septembeR 7 - Society for Maintenance & Reliability Professionals
septembeR 7 - Society for Maintenance & Reliability Professionals
septembeR 7 - Society for Maintenance & Reliability Professionals
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Register<br />
Today!<br />
early bird deadline<br />
September 7<br />
SMRP: The premier asset management resource.
Let’s Celebrate Our<br />
20 Year Anniversary!<br />
Dear Colleagues, Supporters,<br />
and Friends:<br />
It is my pleasure to invite you<br />
to the SMRP 20th Annual<br />
Conference, October 15-18,<br />
in sunny Orlando, Florida.<br />
This year we are excited to<br />
celebrate a special milestone.<br />
This year’s theme, Celebrating<br />
20 Years of Promoting Excellence<br />
in <strong>Maintenance</strong> and <strong>Reliability</strong>,<br />
proudly recognizes our contribution to<br />
the industry as the largest maintenance and reliability event<br />
in North America!<br />
Featuring a Job Fair,<br />
General Session, and<br />
Educational Workshops<br />
This in<strong>for</strong>mation-packed week begins on Monday, October<br />
15th with a Job Fair, followed by optional workshops that<br />
can be included with your registration at a very reasonable<br />
cost. The presentations and workshops encompass each<br />
of the pillars from the SMRP Body of Knowledge: Business<br />
and Management; Manufacturing Process <strong>Reliability</strong>;<br />
Equipment <strong>Reliability</strong>; Organization & Leadership; and Work<br />
Management.<br />
There will be 75+ workshops and presentations across six<br />
tracks with five of the tracks focused on the SMRP Body of<br />
Knowledge, and the sixth track aligned with the SMRP Certified<br />
<strong>Maintenance</strong> <strong>Reliability</strong> Technician program. A total of<br />
24 workshops over three days, half and full-day sessions,<br />
will be available on Monday, Thursday, and Friday. Whether<br />
you are a CMRP, CMRT, or aspiring to be either, one or more<br />
of these workshops will be extremely beneficial to you.<br />
Keynote Speaker<br />
Alison Levine<br />
You won’t want to miss this year’s Keynote Speaker, Alison<br />
Levine, a mountaineer, explorer, and speaker who has<br />
survived some of the most challenging environmental<br />
conditions known to man. An adjunct professor<br />
at the U.S. Military Academy at West Point, Levine has<br />
ascended to the highest peaks on every continent, skied<br />
the North and South Poles, and nearly completed the first<br />
American Women’s Everest Expedition. A sought after consultant<br />
and lecturer, on Tuesday morning Levine will connect<br />
staying alive in the mountains to thriving in a fast-paced<br />
changing world.<br />
Multiple Networking<br />
Opportunities<br />
You will experience countless opportunities to catch up with<br />
old friends and swap business cards with new contacts. On<br />
Monday and Tuesday evenings, attend networking receptions<br />
in the Exhibit Hall, and if you choose an additional<br />
Monday workshop, consider arriving on the weekend prior<br />
to the conference to play golf and meet industry peers at<br />
the Annual SMRP Golf Outing at the notable Disney Palm<br />
Golf Course.<br />
In addition, we invite you to join us on Wednesday afternoon<br />
<strong>for</strong> the closing session. This year, in addition to the annual<br />
prize give-away, we will have a display of memorabilia and a<br />
very special toast as we celebrate 20 years of SMRP.<br />
One-of-a-Kind Facility Tours<br />
Take advantage of this year’s unique Orlando location by<br />
signing up <strong>for</strong> optional facility tours on Thursday and Friday.<br />
The Conference Committee is pleased to offer you a tour<br />
of Universal Studios and two separate but equally interesting<br />
tours at Walt Disney World. All of these are behindthe-scenes<br />
tours that can’t be experienced by the general<br />
public and are tailored especially to you as an M&R professional.<br />
In closing, I want to send my sincere gratitude to this year’s<br />
Conference Committee and Track Leaders who have<br />
worked tirelessly to bring you the best conference offerings<br />
available in our industry. We highly encourage you to<br />
take advantage of the special and limited hotel room block<br />
reserved until September 13 and the Early Bird Registration<br />
Rates available until September 7!<br />
Yours in reliability,<br />
Bob Kazar, CMRP, PMP<br />
2012 SMRP Annual Conference Chair<br />
2
1<br />
2<br />
3<br />
20th Annual Conference<br />
5 reasons to attend the SMRP<br />
Save time & money — From the educational sessions to the exhibit hall to the in<strong>for</strong>mal exchanges<br />
during networking events, you are guaranteed to discover new M&R solutions to streamline your workflow, reduce errors,<br />
and increase productivity.<br />
Make a more efficient purchasing decision — See the equipment in<br />
person and compare product features side-by-side on the show floor. You’ll easily make up the time out of the office<br />
by holding a year’s worth of business meetings in just three short days.<br />
Learn a “best practice” that will improve<br />
your profitability — Explore six conference tracks filled with current, innovative, and quality content<br />
from our Five Pillars of SMRP’s Body of Knowledge. The ROI on that knowledge will more than pay <strong>for</strong> your trip!<br />
4Emphasize you are a valuable asset to your company —<br />
Keep up with the latest M&R issues and topics as you mingle and network with colleagues who can offer you new<br />
5<br />
ideas and exchange contact in<strong>for</strong>mation to build future business opportunities.<br />
Education and networking continues long after the<br />
conference closes — SMRP’s valuable conference is just a sampling of what you’ll find on our<br />
member’s only website, www.smrp.org. Using our membership directory, library of past conference presentations, Solutions<br />
articles, and regional workshops and chapter offerings, ensures that your membership will benefit you year-round.<br />
KEYNOTE PRESENTATION<br />
Alison Levine<br />
Join Alison Levine on Tuesday, October 16 to hear her lessons <strong>for</strong> business and <strong>for</strong><br />
life through a presentation that is one part inspiration, one part motivation, and<br />
one part humor.<br />
Alison Levine is no stranger to risk-taking. She has survived sub-zero temperatures,<br />
hurricane-<strong>for</strong>ce winds, and a career on Wall Street. Levine has pushed her<br />
limits on the world’s highest peaks and soon became one of the most experienced<br />
female mountaineers in the country. In addition to having tackled some of the most<br />
extreme environments in the outdoors, Levine has also spent more than two decades<br />
in the business world. Her professional career has encompassed healthcare, technology,<br />
and finance.<br />
Levine currently serves as an adjunct professor at the United States Military<br />
Academy at West Point in the Department of Behavioral Sciences & Leadership. By drawing<br />
parallels between staying alive in the mountains and thriving in a fast-paced<br />
business world, Levine focuses on the topics of leadership, teamwork,<br />
overcoming odds, taking responsible risks, and dealing<br />
with changing environments.<br />
3
Schedule at a glance<br />
schedule subject to change.<br />
Check the conference website<br />
<strong>for</strong> the most up-to-date schedule<br />
Sunday, October 14<br />
1:00 P.m. – 5:00 p.m. SMRP’s 9th Annual Golf Tournament<br />
4:00 p.m. – 6:00 p.m. Marketing Committee Meeting<br />
6:00 p.m. – 8:00 p.m. BoK Team Leadership Meeting<br />
Monday, October 15<br />
7:00 a.m. – 8:00 a.m. Workshop Breakfast<br />
7:00 a.m. – 8:00 P.m. Registration and Bookstore<br />
8:00 a.m. – 12:00 p.m. Best Practices Committee<br />
8:00 a.m. – 12:00 p.m. SMRP Board and Foundation Meeting<br />
8:00 a.m. – 12:00 p.m. M&RK Committee<br />
8:00 a.m. – 12:00 p.m. Workshop 9<br />
8:00 a.m. – 5:00 p.m. Workshops 1–8, 10–13<br />
10:00 a.m. – 10:30 a.m. Workshop Refreshment Break<br />
12:00 p.m. – 1:00 p.m. Workshop Lunch<br />
12:30 p.m. – 1:45 p.m. Disney Institute Seminar and Lunch<br />
1:00 p.m. – 2:30 p.m. SMRPCO Advisory Council Meeting<br />
1:00 p.m. – 3:00 p.m. Benchmarking Committee<br />
2:00 p.m. – 5:00 p.m. SMRP’s 4th Annual Job Fair<br />
2:30 p.m. – 3:00 p.m. Workshop Refreshment Break<br />
3:00 p.m. – 4:00 p.m. SMRPCO Annual Business Meeting<br />
4:00 p.m. – 5:00 p.m. SMRP Annual Member Business Meeting<br />
5:00 p.m. – 6:00 p.m. CMRP In<strong>for</strong>mation Session<br />
5:00 p.m. – 6:00 p.m. CMRT In<strong>for</strong>mation Session<br />
5:00 p.m. – 6:00 p.m. SMRP New Member Meeting<br />
5:30 p.m. – 6:00 p.m. Exhibitor Meeting<br />
6:00 p.m. – 6:30 p.m. Conference Presenter Meeting 1<br />
6:30 p.m. – 9:00 p.m. Welcome Reception in Exhibit Hall<br />
Tuesday, October 16<br />
6:30 a.m. – 7:00 a.m. Conference Presenter Meeting 2<br />
7:00 a.m. – 6:30 p.m. Registration and Bookstore<br />
7:00 a.m. – 7:45 a.m. Seated Breakfast<br />
7:45 p.m. – 9:15 p.m. Keynote Speaker Alison Levine<br />
9:15 a.m. – 7:00 p.m. Exhibit Hall Open<br />
9:15 a.m. – 9:45 a.m. Refreshment Break in Exhibit Hall<br />
9:45 a.m. – 5:30 p.m. Track Sessions<br />
12:15 p.m. – 1:15 p.m. Lunch in Exhibit Hall<br />
12:30 p.m. – 1:30 p.m. CMRP Cut Score Workshop<br />
1:15 p.m. – 3:15 p.m. CMRT Committee Meeting<br />
1:30 p.m. – 5:30 p.m. Exam Team Meeting<br />
2:30 p.m. – 3:00 p.m. Refreshment Break in Exhibit Hall<br />
5:30 p.m. – 7:00 p.m. Networking Reception and<br />
BOK Drawing in Exhibit Hall<br />
5:30 p.m. – 9:00 p.m. CMRP/CMRT Certification Exams<br />
Wednesday, October 17<br />
7:00 a.m. – 8:00 a.m. Continental Breakfast in Exhibit Hall<br />
7:00 a.m. – 2:00 p.m. Exhibit Hall Open<br />
8:15 a.m. – 2:30 p.m. Track Sessions<br />
10:45 a.m. – 11:15 a.m. Refreshment Break in Exhibit Hall<br />
12:15 p.m. – 1:15 p.m. Lunch in Exhibit Hall<br />
2:30 p.m. – 4:00 p.m. 20th Anniversary Celebration,<br />
Closing Remarks and Door Prize Drawings<br />
4:30 p.m. – 8:00 p.m. CMRP/CMRT Certification Exams<br />
Thursday, October 18<br />
7:00 a.m. – 8:00 a.m. Workshop Continental Breakfast<br />
7:00 a.m. – 12:00 p.m. Registration and Bookstore<br />
8:00 a.m. – 11:30 a.m. CMRP/CMRT Certification Exams<br />
8:00 a.m. – 12:00 p.m. Workshops 17, 23, 24<br />
8:00 a.m.– 5:00 p.m. Workshops 14–16, 18, 20-22<br />
8:00 a.m. – 5:00 p.m. Workshop 19 – Day 1 of 2<br />
9:00 a.m. – 12:00 p.m. SMRPCO Board Meeting<br />
10:00 a.m. – 10:30 a.m. Workshop Refreshment Break<br />
12:00 p.m. – 1:30 p.m. Workshop and Facility Tour Lunch<br />
1:00 p.m. – 4:00 p.m. Facility Tour 1: Walt Disney World:<br />
Behind the Laundry Logistics Scene<br />
1:00 p.m. – 4:00 p.m. Facility Tour 2: University of<br />
Central Florida CMMS<br />
3:00 p.m. – 3:30 p.m. Workshop Refreshment Break<br />
6:00 p.m. – 9:00 p.m. Facility Tour 3: Universal Studios:<br />
` A Look at How it All Works!<br />
Friday, October 19<br />
7:00 a.m. – 8:00 a.m. Workshop and Facility Tour<br />
Continental Breakfast<br />
8:00 a.m. – 4:00 p.m. Facility Tour 4: Walt Disney World:<br />
Behind the <strong>Maintenance</strong> Scenes<br />
& Keys to the Kingdom<br />
8:00 a.m. – 5:00 p.m Workshop 19 – Day 2 of 2<br />
10:00 A.m. – 10:30 a.m. Workshop Refreshment Break<br />
12:00 p.m. – 1:30 p.m. Workshop Lunch<br />
3:00 p.m. – 3:30 p.m. Workshop Refreshment Break<br />
4
Hotel & Travel In<strong>for</strong>mation<br />
Book your hotel room today!<br />
SMRP has blocked rooms at the Hilton Orlando Lake Buena<br />
Vista, located in the heart of the Downtown Disney area, home<br />
of the Downtown Disney Marketplace and Downtown Disney<br />
Westside. The hotel offers seven restaurants and lounges, a 24-<br />
hour business center, two outdoor heated swimming pools, and<br />
a 24-hour fitness center.<br />
Hilton Orlando Lake Buena Vista<br />
1751 Hotel Plaza Boulevard<br />
Lake Buena Vista, FL 32830<br />
Phone: 407-827-4000<br />
The SMRP Group Rate is $145.00 per night plus taxes, single or<br />
