance limits established by referenced<br />

standards.<br />

3. Secure wire hangers by looping and wire-tying, either directly to structures or to inserts,<br />

eyescrews, or other devices and fasteners that are secure and appropriate for substrate,<br />

and in a manner that will not cause them to deteriorate or otherwise fail.<br />

4. Support ceilings directly from permanent metal forms. Furnish cast-in-place hanger<br />

inserts that extend through forms.<br />

5. Do not attach hangers to steel deck tabs.<br />

6. Do not connect or suspend steel framing from ducts, pipes, or conduit.<br />

B. Installation Tolerances: Install steel framing components for suspended ceilings so members for<br />

panel attachment are level to within 1/8 inch in 12 feet measured lengthwise on each member<br />

and transversely between parallel members.<br />

C. Wire-tie or clip furring channels to supports, as required to comply with requirements for<br />

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assemblies indicated.<br />

D. Install suspended steel framing components in sizes and spacings indicated, but not less than<br />

that required by the referenced steel framing and installation standards.<br />

1. Hangers: 48 inches<br />

2. Carrying Channels (Main Runners): 48 inches.<br />

3. Furring Channels (Furring Members): 16 inches.<br />

E. Grid Suspension System: Attach perimeter wall track or angle where grid suspension system<br />

meets vertical surfaces. Mechanically join main beam and cross-furring members to each other<br />

and butt-cut to fit into wall track.<br />

3.4 INSTALLING STEEL PARTITION AND SOFFIT FRAMING<br />

A. Install tracks (runners) at floors, ceilings, and structural walls and columns where gypsum board<br />

assemblies abut other construction.<br />

1. Where studs are installed directly against exterior walls, install foam-gasket isolation<br />

strip between studs and wall.<br />

B. Installation Tolerance: Install each steel framing and furring member so fastening surfaces vary<br />

not more than 1/8 inch from the plane formed by the faces of adjacent framing.<br />

C. Extend partition framing full height to structural supports or substrates above suspended<br />

ceilings, except where partitions are indicated to terminate at or above suspended ceilings.<br />

Continue framing over frames for doors and openings and frame around ducts penetrating<br />

partitions above ceiling to provide support for gypsum board.<br />

1. Cut studs 1/2 inch short of full height to provide perimeter relief. Do not fasten studs to<br />

top track to allow independent movement of studs and track.<br />

2. For fire-resistance-rated and STC-rated partitions that extend to the underside of<br />

floor/roof slabs and decks or other continuous solid-structure surfaces to obtain ratings,<br />

install framing around structural and other members extending below floor/roof slabs and<br />

decks, as needed to support gypsum board closures and to make partitions continuous<br />

from floor to underside of solid structure.<br />

a. Terminate partition framing at suspended ceilings where indicated.<br />

D. Install steel studs so flanges point in the same direction and leading edge or end of each panel<br />

can be attached to open (unsupported) edges of stud flanges first.<br />

E. Frame door openings to comply with GA-600 and with gypsum board manufacturer's applicable<br />

written recommendations, unless otherwise indicated. Screw vertical studs at jambs to jamb<br />

anchor clips on door frames; install runner track section (for cripple studs) at head and secure to<br />

jamb studs.<br />

1. Install two studs at each jamb, unless otherwise indicated.<br />

2. Install cripple studs at head adjacent to each jamb stud, with a minimum 1/2-inch<br />

clearance from jamb stud to allow for installation of control joint.<br />

3. Extend jamb studs through suspended ceilings and attach to underside of floor or roof<br />

structure above.<br />

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F. Frame openings other than door openings the same as required for door openings, unless<br />

otherwise indicated. Install framing below sills of openings to match framing required above<br />

door heads.<br />

3.5 APPLYING AND FINISHING PANELS, GENERAL<br />

A. Gypsum Board Application and Finishing Standards: ASTM C 840 and GA-216.<br />

B. Install sound attenuation blankets before installing gypsum panels, unless blankets are readily<br />

installed after panels have been installed on one side.<br />

C. Install ceiling board panels across framing to minimize the number of abutting end joints and to<br />

avoid abutting end joints in the central area of each ceiling. Stagger abutting end joints of<br />

adjacent panels not less than one framing member.<br />

D. Install gypsum panels with face side out. Butt panels together for a light contact at edges and<br />

ends with not more than 1/16 inch of open space between panels. Do not force into place.<br />

E. Locate edge and end joints over supports, except in ceiling applications where intermediate<br />

supports or gypsum board back-blocking is provided behind end joints. Do not place tapered<br />

edges against cut edges or ends. Stagger vertical joints on opposite sides of partitions. Do not<br />

make joints other than control joints at corners of framed openings.<br />

F. Attach gypsum panels to steel studs so leading edge or end of each panel is attached to open<br />

(unsupported) edges of stud flanges first.<br />

G. Attach gypsum panels to framing provided at openings and cutouts.<br />

H. Form control and expansion joints with space between edges of adjoining gypsum panels.<br />

I. Cover both faces of steel stud partition framing with gypsum panels in concealed spaces (above<br />

ceilings, etc.), except in chases braced internally.<br />

1. Unless concealed application is indicated or required for sound, fire, air, or smoke<br />

ratings, coverage may be accomplished with scraps of not less than 8 sq. ft. in area.<br />

2. Fit gypsum panels around ducts, pipes, and conduits.<br />

3. Where partitions intersect open concrete coffers, concrete joists, and other structural<br />

members projecting below underside of floor/roof slabs and decks, cut gypsum panels to<br />

fit profile formed by coffers, joists, and other structural members; allow 1/4- to 3/8-inchwide<br />

joints to install sealant.<br />

J. Isolate perimeter of non-load-bearing gypsum board partitions at structural abutments, except<br />

floors. Provide 1/4- to 1/2-inch- wide spaces at these locations, and trim edges with U-bead<br />

edge trim where edges of gypsum panels are exposed. Seal joints between edges and abutting<br />

structural surfaces with acoustical sealant.<br />

K. Acoustic Rated Assemblies: Seal construction at perimeters, behind control and expansion<br />

joints, and at openings and penetrations with a continuous bead of acoustical sealant. Install<br />

acoustical sealant at both faces of partitions at perimeters and through penetrations. Comply<br />

with ASTM C 919 and manufacturer's written recommendations for locating edge trim and<br />

closing off sound-flanking paths around or through gypsum board assemblies, including sealing<br />

partitions above acoustical ceilings.<br />

L. Space fasteners in gypsum panels according to referenced gypsum board application and<br />

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finishing standard and manufacturer's written recommendations.<br />

1. Space screws a maximum of 12 inches o.c. for vertical applications.<br />

M. Space fasteners in panels that are tile substrates a maximum of 8 inches o.c.<br />

3.6 PANEL APPLICATION METHODS<br />

A. Single-Layer Application:<br />

1. On ceilings, apply gypsum panels before wall/partition board application to the greatest<br />

extent possible and at right angles to framing, unless otherwise indicated.<br />

2. On partitions/walls, apply gypsum panels vertically (parallel to framing), unless<br />

otherwise indicated or required by fire-resistance-rated assembly, and minimize end<br />

joints.<br />

a. Stagger abutting end joints not less than one framing member in alternate courses<br />

of board.<br />

B. Multilayer Application on Ceilings: Apply gypsum board indicated for base layers before<br />

applying base layers on walls/partitions; apply face layers in same sequence. Apply base layers<br />

at right angles to framing members and offset face-layer joints 1 framing member, 16 inches<br />

minimum, from parallel base-layer joints, unless otherwise indicated or required by fireresistance-rated<br />

assembly.<br />

C. Multilayer Application on Partitions/Walls: Apply gypsum board indicated for base layers and<br />

face layers vertically (parallel to framing) with joints of base layers located over stud or furring<br />

member and face-layer joints offset at least one stud or furring member with base-layer joints,<br />

unless otherwise indicated or required by fire-resistance-rated assembly. Stagger joints on<br />

opposite sides of partitions.<br />

1. Z-Furring Members: Apply base layer vertically (parallel to framing) and face layer<br />

either vertically (parallel to framing) or horizontally (perpendicular to framing) with<br />

vertical joints offset at least one furring member. Locate edge joints of base layer over<br />

furring members.<br />

D. Single-Layer Fastening Methods: Apply gypsum panels to supports with steel drill screws.<br />

E. Multilayer Fastening Methods: Fasten base layers and face layers separately to supports with<br />

screws.<br />

F. Laminating to Substrate: Where gypsum panels are indicated as directly adhered to a substrate<br />

(other than studs, joists, furring members, or base layer of gypsum board), comply with gypsum<br />

board manufacturer's written recommendations and temporarily brace or fasten gypsum panels<br />

until fastening adhesive has set.<br />

3.7 INSTALLING TRIM ACCESSORIES<br />

A. General: For trim with back flanges intended for fasteners, attach to framing with same<br />

fasteners used for panels. Otherwise, attach trim according to manufacturer's written<br />

instructions.<br />

B. Control Joints: Install control joints according to ASTM C 840 and in specific locations<br />

approved by Architect for visual effect.<br />

3.8 FINISHING GYPSUM BOARD ASSEMBLIES<br />

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A. General: Treat gypsum board joints, interior angles, edge trim, control joints, penetrations,<br />

fastener heads, surface defects, and elsewhere as required to prepare gypsum board surfaces for<br />

decoration. Promptly remove residual joint compound from adjacent surfaces.<br />

B. Prefill open joints and damaged surface areas.<br />

C. Apply joint tape over gypsum board joints, except those with trim having flanges not intended<br />

for tape.<br />

D. Gypsum Board Finish Levels: Finish panels to levels indicated below, according to<br />

ASTM C 840, for locations scheduled in Part 3 below<br />

1. Level 1: Embed tape at joints unless a higher level of finish is required for fireresistance-rated<br />

assemblies and sound-rated assemblies.<br />

2. Level 2: Embed tape and apply separate first coat of joint compound to tape, fasteners,<br />

and trim flanges.<br />

3. Level 3: Embed tape and apply separate first and fill coats of joint compound to tape,<br />

fasteners, and trim flanges.<br />

4. Level 4: Embed tape and apply separate first, fill, and finish coats of joint compound to<br />

tape, fasteners, and trim flanges<br />

3.9 SCHEDULE OF BOARD PRODUCTS<br />

A. In toilet rooms and housekeeping rooms:<br />

1. Walls behind tile wainscots: Mold and Moisture-Resistant Gypsum Board.<br />

2. Walls above tile wainscots: Mold and Moisture-Resistant Gypsum Board.<br />

3. Walls where glazed coatings are scheduled: Mold and Moisture-Resistant Gypsum<br />

Board.<br />

4. To steel stud exterior wall framing or furring: Mold and Moisture-Resistant Gypsum<br />

Board.<br />

B. On all other walls ceilings and interior soffits: Gypsum wallboard.<br />

3.10 SCHEDULE OF JOINT FINISH<br />

A. At glass mat faced gypsum board:<br />

1. Embedding and fill coats: Use setting type joint compound with glass fiber mesh.<br />

2. Full skim coat: Drying type joint compound for Level 5 finish.<br />

B. At paper faced of gypsum board where 24 hour drying time is not possible for each coat.<br />

1. Embedding and fill coats: Use setting type joint compound with glass fiber mesh.<br />

2. Finish coat: Drying type joint compound.<br />

C. Use drying types (readymix) and paper tape elsewhere.<br />

3.11 FRAMING SCHEDULE<br />

A. Interior Ceiling and Soffit Framing: Frame with conventional or T-bar suspension grid assembly<br />

at Contractor's option.<br />

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3.12 SCHEDULE OF BOARD FINISHES.<br />

A. In ceiling plenum areas, concealed areas: Level 1<br />

B. Where panels are substrate for tile: Level 2 or 3.<br />

C. At panel surfaces that will be exposed to view, unless otherwise indicated: Level 4.<br />

END OF SECTION<br />

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SECTION 093000 – TILING<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Porcelain floor tile and base, thin bed application.<br />

B. Ceramic wall tile and trims in thin bed application to tile backer board substrates.<br />

C. Glass wall tile in thin bed application to tile backer board substrates.<br />

D. Metal edge trims.<br />

E. Expansion joint treatment.<br />

1.2 SUBMITTALS<br />

A. Product Data: For each of product listed.<br />

B. Shop drawings: Show locations of each type of tile and tile pattern. Show widths, details, and<br />

locations of expansion, control and isolation joints in tile substrates and layout of movement<br />

joints finished tile surfaces.<br />

C. Samples of various tiles required shall be submitted to the Architect for approval and for<br />

color and pattern selection. Samples shall be identified as to grade and manufacturer.<br />

D. Certificate: Before installation of tile, provide Standard Form of Master Grade Certificate<br />

signed by the Tile Contractor and Manufacturer stating grade and kind of tile.<br />

E. Material Test Reports: For each tile-setting and grouting product.<br />

1.3 QUALITY ASSURANCE.<br />

A. Product: All packages of tile shall be delivered to the job in sealed cartons bearing grade seals<br />

in conformance with ANSI A137.1.<br />

B. Execution: Where applicable and not otherwise explained on the Drawings, follow<br />

recommendations of the TCNA (Tile Council of North America) Handbook for Ceramic Tile<br />

Installation.<br />

1.4 EXTRA MATERIALS<br />

A. Furnish extra materials described below that match products installed and that are packaged<br />

with protective covering for storage and identified with labels describing contents.<br />

PART 2 - PRODUCTS<br />

1. Accent Tile: Furnish quantity of full-size units equal to 1 percent of amount installed<br />

but not less than one unopened box, for each type, composition, color, pattern, and size<br />

indicated.<br />

2. Field Tile: Furnish quantity of full-size units equal to one half of one percent of<br />

amount installed but not less than one unopened box, for each type, composition, color,<br />

pattern, and size indicated.<br />

2.1 TILE MATERIALS:<br />

A. Products selected for this project are scheduled on drawings.<br />

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B. Appearance characteristics for determining acceptable tile material substitution.<br />

1. Color, texture and gloss of the individual tiles patterns.<br />

2. The mix and coordination of color match of the tile in the basis-of- design patterns.<br />

3. Actual and relative tile dimension and thicknesses of tile combined within the same<br />

pattern.<br />

2.2 SETTING MATERIALS<br />

A. Basis- Of- Design Products<br />

1. Products scheduled on drawings are products of Laticrete, Inc.<br />

2. Provide the Basis- Of- Design Products or, subject to the requirements of this section,<br />

equal performing products of one of the following manufacturers:<br />

a. Mapei<br />

b. Merkrete.<br />

c. Bonsal.<br />

B. Setting Bed and Grout Products:<br />

2.3 ACCESSORIES<br />

1. Thin Bed Mortar Materials:<br />

a. Modified portland cement: High performance mortar formulation with high<br />

adhesion strength, Laticrete 254 Platinum, MAPEI, Ultraflex 3 or pre-approved<br />

equal.<br />

b. Color: White.<br />

2. Epoxy Grout: ANSI A 118.3 two- or three part premeasured slow curing epoxy grout;<br />

Laticrete Spectralock Premium.<br />

A. Tile Terminations<br />

a. Colors: As scheduled on drawings.<br />

1. Profiles and finish: As indicated on drawings.<br />

2. Products: Standard profiles manufactured by Schluter <strong>Systems</strong>, Blanke <strong>Corporation</strong><br />

orpre-approved equal.<br />

B. Sealants for Movement Joints<br />

1. Silicone sealant tinted to match grout colors; Latisil silicone gun grade sealant<br />

manufactured by Laticrete, factory-tinted to match grout joints or approved equal.<br />

2.4 CEMENTITIOUS BACKER UNITS<br />

A. Units complying with ANSI A118.9 in maximum lengths available to minimize end-to-end<br />

butt joints ½ inch thickness;<br />

1. C-Cure; C-Cure Board 990.<br />

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2. Custom Building Products; Wonderboard.<br />

3. US Gypsum <strong>Corporation</strong>; Durock Cement Board.<br />

4. James Hardie Company; HardieBacker.<br />

B. Accessories:<br />

1. Vapor retarder: 10 mil polyester sheet.<br />

2. Vapor retarder joint tape.<br />

2.5 GLASS-MAT, WATER-RESISTANT BACKING BOARD<br />

A. Units complying with ASTM C 1178/C 1178M, with manufacturer's standard edges.<br />

1. Thickness: 5/8 inch, Type X.<br />

2. Mold Resistance: ASTM D 3273, score of 10.<br />

B. Products: Subject to compliance with requirements available products that may be<br />

incorporated into the Work include the following:<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

1. CertainTeed Corp.; GlasRoc Tile Backer.<br />

2. Georgia-Pacific Gypsum LLC; DensShield Tile Backer.<br />

3. Or, pre-approved equal.<br />

A. Examine substrates, areas, and conditions where tile will be installed, with Installer present,<br />

for compliance with requirements for installation tolerances and other conditions affecting<br />

performance of installed tile.<br />

1. Verify that substrates for setting tile are firm; dry; clean; free of oil, waxy films, and<br />

curing compounds; and within flatness tolerances required by referenced ANSI A108<br />

Series of tile installation standards for installations indicated.<br />

2. Verify that installation of grounds, anchors, recessed frames, electrical and mechanical<br />

units of work, and similar items located in or behind tile has been completed before<br />

installing tile.<br />

3. Verify that joints and cracks in tile substrates are coordinated with tile joint locations; if<br />

not coordinated, adjust joint locations in consultation with Architect.<br />

B. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 APPLYING TILE BACKING PANELS<br />

A. Glass-Mat, Water-Resistant Backing Panels: Comply with manufacturer's written installation<br />

instructions and install at locations indicated to receive wall tile. Install with 1/4-inch gap<br />

where panels abut other construction or penetrations.<br />

B. Cementitious Backer Units: ANSI A108.11, at locations indicated to receive tile. Apply over<br />

taped vapor barrier. Terminate barrier over waterproof membrane<br />

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C. Where tile backing panels abut other types of panels in same plane, shim surfaces to produce<br />

a uniform plane across panel surfaces.<br />

D. Install cementitious backer units and treat joints to comply with ANSI A108.11 and<br />

manufacturer's written instructions for type of application indicated.<br />

3.3 PREPARATION<br />

A. Remove coatings, and substances that contain soap, wax, oil, or silicone, that are<br />

incompatible with tile-setting materials.<br />

1. Fill cracks, holes, and depressions with trowelable leveling and patching compound<br />

according to tile-setting material manufacturer's written instructions. Use product<br />

specifically recommended by tile-setting material manufacturer.<br />

2. Remove protrusions, bumps, and ridges by sanding or grinding.<br />

B. Blending: For tile exhibiting color variations within ranges selected during Sample<br />

submittals, verify that tile has been factory blended and packaged so tile units taken from one<br />

package show same range of colors as those taken from other packages and match approved<br />

Samples. If not factory blended, either return to manufacturer or blend tiles at Project site<br />

before installing.<br />

C. Field-Applied Temporary Protective Coating: Where indicated under tile type or needed to<br />

prevent grout from staining or adhering to exposed tile surfaces, precoat them with<br />

continuous film of temporary protective coating, taking care not to coat unexposed tile<br />

surfaces.<br />

3.4 INSTALLATION, GENERAL<br />

A. ANSI Tile Installation Standards: Comply with parts of ANSI A108 Series "Specifications<br />

for Installation of Ceramic Tile" that apply to types of setting and grouting materials and to<br />

methods indicated in ceramic tile installation schedules.<br />

B. Installation Guidelines: TCNA's "Handbook for Ceramic Tile Installation." Comply with<br />

TCNA installation methods indicated in ceramic tile installation schedules.<br />

C. Extend tile work into recesses and under or behind equipment and fixtures to form complete<br />

covering without interruptions, unless otherwise indicated. Terminate work neatly at<br />

obstructions, edges, and corners without disrupting pattern or joint alignments.<br />

D. Accurately form intersections and returns. Perform cutting and drilling of tile without<br />

marring visible surfaces. Carefully grind cut edges of tile abutting trim, finish, or built-in<br />

items for straight aligned joints. Fit tile closely to electrical outlets, piping, fixtures, and<br />

other penetrations so plates, collars, or covers overlap tile.<br />

E. Jointing Pattern: Lay tile in grid pattern, unless otherwise indicated. Align joints when<br />

adjoining tiles on floor, base, walls, and trim are same size. Lay out tile work and center tile<br />

fields in both directions in each space or on each wall area. Adjust to minimize tile cutting.<br />

Provide uniform joint widths, unless otherwise indicated.<br />

1. For tile mounted in sheets, make joints between tile sheets same width as joints within<br />

tile sheets so joints between sheets are not apparent in finished work.<br />

F. Lay out tile wainscots to next full tile beyond dimensions indicated.<br />

G. Expansion Joints: Locate expansion joints and other sealant-filled joints, including control,<br />

contraction, and isolation joints, where indicated during installation of setting materials,<br />

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mortar beds, and tile. Do not saw-cut joints after installing tiles.<br />

H. Prepare joints and apply sealants to comply with requirements in Division 7 Section "Joint<br />

Sealants."<br />

3.5 TILE INSTALLATION<br />

A. Tile installation systems and methods: See Schedule below.<br />

B. Stone Thresholds: Install stone thresholds at locations indicated; set in same type of setting<br />

bed as abutting field tile, unless otherwise indicated.<br />

1. Set thresholds in latex-portland cement mortar for locations where mortar bed would<br />

otherwise be exposed above adjacent non-tile floor finish.<br />

C. Metal Edge Strips: Install at locations indicated or where exposed edge of tile flooring meets<br />

carpet, wood, or other flooring that finishes flush with top of tile.<br />

D. Grout Sealer: Apply grout sealer to cementitious grout joints according to grout-sealer<br />

manufacturer's written instructions. As soon as grout sealer has penetrated grout joints,<br />

remove excess sealer and sealer that has gotten on tile faces by wiping with soft cloth.<br />

3.6 CLEANING AND PROTECTING<br />

A. Cleaning: On completion of placement and grouting, clean all ceramic tile surfaces so they<br />

are free of foreign matter.<br />

1. Remove epoxy and latex-portland cement grout residue from tile as soon as possible.<br />

2. Clean grout smears and haze from tile according to tile and grout manufacturer's<br />

written instructions, but no sooner than 10 days after installation. Use only cleaners<br />

recommended by tile and grout manufacturers and only after determining that cleaners<br />

are safe to use by testing on samples of tile and other surfaces to be cleaned. Protect<br />

metal surfaces and plumbing fixtures from effects of cleaning. Flush surfaces with<br />

clean water before and after cleaning.<br />

3. Remove temporary protective coating by method recommended by coating<br />

manufacturer that is acceptable to tile and grout manufacturer. Trap and remove coating<br />

to prevent it from clogging drains.<br />

B. When recommended by tile manufacturer, apply coat of neutral protective cleaner to<br />

completed tile walls and floors. Protect installed tile work with kraft paper or other heavy<br />

covering during construction period to prevent staining, damage, and wear.<br />

C. Prohibit foot and wheel traffic from tiled floors for at least seven days after grouting is<br />

completed.<br />

1. Before final inspection, remove protective coverings and rinse neutral cleaner from tile<br />

surfaces.<br />

3.7 TILE AND JOINT SEALING SCHEDULE<br />

A. Floor and base modified portland cement grout joints: Water based sealer<br />

B. Epoxy grout and wall joints: Sealer not required.<br />

3.8 TILE SETTING<br />

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CT Scanner Expansion & Central Plant Modifications 093000 - 5<br />

TILING


A. Movement Joints: Provide vertical joints at maximum 12 feet on center and at inside corners.<br />

B. Sealants: Apply a grout-matching color sealant at movement joints, at inside corners, at tops<br />

of wainscots, at penetrations and at outside corners.<br />

END OF SECTION 093000<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 093000 - 6<br />

TILING


SECTION 095113 - ACOUSTICAL PANEL CEILINGS<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Acoustical panels and exposed suspension systems for ceilings.<br />

1.2 RELATED REQUIREMENTS<br />

1.3 ACTION SUBMITTALS<br />

A. Product Data: For each type of product.<br />

B. Samples: For each exposed product and for each color and texture specified, 6 inches in size.<br />

1. Basis- of- Design Products exempted.<br />

1.4 INFORMATIONAL SUBMITTALS<br />

A. Product Test Reports: For each acoustical panel ceiling product.<br />

1. Basis- of- Design Products exempted.<br />

1.5 CLOSEOUT SUBMITTALS<br />

A. Maintenance Data: For finishes to include in maintenance manuals.<br />

1.6 MAINTENANCE MATERIAL SUBMITTALS<br />

A. Furnish extra materials that match products installed and that are packaged with protective<br />

covering for storage and identified with labels describing contents.<br />

1. Acoustical Ceiling Panels: Full-size panels equal to 2 percent of quantity installed.<br />

2. Suspension-System Components: Quantity of each exposed component equal to 2<br />

percent of quantity installed.<br />

1.7 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver acoustical panels, suspension-system components, and accessories to Project site in<br />

original, unopened packages and store them in a fully enclosed, conditioned space where they<br />

will be protected against damage from moisture, humidity, temperature extremes, direct<br />

sunlight, surface contamination, and other causes.<br />

B. Before installing acoustical panels, permit them to reach room temperature and a stabilized<br />

moisture content.<br />

C. Handle acoustical panels carefully to avoid chipping edges or damaging units in any way.<br />

1.8 FIELD CONDITIONS<br />

A. Environmental Limitations: Do not install acoustical panel ceilings until spaces are enclosed<br />

and weatherproof, wet work in spaces is complete and dry, work above ceilings is complete,<br />

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and ambient temperature and humidity conditions are maintained at the levels indicated for<br />

Project when occupied for its intended use.<br />

PART 2 - PRODUCTS<br />

2.1 PERFORMANCE REQUIREMENTS<br />

A. Seismic Performance: Acoustical ceiling shall withstand the effects of earthquake motions<br />

determined according to ASCE/SEI 7.<br />

B. Suspension system to rigidly secure acoustical ceiling system including integral mechanical and<br />

electrical components with maximum deflection of 1/360.<br />

1. Class: heavy duty.<br />

C. Surface-Burning Characteristics: Comply with ASTM E 84; testing by a qualified testing<br />

agency. Identify products with appropriate markings of applicable testing agency.<br />

1. Flame-Spread Index: Comply with ASTM E 1264 for Class A materials.<br />

2. Smoke-Developed Index: 50 or less.<br />

2.2 ACOUSTICAL PANELS, GENERAL<br />

A. Glass-Fiber-Based Panels: Made with binder containing no urea formaldehyde.<br />

B. Acoustical Panel Standard: Provide manufacturer's standard panels of configuration indicated<br />

that comply with ASTM E 1264 classifications as designated by types, patterns, acoustical<br />

ratings, and light reflectances unless otherwise indicated.<br />

1. Mounting Method for Measuring NRC: Type E-400; plenum mounting in which face of<br />

test specimen is 15-3/4 inches away from test surface according to ASTM E 795.<br />

C. Acoustical Panel Colors and Patterns: Match appearance characteristics indicated for each<br />

product type.<br />

1. Where appearance characteristics of acoustical panels are indicated by referencing pattern<br />

designations in ASTM E 1264 and not manufacturers' proprietary product designations,<br />

provide products selected by Architect from each manufacturer's full range that comply<br />

with requirements indicated for type, pattern, color, light reflectance, acoustical<br />

performance, edge detail, and size.<br />

2.3 ACOUSTICAL PANELS<br />

A. Basis- Of- Design Products<br />

1. Products scheduled on drawings are products of Armstrong World Industries.<br />

a. Pattern and color: As scheduled on the drawings.<br />

2. Provide the Basis- Of- Design Products or approved equal performing products with<br />

similar appearance in the sole judgment of the Architect, by one of the following<br />

manufacturers<br />

a. CertainTeed Corp.<br />

b. Chicago Metallic <strong>Corporation</strong>.<br />

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c. Tectum Inc.<br />

d. USG Interiors, Inc.; Subsidiary of USG <strong>Corporation</strong>.<br />

e. US Gypsum Interiors Inc, or, subject to the requirements of this section.<br />

B. Performance – Acoustic Panel.<br />

1. Noise Reduction Coefficient (NRC) 0.70<br />

2. Ceiling Attenuation Class (CAC) 35<br />

3. Reflectance: 90 percent.<br />

4. Provide humidity resistance and bio block.<br />

C. Performance – Wood Veneer Faced Panel.<br />

1. Noise Reduction Coefficient (NRC): ASTM C 423; N/A<br />

2. Ceiling Attenuation Class (CAC): ASTM C 1414; 38<br />

3. Flame Spread: ASTM E 1264; Class A (HPVA)<br />

4. Reflectance: N/A.<br />

5. Dimensional Stability: Standard<br />

D. Size:<br />

1. Thickness: 5/8 inch.<br />

2. Modular Size: As indicated on Drawings.<br />

E. Broad Spectrum Antimicrobial Fungicide and Bactericide Treatment: Provide acoustical panels<br />

treated with manufacturer's standard antimicrobial formulation that inhibits fungus, mold,<br />

mildew, and gram-positive and gram-negative bacteria and showing no mold, mildew, or<br />

bacterial growth when tested according to ASTM D 3273 and evaluated according to<br />

ASTM D 3274 or ASTM G 21.<br />

2.4 METAL SUSPENSION SYSTEMS, GENERAL<br />

A. Metal Suspension-System Standard: Provide manufacturer's standard direct-hung metal<br />

suspension systems of types, structural classifications, and finishes indicated that comply with<br />

applicable requirements in ASTM C 635/C 635M.<br />

B. Attachment Devices: Size for five times the design load indicated in ASTM C 635/C 635M,<br />

Table 1, "Direct Hung," unless otherwise indicated<br />

C. Wire Hangers, Braces, and Ties: Provide wires complying with the following requirements:<br />

1. Zinc-Coated, Carbon-Steel Wire: ASTM A 641/A 641M, Class 1 zinc coating, soft<br />

temper.<br />

2. Stainless-Steel Wire: ASTM A 580/A 580M, Type 304, nonmagnetic.<br />

3. Nickel-Copper-Alloy Wire: ASTM B 164, nickel-copper-alloy UNS No. N04400.<br />

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CT Scanner Expansion & Central Plant Modifications 095113 - 3 ACOUSTICAL PANEL CEILINGS


4. Size: Select wire diameter so its stress at three times hanger design load<br />

(ASTM C 635/C 635M, Table 1, "Direct Hung") will be less than yield stress of wire, but<br />

provide not less than 0.135-inch- diameter wire.<br />

D. Seismic Struts: Manufacturer's standard compression struts designed to accommodate seismic<br />

forces.<br />

E. Seismic Clips: Manufacturer's standard seismic clips designed and spaced to secure acoustical<br />

panels in place.<br />

F. Hold-Down Clips: Where indicated, provide manufacturer's standard hold-down clips spaced<br />

24 inches o.c. on all cross tees.<br />

2.5 BASIS-OF – DESIGN PRODUCT - METAL SUSPENSION SYSTEM<br />

A. Basis-of-Design Product: Armstrong World Industries, Inc.<br />

B. Subject to compliance with requirements, provide products by the following available<br />

manufacturers offering products that may be incorporated into the Work include, but are not<br />

limited to, the following]:<br />

1. CertainTeed Corp.<br />

2. Chicago Metallic <strong>Corporation</strong>.<br />

3. USG Interiors, Inc.; Subsidiary of USG <strong>Corporation</strong>.<br />

C. Narrow-Face, Uncapped, Double-Web, Steel Suspension System: Main and cross runners roll<br />

formed from cold-rolled steel sheet; prepainted, electrolytically zinc coated, or hot-dip<br />

galvanized; to produce structural members with 9/16-inch- wide faces.<br />

1. Structural Classification: Heavy-duty system.<br />

2. Face Design: Slotted, box-shaped flange.<br />

3. Face Finish: Painted white in color as selected from manufacturer's full range.<br />

4. Reveal Finish: Painted to match flange color.<br />

2.6 METAL EDGE MOLDINGS AND TRIM<br />

A. Roll-Formed, Sheet-Metal Edge Moldings and Trim: Type and profile indicated or, if not<br />

indicated, manufacturer's standard moldings for edges and penetrations that comply with<br />

seismic design requirements; formed from sheet metal of same material, finish, and color as<br />

that used for exposed flanges of suspension-system runners.<br />

1. Provide manufacturer's standard edge moldings that fit acoustical panel edge details and<br />

suspension systems indicated and that match width and configuration of exposed runners<br />

unless otherwise indicated.<br />

2. For lay-in panels with reveal edge details, provide stepped edge molding that forms<br />

reveal of same depth and width as that formed between edge of panel and flange at<br />

exposed suspension member.<br />

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2.7 PERIMETER TRIM<br />

A. Components:<br />

1. Extruded aluminum alloy 6063 trim channel, factory-finished in (factory-applied baked<br />

polyester paint to match ceiling grid color.<br />

a. Depth: As indicated on drawings.<br />

2. Accessories:<br />

a. Inside and Outside Corners: Commercial quality extruded aluminum sections<br />

formed to match the Axiom trim channel profile that connect to straight Axiom<br />

sections.<br />

b. Hanger clips.<br />

B. Basis- of- Design Product: Axiom – Classic Custom Perimeter Trim manufactured by<br />

Armstrong World Industries, Inc.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrates, areas, and conditions, including structural framing to which acoustical<br />

panel ceilings attach or abut, with Installer present, for compliance with requirements specified<br />

in this and other Sections that affect ceiling installation and anchorage and with requirements<br />

for installation tolerances and other conditions affecting performance of acoustical panel<br />

ceilings.<br />

B. Examine acoustical panels before installation. Reject acoustical panels that are wet, moisture<br />

damaged, or mold damaged.<br />

C. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 PREPARATION<br />

A. Measure each ceiling area and establish layout of acoustical panels to balance border widths at<br />

opposite edges of each ceiling. Avoid using less-than-half-width panels at borders, and comply<br />

with layout shown on reflected ceiling plans.<br />

3.3 INSTALLATION<br />

A. General: Install acoustical panel ceilings to comply with ASTM C 636/C 636M and seismic<br />

design requirements indicated, according to manufacturer's written instructions and CISCA's<br />

"Ceiling <strong>Systems</strong> Handbook."<br />

B. Suspend ceiling hangers from building's structural members and as follows:<br />

1. Install hangers plumb and free from contact with insulation or other objects within ceiling<br />

plenum that are not part of supporting structure or of ceiling suspension system.<br />

2. Splay hangers only where required to miss obstructions; offset resulting horizontal forces<br />

by bracing, countersplaying, or other equally effective means.<br />

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3. Where width of ducts and other construction within ceiling plenum produces hanger<br />

spacings that interfere with location of hangers at spacings required to support standard<br />

suspension-system members, install supplemental suspension members and hangers in<br />

form of trapezes or equivalent devices.<br />

4. Secure wire hangers to ceiling-suspension members and to supports above with a<br />

minimum of three tight turns. Connect hangers directly either to structures or to inserts,<br />

eye screws, or other devices that are secure and appropriate for substrate and that will not<br />

deteriorate or otherwise fail due to age, corrosion, or elevated temperatures.<br />

5. Secure flat, angle, channel, and rod hangers to structure, including intermediate framing<br />

members, by attaching to inserts, eye screws, or other devices that are secure and<br />

appropriate for both the structure to which hangers are attached and the type of hanger<br />

involved. Install hangers in a manner that will not cause them to deteriorate or fail due to<br />

age, corrosion, or elevated temperatures.<br />

6. Space hangers not more than 48 inches o.c. along each member supported directly from<br />

hangers unless otherwise indicated; provide hangers not more than 8 inches from ends of<br />

each member.<br />

7. Size supplemental suspension members and hangers to support ceiling loads within<br />

performance limits established by referenced standards and publications.<br />

C. Secure bracing wires to ceiling suspension members and to supports with a minimum of three<br />

tight turns. Suspend bracing from building's structural members as required for hangers,<br />

without attaching to permanent metal forms, steel deck, or steel deck tabs. Fasten bracing wires<br />

into concrete with cast-in-place or postinstalled anchors.<br />

D. Install edge moldings and trim of type indicated at perimeter of acoustical ceiling area and<br />

where necessary to conceal edges of acoustical panels.<br />

1. Apply acoustical sealant in a continuous ribbon concealed on back of vertical legs of<br />

moldings before they are installed.<br />

2. Screw attach moldings to substrate at intervals not more than 16 inches o.c. and not more<br />

than 3 inches from ends, leveling with ceiling suspension system to a tolerance of 1/8<br />

inch in 12 feet. Miter corners accurately and connect securely.<br />

3. Do not use exposed fasteners, including pop rivets, on moldings and trim.<br />

E. Install suspension-system runners so they are square and securely interlocked with one another.<br />

Remove and replace dented, bent, or kinked members.<br />

F. Install acoustical panels with undamaged edges and fit accurately into suspension-system<br />

runners and edge moldings. Scribe and cut panels at borders and penetrations to provide a neat,<br />

precise fit.<br />

1. Arrange directionally patterned acoustical panels as follows:<br />

a. As indicated on reflected ceiling plans.<br />

b. Install panels with pattern running in one direction.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

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2. For reveal-edged panels on suspension-system members with box-shaped flanges, install<br />

panels with reveal surfaces in firm contact with suspension-system surfaces and panel<br />

faces flush with bottom face of runners.<br />

3.4 CLEANING<br />

A. Clean exposed surfaces of acoustical panel ceilings, including trim, edge moldings, and<br />

suspension-system members. Comply with manufacturer's written instructions for cleaning and<br />

touchup of minor finish damage. Remove and replace ceiling components that cannot be<br />

successfully cleaned and repaired to permanently eliminate evidence of damage.<br />

END OF SECTION 095113<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 095113 - 7 ACOUSTICAL PANEL CEILINGS


SECTION 096513 - RESILIENT BASE AND ACCESSORIES<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Resilient base.<br />

1.2 RELATED SECTION<br />

A. Section 096516 RESILIENT SHEET FLOORING<br />

1.3 ACTION SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Samples for Initial Selection: For each type of product indicated.<br />

C. Samples for Verification: For each type of product indicated, in manufacturer's standard-size<br />

Samples but not less than 12 inches long, of each resilient product color, texture, and pattern<br />

required.<br />

1.4 MAINTENANCE MATERIAL SUBMITTALS<br />

A. Furnish extra materials that match products installed and that are packaged with protective<br />

covering for storage and identified with labels describing contents.<br />

1. Furnish not less than 10 linear feet.<br />

1.5 QUALITY ASSURANCE<br />

A. Fire-Test-Response Characteristics: As determined by testing identical products according to<br />

ASTM E 648 or NFPA 253 by a qualified testing agency.<br />

1. Critical Radiant Flux Classification: Class I, not less than 0.45 W/sq. cm.<br />

B. Mockups: Provide resilient products with mockups specified in other Sections.<br />

1.6 DELIVERY, STORAGE, AND HANDLING<br />

A. Store resilient products and installation materials in dry spaces protected from the weather, with<br />

ambient temperatures maintained within range recommended by manufacturer, but not less than<br />

50 deg F or more than 90 deg F.<br />

1.7 PROJECT CONDITIONS<br />

A. Maintain ambient temperatures within range recommended by manufacturer, but more than 95<br />

deg F, in spaces to receive resilient products during the following time periods:<br />

1. 48 hours before installation.<br />

2. During installation.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 096513 - 1 RESILIENT BASE AND ACCESSORIES


3. 48 hours after installation.<br />

B. Until Substantial Completion, maintain ambient temperatures within range recommended by<br />

manufacturer, but not less than or more than 95 deg F.<br />

C. Install resilient products after other finishing operations, including painting, have been<br />

completed.<br />

PART 2 - PRODUCTS<br />

2.1 RESILIENT BASE<br />

A. Basis – of – Design Products: Product scheduled on drawings is a product of Johnsonite.<br />

1. Color and texture: As scheduled on the drawings.<br />

B. Provide the Basis–of–Design Product or an equal product of one of the following<br />

manufacturers.<br />

1. Armstrong World Industries, Inc.<br />

2. Burke Mercer Flooring Products; Division of Burke Industries, Inc.<br />

3. Flexco, Inc.<br />

4. Nora Rubber Flooring; Freudenberg Building <strong>Systems</strong>, Inc.<br />

5. Roppe <strong>Corporation</strong>, USA.<br />

C. Resilient Base Standard: ASTM F 1861.<br />

D. Style: Cove (base with toe).<br />

E. Minimum Thickness: 0.125 inch.<br />

F. Height: 4 inches.<br />

G. Lengths: Coils in manufacturer's standard length.<br />

H. Outside Corners: Preformed.<br />

I. Inside Corners: Job formed.<br />

J. Finish: As selected by Architect from manufacturer's full range.<br />

2.2 RESILIENT MOLDING ACCESSORY<br />

A. Description: Reducer strip for resilient floor covering.<br />

1. Material: Rubber.<br />

2.3 INSTALLATION MATERIALS<br />

A. Adhesives: Water-resistant type recommended by manufacturer to suit resilient products and<br />

substrate conditions indicated.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 096513 - 2 RESILIENT BASE AND ACCESSORIES


PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrates, with Installer present, for compliance with requirements for maximum<br />

moisture content and other conditions affecting performance of the Work.<br />

B. Verify that finishes of substrates comply with tolerances and other requirements specified in<br />

other Sections and that substrates are free of cracks, ridges, depressions, scale, and foreign<br />

deposits that might interfere with adhesion of resilient products.<br />

C. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 PREPARATION<br />

A. Prepare substrates according to manufacturer's written instructions to ensure adhesion of<br />

resilient products.<br />

3.3 RESILIENT BASE INSTALLATION<br />

A. Comply with manufacturer's written instructions for installing resilient base.<br />

B. Apply resilient base to walls, columns, pilasters, casework and cabinets in toe spaces, and other<br />

permanent fixtures in rooms and areas where base is required.<br />

C. Install resilient base in lengths as long as practicable without gaps at seams and with tops of<br />

adjacent pieces aligned.<br />

D. Tightly adhere resilient base to substrate throughout length of each piece, with base in<br />

continuous contact with horizontal and vertical substrates.<br />

E. Do not stretch resilient base during installation.<br />

F. On masonry surfaces or other similar irregular substrates, fill voids along top edge of resilient<br />

base with manufacturer's recommended adhesive filler material.<br />

G. Preformed Corners: Install preformed corners before installing straight pieces.<br />

H. Job-Formed Corners:<br />

1. Inside Corners: Use straight pieces of maximum lengths possible.<br />

3.4 RESILIENT ACCESSORY INSTALLATION<br />

A. Comply with manufacturer's written instructions for installing resilient accessories.<br />

B. Resilient Molding Accessories: Butt to adjacent materials and tightly adhere to substrates<br />

throughout length of each piece. Install reducer strips at edges of carpet that would otherwise<br />

be exposed.<br />

3.5 CLEANING AND PROTECTION<br />

A. Comply with manufacturer's written instructions for cleaning and protection of resilient<br />

products.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 096513 - 3 RESILIENT BASE AND ACCESSORIES


B. Perform the following operations immediately after completing resilient product installation:<br />

1. Remove adhesive and other blemishes from exposed surfaces.<br />

C. Protect resilient products from mars, marks, indentations, and other damage from construction<br />

operations and placement of equipment and fixtures during remainder of construction period.<br />

END OF SECTION 096513<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 096513 - 4 RESILIENT BASE AND ACCESSORIES


SECTION 096516 - RESILIENT SHEET FLOORING<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES:<br />

A. Vinyl sheet flooring.<br />

1.2 RELATED SECTIONS<br />

A. Section 096513 RESILIENT BASE AND ACCESSORIES<br />

1.3 ACTION SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

1.4 INFORMATIONAL SUBMITTALS<br />

A. Qualification Data: For qualified Installer.<br />

1.5 CLOSEOUT SUBMITTALS<br />

A. Maintenance Data: For each type of floor covering to include in maintenance manuals.<br />

1.6 MAINTENANCE MATERIAL SUBMITTALS<br />

A. Furnish extra materials that match products installed and that are packaged with protective<br />

covering for storage and identified with labels describing contents.<br />

1. Floor Covering: Furnish quantity not less than 3 linear feet in roll form and in full roll<br />

width for each color, pattern, and type of floor covering installed.<br />

1.7 QUALITY ASSURANCE<br />

A. Installer Qualifications: A qualified installer who employs workers for this Project who are<br />

competent in techniques required by manufacturer for floor covering installation and seaming<br />

method indicated.<br />

1. Engage an installer who employs workers for this Project who are trained or certified by<br />

floor covering manufacturer for installation techniques required.<br />

B. Fire-Test-Response Characteristics: As determined by testing identical products according to<br />

ASTM E 648 or NFPA 253 by a qualified testing agency.<br />

1. Critical Radiant Flux Classification: Class I, not less than 0.45 W/sq. cm.<br />

2. Smoke Generated: As determined by testing identical products according to ASTM E 662<br />

qualified testing agency: less the 450.<br />

C. Slip Resistance: As determined by testing identical products according to ASTM D 2047 by a<br />

qualified testing agency.<br />

1. Dry: 0.50 or higher.<br />

1.8 PROJECT CONDITIONS<br />

A. Maintain ambient temperatures within range recommended by manufacturer, but not more than<br />

85 degrees F, in spaces to receive floor coverings during the following time periods:<br />

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CT Scanner Expansion & Central Plant Modifications 096516 - 1 RESILIENT SHEET FLOORING


1. 48 hours after installation.<br />

B. Close spaces to traffic for 48 hours after floor covering installation.<br />

C. Install floor coverings after other finishing operations, including painting, have been completed.<br />

PART 2 - PRODUCTS<br />

2.1 VINYL SHEET FLOOR COVERING<br />

A. Basis – of – Design Products: Product scheduled on drawings is a product of Altro Group.<br />

1. Color and texture: As scheduled on the drawings.<br />

B. Provide the Basis–of–Design Product or an equal product of one of the following<br />

manufacturers.<br />

1. Forbo Flooring, Inc.<br />

2. Lonseal, Inc.;<br />

3. TOLI International;<br />

C. Vinyl Sheet Floor Covering: ASTM F 1303.<br />

1. Type (Binder Content): Type I, minimum binder content of 90 percent.<br />

2. Wear-Layer Thickness: 0.6 mm or thicker.<br />

3. Overall Thickness: 0.080 minimum.<br />

4. Backing Class: Class A<br />

D. Sheet Width: As standard with manufacturer.<br />

E. Seaming Method: Heat welded.<br />

2.2 INSTALLATION MATERIALS<br />

A. Trowelable Leveling and Patching Compounds: Latex-modified, portland cement based or<br />

blended hydraulic-cement-based formulation provided or approved by manufacturer for<br />

applications indicated.<br />

B. Adhesives: Epoxy or two component polyurethane water-resistant type recommended by<br />

manufacturer to suit floor covering and substrate conditions indicated.<br />

C. Welding Rod and Seam Glaze: Manufacturer's recommended product.<br />

1. Color: As scheduled on drawings.<br />

D. Adhesive between vinyl and rubber goods: Use manufacturer’s standard rubber cold adhesive.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrates, with Installer present, for compliance with requirements for maximum<br />

moisture content and other conditions affecting performance of the Work.<br />

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B. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 PREPARATION<br />

A. Prepare substrates according to manufacturer's written instructions to ensure adhesion of floor<br />

coverings.<br />

B. Concrete Substrates: Prepare according to ASTM F 710.<br />

1. Verify that substrates are dry and free of curing compounds, sealers, and hardeners.<br />

2. Remove substrate coatings and other substances that are incompatible with adhesives and<br />

that contain soap, wax, oil, or silicone, using mechanical methods recommended by<br />

manufacturer. Do not use solvents.<br />

3. Alkalinity and Adhesion Testing: Perform tests recommended by manufacturer. Proceed<br />

with installation only after substrates pass testing.<br />

4. Moisture Testing: Perform tests recommended by manufacturer and as follows. Proceed<br />

with installation only after substrates pass testing.<br />

a. Perform anhydrous calcium chloride test, ASTM F 1869. Proceed with installation<br />

only after substrates have maximum moisture-vapor-emission rate of 3 lb of<br />

water/1000 sq. ft. in 24 hours.<br />

b. Perform relative humidity test using in situ probes, ASTM F 2170. Proceed with<br />

installation only after substrates have a maximum 75 percent relative humidity<br />

level measurement.<br />

C. Fill cracks, holes, and depressions in substrates with trowellable leveling and patching<br />

compound and remove bumps and ridges to produce a uniform and smooth substrate.<br />

D. Do not install floor coverings until they are same temperature as space where they are to be<br />

installed.<br />

1. Move floor coverings and installation materials into spaces where they will be installed at<br />

least 48 hours in advance of installation.<br />

E. Sweep and vacuum clean substrates to be covered by floor coverings immediately before<br />

installation.<br />

3.3 FLOOR COVERING INSTALLATION<br />

A. Comply with manufacturer's written instructions for installing floor coverings.<br />

B. Unroll floor coverings and allow them to stabilize before cutting and fitting.<br />

C. Lay out floor coverings as follows:<br />

1. Maintain uniformity of floor covering direction.<br />

2. Minimize number of seams; place seams in inconspicuous and low-traffic areas, at least 6<br />

inches away from parallel joints in floor covering substrates.<br />

3. Match edges of floor coverings for color shading at seams.<br />

4. Avoid cross seams.<br />

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D. Scribe and cut floor coverings to butt neatly and tightly to vertical surfaces, permanent fixtures,<br />

and built-in furniture including cabinets, pipes, outlets, and door frames.<br />

E. Extend floor coverings into toe spaces, door reveals, closets, and similar openings.<br />

F. Install floor coverings on covers for telephone and electrical ducts and similar items in<br />

installation areas. Maintain overall continuity of color and pattern between pieces of floor<br />

coverings installed on covers and adjoining floor covering. Tightly adhere floor covering edges<br />

to substrates that abut covers and to cover perimeters.<br />

G. Adhere floor coverings to substrates using a full spread of adhesive applied to substrate to<br />

produce a completed installation without open cracks, voids, raising and puckering at joints,<br />

telegraphing of adhesive spreader marks, and other surface imperfections.<br />

H. Seamless Installation:<br />

1. Heat-Welded Seams: Comply with ASTM F 1516. Rout joints and use welding bead to<br />

permanently fuse sections into a seamless floor covering. Prepare, weld, and finish<br />

seams to produce surfaces flush with adjoining floor covering surfaces.<br />

2. Glaze seams after welding.<br />

3.4 CLEANING AND PROTECTION<br />

A. Comply with manufacturer's written instructions for cleaning and protection of floor coverings.<br />

B. Perform the following operations immediately after completing floor covering installation:<br />

1. Remove adhesive and other blemishes from floor covering surfaces.<br />

2. Sweep and vacuum floor coverings thoroughly.<br />

3. Damp-mop floor coverings to remove marks and soil.<br />

C. Protect floor coverings from mars, marks, indentations, and other damage from construction<br />

operations and placement of equipment and fixtures during remainder of construction period.<br />

D. Cover floor coverings until Substantial Completion.<br />

END OF SECTION 096516<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 096516 - 4 RESILIENT SHEET FLOORING


SECTION 097200 - WALL COVERINGS<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES:<br />

A. Vinyl wall covering.<br />

1.2 RELATED SECTIONS:<br />

A. Section 099100 PAINTING<br />

1.3 ACTION SUBMITTALS<br />

A. Product Data: For each type of product indicated. Include data on physical characteristics,<br />

durability, fade resistance, and flame-resistance characteristics.<br />

B. Samples for Verification: Full width by 36-inch- long section of wall covering.<br />

1. Basis- of- Design Product exempted.<br />

1.4 INFORMATIONAL SUBMITTALS<br />

A. Qualification Data: For qualified testing agency.<br />

B. Product Test Reports: Based on evaluation of comprehensive tests performed by a qualified<br />

testing agency, for wall covering.<br />

1.5 CLOSEOUT SUBMITTALS<br />

A. Maintenance Data: For wall coverings to include in maintenance manuals.<br />

1.6 MAINTENANCE MATERIAL SUBMITTALS<br />

A. Furnish extra materials that match products installed and that are packaged with protective<br />

covering for storage and identified with labels describing contents.<br />

1. Wall-Covering Materials: For each type, full-size units equal to 5 percent of amount<br />

installed.<br />

1.7 QUALITY ASSURANCE<br />

A. Fire-Test-Response Characteristics: As determined by testing identical wall coverings applied<br />

with identical adhesives to substrates according to test method indicated below by a qualified<br />

testing agency. Identify products with appropriate markings of applicable testing agency.<br />

1. Surface-Burning Characteristics: As follows, per ASTM E 84:<br />

a. Flame-Spread Index: 15 or less.<br />

b. Smoke-Developed Index: 25 or less.<br />

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1.8 PROJECT CONDITIONS<br />

A. Lighting: Do not install wall covering until a permanent level of lighting is provided on the<br />

surfaces to receive wall covering.<br />

B. Ventilation: Provide continuous ventilation during installation and for not less than the time<br />

recommended by wall-covering manufacturer for full drying or curing.<br />

PART 2 - PRODUCTS<br />

2.1 PERFORMANCE REQUIREMENTS<br />

A. Low-Emitting Materials: Wall covering system shall comply with the testing and product<br />

requirements of the California Department of <strong>Health</strong> Services' "Standard Practice for the<br />

Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental<br />

Chambers."<br />

2.2 WALL COVERINGS<br />

A. General: Provide rolls of each type of wall covering from same print run or dye lot.<br />

2.3 VINYL WALL COVERING<br />

A. Vinyl Wall-Covering Standards: Provide mildew-resistant products complying with the<br />

following:<br />

1. FS CCC-W-408D and CFFA-W-101-D for Type II, Medium-Duty products.<br />

B. Products<br />

1. Basis- of- Design Product – Vinyl Wall Covering: As scheduled on drawings.<br />

a. Colors, Textures, and Patterns: As scheduled on drawings.<br />

2. Provide the Basis- of- Design Product or, subject to compliance with requirements of this<br />

section and with comparable appearance in the sole judgment of the Architect, provide a<br />

approved product of another manufacturer:<br />

C. Total Weight Excluding Coatings: 13.3 oz per sq yard.<br />

D. Backing: Osnaburg fabric.<br />

E. Repeat: Reversible match pattern.<br />

2.4 ACCESSORIES<br />

A. Adhesive: Mildew-resistant, nonstaining adhesive, for use with specific wall covering and<br />

substrate application; as recommended in writing by wall-covering manufacturer.<br />

B. Primer/Sealer: Mildew resistant, complying with requirements in Section 099100 PAINTING<br />

and recommended in writing by wall-covering manufacturer for intended substrate.<br />

C. Wall Liner: Nonwoven, synthetic underlayment and adhesive as recommended by wallcovering<br />

manufacturer.<br />

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D. Seam Tape: As recommended in writing by wall-covering manufacturer.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrates and conditions, with Installer present, for compliance with requirements for<br />

levelness, wall plumbness, maximum moisture content, and other conditions affecting<br />

performance of the Work.<br />

B. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

3.2 PREPARATION<br />

A. Comply with manufacturer's written instructions for surface preparation.<br />

B. Clean substrates of substances that could impair bond of wall covering, including dirt, oil,<br />

grease, mold, mildew, and incompatible primers.<br />

C. Prepare substrates to achieve a smooth, dry, clean, structurally sound surface free of flaking,<br />

unsound coatings, cracks, and defects.<br />

1. Moisture Content: Maximum of 5 percent on new plaster, concrete, and concrete<br />

masonry units when tested with an electronic moisture meter.<br />

2. Gypsum Board: Prime with primer as recommended in writing by primer/sealer<br />

manufacturer and wall-covering manufacturer.<br />

D. Remove hardware and hardware accessories, electrical plates and covers, light fixture trims, and<br />

similar items.<br />

E. Acclimatize wall-covering materials by removing them from packaging in the installation areas<br />

not less than 24 hours before installation.<br />

3.3 INSTALLATION<br />

A. General: Comply with wall-covering manufacturers' written installation instructions applicable<br />

to products and applications indicated except where more stringent requirements apply.<br />

B. Cut wall-covering strips in roll number sequence. Change roll numbers at partition breaks and<br />

corners.<br />

C. Install strips in same order as cut from roll.<br />

D. Install reversing every other strip.<br />

E. Install wall covering with no gaps or overlaps, no lifted or curling edges, and no visible<br />

shrinkage.<br />

F. Match pattern 72 inches above the finish floor.<br />

G. Install seams vertical and plumb at least 6 inches from outside corners and 3 inches from inside<br />

corners unless a change of pattern or color exists at corner. No horizontal seams are permitted.<br />

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H. Fully bond wall covering to substrate. Remove air bubbles, wrinkles, blisters, and other defects.<br />

I. Trim edges and seams for color uniformity, pattern match, and tight closure. Butt seams<br />

without any overlay or spacing between strips.<br />

3.4 CLEANING<br />

A. Remove excess adhesive at finished seams, perimeter edges, and adjacent surfaces.<br />

B. Use cleaning methods recommended in writing by wall-covering manufacturer.<br />

C. Replace strips that cannot be cleaned.<br />

D. Reinstall hardware and hardware accessories, electrical plates and covers, light fixture trims,<br />

and similar items.<br />

END OF SECTION 097200<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

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SECTION 099100 - PAINTING<br />

PART 1 GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Field applied finishes<br />

1. Conventional interior paint finishes<br />

2. Interior clear finishes<br />

1.2 SCOPE OF PAINTING AND CLEAR FINISHING WORK<br />

A. Surface preparation, priming, and finish coats specified in this Section are in addition to shop<br />

priming and surface treatment specified in other Sections.<br />

B. Paint exposed surfaces, except where the paint schedules indicate that a surface or material is<br />

not to be painted or is to remain natural. If the paint schedules do not specifically mention an<br />

item or a surface, paint the item or surface the same as similar adjacent materials or surfaces<br />

whether or not schedules indicate colors. If the schedules do not indicate color or finish, the<br />

Architect will select from standard colors and finishes available.<br />

C. Surfaces to be finished:<br />

1. Interior surfaces scheduled to receive painter's finishes.<br />

2. Non-ferrous metals, plated or factory finished items specifically noted to be painted or<br />

when such items occur as accessories and appurtenances to surfaces required to be<br />

painted.<br />

3. Exposed mechanical and electrical items in areas to be painted.<br />

4. Mechanical items to be painted include, but are not limited to, the following<br />

a. Piping, pipe hangers, and supports.<br />

b. Heat exchanger<br />

c. Ductwork.<br />

d. Insulation.<br />

e. Motors and mechanical equipment.<br />

f. Accessory items.<br />

5. Electrical items to be painted include, but are not limited to, the following<br />

a. Conduit and fittings.<br />

b. Switchgear.<br />

c. Panelboards.<br />

D. Surfaces not to be finished:<br />

1. Prefinished items, concealed surfaces, finished metal surfaces, operating parts and labels<br />

and identifying plates.<br />

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a. Concrete floors, paving, walks, stairs, and textured concrete unless scheduled.<br />

Other concrete surfaces scheduled not to be painted.<br />

b. Structural steel and metal elements designated to receive sprayed fireproofing<br />

unless such finishes have been UL tested with the designated assembly and are<br />

approved by the fireproofing manufacturer.<br />

c. Finish hardware, unless prime coated.<br />

d. Glass, plastic laminate, ceramic tile.<br />

e. Acoustical ceilings, unless scheduled to be painted.<br />

f. Integrally colored DEFS finishes.<br />

g. Flooring and floor coverings.<br />

h. Plumbing and lighting fixtures, and electrical device plates.<br />

i. Items with complete factory finishes except where noted.<br />

j. Concealed surfaces include walls or ceilings in the following generally inaccessible<br />

spaces.<br />

k. Finished metal surfaces include the following:<br />

1) Anodized aluminum.<br />

2) Stainless steel.<br />

3) Chromium plate<br />

4) Copper.<br />

1.2 RELATED SECTIONS<br />

l. Operating parts include moving parts of operating equipment and the following:<br />

