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septembeR 7 - Society for Maintenance & Reliability Professionals

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Register<br />

Today!<br />

early bird deadline<br />

September 7<br />

SMRP: The premier asset management resource.


Let’s Celebrate Our<br />

20 Year Anniversary!<br />

Dear Colleagues, Supporters,<br />

and Friends:<br />

It is my pleasure to invite you<br />

to the SMRP 20th Annual<br />

Conference, October 15-18,<br />

in sunny Orlando, Florida.<br />

This year we are excited to<br />

celebrate a special milestone.<br />

This year’s theme, Celebrating<br />

20 Years of Promoting Excellence<br />

in <strong>Maintenance</strong> and <strong>Reliability</strong>,<br />

proudly recognizes our contribution to<br />

the industry as the largest maintenance and reliability event<br />

in North America!<br />

Featuring a Job Fair,<br />

General Session, and<br />

Educational Workshops<br />

This in<strong>for</strong>mation-packed week begins on Monday, October<br />

15th with a Job Fair, followed by optional workshops that<br />

can be included with your registration at a very reasonable<br />

cost. The presentations and workshops encompass each<br />

of the pillars from the SMRP Body of Knowledge: Business<br />

and Management; Manufacturing Process <strong>Reliability</strong>;<br />

Equipment <strong>Reliability</strong>; Organization & Leadership; and Work<br />

Management.<br />

There will be 75+ workshops and presentations across six<br />

tracks with five of the tracks focused on the SMRP Body of<br />

Knowledge, and the sixth track aligned with the SMRP Certified<br />

<strong>Maintenance</strong> <strong>Reliability</strong> Technician program. A total of<br />

24 workshops over three days, half and full-day sessions,<br />

will be available on Monday, Thursday, and Friday. Whether<br />

you are a CMRP, CMRT, or aspiring to be either, one or more<br />

of these workshops will be extremely beneficial to you.<br />

Keynote Speaker<br />

Alison Levine<br />

You won’t want to miss this year’s Keynote Speaker, Alison<br />

Levine, a mountaineer, explorer, and speaker who has<br />

survived some of the most challenging environmental<br />

conditions known to man. An adjunct professor<br />

at the U.S. Military Academy at West Point, Levine has<br />

ascended to the highest peaks on every continent, skied<br />

the North and South Poles, and nearly completed the first<br />

American Women’s Everest Expedition. A sought after consultant<br />

and lecturer, on Tuesday morning Levine will connect<br />

staying alive in the mountains to thriving in a fast-paced<br />

changing world.<br />

Multiple Networking<br />

Opportunities<br />

You will experience countless opportunities to catch up with<br />

old friends and swap business cards with new contacts. On<br />

Monday and Tuesday evenings, attend networking receptions<br />

in the Exhibit Hall, and if you choose an additional<br />

Monday workshop, consider arriving on the weekend prior<br />

to the conference to play golf and meet industry peers at<br />

the Annual SMRP Golf Outing at the notable Disney Palm<br />

Golf Course.<br />

In addition, we invite you to join us on Wednesday afternoon<br />

<strong>for</strong> the closing session. This year, in addition to the annual<br />

prize give-away, we will have a display of memorabilia and a<br />

very special toast as we celebrate 20 years of SMRP.<br />

One-of-a-Kind Facility Tours<br />

Take advantage of this year’s unique Orlando location by<br />

signing up <strong>for</strong> optional facility tours on Thursday and Friday.<br />

The Conference Committee is pleased to offer you a tour<br />

of Universal Studios and two separate but equally interesting<br />

tours at Walt Disney World. All of these are behindthe-scenes<br />

tours that can’t be experienced by the general<br />

public and are tailored especially to you as an M&R professional.<br />

In closing, I want to send my sincere gratitude to this year’s<br />

Conference Committee and Track Leaders who have<br />

worked tirelessly to bring you the best conference offerings<br />

available in our industry. We highly encourage you to<br />

take advantage of the special and limited hotel room block<br />

reserved until September 13 and the Early Bird Registration<br />

Rates available until September 7!<br />

Yours in reliability,<br />

Bob Kazar, CMRP, PMP<br />

2012 SMRP Annual Conference Chair<br />

2


1<br />

2<br />

3<br />

20th Annual Conference<br />

5 reasons to attend the SMRP<br />

Save time & money — From the educational sessions to the exhibit hall to the in<strong>for</strong>mal exchanges<br />

during networking events, you are guaranteed to discover new M&R solutions to streamline your workflow, reduce errors,<br />

and increase productivity.<br />

Make a more efficient purchasing decision — See the equipment in<br />

person and compare product features side-by-side on the show floor. You’ll easily make up the time out of the office<br />

by holding a year’s worth of business meetings in just three short days.<br />

Learn a “best practice” that will improve<br />

your profitability — Explore six conference tracks filled with current, innovative, and quality content<br />

from our Five Pillars of SMRP’s Body of Knowledge. The ROI on that knowledge will more than pay <strong>for</strong> your trip!<br />

4Emphasize you are a valuable asset to your company —<br />

Keep up with the latest M&R issues and topics as you mingle and network with colleagues who can offer you new<br />

5<br />

ideas and exchange contact in<strong>for</strong>mation to build future business opportunities.<br />

Education and networking continues long after the<br />

conference closes — SMRP’s valuable conference is just a sampling of what you’ll find on our<br />

member’s only website, www.smrp.org. Using our membership directory, library of past conference presentations, Solutions<br />

articles, and regional workshops and chapter offerings, ensures that your membership will benefit you year-round.<br />

KEYNOTE PRESENTATION<br />

Alison Levine<br />

Join Alison Levine on Tuesday, October 16 to hear her lessons <strong>for</strong> business and <strong>for</strong><br />

life through a presentation that is one part inspiration, one part motivation, and<br />

one part humor.<br />

Alison Levine is no stranger to risk-taking. She has survived sub-zero temperatures,<br />

hurricane-<strong>for</strong>ce winds, and a career on Wall Street. Levine has pushed her<br />

limits on the world’s highest peaks and soon became one of the most experienced<br />

female mountaineers in the country. In addition to having tackled some of the most<br />

extreme environments in the outdoors, Levine has also spent more than two decades<br />

in the business world. Her professional career has encompassed healthcare, technology,<br />

and finance.<br />

Levine currently serves as an adjunct professor at the United States Military<br />

Academy at West Point in the Department of Behavioral Sciences & Leadership. By drawing<br />

parallels between staying alive in the mountains and thriving in a fast-paced<br />

business world, Levine focuses on the topics of leadership, teamwork,<br />

overcoming odds, taking responsible risks, and dealing<br />

with changing environments.<br />

3


Schedule at a glance<br />

schedule subject to change.<br />

Check the conference website<br />

<strong>for</strong> the most up-to-date schedule<br />

Sunday, October 14<br />

1:00 P.m. – 5:00 p.m. SMRP’s 9th Annual Golf Tournament<br />

4:00 p.m. – 6:00 p.m. Marketing Committee Meeting<br />

6:00 p.m. – 8:00 p.m. BoK Team Leadership Meeting<br />

Monday, October 15<br />

7:00 a.m. – 8:00 a.m. Workshop Breakfast<br />

7:00 a.m. – 8:00 P.m. Registration and Bookstore<br />

8:00 a.m. – 12:00 p.m. Best Practices Committee<br />

8:00 a.m. – 12:00 p.m. SMRP Board and Foundation Meeting<br />

8:00 a.m. – 12:00 p.m. M&RK Committee<br />

8:00 a.m. – 12:00 p.m. Workshop 9<br />

8:00 a.m. – 5:00 p.m. Workshops 1–8, 10–13<br />

10:00 a.m. – 10:30 a.m. Workshop Refreshment Break<br />

12:00 p.m. – 1:00 p.m. Workshop Lunch<br />

12:30 p.m. – 1:45 p.m. Disney Institute Seminar and Lunch<br />

1:00 p.m. – 2:30 p.m. SMRPCO Advisory Council Meeting<br />

1:00 p.m. – 3:00 p.m. Benchmarking Committee<br />

2:00 p.m. – 5:00 p.m. SMRP’s 4th Annual Job Fair<br />

2:30 p.m. – 3:00 p.m. Workshop Refreshment Break<br />

3:00 p.m. – 4:00 p.m. SMRPCO Annual Business Meeting<br />

4:00 p.m. – 5:00 p.m. SMRP Annual Member Business Meeting<br />

5:00 p.m. – 6:00 p.m. CMRP In<strong>for</strong>mation Session<br />

5:00 p.m. – 6:00 p.m. CMRT In<strong>for</strong>mation Session<br />

5:00 p.m. – 6:00 p.m. SMRP New Member Meeting<br />

5:30 p.m. – 6:00 p.m. Exhibitor Meeting<br />

6:00 p.m. – 6:30 p.m. Conference Presenter Meeting 1<br />

6:30 p.m. – 9:00 p.m. Welcome Reception in Exhibit Hall<br />

Tuesday, October 16<br />

6:30 a.m. – 7:00 a.m. Conference Presenter Meeting 2<br />

7:00 a.m. – 6:30 p.m. Registration and Bookstore<br />

7:00 a.m. – 7:45 a.m. Seated Breakfast<br />

7:45 p.m. – 9:15 p.m. Keynote Speaker Alison Levine<br />

9:15 a.m. – 7:00 p.m. Exhibit Hall Open<br />

9:15 a.m. – 9:45 a.m. Refreshment Break in Exhibit Hall<br />

9:45 a.m. – 5:30 p.m. Track Sessions<br />

12:15 p.m. – 1:15 p.m. Lunch in Exhibit Hall<br />

12:30 p.m. – 1:30 p.m. CMRP Cut Score Workshop<br />

1:15 p.m. – 3:15 p.m. CMRT Committee Meeting<br />

1:30 p.m. – 5:30 p.m. Exam Team Meeting<br />

2:30 p.m. – 3:00 p.m. Refreshment Break in Exhibit Hall<br />

5:30 p.m. – 7:00 p.m. Networking Reception and<br />

BOK Drawing in Exhibit Hall<br />

5:30 p.m. – 9:00 p.m. CMRP/CMRT Certification Exams<br />

Wednesday, October 17<br />

7:00 a.m. – 8:00 a.m. Continental Breakfast in Exhibit Hall<br />

7:00 a.m. – 2:00 p.m. Exhibit Hall Open<br />

8:15 a.m. – 2:30 p.m. Track Sessions<br />

10:45 a.m. – 11:15 a.m. Refreshment Break in Exhibit Hall<br />

12:15 p.m. – 1:15 p.m. Lunch in Exhibit Hall<br />

2:30 p.m. – 4:00 p.m. 20th Anniversary Celebration,<br />

Closing Remarks and Door Prize Drawings<br />

4:30 p.m. – 8:00 p.m. CMRP/CMRT Certification Exams<br />

Thursday, October 18<br />

7:00 a.m. – 8:00 a.m. Workshop Continental Breakfast<br />

7:00 a.m. – 12:00 p.m. Registration and Bookstore<br />

8:00 a.m. – 11:30 a.m. CMRP/CMRT Certification Exams<br />

8:00 a.m. – 12:00 p.m. Workshops 17, 23, 24<br />

8:00 a.m.– 5:00 p.m. Workshops 14–16, 18, 20-22<br />

8:00 a.m. – 5:00 p.m. Workshop 19 – Day 1 of 2<br />

9:00 a.m. – 12:00 p.m. SMRPCO Board Meeting<br />

10:00 a.m. – 10:30 a.m. Workshop Refreshment Break<br />

12:00 p.m. – 1:30 p.m. Workshop and Facility Tour Lunch<br />

1:00 p.m. – 4:00 p.m. Facility Tour 1: Walt Disney World:<br />

Behind the Laundry Logistics Scene<br />

1:00 p.m. – 4:00 p.m. Facility Tour 2: University of<br />

Central Florida CMMS<br />

3:00 p.m. – 3:30 p.m. Workshop Refreshment Break<br />

6:00 p.m. – 9:00 p.m. Facility Tour 3: Universal Studios:<br />

` A Look at How it All Works!<br />

Friday, October 19<br />

7:00 a.m. – 8:00 a.m. Workshop and Facility Tour<br />

Continental Breakfast<br />

8:00 a.m. – 4:00 p.m. Facility Tour 4: Walt Disney World:<br />

Behind the <strong>Maintenance</strong> Scenes<br />

& Keys to the Kingdom<br />

8:00 a.m. – 5:00 p.m Workshop 19 – Day 2 of 2<br />

10:00 A.m. – 10:30 a.m. Workshop Refreshment Break<br />

12:00 p.m. – 1:30 p.m. Workshop Lunch<br />

3:00 p.m. – 3:30 p.m. Workshop Refreshment Break<br />

4


Hotel & Travel In<strong>for</strong>mation<br />

Book your hotel room today!<br />

SMRP has blocked rooms at the Hilton Orlando Lake Buena<br />

Vista, located in the heart of the Downtown Disney area, home<br />

of the Downtown Disney Marketplace and Downtown Disney<br />

Westside. The hotel offers seven restaurants and lounges, a 24-<br />

hour business center, two outdoor heated swimming pools, and<br />

a 24-hour fitness center.<br />

Hilton Orlando Lake Buena Vista<br />

1751 Hotel Plaza Boulevard<br />

Lake Buena Vista, FL 32830<br />

Phone: 407-827-4000<br />

The SMRP Group Rate is $145.00 per night plus taxes, single or<br />

double. This applies three days be<strong>for</strong>e and after the conference.<br />