double. This applies three days be<strong>for</strong>e and after the conference.<br />
Upgrades are also available at a discount.<br />
While in the area<br />
The Orlando area offers a variety of attractions, so we decided<br />
to let YOU choose what you want to do! Below are links to area<br />
attractions provided by Orlando and Kissimmee Convention and<br />
Visitors Bureaus that will help plan your visit to Central Florida.<br />
For additional in<strong>for</strong>mation and to see the full list of tours, go to<br />
the Kissimmee Convention and Visitors Bureau Web site:<br />
www.visitkissimmee.com or visit orlando.com<br />
Visit other parts of Florida<br />
VISIT FLORIDA is the offical tourism marketing corporation <strong>for</strong><br />
the state of Florida. For attractions, events, and travel in<strong>for</strong>mation,<br />
go to www.VISITFLORIDA.com or<br />
call 866-972-5280.<br />
Note: A deposit of one night’s room and tax will be charged at time of reservation.<br />
Discounted Group Rate Cut-off Date: September 13, 2012 or<br />
until the room block sells out.<br />
Notice: Book directly with the hotel not though a 3rd party<br />
housing service.<br />
Ground Transportation<br />
• For airport shuttle transportation, please purchase your shuttle<br />
bus ticket on the ground level of the airport at the walk-up<br />
MEARS ticket booth. $21.00 one-way per person | $34.00<br />
round-trip per person<br />
• For taxi transportation, the minimum charge will be $55.00.<br />
Rental car<br />
SMRP has arranged a special deal <strong>for</strong> SMRP members with Avis,<br />
Enterprise, and National <strong>for</strong> auto rentals. To reserve your rental<br />
discount, please use the following codes/account numbers:<br />
• AVIS: AVIS Worldwide Discount (AWD) Number: Q031767<br />
www.avisawards.com to view any current specials<br />
• Enterprise: 5% discount (Business or Personal Use)<br />
Account Number: XZL0303<br />
www.enterprise.com<br />
• National: 10% discount (Business or Personal Use)<br />
Account Number: XZL0303<br />
www.enterprise.com<br />
5
SMRP Job Fair<br />
Put Your Career in Gear!<br />
October 15, 2012 | 2:00 – 5:00 p.m.<br />
Free to job seekers, the SMRP Job Fair brings employers and<br />
job seekers together all over the world under one roof. With<br />
three hours to network, connect, and interview prior to the 20th<br />
Annual Conference, this event is ideally positioned to help you<br />
find your next career or next star employee!<br />
SMRP Members: $150 per table<br />
Non-members: $250 per table<br />
Registration<br />
Job seekers: Receive a name badge and a list of participating<br />
employers.<br />
Employers: Receive one (1) 6 table, two (2) chairs, table<br />
tent with company name, pre and post-conference job seeker<br />
registration lists.<br />
To register as a Job Seeker or an Employer, complete<br />
the application on the SMRP Conference<br />
website: www.smrp.org/jobfair.<br />
seminar & conference<br />
Workshops<br />
Disney Institute Seminar<br />
New! Disney Institute’s Disney’s Approach<br />
to Business Excellence<br />
Monday 12:00 p.m. – 1:45 p.m.<br />
Cost: $175<br />
The power you need to propel your organization <strong>for</strong>ward is<br />
waiting at Disney Institute through Disney’s Approach to Business<br />
Excellence. This unique workshop will explain the five<br />
most powerful lessons in business; lessons carefully developed<br />
by the Disney organization in its never-ending pursuit of excellence.<br />
These universal assets of a successful business: Creativity/innovation,<br />
leadership excellence, quality service, brand<br />
loyalty, selection, and training and engagement are the links in<br />
the renowned “Chain of Excellence.” Together, these lessons<br />
<strong>for</strong>ge an enduring bond between inspired leaders, motivated<br />
employees, and satisfied customers that drive financial results<br />
and sustain years of repeat business. A light lunch is included<br />
with this workshop.<br />
Workshops*<br />
*Workshops are an additional cost from the conference fees.<br />
Experienced practitioners in the field will lead more than 20<br />
workshops! Learn from them how to implement best practices<br />
<strong>for</strong> maintenance and reliability into your own operations. Space<br />
is limited and sells out quickly, so sign up today!<br />
Workshops are scheduled <strong>for</strong> Monday, October 15, Thursday,<br />
October 18, and Friday, October 19.<br />
Half-Day Workshop Cost: $225 each<br />
8:00 a.m. - 12:00 p.m.<br />
(Includes breakfast, morning refreshments, and course materials.)<br />
Full-Day Workshops Cost: $375 each<br />
8:00 a.m. - 5:00 p.m.<br />
(Includes breakfast, lunch, morning and afternoon refreshments,<br />
and course materials.)<br />
Two-Day Workshop Cost (workshop #19):<br />
$650 total cost <strong>for</strong> both days<br />
(Includes breakfast, lunch, morning and afternoon refreshments,<br />
and course materials.)<br />
6
Workshops<br />
Workshop #1<br />
Leadership Characteristics of<br />
Successful <strong>Maintenance</strong> and <strong>Reliability</strong><br />
Organizations<br />
Paul Casto, Meridium, Inc.<br />
Monday, October 15, 2012<br />
8:00 a.m. – 5:00 p.m.<br />
Visionary Leadership is a distinguishing characteristic of<br />
successful <strong>Reliability</strong> and <strong>Maintenance</strong> organizations and<br />
initiatives. Today’s leaders are dealing with the loss of their<br />
critical knowledge base to retirement, a constant drive to reduce<br />
costs, capital expenses, and risk to lives and the environment –<br />
while managing their corporate image.<br />
In this business environment, it takes <strong>for</strong>ward-thinking<br />
leaders to understand the need to develop their people<br />
while defining and developing processes that are effective<br />
and impact improvement. Business as usual worked when<br />
these factors weren’t in play. Today’s leaders are driven to<br />
change management, organizational integration, improving<br />
work processes, stakeholder management, building stronger<br />
interdepartmental relationships, and instilling sustainability into<br />
the fabric of the organization.<br />
This workshop will discuss these aspects of R&M leadership<br />
as well as developing metrics to measure progress, reward<br />
systems to foster the right behaviors, determine how to<br />
improve the probability of success, and be able to build<br />
and communicate the business case and basic elements of<br />
leadership.<br />
Workshop #2<br />
Bringing Your <strong>Maintenance</strong> KPIs to the<br />
Corporate Level<br />
Terry Wireman, VestaPartners, LLC<br />
Monday, October 15, 2012<br />
8:00 a.m. – 5:00 p.m.<br />
In today’s competitive business climate, companies are being<br />
<strong>for</strong>ced to seek every conceivable advantage to succeed by<br />
implementing quality improvement initiatives, empowering work<br />
teams, reorganizing internally, contracting out work, optimizing<br />
assets, etc. However, these improvement ef<strong>for</strong>ts rarely focus<br />
on the maintenance function, since this function frequently does<br />
not have KPIs (Key Per<strong>for</strong>mance Indicators) that are understood<br />
or connected to corporate-level KPIs.<br />
To date, few companies have been able to effectively manage<br />
maintenance, primarily due to the lack of proper business<br />
development <strong>for</strong> the maintenance function. Without a proper<br />
understanding of the maintenance business function, companies<br />
cannot develop proper KPIs and have them understood at the<br />
corporate level. Since the maintenance department and staff<br />
have a significant impact on the condition, and ultimately, the<br />
capacity of costly manufacturing, process, and other capitalized<br />
assets, there is a clear need to develop a maintenance business<br />
and then a KPI system that is effective at all levels from the shop<br />
floor to the corporate boardroom.<br />
This workshop will also be a working session to allow<br />
attendees to select one of four typical corporate indicators and<br />
successfully link the maintenance indicators to them through the<br />
various KPI levels. All attendees should leave with an enhanced<br />
understanding of developing per<strong>for</strong>mance measures and ways<br />
of presenting them to their corporate managers.<br />
Workshop #3<br />
Lessons from NASCAR TM Race Teams’<br />
Pursuit of 100% <strong>Reliability</strong><br />
Robert Williamson, Strategic Work Systems, Inc.<br />
Monday, October 15, 2012<br />
8:00 a.m. – 5:00 p.m.<br />
Zero breakdowns, zero accidents, and zero defects at peak<br />
per<strong>for</strong>mance in a highly competitive marketplace may seem like<br />
unrealistic goals, but in NASCAR TM racing these are the essential<br />
foundations <strong>for</strong> winning. Top race teams must develop and<br />
sustain work cultures that abhor waste and inefficiency, thrive on<br />
continuous improvement, and pursue 100% equipment reliability<br />
of their critical equipment: The race car. Anything less results in<br />
failure to compete and ultimately failure of the business venture.<br />
Failure is not an option.<br />
NASCAR TM race team methods, especially at the Cup level,<br />
are the ultimate in competitive motorsports and can serve as a<br />
model <strong>for</strong> any capital-intensive business. When you discover<br />
how they put their common sense principles into practice, the<br />
model <strong>for</strong> industry becomes very clear and compelling. Top<br />
race teams use the principles of leadership and teamwork, lean<br />
manufacturing, reliability-centered maintenance, total productive<br />
maintenance, theory of constraints, strategic policy deployment,<br />
and regulatory compliance to achieve success. But you would<br />
be hard-pressed to hear the buzz<br />
words or see the “programs”<br />
commonly found in business<br />
industry.<br />
Participants in this workshop<br />
will see Six Key Principles<br />
applied to race cars from<br />
design to build, through<br />
routine operations and<br />
maintenance, and see how<br />
these proven techniques<br />
are truly common sense<br />
and adaptable to capitalintensive<br />
industries while<br />
highlighting industrial<br />
equipment applications<br />
and work cultures.<br />
7
Workshops<br />
Workshop #4<br />
Value Stream Mapping <strong>for</strong> <strong>Maintenance</strong><br />
Ed Stanek, Jr., LAI <strong>Reliability</strong><br />
Monday, October 15, 2012<br />
8:00 a.m. – 5:00 p.m.<br />
As maintenance and reliability professionals, how can we find<br />
time to improve reliability with growing backlogs and restrictive<br />
maintenance budgets? The answers can be found in identifying<br />
and removing waste in our systems and what is considered “just<br />
the way it is” blending into the background.<br />
Workshop attendees will learn how to apply Value Stream<br />
Mapping (VSM), as well as other LEAN tools to their<br />
maintenance processes to create awareness, identify valueadded<br />
steps, and eliminate Muda (or waste). This will include<br />
the Lean <strong>Maintenance</strong> Model, the Value Stream Mapping<br />
process <strong>for</strong> <strong>Maintenance</strong>, Types 1 and 2 Muda (Waste), and OME<br />
(the OEE of maintenance), and other LEAN tools <strong>for</strong> removing<br />
waste in your maintenance program and processes.<br />
Bring your own data to this hands-on workshop. LAI will also<br />
conduct a Web session preceding this workshop and provide<br />
all attendees with a workbook to collect sample data to be used<br />
during the workshop.<br />
Workshop #5<br />
Improving Machinery Assembly,<br />
Installation Per<strong>for</strong>mance & <strong>Reliability</strong><br />
Ian McKinnon, <strong>Reliability</strong> Solutions Training<br />
Monday, October 15, 2012<br />
8:00 a.m. – 5:00 p.m.<br />
During a recent conversation, a high-level manager asked,<br />
“Why is it that with all of the investments in technology we’ve<br />