1) Valve and damper operators.<br />

2) Linkages.<br />

3) Sensing devices.<br />

4) Motor and fan shafts.<br />

m. Labels include over Underwriters Laboratories (UL), Factory Mutual (FM), or other<br />

code-required labels or equipment name, identification, performance rating, or<br />

nomenclature plates.<br />

A. Divisions 22 and 23 Mechanical: Mechanical and plumbing identification.<br />

B. Division 26- Electrical: Electrical identification.<br />

1.3 REFERENCES<br />

A. ASTM D16 - Definitions of Terms Relating to Paint, Varnish, Lacquer, and Related Products.<br />

B. ASTM D2016 - Test Method for Moisture Content of Wood.<br />

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C. PDCA (Painting and Decorating Contractors of America) - Painting - Architectural<br />

Specifications Manual.<br />

D. SSPC (Steel Structures Painting Council) - Steel Structures Painting Manual.<br />

E. General: Standard coating terms defined in ASTM D 16 apply to this Section.<br />

F. Standard gloss ranges developed by the National Paint and Coatings Association (NPCA).<br />

1.4 SUBMITTALS<br />

1. Flat refers to a lusterless or matte finish with a gloss range below 15 when measured at<br />

an 85-degree meter.<br />

2. Eggshell refers to low-sheen finish with a gloss range between 5 and 20 when measured<br />

at a 60-degree meter.<br />

3. Satin refers to low-sheen finish with a gloss range between 15 and 35 when measured at<br />

a 60-degree meter.<br />

4. Semigloss refers to medium-sheen finish with a gloss range between 30 and 65 when<br />

measured at a 60-degree meter.<br />

5. Full gloss refers to high-sheen finish with a gloss range more than 65 when measured at<br />

a 60-degree meter.<br />

A. Product Data: For each paint system specified. Include primers.<br />

B. Material List: Provide an inclusive list of required coating materials. Indicate each material<br />

and cross-reference specific coating, finish system, and application. Identify each material by<br />

manufacturer's catalog number and general classification.<br />

C. Manufacturer's Information: Provide manufacturer's technical information, including label<br />

analysis and instructions for handling, storing, and applying each coating material proposed<br />

for use.<br />

D. Samples for Initial Selection: Manufacturer's color charts showing the full range of colors<br />

available for each type of finish-coat material indicated.<br />

E. Samples for Verification: Of each color and material to be applied, with texture to simulate<br />

actual conditions, on representative Samples of the actual substrate.<br />

1. Provide stepped Samples, defining each separate coat, including primers. Use<br />

representative colors when preparing Samples for review. Resubmit until required<br />

sheen, color, and texture are achieved.<br />

2. Provide a list of materials and applications for each coat of each sample. Label each<br />

sample for location and application.<br />

3. Submit Samples on the following substrates for the Architect's review of color and<br />

texture only:<br />

a. Concrete: Provide two 4-inch-square samples for each color and finish.<br />

b. Painted Wood: Provide two 12-inch square samples of each color and material on<br />

hardboard.<br />

c. Stained or Natural Wood: Provide two 4-by-8-inch samples of natural- or<br />

stained-wood finish on actual wood surfaces.<br />

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d. Ferrous Metal: Provide two 4-inch square samples of flat metal and two 8-inchlong<br />

samples of solid metal for each color and finish.<br />

F. Qualification Data: For firms and persons specified in the "Quality Assurance" Article to<br />

demonstrate their capabilities and experience. Include lists of completed projects with project<br />

names and addresses, names and addresses of architects and owners, and other information<br />

specified.<br />

1.6 QUALITY ASSURANCE<br />

A. Applicator Qualifications: Engage an experienced applicator who has completed painting<br />

system applications similar in material and extent to that indicated for this Project with a<br />

record of successful in-service performance.<br />

1. Applicator Training:<br />

a. Airless Spraying: Where the Contractor proposes to employ airless spraying, the<br />

applicator(s) shall have completed an approved "Spray Applicator Certification<br />

Program" conducted by the Painting Industry of <strong>Hawaii</strong>. As a minimum, the<br />

certification shall include material and equipment selection, use and<br />

maintenance, hands-on application and safety training.<br />

B. Source Limitations: Obtain primers, and undercoat materials for each coating system from<br />

the same manufacturer as the finish coats.<br />

C. Benchmark Samples (Mockups): Provide a full-coat benchmark finish sample of each type of<br />

coating and substrate required on the Project. Comply with procedures specified in<br />

PDCA P5. Duplicate finish of approved prepared samples.<br />

1. The Architect will select one room or surface to represent surfaces and conditions for<br />

each type of coating and substrate to be painted.<br />

a. Wall Surfaces: Provide samples on at least 100 sq. ft. of wall surface.<br />

b. Small Areas and Items: The Architect will designate an item or area as required.<br />

c. After permanent lighting and other environmental services have been activated,<br />

apply coatings in this room or to each surface according to the Schedule or as<br />

specified. Provide required sheen, color, and texture on each surface.<br />

d. After finishes are accepted, the Architect will use the room or surface to evaluate<br />

coating systems of a similar nature.<br />

2. Final approval of colors will be from job-applied samples.<br />

3. Paint, Stain and Coating Application: Meet requirements of PDCA “Custom Grade”.<br />

1.7 DELIVERY, STORAGE, AND HANDLING<br />

A. Deliver materials to the Project Site in manufacturer's original, unopened packages and<br />

containers bearing manufacturer's name and label.<br />

B. Product Storage:<br />

1. Store materials not in use in tightly covered containers in a well-ventilated area. Do not<br />

allow temperature in storage area to exceed temperature allowed by the stored product<br />

manufacturer.<br />

2. Maintain containers used in storage in a clean condition, free of foreign materials and<br />

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esidue.<br />

3. Keep storage area neat and orderly. Remove oily rags and waste daily. Take necessary<br />

measures to ensure that workers and work areas are protected from fire and health<br />

hazards resulting from handling, mixing, and application.<br />

1.8 PROJECT CONDITIONS<br />

A. Do not apply materials when surface and ambient temperatures are outside the temperature<br />

range required by the paint product manufacturer.<br />

B. Provide minimum lighting level of 80 ft candles measured mid-height at substrate surface.<br />

1.9 EXTRA MATERIALS<br />

A. Furnish extra paint materials from the same production run as the materials applied in the<br />

quantities described below.<br />

1. Quantity: Furnish the Owner with an additional 5 percent, but not less than 1 gal. (3.785<br />

L) or 1 case, as appropriate, of each material and color applied.<br />

2. Package paint materials in unopened, factory-sealed containers for storage. Label each<br />

container with color, type, texture, and room locations, in addition to the manufacturer's<br />

label. Deliver extra materials to the Owner.<br />

PART 2<br />

PRODUCTS<br />

2.1 PAINT MATERIALS, GENERAL<br />

A. Material Compatibility: Provide primers, undercoats, and finish-coat materials of the types<br />

scheduled under Finish <strong>Systems</strong> below that are:<br />

1. Compatible with one another and the substrates indicated under conditions of service<br />

and application,<br />

2. Recommended by coating manufacturer based on testing and field experience as<br />

documented in published product literature or confirmed in writing by manufacturer.<br />

B. Material Quality: Paint systems and components product types are specified in Part 3 below.<br />

Where applicable, provide products from the product lines offered by a single manufacturer<br />

listed in Paragraphs 2.1 below. Exceptions:<br />

1. If a paint product type is not listed in the product lines below, provide the selected<br />

manufacturer’s best quality product of the type required.<br />

2. If the selected manufacturer does not produce a required paint product type, provide a<br />

paint system containing that product type produced by one of the other manufacturers<br />

listed below. Do not mix products of different manufacturers in a single paint system<br />

unless authorized in writing by the finish coat paint manufacturer.<br />

C. Hazardous Content: Do not use paint or paint products containing lead, cadmium, zinc or<br />

strontium chromates or mercury.<br />

E. Paint-material containers not displaying manufacturer’s product identification will not be<br />

acceptable.<br />

2.2 BASIS- OF- DESIGN PRODUCTS- PAINTS AND STAINS<br />

A. Basis of design products are scheduled below.<br />

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B. Paint systems for which no basis- of – design product has been selected are scheduled by<br />

paint type below with a list of acceptable products.<br />

C. Substitutions of products other than the basis of design product or from another manufacturer<br />

not listed where no basis of design product has been selected may be allowed if the Architect<br />

determines that the proposed products are of comparable tested quality to those products<br />

specified herein. Qualities as tested by appropriate industry methods include the following:<br />

Percent solids by volume.<br />

Square foot coverage at the scheduled dry film thickness (DFT) in mils.<br />

Quantitative material analysis: percent resin binder and percent titanium dioxide.<br />

Abrasion resistance.<br />

Flexibility.<br />

Washability.<br />

Accelerated weathering.<br />

Alkali and mildew resistance.<br />

Interior Paint <strong>Systems</strong>: Low odor and volume of volatile organic content (VOC) in grams per<br />

liter.<br />

2.3 BASIS- OF- DESIGN PRODUCTS- INTERIOR OPAQUE PAINT FINISHES<br />

A. Low VOC Opaque Latex Paint Finishes:<br />

1. Benjamin Moore & Co. (Moore). Pristine Eco Spec (interior low-odor/ low-voc) and<br />

low-odor/ low-voc primer.<br />

B. Equivalent products as indicated below are acceptable.<br />

1. Sherwin-Williams Co. (S-W). <strong>Health</strong>Spec Low Odor (interior low odor/ low VOC).<br />

2. ICI Dulux (ICI).Latex Paints: ICI Lifemaster 2000 (interior low odor/low VOC).<br />

2.4 BASIS- OF- DESIGN PRODUCTS- TRANSPARENT PAINT FINISHES<br />

A. Sherwin-Williams Co. (S-W).<br />

1. Interior Oil Stain: Wood Classics Interior Oil Stain.<br />

2. Clear Coating: Wood Classics Interior Polyurethane Varnish Gloss<br />

2.5 COLOR AND GLOSS<br />

A. Colors of finish coats are scheduled on the drawings.<br />

B. The tinting base for finish coats shall be only as recommended by paint manufacturer for the<br />

color tones selected.<br />

C. Proprietary Names Used in the Color Schedule: Use of manufacturer’s proprietary product<br />

names to designate colors is not intended to imply that products named are required to be<br />

used to the exclusion of matching colors available from other listed manufacturers.<br />

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D. Gloss levels of finish coats are scheduled in Part 3 below. Gloss of finish coats is scheduled<br />

on the drawings.<br />

2.6 ACCESSORY MATERIALS<br />

A. Accessory Materials: Linseed oil, shellac, turpentine, paint thinners and other materials not<br />

specifically indicated but required to achieve the finishes specified; of commercial quality.<br />

B. Patching Materials: Latex filler.<br />

C. Fastener Head Cover Materials: Latex filler.<br />

PART 3<br />

EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrates, areas, and conditions, with the Applicator present, under which painting<br />

will be performed for compliance with paint application requirements of this section and the<br />

paint product manufacturer.<br />

B. Do not begin to apply paint until unsatisfactory conditions have been corrected and surfaces<br />

receiving paint are thoroughly dry.<br />

C. Start of painting will be construed as the Applicator's acceptance of surfaces and conditions<br />

within a particular area.<br />

D. Coordination of Work: Review other Sections in which primers are provided to ensure<br />

compatibility of the total system for various substrates. On request, furnish information on<br />

characteristics of finish materials to ensure use of compatible primers.<br />

E. Notify the Architect about anticipated problems using the materials specified over substrates<br />

primed by others.<br />

F. Measure moisture content of surfaces using an electronic moisture meter. Do not apply<br />

finishes unless moisture content of surfaces are below the following maximums:<br />

Plaster and Gypsum Wallboard: 12 percent.<br />

Concrete: 12 percent.<br />

Interior Wood: 15 percent, measured in accordance with ASTM D2016.<br />

Concrete Floors: 8 percent.<br />

G. Measure pH of the substrate surfaces. Do not apply finishes unless alkalinity level is below<br />

the maximum allowed by the paint product manufacturer.<br />

3.2 PREPARATION<br />

A. General: Remove hardware and hardware accessories, plates, machined surfaces, lighting<br />

fixtures, and similar items already installed that are not to be painted. If removal is<br />

impractical or impossible because of the size or weight of the item, provide surface-applied<br />

protection before surface preparation and painting.<br />

1. Cleaning: Before applying paint or other surface treatments, clean the substrates of<br />

substances that could impair the bond of the various coatings. Remove oil and grease<br />

before cleaning.<br />

2. Schedule cleaning and painting so dust and other contaminants from the cleaning process<br />

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will not fall on wet, newly painted surfaces.<br />

3. After completing painting operations in each space or area, reinstall items removed using<br />

workers skilled in the trades involved.<br />

B. Surface Preparation: Clean and prepare surfaces to be painted according to manufacturer's<br />

written instructions for each particular substrate condition and as specified.<br />

C. Cementitious Materials: Prepare concrete, cement plaster, and mineral-fiber-reinforced<br />

cement panel surfaces to be painted. Remove efflorescence, chalk, dust, dirt, grease, oils, and<br />

release agents. Roughen as required to remove glaze. If hardeners or sealers have been used<br />

to improve curing, use mechanical methods of surface preparation.<br />

1. Use abrasive blast-cleaning methods if recommended by paint manufacturer.<br />

2. Allow cast-in-place concrete, portland cement and gypsum plaster, veneer plaster and<br />

other field cured substrates at least 30 days to cure before coating.<br />

3. Determine alkalinity of substrates by performing appropriate tests. If alkalinity exceeds<br />

manufacturer’s recommendation for the primer correct this condition before application.<br />

D. Existing Natural Finish Wood Ceiling and Trims: Sand raised grain or splintered surfaces<br />

using 120 grit sandpaper. Remove remnants of previous finish.<br />

E. New Wood: Clean surfaces of dirt, oil, and other foreign substances with scrapers, mineral<br />

spirits, and sandpaper, as required. Sand surfaces exposed to view smooth and dust off.<br />

1. Scrape and clean small, dry, seasoned knots, and apply a thin coat of white shellac or<br />

other recommended knot sealer before applying primer. After priming, fill holes and<br />

imperfections in finish surfaces with putty or plastic wood filler. Sand smooth when<br />

dried.<br />

2. Prime, stain, or seal wood to be painted immediately on delivery. Prime edges, ends,<br />

faces, undersides, and backsides of wood, including cabinets, counters, cases, and<br />

paneling.<br />

3. When transparent finish is required, backprime with spar varnish.<br />

4. Backprime paneling on interior partitions where masonry, plaster, or other wet wall<br />

construction occurs on backside.<br />

5. Seal tops, bottoms, and cutouts of unprimed wood doors with a heavy coat of varnish<br />

or sealer immediately on delivery.<br />

F. Ferrous Metals: Clean ungalvanized ferrous-metal surfaces that have not been shop coated;<br />

remove oil, grease, dirt, loose mill scale, and other foreign substances. Use solvent or<br />

mechanical cleaning methods that comply with the Steel Structures Painting Council's<br />

(SSPC) recommendations.<br />

1. Blast steel surfaces clean as recommended by paint system manufacturer and according<br />

to requirements of SSPC-SP 6.<br />

2. Treat bare and sandblasted or pickled clean metal with a metal treatment wash coat<br />

before priming.<br />

3. Touch up bare areas and shop-applied prime coats that have been damaged.<br />

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Wire-brush, clean with solvents recommended by paint manufacturer, and touch up<br />

with the same primer as the shop coat.<br />

G. Aluminum Surfaces Scheduled for Paint Finish: Remove surface contamination by steam or<br />

high pressure water. Remove oxidation with acid etch and solvent washing. Apply etching<br />

primer immediately following cleaning.<br />

H. Gypsum Board Surfaces: Fill minor defects with filler compound. Spot prime defects after<br />

repair.<br />

I. Interior Zinc-coated Surfaces: Preparation: Remove surface contamination and oils and wash<br />

with solvent. Apply coat of etching primer.<br />

3.2 MATERIALS PREPARATION<br />

A. Mix and prepare paint materials according to manufacturer's written instructions.<br />

1. Maintain containers used in mixing and applying paint in a clean condition, free of<br />

foreign materials and residue.<br />

2. Stir material before application to produce a mixture of uniform density. Stir as required<br />

during application. Do not stir surface film into material. If necessary, remove surface<br />

film and strain material before using.<br />

3. Use only thinners approved by paint manufacturer and only within recommended limits.<br />

B. Tinting: Tint each undercoat a lighter shade to simplify identification of each coat when<br />

multiple coats of the same material are applied. Tint undercoats to match the color of the<br />

finish coat, but provide sufficient differences in shade of undercoats to distinguish each<br />

separate coat.<br />

3.3 APPLICATION<br />

A. General: Apply paint according to manufacturer's written instructions. Use applicators and<br />

techniques best suited for substrate and type of material being applied.<br />

1. Paint colors, surface treatments, and finishes are indicated in the schedules.<br />

2. Do not paint over dirt, rust, scale, grease, moisture, scuffed surfaces, or conditions<br />

detrimental to formation of a durable paint film.<br />

B. Extent of Painting<br />

1. The term "exposed surfaces" includes areas visible when permanent or built-in fixtures,<br />

grilles, and similar components are in place. Extend coatings in these areas, as required,<br />

to maintain the system integrity and provide desired protection.<br />

2. Paint surfaces behind movable equipment and furniture the same as similar exposed<br />

surfaces. Before the final installation of equipment, paint surfaces behind permanently<br />

fixed equipment or furniture with prime coat only.<br />

3. Paint interior surfaces of unlined ducts with a flat, nonspecular black paint where visible<br />

through registers or grilles.<br />

4. Paint back sides of access panels and removable or hinged covers to match exposed<br />

surfaces.<br />

5. Paint both sides and edges of plywood backboards for electrical and telephone equipment<br />

before installing equipment.<br />

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6. Finish exterior doors on tops, bottoms, and side edges the same as exterior faces.<br />

7. Omit primer on metal surfaces that have been shop primed and touchup painted.<br />

C. Sand lightly between each succeeding enamel or varnish coat.<br />

D. Scheduling Painting: Apply first coat to surfaces that have been cleaned, pretreated, or<br />

otherwise prepared for painting as soon as practicable after preparation and before subsequent<br />

surface deterioration.<br />

E. The number of coats and the film thickness required are the same regardless of application<br />

method. Do not apply succeeding coats until the previous coat has cured as recommended by<br />

the manufacturer. If sanding is required to produce a smooth, even surface according to<br />

manufacturer's written instructions, sand between applications.<br />

F. If undercoats, stains, or other conditions show through final coat of paint, apply additional<br />

coats until paint film is of uniform finish, color, and appearance. Give special attention to<br />

ensure edges, corners, crevices, welds, and exposed fasteners receive a dry film thickness<br />

equivalent to that of flat surfaces.<br />

G. Allow sufficient time between successive coats to permit proper drying. Do not recoat<br />

surfaces until paint has dried to where it feels firm, does not deform or feel sticky under<br />

moderate thumb pressure, and where application of another coat of paint does not cause the<br />

undercoat to lift or lose adhesion.<br />

H. Application Procedures: Apply paints and coatings by brush, roller, spray, or other<br />

applicators according to manufacturer's written instructions.<br />

Brushes: Use brushes best suited for the type of material applied. Use brush of appropriate<br />

size for the surface or item being painted.<br />

Rollers: Use rollers of carpet, velvet back, or high-pile sheep's wool as recommended by the<br />

manufacturer for the material and texture required.<br />

Spray Equipment: Use airless spray equipment with orifice size as recommended by the<br />

manufacturer for the material and texture required.<br />

I. Minimum Coating Thickness: Apply paint materials no thinner than manufacturer's<br />

recommended spreading rate. {Provide the total dry film thickness of the entire system as<br />

recommended by the manufacturer.}<br />

J. Prime Coats: Before applying finish coats, apply a prime coat of material, as recommended<br />

by the manufacturer, to material that is required to be painted or finished and that has not<br />

been prime coated by others. Recoat primed and sealed surfaces where evidence of suction<br />

spots or unsealed areas in first coat appears, to ensure a finish coat with no burn through or<br />

other defects due to insufficient sealing.<br />

K. Pigmented (Opaque) Finishes: Completely cover surfaces as necessary to provide a smooth,<br />

opaque surface of uniform finish, color, appearance, and coverage. Cloudiness, spotting,<br />

holidays, laps, brush marks, runs, sags, ropiness, or other surface imperfections will not be<br />

acceptable.<br />

L. Transparent (Clear) Finishes: Use multiple coats to produce a glass-smooth surface film of<br />

even luster. Provide a finish free of laps, runs, cloudiness, color irregularity, brush marks,<br />

orange peel, nail holes, or other surface imperfections.<br />

M. Completed Work: Match approved samples for color, texture, and coverage. Remove,<br />

refinish, or repaint work not complying with requirements.<br />

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3.4 FIELD QUALITY CONTROL<br />

A. The Owner reserves the right to invoke the following test procedure at any time and as often<br />

as the Owner deems necessary during the period when paint is being applied:<br />

3.5 CLEANING<br />

A. Cleanup: At the end of each workday, remove empty cans, rags, rubbish, and other discarded<br />

paint materials from the site.<br />

B. After completing painting, clean glass and paint-spattered surfaces. Remove spattered paint<br />

by washing and scraping. Be careful not to scratch or damage adjacent finished surfaces.<br />

3.6 PROTECTION<br />

A. Protect work of other trades, whether being painted or not, against damage by painting.<br />

Correct damage by cleaning, repairing or replacing, and repainting, as approved by Architect.<br />

B. Provide "Wet Paint" signs to protect newly painted finishes. Remove temporary protective<br />

wrappings provided by others to protect their work after completing painting operations.<br />

C. At completion of construction activities of other trades, touch up and restore damaged or<br />

defaced painted surfaces. Comply with procedures specified in PDCA P1.<br />

3.8 INTERIOR PAINT SYSTEMS<br />

A. Gypsum Board: Acrylic-Enamel Finish.<br />

1. Primer: Latex-based, low VOC, low odor, interior primer applied at spreading rate<br />

recommended by the manufacturer to achieve a total dry film thickness of not less than<br />

1.2 mils.<br />

2. First and Second Coats: Low-luster (eggshell or satin), low VOC, low odor,<br />

acrylic-latex, interior enamel applied at spreading rate recommended by the<br />

manufacturer to achieve a total dry film thickness of not less than 2.8 mils<br />

B. New Woodwork and Hardboard: Acrylic-Enamel Finish.<br />

1. Undercoat: Low VOC, low odor, acrylic-latex-based, interior wood undercoater, as<br />

recommended by the manufacturer for this substrate, applied at spreading rate<br />

recommended by the manufacturer to achieve a total dry film thickness of not less than<br />

1.2 mils.<br />

2. First and Second Coats: Low VOC, low odor, acrylic-latex, interior enamel applied at<br />

spreading rate recommended by the manufacturer to achieve a total dry film thickness<br />

of not less than 2.6 mils.<br />

C. New Natural-Finish Woodwork: Waterborne, Satin-Varnish Finish: Wipe wood filler before<br />

applying stain.<br />

1. Filler Coat: Paste-wood filler applied at spreading rate recommended by the<br />

manufacturer.<br />

2. Stain: One application of Basis- of- Design oil stain.<br />

3. First and Second Finish Coats: Polyurethane varnish applied at spreading rate<br />

recommended by the manufacturer.<br />

D. Refinishing of Existing Natural-Finished Ceiling and Trims.<br />

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1. Prepare surfaces as described above.<br />

2. Conditioner: Apply pre-stain conditioner: Minwax Water Based Pre-Stain Wood<br />

Conditioner or equal. Follow up with a light sanding pass using the 120 grit paper.<br />

3. Stain: Apply a wipe off water based stain: Minwax ® Water Based Wood Stain- white<br />

base.<br />

4. Topcoat: Apply low sheen polycrylic topcoat: Polycrylic Protective Finish Semi-Gloss<br />

Qt 64444<br />

E. Ferrous Metal: Acrylic-Enamel Finish<br />

1. Primer: Quick-drying, rust-inhibitive, low VOC, low odor, epoxy-metal primer, as<br />

recommended by the manufacturer for this substrate, applied at spreading rate<br />

recommended by the manufacturer to achieve a total dry film thickness of not less than<br />

1.5 mils<br />

2. First and Second Coats: Low VOC, low odor, acrylic-latex, interior enamel applied at<br />

spreading rate recommended by the manufacturer to achieve a total dry film thickness<br />

of not less than 2.5 mils<br />

F. Zinc-Coated Metal: Acrylic-Enamel Finish<br />

1. 2 coats over a primer.<br />

2. Primer: Low VOC, low odor, galvanized metal primer applied at spreading rate<br />

recommended by the manufacturer to achieve a total dry film thickness of not less than<br />

1.2 mils<br />

3. First and Second Coats: Low VOC, low odor, acrylic-latex, interior enamel applied at<br />

spreading rate recommended by the manufacturer to achieve a total dry film thickness<br />

of not less than 2.5 mils<br />

END OF SECTION 099000<br />

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SECTION 102123 - CUBICLE CURTAINS AND TRACK<br />

PART 1 GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Overhead cubicle curtain and track.<br />

1.2 RELATED SECTIONS<br />

A. Section 095113 - ACOUSTICAL PANEL CEILINGS: Suspended ceiling system to support<br />

track.<br />

1.3 PERFORMANCE REQUIREMENTS<br />

A. Track: Support vertical test load of 50 lbs without visible deflection of track or damage to<br />

supports.<br />

B. Track Size: Safely support moving loads.<br />

C. Track and Mounting: Sufficiently rigid to resist visible deflection and without permanent set.<br />

1.4 SUBMITTALS<br />

A. Shop Drawings: Indicate a reflected ceiling plan view of curtain track, hangers and suspension<br />

points, attachment details, schedule of curtain sizes.<br />

1.5 MAINTENANCE DATA<br />

A. Submit under provisions of Section 017000.<br />

PART 2 PRODUCTS<br />

2.1 BASIS- OF- DESIGN PRODUCT – CUBICLE CURTAIN<br />

A. Product indicated on the drawings is a product of Maharam.<br />

1. Model and color: Sentiment 511430 Privacy Curtain manufactured by. Color Sunlight.<br />

2. Width: 72 inches.<br />

B. Subject to the requirements of this Section products of one of the following manufacturer’s may<br />

also be acceptable.<br />

C. Curtain Material. Trevira polyester with 3/8 inch post consumer content.<br />

2.2 BASIS- OF- DESIGN PRODUCT – CURTAIN TRACK<br />

A..<br />

Product scheduled on drawings is a product of InPro <strong>Corporation</strong>.<br />

1. Optitrac Cubicle Tracking System.<br />

B. Provide the Basis- Of- Design Product or a similar product of one of the following<br />

manufacturers subject to the requirements of this section.<br />

1. O.B. Masco / Kirsch<br />

2. A. R. Nelson Company (Arnco).<br />

3. Salsbury Industries.<br />

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C. Materials<br />

1. Curtain Track: Extruded aluminum sections; one piece per cubicle track run;<br />

2. Accessories: Curtain track end stop, Tees, and Y's: To fit track section.<br />

3. Curtain Carriers: Nylon roller to accurately fit track; designed to eliminate bind<br />

when curtain is pulled; fitted to curtain to prevent accidental curtain removal.<br />

4. Provide curtain pull wand.<br />

D. Fabrication: Fabricate track bend with minimum 12 inch radius, without deforming track<br />

section, or impeding movement of carriers.<br />

PART 3 EXECUTION<br />

3.1 EXAMINATION - GENERAL<br />

A. Verify that surfaces and above ceiling supports are ready to receive work.<br />

3.2 INSTALLATION - GENERAL<br />

A. Install in compliance with manufacturer's instructions, with track in alignment, straight and in<br />

smooth curves. Adjust for smooth operation.<br />

B. Install curtain track secure and rigid, true to ceiling line.<br />

C. Remove burrs and wipe clean all cut ends.<br />

D. Install end cap and stop device.<br />

END OF SECTION 102123<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 102123 - 2 CUBICLE CURTAINS AND TRACK


SECTION 102600 - WALL PROTECTION AND CORNER GUARDS<br />

PART 1 GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Impact resistant wall coverings, and door frame protection.<br />

B. Wall Guards, Corner Guards, Chair Rails.<br />

1.2 RELATED SECTIONS<br />

A. Section 092900 - Gypsum Board <strong>Systems</strong>: Concealed in-wall plates for attachment of work of<br />

this section.<br />

1.3 REFERENCES<br />

A. ASTM D2016 - Test Method for Moisture Content of Wood.<br />

B. UL 723 - Tests for Surface Burning Characteristics of Building Materials.<br />

1.4 REGULATORY REQUIREMENTS<br />

A. Fire Performance Characteristics: Provide impact resistant vinyl sheets conforming with the<br />

NFPA Class A fire rating. Surface burning characteristics, as determined by UL-723 for sheet<br />

material installed with manufacturer’s recommended adhesive shall be flame spread of 10 or<br />

less and smoke development of 250 or less.<br />

1.5 SUBMITTALS<br />

A. Submit Product Data under provisions of Section 013300. Indicate physical dimensions,<br />

features, wall mounting brackets with mounted measurements, anchorage details, and rough-in<br />

measurements.<br />

B. Samples: Samples for Initial Selection: For each type of impact-resistant wall protection unit<br />

indicated.<br />

C. Samples for Verification: For each type of exposed finish required, prepared on Samples of size<br />

indicated below.<br />

1. Wall and Corner Guards: 12 inches long. Include examples of joinery, corners, end caps,<br />

top caps, and field splices.<br />

2. Impact-Resistant Wall Covering: 6 by 6 inches square.<br />

1.6 COORDINATION<br />

A. Coordinate work with wall or partition sections for installation of concealed blocking or anchor<br />

devices.<br />

1.7 EXTRA MATERIALS<br />

A. Furnish under provisions of Section 017700.<br />

B. Provide three percent of each color, pattern, and type of wall covering. Furnish full width<br />

material in one roll increments but not less than one full roll of each type, pattern, and color.<br />

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CORNER GUARDS


C. Package and label each roll by manufacturer, color and pattern, and destination room number;<br />

store where directed.<br />

PART 2 PRODUCTS<br />

2.1 BASIS- OF- DESIGN PRODUCTS - IMPACT RESISTANT WALL COVERINGS, AND DOOR<br />

FRAME PROTECTION.<br />

A. Impact resistant products: Are scheduled on drawings.<br />

B. Equal products by Koroguard and IPC, meeting the design intent of color, pattern, texture, and<br />

size may be acceptable.<br />

1. Thickness: 0.040 inch.<br />

C. Accessories: Provide accessories to provide for a complete installation including top cap where<br />

wainscot top edge is not terminated with a rail, formed inside corners and vertical trim, and for<br />

butt seams. Provide accessories in matching color to wall covering.<br />

2.2 BASIS- OF- DESIGN PRODUCTS - CORNER GUARDS & END GUARDS<br />

A. Products indicated on the drawings are Acrovyn as manufactured by Construction Specialties, Inc.<br />

Subject to the requirements of this Section products of one of the following manufacturer’s may<br />

also be acceptable.<br />

1. Balco, Inc.<br />

2. IPC Door and Wall Protection <strong>Systems</strong>; Division of InPro <strong>Corporation</strong>.<br />

3. Korogard Wall Protection <strong>Systems</strong>; Division of RJF International <strong>Corporation</strong>.<br />

B. Corner Guard: Surface mounted. Assembly consisting of snap-on plastic cover installed over<br />

continuous retainer; including mounting hardware; fabricated with 90- or 135-degree turn to<br />

match wall condition; heights as indicated on the drawings. Provide matching top and bottom<br />

closure caps.<br />

1. Minimum Requirements:<br />

a. Impact resistance of 350 ft. lbs. psi conforming to ASTM D 256.<br />

b. Flame spread requirement of 25 for Class I rating in accordance with tunnel test<br />

ASTM E 84.<br />

C. Chair Rail: Surface mounted meeting minimum requirements for corner guards.<br />

2.2 ADHESIVES<br />

A. Recommended by manufacturer. Provide low odor low volatile organic compound adhesives for<br />

all site applied adhesive.<br />

2.3 FABRICATION<br />

A. Fabricate components with tight joints, corners and seams.<br />

B. Pre-drill holes for attachment.<br />

C. Form end trim closure by capping and finishing smooth.<br />

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CORNER GUARDS


PART 3<br />

EXECUTION<br />

3.1 EXAMINATION<br />

A. Verify site conditions and the rough-in components are correctly sized and located.<br />

B. Verify that substrate surfaces are ready for prime painting, and conform to requirements of the<br />

wall covering manufacturer.<br />

C. Measure moisture content of surfaces using an electronic moisture meter. Do not apply<br />

coverings unless moisture content of surfaces are below the following maximums:<br />

1. Plaster and Gypsum Wallboard: 12 percent.<br />

D. Verify flatness tolerance of surfaces does not vary more than 1/8 inch in 10 feet nor vary at a<br />

rate greater than 1/16 inch/ft.<br />

3.2 PREPARATION<br />

A. Fill cracks and smooth irregularities with filler; sand smooth.<br />

B. Wash impervious surfaces with trisodium phosphate, rinse and neutralize; wipe dry.<br />

C. Remove electrical, telephone, and wall plates and covers.<br />

3.3 INSTALLATION<br />

A. Install wall protection and door frame protection and adhesives in accordance with<br />

manufacturer's instructions, for each type of substrate (ie concrete, gypsum board, metal door<br />

frame, etc)<br />

B. Apply adhesives immediately prior to application of wall covering. Let contact adhesive set<br />

tack free.<br />

C. Razor trim edges on flat work table. Do not razor cut on gypsum board surfaces.<br />

D. Apply wall covering in full sheets to avoid having seams.<br />

E. Do not seam within 4 inches of internal corners or within 6 inches of external corners.<br />

F. Install wall protection before installation of bases, cabinets, hardware, or items attached to or<br />

spaced slightly from wall surface. Do not install wall covering more than 1/4 inch below top of<br />

resilient base.<br />

G. Remove excess wet adhesive from seam before proceeding to next wall covering sheet. Wipe<br />

clean with dry cloth.<br />

H. Install wall guard, corner guard, and chair rail components in accordance with manufacturer's<br />

instructions, level and plumb, secured rigidly in position to wall framing members only.<br />

3.4 CLEANING<br />

A. Clean only with products and by methods recommended by product manufacturer<br />

END OF SECTION<br />

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CORNER GUARDS


SECTION 102800 - TOILET AND CUSTODIAL ACCESSORIES<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Contractor supplied and installed accessories.<br />

B. Owner supplied, contractor installed accessories.<br />

1.2 RELATED SECTIONS<br />

A. Section 092900 - Gypsum Board <strong>Systems</strong>: Sheet metal blocking in partition walls for<br />

concealed support of accessories.<br />

B. Division 15- Mechanical: Pipe protection at accessible lavatories.<br />

1.3 SUBMITTALS<br />

A. Product Data: Include construction details, material descriptions and thicknesses, dimensions,<br />

profiles, fastening and mounting methods, specified options, and finishes for each type of<br />

accessory specified.<br />

B. Setting Drawings: For cutouts required in other work; include templates, substrate preparation<br />

instructions, and directions for preparing cutouts and installing anchoring devices.<br />

C. Maintenance Data: For accessories to include in maintenance manuals specified in Division 1.<br />

Provide lists of replacement parts and service recommendations.<br />

1.4 QUALITY ASSURANCE<br />

A. Source Limitations: Provide products of same manufacturer for each type of accessory unit and<br />

for units exposed to view in same areas, unless otherwise approved by Architect.<br />

1. Products of other manufacturers listed in Part 2 with equal characteristics, as judged<br />

solely by Architect, may be provided.<br />

a. Do not modify aesthetic effects, as judged solely by Architect, except with<br />

Architect's approval. Where modifications are proposed, submit comprehensive<br />

explanatory data to Architect for review.<br />

1.5 REGULATORY REQUIREMENTS<br />

A. Americans with Disabilities Act: Products and installation specified in this Section shall<br />

conform to the requirements indicated in the Americans with Disabilities Act Accessibility<br />

Guidelines (ADAAG) including but not necessarily limited to:<br />

1. Mounting Heights: ADAAG chapter 4.27.<br />

2. Accessory operation and controls: ADAAG paragraph 4.1.6(1)(a).<br />

3. Surface mounted accessory projection into the path of travel: ADAAG chapter 4.4.<br />

4. Grab bar size and mounting: ADAAG chapter 4.26.<br />

5. Mirrors: ADAAG paragraph 4.19.6.<br />

1.6 COORDINATION<br />

A. Coordinate accessory locations with other work to prevent interference with clearances required<br />

for access by disabled persons in accordance with ADAAG.<br />

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CT Scanner Expansion & Central Plant Modifications 102800 - 1 TOILET AND CUSTODIAL<br />

ACCESSORIES


B. Deliver concealed backing plates for insertion into partition construction as required to prevent<br />

delaying the Work.<br />

1.7 WARRANTY<br />

A. General Warranty: Special warranty specified in this Article shall not deprive Owner of other<br />

rights Owner may have under other provisions of the Contract Documents and shall be in<br />

addition to, and run concurrent with, other warranties made by Contractor under requirements<br />

of the Contract Documents.<br />

B. Manufacturer's Mirror Warranty: Written warranty, executed by mirror manufacturer agreeing<br />

to replace mirrors that develop visible silver spoilage defects within minimum warranty period<br />

indicated.<br />

1. Other warranty periods are available from some manufacturers. Modify warranty period<br />

below to suit products selected.<br />

2. Minimum Warranty Period: 15 years from date of Substantial Completion.<br />

PART 2 - PRODUCTS<br />

2.1 BASIS OF DESIGN PRODUCTS- TOILET ACCESSORIES<br />

A. Products scheduled below are products of Bobrick Washroom Equipment, Inc.<br />

B. Products by the following manufacturers may be acceptable subject to the requirements of this<br />

section and similar appearance in the judgment of the Architect.<br />

1. A & J Washroom Accessories, Inc.<br />

2. American Specialties, Inc.<br />

3. Bradley <strong>Corporation</strong>.<br />

4. General Accessory Manufacturing Co. (GAMCO).<br />

5. McKinney/Parker Washroom Accessories Corp.<br />

2.2 MATERIALS<br />

A. Stainless Steel: ASTM A 666, Type 304, with No. 4 finish (satin), in 0.0312-inch minimum<br />

nominal thickness, unless otherwise indicated.<br />

B. Galvanized Steel Sheet: ASTM A 653/A 653M, G60 .<br />

C. Chromium Plating: ASTM B 456, Service Condition Number SC 2 (moderate service), nickel<br />

plus chromium electrodeposited on base metal.<br />

D. Mirror Glass: ASTM C 1036, Type I, Class 1, Quality q2, nominal 6.0 mm thick, with<br />

silvering, electroplated copper coating, and protective organic coating complying with FS DD-<br />

M-411.<br />

E. Galvanized Steel Mounting Devices: ASTM A 153, hot-dip galvanized after fabrication.<br />

F. Fasteners: Screws, bolts, and other devices of same material as accessory unit, tamper and theft<br />

resistant when exposed, and of galvanized steel when concealed.<br />

G. Mounting plates and brackets: Manufacturer’s standard for grab bar installation<br />

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CT Scanner Expansion & Central Plant Modifications 102800 - 2 TOILET AND CUSTODIAL<br />

ACCESSORIES


PART 3 - EXECUTION<br />

3.1 INSTALLATION<br />

A. Install accessories according to manufacturers' written instructions, using fasteners appropriate<br />

to substrate indicated and recommended by unit manufacturer. Install units level, plumb, and<br />

firmly anchored in locations and at heights indicated.<br />

B. Install grab bars to withstand a downward load of at least 250 lbf, when tested according to<br />

method in ASTM F 446.<br />

3.2 ADJUSTING AND CLEANING<br />

A. Adjust accessories for unencumbered, smooth operation and verify that mechanisms function<br />

properly. Replace damaged or defective items.<br />

B. Remove temporary labels and protective coatings.<br />

C. Clean and polish exposed surfaces according to manufacturer's written recommendations.<br />

3.3 TOILET ACCESSORY SCHEDULE As scheduled on the drawings.<br />

END OF SECTION 102800<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 102800 - 3 TOILET AND CUSTODIAL<br />

ACCESSORIES


SECTION 104416 – FIRE EXTINGUISHERS<br />

PART 1 GENERAL<br />

1.1 DESCRIPTION OF WORK<br />

A. The work includes providing portable fire extinguishers to afford 100% complete fire protection<br />

coverage throughout the indicated areas. The design, equipment, materials, installation, and<br />

workmanship shall be in strict accordance with the required and advisory provisions of<br />

NFPA 10, except as modified herein.<br />

B. The fire extinguisher installation shall include all materials, accessories, and equipment<br />

necessary to provide a system complete and ready for use. Design and installation of the<br />

system shall be with full consideration physical obstructions, furniture, and equipment.<br />

Portable fire extinguishers shall be listed by the Underwriters' Laboratories, Inc. (UL) or<br />

approved by FM Approvals (FM). In the National Fire Protection Association (NFPA)<br />

publications referred to herein, the advisory provisions shall be considered to be mandatory,<br />

as though the word “shall” had been substituted for “should” wherever it appears. Reference<br />

to the “authority having jurisdiction” shall be interpreted to mean the Building Department<br />

and Fire Department. Reference to the “Building Department” on the drawings and herein<br />

shall be interpreted to mean the City and County of Honolulu Department of Planning and<br />

Permitting; reference to the “Fire Department” shall be interpreted to mean the Honolulu Fire<br />

Department. “Provide” shall mean “furnish and install” when used herein. The work shall<br />

begin at the points indicated.<br />

1.2 CODES, STANDARDS, AND REGULATIONS<br />

A. The latest publications listed below form a part of this specification. The publications are<br />

referred to in the text by the basic designation only.<br />

1. FM Global:<br />

FM AG<br />

(Update Online) Approval Guide<br />

2. National Fire Protection Association:<br />

NFPA 10<br />

(2010) Portable Fire Extinguishers<br />

3. Underwriters Laboratories, Inc.:<br />

UL FPED<br />

(2012) Fire Protection Equipment Directory<br />

B. Installation of all work in this section shall be made in accordance with State Department of<br />

<strong>Health</strong> Regulations, the National Fire Protection Association, the International Building Code,<br />

and the Uniform Fire Code.<br />

C. All applicable codes, regulations and ordinances of public bodies having jurisdiction are<br />

considered a part of these specifications. All work installed and materials provided must<br />

comply with the current edition of such codes, regulations, and ordinances.<br />

1.3 CONTRACT DRAWINGS<br />

A. Contract drawings are essentially diagrammatic, indicating general layout and approximate<br />

locations toward establishing the scope for a uniform estimating basis for all bidders. They<br />

are not intended to be detailed construction working drawings. Reasonable modifications to<br />

indicated locations and arrangement to suit job conditions shall not constitute basis for<br />

requesting additional funds from the Owner.<br />

B. Verification of Dimensions: The Contractor shall be responsible for the coordination and<br />

proper relation of his or her work to the structure and to the work of all trades. The<br />

Contractor shall visit the premises and thoroughly familiarize himself or herself with all<br />

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FIRE EXTINGUISHERS


1.4 SUBMITTALS<br />

details of the work and notify the Architect-Engineer of any discrepancy before performing<br />

any work.<br />

A. General: Partial submittals will not be acceptable. The Architect-Engineer will review and<br />

approve all submittals. Contractor shall check the submittals and shop drawings and certify<br />

that they are correct and in compliance with the contract drawings and specifications. Submit<br />

6 copies for approval.<br />

B. Manufacturer's Published Data:<br />

1. As soon as practicable and before installation of any materials or equipment is begun, the<br />

Contractor shall submit a complete list of materials and equipment together with names<br />

and addresses of manufacturers, catalog numbers, and trade names to the Architect-<br />

Engineer for approval.<br />

2. Annotate descriptive data to show the specific model, type, and size of each item the<br />

Contractor proposes to furnish.<br />

3. Approval of materials will be based on manufacturer's published rating. Any materials<br />

and equipment that are not in accordance with these specifications may be rejected.<br />

4. UL FPED or FM AG sheets showing the manufacturer and specific model of fire<br />

extinguisher the Contractor proposes to furnish.<br />

1.5 OMISSIONS<br />

A. It is the intent of the plans and specifications to provide a complete installation. Should there be<br />

omissions, the Contractor shall call the attention of the Architect-Engineer to such omissions<br />

15 days in advance of the date of bid opening so that the necessary corrections can be made.<br />

1.6 PRODUCT DELIVERY, STORAGE, AND HANDLING<br />

A. Furnish new equipment, materials and accessories bearing the manufacturer's identification.<br />

Coordinate deliveries to avoid interference or construction delays. Protect products during<br />

delivery, storage, installation and the remainder of the contract period after installation.<br />

1.7 GUARANTEE AND CERTIFICATE<br />

A. Contractor and Installer shall guarantee and certify in writing all work in this section for a<br />

period of one year. Contractor shall be responsible for all damages to any part of premises<br />

during equipment installation work under this section.<br />

B. The entire fire extinguisher installation described hereinafter shall be guaranteed as a complete<br />

working unit for a period of one year. In the event of failure due to faulty workmanship or<br />

materials during this period, all said failures shall be corrected to the satisfaction of the<br />

Architect-Engineer at no additional cost to the Owner for labor and material.<br />

C. The above guarantee shall not be interpreted as voiding, limiting, or reducing any equipment<br />

manufacturer's warranty or any guarantee permitted by law.<br />

PART 2 PRODUCTS<br />

2.1 MATERIALS<br />

A. Asbestos-containing materials or equipment shall not be used under this section. The<br />

Contractor shall insure that all materials and equipment incorporated in the project are asbestosfree.<br />

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FIRE EXTINGUISHERS


B. All materials shall be new, of equal or better quality of materials specified. For ease of<br />

maintenance and parts replacement, select equipment from a single manufacturer as much as<br />

possible.<br />

2.2 EQUIPMENT<br />

A. Portable fire extinguishers: Provide UL rated 3A:40B:C, nominal 6 lb, multipurpose dry<br />

chemical fire extinguisher with red powder coated steel cylinder. Provide Potter Roemer<br />

3006 or approved equal. Provide with completed inspection tags.<br />

B. Mounting bracket: Provide heavy gauge, polyester coated, steel mounting brackets for<br />

surface mounted fire extinguishers. Potter Roemer or approved equal.<br />

PART 3 EXECUTION<br />

3.1 SURFACE CONDITIONS<br />

A. Examine areas and conditions under which work of this section will be performed. Correct<br />

conditions detrimental to timely and proper completion of work. Do not proceed until<br />

unsatisfactory conditions are corrected.<br />

3.2 INSTALLATION<br />

A. Install portable fire extinguisher with operating instructions facing outward.<br />

B. Install fire extinguisher 27 inches maximum above finished floor measured to the bottom of<br />

the fire extinguisher cylinder and 48 inches maximum above finished floor measured to the<br />

top of the operating handle.<br />

END OF SECTION<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 104416-3<br />

FIRE EXTINGUISHERS


SECTION 134900 - RADIATION PROTECTION<br />

PART 1 - GENERAL<br />

1.1 SECTION INCLUDES<br />

A. Lead sheet, strip, and plate.<br />

B. Lead glass.<br />

C. Lead-lined building materials and products including the following:<br />

1. Wood doors.<br />

2. Hollow metal Door and observation-window frames.<br />

3. Gypsum Wallboard.<br />

1.2 RELATED DOCUMENTS<br />

A. Referenced Document: Physicist’s Report, attached.<br />

B. Section 087100 "Door Hardware".<br />

C. Section 092900 "Gypsum Board" for metal framing and furring for lead-lined gypsum board<br />

and for finishing materials, accessories, and trim applied to lead-lined gypsum board.<br />

D. Section 099123 "Interior Painting" for field finishing doors and frames.<br />

1.3 DEFINITIONS<br />

A. Lead Equivalence: The thickness of lead that provides the same attenuation (reduction of<br />

radiation passing through) as the material in question under the specified conditions.<br />

1. Lead equivalence specified for materials used in diagnostic x-ray rooms is as<br />

measured at 100 kV unless otherwise indicated.<br />

1.4 PERFORMANCE REQUIREMENTS<br />

A. Provide materials and workmanship, including joints and fasteners, that maintain continuity<br />

of radiation protection at all points and in all directions equivalent to materials specified in<br />

thicknesses and locations indicated.<br />

1. Materials, thicknesses, and configurations indicated are based on radiation protection<br />

design prepared by Owner's radiation health physicist. See attached referenced<br />

physicist’s report.<br />

B. Lead-Lined Assemblies: Unless otherwise indicated, provide lead thickness in doors, door<br />

frames, window frames, penetration shielding, joint strips, film transfer cabinets, and other<br />

items located in lead-lined assemblies not less than that indicated for assemblies in which<br />

they are installed.<br />

C. Lead Glazing: Unless otherwise indicated, provide lead equivalence not less than that<br />

indicated for assembly in which glazing is installed.<br />

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CT Scanner Expansion & Central Plant Modifications 134900-1 RADIATION PROTECTION


1.5 ACTION SUBMITTALS<br />

A. Product Data: For each type of product indicated.<br />

B. Shop Drawings: Show layout of radiation-protected areas. Indicate lead thickness or lead<br />

equivalence of components. Show components and installation conditions not fully<br />

dimensioned or detailed in product data.<br />

1. Show ducts, pipes, conduit, and other objects that penetrate radiation protection;<br />

include details of penetrations.<br />

C. Samples for Initial Selection: For units with factory-applied color finishes.<br />

D. Other Action Submittals:<br />

1. Schedule: Provide a schedule of observation windows, doors and frames prepared by<br />

or under the supervision of supplier, using same reference numbers for details and<br />

openings as those on Drawings. Coordinate with door hardware schedule.<br />

1.6 INFORMATIONAL SUBMITTALS<br />

A. Qualification Data: For qualified Installer.<br />

B. Field quality-control reports.<br />

C. Warranty: Sample of special warranty.<br />

1.7 QUALITY ASSURANCE<br />

A. Installer Qualifications: Fabricator of products.<br />

B. Source Limitations: Obtain each type of radiation protection product from single source<br />

from single manufacturer unless otherwise indicated.<br />

C. Fire-Rated Door and Frame Assemblies: Comply with Section 081113 "Hollow Metal<br />

Doors and Frames" and Section 081416 "Flush Wood Doors".<br />

D. Electrical Components, Devices, and Accessories: Listed and labeled as defined in<br />

NFPA 70, by a qualified testing agency, and marked for intended location and application.<br />

E. Preinstallation Conference: Conduct conference at Project site.<br />

1. Review methods and procedures related to radiation protection including, but not<br />

limited to, the following:<br />

a. Sequence and schedule of radiation protection work in relation to other work.<br />

b. Supplementary lead shielding at duct, pipe, and conduit penetrations of<br />

radiation protection.<br />

c. Methods of attaching other construction and equipment to lead-lined finishes.<br />

d. Notification procedures for work that requires modifying radiation protection.<br />

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CT Scanner Expansion & Central Plant Modifications 134900-2 RADIATION PROTECTION


e. Requirements for field quality control.<br />

1.8 DELIVERY, STORAGE, AND HANDLING<br />

A. Lead-Lined Gypsum Panels: Neatly stack panels flat to prevent deformation.<br />

B. Lead-Lined Steel Doors and Frames: Comply with requirements in Section 081113 "Hollow<br />

Metal Doors and Frames" for delivery, storage, and handling.<br />

C. Lead-Lined Steel Doors and Frames: Deliver doors and frames cardboard wrapped or crated<br />

to provide protection during delivery and storage. Inspect for damage on delivery. Minor<br />

damage may be repaired provided the refinished repair matches new work and is approved<br />

by Architect; otherwise, remove and replace damaged items as directed.<br />

D. Lead-Lined Wood Doors: Comply with requirements in Section 081416 "Flush Wood<br />

Doors" for delivery, storage, and handling.<br />

E. Lead-Lined Wood Doors: Comply with manufacturer's written instructions and<br />

requirements in WDMA I.S.1-A.<br />

1. Package doors individually in cardboard cartons and wrap bundles of doors in plastic<br />

sheeting.<br />

2. Mark each door on bottom rail with opening number used on Shop Drawings.<br />

1.9 PROJECT CONDITIONS<br />

A. Environmental Limitations: Do not deliver or install radiation protection until spaces are<br />

enclosed and weathertight, wet work in spaces is complete and dry, and temporary HVAC<br />

system is operating and maintaining ambient temperature and humidity conditions at<br />

occupancy levels during the remainder of the construction period.<br />

B. Field Measurements: Verify actual dimensions of openings by field measurements before<br />

fabrication.<br />

1.10 WARRANTY<br />

A. Wood Doors: If any door becomes defective after installation, door manufacturer agrees to<br />

bear the reasonable expense of repairs, rework, machining, finishing, removing and<br />

rehanging such repairs.<br />

1. Period: Lifetime of the original installation.<br />

PART 2 - PRODUCTS<br />

2.1 MATERIALS<br />

A. Lead Sheet, Strip, and Plate: ASTM B 749, alloy UNS No. L51121 (chemical-copper lead).<br />

B. Lead Glass: Lead-barium, polished float glass containing not less than 60 percent heavy<br />

metal oxides, including not less than 48 percent lead oxide by weight.<br />

1. Manufacturers: Subject to compliance with requirements, available manufacturers<br />

offering products that may be incorporated into the Work include, but are not limited<br />

to, the following:<br />

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CT Scanner Expansion & Central Plant Modifications 134900-3 RADIATION PROTECTION


a. Amerope Enterprises, Inc.<br />

b. McGrory Glass, Inc.<br />

c. Schott North America, Inc.<br />

2. Safety Glass: Fully tempered float glass.<br />

a. Lead-barium, polished float glass; thickness as indicated.<br />

C. Lead-Lined Gypsum Board: 5/8-inch- thick gypsum board complying with Section 092900<br />

"Gypsum Board," of width and length required for support spacing and to prevent cracking<br />

during handling, and with a single sheet of lead laminated to the back of the board.<br />

1. Provide lead sheet lining the full width of board and length necessary to extend from<br />

floor to 84 inches above floor.<br />

2. Provide 3-inch- wide lead strips for wrapping metal stud flanges.<br />

3. Provide 2-inch- wide lead strips for backing joints.<br />

4. Provide 5/16-inch lead disks for covering screw heads.<br />

5. Provide lead-headed nails for fastening gypsum board, accessories, and trim to wood<br />

members.<br />

D. Accessories and Fasteners: Provide manufacturer's standard fasteners and accessories as<br />

required for installation, maintaining same lead equivalence as rest of system.<br />

E. Asphalt Coating: Cold-applied asphalt emulsion complying with ASTM D 1187.<br />

F. Asphalt Felt: ASTM D 226.<br />

2.2 LEAD-LINED STEEL HOLLOW-METAL DOOR FRAMES<br />

A. General: Steel door frames complying with ANSI/NAAMM-HMMA 861, except 0.0667<br />

inch thick, and lined with lead sheet of thickness not less than that required for doors and<br />

walls where frames are used.<br />

1. Manufacturers: Subject to compliance with requirements, available manufacturers<br />

offering products that may be incorporated into the Work include, but are not limited<br />

to, the following:<br />

a. Aaccurate Radiation Shielding, Inc.<br />

b. A & L Shielding Inc.<br />

c. Deronde Products.<br />

d. El Dorado Metals, Inc.<br />

e. Fluke Biomedical; Radiation Management Services.<br />

f. Karpen Steel Custom Doors & Frames.<br />

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CT Scanner Expansion & Central Plant Modifications 134900-4 RADIATION PROTECTION


g. Mayco Industries; a Metalico company.<br />

h. NELCO, Inc.<br />

i. New Shield.<br />

j. Radiation Protection Products, Inc.<br />

k. Ray-Bar Engineering Corp.<br />

2. Provide additional reinforcements and internal supports to adequately carry the weight<br />

of lead-lined doors. Install reinforcements and supports before installing lead lining.<br />

3. Form lead sheet to match frame contour, continuous in each jamb and across the head,<br />

lapping the stops. Form lead shields around areas prepared to receive hardware.<br />

Fabricate lead lining wide enough to maintain an effective lap with lead of adjacent<br />

shielding.<br />

4. Finish: Apply manufacturer's standard primer immediately after cleaning and<br />

pretreating.<br />

2.3 LEAD-LINED WOOD DOORS<br />

A. Wood Door Manufacturer Qualifications: A qualified manufacturer that is certified for chain<br />

of custody by an FSC-accredited certification body.<br />

B. General: Flush solid-core wood doors with lead lining, thickness not less than that required<br />

for partition in which door is installed.<br />

1. Manufacturers: Subject to compliance with requirements, provide products by one of<br />

the following:<br />

a. Eggers Industries; Architectural Door Div.<br />

b. Marshfield Door <strong>Systems</strong>, Inc.<br />

c. NELCO, Inc.<br />

d. Vancouver Door Company.<br />

e. VT Industries Inc.<br />

2. Door Construction:<br />

a. Veneer face, five ply, bonded structural composite lumber core.<br />

b. Lead Lining: One or more continuous sheets of lead extending from top to<br />

bottom and edge to edge, constructed either in the core or between the core and<br />

faces, at manufacturer's option.<br />

3. Quality Standard: WDMA I.S.1-A, "Architectural Wood Flush Doors."<br />

a. Grade: Premium.<br />

4. Faces: Any closed-grain hardwood of mill option, for opaque finish.<br />

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CT Scanner Expansion & Central Plant Modifications 134900-5 RADIATION PROTECTION


5. Shield cutouts for locksets with lead sheet of same thickness used in door. Lap lining<br />

of cutouts with door lining.<br />

6. Provide lead-lined astragals for pairs of doors.<br />

7. Factory fit doors to suit frame openings indicated with 1/16-inch clearance at heads<br />

and jambs and minimum clearance at bottom. Factory machine doors for hardware<br />

not surface applied.<br />

2.4 LEAD-LINED OBSERVATION-WINDOW FRAMES<br />

A. General: Fabricate from 0.043-inch- thick, formed-steel sheet or 0.064-inch- thick aluminum<br />

extrusions with mitered corners, welded or bolted with concealed fasteners.<br />

1. Line with lead sheet formed to match frame contour, continuous in each jamb and<br />

across head and sill, lapping the stops, and fabricated wide enough to maintain an<br />

effective lap with lead of adjoining assemblies.<br />

2. Construct so lead lining overlaps glazing material perimeter by at least 3/8 inch and<br />

provide removable stops.<br />

3. Form sill with an opening for sound transmission. Offset sound passage to make<br />

opening lightproof and to maintain required lead equivalence at all points and in all<br />

directions.<br />

2.5 DOOR AND DOOR FRAME FABRICATION<br />

A. Hardware Preparation: Factory prepare doors and frames to receive templated mortised<br />

hardware; include cutouts, reinforcement, mortising, drilling, and tapping according to the<br />

Door Hardware Schedule and templates furnished as specified in Section 087100 "Door<br />

Hardware."<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrates in areas to receive radiation protection, with Installer present, for<br />

compliance with requirements, installation tolerances, and other conditions affecting<br />

performance of radiation protection.<br />

B. Proceed with installation only after unsatisfactory conditions have been corrected.<br />

C. Concrete Surfaces: Proceed with installation only after surfaces are clean, dry, and free of<br />

depressions and sharp projections that could damage or penetrate lead sheet.<br />