Upgrades are also available at a discount.<br />

While in the area<br />

The Orlando area offers a variety of attractions, so we decided<br />

to let YOU choose what you want to do! Below are links to area<br />

attractions provided by Orlando and Kissimmee Convention and<br />

Visitors Bureaus that will help plan your visit to Central Florida.<br />

For additional in<strong>for</strong>mation and to see the full list of tours, go to<br />

the Kissimmee Convention and Visitors Bureau Web site:<br />

www.visitkissimmee.com or visit orlando.com<br />

Visit other parts of Florida<br />

VISIT FLORIDA is the offical tourism marketing corporation <strong>for</strong><br />

the state of Florida. For attractions, events, and travel in<strong>for</strong>mation,<br />

go to www.VISITFLORIDA.com or<br />

call 866-972-5280.<br />

Note: A deposit of one night’s room and tax will be charged at time of reservation.<br />

Discounted Group Rate Cut-off Date: September 13, 2012 or<br />

until the room block sells out.<br />

Notice: Book directly with the hotel not though a 3rd party<br />

housing service.<br />

Ground Transportation<br />

• For airport shuttle transportation, please purchase your shuttle<br />

bus ticket on the ground level of the airport at the walk-up<br />

MEARS ticket booth. $21.00 one-way per person | $34.00<br />

round-trip per person<br />

• For taxi transportation, the minimum charge will be $55.00.<br />

Rental car<br />

SMRP has arranged a special deal <strong>for</strong> SMRP members with Avis,<br />

Enterprise, and National <strong>for</strong> auto rentals. To reserve your rental<br />

discount, please use the following codes/account numbers:<br />

• AVIS: AVIS Worldwide Discount (AWD) Number: Q031767<br />

www.avisawards.com to view any current specials<br />

• Enterprise: 5% discount (Business or Personal Use)<br />

Account Number: XZL0303<br />

www.enterprise.com<br />

• National: 10% discount (Business or Personal Use)<br />

Account Number: XZL0303<br />

www.enterprise.com<br />

5


SMRP Job Fair<br />

Put Your Career in Gear!<br />

October 15, 2012 | 2:00 – 5:00 p.m.<br />

Free to job seekers, the SMRP Job Fair brings employers and<br />

job seekers together all over the world under one roof. With<br />

three hours to network, connect, and interview prior to the 20th<br />

Annual Conference, this event is ideally positioned to help you<br />

find your next career or next star employee!<br />

SMRP Members: $150 per table<br />

Non-members: $250 per table<br />

Registration<br />

Job seekers: Receive a name badge and a list of participating<br />

employers.<br />

Employers: Receive one (1) 6 table, two (2) chairs, table<br />

tent with company name, pre and post-conference job seeker<br />

registration lists.<br />

To register as a Job Seeker or an Employer, complete<br />

the application on the SMRP Conference<br />

website: www.smrp.org/jobfair.<br />

seminar & conference<br />

Workshops<br />

Disney Institute Seminar<br />

New! Disney Institute’s Disney’s Approach<br />

to Business Excellence<br />

Monday 12:00 p.m. – 1:45 p.m.<br />

Cost: $175<br />

The power you need to propel your organization <strong>for</strong>ward is<br />

waiting at Disney Institute through Disney’s Approach to Business<br />

Excellence. This unique workshop will explain the five<br />

most powerful lessons in business; lessons carefully developed<br />

by the Disney organization in its never-ending pursuit of excellence.<br />

These universal assets of a successful business: Creativity/innovation,<br />

leadership excellence, quality service, brand<br />

loyalty, selection, and training and engagement are the links in<br />

the renowned “Chain of Excellence.” Together, these lessons<br />

<strong>for</strong>ge an enduring bond between inspired leaders, motivated<br />

employees, and satisfied customers that drive financial results<br />

and sustain years of repeat business. A light lunch is included<br />

with this workshop.<br />

Workshops*<br />

*Workshops are an additional cost from the conference fees.<br />

Experienced practitioners in the field will lead more than 20<br />

workshops! Learn from them how to implement best practices<br />

<strong>for</strong> maintenance and reliability into your own operations. Space<br />

is limited and sells out quickly, so sign up today!<br />

Workshops are scheduled <strong>for</strong> Monday, October 15, Thursday,<br />

October 18, and Friday, October 19.<br />

Half-Day Workshop Cost: $225 each<br />

8:00 a.m. - 12:00 p.m.<br />

(Includes breakfast, morning refreshments, and course materials.)<br />

Full-Day Workshops Cost: $375 each<br />

8:00 a.m. - 5:00 p.m.<br />

(Includes breakfast, lunch, morning and afternoon refreshments,<br />

and course materials.)<br />

Two-Day Workshop Cost (workshop #19):<br />

$650 total cost <strong>for</strong> both days<br />

(Includes breakfast, lunch, morning and afternoon refreshments,<br />

and course materials.)<br />

6


Workshops<br />

Workshop #1<br />

Leadership Characteristics of<br />

Successful <strong>Maintenance</strong> and <strong>Reliability</strong><br />

Organizations<br />

Paul Casto, Meridium, Inc.<br />

Monday, October 15, 2012<br />

8:00 a.m. – 5:00 p.m.<br />

Visionary Leadership is a distinguishing characteristic of<br />

successful <strong>Reliability</strong> and <strong>Maintenance</strong> organizations and<br />

initiatives. Today’s leaders are dealing with the loss of their<br />

critical knowledge base to retirement, a constant drive to reduce<br />

costs, capital expenses, and risk to lives and the environment –<br />

while managing their corporate image.<br />

In this business environment, it takes <strong>for</strong>ward-thinking<br />

leaders to understand the need to develop their people<br />

while defining and developing processes that are effective<br />

and impact improvement. Business as usual worked when<br />

these factors weren’t in play. Today’s leaders are driven to<br />

change management, organizational integration, improving<br />

work processes, stakeholder management, building stronger<br />

interdepartmental relationships, and instilling sustainability into<br />

the fabric of the organization.<br />

This workshop will discuss these aspects of R&M leadership<br />

as well as developing metrics to measure progress, reward<br />

systems to foster the right behaviors, determine how to<br />

improve the probability of success, and be able to build<br />

and communicate the business case and basic elements of<br />

leadership.<br />

Workshop #2<br />

Bringing Your <strong>Maintenance</strong> KPIs to the<br />

Corporate Level<br />

Terry Wireman, VestaPartners, LLC<br />

Monday, October 15, 2012<br />

8:00 a.m. – 5:00 p.m.<br />

In today’s competitive business climate, companies are being<br />

<strong>for</strong>ced to seek every conceivable advantage to succeed by<br />

implementing quality improvement initiatives, empowering work<br />

teams, reorganizing internally, contracting out work, optimizing<br />

assets, etc. However, these improvement ef<strong>for</strong>ts rarely focus<br />

on the maintenance function, since this function frequently does<br />

not have KPIs (Key Per<strong>for</strong>mance Indicators) that are understood<br />

or connected to corporate-level KPIs.<br />

To date, few companies have been able to effectively manage<br />

maintenance, primarily due to the lack of proper business<br />

development <strong>for</strong> the maintenance function. Without a proper<br />

understanding of the maintenance business function, companies<br />

cannot develop proper KPIs and have them understood at the<br />

corporate level. Since the maintenance department and staff<br />

have a significant impact on the condition, and ultimately, the<br />

capacity of costly manufacturing, process, and other capitalized<br />

assets, there is a clear need to develop a maintenance business<br />

and then a KPI system that is effective at all levels from the shop<br />

floor to the corporate boardroom.<br />

This workshop will also be a working session to allow<br />

attendees to select one of four typical corporate indicators and<br />

successfully link the maintenance indicators to them through the<br />

various KPI levels. All attendees should leave with an enhanced<br />

understanding of developing per<strong>for</strong>mance measures and ways<br />

of presenting them to their corporate managers.<br />

Workshop #3<br />

Lessons from NASCAR TM Race Teams’<br />

Pursuit of 100% <strong>Reliability</strong><br />

Robert Williamson, Strategic Work Systems, Inc.<br />

Monday, October 15, 2012<br />

8:00 a.m. – 5:00 p.m.<br />

Zero breakdowns, zero accidents, and zero defects at peak<br />

per<strong>for</strong>mance in a highly competitive marketplace may seem like<br />

unrealistic goals, but in NASCAR TM racing these are the essential<br />

foundations <strong>for</strong> winning. Top race teams must develop and<br />

sustain work cultures that abhor waste and inefficiency, thrive on<br />

continuous improvement, and pursue 100% equipment reliability<br />

of their critical equipment: The race car. Anything less results in<br />

failure to compete and ultimately failure of the business venture.<br />

Failure is not an option.<br />

NASCAR TM race team methods, especially at the Cup level,<br />

are the ultimate in competitive motorsports and can serve as a<br />

model <strong>for</strong> any capital-intensive business. When you discover<br />

how they put their common sense principles into practice, the<br />

model <strong>for</strong> industry becomes very clear and compelling. Top<br />

race teams use the principles of leadership and teamwork, lean<br />

manufacturing, reliability-centered maintenance, total productive<br />

maintenance, theory of constraints, strategic policy deployment,<br />

and regulatory compliance to achieve success. But you would<br />

be hard-pressed to hear the buzz<br />

words or see the “programs”<br />

commonly found in business<br />

industry.<br />

Participants in this workshop<br />

will see Six Key Principles<br />

applied to race cars from<br />

design to build, through<br />

routine operations and<br />

maintenance, and see how<br />

these proven techniques<br />

are truly common sense<br />

and adaptable to capitalintensive<br />

industries while<br />

highlighting industrial<br />

equipment applications<br />

and work cultures.<br />

7


Workshops<br />

Workshop #4<br />

Value Stream Mapping <strong>for</strong> <strong>Maintenance</strong><br />

Ed Stanek, Jr., LAI <strong>Reliability</strong><br />

Monday, October 15, 2012<br />

8:00 a.m. – 5:00 p.m.<br />

As maintenance and reliability professionals, how can we find<br />

time to improve reliability with growing backlogs and restrictive<br />

maintenance budgets? The answers can be found in identifying<br />

and removing waste in our systems and what is considered “just<br />

the way it is” blending into the background.<br />

Workshop attendees will learn how to apply Value Stream<br />

Mapping (VSM), as well as other LEAN tools to their<br />

maintenance processes to create awareness, identify valueadded<br />

steps, and eliminate Muda (or waste). This will include<br />

the Lean <strong>Maintenance</strong> Model, the Value Stream Mapping<br />

process <strong>for</strong> <strong>Maintenance</strong>, Types 1 and 2 Muda (Waste), and OME<br />