made, we still have the same type of failures in the same or<br />
near same cycles?” How is it that we fail to recognize the value<br />
of asset improvements to reliability, production enhancement,<br />
manufacturing cost, and energy conservation with correct<br />
application of on-the-floor skill sets? We need to consider how<br />
“mechanical” failures can be much more than just mechanical<br />
craft issues, and how these failures also include electrical,<br />
instrumentation, production, engineering, purchasing, and other<br />
groups.<br />
compiled data “pareto” results. Attendees will realize the need<br />
to place high importance on improving our on-the-floor skill sets<br />
to further reduce costs, improve reliability, and positively impact<br />
business competitiveness in achieving “Reliable Manufacturing.”<br />
Everyone from senior managers, superintendents, and engineers<br />
to craft technicians are encouraged to attend and increase their<br />
understanding of machinery assembly and installation essentials.<br />
Workshop #6<br />
Results-Oriented <strong>Reliability</strong> &<br />
<strong>Maintenance</strong> Management 2012<br />
Christer Idhammar, IDCON, Inc.<br />
Monday, October 15, 2012<br />
8:00 a.m. – 5:00 p.m.<br />
In the arena of maintenance management, there are<br />
many common improvement opportunities and obstacles<br />
to overcome. In this workshop, we will discuss common<br />
maintenance definitions and concepts, define reliability and how<br />
to measure and value reliability, and uncover how time is used in<br />
poor, good, and great maintenance organizations.<br />
There are many reasons why the multiple reliability improvement<br />
initiatives do not deliver the projected results, but there are<br />
enablers to overcome this. Best practices <strong>for</strong> the maintenance<br />
system, processes, and elements will be discussed along with<br />
how to create a reliability culture. This reliability culture must<br />
include a partnership and work system between Operations,<br />
<strong>Maintenance</strong>, Engineering, and Stores.<br />
Finally, there are many Key Per<strong>for</strong>mance Indicators out there<br />
<strong>for</strong> organizations to use, but not all of them are useful and<br />
some of them are quite useless. Indicators must drive and truly<br />
show results. They must define the gap between how good<br />
you are and how good you can become. In other words, with<br />
optimization of maintenance, how do you do that, and is there<br />
an optimum? By developing a reliability and maintenance<br />
strategy, a measurable vision and mission, and an action plan,<br />
your organization can reach where you want and need to be.<br />
To gain the best value from this workshop, it is highly<br />
recommended that you participate with a team including your<br />
operations & maintenance managers, front line supervisors &<br />
leaders, planners, and crafts people.<br />
We will take a brief glimpse into how we as maintenance &<br />
reliability professionals continue to concentrate on technologies<br />
to find failures with little to no emphasis on real and measurable<br />
asset improvement. We will build an awareness that includes<br />
“improvement and precision-based” activities with historical<br />
“failure-based” ef<strong>for</strong>ts to better recognize, reduce, and manage<br />
asset failures to achieve higher manufacturing gains.<br />
This session features live dynamic machine sets that plainly<br />
demonstrate how to move to and achieve “best-in-class” running<br />
per<strong>for</strong>mance utilizing precision techniques in the elimination of<br />
failure sources. Attendees will receive a field checklist to record<br />
observations at their facilities, which will receive a review of<br />
8
Workshop #7<br />
Revisiting <strong>Reliability</strong>-Centered<br />
<strong>Maintenance</strong> Basics – What Did Nowlan<br />
and Heap Have to Say?<br />
William R. Steele, Management Resources Group, Inc.<br />
Monday, October 15, 2012<br />
8:00 a.m. – 5:00 p.m.<br />
<strong>Reliability</strong>-Centered <strong>Maintenance</strong> (RCM) is the process used to<br />
identify the most effective maintenance approach <strong>for</strong> systems and<br />
equipment. This workshop will examine RCM process elements<br />
and relate them to the original material developed by the airline<br />
industry as documented in the book authored by F. Stanley Nowlan<br />
and Howard F. Heap (almost 35 years ago). One of the objectives<br />
identified by the airline industry was to develop scheduled<br />
maintenance programs that assured the maximum safety and<br />
reliability of equipment at the lowest cost. This is an objective that<br />
stands to this day in most industrial settings.<br />
For a person just getting started in the maintenance and reliability<br />
field, this workshop will provide you with a clear understanding<br />
of <strong>Reliability</strong>-Centered <strong>Maintenance</strong>, its process steps, and the<br />
expected outcomes. For experienced maintenance & reliability<br />
professionals, this workshop will refresh the topic and illustrate how<br />
well the original work has stood the test of time.<br />
Topics to be presented and discussed include: The elements of<br />
RCM, the role of Failure Modes and Effects Analysis (FMEA), the SAE<br />
standard and various approaches to RCM, condition monitoring and<br />
predictive technologies, maintenance task selection, analysis team<br />
development, and measuring implementation effectiveness.<br />
Workshop #9<br />
What a <strong>Reliability</strong> Engineer<br />
Needs to Know<br />
Heinz Bloch, Process Machinery Consulting<br />
Monday, October 15, 2012<br />
8:00 a.m. – 12:00 p.m.<br />
This workshop is <strong>for</strong> the professional reliability engineer<br />
who is interested in improving his/her plant and professional<br />
growth. The topics explored will cover advanced best practices<br />
<strong>for</strong> particular commonly-used machinery, such as pumps,<br />
compressors, and motors. In addition, Best of Class procedures<br />
and practical tips will be explored <strong>for</strong> the following questions:<br />
• What does a reliability engineer have to know?<br />
• How does he/she acquire this knowledge?<br />
• Who pays <strong>for</strong> training of a professional?<br />
• Does training end at the facility’s main gate?<br />
• Where does the reliability engineer stand in the organization<br />
and to whom does he/she report?<br />
• Role statements, training plans, and weekly listing of work<br />
record---why they are needed.<br />
Workshop #8<br />
Design <strong>for</strong> <strong>Reliability</strong><br />
Mike Poland, Life Cycle Engineering<br />
Monday, October 15, 2012<br />
8:00 a.m. – 5:00 p.m.<br />
Ninety-five percent of the total life cycle cost of a new asset,<br />
system or process is determined during design. In this<br />
workshop, you’ll explore the principles of Life Cycle Asset<br />
Management, a holistic approach that addresses not only<br />
infrastructure needs, but also the supporting people, business<br />
processes, data, and enabling techniques that are critical to<br />
success. You’ll also learn how to minimize life cycle cost and<br />
decrease risk in the major stages of a facility’s life cycle concept,<br />
design, construction, commissioning, certification, production,<br />
decommissioning, and disposal. In essence, during this workshop<br />
you will learn how to design <strong>for</strong> reliability.<br />
The learning objectives of this workshop include: Describing<br />
the role, methods, and significance of designing <strong>for</strong> reliability,<br />
implementing a checklist of design <strong>for</strong> reliability considerations,<br />
describing the concepts of life cycle asset management, life cycle<br />
cost, and asset management, per<strong>for</strong>ming a design simplified<br />
failure modes and effects analysis (DSFMEA), and incorporating<br />
human factor considerations in safety and reliability.<br />
9
Workshops<br />
Workshop #10<br />
<strong>Maintenance</strong> Management 101/201<br />
Bruce Hawkins, Management Resources Group, Inc.<br />
Monday, October 15, 2012<br />
8:00 a.m. – 5:00 p.m.<br />
Much has been written about advanced reliability and strategies<br />
and tools such as RCM, TPM, Predictive Technologies, and EAM<br />
Systems. Many books and articles illustrating their successful<br />
implementation appear every day. Indeed, they are some of the<br />
most valuable tools an organization can use to advance down<br />
the road to a proactive reliability culture.<br />
For these tools to be of maximum value, the organization must<br />
be ready to use them effectively. Like a farmer preparing his/<br />
her fields by tilling and fertilizing, the organization must be<br />
armed with some fundamental philosophies and values so these<br />
advanced concepts can take root. Without these fundamentals,<br />
an organization has the potential to invest significant resources<br />
into one or more of these tools and receive little sustainable<br />
benefit.<br />
These fundamental philosophies can only come from the<br />
maintenance & reliability leader. This individual must set the right<br />
expectations and rein<strong>for</strong>ce these through the correct behaviors<br />
<strong>for</strong> the organization to develop the necessary discipline to<br />
effectively use the tools. Un<strong>for</strong>tunately, there is no “primer” that a<br />
maintenance manager can turn to where these philosophies are<br />
explained.<br />
Most effective managers learn these fundamentals through<br />
a good mentor or through experience – the school of “hard<br />
knocks.” So what if you don’t have a mentor and can’t af<strong>for</strong>d to<br />
make the mistakes necessary to gain experience? Not to worry,<br />
this workshop will explore several of the most important lessons<br />
that a maintenance & reliability leader must learn to create the<br />
foundation <strong>for</strong> a proactive maintenance culture.<br />
Workshop #11<br />
Leading the Per<strong>for</strong>mance Culture<br />
Trans<strong>for</strong>mation<br />
Brad Peterson & Ian Hedding, SAMI<br />
are often unsustainable because the culture did not embrace<br />
and adopt the new methods, tools, and processes by exhibiting<br />
the required behaviors.<br />
This workshop will go through a detailed summary of the<br />
Per<strong>for</strong>mance Culture, as well as the philosophy and methods<br />
that are used in creating this type of organization. Significant<br />
time will be spent discussing the 4 Ps of the Per<strong>for</strong>mance<br />
Culture: Predictability, per<strong>for</strong>mance, people, and purpose.<br />
In addition to these domains that drive sustainable business<br />
per<strong>for</strong>mance improvements, the workshop presenters will<br />
dive deeper into the supporting elements of each of the 4<br />
Ps, to provide a detailed understanding of the core drivers of<br />
behavioral and cultural change.<br />
We will review specific case studies, as well as our article<br />
“Creating the Per<strong>for</strong>mance Culture,” which outlines SAMI’s<br />
thought leadership behind the quantification of cultural change.<br />
Graphical models will be used to support the discussion of<br />
cultural trans<strong>for</strong>mation, with a be<strong>for</strong>e-and-after look into a<br />
reactive culture turned Per<strong>for</strong>mance Culture.<br />
Workshop #12<br />
<strong>Maintenance</strong> Planning & Scheduling<br />
Doc Palmer, Richard Palmer and Associates<br />
Monday, October 15, 2012<br />
8:00 a.m. – 5:00 p.m.<br />
<strong>Maintenance</strong> planning and scheduling should dramatically<br />
improve the productivity of maintenance. For example, a<br />
group of 30 maintenance technicians should be per<strong>for</strong>ming the<br />
work of 47 persons when aided by a single planner. Yet most<br />
maintenance organizations do not have a planning function<br />