3.2 INSTALLATION OF LEAD-LINED GYPSUM<br />

A. Install with long edge parallel to supports and lead lining facing supports. Provide blocking<br />

at end joints.<br />

B. Fastening to Metal Supports: Use steel drill screws spaced as recommended in writing by<br />

gypsum board manufacturer. Install lead strips covering face of framing and wrap around<br />

flange to cover points of screws.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 134900-6 RADIATION PROTECTION


1. Where possible, install lead-lined gypsum board before installing gypsum board on<br />

other side of partition, and do not fold lead strips back over inside of flange until after<br />

lead-lined gypsum board is applied.<br />

2. Apply lead disks recessed flush with surface of board over heads of screws securing<br />

trim.<br />

C. Fastening to Metal Supports: Use steel drill screws spaced as recommended in writing by<br />

gypsum board manufacturer. Apply lead disks over screw heads and recess flush with<br />

surface of board.<br />

1. Install lead strips, 1-1/2 inches wide minimum and same thickness as lead lining, to<br />

face of supports and blocking where joints occur. Secure lead strips with construction<br />

adhesive. Provide shims at intermediate supports.<br />

2. Apply lead disks recessed flush with surface of board over heads of screws securing<br />

trim.<br />

D. Fastening to Wood Supports: Use lead-headed nails spaced as recommended in writing by<br />

gypsum board manufacturer. Drill pilot holes to prevent deforming nails or distorting board.<br />

Drive nail heads slightly below exposed surface.<br />

1. Install lead strips, 1-1/2 inches wide minimum and same thickness as lead lining, to<br />

face of supports and blocking where joints occur. Secure lead strips with construction<br />

adhesive. Provide shims at intermediate supports.<br />

2. Fasten accessories and trim to wood supports with lead-headed nails as specified<br />

above for fastening gypsum board.<br />

E. Two-Layer System: Apply a facing sheet of gypsum board vertically over base sheet using<br />

laminating adhesive recommended in writing by gypsum board manufacturer. Offset joints<br />

in finish layer from joints in base layer and fasten at top and bottom of sheet to support finish<br />

panel until adhesive has set.<br />

1. Locate fasteners above ceiling or behind wall base and cover fasteners with lead disks<br />

recessed flush with surface of board.<br />

F. Openings: Extend lead-lined gypsum board into frames of openings, lapping lead lining with<br />

lead frames or frame linings at least 1 inch. Arrange board around openings so neither<br />

horizontal nor vertical joints occur at corners of openings.<br />

G. Install control and expansion joints where indicated, with appropriate trim accessories.<br />

Install lead strip on face of framing, extending across joint, and lap with lead lining of<br />

gypsum board.<br />

3.3 INSTALLATION OF LEAD-LINED DOORS AND DOOR FRAMES<br />

A. Install lead-lined wood doors according to Section 081416 "Flush Wood Doors."<br />

B. Glazing: Comply with installation requirements in Section 088000 "Glazing" and with door<br />

manufacturer's written instructions.<br />

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CT Scanner Expansion & Central Plant Modifications 134900-7 RADIATION PROTECTION


C. Frames: Comply with HMMA 840 unless otherwise indicated. Except for frames located in<br />

existing walls or partitions, place frames before constructing walls. Set frames accurately in<br />

position, plumb, and brace securely until permanent anchors are set.<br />

1. Provide three anchors per jamb, located adjacent to hinge on hinge jamb and at<br />

corresponding heights on strike jamb.<br />

2. In masonry construction, use wire or T-strap anchors and apply a coat of asphalt<br />

mastic or paint to lead lining where lead will come in contact with masonry or grout.<br />

3. In metal stud construction, use wall anchors attached to studs with screws.<br />

D. Lap lead lining of frames over lining in walls at least 1 inch.<br />

E. Lead Lining of Frames: Line inside of frames with lead of thickness not less than that<br />

required in doors and walls where frames are used. Form lead to match frame contour,<br />

continuous in each jamb and across the head, lapping the stops. Form lead shields around<br />

areas prepared to receive hardware. Lap lining over lining in walls at least 1 inch.<br />

F. Install doors in frames level and plumb, aligned with frames and with uniform clearance at<br />

each edge.<br />

G. Line astragals with lead sheet.<br />

H. Hardware: Line covers, escutcheons, and plates to provide effective shielding at cutouts and<br />

penetrations of frames and doors. See Section 087100 "Door Hardware" for other<br />

installation requirements.<br />

I. Touch up damaged finishes with compatible coating after sanding smooth.<br />

J. Operation: Rehang or replace doors that do not swing or operate freely. Check and readjust<br />

operating hardware items, leaving doors and frames undamaged and in proper operating<br />

condition.<br />

3.4 INSTALLATION OF LEAD-LINED OBSERVATION WINDOWS<br />

A. Install observation windows according to manufacturer's written installation instructions.<br />

1. Apply a coat of asphalt mastic or paint to lead lining in frames where lead will come<br />

in contact with masonry or grout.<br />

B. Install windows level, plumb, square, true to line, and anchored securely in place to<br />

structural support.<br />

C. Install leaded side of frame on radiation side of wall. Lap lead lining of frames over lining in<br />

walls at least 1 inch.<br />

D. Glazing: Comply with installation requirements in Section 088000 "Glazing" and with<br />

manufacturer's written instructions.<br />

3.5 INSTALLATION OF PENETRATING ITEMS<br />

A. At penetrations of lead linings, provide lead shields to maintain continuity of protection.<br />

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CT Scanner Expansion & Central Plant Modifications 134900-8 RADIATION PROTECTION


B. Provide lead linings, sleeves, shields, and other protection in thickness not less than that<br />

required in assembly being penetrated.<br />

C. Secure shields at penetrations using adhesive or wire ties but not penetrating fasteners unless<br />

indicated on Drawings.<br />

D. Outlet Boxes and Conduit: Cover or line with lead sheet lapped over adjacent lead lining at<br />

least 1 inch. Wrap conduit with lead sheet for a distance of not less than 10 inches from box.<br />

E. Duct Openings: Unless otherwise indicated, line or wrap ducts with lead sheet for distance<br />

from partition/ceiling equal to three times the largest opening dimension. Lap lead sheet<br />

with adjacent lead lining at least 1 inch.<br />

F. Piping: Unless otherwise indicated, wrap piping with lead sheet for a distance of not less<br />

than 10 inches from point of penetration.<br />

3.6 FIELD QUALITY CONTROL<br />

A. A radiation protection survey of the finished room shall be performed by Owner’s qualified<br />

medical physicist within six months after installation of the x-ray equipment.<br />

B. Correct deficiencies in or remove and replace radiation protection that inspection reports<br />

indicate does not comply with specified requirements.<br />

3.7 PROTECTION<br />

A. Lock radiation-protected rooms once doors and locks are installed and limit access to only<br />

those persons performing work in the rooms.<br />

END OF SECTION 134900<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 134900-9 RADIATION PROTECTION


SECTION 211313 – AUTOMATIC WET-PIPE FIRE SPRINKLERS<br />

PART 1 GENERAL<br />

1.1 DESCRIPTION OF WORK<br />

A. The work includes modification of an existing automatic wet pipe sprinkler system to afford<br />

100% complete fire protection coverage throughout the indicated areas. The design, equipment,<br />

materials, installation, and workmanship of the sprinkler system shall be in strict accordance<br />

with the required and advisory provisions of NFPA 13, except as modified herein.<br />

B. The sprinkler system shall include all materials, accessories, and equipment necessary to<br />

provide a system complete and ready for use. Design and installation of the system shall be<br />

with full consideration to blind spaces, piping, electrical equipment, ductwork, and all other<br />

construction and equipment to afford complete coverage. Devices and equipment for fire<br />

protection service shall be listed by the Underwriters' Laboratories, Inc. (UL) or approved by<br />

FM Approvals (FM). In the National Fire Protection Association (NFPA) publications<br />

referred to herein, the advisory provisions shall be considered to be mandatory, as though the<br />

word “shall” had been substituted for “should” wherever it appears. Reference to the<br />

“authority having jurisdiction” shall be interpreted to mean the Building Department and Fire<br />

Department. Reference to the “Building Department” on the drawings and herein shall be<br />

interpreted to mean the City and County of Honolulu Department of Planning and Permitting;<br />

reference to the “Fire Department” shall be interpreted to mean the Honolulu Fire<br />

Department. “Provide” shall mean “furnish and install” when used herein. The work shall<br />

begin at the points indicated.<br />

1.2 CODES, STANDARDS, AND REGULATIONS<br />

A. The latest publications listed below form a part of this specification. The publications are<br />

referred to in the text by the basic designation only.<br />

1. ASTM International:<br />

A 53<br />

Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded<br />

and Seamless<br />

A 135<br />

A 795<br />

Electric-Resistance-Welded Steel Pipe<br />

Black and Hot-Dipped Zinc Coated (Galvanized) Welded<br />

and Seamless Steel Pipe for Fire Protection Use<br />

2. FM Global:<br />

FM AG<br />

(Update Online) Approval Guide<br />

3. National Fire Protection Association:<br />

NFPA 13<br />

(2010) Installation of Sprinkler <strong>Systems</strong><br />

4. Underwriters Laboratories, Inc:<br />

UL FPED<br />

(2012) Fire Protection Equipment Directory<br />

UL FRD<br />

(2012) Fire Resistance Directory<br />

B. Installation of all work in this section shall be made in accordance with State Department of<br />

<strong>Health</strong> Regulations, the National Fire Protection Association, the International Building Code,<br />

and the Uniform Fire Code.<br />

C. All applicable codes, regulations and ordinances of public bodies having jurisdiction are<br />

considered a part of these specifications. All work installed and materials provided must<br />

comply with the current edition of such codes, regulations, and ordinances.<br />

1.3 CONTRACT DRAWINGS<br />

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A. Contract drawings are essentially diagrammatic, indicating general layout and approximate<br />

locations toward establishing the scope for a uniform estimating basis for all bidders. They<br />

are not intended to be detailed construction working drawings.<br />

B. Piping arrangements shall fit into space allotted. Reasonable modifications to indicated<br />

locations and arrangement to suit job conditions shall not constitute basis for requesting<br />

additional funds from the Owner.<br />

C. Verification of Dimensions: The Contractor shall be responsible for the coordination and<br />

proper relation of his or her work to the structure and to the work of all trades. The<br />

Contractor shall visit the premises and thoroughly familiarize himself or herself with all<br />

details of the work and notify the Architect-Engineer of any discrepancy before performing<br />

any work.<br />

1.4 SUBMITTALS<br />

A. Manufacturer's Published Data:<br />

1. As soon as practicable and before installation of any materials or equipment is begun, the<br />

Contractor shall submit a complete list of materials and equipment together with names<br />

and addresses of manufacturers, catalog numbers, and trade names to the Architect-<br />

Engineer for approval.<br />

2. Annotate descriptive data to show the specific model, type, and size of each item the<br />

Contractor proposes to furnish.<br />

3. Approval of materials will be based on manufacturer's published rating. Any materials<br />

and equipment that are not in accordance with these specifications may be rejected.<br />

B. Certificates of Compliance:<br />

1. Contractor's material and test certificates for aboveground piping per NFPA 13.<br />

2. Pipe and fittings.<br />

C. Record Drawings: Upon completion of work, submit accurate as-built drawings to the<br />

Architect-Engineer. Show exact locations and sizes, as actually installed, of the fire sprinkler<br />

systems on these record “as-built” drawings.<br />

1.5 OMISSIONS<br />

A. It is the intent of the plans and specifications to provide a complete installation. Should there be<br />

omissions, the Contractor shall call the attention of the Architect-Engineer to such omissions<br />

15 days in advance of the date of bid opening so that the necessary corrections can be made.<br />

1.6 PRODUCT DELIVERY, STORAGE, AND HANDLING<br />

A. Furnish new equipment, materials and accessories bearing the manufacturer's identification.<br />

Coordinate deliveries to avoid interference or construction delays. Protect products during<br />

delivery, storage, installation and the remainder of the contract period after installation.<br />

B. Pipe and fittings shall be stored on pallets or blocks a minimum 2 inches above the ground to<br />

prevent foreign material from entering piping prior to installation. Pipe ends shall be capped<br />

to prevent dirt, water, or other residue from entering.<br />

1.7 GUARANTEE AND CERTIFICATE<br />

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A. Contractor and Installer shall guarantee and certify in writing all work in this section for a<br />

period of one year. Contractor shall be responsible for all damages to any part of premises<br />

during equipment installation work under this section.<br />

B. The entire fire protection installation described hereinafter shall be guaranteed as a complete<br />

working unit for a period of one year. In the event of failure due to faulty workmanship or<br />

materials during this period, all said failures shall be corrected to the satisfaction of the<br />

Architect-Engineer at no additional cost to the Owner for labor and material.<br />

C. The one-year guarantee shall start at the end of 30 consecutive days of trouble-free operation<br />

after acceptance by the Owner.<br />

D. The above guarantee shall not be interpreted as voiding, limiting, or reducing any equipment<br />

manufacturer's warranty or any guarantee permitted by law.<br />

PART 2 PRODUCTS<br />

2.1 MATERIALS AND EQUIPMENT<br />

A. Asbestos-containing materials or equipment shall not be used under this section. The<br />

Contractor shall insure that all materials and equipment incorporated in the project are asbestosfree.<br />

B. All materials shall be new, of equal or better quality of materials specified. For ease of<br />

maintenance and parts replacement, select equipment from a single manufacturer as much as<br />

possible.<br />

C. All devices and equipment for fire protection service shall be UL listed or FM approved.<br />

2.2 DESIGN OF SPRINKLER SYSTEM<br />

A. Hazard Classification shall be in accordance with NFPA 13 and as indicated on contract<br />

drawings.<br />

B. Location and spacing of sprinklers shall be in accordance with NFPA 13. Sprinklers shall be<br />

spaced uniformly on branch lines.<br />

C. Provide a design which is complete in all regards including, but not necessarily limited to:<br />

1. Overhead wet pipe automatic sprinkler system including piping and sprinkler heads in<br />

accordance with NFPA 13.<br />

2. Testing<br />

D. Arrangement: Conceal piping in areas with finished ceilings.<br />

E. Sprinkler spacing and pipe sizes shall follow existing installation. Contractor shall submit<br />

hydraulic calculations if greater sprinkler spacing or smaller pipe sizes are installed.<br />

2.3 EQUIPMENT AND DEVICES<br />

A. Fire Sprinklers:<br />

1. Provide automatic closed head sprinklers as indicated on contract drawings. New<br />

sprinklers shall not be equipped with O-ring seals. Sprinklers shall be UL listed or FM<br />

approved.<br />

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2. Provide a metal cabinet with spare sprinkler heads, 3 sprinkler stoppers, and one sprinkler<br />

head wrench in the fire sprinkler riser room. The quantity and types of spare sprinkler<br />

heads shall be provided as specified in NFPA 13. Label spare cabinet with location(s)<br />

fire sprinklers are installed.<br />

B. Valve Tamper Switches: Provide switches for existing OS&Y gate valves with circuit opener<br />

for automatic transmittal of a supervisory signal to the fire alarm control panel. Connect to<br />

building fire alarm system unless otherwise indicated on Contract Drawings.<br />

C. Provide other materials, not specifically described but required for a complete and proper<br />

installation, as selected by the Contractor subject to the approval of the Architect-Engineer.<br />

2.4 ABOVEGROUND PIPING SYSTEMS<br />

A. Pipe: Provide in accordance with NFPA 13, except that all piping shall be steel. Pipe sizes<br />

less than 2 1/2" in diameter shall be Schedule 40. Pipe sizes 2 1/2" and larger shall be<br />

Schedule 10 or 40. Plastic pipe and copper tubing shall not be permitted.<br />

B. Fittings: Fittings shall be welded, threaded, or grooved-end type, UL listed or FM approved<br />

for use in sprinkler systems. Fittings for pipe sizes 2 inches in diameter and smaller shall be<br />

threaded. Make changes in pipe sizes through standard tapered reducing pipe fittings. Use of<br />

bushings will not be permitted. Press-fit fittings, snap-fit fittings, U-bolt style mechanical<br />

tees, and plain-end fittings that utilize steel gripping devices to bite into pipe when pressure is<br />

applied will not be permitted. Jointing compound for pipe threads shall be<br />

polytetrafluoroethylene (PTFE) pipe thread tape or pipe cement; apply on only on male<br />

threads. Welding shall be performed in the shop; field welding will not be permitted.<br />

C. Pipe Hangers: Provide hangers, supports, inserts, earthquake sway bracing, branch line<br />

restraint, and associated items to properly support fire sprinkler system piping in accordance<br />

with pertinent provisions of NFPA 13. Listed clamps shall be used to secure hanger,<br />

earthquake sway bracing, and restraint assemblies to metal building structural members, such<br />

as beams, trusses, and purlins; through bolts or other methods which require drilling or other<br />

means of removing portions of the metal structural element will not be permitted. Provide<br />

retaining straps for all beam clamps. Provide means to restrain the upward movement of<br />

piping at the last hanger, such as surge clips, on all branch lines and armovers for all sprinkler<br />

systems. Provide means to restrain the lateral movement of piping at the last hanger, such as<br />

sway bracing, on all branch lines and armovers for all sprinkler systems. Provide additional<br />

hangers to support the concentrated loads in piping between hangers, such as for flanged<br />

valves.<br />

D. Sway Bracing and Branch Line Restraints: Provide accordance with NFPA 13.<br />

E. Drain Piping: Provide auxiliary drains as required by NFPA 13.<br />

F. Pipe Sleeves: Provide where piping passes through walls, floors, roofs, and partitions.<br />

Secure sleeves in proper position and location during construction. Provide sleeves of<br />

sufficient length to pass through entire thickness of walls, floors, roofs, and partitions. For<br />

pipe sizes 3 inches and smaller, provide pipe sleeves with a nominal diameter 2 inches larger<br />

than the pipe. For pipe sizes 4 inches and larger, provide pipe sleeves with a nominal<br />

diameter 4 inches larger than the diameter of the pipe. Firmly pack space with insulation and<br />

caulk at both ends of sleeve with a flexible, waterproof cement. For penetrations through fire<br />

rated walls, floor/ceiling, or roof assemblies, provide a UL listed through-penetration fire stop<br />

assembly for each penetration. Coring through concrete walls, floors, or roofs will be<br />

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permitted where coring will not weaken the structural strength of the wall, floor, or roof<br />

being cored; cores shall be smooth and shall not spall concrete.<br />

G. Escutcheon Plates: Provide approved one piece or split hinge type plates for piping passing<br />

through floors, walls, and ceilings in both exposed and concealed areas. Provide chromium<br />

plated metal plates where pipe passes through finished ceilings. Provide other plates of steel<br />

or cast iron with aluminum paint finish. Securely anchor plates in place with set screws or<br />

other approved positive means.<br />

PART 3 EXECUTION<br />

3.1 SURFACE CONDITIONS<br />

A. Examine areas and conditions under which work of this section will be performed. Correct<br />

conditions detrimental to timely and proper completion of work. Do not proceed until<br />

unsatisfactory conditions are corrected.<br />

3.2 SPRINKLER SYSTEM IMPAIRMENT<br />

A. The Contractor shall impair only sections of the sprinkler system where work is involved and<br />

the remainder of the system shall be kept in service. Prior to impairing the water supply to<br />

the existing sprinkler system, the Contractor shall comply with all provisions of Chapter 16,<br />

NFPA 1 2006 Edition and notify the Building Manager to receive instructions on any<br />

additional fire safety precautions that must be observed during the sprinkler system<br />

impairment. The Contractor is responsible for following these precautions during the entire<br />

impairment. When the system is restored to normal working order, the Contractor shall<br />

verify that all control valves are fully open. The maximum duration of sprinkler system<br />

impairment for areas impacted by this work shall be 8 hours.<br />

3.3 INSTALLATION<br />

A. Coordinate as necessary with other trades to assure proper and adequate provision in the work<br />

of those trades for interface with the work of this section.<br />

B. Install the work of this section in strict accordance with the approved design drawings and the<br />

requirements of the Fire Department, Building Department, and applicable governmental<br />

agencies.<br />

C. Equipment, material, installation, and workmanship shall be in accordance with NFPA 13<br />

except as modified herein. Install piping straight and true to bear evenly on hangers. Keep<br />

the interior of new piping and existing piping affected by the Contractor's operations<br />

thoroughly clean of water and foreign matter. Keep piping systems clean during installation<br />

by means of plugs or other approved methods. When work is not in progress, securely close<br />

open ends of piping and fittings so that water and foreign matter will not enter the pipes or<br />

fittings. Inspect piping before placing into position. Piping shall be inspected, tested, and<br />

approved before covering or concealing. Seal both ends of penetrations through fire rated<br />

walls, floor/ceiling assemblies, and roof assemblies to maintain fire resistive integrity with<br />

UL listed through-penetration fire stop assembly. Sprinkler piping shall be supported from<br />

the building structure; sprinkler piping shall not be supported from sprinkler piping.<br />

D. Contractor shall center sprinkler heads in ceiling tiles as indicated on contract drawings.<br />

E. Provide earthquake sway bracing and branch line restraint in accordance with NFPA 13.<br />

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3.4 FIELD TESTING OF FIRE SPRINKLER SYSTEMS<br />

A. Preliminary Testing and Inspections: Field testing and inspections shall be witnessed by the<br />

Architect-Engineer. The fire sprinkler special inspector, if required by the Building<br />

Department, shall also witness field testing and inspections. Testing shall be performed in<br />

accordance with NFPA 13 and this specification. Testing shall be considered successful<br />

when accepted by the Architect-Engineer. Contractor shall schedule dates and time for<br />

inspections with the Architect-Engineer one week in advance. Inability of the Contractor to<br />

perform the scheduled test or inspection when the Architect-Engineer arrives at the job site<br />

shall constitute failure of the test or inspection. Contractor shall furnish appliances,<br />

equipment, instruments, connecting devices, two-way radios, and personnel for tests. Fire<br />

Sprinkler Contractor shall be present for all testing and inspections.<br />

1. Welded piping outlet inspection: Welded piping outlet shall be inspected for<br />

conformance with NFPA 13. The Architect-Engineer will check each welded outlet.<br />

Contractor shall schedule welded outlet inspection before hanging piping. Piping hung<br />

before being inspected by the Fire Sprinkler Special Inspector shall be removed by the<br />

Contractor to permit inspection. Piping found to be in non-conformance with NFPA 13<br />

shall be immediately removed from the job site.<br />

2. Perform in-service leak testing for new system piping installed by the Contractor. Piping<br />

above suspended ceilings shall be tested before installation of ceilings. Furnish test<br />

report to Architect-Engineer. In addition, provide hydrostatic testing of new sprinkler<br />

piping in the Existing Shell Space at 200 psig for a period of not less than 2 hours.<br />

3. Sprinkler system operational testing: Fire Sprinkler Installer and Fire Alarm Contractor<br />

shall be present and conduct all testing. Test alarms and other devices. Test existing<br />

waterflow and tamper switches servicing the areas of work. Tests on equipment shall be<br />

performed and include visual equipment checks to insure compliance.<br />

4. When tests have been completed and corrections made, submit signed and dated<br />

certificates, similar to those specified in NFPA 13 with a request for formal inspection<br />

and tests.<br />

B. Formal Inspection and Tests: The Fire Department and Building Department shall witness<br />

formal tests and approve the systems before they are accepted. The General Contractor shall<br />

submit the request for formal inspection at least 15 days prior to the date the formal<br />

inspection is to take place. Experienced technicians regularly employed by the fire sprinkler<br />

installing contractors shall be present for the entire duration of the inspection. At this<br />

inspection, the installing contractor shall repeat any or all of the required tests as directed.<br />

Correct defects in the work provided by the installing contractors and perform additional tests<br />

until it has been demonstrated that systems comply with all contract requirements.<br />

Contractor shall furnish appliances, equipment, instruments, connecting devices, 2-way<br />

radios, and personnel for tests.<br />

END OF SECTION<br />

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DIVISION 22 - PLUMBING<br />

SECTION 220000 - PLUMBING<br />

PART 1 GENERAL<br />

1.1 SUMMARY<br />

A. Provide complete interior water, plumbing and sanitary sewer systems. "Provide" shall mean<br />

"furnish and install" when used herein. Connect to utility systems at the 5 feet building line<br />

and as shown on drawings.<br />

B. Connect to the plumbing system, all fixtures and equipment which may be furnished by the<br />

State under another section of these specifications.<br />

1.2 RELATED WORK SPECIFIED IN OTHER SECTIONS<br />

A. General mechanical work as specified in Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS.<br />

B. Exterior excavation and backfill specified in Division 02 SITE CONSTRUCTION.<br />

C. Concrete work specified in Division 03 CONCRETE.<br />

D. Painting work specified in Division 09 FINISHES.<br />

E. Electrical work specified in Division 26 ELECTRICAL.<br />

F. Pipe insulation specified in Section 230700 HVAC INSULATION for all piping specified in<br />

this section.<br />

G. Seismic restraints for PLUMBING system piping and equipment specified in Section 220548<br />

MECHANICAL SOUND, VIBRATION, AND SEISMIC CONTROL.<br />

1.3 SUBMITTALS<br />

A. Submit in accordance with Section 013300 SUBMITTAL PROCEDURES and Section<br />

230300 GENERAL MECHANICAL REQUIREMENTS:<br />

B. Shop Drawings: At minimum, plan view and isometric piping diagrams of plumbing system<br />

piping and equipment including connection points to the site utilities. Inverts of buried<br />

piping shall be shown on the shop drawings.<br />

C. Color Samples: None<br />

D. Product Data:<br />

1. Spare Parts<br />

2. Equipment<br />

3. Plumbing Fixtures<br />

4. Pipe and Fittings<br />

5. Valves<br />

6. Specialties<br />

7. Piping Identification<br />

8. Valve Identification<br />

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E. Schedule: Maintenance Service Contract<br />

F. Certificates of Conformance or Compliance:<br />

1. Chlorination Test Results<br />

2. Plumbing Inspection Completed<br />

G. As-Built Drawings<br />

H. Operations and Maintenance Manuals<br />

1. Plumbing Fixtures<br />

2. Equipment<br />

I. Guarantee and Certificate<br />

1.4 QUALITY ASSURANCE<br />

A. Obtain and pay for all fees, permits, licenses, assessments, connection charges and<br />

inspections required for this work.<br />

B. Accessible fixtures, other than those specified herein, require pre-bid approval to ensure<br />

compliance with the Commission on Persons with Disabilities of the State of <strong>Hawaii</strong>. No<br />

substitutions will be considered after the bid opening. Equal products are acceptable in lieu<br />

of those specified hereinafter by specific manufacturer and model number.<br />

1. Valves: Nibco, Crane, Walworth, Dezurik, or Stockham.<br />

2. Fixtures & Equipment: American Standard, Kohler or Eljer.<br />

3. Drainage System Specialties: Josam, Zurn or Smith.<br />

4. Flush Valves: Sloan or Delany.<br />

5. Pipe Supports: Elcen, Tolco, Grinnell, Fee and Mason or Unistrut.<br />

6. Stainless Steel Sinks: Elkay, Just, or Moen.<br />

7. Fixture Trim: American Standard, Delta, Symmons, Sloan, Chicago, Elkay, Kohler or<br />

T&S.<br />

C. Comply with the recommendations and requirements of the Codes and Standards listed<br />

hereinafter in addition to detailed requirements of this specification. In the event of<br />

conflicting requirements, this specification shall prevail.<br />

1. AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)<br />

PUBLICATIONS:<br />

A53-96 Standard Specification for Pipe, Steel, Black and Hot-Dipped,<br />

Zinc-Coated, Welded and Seamless<br />

A74-96 Cast Iron Soil Pipe and Fittings<br />

A616-96 Standard Specification for Rail Steel Deformed and Plain Bars<br />

for Concrete Reinforcement<br />

B88-96 Standard Specification for Seamless Copper Water Tube<br />

B306-96 Copper Drainage Tube (DWV)<br />

C564-95 Rubber Gaskets for Cast Iron Soil Pipe and Fittings<br />

C150-97 Standard Specification for Portland Cement<br />

D1785-91 Poly Vinyl Chloride (PVC) Plastic Pipe, Schedules 40, 80 and<br />

120<br />

D2661-91 Acrylonitrile-Butadiene-Styrene (ABS) Schedule 40 Plastic<br />

Drain, Waste and Vent Pipe<br />

D2665-91b<br />

Poly Vinyl Chloride (PVC) Plastic Drain, Waste and Vent Pipe<br />

and Fittings<br />

D2466-90a Poly Vinyl Chloride (PVC) Plastic Pipe Fittings (Schedule 40)<br />

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D2467-90 Solvent Cement for Acrylonitrile-Butadiene-Styrene (ABS)<br />

Plastic Pipe and Fittings<br />

D2564-91 Solvent Cements For Poly (Vinyl Chloride) (PVC) Plastic Pipe<br />

and Fittings<br />

D4101-94 Propylene Plastic Injection and Extrusion Materials<br />

F656-89a<br />

Primers For Use In Solvent Cement Joints of Poly (Vinyl<br />

Chloride) (PVC) Plastic Pipe and Fittings<br />

F1412-94 Polyolefin Pipe and Fittings For Corrosive Waste Drainage<br />

<strong>Systems</strong><br />

2. AMERICAN NATIONAL STANDARDS INSTITUTE PUBLICATIONS (ANSI):<br />

B16.18-84<br />

Cast Copper Alloy Solder-Joint Pressure Fittings<br />

B16.22-95<br />

Wrought Copper and Copper Alloy Solder Joint Pressure<br />

Fittings<br />

B16.23-92<br />

Cast Copper Alloy Solder Joint Drainage Fittings - DWV<br />

B16.26-88<br />

Cast Copper Alloy Fittings for Flared Copper Tubes<br />

B31.9-96<br />

Building Services Piping. (Same as ASME B31.9-96)<br />

C2-97 National Electrical Safety Code<br />

3. CAST-IRON SOIL PIPE INSTITUTE (CISPI) PUBLICATION:<br />

301-97 Hubless Cast Iron Soil Pipe and Fittings for Sanitary and Storm<br />

Drain, Waste and Vent Piping Applications<br />

310-97 Coupling For Use In Connection With Hubless Cast Iron Soil<br />

Pipe and Fittings for Sanitary and Storm Drain, Waste and Vent<br />

Piping Applications<br />

Pamphlet 100 Installation Suggestion for "No-Hub" Pipe and Fittings<br />

4. PLUMBING AND DRAINAGE INSTITUTE (PDI) STANDARDS:<br />

WH-201-92 Water Hammer Arrester Standard<br />

1.5 SHOP DRAWINGS AND AS-BUILT DRAWINGS<br />

A. Submit shop drawings and as-built drawings for the plumbing systems that conform to the<br />

general requirements in Section 230300 GENERAL MECHANICAL REQUIREMENTS.<br />

1.6 OPERATIONS AND MAINTENANCE MANUALS<br />

A. Submit Operations and Maintenance Manuals for all plumbing system equipment that<br />

conform to the general requirements in Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS.<br />

1.7 GUARANTEE AND CERTIFICATE<br />

A. Submit one year guarantee for all plumbing work in accordance with the general<br />

requirements in Section 230300 GENERAL MECHANICAL REQUIREMENTS.<br />

PART 2 PRODUCTS<br />

2.1 MATERIALS<br />

A. See general requirements for materials and equipment in Section 230300 GENERAL<br />

MECHANICAL REQUIREMENTS.<br />

2.2 EQUIPMENT<br />

A. Requirements of manufacturer's equipment that is a component of a system provided under<br />

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this work are included with the system's specifications hereinafter. Provide capacities and<br />

characteristics of the equipment shall be as indicated. See electrical drawings for all power<br />

wiring and disconnecting devices to all equipment requiring electrical power furnished under<br />

this Section.<br />

2.3 PLUMBING FIXTURES<br />

A. Accessible fixtures, other than those specified herein, require pre-bid approval to ensure<br />

compliance with the Commission on Persons with Disabilities of the State of <strong>Hawaii</strong>.<br />

Provide chrome plated brass angle stops, tube risers, chrome plated brass P-traps, trap arms,<br />

adapters, escutcheons and cover plates. Provide connecting fittings, china bolt caps, wall<br />

support brackets as required. Provide flow restrictors or other approved flow control devices<br />

to limit flow for all lavatory faucets to maximum 0.5 gpm and showers and sink faucets to a<br />

maximum of 2.5 gpm. Urinals shall be limited to maximum 1.0 gallons per flush. Toilets<br />

shall be limited to maximum 1.6 gallons per flush. All strainers shall be provided with holes<br />

not larger than 1/4-inch diameter. Wall mounted fixtures shall include floor mounted wall<br />

carriers for that fixture. Wall carriers included in the following specifications are for single<br />

fixtures. For back-to-back fixture conditions, provide carriers to accommodate each fixture's<br />

rough-in requirements and revise model numbers in accordance with the manufacturer's<br />

recommendations.<br />

1. Accessible Water Closet - Wall Mounted - Flush Valve Style - A-WC: Wall mounted,<br />

elongated bowl, flush valve, siphon jet action, vitreous china, white. Provide American<br />

Standard "Afwall Flowise" No. 3351.128, Zurn Z5615 HET Series or approved equal. Total<br />

height from finish floor to top of seat shall not be less than 17-inch, nor higher than 19-inch.<br />

Provide Zurn No. Z6000PL-HET or approved equal flush valve, 1.28 gallon per flush, 1-1/2-<br />

inch exposed top spud, chrome plated, 1-inch screwdriver angle stop, adjustable tailpiece,<br />

integral vacuum breaker, spud coupling, wall and spud flanges. Force to activate flush valve<br />

shall be less than 5 lb. Total height from finish floor to flush valve handle shall not exceed<br />

44 inches.<br />

Flush control shall be located on the open side of the water closet.<br />

Provide Olsonite No. 95, Church No. 9500C, Kohler No. K-4666C or approved equal 1-inch<br />

thick maximum, heavy duty solid white plastic open front seat with check hinge.<br />

2. Accessible Lavatory - Wall Hung - Cold Water Only - A-LAV: 20-1/2-inch x 18-1/4-<br />

inch nominal overall dimensions, 4-inch centers, vitreous china, front overflow, faucet<br />

ledge, contoured back and side splash shields, white. Provide American Standard<br />

"Lucerne" No. 0355.012, Kohler "Kingston" No. K-2005, Eljer 051-3544 or approved<br />

equal. Depth of lavatory bowl shall not exceed 6-1/2 inches. Provide soap dispenser<br />

hole.<br />

Provide Smith No. 700, Josam No. 17100 or approved equal floor mounted concealed<br />

arm wall carrier.<br />

Faucet shall be single handle, 4” centerset, lever handle, cartridge type, Delta 500-WF,<br />

Kohler, American Standard or approved equal.<br />

Provide Plumberex Handy-Shield, Truebro or approved equal closed cell foam or vinyl<br />

insulated safety covers for supplies and drain, including the trap.<br />

3. Accessible Sink - Single Compartment - A-SK: Single compartment, solid surface,<br />

undermount. Provide Corian 830 or approved equal. Depth of sink shall not exceed 6-<br />

1/2 inches.<br />

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2.4 PIPE AND FITTINGS<br />

Provide Chicago 1100 or approved equal, dual lever faucet with swing gooseneck spout,<br />

2.5 gpm aerator, 4” wrist blade handles, cartridge type. Provide chrome plated brass<br />

basket strainer, chrome plated drain fittings, 1-1/2-inch tailpiece and trap. Provide<br />

chrome plated angle supplies with loose key stops. Force to activate faucet shall be less<br />

than 5 lb.<br />

Provide Plumberex Handy-Shield, Truebro or approved equal closed cell foam or vinyl<br />

insulated safety covers for supplies and drain, including the trap.<br />

A. Drainage, Waste and Vent Piping Below Grade: Service weight cast-iron soil pipe and<br />

fittings, conforming to ASTM A74, "Standard Specification for Cast Iron Soil Pipe and<br />

Fittings," no-hub cast iron soil pipe conforming to CISPI 301, "Standard Specification for<br />

Hubless Cast Iron Soil Pipe and Fittings for Sanitary and Storm Drain, Waste and Vent<br />

Piping Applications," with cast iron mechanical couplings, stainless steel bolts and nuts, and<br />

neoprene gaskets or heavy duty stainless bands with 4 or more adjusting screws. Provide MG<br />

coupling, Husky Series 4000 Anaheim Foundry Company or approved equal.<br />

B. Drain, Waste and Vent Piping Above Grade: Service weight cast-iron soil pipe and fittings,<br />

conforming to ASTM A74, "Standard Specification for Cast Iron Soil Pipe and Fittings," nohub<br />

cast iron soil pipe conforming to CISPI 301, "Standard Specification for Hubless Cast<br />

Iron Soil Pipe and Fittings for Sanitary and Storm Drain, Waste and Vent Piping<br />

Applications," with stainless steel bands and neoprene gaskets.<br />

C. Potable Water Piping: Type "L" hard-drawn copper tube, conforming to ASTM B88,<br />

"Standard Specification for Seamless Copper Water Tube," with soldered (95-5) joint<br />

wrought copper pressure fittings conforming to ANSI 16.22. Use long radius elbows<br />

wherever possible. Use Type "K" hard-drawn copper tube with brazing alloy on joints and<br />

pipes below grade.<br />

2.5 VALVES<br />

A. Ball Valves 3 Inches and Smaller: 600 psi W.O.G., bronze, two piece body, 316 stainless<br />

steel ball, reinforced TFE seat and seals, full port, threaded ends, 316 stainless steel stem,<br />

lever handle with integral stop. Provide NIBCO T-585-70-66 or approved equal.<br />

B. Check Valves 1-1/2 Inches and Smaller: 125-lb. S.W.P., bronze body and trim, swing<br />

check valve, bronze disc, bronze hinge pin, Buna-N resilient seat, threaded ends. Provide<br />

NIBCO T-413 or approved equal.<br />

C. Check Valves 2 Inches and Larger: 125-lb. S.W.P., double door check valve, steel or<br />

cast iron body, aluminum bronze doors, stainless steel spring and pins, Buna-N resilient<br />

seat, non-slam closure, lug body style. Provide APCO 9000-L, NIBCO or approved<br />

equal.<br />

D. Plug Valves 2 Inches and Smaller: 150-lb. S.W.P., bronze body and plug, screwed ends.<br />

Provide Dezurik Figure 120, Val-matic or approved equal.<br />

2.6 PLUMBING SYSTEM SPECIALTIES<br />

A. Cleanouts:<br />

1. Cleanout - CO: Provide Smith No. 4470, Josam or approved equal, bronze<br />

countersunk plug.<br />

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2. Cleanout to Grade - COTG: Provide Smith No. 4250, Josam or approved equal, cast<br />

iron body and scoriated top, installed with concrete collar, flush with grade.<br />

3. Floor Cleanout - FCO: Provide Smith No. 4105, Josam or approved equal cast iron<br />

cleanout with round heavy duty scoriated nickel-bronze top, ABS plug and flashing<br />

flange.<br />

4. Wall Cleanout - WCO: Provide Smith No. 4472, Josam or approved equal with<br />

polished stainless steel access plate and screw.<br />

B. Vent Flashing: Four pounds per square foot sheet lead or factory fabricated flashing with<br />

rubber gaskets designed specifically for sheet metal roofing systems.<br />

C. P-Traps Installed Below Floor: Deep-seal cast-iron p-trap.<br />

D. Water Hammer Arresters: Provide Smith Series 5000, Josam or approved equal. Provide<br />

on water supplies and locate as close as practical to each faucet, control valve or flush<br />

valve except hose faucets. Air chambers shall consist of a 12-inch length of pipe of the<br />

same diameter as the branch supply, capped on one end. Commercial type arresters,<br />

tested and certified in accordance with PDI WH-201, "Water Hammer Arresters," shall be<br />

provided where indicated. Installation of these arresters shall be accessible and include<br />

access panels when concealed. Size of the arresters shall conform to the PDI symbols<br />

and shall be selected in accordance with the recommendations of PDI:<br />

PDI Symbol<br />

Fixture Unit Rating<br />

A 1-11<br />

B 12-32<br />

C 33-60<br />

D 61-113<br />

E. Air Gap Fitting For Standpipe: Provide Smith No. 3951, Josam or approved equal, cast<br />

iron body, threaded outlet with set screw on inlet.<br />

F. Access Panels - AP: Provide Milcor, Karp or approved equal access doors with Allen<br />

wrench lock and concealed hinges; style K for plaster walls, style A for acoustical tile<br />

surfaces, style M for masonry and other surfaces. 8-inch x 8-inch minimum size in walls<br />

and partitions for single items (e.g. WHA), 12-inch x 12-inch for more than one item (e.g.<br />

two adjacent valves) and either 12-inch x 12-inch or 24-inch x 24-inch for ceiling access<br />

and as indicated. For access panels in fire rated walls and ceilings, provide fire rated<br />

access panels to match or exceed the rating of the wall or ceiling. Unless otherwise<br />

noted, provide access panels with primer painted surfaces and field painted to match the<br />

color of the adjacent surface.<br />

2.7 INSULATION<br />

A. See Section 230700 HVAC INSULATION.<br />

PART 3 EXECUTION<br />

3.1 PREPARATION<br />

A. Determine the exact route of each pipe and check for interferences with the building<br />

structure, foundation, electrical work and other work in the area. Make offsets and<br />

changes in direction required to maintain proper head room and pitch or to accommodate<br />

the structure and the work of other trades. Furnish other trades with information to<br />

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properly locate and size openings in the structure required for this work. Furnish anchor<br />

bolts, sleeves, inserts and supports required for this work. Coordinate and schedule<br />

plumbing work with Contractor to allow construction to proceed without delays. Install<br />

rough-in piping for fixtures, equipment and specialties according to the schedule when<br />

the structure is ready (e.g. hose bibbs located in CMU walls before walls are grouted).<br />

3.2 INSTALLATION AND REQUIREMENTS<br />

A. Provide guard or insulation around high-temperature equipment and materials to protect<br />

personnel. When exposed to weather, provide a weather protected enclosure around<br />

electrical equipment, controls and other items that are not satisfactorily protected. All<br />

required demolition including saw cutting and chipping of concrete and masonry to<br />

remove or install fixtures and piping shall be provided as well as patching, repair and<br />

painting at no additional cost to the State.<br />

3.3 CUTTING AND PATCHING<br />

A. Cut all holes necessary for installation of work under this Section.<br />

B. Patching of all holes, etc., will be done under other sections of specification. Patch any<br />

holes cut unnecessarily.<br />

3.4 ACCESS TO EQUIPMENT<br />

A. Install all control devices, specialties, valves and related items to provide easy access for<br />

operation, inspection, repair and maintenance. If these items are concealed behind walls<br />

or ceilings of non-removable type construction, provide access panels of proper size for<br />

easy access at no additional cost to the State.<br />

3.5 EQUIPMENT INSTALLATION<br />

A. Install equipment, piping and appurtenances in accordance with the requirements of<br />

Section 230300 GENERAL MECHANICAL REQUIREMENTS. Provide equipment<br />

accessories necessary for proper operation and support.<br />

3.6 FIXTURE INSTALLATION<br />

A. Set fixtures in an approved workmanlike manner. Point up all edges against building<br />

structure with white grout. Provide adequate wall carriers or supports for all wallmounted<br />

fixtures. Provide water supplies for all fixtures; Brasscraft or equivalent,<br />

compression joint type with chromium plated brass escutcheon and cover tube, loose-key<br />

angle stop valve and drawn copper tube riser even if details are not shown on the plans.<br />

Provide chromium plated brass P-trap, waste fittings, wax rings, gaskets, fasteners and<br />

escutcheon as required for all fixtures even if not detailed on the drawings. Exposed<br />

metal including pipe shall be polished chromium plated. Provide a 1/4-inch x 6-inch x<br />

32-inch steel plate for support of wall-hung lavatories if carriers are not specified. Secure<br />

plate to studs and bolt to fixtures. Point-of-connections indicated are suggested locations.<br />

Contractor may, at his option, relocate the point-of-connection (POC) to a more<br />

convenient location if the existing piping is deemed to be inaccessible. All extra piping,<br />

fittings and valves for relocated POC's shall be provided at no additional cost to the State.<br />

Sinks with multiple compartments and trough sinks, provide multiple faucets, angle<br />

supplies and stops to match the number of faucet locations specified or indicated at no<br />

additional cost to the State.<br />

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3.7 PIPING INSTALLATION<br />

A. Conform to the requirements of the current Uniform Plumbing Code as adopted by the<br />

City and County of Honolulu. Inspect all pipe inside and outside. Remove interior<br />

obstructions and ream out pipe ends. Tool markings on polished fittings are not<br />

acceptable. Cut pipe accurately so that it can be worked into place without springing or<br />

forcing. Install pipes parallel to the wall of the structure and plumb. Make changes in<br />

direction with fittings. Bushings are not permitted. Install valves with stems above<br />

horizontal. Provide proper support and adequate provisions for expansion, contraction,<br />

slope and anchorage. Provide dielectric unions where copper tubing connects to steel<br />

pipe. Wrap pipe or tubing with 1/4-inch thick felt, secure with tape, where it contacts<br />

other materials. Have piping tested, inspected and approved before it is furred in, buried<br />

or otherwise hidden. Provide standard weight galvanized steel pipe sleeves where pipes<br />

pass through structure, sufficiently large to provide 1/4-inch minimum clearance around<br />

pipe. Caulk watertight around pipes passing through sleeves. Wrap pipe with<br />

polyethylene tape where it passes through sleeve and when it contacts concrete or<br />

masonry. Grout with fireproof material around all pipe penetrations through slabs and<br />

walls full length of penetrations. Where pipes pass through fire walls or floors, seal both<br />

ends of sleeve with Underwriters Laboratories listed thermal barrier material to maintain<br />

fire rating. Provide chrome-plated brass escutcheons, set tight on the pipe and to the wall<br />

where pipes are exposed in finished areas. Provide clamping collar or membrane flange<br />

where pipe or drains penetrate waterproof membrane. Perform all welding using<br />

qualified welders in accordance with American National Standards Institute's Code B31.9<br />

and American Welding Society Standard B3.0. Insulate piping specified in accordance<br />

with the manufacturer's recommendations.<br />

3.8 PIPING SYSTEM SUPPORTS<br />

A. Pipe Supports: For above ground piping, see details on drawings. Support copper pipe at<br />

maximum spacing of 4 feet for pipes 1-1/2-inch and smaller, 7 feet for pipes 2-inch<br />

through 4-inch.<br />

B. Pipe Hangers: Steel clevis hanger with adjustable hanger rod; 3/8-inch for pipe 2-inch and<br />

smaller. 2-inch for pipe 2-1/2-inch through 3-1/2-inch and 5/8-inch for pipe 4-inch and<br />

larger. For copper pipes, provide copper hangers, plastic coated steel or other commonly<br />

used protective surfaces to prevent contact of dissimilar materials used for the piping and<br />

hangers. Groups of lines shall be supported as detailed on drawings. Provide trapeze type<br />

hangers for groups of pipes routed at the same elevation. Hanger rods shall not be supported<br />

from other pipe and conduit hangers or supports unless specifically designed for this<br />

application.<br />

C. Supplemental Steel: Provide supplemental structural steel piping supports as required to<br />

support piping from structure. Supplemental structural and supporting steel shall be hotdipped<br />

after fabrication and, if exposed, painted with a final coat to match adjacent area.<br />

3.9 DRAINAGE, WASTE AND VENT PIPE SYSTEMS<br />

A. Coordinate point of connection locations and material compatibility with the site utilities<br />

contractor's work and schedule. Slope drain lines at 1/4-inch per foot unless otherwise<br />

indicated. Install hub cast-iron pipe in accordance with CISPI & Fittings Handbook 1990.<br />

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Install no-hub cast-iron pipe in accordance with CISPI pamphlet 301. Provide cast-iron and<br />

neoprene gasketed hub coupling below grade. Above grade MG stainless steel clamps and<br />

cast-iron no-hub couplings shall be installed in accordance with manufacturer's written<br />

instructions. On roof vents and where other drains occur above the ground floor, provide<br />

clamping device with drain. Provide a four-pound lead flashing sheet extending eight (8)<br />

inches out around drain body for flat roof areas and secure with clamp device or factory<br />

fabricated flashing with rubber gasket designed for sheet metal roofs. Coordinate point of<br />

connections, locations and materials, with site utilities.<br />

3.10 WATER PIPING SYSTEM<br />

A. Coordinate point of connection locations and material compatibility with the site utilities<br />

contractor's work and schedule. Secure each water line where it penetrates partitions to serve<br />

fixtures, and similar items. Wrap all lines passing through concrete with polyethylene tape.<br />

Install unions or flanges at all valves, equipment and system specialties. Install dielectric<br />

unions at connections of copper and ferrous pipes. Coordinate point of connections, locations<br />

and materials, with site utilities.<br />

3.11 DIELECTRIC CONNECTIONS<br />

A. Copper pipe shall be insulated from direct contact with ferrous piping connections by<br />

approved insulating (dielectric) unions or couplings or flanges.<br />

3.12 FIELD QUALITY CONTROL<br />

A. Test plumbing systems in accordance with the Uniform Plumbing Code. Perform tests in the<br />

presence of, and to the satisfaction of inspectors having jurisdiction over the work. Ask for<br />

final inspection by the Engineer after all tests, adjustments and balancing have been<br />

performed.<br />

1. Test drainage systems in accordance with Section 318 of the Plumbing Code.<br />

2. Hydrostatically test the domestic water piping system at 100 psi. Inspect the entire<br />

system while under pressure and correct all deficiencies.<br />

3. Test equipment to demonstrate its operations and compliance with the specification.<br />

B. All drainage piping systems which show signs of obstructed flow, no flow or slow flow shall<br />

be thoroughly snaked until all obstructions are cleared and water drains freely.<br />

3.13 TESTING AND INSPECTION<br />

A. Contractor shall furnish all equipment for tests and any required retests and pay for all cost of<br />

repairing any damage resulting from such tests. Contractor shall repair and adjust systems<br />

until they are approved. Tests shall be performed in presence of, and to satisfaction of,<br />

inspector of official agency involved.<br />

B. Defective Work: If inspection or test shows defects, such defective work or material shall be<br />

replaced and inspection and tests repeated. Repairs to piping shall be made with new<br />

material. No caulking of screwed joints or holes will be accepted.<br />

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C. Protection to Fixtures, Materials, and Equipment: Pipe openings shall be closed with caps or<br />

plugs during installation. Fixtures and equipment shall be tightly covered and protected<br />

against dirt, water, and chemical or mechanical injury. Upon completion of all work,<br />

fixtures, materials, and equipment shall be thoroughly cleaned, repainted as required,<br />

adjusted, and operated.<br />

D. Removal and Capping of existing plumbing lines as required is included in this Section to<br />

isolate existing pipes.<br />

E. Chlorination: Domestic water lines shall be sterilized with chlorine before acceptance of<br />

work. Sterilize water system for 24 hours with 100 ppm chlorine introduced into the lines in<br />

an approved manner. Operate all valves during contact period. Flush system until chlorine is<br />

less than 0.2 ppm. All valves in lines being sterilized shall be opened and closed several<br />

times during contact period. Certificate shall be furnished to Engineer evidencing proper<br />

performance of sterilization.<br />

3.14 ADJUST AND CLEAN<br />

A. Clean up work areas and fixtures: Adjust system for proper operation, ready for use. Touch<br />

up with matching paint all damaged factory finishes. Provide valve tags, and a list which<br />

includes the type of valve tag, size, location, and area served. Clean diaphragms for the flush<br />

valves per the manufacturer's recommendations. Bleed all air from lines.<br />

3.15 PAINTING AND IDENTIFYING OF PIPING<br />

A. General:<br />

1. All non-factory finished (i.e. finish painted) items furnished under this section are to<br />

be painted including exposed piping, insulation and fittings. See Section 099000<br />

PAINTING. Do not paint over name plates or other identifying labels.<br />

2. Paint exposed black iron work including pipe, fittings, iron body valves, pipe<br />

hangers, etc., with two coats of zinc rich paint and finish coat to match adjacent<br />

surfaces.<br />

B. Identification of Piping: Provide piping identification for all above ground plumbing<br />

system piping in accordance with the requirements of Section 230300 GENERAL<br />

MECHANICAL REQUIREMENTS.<br />

C. Identification of Valves: Provide valve tags for all plumbing system valves in<br />

accordance with the requirements of Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS.<br />

D. Identification of Equipment: Provide equipment tags in accordance with the requirements<br />

of Section 230300 GENERAL MECHANICAL REQUIREMENTS. Plumbing fixtures<br />

and underground equipment do not require equipment tags.<br />

3.16 INSTRUCTIONS<br />

A. Provide instructions to State personnel for plumbing system operation in accordance with<br />

the requirements of Section 230300 GENERAL MECHANICAL REQUIREMENTS.<br />

Upon completion of the work and at a time designated, the services of one or more<br />

qualified personnel shall be provided by the Contractor for a period of not less than eight<br />

(8) hours to instruct the representatives of the State in the operation and maintenance of<br />

the air conditioning system. These field instructions shall cover all the items contained in<br />

the bound instructions.<br />

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3.17 ONE YEAR MAINTENANCE SERVICE CONTRACT<br />

A. Provide maintenance service for all plumbing system components as specified in and in<br />

accordance with the requirements and schedule of Section 230300 GENERAL<br />

MECHANICAL REQUIREMENTS.<br />

3.18 OPERATION AND MAINTENANCE MANUAL<br />

A. Shall be provided as specified in Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS.<br />

END OF SECTION<br />

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SECTION 220548 - MECHANICAL SOUND, VIBRATION, AND SEISMIC CONTROL<br />

PART 1 GENERAL<br />

1.1 SUMMARY<br />

A. This section covers the furnishing, fabrication, delivery and installation of the sound,<br />

vibration and seismic control equipment for the air conditioning, ventilation and plumbing<br />

systems complete, including but not limited to the following:<br />

1. Vibration isolators<br />

2. Flexible connections for piping<br />

3. Flexible duct connections<br />

4. Seismic control equipment<br />

5. Manufacturer's literature, shop drawings and record drawings.<br />

1.2 RELATED WORK SPECIFIED IN OTHER SECTIONS<br />

A. Mechanical work as specified in Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS unless specified otherwise in other sections of Division 23 HEATING,<br />

VENTILATING, AND AIR CONDITIONING.<br />

B. Ductwork specified in Section 233300 AIR DUCT ACCESSORIES.<br />

C. Plumbing systems specified in Section 220000 PLUMBING.<br />

D. Air handling, fan coil units and exhaust fans specified in SECTION 237323 AIR<br />

HANDLING EQUIPMENT.<br />

E. Chilled water and condenser water piping specified in SECTION 232113 CHILLED WATER<br />

PIPING.<br />

1.3 REFERENCES<br />

A. The publications listed below form a part of this specification to the extent referenced. The<br />

publications are referred to in the text by the basic designation only.<br />

1. AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)<br />

AISC S342L<br />

Load and Resistance Factor Design Specification for<br />

Structural Steel Buildings<br />

2. AIR-CONDITIONING AND REFRIGERATION INSTITUTE (ARI)<br />

ARI 575<br />

Measuring Machinery Sound Within an Equipment pace<br />

3. AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)<br />

ASTM A 36/A 36M Carbon Structural Steel<br />

ASTM A 123<br />

Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel<br />

Products<br />

ASTM A 653/A 653M Steel Sheet Zinc-Coated (Galvanized) or Zinc-Iron<br />

Alloy-Coated (Galvanized) by the Hot-Dip Process<br />

ASTM D 471<br />

Rubber Property - Effect of Liquids<br />

ASTM D 2240<br />

Rubber Property - Durometer Hardness<br />

ASTM E 84<br />

Surface Burning Characteristics of Building Materials<br />

4. AMERICAN WELDING SOCIETY, INC. (AWS)<br />

AWS D1.1<br />

Structural Welding Code Steel<br />

5. SHEET METAL & AIR CONDITIONING CONTRACTORS' NATIONAL<br />

ASSOCIATION, INC. (SMACNA)<br />

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SMACNA APIDC<br />

SMACNA SRM<br />

Accepted Industry Practice for Industrial Duct<br />

Construction<br />

Seismic Restraint Manual Guidelines for Mechanical<br />

<strong>Systems</strong><br />

1.4 DEFINITIONS<br />

A. Decibels dB: Measure of sound level. Decibels are referenced to either 20 uPa for sound<br />

pressure levels or one pW for sound power levels. dBA is the overall "A" weighted sound<br />

level.<br />

B. Machinery: The vibration or noise producing equipment that must be isolated.<br />

C. Manufacturer: The fabricator or supplier of vibration-isolation or seismic-protection materials<br />

and equipment. For mechanical equipment and machinery the term machinery manufacturer<br />

will be used.<br />

D. Micropascal uPa: 10 to the minus 6 power newtons per square meter.<br />

E. Picowatt pW: 10 to the minus 12 power watts.<br />

1.5 SYSTEM DESCRIPTION<br />

A. Machinery Vibration Criteria: Provide vibration isolators for mechanical and electrical<br />

machinery and associated piping and ductwork as indicated, to minimize transmission of<br />

vibrations and structure borne noise to the building structure or spaces or from the building<br />

structure to the machinery. Provide vibration isolator type and static deflection in accordance<br />

with the following:<br />

TABLE 1A<br />

Vibration Isolator Types and Minimum Static Deflection (MSD, inches)<br />

Equipment Type MSD<br />

_____________________________________________________________________<br />

Fan Coil Units<br />

Ceiling Suspended H 1.0<br />

NOTES: (1)<br />

Equipment Vibration Isolation Schedule Designations (Hyphenated designations are<br />

combinations of the following:)<br />

H - Suspension Spring isolators (suspended equipment and piping). Where required,<br />

provide with adjustable preloading devices.<br />

NM - Neoprene mounts.<br />

NP - Neoprene isolation pads.<br />

SX - Freestanding spring isolators with adjustable cushioned vertical stops and<br />

cushioned horizontal stops (floor-mounted equipment).<br />

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B. Basic Criteria: For each piece of machinery in the human work environment, do not exceed<br />

the maximum airborne sound levels 84 dB A-weighted scale, continuous or intermittent, or<br />

140 dB peak sound pressure-level, impact or impulse, noise.<br />

C. Seismic Protection Criteria: Use a Horizontal Force Factor minimum 60 percent of the<br />

equipment weight considered passing through the equipment center of gravity in any<br />

horizontal direction. Unless vibration isolation is required to protect equipment against<br />

unacceptable structure transmitted noise or vibration, protect the structure or equipment from<br />

earthquakes by rigid structurally sound attachment to the load-supporting structure. Protect<br />

each piece of vibration-isolated equipment with protected spring isolators or separate seismic<br />

restraint devices. Determine by calculations the number and size of seismic restraints needed<br />

for each equipment, duct or pipe. Verify seismic restraint vendor's calculations by a<br />

registered professional engineer. Provide seismic snubbers and protected spring isolators<br />

rated in three principle axes. Verify ratings by independent laboratory testing.<br />