(the OEE of maintenance), and other LEAN tools <strong>for</strong> removing<br />

waste in your maintenance program and processes.<br />

Bring your own data to this hands-on workshop. LAI will also<br />

conduct a Web session preceding this workshop and provide<br />

all attendees with a workbook to collect sample data to be used<br />

during the workshop.<br />

Workshop #5<br />

Improving Machinery Assembly,<br />

Installation Per<strong>for</strong>mance & <strong>Reliability</strong><br />

Ian McKinnon, <strong>Reliability</strong> Solutions Training<br />

Monday, October 15, 2012<br />

8:00 a.m. – 5:00 p.m.<br />

During a recent conversation, a high-level manager asked,<br />

“Why is it that with all of the investments in technology we’ve<br />

made, we still have the same type of failures in the same or<br />

near same cycles?” How is it that we fail to recognize the value<br />

of asset improvements to reliability, production enhancement,<br />

manufacturing cost, and energy conservation with correct<br />

application of on-the-floor skill sets? We need to consider how<br />

“mechanical” failures can be much more than just mechanical<br />

craft issues, and how these failures also include electrical,<br />

instrumentation, production, engineering, purchasing, and other<br />

groups.<br />

compiled data “pareto” results. Attendees will realize the need<br />

to place high importance on improving our on-the-floor skill sets<br />

to further reduce costs, improve reliability, and positively impact<br />

business competitiveness in achieving “Reliable Manufacturing.”<br />

Everyone from senior managers, superintendents, and engineers<br />

to craft technicians are encouraged to attend and increase their<br />

understanding of machinery assembly and installation essentials.<br />

Workshop #6<br />

Results-Oriented <strong>Reliability</strong> &<br />

<strong>Maintenance</strong> Management 2012<br />

Christer Idhammar, IDCON, Inc.<br />

Monday, October 15, 2012<br />

8:00 a.m. – 5:00 p.m.<br />

In the arena of maintenance management, there are<br />

many common improvement opportunities and obstacles<br />

to overcome. In this workshop, we will discuss common<br />

maintenance definitions and concepts, define reliability and how<br />

to measure and value reliability, and uncover how time is used in<br />

poor, good, and great maintenance organizations.<br />

There are many reasons why the multiple reliability improvement<br />

initiatives do not deliver the projected results, but there are<br />

enablers to overcome this. Best practices <strong>for</strong> the maintenance<br />

system, processes, and elements will be discussed along with<br />

how to create a reliability culture. This reliability culture must<br />

include a partnership and work system between Operations,<br />

<strong>Maintenance</strong>, Engineering, and Stores.<br />

Finally, there are many Key Per<strong>for</strong>mance Indicators out there<br />

<strong>for</strong> organizations to use, but not all of them are useful and<br />

some of them are quite useless. Indicators must drive and truly<br />

show results. They must define the gap between how good<br />

you are and how good you can become. In other words, with<br />

optimization of maintenance, how do you do that, and is there<br />

an optimum? By developing a reliability and maintenance<br />

strategy, a measurable vision and mission, and an action plan,<br />

your organization can reach where you want and need to be.<br />

To gain the best value from this workshop, it is highly<br />

recommended that you participate with a team including your<br />

operations & maintenance managers, front line supervisors &<br />

leaders, planners, and crafts people.<br />

We will take a brief glimpse into how we as maintenance &<br />

reliability professionals continue to concentrate on technologies<br />

to find failures with little to no emphasis on real and measurable<br />

asset improvement. We will build an awareness that includes<br />

“improvement and precision-based” activities with historical<br />

“failure-based” ef<strong>for</strong>ts to better recognize, reduce, and manage<br />

asset failures to achieve higher manufacturing gains.<br />

This session features live dynamic machine sets that plainly<br />

demonstrate how to move to and achieve “best-in-class” running<br />

per<strong>for</strong>mance utilizing precision techniques in the elimination of<br />

failure sources. Attendees will receive a field checklist to record<br />

observations at their facilities, which will receive a review of<br />

8


Workshop #7<br />

Revisiting <strong>Reliability</strong>-Centered<br />

<strong>Maintenance</strong> Basics – What Did Nowlan<br />

and Heap Have to Say?<br />

William R. Steele, Management Resources Group, Inc.<br />

Monday, October 15, 2012<br />

8:00 a.m. – 5:00 p.m.<br />

<strong>Reliability</strong>-Centered <strong>Maintenance</strong> (RCM) is the process used to<br />

identify the most effective maintenance approach <strong>for</strong> systems and<br />

equipment. This workshop will examine RCM process elements<br />

and relate them to the original material developed by the airline<br />

industry as documented in the book authored by F. Stanley Nowlan<br />

and Howard F. Heap (almost 35 years ago). One of the objectives<br />

identified by the airline industry was to develop scheduled<br />

maintenance programs that assured the maximum safety and<br />

reliability of equipment at the lowest cost. This is an objective that<br />

stands to this day in most industrial settings.<br />

For a person just getting started in the maintenance and reliability<br />

field, this workshop will provide you with a clear understanding<br />

of <strong>Reliability</strong>-Centered <strong>Maintenance</strong>, its process steps, and the<br />

expected outcomes. For experienced maintenance & reliability<br />

professionals, this workshop will refresh the topic and illustrate how<br />

well the original work has stood the test of time.<br />

Topics to be presented and discussed include: The elements of<br />

RCM, the role of Failure Modes and Effects Analysis (FMEA), the SAE<br />

standard and various approaches to RCM, condition monitoring and<br />

predictive technologies, maintenance task selection, analysis team<br />

development, and measuring implementation effectiveness.<br />

Workshop #9<br />

What a <strong>Reliability</strong> Engineer<br />

Needs to Know<br />

Heinz Bloch, Process Machinery Consulting<br />

Monday, October 15, 2012<br />

8:00 a.m. – 12:00 p.m.<br />

This workshop is <strong>for</strong> the professional reliability engineer<br />

who is interested in improving his/her plant and professional<br />

growth. The topics explored will cover advanced best practices<br />

<strong>for</strong> particular commonly-used machinery, such as pumps,<br />

compressors, and motors. In addition, Best of Class procedures<br />

and practical tips will be explored <strong>for</strong> the following questions:<br />

• What does a reliability engineer have to know?<br />

• How does he/she acquire this knowledge?<br />

• Who pays <strong>for</strong> training of a professional?<br />

• Does training end at the facility’s main gate?<br />

• Where does the reliability engineer stand in the organization<br />

and to whom does he/she report?<br />

• Role statements, training plans, and weekly listing of work<br />

record---why they are needed.<br />

Workshop #8<br />

Design <strong>for</strong> <strong>Reliability</strong><br />

Mike Poland, Life Cycle Engineering<br />

Monday, October 15, 2012<br />

8:00 a.m. – 5:00 p.m.<br />

Ninety-five percent of the total life cycle cost of a new asset,<br />

system or process is determined during design. In this<br />

workshop, you’ll explore the principles of Life Cycle Asset<br />

Management, a holistic approach that addresses not only<br />

infrastructure needs, but also the supporting people, business<br />

processes, data, and enabling techniques that are critical to<br />

success. You’ll also learn how to minimize life cycle cost and<br />

decrease risk in the major stages of a facility’s life cycle concept,<br />

design, construction, commissioning, certification, production,<br />

decommissioning, and disposal. In essence, during this workshop<br />

you will learn how to design <strong>for</strong> reliability.<br />

The learning objectives of this workshop include: Describing<br />

the role, methods, and significance of designing <strong>for</strong> reliability,<br />

implementing a checklist of design <strong>for</strong> reliability considerations,<br />

describing the concepts of life cycle asset management, life cycle<br />

cost, and asset management, per<strong>for</strong>ming a design simplified<br />

failure modes and effects analysis (DSFMEA), and incorporating<br />

human factor considerations in safety and reliability.<br />

9


Workshops<br />

Workshop #10<br />

<strong>Maintenance</strong> Management 101/201<br />

Bruce Hawkins, Management Resources Group, Inc.<br />

Monday, October 15, 2012<br />

8:00 a.m. – 5:00 p.m.<br />

Much has been written about advanced reliability and strategies<br />

and tools such as RCM, TPM, Predictive Technologies, and EAM<br />

Systems. Many books and articles illustrating their successful<br />

implementation appear every day. Indeed, they are some of the<br />

most valuable tools an organization can use to advance down<br />

the road to a proactive reliability culture.<br />

For these tools to be of maximum value, the organization must<br />

be ready to use them effectively. Like a farmer preparing his/<br />

her fields by tilling and fertilizing, the organization must be<br />

armed with some fundamental philosophies and values so these<br />

advanced concepts can take root. Without these fundamentals,<br />

an organization has the potential to invest significant resources<br />

into one or more of these tools and receive little sustainable<br />

benefit.<br />

These fundamental philosophies can only come from the<br />

maintenance & reliability leader. This individual must set the right<br />

expectations and rein<strong>for</strong>ce these through the correct behaviors<br />

<strong>for</strong> the organization to develop the necessary discipline to<br />

effectively use the tools. Un<strong>for</strong>tunately, there is no “primer” that a<br />

maintenance manager can turn to where these philosophies are<br />

explained.<br />

Most effective managers learn these fundamentals through<br />

a good mentor or through experience – the school of “hard<br />

knocks.” So what if you don’t have a mentor and can’t af<strong>for</strong>d to<br />

make the mistakes necessary to gain experience? Not to worry,<br />

this workshop will explore several of the most important lessons<br />

that a maintenance & reliability leader must learn to create the<br />

foundation <strong>for</strong> a proactive maintenance culture.<br />

Workshop #11<br />

Leading the Per<strong>for</strong>mance Culture<br />

Trans<strong>for</strong>mation<br />

Brad Peterson & Ian Hedding, SAMI<br />

are often unsustainable because the culture did not embrace<br />

and adopt the new methods, tools, and processes by exhibiting<br />

the required behaviors.<br />

This workshop will go through a detailed summary of the<br />

Per<strong>for</strong>mance Culture, as well as the philosophy and methods<br />

that are used in creating this type of organization. Significant<br />

time will be spent discussing the 4 Ps of the Per<strong>for</strong>mance<br />

Culture: Predictability, per<strong>for</strong>mance, people, and purpose.<br />

In addition to these domains that drive sustainable business<br />

per<strong>for</strong>mance improvements, the workshop presenters will<br />

dive deeper into the supporting elements of each of the 4<br />

Ps, to provide a detailed understanding of the core drivers of<br />

behavioral and cultural change.<br />

We will review specific case studies, as well as our article<br />

“Creating the Per<strong>for</strong>mance Culture,” which outlines SAMI’s<br />

thought leadership behind the quantification of cultural change.<br />

Graphical models will be used to support the discussion of<br />

cultural trans<strong>for</strong>mation, with a be<strong>for</strong>e-and-after look into a<br />

reactive culture turned Per<strong>for</strong>mance Culture.<br />

Workshop #12<br />

<strong>Maintenance</strong> Planning & Scheduling<br />

Doc Palmer, Richard Palmer and Associates<br />

Monday, October 15, 2012<br />

8:00 a.m. – 5:00 p.m.<br />

<strong>Maintenance</strong> planning and scheduling should dramatically<br />

improve the productivity of maintenance. For example, a<br />

group of 30 maintenance technicians should be per<strong>for</strong>ming the<br />

work of 47 persons when aided by a single planner. Yet most<br />

maintenance organizations do not have a planning function<br />

and most that do are frustrated. The author of McGraw-Hill’s<br />

<strong>Maintenance</strong> Planning and Scheduling Handbook, Doc Palmer,<br />

reviews the fundamentals and then leads class exercises to<br />

illustrate the principles and techniques to achieve success.<br />

This workshop not only covers the theory and vision, but also<br />

the nuts and bolts of how planning and scheduling work. This<br />

workshop allows class participants to take specific practices<br />

home to their own organizations. Participants should be able to<br />

implement a new planning organization or dramatically improve<br />

an existing planning organization.<br />

Monday, October 15, 2012<br />

8:00 a.m. – 5:00 p.m.<br />

Most organizations are good at developing detailed business<br />

processes, building task lists, and creating requirements <strong>for</strong><br />

measuring per<strong>for</strong>mance in one way or another. We often<br />

see companies track financial and functional per<strong>for</strong>mance,<br />

but seldom find companies who define, quantify, and track<br />

behavioral and/or cultural per<strong>for</strong>mance. When a company<br />

doesn’t execute the steps to define the specific behaviors that<br />

will drive cultural trans<strong>for</strong>mation, any improvement initiative<br />