and most that do are frustrated. The author of McGraw-Hill’s<br />
<strong>Maintenance</strong> Planning and Scheduling Handbook, Doc Palmer,<br />
reviews the fundamentals and then leads class exercises to<br />
illustrate the principles and techniques to achieve success.<br />
This workshop not only covers the theory and vision, but also<br />
the nuts and bolts of how planning and scheduling work. This<br />
workshop allows class participants to take specific practices<br />
home to their own organizations. Participants should be able to<br />
implement a new planning organization or dramatically improve<br />
an existing planning organization.<br />
Monday, October 15, 2012<br />
8:00 a.m. – 5:00 p.m.<br />
Most organizations are good at developing detailed business<br />
processes, building task lists, and creating requirements <strong>for</strong><br />
measuring per<strong>for</strong>mance in one way or another. We often<br />
see companies track financial and functional per<strong>for</strong>mance,<br />
but seldom find companies who define, quantify, and track<br />
behavioral and/or cultural per<strong>for</strong>mance. When a company<br />
doesn’t execute the steps to define the specific behaviors that<br />
will drive cultural trans<strong>for</strong>mation, any improvement initiative<br />
the company undertakes is up against systemic cultural<br />
resistance. In many cases, these initiatives truly fail but are<br />
declared successes. This isn’t a new concept, but rather an<br />
acknowledged fact: Benefits associated improvement initiatives<br />
10
Workshop #13<br />
CMMS: The Road to Success –<br />
Everything from Selection to<br />
Implementation and Beyond<br />
Mike Barok & Gene Pargas, eMaint Enterprises, LLC<br />
Monday, October 15, 2012<br />
8:00 a.m. – 5:00 p.m.<br />
A CMMS implementation is not a final destination: It’s the start<br />
of a journey. A successful implementation process starts with<br />
identifying goals and business objectives, planning the scope<br />
of the project, assembling an implementation team, selecting a<br />
software plat<strong>for</strong>m, and preparing to “Go-Live.”<br />
But that’s only part of the story. A CMMS is a company asset.<br />
In order to achieve the fullest return on this asset, we have to<br />
consider the entire lifecycle that starts with pre-implementation<br />
planning, system selection, training, and “Going Live” while also<br />
measuring results, adjusting goals, and incorporating ongoing<br />
continuous improvement projects.<br />
A step-by-step outline of the team, the tools, the processes, and<br />
the metrics that need to be considered in order to achieve not<br />
only initial results but also to sustain continuous improvement<br />
will be provided.<br />
This is more than a “strategy” session. The presenters will be<br />
sharing detailed real-world examples drawn from both personal<br />
experience in maintenance leadership, as well as from hundreds<br />
of successful implementations. This workshop will provide<br />
you with valuable lessons, whether you are planning a CMMS<br />
implementation or wish to expand or revitalize your existing<br />
maintenance program regardless of your industry or your CMMS<br />
software.<br />
Workshop #14<br />
Strategic Planning <strong>for</strong> <strong>Maintenance</strong> &<br />
<strong>Reliability</strong> Leaders<br />
Greg Folts & Tracy Strawn, Marshall Institute<br />
Thursday, October 18, 2012<br />
8:00 a.m. – 5:00 p.m.<br />
Strategic planning is a leadership discipline and management<br />
process that allows an organization to define its strategy<br />
and organizational direction, including decision making <strong>for</strong><br />
allocating and assigning resources to execute the strategy.<br />
In short, strategic planning is a disciplined ef<strong>for</strong>t to produce<br />
fundamental decisions and actions that shape and guide what<br />
an organization is, what it does, and why it does it, with a focus<br />
on the future.<br />
This workshop will review the key elements of strategic planning<br />
and how it applies to the maintenance organization. It will also<br />
cover the 8 step strategic planning process and the planning<br />
hierarchy of long-term planning, mid-term planning, and shortterm<br />
planning.<br />
In addition, we will discuss the steps necessary to establish<br />
short-term and long-term goals to achieve organizational<br />
success. Participants will leave this workshop with the ability<br />
to apply strategic planning practices learned in the class back<br />
to their facility. This workshop will be valuable <strong>for</strong> maintenance<br />
managers, maintenance supervisors, manufacturing managers,<br />
reliability engineers, reliability managers, plant managers,<br />
continuous improvement managers, and TPM coordinators.<br />
Workshop #15<br />
SMRP Best Practices Metrics Workshop<br />
Bruce Hawkins, SMRP Best Practices Committee Chair<br />
Management Resources Group, Inc.<br />
Thursday, October 18, 2012<br />
8:00 a.m. – 5:00 p.m.<br />
The SMRP Best Practices Metrics Workshop provides training<br />
and practice in the calculation and understanding of the<br />
indicators <strong>for</strong> measuring maintenance, reliability, and availability<br />
per<strong>for</strong>mance. The indicators are the metrics being developed<br />
by the SMRP Best Practices Committee.<br />
The objectives <strong>for</strong> the workshop are:<br />
• To increase the understanding of benchmarking and<br />
harmonized maintenance indicators; and<br />
• disseminate knowledge and share best practices.<br />
The benefits <strong>for</strong> the participants are:<br />
• To obtain a better understanding of the terminology and<br />
definitions in maintenance;<br />
• understand the indicators and how to improve the<br />
per<strong>for</strong>mance measured by the indicators/metrics;<br />
• compare their current maintenance per<strong>for</strong>mance with that of<br />
others;<br />
• communicate maintenance per<strong>for</strong>mance improvement to<br />
management and maintenance staff;<br />
• support business strategies with pre-defined goals;<br />
• highlight areas of best per<strong>for</strong>mance; and<br />
• share experience in KPI tracking and to network with others.<br />
At the workshop, participants have the opportunity to calculate<br />
a number of key per<strong>for</strong>mance indicators (KPIs), such as<br />
maintenance cost, maintenance manhours, and availability<br />
per<strong>for</strong>mance that drive per<strong>for</strong>mance. Each participant will<br />
receive a workbook, answer sheet, and metrics booklet.<br />
Participants are divided into teams of three to six individuals and<br />
per<strong>for</strong>m calculations on a case-study company. The results are<br />
presented by each team and discussed as a group.<br />
11
Workshops<br />
Workshop #16<br />
<strong>Maintenance</strong> Business Experience<br />
Remco Jonker, Erwin Hessels, & John Holmes<br />
Mainnovation, Inc.<br />
Thursday, October 18, 2012<br />
8:00 a.m. – 5:00 p.m.<br />
Discover the treasure in maintenance. In an increasingly<br />
competitive market, maintenance organizations are required<br />
to improve their business per<strong>for</strong>mance by creating more value;<br />
contributing to the overall company results. Fortunately, many<br />
maintenance organizations contain a value potential that has not<br />
yet been realized. But where is this treasure hidden and how<br />
can it be revealed?<br />
That’s where the <strong>Maintenance</strong> Business Experience comes in.<br />
The <strong>Maintenance</strong> Business Experience is an interactive business<br />
game <strong>for</strong> maintenance and reliability professionals. Various<br />
maintenance teams compete with each other to develop the<br />
most value adding maintenance strategy <strong>for</strong> a fictive company<br />
called Evolve. In the annual strategy assessment, the teams are<br />
faced with questions like: How many technicians do we need,<br />
how many critical spare parts should we have on stock, what is<br />
the optimum preventative maintenance <strong>for</strong> this plant, and which<br />
improvements should we implement in our organization? Each<br />
year a benchmark report is provided to the teams to see how<br />
their strategy has influenced their per<strong>for</strong>mance and what needs<br />
to be done to further improve. The team that has created the<br />
highest economic value after four budget years wins the Most<br />
Valuable <strong>Maintenance</strong> Award.<br />
What do you learn? In this unique event, participants learn<br />
how to steer maintenance using Key Per<strong>for</strong>mance Indicators,<br />
benchmarking data and maintenance best practices like RCM,<br />
TPM, and RBI. The <strong>Maintenance</strong> Business Experience is based<br />
on Value Driven <strong>Maintenance</strong> (VDM), a leading management<br />
methodology that helps companies to maximize the economic<br />
added value of maintenance. During the game, various show<br />
cases are presented of companies who improved the economic<br />
value of maintenance significantly.<br />
Workshop #17<br />
Operator-Driven <strong>Reliability</strong> – Preserving<br />
and Growing Your Investment in<br />
Processes and People<br />
Dave Staples, SKF<br />
Thursday, October 18, 2012<br />
8:00 a.m. – 12:00 p.m.<br />
Operators are rapidly accepting an active role in preventive and<br />
predictive maintenance. This process, called Operator-Driven<br />
<strong>Reliability</strong> (ODR), is best enabled by implementing technology<br />
to automate task management, quality, and tracking in each<br />
operator’s hands. The best Operator-Driven <strong>Reliability</strong> programs<br />
overcome corporate resistance to change and continually<br />
demonstrate on-going productivity.<br />
Our ODR community has found best practices to implement and<br />
sustain their program’s per<strong>for</strong>mance. Produce quick results and<br />
maximize your ODR success with a sound implementation plan,<br />
built to last, grow, and continually improve. This workshop will<br />
share the ODR community’s real life experiences, best practices,<br />
and tools to overcome program stalls and common pitfalls.<br />
Participants of this workshop will walk away with a working<br />
knowledge of the following topics: Assessing current operator<br />
maintenance and reliability practices, customizing an ODR<br />
program that meets your business goals and operator<br />
capabilities, implementing best practices and sustaining ODR<br />
programs, and dealing with culture change associated with<br />
ODR.<br />
Workshop #18<br />
Lubrication Excellence<br />
Terry Harris, Reliable Process Solutions<br />
Thursday, October 18, 2012<br />
8:00 a.m. – 5:00 p.m.<br />
This is not just another program to tell you how much and how<br />
often! Lubrication Excellence is a must <strong>for</strong> any manufacturing<br />
process. This workshop teaches how lubrication of equipment<br />
is one of the most important functions in any plant process. It<br />
is important because we want our equipment to operate in<br />
very long cycles without failing. Lubricating oils and greases<br />
have over 50 failure modes that we have control over. Storage,<br />
filtration, temperature, and moisture are just a few that will be<br />
covered.<br />
Lubrication programs have over 50 failure modes in the<br />
methods we use <strong>for</strong> ordering, receiving, storing, and<br />
transporting our lubricants around the plant. Lubrication<br />
Excellence will guide you in the steps needed to change your<br />
program and put you on the path <strong>for</strong> extending equipment life<br />
by three to eight times what you are presently experiencing.<br />
Participants should include operations managers, maintenance<br />
managers, maintenance personnel, plant lubrication technicians,<br />
and Contractors in charge of plant lubrication activities.<br />
Participants will receive the following to take back to their plants<br />