D. Welding: AWS D1.1.<br />

1.6 SUBMITTALS<br />

A. Submit in accordance with Section 013300 SUBMITTAL PROCEDURES and Division 23<br />

HEATING, VENTILATING, AND AIR CONDITIONING.<br />

B. Manufacturer's Catalog Data:<br />

1. Isolators<br />

2. Flexible connectors<br />

3. Flexible duct connectors<br />

4. Pipe guides<br />

5. Machinery manufacturer's sound data<br />

C. Spring Isolator Data: For each type and size of spring isolator, submit the spring outside<br />

diameter, deflection, operating spring height, unloaded spring height, solid spring height, the<br />

ratio of the outside diameter to the operating spring height, the load to deflection ratio of the<br />

springs, and weight and sizes of structural steel members.<br />

D. Machinery Manufacturer's Sound Data: For each piece of indicated machinery to be vibration<br />

isolated, the calculated sound power test data or sound pressure test data as levels in dB in the<br />

eight octave bands between 63 and 8,000 Hz. Refer sound power levels to one pW and sound<br />

pressure levels to 20 uPa. Submit the overall "A" weighted scale sound pressure level in dB.<br />

Submit the standard test procedure used to obtain the sound power or pressure data for the<br />

applicable vibration isolation equipment size.<br />

E. Machinery: For each item of machinery, compare spring static deflections with the specified<br />

minimum static deflection, to show that the calculated spring static deflections are not less<br />

than the minimum static deflections specified. Rated spring static deflections are not<br />

acceptable in lieu of calculated spring static deflections. When seismic protection is required,<br />

substantiating calculations are required.<br />

F. Machinery Over 300 Pounds: For machinery items over 300 pounds, provide calculations for<br />

shear, pull-up, primary overturning, and secondary overturning.<br />

G. Instructions:<br />

1. Vibration and noise isolation components<br />

2. Seismic protection components<br />

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H. Seismic Protection Rating: Submit in three principal axes certified by an independent<br />

laboratory or analyzed by an independent licensed structural engineer.<br />

1.7 QUALITY ASSURANCE<br />

A. Vibration Isolator Procurement: For each piece of machinery to be isolated from vibration,<br />

supply the vibration isolators and other associated materials and equipment as a coordinated<br />

package by a single manufacturer or by the machinery manufacturer. Select isolators that<br />

provide uniform deflection even when machinery weight is not evenly distributed. This<br />

requirement does not include the flexible connectors or the hangers for the associated piping<br />

and ductwork.<br />

B. Unitized Machinery Assemblies: Mounting of unitized assemblies directly on vibration<br />

isolation springs is acceptable if machinery manufacturer certifies that the end supports of the<br />

assemblies have been designed for such installation.<br />

PART 2 PRODUCTS<br />

2.1 CORROSION PROTECTION FOR STEEL PARTS<br />

A. ASTM A 123, ASTM A 653 hot-dipped galvanized, or equivalent manufacturer standard<br />

coatings. Where steel parts are exposed to the weather, provide galvanized coating of at least<br />

2 ounces of zinc per square foot of surface. Coat springs with neoprene.<br />

2.2 NEOPRENE<br />

A. ASTM D 471 and ASTM D 2240, Grade Durometer 40, 50, or 60, and oil resistant.<br />

2.3 SUSPENSION ISOLATORS<br />

A. Provide hangers with suspension isolators encased in open steel brackets. Isolate hanger rods<br />

from isolator steel brackets with neoprene-lined opening.<br />

1. Suspension Spring Isolators: Provide hangers with springs and molded double deflection<br />

neoprene elements in series. Provide isolators with adjustable spring-preloading devices<br />

where required to maintain constant pipe elevations during installation and when pipe<br />

operational loads are transferred to the springs. Neoprene elements shall have a<br />

minimum deflection of 0.35 inches. Provide springs with outside coil diameters at least<br />

0.8 of the operating height. At operating height, springs shall have additional travel to<br />

complete (solid) compression equal to at least 50 percent of the operating deflection.<br />

Spring isolators shall be as manufactured by Mason Industries, Inc., M.W. Sausse,<br />

Amberbooth, Caldyn or approved equal.<br />

2.4 FLEXIBLE CONNECTORS FOR PIPING<br />

A. Straight or elbow flexible connectors rated for temperatures, pressures, and fluids to be<br />

conveyed. Provide flexible connectors with the strength 4 times operating pressure at highest<br />

system operating temperature. Provide elbow flexible connectors with a permanently set<br />

angle.<br />

1. Elastomeric Flexible Connectors: Flexible neoprene connectors with Hypalon cover shall<br />

be provided in all water piping connections to pumps and air handling units where pipe is<br />

greater than 2-inch nominal diameter. Connectors shall be of neoprene, single sphere,<br />

with ductile iron Class 150 flanged connections. Flanged assemblies shall be equipped<br />

with limit bolt to restrict maximum travel and resist pressure thrusts. Connectors shall<br />

have a minimum rating of 225 psi at 170 degrees F operating temperature. All materials<br />

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shall be suitable for use in chilled water systems and outdoor environments. Connectors<br />

shall be Mason Industries, Inc., Type MFNC, Mercer Rubber or approved equal.<br />

2. Flexible Hoses: Metallic braided bronze hoses shall be provided in all chilled water<br />

piping to the pumps, air handling units and fan coil units where pipe is 2-inch or less<br />

nominal diameter. Hoses shall be Mercer BBF, Mason Industries, Inc. or equal. Provide<br />

soldered or threaded ends. Lengths shall be 6 times the nominal diameter with a<br />

maximum of 36 inches. Hoses shall be installed on equipment side of shut-off valves and<br />

horizontally wherever possible.<br />

2.5 FLEXIBLE DUCT CONNECTORS<br />

A. Provide flexible duct connectors fabricated in accordance with SMACNA DCS.<br />

2.6 SEISMIC PROTECTION COMPONENTS FOR PIPING AND DUCTWORK<br />

A. Provide in accordance with SMACNA SRM and the National Uniform Seismic Installation<br />

Guidelines (NUSIG).<br />

PART 3 EXECUTION<br />

3.1 INSTALLATION<br />

A. Vibration and Noise Isolation Components: Install vibration and noise isolation materials<br />

and equipment as indicated and in accordance with machinery manufacturer's instructions.<br />

B. Suspension Vibration Isolators: Provide suspension isolation hangers for suspended<br />

equipment as indicated and as specified.<br />

C. Flexible Pipe and Duct Connectors: Install flexible connectors in accordance with the<br />

manufacturer's instructions. When liquid pulsation dampening is required, flexible<br />

connectors with spherical configuration may be used. Provide restraints for pipe connectors<br />

at pumps to prevent connector failure upon pump startup.<br />

D. Machinery: Provide vibration isolators, flexible connectors in accordance with<br />

manufacturer's recommendations. Machinery with spring isolators or protected spring<br />

isolators shall rock or move freely within limits of stops or seismic snubber restraints.<br />

1. Stability: Isolators shall be stable during starting and stopping of machinery without<br />

traverse and eccentric movement of machinery that would damage or adversely affect the<br />

machinery or attachments.<br />

2. Lateral Motion: The installed vibration isolation system for each piece of floor or ceiling<br />

mounted machinery shall have a maximum lateral motion under machinery start up and<br />

shut down conditions of not more than 1/4 inch. Restrain motions in excess by approved<br />

spring mountings.<br />

3. Unbalanced Machinery: Provide foundation suspension systems specifically designed to<br />

resist horizontal forces for machinery with large unbalanced horizontal forces. Vibration<br />

isolator systems shall conform to the machinery manufacturer's recommendations.<br />

E. Piping and High Pressure Ductwork: Provide vibration isolation for piping and high pressure<br />

ductwork with over 6 inches water column. The isolator deflections shall be equal to or<br />

greater than the static deflection of the vibration isolators provided for the connected<br />

machinery as follows:<br />

1. High Pressure Ductwork: For a distance of 50 feet from fans, exhausters and blowers.<br />

2. Piping Connected to Vibration Isolated Machinery: For a distance of 50 feet or 50 pipe<br />

diameters, whichever is greater.<br />

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3. Chilled Water Piping: For risers from pumps and for the first 20 feet of the branch<br />

connection of the main supply and return piping at each floor.<br />

F. Pipe Hanger and Support Installation:<br />

1. Pipe Hangers: Provide eye-bolts or swivel joints for pipe hangers to permit pipe thermal<br />

or mechanical movement without angular misalignment of hanger vibration isolator.<br />

2. Pipe Risers: Provide pipe riser supports with bearing plates and two layers of 1/4 inch<br />

thick ribbed or waffled neoprene pad loaded to not more than 50 psi. Separate isolation<br />

pads with 1/4 inch steel plate. Weld pipe riser clamps at anchor points to the pipe and to<br />

pairs of vertical acoustical pipe anchor mountings which shall be rigidly fastened to the<br />

steel framing.<br />

3. Supports at Base of Pipe Risers: Piping isolation supports at the base of risers shall be<br />

two layers of 1/2 inch thick heavy-duty neoprene pad separated by 1/4 inch thick steel<br />

plate. Use bearing plates sized to provide a pad loading of not more than 500 psi. Weld<br />

the stanchion between the pipe and isolation support to the pipe and weld or bolt to the<br />

isolation support. Bolt isolation support to the floor slab with resilient sleeves and<br />

washers. Where supplementary steel is required to support piping, provide a maximum<br />

deflection of 0.08 inches at the mid-span of this steel under the load. Rigidly support<br />

piping from the supplementary steel with the supplementary steel isolated from the<br />

building structure with isolators.<br />

G. High Pressure Ductwork Hanger and Support Installation: Provide ductwork with vibration<br />

isolation hangers and supports where required or indicated. Connect ductwork to equipment<br />

with flexible duct connectors. Segment ductwork with flexible duct connectors.<br />

1. Duct Risers: Provide duct riser supports within shafts with suitable bearing plates and<br />

two layers of 1/4 inch thick ribbed or waffled neoprene pad loaded to not more than 50<br />

psi. Separate isolation pads with 1/4 inch steel plate.<br />

2. Supports at Base of Duct Risers: For duct isolation supports at the base of risers, provide<br />

two layers of 1/2 inch thick heavy-duty neoprene pad separated by 1/4 inch thick steel<br />

plate. Use bearing plates sized to provide a pad loading of not more than 500 psi. Weld<br />

the stanchion between the duct and isolation support to the pipe, and weld or bolt to the<br />

isolation support. Bolt isolation support to the floor slab with resilient sleeves and<br />

washers. Where supplementary steel is required to support ducts, provide a maximum<br />

deflection of 1/4 inch at the midspan of this steel under the supported load. Rigidly<br />

support duct from the supplementary steel and the supplementary steel isolators.<br />

H. Equipment Room Sound Isolation: Do not allow direct contact between pipe or ducts and<br />

walls, floor slabs, roofs, ceilings or partitions of equipment rooms.<br />

1. Pipe Penetrations: Provide galvanized Schedule 40 pipe sleeves and tightly pack annular<br />

space between sleeves and pipe with insulation having a flame spread rating not more<br />

than 25 and a smoke developed rating not more than 50 when tested in accordance with<br />

ASTM E 84, maximum effective temperature 1000 degrees F, bulk density 6 pounds/cu.<br />

ft. minimum. Provide uninsulated pipe with a one inch thick mineral fiber sleeve the full<br />

length of the penetration and seal each end with an interior non-hardening compound.<br />

Provide sealant and mineral-fiber sleeve of a flame spread rating not more than 25 and a<br />

smoke developed rating not more than 50 when tested in accordance with ASTM E 84.<br />

2. Duct Penetrations: Pack openings around ducts with mineral fiber insulation the full<br />

length of the penetration having a flame spread rating not more than 25 and a smoke<br />

developed rating not more than 50 when tested in accordance with ASTM E 84. At each<br />

end of duct opening provide sealing collars and seal with an interior non-hardening<br />

compound.<br />

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I. Seismic Restraints for Piping and Ductwork: Provide seismic restraints in accordance with<br />

SMACNA SRM and the National Uniform Seismic Installation Guidelines (NUSIG).<br />

J. <strong>Systems</strong> Not To Be Vibration Isolated: Do not provide vibration isolation for electrical<br />

raceways and conduits or for fire protection (see Division 21 Section 211313 AUTOMATIC<br />

WET-PIPE FIRE SPRINKLERS), storm, sanitary, and domestic water piping systems which<br />

do not include pumps or other vibrating, rotating, or pulsating equipment including control<br />

and pressure reducing valves.<br />

3.2 FIELD QUALITY CONTROL<br />

A. Notify State 14 days prior to machinery testing.<br />

1. Field Inspections: Prior to initial operation, inspect the vibration isolators for<br />

conformance to drawings, specifications, and manufacturer's data and instructions.<br />

Check for vibration and noise transmission through connections, piping, ductwork,<br />

foundations, and walls. Check connector alignment before and after filling of system and<br />

during operation. Correct misalignment without damage to connector and in accordance<br />

with manufacturer's recommendations.<br />

2. Spring Isolator Inspection: After installation of spring isolators or protected spring<br />

isolators, and seismic restraint devices, the machinery shall rock freely on its spring<br />

isolators within limits of stops or seismic restraint devices. Eliminate or correct<br />

interferences.<br />

END OF SECTION<br />

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SECTION 226300 – MEDICAL GAS SYSTEMS<br />

PART 1 GENERAL<br />

1.1 SUMMARY<br />

A. This section covers the furnishing, fabrication, delivery and installation of the medical gas<br />

system complete, including, but not limited to, the following:<br />

1. Medical gas piping and fittings.<br />

2. Valves.<br />

3. Manufacturer's literature, shop drawings and record drawings.<br />

4. Inspection, test, certification and guarantee.<br />

1.2 RELATED WORK SPECIFIED IN OTHER SECTIONS<br />

A. General mechanical work as specified in Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS.<br />

B. Painting work specified in Section 090000 PAINTING.<br />

C. Electrical work specified in Division 26 ELECTRICAL.<br />

1.3 SUBMITTALS<br />

A. Submit in accordance with Section 013000 SUBMITTAL PROCEDURES and Section<br />

230300 GENERAL MECHANICAL REQUIREMENTS:<br />

B. Shop Drawings: At minimum, plan view and isometric piping diagrams of medical gas<br />

system piping and equipment including connection points to the site utilities.<br />

C. Color Samples: None<br />

D. Product Data:<br />

1. Pipe and Fittings<br />

2. Valves<br />

E. Schedule: None.<br />

F. Certificates of Conformance or Compliance:<br />

1. Medical Gas System Installer ASSE 6010 Qualifications<br />

2. Medical Gas Testing and Certification Completed<br />

G. As-Built Drawings:<br />

H. Operations and Maintenance Manuals: None<br />

I. Guarantee and Certificate<br />

1.4 QUALITY ASSURANCE<br />

A. Obtain and pay for all fees, permits, licenses, assessments, connection charges and<br />

inspections required for this work.<br />

B. Comply with the recommendations and requirements of the codes and standards listed<br />

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hereinafter in addition to detailed requirements of this specification. In the event of<br />

conflicting requirements, this specification shall prevail.<br />

1. AMERICAN NATIONAL STANDARDS INSTITUTE PUBLICATIONS (ANSI):<br />

ANSI/AWS A 5.8 Specification for Filler Metals for Brazing and Braze Welding<br />

2. AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASTM):<br />

ASME B 1.20.1 Pipe Threads, General Purpose, Inch<br />

ASME B 16.22 Wrought Copper and Copper Alloy Solder-Joint Pressure<br />

Fittings<br />

ASME B 16.50 Wrought Copper and Copper Alloy Braze-Joint Pressure Fittings<br />

3. AMERICAN SOCIETY OF SANITARY ENGINEERING (ASSE):<br />

ASSE 6010<br />

Professional Qualification Standard for Medical Gas <strong>Systems</strong><br />

Installers<br />

4. AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)<br />

PUBLICATIONS:<br />

ASTM B 819<br />

Standard Specification for Seamless Copper Tube for Medical<br />

Gas <strong>Systems</strong><br />

5. NATIONAL FIRE PROTECTION ASSOCIATION (NFPA):<br />

NFPA 99<br />

<strong>Health</strong> Care Facilities<br />

C. Installation of all work in the Section shall be made in accordance with State Department of<br />

<strong>Health</strong> Regulations, National Fire Protection Association, and the Uniform Plumbing Code.<br />

Medical gas system components and installation shall conform to NFPA 99 – <strong>Health</strong> Care<br />

Facilities.<br />

D. All applicable codes, regulations and ordinances of public bodies having jurisdiction are<br />

considered a part of these specifications; all work installed and materials provided must<br />

comply with the current edition of such codes, regulations and ordinances.<br />

1.5 SHOP DRAWINGS AND AS-BUILT DRAWINGS<br />

A. Submit shop drawings and as-built drawings for the medical gas systems that conform to the<br />

general requirements Section 230300 GENERAL MECHANICAL REQUIREMENTS.<br />

1.6 OPERATIONS AND MAINTENANCE MANUALS<br />

A. Submit Operations and Maintenance Manuals for all medical gas system equipment that<br />

conform to the general requirements in Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS.<br />

1.7 GUARANTEE AND CERTIFICATE<br />

A. Submit 1-year guarantee for all medical gas work in accordance with the general<br />

requirements in Section 230300 GENERAL MECHANICAL REQUIREMENTS.<br />

PART 2 PRODUCTS<br />

2.1 MATERIALS<br />

A. See general requirements for materials and equipment in Section 230300 GENERAL<br />

MECHANICAL REQUIREMENTS.<br />

2.2 PIPE AND FITTINGS<br />

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A. Oxygen, Medical Air and Vacuum Piping: Hard drawn, seamless copper tube, Type “L”,<br />

ASTM B819 with brazed joints, wrought copper pressure fittings, ASTM B 16.22. Positive<br />

pressure medical gas piping shall be cleaned for oxygen service.<br />

2.3 VALVES<br />

A. Service valves with lockable handles: Valves shall be three piece, bronze-bodied, onequarter<br />

turn ball type capable of being disassembled in line for servicing the O-ring and<br />

seating surface. Valves shall include full port chrome plated ball, brass stem and shall have<br />

Teflon seat with adjustable packing gland with Teflon stem seal. Provide factory installed<br />

copper tubing extensions to prevent valve seat damage during brazing. The valves shall be<br />

suitable for cold non-shock gas working pressure of not less than 400 psi or full vacuum of<br />

29” Hg. Valves shall be cleaned for oxygen service. Valves shall be installed in accordance<br />

with NFPA 99 in restricted areas as indicated, have provisions to lock or latch the handle in<br />

the open position, and shall be identified with the name or symbol of the specific medical gas<br />

or vacuum, the room or area served, and a caution not to close or open the valve except in<br />

emergency. Provide Amico or approved equal.<br />

PART 3 EXECUTION<br />

3.1 PREPARATION<br />

A. Determine the exact route of each pipe and check for interferences with the building<br />

structure, foundation, electrical work and other work in the area. Make offsets and changes<br />

in direction required to maintain proper head room and pitch or to accommodate the structure<br />

and the work of other trades. Furnish other trades with information to properly locate and<br />

size openings in the structure required for this work. Furnish anchor bolts, sleeves, inserts<br />

and supports required for this work. Coordinate and schedule medical gas work with<br />

Contractor to allow construction to proceed without delays. Install rough-in piping for<br />

fixtures, and equipment according to the schedule when the structure is ready.<br />

3.2 INSTALLATION REQUIREMENTS<br />

A. Medical gas system installers shall meet the requirements of ASSE 6010, Professional<br />

Qualification Standard for Medical Gas System Installers. Provide competent supervision.<br />

Furnish new equipment, fixtures, materials and accessories bearing the manufacturer's<br />

identification and conforming to recognized commercial standards. All required demolition<br />

including saw cutting, coring and chipping of concrete and masonry to remove or install<br />

fixtures and piping shall be provided as well as patching, repair and painting at no additional<br />

cost to the Owner. Contractor shall ensure reinforcement for concrete is not damaged during<br />

saw cutting or coring of existing walls or slab. Any damage shall be repaired at no additional<br />

cost to the Owner. Provide all extra materials and labor for a complete operable system at no<br />

extra cost to the Owner.<br />

3.3 MEDICAL-SURGICAL VACUUM SYSTEMS<br />

A. Medical-surgical vacuum piping shall be cleaned, installed, and tested as specified in NFPA<br />

99 for Level 1 piped vacuum systems.<br />

3.4 POSITIVE PRESSURE MEDICAL GAS SYSTEMS<br />

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A. Positive pressure medical gas piping shall be cleaned, installed, and tested as specified in<br />

NFPA 99 for Level 1 piped gas systems.<br />

3.5 JOINTS<br />

A. Installation of pipe and fittings shall be in accordance with NFPA 99. Mitering of joints for<br />

elbows and notching of straight runs of pipe for tees will not be permitted. Joints shall be<br />

made up with fittings of compatible material and made for the specific purpose intended.<br />

1. Threaded: Threaded joints shall have American Standard taper pipe threads conforming<br />

to ANSI B1.20.1. Pipe threads shall be made up by applying polytetrafluoroethylene tape<br />

or other thread sealant suitable for oxygen service on male threads only. Threaded joints<br />

are limited to connection of pressure/vacuum gauges, alarm devices, check valves and<br />

source equipment where allowed by NFPA 99.<br />

2. Unions: Unions shall not be permitted in the distribution piping system for piped gas<br />

systems.<br />

3. Flared and compression type fittings: Flared and compression type fittings shall not be<br />

permitted in the distribution piping system for piped gas systems.<br />

4. Brazed: Joints in copper tube shall be brazed using wrought copper capillary fittings<br />

conforming to ASME B16.22 or ASME B16.50. Cast fittings shall not be used for<br />

brazed joints. Joints shall be made with silver brazing alloy or a similar high melting<br />

point alloy of not lower than 1000 degrees F. Brazing filler materials shall comply with<br />

ANSI/AWS A5.8. Flux shall not be used except where copper is joined to bronze or<br />

brass as permitted by NFPA 99. An oil free, dry nitrogen gas purge shall be provided to<br />

prevent oxide formation inside the copper tubing when joints are silver brazed.<br />

3.6 PIPING SYSTEM SUPPORTS<br />

A. Pipe Supports: For above ground piping, strap to permanent structure or support with pipe<br />

hangers unless indicated otherwise. Maximum support spacing for copper pipe shall be as<br />

follows:<br />

¼” nominal 5 ft<br />

½” nominal 6 ft<br />

¾” nominal 7 ft<br />

1” nominal 8 ft<br />

1 ¼” nominal 9 ft<br />

1 ½” nominal and larger 10 ft<br />

B. Pipe Hangers: Steel clevis hanger with adjustable hanger rod; 3/8" for pipe 2" and smaller.<br />

1/2" for pipe 2-1/2" through 3-1/2"and 5/8" for pipe 4” and larger. Groups of lines shall be<br />

supported as detailed on drawings. Provide insulating tape between copper piping and steel<br />

hangers.<br />

C. Trapeze Hangers: Support multiple pipe runs on Unistrut or Empco trapeze type hangers<br />

with galvanized finish. Provide insulating tape between copper piping and steel hangers.<br />

3.7 BRANCH TAKE-OFFS<br />

A. Runouts from horizontal piping shall be taken off above the centerline of the main or branch<br />

pipe in accordance with NFPA 99.<br />

3.8 IDENTIFICATION OF PIPING<br />

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A. Identify all piping by stenciling or using tapes with pressure sensitive adhesives with the<br />

name, color code and if at non-standard operating pressure, the pressure of the gas contained.<br />

Direction of flow arrows is to be included on each label or tape. Location for pipe labels or<br />

tapes shall be as follows:<br />

1. At intervals of not more than 20 feet.<br />

2. At least once in or above every room.<br />

3. On both sides of walls or partitions penetrated by the piping.<br />

4. At least once in every story height traversed by risers.<br />

3.9 IDENTIFICATION OF VALVES<br />

A. Identify all valves by stenciling or using tapes with pressure sensitive adhesives. Valves shall<br />

be labeled with the name of the gas controlled, the room controlled by the valve, and a<br />

caution statement, “Do not close the valve except in an emergency”. When valves are<br />

installed in systems with non-standard operating pressures, the valve identification shall also<br />

include the non-standard pressure.<br />

3.10 TESTING AND CERTIFICATION<br />

A. Medical Gas and Vacuum Piping: Medical gas and vacuum piping systems shall be cleaned,<br />

pressure tested, cross-connection tested, purged, and final tested in accordance with NFPA<br />

99. After completion of work, an independent party technically competent and experienced<br />

in testing of medical gas piping systems shall accomplish certification testing of competed<br />

system in accordance with NFPA 99.<br />

3.11 DEFECTIVE WORK<br />

A. If inspection or test shows defects such defective work or material shall be replaced or<br />

repaired as necessary and inspection and tests shall be repeated. Repairs to piping shall be<br />

made with new materials.<br />

3.12 ADJUST AND CLEAN<br />

A. Clean up work areas and fixtures.<br />

3.13 TRAINING<br />

A. Instruct the Owner in the proper operation and maintenance of the systems. Review the<br />

maintenance manuals with the Owner. Submit a list of manufacturer's warranties for the<br />

equipment furnished.<br />

END OF SECTION<br />

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DIVISION 23 – HEATING, VENTILATING, AND AIR CONDITIONING<br />

SECTION 23 03 00 - GENERAL MECHANICAL REQUIREMENTS<br />

PART 1 GENERAL<br />

1.1 SECTION INCLUDES<br />

A. These general mechanical requirements apply to all sections of Division 23 HEATING,<br />

VENTILATING, AND AIR CONDITIONING of this project specifications, unless specified<br />

otherwise in the individual sections.<br />

B. "Provide" shall mean "furnish and install."<br />

1.2 QUALITY ASSURANCE<br />

A. The Contractor shall furnish all labor, materials, tools and equipment and perform all work<br />

and services necessary for complete and properly operated mechanical systems, as shown on<br />

the drawings and as specified, in accordance with provisions of the Contract Documents and<br />

completely coordinate his work with that of all other trades.<br />

B. The Contractor shall completely examine the Contract Documents and shall report to the<br />

Contracting Officer any error, inconsistency or omission he discovers. Bidders are cautioned<br />

to review the Technical Specifications carefully and thoroughly. The submittal of a bid shall<br />

be considered an acceptance of the specifications as published. Protests concerning the<br />

Technical Specifications lodged after bid opening shall not be considered.<br />

C. The Contractor shall visit the site and examine the conditions affecting his work before<br />

submitting his proposal. The submission of the proposal shall be considered evidence that<br />

the Contractor has visited the site and no extra payments will be allowed to the Contractor on<br />

account of extra work made necessary by his failure to visit the site.<br />

D. Provide all supplementary or miscellaneous items, hangers, supports, details, appurtenances<br />

and devices incidental to or necessary for a sound, secure and complete mechanical system<br />

where work required is not specifically indicated.<br />

E. Drawings and specifications shall be taken together. Provide work specified or stated in one<br />

or the other document as though mentioned in both documents.<br />

F. Substitution of another manufacturer's product for materials or equipment specified and for<br />

items with "approved equal" after the brand name requires approval in accordance with the<br />

GENERAL CONDITIONS. Substitutions will not be considered unless specifically approved<br />

by the State as an exception. The State reserves the right to make the decision unilaterally.<br />

Equal products are acceptable in lieu of those specified hereinafter by specific manufacturer and<br />

model number if approved.<br />

G. The Contractor shall warrant that all materials and equipment, furnished under this Contract,<br />

will be new and that all work will be of good quality, free from faults and defects, in<br />

conformance with the Contract Documents for a guarantee period of two years.<br />

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H. The Contractor shall maintain at the site, a minimum of one (1) copy of all Drawings,<br />

Specifications, Addenda, approved Shop Drawings, Change Orders and other modifications,<br />

in good order and marked to record all changes made during construction. These shall be<br />

made available to the Contracting Officer upon request.<br />

I. The Contractor, at all times, shall keep the premises free from accumulation of waste<br />

materials or rubbish caused by his operations. Upon completion of the work, the Contractor<br />

shall remove all his waste materials and rubbish from and about the project, as well as all his<br />

tools, construction equipment, machinery and surplus materials and shall clean all new<br />

equipment, materials, items and accessories.<br />

J. The Contractor shall give the Contracting Officer timely notice of its readiness for testing any<br />

work, including the scheduling of agencies with the jurisdiction over the work, test<br />

equipment and personnel, and all other data arrangements for the State to observe the testing.<br />

The Contractor shall bear all cost of such tests.<br />

K. Workmanship and Materials:<br />

1. Workmanship shall be of the best quality and none but competent mechanical workers<br />

skilled in their trades and thoroughly familiar with the work involved shall be employed.<br />

The Contractor shall furnish the services of an experienced superintendent, who will be<br />

constantly in charge of the work, until the project is completed and accepted.<br />

2. Reference to standards are intended to be the latest revision of the standard specified.<br />

3. Unless otherwise specified later in this section, each article of its kind shall be the<br />

standard product of a single manufacturer.<br />

4. Whenever the words “or approved equal” or other words of similar intent or meaning are<br />

used, implying that judgment is to be exercised, it is understood that it is the judgment of<br />

the Contracting Officer.<br />

5. The State shall have the right to accept or reject any material, equipment and/or<br />

workmanship and determine when the Contractor has complied with the requirements<br />

specified in this section.<br />

6. All manufactured materials shall be delivered and stored in their original containers.<br />

Equipment shall be clearly marked or stamped with the manufacturer’s name and rating.<br />

Equipment and materials shall be carefully handled, properly stored and adequately<br />

protected to prevent damage before and during installation, in accordance with the<br />

manufacturer’s recommendations and as approved by the Contracting Officer. Damaged<br />

or defective items, in the opinion of the Contracting Officer, shall be replaced.<br />

L. The Contracting Officer shall have the right to accept or reject materials, equipment and/or<br />

workmanship and determine when the Contractor has complied with the contract documents.<br />

1.3 CONTRACT DRAWINGS<br />

A. Contract drawings are essentially diagrammatic, indicating general layout and approximate<br />

locations toward establishing the scope for uniform estimating basis for all bidders. They are<br />

not intended to be detailed construction working drawings. Equipment, ductwork and piping<br />

arrangements shall fit into space allotted and shall allow adequate clearances for servicing and<br />

maintenance. Reasonable modifications to indicated locations and arrangement to suit job<br />

conditions shall not constitute basis for requesting additional funds from the State.<br />

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B. Because of the small scale of drawings, it is not possible to indicate all offsets, fittings, and<br />

accessories which may be required. Contractor shall carefully investigate structural and finish<br />

conditions affecting his work and arrange such work accordingly, furnishing such fittings, traps,<br />

valves, ductwork, piping, supports, and accessories as may be required to meet such conditions.<br />

C. Verification of Dimensions: The Contractor shall be responsible for the coordination and<br />

proper relation of his work to the building structure and to the work of all trades. The<br />

Contractor shall visit the premises and thoroughly familiarize himself with all details of the<br />

work and working conditions, to verify all dimensions in the field, and to advise the Contracting<br />

Officer of any discrepancy before performing any work.<br />

1.4 SUBMITTALS<br />

A. Submit in accordance with Section 013300 SUBMITTAL PROCEDURES.<br />

B. Additional submittal requirements are specified in each mechanical section with the general<br />

requirements for submittals specified in this section and apply to all mechanical sections.<br />

C. Within 20 days after award of contract and before installation of any materials or equipment<br />

is begun, Contractor shall submit to the State for approval a complete list of materials and<br />

equipment together with names and addresses of manufacturers and local <strong>Hawaii</strong> based<br />

manufacturer's representatives, catalog numbers, and trade names; and, annotated descriptive<br />

data showing the specific model, type, and size of each item the Contractor proposes to<br />

furnish. No consideration shall be given to partial lists submitted from time to time. Prepare<br />

working drawings on sheets not smaller than 24 inches by 36 inches, and include data<br />

essential to the proper installation of the system. Do not commence work until the design of<br />

the system and the various components have been approved.<br />

D. Approval of materials and equipment will be based on manufacturer's published rating. Any<br />

materials and equipment which are not in accordance with these specifications may be<br />

rejected. Contractor shall not order materials and equipment without the submittal first being<br />

approved. Ordering of material and equipment without prior approval may be rejected by the<br />

State.<br />

E. Prior to start of any field work, required copies of to scale shop drawings of equipment,<br />

ductwork, piping and controls shall be submitted for review. No work shall be started<br />

without approval from the State. Where apparatus and equipment have been indicated on the<br />

contract drawings, dimensions have been taken from typical equipment of the class indicated.<br />

The shop drawings shall show the details of construction and installation of the particular<br />

equipment being furnished. The shop drawings shall be fully dimensioned to show the<br />

equipment, materials and connections fit the space provided.<br />

1. Contractor shall check the submittals and shop drawings and certify they are correct and<br />

in compliance with the contract drawings and specifications.<br />

2. Review of shop drawings by the State's representatives is confined to arrangement of<br />

equipment and fixtures only and does not relieve the Contractor from responsibility for<br />

proper fit, performance and construction. Any deviation from the Contract drawings and<br />

specifications shall be clearly noted on the shop drawings. Since manufacturing methods<br />

vary, reasonable variations from the Contract Documents are acceptable; however,<br />

performance and material requirements indicated are the minimum acceptable and the<br />

State retains the right to judge the equality of any variation.<br />

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F. Unless otherwise specified here or under Section 013300 SUBMITTAL PROCEDURES,<br />

submit eight (8) copies of each submittal required for approval:<br />

1. Substitution Requests: Substitute materials or equipment may be used if qualified by<br />

written permission from the State. Submit a list of the substitutions with qualifying data<br />

for approval prior to bidding in accordance with Section 016000 PRODUCT<br />

REQUIREMENTS.<br />

2. Shop Drawings: Submit prints of dimensioned shop drawings, indicating equipment<br />

layout, piping, hangers, equipment bases, support details, wiring diagrams for control,<br />

and locations and sizes of pipe sleeves and duct openings. Drawings shall indicate<br />

adequate clearance for operation, maintenance, and replacement of operating equipment<br />

devices and components. Coordinate drawings with other trades to avoid interferences.<br />

Drawings shall be minimum 24 inches by 36 inches in size, except as specified<br />

elsewhere. Provide one (1) set of reproducible transparencies and six (6) sets of bond<br />

prints. Approval of shop drawings does not relieve the Contractor from responsibility of<br />

a complete installation or proper performance. No work shall commence until shop<br />

drawings are approved by the Contracting Officer.<br />

a. The Contractor shall review, stamp with his approval, and submit all Shop<br />

Drawings required by the Contract Documents.<br />

b. At the time of submission, the Contractor shall inform the Contracting Officer in<br />

writing of any deviations in the Shop Drawings from the requirements of the<br />

Contract Documents.<br />

c. By approving and submitting Shop Drawings, the Contractor certifies that he has<br />

determined and verified all field measurements and obstructions, field construction<br />

criteria, materials, catalog numbers and similar data, that he has checked and<br />

coordinated each Shop Drawing with the requirements of the work and of the<br />

Contract Documents and that all equipment fits within designated spaces.<br />

3. Certificates of Conformance or Compliance:<br />

a. Submit certification from the manufacturer attesting that materials and equipment<br />

to be furnished for this project comply with the requirements of this specification<br />

and of the reference publications. Preprinted certifications will not be acceptable;<br />

certifications shall be in the original. The certification shall not contain statements<br />

that could be interpreted to imply that the product does not meet all requirements<br />

specified, such as "as good as"; "achieve the same end use and result as materials<br />

formulated in accordance with the referenced publication," "equal or exceed the<br />

service and performance of the specified material." The certification shall simply<br />

state that the product conforms to the requirements specified.<br />

b. Standards Compliance: When materials or equipment are specified to conform to<br />

the standards of organizations such as the American National Standards Institute<br />

(ANSI), Air Conditioning and Refrigeration Institute (ARI), Air Movement and<br />

Control Association (AMCA), American Society for Testing and Materials<br />

(ASTM), Factory Mutual Engineering and Research <strong>Corporation</strong> (FMERC or FM),<br />

National Electrical Manufacturers Association (NEMA), National Fire Protection<br />

Association (NFPA), and Underwriters Laboratories (UL), proof of such<br />

conformance shall be submitted to the State for approval. If an organization uses a<br />

label or listing to indicate compliance with a particular standard, the label or listing<br />

will be acceptable evidence, unless otherwise specified in the individual sections.<br />

In lieu of the label or listing, the Contractor may submit a certificate from an<br />

independent testing organization, which is competent to perform acceptable test<br />

and is approved by the State. The certificate shall state that the item has been<br />

tested in accordance with the specified organization's test methods and the item<br />

conforms to the specified organization's standard. For materials and equipment<br />

whose compliance with organizational standards of specifications is not regulated<br />

by an organization using its own listing or label as proof of compliance, a<br />

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certificate of compliance from the manufacturer shall be submitted for approval.<br />

The certificate shall identify the manufacturer, the product and the referenced<br />

standard and shall simply state that the manufacturer certifies that the product<br />

conforms to all requirements of the project specification and of the referenced<br />

standards listed.<br />

4. Product Data: Submit data of equipment showing manufacturer's name, trade name,<br />

catalog model or number, project specification and paragraph reference, material<br />

specifications, performance data, certified dimensions and motor sizes. Performance data<br />

shall meet the criteria and standards specified in the technical sections for the model<br />

being furnished. Submit eight (8) complete sets. Equipment and material shall not be<br />

ordered without prior approval of the submittal from the State.<br />

5. Reports: Submit as required by individual technical sections.<br />

6. Operation and Maintenance Manual: Submit bound copies of the Operating and<br />

Maintenance Manual on all equipment and the system as a whole.<br />

7. Equipment Listing: Submit schedules of mechanical equipment which include a<br />

complete list of materials and equipment together with names and addresses of<br />

manufacturers and the <strong>Hawaii</strong> based authorized representative, catalog numbers, and<br />

trade names.<br />

8. Maintenance Service Contract: Submit Maintenance Service Contract as required in<br />

paragraph 3.08.<br />

9. As-Built Drawings: Submit As-Built drawings as required in Section 017700<br />

CLOSEOUT PROCEDURES.<br />

1.5 LAWS, REGULATIONS AND CODES<br />

A. The following shall govern where applicable; the Uniform Building Code as amended by the<br />

City and County of Honolulu Code, State of <strong>Hawaii</strong> Department of <strong>Health</strong> Regulations, the<br />

Uniform Fire Code as amended by the City and County of Honolulu Code, National Fire<br />

Protection Association Standards, the Uniform Plumbing Code as amended by the City and<br />

County of Honolulu Code, OSHA Rules and Regulations and all other codes and standards<br />

referenced in these specifications and as adopted by City and County of Honolulu. Where<br />

requirements differ in these codes and standards, the more stringent shall apply.<br />

1.6 PERMITS AND INSPECTIONS<br />

A. Obtain and pay for all fees, permits, licenses, assessments, connection charges and<br />

inspections required for this project.<br />

B. The Contractor shall apply and pay for all necessary inspections required by any public<br />

authority having jurisdiction.<br />

1.7 MANUFACTURER’S RECOMMENDATIONS<br />

A. Equipment installed under this Division of the Specifications shall be installed according to<br />

the manufacturer's recommendations, unless otherwise shown on the drawings or specified in<br />

this section. Where installation procedures or any part thereof are required to be in<br />

accordance with the recommendations of the manufacturer of the equipment being installed,<br />

printed copies of these recommendations shall be furnished to the Contracting Officer, prior<br />

to installation. Installation of the item will not be allowed to proceed until the<br />

recommendations are received. Failure to furnish these recommendations can be cause or<br />

rejection of the equipment.<br />

B. Certain specified construction and details may not be regularly included in the manufacturer's<br />

catalogued product. The Contractor shall provide the material or equipment complete as<br />

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specified.<br />

1.8 OPERATING AND MAINTENANCE INSTRUCTIONS<br />

A. Bound Instructions: Unless otherwise indicated, furnish six (6) copies and (1) CD of an<br />

operation, maintenance, and troubleshooting manual for each item of equipment and the<br />

system as a whole. Furnish the manual bound in hardback binders or an approved equivalent.<br />

Furnish one (1) complete manual prior to the time that equipment tests are performed and<br />

furnish the remaining manuals before the contract is completed. Inscribe the following<br />

identification on the cover; the words OPERATION AND MAINTENANCE MANUAL, the<br />

name and location of the building, the name of the Contractor, the name of the Consultant,<br />

date, and the contract number. The manual shall include the names, addresses and telephone<br />

numbers of each subcontractor installing equipment and of the local representative for each<br />

item of equipment. Also include a list of equipment by manufacturer, with the model number<br />

and serial number, tag number, quantity of each unit, location of unit, and area served. When<br />

standard manufacturer's brochures are used, adequately indicate (highlight, arrow, etc.) the<br />

project related information and delete (X or cross-out) the non-applicable information.<br />

Flysheet or divider sheet shall be placed before instructions covering each subject. The<br />

instruction sheets shall be approximately 8-1/2 by 11 inches, with large sheets of drawings<br />

folded in. The manual shall have a table of contents and be assembled to conform to the table<br />

of contents with the tab sheets placed before instructions covering the subject. The<br />

instructions shall be legible and easily read, with large sheets of drawings folded in. The<br />

manual shall include:<br />

1. System layout showing equipment, ductwork, piping, controls, etc.;<br />

2. Wiring and control diagrams with data to explain detailed operation and control of each<br />

item of equipment;<br />

3. A control sequence describing startup, operation and shutdown;<br />

4. Description of the function of each principal item of equipment;<br />

5. The procedure for starting;<br />

6. The procedure for operating;<br />

7. Shutdown instructions;<br />

8. Maintenance instructions;<br />

9. Lubrication schedule including type, grade, temperature range and frequency;<br />

10. Manufacturer's bulletins, cuts and descriptive data;<br />

11. Safety precautions, test procedures; performance data; and<br />

12. Parts list. The parts lists for equipment shall indicate the sources of supply,<br />

recommended spare parts and the service organization which is reasonably convenient to<br />

the project site.<br />

The manual shall be complete in all respects for equipment, controls, accessories and<br />

associated appurtenances provided.<br />

1.9 SPARE-PARTS DATA<br />

A. After approval of materials and equipment and one month prior to the date of beneficial<br />

occupancy, the Contractor shall furnish a complete list of parts and supplies, with current<br />

source of supply.<br />

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1.10 SUBSTITUTION OF EQUIPMENT OR MATERIAL<br />

A. Design is based on equipment and material as described in drawings. Any changes in<br />

equipment, bases, piping, connections, controls, electrical equipment specified and required<br />

by the approved substitutions shall be made by Contractor at no additional cost to the State.<br />

Contractor shall ensure proper fit, clearances, compatibility with other trades (e.g. electrical,<br />

ceiling, etc.), compatibility with controls and communication with the controls system,<br />

operation and maintainability for any equipment or material that is substituted for that<br />

indicated.<br />

1.11 DISCREPANCIES<br />

A. The Drawings and Specifications are intended to be cooperative. Any materials, equipment<br />

or system related to this division and exhibited on the Architectural, Electrical or Mechanical<br />

Drawings but not mentioned in the Specifications are to be executed to the intent and<br />

meaning thereof, as if it were both mentioned in the Specifications and set forth on the<br />

Drawings.<br />

B. In case of differences between the Drawings and Specifications, the Specifications shall<br />

govern first, and then the Drawings. Large scale details shall take precedence over small<br />

scale Drawings as to the shape and details of construction. Specifications shall govern as to<br />

materials.<br />

C. Drawings and Specifications are intended to be fully cooperative and to agree, but should any<br />

discrepancy or apparent difference occur between Drawings and Specifications or should<br />

errors occur in the work of others affecting the work, the Contractor shall notify the<br />

Contracting Officer at once. If the Contractor proceeds with the work affected without<br />

instructions from the State, he is responsible for that change and shall correct any resultant<br />

damage, rework, extra work or defect at no additional cost to the State. All interpretations of<br />

Drawings and Specifications shall be clarified by the Contracting Officer.<br />

1.12 OMISSIONS<br />

A. It is the intent of the plans and specifications to provide a complete installation. Should there<br />

be omissions, the Contractor shall call the attention of the Contracting Officer to such<br />

omissions in fifteen (15) days advance of the date of bid opening so the necessary corrections<br />

can be made.<br />

1.13 GUARANTEE AND CERTIFICATE<br />

A. The Contractor shall guarantee and certify in writing the following items:<br />

1. All equipment, piping, accessories and material furnished for a period of one (1) year<br />

commencing after 30 consecutive days of trouble-free operation from the date of final<br />

acceptance against all defects in material and workmanship. If any equipment, piping or<br />

material fails, does not operate satisfactorily or shows undue wear, the Contractor will be<br />

notified, and shall be required to correct the defect and damage to other work caused by<br />

such defect, immediately and at no additional cost to the State. If the above period of<br />

warranty does not coincide with the manufacturer's standard warranty period, the<br />

contractor shall include all costs for extending the warranty for the period specified above<br />

in his bid.<br />

2. All equipment, piping and materials to provide the results specified or shown.<br />

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3. All equipment to be properly installed in strict accordance with manufacturer's<br />

recommendations and to be free of vibration or objectionable noise.<br />

4. All piping to be drip free and properly installed to be free of vibration, pounding or<br />

objectionable noise.<br />

B. The above guarantee shall not be interpreted as voiding, limiting or reducing any equipment<br />

manufacturer's warranty or any guarantee permitted by law.<br />

C. The State shall have the right to require a written certificate, dated and signed by a<br />

responsible employee of the Contractor, evidencing the performance of any portion of the<br />

work, or any testing; as a condition precedent to the acceptance of any work or the result of<br />

any test. Whenever a regulatory agency performs inspections or tests of any portion of the<br />

work, a certificate shall be furnished by the Contractor showing the inspection or test was<br />

satisfactorily passed.<br />

D. Contractor shall provide a written guarantee that all work is as specified, and shall be bound<br />

to reinstall material or equipment defective due to workmanship or materials for a period of<br />

one (1) year commencing after 30 consecutive days of trouble-free operation from the date of<br />

final acceptance by the State. Contractor shall not be responsible, however, for defects<br />

proven to the State's satisfaction to be due to misuse, accident or negligence by other parties.<br />

E. Further, Contractor shall be held responsible for all damages to any part of the premises,<br />

building or contents caused by leaks or other defects in pipe, equipment or materials provided<br />

under this specification, of a period of one (1) year commencing after 30 consecutive days of<br />

trouble-free operation from the date of final acceptance of the installation by the Contracting<br />

Officer.<br />

F. Terms of this guarantee are in addition to other guarantee provisions of the specifications, and<br />

do not substitute for other more stringent terms, if any.<br />

G. In addition to the Guarantee on materials and workmanship, Installer shall provide a<br />

Maintenance Service Contract, Countersigned by the General Contractor, that will validate<br />

said guarantee.<br />

1.14 ELECTRICAL WORK<br />

A. All power wiring, including final hookup to all mechanical equipment will be provided under<br />

the Electrical Division of this Specification. Control devices for mechanical systems required<br />

that are energized from the power system (i.e. 100 volts and higher) shall be provided by the<br />

Mechanical Subcontractor. The power wiring, conduits and appurtenant work including<br />

connection to the mechanical equipment and control devices shall be provided by the<br />

Electrical Subcontractor.<br />

B. Electrical work under Electrical Division of the specifications is based on the electrical rating<br />

of equipment indicated on the Mechanical Drawings. Additional electrical work caused by<br />

any deviation under the requirements of the Mechanical Division drawings and specifications<br />

shall be paid for by the Mechanical Subcontractor.<br />

C. All control wiring for communication, signals and control power less than 100 volts are<br />

included under mechanical work and shall be in accordance with Division 26 ELECTRICAL<br />

requirements, except where specified otherwise in Division 23 HEATING, VENTILATING,<br />

AND AIR CONDITIONING.<br />

D. The Mechanical Subcontractor shall furnish all starters, variable speed drives, control<br />

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1.15 SAMPLES<br />

transformers, motor controllers, any disconnect devices specified as part of the mechanical<br />

equipment and any other electrically powered devices for installation by the Electrical<br />

Subcontractor. The Mechanical Subcontractor shall turn over these items to the Division 26<br />

ELECTRICAL Subcontractor at the site after receipt of notice from the Electrical<br />

Subcontractor that he is ready to install said items. The Electrical Subcontractor shall install<br />

these devices and provide the labor and materials to connect to the power system.<br />

A. When called for in the Technical Sections, furnish samples of materials which accurately<br />

represent if not identical to the materials to be used. Where samples are specified to<br />

demonstrate method of installation, furnish all materials, labor, ingredients and tools.<br />

Samples shall also be furnished when materials are proposed as substitutions for those<br />

specified. Materials used in the work shall be identical to samples that have been approved<br />

by the Contracting Officer.<br />

1.16 PRODUCT DELIVERY, STORAGE AND HANDLING<br />

A. Furnish new equipment, materials and accessories bearing the manufacturer's identification.<br />

Coordinate deliveries to avoid interference or construction delays. Protect products during<br />

delivery, storage, installation, and the remainder of the contract period after installation.<br />

PART 2 PRODUCTS<br />

2.1 MATERIALS AND EQUIPMENT<br />

A. As specified in all sections of Division 23 HEATING, VENTILATING, AND AIR<br />

CONDITIONING.<br />

B. Materials and equipment shall be cataloged products of manufacturers regularly engaged in<br />

production of such materials or equipment and shall be manufacturer's latest design that<br />

complies with the specification requirements. Materials and equipment shall duplicate items<br />

that have been in satisfactory commercial or industrial use at least 2 years in <strong>Hawaii</strong> prior to<br />

bid opening. Where two or more items of the same class of equipment are required, these<br />

items shall be products of a single manufacturer; however, the component parts of the items<br />

need not be the products of the same manufacturer except where specified. Each item of<br />

equipment shall have the manufacturer's nameplate. Name of the distributing agent in lieu of<br />

the manufacturer's nameplate will not be acceptable.<br />

C. All materials shall be new, of equivalent or better quality than of materials specified. For<br />

ease of maintenance and parts replacement, select equipment from a single manufacturer as<br />

much as possible. Substitutions require approval.<br />

2.2 NAMEPLATES<br />

A. Each item of equipment shall have manufacturer's nameplate of corrosion resisting metal<br />

attached in a conspicuous location. Nameplate data shall include manufacturer's name,<br />

address, model number, serial number, capacity, rating and such other performance data as<br />

required to completely identify the item. In addition, the manufacturer shall provide a<br />

separate corrosion resisting metal tag or plastic, unless specified otherwise, to carry the<br />

equipment designation as shown on drawings. Except as otherwise specified nameplate<br />

lettering shall be stamped or engraved on the nameplate. Nameplates shall be fastened by<br />

means of corrosion resisting metal screws, rivets or wire, 14-gage. In addition, each piece of<br />

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equipment shall be provided an identification tag in accordance with the paragraph entitled<br />

“Identification Tags for Mechanical Equipment and Devices”.<br />

2.3 TOOLS AND SUPPLIES<br />

A. Special tools and supplies shall be provided if required to maintain equipment provided for<br />

this project. The items shall be packaged or boxed to provide protection in storage, and shall<br />

be identified as to use. Tools and supplies shall be accompanied by information as to source<br />

of supply.<br />

2.4 FACTORY-APPLIED PAINT<br />

A. Ferrous surfaces of equipment shall have baked enamel finish painting as standard with the<br />

manufacturer. Special coating shall be applied when specified in the Technical Sections, and<br />

in such cases the coating used shall be certified in compliance with the Certificates paragraph<br />

in this section.<br />

B. All interior, exposed ferrous support materials shall have factory-applied protective coating.<br />

C. All exterior, exposed ferrous support materials shall have factory-applied protective prime<br />

coat as follows:<br />

1. Pre-Treatment: Commercial Blast Cleaning in accordance with Steel Structures Painting<br />

Council No. 6 (not less than 2 mils profile).<br />

2. Primer: Epoxy based or as recommended by the paint manufacturer and shall be<br />

asbestos-free, lead-free, cadmium-free, zinc-chromate-free and mercury-free.<br />

2 5 MOTORS<br />

A. Provide premium efficiency type motors designed for the supply voltages made available for<br />

this portion of the work, and with the following attributes:<br />

1. Sized to develop the required brake horsepower and to operate satisfactorily with a<br />

voltage variation of plus or minus 10 percent;<br />

2. Conforming to NEMA motor standards;<br />

3. Dynamically balanced, and held to commercial tolerance;<br />

4. Selected so that, when ambient temperature reaches 120 degrees F for a period of two<br />

hours or more, the motor will operate satisfactorily without failure.<br />

5. With squirrel-cage type drip-proof enclosure, unless otherwise indicated, constant speed,<br />

across-the-line normal starting torque designed for quiet operation;<br />

6. Each motor of ample size to operate its unit at proper full load and speed continuously,<br />

without heating in any part more than 40 degrees C above the temperature of the<br />

surrounding atmosphere.<br />

7. Where TEFC motors are indicated or specified, the cast iron frame type shall be<br />

provided.<br />

B. Where motor is used with V-belt drive, equip with a sliding base and belt guard, and motor<br />

sheave.<br />

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CT Scanner Expansion & Central Plant Modifications 230300-10 GENERAL MECHANICAL<br />

REQUIREMENTS


PART 3 EXECUTION<br />

3.1 VERIFICATION OF DIMENSIONS<br />

A. The Contractor shall check all dimensions at the site and shall establish all lines and levels.<br />

The Contractor shall be responsible for correctness of all dimensions and fitting of<br />

equipment, ductwork, fixtures and piping into the available space. Should field<br />

measurements show conditions that require relocation of any work, such conditions shall be<br />

reported to the Contracting Officer in advance of installation, and the work shall proceed in<br />

accordance with his decisions.<br />

3.2 PROTECTION OF WORK IN PROGRESS<br />

A. Ducts, conduits (if provided by Division 23 HEATING, VENTILATING, AND AIR<br />

CONDITIONING technical specifications) and pipe openings shall be closed with caps or<br />

plugs until connections are made. Equipment shall be securely covered for protection against<br />

physical or chemical damage. In areas exposed to weather, materials unused at the end of<br />

each day's work shall be stored in weather-protected locations. Damage to materials or<br />

equipment due to the Contractor's neglect shall be repaired or replaced to the satisfaction of<br />

the Contracting Officer by, and at the expense of the Contractor<br />

3.3 LOCAL TECHNICAL SUPPORT<br />

A. The mechanical equipment suppliers that furnish equipment for this project shall have a local<br />

<strong>Hawaii</strong> sales and service office, staffed with factory trained representatives fully capable of<br />

providing instruction, routine maintenance and emergency maintenance service on all system<br />

components supplied for this project. If the maintenance service is provided by a separate<br />

company, that company shall be specifically trained by manufacturer and authorized to<br />

perform maintenance on the equipment furnished for this project.<br />

3.4 SAFETY REQUIREMENTS<br />

A. Belts, pulley, chains, gears, couplings, projecting setscrews, keys and other rotating parts<br />

located so that any person can come in close proximity thereto shall be fully enclosed or<br />

properly guarded. High temperature equipment and piping so located as to endanger<br />

personnel or create a fire hazard shall be properly guarded or covered with insulation of a<br />

type as specified in other mechanical sections. Items such as catwalks, ladders and guard<br />

rails shall be provided where required for safe operation and maintenance of equipment.<br />

3.5 PAINTING<br />

A. Unless specified in other mechanical specification sections, the Contractor shall be<br />

responsible for complete coverage in painting all exposed ferrous metal that has not been<br />

factory finish coated.<br />

3.6 PIPING IDENTIFICATION<br />

A. Identification of all new pipe lines shall be by means of colored, waterproof, all temperature,<br />

self-adhering labels and directional arrow. Refer to painting section for color coding of<br />

existing and new piping.<br />

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CT Scanner Expansion & Central Plant Modifications 230300-11 GENERAL MECHANICAL<br />

REQUIREMENTS


B. At Contractor's option, each and every system may be identified by painting with contrasting<br />

colors, using 3/4" high minimum stencil letters. Painting shall be done by the Mechanical<br />

Contractor.<br />

C. All exposed pipes, whether insulated or not shall be identified. Labels may be omitted from<br />

piping where the use is obvious, due to its connection to equipment and where the appearance<br />

would be objectionable in finished rooms, as approved by direction.<br />

D. Identification labels shall be placed as follows:<br />

1. Near each valve and branch connection.<br />

2. Wherever piping merges or disappears from view from the floor of the room in which it<br />

is installed.<br />

3. Labels shall not be more than 50 feet apart.<br />

3.7 VALVE INDEX<br />

A. Valves shall be identified with brass tags where identification is required by other mechanical<br />

sections of these specifications.<br />

B. Attach tags with stainless steel chains or wires to valve body or stems. Attachment shall be<br />

permanent.<br />

C. Tag numbers shall match identification numbers shown on as-built drawings.<br />

D. Provide 1-1/2-inch diameter brass tags for all valves with identification numbers as indicated.<br />

Each tag shall have stamped service designation and valve number designation in 1/4-inch<br />

black-filled letters over 1/2-inch black-filled numbers. Tags shall be fastened to valves with<br />

brass jack chain. Chart of all valves shall be furnished by the Contractor and shall include:<br />

1. Valve I.D. number<br />

2. Location<br />

3. Purpose of system<br />

4. Normally open or normally closed<br />

3.8 IDENTIFICATION TAGS FOR MECHANICAL EQUIPMENT AND DEVICES<br />

A. All mechanical equipment, panels, control devices such as temperature sensors, carbon<br />

dioxide sensors, pressure transmitters, pressure gauges and other devices shall be provided<br />

with an identification tag that indicates the name of the item. The name shall coincide with<br />

the Operations and Maintenance Manual and the as-built drawings.<br />

B. The tag shall be plastic nameplate, 1" x 3" minimum size, engraved laminated phenolic, white<br />

with black core. The tags shall be fastened to the equipment or device with metal screws or<br />

fastened with a brass jack chain if it cannot be mounted with screws.<br />

3.9 FIELD INSTRUCTION<br />

A. Upon completion of the work and at a time designated, the services of one or more qualified<br />

personnel shall be provided by the Contractor for a period of not less than 40 hours to train<br />

and provide technical assistance to the State’s representatives in the operation and<br />

maintenance of the air conditioning and ventilation system. These field instructions shall<br />

cover all the items contained in the bound instructions. Submit course outline, instructor’s<br />

name and an on-site training schedule. The training shall be as follows:<br />

1. Provide overview and provide as-built plans, diagrams, operating and technical manuals<br />

for the entire air conditioning and ventilation system.<br />

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CT Scanner Expansion & Central Plant Modifications 230300-12 GENERAL MECHANICAL<br />

REQUIREMENTS


2. Identify, locate and explain the function of control devices at individual pieces of air<br />

conditioning units.<br />

3. Identify, locate and explain the operation and access of the control panels for each piece<br />

of equipment. Explain the sequence of operation and the control setpoints and how to<br />

change setpoints.<br />

3.10 ONE YEAR MAINTENANCE SERVICE CONTRACT<br />

A. In addition to the guarantee on materials and workmanship, the installer shall submit copies<br />

of the Maintenance Service Contract, countersigned by the Contractor, that will validate the<br />

guarantee.<br />

B. The maintenance service shall extend for a period of one (1) year commencing after 30<br />

consecutive days of trouble-free operation after the Project Acceptance Date or the equipment<br />

acceptance date, if earlier than the Project Acceptance Date, and shall include all labor,<br />

materials, equipment and parts necessary to service the complete system, in accordance with<br />

the attached Schedule of Maintenance Service so as to assure proper operation and function<br />

of the system. All costs for the periodic maintenance, including emergency calls, shall be<br />

borne by the Contractor. The maintenance period and guarantee period shall run concurrently<br />

(same start and stop dates). Should the contractor default in maintenance servicing, the<br />

service contract shall restart and continue until completion and the warranty shall be extended<br />

to match the new service period.<br />

C. Trouble-free operation is defined as a non-disabling condition of a non-recurring failure or<br />

disruption and the following:<br />

1. The system shall be free of all discrepancies, contamination and debris which requires<br />

correction in excess of those described for the monthly service which is included in the<br />