the company undertakes is up against systemic cultural<br />

resistance. In many cases, these initiatives truly fail but are<br />

declared successes. This isn’t a new concept, but rather an<br />

acknowledged fact: Benefits associated improvement initiatives<br />

10


Workshop #13<br />

CMMS: The Road to Success –<br />

Everything from Selection to<br />

Implementation and Beyond<br />

Mike Barok & Gene Pargas, eMaint Enterprises, LLC<br />

Monday, October 15, 2012<br />

8:00 a.m. – 5:00 p.m.<br />

A CMMS implementation is not a final destination: It’s the start<br />

of a journey. A successful implementation process starts with<br />

identifying goals and business objectives, planning the scope<br />

of the project, assembling an implementation team, selecting a<br />

software plat<strong>for</strong>m, and preparing to “Go-Live.”<br />

But that’s only part of the story. A CMMS is a company asset.<br />

In order to achieve the fullest return on this asset, we have to<br />

consider the entire lifecycle that starts with pre-implementation<br />

planning, system selection, training, and “Going Live” while also<br />

measuring results, adjusting goals, and incorporating ongoing<br />

continuous improvement projects.<br />

A step-by-step outline of the team, the tools, the processes, and<br />

the metrics that need to be considered in order to achieve not<br />

only initial results but also to sustain continuous improvement<br />

will be provided.<br />

This is more than a “strategy” session. The presenters will be<br />

sharing detailed real-world examples drawn from both personal<br />

experience in maintenance leadership, as well as from hundreds<br />

of successful implementations. This workshop will provide<br />

you with valuable lessons, whether you are planning a CMMS<br />

implementation or wish to expand or revitalize your existing<br />

maintenance program regardless of your industry or your CMMS<br />

software.<br />

Workshop #14<br />

Strategic Planning <strong>for</strong> <strong>Maintenance</strong> &<br />

<strong>Reliability</strong> Leaders<br />

Greg Folts & Tracy Strawn, Marshall Institute<br />

Thursday, October 18, 2012<br />

8:00 a.m. – 5:00 p.m.<br />

Strategic planning is a leadership discipline and management<br />

process that allows an organization to define its strategy<br />

and organizational direction, including decision making <strong>for</strong><br />

allocating and assigning resources to execute the strategy.<br />

In short, strategic planning is a disciplined ef<strong>for</strong>t to produce<br />

fundamental decisions and actions that shape and guide what<br />

an organization is, what it does, and why it does it, with a focus<br />

on the future.<br />

This workshop will review the key elements of strategic planning<br />

and how it applies to the maintenance organization. It will also<br />

cover the 8 step strategic planning process and the planning<br />

hierarchy of long-term planning, mid-term planning, and shortterm<br />

planning.<br />

In addition, we will discuss the steps necessary to establish<br />

short-term and long-term goals to achieve organizational<br />

success. Participants will leave this workshop with the ability<br />

to apply strategic planning practices learned in the class back<br />

to their facility. This workshop will be valuable <strong>for</strong> maintenance<br />

managers, maintenance supervisors, manufacturing managers,<br />

reliability engineers, reliability managers, plant managers,<br />

continuous improvement managers, and TPM coordinators.<br />

Workshop #15<br />

SMRP Best Practices Metrics Workshop<br />

Bruce Hawkins, SMRP Best Practices Committee Chair<br />

Management Resources Group, Inc.<br />

Thursday, October 18, 2012<br />

8:00 a.m. – 5:00 p.m.<br />

The SMRP Best Practices Metrics Workshop provides training<br />

and practice in the calculation and understanding of the<br />

indicators <strong>for</strong> measuring maintenance, reliability, and availability<br />

per<strong>for</strong>mance. The indicators are the metrics being developed<br />

by the SMRP Best Practices Committee.<br />

The objectives <strong>for</strong> the workshop are:<br />

• To increase the understanding of benchmarking and<br />

harmonized maintenance indicators; and<br />

• disseminate knowledge and share best practices.<br />

The benefits <strong>for</strong> the participants are:<br />

• To obtain a better understanding of the terminology and<br />

definitions in maintenance;<br />

• understand the indicators and how to improve the<br />

per<strong>for</strong>mance measured by the indicators/metrics;<br />

• compare their current maintenance per<strong>for</strong>mance with that of<br />

others;<br />

• communicate maintenance per<strong>for</strong>mance improvement to<br />

management and maintenance staff;<br />

• support business strategies with pre-defined goals;<br />

• highlight areas of best per<strong>for</strong>mance; and<br />

• share experience in KPI tracking and to network with others.<br />

At the workshop, participants have the opportunity to calculate<br />

a number of key per<strong>for</strong>mance indicators (KPIs), such as<br />

maintenance cost, maintenance manhours, and availability<br />

per<strong>for</strong>mance that drive per<strong>for</strong>mance. Each participant will<br />

receive a workbook, answer sheet, and metrics booklet.<br />

Participants are divided into teams of three to six individuals and<br />

per<strong>for</strong>m calculations on a case-study company. The results are<br />

presented by each team and discussed as a group.<br />

11


Workshops<br />

Workshop #16<br />

<strong>Maintenance</strong> Business Experience<br />

Remco Jonker, Erwin Hessels, & John Holmes<br />

Mainnovation, Inc.<br />

Thursday, October 18, 2012<br />

8:00 a.m. – 5:00 p.m.<br />

Discover the treasure in maintenance. In an increasingly<br />

competitive market, maintenance organizations are required<br />

to improve their business per<strong>for</strong>mance by creating more value;<br />

contributing to the overall company results. Fortunately, many<br />

maintenance organizations contain a value potential that has not<br />

yet been realized. But where is this treasure hidden and how<br />

can it be revealed?<br />

That’s where the <strong>Maintenance</strong> Business Experience comes in.<br />

The <strong>Maintenance</strong> Business Experience is an interactive business<br />

game <strong>for</strong> maintenance and reliability professionals. Various<br />

maintenance teams compete with each other to develop the<br />

most value adding maintenance strategy <strong>for</strong> a fictive company<br />

called Evolve. In the annual strategy assessment, the teams are<br />

faced with questions like: How many technicians do we need,<br />

how many critical spare parts should we have on stock, what is<br />

the optimum preventative maintenance <strong>for</strong> this plant, and which<br />

improvements should we implement in our organization? Each<br />

year a benchmark report is provided to the teams to see how<br />

their strategy has influenced their per<strong>for</strong>mance and what needs<br />

to be done to further improve. The team that has created the<br />

highest economic value after four budget years wins the Most<br />

Valuable <strong>Maintenance</strong> Award.<br />

What do you learn? In this unique event, participants learn<br />

how to steer maintenance using Key Per<strong>for</strong>mance Indicators,<br />

benchmarking data and maintenance best practices like RCM,<br />

TPM, and RBI. The <strong>Maintenance</strong> Business Experience is based<br />

on Value Driven <strong>Maintenance</strong> (VDM), a leading management<br />

methodology that helps companies to maximize the economic<br />

added value of maintenance. During the game, various show<br />

cases are presented of companies who improved the economic<br />

value of maintenance significantly.<br />

Workshop #17<br />

Operator-Driven <strong>Reliability</strong> – Preserving<br />

and Growing Your Investment in<br />

Processes and People<br />

Dave Staples, SKF<br />

Thursday, October 18, 2012<br />

8:00 a.m. – 12:00 p.m.<br />

Operators are rapidly accepting an active role in preventive and<br />

predictive maintenance. This process, called Operator-Driven<br />

<strong>Reliability</strong> (ODR), is best enabled by implementing technology<br />

to automate task management, quality, and tracking in each<br />

operator’s hands. The best Operator-Driven <strong>Reliability</strong> programs<br />

overcome corporate resistance to change and continually<br />

demonstrate on-going productivity.<br />

Our ODR community has found best practices to implement and<br />

sustain their program’s per<strong>for</strong>mance. Produce quick results and<br />

maximize your ODR success with a sound implementation plan,<br />

built to last, grow, and continually improve. This workshop will<br />

share the ODR community’s real life experiences, best practices,<br />

and tools to overcome program stalls and common pitfalls.<br />

Participants of this workshop will walk away with a working<br />

knowledge of the following topics: Assessing current operator<br />

maintenance and reliability practices, customizing an ODR<br />

program that meets your business goals and operator<br />

capabilities, implementing best practices and sustaining ODR<br />

programs, and dealing with culture change associated with<br />

ODR.<br />

Workshop #18<br />

Lubrication Excellence<br />

Terry Harris, Reliable Process Solutions<br />

Thursday, October 18, 2012<br />

8:00 a.m. – 5:00 p.m.<br />

This is not just another program to tell you how much and how<br />

often! Lubrication Excellence is a must <strong>for</strong> any manufacturing<br />

process. This workshop teaches how lubrication of equipment<br />

is one of the most important functions in any plant process. It<br />

is important because we want our equipment to operate in<br />

very long cycles without failing. Lubricating oils and greases<br />

have over 50 failure modes that we have control over. Storage,<br />

filtration, temperature, and moisture are just a few that will be<br />

covered.<br />

Lubrication programs have over 50 failure modes in the<br />

methods we use <strong>for</strong> ordering, receiving, storing, and<br />

transporting our lubricants around the plant. Lubrication<br />

Excellence will guide you in the steps needed to change your<br />

program and put you on the path <strong>for</strong> extending equipment life<br />

by three to eight times what you are presently experiencing.<br />

Participants should include operations managers, maintenance<br />

managers, maintenance personnel, plant lubrication technicians,<br />

and Contractors in charge of plant lubrication activities.<br />

Participants will receive the following to take back to their plants<br />

to start their programs: A binder with all slides and charts, 100<br />

failure modes of lubricants and lubrication programs document,<br />

RPS Lubrication Manual, and Oil Analysis handbook.<br />

This program is a must <strong>for</strong> plants looking to improve their<br />

equipment lifecycles and a great start <strong>for</strong> any reliability program.<br />

Many plants have seen excellent results from developing these<br />

programs at their facilities.<br />

12


Workshop #19<br />

Evaluating and Optimizing Your Current<br />

PM Program “TODAY”<br />

Ricky Smith, GPAllied<br />

Thursday, October 18, 2012 & Friday, October 19, 2012<br />

8:00 a.m. – 5:00 p.m. each day<br />

Does your staff per<strong>for</strong>m Preventive <strong>Maintenance</strong> (PM) on<br />

equipment that continues to fail? If your facility or organization<br />

suffers from this problem, this workshop will help eliminate<br />

unnecessary PM tasks and improve your plant’s per<strong>for</strong>mance.<br />

By the end of this workshop, you will know how to evaluate your<br />

PM’s and measure their effectiveness, as well as how to modify<br />

them if required. These tasks are a requirement <strong>for</strong> ensuring a<br />

continuous improvement process is in place <strong>for</strong> your PM Program.<br />

Topics taught in this workshop include:<br />

• What are failure modes and how do you identify them?<br />

• What is the P-F Curve and how does it correlate with your PM<br />

Program?<br />

• How is a PM Evaluation conducted, step-by-step?<br />

• How is a PM optimized to ensure it is repeatable and effective?<br />

• How is the effectiveness of a PM Program measured by<br />

equipment, area, and plant or site?<br />

This workshop will change your life by changing the way you<br />

view and manage PM in your organization. Additionally, since<br />

this workshop deals directly with existing PMs from your facility,<br />

you will leave with actionable items that can be implemented<br />

upon your return. Due to the interactive nature of this<br />

workshop, bring 100-200 PM tasks in Excel, an open mind, and a<br />

partner/team from your company to change your PMs.<br />

You will take home a complete PM Evaluation <strong>for</strong> the PM tasks<br />

that you bring to the conference, a PM template that can be<br />

used at your site to optimize your PM Program, new PMs that<br />

were rewritten from your existing PM tasks to ensure they are<br />

effective, and a <strong>Maintenance</strong> Metrics Dashboard that is used to<br />

determine if your PMs are effective.<br />

Workshop #20<br />

Executive Level <strong>Maintenance</strong> & <strong>Reliability</strong><br />

Best Practices Overview<br />

Ramesh Gulati, Aerospace Testing Alliance<br />

Lynn Moran, Co-Speaker, Aerospace Testing Alliance<br />

Thursday, October 18, 2012<br />

8:00 a.m. – 5:00 p.m.<br />

Fundamentals of maintenance & reliability best practices will be<br />

covered during this workshop. These fundamentals include:<br />

• Introduction to asset management and its business impact;<br />

• reliability culture examples;<br />

• defining best practices and asset per<strong>for</strong>mance;<br />

• understanding maintenance and its new role;<br />

• workflow and roles;<br />

• planning & scheduling;<br />

• materials management;<br />

• optimizing maintenance (<strong>Reliability</strong>-Centered <strong>Maintenance</strong><br />

(RCM) and Condition Based <strong>Maintenance</strong> (CBM));<br />

• operations role;<br />

• workplace design – 5S+;<br />

• designing <strong>for</strong> RAMS (reliability, availability, maintainability, safety);<br />