to start their programs: A binder with all slides and charts, 100<br />
failure modes of lubricants and lubrication programs document,<br />
RPS Lubrication Manual, and Oil Analysis handbook.<br />
This program is a must <strong>for</strong> plants looking to improve their<br />
equipment lifecycles and a great start <strong>for</strong> any reliability program.<br />
Many plants have seen excellent results from developing these<br />
programs at their facilities.<br />
12
Workshop #19<br />
Evaluating and Optimizing Your Current<br />
PM Program “TODAY”<br />
Ricky Smith, GPAllied<br />
Thursday, October 18, 2012 & Friday, October 19, 2012<br />
8:00 a.m. – 5:00 p.m. each day<br />
Does your staff per<strong>for</strong>m Preventive <strong>Maintenance</strong> (PM) on<br />
equipment that continues to fail? If your facility or organization<br />
suffers from this problem, this workshop will help eliminate<br />
unnecessary PM tasks and improve your plant’s per<strong>for</strong>mance.<br />
By the end of this workshop, you will know how to evaluate your<br />
PM’s and measure their effectiveness, as well as how to modify<br />
them if required. These tasks are a requirement <strong>for</strong> ensuring a<br />
continuous improvement process is in place <strong>for</strong> your PM Program.<br />
Topics taught in this workshop include:<br />
• What are failure modes and how do you identify them?<br />
• What is the P-F Curve and how does it correlate with your PM<br />
Program?<br />
• How is a PM Evaluation conducted, step-by-step?<br />
• How is a PM optimized to ensure it is repeatable and effective?<br />
• How is the effectiveness of a PM Program measured by<br />
equipment, area, and plant or site?<br />
This workshop will change your life by changing the way you<br />
view and manage PM in your organization. Additionally, since<br />
this workshop deals directly with existing PMs from your facility,<br />
you will leave with actionable items that can be implemented<br />
upon your return. Due to the interactive nature of this<br />
workshop, bring 100-200 PM tasks in Excel, an open mind, and a<br />
partner/team from your company to change your PMs.<br />
You will take home a complete PM Evaluation <strong>for</strong> the PM tasks<br />
that you bring to the conference, a PM template that can be<br />
used at your site to optimize your PM Program, new PMs that<br />
were rewritten from your existing PM tasks to ensure they are<br />
effective, and a <strong>Maintenance</strong> Metrics Dashboard that is used to<br />
determine if your PMs are effective.<br />
Workshop #20<br />
Executive Level <strong>Maintenance</strong> & <strong>Reliability</strong><br />
Best Practices Overview<br />
Ramesh Gulati, Aerospace Testing Alliance<br />
Lynn Moran, Co-Speaker, Aerospace Testing Alliance<br />
Thursday, October 18, 2012<br />
8:00 a.m. – 5:00 p.m.<br />
Fundamentals of maintenance & reliability best practices will be<br />
covered during this workshop. These fundamentals include:<br />
• Introduction to asset management and its business impact;<br />
• reliability culture examples;<br />
• defining best practices and asset per<strong>for</strong>mance;<br />
• understanding maintenance and its new role;<br />
• workflow and roles;<br />
• planning & scheduling;<br />
• materials management;<br />
• optimizing maintenance (<strong>Reliability</strong>-Centered <strong>Maintenance</strong><br />
(RCM) and Condition Based <strong>Maintenance</strong> (CBM));<br />
• operations role;<br />
• workplace design – 5S+;<br />
• designing <strong>for</strong> RAMS (reliability, availability, maintainability, safety);<br />
• improvement tools (6 Sigma tools, CMMS/EAM);<br />
• work<strong>for</strong>ce/people development, including communication;<br />
• asset management and standards (PAS 55, ISO 5500X, and…);<br />
• current trends (lean, energy, and green initiatives, including<br />
sustainability);<br />
• sustaining a reliability and safety culture; and<br />
• managing change and continuous improvement.<br />
Workshop #21<br />
Preparing Your Organization <strong>for</strong> Change<br />
Darrin Wikoff, GPAllied<br />
Thursday, October 18, 2012<br />
8:00 a.m. – 5:00 p.m.<br />
The path to reliability improvement is riddled with obstacles.<br />
As your organization begins to implement tactical solutions<br />
to maintenance and reliability problems, you will inevitably<br />
encounter resistance to change. Resistance is a natural part<br />
of the transition from reactive to proactive, but if unmanaged,<br />
can reduce the probability of successful implementation. Your<br />
return on investment is contingent upon institutionalizing new<br />
practices and new behaviors in support of maintenance and<br />
reliability fundamentals. Studies conducted over the past ten<br />
years indicate that as much as 60% of the identified ROI is at risk<br />
if organizational change management is not sufficiently defined<br />
within the improvement plan.<br />
This workshop is designed to help participants recognize the<br />
risk of change and develop a change management strategy to<br />
mitigate the risk. Participants will walk away with a fundamental<br />
understanding of the individual change process, a template<br />
<strong>for</strong> risk evaluation, a change management outline, and the<br />
potential pitfalls associated with work management, materials<br />
management, and asset health management.<br />
13
Workshops<br />
Workshop #22<br />
Work Management Simulation<br />
Ed Stanek, Jr., LAI <strong>Reliability</strong><br />
Thursday, October 18, 2012<br />
8:00 a.m. – 5:00 p.m.<br />
The Work Management Simulation TM is one of the most<br />
innovative training systems available today. The Simulation is a<br />
tremendous awareness tool as it deals with every undesirable<br />
maintenance and reliability problem. Then, through a systematic<br />
application of best practices timed around the theory of<br />
constraint management, it elevates productivity and reliability by<br />
driving out the seven wastes.<br />
Whether you are looking to elevate or create your planning &<br />
scheduling ef<strong>for</strong>ts, learn planning & scheduling optimization<br />
through the Work Management Simulation TM , an innovative,<br />
interactive means to transfer the many concepts of maintenance<br />
work management best practices.<br />
Participants will see firsthand the negative effects of “doing<br />
what we’ve always done” in a typical reactive maintenance<br />
environment. From round-by-round analysis, teams make<br />
incremental improvements in the way maintenance work is<br />
identified, planned, and scheduled, showing the considerable<br />
increase in work accomplished between every round not by<br />
working faster but by managing the waste around the job. This<br />
simulation goes far beyond showing the importance of proactive<br />
maintenance in the pursuit of reliability; it goes on to show the<br />
participants how it is attained.<br />
Workshop #23<br />
Leaning Out Your Energy Control<br />
Program (LOTO)<br />
John Perrotti, Fuss & O’Neill Manufacturing Solutions, LLC<br />
& Doc Palmer, Richard Palmer and Associates<br />
Thursday, October 18, 2012<br />
8:00 a.m. – 12:00 p.m.<br />
This workshop is meant to discuss the OSHA standard <strong>for</strong> an<br />
Energy Control Program, commonly referred to as Lock Out/Tag<br />
Out (LOTO). It will cover the requirements <strong>for</strong> using LOTO during<br />
service and maintenance operations.<br />
Safety is an essential part of the productive work<strong>for</strong>ce.<br />
Understanding the different types of LOTO that can be used will<br />
be demonstrated, as well as methods and techniques that can<br />
be used to reduce the amount of steps necessary to comply.<br />
Case examples will be shown to demonstrate that with certain<br />
machine improvements, LOTO is no longer required <strong>for</strong> certain<br />
maintenance functions. Lean methodologies will be addressed<br />
through the use of visuals <strong>for</strong> machine specific procedures.<br />
The differences in LOTO <strong>for</strong> servicing and maintenance as well<br />
as LOTO <strong>for</strong> electrical work will be explained in detail as this is<br />
currently the emphasis <strong>for</strong> OSHA.<br />
The target audience <strong>for</strong> this presentation is the VP of<br />
manufacturing, facility managers, maintenance managers,<br />
production and maintenance supervisors, reliability engineers,<br />
as well as safety and quality professionals. This audience will<br />
come away from this workshop with tools and techniques that<br />
will help them to per<strong>for</strong>m improved and more consistent energy<br />
control and will also satisfy a portion of the regulatory training<br />
requirements set <strong>for</strong>th by OSHA.<br />
Workshop #24<br />
Managing your MRO Storeroom Using<br />
“Best Practices”<br />
Jim Davis, Per<strong>for</strong>mance Consulting Associates (PCA)<br />
Thursday, October 18, 2012<br />
8:00 a.m. – 12:00 p.m.<br />
Creating “The Perfect MRO Storeroom”…Is it Possible? Your<br />
company may be losing much needed equipment uptime<br />
due to repair parts shortages, losses, and misidentification<br />
and mishandling, which greatly impacts the maintenance<br />
department’s ability to get needed repair work done efficiently<br />
and effectively.<br />
Is it possible to reduce maintenance material costs while<br />
improving asset per<strong>for</strong>mance?<br />
Do your storerooms look more like the average family garage<br />
rather than a place <strong>for</strong> conducting efficient business?<br />
The answer to these challenges may lie in creating the<br />
perfect MRO storeroom. This workshop will focus on the<br />
basics, as well as some of the specifics <strong>for</strong> this initiative. As<br />
a part of our discussion, we will go into some detail <strong>for</strong> the<br />
following “key” areas or elements of efficient and effective<br />
storeroom operations: Analyze, design, mobilize, operate,<br />
measure, optimize, and sustain. We will learn how to apply<br />
industry-proven MRO “best practices” within a company’s<br />
MRO storeroom or spare parts warehouse. We will cover the<br />
basics of “best practice” operations and discover the difference<br />
between just “running a storeroom” versus “managing a<br />
storeroom.”<br />
This workshop is designed <strong>for</strong> the MRO storeroom manager,<br />
storeroom supervisor, or senior storeroom attendant, but can be<br />
valuable to any maintenance & reliability professional.<br />
14
Exhibitors<br />
Exhibit Hall Features<br />
SMRP Annual Conference features a full exhibit hall showcasing<br />
the latest products, services and technologies from maintenance<br />
and reliability business partners.<br />
• See the latest in public safety technology.<br />
• Hear new product announcements.<br />
• Visit all of your vendors in one location.<br />
• Do some comparison shopping.<br />
• Seek solutions and find new technologies.<br />
• Talk with others who are using or considering a product or<br />
service you are researching.<br />
The Exhibit Hall opens Monday night with the Welcome Reception.<br />
Tuesday and Wednesday’s breakfasts, lunches and<br />
all breaks will be held in the Exhibit Hall. See below <strong>for</strong> who is<br />
exhibiting and be sure to visit them and learn how their solutions<br />
can benefit your company.<br />
Exhibit Hours<br />
Monday, October 15 – 6:30 to 9:00 p.m.<br />
Tuesday, October 16 – 9:15 a.m. to 7:00 p.m.<br />
Wednesday, October 17 – 7:00 a.m. to 2:00 p.m.<br />
To reserve a booth or receive sponsorship in<strong>for</strong>mation, please<br />
call 678-303-3039 or e-mail Sandy Stevens at<br />
SStevens@kellencompany.com.<br />
Exhibitors<br />
Booth<br />
Number<br />
Exhibitors<br />
Booth<br />
Number<br />
Exhibitors<br />
Booth<br />
Number<br />
ABB Inc. 609<br />
Hydrotex 605<br />
Polaris Laboratories 302<br />
ABS Consulting 304<br />
IDCON, Inc. 406<br />
Predictive Service 409/508<br />