Schedule of Maintenance.<br />

2. The system is maintaining operational conditions and other parameters as measured<br />

during acceptance tests.<br />

D. Periodic basis shall mean a minimum of once every month unless specifically noted<br />

otherwise. Where the Manufacturer's Service Manual requires a shorter period, the shorter<br />

period shall apply. Where there are more than one service periods shown, all services shall<br />

be provided. For example, if a monthly and annual service are indicated, the annual service<br />

shall be performed in addition to the monthly service scheduled for that month.<br />

E. For each system provided by this contract, the Installer shall include a listing of the following<br />

items along with the Maintenance Service Contract:<br />

1. Name of the servicing contractor.<br />

2. System acceptance date.<br />

3. Service contract expiration date.<br />

4. Monthly inspection schedule for the maintenance period.<br />

5. Itemized listing of the equipment covered under the service contract, including a<br />

description of the equipment identified, its model and serial numbers and manufacturer's<br />

name(s).<br />

F. The Maintenance Service Contract shall be submitted along with the Operations and<br />

Maintenance Manual on/or before the Project Acceptance Date.<br />

Distribution of submittal:<br />

1copy:<br />

Contractor<br />

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CT Scanner Expansion & Central Plant Modifications 230300-13 GENERAL MECHANICAL<br />

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1 copy: DAGS Windward District<br />

1 copy: DAGS Quality Control Branch<br />

2 copies: DAGS Central Services Division<br />

2 copies: User (District Office and School)<br />

G. The Contractor shall keep a separate log recording all maintenance calls to the project at<br />

Contractor's office. Log shall include at least the following information.<br />

1. Name of person making service call.<br />

2. Date of call.<br />

3. Time in and out from project.<br />

4. Nature of call.<br />

5. Equipment readings and maintenance performed.<br />

6. The type and cost (labor, materials, parts and equipment) of repair work performed on the<br />

unit, if any.<br />

7. Documents and other data pertaining to the maintenance performed.<br />

It will be the responsibility of the Contractor to maintain the report/checklist by recording the<br />

above noted date after each scheduled maintenance and emergency repairs, and have the<br />

checklist available for inspection at the building site. The report shall be sufficiently detailed<br />

to properly reflect the past maintenance history of the equipment.<br />

Reports shall be prepared on contractor - furnished standardized forms and signed by the<br />

Building’s maintenance representative. A copy of the report shall be submitted to the<br />

Building’s maintenance representative within 2 working days after each visit. This submittal<br />

is in addition to the normal submittal requirements of the contract.<br />

In addition, the Contractor shall submit written reports of maintenance performed within<br />

seven (7) days to the Contracting Officer. (See Service Maintenance Report form attached)<br />

H. Work Schedule: All maintenance work shall be performed between the hours of 7:30 a.m. to<br />

4:00 p.m., on normal working days, Monday through Friday, excluding State holidays.<br />

The contractor shall notify the Building’s maintenance representative at least 4 working days<br />

prior to the service work date.<br />

I. Trouble Calls:<br />

1. Emergency service and repairs required between regular service calls shall be rendered<br />

within 24 hours after the Contractor is notified, non-work days excluded.<br />

2. The Contractor shall call the Contracting Officer and DAGS Central Services Division<br />

(Phone No. 831-7935) the next working day after being notified of the problem and<br />

report the status of repairs.<br />

J. All costs for periodic maintenance services and for emergency calls shall be included in the<br />

lump sum bid price.<br />

K. Maintenance Schedule: As described on attachments following this section:<br />

Attachment A - Schedule of Maintenance Service - Air Conditioning and Ventilation System<br />

and Attachment B –Direct Digital Controls.<br />

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CT Scanner Expansion & Central Plant Modifications 230300-14 GENERAL MECHANICAL<br />

REQUIREMENTS


L. The Maintenance Service Contract does not include repairs resulting from vandalism,<br />

negligent use or misuse of equipment.<br />

3.11 CLEANUP AND WORK PRACTICES<br />

A. The Contractor shall keep the job site free of debris, litter, discarded parts, etc. and shall clean<br />

all oil drippings during the daily progress of work. The Contractor shall remove all tools,<br />

parts and equipment from the service areas upon completion of the work.<br />

B. The Contractor shall exercise caution during the progress of his maintenance and repair work<br />

to prevent damage to the ceilings, roofing and other building structure. The Contractor shall<br />

restore all damages, caused by his negligence, to its original condition at his own expense.<br />

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CT Scanner Expansion & Central Plant Modifications 230300-15 GENERAL MECHANICAL<br />

REQUIREMENTS


SERVICE MAINTENANCE REPORT<br />

DATE:______________________________SHEET NO.______________________________________<br />

1. Name of Facility and Location: ____________________________________________________<br />

2. Submitted By: _________________________________________________________________<br />

3. Date of Service Call: ____________________________________________________________<br />

4. Name of Person(s) Making Call: ___________________________________________________<br />

5. Time In, Time Out at Site: ________________________________________________________<br />

6. Person(s) Contacted: ____________________________________________________________<br />

7. Nature of Service Call: (Routine Maintenance or Emergency, Explain)<br />

____________________________________________________________________________________<br />

____________________________________________________________________________________<br />

8. Equipment Readings and Maintenance Performed: (List all items serviced: identify - 8a, 8b, 8c, . .<br />

. ,etc.):<br />

____________________________________________________________________________________<br />

____________________________________________________________________________________<br />

____________________________________________________________________________________<br />

____________________________________________________________________________________<br />

ATTACHMENT A<br />

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REQUIREMENTS


SCHEDULE OF MAINTENANCE SERVICE<br />

AIR CONDITIONING AND VENTILATION SYSTEM<br />

All services performed by the Contractor shall include applicable items listed but shall not be limited to<br />

the following maintenance tasks:<br />

A. AIR HANDLING AND FAN COIL UNITS<br />

Monthly Service<br />

1. Clean and clear all drip pans and flush all related condensate drain lines with nitrogen.<br />

(Note: Contractor may be liable for water damage due to clogged drains.) Install pan<br />

tablets if necessary to control algae growth.<br />

2. Change all disposable air filters at least once a month; use FARR 30/30 or equal.<br />

3. Wash permanent type filters with an approved detergent and spray coat with an approved<br />

filter treatment solution. Replace deteriorated permanent type filters which cannot be<br />

cleaned.<br />

4. Lubricate and oil all fan and motor bearings and connections of dampers and vanes.<br />

5. Check all drives for wear; adjust belt tension. Replace belt as required.<br />

6. Operate equipment to check for proper operation, unusual noise and vibration; adjust or<br />

repair all equipment and controls as required; clean-up all equipment.<br />

7. Check time clock for proper operation and time settings.<br />

8. Check operation of AFC drives as applicable.<br />

9. Certify performance of monthly service and correct and report all discrepancies.<br />

Annual Service<br />

1. Adjust alignment of bearings and sheaves; lubricate fan and motor bearings. Replace<br />

worn or noisy bearings or sheaves.<br />

2. Clean cooling coils of dirt accumulation using nitrogen, high pressure air/water, steam or<br />

chemical coil cleaner solution.<br />

3. Check pressure and temperature differential across cooling coils and log readings. Clean<br />

strainers, check vents and drains on chilled water coils.<br />

4. Clean supply and return air grilles, registers and diffusers and fresh air intake grilles and<br />

dampers and repair or replace deteriorated bird screens.<br />

5. Clean and adjust water valve, clean strainer (chilled water) and clean all fan wheels and<br />

interior and exterior of equipment housings.<br />

6. Check and calibrate all electric and electronic temperature controls.<br />

7. Verify operation of water detector where installed.<br />

8. Certify performance of annual service and correct and report all discrepancies.<br />

B. AIR DISTRIBUTION SYSTEM<br />

Monthly Service<br />

1. Check ductwork for leakage, damage, and corrosion.<br />

2. Check duct and devices for noise and vibration.<br />

3. Check ductwork for loose connections and damage.<br />

4. Certify performance of monthly maintenance service and correct and report all<br />

discrepancies.<br />

Semi-Annual Service<br />

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CT Scanner Expansion & Central Plant Modifications 230300-17 GENERAL MECHANICAL<br />

REQUIREMENTS


1. Clean all air devices.<br />

2. Re-balance and test complete system including adjustment of fan speeds and<br />

measurement of cooling coil performance to restore to the operating conditions from the<br />

test and balance report submitted during construction. Submit test and balance report<br />

after completion.<br />

3. Paint damaged or weathered ductwork.<br />

4. Certify performance of monthly maintenance service and correct and report all<br />

discrepancies.<br />

C. CONDENSATE DRAIN PIPING<br />

Monthly Service<br />

1. Clean and clear all drip pans and flush all related condensate drain lines with nitrogen.<br />

(Note: Contractor may be liable for water damage due to clogged drains.) Install pan<br />

tablets if necessary to control algae growth<br />

2. Check all condensate drain piping and fittings for leaks.<br />

3. Check condition of insulation; re-insulate as necessary.<br />

4. Drain dirt leg.<br />

5. Certify performance of monthly maintenance service and that all discrepancies are<br />

reported and corrected.<br />

D. TEMPERATURE CONTROLS (FOR PACKAGED EQUIPMENT WITH INTERNAL<br />

CONTROLS)<br />

Quarterly Service<br />

1. Check control devices for proper operation, sticking stems and calibration; repair or<br />

replace weak or broken springs and all other parts.<br />

2. Check automatic dampers for tightness in closing, bent blades and defective linkage;<br />

lubricate connections for free movement and repair as required.<br />

3. Adjust thermostat to maintain 75 degrees F room temperature or operation set points as<br />

desired.<br />

4. Certify performance of quarterly maintenance service and that all discrepancies are<br />

reported and corrected.<br />

.<br />

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CT Scanner Expansion & Central Plant Modifications 230300-18 GENERAL MECHANICAL<br />

REQUIREMENTS


ATTACHMENT B<br />

SCHEDULE OF MAINTENANCE SERVICE<br />

DIRECT DIGITAL CONTROLS<br />

All services performed by the Contractor shall include applicable items listed but shall not be limited to<br />

the following maintenance tasks:<br />

Quarterly Service<br />

1. Check circuits and operation of all temperature controls and sequencing system for air<br />

conditioning system, including dampers and valves in accordance with the sequence of<br />

operation.<br />

2. Check control devices for proper operation, sticking stems and calibration; repair or<br />

replace weak or broken springs and all other parts.<br />

3. Check automatic dampers for tightness in closing, bent blades and defective linkage;<br />

lubricate connections for free movement and repair as required.<br />

4. Adjust temperature setpoint to maintain 75 degrees F room temperature or operation set<br />

points as desired.<br />

5. Check setpoints of all adjustable setpoint parameters.<br />

6. Printout points list with the recorded readings for each point taken at the time of the<br />

service visit. Compare readings to previous quarter's data and report any abnormal or<br />

unexpected changes.<br />

7. Certify performance of annual maintenance service and correct and report all<br />

discrepancies.<br />

Annual Service<br />

1. Check calibration of all field devices and recalibrate where required.<br />

2. Update any software that has been revised with a more current version if a new release<br />

has been made since the initial construction. Check system is meeting sequence of<br />

operation. Reprogram as required to meet specified sequence of operation.<br />

3. Provide all services of quarterly service.<br />

4. Certify performance of annual maintenance service and correct and report all<br />

discrepancies.<br />

END OF SECTION<br />

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CT Scanner Expansion & Central Plant Modifications 230300-19 GENERAL MECHANICAL<br />

REQUIREMENTS


SECTION 230593 – TESTING, ADJUSTING, AND BALANCING FOR HVAC<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. The work includes testing, adjusting, and balancing (TAB) of new air conditioning system,<br />

including equipment and ducts, which are located within the building.<br />

1.2 RELATED WORK SPECIFIED IN OTHER SECTIONS<br />

A. Mechanical work as specified in Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS unless specified otherwise in other sections of Division 23 HEATING,<br />

VENTILATING, AND AIR CONDITIONING.<br />

B. Ductwork for air conditioning and ventilation specified in Section 233300 AIR DUCT<br />

ACCESSORIES.<br />

C. Air conditioning and ventilation system controls specified in Section 230923 DIRECT-<br />

DIGITAL CONTROL SYSTEM FOR HVAC.<br />

D. Air handling units and fans specified in Section 237323 AIR HANDLING EQUIPMENT.<br />

1.3 SUBMITTALS<br />

A. Submit in accordance with SECTION 013300 SUBMITTAL PROCEDURES and Section<br />

230300 GENERAL MECHANICAL REQUIREMENTS.<br />

B. Certificates:<br />

1. Independent TAB agency personnel qualifications<br />

2. Design review report<br />

3. Pre-field TAB engineering report<br />

4. Advanced notice TAB field work<br />

5. Check out list<br />

C. Independent TAB Agency Personnel Qualifications: For agency proposed for approval,<br />

submit information certifying that: The TAB agency is a first tier subcontractor who is not<br />

affiliated with any other company participating in work on this contract; the work to be<br />

perform by the TAB agency shall be limited to testing, adjusting, and balancing of HVAC air<br />

and water systems to satisfy the requirements of this specification section. Submit the<br />

following, for the agency, to the Engineer for approval in compliance with paragraph entitled<br />

"TAB Personnel Qualification Requirements."<br />

1. Independent AABC or NEBB certified TAB agency:<br />

a. TAB agency: AABC registration number and expiration date of current<br />

certification; or NEBB certification number and expiration date of current<br />

certification.<br />

b. TAB team supervisor: Name and copy of AABC or NEBB TAB supervisor<br />

certificate and expiration date of current certification.<br />

c. TAB team field leader: Name and documented evidence that the team field leader<br />

meets the qualification requirements.<br />

d. TAB team field technicians: Names and documented evidence that each field<br />

technician meets the qualification requirements.<br />

e. Current certificates: Registrations and certifications shall be current, and valid for<br />

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CT Scanner Expansion & Central Plant Modifications 230593-1 TESTING, ADJUSTING, AND<br />

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the duration of this contract. Certifications which expire prior to completion of the<br />

TAB work, shall be renewed in a timely manner so that there is no lapse in<br />

registration or certification. TAB agency or TAB team personnel without a current<br />

registration or current certification shall not perform TAB work on this contract.<br />

f. Replacement of TAB team members: Replacement of members may occur if each<br />

new member complies with the applicable personnel qualifications and each is<br />

approved by the Engineer.<br />

D. Design Review Report: Submit typed report describing omissions and deficiencies in the<br />

HVAC system's design that would preclude the TAB team from accomplishing the duct<br />

leakage testing work and the TAB work requirements of this section. Provide a complete<br />

explanation including supporting documentation detailing the design deficiency. State that<br />

no deficiencies are evident if that is the case.<br />

E. Pre-Field TAB Engineering Report: Submit report containing the following information:<br />

1. Step-by-step TAB procedure:<br />

a. Strategy: Describe the method of approach to the TAB field work from start to<br />

finish. Include in this description a complete methodology for accomplishing the<br />

TAB field work session.<br />

b. Procedural steps: Delineate fully the intended procedural steps to be taken by the<br />

TAB field team to accomplish the required TAB work of each air distribution<br />

system and each water distribution system. Include intended procedural steps for<br />

TAB work for subsystems and system components.<br />

2. Pre-field data: Submit AABC or NEBB or SMACNA HVACTAB data report forms with<br />

the following pre-field information filled in:<br />

a. Design data obtained from system drawings, specifications, and approved<br />

submittals.<br />

b. Notations detailing additional data to be obtained from the contract site by the TAB<br />

field team.<br />

c. Designate the actual data to be measured in the TAB field work.<br />

d. Provide a list of the types of instruments, and the measuring range of each, which<br />

are anticipated to be used for measuring in the TAB field work. By means of a<br />

keying scheme, specify on each TAB data report form submitted, which<br />

instruments will be used for measuring each item of TAB data. If the selection of<br />

which instrument to use, is to be made in the field, specify from which instruments<br />

the choice will be made. The instrument key number shall be placed in the blank<br />

space where the measured data would be entered.<br />

3. Prerequisite HVAC work checkout list: A list of inspections and work items which are to<br />

be completed by the Contractor, and submitted and approved by the Engineer prior to the<br />

TAB team coming to the contract site. At a minimum, a list of the applicable inspections<br />

and work items listed in the NEBB TABES, Section III, "Preliminary TAB Procedures"<br />

under paragraphs entitled "Air Distribution System Inspection" and "Hydronic<br />

Distribution System Inspection." Also, list as prerequisite work items, the deficiencies<br />

pointed out by the TAB subcontractor in his design review report.<br />

F. Advanced Notices: Submit "Advanced Notice for TAB Field Work" in writing.<br />

G. Completed Check Out Lists: Submit "Prerequisite HVAC Work Checkout List" and certify<br />

in writing that each item has been checked and is operating as designed.<br />

H. Field Test Reports:<br />

1. Certified TAB report<br />

2. Field Test Reports: Submit certified reports in the specified format including the above<br />

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1.4 REFERENCES<br />

data.<br />

a. Certified TAB Reports:<br />

(1) Report format: Bind the report with a waterproof front and back cover.<br />

Include a table of contents identifying by page number the location of each<br />

report. Report forms and report data shall be typewritten. Handwritten<br />

report forms or report data are not acceptable.<br />

(2) Temperatures: On each TAB report form reporting TAB work accomplished<br />

on HVAC thermal energy transfer equipment, include the indoor and outdoor<br />

dry bulb temperature range and indoor and outdoor wet bulb temperature<br />

range within which the TAB data was recorded.<br />

(3) Instruments: List the types of instruments actually used to measure the tab<br />

data. Include in the listing each instrument's unique identification number,<br />

calibration date, and calibration expiration date.<br />

(4) Certification: Include the typed name of the TAB supervisor and the dated<br />

signature of the TAB supervisor.<br />

3. TAB Submittal and Work Schedule: Compliance with the following schedule is the<br />

Contractor's responsibility.<br />

a. TAB Field Work: At a minimum of 30 calendar days prior to start of field check,<br />

accomplish TAB field work; submit certified TAB report; and conduct field check.<br />

A. The publications listed below form a part of this specification to the extent referenced. The<br />

publications are referred to in the text by the basic designation only.<br />

1. ASSOCIATED AIR BALANCE COUNCIL (AABC)<br />

AABC MN-1<br />

Testing and Balancing Heating, Ventilating and Air<br />

Conditioning <strong>Systems</strong><br />

2. AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)<br />

ANSI S1.4 (ASA 47)<br />

ANSI S1.11 (ASA 65)<br />

Sound Level Meters<br />

Octave- Band and Fractional-Octave-Band Analog and<br />

Digital Filters<br />

3. AMERICAN SOCIETY OF HEATING, REFRIGERATING, AND AIR-<br />

CONDITIONING ENGINEERS, INC. (ASHRAE)<br />

ASHRAE HA<br />

Handbook, HVAC Applications<br />

4. NATIONAL ENVIRONMENTAL BALANCING BUREAU (NEBB)<br />

NEBB TABES<br />

Testing, Adjusting, Balancing of Environmental <strong>Systems</strong><br />

5. SHEET METAL & AIR CONDITIONING CONTRACTORS' NATIONAL<br />

ASSOCIATION, INC. (SMACNA)<br />

SMACNA HVACTAB HVAC <strong>Systems</strong> Testing, Adjusting and Balancing<br />

1.5 QUALITY ASSURANCE<br />

A. Modifications of References: Accomplish work in accordance with referenced publications<br />

of AABC or NEBB except as modified by this section. In the references referred to herein,<br />

consider the advisory or recommended provisions to be mandatory, as though the word<br />

"shall" had been substituted for the words "should" or "could" or "may" wherever they<br />

appear.<br />

B. TAB Personnel Qualification Requirements:<br />

1. Independent AABC or NEBB Certified TAB Agency:<br />

a. Provide services of a TAB agency certified by AABC or NEBB to perform and<br />

manage TAB work on HVAC air systems. This TAB agency shall not be affiliated<br />

with any company participating in any other phase of this contract, including<br />

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design, furnishing equipment, or construction.<br />

2. TAB Team Personnel: The TAB team approved to accomplish work on this contract<br />

shall be full-time employees of the TAB agency. No other personnel shall do TAB work<br />

on this contract.<br />

a. TAB Team Supervisor: Supervisor shall be qualified by AABC or NEBB as a<br />

TAB supervisor or a TAB engineer.<br />

b. TAB Team Field Leader: Leader shall have satisfactorily performed full-time<br />

supervision of TAB work in the field for not less than 3 years immediately<br />

preceding this contract's bid opening date.<br />

c. TAB Team Field Technician: Technician shall have satisfactorily assisted a TAB<br />

team field leader in performance of TAB work in the field for not less than one<br />

year immediately preceding this contract's bid opening date.<br />

C. Responsibilities: The Contractor shall be responsible for ensuring compliance with the<br />

requirements of this section. The following delineation of specific work responsibilities is<br />

specified to facilitate execution of the various work efforts by personnel from separate<br />

organizations. This breakdown of specific duties is specified to facilitate adherence to the<br />

schedule.<br />

1. Contractor:<br />

a. TAB personnel: Ensure that the TAB work is accomplished by a group meeting<br />

the requirements specified in paragraph entitled "TAB Personnel Qualification<br />

Requirements”.<br />

b. Pre-TAB meeting: Attend the meeting with the TAB Supervisor, and ensure that a<br />

representative is present for the sheetmetal contractor, mechanical contractor, and<br />

electrical contractor.<br />

c. HVAC documentation: Furnish one complete set of the following HVAC-related<br />

documentation to the TAB Agency:<br />

(1) Contract drawings and specifications<br />

(2) Approved submittal data for equipment<br />

(3) Construction work schedule<br />

(4) Up-to-date revisions and change orders for the previously listed items<br />

Submittal and work schedules: Ensure that the schedule for submittals and work<br />

required by this section are met.<br />

d. Coordination of supporting personnel: Provide the technical personnel, such as<br />

factory representatives or HVAC controls installer required by the TAB field team<br />

to support the TAB field measurement work. Provide equipment mechanics to<br />

operate HVAC equipment to enable TAB field team to accomplish the TAB field<br />

measurement work. Ensure these support personnel are present at the times<br />

required by the TAB team, and cause no delay in the TAB field work. Conversely,<br />

ensure that the HVAC controls installer has required support from the TAB team<br />

field leader to complete the controls check out.<br />

e. Deficiencies: Ensure that equipment defects, installation deficiencies, and design<br />

deficiencies reported by the TAB team field leader are brought to the attention of<br />

the Contracting Officer. Ensure that design deficiencies reported by the TAB field<br />

leader, or the TAB team supervisor, are transmitted to the Contracting Officer<br />

within 4 calendar days from date of receipt from the TAB agency.<br />

f. Prerequisite HVAC work: Complete check out and debugging of HVAC<br />

equipment, ducts, and controls prior to the TAB engineer arriving at the project site<br />

to begin the TAB work. Debugging includes searching for and eliminating<br />

malfunctioning elements in the HVAC system installations, and verifying all<br />

adjustable devices are functioning as designed. Prior to the TAB field team's<br />

arrival, ensure completion of the applicable inspections and work items listed in the<br />

TAB team supervisor's pre-field engineering report. List as prerequisite work<br />

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items, the deficiencies, pointed out by the TAB team supervisor in the design<br />

review report. Ensure that the TAB Agency gets a copy of the prerequisite HVAC<br />

work checklist specified in the paragraph entitled "Submittals." Do not allow the<br />

TAB team to commence TAB field work until all of the following are completed.<br />

(1) HVAC system installations are fully complete.<br />

(2) HVAC prerequisite checkout work lists have been completed, submitted, and<br />

approved.<br />

(3) HVAC system filters are clean for TAB field work.<br />

g. Advance notice: Furnish to the Engineer with advance written notice for each<br />

event, the commencement of the field work and for the commencement of the TAB<br />

field work.<br />

2. TAB Agency: Provide the services of a TAB team which complies with the requirements<br />

of paragraph entitled "TAB Personnel Qualification Requirements."<br />

a. TAB Team Supervisor:<br />

(1) Overall management: Supervise and manage the overall TAB team work<br />

effort, including preliminary and technical TAB procedures and TAB team<br />

field work.<br />

(2) Pre-TAB meeting: Attend meeting with Contractor.<br />

(3) Design review report: Review project specifications and accompanying<br />

drawings to verify that the air systems and water systems are designed in<br />

such a way that the TAB Team Field Leader can accomplish the work in<br />

compliance with the requirements of this section. Verify the presence and<br />

location of permanently installed test ports and other devices needed,<br />

including gauge cocks, thermometer wells, flow control devices, circuit<br />

setters, balancing valves, and manual volume dampers.<br />

(4) Support required: Specify the technical support personnel required from the<br />

Contractor other than the TAB agency; such as factory representatives for<br />

temperature controls or for complex equipment. Inform the Contractor in<br />

writing of the support personnel needed and when they are needed. Furnish<br />

the notice as soon as the need is anticipated, either with the design review<br />

report, or the pre-field engineering report or during the TAB field work.<br />

(5) Pre-field engineering report: Utilizing the following HVAC-related<br />

documentation; contract drawings and specifications, approved submittal<br />

data for equipment, up-to-date revisions and change orders; prepare this<br />

report.<br />

(6) Prerequisite HVAC work checklist: Ensure the Contractor gets a copy of<br />

this checklist at the same time as the pre-field engineering report is<br />

submitted.<br />

(7) Technical Assistance for TAB Work: Provide immediate technical<br />

assistance to the TAB field team for the TAB work.<br />

(8) Certified TAB report: Certify the TAB report. This certification includes<br />

the following work:<br />

(a) Review: Review the TAB field data report. From this field report,<br />

(b)<br />

prepare the certified TAB report.<br />

Verification: Verify adherence, by the TAB field team, to the TAB<br />

plan prescribed by the pre-field engineering report and verify<br />

adherence to the procedures specified in this section.<br />

(9) Design deficiencies: Submit in writing as soon as possible, to the Contractor<br />

and the Engineer, each design deficiency reported by the TAB field team.<br />

Provide, in this submittal, a complete explanation including supporting<br />

documentation detailing the deficiency.<br />

(10) TAB Field Check: The TAB team supervisor shall attend and supervise<br />

TAB field check.<br />

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. TAB Team Field Leader<br />

(1) Field manager: Manage, in the field, the accomplishment of the work<br />

specified in Part 3, "Execution."<br />

(2) Full time: Be present at the contract site when TAB field work is being<br />

performed by the TAB team; ensure day-to-day TAB team work<br />

accomplishments are in compliance with this section.<br />

(3) Prerequisite HVAC work: Do not bring the TAB team to the contract site<br />

until a copy of the prerequisite HVAC Checklist, with all work items<br />

certified by the Contractor to be working as designed, reaches the office of<br />

the TAB Agency.<br />

D. Re-Tab Meeting: Meet with the State's TAB representative and the designing engineer of the<br />

HVAC systems to develop a mutual understanding relative to the details of the TAB work<br />

requirements. Ensure that the TAB supervisor is present at this meeting. Requirements to be<br />

discussed include required submittals, work schedule, and field quality control.<br />

PART 2 PRODUCTS<br />

Not Used<br />

PART 3 EXECUTION<br />

3.1 TAB PROCEDURES<br />

A. TAB Field Work: Test, adjust, and balance the listed HVAC systems to the state of operation<br />

indicated on and specified in the contract design documents. Air and water systems shall be<br />

proportionately balanced and reported in the TAB report. Provide instruments and<br />

consumables required to accomplish the TAB work. Conduct TAB work on the listed HVAC<br />

systems in conformance with the AABC MN-1, or NEBB TABES, except as modified by this<br />

section:<br />

1. Maintenance and calibration of instruments.<br />

2. Accuracy of measurements.<br />

3. Preliminary procedures: Test ports required for testing by the TAB engineer shall be<br />

located in the field by the TAB engineer during TAB field work. It shall be the<br />

responsibility of the sheetmetal contractor to provide and install test ports as required by<br />

the TAB engineer.<br />

4. Air distribution systems TAB work: Air handling units, fan coil units and fans including<br />

coils, ducts, plenums, mixing boxes, and air distribution devices for supply air, return air,<br />

and outside air.<br />

5. Water distribution systems TAB work: Chilled water, condenser water, reheat water, heat<br />

recovery water systems including chillers, condensers, cooling towers, pumps, coils,<br />

system balance valves and flow measuring devices.<br />

B. TAB work on performance tests:<br />

1. Performance tests: In addition to the TAB proportionate balancing work on the air<br />

distribution systems, accomplish TAB work on the HVAC systems which directly<br />

transfer thermal energy. TAB the operational performance of the cooling systems.<br />

2. Ambient temperatures: On each tab report form used for recording data, record the<br />

outdoor and indoor ambient dry bulb temperature range and the outdoor and indoor<br />

ambient wet bulb temperature range within which the report form's data was recorded.<br />

That is, record these temperatures at beginning and at the end of data taking.<br />

3.2 WORKMANSHIP<br />

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A. Conduct TAB work on specified HVAC systems until measured parameters are within plus or<br />

minus 10 percent of the design values, that is, the values specified or indicated on the contract<br />

documents. To minimize the possibility of noise at the air device, “coarse” balancing shall be<br />

performed at the duct branch and “fine” balancing shall be performed at the face of the air<br />

device.<br />

3.3 DEFICIENCIES<br />

A. Strive to meet the intent of this section to maximize the performance of the equipment as<br />

designed and installed. However, if deficiencies in equipment design or installation prevent<br />

TAB work from being accomplished within the range of design values specified in the<br />

paragraph entitled "Workmanship," provide written notice as soon as possible to the<br />

Contractor and the Contracting Officer describing the deficiency and recommended<br />

correction. Responsibility for correction of installation deficiencies is the Contractor's. If a<br />

deficiency is in equipment design, call the TAB team supervisor for technical assistance.<br />

Responsibility for reporting design deficiencies to Contractor is the TAB team supervisor's.<br />

3.4 DATA FROM TAB FIELD WORK<br />

A. After completion of the TAB work, prepare a pre-final TAB report. Data required shall be<br />

furnished by the TAB team. Except as approved otherwise in writing by the Contracting<br />

Officer, the TAB work and the TAB report shall be considered incomplete until the TAB<br />

work is accomplished to within the accuracy range specified in the paragraph entitled<br />

"Workmanship" of this section. Prepare the report neatly and legibly; the pre-final TAB<br />

report shall be the final TAB report minus the TAB supervisor's review and certification.<br />

Obtain, at the contract site, the TAB supervisor's review and certification of the TAB report.<br />

Verbally notify the Engineer’s TAB representative that the field check of the certified TAB<br />

report data can commence; give this verbal notice 48 hours in advance of when the field<br />

checking shall commence. Do not schedule field check of the certified TAB report until the<br />

specified workmanship requirements have been met or written approval of the deviations<br />

from the requirements have been received from the Engineer.<br />

3.5 QUALITY ASSURANCE FOR TAB FIELD WORK<br />

A. Field check: Test shall be made to demonstrate that capacities and general performance of air<br />

and water systems comply with the contract requirements.<br />

1. Recheck: During field check, the Contractor shall recheck, in the presence of the<br />

Engineer, random selections of data (water, air quantities, air motion, sound level<br />

readings) recorded in the certified report.<br />

2. Areas of recheck: Points and areas of recheck shall be selected by the engineer.<br />

3. Procedures: Measurement and test procedures shall be the same as approved for work for<br />

forming basis of the certified report.<br />

4. Recheck selections: Selections for recheck will not exceed 25 percent of the total number<br />

of reported data entries tabulated in the report.<br />

5. Retests: If random tests reveals a measured quantity which is out-of-tolerance, the report<br />

is subject to disapproval at the Engineers discretion. In the event the report is<br />

disapproved, all systems shall be readjusted and tested, new data recorded, new certified<br />

reports submitted, and a new field check conducted at no additional cost to the<br />

Government.<br />

B. Approval prerequisite: Compliance with the field checking requirements of this section is a<br />

prerequisite to the final approval of the certified TAB report submitted.<br />

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3.6 MARKING OF SETTINGS<br />

A. Permanently mark the settings of HVAC adjustment devices including valves, splitters, and<br />

dampers so that adjustment can be restored if disturbed at any time. The permanent markings<br />

shall indicate the settings on the adjustment devices which result in the data reported on the<br />

submitted certified TAB report.<br />

3.7 MARKING OF TEST PORTS<br />

A. The TAB team shall permanently and legibly mark and identify the location points of the<br />

duct test ports. If the ducts have exterior insulation, these markings shall be made on the<br />

exterior side of the duct insulation. The location of test ports shall be shown on the as-built<br />

mechanical drawings with dimensions given where the test port is covered by exterior<br />

insulation.<br />

END OF SECTION<br />

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SECTION 230700 - HVAC INSULATION<br />

PART 1 GENERAL<br />

1.01 SUMMARY<br />

A. This section covers the furnishing, fabrication, delivery and installation of the insulation for<br />

air conditioning, ventilation, plumbing and generator auxiliary systems complete, including<br />

but not limited to the following:<br />

1. Sheetmetal duct insulation.<br />

2. Pipe Insulation.<br />

3. Equipment Insulation<br />

4. Manufacturer's literature, shop drawings and record drawings.<br />

5. Inspection, test and guarantee.<br />

1.2 RELATED WORK SPECIFIED IN OTHER SECTIONS<br />

A. Mechanical work as specified in Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS unless specified otherwise in other sections of Division 23 HEATING,<br />

VENTILATING, AND AIR CONDITIONING.<br />

B. Ductwork specified in Section 233300 AIR DUCT ACCESSORIES.<br />

C. Plumbing systems specified in Section 220000 PLUMBING.<br />

D. Air handling, fan coil units and exhaust fans specified in Section 237323 AIR HANDLING<br />

EQUIPMENT.<br />

E. Chilled water piping specified in SECTION 232113 CHILLED WATER PIPING.<br />

1.3 SUBMITTALS<br />

A. Submit the following in accordance with Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS.<br />

B. Certificates of Conformance or Compliance:<br />

1. Submit certificates of conformance for performance and characteristics specified, the<br />

listed standards and in accordance with Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS for the following:<br />

a. Duct Insulation<br />

b. Pipe Insulation<br />

C. Product Data: Submit product data for the following:<br />

1. Duct insulation.<br />

2. Pipe insulation.<br />

3. Equipment insulation that is not factory installed.<br />

4. Insulation accessories including vapor barrier, tape, and other items.<br />

D. Listing: List of materials showing name and addresses of manufacturers; manufacturer’s<br />

local supplier’s name, address and phone number; catalog numbers and trade names.<br />

E. Guarantee and Certificate: Submit one year guarantee and certificate in accordance with<br />

Section 230300 GENERAL MECHANICAL REQUIREMENTS.<br />

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PART 2 PRODUCTS<br />

2.1 MATERIALS AND EQUIPMENT<br />

A. General:<br />

1. Provide materials complying with NFPA Bulletin 90-A, as determined by UL method<br />

NFPA 225-ASTM E84 or UL 181, with flame spread rating 25 and under and smoke<br />

developed rating 50 and under.<br />

2. Where vapor barriers are used, provide intact and continuous throughout.<br />

2.2 DUCT INSULATION<br />

A. All new interior air conditioning ducts and plenums shall be insulated.<br />

1. Insulate all supply, return, exhaust, transfer and outside air ducts with 1-1/2-inch thick,<br />

1.5 pounds per cubic foot density, FRK faced duct wrap. Provide Owens-Corning<br />

Fiberglass commercial grade faced duct wrap insulation Type 150, Certainteed, Schuller<br />

or approved equal.<br />

2. Duct wrap insulation shall conform to the requirements of Federal Specification HH-I-<br />

558B, Form B, Type I, Class 6, B-4 and NFPA 90 with the reinforced foil-Kraft vapor<br />

barrier facing conforming to Federal Specification HH-I-100B, Type II.<br />

2.3 PIPE INSULATION<br />

A. All above grade indoor chilled water, domestic hot water and hot water return piping shall be<br />

insulated with Schuller Micro-Lok 650 with Vapor Barrier Jacket, Fiberglas heavy density<br />

pipe insulation with self-sealing, All Service Jacket (ASJ); Schuller; Certainteed or approved<br />

equal, having minimum density of 3.5 lb. cu. ft. and a maximum "K" factor of 0.22 Btu-in/hr-<br />

SF-degrees-F at 50 degrees F mean. Thickness of insulation shall be as follows:<br />

Thickness Pipe Size<br />

1 inch Up to 2 inches<br />

1-1/2 inches 2-1/2 inches and over<br />

B. The insulation shall be applied over clean, dry pipe with all joints firmly butted together.<br />

Longitudinal laps shall be sealed with Schuller vapor barrier adhesive, Foster or approved<br />

equal. Butt joints shall be wrapped with a 4-inch strip of the vapor barrier jacket cemented<br />

with vapor barrier adhesive. Each 3 ft. section of insulation and each butt strip shall be<br />

additionally secured with 3/4-inch wide Schuller No. 357 white tape, Foster or approved<br />

equal.<br />

C. Valve fitting for pipe sizes smaller than 4-inch shall be insulated with Schuller No. 301<br />

Insulating Cement, Foster or approved equal applied in one coat to a thickness equal to the<br />

adjoining tape insulation. Fittings for pipe sizes 4-inch and larger shall be insulated with<br />

Micro-Lok insulation, Owens-Corning, Certainteed or approved equal securely wired in<br />

place, and finished with a leveling coat of Schuller No. 301 Insulating Cement, Foster or<br />

approved equal. All fittings regardless of pipe size shall be finished with PVC fitting covers<br />

and sealed to maintain vapor barrier.<br />

D. Clamps or hangers in contact with pipe shall be insulated separately in the same manner as<br />

fitting. The insulation shall be applied upward along the vertical hanger rod to a point not<br />

less than 6 inches and sealed off.<br />

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E. Protect pipe insulation at all hanger and support points. Where 1 inch thick insulation is<br />

used, it shall be protected by 12 inches long galvanized metal shield. Where 1-1/2-inch<br />

insulation is used, 12-inches long section of calcium silicate preformed pipe insulation with a<br />

vapor barrier jacket or cellular glass with vapor barrier jacket shall be installed at the hanger<br />

point and protected with a 16 gauge galvanized metal shield on the outside of the jacket.<br />

F. Condensate drain piping and plumbing drain pipes receiving condensate from the air conditioning<br />

system shall be insulated with 3/4 inch thick flexible cellular insulation.<br />

G. Aboveground outdoor pipe insulation for chilled water, reheat water or domestic hot water<br />

shall be finished with mastic and reinforcing fabric as recommended by the insulation<br />

manufacturer, covered with aluminum jacket, 0.106-inch thick and banded with stainless steel<br />

bands.<br />

2.4 OTHER MECHANICAL EQUIPMENT REQUIRING INSULATION<br />

A. Pipe hangers and supports for insulated pipes that contact the pipe surface directly shall be<br />

insulated with same insulation system as the pipe insulation.<br />

B. Strainers that are connected to insulated pipes. Insulate strainers with 1-1/2-inch thick cellular<br />

glass insulation. Finish insulation with ASJ vapor barrier.<br />

C. Expansion tank that are connected to insulated piping. Insulate tank with 1-1/2-inch thick<br />

cellular glass insulation. Finish insulation with ASJ vapor barrier. Provide removable panels<br />

to allow disassembly of strainer (e.g. covers for basket strainers) for routine maintenance<br />

without damaging the insulation and vapor barrier.<br />

D. Air separator tanks that are connected to insulated pipes. Insulate separator with 1-1/2-inch<br />

thick cellular glass insulation. Finish insulation with ASJ vapor barrier.<br />

E. Flow devices installed in insulated pipes. Insulate with same insulation system as adjacent<br />

pipe insulation. Provide removable insulation covers for test connections (e.g. connections to<br />

install portable flow meter) of the same material as the pipe insulation.<br />

F. Parts of air handling equipment that are not factory insulated such as mixing boxes, return air<br />

plenums, etc. Insulate with same duct insulation system as connecting ductwork.<br />

G. Equipment, pipes and related appurtenances that are indicated or specified to be insulated but<br />

were not factory insulated such as duct mounted reheat coils.<br />

H. Insulate all chilled water and reheat water pumps with 2-inch thick cellular glass insulation,<br />

formed into a removable boxed enclosure around the pump with screwed or bolted seams for<br />

removal and re-installation of the insulation. No cutting of the insulation or covering shall be<br />

required for removal and re-installation of the cover for inspection and maintenance. Provide<br />

water resistant, vapor barrier covering. Pump nameplate shall be visible and uncovered.<br />

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PART 3 EXECUTION<br />

3.1 COOPERATION WITH OTHER TRADES AND CONFLICT IN WORK<br />

A. Contractor shall examine all drawings of proposed work and coordinate his work with other<br />

trades. Work conflicts shall be brought to attention of State and work rearranged or modified<br />

in accordance with his decision.<br />

B. If changes in indicated locations or arrangements of work are required, they shall be made by<br />

Contractor without additional charge to the State provided that these changes were ordered<br />

before work is installed and no extra material or labor are required.<br />

C. Should Contractor determine that extra material and labor will be required to accommodate<br />

any rearrangement, he shall first submit detailed estimate of cost for required changes and<br />

proceed with work only upon written authority of the Contracting Officer.<br />

3.2 EQUIPMENT INSTALLATION<br />

A. Equipment shall be installed as indicated and in accordance with manufacturer's<br />

recommendations and instructions.<br />

B. All necessary supports shall be provided for equipment, appurtenances and duct as required.<br />

This work shall include any additional steel purlins, brackets, seismic restraints or supports.<br />

3.3 WORKMANSHIP AND FABRICATION<br />

A. Ductwork, plenums, casings and accessories insulation:<br />

1. Provide rigid type duct insulation on mechanical room walls and where indicated;<br />

provide blanket type insulation in all other locations. Provide field-applied insulation to<br />

exterior of supply ducts, return ducts, outside air intake ducts, duct plenums, and casings<br />

of HVAC units. Ensure full range of motion of equipment actuators. Modify insulation<br />

to avoid obstruction with valve handles, damper handles and other such items. Install<br />

insulation with jackets drawn tight and cement down on longitudinal and end laps. Do<br />

not use scrap pieces where a full length section will fit.<br />

2. Rigid Insulation: Secure rigid insulation by impaling over pins or anchors located not<br />

more than 3 inches from joint edges of boards, spaced not more than 12 inches on center<br />

and secure with washers and clips. Spot weld anchor pins or attach with a waterproof<br />

adhesive especially designed for use on metal surfaces. Apply insulation with joints<br />

tightly butted. Neatly bevel insulation around name plates and access plates and doors.<br />

Each pin or anchor shall be capable of supporting a 20 pound load. Cut off protruding<br />

ends of pins, after clips are sealed with coating compound for inside work or<br />

manufacturer's recommended weatherproof coating for outside work, and reinforced with<br />

open weave glass membrane.<br />

3. Flexible Blanket Insulation: Apply insulation with joints tightly butted. Secure<br />

insulation to ductwork with adhesive in 6 inch wide strips on 12 inch centers. Staple laps<br />

of jacket with outward clinching staples on 4 inch centers. Provide pins, washers and<br />

clips at 18 inches on center and not more than 4 inches from duct edge for duct surfaces<br />

greater than 24 inches across except for top surfaces of horizontal ducts. For vertical<br />

ducts with surfaces less than 24 inches across, provide pins no more than 4 inches from<br />

duct edge at 18 inches on center. Carry insulation over standing seams and trapeze-type<br />

hangers. Install speed washers with pins and pin trimmed to washer. Sagging of flexible<br />

duct insulation shall not be permitted. Cut off protruding ends of pins after securing and<br />

sealing clips with coating compound for inside work. In cold air ducts, vapor seal joints<br />

and staple as specified.<br />

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B. Pipe Insulation: Pipe Insulation (Except Cellular and Calcium Silicate Insulation): Place<br />

sections of insulation around pipe and joints tightly butted into place. Draw jacket tight and<br />

smooth. Secure jacket with fire resistant adhesive, factory-applied self-sealing lap, or<br />

stainless steel outward clinching staples spaced not over 4 inches on center and 1/2 inch<br />

minimum from edge of lap. Cover circumferential joints with butt strips, not less than 3<br />

inches wide, of material identical to jacket material. Overlap longitudinal laps of jacket<br />

material not less than 1 1/2 inches. Adhesive used to secure butt strip shall be same as that<br />

used to secure jacket laps. Apply staples to both edges of butt strips.<br />

1. Vapor Barrier Jacket: When a vapor barrier jacket is required, as indicated in Table 1, on<br />

ends of sections of insulation that butt against flanges, unions, valves, fittings, and joints,<br />

provide a vapor barrier coating or manufacturer's weatherproof coating for outside<br />

service unless pipe is supplied with factory-applied self-seal lap. Apply vapor barrier<br />

coating at longitudinal and circumferential laps. Patch damaged jacket material by<br />

wrapping a strip of jacket material around the pipe and cementing, stapling, and coating<br />

as specified for butt strips. Extend patch not less than 1 1/2 inches past the break in both<br />

directions. At penetrations by pressure gages and thermometers, fill voids with vapor<br />

barrier coating for outside service. Seal with a brush coat of the same coating.<br />

2. Roof: Where pipe penetrates, insulate piping to a point flush with top of flashing and<br />

seal with vapor barrier coating. Butt top of flashing and interior insulation tightly to<br />

exterior insulation. Extend exterior metal jacket 2 inches to fold down beyond end of<br />

insulation. Seal flashing and counterflashing underneath with vapor barrier coating.<br />

C. Flexible Cellular Insulation: Bond cuts, butt joints, ends, and longitudinal joints with<br />

adhesive. Miter 90-degree turns and elbows, tees, and valve insulation. Where pipes<br />

penetrate fire walls, provide mineral-fiber insulation inserts and sheet-metal sleeves. Insulate<br />

flanges, unions, valves, and fittings in accordance with manufacturer's published instructions.<br />

Apply two coats of finish as recommended by insulation manufacturers to flexible unicellular<br />

insulation in outside locations. Do not use vinyl lacquer finish or equivalent. Use metal<br />

jackets on cellular insulation located outside.<br />

3.4 PAINTING AND IDENTIFYING OF PIPING<br />

A. General: The following items furnished under this section are to be painted and identified<br />

under Section 099000 PAINTING. Do not paint over name plates or other identifying labels.<br />

1. Exposed pipe insulation.<br />

2. Exposed duct insulation.<br />

3. Exposed equipment insulation that is unfinished<br />

3.5 ADJUSTING AND CLEANING<br />

A. Pipes, equipment and ducts shall be cleaned free of scale and thoroughly flushed of all<br />

foreign matter prior to field insulation. Equipment shall be wiped clean, with all traces of oil,<br />

dust, dirt, or paint spots removed. Pipe hangers and supports that were temporarily loosened<br />

to allow installation of the insulation, shall be repositioned and adjusted to carry the load<br />

without crushing the insulation.<br />

END OF SECTION<br />

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SECTION 230923 - DIRECT-DIGITAL CONTROL SYSTEM FOR HVAC<br />

PART 1 GENERAL<br />

1.1 SUMMARY<br />

A. This section covers the furnishing, fabrication, delivery and installation of a new or addition<br />

to an existing direct digital control (DDC) system for the control of the heating, ventilating<br />

and air conditioning (HVAC) systems. The DDC system is a multi-loop, stand-alone and<br />

distributed digital control system as manufactured by a companies specializing in HVAC<br />

controls. The DDC system provides all hardware and software to control of all HVAC<br />

control functions including input, logic, processing and output functions. Input functions<br />

include analog and digital (binary, on/off, open/close) control signals to the microprocessor<br />

based digital controllers.<br />

B. Output is transmitted via interface ports to allow connection to other controllers, terminals, a<br />

portable computer or a central site computer. The interface equipment will not provide day to<br />

day control of the HVAC system but will allow the operator to enable and disable equipment,<br />

changed setpoints, change operating schedules, receive trends and alarms and allows loading<br />

and downloading of control programs. The system can communicate with graphic operator<br />

work station located in the building (direct connection to a communication LAN) or at a<br />

remote site (connected to the digital controller through a LAN, web connection or modems<br />

and a telephone line).<br />

C. Related Sections<br />

1. Section 230300 GENERAL MECHANICAL REQUIREMENTS for general mechanical<br />

requirements.<br />

2. Division 26 ELECTRICAL for material and installation requirements for control wiring.<br />

3. Division 23 HEATING, VENTILATING, AND AIR CONDITIONING for air<br />

conditioning and ventilation equipment being controlled.<br />

1.2 REFERENCES<br />

A. NFPA 70 - \National Electric Code.<br />

B. ASHRAE 135-Data Communication Protocol for Building Automation and Control<br />

Networks.<br />

C. UL 916-UL Standard for Safety; Energy Management Equipment<br />

D. ANSI C12.10-Standard for Electromechanical Watt-hour Meters.<br />

E. ANSI C57.13.2-Standard Conformance Test Procedures for Instrument Transformers<br />

F. SMACNA DCS-Duct Construction Standards<br />

G. ASME B16.5- Pipe Flanges and Flanged Fittings NPS ½ Through NPS 24.<br />

H. ASTM A 126<br />

I. UL 506-UL Standard for Safety Specialty Transformers.<br />

J. UL 1449-UL Standard for Safety Transient Voltage Surge Suppressors<br />

K. NFPA 90A<br />

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L. UL 555S-UL Standard for Safety Leakage Rated Dampers for Use in Smoke Control <strong>Systems</strong><br />

M. ANSI B40.1- Gauges - Pressure Indicating Dial Type - Elastic Element<br />

1.3 DEFINITIONS<br />

A. BACnet: BACnet is a standard communication protocol under development by the American<br />

Society of Heating Refrigeration and Air Conditioning Engineers (ASHRAE). The controller<br />

manufacturer shall have a company policy to support the implementation of BACnet.<br />

B. Digital Controller: A control module which is microprocessor based, programmable by the<br />

user, has integral I/O, and performs stand-alone operations.<br />

C. Direct Digital Control (DDC): A digital controller as defined in this document. The<br />

controller directly senses building environment and makes control decisions based on user<br />

defined, controller resident programs. The controller outputs control signals that directly<br />

operate valves, dampers, and motor controllers. No conventional control devices, pneumatic<br />

or electronic, such as receiver-controllers, thermostats, and logic units are present within or<br />

interface with a direct digital control loop. Actuators are electric or pneumatic, and the<br />

controller output is converted to the appropriate type of signal.<br />

D. DDC System: A system made up of one or more digital controllers. Required climate<br />

control and energy management functions for complete operation of an HVAC system are<br />

provided by DDC from digital controllers. No conventional control devices (pneumatic or<br />

electronic) such as receiver-controllers, thermostats, and logic units are used. Digital<br />

controllers in a system are linked in a communication network composed of one or more<br />

levels of local area networks (LAN).<br />

E. Distributed Control: The intent of distributed control is to install the controllers near the<br />

equipment being controlled, and to distribute the processing to each stand alone DDC panel.<br />

The control system is built up of stand-alone controllers, utilizing sensor inputs and control<br />

outputs.<br />

F. Dynamic Control: A process that optimizes operation of HVAC systems (air handler units,<br />

converters, chillers, and boilers) by increasing and decreasing setpoints or starting and<br />

stopping equipment in response to heating and cooling needs of downstream equipment. A<br />

requirement of dynamic control is knowing the heating/cooling demand status of downstream<br />

equipment, therefore dynamic control requires controllers connected in a communications<br />

network.<br />

G. Firmware: Firmware is software programmed into read only memory (ROM) and erasable<br />

programmable read only memory (EPROM) chips. Software may not be changed without<br />

physically altering the chip.<br />

H. Graphic Sequence of Operation: A drawing or graphic showing all interlocks and control<br />

loop sequences between the input and output points. Graphic sequence of operation is a<br />

graphical representation of the sequence of operation. The graphic sequence of operation will<br />

show all inputs, outputs, and logic blocks.<br />

I. Hand-Held Terminal: A hand-held terminal is a portable device, control system<br />

manufacturer-specific, which can be connected directly to a communications port on a digital<br />

controller and through which the digital controller can be interrogated and, in some cases,<br />

programmed.<br />

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J. Input/Output (I/O): I/O refers to analog inputs (AI), digital inputs (DI), analog outputs (AO),<br />

and digital outputs (DO) in a digital controller. Inputs are from analog sensors (temperature,<br />

pressure, humidity, flow) and digital sensors (motor status, flow switches, switch position,<br />

and pulse output devices). Outputs operate modulating and on/off control devices.<br />

K. I/O Unit: An I/O unit provides additional point capacity to a digital controller and<br />

communicate with the stand-alone digital controller on LAN. An I/O unit is not stand-alone<br />

because the control program does not reside in the I/O units microprocessor.<br />

L. Integration: The ability of control system components to have interoperability between<br />

different manufacturers to connect together and provide coordinated control via real-time data<br />

exchange and control functions through a common communications data exchange protocol.<br />

Integration shall extend to the operator’s workstation software, which shall support user<br />

interaction with all control system components. Methods of integration include industry<br />

standard protocols such as: BACnet, ARCnet, LonMark/LonTalk, OLE for Process Control<br />

(OPC) or integrator interfaces between cooperating manufacturer’s systems.<br />

M. Local Area Network (LAN):<br />

1. A communications bus that interconnects digital controllers for peer-to-peer<br />

communications. Different levels of LANs are possible within a single DDC system. In<br />

this case a digital controller on a higher level LAN acts as a network controller to the<br />

controllers on the lower level LAN. The network controller, then, has at least two LAN<br />

communications ports. One port supports peer-to-peer communications with other digital<br />

controllers on the higher level LAN. The other port supports communications with the<br />

digital controllers on the lower level LAN.<br />

2. LANs permit sharing global information, make it possible to apply building wide control<br />

strategies such as peak demand limiting, permit dynamic control strategies, allow<br />

coordinated response to alarm conditions, and permit remote monitoring and<br />

programming of digital controllers.<br />

3. Facility-wide LAN refers to a commercially available local area network. These LANs<br />

allow the connection to an existing or new facility-wide LAN.<br />

N. Microprocessor: A microprocessor refers to the central processing unit (CPU) that contains<br />

all the registers and logic circuitry that make it possible for digital controllers to do<br />

computing.<br />

O. Open Protocol Bus (OPB): A pre-programmed communications integrator that allows<br />

devices from one manufacturer to communicate and interact with those of another.<br />

P. Open System Port (OSP): A user programmable communications port that provides the<br />

ability to develop custom communications processes to integrate other operating systems with<br />

the DDC System.<br />

Q. Output Signal Conversion: Output signal conversion refers to the changing of one kind of<br />

control output into a proportionally related signal appropriate for direct actuation of the<br />

controlled device. Signals are converted by a transducer which may be external to the digital<br />

controller originating the output.<br />

1. Examples in modulating control of pneumatic actuators are conversion of 4-20 ma signals<br />

into proportional 3-15 psig signals.<br />

2. An example of output signal conversion in on/off or open/close control is a contact<br />

closure originating in a digital controller which activates a solenoid air valve which<br />

passes main air, thereby forcing a damper to open fully.<br />

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R. Optimum Start: Optimum start is a method of starting the HVAC equipment prior to<br />

occupancy time in order to have the building at setpoint at occupancy. Optimum start shall<br />

be based on the zone temperatures, zone setpoints, and outdoor temperature. Optimum start<br />

will bring the zone to setpoint at occupancy time.<br />

S. Peer-to-Peer: Peer-to-Peer refers to controllers connected on a communications LAN that act<br />

independently, as equals and communicate with each other to pass information which<br />

facilitates control.<br />

T. PID: PID refers to proportional, integral, and derivative control; the three types of action that<br />

are used in controlling modulating equipment.<br />

U. Resolution: Refers to the number of possible states an input value or output value can take<br />

and is a function of the digital controller I/O circuitry; the A/D converter for input and the<br />

D/A converter for output. Ten bit resolution has 1024 possible states and eight bit resolution<br />

has 256 possible states.<br />

V. Stand-Alone Control: Refers to the digital controller being able to perform required climate<br />

control, and energy management functions without connection to another digital controller or<br />

central site computer. Digital controller requirements for stand-alone control are a time<br />

clock, a microprocessor, microchip resident control programs, PID control, a communications<br />

port for interfacing with and programming the controller, firmware for interrogation and<br />

programming, and I/O for sensing and effecting control of its control environment.<br />

W. Terminal Control Unit (TCU): An off-the-shelf, stand-alone digital controller equipped for<br />

communication on a lower level local area network. TCUs may deviate from stand-alone<br />

only in receiving energy management and time information from a stand-alone digital<br />

controller. A TCU is commonly application specific and is used for distributed control of<br />

specific HVAC subsystems. A TCU communicates with the digital controllers. Typically, a<br />

TCU communicates on a lower level LAN. Examples where TCUs might be used to control<br />

of small air handling units (AHUs), variable air volume (VAV) boxes, fan coil units, and heat<br />

pumps.<br />

X. Year 2000 Compliant: Means computer controlled facility components that accurately<br />

process date and time data (including, but not limited to, calculating, comparing, and<br />

sequencing) from, into, and between the twentieth and twenty-first centuries, and the years<br />

1999 and 2000 and leap year calculations.<br />

1.4 SUBMITTALS<br />

A. Submit in accordance with Section 013300 SUBMITTAL PROCEDURES and Section<br />

230300 GENERAL MECHANICAL REQUIREMENTS:<br />

B. Manufacturer’s Catalog Data:<br />

1. DDC hardware<br />

2. DDC capabilities<br />

3. Input devices<br />

4. Output devices<br />

5. Surge and transient protection<br />

C. Equipment and software for which specification compliance data shall be submitted include<br />

but not limited to the following:<br />

1. DDC Hardware:<br />

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a. I/O; capable of supporting platinum RTD, precision thermistor, 4-20 ma, 0-10<br />

VDC<br />

b. Programs will reside in microprocessor; controllers are stand-alone<br />

c. Communications ports; all communications ports as specified<br />

d. Protected memory; minimum hours required by this specification<br />

e. Operating temperature limits<br />

2. DDC Capabilities:<br />

a. Communications; baud rate, communication ports, stand-alone<br />

b. Trending; capable of trending every point<br />

c. Alarming; capable of alarm generation as indicated<br />

d. Messages; as indicated<br />

e. Self diagnostics; identification of a failed module<br />

f. PID control; capable of PID control<br />

3. Workstation Software: N/A<br />

4. Input Devices:<br />

a. Transmitters; accuracy, 4-20 ma, 0-10 VDC<br />

b. Temperature sensors; accuracy, stability, 100 percent factory screening, platinum<br />

RTD or thermistor<br />

c. Humidity sensors; type of sensor, accuracy, range, and stability<br />

d. Pressure sensor; accuracy<br />

e. Flow or motor proof; type<br />

f. Sensor wells; type<br />

5. Output Devices:<br />

a. Dampers; types<br />

b. Valves; types<br />

c. Actuators.<br />

d. Control Relays<br />

6. External Surge and Transient Protection:<br />

a. Power line<br />

b. Communications links and/or devices (between buildings)<br />

7. BACnet Protocol Implementation Statement (PICS) for each controller and operator<br />

interface.<br />

D. Drawings: Submit the following drawings:<br />

1. Control system schematic<br />

2. Wiring diagrams and layouts for each control panel.<br />

3. Floor plans indicating field sensor and controller locations.<br />

E. Design Data: Submit test data demonstrating the following installed components will meet<br />

specification requirements.<br />

1. Temperature sensor accuracy: Submit manufacturer specification of temperature sensor<br />

accuracy. Literature shall make clear sensor accuracy as specified.<br />

2. Temperature sensor stability: Provide manufacturer specification of five year stability of<br />

RTDs and thermistors. Literature shall make clear sensor stability as specified.<br />