• improvement tools (6 Sigma tools, CMMS/EAM);<br />

• work<strong>for</strong>ce/people development, including communication;<br />

• asset management and standards (PAS 55, ISO 5500X, and…);<br />

• current trends (lean, energy, and green initiatives, including<br />

sustainability);<br />

• sustaining a reliability and safety culture; and<br />

• managing change and continuous improvement.<br />

Workshop #21<br />

Preparing Your Organization <strong>for</strong> Change<br />

Darrin Wikoff, GPAllied<br />

Thursday, October 18, 2012<br />

8:00 a.m. – 5:00 p.m.<br />

The path to reliability improvement is riddled with obstacles.<br />

As your organization begins to implement tactical solutions<br />

to maintenance and reliability problems, you will inevitably<br />

encounter resistance to change. Resistance is a natural part<br />

of the transition from reactive to proactive, but if unmanaged,<br />

can reduce the probability of successful implementation. Your<br />

return on investment is contingent upon institutionalizing new<br />

practices and new behaviors in support of maintenance and<br />

reliability fundamentals. Studies conducted over the past ten<br />

years indicate that as much as 60% of the identified ROI is at risk<br />

if organizational change management is not sufficiently defined<br />

within the improvement plan.<br />

This workshop is designed to help participants recognize the<br />

risk of change and develop a change management strategy to<br />

mitigate the risk. Participants will walk away with a fundamental<br />

understanding of the individual change process, a template<br />

<strong>for</strong> risk evaluation, a change management outline, and the<br />

potential pitfalls associated with work management, materials<br />

management, and asset health management.<br />

13


Workshops<br />

Workshop #22<br />

Work Management Simulation<br />

Ed Stanek, Jr., LAI <strong>Reliability</strong><br />

Thursday, October 18, 2012<br />

8:00 a.m. – 5:00 p.m.<br />

The Work Management Simulation TM is one of the most<br />

innovative training systems available today. The Simulation is a<br />

tremendous awareness tool as it deals with every undesirable<br />

maintenance and reliability problem. Then, through a systematic<br />

application of best practices timed around the theory of<br />

constraint management, it elevates productivity and reliability by<br />

driving out the seven wastes.<br />

Whether you are looking to elevate or create your planning &<br />

scheduling ef<strong>for</strong>ts, learn planning & scheduling optimization<br />

through the Work Management Simulation TM , an innovative,<br />

interactive means to transfer the many concepts of maintenance<br />

work management best practices.<br />

Participants will see firsthand the negative effects of “doing<br />

what we’ve always done” in a typical reactive maintenance<br />

environment. From round-by-round analysis, teams make<br />

incremental improvements in the way maintenance work is<br />

identified, planned, and scheduled, showing the considerable<br />

increase in work accomplished between every round not by<br />

working faster but by managing the waste around the job. This<br />

simulation goes far beyond showing the importance of proactive<br />

maintenance in the pursuit of reliability; it goes on to show the<br />

participants how it is attained.<br />

Workshop #23<br />

Leaning Out Your Energy Control<br />

Program (LOTO)<br />

John Perrotti, Fuss & O’Neill Manufacturing Solutions, LLC<br />

& Doc Palmer, Richard Palmer and Associates<br />

Thursday, October 18, 2012<br />

8:00 a.m. – 12:00 p.m.<br />

This workshop is meant to discuss the OSHA standard <strong>for</strong> an<br />

Energy Control Program, commonly referred to as Lock Out/Tag<br />

Out (LOTO). It will cover the requirements <strong>for</strong> using LOTO during<br />

service and maintenance operations.<br />

Safety is an essential part of the productive work<strong>for</strong>ce.<br />

Understanding the different types of LOTO that can be used will<br />

be demonstrated, as well as methods and techniques that can<br />

be used to reduce the amount of steps necessary to comply.<br />

Case examples will be shown to demonstrate that with certain<br />

machine improvements, LOTO is no longer required <strong>for</strong> certain<br />

maintenance functions. Lean methodologies will be addressed<br />

through the use of visuals <strong>for</strong> machine specific procedures.<br />

The differences in LOTO <strong>for</strong> servicing and maintenance as well<br />

as LOTO <strong>for</strong> electrical work will be explained in detail as this is<br />

currently the emphasis <strong>for</strong> OSHA.<br />

The target audience <strong>for</strong> this presentation is the VP of<br />

manufacturing, facility managers, maintenance managers,<br />

production and maintenance supervisors, reliability engineers,<br />

as well as safety and quality professionals. This audience will<br />

come away from this workshop with tools and techniques that<br />

will help them to per<strong>for</strong>m improved and more consistent energy<br />

control and will also satisfy a portion of the regulatory training<br />

requirements set <strong>for</strong>th by OSHA.<br />

Workshop #24<br />

Managing your MRO Storeroom Using<br />

“Best Practices”<br />

Jim Davis, Per<strong>for</strong>mance Consulting Associates (PCA)<br />

Thursday, October 18, 2012<br />

8:00 a.m. – 12:00 p.m.<br />

Creating “The Perfect MRO Storeroom”…Is it Possible? Your<br />

company may be losing much needed equipment uptime<br />

due to repair parts shortages, losses, and misidentification<br />

and mishandling, which greatly impacts the maintenance<br />

department’s ability to get needed repair work done efficiently<br />

and effectively.<br />

Is it possible to reduce maintenance material costs while<br />

improving asset per<strong>for</strong>mance?<br />

Do your storerooms look more like the average family garage<br />

rather than a place <strong>for</strong> conducting efficient business?<br />

The answer to these challenges may lie in creating the<br />

perfect MRO storeroom. This workshop will focus on the<br />

basics, as well as some of the specifics <strong>for</strong> this initiative. As<br />

a part of our discussion, we will go into some detail <strong>for</strong> the<br />

following “key” areas or elements of efficient and effective<br />

storeroom operations: Analyze, design, mobilize, operate,<br />

measure, optimize, and sustain. We will learn how to apply<br />

industry-proven MRO “best practices” within a company’s<br />

MRO storeroom or spare parts warehouse. We will cover the<br />

basics of “best practice” operations and discover the difference<br />

between just “running a storeroom” versus “managing a<br />

storeroom.”<br />

This workshop is designed <strong>for</strong> the MRO storeroom manager,<br />

storeroom supervisor, or senior storeroom attendant, but can be<br />

valuable to any maintenance & reliability professional.<br />

14


Exhibitors<br />

Exhibit Hall Features<br />

SMRP Annual Conference features a full exhibit hall showcasing<br />

the latest products, services and technologies from maintenance<br />

and reliability business partners.<br />

• See the latest in public safety technology.<br />

• Hear new product announcements.<br />

• Visit all of your vendors in one location.<br />

• Do some comparison shopping.<br />

• Seek solutions and find new technologies.<br />

• Talk with others who are using or considering a product or<br />

service you are researching.<br />

The Exhibit Hall opens Monday night with the Welcome Reception.<br />

Tuesday and Wednesday’s breakfasts, lunches and<br />

all breaks will be held in the Exhibit Hall. See below <strong>for</strong> who is<br />

exhibiting and be sure to visit them and learn how their solutions<br />

can benefit your company.<br />

Exhibit Hours<br />

Monday, October 15 – 6:30 to 9:00 p.m.<br />

Tuesday, October 16 – 9:15 a.m. to 7:00 p.m.<br />

Wednesday, October 17 – 7:00 a.m. to 2:00 p.m.<br />

To reserve a booth or receive sponsorship in<strong>for</strong>mation, please<br />