Allied <strong>Reliability</strong> 201/300<br />
Infraspection Institute 600<br />
R&G Laboratories 200<br />
All-Test Pro, LLC 504<br />
Isograph, Inc 400<br />
<strong>Reliability</strong> Management Group 303<br />
Azima DLI 205/207<br />
Ivara Corporation 506<br />
<strong>Reliability</strong> Solutions 405/407<br />
Brunson Instrument Company 701/703<br />
Life Cycle Engineering 408<br />
SAMI 209/308<br />
Carver PA Corporation 404<br />
Lubrication Engineers 208<br />
Scientech 306<br />
CTC - Vibration Analysis Hardware 203<br />
Ludeca Inc 500<br />
SD Myers 503<br />
Day + Zimmermann 206<br />
<strong>Maintenance</strong> Techonology/<br />
Lubrication <strong>Maintenance</strong> Techonology<br />
101<br />
SDT Ultrasound Solutions 502<br />
Delta Technologies 704<br />
Management Resources Group,<br />
Inc (MRG)<br />
501<br />
SKF USA Inc. 307/309<br />
Des-Case Corporation 305<br />
Marshall Institute, Inc. 607<br />
SMRP<br />
TBD<br />
Doble Engineering Company 103<br />
Meggitt Sensing Systems 603<br />
Test Products International 702<br />
Dreisilker Electric Motors 604<br />
Meridium 301<br />
TEZZCO Inc. 210<br />
Emerson Process Management 202<br />
Mobius Institute 606<br />
The Mundy Companies 401<br />
GPAllied 507/509<br />
PdMA Corporation 608<br />
UE Systems 403<br />
Henkel Corporation 700<br />
People and Processes, Inc. 402<br />
Vibrant Technology 602<br />
Honeywell 505<br />
Per<strong>for</strong>mance Consulting Association 601<br />
15
Track sessions<br />
Date<br />
Time<br />
Track 1<br />
(Business<br />
Management)<br />
Track 2<br />
(Manufacturing<br />
Process)<br />
Track 3<br />
(Equipment<br />
<strong>Reliability</strong>)<br />
Track 4<br />
(Organization &<br />
Leadership)<br />
Track 5<br />
(Work Management)<br />
Track 6<br />
(CMRT)<br />
Track Leaders<br />
Track Chair:<br />
Carl Schultz<br />
CMRP, eMaint<br />
Enterprises, LLC<br />
Session<br />
Levels:<br />
(B) -<br />
Beginner<br />
(I) -<br />
Intermediate<br />
(A) -<br />
Advanced<br />
John Holmes,<br />
CMRP, Mainnovation<br />
Scott Bruni, CMRP, MRG<br />
Steve Leach, CMRP<br />
Chevron<br />
Jason Price, CMRP<br />
Independent<br />
Mark Callahan,<br />
CMRP, Pfizer<br />
Rick Larson, CMRP<br />
Aramark<br />
John Johannemann,<br />
CMRP, Ascend Materials<br />
Bill Chambers, CMRP<br />
DuPont<br />
Tim Holmes, CMRP<br />
DuPont<br />
Eric Bevevino, CMRP<br />
Valvoline<br />
David Skarupa, CMRP<br />
ATS<br />
Nick Roberts, CMRP<br />
DuPont<br />
Doc Palmer, CMRP<br />
Richard Palmer &<br />
Associates<br />
John Pearl, CMRP<br />
Moose & Associates<br />
John Barker, CMRP<br />
Jeffrey Taylor,<br />
Timken<br />
Ronnie Skipworth,<br />
CMRP, Aerospace<br />
Training Alliance<br />
Tuesday, October 16<br />
9:45 a.m.-10:45 a.m.<br />
11:15 a.m.- 12:15 p.m.<br />
1:30 -2:30 p.m.<br />
3:00 -4:00 p.m.<br />
4:30 -5:30 p.m.<br />
Working Effectively<br />
with Your<br />
IT Department (A)<br />
Presenter:<br />
Cindy Boyd<br />
CBM Enterprise<br />
Solutions<br />
A Method to Measure<br />
and Drive Improved<br />
Use of a CMMS (I)<br />
Presenter:<br />
Mark Scott<br />
Vesta Partners LLC<br />
ISO 55000 – Taking<br />
the Fun and Excitement<br />
Out of Asset<br />
Management (I)<br />
Presenter:<br />
Marc Laplante<br />
Meridium, Inc.<br />
Co-Presenter:<br />
Scott Morris<br />
Genzyme Corporation<br />
Discover the Secret<br />
Value of <strong>Maintenance</strong><br />
(I)<br />
Presenter:<br />
Remco Jonker<br />
Mainnovation Inc<br />
<strong>Maintenance</strong> and<br />
<strong>Reliability</strong> Practices<br />
Employed by Best<br />
Per<strong>for</strong>ming Companies<br />
(A)<br />
Presenter:<br />
Al Poling, CMRP<br />
Solomon Associates<br />
The Role of Operations<br />
in the <strong>Reliability</strong><br />
Journey (I)<br />
Presenter:<br />
Stephen Bollman,<br />
CMRP<br />
Jacobs Technology<br />
Co-Presenter:<br />
Michael McNulty,<br />
CMRP, CMRT<br />
Liebherr Mining<br />
Beyond Down Time (A)<br />
Presenter:<br />
Clint Grafelman,<br />
CMRP<br />
Rio Tinto<br />
Nine Years of<br />
Sustained <strong>Reliability</strong><br />
and Culture Change<br />
at Alcoa Warrick<br />
Smelter (I)<br />
Presenter:<br />
Mark Keneipp, CMRP<br />
Alcoa, Inc.,<br />
Warrick Operations<br />
Co-Presenter:<br />
Randy Heisler<br />
Life Cycle Engineering<br />
Leveraging <strong>Reliability</strong><br />
Operations Model<br />
to Drive Success at<br />
Owens Corning (A)<br />
Presenter:<br />
Tony Dotson, CMRP<br />
Owens Corning<br />
How to Create a Safe<br />
and Effective Electrical<br />
<strong>Maintenance</strong><br />
Program (I)<br />
Presenter:<br />
Martin Robinson,<br />
CMRP, IRISS<br />
Co-Presenter:<br />
Mike Doherty, IHSA<br />
Electrical Bonding<br />
and Grounding<br />
Critical to Operations<br />
Excellence (A)<br />
Presenter:<br />
H. Landis “Lanny”<br />
Floyd II, PE, CSP,<br />
CMRP, Fellow IEEE<br />
DuPont<br />
New API-691: “Risk<br />
based Life Cycle<br />
Management <strong>for</strong><br />
Machineries” (A)<br />
Presenter:<br />
Cesar Malpica, CMRP<br />
Chevron<br />
Co-Presenter:<br />
Boris Barrios<br />
Genesis Oil and Gas<br />
Shaft Current on MV<br />
of non-VFD motors:<br />
Generation, Detection,<br />
Consequence<br />
and Mitigation (I)<br />
Presenter:<br />
MIchael Ifurung<br />
Holcim US -<br />
Ste. Genevieve Plant<br />
Synergy Between<br />
Methodology and<br />
Technology to<br />
Improve System <strong>Reliability</strong><br />
(I)<br />
Presenter:<br />
Sridhar Ramakrishnan<br />
Suncor Energy Inc.<br />
Co-Presenter:<br />
Saigopal Visvanathan<br />
Suncor Energy Inc.<br />
<strong>Reliability</strong> at the<br />
Micro Level (I)<br />
Presenter:<br />
Josh Toliver, CMRP<br />
Pfizer<br />
Closing the Skills<br />
Gap from Within:<br />
Redesigning Technical<br />
Development<br />
Programs (I)<br />
Presenter:<br />
Mark Schmid, CMRP<br />
Honda of America<br />
Manufacturing Inc.<br />
Co-Presenter:<br />
Scot McLemore<br />
Honda of America<br />
Manufacturing Inc.<br />
A Leadership Competency<br />
Model to<br />
Drive <strong>Maintenance</strong> &<br />
<strong>Reliability</strong> Improvements<br />
(A)<br />
Presenter:<br />
Paul Henry, CMRP<br />
ARAMARK Facility<br />
Services<br />
Co-Presenter:<br />
William Hughston<br />
ARAMARK Facility<br />
Services<br />
<strong>Reliability</strong> Centric<br />
Organizations (I)<br />
Presenter:<br />
Craig Cotter, CMRP<br />
HESS<br />
Should Reactive<br />
<strong>Maintenance</strong> Jobs be<br />
Recorded as Near-<br />
Misses? (I)<br />
Presenter:<br />
Perry Lovelace<br />
John M. Campbell & Co.<br />
Practical <strong>Reliability</strong> -<br />
5 year <strong>Reliability</strong> Plan<br />
at Agrium Kapuskasing<br />
Phosphate<br />
Operations (A)<br />
Presenter:<br />
Chris Jones, CMRP<br />
Agrium<br />
Successful Outage<br />
Planning Process (I)<br />
Presenter:<br />
Gary Smith, CMRP<br />
Momentive Specialty<br />
Chemicals<br />
The Basics of Safe<br />
<strong>Maintenance</strong> (I)<br />
Presenter:<br />
Wim Vancauwenberghe<br />
BEMAS - Belgium<br />
<strong>Maintenance</strong> Association<br />
Using 4 Week Look<br />
Ahead Forecasting to<br />
Drive Improvements<br />
in Plant Operations<br />
and <strong>Maintenance</strong> (I)<br />
Presenter:<br />
Jay Padesky, CMRP<br />
US Gypsum Co.<br />
<strong>Maintenance</strong> Plan<br />
Calibrations (I)<br />
Presenter:<br />
Stephen Cooper,<br />
CMRP, JEA<br />
Systematic Failure<br />
History Capturing<br />
Through SAP Pm<br />
Notification<br />
Presenter:<br />
Ganesh Sonowane<br />
Qatar Gas<br />
Are We There Yet?<br />
Ashland Specialty<br />
Ingredients’ Journey<br />
to a World Class Lubrication<br />
Program (I)<br />
Presenter:<br />
Kenny Myers, CMRP<br />
Ashland Specialty<br />
Ingredients<br />
Demodulation<br />
Unraveled (I)<br />
Presenter:<br />
Rod Acklin, CMRP<br />
GE Bentley Nevada<br />
Commtest<br />
Mechanical &<br />
Electrical Diagnosis<br />
Through Ultrasound<br />
Imaging (B)<br />
Presenter:<br />
Adrian Messer<br />
UE Systems, Inc.<br />
Bearing Defect<br />
Elimination<br />
Presenter:<br />
Alan Friedman<br />
Mobius Institute<br />
6 Steps to Shaft<br />
Alignment (I)<br />
Presenter:<br />
Steve Lochard<br />
Cascade MVS<br />
Co-Presenter:<br />
Troy Broussard<br />
Cascade MVS<br />
16
Date<br />
Time<br />
Track 1<br />
(Business<br />
Management)<br />
Track 2<br />
(Manufacturing<br />
Process)<br />
Track 3<br />
(Equipment<br />
<strong>Reliability</strong>)<br />
Track 4<br />
(Organization &<br />
Leadership)<br />
Track 5<br />
(Work Management)<br />
Track 6<br />
(CMRT)<br />
Track Leaders<br />
Track Chair:<br />
Carl Schultz<br />
CMRP<br />
eMaint<br />
Enterprises, LLC<br />
Session<br />
Levels:<br />
(B) -<br />
Beginner<br />
(I) -<br />
Intermediate<br />
(A) -<br />
Advanced<br />
John Holmes,<br />
CMRP, Mainnovation<br />
Scott Bruni, CMRP, MRG<br />
Steve Leach, CMRP<br />
Chevron<br />
Jason Price, CMRP<br />
Independent<br />
Mark Callahan, CMRP<br />
Pfizer<br />
Rick Larson, CMRP<br />
Aramark<br />
John Johannemann,<br />
CMRP, Ascend<br />
Materials<br />
Bill Chambers, CMRP<br />
DuPont<br />
Tim Holmes, CMRP<br />
DuPont<br />
Eric Bevevino, CMRP<br />
Valvoline<br />
David Skarupa, CMRP<br />
ATS<br />
Nick Roberts, CMRP<br />
DuPont<br />
Doc Palmer, CMRP<br />
Richard Palmer &<br />
Associates<br />
John Pearl, CMRP<br />
Moose & Associates<br />
John Barker, CMRP<br />
Jeffrey Taylor,<br />
Timken<br />
Ronnie Skipworth,<br />
CMRP Aerospace<br />
Training Alliance<br />
Wednesday, October 17<br />
1:30 -2:30 p.m.<br />
11:15 a.m.- 12:15 p.m.<br />
9:45 -10:45 a.m.<br />
8:15 - 9:15 a.m.<br />
PAS-55 and <strong>Reliability</strong><br />
Engineering (I)<br />
Presenter:<br />
Claudio Spanó<br />
ReliaSoft Brasil<br />
Co-Presenter:<br />
Cid Augusto Costa,<br />
CMRP<br />
ReliaSoft Brasil<br />
Move Your Organization<br />
to the Next<br />
World-Class Level-<br />
Comprehensive<br />
<strong>Maintenance</strong> and<br />
<strong>Reliability</strong> Approach<br />
with Results and Lessons<br />
Learned (A)<br />
Presenter:<br />
Ali Alawadhi, CMRP<br />
Kuwait National<br />
Petroleum Company<br />
(KNPC)<br />
Co-Presenter:<br />
Ahmad Alali<br />
Kuwait National<br />
Petroleum Company<br />
(KNPC)<br />
The Business Case<br />
<strong>for</strong> <strong>Reliability</strong> That<br />
Will Gain Buy-In From<br />
Management (B)<br />
Presenter:<br />
Al Weber<br />
Ivara Corporation<br />
A Holistic Approach<br />
to <strong>Reliability</strong> Improvement<br />
(A)<br />
Presenter:<br />
Susan Losby, CMRP<br />
Flowserve<br />
Co-Presenter:<br />
Eric Freeman<br />
A New Strategic Approach<br />
to Plant <strong>Reliability</strong><br />
and Energy<br />
Efficiency (A)<br />
Presenter:<br />
Chris Colson, CMRP<br />
Allied <strong>Reliability</strong><br />
Co-Presenter:<br />
James Neale<br />
University of Waikato<br />
CMMS/EAM vs.<br />
<strong>Reliability</strong> Improvement<br />
- Are They At<br />
Odds? (I)<br />
Presenter:<br />
Brian Stevens, CMRP<br />
Management Resources<br />
Group, Inc.<br />
Asset Improvement<br />
Strategies Driven by<br />
Data Mining (A)<br />
Presenter:<br />
Paul Casto, CMRP<br />
Meridium and<br />
University of Tennessee<br />
Technical Economic<br />
Evaluation of the<br />
Configuration Options<br />
<strong>for</strong> the System<br />
of Loading Unit<br />
DA-1 (I)<br />
Presenter:<br />
Luis Khalil, CMRP<br />
Universidad Simon<br />
Bolivar and PDVSA<br />
Reset <strong>for</strong> <strong>Reliability</strong><br />
(A)<br />
Presenter:<br />
E. Wade McKinney,<br />
CMRP, Yonkers<br />
Industries, Inc.<br />
One Man’s Journey<br />
to <strong>Reliability</strong> Centered<br />
<strong>Maintenance</strong> (I)<br />
Presenter:<br />
Boyd Helm<br />
Cardinal Glass<br />
Improvement Of The<br />
Operational <strong>Reliability</strong><br />
Of Water Injection<br />
Plant In Santiago Oil<br />
Field, Mani Casanare (I)<br />
Presenter:<br />
Victor Velasquez,<br />
CMRP<br />
Petrobras Colombia<br />
Limited<br />
Is RCM Enough? (I)<br />
Presenter:<br />
Jack Nicholas, CMRP<br />
The Missing Metrics:<br />
What Everyone<br />