F. Schedules:<br />

1. List of shop drawings<br />

2. List of symbols and abbreviations used on shop drawings<br />

3. List of I/O points: For each input and output physically connected to a digital controller<br />

provide, on a controller by controller basis, provide the following:<br />

a. Point description: for example: mixed air temperature, supply fan start/stop, etc.<br />

b Point type: AO, AI, DO, or DI.<br />

c. Point range: 4-20 ma, 3-15 psi, platinum RTD resistance ohm, thermistor.<br />

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d. Sensor range associated with point range: for example 0-100 degrees F, 0-2 inches<br />

of water.<br />

e. Software name(s) associated with point, if any.<br />

f. Terminal number to which point is connected.<br />

4. Equipment components list: Submit a listing of controllers and connected devices shown<br />

on control system schematic. List the following:<br />

a. Control system schematic component name<br />

b. Description<br />

c. Manufacturer of controller<br />

d. Controller’s name<br />

e. Equipment part numbers<br />

f. Cv for valves<br />

g. For actuators:<br />

(1) Motive force (such as pneumatic, or electric)<br />

(2) Normal position<br />

(3) Nominal operating range (such as 3-7 psi, 4-8 ma)<br />

5. AC power table: Submit a table listing each controller and the circuit breaker number,<br />

panel box number, and physical location of each controller’s source of AC power.<br />

G. Statements:<br />

1. Contractors’ qualifications: Submit statements required in Part 1, Quality Assurance,<br />

Qualifications.<br />

2. Training: Submit schedule, syllabus, and training materials in accordance with Part 3,<br />

EXECUTION.<br />

H. Records: Provide administrative and closeout submittals:<br />

1. Training course documentation: Training course documentation shall include a manual<br />

for each trainee plus two additional copies and two copies of audiovisual training aids, if<br />

used. Documentation shall include an agenda, defined objectives for each lesson and<br />

detailed description of the subject matter of each lesson.<br />

2. Service organization: Qualified service organization list that shall include the names and<br />

telephone numbers of organizations qualified to service the HVAC control systems<br />

3. Contractor certification: Provide certification that the installation of the control system is<br />

complete and the technical requirements of this section have been met.<br />

I. Operation and Maintenance Manuals:<br />

1. Controls and HVAC System Operators Manual: Construct and provide a Control and<br />

HVAC <strong>Systems</strong> Operators Manual. This manual is designed to document the HVAC and<br />

control system. Construct this manual using a 3 ring binder with a minimum of the<br />

following 7 sections. Use tabs to divide each section.<br />

a. Section 1. Description of HVAC <strong>Systems</strong>: Provide a description of the HVAC<br />

system components and control system. Include sequences of operation and a<br />

complete points list.<br />

b. Section 2. Controls Drawings: Provide drawings as specified.<br />

c. Section 3. Control Program Listings: Provide listing of all control programs,<br />

including terminal equipment controller setup pages.<br />

d. Section 4. Current Operating Parameters: Provide printouts of input and output<br />

setup information, database setups. This section is intended to provide information<br />

such as point addresses, slopes and offsets for all points, database of points, etc.<br />

e. Section 5. Design Information: Provide tab, but leave this section blank.<br />

f. Section 6. Control Equipment Cut Sheets: Provide cut sheets of all controller<br />

hardware and accessories. Include temperature versus resistance charts for<br />

temperature sensors, and calibration charts for pressure transducers.<br />

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g. Section 7. Control Program: Provide a fully operational control system disk (CD<br />

disk format preferred) identical to the original control program as installed. In<br />

addition, provide a restore - backup disk of the control program and backup copy of<br />

ACAD controls drawings on a 3.5 inch disk. It is understood that the software will<br />

be available to the base and used only for the buildings in this contract.<br />

2. DDC Manufacturer’s Hardware and Software Manuals<br />

3. Controls and HVAC System Operators Manual:<br />

a. Section 1. Installation and Technical Manuals for all digital controller hardware.<br />

b. Section 2. Installation and Technical Manuals for workstations.<br />

c. Section 3. Operators Manuals for all digital controllers.<br />

d. Section 4. Operators Manuals for workstations software.<br />

e. Section 5. Programming Manuals for all digital controllers.<br />

f. Section 6. Programming Manuals for workstation software.<br />

J. Guarantee and Certificate: Submit one year guarantee and certificate in accordance with<br />

Section 230300 GENERAL MECHANICAL REQUIREMENTS.<br />

1.5 QUALITY ASSURANCE<br />

A. General:<br />

1. The Direct Digital Control (DDC) System herein specified shall be fully integrated and<br />

installed as a complete package by the Direct Digital Control System Contractor. The<br />

System shall include all wiring, piping, installation supervision, calibration, adjustments,<br />

and checkout necessary for a complete and fully operational system.<br />

2. The Direct Digital Control System Contractor shall be regularly engaged in the<br />

engineering, programming, installation and service of Direct Digital Control systems of<br />

similar size and complexity.<br />

3. The DDC Contractor shall have a local facility Oahu. Emergency service shall be<br />

available on a 24-hour, 7-day-a-week basis.<br />

4. The DDC Contractor shall be responsible for all work fitting into place in a satisfactory<br />

and neat workmanlike manner acceptable to the State.<br />

B. Experience Record:<br />

1. The DDC Contractor shall have a minimum of five years experience with the complete<br />

installation of Direct Digital Control systems of similar size and technical complexity.<br />

The DDC Contractor shall provide a list of three comparable projects that have Direct<br />

Digital Control <strong>Systems</strong> with the features as specified for this project. These projects<br />

must be on-line and functional.<br />

2. The DDC Contractor shall employ specialists in the field of Direct Digital Control<br />

<strong>Systems</strong> including: Programming, Engineering, Field Supervision, and Installation.<br />

Specialists shall present factory training certification of the submitted equipment upon<br />

request.<br />

C. Governing Code Compliance: The DDC Contractor shall comply with all current governing<br />

codes, ordinances and regulations, including UL, NFPA, the local Building Code, NEC, and<br />

so forth.<br />

D. FCC Regulation: All electronic equipment shall conform to the requirements of FCC<br />

Regulation, Part 15, Section 15, Governing Radio Frequency Electromagnetic Interference,<br />

and be so labeled.<br />

E. Standard Products:<br />

1. Materials and equipment shall be standard products of manufacturer regularly engaged in<br />

the manufacturing of such products, using similar materials, design and workmanship.<br />

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The standard products shall have been in commercial or industrial use for 2 years prior to<br />

bid opening. The 2 year use shall include applications of similarly sized equipment and<br />

materials used under similar circumstances. The 2 year experience must be satisfactorily<br />

completed by a product which has been sold on the commercial market through<br />

advertisements, manufacturer’s catalogs, or brochures.<br />

2. The equipment items shall be supported by a service organization.<br />

F. Nameplate and Tags:<br />

1. Nameplates bearing legends as shown and tags bearing device unique identifiers as<br />

shown shall be engraved or stamped. Nameplates shall be permanently attached to<br />

HVAC control panel doors.<br />

2. For each field mounted piece of equipment, not in a finished area, a plastic or metal tag<br />

with equipment name and point identifier shall be attached.<br />

G. Verification of Dimensions: The contractor shall become familiar with all details of the<br />

work, shall verify all dimensions in the field, and shall advise the Contracting Officer of any<br />

discrepancy before performing the work.<br />

H. Drawings: Because of the small scale of the drawings, it is not possible to indicate all offsets,<br />

fittings, and accessories that may be required. The Contractor shall carefully investigate the<br />

mechanical, electrical, and finish conditions that could affect the work to be performed, and<br />

shall finish all work necessary to meet such conditions.<br />

I. Modification of References: The advisory provision in ASME B31.1 and NFPA 70 shall be<br />

considered mandatory. Substitute the work “shall” for “should” wherever it appears and<br />

interpret all references to the “authority having jurisdiction” and “owner” to mean the<br />

Contracting Officer.<br />

J. Storage: Stored products shall be protected from the weather, humidity and temperature<br />

variations, dirt and dust, and other contaminants, within the storage condition limits published<br />

by the equipment manufacturer.<br />

1.6 WORK INCLUDED<br />

A. Installation of Direct Digital Control (DDC) System:<br />

1. The DDC Contractor shall furnish and install a complete Direct Digital Control (DDC)<br />

System for all mechanical systems and other facility systems as included in the project<br />

documents. The DDC system will provide the functional features as defined in Part 1 -<br />

General Requirements, Part 2 - Products, and Part 3 - Execution of these Specifications.<br />

The DDC Contractor shall provide a complete and operational system to perform all<br />

sequences of operations stated within Part 3 or shown on the control drawings.<br />

2. The work under this Section shall include all materials and labor to perform all work<br />

required for the installation of the DDC as specified.<br />

3. The drawings and specifications are complementary to one another - meaning that what is<br />

called for on one is to be considered called for in both. Where conflicts exists between<br />

the specifications and/or drawings, the more stringent requirement shall apply.<br />

4. The DDC Contractor shall be responsible for field verification of site conditions and for<br />

gathering all necessary field data for all items to be provided under this contract prior to<br />

submitting his or her bid.<br />

5. Where work specified under other Sections of this Specification connects to equipment or<br />

systems that are listed and described in this Section, the DDC Contractor shall provide<br />

proper connection(s) to such equipment including trade coordination.<br />

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1.7 COORDINATION<br />

A. Divisions:<br />

1. The DDC Contractor shall cooperate with other divisions performing work on this project<br />

as necessary to achieve a complete and neat installation. The Contractor shall also<br />

consult the drawings and specifications of all trades to determine the nature and extent of<br />

others’ work.<br />

2. Contractors, Sub-contractors, Employees: It will be the duty of this Contractor to work in<br />

cooperation with other contractors, and with other sub-contractors and employees,<br />

rendering assistance and arranging his or her work so that the entire project.<br />

1.8 MANUALS<br />

A. All manuals shall be provided in hard copy format or on a single Compact Disk (CD) as part<br />

of an on-line documentation system through the operator workstation.<br />

PART 2 PRODUCTS<br />

2.1 GENERAL<br />

A. Control products, communication media, connectors, repeaters, hubs, and routers shall<br />

comprise a BACnet internetwork. Controller and operator interface communication shall<br />

conform to ANSI/ASHRAE Standard 135-2004, BACnet.<br />

B. Install new wiring and network devices as required to provide a complete and workable<br />

control network.<br />

C. Each controller shall have a communication port for temporary connection to a laptop<br />

computer or other operator interface. Connection shall support memory downloads and other<br />

commissioning and troubleshooting operations.<br />

D. Internetwork operator interface and value passing shall be transparent to internetwork<br />

architecture.<br />

1. An operator interface connected to a controller shall allow the operator to interface with<br />

each internetwork controller as if directly connected. Controller information such as data,<br />

status, and control algorithms shall be viewable and editable from each internetwork<br />

controller.<br />

2. Inputs, outputs, and control variables used to integrate control strategies across multiple<br />

controllers shall be readable by each controller on the internetwork. Program and test all<br />

cross-controller links required to execute control strategies indicated. An authorized<br />

operator shall be able to edit cross-controller links by typing a standard object address or<br />

by using a point-and-click interface.<br />

E. Controllers with real-time clocks shall use the BACnet Time Synchronization service. System<br />

shall automatically synchronize system clocks daily from an operator-designated controller<br />

via the internetwork.<br />

F. System shall be expandable to at least twice the required input and output objects with<br />

additional controllers, associated devices, and wiring.<br />

2.2 SYSTEM ARCHITECTURE<br />

A. Web Based System: DDC system shall be web-based and include a web server, workstation<br />

and controllers which communicate using the BACnet protocol. The web server or<br />

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workstation and control network backbone shall communicate using BACnet /IP addressing<br />

as specified in ASHRAE 135-2004, BACnet Annex J.<br />

B. First Tier Network:<br />

1. The first tier network shall be based on a PC industry standard of Ethernet TCP/IP, or<br />

ARCnet. PC Workstation LAN controller cards shall be standard “off the shelf”<br />

products available through normal PC vendor channels.<br />

2. The DDC system shall network multiple operator workstations, network controllers,<br />

system controllers, and application-specific controllers. The first tier network shall<br />

provide communications between operator workstations and first tier DDC (Direct<br />

Digital Control) controllers.<br />

3. The first tier network shall operate at a minimum communication speed of 2.5 M baud,<br />

with full peer-to-peer network communication.<br />

4. Network Controllers shall reside on the first tier.<br />

C. First Tier Network Protocol Integration: A complete Protocol Implementation Conformance<br />

Statement (PICS) shall be provided for all BACnet system devices.<br />

D. Second Tier Network:<br />

1. The second tier network is used to communicate between the first tier DDC controllers<br />

and field controllers.<br />

2. Second tier networks shall utilize either “Peer-to-Peer,” Master-Slave, or Supervised<br />

Token Passing communications.<br />

E. Second Tier Controller Protocol Integration:<br />

1. Hardwired:<br />

a. Analog and digital signal values shall be passed from one system to another via<br />

hardwired connections.<br />

b. There will be one separate physical point on each system for each point to be<br />

integrated between the systems.<br />

c. Analog points will be 4-20 mA signals originating at the “from system” and being<br />

received by the “to system”.<br />

d. Digital points will be “dry contact” signals originating at the “from system” and<br />

being received by the “to system.”<br />

2. Direct Protocol:<br />

a. The DDC system shall include appropriate hardware equipment and software to<br />

allow data communications between the DDC system and 3rd party manufacturers<br />

control panels. The DDC shall receive, react to, and return information from<br />

multiple building systems, variable frequency drives, power monitoring systems,<br />

etc.<br />

b. All data required by the application shall be mapped into the First Tier Network<br />

DDC Controller’s database, and shall be transparent to the operator.<br />

c. Point inputs and outputs from the third-party controllers shall have real-time<br />

interoperability with DDC software features such as: Control Software, Energy<br />

Management, Custom Process Programming, Alarm Management, Historical Data<br />

and Trend Analysis, Totalization, and Dial-Up and Local Area Network<br />

Communications.<br />

d. Integration shall be via RS-232 or RS-485 technologies.<br />

e. The system operator shall have the ability to verify, and diagnose communication<br />

messages and point information between third-party controllers and the DDC<br />

system.<br />

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2.3 DDC SYSTEM<br />

A. Provide a DDC system as a distributed control system. The system shall have stand- alone<br />

digital controllers, a communications network.<br />

B. Provide an operator programmable system, based on the user applications, to perform closedloop,<br />

modulating and/or on-off control of building equipment. Connect all digital controllers<br />

through the communication network to share common data and report to workstation<br />

computers. The workstation computers will be capable of being programmed to supervise the<br />

digital controllers. The control system shall be capable of down-loading and up-loading of<br />

programs between the workstation and the digital controllers.<br />

C. Provide the quantity of digital controllers indicated on the drawings that will perform<br />

required climate control, energy management, and alarm functions. The quantity of<br />

controllers shall be no less than the number shown on drawings. All material used shall be<br />

currently in production.<br />

1. Direct Digital Controllers: DDC hardware shall be UL 916 rated.<br />

a. Distributed Control: Apply digital controllers in a distributed control manner.<br />

b. Environmental Operating Limits: Provide digital controllers that operate in<br />

environmental conditions between 32 and 120 degrees Fahrenheit.<br />

c. Memory:<br />

(1) Provide sufficient memory for each controller to support required control and<br />

communication functions.<br />

(2) Memory Protection: Programs residing in memory shall be protected either<br />

by using EEPROM or by an uninterruptible power source (battery or<br />

uninterruptible power supply (UPS)). The backup power source shall have<br />

sufficient capacity to maintain volatile memory in event of an AC power<br />

failure. Where the uninterruptible power source is rechargeable (a<br />

rechargeable battery), provide sufficient capacity for a minimum of seventytwo<br />

hours back-up. The rechargeable power source shall be constantly<br />

charged by charging circuitry while the controller is operating under normal<br />

line power. Where a nonrechargeable power source is used, provide<br />

sufficient capacity for a minimum of two years accumulated power failure.<br />

Batteries shall be designed to allow replacement without soldering.<br />

d. Inputs: Provide input function integral to the direct digital controller. Provide<br />

input type as required by the DDC design.<br />

(1) Analog Inputs: Allowable input types are three wire 100 ohm or higher<br />

platinum RTD’s, stable 10,000 ohm thermistors, 0-10 VDC and 4 to 20 ma.<br />

Thermistor and direct RTD inputs must have appropriate conversion curves<br />

stored in controller software or firmware. Analog to digital (A/D)<br />

conversion shall be a minimum of 10 bit resolution.<br />

(2) Digital Inputs: Digital inputs shall sense open/close, on/off, or other two<br />

state indications.<br />

e. Outputs: Provide output function integral to the direct digital controller. Provide<br />

output type as required by the DDC design. Insure that the output of controllers are<br />

compatible with controlled devices.<br />

(1) Analog Outputs: Provide controllers with a minimum output resolution of 8<br />

bits. Output shall be 4 to 20 ma or 3 to 15 psi or 0-10 VDC. Each pneumatic<br />

output shall have feedback for monitoring of the actual pneumatic signal.<br />

Feedback shall be integral to the output function.<br />

(2) Digital Outputs: Provide contact closure with contacts rated at a minimum of<br />

1 ampere at 24 volts.<br />

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f. PID Control: Provide controllers with proportional, proportional plus integral, and<br />

proportional plus integral plus derivative control capability. Terminal controllers<br />

are not required to have the derivative component.<br />

g. Communications Ports:<br />

(1) Controller-to-Controller LAN Communications Ports: Controllers in the<br />

building DDC system shall be connected in a communications network.<br />

Controllers shall have controller to controller communication ports to both<br />

peer controller (lower level controller). Network may consist of more than<br />

one level of local area network and one level may have multiple drops.<br />

Communications network shall permit sharing between controllers of sensor<br />

and control information, thereby allowing execution of dynamic control<br />

strategies and coordinated response to alarm conditions.<br />

(2) On-Site Interface Ports: Provide a RS-232, RS-485, or RJ-11, or RJ-45<br />

communications port for each digital controller that allows direct connection<br />

of a computer or hand held terminal and through which the controller may be<br />

fully interrogated. Controller access shall not be limited to access through<br />

another controller. On-site interface communication ports shall be in<br />

addition to the communications port(s) supporting controller to controller<br />

communications. Communication rate shall be 56K Baud minimum. Every<br />

controller on the highest level LAN shall have a communications port<br />

supporting direct connection of a computer; a hand held terminal port is not<br />

sufficient. By connecting a computer to this port, every controller in the<br />

direct digital control system shall be able to be fully interrogated and<br />

programmed. The following operations shall be available: downloading<br />

and uploading control programs, modifying programs and program data base,<br />

and retrieving or accepting trend reports, status reports, messages, and<br />

alarms.<br />

(3) Remote Work Station Interface Port: Provide one additional direct connect<br />

computer port in each DDC system for permanent connection of a remote<br />

operator’s workstation, unless the workstation is a node on the LAN. All<br />

operations possible by directly connecting a computer to a controller at the<br />

highest level LAN shall be available through this port.<br />

(4) Telecommunications Interface Port: Provide one additional<br />

telecommunications port in each DDC system permitting remote<br />

communications via telephone. All operations possible by directly<br />

connecting a computer to a controller at the highest level LAN shall be<br />

available through the telecommunications port. A telecommunications port<br />

provided on a digital controller shall be in addition to the port required for<br />

directly connecting a computer to the controller. Telecommunication baud<br />

rate shall be 96K minimum.<br />

h. Modem: Provide one modem per DDC system to communicate between the digital<br />

control system and the workstation.<br />

i. Digital Controller Cabinet: Each digital controller cabinet shall protect the<br />

controller from dust and be rated NEMA 1, unless specified otherwise.<br />

(1) Controller cabinets, or enclosures the controller’s is mounted in shall be<br />

provided with a lock.<br />

j. Main Power Switch: Each controller on the highest level LAN shall have a main<br />

power switch for isolation of the controller from AC power. The switch shall be<br />

protected from tampering within the DDC cabinet.<br />

k. DDC system shall be web-based and include controllers which communicate using<br />

the BACnet protocol. The control network backbone shall communicate using<br />

BACnet /IP addressing as specified in ASHRAE 135-2004, BACnet Annex J.<br />

l. Building Controllers:<br />

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(1) Building controllers shall conform to BACnet Building Controller (B-BC)<br />

device profile as specified in ASHRAE 135-2004, BACnet Annex L and<br />

shall be listed as a certified B-BC in the BACnet Testing laboratories (BTL)<br />

Product Listing.<br />

(2) Digital Controller Networking Capabilities: The upper level digital<br />

controllers shall be capable of being networked with other similar upper level<br />

controllers. Upper level controllers shall also be capable of communicating<br />

over a network between buildings.<br />

(3) Internal Clock: Provide clock with each controller on the first tier local area<br />

network (LAN) and shall have its clock backed up by a battery or capacitor<br />

with sufficient capacity to maintain clock operation for a minimum of 72<br />

hours during a line power outage.<br />

m. Terminal Control Unit Controllers:<br />

(1) Advanced Application controllers shall conform to BACnet Building<br />

Controller (B-AAC) device profile as specified in ASHRAE 135-2004,<br />

BACnet Annex L and shall be listed as a certified B-AAC in the BACnet<br />

Testing laboratories (BTL) Product Listing.<br />

(2) Application Specific Controllers (ASCs). Each ASC shall conform to<br />

BACnet Application Specific Controller (B-ASC) device profile as specified<br />

in ANSI/ASHRAE 135-2004, BACnet Annex L and shall be listed as a<br />

certified B-ASC in the BACnet Testing Laboratories (BTL) Product Listing.<br />

(3) TCU controllers shall be manufactured by the same company as the digital<br />

controllers.<br />

(4) TCU controllers shall automatically start-up on return of power after a<br />

failure, and previous operating parameters shall exist or shall be<br />

automatically downloaded from a digital controller on a higher level LAN.<br />

(5) TCU controllers do not require an internal clock, if they get time information<br />

from the digital controller.<br />

n. BACnet Communication:<br />

(1) Each BC shall reside on or be connected to a BACnet network using ISO<br />

8802-3 (Ethernet) Data Link/Physical layer protocol and BACnet/IP<br />

addressing.<br />

(2) BACnet routing shall be performed by BCs or other BACnet device routers<br />

as necessary to connect BCs to networks of AACs and ASCs.<br />

(3) Each AAC shall reside on a BACnet network using ISO 8802-3 (Ethernet)<br />

Data Link/Physical layer protocol with BACnet/IP addressing, or it shall<br />

reside on a BACnet network using the ARCNET or MS/TP Data<br />

Link/Physical layer protocol.<br />

(4) Each ASC shall reside on a BACnet network using the ARCNET or MS/TP<br />

Data Link/Physical layer protocol.<br />

2. DDC Software: Software resides in the digital controllers and performs control<br />

sequences.<br />

a. Sequence of Control: Provide, in the digital controllers, software to execute the<br />

sequence of control. Provide sequences of control written in both text or graphic<br />

format.<br />

b. Database Modification: Provide software to modify the control program database.<br />

Database modification shall be accomplished through connected computer or hand<br />

held terminal or through a keypad integral to the controller. Database modification<br />

shall be accomplished without having to make changes directly in line-by-line<br />

programming. As a result of this requirement, when the control program is of the<br />

line-by-line type, database parameters in the following list that take real number<br />

values shall require assignment of variable names so parameters can be changed<br />

without modifying the line-by-line programming. Alternatively, block<br />

programming languages shall provide for modification of these database<br />

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parameters in fill-in-the-blank screens. The following shall be modifiable in this<br />

way:<br />

(1) Setpoints<br />

(2) Deadband limits and spans<br />

(3) Reset schedules<br />

(4) Switchover points<br />

(5) PID gains and time between control output changes<br />

(6) Time<br />

(7) Timed local override time<br />

(8) Occupancy schedules<br />

(9) Holidays<br />

(10) Alarm points, alarm limits, and alarm messages<br />

(11) Point definition database<br />

(12) Point enable, disable, and override<br />

(13) Trend points, trend intervals, trend reports<br />

(14) Analog input default values<br />

(15) Passwords<br />

(16) Communications parameters including network and telephone<br />

communications setups<br />

c. Differential: Where equipment is started and stopped or opened and closed in<br />

response to some analog input such as temperature, pressure, or humidity, include a<br />

differential for the control loop to prevent short cycling of equipment.<br />

d. Motor and Flow Status Delay: Provide an adjustable delay between when a motor<br />

is commanded on or off and when the control program looks to the motor or flow<br />

status input for confirmation of successful execution of the command.<br />

e. Runtime Accumulation: Provide resettable run time accumulation for each<br />

controlled electrical motor.<br />

f. Timed Local Override: Provide user definable adjustable run time for each push of<br />

a momentary contact timed local override. Pushes shall be cumulative with each<br />

push designating the same length of time. Provide a user definable limit on the<br />

number of contact closures summed, such as 6, before the contact closures are<br />

ignored. Timed local overrides are to be disabled during occupancy periods.<br />

g. Time Programs: Provide programs to automatically adjust for leap years, and make<br />

daylight savings time and standard time adjustments.<br />

h. Scheduling:<br />

(1) Each control output point shall be adjustable for selection of operation based<br />

on time of day, day of week, and day of year. Output points may be<br />

associated into groups. Each group may be associated with a different<br />

schedule. Changing the schedule of a group shall change the schedule of<br />

each point in the group. Points may be added to and deleted from groups.<br />

Groups may be created and deleted by the operator.<br />

(2) Provide capability that will allow current schedules to be viewed and<br />

modified in a seven day week format. When control program does not<br />

automatically compute holidays, provide capability to allow holiday<br />

schedules to be entered one full year at a time.<br />

i. Point Override: I/O and virtual points shall be able to be software overridden in the<br />

software and commanded to any possible value from the main building digital<br />

controller.<br />

j. Alarming: I/O points and virtual points shall be alarmable. Alarms may be<br />

enabled and disabled for every point. Alarm limits shall be adjustable on analog<br />

points. Controllers connected to an external communications device such as a<br />

printer, terminal, or computer, shall download alarm and alarm message when<br />

alarm occurs. Otherwise alarms will be stored and automatically downloaded when<br />

a communications link occurs. The following conditions shall generate alarms:<br />

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(1) Motor is commanded on or off but the motor status input indicates no change<br />

(2) Room temperature, humidity, or pressure strays outside selectable limits<br />

(3) An analog input takes a value indicating sensor failure<br />

(4) A module is “dead” to the LAN<br />

(5) A power outage occurs<br />

k. Messages: Messages shall be operator defined and assigned to alarm points.<br />

Messages shall be displayed when a point goes into alarm.<br />

l. Trending: DDC system shall have the capability to trend I/O and virtual points.<br />

Points may by associated into groups. A trend report may be set up for each group.<br />

The period between logging consecutive trend values shall range from one minute<br />

to 60 minutes at a minimum. Trend data type shall be selectable as either averages<br />

over the logging period or instantaneous values at the time of logging. The<br />

minimum number of consecutive trend values stored at one time shall be 30 per<br />

variable. When trend memory is full, the most recent data shall overwrite the<br />

oldest data. Trend data shall be capable of being uploaded to computer. Trend<br />

data shall be available on a real time basis; trend data shall appear either<br />

numerically or graphically on a connected computer’s screen as the data being<br />

processed from the DDC system data environment. Trend reports shall be capable<br />

of being uploaded to computer disc and archived.<br />

m. Status Display: Current status of I/O and virtual points shall be displayed on<br />

command. Points shall be associated into functional groups, such as all the I/O and<br />

virtual points associated with control of a single air handling unit, and displayed as<br />

a group, so the status of a single mechanical system can be readily checked. A<br />

group shall be selectable from a menu of groups having meaningful names; such as<br />

AHU-4, Second Floor, Chiller System, and other such names.<br />

n. Diagnostics: Each controller shall perform self-diagnostic routines and provide<br />

messages to an operator when errors are detected. DDC system shall be capable of<br />

recognizing a nonresponsive module on a LAN. The remaining, responsive<br />

modules on a LAN shall not operate in a degraded mode.<br />

o. Power Loss: In event of a power outage, each controller shall assume a disabled<br />

status and outputs shall go to an user definable state. Upon restoration of power,<br />

DDC system shall perform an orderly restart, with sequencing of outputs.<br />

p. Program Transfer: Provide software for download of control programs and<br />

database from a computer to controllers and upload of same to computer from<br />

controllers. Every digital controller in the DDC system shall be capable of being<br />

downloaded and uploaded to through a single controller on the highest level LAN.<br />

q. Password Protection: Provide at least three levels of password protection to the<br />

DDC system permitting different levels of access to the system.<br />

r. Energy Data Recording: Provide a resettable signal accumulation for each meter at<br />

the main building digital controller.<br />

(1) Calculate chilled water thermal energy in BTU/HR using chilled water<br />

supply temperature and flow and chilled water return temperature signals.<br />

(2) Record electrical energy in KWH and electrical demand in KW.<br />

s. Remote Communication: System shall automatically contact operator workstation<br />

or server on receipt of critical alarms. If no network connection is available,<br />

system shall use a modem connection.<br />

t. Maintenance Management: System shall generate maintenance alarms when<br />

equipment exceeds adjustable runtime, equipment starts, or performance limits.<br />

u. Staggered Start: System shall stagger controlled equipment restart after power<br />

outage. Operator shall be able to adjust computer restart order and time delay<br />

between equipment restarts.<br />

3. Operator Interface:<br />

a. Provide software installed to provide an interface for monitoring, troubleshooting,<br />

and making adjustments to the program or operating parameters of the DDC<br />

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system from a central location. Operator interface shall be a PC based workstation<br />

that resides on the high-speed network with the building controllers. Web server or<br />

workstation and controllers shall communicate using BACnet protocol. Web<br />

server or workstation and control network backbone shall communicate using ISO<br />

8802-3 (Ethernet) Data Link/Physical layer protocol and BACnet/IP addressing as<br />

specified in ANSI/ASHRAE 135-2004, BACnet Annex J.<br />

b. Software: Workstation software shall be recommended and supported by the DDC<br />

system manufacturer and configured to operate according to the DDC system<br />

manufacturer’s specifications. Workstation software shall permit monitoring and<br />

troubleshooting of the DDC system. Workstation software permits modification of<br />

the controller database and control programs. Operations shall be menu selected.<br />

Menu selections shall be made with a mouse.<br />

(1) Menu System: Menu system shall allow an operator to select a particular<br />

function or access a particular screen through successive menu penetration.<br />

(2) Controller Data Base Modification: The workstation software shall be an<br />

interface for performing capabilities specified in paragraph entitled “DDC<br />

Software” and available through direct connection of a computer to a digital<br />

controller. Database modification shall require only that an operator “fill in<br />

the blank” for that parameter on a screen requesting the information in plain<br />

language. Database modifications shall be automatically downloaded to the<br />

appropriate controllers at operator request.<br />

(3) Program modification: For systems using a line-by-line programming<br />

language, provide an off-line text editor, similar to BASIC program editor,<br />

permitting modification of controller resident control programs. For systems<br />

using block programming languages provide a capability for linking blocks<br />

together to create new programs or modify existing programs. Program<br />

modifications shall be automatically downloaded to the appropriate<br />

controllers at operator request.<br />

c. Graphic-Based Software: The intent of graphic-based software is to provide an<br />

ergonomic interface to the DDC system that encourages effective and efficient<br />

interaction with the system. Graphic-based software shall provide graphical<br />

representation of the building, the buildings mechanical systems, and the DDC<br />

system. The current value and point name of every I/O point shall be shown on at<br />

least one graphic and in its appropriate physical location relative to building and<br />

mechanical systems.<br />

(1) Graphics shall closely follow the style of the control drawings in representing<br />

mechanical systems, sensors, controlled devices, and point names.<br />

(2) Graphic Title: Graphics shall have an identifying title visible when the<br />

graphic is being viewed.<br />

(3) Dynamic Update: When the workstation is on-line with the control system,<br />

point data shall update dynamically on the graphic images.<br />

(4) Graphic Penetration: Provide graphic penetration when the capability exists.<br />

For systems without graphic penetration, provide menu penetration for<br />

selection of individual graphics to give the same hierarchical affect provided<br />

by graphic penetration.<br />

(5) Graphic Types: Graphic-based software shall have graphics of the building<br />

exterior, building section, floor plans, and mechanical systems. Provide the<br />

following graphics:<br />

(a) Building Exterior Graphic: Show exterior architecture, major<br />

landmarks, and building number.<br />

(b) Building Section Graphic: Show stacked floors in section graphic with<br />

appropriate floor name on each floor.<br />

(c) Floor Plan Graphics: Provide a single graphic for each floor, unless<br />

the graphic will contain more information that can reasonably be<br />

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(d)<br />

shown on a single graphic. Each heating or cooling zone within a floor<br />

plan shall have a zone name and its -current temperature displayed<br />

within the zone outline. Show each controlled variable in the zone.<br />

Provide visual indication for each point that is in alarm.<br />

Mechanical System Graphics: Provide two-dimensional drawings to<br />

symbolize mechanical equipment; do not use line drawings. Show<br />

controlled or sensed mechanical equipment. Each graphic shall consist<br />

of a single mechanical system; examples are a graphic for an air<br />

handling unit, a graphic for a VAV box, a graphic for a heating water<br />

system, and a graphic for a chiller system. Place sensors and<br />

controlled devices associated with mechanical equipment in their<br />

appropriate locations. Place point name and point value adjacent to<br />

sensor or controlled device. Provide visual indication of each point in<br />

alarm. Condition, such as zone temperature, associated with the<br />

mechanical system shall be shown on the graphic. Point values shall<br />

update dynamically on the graphic.<br />

(i) Graphic Editing: Full capacity as afforded by a draw software<br />

package shall be included for operator editing of graphics.<br />

Graphics may be created, deleted, and modified, and text added.<br />

Provide capability to store graphic symbols in a symbol directory<br />

and incorporate these symbols into graphics. A minimum of<br />

sixteen colors shall be available.<br />

(ii)<br />

Dynamic Point Editing: Provide full editing capability for<br />

deleting, adding, and modifying dynamic points on graphics.<br />

(iii) Trending: Trend data shall be displayed graphically, with<br />

control variable and process variable plotted as functions of time<br />

one the same chart. Graphic display of trend data shall be a<br />

capability internal to the workstation software and not a<br />

capability resulting from download of trend data into a thirdparty<br />

spreadsheet program such as Lotus, unless such transfer is<br />

automatic and transparent to the operator, and the third-party<br />

software is included with the workstation software package. At<br />

the operator’s discretion trend data shall be plotted real time.<br />

4. Maintenance Personnel Interface Tools: Provide a notebook computer for field<br />

communication with the digital controllers. In addition to changing setpoints, and<br />

making operational changes, field personnel shall be able to upload and download<br />

programs with the notebook computer. Provide graphic software as indicated for<br />

Operator Interface.<br />

a. Provide laptop computer, necessary software, and direct connection cable to<br />

communicate with the digital controllers when directly connected.<br />

(1) Provide laptop computer with the following features as a minimum:<br />

1.6 GHZ Mobile Pentium 4-M processor or higher<br />

256 MB DDR SDRAM, 266 MHZ<br />

512 KB cache, 8 KB internal cache<br />

15" UXGA color display<br />

30 GB ATA minimum<br />

PnP, Y2K compliant, flash BIOS<br />

Windows XP Professional, 2000 Professional or higher<br />

3.5", 1.44 MB Floppy Drive<br />

2 PCMCIA slots (1 type I or 1 type II)<br />

24X CD-RW/DVD<br />

Integrated, v.92, 56K cable modem<br />

10/100B T Network Interface Card<br />

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Graphics accelerator with 32MB of Video Memory<br />

9-pin serial connector, 25-pin parallel connector<br />

2 Universal Serial Bus, 2.0 compliant 4-pin connectors<br />

9-cell "Smart" Lithium Ion battery, 72Whr minimum<br />

Battery charger and AC adapter<br />

Three Year Warranty<br />

b. Recommended by the digital controller manufacturer with a direct connection cable<br />

to communicate with the digital controller.<br />

2.4 SENSORS AND INPUT HARDWARE<br />

A. Field Installed Temperature Sensors:<br />

1. Thermistors: Precision thermistors may be used in temperature sensing applications<br />

below 200 degrees F. Sensor accuracy over the application range shall be 0.36 degree F<br />

or less between the range of 32 to 150 degrees F. Sensor manufacturer shall utilize 100<br />

percent screening to verify accuracy. Thermistors shall be pre-aged, and inherently<br />

stable. Stability error of the thermistor over five years shall not exceed 0.25 degree F<br />

cumulative. Sensor element and leads shall be encapsulated. Bead thermistors are not<br />

allowed. A/D conversion resolution error shall be kept to 0.1 degree F. Total error for a<br />

thermistor circuit shall not exceed 0.5 degree F, which includes sensor error and digital<br />

controller A/D conversion resolution error. Provide thermistor and digital controller<br />

manufacturer documentation and the Contractor’s engineering calculations which support<br />

the proposed thermistor input circuit will have a total error of 0.5 degree F or less.<br />

Provide 18 gage twisted and shielded cable for thermistors.<br />

2. Resistance Temperature Detectors (RTDs): Provide RTD sensors with 1000 ohm, or<br />

higher, platinum element that are compatible with digital controllers. Sensors shall be<br />

encapsulated in epoxy, series 300 stainless steel, anodized aluminum, or copper.<br />

Temperature sensor accuracy shall be 0.1 percent (1 ohm) of expected ohms (1000 ohms)<br />

at 32 degrees F. Temperature sensor stability error over five years shall not exceed 0.25<br />

degree F cumulative. Direct connection of RTDs to digital controllers, without<br />

transmitters, is preferred provided controller supports direct connection of RTDs. When<br />

RTDs are connected directly to the controller, keep lead resistance error to 0.25 degree F<br />

or less. Provide 3 wire sensing circuits to not exceed the 0.25 degree F lead resistance<br />

error. Total error for a RTD circuit shall not exceed 0.5 degree F, which includes sensor<br />

error, lead resistance error or 4 to 20 milliampere transmitter error, and A/D conversion<br />

resolution error. Provide manufacturer documentation and the Contractor’s engineering<br />

calculations which support the proposed RTD circuit will have a total error of 0.5 degree<br />

F or less for the specified application.<br />

a. Wiring: Provide 18 gage twisted and shielded pair cable for direct connected<br />

RTDs. Provide 18 gage twisted and shielded pair cable for RTDs using 4 to 20<br />

milliampere transmitters.<br />

b. Transmitters: Provide 4 to 20 milliampere transmitters for RTDs where Digital<br />

controllers do not support direct connection of RTDs to controllers; Digital<br />

controllers do not meet temperature resolution requirement of 0.5 degree F.<br />

3. Temperature Sensor Details:<br />

a. Room: Conceal element behind protective cover matched to the room interior.<br />

Room temperature sensor shall have integral pushbutton, digital input to the<br />

controller for system override, and a setpoint adjustment, analog input to the<br />

controller. Digital sensors that communicate directly with the terminal control unit<br />

are acceptable. Provide a connection to allow interrogation of the digital controller.<br />

b. Duct Averaging Type: Continuous averaging RTDs for ductwork applications<br />

shall be 1 foot in length for each 4 square feet of ductwork cross-sectional area<br />

with a minimum length of 6 feet. Probe type duct sensors of one foot length<br />

minimum are acceptable in ducts 12 feet square and less.<br />

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c. Immersion Type: 3 inches and 6 inches where needed total immersion for use with<br />

sensor wells, unless otherwise indicated.<br />

d. Sensor Wells: Brass materials; provide thermal transmission material compatible<br />

with the immersion sensor. Provide heat-sensitive transfer agent between exterior<br />

sensor surface and interior well surface.<br />

e. Outside Air Type: Provide element on the buildings north side with sunshade to<br />

minimize solar effects. Mount element at least 3 inches from building outside wall.<br />

Sunshade shall not inhibit the flow of ambient air across the sensing element.<br />

Shade shall protect sensing element from rain.<br />

B. Transmitters: Transmitters shall have 4 to 20 ma, or 0-10 VDC output linearly scaled to the<br />

temperature, pressure, humidity, or flow range being sensed. Transmitter shall be matched to<br />

the sensor, factory calibrated, and sealed. Total error shall not exceed 0.1 percent of 20<br />

milliampere (0.02 milliampere) at any point across the 4 to 20 ma span. Supply voltage shall<br />

be 24 volts ac or dc. Transmitters shall have non-interactive offset and span adjustments.<br />

For temperature sensing, transmitter stability shall not exceed 0.05 degree F a year.<br />

1. Spans and Ranges: Transmitter spans or ranges shall be the following and shall be<br />

suitable for the application:<br />

a. Temperature:<br />

(1) 50 degree F span: Room, chilled water, cooling coil, discharge air, return air<br />

sensors.<br />

(2) 100 degree F span: Outside air, hot water, heating coil discharge air, mixed<br />

air sensors.<br />

(3) 200 degree F span: High temperature hot water, heating hot water,<br />

chilled/hot water system sensors.<br />

b. Pressure:<br />

(1) 0 to 100 psi differential: Water differential range<br />

(2) 0 to 5 inches water range: Duct static pressure<br />

C. Relative Humidity Transmitters: Provide integral humidity transducer and transmitter.<br />

Output of relative humidity instrument shall be a 4 to 20 milliampere or 0 to 10 VDC signal<br />

proportional to 0 to 100 percent relative humidity input. Accuracy shall be 2 percent of full<br />

scale within the range 20 to 80 percent relative humidity. Sensing element shall be chilled<br />

mirror type, polymer, or thin film polymer type. Supply voltage shall be 24 VDC.<br />

Transmitter shall meet specified requirements.<br />

D. Pressure Transmitters: Provide integral pressure transducer and transmitter. Output of<br />

pressure instrument shall be a 4 to 20 milliampere or 0 to 10 VDC signal proportional to the<br />

pressure span. Span shall be as specified. Accuracy shall be 1.0 percent. Linearity shall be<br />

0.1 percent. Supply voltage shall be 24 VDC. Transmitter shall meet specified requirements.<br />

E. Current Transducers: Provide current transducers to monitor amperage of motors. Select<br />

current transducer range for normal amperage to be above 50 percent of the range. Current<br />

transducers shall have an accuracy of 1 percent and a 4 to 20 milliampere output signal.<br />

F. Input Switches:<br />

1. Differential Static Pressure Switch: Provide diaphragm type differential static pressure<br />

switches for binary (two position) operation as specified in sequence of operation.<br />

Devices shall withstand pressure surges up to 150 percent of rated pressure. Contacts<br />

shall be single pole double throw and switch may be wired for normally open or normally<br />

closed operation. Trip set point shall be adjustable. Pressure switch shall be sized so that<br />

operating pressure trip point is approximately midpoint of pressure switch adjustable<br />

range. Repetitive accuracy shall be 2 percent.<br />

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2. Induced Current Operated Solid State Switches: Provide adjustable ranging to monitor<br />

continuous loads up to 200 amperes. Switch shall indicate whether it is normally open or<br />

normally closed. Limit off-state leakage to 2 milliampere or less.<br />

3. Timed Local Override: Provide momentary contact push button override with override<br />

time set in controller software. Provide to override DDC time of day program and<br />

activate occupancy program for assigned units. Upon expiration of override time, the<br />

control system shall return to time-of-day program. Time interval for the length of<br />

operation shall be software adjustable and shall expire unless reset.<br />

2.5 OUTPUT HARDWARE<br />

A. Damper: Damper shall conform to SMACNA DCS.<br />

1. A single damper section shall have blades no longer than 48 inches and shall be no higher<br />

than 72 inches. Maximum damper blade width shall be 8 inches. Larger sized damper<br />

shall be made from a combination of sections.<br />

2. Dampers shall be steel, or other materials where shown. Flat blades shall be made rigid<br />

by folding the edges. Blades shall be provided with compressible seals at points of<br />

contact. The channel frames of the dampers shall be provided with jamb seals to<br />

minimize air leakage. Dampers shall not leak in excess of 20 cfm per square foot at 4<br />

inches water gage static pressure when closed. Seals shall be suitable for an operating<br />

temperature range of minus 40 degrees F to 200 degrees F. Dampers shall be rated at not<br />

less than 2000 fpm air velocity. All blade-connecting devices within the same damper<br />

section will not be located directly in the air stream. Damper axles shall be 0.5 inch<br />

(minimum) plated steel rods supported in the damper frame by stainless steel or bronze<br />

bearings. Blades mounted vertically shall be supported by thrust bearings. Pressure drop<br />

through dampers shall not exceed 0.04 inch water gage at 1000 fpm in the wide open<br />

position. Frames shall not be less than 2 inches in width. Dampers shall be tested in<br />

accordance with AMCA 500.<br />

3. Operating links external to dampers (such as crankarms, connecting rods, and line<br />

shafting for transmitting motion from damper actuators to dampers) shall withstand a<br />

load equal to twice the maximum required damper-operating force. Rod lengths shall be<br />

stainless steel. Working parts of joints and clevises shall be brass, bronze, or stainless<br />

steel. Adjustments of crankarms shall control the open and closed position of dampers.<br />

B. Control Valves:<br />

1. Valve Assembly: Valves shall have stainless steel stems. Valve bodies shall be<br />

designed for not less than 125 psig working pressure or 150 percent of the system<br />

operating pressure, whichever is greater. Valve leakage rating shall be 0.01 percent of<br />

rated Cv. Class 125 copper alloy valve bodies and Class 150 steel or stainless steel<br />

valves shall conform to ASME/ANSI B16.5 as a minimum. Cast iron valve components<br />

shall conform to ASTM A 126 Class B or C as a minimum.<br />

2. Butterfly Valve Assembly: Butterfly valves shall be threaded lug type suitable for deadend<br />

service and for modulation to the fully closed position, with noncorrosive discs,<br />

stainless steel shafts supported by bearing, and EPDM seats suitable for temperatures<br />

from minus 20 degrees F to plus 250 degrees F. Valves shall have a manual means of<br />

operation independent of the actuator.<br />

3. Two-Way Valves: Two-Way valves shall have equal percentage characteristics.<br />

4. Three-Way Valves: Three-Way valves shall have equal percentage characteristics.<br />

5. Valves for Chilled Water Service: Bodies for valves 1-1/2 inches and smaller shall be<br />

brass or bronze, with threaded or union ends. Bodies for valves from 2 inches to 3 inches<br />

inclusive shall be of brass, bronze or iron. Bodies for 2 inch valves shall have threaded<br />

ends. Bodies for valves from 2-1/2 to 3 inches shall have flanged-end connections.<br />

Internal valve trim shall be brass or bronze except that valve stems may be Type 316<br />

stainless steel. Water valves shall be sized for a 3 psi differential through the valve at<br />

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ated flow, except as indicated otherwise. Select valve flow coefficient (Cv) for an actual<br />

pressure drop not less than 50 percent or greater than 125 percent of the design pressure<br />

drop at design flow. Valves 4 inches and larger shall be butterfly valves.<br />

C. Actuator: Provide electric type with spring return so that, in the event of power failure,<br />

actuators shall fail safe in either the normally open or normally closed position as specified.<br />

Actuators shall be quiet operating and function properly within the range of 85 to 110 percent<br />

of the motive power. Provide a minimum of one actuator for each damper.<br />

1. Electric Actuators: Provide direct drive electric actuators for all damper control<br />

applications. When operated at rated voltage, each operator shall be capable of<br />

delivering the torque required for continuous uniform movement of the valve or damper<br />

and shall have end switch to limit travel or shall withstand continuous stalling without<br />

damage. Operators shall function properly with range of 85 to 110 percent of line<br />

voltage. Provide gears of steel or copper alloy. Fiber or reinforced nylon gears may be<br />

used for torques less than 16 inch pounds. Provide hardened steel running shafts in<br />

sleeve bearing of copper alloy, hardened steel, nylon, or ball bearing. Provide twoposition<br />

operators of the single direction, spring return, or reversing type. Provide<br />

proportioning operators capable of stopping at all points in the cycle and starting in either<br />

direction, from any point. Provide reversing and proportioning operators with limit<br />

switches to limit travel in either direction unless operator is stall type. Equip valve<br />

operators with a force limiting device such as spring yield so that, when in a relaxed<br />

position, device shall maintain a pressure on valve disc equivalent to system pressure at<br />

valve. Provide reversible shaded pole, split capacitor, synchronous, or stepped type<br />

electric motors. Provide actuator with NEMA 4 actuator housing.<br />

D. Output Switches:<br />

1. Control Relays: Shall be double pole, double throw (DPDT), UL listed, with contacts<br />

rated to the application, and enclosed in a dustproof enclosure. Equip with a light<br />

indicator which is lit when coil is energized and is off when coil is not energized. Relays<br />

shall be socket type, plug into a fixed base, and be replaceable without need of tools or<br />

removing wiring.<br />

2.6 ELECTRICAL POWER AND DISTRIBUTION<br />

A. For control power provide a new, 120 volts or less, 60 Hz, two-pole, three wire (black, white<br />

and green) circuit. Run green ground wire to panel ground. Conduit grounding will not be<br />

accepted.<br />

B. Transformers: Transformers shall conform to UL 506. Power digital controllers and digital<br />

controllers serving terminal control units shall be fed from dedicated circuit breakers with<br />

surge protection specified. Transformers for digital controllers serving terminal equipment<br />

on lower level LANs may be grouped to have specified surge protection sized for the number<br />

of controllers on a single transformer. Provide a fuse cutout on the secondary side of the<br />

transformer.<br />

C. Surge Protection: Surge and transient protection consist of devices installed externally to<br />

digital controllers.<br />

1. Power Line Surge Protection: Surge suppressors external to digital controller, shall be<br />

installed on all incoming AC power. Surge suppressor shall be rated by UL 1449, and<br />

have clamping voltage ratings below the following levels:<br />

a. Unit is a transient voltage surge suppressor (TVSS) 120VAC/single phase/2wire<br />

plus ground. Hard wire individual equipment protector.<br />

b. Unit must react with 5 nanoseconds and automatically reset.<br />

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c. Voltage protection threshold, line to neutral, starts at no more than 21 volts peak on<br />

the 120 VAC line.<br />

d. TVSS must have an independent secondary stage equal to or greater than the<br />

primary stage joule rating.<br />

e. The primary suppression system components must be pure Silicon Avalanche<br />

Diodes.<br />

f. Silicon Avalanche Diodes (SAC) or Metal Oxide Varistors (MOV) are acceptable<br />

in the independent secondary suppression system.<br />

g. The Transient Suppression System shall incorporate an indicating light which<br />

denotes whether the primary and/or secondary transient protection components<br />

is/are functioning.<br />

h. All system functions of the Transient Suppression System must be individually<br />

fused and not short circuit the AC power supply at any time.<br />

i. The Transient Suppression System shall incorporate an EMI/RFI noise filter with a<br />

minimum attenuation of 13 db at 10 kHz to 300 MHz.<br />

j. The system must comply with IEEE C52.41, Class “B” requirement and be tested<br />

according to IEEE C62.45.<br />

k. The system shall operate at -20 degrees C to +50 degrees C.<br />

2. Telephone and Communication Line Surge Protection: Provide transient surge protection<br />

to protect the DDC controller and LAN related devices from surges that occur on the<br />

phone lines (modem and direct connect) and on inter-unit LAN communications.<br />

Devices shall be UL listed.<br />

a. The surge protection shall be a rugged package with continuous, non-interrupting<br />

protection and not use “crowbar” circuiting. Instant automatic reset after safely<br />

eliminating transient surges, induced lightning and other forms of transient over<br />

voltages.<br />

b. Unit must react within 5 nanoseconds using only solid-state silicon avalanche<br />

technology.<br />

c. Unit shall be installed at the proper distance within system as recommended by the<br />

manufacturer.<br />

3. Controller Input/Output Protection: Controller input/output points shall be surge<br />

protected with optical isolation, MOV or silicon avalanche devices. Fuses are not<br />

permitted for surge protection.<br />

C. Wiring: Provide complete electric wiring for DDC system, including wiring to transformer<br />

primaries. Control circuit conductors shall not be run in the same conduit as power wiring<br />

over 100 volts. Circuits operating at more than 100 volts shall be in accordance with<br />

DIVISION 16 – ELECTRICAL. Circuits operating at 100 volts or less shall be defined as<br />

low voltage and shall be run in liquid-tight flexible conduit, galvanized rigid steel conduit<br />

(for exposed interior and exterior conduit runs), or electrical metallic tubing (for concealed<br />

interior conduit runs) in accordance with DIVISION 16 – ELECTRICAL. Provide circuit<br />

and wiring protection as required by NFPA 70. HVAC plenums include the space between a<br />

drop ceiling and the architectural ceiling, within walls and within ductwork. Protect exposed<br />

wiring from abuse and damage.<br />

1. AC Control Wiring: Control wiring for 24 volt circuits shall be insulated copper 18<br />

AWG minimum and shall be rated for 300 VAC service.<br />

2. Wiring for 120 volt shall be 14 AWG minimum and shall be rated for 600 VAC service.<br />

3. Analog Signal Wiring: Analog signal wiring shall be 18 AWG single or multiple twisted<br />

pair. Each cable shall be 100 percent shielded and have 20 AWG drain wire. Each wire<br />

shall have insulation rated to 300 VAC. Cables shall have an overall aluminum-polyester<br />

or tinned-copper (cable-shield tape), overall 20 AWG tinned copper cable drain wire and<br />

overall cable insulation rated to 300 VAC.<br />

4. Install all control wiring in conduit separate from AC power circuits.<br />

5. Provide junction box with conduit seals, similar to that indicated for air handling unit<br />

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power entry, for all conduits exposed to conditioned air to prevent condensation inside<br />

the conduit.<br />

2.7 FIRE PROTECTION DEVICES<br />

A. Smoke Detectors: Provide ionization type, duct mounted smoke detector in the supply air<br />

and/or return air stream as indicated. The detector housing shall be Factory Mutual approved<br />

and UL listed in accordance with UL 268A, "Standard for Safety Smoke Detectors for Duct<br />

Application", specifically for use in air handling systems. The detector shall be able to<br />

operate between 500 fpm to 4000 fpm air velocity. The detector housing shall incorporate an<br />

airtight smoke chamber in accordance with UL 268. The housing shall be able to be mounted<br />

to rectangular or round ducts without adapter brackets. Provide integral filter system for the<br />

detector and housing. Detector shall be provided with a minimum of three (3) auxiliary<br />

contacts (1-N.C. for AHU shutdown, 1-N.O. for notification to DDC system and 1-N.O. for<br />

fire alarm annunciation, air sampling tube, NEMA 1 enclosure and 120 volt power unless<br />

otherwise indicated. If the power source is indicated as 24 volts, provide a control<br />

transformer suitable for the application and load. Coordinate installation with the Electrical<br />

and Fire Alarm systems.<br />

B. Smoke Dampers and Combination Smoke/Fire Dampers: Smoke damper and actuator<br />

assembly as required in accordance with NFPA 90A shall meet the Class II leakage<br />

requirements of UL 555S. Dampers shall be factory fabricated, galvanized steel or stainless<br />

steel with lubricated bearing, linkage, and seals to withstand temperatures from minus 20 to<br />

plus 250 degree F. Provide seals that can easily be replaced. Combination smoke/fire<br />

dampers shall have UL 1.5 hour rating and shall be equipped with electric/thermal link which<br />

closes damper at 165 degrees F and then automatically resets after normal temperature is<br />

restored by cycling damper operator. Equip dampers with electric operators which close<br />

smoke dampers tightly when activated. Provide a duct smoke detector for each damper.<br />

PART 3 EXECUTION<br />

3.1 COOPERATION WITH OTHER TRADES AND CONFLICT IN WORK<br />

A. Contractor shall examine all drawings of proposed work and coordinate his work with other<br />

trades. Work conflicts shall be brought to attention of the State and work rearranged or<br />

modified in accordance with his decision.<br />

B. If changes in indicated locations or arrangements of work are required, they shall be made by<br />

Contractor without additional charge to the State provided that these changes were ordered<br />

before work is installed and no extra material or labor are required.<br />

C. Should Contractor determine that extra material and labor will be required to accommodate<br />

any rearrangement, he shall first submit detailed estimate of cost for required changes and<br />

proceed with work only upon written authority of the State.<br />

3.2 CUTTING AND PATCHING<br />

A. Cut all holes necessary for installation of work under this Section.<br />

B. Patching of all holes, etc., will be done under other sections of specification. Patch any holes<br />

cut unnecessarily.<br />

3.3 EQUIPMENT IDENTIFICATION<br />

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A. Label DDC panels and other equipment as specified in Section 230300 GENERAL<br />

MECHANICAL REQUIREMENTS.<br />

3.4 ACCESS TO EQUIPMENT<br />

A. Install all control devices, specialties, valves and related items to provide easy access for<br />

operation, inspection, repair and maintenance. If these items are concealed behind walls or<br />

ceilings of non-removable type construction, provide access panels of proper size for easy<br />

access at no additional cost to the State.<br />

3.5 IDENTIFICATION OF VALVES<br />

A. As specified in Section 230300 GENERAL MECHANICAL REQUIREMENTS.<br />

3.6 DDC SYSYEM INSTALLATION<br />

A. Perform installation under supervision of competent technicians regularly employed in the<br />

installation of DDC systems. Provide components for a complete and operational system.<br />

B. Wiring Criteria:<br />

1. Input/Output identification: Permanently label each field wire, cable, or pneumatic tube<br />

at each end with unique identification.<br />

2. Rigid or flexible conduit shall be terminated at all sensors and output devices.<br />

3. Surge Protection: Install surge protection in accordance with the manufacturer’s<br />

recommendations.<br />

4. Grounding: Ground controllers and cabinets to a good earth ground. Ground controller<br />

to a ground in accordance with DIVISION 16 - ELECTRICAL. Grounding of the green<br />

ac ground wire, at the breaker panel, alone is not adequate. Run metal conduit from<br />

controller panels to adequate building grounds. Ground sensor drain wire shields at<br />

controller end.<br />

5. Contractor is responsible for correcting all associated ground loop problems.<br />

C. Digital Controllers:<br />

1. Do not divide control of a single mechanical system such as an air handling unit, boiler,<br />

chiller, or terminal equipment between two or more controllers. A single controller shall<br />

manage control functions for a single mechanical system. It is permissible, however, to<br />

manage more than one mechanical system with a single controller.<br />

2. Provide digital control cabinets that protect digital controller electronics from dust, at<br />

locations shown on the drawings.<br />

3. Provide a main power switch at each highest level LAN digital controller within<br />

controller cabinet.<br />

4. No multiplexing of points is allowed.<br />

D. Temperature Sensors: Provide temperature sensors in locations to sense the appropriate<br />

condition. Provide sensor where they are easy to access and service without special tools.<br />

Calibrate sensors to accuracy specified. In no case will sensors designed for one application<br />

be installed for another application.<br />

1. Duct Temperature Sensors:<br />

a. Provide sensors in ductwork in general locations as indicated. Select specific<br />

sensor location within duct to accurately sense appropriate air temperatures. Do<br />

not locate sensors in dead air spaces or positions obstructed by ducts or equipment.<br />