call 678-303-3039 or e-mail Sandy Stevens at<br />

SStevens@kellencompany.com.<br />

Exhibitors<br />

Booth<br />

Number<br />

Exhibitors<br />

Booth<br />

Number<br />

Exhibitors<br />

Booth<br />

Number<br />

ABB Inc. 609<br />

Hydrotex 605<br />

Polaris Laboratories 302<br />

ABS Consulting 304<br />

IDCON, Inc. 406<br />

Predictive Service 409/508<br />

Allied <strong>Reliability</strong> 201/300<br />

Infraspection Institute 600<br />

R&G Laboratories 200<br />

All-Test Pro, LLC 504<br />

Isograph, Inc 400<br />

<strong>Reliability</strong> Management Group 303<br />

Azima DLI 205/207<br />

Ivara Corporation 506<br />

<strong>Reliability</strong> Solutions 405/407<br />

Brunson Instrument Company 701/703<br />

Life Cycle Engineering 408<br />

SAMI 209/308<br />

Carver PA Corporation 404<br />

Lubrication Engineers 208<br />

Scientech 306<br />

CTC - Vibration Analysis Hardware 203<br />

Ludeca Inc 500<br />

SD Myers 503<br />

Day + Zimmermann 206<br />

<strong>Maintenance</strong> Techonology/<br />

Lubrication <strong>Maintenance</strong> Techonology<br />

101<br />

SDT Ultrasound Solutions 502<br />

Delta Technologies 704<br />

Management Resources Group,<br />

Inc (MRG)<br />

501<br />

SKF USA Inc. 307/309<br />

Des-Case Corporation 305<br />

Marshall Institute, Inc. 607<br />

SMRP<br />

TBD<br />

Doble Engineering Company 103<br />

Meggitt Sensing Systems 603<br />

Test Products International 702<br />

Dreisilker Electric Motors 604<br />

Meridium 301<br />

TEZZCO Inc. 210<br />

Emerson Process Management 202<br />

Mobius Institute 606<br />

The Mundy Companies 401<br />

GPAllied 507/509<br />

PdMA Corporation 608<br />

UE Systems 403<br />

Henkel Corporation 700<br />

People and Processes, Inc. 402<br />

Vibrant Technology 602<br />

Honeywell 505<br />

Per<strong>for</strong>mance Consulting Association 601<br />

15


Track sessions<br />

Date<br />

Time<br />

Track 1<br />

(Business<br />

Management)<br />

Track 2<br />

(Manufacturing<br />

Process)<br />

Track 3<br />

(Equipment<br />

<strong>Reliability</strong>)<br />

Track 4<br />

(Organization &<br />

Leadership)<br />

Track 5<br />

(Work Management)<br />

Track 6<br />

(CMRT)<br />

Track Leaders<br />

Track Chair:<br />

Carl Schultz<br />

CMRP, eMaint<br />

Enterprises, LLC<br />

Session<br />

Levels:<br />

(B) -<br />

Beginner<br />

(I) -<br />

Intermediate<br />

(A) -<br />

Advanced<br />

John Holmes,<br />

CMRP, Mainnovation<br />

Scott Bruni, CMRP, MRG<br />

Steve Leach, CMRP<br />

Chevron<br />

Jason Price, CMRP<br />

Independent<br />

Mark Callahan,<br />

CMRP, Pfizer<br />

Rick Larson, CMRP<br />

Aramark<br />

John Johannemann,<br />

CMRP, Ascend Materials<br />

Bill Chambers, CMRP<br />

DuPont<br />

Tim Holmes, CMRP<br />

DuPont<br />

Eric Bevevino, CMRP<br />

Valvoline<br />

David Skarupa, CMRP<br />

ATS<br />

Nick Roberts, CMRP<br />

DuPont<br />

Doc Palmer, CMRP<br />

Richard Palmer &<br />

Associates<br />

John Pearl, CMRP<br />

Moose & Associates<br />

John Barker, CMRP<br />

Jeffrey Taylor,<br />

Timken<br />

Ronnie Skipworth,<br />

CMRP, Aerospace<br />

Training Alliance<br />

Tuesday, October 16<br />

9:45 a.m.-10:45 a.m.<br />

11:15 a.m.- 12:15 p.m.<br />

1:30 -2:30 p.m.<br />

3:00 -4:00 p.m.<br />

4:30 -5:30 p.m.<br />

Working Effectively<br />

with Your<br />

IT Department (A)<br />

Presenter:<br />

Cindy Boyd<br />

CBM Enterprise<br />

Solutions<br />

A Method to Measure<br />

and Drive Improved<br />

Use of a CMMS (I)<br />

Presenter:<br />

Mark Scott<br />

Vesta Partners LLC<br />

ISO 55000 – Taking<br />

the Fun and Excitement<br />

Out of Asset<br />

Management (I)<br />

Presenter:<br />

Marc Laplante<br />

Meridium, Inc.<br />

Co-Presenter:<br />

Scott Morris<br />

Genzyme Corporation<br />

Discover the Secret<br />

Value of <strong>Maintenance</strong><br />

(I)<br />

Presenter:<br />

Remco Jonker<br />

Mainnovation Inc<br />

<strong>Maintenance</strong> and<br />

<strong>Reliability</strong> Practices<br />

Employed by Best<br />

Per<strong>for</strong>ming Companies<br />

(A)<br />

Presenter:<br />

Al Poling, CMRP<br />

Solomon Associates<br />

The Role of Operations<br />

in the <strong>Reliability</strong><br />

Journey (I)<br />

Presenter:<br />

Stephen Bollman,<br />

CMRP<br />

Jacobs Technology<br />

Co-Presenter:<br />

Michael McNulty,<br />

CMRP, CMRT<br />

Liebherr Mining<br />

Beyond Down Time (A)<br />

Presenter:<br />

Clint Grafelman,<br />

CMRP<br />

Rio Tinto<br />

Nine Years of<br />

Sustained <strong>Reliability</strong><br />

and Culture Change<br />

at Alcoa Warrick<br />

Smelter (I)<br />

Presenter:<br />

Mark Keneipp, CMRP<br />

Alcoa, Inc.,<br />

Warrick Operations<br />

Co-Presenter:<br />

Randy Heisler<br />

Life Cycle Engineering<br />

Leveraging <strong>Reliability</strong><br />

Operations Model<br />

to Drive Success at<br />

Owens Corning (A)<br />

Presenter:<br />

Tony Dotson, CMRP<br />

Owens Corning<br />

How to Create a Safe<br />

and Effective Electrical<br />

<strong>Maintenance</strong><br />

Program (I)<br />

Presenter:<br />

Martin Robinson,<br />

CMRP, IRISS<br />

Co-Presenter:<br />

Mike Doherty, IHSA<br />

Electrical Bonding<br />

and Grounding<br />

Critical to Operations<br />

Excellence (A)<br />

Presenter:<br />

H. Landis “Lanny”<br />

Floyd II, PE, CSP,<br />

CMRP, Fellow IEEE<br />

DuPont<br />

New API-691: “Risk<br />

based Life Cycle<br />

Management <strong>for</strong><br />

Machineries” (A)<br />

Presenter:<br />

Cesar Malpica, CMRP<br />

Chevron<br />

Co-Presenter:<br />

Boris Barrios<br />

Genesis Oil and Gas<br />

Shaft Current on MV<br />

of non-VFD motors:<br />

Generation, Detection,<br />

Consequence<br />

and Mitigation (I)<br />

Presenter:<br />

MIchael Ifurung<br />

Holcim US -<br />

Ste. Genevieve Plant<br />

Synergy Between<br />

Methodology and<br />

Technology to<br />

Improve System <strong>Reliability</strong><br />

(I)<br />

Presenter:<br />

Sridhar Ramakrishnan<br />

Suncor Energy Inc.<br />

Co-Presenter:<br />

Saigopal Visvanathan<br />

Suncor Energy Inc.<br />

<strong>Reliability</strong> at the<br />

Micro Level (I)<br />

Presenter:<br />

Josh Toliver, CMRP<br />

Pfizer<br />

Closing the Skills<br />

Gap from Within:<br />

Redesigning Technical<br />

Development<br />

Programs (I)<br />

Presenter:<br />

Mark Schmid, CMRP<br />

Honda of America<br />

Manufacturing Inc.<br />

Co-Presenter:<br />

Scot McLemore<br />

Honda of America<br />

Manufacturing Inc.<br />

A Leadership Competency<br />

Model to<br />

Drive <strong>Maintenance</strong> &<br />

<strong>Reliability</strong> Improvements<br />

(A)<br />

Presenter:<br />

Paul Henry, CMRP<br />

ARAMARK Facility<br />

Services<br />

Co-Presenter:<br />

William Hughston<br />

ARAMARK Facility<br />

Services<br />

<strong>Reliability</strong> Centric<br />

Organizations (I)<br />

Presenter:<br />

Craig Cotter, CMRP<br />

HESS<br />

Should Reactive<br />

<strong>Maintenance</strong> Jobs be<br />

Recorded as Near-<br />

Misses? (I)<br />

Presenter:<br />

Perry Lovelace<br />

John M. Campbell & Co.<br />

Practical <strong>Reliability</strong> -<br />

5 year <strong>Reliability</strong> Plan<br />

at Agrium Kapuskasing<br />

Phosphate<br />

Operations (A)<br />

Presenter:<br />

Chris Jones, CMRP<br />

Agrium<br />

Successful Outage<br />

Planning Process (I)<br />

Presenter:<br />

Gary Smith, CMRP<br />

Momentive Specialty<br />

Chemicals<br />

The Basics of Safe<br />

<strong>Maintenance</strong> (I)<br />

Presenter:<br />

Wim Vancauwenberghe<br />

BEMAS - Belgium<br />

<strong>Maintenance</strong> Association<br />

Using 4 Week Look<br />

Ahead Forecasting to<br />

Drive Improvements<br />

in Plant Operations<br />

and <strong>Maintenance</strong> (I)<br />

Presenter:<br />

Jay Padesky, CMRP<br />

US Gypsum Co.<br />

<strong>Maintenance</strong> Plan<br />

Calibrations (I)<br />

Presenter:<br />

Stephen Cooper,<br />

CMRP, JEA<br />

Systematic Failure<br />

History Capturing<br />

Through SAP Pm<br />

Notification<br />

Presenter:<br />

Ganesh Sonowane<br />

Qatar Gas<br />

Are We There Yet?<br />

Ashland Specialty<br />

Ingredients’ Journey<br />

to a World Class Lubrication<br />

Program (I)<br />

Presenter:<br />

Kenny Myers, CMRP<br />

Ashland Specialty<br />

Ingredients<br />

Demodulation<br />

Unraveled (I)<br />

Presenter:<br />

Rod Acklin, CMRP<br />

GE Bentley Nevada<br />

Commtest<br />

Mechanical &<br />

Electrical Diagnosis<br />

Through Ultrasound<br />

Imaging (B)<br />

Presenter:<br />

Adrian Messer<br />

UE Systems, Inc.<br />

Bearing Defect<br />

Elimination<br />

Presenter:<br />

Alan Friedman<br />

Mobius Institute<br />

6 Steps to Shaft<br />

Alignment (I)<br />

Presenter:<br />

Steve Lochard<br />

Cascade MVS<br />

Co-Presenter:<br />

Troy Broussard<br />

Cascade MVS<br />

16


Date<br />

Time<br />

Track 1<br />

(Business<br />

Management)<br />

Track 2<br />

(Manufacturing<br />

Process)<br />

Track 3<br />

(Equipment<br />

<strong>Reliability</strong>)<br />

Track 4<br />

(Organization &<br />

Leadership)<br />

Track 5<br />

(Work Management)<br />

Track 6<br />

(CMRT)<br />

Track Leaders<br />

Track Chair:<br />

Carl Schultz<br />

CMRP<br />

eMaint<br />

Enterprises, LLC<br />

Session<br />

Levels:<br />

(B) -<br />

Beginner<br />

(I) -<br />

Intermediate<br />

(A) -<br />

Advanced<br />

John Holmes,<br />

CMRP, Mainnovation<br />

Scott Bruni, CMRP, MRG<br />

Steve Leach, CMRP<br />

Chevron<br />

Jason Price, CMRP<br />

Independent<br />

Mark Callahan, CMRP<br />

Pfizer<br />

Rick Larson, CMRP<br />

Aramark<br />

John Johannemann,<br />

CMRP, Ascend<br />

Materials<br />

Bill Chambers, CMRP<br />

DuPont<br />

Tim Holmes, CMRP<br />

DuPont<br />

Eric Bevevino, CMRP<br />

Valvoline<br />

David Skarupa, CMRP<br />

ATS<br />

Nick Roberts, CMRP<br />

DuPont<br />

Doc Palmer, CMRP<br />

Richard Palmer &<br />

Associates<br />

John Pearl, CMRP<br />

Moose & Associates<br />

John Barker, CMRP<br />

Jeffrey Taylor,<br />

Timken<br />

Ronnie Skipworth,<br />

CMRP Aerospace<br />

Training Alliance<br />

Wednesday, October 17<br />

1:30 -2:30 p.m.<br />

11:15 a.m.- 12:15 p.m.<br />

9:45 -10:45 a.m.<br />

8:15 - 9:15 a.m.<br />

PAS-55 and <strong>Reliability</strong><br />

Engineering (I)<br />

Presenter:<br />

Claudio Spanó<br />

ReliaSoft Brasil<br />

Co-Presenter:<br />

Cid Augusto Costa,<br />

CMRP<br />

ReliaSoft Brasil<br />

Move Your Organization<br />

to the Next<br />

World-Class Level-<br />

Comprehensive<br />

<strong>Maintenance</strong> and<br />

<strong>Reliability</strong> Approach<br />

with Results and Lessons<br />

Learned (A)<br />

Presenter:<br />

Ali Alawadhi, CMRP<br />

Kuwait National<br />

Petroleum Company<br />

(KNPC)<br />

Co-Presenter:<br />

Ahmad Alali<br />

Kuwait National<br />

Petroleum Company<br />

(KNPC)<br />

The Business Case<br />

<strong>for</strong> <strong>Reliability</strong> That<br />

Will Gain Buy-In From<br />

Management (B)<br />

Presenter:<br />

Al Weber<br />

Ivara Corporation<br />

A Holistic Approach<br />

to <strong>Reliability</strong> Improvement<br />

(A)<br />

Presenter:<br />

Susan Losby, CMRP<br />

Flowserve<br />

Co-Presenter:<br />

Eric Freeman<br />

A New Strategic Approach<br />

to Plant <strong>Reliability</strong><br />

and Energy<br />

Efficiency (A)<br />

Presenter:<br />

Chris Colson, CMRP<br />

Allied <strong>Reliability</strong><br />

Co-Presenter:<br />

James Neale<br />

University of Waikato<br />

CMMS/EAM vs.<br />

<strong>Reliability</strong> Improvement<br />

- Are They At<br />

Odds? (I)<br />

Presenter:<br />

Brian Stevens, CMRP<br />

Management Resources<br />

Group, Inc.<br />

Asset Improvement<br />

Strategies Driven by<br />

Data Mining (A)<br />

Presenter:<br />

Paul Casto, CMRP<br />

Meridium and<br />

University of Tennessee<br />

Technical Economic<br />

Evaluation of the<br />

Configuration Options<br />

<strong>for</strong> the System<br />

of Loading Unit<br />

DA-1 (I)<br />

Presenter:<br />

Luis Khalil, CMRP<br />

Universidad Simon<br />

Bolivar and PDVSA<br />

Reset <strong>for</strong> <strong>Reliability</strong><br />

(A)<br />

Presenter:<br />

E. Wade McKinney,<br />

CMRP, Yonkers<br />

Industries, Inc.<br />

One Man’s Journey<br />

to <strong>Reliability</strong> Centered<br />

<strong>Maintenance</strong> (I)<br />

Presenter:<br />

Boyd Helm<br />

Cardinal Glass<br />

Improvement Of The<br />

Operational <strong>Reliability</strong><br />

Of Water Injection<br />

Plant In Santiago Oil<br />

Field, Mani Casanare (I)<br />

Presenter:<br />

Victor Velasquez,<br />

CMRP<br />

Petrobras Colombia<br />

Limited<br />

Is RCM Enough? (I)<br />

Presenter:<br />

Jack Nicholas, CMRP<br />

The Missing Metrics:<br />

What Everyone<br />

Doing Continuous<br />

Improvement Should<br />

Know? (A)<br />

Presenter:<br />

Klaus Blache<br />

University of<br />

Tennessee<br />

The “Dirty Dozen”:<br />

Sometimes Learning<br />

What NOT to Do is<br />

More Important Than<br />

Learning What to<br />

Do (A)<br />

Presenter:<br />

Dale Ekmark, CMRP<br />

AMG Mining LTD<br />

How to Get Your Ideas<br />

Implemented (A)<br />

Presenter:<br />

Tonya Taylor, CMRP<br />