Doing Continuous<br />
Improvement Should<br />
Know? (A)<br />
Presenter:<br />
Klaus Blache<br />
University of<br />
Tennessee<br />
The “Dirty Dozen”:<br />
Sometimes Learning<br />
What NOT to Do is<br />
More Important Than<br />
Learning What to<br />
Do (A)<br />
Presenter:<br />
Dale Ekmark, CMRP<br />
AMG Mining LTD<br />
How to Get Your Ideas<br />
Implemented (A)<br />
Presenter:<br />
Tonya Taylor, CMRP<br />
Advanced Technology<br />
Services<br />
Creating a High Per<strong>for</strong>mance<br />
Culture to<br />
Inspire World Class<br />
Safety & <strong>Reliability</strong> (I)<br />
Presenter:<br />
Marie Getsug, CMRP<br />
Commissioning<br />
Agents, Inc.<br />
Co-Presenter:<br />
Robert E. Christman,<br />
CMRP, CPMM<br />
Genzyme Corporation<br />
Streamlining Work<br />
Flow by Leveraging<br />
your CMMS (I)<br />
Presenter:<br />
Stuart Swanger,<br />
CMRP<br />
ARAMARK Facility<br />
Services<br />
Co-Presenter:<br />
Anil Agrawalla, CMRP<br />
ARAMARK Facility<br />
Service - Northrop<br />
Grumman<br />
Improving <strong>Maintenance</strong><br />
Productivity (I)<br />
Presenter:<br />
Malcolm Osenton,<br />
CMRP<br />
The Mosaic Company<br />
Co-Presenter:<br />
Alan Osan<br />
McKinsey & Company<br />
The Shiniest Tool in<br />
the Box (I)<br />
Presenter:<br />
Edward Williams,<br />
CMRP<br />
Sandia National Laboratories<br />
Changing From a<br />
Work Around Process<br />
to a Work Management<br />
Process (I)<br />
Presenter:<br />
Glyn Thorman<br />
ABB<br />
Co-Presenter:<br />
Troy Halligan<br />
BP Chemical<br />
10 <strong>Maintenance</strong> and<br />
<strong>Reliability</strong> KPIs You<br />
Need to Know and<br />
Use (I)<br />
Presenter:<br />
Ricky Smith, CMRP<br />
GPAllied<br />
Co-Presenter:<br />
David Martin, CMRP<br />
Louisiana Offshore<br />
Oil Port<br />
Capacity Assurance<br />
<strong>for</strong> Operational Excellence<br />
(NAME) (A)<br />
Presenter:<br />
Hugh Blackwood<br />
Applied Technology<br />
Publications<br />
Co-Presenter:<br />
Richard Cole<br />
Frito-Lay, Fayetteville<br />
Plant<br />
M&R Expert Panel<br />
Panelists: TBA<br />
SMRP Expert Panel<br />
Panelists: TBA<br />
17
Certification Exams<br />
The Certified <strong>Maintenance</strong> &<br />
<strong>Reliability</strong> Professional (CMRP)<br />
program is the number one<br />
credentialing program <strong>for</strong><br />
certifying the knowledge, skills, and experience of M&R<br />
professionals. The CMRP exam is accredited by ANSI.<br />
Every facility needs at least one CMRP on its team — and most<br />
should have more. They have the knowledge and skills to<br />
ensure efficiency and productivity on site – from technical skills<br />
and streamlined processes to per<strong>for</strong>mance management and<br />
managerial confidence.<br />
The exam is available in English, Spanish and Portuguese.<br />
Cost to sit <strong>for</strong> the exam :<br />
• $425 <strong>for</strong> non-SMRP members (includes a one-year membership)<br />
• $250 <strong>for</strong> employees of Sustaining Sponsor organizations and<br />
Military Veterans*<br />
• $300 <strong>for</strong> SMRP members<br />
The Certified <strong>Maintenance</strong> and<br />
<strong>Reliability</strong> Technician (CMRT)<br />
program is a way to measure the<br />
skills of existing or newly hired<br />
maintenance personnel. It brings credibility and recognition<br />
within the maintenance community.<br />
Ensure your technicians stand out from the crowd by becoming<br />
a Certified <strong>Maintenance</strong> and <strong>Reliability</strong> Technician (CMRT)!<br />
The exam is available in English only.<br />
Cost to sit <strong>for</strong> the exam :<br />
• $250 <strong>for</strong> SMRP members<br />
• $195 <strong>for</strong> employees of Sustaining Sponsor organizations<br />
• $300 <strong>for</strong> non-SMRP members<br />
*The CMRP Program is approved <strong>for</strong> reimbursement<br />
to eligible veterans and their dependents <strong>for</strong> the cost<br />
of the certification examination. For more in<strong>for</strong>mation,<br />
please visit www.smrp.org/smrpco.<br />
Why our certification<br />
programs are distinctive:<br />
• It’s more than just committing textbooks to memory; it’s a<br />
thorough examination of individual expertise measured<br />
against a universal standard.<br />
• Gain confidence and authority by adding an internationally<br />
recognized certification after your name.<br />
• Further your career and put yourself on a path to promotions<br />
with the best knowledge base in the industry.<br />
• Successful examinees will receive a certificate to<br />
acknowledge their accomplishment.<br />
• Certificants will be re-certified every three years by providing<br />
a written summary of reliability and professional development.<br />
• This program is not tied to any commercial ventures — it<br />
is unbiased and developed by companies in academics,<br />
government, industry, and utilities<br />
Schedule of exams:<br />
We are offering three (3) options to sit<br />
<strong>for</strong> both the CMRT and CMRP exam:<br />
Tuesday, October 16<br />
Wednesday, October 17<br />
Thursday, October 18<br />
How do I register?<br />
5:30 – 9:00 p.m.<br />
4:30 – 8:00 p.m.<br />
8:00 – 11:30 a.m.<br />
You may sign up <strong>for</strong> certification exams by mailing, faxing, or<br />
emailing the completed exam application <strong>for</strong>m available at:<br />
• CMRP: www.smrp.org/cmrp<br />
• CMRT: www.smrp.org/cmrt<br />
The CMRP and CMRP Candidate Guides <strong>for</strong> Certification and<br />
Recertification, as well as in<strong>for</strong>mation on becoming a SMRPCO<br />
Sustaining Sponsor are available on the SMRP website: www.<br />
smrp.org, by calling 678-303-2991, or emailing Devane Casteel at<br />
dcasteel@kellencompany.com.<br />
Conference registration is not required to take the exam.<br />
18
facility tours<br />
Go off-site and have a hands-on experience in the field to learn<br />
how others achieve success. Transportation is included to and<br />
from all facility tours, and meals are included where noted.<br />
Facility Tours are currently being finalized, so check back <strong>for</strong><br />
updates! All facility tours are subject to change.<br />
Facility Tour 1<br />
Walt Disney World: Behind<br />
the Laundry Logistics Scenes<br />
1:00 – 4:00 p.m.<br />
Thursday, October 18<br />
Cost: $95<br />
When most people think of the Walt Disney World® Resort, they<br />
think of Cinderella Castle, theme parks and resorts. What you<br />
often don’t think of, or even know about, is Disney’s state-of-theart<br />
laundry facilities. However, without clean linens, the Disney<br />
guest experience wouldn’t be the same. This tour will be held at<br />
the impressive Textile Services - Housekeeping Laundry Facility<br />
on Disney property. Led by a member of Disney’s maintenance<br />
and engineering team, the tour will focus on the maintenance<br />
and innovation perspective:<br />
• Computerized rail systems transport huge bags of sorted<br />
laundry throughout the facilities and sequence most of the<br />
processing.<br />
• Laundry moves from the soiled to the clean side of the<br />
facilities through the washers and items are processed<br />
according to type, color, size and fabric. A combination of<br />
batch washers (similar to a home washer, except much larger)<br />
and continuous batch washers (“tunnel washers”).<br />
• Extractor presses, dryers, clothing presses, flatwork presses<br />
and flatwork folders finish the work.<br />
It takes a lot of MAGIC to clean 127,560,000 pounds of textiles in<br />
one year! Sign up <strong>for</strong> this tour and see how it’s done!<br />
Facility Tour 2<br />
University of Central Florida CMMS<br />
1:00 – 4:00 p.m.<br />
Thursday, October 18<br />
Cost: $95<br />
One of Florida’s 11 public universities, the University of Central<br />
Florida (UCF) plays a major role in the region’s economic<br />
per<strong>for</strong>mance. The main campus in Orlando consists of 158<br />
buildings on 1,415 acres with over 9.1 million square feet of<br />
facilities to maintain.<br />
The Facilities division has responsibility <strong>for</strong> multiple<br />
departments, including services including; building maintenance,<br />
utilities, landscaping and custodial services. The work control<br />
center processes more than 58,000 work requests and<br />
responds to over 2,000 trouble calls at the main campus and<br />
research park afterhours/weekends.<br />
During 2012, UCF needed to upgrade the CMMS system<br />
due to obsolescence and to capitalize on mobile computing.<br />
Presentations on this tour will provide an overview of UCF,<br />
previous maintenance management and organizational<br />
structure, what UCF has done to improve work management<br />
processes, organizational structure and lessons learned from<br />
improving processes, and CMMS system installation. The tour<br />
will also include shop spaces, the new co-generation plant and<br />
central chiller plant and a discussion of sustainability projects.<br />
Facility Tour 3<br />
Universal Studios: A Look at<br />
How it All Works!<br />
6:00 – 9:00 p.m.<br />
Thursday, October 18<br />
Cost: $150<br />
What do you think of when you hear about the Universal Studios<br />
theme parks? Behind-the-scenes movie-making, state-of-theart<br />
facilities, exciting shows, and thrilling rides. What you may<br />
not think about is the many integrated processes and overall<br />
operations and maintenance program that allow each of<br />
these to take place. The focus of this facility tour is to see the<br />
behind-the-action equipment that allow the excitement to go<br />
off without a hitch. This evening tour will include a presentation<br />
about Universal’s maintenance program along with detailed<br />
maintenance and equipment discussions at each stop.<br />
Join us <strong>for</strong> this exciting tour and learn how your maintenance<br />
program can be seen as an asset to be leveraged to engage your<br />
management team and more importantly excite your customer.<br />
Facility Tour 4<br />
Walt Disney World: Behind the<br />
<strong>Maintenance</strong> Scenes & Keys to the<br />
Kingdom<br />
8:00 a.m. – 4:00 p.m.<br />
Friday, October 19<br />
Cost: $325 (lunch provided)<br />
Backstage Magic pulls back the curtain <strong>for</strong> an “insider’s look” at<br />
the heritage, daily operation, and cast members’ role, with specific<br />
focus on the maintenance and reliability aspects of each location<br />
provided by a member of Disney’s maintenance and engineering<br />
team. This seven-hour behind-the-scenes adventure guides you<br />
through a variety of locations where you will discover what it<br />
takes to create and maintain the “magic” every day.<br />
This facility tour includes visits to the following locations:<br />
• Epcot®<br />
• Magic Kingdom® Park<br />
• Central Shops<br />
• Disney’s Wilderness Lodge<br />
• Epcot® Innoventions<br />
• Disney’s Hollywood Studios<br />
• Disney’s Animal Kingdom® Theme Park:<br />
19
Hitting the links<br />
9th Annual<br />
SMRP Golf Tournament<br />
Sunday, October 14<br />
Tee off: 1:00 p.m.<br />
Disney’s Palm Golf Course<br />
Recognized as one of America’s premier resort courses, Disney’s<br />
Palm offers plenty of<br />
challenges <strong>for</strong> the novice and<br />
seasoned pro alike. Combining<br />
strategically placed palms, 94<br />
bunkers, and plenty of water, the<br />
natural Florida woodlands setting<br />
provides a dramatic backdrop to<br />
an exciting golf outing.<br />
Prizes will be awarded <strong>for</strong>:<br />
• 1st place<br />
• 2nd place<br />
• Longest drive to the hole<br />
• Special prize <strong>for</strong> the team involved in the most difficult day<br />
Costs: $125 per player<br />
*Rental Clubs: $45.00<br />
*Rental Shoes: $10.00<br />
Included:<br />
• Transportation from the Hilton Hotel (meet in hotel lobby at<br />
11:45 a.m.)<br />
• Two beverage tickets<br />
• One sleeve of golf balls<br />
*Rental clubs and shoes must be reserved through Disney’s<br />