Install gaskets between the sensor housing and duct wall. Seal duct and insulation<br />

penetrations.<br />

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. String duct averaging sensors between two rigid supports in a serpentine position to<br />

sense average conditions. Thermally isolate temperature sensing elements from<br />

supports. Provide duct access doors to averaging sensors.<br />

2. Immersion Temperature Sensors: Provide thermowells for sensors measuring<br />

temperature in liquid applications or pressure vessels. Locate wells to sense continuous<br />

flow conditions. Do not install wells using extension couplings. Where piping diameters<br />

are smaller than the length of the wells, provide wells in piping at elbows to effect proper<br />

flow across entire area of well. Wells shall not restrict flow area to less than 70 percent<br />

of pipe area. Increase piping size as required to avoid restriction. Provide thermowells<br />

with thermal transmission material within the well to speed the response of temperature<br />

measurement. Provide wells with sealing nuts to contain the thermal transmission<br />

material.<br />

3. Outside Air Temperature Sensors: Provide outside air temperature sensors on north side<br />

of the building, away from exhaust hoods, air intakes and other areas that may affect<br />

temperature readings. Provide sunshields to protect outside air sensor from direct<br />

sunlight.<br />

E. Damper Actuators: Actuators shall not be mounted in the air stream.<br />

F. Thermometers: Provide thermometers at locations indicated. Mount thermometers to allow<br />

readability when standing on the floor.<br />

G. Pressure Sensors:<br />

1. Differential Pressure:<br />

a. General: Install pressure sensing tips in locations to sense appropriate pressure<br />

conditions.<br />

b. Duct Static Pressure Sensing: Locate duct static pressure tip approximately twothirds<br />

of distance from supply fan to end of duct with the greatest pressure drop.<br />

c. Pumping Proof with Differential Pressure Switches: Install high pressure side<br />

between pump discharge and check valve.<br />

H. Control Drawings: Post laminated copies of as-built control system drawings in each<br />

mechanical room. Provide six (6) sets of as-built drawings to the activity.<br />

3.7 ADJUSTMENTS<br />

A. Calibrate instrumentation and controls and verify the specified accuracy using test equipment<br />

with a test equipment accuracy. Adjust controls and equipment to maintain conditions<br />

indicated, to perform functions indicated, and to operate in the sequence specified.<br />

3.8 FIELD QUALITY CONTROL<br />

A. General:<br />

1. Demonstrate compliance of the heating, ventilation, and air conditioning control system<br />

with the contract documents. Furnish personnel, equipment, instrumentation, and supplies<br />

necessary to perform calibration and site testing. Ensure that tests are performed by<br />

competent employees of the DDC system installer or the DDC system manufacturer<br />

regularly employed in the testing and calibration of DDC systems.<br />

2. Testing will include the field tests and the performance verification tests. Field tests shall<br />

demonstrate proper calibration of input and output devices, and the operation of specific<br />

equipment. Performance verification test shall ensure proper execution of the sequence<br />

of operation and proper tuning of control loops.<br />

3. Obtain approval of the plan for each phase of testing before beginning that phase of<br />

testing. Give to the Contracting Officer written notification of planned testing at least 45<br />

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3.9 TRAINING<br />

days prior to test. Notification shall be accompanied by the proposed test procedures. In<br />

no case will the Contractor be allowed to start testing without written State approval of<br />

test procedures. The test procedures shall consist of detailed instructions for complete<br />

testing to prove performance of the heating, ventilating and air conditioning system and<br />

digital control system.<br />

4. Before scheduling the performance verification test, furnish the field test documentation<br />

and written certification to the Contracting Officer that the installed system has been<br />

calibrated, tested, and is ready for the performance verification test. Do not start the<br />

performance verification test prior to receiving written permission from the Government.<br />

A. Provide training in accordance with Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS. The controls contractor shall provide the following training services:<br />

1. Two (2) day of on-site orientation by a field engineer who is fully knowledgeable of the<br />

specific installation details of the project. This orientation shall, at a minimum, consist of<br />

a review of the project as-built drawings, the control system software layout and naming<br />

conventions, and a walk through of the facility to identify panel and device locations.<br />

2. General: Provide training course schedule, syllabus, and training materials 45 days prior<br />

to the start of training. Conduct training courses for designated personnel in the<br />

maintenance and operation of the HVAC and DDC system. Orient training to the<br />

specific system being installed under this contract. Use operation and maintenance<br />

manual as the primary instructional aid. Operational and maintenance manuals shall be<br />

provided for each trainee with four additional sets, two sets delivered for archiving at the<br />

project site, one set for the mechanical contractor, and one set for the design engineer.<br />

Training manuals shall include an agenda, defined objectives and a detailed description<br />

of the subject matter for each lesson. Furnish audio-visual equipment and all other<br />

training materials and supplies. A training day is defined as 8 hours of classroom or lab<br />

instruction, including two 15 minute breaks and excluding lunch time, Monday thru<br />

Friday, during the daytime shift in effect at the training facility. For guidance, assume<br />

the attendees will have a high school education and are familiar with HVAC systems.<br />

The minimum amount of training for this project shall be 24 hours.<br />

3. Operator Training: Operator training shall include the detailed review of the control<br />

installation drawings, points list, and equipment list. The instructor shall then walk<br />

through the building identifying the location of the control devices installed. For each<br />

type of systems, the instructor shall demonstrate how the system accomplishes the<br />

sequence of operation.<br />

4. From the workstation, the operator shall demonstrate the software features of the system.<br />

As a minimum, the operator demonstrate and explain logging on, setting passwords,<br />

setting up a schedule, trend, point history, alarm, and archiving the database.<br />

5. Maintenance Training: The system maintenance course shall be taught at the project site<br />

within one month after the completion of the operators training. The course shall last for<br />

one 8 hour training day. The course shall include answering questions from the last<br />

training session, trouble shooting and diagnostics, repair, instructions, preventive<br />

maintenance procedures and schedules, and calibration procedures.<br />

3.10 SEQUENCE OF OPERATION<br />

A. Sequence of operations shall be as indicated.<br />

3.11 LAPTOP<br />

A. Laptop shall be provided upon project completion.<br />

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3.12 SYSTEMS INTEGRATION/DDC SPECIFIC REQUIREMENTS<br />

A. DDC Remote Access: The Direct Digital Control (DDC) system provided shall include the<br />

capability for multiple users to access the DDC simultaneously from remote locations.<br />

Interface shall be to the entire DDC and provide the capability to monitor all I/O and adjust<br />

parameters.<br />

B. Open <strong>Systems</strong> Integrator:<br />

1. VFD Integrator Interface:<br />

a. The BAS system shall include appropriate hardware equipment and software to<br />

allow two way data communications between the BAS system and the VFD<br />

manufacturer’s control panel.<br />

b. It shall be the responsibility of the BAS Contractor to coordinate with the VFD<br />

manufacturer to provide a functional data communications connection.<br />

c. All data supported by the VFD communication protocol shall be mapped into the<br />

supervisory DDC controller’s database and shall be displayed on data screens at the<br />

Operator Workstation and shall be transparent to the Operator Workstation and<br />

shall be transparent to the operator.<br />

d. The BAS Contractor shall furnish either the OSP or BACnet communications<br />

interface as required by the VFD manufacturer.<br />

e. The BAS Contractor shall provide all communications and power wiring and<br />

gateway panel installation for the DDC system. The VFD manufacturer shall<br />

provide all hardware for connection of the manufacturer’s processor.<br />

f. The BAS Contractor shall provide all hardware and software required for the VFD<br />

manufacturer’s gateway interface.<br />

3.13 PRE-ACCEPTANCE CERTIFICATION<br />

A. The Contractor shall provide written certification that the entire DDC system has been<br />

functionally tested prior to scheduling the acceptance test. The pre-acceptance test shall be<br />

performed in conjunction with the Test and Balance work to ensure proper water flows.<br />

B. Deficiencies discovered during the pre-acceptance test shall be corrected and retested.<br />

C. The pre-acceptance test does not take the place of the manufacturer’s recommended checkout<br />

or startup procedures or report.<br />

D. Requirements in related sections are independent from the requirements of this section and<br />

shall not be used to satisfy any of the requirements specified in this section.<br />

E. Eight (8) copies of the complete certification and test report shall be submitted to the<br />

University at least 2 weeks prior to scheduling of the acceptance test.<br />

F. Test Data: The Contractor shall provide the University with typewritten schedules of<br />

readings taken during the pre-acceptance test indicating the required or specified readings, the<br />

first reading taken and final reading for the following items:<br />

1. Air Handling Unit:<br />

a. Supply and outside air cfm.<br />

b. External static pressures<br />

c. Motor full load amps.<br />

2. Motorized Valves:<br />

a. Valve Stroke Full Open/Close<br />

b. Feedback Signal to ATCS Correspond to Actual Condition<br />

c. Position Commanded by ATCS Correspond to Actual Position<br />

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3. Temperature Sensors:<br />

a. Has Sensor Been Calibrated?<br />

b. ATCS Reading<br />

c. Adjacent Thermometer Reading<br />

4. Variable Frequency Drives:<br />

a. Contactor Bypass Operational<br />

b. Drive Shuts Pump Down in “Off” Position<br />

c. Drive Starts Pump in “Manual” Position<br />

d. Drive Operates from ATCS in “Auto” Position<br />

5. ATC System:<br />

a. Record all point conditions (new and existing)<br />

b. Verify Proper Switching from Normal to Emergency Power Mode<br />

c. Simulate Failure of all Equipment<br />

6. Motorized Dampers:<br />

a. Damper Stroke Full Open/Close<br />

b. Feedback Signal to ATCS Correspond to Actual Condition<br />

c. Position Commanded by ATCS Correspond to Actual Position<br />

7. Exhaust Fans:<br />

a. Exhaust cfm<br />

b. External Static Pressures<br />

c. Plenum Static Pressures<br />

3.14 ACCEPTANCE PROCEDURE<br />

A. Upon completion of the calibration, Contractor shall startup the system and perform all<br />

necessary testing and run diagnostic tests to ensure proper operation. Contractor shall be<br />

responsible for generating all software and entering all databases necessary to perform the<br />

sequence of control and specified software routine. An acceptance test in the presence of the<br />

University Representative(s) shall be performed.<br />

B. Alarms: Alarms shall be controlled as follows:<br />

1. Flexible time delays shall be used before generating an alarm to insure it is a true alarm.<br />

2. Alarms shall be capable of being printed out on a local terminal.<br />

3. All alarm messages shall have a time and date.<br />

4. Alarm messages shall be capable of being sent to remote locations via auto dial modem.<br />

5. The network shall be capable of sending messages to different telephone numbers based on<br />

type of alarm, time of day, or if the previous dialed number did not answer.<br />

C. Control: The control strategies specified in the Sequence of Operation shall be implemented<br />

and operational per user-defined point parameters. Further, software controls which enable<br />

the Sequence of Operation shall be relatively simple to adjust and modify, should the user<br />

wish to adjust such parameters.<br />

D. Reports:<br />

1. All reports shall be capable of the following:<br />

a. Custom user design<br />

b. User defined units and labels<br />

c. Being generated on a periodic basis or on a requested basis<br />

d. Being generated and printed on a local or remote terminal<br />

2. Status Reports: Status reports shall contain current status of all controlled equipment and<br />

current value of all sensors.<br />

3. Runtime Reports: Runtime reports shall contain the runtime of controlled equipment.<br />

4. Summary Reports: Summary reports shall be capable of containing any of the following<br />

information if requested by the State.<br />

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a. High and low temperatures<br />

b. Current and past electrical peak demands<br />

c. Past energy consumption and cost<br />

3.15 ONE YEAR MAINTENANCE SERVICE CONTRACT<br />

A. Provide maintenance service for all laboratory service piping system components as specified<br />

in and in accordance with the requirements and schedule of Section 230300 GENERAL<br />

MECHANICAL REQUIREMENTS.<br />

3.16 OPERATION AND MAINTENANCE MANUAL<br />

A. Shall be provided as specified in Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS. The instructions shall include, but not be limited to, the following:<br />

1. Wiring and control diagrams and input/out point identification list with data to explain the<br />

detailed operation and control of each component.<br />

2. A control sequence describing startup, operation, shutdown and emergency conditions.<br />

3. Field information including location, device type and function and electrical parameters.<br />

4. Complete hardcopy of all program listings and functions.<br />

5. Instructions on programming and testing. This shall include all control programs,<br />

variables, set points, time periods, messages, passwords, and other information necessary to<br />

load, alter, test and execute the system.<br />

6. Complete description of programming language, including commands; editing and writing<br />

control programs, printouts and logs; and mathematical calculations.<br />

7. Instructions on modifying any control point, verifying error status, changing passwords,<br />

and initiating/disabling control programs and alarms.<br />

8. Two (2) floppy diskettes with backup program for each control unit.<br />

9. Operating and maintenance instructions for each piece of equipment.<br />

10. Manufacturer's bulletins, cuts and descriptive data.<br />

11. Parts lists and recommended spare parts.<br />

12. Name and phone number to call for service during normal working hours and in case of<br />

emergency nights and weekends.<br />

END OF SECTION<br />

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SECTION 232113 – CHILLED WATER PIPING<br />

PART 1 GENERAL<br />

1.1 SUMMARY<br />

A. This section covers the furnishing, fabrication, delivery and installation of the chilled water<br />

and other miscellaneous mechanical piping systems complete, including but not limited to the<br />

following:<br />

1. Valves and accessories.<br />

2. Piping and fittings.<br />

3. Manufacturer's literature, shop drawings and record drawings.<br />

4. Testing and guarantee.<br />

1.2 RELATED WORK SPECIFIED IN OTHER SECTIONS<br />

A. Mechanical work as specified in Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS unless specified otherwise in other sections of Division 23 HEATING,<br />

VENTILATING, AND AIR CONDITIONING.<br />

B. Vibration isolation work specified in Section 220548 MECHANICAL SOUND,<br />

VIBRATION, AND SEISMIC CONTROL.<br />

C. Mechanical insulation work specified in Section 230700 HVAC INSULATION.<br />

D. Air handling units and fan coil units specified in SECTION 237323 AIR HANDLING<br />

EQUIPMENT.<br />

E. Testing and balancing is specified in Section 230593 TESTING, ADJUSTING, AND<br />

BALANCING FOR HVAC.<br />

F. Control valves and control end devices specified in Section 230923 DIRECT-DIGITAL<br />

CONTROL SYSTEM FOR HVAC.<br />

1.3 SUBMITTALS<br />

A. Submit in accordance with Section 013300 SUBMITTAL PROCEDURES and Section<br />

230300 GENERAL MECHANICAL REQUIREMENTS.<br />

B. Shop Drawings: Submit shop drawings of plans, performance data and details showing<br />

locations and installation including but not limited to the following (note: shop drawing of<br />

these items can be combined with the shop drawing for the air conditioning equipment shop<br />

drawings):<br />

1. Chilled water piping interior locations.<br />

C. Product Data: Submit product data for the following:<br />

1. Pipes and valves<br />

D. Schedules:<br />

1. Schedule of equipment listing name and addresses of manufacturers; manufacturer's local<br />

supplier's name, address and phone number; catalog numbers and trade names in<br />

accordance with paragraph 1.05.B of Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS.<br />

2. Maintenance service contract and schedule<br />

E. Reports: None<br />

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F. Certificates of Conformance or Compliance:<br />

1. Submit certificates of conformance for performance and characteristics specified, the<br />

listed standards and in accordance with Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS for the following:<br />

a. Pipes and valves<br />

2. Submit certificates of qualifications for manufacturers representatives: None<br />

G. As-Built Drawings: Submit drawings in accordance with Section 230300 GENERAL<br />

MECHANICAL REQUIREMENTS.<br />

H. Guarantee and Certificate: Submit one year guarantee and certificate in accordance with<br />

Section 230300 GENERAL MECHANICAL REQUIREMENTS.<br />

PART 2 PRODUCTS<br />

2.1 PIPING AND FITTINGS<br />

A. General: All pipe and pipe fittings shall be suitable for 125 psi minimum working pressure,<br />

in accordance with the latest edition of ASTM and ANSI specifications as indicated.<br />

B. Service: Aboveground chilled water.<br />

ITEM SIZE DESCRIPTION<br />

Pipe 4-inch and smaller Hard drawn copper tubing, type L, conforming to ASTM<br />

B88.<br />

5-inch and larger<br />

Standard weight, black steel, ASTM A53, beveled ends.<br />

Alternate system: Victaulic fittings and couplings.<br />

Fittings 4-inch and smaller Wrot copper soldered joint type conforming to ANSI B16.18<br />

and soldered joints with 95-5 tin antimony alloy or brazed.<br />

5-inch and larger Black steel, standard weight, buttweld type, ASTM A234,<br />

ANSI B16.9. Use standard weight weld rings at joints of<br />

piping if required by approved welding procedure. Alternate<br />

system: Victaulic fittings and couplings.<br />

Unions 2-1/2-inch and For copper tubing shall be cast bronze with<br />

smaller<br />

soldered ends.<br />

Flanges 4-inch Cast bronze, 150-lb. soldered joint type flanges, ANSI<br />

B16.24.<br />

5-inch and larger<br />

Forged steel, 150-lb. weld neck, flat-faced or raised face to<br />

match flange on valves or equipment, ASTM A181, ANSI<br />

B16.5. Alternative system: 150-lb. Victaulic flanges.<br />

C. Condensate drain: Hard drawn copper tubing, Type L, ASTM B88 with cast bronze soldered<br />

joint ANSI B16.18 fittings or wrot copper fittings. Insulate as specified in Section 230700<br />

HVAC INSULATION.<br />

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2.2 VALVES<br />

A. Victaulic connections shall be an approved connection type if used in conjunction with<br />

Victaulic piping system. Requirements of valve are the same; only the end connection type<br />

will change to grooved type.<br />

B. Provide extended neck for valves requiring insulation.<br />

ITEM SIZE DESCRIPTION<br />

Globe Valves 3-inch and smaller 125-lb. S.W.P., bronze body, rising stem, inside screw,<br />

composition disc, threaded ends. Provide NIBCO T-211or<br />

approved equal.<br />

Check Valves 1-1/2-inch and<br />

smaller<br />

2-inch and larger<br />

125-lb. S.W.P., bronze body, swing check<br />

valve, bronze disc, bronze hinge pin, Buna-N resilient seat,<br />

threaded ends. Provide NIBCO T-413 or approved equal.<br />

125-lb. S.W.P., double door check valve, steel or cast iron<br />

body, aluminum bronze doors, stainless steel spring and<br />

pins, Buna-N resilient seat, non-slam closure, lug body style.<br />

Provide APCO Series 9000L or approved equal.<br />

Ball Valves 2-inch and smaller 125-lb. S.W.P., bronze body, Type 316 stainless steel ball<br />

and stem, PTFE seat, full port, lever handle with integral<br />

stop, threaded ends. Provide NIBCO T-580-66 or approved<br />

equal.<br />

Plug Valves 2-1/2-inch and 150-lb. S.W.P, bronze body, eccentric resilient<br />

smaller<br />

chloroprene faced plug, lever handle with integral stop,<br />

threaded ends. Provide Dezurik Fig. 120, Val-matic or<br />

approved equal<br />

3-inch and larger<br />

125-lb. S.W.P., cast iron body, resilient chloroprene faced<br />

eccentric plug, flanged ends and manual operator with<br />

handwheel actuator and right angle gear drive. Provide<br />

DeZurik Fig. 118, Val-matic or approved equal.<br />

Butterfly 2-inch and larger MSS-SP67, Type I tight shutoff valve, ductile<br />

Valves<br />

iron lug body, stainless steel stem, aluminum<br />

bronze disc, EPDM seal, positive latching lever actuator<br />

with memory stop. For sizes 4-inch and larger, provide<br />

worm gear drive with handwheel. For valves located more<br />

than 5 feet above finished floor, provide chain wheel<br />

operator and chain. Provide NIBCO LD-2000, Bray or<br />

approved equal.<br />

Motorized 2-inch and larger Butterfly valve as specified. Provide electric<br />

Butterfly<br />

actuator as indicated.<br />

Valves<br />

Motorized 2-inch and larger Ball valve as specified. Provide electric actuator as<br />

Ball Valves<br />

indicated.<br />

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2.3 ELECTRIC ACTUATOR<br />

A. Two position actuators shall be electric type with spring return so that, in the event of power<br />

failure, actuators shall fail safe in the normally closed position as specified. Modulating<br />

actuators shall be compatible with the DDC control system. Actuators shall be quiet<br />

operating and function properly within the range of 85 to 110 percent of the motive power.<br />

1. Electric Actuators: Provide direct drive electric actuators for all valve applications.<br />

When operated at rated voltage, each operator shall be capable of delivering the torque<br />

required for continuous uniform movement of the valve and shall have end switch to limit<br />

travel or shall withstand continuous stalling without damage. Operators shall function<br />

properly with range of 85 to 110 percent of line voltage. Provide gears of steel or copper<br />

alloy. Fiber or reinforced nylon gears may be used for torques less than 16 inch pounds.<br />

Provide hardened steel running shafts in sleeve bearing of copper alloy, hardened steel,<br />

nylon, or ball bearing. Provide two-position operators of the single direction, spring<br />

return, or reversing type. Equip valve operators with a force limiting device such as<br />

spring yield so that, when in a relaxed position, device shall maintain a pressure on valve<br />

disc equivalent to system pressure at valve. Provide reversible shaded pole, split<br />

capacitor, synchronous, or stepped type electric motors. Provide NEMA 4 actuator<br />

housing.<br />

2. Control Relays: Shall be double pole, double throw (DPDT), UL listed, with contacts<br />

rated to the application, and enclosed in a dustproof enclosure. Equip with a light<br />

indicator which is lit when coil is energized and is off when coil is not energized. Relays<br />

shall be socket type, plug into a fixed base, and be replaceable without need of tools or<br />

removing wiring.<br />

3. End Switch: Provide each actuator with end position switches to indicate closed and<br />

open positions. Switches shall be double pole, double throw (DPDT), UL listed, with<br />

contacts rated to the application, and enclosed in a dustproof enclosure. Equip with a<br />

light indicator which is lit when coil is energized and is off when coil is not energized.<br />

2.4 PIPE HANGERS AND SUPPORT<br />

A. Hangers and supports shall be of manufacturer and type specified or as indicated or approved<br />

equal. Pipe supports and hangers in contact with copper piping shall be copper or plastic<br />

coated. Provide hot-dipped galvanized pip hangers and supports.<br />

B. Shields: Provide protection shields at hanger points of insulated piping. Shields shall be<br />

Crawford Fig. 25, Elcen Fig. 219, or Fee and Mason Fig. 81 or Grinnell Fig. 167.<br />

C. Supports:<br />

1. Piping shall be supported from structural steel, grouted CMU walls, or concrete slab<br />

only; piping shall not be supported in any manner from the roofing.<br />

2. Drilled-In Threaded Inserts: Where supports in slabs are required after concrete has been<br />

poured, Phillips "Redhead" drilled in threaded inserts shall be provided, installed in<br />

accordance with manufacturer's recommendations.<br />

3. Expansion Anchors and Power-Actuated Fasteners and Devices: Install lead shield<br />

anchors or power actuated sleeves, fasteners and devices in accordance with<br />

manufacturer's recommendations. Powder actuated pins are not allowed to be "shot" into<br />

the concrete structure.<br />

D. Schedules: Pipe support spacing and sizes of pipe hanging suspension rods shall conform to<br />

the following table, except support spacing for copper tubing shall not exceed 6 feet on<br />

centers:<br />

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PIPE SIZE<br />

1/2-inch & 3/4-inch<br />

1-inch & 1-1/4-inch<br />

1-1/2-inch<br />

2-inch & 2-1/2-inch<br />

3-inch<br />

4-inch<br />

6-inch<br />

8-inch to 12-inch<br />

14-inch to 18-inch<br />

PIPE SIZE<br />

Up to 2-inch<br />

2-1/2-inch<br />

4-inch to 5-inch<br />

6-inch<br />

8-inch to 12-inch<br />

14-inch to 18-inch<br />

SUPPORT SPACING<br />

Not over 6-ft.-6-inch<br />

Not over 8-ft.-6-inch<br />

Not over 10-ft.-0-inch<br />

Not over 12-ft.-0-inch<br />

Not over 12-ft.-0-inch<br />

Not over 14-ft.-0-inch<br />

Not over 17-ft.-0-inch<br />

Not over 21-ft.-0-inch<br />

Not over 25-ft.-0-inch<br />

ROD SIZE<br />

3/8-inch<br />

1/2-inch<br />

5/8-inch<br />

3/4-inch<br />

7/8-inch<br />

1-inch<br />

E. Supplementary Steel: Provide all necessary supplementary steel for proper support or<br />

attachment of hangers. Steel shall be painted with one coat of rust inhibiting primer.<br />

F. Single Hangers: Unless otherwise indicated, support single pipe runs as follows:<br />

1. Pipe 2-1/2 inch and smaller: Split ring type hanger, Grinnell Fig. 104, Crawford Fig.<br />

104, Fee and Mason Fig. 199, Elcen Fig. 92 or adjustable clevis hanger.<br />

2. Pipe 3 inch and larger: Clevis hanger conforming to MSS SP-69, Type 1.<br />

G. Riser Clamps: Carbon steel conforming to MSS SP-69 Type 8. Grinnell Fig. 261, Fee and<br />

Mason Fig. 241.<br />

2.5 STRAINERS<br />

A. Wye Strainer: Provide wye ("Y") type strainer at suction side of pump, ahead of all flow<br />

control valves and as indicated, bronze body (2-inch and smaller) or cast iron body (2-1/2-<br />

inch and larger) with stainless steel strainer screens with not larger than 0.033-inch<br />

perforations and threaded ends (2-inch and smaller) or flanged ends (2-1/2-inch and larger).<br />

Provide valved flushing line from bottom of each strainer. Provide Hayward Model 80,<br />

Mueller or approved equal.<br />

2.6 THERMOMETERS<br />

A. Blue spirit filled lens tube type with separable socket. Adjustable, 9-inch scale, 0 degree F to<br />

100 degree F range for chilled water application and 0 degrees F to 160 degrees F for<br />

condenser water application with 2 degree F maximum scale divisions, enameled die-cast<br />

aluminum adjustable angle case. Provide stainless steel wells for steel pipes and brass wells<br />

for copper pipe and of suitable length to accommodate pipe size and thickness of insulation.<br />

2.7 PRESSURE GAUGES<br />

A. Pressure gauges shall be Grade A, accurate within 1 percent of full scale, phosphor bronze<br />

Bourdon tube, spring type, with 4-1/2-inch diameter dials unless otherwise indicated, with<br />

recalibrating screws. Socket shall be 1/4 inch NPT forged brass, bottom outlet. Gauges shall<br />

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have plain cast aluminum cases with screwed rings finished in black enamel or chromed and<br />

shall be installed with necessary piping, including heavy duty needle valve.<br />

B. Pressure gauges ranges shall be such that the position of the pointer during normal operation<br />

will be 50 percent of dial range.<br />

2.8 CHILLED WATER AUTOMATIC FLOW CONTROL DEVICES<br />

A. Automatic Flow Control Valves: Provided individually selected and factory calibrated by the<br />

flow control valve manufacturer for the service specified. The valves shall automatically<br />

limit the rate of flow of the system to the required design capacity regardless of system<br />

fluctuations. Valves shall regulate flow within 5 percent of their tag rating over an operating<br />

pressure differential of at least 14 times the minimum required for control. Provide tamperproof<br />

valves with body tappings suitable for connecting instruments for verifying flow<br />

control performance. Provide the self-cleaning, cartridge-piston type with stainless steel or<br />

Monel, variable area orifices. Valves shall be copper or bronze body and designed for a<br />

minimum service pressure of 125 psig. Valve bodies shall have threaded or flanged<br />

connections. Furnish each automatic flow control valve with a valve kit located outside of<br />

insulation, and hose fittings suitable for use with the measuring instruments as specified.<br />

Provide a metal identification tag fastened to each of the flow control valves with a chain.<br />

The tag shall include manufacturer's name, model number, rated flowrate in gallons per<br />

minute, and operating pressure differential range. Provide a portable meter with a direct<br />

reading gauge, hoses, shutoff valves, vent valves, “psi” to “gpm” conversion chart, and<br />

carrying case that is compatible with the flow control valves provided. Portable flow meter<br />

shall be turned over to the State at the end of the project. Provide Griswold Controls, copper<br />

sweat type or threaded flange type with dual hose meter KVT #3429A, Flow Design Inc. or<br />

approved equal.<br />

B. Manual Flow Control Valve: Copper alloy body up to 2 inch size, Y-pattern ductile iron<br />

body for 2-1/2 inches and larger sizes, 300 psi working pressure, differential pressure read<br />

out ports across valve seat, memory stop, calibrated nameplate, threaded or grooved end, leak<br />

tight full rated working pressure and portable meter and hoses to read flowrate or differential<br />

pressure and flowrate calibration curve. Victaulic TA Hydronic Circuit Balancing Valve,<br />

Bell & Gossett or approved equal.<br />

2.9 AIR VENT VALVE<br />

A. High capacity float type, 150 psi, 3/4" NPT, Taco 418, Bell & Gossett or approved equal.<br />

PART 3 EXECUTION<br />

3.1 COOPERATION WITH OTHER TRADES AND CONFLICT IN WORK<br />

A. Contractor shall examine all drawings of proposed work and coordinate his work with other<br />

trades. Work conflicts shall be brought to attention of the State and work rearranged or<br />

modified in accordance with his decision.<br />

B. If changes in indicated locations or arrangements of work are required, they shall be made by<br />

Contractor without additional charge to the State provided that these changes were ordered<br />

before work is installed and no extra material or labor are required.<br />

C. Should Contractor determine that extra material and labor will be required to accommodate<br />

any rearrangement, he shall first submit detailed estimate of cost for required changes and<br />

proceed with work only upon written authority of the State.<br />

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3.2 CUTTING AND PATCHING<br />

A. Cut all holes necessary for installation of work under this Section.<br />

B. Patching of all holes, etc., will be done under other sections of specification. Patch any holes<br />

cut unnecessarily.<br />

3.3 ACCESS TO EQUIPMENT<br />

A. Install all control devices, specialties, etc., to provide for easy access for operation, repair and<br />

maintenance.<br />

B. If concealed, access doors and panels shall be provided. Coordinate installation of items<br />

where access doors and panels are required for proper access. Access is required where<br />

valves or controls are installed behind walls or above non-removable ceilings.<br />

3.4 WORKMANSHIP AND FABRICATION<br />

A. Pipe Installation:<br />

1. Pipe shall be cut accurately to measurements established at the job site and worked into<br />

place without springing or forcing, properly clearing all windows, doors and other<br />

openings. Cutting or weakening of the building structure to facilitate piping installation<br />

will not be permitted.<br />

2. Pipes shall be cut square, shall have burrs removed by reaming, and shall be so installed<br />

as to permit free expansion and contraction without damage to joints or hangers. Install<br />

special swing and expansion joints in pipe lines where required to accommodate specified<br />

movement. Filings, dust, or dirt shall be wiped from interior of the pipe before<br />

connections are made.<br />

3. Changes in direction shall be made with fittings. All piping shall be installed with<br />

sufficient pitch to insure adequate drainage.<br />

4. Screw joints shall be made with tapered threads properly cut conforming to requirements<br />

of NBS handbook H28. Joints shall be made perfectly tight with a stiff mixture of<br />

litharge and glycerin or other approved threaded joint compound applied with a brush to<br />

the male threads only. Not more than three threads shall show after the joint is made up.<br />

5. Welded joints shall conform as to workmanship, testing, qualification of welders and<br />

general requirements, with welding section of ANSI B31.9. The State reserves the right<br />

to require qualifying demonstration of any welder assigned to job by Contractor at no<br />

additional cost.<br />

6. Flanges shall be suitable for the required operating pressures and temperature conditions.<br />

Gaskets shall be fiber plastic or synthetic material suitable for water service. All nuts,<br />

bolts and washers used shall be galvanized for ferrous flanges and brass for copper or<br />

bronze flanges.<br />

7. Pipes passing through walls or concrete floors shall be provided with pipe sleeves fitted<br />

into place at time of construction. Sleeves shall not be installed in structural members.<br />

Each sleeve shall extend through its respective wall or floor and shall be cut flush with<br />

each surface. Unless otherwise indicated, sleeves shall be of such size as to provide a<br />

minimum of 1/4 inch all around clearance between jacket over insulation and sleeves.<br />

Space between sleeve and piping shall be packed with twisted jute packing and then<br />

sealed with waterproof sealant. Where pipes pass through fire rated walls or floors, seal<br />

both ends of sleeve with Underwriter's Laboratories listed thermal barrier material to<br />

maintain fire rating.<br />

8. All piping systems shall be thoroughly tested for leaks prior to burying.<br />

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3.5 PIPE HANGERS AND SUPPORT<br />

A. Provide adjustable hangers, clamps, supplementary steel, etc., as required for proper support<br />

of all pipe lines. Hangers shall be of adequate size to permit covering to run continuously<br />

through hangers. Coordinate location of hangers with light fixtures as shown on Electrical<br />

drawings. Hangers provided under other sections shall not be used for support of piping or<br />

equipment provided under this section unless permission is granted in writing.<br />

B. Supports shall secure pipes, conduits in place, shall prevent pipe vibration, maintain required<br />

grading by proper adjustment, provide for expansion and contraction, and shall make neat<br />

appearance.<br />

C. Design supports of strength and rigidity to suit loading, service, and in manner which will not<br />

stress unduly the building construction.<br />

D. Where support is from concrete construction, take care not to weaken concrete or penetrate<br />

waterproofing.<br />

E. Vertical risers shall be secure at each floor level and additional supported at bottom of riser to<br />

prevent slipping or falling of piping.<br />

3.6 VIBRATION ISOLATION<br />

A. Vibration isolation shall be provided as specified in Section 220548 MECHANICAL<br />

SOUND, VIBRATION, AND SEISMIC CONTROL.<br />

B. All pipe connections to reciprocating and or rotating equipment shall be made with flexible<br />

pipe connections.<br />

3.7 THERMOMETERS<br />

A. Install thermometers and wells where indicated and at air handling units supply and return<br />

chilled water piping.<br />

3.8 PRESSURE GAUGES<br />

A. Install pressure gauges where indicated and at supply and return chilled water connection at<br />

each cooling coil.<br />

3.9 STRAINER<br />

A. Install strainer upstream of control valves, and as indicated on contract drawings.<br />

B. Contractor shall clean all strainers not more than one week before final inspection.<br />

3.10 DIELECTRIC CONNECTIONS<br />

A. Copper pipe shall be insulated from direct contact with ferrous piping connections by approved<br />

insulating (dielectric) unions or couplings or flanges.<br />

3.11 PAINTING<br />

A. All ferrous metal shall be given one shop coat of red lead or other approved rust resisting<br />

paint. Where zinc coated metal is furnished, it shall not be shop primed unless specifically<br />

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called for, but all abraded places and welds shall be touched up with Galvalloy or approved<br />

equal.<br />

B. Pipe hangers, supports and other iron work in concealed spaces shall be thoroughly cleaned<br />

and painted with one coat of asphalt varnish. Finish painting of exposed items is specified in<br />

Section 099000 PAINTING.<br />

3.12 IDENTIFICATION OF PIPING<br />

A. As specified in Section 230300 GENERAL MECHANICAL REQUIREMENTS.<br />

3.13 IDENTIFICATION OF VALVES<br />

A. As specified in Section 230300 GENERAL MECHANICAL REQUIREMENTS.<br />

3.14 CLEANING AND FLUSHING PIPES<br />

A. Pipes shall be cleaned free of scale and thoroughly flushed of all foreign matter. Provide<br />

vents and drains connections and nipples as required to allow flushing the pipes thoroughly.<br />

3.15 CLEANING AND ADJUSTING<br />

A. Equipment shall be wiped clean, with all traces of oil, dust, dirt, or paint spots removed. Pipes<br />

shall be cleaned free of scale and thoroughly flushed of all foreign matter. Temporary bypass<br />

shall be provided for all coils and condensers to prevent flushing water from passing through<br />

coils. Strainers and valves shall be thoroughly cleaned. Equipment shall be wiped clean,<br />

with all traces of oil, dust, dirt, or paint spots removed. Bearings shall be properly lubricated<br />

with oil or grease as recommended by the manufacturer. All control valves and other<br />

miscellaneous equipment requiring adjustment shall be adjusted to setting indicated or<br />

directed. Clean all strainer screens 10 days after acceptance of this project. After cleaning,<br />

refill the system with potable water and water treatment chemicals for closed reheat water<br />

system.<br />

3.16 FIELD QUALITY CONTROL<br />

A. Perform inspections and tests as specified herein to demonstrate that piping and equipment,<br />

as installed, is in compliance with contract requirements. Start up and operate the system.<br />

During this time, periodically clean the various strainers until no further accumulation of<br />

foreign material occurs. Exercise care so that minimum loss of water occurs when strainers<br />

are cleaned. Adjust safety and automatic control instruments to place them in proper<br />

operation and sequence.<br />

1. Hydrostatic Test of Piping System: Test piping system hydrostatically at 125% of the<br />

working pressure using water not exceeding 100 degrees F. Conduct tests in accordance<br />

with the requirements of ASME B31.9 and as follows. Test piping system after all lines<br />

have been cleaned and before applying insulation covering. Remove or valve off from<br />

the system, gages, and other apparatus which may be damaged by the test before the tests<br />

are made. Install calibrated test pressure gage in the system to observe any loss in<br />

pressure. Maintain test pressure for a sufficient length of time to enable an inspection of<br />

each joint and connection. Perform tests after installation and prior to acceptance. Notify<br />

the State in writing 7 days prior to the time scheduled for the tests.<br />

2. Auxiliary Equipment and Accessory Tests: Observe and check pumps, accessories, and<br />

equipment during operational and capacity tests for leakage, malfunctions, defects,<br />

noncompliance with referenced standards, or overloading.<br />

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3.17 TESTING<br />

3. Backflow Preventers: Backflow preventers shall be tested by locally approved and<br />

certified backflow assembly testers. A copy of the test report shall be provided to the<br />

State prior to placing the domestic water system into operation, or no later than 5 days<br />

after the test.<br />

A. Prior to backfilling, hydrostatically test the piping system to a pressure of 1.5 times the<br />

working pressure in accordance with ASME 31.9 Building Services Piping except as<br />

modified herein. Hold test pressure for 1 hour. Repair all leaks and retest until satisfactory<br />

test is completed.<br />

B. Notify the State 14 days before flushing and testing to allow scheduling to observe the<br />

flushing and testing activities.<br />

C. After satisfactory completion of testing, all openings to the piping shall be protected from<br />

entrance of foreign objects, dirt, etc. and accelerated corrosion of the interior of the piping.<br />

3.18 FIELD INSTRUCTIONS<br />

A. Provide field instructions as specified in Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS. Upon completion of the work and at a time designated, the services of<br />

one or more qualified personnel shall be provided by the Contractor for a period of not less<br />

than four (4) hours to instruct the representatives of the State in the operation and<br />

maintenance of the items in this section. These field instructions shall cover all the items<br />

contained in the bound instructions. Daily sessions shall be separated into small sessions as<br />

indicated in Section 230300 GENERAL MECHANICAL REQUIREMENTS.<br />

3.19 TESTING AND BALANCING WATER DISTRIBUTION SYSTEMS<br />

A. Provide testing and balancing as specified in Section 230593 TESTING, ADJUSTING, AND<br />

BALANCING FOR HVAC.<br />

END OF SECTION<br />

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SECTION 233300 – AIR DUCT ACCESSORIES<br />

PART 1 - GENERAL<br />

1.1 SUMMARY<br />

A. This section covers the furnishing, fabrication, delivery and installation of the air<br />

conditioning and ventilation system complete, including but not limited to the following:<br />

1. Sheetmetal ducts<br />

2. Diffusers, registers and grilles<br />

3. Volume and motorized dampers<br />

4. Duct smoke detectors<br />

5. Operation and maintenance instructions and manuals<br />

6. Manufacturer's literature, shop drawings and record drawings<br />

7. Inspection, test and guarantee<br />

1.2 RELATED WORK SPECIFIED IN OTHER SECTIONS<br />

A. Mechanical work as specified in Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS unless specified otherwise in other sections of Division 23 HEATING,<br />

VENTILATING, AND AIR CONDITIONING.<br />

B. Painting work specified in Division 09 FINISHES.<br />

C. Electrical work specified in Division 26 ELECTRICAL.<br />

D. Insulation for air conditioning and ventilation specified in Section 230700 HVAC<br />

INSULATION.<br />

E. Testing, adjusting and balancing of air conditioning systems specified in Section 230593<br />

TESTING, ADJUSTING, AND BALANCING FOR HVAC.<br />

F. Air handling units specified in SECTION 237323 AIR HANDLING EQUIPMENT.<br />

1.3 SUBMITTALS<br />

A. Submit in accordance with Section 013300 SUBMITTAL PROCEDURES and Section<br />

230300 GENERAL MECHANICAL REQUIREMENTS.<br />

B. Shop Drawings: Submit shop drawings of plans, performance data and details showing<br />

locations and installation including but not limited to the following (Note: shop drawing of<br />

the items in this Section shall be combined with the shop drawing for the equipment in<br />

Section 237323 - AIR HANDLING EQUIPMENT.):<br />

1. Ductwork<br />

2. Air devices<br />

3. Duct smoke detectors<br />

C. Product Data: Submit product data for the following:<br />

1. Air Devices.<br />

2. Duct smoke detectors.<br />

D. Operations and Maintenance Manuals: Submit manuals in accordance with Section 230300<br />

GENERAL MECHANICAL REQUIREMENTS.<br />

E. Equipment Listing: List of equipment showing name and addresses of manufacturers;<br />

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manufacturer’s local supplier’s name, address and phone number; catalog numbers and trade<br />

names in accordance with paragraph 1.05.B of Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS.<br />

F. Maintenance service contract and schedule: Submit maintenance service contract and<br />

schedule in accordance with Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS.<br />

G. As-Built Drawings: Submit drawings in accordance with Section 230300 GENERAL<br />

MECHANICAL REQUIREMENTS.<br />

H. Guarantee and Certificate: Submit one year guarantee and certificate in accordance with<br />

Section 230300 GENERAL MECHANICAL REQUIREMENTS.<br />

PART 2 PRODUCTS<br />

2.1 AIR DEVICES<br />

A. NC ratings for all air devices shall not exceed 26.<br />

1. Aluminum, plaque faced, opposed blade volume damper, round neck and standard white<br />

finish or as indicated. Titus OMNI, 24" x 24" lay-in module size for SAD-1 or approved<br />

equal.<br />

2. 24 x 24 Face Supply Air Diffuser - SAD-2: Provide Titus Model TDCA-AA series, or<br />

approved equal. Diffuser shall be louvered face, aluminum, 24 x 24 lay-in face with<br />

adjustable pattern, in sizes, capacities and patterns as indicated. Provide removable<br />

center core with opposed blade volume damper Titus AG-75 or approved equal, round<br />

neck and standard white finish or as indicated. Sliding radial blade dampers are not<br />

acceptable. Provide surface mount for SAD-3.<br />

3. Supply Air Register – SAR: Provide Titus Model 300FL series, or approved equal.<br />

Register shall be louvered, aluminum, surface mounted, 3/4-inch louver spacing,<br />

adjustable deflection angle, double deflection with front blades parallel to long dimension<br />

and in sizes and capacities as indicated. Provide opposed blade damper Titus AG-95 or<br />

approved equal and standard white finish or as indicated.<br />

4. Return, Transfer and Exhaust Air Register – TAR, EAR, and RAR: Provide Titus Model<br />

350FL series, or approved equal. Register shall be louvered, aluminum, surface<br />

mounted, 3/4-inch louver spacing, 35 degree fixed deflection angle with blades parallel to<br />

long dimension and in sizes and capacities as indicated. Provide opposed blade damper<br />

and standard white finish or as indicated.<br />

5. Provide sponge rubber under all flanges.<br />

6. Contractor shall coordinate finish of all air devices with the Architect.<br />

2.2 DUCTWORK MATERIALS<br />

A. All ductwork shall be galvanized metal installed of gauges and with bracing and joints all in<br />

accordance with latest edition of ASHRAE Guide and SMACNA Duct Construction<br />

Standards.<br />

B. For air conditioning and general ventilation systems, the thickness of the sheetmetal and size<br />

and spacing of the stiffeners used shall be in accordance with the requirements of the latest<br />

edition of the ASHRAE Guide and Data Book and SMACNA HVAC Metal Duct Standard,<br />

+2-inch W.G. static pressure class. Connections to plenum shall be airtight. All ducts shall<br />

be sealed to Seal Class A requirements. No polysulfide sealant shall be used. Polyurethane<br />

sealant is acceptable. Branch take-off connections shall be made with 45 degree angle takeoff.<br />

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C. Plenums shall be braced with 1-1/2-inch x 1-1/2-inch x 1/8-inch angles. Hangers shall be one<br />

inch x 18 gauge or as required by SMACNA. Brace ducts in accordance with SMACNA<br />

recommendations for seismic loads.<br />

D. Flexible Duct: Fiberglass insulated, flexible duct with fiberglass reinforced metallized film<br />

vapor barrier, coated spring steel wire helix and woven inner liner, UL listed under UL<br />

Standard 181, Class 1 flexible and complying with NFPA 90A and 90B. Length of flexible<br />

duct to air devices shall not exceed 8 feet. Flexible ducts only allowed for connecting rigid<br />

duct to air devices or VAV boxes and for plenums of the air devices. Thermal Flex Model<br />

MKE for low pressure ductwork systems (i.e. downstream of VAV boxes) and Model MKC<br />

for medium pressure ductwork systems (i.e. upstream of VAV boxes), Castco or approved<br />

equal.<br />

E. Provide duct access panels in accordance with SMACNA Duct Construction Standards and<br />

NFPA 90A and 96.<br />

2.3 DUCT INSULATION<br />

A. See Section 230700 HVAC INSULATION for requirements of duct insulation.<br />

2.4 VOLUME DAMPERS<br />

A. Volume dampers shall be installed where shown and as required for air balancing. Dampers<br />

shall be two gages heavier than the duct in which they are installed and shall be reinforced to<br />

prevent vibration and noise. Provide locking quadrants with hat-channel or standouts for<br />

exterior insulated ductwork. Unless otherwise indicated, all volume dampers in ductwork 10<br />

inches or greater, in either width or height, shall be opposed blade type. Provide Ruskin,<br />

Pottorff or approved equal.<br />

B. Balancing Dampers: Balancing dampers for branches and mains shall be equipped with<br />

Young Regulator No. 1, Dura Dyne or approved equal.<br />

C. Concealed Operators: Where damper operators must be placed in remote or concealed<br />

locations, provide Young Regulator No. 914, Dura Dyne or approved equal, miter gear<br />

operator with Young Regulator No. 315, Dura Dyne or approved equal, concealed regulator<br />

with flush mount, chrome plated, adjustable access cover.<br />

D. Backdraft Dampers: Backdraft dampers shall be adjustable, counterbalanced type, heavy<br />

duty extruded aluminum, minimum 0.125-inch wall thickness frame, minimum 0.070-inch<br />

wall thickness blades with vinyl edge seals, maximum allowed spot velocity of 3500 fpm and<br />

maximum air temperature of 200 degrees 1. Provide front flange. Provide Ruskin CBD6,<br />

Pottorff or approved equal.<br />

E. Automatic control dampers shall be as specified in Section 230923 DIRECT DIGITAL<br />

CONTROL SYSTEMS.<br />

2.5 ACCESS PANELS<br />

A. Furnish access panels for dampers, coils, fans, and filters, where indicated of size shown or<br />

necessary. Access panels in fire rated ceiling assemblies or walls shall be rated equal to or<br />

greater than the assembly in which it is installed.<br />

2.6 FLEXIBLE CONNECTIONS FOR DUCTWORK<br />

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A. At ducts to equipment, provide vent-fabric flexible connections with a minimum of 9-inch<br />

full length.<br />

2.7 SPECIAL WIRING<br />

A. All factory assembled, package type equipment shall be provided with integral control panel<br />

to which all motors in each unit shall be factory wired. Control panel shall contain all relays,<br />

starters, and other control devices, all arranged so as to be accessible for maintenance, testing,<br />

and inspection. Control panel on each unit shall contain control transformer installed so that<br />

all control circuits extending to remote control devices, thermostats, etc., will be 120 volts<br />

maximum.<br />

B. Any wiring not shown and required for air conditioning to properly connect equipment,<br />

including connections to special safety control or apparatus not shown, shall be included<br />

under this Section. All control wiring shall meet the requirements of the NEC and be<br />

installed in metal conduit.<br />

2.8 DUCT MOUNTED SMOKE DETECTOR<br />

A. Provide in accordance with Section 230923 DIRECT DIGITAL CONTROL SYSTEMS.<br />

PART 3 EXECUTION<br />

3.1 COOPERATION WITH OTHER TRADES AND CONFLICT IN WORK<br />

A. Contractor shall examine all drawings of proposed work and coordinate his work with other<br />

trades. Work conflicts shall be brought to attention of Contracting Officer and work<br />

rearranged or modified in accordance with his decision.<br />

B. If changes in indicated locations or arrangements of work are required, they shall be made by<br />

Contractor without additional charge to the State provided that these changes were ordered<br />

before work is installed and no extra material or labor are required.<br />

C. Should Contractor determine that extra material and labor will be required to accommodate<br />

any rearrangement, he shall first submit detailed estimate of cost for required changes and<br />

proceed with work only upon written authority of the Contracting Officer.<br />

3.2 CUTTING AND PATCHING<br />

A. Cut all holes necessary for installation of work under this Section.<br />

B. Patching of all holes, etc., will be done under other sections of specification. Patch any holes<br />

cut unnecessarily.<br />

3.3 EQUIPMENT INSTALLATION<br />

A. Equipment shall be installed as indicated and in accordance with manufacturer's<br />

recommendations and instructions.<br />

B. All necessary supports shall be provided for equipment, appurtenances and duct as required.<br />

This work shall include any additional steel purlins, brackets, seismic restraints or supports.<br />

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C. Provide controls as indicated for proper operation of the equipment. Provide all necessary<br />

relays, contactors, enclosures and transformers to ensure proper system operation.<br />

3.4 WORKMANSHIP AND FABRICATION<br />

A. Ductwork:<br />

1. Fabricate all ductwork and related work to highest industry standards and<br />

recommendations of ASHRAE and SMACNA. Provide all necessary supplementary<br />

steel structure supports, purlins or brackets to support duct properly from structure.<br />

Provide seismic restraints as required by the UBC adopted by the City and County of<br />

Honolulu.<br />

2. Sides of ductwork shall be cross broken. Long seams shall be Pittsburgh lock groove,<br />

hammered flat or double seamed. Ducts shall also have supplemental stiffening as<br />

required to prevent drumming and to provide structurally sound assembly.<br />

3. Center line radius of curves, bends, offsets for branch and connections shall be equal to<br />

1-1/4 times duct width or larger. Duct turns in all square elbows shall be accomplished<br />

by using prefabricated turning vanes such as Tuttle & Bailey “Ducturn” or other<br />

approved equal. Double thickness turning vanes in ducts deeper than 16 inches may be<br />

used in lieu of “Ducturn” provided prior approval of design is given by the Contracting<br />

Officer.<br />

4. Volume and splitter dampers shall be installed where required and shall be provided with<br />

extension rods for adjusting and locking. Dampers shall be made of not lighter than 18<br />

gauge steel for dimensions up to 10 inches, and multi-louvered, opposed blade type on<br />

ducts over 10 inches high. All dampers shall have Young Regulator No. 401 locking<br />

quadrants.<br />

5. Paint inside of all supply, return, exhaust and transfer air ducts with one (1) coat of flat<br />

black paint wherever duct is visible through register or grille opening.<br />

6. Ducts passing through outside walls shall be suitably and properly flashed and<br />

counterflashed to prevent leaks.<br />

3.5 EQUIPMENT SUPPORT<br />

A. Refer to drawings for type of construction from which equipment is to be supported.<br />

Structural metal supports shall be provided as indicated.<br />

3.6 DUCT HANGERS AND SUPPORTS<br />

A. Provide hangers, clamps, supplementary steel, etc., as required for proper support of all<br />

piping.<br />

B. Supports shall secure ducts in place, shall prevent vibration, sway, provide for expansion and<br />

contraction, and shall make neat appearance.<br />

C. Design supports of strength and rigidity to suit loading, service, and in a manner which will<br />

not stress unduly the building construction.<br />

D. Where support is from concrete construction, take care not to weaken concrete or penetrate<br />

waterproofing.<br />

E. Provide seismic restraints as specified in Section 220548 MECHANICAL SOUND,<br />

VIBRATION, AND SEISMIC CONTROL.<br />

3.7 PAINTING AND IDENTIFYING OF DUCTWORK<br />

A. General:<br />

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1. The following items furnished under this section are to be painted and identified under<br />

Section 090000 PAINTING. Do not paint over name plates or other identifying labels.<br />

a. Exposed ducts and insulated ducts.<br />

b. Exposed duct hangers and supports.<br />

2. Paint exposed black iron work including duct, fittings, structural steel members used for<br />

equipment, and other supports, hangers, etc., with two coats of zinc rich paint.<br />

3.8 TESTING, ADJUSTING AND BALANCING<br />

A. Test, adjust and balance each piece of equipment as required to assure proper operation.<br />

Testing, adjusting and balancing is specified in Section 230593 TESTING, ADJUSTING,<br />

AND BALANCING FOR HVAC.<br />

3.9 CALIBRATION AND ADJUSTMENTS<br />

A. After completion of the installation, perform final calibrations and adjustments of the<br />

equipment provided under this contract and supply services incidental to the proper<br />

performance of the unit control panels under warranty.<br />

END OF SECTION<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 233300-6<br />

AIR DUCT ACCESSORIES


SECTION 237323 - AIR HANDLING EQUIPMENT<br />

PART 1 GENERAL<br />

1.1 SUMMARY<br />

A. This section covers the furnishing, fabrication, delivery and installation of the air<br />

conditioning and ventilation system complete, including but not limited to the following:<br />

1. Air handling units<br />

2. Variable frequency drive<br />

3. Operation and maintenance instructions and manuals<br />

4. Manufacturer's literature, shop drawings and record drawings<br />

5. Inspection, test and guarantee<br />

1.2 RELATED WORK SPECIFIED IN OTHER SECTIONS<br />

A. Mechanical work as specified in Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS unless specified otherwise in other sections of Division 23 HEATING,<br />

VENTILATING, AND AIR CONDITIONING.<br />

B. Painting work specified in Division 09 FINISHES.<br />

C. Electrical work specified in Division 26 ELECTRICAL.<br />

D. Seismic restraints for Air Conditioning and Ventilation ductwork, piping and equipment<br />

specified in Section 220548 MECHANICAL SOUND, VIBRATION, AND SEISMIC<br />

CONTROL.<br />

E. Ductwork and accessories specified in Section 233300 AIR DUCT ACCESSORIES.<br />

F. Air conditioning and ventilation system controls specified in Section 230923 DIRECT-<br />

DIGITAL CONTROL SYSTEM FOR HVAC.<br />

G. Testing, adjusting and balancing of air and chilled water systems specified in Section 230593<br />

TESTING, ADJUSTING, AND BALANCING FOR HVAC.<br />

1.3 SUBMITTALS<br />

A. Submit in accordance with Section 013300 SUBMITTAL PROCEDURES and Section<br />

230300 GENERAL MECHANICAL REQUIREMENTS.<br />

B. Shop Drawings: Submit shop drawings of plans, performance data and details showing<br />

locations and installation including but not limited to the following (Note: The shop drawing<br />

of the following items can be combined with the shop drawing for the ductwork shop<br />

drawings in Section 233300 AIR DUCT ACCESSORIES):<br />

1. Air handling units<br />

2. Electrical and electronic control wiring diagrams for packaged equipment<br />

C. Product Data: Submit product data for the following:<br />

1. Air handling units<br />

2. Electrical controls including variable frequency drives and starters<br />

D. Schedules:<br />

1. Schedule of equipment listing name and addresses of manufacturers; manufacturer's local<br />

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CT Scanner Expansion & Central Plant Modifications 237323-1 AIR HANDLING EQUIPMENT


supplier's name, address and phone number; catalog numbers and trade names in<br />

accordance with paragraph 1.05.B of Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS.<br />

2. Maintenance service contract and schedule<br />

E. Reports: Testing, adjusting and balancing of air and chilled water systems specified in<br />

Section 230593 TESTING, ADJUSTING, AND BALANCING FOR HVAC.<br />

F. Certificates of Conformance or Compliance:<br />

1. Submit certificates of conformance for performance and characteristics specified, the<br />

listed standards and in accordance with Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS for the following:<br />

a. Air handling units per ARI Standards 430 and 410<br />

b. Variable frequency drives<br />

2. Submit certificates of qualifications for manufacturers representatives: None.<br />

G. As-Built Drawings: Submit drawings in accordance with Section 230300 GENERAL<br />

MECHANICAL REQUIREMENTS.<br />

H. Operations and Maintenance Manuals: Submit manuals in accordance with Section 230300<br />

GENERAL MECHANICAL REQUIREMENTS.<br />

I. Guarantee and Certificate: Submit one year guarantee and certificate in accordance with<br />

Section 230300 GENERAL MECHANICAL REQUIREMENTS.<br />

PART 2 PRODUCTS<br />

2.1 MATERIALS AND EQUIPMENT<br />

A. Air conditioning and ventilation equipment to be considered for bid purposes shall be from a<br />

manufacturer that has locally stocked spare parts, representation, and support of a factory<br />

authorized service organization within 500 miles of the site of installation and has serviced<br />

manufacturer's units of comparable type, size and capacity as those specified herein. The<br />

manufacturer must have other units of comparable type, size and capacity installed and<br />

operating satisfactorily in the State of <strong>Hawaii</strong> for a minimum of two (2) years prior to bid<br />

opening.<br />

2.2 INDOOR AIR HANDLING UNITS (AHU)<br />

A. General: Provide factory-assembled central station air handler. Unit shall consist of a fan and<br />

coil section with factory-installed chilled water section, filter section and mixing box. Coils<br />

shall comply with ARI Standard 410.<br />

B. Unit Cabinet: Formed double-wall insulated panels, fabricated to allow removal for access to<br />

internal parts and components, with joints between sections gasketed. Outside and inside<br />

casing shall be 18 gauge, G90 galvanized steel. Access panels shall be same materials and<br />

finishes as cabinet, complete with threaded bolted fasteners, and gaskets. Inspection and<br />

access panels shall be sized and located to allow periodic maintenance and inspections.<br />

Provide access panels for the fan section and filter section. Provide inspection panel for the<br />

coil section.<br />

C. Insulation: Unit shall have double-wall finish shall have insulation between the inner and<br />

outer panels. Insulation shall be comply with NFPA 90A or NFPA 90B. Insulation shall be<br />

fiber glass, 1 inch thick, 3 pounds per cubic foot, thermal conductivity of 0.26 at 75 deg F<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 237323-2 AIR HANDLING EQUIPMENT


mean temperature, maximum flame-spread index of 25 and smoke-developed index of 50,<br />

when tested according to ASTM C 411.<br />

D. Condensate Drain Pan: Formed sections of stainless-steel sheet complying with requirements<br />

in ASHRAE 62. Fabricate pans with slopes in two planes to collect condensate from cooling<br />

coils (including coil piping connections and return bends) when units are operating at<br />

maximum catalogued face velocity across cooling coil. Drain pan shall be double-wall<br />

construction; fill space between walls with 1 inch, 1 ½ pound density fiber glass insulation.<br />

Drain pan shall have main and auxiliary connections on the same side of fan.<br />