Advanced Technology<br />

Services<br />

Creating a High Per<strong>for</strong>mance<br />

Culture to<br />

Inspire World Class<br />

Safety & <strong>Reliability</strong> (I)<br />

Presenter:<br />

Marie Getsug, CMRP<br />

Commissioning<br />

Agents, Inc.<br />

Co-Presenter:<br />

Robert E. Christman,<br />

CMRP, CPMM<br />

Genzyme Corporation<br />

Streamlining Work<br />

Flow by Leveraging<br />

your CMMS (I)<br />

Presenter:<br />

Stuart Swanger,<br />

CMRP<br />

ARAMARK Facility<br />

Services<br />

Co-Presenter:<br />

Anil Agrawalla, CMRP<br />

ARAMARK Facility<br />

Service - Northrop<br />

Grumman<br />

Improving <strong>Maintenance</strong><br />

Productivity (I)<br />

Presenter:<br />

Malcolm Osenton,<br />

CMRP<br />

The Mosaic Company<br />

Co-Presenter:<br />

Alan Osan<br />

McKinsey & Company<br />

The Shiniest Tool in<br />

the Box (I)<br />

Presenter:<br />

Edward Williams,<br />

CMRP<br />

Sandia National Laboratories<br />

Changing From a<br />

Work Around Process<br />

to a Work Management<br />

Process (I)<br />

Presenter:<br />

Glyn Thorman<br />

ABB<br />

Co-Presenter:<br />

Troy Halligan<br />

BP Chemical<br />

10 <strong>Maintenance</strong> and<br />

<strong>Reliability</strong> KPIs You<br />

Need to Know and<br />

Use (I)<br />

Presenter:<br />

Ricky Smith, CMRP<br />

GPAllied<br />

Co-Presenter:<br />

David Martin, CMRP<br />

Louisiana Offshore<br />

Oil Port<br />

Capacity Assurance<br />

<strong>for</strong> Operational Excellence<br />

(NAME) (A)<br />

Presenter:<br />

Hugh Blackwood<br />

Applied Technology<br />

Publications<br />

Co-Presenter:<br />

Richard Cole<br />

Frito-Lay, Fayetteville<br />

Plant<br />

M&R Expert Panel<br />

Panelists: TBA<br />

SMRP Expert Panel<br />

Panelists: TBA<br />

17


Certification Exams<br />

The Certified <strong>Maintenance</strong> &<br />

<strong>Reliability</strong> Professional (CMRP)<br />

program is the number one<br />

credentialing program <strong>for</strong><br />

certifying the knowledge, skills, and experience of M&R<br />

professionals. The CMRP exam is accredited by ANSI.<br />

Every facility needs at least one CMRP on its team — and most<br />

should have more. They have the knowledge and skills to<br />

ensure efficiency and productivity on site – from technical skills<br />

and streamlined processes to per<strong>for</strong>mance management and<br />

managerial confidence.<br />

The exam is available in English, Spanish and Portuguese.<br />

Cost to sit <strong>for</strong> the exam :<br />

• $425 <strong>for</strong> non-SMRP members (includes a one-year membership)<br />

• $250 <strong>for</strong> employees of Sustaining Sponsor organizations and<br />

Military Veterans*<br />

• $300 <strong>for</strong> SMRP members<br />

The Certified <strong>Maintenance</strong> and<br />

<strong>Reliability</strong> Technician (CMRT)<br />

program is a way to measure the<br />

skills of existing or newly hired<br />

maintenance personnel. It brings credibility and recognition<br />

within the maintenance community.<br />

Ensure your technicians stand out from the crowd by becoming<br />

a Certified <strong>Maintenance</strong> and <strong>Reliability</strong> Technician (CMRT)!<br />

The exam is available in English only.<br />

Cost to sit <strong>for</strong> the exam :<br />

• $250 <strong>for</strong> SMRP members<br />

• $195 <strong>for</strong> employees of Sustaining Sponsor organizations<br />

• $300 <strong>for</strong> non-SMRP members<br />

*The CMRP Program is approved <strong>for</strong> reimbursement<br />

to eligible veterans and their dependents <strong>for</strong> the cost<br />

of the certification examination. For more in<strong>for</strong>mation,<br />

please visit www.smrp.org/smrpco.<br />

Why our certification<br />

programs are distinctive:<br />

• It’s more than just committing textbooks to memory; it’s a<br />

thorough examination of individual expertise measured<br />

against a universal standard.<br />

• Gain confidence and authority by adding an internationally<br />

recognized certification after your name.<br />

• Further your career and put yourself on a path to promotions<br />

with the best knowledge base in the industry.<br />

• Successful examinees will receive a certificate to<br />

acknowledge their accomplishment.<br />

• Certificants will be re-certified every three years by providing<br />

a written summary of reliability and professional development.<br />

• This program is not tied to any commercial ventures — it<br />

is unbiased and developed by companies in academics,<br />

government, industry, and utilities<br />

Schedule of exams:<br />

We are offering three (3) options to sit<br />

<strong>for</strong> both the CMRT and CMRP exam:<br />

Tuesday, October 16<br />

Wednesday, October 17<br />

Thursday, October 18<br />

How do I register?<br />

5:30 – 9:00 p.m.<br />

4:30 – 8:00 p.m.<br />

8:00 – 11:30 a.m.<br />

You may sign up <strong>for</strong> certification exams by mailing, faxing, or<br />

emailing the completed exam application <strong>for</strong>m available at:<br />

• CMRP: www.smrp.org/cmrp<br />

• CMRT: www.smrp.org/cmrt<br />

The CMRP and CMRP Candidate Guides <strong>for</strong> Certification and<br />

Recertification, as well as in<strong>for</strong>mation on becoming a SMRPCO<br />

Sustaining Sponsor are available on the SMRP website: www.<br />

smrp.org, by calling 678-303-2991, or emailing Devane Casteel at<br />

dcasteel@kellencompany.com.<br />

Conference registration is not required to take the exam.<br />

18


facility tours<br />

Go off-site and have a hands-on experience in the field to learn<br />

how others achieve success. Transportation is included to and<br />

from all facility tours, and meals are included where noted.<br />

Facility Tours are currently being finalized, so check back <strong>for</strong><br />

updates! All facility tours are subject to change.<br />

Facility Tour 1<br />

Walt Disney World: Behind<br />

the Laundry Logistics Scenes<br />

1:00 – 4:00 p.m.<br />

Thursday, October 18<br />

Cost: $95<br />

When most people think of the Walt Disney World® Resort, they<br />

think of Cinderella Castle, theme parks and resorts. What you<br />

often don’t think of, or even know about, is Disney’s state-of-theart<br />

laundry facilities. However, without clean linens, the Disney<br />

guest experience wouldn’t be the same. This tour will be held at<br />

the impressive Textile Services - Housekeeping Laundry Facility<br />

on Disney property. Led by a member of Disney’s maintenance<br />

and engineering team, the tour will focus on the maintenance<br />

and innovation perspective:<br />

• Computerized rail systems transport huge bags of sorted<br />

laundry throughout the facilities and sequence most of the<br />

processing.<br />

• Laundry moves from the soiled to the clean side of the<br />

facilities through the washers and items are processed<br />

according to type, color, size and fabric. A combination of<br />

batch washers (similar to a home washer, except much larger)<br />

and continuous batch washers (“tunnel washers”).<br />

• Extractor presses, dryers, clothing presses, flatwork presses<br />

and flatwork folders finish the work.<br />

It takes a lot of MAGIC to clean 127,560,000 pounds of textiles in<br />

one year! Sign up <strong>for</strong> this tour and see how it’s done!<br />

Facility Tour 2<br />

University of Central Florida CMMS<br />

1:00 – 4:00 p.m.<br />

Thursday, October 18<br />

Cost: $95<br />

One of Florida’s 11 public universities, the University of Central<br />

Florida (UCF) plays a major role in the region’s economic<br />

per<strong>for</strong>mance. The main campus in Orlando consists of 158<br />

buildings on 1,415 acres with over 9.1 million square feet of<br />

facilities to maintain.<br />

The Facilities division has responsibility <strong>for</strong> multiple<br />

departments, including services including; building maintenance,<br />

utilities, landscaping and custodial services. The work control<br />

center processes more than 58,000 work requests and<br />

responds to over 2,000 trouble calls at the main campus and<br />

research park afterhours/weekends.<br />

During 2012, UCF needed to upgrade the CMMS system<br />

due to obsolescence and to capitalize on mobile computing.<br />

Presentations on this tour will provide an overview of UCF,<br />

previous maintenance management and organizational<br />

structure, what UCF has done to improve work management<br />

processes, organizational structure and lessons learned from<br />

improving processes, and CMMS system installation. The tour<br />

will also include shop spaces, the new co-generation plant and<br />

central chiller plant and a discussion of sustainability projects.<br />

Facility Tour 3<br />

Universal Studios: A Look at<br />

How it All Works!<br />

6:00 – 9:00 p.m.<br />

Thursday, October 18<br />

Cost: $150<br />

What do you think of when you hear about the Universal Studios<br />

theme parks? Behind-the-scenes movie-making, state-of-theart<br />

facilities, exciting shows, and thrilling rides. What you may<br />

not think about is the many integrated processes and overall<br />

operations and maintenance program that allow each of<br />

these to take place. The focus of this facility tour is to see the<br />

behind-the-action equipment that allow the excitement to go<br />

off without a hitch. This evening tour will include a presentation<br />

about Universal’s maintenance program along with detailed<br />

maintenance and equipment discussions at each stop.<br />

Join us <strong>for</strong> this exciting tour and learn how your maintenance<br />

program can be seen as an asset to be leveraged to engage your<br />

management team and more importantly excite your customer.<br />

Facility Tour 4<br />

Walt Disney World: Behind the<br />

<strong>Maintenance</strong> Scenes & Keys to the<br />

Kingdom<br />

8:00 a.m. – 4:00 p.m.<br />

Friday, October 19<br />

Cost: $325 (lunch provided)<br />

Backstage Magic pulls back the curtain <strong>for</strong> an “insider’s look” at<br />

the heritage, daily operation, and cast members’ role, with specific<br />

focus on the maintenance and reliability aspects of each location<br />

provided by a member of Disney’s maintenance and engineering<br />

team. This seven-hour behind-the-scenes adventure guides you<br />

through a variety of locations where you will discover what it<br />

takes to create and maintain the “magic” every day.<br />

This facility tour includes visits to the following locations:<br />

• Epcot®<br />

• Magic Kingdom® Park<br />

• Central Shops<br />

• Disney’s Wilderness Lodge<br />

• Epcot® Innoventions<br />

• Disney’s Hollywood Studios<br />

• Disney’s Animal Kingdom® Theme Park:<br />

19


Hitting the links<br />

9th Annual<br />

SMRP Golf Tournament<br />

Sunday, October 14<br />

Tee off: 1:00 p.m.<br />

Disney’s Palm Golf Course<br />

Recognized as one of America’s premier resort courses, Disney’s<br />

Palm offers plenty of<br />

challenges <strong>for</strong> the novice and<br />

seasoned pro alike. Combining<br />

strategically placed palms, 94<br />

bunkers, and plenty of water, the<br />

natural Florida woodlands setting<br />

provides a dramatic backdrop to<br />

an exciting golf outing.<br />

Prizes will be awarded <strong>for</strong>:<br />

• 1st place<br />

• 2nd place<br />

• Longest drive to the hole<br />

• Special prize <strong>for</strong> the team involved in the most difficult day<br />

Costs: $125 per player<br />

*Rental Clubs: $45.00<br />

*Rental Shoes: $10.00<br />

Included:<br />

• Transportation from the Hilton Hotel (meet in hotel lobby at<br />

11:45 a.m.)<br />

• Two beverage tickets<br />

• One sleeve of golf balls<br />

*Rental clubs and shoes must be reserved through Disney’s<br />

Palm Golf Course. For additional in<strong>for</strong>mation regarding the golf<br />

tournament, contact Mike Mills at mikemills@mundycos.com.<br />

SMRP MEMBER BENEFITS<br />

SMRP member discount<br />

Become an SMRP member NOW and receive<br />

the annual conference discounted member rate.<br />

As a member, you will save over 10% off annual<br />

conference the non-member regular rates and<br />

receive many member benefits! To join SMRP,<br />

call Marella Bivins at 678-303-3022 or email at<br />

mbivins@kellencompany.com<br />

SMRP member benefits<br />

• A subscription to Solutions, the premier magazine <strong>for</strong> the<br />

maintenance and reliability industry.<br />

• Access to SMRP’s Job Board and Annual Job Fair.<br />

• Flexible, convenient learning available through the Library<br />

of Knowledge online.<br />

• Discounted pricing on CMRP and CMRT certifications.<br />

• Full access to the SMRP member’s only website <strong>for</strong> tools<br />

and resources.<br />

• Connect locally with SMRP’s 18 chapters and special<br />

interest groups.<br />

• Interact with our community through social media tools:<br />

Facebook, Twitter, and LinkedIn.<br />

Connect with us<br />

Join SMRP in starting your conference experience now. Network with industry professionals and follow our social streams to get the<br />

latest 20th Annual Conference news and updates!<br />

www.twitter.com/smrp www.facebook.com/smrpkco www.linkedin.com/company/smrp<br />