Palm Golf Course. For additional in<strong>for</strong>mation regarding the golf<br />
tournament, contact Mike Mills at mikemills@mundycos.com.<br />
SMRP MEMBER BENEFITS<br />
SMRP member discount<br />
Become an SMRP member NOW and receive<br />
the annual conference discounted member rate.<br />
As a member, you will save over 10% off annual<br />
conference the non-member regular rates and<br />
receive many member benefits! To join SMRP,<br />
call Marella Bivins at 678-303-3022 or email at<br />
mbivins@kellencompany.com<br />
SMRP member benefits<br />
• A subscription to Solutions, the premier magazine <strong>for</strong> the<br />
maintenance and reliability industry.<br />
• Access to SMRP’s Job Board and Annual Job Fair.<br />
• Flexible, convenient learning available through the Library<br />
of Knowledge online.<br />
• Discounted pricing on CMRP and CMRT certifications.<br />
• Full access to the SMRP member’s only website <strong>for</strong> tools<br />
and resources.<br />
• Connect locally with SMRP’s 18 chapters and special<br />
interest groups.<br />
• Interact with our community through social media tools:<br />
Facebook, Twitter, and LinkedIn.<br />
Connect with us<br />
Join SMRP in starting your conference experience now. Network with industry professionals and follow our social streams to get the<br />
latest 20th Annual Conference news and updates!<br />
www.twitter.com/smrp www.facebook.com/smrpkco www.linkedin.com/company/smrp<br />
Hashtag: #smrp20<br />
20
Sponsors<br />
Many thanks to our current conference sponsors!<br />
platinum Sponsors<br />
Gold Sponsors<br />
Silver Sponsors<br />
Bronze Sponsors<br />
media Sponsors<br />
Golf Sponsors<br />
21
Registration Register online at www.smrp.org<br />
STEP 1: REGISTRATION INFORMATION<br />
Please submit a separate <strong>for</strong>m <strong>for</strong> each registrant.<br />
First Name: ____________________________________________<br />
Last Name: ____________________________________________<br />
First Name <strong>for</strong> Name Badge:<br />
Designation(s): __________________________________________<br />
Title: _________________________________________________<br />
(check one):<br />
STEP 3: CONFERENCE FEES<br />
All rates shown are per person<br />
SMRP Member Registration<br />
Enter Group<br />
Discount Code*<br />
Early Bird<br />
(on/be<strong>for</strong>e Sept. 7)<br />
Regular Rates<br />
(after Sept. 7)<br />
- -<br />
Total<br />
*If you have been given a group discount code, please enter above in the total<br />
column. Group discount codes only apply to conference registration fees,<br />
not membership fees, facility tours, workshops, special events, or exam fees.<br />
Practitioner Industry Partner Consultant Academic<br />
Student Government Employee Military Employee Other<br />
Company/Organization: ___________________________________<br />
Mailing Address 1: _______________________________________<br />
Mailing Address 2: _______________________________________<br />
City, State/Province: ______________________________________<br />
Zip/Postal Code: ________________________________________<br />
Country: ______________________________________________<br />
Citizenship: ____________________________________________<br />
Phone: ________________________________________________<br />
Fax: __________________________________________________<br />
Email: ________________________________________________<br />
Dietary Restrictions: ______________________________________<br />
Is this your first conference? ____Y ____N<br />
Pursuant to the Americans with Disabilities Act (ADA), do you require<br />
special arrangements? ___ Y ____N<br />
If you require any special arrangements, please contact Marella Bivins<br />
at mbivins@kellencompany.com.<br />
STEP 2: MEMBERSHIP DUES<br />
Please Note: You DO NOT have to be an SMRP member to attend the conference,<br />
however, discount rates are reserved <strong>for</strong> active SMRP members.<br />
Renewing members: Pay next year’s dues TODAY!<br />
New Membership Cost Total<br />
One Year Executive<br />
Membership- $1,250<br />
One Year Individual<br />
Membership- $125<br />
Three Year Individual<br />
Membership- $250<br />
Membership<br />
Cost<br />
Renewal<br />
One Year Executive<br />
Membership- $1,250<br />
One Year Individual<br />
Membership- $125<br />
Three Year Individual<br />
Membership- $250<br />
MEMBERSHIP DUES FEE(S) TOTAL<br />
Total<br />
SMRP Member<br />
Individual<br />
Registration<br />
SMRP Executive/Individual<br />
Member 10%<br />
discount 5-10 attendees<br />
SMRP Executive/<br />
Individual Member<br />
15% discount 11-20<br />
attendees<br />
SMRP Executive/Individual<br />
Member 20%<br />
discount<br />
20-plus attendees<br />
Individual Non-Member<br />
Registration<br />
Non-Member 10% discount<br />
5-10 attendees<br />
Non-Member 15% discount<br />
11-20 attendees<br />
Non-Member 20%<br />
discount 20-plus attendees<br />
$825 $970<br />
$740 $873<br />
$700 $825<br />
$660 $776<br />
$975 $1,120<br />
$880 $1,008<br />
$830 $952<br />
$780 $896<br />
STEP 4: FACILITY TOUR AND WORKSHOPS<br />
Facility Tours (Space is limited)<br />
Includes transportation Cost Total<br />
FT1: Walt Disney World: Behind the Laundry<br />
Logistics Scenes<br />
Thursday, October 18<br />
$95<br />
1:00-4:00 p.m.<br />
FT2: University of Central Florida CMMS<br />
Thursday, October 18<br />
$95<br />
1:00 – 4:00 p.m.<br />
FT3: Universal Studios: A Look at How it<br />
All Works!<br />
$150<br />
Thursday, October 18 6:00 – 9:00 p.m.<br />
FT4: Walt Disney World: Behind the <strong>Maintenance</strong><br />
Scenes & Keys to the Kingdom<br />
Friday, October 19 (Including lunch)<br />
$325<br />
8:00 a.m. – 4:00 p.m.<br />
Disney’s Approach to Business<br />
Excellence<br />
Monday, October 15 (Including lunch)<br />
$175<br />
12:00 – 1:45 p.m.<br />
22
Registration Register online at www.smrp.org<br />
Workshops<br />
Includes course material and meals<br />
WS1: Leadership Characteristics of<br />
Successful <strong>Maintenance</strong> and <strong>Reliability</strong><br />
Organizations<br />
Monday, October 15<br />
8:00 a.m. – 5:00 p.m.<br />
WS2: Bringing Your <strong>Maintenance</strong><br />
KPI’s to the Corporate Level<br />
Monday, October 15<br />
8:00 a.m. – 5:00 p.m.<br />
WS3: Lessons from NASCAR Race<br />
Teams’ Pursuit of 100% <strong>Reliability</strong><br />
Monday, October 15<br />
8:00 a.m. – 5:00 p.m.<br />
WS4: Value Stream Mapping <strong>for</strong><br />
<strong>Maintenance</strong><br />
Monday, October 15<br />
8:00 a.m. – 5:00 p.m.<br />
WS5: Improving Machinery Assembly,<br />
Installation Per<strong>for</strong>mance &<br />
<strong>Reliability</strong><br />
Monday, October 15<br />
8:00 a.m. – 5:00 p.m.<br />
WS6: Results-Oriented <strong>Reliability</strong> &<br />
<strong>Maintenance</strong> Management 2012<br />
Monday, October 15<br />
8:00 a.m. – 5:00 p.m.<br />
WS7: Revisiting <strong>Reliability</strong>-Centered<br />
<strong>Maintenance</strong> Basics-What Did<br />
Nowlan and Heap Have to Say?<br />
Monday, October 15<br />
8:00 a.m. – 5:00 p.m.<br />
WS8: Design <strong>for</strong> <strong>Reliability</strong><br />
Monday, October 15<br />
8:00 a.m. – 5:00 p.m.<br />
WS9: What a <strong>Reliability</strong> Engineer<br />
Needs to Know<br />
Monday, October 15<br />
8:00 a.m. – 12 noon<br />
WS10: <strong>Maintenance</strong> Management<br />
101/201<br />
Monday, October 15<br />
8:00 a.m. – 5:00 p.m.<br />
WS11: Leading the Per<strong>for</strong>mance<br />
Culture Trans<strong>for</strong>mation<br />
Monday, October 15<br />
8:00 a.m. – 5:00 p.m.<br />
Cost<br />
$375<br />
$375<br />
$375<br />
$375<br />
$375<br />
$375<br />
$375<br />
$375<br />
$225<br />
$375<br />
$375<br />
Total<br />
WS14: Strategic Planning <strong>for</strong> <strong>Maintenance</strong><br />
& <strong>Reliability</strong> Leaders<br />
$375<br />
Thursday, October 18<br />
8:00 a.m. – 5:00 p.m.<br />
WS15: SMRP Best Practices Metrics<br />
Workshop<br />
$375<br />
Thursday, October 18<br />
8:00 a.m. – 5:00 p.m.<br />
WS16: <strong>Maintenance</strong> Business<br />
Experience<br />
$375<br />
Thursday, October 18<br />
8:00 a.m. – 5:00 p.m.<br />
WS17: Operator-Driven <strong>Reliability</strong>-<br />
Preserving and Growing Your Investment<br />
in Processes and People $225<br />
Thursday, October 18<br />
8:00 a.m. – 12 noon<br />
WS18: Lubrication Excellence<br />
Thursday, October 18<br />
$375<br />
8:00 a.m. – 5:00 p.m.<br />
WS19: Evaluating and Optimizing<br />
Your Current PM Program “TODAY”<br />
Thursday, October 18 AND Friday, $650<br />
October 19 (2-day workshop)<br />
8:00 a.m. – 5:00 p.m.<br />
WS20: Executive Level <strong>Maintenance</strong><br />
& <strong>Reliability</strong> Best Practices<br />
Overview<br />
$375<br />
Thursday, October 18<br />
8:00 a.m. – 5:00 p.m.<br />
WS21: Preparing Your Organization<br />
<strong>for</strong> Change<br />
$375<br />
Thursday, October 18<br />
8:00 a.m. – 5:00 p.m.<br />
WS22: Work Management Simulation<br />
$375<br />
Thursday, October 18<br />
8:00 a.m. – 5:00 p.m.<br />
WS23: Leaning Out Your Energy<br />
Control Program (LOTO)<br />
$225<br />
Thursday, October 18<br />
8:00 a.m. – 12 noon<br />
WS24: Managing Your MRO Storeroom<br />
Using “Best Practices”<br />
$225<br />
Thursday, October 18<br />
8:00 a.m. – 12 noon<br />
FACILITY TOUR AND WORKSHOP FEE TOTAL<br />
WS12: <strong>Maintenance</strong> Planning &<br />
Scheduling<br />
Monday, October 15<br />
8:00 a.m. – 5:00 p.m.<br />
WS13: CMMS: The Road to<br />
Success-Everything from Selection<br />
to Implementation and Beyond<br />
Monday, October 15<br />
8:00 a.m. – 5:00 p.m.<br />
$375<br />
$375<br />
STEP 7: GOLF TOURNAMENT<br />
includes greens fees, cart, sleeve of balls and drink tickets.<br />
Cost<br />
Individual $125<br />
GOLF TOURNAMENT FEE<br />
Total<br />
23
Registration Register online at www.smrp.org<br />
STEP 8: GUEST REGISTRATION<br />
Includes welcome reception, keynote breakfast, and networking<br />
reception<br />
Cost Total<br />
Guest Registration<br />
First Name:<br />
$85<br />
Last Name:<br />
GUEST REGISTRATION FEE<br />
STEP 11: PAYMENT INFORAMTION<br />
Summary<br />
Membership Dues<br />
Conference Registration Fee(s)<br />
Facility Tours and Workshops Fee(s)<br />
Guest Registration Fee(s)<br />
Donation to SMRP Foundation* (Optional)<br />
GRAND TOTAL<br />
Total<br />
STEP 10 : Conference Polo Shirt<br />
SMRP 2012 Conference Cost Qty. Total<br />
Polo Shirt<br />
Small<br />
___Men’s ___Women’s<br />
$40<br />
Medium<br />
___Men’s ___Women’s<br />
$40<br />
Large<br />
___Men’s ___Women’s<br />
$40<br />
X- Large<br />
___Men’s ___Women’s<br />
$40<br />
XX-Large<br />
___Men’s ___Women’s<br />
$40<br />
XXX- Large<br />
___Men’s ___Women’s<br />
$40<br />
POLO SHIRT TOTAL<br />
* The SMRP Foundation is a 501 (c)(3) tax-exempt foundation, <strong>for</strong>med by practitioners, <strong>for</strong><br />
practitioners. Your donation to the SMRP Foundation will make a lasting impact and go<br />
towards supporting educational programs, research, grants, and scholarships.<br />
METHOD OF PAYMENT<br />
(check one): Purchase orders are NOT permitted<br />
Check/Money Order/Cashier’s Check<br />
(drawn on a U.S. bank in USD and made payable to SMRP. Mail to: 1100<br />
Johnson Ferry Road, Bldg. 1, Ste 300, Atlanta GA 30342<br />
Credit Card Payment:<br />
American Express Discover MasterCard Visa<br />
Card #:_________________________________________________<br />
Exp. Date:_________________Security Code:___________________<br />
Billing address:___________________________________________<br />
Billing zip code:__________________________________________<br />
I authorize SMRP to charge my card as indicated.<br />
Authorized Signature:_______________________________________<br />
SMRP<br />
1100 Johnson Ferry Rd, Suite 300<br />
Atlanta, GA 30342<br />
USA<br />
Win an<br />
iPad 2 or<br />
Kindle Fire!<br />
To enter:<br />
smrpbenchmarx.gallup.com <strong>for</strong> iPad 2<br />
and library.smrp.org <strong>for</strong> Kindle Fire.<br />
Drawing held at Annual Conference:<br />
10/16 @ 5:30 p.m.