E. Fan Section: Belt-driven centrifugal fans consisting of housing, wheel, fan shaft, bearings,<br />

motor drive assembly, and support structure and equipped with formed-steel channel base for<br />

integral mounting of fan, motor, and casing panels. Mount fan with interior spring vibration<br />

isolation. Centrifugal fan housings shall be formed- and reinforced-steel panels to make<br />

curved scroll housings with shaped cutoff, spun-metal inlet bell, and access panels or doors to<br />

allow entry to internal parts and components. Drive Frame shall be rail mounted, heavy<br />

gauge steel to allow frame to slide for easy belt tensioning. The fan assembly shall be<br />

statically and dynamically balanced and designed for continuous operation at maximum rated<br />

fan speed and motor horsepower. Forward-curved fan wheels shall be galvanized-steel<br />

construction with inlet flange, backplate, and shallow blades with inlet and tip curved<br />

forward in direction of airflow and mechanically secured to flange and backplate. Fan shaft<br />

shall be statically and dynamically balanced and designed for continuous operation at<br />

maximum rated fan speed and motor horsepower, with final alignment and belt adjustment<br />

made after installation, turned, ground, and polished stainless steel with keyway. Prelubricated<br />

and sealed shaft bearings, self-aligning, pillow-block-type ball bearings, ABMA 9,<br />

L10 life of 100,000 hours. Belt drive shall be factory mounted, with final alignment and belt<br />

adjustment made after installation and with 1.5 service factor based on fan motor. Mechanical<br />

cast iron sheave with split, tapered bushing; dynamically balanced at factory.<br />

F. Coils: Common or individual, insulated, galvanized-steel casings for cooling coils. Design<br />

and construct to facilitate removal and replacement of coil for maintenance and to ensure full<br />

airflow through coils. Coil shall be continuous circuit coil fabricated according to ARI 410<br />

or self-draining coil fabricated according to ARI 410. Coils shall be copper, 0.016 inch tube<br />

thickness with aluminum fins mechanically bonded to the tubes, seamless copper tube<br />

headers with brazed joints, galvanized-steel channel frame, design tested and rated according<br />

to ARI 410, working pressure rating of 250 psig, 300 deg F. Coils shall be drainable and<br />

headers shall have drain and vent connections<br />

G. Filter Sections: Unit shall include MERV 7 filters. Filters shall be included in the units as an<br />

integral part of the cabinet with easy access provided by the manufacturer.<br />

H. Damper Sections: Mixing boxes shall include low leak damper assemblies constructed of<br />

welded steel channel frames with galvanized steel blades, die formed stiffeners and full blade<br />

stop. The dampers shall include stainless steel side seals and vinyl blade seals to reduce<br />

leakage. All hardware shall be zinc plated with brass pivot points and bronze oilite bearings.<br />

Shafts shall be corrosion resistant steel. Mixing box shall be fully insulated with<br />

manufacturer's standard insulation.<br />

I. Motor: Fan motor shall be inverter duty, 1725 rpm, open drip-proof construction. Fan<br />

motors are to be bolted to an adjustable platform to facilitate belt tension and alignment.<br />

Motors shall be NEMA B, T-frame design. Drive shall be of the V-belt type with variable<br />

pitch motor sheaves. The blower sheave shall be cast iron single groove with split tapered<br />

bushing that is keyed to the blower shaft.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 237323-3 AIR HANDLING EQUIPMENT


J. Corrosion Protection: Provide corrosion protection coating on coil and casing as specified.<br />

2.3 MOTORS<br />

A. Provide premium efficiency type motors designed for the supply voltages made available for<br />

this portion of the work, and with the following attributes:<br />

1. Sized to develop the required brake horsepower and to operate satisfactorily with a<br />

voltage variation of plus or minus 10 percent;<br />

2. Conforming to NEMA motor standards;<br />

3. Dynamically balanced, and held to commercial tolerance;<br />

4. Selected so that, when ambient temperature reaches 120 degrees F for a period of two<br />

hours or more, the motor will operate satisfactorily without failure.<br />

5. With squirrel-cage type drip-proof enclosure, unless otherwise indicated, constant speed,<br />

across-the-line normal starting torque designed for quiet operation;<br />

6. Each motor of ample size to operate its unit at proper full load and speed continuously,<br />

without heating in any part more than 40 degrees C above the temperature of the<br />

surrounding atmosphere.<br />

7. Where TEFC motors are indicated or specified, the cast iron frame type shall be<br />

provided.<br />

B. Where motor is used with V-belt drive, equip with a sliding base and belt guard, and motor<br />

sheave.<br />

C. Furnish motor starters for all equipment with electrical motors furnished under this Section.<br />

Unless factory installed, installation of starters and power wiring shall be provided by<br />

Division 26 ELECTRICAL.<br />

2.4 MOTOR CONTROLLERS<br />

A. NEMA ICS1 and NEMA ICS2. All controllers shall have thermal overload protection in<br />

each phase. Overload protective devices shall give adequate protection to the motor windings<br />

and be of the thermal inverse-time-limit type.<br />

B. Provide full voltage, magnetic-type motor controllers with under voltage release and<br />

maintained contact push-button stations or switches. Provide each controller with a hand-offautomatic<br />

selector switch. Connections to the selector switch shall be such that only the<br />

normal automatic regulatory control devices will be bypassed when the switch is in the<br />

"hand" position. All safety control devices, such as low and high pressure cutouts, high<br />

temperature cutouts, and motor overload protective devices, shall be connected in the motor<br />

control circuit in both the "hand" and the "automatic" positions. Control circuit connections<br />

to any hand-off-automatic selector switch or to more than one automatic regulatory control<br />

device shall be made in accordance with an indicated, or a manufacturer's approved, wiring<br />

diagram.<br />

C. For each motor not in sight of the controller, provide a controller disconnecting means<br />

capable of being locked in the open position or a manually operated, nonfused switch in sight<br />

of the motor.<br />

D. Enclosures shall be NEMA Type 1 for indoor locations and NEMA Type 4X, non-metallic<br />

for outdoor locations.<br />

E. Provide each with a "hand-off-auto" switch, overload reset button, and indicating lights<br />

mounted on the hinged front cover with door interlock and manual defeater mechanism.<br />

Provide indicating lights (green for "Running" and red for "Overload"), phase failure and<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 237323-4 AIR HANDLING EQUIPMENT


eversal relay, auxiliary contacts for contactors (1-N.O. and 1-N.C. unless noted otherwise),<br />

engraved plastic nameplates ("AHU-A1, B1, C1, C2 and E1", etc.), control transformer, and<br />

fuses.<br />

2.5 SPECIAL WIRING<br />

A. All factory assembled, package type equipment shall be provided with integral control panel<br />

to which all motors in each unit shall be factory wired. Control panel shall contain all relays,<br />

starters, and other control devices, all arranged so as to be accessible for maintenance, testing,<br />

and inspection. Control panel on each unit shall contain control transformer installed so that<br />

all control circuits extending to remote control devices, thermostats, etc., will be 120 volts<br />

maximum.<br />

B. Any wiring not shown and required for air conditioning to properly connect equipment,<br />

including connections to special safety control or apparatus not shown, shall be included<br />

under this Section. Unless otherwise indicated, all control wiring for control power and for<br />

air conditioning control communication shall meet the requirements of the NEC and be<br />

installed in metal conduit.<br />

2.6 VARIABLE FREQUENCY DRIVE<br />

A. Variable frequency drive (VFD) shall consist of solid-state adjustable frequency controller<br />

(AFC) and performance-matched energy efficient motor matched by the controller<br />

manufacturer and matched to the requirements of the specified pumps and air handling units.<br />

Provide all accessories for a completely operational system to meet the requirements and<br />

sequence of operation specified herein. Provide Magnetek/Yaskawa, Danfoss or approved<br />

equal.<br />

B. The Adjustable Frequency Controller (AFC) shall be a fully digital Pulse Width Modulator<br />

(PWM) using very large scale integration techniques as well as surface-mount technology for<br />

increased reliability. The AFC shall use a 16-bit micro-processor with a 12-bit resolution to<br />

allow stepless motor control from 1% to 110% of maximum motor base speed.<br />

1. All programmable settings shall be held in non-volatile memory and shall not be affected<br />

by power outages, brown-outs, power dips, etc. The AFC shall have initial<br />

programmable settings intact from the factory without the need for battery backup. The<br />

AFC shall not need to be programmed at the job site prior to running the motor but shall<br />

be ready to run a motor as soon as power connections are made.<br />

2. Programming at the job site to accommodate specific local application requirements such<br />

as frequency avoidance and preset speeds shall be available to the user. Complete motor<br />

and drive package efficiency versus load and speed shall be submitted prior to purchase<br />

and coordinated with the requirements of the pumps and air handling units.<br />

3. All high voltage components within the enclosure shall be isolated with steel or<br />

polycarbonate covers.<br />

4. The AFC and options shall be UL Listed and CSA Certified. The AFC and options shall<br />

comply with the applicable requirements of the latest standards of ANSI, IEEE and the<br />

National Electric Code.<br />

5. The AFC shall be functionally tested under motor load and then cycled. This assures that<br />

if the AFC is started up according to the instruction manual provided, the unit will run<br />

reliable.<br />

6. The AFC shall have the following features:<br />

a. Remote start-stop.<br />

b. Speed selection.<br />

c. Timed acceleration and deceleration.<br />

d. Current limit and voltage limit.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 237323-5 AIR HANDLING EQUIPMENT


e. 6-66 Hz controlled speed range.<br />

7. The AFC shall include the following features:<br />

a. Operators control shall be mounted on the door of the wall mounted steel cabinet<br />

and consist of a membrane command center which allows manual stop/start, speed<br />

control, local/remote status indication, manual or automatic speed control selection,<br />

run/jog selection and forward reverse selection. In addition, the command center<br />

will serve as a means to configure controller parameters such as minimum speed,<br />

maximum speed, acceleration and deceleration times, volts/hertz ratio, torque<br />

boost, slip compensation, over frequency limit, frequency agreement, current limit,<br />

and job frequency. Potentiometers will not be allowed for these settings. The<br />

controller shall have an internal means of deactivating keypad parameter<br />

adjustments to eliminate unauthorized data entry. A slip compensation circuit for<br />

accurate 1% speed regulation without the need of a tachometer.<br />

b. Adjustable D-C braking that is programmable from the command center adjustable<br />

in both amplitude and duration.<br />

c. An electronic overload circuit designed to protect an A-C motor operated by the<br />

AFC output from extended overload operation on an inverse time basis.<br />

d. Automatic and manual torque boosts that are adjustable within the control to<br />

accelerate hard-to-start applications.<br />

e. An LED display mounted on the door of the cabinet that digitally indicates:<br />

(1) Frequency output<br />

(2) Voltage output<br />

(3) Current output<br />

(4) First fault indication<br />

f. The capability of starting into a rotating load without the need of a time delay upon<br />

a start command.<br />

g. Relay contacts for remote indication of drive fault and motor running for<br />

interwiring to another device.<br />

h. An automatic restart circuit which is adjustable by number of restart attempts and<br />

the interval between restarts.<br />

i. Three critical frequency avoidance bands, which can be programmed in the field,<br />

enable the controller to avoid resonate frequencies of the driven equipment. Each<br />

critical frequency avoidance band shall have a band width adjustable via keypad<br />

entry of up to 10 Hertz.<br />

j. Three programmable preset speeds which will force the AFC to preset speed upon<br />

a user contact closure. This feature shall be set digitally by entering data via the<br />

door mounted membrane command center.<br />

k. The AFC shall have the capability to ride through power dips up to 500 msec<br />

without a controller trip depending on load and operating conditions.<br />

l. Multiple volts/hertz patterns adjustable in one hertz increments from 30 hertz to<br />

maximum hertz for maximum flexibility and control.<br />

m. Jog speed selection.<br />

n. Two frequency agreement speeds adjustable in the field and interconnected to onboard<br />

dry relay contacts.<br />

o. An isolated electrical following capability and control interface shall enable the<br />

AFC to follow a 0-20 Ma, 4-20 Ma, 0-4 volt, 0-8 volt, or 0-10 volt DC grounded or<br />

ungrounded speed signal from an external source. In addition, the drive shall be<br />

able to follow a pulse train speed signal input.<br />

p. For smooth acceleration and deceleration capabilities, the drive shall have a preprogrammed<br />

ramp curve which can be activated locally.<br />

q. Two auxiliary selectable contacts (DPDT) which can be activated by two of the<br />

following with the actual setpoint adjustable:<br />

(1) Zero speed.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

CT Scanner Expansion & Central Plant Modifications 237323-6 AIR HANDLING EQUIPMENT


(2) Reverse rotation.<br />

(3) Output current.<br />

(4) Output speed.<br />

(5) Run.<br />

(6) Line dip in excess of 15 msec.<br />

8. The AFC shall include the following protective circuits and features:<br />

a. Instantaneous Electronic Trip for the following faults:<br />

(1) Motor current exceeds 150% for longer than one minute of controller<br />

maximum sine wave current rating.<br />

(2) Output phase-to-phase short circuit condition.<br />

(3) Total ground fault under any operating condition.<br />

(4) High input line voltage.<br />

(5) Low input line voltage.<br />

(6) Loss of input phase.<br />

(7) External fault. (This protective circuit shall permit wiring of remote<br />

normally close safety contact to shut down the drive.)<br />

b. DV/DT and DI/DT protection for semiconductors.<br />

c. All live power equipment shall be covered by protective shields to ensure the safety<br />

of operating personnel.<br />

d. Metal oxide varistors.<br />

9. The AFC shall have the following separate adjustments available:<br />

a. Maximum frequency - 66 Hz.<br />

b. Minimum frequency - 0 to 5 Hz.<br />

c. Acceleration - 0.1 to 360 seconds standard.<br />

d. Deceleration - 0.1 to 360 seconds as standard.<br />

e. Volts/Hertz - Programmable.<br />

f. Maximum load - 150% for one minute.<br />

g. Current limit: 50% to 150% of sine wave current rating.<br />

h. Regulation Frequency Stability Long Term - "0.01% of base speed.<br />

i. Slip Compensation - 1/2 to 1% speed regulation.<br />

10. The AFC shall be designed and constructed to operate within the following service<br />

conditions:<br />

a. Elevation: to 3,300 feet without derating.<br />

b. Ambient Operating Temperature Range: 0 degrees C to 40 degrees C.<br />

c. Atmosphere: Non-condensing relative humidity to 95%.<br />

d. A-C Line Voltage Variation: -5% to +10%.<br />

e. A-C Line Frequency Variation: "2 Hz.<br />

C. The energy efficient motor shall utilize premium materials and optimized design for energy<br />

efficient performance and minimum losses on adjustable frequency power. Motors shall have<br />

the following electrical design features:<br />

1. Full Class F, non-hygroscopic insulation system evaluated in accordance with IEEE-117<br />

classification tests.<br />

2. Motors shall be rated with a minimum 1.15 service factor on sine wave power and<br />

electrical design shall not exceed the insulation allowable temperature rise at 1.0 service<br />

factor on adjustable frequency power.<br />

3. Motor windings shall be of copper.<br />

4. Motor rotor construction shall be die cast aluminum or fabricated copper or their<br />

respective alloys. Rotor on frames 213T and above shall be keyed to shaft and rotating<br />

assembly dynamically balanced to NEMA limits per MG1-12.05. Balance weights, if<br />

required, shall be secured to the rotor resistance ring or fan blades by rivets. Machine<br />

screws and nuts are prohibited.<br />

5. The motor shall use an open bearing (non-shielded) positive lubrication system. The<br />

design of this positive lubrication system shall minimize contaminant entry into bearings<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

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and protect against over lubrication and corrosion and grease migration into motor.<br />

6. All mounting hardware shall be hex head, high strength, SAE Grade 5, zinc plated for<br />

corrosion protection. Screwdriver slot fasteners are prohibited.<br />

7. TEFC motors with external cooling fans shall have fan covers with openings meeting the<br />

"guarded" definition of NEMA.<br />

8. TEFC motors shall have provision for drainage of condensation at low points of the<br />

enclosure.<br />

9. Each completed and assembled motor shall receive a routine factory test per NEMA<br />

standards. Test shall include winding resistance, no load current and power, highpotential<br />

test and mechanical vibration check.<br />

D. Manual Bypass Transfer Switch:<br />

1. Provide a full voltage, 3 contactor, motor transfer switch to directly switch the motor<br />

between the AFC output and the incoming power line. This switch is mechanically<br />

interlocked between the AFC and the Bypass modes of operation. It is a motor<br />

horsepower rated switch which is UL listed as a manual motor starter without the<br />

requirement for a separate magnetic bypass motor starter.<br />

2. Provide a main incoming disconnect circuit breaker (MCB) with a through-the-door<br />

handle, which is interlocked with the bypass cabinet door. This thermal magnetic circuit<br />

breaker will provide short circuit protection for motor while operating in the Bypass<br />

mode in accordance with the requirements of the National Electrical Code (NEC).<br />

Provide complete with the through-the-door handle to meet the National Electrical Code<br />

requirements for a lockable means of disconnect. This disconnect will remove all power<br />

from both control cabinets and the motor in all operating modes.<br />

3. To meet the requirements of the National Electrical Code for motor thermal or current<br />

protection, a thermal overload relay (OL), sized for the motor nameplate full load amps<br />

(FLA) or the AFC “Sine Wave Amp” rating, whichever is lower, shall be provided.<br />

4. Provide a complete manual bypass switch and AFC shall be mounted in a common<br />

cabinet within the MCC, NEMA 1, ventilated with 3% input line reactors and<br />

appurtenances.<br />

E. Provide 3% integral AC input line reactors sized and selected by the VFD manufacturers.<br />

For drives without an input line reactor, provide a separate, external 3% AC input line<br />

reactor.<br />

F. VFD Interface: Provide VFD interface to allow communication between the VFD and the<br />

new DDC system. Interface shall allow output of all VFD displays and diagnostics to the<br />

DDC system.<br />

1. VFD Translator/BACnet: Provide a communications system that will allow a BACnetbased<br />

Direct Digital Control (DDC) system to access each VFD’s microprocessor/control<br />

panel’s arrray of point information without installing any duplicate sensors.<br />

2. The BACnet translator will communicate to the DDC system bi-directionally, utilizing<br />

standard ASHRAE BACnet Protocol, and will allow full monitoring and reset control of<br />

the chillers by the BACnet DDC system.<br />

3. The VFD manufacturer is to provide all devices and accessories as necessary to<br />

accomplish this interface, such as complete list of all available points, all BACnet<br />

Protocol Implementation Conformance Statements (PICS) files, any necessary software,<br />

all necessary passwords, labor as needed, and all interface hardware as necessary for<br />

complete and operational connection to the BACnet DDC System.<br />

2.7 VIBRATION ISOLATION<br />

A. Provide vibration isolation in accordance with Section 220548 MECHANICAL SOUND,<br />

VIBRATION, AND SEISMIC CONTROL.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

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2.8 CORROSION PROTECTION<br />

A. Provide corrosion protection coating of the air handling unit cabinet and cooling coil.<br />

B. The coil shall be protected with a polyurethane aluminum based, metal impregnated coating.<br />

The coating product shall be performed by an applicator qualified by the coating<br />

manufacturer to apply the product. Prior to coating, the coil shall be rinsed using a high<br />

pressure warm water spray. Any bent fins shall be properly adjusted. The coil shall then be<br />

degreased with a pH neutral detergent and rinsed with a high pressure warm water spray.<br />

Ensure the coil is completely dry prior to coating. A chromate free conversion layer shall be<br />

applied, achieving total coverage and penetration. The coil shall be completely dry prior to<br />

the next step. A metal impregnated polyurethane topcoat shall be applied. Ensure total<br />

penetration and coverage without bridging. The total DFT of the topcoat shall be 20 to 25<br />

microns or as recommended by the coating manufacturer. The coating shall provide<br />

protection against ultraviolet radiation and shall be temperature resistant to 365 degrees F.<br />

The coating shall be documented to a minimum of 3,000 hours in both ASTM B117 salt<br />

spray test and ASTM B287 acetic salt spray test. The coating manufacturer shall provide a 3<br />

year warranty. Blygold, Thermoguard FInguard or approved equal.<br />

C. The cabinet and exterior surfaces shall be coated with Ameron PSX 700 Engineered<br />

Siloxane, Thermoguard Casing Guard or approved equal. Metal preparation shall include<br />

degreasing and etching. The coating shall be applied to all exterior surfaces until a total DFT<br />

of 6-8 mils. Coating shall be applied in accordance with the manufacturer’s<br />

recommendations. After the coating has cured, the equipment shall be assembled using care<br />

not to damage the coating during assembly. Fasteners shall be stainless steel with bonderized<br />

rubber washer. Any touch up required shall be performed in accordance with the<br />

manufacturer’s recommendations.<br />

PART 3 EXECUTION<br />

3.1 COOPERATION WITH OTHER TRADES AND CONFLICT IN WORK<br />

A. Contractor shall examine all drawings of proposed work and coordinate his work with other<br />

trades. Work conflicts shall be brought to attention of Contracting Officer and work<br />

rearranged or modified in accordance with his decision.<br />

B. If changes in indicated locations or arrangements of work are required, they shall be made by<br />

Contractor without additional charge to the State provided that these changes were ordered<br />

before work is installed and no extra material or labor are required.<br />

C. Should Contractor determine that extra material and labor will be required to accommodate<br />

any rearrangement, he shall first submit detailed estimate of cost for required changes and<br />

proceed with work only upon written authority of the Engineer.<br />

3.2 EQUIPMENT INSTALLATION<br />

A. Equipment shall be installed as indicated and in accordance with manufacturer's<br />

recommendations and instructions.<br />

B. All necessary supports shall be provided for equipment, appurtenances and duct as required.<br />

This work shall include any additional steel purlins, brackets, seismic restraints or supports.<br />

C. Provide controls as indicated for proper operation of the equipment. Provide all necessary<br />

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elays, contactors, enclosures and transformers to ensure proper system operation.<br />

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3.3 EQUIPMENT IDENTIFICATION<br />

A. Label air handling units, fans, vav boxes, and other equipment as specified in Section 230300<br />

GENERAL MECHANICAL REQUIREMENTS.<br />

3.4 ACCESS TO EQUIPMENT<br />

A. Install all control devices, specialties, valves and related items to provide easy access for<br />

operation, inspection, repair and maintenance. If these items are concealed behind walls or<br />

ceilings of non-removable type construction, provide access panels of proper size for easy access<br />

at no additional cost to the State.<br />

3.5 WORKMANSHIP AND FABRICATION<br />

A. Ductwork: See Section 233300 AIR DUCT ACCESSORIES for interconnecting ductwork to<br />

air handling equipment.<br />

B. Piping: See Section 232113 CHILLED WATER PIPING for interconnecting piping to air<br />

handling equipment.<br />

3.6 EQUIPMENT SUPPORT<br />

A. Refer to drawings for type of construction from which equipment is to be supported.<br />

Structural metal supports shall be provided as indicated.<br />

3.7 VIBRATION ISOLATION<br />

A. Provide vibration isolation as specified in Section 220548 MECHANICAL SOUND,<br />

VIBRATION, AND SEISMIC CONTROL.<br />

3.8 ADJUSTING AND CLEANING<br />

A. Pipes shall be cleaned free of scale and thoroughly flushed of all foreign matter. Equipment<br />

shall be wiped clean, with all traces of oil, dust, dirt, or paint spots removed. Temporary<br />

filters shall be provided for all fans that are operated during construction and after all<br />

construction dirt has been removed, new filters shall be installed. Bearings shall be properly<br />

lubricated with oil or grease as recommended by the manufacturer. Belts shall be tightened<br />

to proper tension. All valves and other miscellaneous equipment requiring adjustment shall<br />

be adjusted to setting indicated or directed. Fans shall be adjusted to the speed indicated by<br />

the manufacturer to meet specified conditions.<br />

3.9 TESTING, ADJUSTING AND BALANCING<br />

A. Test, adjust and balance each piece of equipment as required to assure proper operation. See<br />

Section 230593 TESTING, ADJUSTING, AND BALANCING FOR HVAC for further<br />

requirements.<br />

3.10 CALIBRATION AND ADJUSTMENTS<br />

A. After completion of the installation, perform final calibrations and adjustments of the<br />

equipment provided under this contract and supply services incidental to the proper<br />

performance of the unit control panels under warranty.<br />

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3.11 ACCEPTANCE PROCEDURE<br />

A. Upon completion of the calibration, Contractor shall start-up the air conditioning system and<br />

perform all necessary testing and run diagnostic tests to ensure proper operation. Contractor<br />

shall be responsible for generating all software and entering all database necessary to perform<br />

the sequence of control and specified software routines. An acceptance test in the presence of<br />

the Engineer shall be performed.<br />

B. Provide operational acceptance tests. The tests shall be performed during a normal day of<br />

operation after the air conditioning system has been completely installed and made operable.<br />

Results of the tests shall be indicated on the Operational Performance Test form attached and<br />

shall be part of the submittal for the testing and balancing report.<br />

3.12 POSTED OPERATING INSTRUCTIONS<br />

A. Furnish approved operation instructions for each principal item of equipment for the use of<br />

the operation and maintenance personnel. The operation instructions shall include wiring<br />

diagrams, control diagrams and control sequence for each principal item of equipment.<br />

Operating instruction shall be printed or engraved and shall be framed under glass or in<br />

approved laminated plastic and posted where directed by the Engineer. Operating instruction<br />

shall be attached to or posted adjacent to each principal item of equipment including start-up,<br />

procedure in the event of equipment failure and other items of instruction as recommended by<br />

the manufacturer of each item of equipment. Operating instructions exposed to the weather<br />

shall be made of weather-resistant materials or shall be suitably enclosed to be weather<br />

protected. Operating instructions shall not fade when exposed to sunlight and shall be<br />

secured to prevent easy removal or peeling.<br />

3.13 FIELD INSTRUCTION<br />

A. See requirements in Section 230300 GENERAL MECHANICAL REQUIREMENTS for<br />

field instruction of air conditioning and ventilation system. Upon completion of the work and<br />

at a time designated, the services of one or more qualified personnel shall be provided by the<br />

Contractor for a period of not less than eight (8) hours to instruct the representatives of the<br />

State in the operation and maintenance of the air conditioning system. These field<br />

instructions shall cover all the items contained in the bound instructions.<br />

3.14 ONE YEAR MAINTENANCE SERVICE CONTRACT<br />

A. Shall be provided as specified in Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS.<br />

3.15 OPERATION AND MAINTENANCE MANUAL<br />

A. Provide hard bound copies of the Operating and Maintenance Manual on all equipment and<br />

the system as a whole. Provide manuals in accordance with the requirements of Section<br />

230300 GENERAL MECHANICAL REQUIREMENTS.<br />

3.16 SCHEDULE OF MAINTENANCE SERVICE<br />

A. Shall be provided as specified in Section 230300 GENERAL MECHANICAL<br />

REQUIREMENTS.<br />

END OF SECTION<br />

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SECTION 260500 - ELECTRICAL WORK<br />

PART 1 GENERAL<br />

1.1 SCOPE OF WORK<br />

A. Provide complete electric power and lighting system and signal systems for this project. Work<br />

shall include:<br />

1. Complete service equipment and feeder distribution system.<br />

2. Complete lighting and receptacle system.<br />

3. Empty raceways with pullstrings, pullboxes, and outlets for Telephone/Data, Nurse Call<br />

and CATV <strong>Systems</strong>.<br />

4. Connection of equipment and appliances including but not limited to headwall systems,<br />

mechanical equipment and other equipment furnished by the Hospital.<br />

5. Complete Fire Alarm System.<br />

6. Demolition work as required.<br />

7. Phasing work as required.<br />

8. Obtain and pay for electrical permits.<br />

9. Maintain at project site a copy of Drawings to record daily any additions or changes. After<br />

final inspection two (2) copies of "as-built" drawings shall be prepared from the site copy<br />

and turned over to the Architect. This is mandatory.<br />

10. Test complete installation.<br />

1.2 RELATED WORK SPECIFIED IN OTHER SECTION<br />

A. Mechanical equipment is specified in DIVISION 22 – PLUMBING AND DIVISION 23 –<br />

HVAC.<br />

1.3 WORK BY OTHERS<br />

A. Telephone instruments, equipment, cables and other accessories by Hospital.<br />

B. Nurse call equipment, cables and other accessories by Hospital.<br />

C. Data equipment, cables and other accessories by Hospital.<br />

D. CATV equipment, cables and other accessories by Hospital.<br />

1.4 RULES AND REGULATIONS<br />

A. Comply with local ordinances; National Electrical Code; National Electrical Safety Code;<br />

applicable regulations of the National Board of Fire Underwriters; specifications of ANSI,<br />

NEMA, EEI, and IPCEA; and regulations of the Building Department, Maui County.<br />

B. Contractor to obtain and pay for the electrical permit as required by local rules and regulations.<br />

He shall arrange for periodic inspection by the local authorities as work progresses so that<br />

certificates of completion and inspection may be turned over to the Architect.<br />

1.5 DRAWINGS<br />

A. Specifications are accompanied by architectural plans of building, site plans and diagrammatic<br />

electrical plans showing locations of outlets, fixtures, switches, service runs, feeder runs,<br />

devices, and other electrical equipment. Locations are approximate and before installing,<br />

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Contractor shall study adjacent construction details and make installation in most logical<br />

manner. Any device may be relocated with 10'-0" before installation at direction of Architect<br />

without additional charge to Hospital.<br />

B. Before installing, verify all dimensions and sizes of equipment at job site. Circuit and conduit<br />

routing is typical and may be altered in any logical manner; however, all changes shall be<br />

approved by Architect and shown on "as-built" drawings.<br />

1.6 SUBMITTALS<br />

A. Submit in accordance with SECTION 013300 - SUBMITTAL PROCEDURES.<br />

B. Submit for approval shop drawings or catalog cuts of following equipment and resubmit until<br />

approval is received before placing order:<br />

1. Light fixtures, ballasts and lamps.<br />

2. Panelboard, relays, circuit breakers, safety switches, time switch and contactors.<br />

3. Any built-to-order equipment.<br />

C. Shop drawings and catalog cuts for substitute materials shall clearly specify compliance with<br />

and/or deviation from specified material. Approval of shop drawings and catalog cuts shall not<br />

release Contractor from complying with intent of specifications and drawings. Any deviations<br />

from approved shop drawings shall have prior approval by the Architect.<br />

PART 2 PRODUCTS<br />

2.1 MATERIALS<br />

A. General:<br />

1. Materials and equipment shall be new and those listed by Underwriters' Laboratories shall<br />

bear "UL" label of approval. Brand names, manufacturer's names and catalog numbers<br />

indicate standards of design and quality required. Substitute materials may be used if<br />

qualified by written permission from Architect.<br />

2. List of substitute materials together with qualifying data shall be submitted for approval as<br />

provided in the SPECIAL PROVISIONS. Failure to obtain approval of substitute materials<br />

prior to bidding shall mean that materials as specified shall be provided.<br />

3. Qualifying data shall include cuts, shop drawings, samples if requested by the Architect and<br />

specifications to show equality with material specified herein and in drawings.<br />

B. Wiring:<br />

1. Rigid steel, zinc-coated, 3/4 inch minimum diameter, except as noted. Other sizes to<br />

conform to NEC requirements, based on RHW Wires.<br />

2. Electrical metallic tubing, 3/4 inch minimum, galvanized.<br />

3. Intermediate Metal Conduit: Steel conduit, zinc coated inside and outside with additional<br />

silicone epoxy-ester lubricating coating inside; 3/4 inches minimum diameter.<br />

4. Flexible conduit - galvanized with high density plastic jacket.<br />

5. Surface Raceway: At the Wyland Building, surface raceway shall be Wiremold 5400 series<br />

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with all accessories and fittings as required. All other locations shall utilize Wiremold<br />

2400 series with all accessories and fittings as required.<br />

C. Gutters, pullboxes, enclosures and cabinets for panelboards, breakers, and switches unless<br />

otherwise specified shall be NEMA 1 for interior locations and NEMA 4X stainless steel for<br />

exterior locations exposed to weather. Fabricate from code gauge galvanized steel, prime<br />

painted, and enamel finished according to NEMA specifications.<br />

D. Cabinets shall be fabricated from galvanized NEC gauge steel with hinged door and latch,<br />

finished to match panelboards, and with 3/4" treated plywood backing inside. Locks shall be<br />

keyed to panelboard locks.<br />

E. Outlet Boxes:<br />

1. Concealed boxes shall be pressed from NEC gauge steel, galvanized 4" square x 1- 1/2"<br />

deep minimum.<br />

2. Exposed boxes and weather exposed boxes recessed boxes, including lighting outlets on<br />

exteriors shall be galvanized cast iron or alloyed aluminum with threaded hubs for conduit<br />

connections. Aluminum boxes shall be prime painted and enamel finished.<br />

3. Extension or raised rings for pressed boxes pressed from NEC gauge steel and galvanized.<br />

F. Wires:<br />

1. Conductors shall be copper, 600 volts, No. 12 AWG minimum. Conductors No. 10 and<br />

smaller, solid and round. Conductors No. 8 and larger, 7 or 19 strands, concentric. All<br />

conductors No. 6 and smaller shall be NEC Type TW and THW. All conductors No. 4 and<br />

larger shall be NEC Type RHW or THW. Wiring fixtures and fixture wiring channels shall<br />

be NEC type RHH or THHN. Exterior underground conductor shall be Type RHW-USE or<br />

cross-linked polyethylene, Style USE.<br />

2. Color Code:<br />

Black--Phase "A", red--Phase "B", blue--Phase "C", white--neutral, green--ground.<br />

G. Devices:<br />

1. Switches: Single or double pole, 3 or 4 way as required, non-mercury quiet, 20 amperes,<br />

120-277 volts, UL Labeled AC type, tumbler switch with endurance or 10,000 makebreaks.<br />

Leviton Decora 562X-2 Series. Electronic dimming switches shall be slide type<br />

with presets and compatible with electronic dimming ballast. Coordinate color with<br />

Architect prior to ordering. Wall occupancy sensors shall be Wattstopper DW-100 or<br />

approved equal. Ceiling occupancy sensors shall be Wattstopper DT-300 series or<br />

approved equal. Contractor to provide power packs and wiring as required. Contractor to<br />

program occupancy sensors to suit the requirements of the Hospital.<br />

2. Duplex Convenience Receptacle: Duplex, 20 ampere, 125 volts, side wired, 3 wires,<br />

grounding type in plastic body. Leviton Decora 16352-X series. Coordinate color with<br />

Architect prior to ordering. GFI outlets to be similar but with indicator light and test and<br />

reset buttons. All receptacles on emergency circuits shall be with red with red device plate.<br />

Hospital grade receptacles shall be provided as indicated and/or as required by N.E.C. and<br />

local codes.<br />

3. Special Purpose Receptacles: Specification grade, size as indicated or as required. Provide<br />

one matching cap per receptacle.<br />

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Equal wiring devices by General Electric Company, Hubbell, Bryant, and Sierra are<br />

approved.<br />

4. Floor Outlet: At the Wyland Building, floor outlets shall be Walker 863 Series with duplex<br />

cover plate with brass finish. The floor telephone/data outlets at the Wyland Building shall<br />

be similar. All other locations shall be Walker 880 Series with brass duplex cover plate.<br />

The floor telephone/data outlets shall be similar.<br />

H. Telephone/Data Outlet: Wall, 4-11/16" square, outlet box raised ring,yoke and plastic<br />

grommeted hole in plastic device plate. Provide two-gang plaster ring and two gang device<br />

plate. Coordinate all work with Hospital I.T. Department.<br />

I. Device and Cover Plates:<br />

1. Plate for interior flush construction shall be stainless steel.<br />

2. Plates for exposed and weather exposed boxes shall be cast metal for neoprene gasket for<br />

sealing against entry of water or moisture into box. Switch plates provided with neoprene<br />

cover over handle or rain-tight lever mechanism. Receptacle plates shall be provided with<br />

stainless steel spring-loaded gasketed weatherproof lids that allow use of receptacle when<br />

the lid is closed.<br />

J. Panelboards: Type and rating as indicated with molded plastic case circuit breaker complement.<br />

Enclosure shall be galvanized steel with hinged door, circuit directory with complete circuit<br />

assignment typed neatly. General Electric, Westinghouse, Cutler Hammer, Square D and<br />

Siemens. All panelboards shall come with copper busing.<br />

K. Circuit Breakers: Circuit breakers shall be molded plastic case circuit breaker with toggle<br />

operated mechanism thermal-magnetic overload trips. Interchangeable trip shall be provided<br />

when available. Toggle positions "ON", "TRIPPED" and "OFF", engraved on body of toggle.<br />

Enclosed in NEMA style steel box. Boxes shall be NEMA 1 for interior locations and NEMA<br />

4X stainless steel for exterior locations. General Electric, Westinghouse, Square D, Siemens and<br />

Cutler Hammer.<br />

L. Disconnect Switches: Heavy duty fusible or nonfusible safety switch. Horsepower rated when<br />

used as motor disconnect. Contacts shall be lever operated and spring loaded. When for use<br />

with fuses, conventional NEC or of current limiting type, blades shall be rejection type.<br />

Enclosures to have provision for padlocking. Enclosed in NEMA 1 enclosure for interior<br />

locations and NEMA 4X stainless steel for exterior locations. General Electric, Westinghouse,<br />

Siemens, Cutler Hammer and Square D.<br />

M. Lighting:<br />

1. Provide light fixtures complete with necessary lamps, ballasts, starters and accessories<br />

according to “Luminaire Schedule”.<br />

2. Fluorescent Ballasts shall be Class P, ETL-CBM, UL, program start, electronic type with<br />

less than 10% Total Harmonic Distortion (THD). Provide Lutron “HI-LUME” electronic<br />

dimming ballasts when indicated. Electronic dimming switch shall be compatible with<br />

ballast.<br />

3. Fluorescent Lamps: 4100 degrees K, 32 watt T8 and 2850 lumens.<br />

N. Relays: Mechanically or magnetically held as required, tungsten rated silver contacts, amperes<br />

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as noted in steel enclosure. Square D Company, Allen Bradley, Cutler Hammer, Westinghouse,<br />

General Electric or equal.<br />

O. Ground rods shall be copper clad, 3/4" x 8' long.<br />

P. Hardware, Support, Backing, Etc.: Provide all hardware, supports, backing and other<br />

accessories necessary to install electrical equipment. Wood materials shall be treated, iron or<br />

steel materials shall be galvanized for corrosion protection, and non-ferrous materials shall be<br />

galvanized steel.<br />

Q. Nurse Call System: Provide empty raceways with pullstrings and junction boxes with blank<br />

device plates. Coordinate conduit and junction box sizes with Hospital prior to rough-in.<br />

R. Fire Alarm System: Contractor shall provide all equipment, wiring, testing and programming to<br />

accommodate all relocation, demolition and additions to the existing Simplex 4100 fire alarm<br />

system. All new devices shall match existing devices at the Hospital. All work shall be<br />

coordinated with the Hospital and the Hospital’s Fire Alarm Equipment supplier.<br />

PART 3 - EXECUTION<br />

3.1 INTERIOR ELECTRICAL INSTALLATION<br />

A. Comply with local ordinances and regulations of the County. Workmanship subject to approval<br />

of Architect who shall be afforded every opportunity to determine skill and competency.<br />

Concealed work re-opened at random during formal inspection by Architect without additional<br />

charge to the Hospital.<br />

B. Construction shall conform to construction practices as recommended by American Electricians<br />

Handbook by Croft (latest edition), Edison Electric Institute, National Electrical Code, National<br />

Electrical Safety Code and applicable instruction of manufacturers of equipment and materials<br />

supplied for project.<br />

C. Raceways:<br />

1. Conceal all raceways unless otherwise noted on the drawings.<br />

2. All conduits in wet locations within building line shall be rigid steel conduits. Electric<br />

metallic tubing may be used in dry locations within building. Paint conduits in or under<br />

ground floor slabs with asphaltic corrosion resistance base paint or compound after<br />

installation in place. Plastic conduit may be used in buried underground locations only. Do<br />

not bend plastic conduit up through ground floor concrete slab. Install rigid galvanized<br />

steel conduit elbow to under floor plastic conduit at penetration through floor slab.<br />

3. Cut raceways square, and ream inner edges. Butt together evenly in couplings.<br />

4. Make bends and offsets with hickey or conduit bending machine. Do not use vise or pipe<br />

tee. Bends made so that interior cross-sectional area will not be reduced. Radius of curve<br />

of inner edge of field bend not less than ten times internal diameter of raceway. Use of<br />

running threads not permitted. Where raceways cannot be joined by standard threaded<br />

couplings, use approved water-tight raceway unions.<br />

5. Cap raceways during construction with plastic or metal-capped bushings to prevent<br />

entrance of dirt of moisture. Swab all raceways out and dry before wires or cables are<br />

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pulled in.<br />

6. Mount raceways free from other piping, valves, or mechanical equipment.<br />

7. Fish wires, cords, strings, chains or the like shall not be placed or inserted in the raceway<br />

system during installation of the raceway.<br />

8. Install insulating bushings and two locknuts on each end of every run of raceway at<br />

enclosures and boxes. Provide grounding bushings as required to grounding receptacles<br />

and connect metal raceways to service ground, per NEC Article 250.<br />

9. Project adequate number of threads through box for bushings.<br />

10. Run exposed raceways parallel with, or at right angles to structural or architectural<br />

elements.<br />

11. Securely fasten conduits with galvanized pipe straps with screws or bolts.<br />

12. Trenching for all interior underground conduits shall be excavated to depths required to<br />

keep curvature of conduits below top of slab indicated on plans. Bottoms of trenches shall<br />

be tamped hard. Rocks, where encountered, shall be excavated to depths of 3" below<br />

bottom of conduit jacket and before conduit is laid, space between bottom of conduit jacket<br />

and rock surface shall be filled with gravel to the satisfaction of the Architect. After<br />

conduits have been inspected and approved by Architects and prior to backfilling, forms<br />

shall be removed and excavation shall be cleaned of trash and debris.<br />

Material for backfilling consist of excavated material except adobe, or borrow of sand or<br />

gravel, and shall be free of trash, lumber or other debris. Backfill shall be placed in<br />

horizontal layers, not exceeding 9" in thickness and properly moistened. Each layer shall<br />

be compacted to density equal to that of adjacent undisturbed material that will prevent<br />

excessive settlement or shrinkage.<br />

13. Install #10 gage galvanized steel pull wire or nylon pull line in all empty raceways.<br />

D. Outlet Boxes: Provide outlet boxes to suit conditions encountered. Provide outlet boxes in<br />

spaces with extension or raised rings of such depth that metal will be flush with surrounding<br />

surfaces of opening. When two or more switches are installed at single locations, mount in gang<br />

box under single device plate. Use gang boxes wherever 3 or more switches are installed at one<br />

location. Concealed boxes shall be pressed steel, galvanized, 4" square by 1-1/2" deep<br />

minimum. Exposed boxes shall be galvanized cast steel, prime painted cast aluminum or copper<br />

free cast aluminum.<br />

E. Conductor Fill in Raceway: Conductor fill in raceways shall conform to NEC Chapter 9, Table<br />

3A (based on Type RHW wires) unless otherwise indicated on the drawings.<br />

F. Wire Pulling: Mechanical means for pulling shall be torque-limiting type and not used for #2<br />

AWG and smaller wires. Pulling tension shall not exceed wire manufacturer's<br />

recommendations. Where necessary, powdered soapstone used as lubricant for drawing wires<br />

through conduit. Other means of lubricating allowed with written approval of the Architect.<br />

G. Wire Splicing:<br />

1. Form wires neatly in enclosures and boxes.<br />

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2. Splice in accordance with NEC Article 110. Twist conductors #10 and smaller and dip<br />

solder with "Western Union" joint or crimp connect. Splice conductors #8 through #4/0<br />

with high pressure compression (indent) copper sleeve connectors. Do not use bolt-on<br />

connectors. Reinsulate splices and waterproof splices. Reinsulate splices according to wire<br />

manufacturer's instructions. Splice insulation shall be 200% in thickness of original wire<br />

insulation and of same electrical and mechanical characteristics. Tape shall be vinyl<br />

plastic.<br />

H. Installation of Lighting Fixtures: Support fixtures securely and safely by means of fixture studs<br />

in the outlet boxes or other approved means. Ceiling fixtures arranged to hang vertically unless<br />

otherwise directed by Architect. Provide accessories, such as straps, mounting plates, nipples or<br />

brackets for proper installation. Provide additional suspension wires and channels for mounting<br />

on suspended ceilings as recommended by fixture manufacturer.<br />

I. Grounding:<br />

1. Service entrance, motors, metallic enclosures, raceways and electrical equipment grounded<br />

according to requirements of National Electrical Code, Article 250. At service entrance,<br />

install 5/8" x 8'-0" copper clad steel ground rods (number as required to obtain desired<br />

ground), with top 12" below finished grade to obtain ground to 25 ohms or less as<br />

measured by three-point potential method with electrical ground megger. Connect service<br />

entrance ground to building service entrances equipment via ground wire (size per NEC<br />

Article 250-94) and nearest cold water pipe with No. 1/0 bare copper. Ground connection<br />

to equipment, raceways, motors, grounding type receptacles and other metallic parts<br />

directly exposed to ungrounded electric conductors by continuous metal raceways, or No.<br />

14 AWG minimum, AWG copper, NEC type TW, green insulated. At water meter and<br />

"Di-electric" union joints, install pipe clamps, Thomas & Betts Co. No. 3900 series, on<br />

both sides of meter on metallic pipes and connect together with No. 1/0 bare copper.<br />

Connection shall not interfere with installation or removal of water meter.<br />

2. All grounding wire runs within buildings shall be in rigid steel conduits. Where<br />

practicable, all ground wires shall be run together with circuit conductors.<br />

3. A No. 6 bare copper wire shall be used to connect ground to telephone cabinet. A four-foot<br />

slack of grounding wire shall be left in cabinet.<br />

4. Install ground wire in all non-metallic conduits, size per NEC.<br />

J. Equipment Connections: Connect all equipment and appliances. Make power connections to<br />

motor on equipment with short section of flexible conduit.<br />

K. Finishing:<br />

1. Patch, repair and restore all structural and architectural elements cut or drilled for<br />

installation of electrical system. Drilling, cutting, patching, repairing and restoring shall be<br />

subject to approval of the Architect.<br />

2. Attach electrical equipment to wood by wood screws, and attach to concrete by embedded<br />

or expansion inserts and bolts. Use powder driven charge with approval only. Close<br />

unused knock-outs on boxes or enclosures with metal cap. Powder actuated fasteners shall<br />

not be used on precast concrete. Do not use powder activated fasteners to attach enclosures<br />

and boxes to the building.<br />

3. Wipe clean all exposed raceways and enclosures with rag and solvent. Prime painting and<br />

finishing of unfinished raceways and enclosures shall conform to DIVISION 9 -<br />

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FINISHES. Factory finished enclosures shall not be painted. Panelboards identified by<br />

stenciling with paint on backs of doors the voltage and designation. Voltage ratings<br />

stenciled on front of disconnect switches and junction boxes where wires are terminated for<br />

connection to equipment that are not part of contract.<br />

4. Connect circuits to circuit assignments shown on drawings. Provide neatly typewritten<br />

circuit directory for all panelboards.<br />

3.2 PAINTING<br />

A. Wipe all exposed raceways clean of dirt, oil, grease, etc., with rag and solvent, primed and<br />

finished to match surrounding finish under DIVISION 9 - FINISHES. Factory-finished<br />

enclosures not to be painted, except apartment living unit load center shall be painted to match<br />

wall finish.<br />

3.3 TESTING<br />

A. All wiring shall be tested to insure proper operation according to functions specified.<br />

B. Measure insulation resistance of all feeder wires. All feeder cables, #4 or larger shall have<br />

insulation resistance of 1.5 megohms or higher. Insulation resistance shall be measured by 500<br />

volts megger. Resistances of feeder cables shall be recorded and turned over in four (4) copies<br />

to Architect during final inspection. Proper operation of all electrical devices shall be<br />

demonstrated at request of Architect during final inspection.<br />

C. Balance loading on each feeder.<br />

D. Measure ground resistance at service equipment in the presence of the Architect. Submit four<br />

(4) copies of test results to Architect.<br />

3.4 GUARANTEE<br />

A. Installation shall be complete in every detail and ready for use. Any item supplied by Contractor<br />

developing defects within one (1) year of final acceptance by Architect, except lamps which<br />

shall be guaranteed for 50% of rated life as published by manufacturer, shall be replaced by such<br />

materials, apparatus or parts including installation labor to make such defective portion of<br />

complete system conform to true intent and meaning of drawings and specifications, at no<br />

additional charge to the Hospital.<br />

END OF SECTION<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

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SECTION 313116 - TERMITE CONTROL<br />

PART 1 - GENERAL<br />

1.1 DESCRIPTION<br />

A. This section includes the following for termite control:<br />

1. Chemical Soil treatment.<br />

1.2 DEFINITIONS<br />

A. EPA: Environmental Protection Agency.<br />

B. PCO: Pest control operator.<br />

1.3 SYSTEM DESCRIPTIONS<br />

A. Chemical Soil Treatment: System consists of application of termiticide chemicals to exposed<br />

soil and to voids in construction where insects may gain entry to the building.<br />

1.4 SUBMITTALS<br />

A. Submit in accordance with Section 013300 - SUBMITTAL PROCEDURES.<br />

B. Product Data:<br />

1. Treatments.<br />

2. Application instructions.<br />

3. Copies of the EPA-registered labels for all chemicals.<br />

C. Product Certificates: Signed by manufacturers of termite control products certifying that<br />

treatments furnished comply with requirements.<br />

D. Qualification Data: For firms and persons specified in "Quality Assurance" Article to<br />

demonstrate their capabilities and experience. Include lists of completed projects with project<br />

names and addresses, names and addresses of architects and owners, and other information<br />

specified.<br />

E. Soil Treatment Application Report: After application of termiticide is completed, submit report<br />

for the Owner's record information, including the following as applicable:<br />

1. Date and time of application.<br />

2. Moisture content of soil before application.<br />

3. Brand name and manufacturer of termiticide.<br />

4. Quantity of undiluted termiticide used.<br />

5. Dilutions, methods, volumes, and rates of application used.<br />

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6. Areas of application.<br />

7. Water source for application.<br />

F. Warranties: Copies of special warranties specified in this Section.<br />

1.5 QUALITY ASSURANCE<br />

A. Applicator Qualifications: A PCO who is licensed by the <strong>Hawaii</strong> State Pest Control Board in<br />

Branch #3 and certified as a commercial applicator under the <strong>Hawaii</strong> Pesticide Law by the<br />

<strong>Hawaii</strong> State Department of Agriculture in category 7b and who is:<br />

1. Chemical Soil Treatment: An experienced installer who has completed termite control<br />

treatment similar to that indicated for this Project and whose work has a record of<br />

successful in-service performance.<br />

B. Regulatory Requirements: Formulate and apply termiticides, and label with a Federal<br />

registration number, to comply with EPA regulations and authorities having jurisdiction.<br />

1.6 PROJECT CONDITIONS<br />

A. Environmental Limitations: To ensure penetration, do not treat soil that is water saturated. Do<br />

not treat soil while precipitation is occurring. Comply with EPA-Registered Label<br />

requirements and requirements of authorities having jurisdiction.<br />

1.7 COORDINATION<br />

A. Coordinate termite control treatment application or installation with excavating, filling, and<br />

grading and concreting operations.<br />

1. Treat soil under footings, grade beams, and ground-supported slabs, before construction.<br />

1.8 WARRANTY<br />

A. General Warranty: Special warranty specified in this Article shall not deprive The Owner of<br />

other rights The Owner may have under other provisions of the Contract Documents and shall<br />

be in addition to, and run concurrent with, other warranties made by Contractor under<br />

requirements of the Contract Documents.<br />

B. Special Warranty: Written warranty, signed by applicator and Contractor certifying that termite<br />

control work, will prevent infestation of subterranean termites. If subterranean termite activity<br />

or damage is discovered during warranty period, re-treat soil and repair or replace damage<br />

caused by termite infestation.<br />

1. Warranty Period: Three years from date of Substantial Completion. The Surety shall not<br />

be held liable beyond 2 years from the project acceptance date.<br />

2. All necessary repairs of damages resulting from subterranean termite infestation within a<br />

period of one (1) year from the date of project acceptance will be made at the Contractor's<br />

own expense up to a total cost of $5,000.00; and<br />

3. If subterranean termite infestation should occur through the treated area within the three<br />

(3) year guarantee period, the soil shall be re-treated as described in paragraph 1.8 B.4.<br />

below, or, other methods, including but not limited to, installation of a monitored bait<br />

station system to reduce infestation shall be installed without cost to the Owner.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

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4. Minimum retreatment under special warranty.<br />

a. All corrective treatments shall be performed to at least 10 feet around each visible<br />

subterranean termite activity.<br />

b. Drill one hole per block along one course above adjacent grade of hollow tile walls<br />

which extend below grade, and treat at a rate consistent with the pesticide label.<br />

c. Remove carpets from areas being treated.<br />

d. Drill and treat through all interior concrete floors, along both sides of all partitions<br />

and walls, and all cracks and expansion joints according to label directions. Drill<br />

holes through concrete slab shall be 1/2 inch or 9/16 inch diameter and spaced not<br />

more than 18 inches apart.<br />

e. Drill one hole at each plumbing or utility penetration through ground floor slab and<br />

treat according to label instructions.<br />

f. Patch drill holes with cement/concrete to full depth of slab thickness and refinish<br />

walls/floors as necessary to prevent any backflow and to restore original<br />

appearance.<br />

g. Re-install carpets as applicable / necessary. Installation shall be done by a<br />

competent commercial carpet installer.<br />

h. Replace any finish/finish materials which are contaminated by spilled chemicals.<br />

5. The above-ground areas infested with subterranean termites shall be treated as<br />

appropriate with a proven, effective insecticide to eliminate those termites.<br />

1.9 MAINTENANCE SERVICE<br />

A. Continuing Service: Provide a proposal for continuing service, including monitoring,<br />

inspection, and retreatment for occurrences of termite activity, from applicator to The Owner,<br />

in the form of a standard yearly (or other period) continuing service agreement, starting on the<br />

date of Substantial Completion. State services, obligations, conditions, and terms for<br />

agreement period and for future renewal options.<br />

PART 2 - PRODUCTS<br />

2.1 CHEMICAL SOIL TREATMENT<br />

A. Termiticide: Provide an EPA-registered termiticide complying with requirements of authorities<br />

having jurisdiction, in a soluble or emulsible, concentrated formulation that dilutes with water<br />

or foaming agent, and formulated to prevent termite infestation. Use only soil treatment<br />

solutions that are not harmful to plants. Provide quantity required for application at the label<br />

volume and rate for the maximum termiticide concentration allowed for each specific use,<br />

according to the product's EPA-Registered Label.<br />

B. Chemicals shall be aqueous solutions of Type I repellent termiticides such as Prelude, Dragnet<br />

SFR, Demon TC, or Prevail FT or the Type II non-repellent termiticide Premise 75. The<br />

chemicals shall be used in accordance with the labels and provisions related to the use of those<br />

pesticides as adopted by the <strong>Hawaii</strong> Pesticide Law, Chapter 149A, HRS, and the Federal<br />

Insecticide, Fungicide and Rodenticide Act.<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

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1. Type II non-repellent termiticides such as Dursban TC shall not be used.<br />

C. Manufacturers: Subject to compliance with requirements, provide products by one of the<br />

following:<br />

1. AgrEvo Environmental <strong>Health</strong>, Inc.; a Company of Hoechst and Schering, Berlin.<br />

2. American Cyanamid Co.; Agricultural Products Group; Specialty Products Department.<br />

3. Bayer Corp.; Garden & Professional Care.<br />

4. DowElanco.<br />

5. FMC Corp.; Pest Control Specialties.<br />

6. Zeneca Professional Products.<br />

7. Other approved manufacturers.<br />

PART 3 - EXECUTION<br />

3.1 EXAMINATION<br />

A. Examine substrates, areas, and conditions, with Applicator present, for compliance with<br />

requirements for moisture content of the soil, interfaces with earthwork, slab and foundation<br />

work, landscaping, and other conditions affecting performance of termite control. Proceed with<br />

application only after unsatisfactory conditions have been corrected.<br />

3.2 PREPARATION<br />

A. General: Comply with the most stringent requirements of authorities having jurisdiction and<br />

with manufacturer's written instructions for preparing substrate. Remove all extraneous sources<br />

of wood cellulose and other edible materials such as wood debris, tree stumps and roots, stakes,<br />

formwork, and construction waste wood from soil and around foundations.<br />

B. Soil Treatment Preparation: Remove foreign matter and impermeable soil materials that could<br />

decrease treatment effectiveness on areas to be treated. Loosen, rake, and level soil to be<br />

treated, except previously compacted areas under slabs and footings. Termiticides may be<br />

applied before placing compacted fill under slabs if recommended by termiticide manufacturer.<br />

1. Fit filling hose connected to water source at the site with a backflow preventer,<br />

complying with requirements of authorities having jurisdiction.<br />

3.3 APPLICATION, GENERAL<br />

A. General: Comply with the most stringent requirements of authorities having jurisdiction and<br />

with manufacturer's EPA-Registered Label for products.<br />

B. Notify Architect at least one day before application of chemicals.<br />

3.4 APPLYING CHEMICAL SOIL TREATMENT<br />

A. Application: Mix soil treatment termiticide solution to a uniform consistency. Provide quantity<br />

required for application at the label volume and rate for the maximum specified concentration<br />

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of termiticide, according to manufacturer's EPA-Registered Label, to the following so that a<br />

continuous horizontal and vertical termiticidal barrier or treated zone is established around and<br />

under building construction. Distribute the treatment evenly.<br />

1. A totalizing meter shall be provided to determine application rates and to indicate the<br />

total volume of pesticide applied in U.S. gallons. the meter shall be no more than five feet<br />

from the applicator at all times.<br />

2. Slabs-on-Grade and Basement Slabs: Under ground-supported slab construction,<br />

including footings, building slabs, and attached slabs as an overall treatment. Treat soil<br />

materials before concrete footings and slabs are placed.<br />

a. Whenever possible, the solution shall be applied not more than 24 hours before the<br />

pouring of concrete over the affected area.<br />

b. Where a treated area that is not scheduled to be covered with a vapor retarder<br />

moisture barrier in the finished construction (e.g. lanai area) cannot be covered<br />

with a poured concrete slab the same day, the area shall be protected with a<br />

waterproofing covering such as polyethelene sheeting.<br />

3. Foundations: Adjacent soil including soil along entire inside perimeter of foundation<br />

walls, along both sides of interior partition walls, around plumbing pipes and electric<br />

conduit penetrating slab, and around interior column footers, piers, and chimney bases;<br />

and along entire outside perimeter, from grade to bottom of footing. Avoid soil washout<br />

around footings.<br />

a. Treatment shall include the provision of vertical barriers as stated on the product<br />

label.<br />

4. Crawlspaces: Soil under and adjacent to foundations as previously indicated. Treat<br />

adjacent areas including around entrance platform, porches, and equipment bases. Apply<br />

overall treatment only where attached concrete platform and porches are on fill or<br />

ground.<br />

5. Masonry: Treat voids.<br />

6. Penetrations: At expansion joints, control joints, and areas where slabs will be<br />

penetrated.<br />

B. Avoid disturbance of treated soil after application. Keep off treated areas until completely dry.<br />

C. Protect termiticide solution, dispersed in treated soils and fills, from being diluted until<br />

ground-supported slabs are installed. Use waterproof barrier according to EPA-Registered<br />

Label instructions.<br />

D. Post warning signs in areas of application.<br />

E. Reapply soil treatment solution to areas disturbed by subsequent excavation, grading,<br />

landscaping, or other construction activities following application.<br />

END OF SECTION 313116<br />

Kahuku Medical Center, Campbell Wing AHL Project Number 6168.003/6111.006<br />

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