Hashtag: #smrp20<br />

20


Sponsors<br />

Many thanks to our current conference sponsors!<br />

platinum Sponsors<br />

Gold Sponsors<br />

Silver Sponsors<br />

Bronze Sponsors<br />

media Sponsors<br />

Golf Sponsors<br />

21


Registration Register online at www.smrp.org<br />

STEP 1: REGISTRATION INFORMATION<br />

Please submit a separate <strong>for</strong>m <strong>for</strong> each registrant.<br />

First Name: ____________________________________________<br />

Last Name: ____________________________________________<br />

First Name <strong>for</strong> Name Badge:<br />

Designation(s): __________________________________________<br />

Title: _________________________________________________<br />

(check one):<br />

STEP 3: CONFERENCE FEES<br />

All rates shown are per person<br />

SMRP Member Registration<br />

Enter Group<br />

Discount Code*<br />

Early Bird<br />

(on/be<strong>for</strong>e Sept. 7)<br />

Regular Rates<br />

(after Sept. 7)<br />

- -<br />

Total<br />

*If you have been given a group discount code, please enter above in the total<br />

column. Group discount codes only apply to conference registration fees,<br />

not membership fees, facility tours, workshops, special events, or exam fees.<br />

Practitioner Industry Partner Consultant Academic<br />

Student Government Employee Military Employee Other<br />

Company/Organization: ___________________________________<br />

Mailing Address 1: _______________________________________<br />

Mailing Address 2: _______________________________________<br />

City, State/Province: ______________________________________<br />

Zip/Postal Code: ________________________________________<br />

Country: ______________________________________________<br />

Citizenship: ____________________________________________<br />

Phone: ________________________________________________<br />

Fax: __________________________________________________<br />

Email: ________________________________________________<br />

Dietary Restrictions: ______________________________________<br />

Is this your first conference? ____Y ____N<br />

Pursuant to the Americans with Disabilities Act (ADA), do you require<br />

special arrangements? ___ Y ____N<br />

If you require any special arrangements, please contact Marella Bivins<br />

at mbivins@kellencompany.com.<br />

STEP 2: MEMBERSHIP DUES<br />

Please Note: You DO NOT have to be an SMRP member to attend the conference,<br />

however, discount rates are reserved <strong>for</strong> active SMRP members.<br />

Renewing members: Pay next year’s dues TODAY!<br />

New Membership Cost Total<br />

One Year Executive<br />

Membership- $1,250<br />

One Year Individual<br />

Membership- $125<br />

Three Year Individual<br />

Membership- $250<br />

Membership<br />

Cost<br />

Renewal<br />

One Year Executive<br />

Membership- $1,250<br />

One Year Individual<br />

Membership- $125<br />

Three Year Individual<br />

Membership- $250<br />

MEMBERSHIP DUES FEE(S) TOTAL<br />

Total<br />

SMRP Member<br />

Individual<br />

Registration<br />

SMRP Executive/Individual<br />

Member 10%<br />

discount 5-10 attendees<br />

SMRP Executive/<br />

Individual Member<br />

15% discount 11-20<br />

attendees<br />

SMRP Executive/Individual<br />

Member 20%<br />

discount<br />

20-plus attendees<br />

Individual Non-Member<br />

Registration<br />

Non-Member 10% discount<br />

5-10 attendees<br />

Non-Member 15% discount<br />

11-20 attendees<br />

Non-Member 20%<br />

discount 20-plus attendees<br />

$825 $970<br />

$740 $873<br />

$700 $825<br />

$660 $776<br />

$975 $1,120<br />

$880 $1,008<br />

$830 $952<br />

$780 $896<br />

STEP 4: FACILITY TOUR AND WORKSHOPS<br />

Facility Tours (Space is limited)<br />

Includes transportation Cost Total<br />

FT1: Walt Disney World: Behind the Laundry<br />

Logistics Scenes<br />

Thursday, October 18<br />

$95<br />

1:00-4:00 p.m.<br />

FT2: University of Central Florida CMMS<br />

Thursday, October 18<br />

$95<br />

1:00 – 4:00 p.m.<br />

FT3: Universal Studios: A Look at How it<br />

All Works!<br />

$150<br />

Thursday, October 18 6:00 – 9:00 p.m.<br />

FT4: Walt Disney World: Behind the <strong>Maintenance</strong><br />

Scenes & Keys to the Kingdom<br />

Friday, October 19 (Including lunch)<br />

$325<br />

8:00 a.m. – 4:00 p.m.<br />

Disney’s Approach to Business<br />

Excellence<br />

Monday, October 15 (Including lunch)<br />

$175<br />

12:00 – 1:45 p.m.<br />

22


Registration Register online at www.smrp.org<br />

Workshops<br />

Includes course material and meals<br />

WS1: Leadership Characteristics of<br />

Successful <strong>Maintenance</strong> and <strong>Reliability</strong><br />

Organizations<br />

Monday, October 15<br />

8:00 a.m. – 5:00 p.m.<br />

WS2: Bringing Your <strong>Maintenance</strong><br />

KPI’s to the Corporate Level<br />

Monday, October 15<br />

8:00 a.m. – 5:00 p.m.<br />

WS3: Lessons from NASCAR Race<br />

Teams’ Pursuit of 100% <strong>Reliability</strong><br />

Monday, October 15<br />

8:00 a.m. – 5:00 p.m.<br />

WS4: Value Stream Mapping <strong>for</strong><br />

<strong>Maintenance</strong><br />

Monday, October 15<br />

8:00 a.m. – 5:00 p.m.<br />

WS5: Improving Machinery Assembly,<br />

Installation Per<strong>for</strong>mance &<br />

<strong>Reliability</strong><br />

Monday, October 15<br />

8:00 a.m. – 5:00 p.m.<br />

WS6: Results-Oriented <strong>Reliability</strong> &<br />

<strong>Maintenance</strong> Management 2012<br />

Monday, October 15<br />

8:00 a.m. – 5:00 p.m.<br />

WS7: Revisiting <strong>Reliability</strong>-Centered<br />

<strong>Maintenance</strong> Basics-What Did<br />

Nowlan and Heap Have to Say?<br />

Monday, October 15<br />

8:00 a.m. – 5:00 p.m.<br />

WS8: Design <strong>for</strong> <strong>Reliability</strong><br />

Monday, October 15<br />

8:00 a.m. – 5:00 p.m.<br />

WS9: What a <strong>Reliability</strong> Engineer<br />

Needs to Know<br />

Monday, October 15<br />

8:00 a.m. – 12 noon<br />

WS10: <strong>Maintenance</strong> Management<br />

101/201<br />

Monday, October 15<br />

8:00 a.m. – 5:00 p.m.<br />

WS11: Leading the Per<strong>for</strong>mance<br />

Culture Trans<strong>for</strong>mation<br />

Monday, October 15<br />

8:00 a.m. – 5:00 p.m.<br />

Cost<br />

$375<br />

$375<br />

$375<br />

$375<br />

$375<br />

$375<br />

$375<br />

$375<br />

$225<br />

$375<br />

$375<br />

Total<br />

WS14: Strategic Planning <strong>for</strong> <strong>Maintenance</strong><br />

& <strong>Reliability</strong> Leaders<br />

$375<br />

Thursday, October 18<br />

8:00 a.m. – 5:00 p.m.<br />

WS15: SMRP Best Practices Metrics<br />

Workshop<br />

$375<br />

Thursday, October 18<br />

8:00 a.m. – 5:00 p.m.<br />

WS16: <strong>Maintenance</strong> Business<br />

Experience<br />

$375<br />

Thursday, October 18<br />

8:00 a.m. – 5:00 p.m.<br />

WS17: Operator-Driven <strong>Reliability</strong>-<br />

Preserving and Growing Your Investment<br />

in Processes and People $225<br />

Thursday, October 18<br />

8:00 a.m. – 12 noon<br />

WS18: Lubrication Excellence<br />

Thursday, October 18<br />

$375<br />

8:00 a.m. – 5:00 p.m.<br />

WS19: Evaluating and Optimizing<br />

Your Current PM Program “TODAY”<br />

Thursday, October 18 AND Friday, $650<br />

October 19 (2-day workshop)<br />

8:00 a.m. – 5:00 p.m.<br />

WS20: Executive Level <strong>Maintenance</strong><br />

& <strong>Reliability</strong> Best Practices<br />

Overview<br />

$375<br />

Thursday, October 18<br />

8:00 a.m. – 5:00 p.m.<br />

WS21: Preparing Your Organization<br />

<strong>for</strong> Change<br />

$375<br />

Thursday, October 18<br />

8:00 a.m. – 5:00 p.m.<br />

WS22: Work Management Simulation<br />

$375<br />

Thursday, October 18<br />

8:00 a.m. – 5:00 p.m.<br />

WS23: Leaning Out Your Energy<br />

Control Program (LOTO)<br />

$225<br />

Thursday, October 18<br />

8:00 a.m. – 12 noon<br />

WS24: Managing Your MRO Storeroom<br />

Using “Best Practices”<br />

$225<br />

Thursday, October 18<br />

8:00 a.m. – 12 noon<br />

FACILITY TOUR AND WORKSHOP FEE TOTAL<br />

WS12: <strong>Maintenance</strong> Planning &<br />

Scheduling<br />

Monday, October 15<br />

8:00 a.m. – 5:00 p.m.<br />

WS13: CMMS: The Road to<br />

Success-Everything from Selection<br />

to Implementation and Beyond<br />

Monday, October 15<br />

8:00 a.m. – 5:00 p.m.<br />

$375<br />

$375<br />

STEP 7: GOLF TOURNAMENT<br />

includes greens fees, cart, sleeve of balls and drink tickets.<br />

Cost<br />

Individual $125<br />

GOLF TOURNAMENT FEE<br />

Total<br />

23


Registration Register online at www.smrp.org<br />

STEP 8: GUEST REGISTRATION<br />

Includes welcome reception, keynote breakfast, and networking<br />

reception<br />

Cost Total<br />

Guest Registration<br />

First Name:<br />

$85<br />

Last Name:<br />

GUEST REGISTRATION FEE<br />

STEP 11: PAYMENT INFORAMTION<br />

Summary<br />

Membership Dues<br />

Conference Registration Fee(s)<br />

Facility Tours and Workshops Fee(s)<br />

Guest Registration Fee(s)<br />

Donation to SMRP Foundation* (Optional)<br />

GRAND TOTAL<br />

Total<br />

STEP 10 : Conference Polo Shirt<br />

SMRP 2012 Conference Cost Qty. Total<br />

Polo Shirt<br />

Small<br />

___Men’s ___Women’s<br />

$40<br />

Medium<br />

___Men’s ___Women’s<br />

$40<br />

Large<br />

___Men’s ___Women’s<br />

$40<br />

X- Large<br />

___Men’s ___Women’s<br />

$40<br />

XX-Large<br />

___Men’s ___Women’s<br />

$40<br />

XXX- Large<br />

___Men’s ___Women’s<br />

$40<br />

POLO SHIRT TOTAL<br />

* The SMRP Foundation is a 501 (c)(3) tax-exempt foundation, <strong>for</strong>med by practitioners, <strong>for</strong><br />

practitioners. Your donation to the SMRP Foundation will make a lasting impact and go<br />

towards supporting educational programs, research, grants, and scholarships.<br />

METHOD OF PAYMENT<br />

(check one): Purchase orders are NOT permitted<br />

Check/Money Order/Cashier’s Check<br />

(drawn on a U.S. bank in USD and made payable to SMRP. Mail to: 1100<br />

Johnson Ferry Road, Bldg. 1, Ste 300, Atlanta GA 30342<br />

Credit Card Payment:<br />

American Express Discover MasterCard Visa<br />

Card #:_________________________________________________<br />

Exp. Date:_________________Security Code:___________________<br />

Billing address:___________________________________________<br />

Billing zip code:__________________________________________<br />

I authorize SMRP to charge my card as indicated.<br />

Authorized Signature:_______________________________________<br />

SMRP<br />

1100 Johnson Ferry Rd, Suite 300<br />

Atlanta, GA 30342<br />

USA<br />

Win an<br />

iPad 2 or<br />

Kindle Fire!<br />

To enter:<br />

smrpbenchmarx.gallup.com <strong>for</strong> iPad 2<br />

and library.smrp.org <strong>for</strong> Kindle Fire.<br />

Drawing held at Annual Conference:<br />

10/16 @ 5:30 p.m.

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