Plural Components - Kremlin Rexson Sames

Making Manufacturers More Competitive
Selection Guide
Plural Component
Systems
Manufacturer of:
www.exel-na.com

EXEL North america
Manufacturer of:
EXEL North America, located in Plymouth, Michigan is
the leader of high value added custom and standard
solutions for controlled applications of powders and thick
or thin fluids in the industrial and automotive markets.
Our success is possible because of our strong commitment
to the growth of our employees, who are carefully
chosen for their integrity and mission-to-serve with a
sense-of-urgency attitude.
We are committed to complete customer
satisfaction! We vow to develop the latest
innovations, maintain close relationships
with key influencer's in the industry
and deliver the best solutions for our
customers.
John Patry
President
EXEL North America
EXEL history dates back to 1925 with the
introduction of the first airspray gun from
KREMLIN. SAMES was founded in 1947
and REXSON in 1954. EXEL expanded
into North America in 1978.
EXEL North America consists of nearly 100 employees with
offices in Plymouth, Michigan; Scarborough, Ontario, Canada;
and Monterrey, Mexico. We have two distinct sales and
service teams for our Wood & General Industry markets
and our Tier 1 & Automotive markets.
EXEL North America is a wholly owned subsidiary of EXEL
INDUSTRIES, a Global company with 21 manufacturing
centers, two in the US, and 23 subsidiaries, three in North
America. For more information go to www.exel-industries.com.
People:
• Integrity
• Solution
• Service
Products:
• Quality
• Innovation
• Performance
Delivering Controlled Applications
Liquid Finishing - Powder Coating - Sealants - Adhesives
Lubricants - Mold Release Agents - Potting - Plural Component Materials
Making Manufacturers More Competitive

Making Manufacturers More Competitive
CONTENTS
TABLE OF CONTENTS
Automatic Metering 4
2K or 3K Component 5
PU2125F & PU2160F 6
PU2200 7
PU3000 8 - 9
Cyclomix Features 10
Cyclomix Micro 11
Cyclomix Multi 12
Cyclomix Recovery 13
Cyclomix Expert Features 14
Cyclomix Expert 2K & 3K 15
Cyclomix Expert 3K CARC 16
Market Development Literature 17
EXEL Industries an International Presence 18
EXEL a North American Presence 19
www.exel-na.com

Automatic Metering
When Production Demands Automatic Metering
As coating or finishing production rises, so does the need to lower the
cost of metering and mixing plural component coatings. The most
basic metering and mixing method is hand mixing or batching.
Once the two components are combined, a reaction between them is
started which is both time and temperature dependant. As time passes,
the viscosity increases and the reaction is accelerated. This can result
in significant labor costs and increased waste, rework and warranty
costs. By utilizing a plural component system, the coating is mixed as
it is used and greatly reduces the amount of wasted material, reworked
parts and equipment damaged by cured coating.
Specifications Mechanical Electronic Custom
Ratio
Cyclomix Micro,
Cyclomix Micro+ Cyclomix Cyclomix Cyclomix+
PU2125F PU2160F PU2200 (includes catalyst flush) Multi Expert
1:1 to 10:1 1:1 to 49:1 0.6:1 to 20:1 0.6:1 to 20:1 1:1 to 20:1 1:1 to 50:1
Adjustment Fixed Variable Variable Variable Variable Variable
Max.
Pressure
Max.
Flow rate
Min.
Flow rate
Automatic metering
BEAKER A
Base
Resin
Lacquer
psi 1350 1600 2900 2900 2900 2900
bar 93 110 200 200 200 200
gpm 0.25 2 0.4 0.4 0.5 0.5
l/min See table 1 8 0.9 0.9 1.9 1.9
oz/min
on following
page
0.5 0.5 1.7 1.7 1.7 1.7
cc/min 15 15 50 50 50 50
Accuracy ± 5% ± 4% ± 1% ± 1% ± 0.5% ± 0.5%
Max. Viscosity (cps) 400 400 5000 5000 25,000 25,000
Construction SS SS SS SS SS SS
Volume of 2K
Flush Waste
A
Moderate Moderate Low Low Low Low
Flush Time Moderate Moderate Fast Fast Fast Fast
No. of Components 2 2 1 or 2 1 or 2 1, 2 or 3 1, 2 or 3
Reporting Capability Optional Optional
No. of Colors
Controlled by Unit
B
BEAKER B
Catalyst
Hardener
Accelerator
Activator
Isocyanate
Promoter
EXEL - Delivering the best solution to fit your needs.
Printer or
on Screen
Printer or
on Screen
On Screen, USB
or Ethernet
On Screen,
USB or Ethernet
1 1 1-3 1-7 1 to 49 99
No. of Catalysts
Controlled by Unit
1 1 1 1-3 1 to 49 As Required
Pot Life & Ratio Alarm Optional Optional Yes Yes Yes Yes
Integrated Gun Flush
Controls
No No Yes Yes Yes Yes
*All Cyclomix units are available in PH versions
4

2K or 3K COMPONENT
Type of materials used
■ SOLVENT OR WATERbaseD
materials
■ Polyurethanes
■ MS Polymers
■ primerS
■ Silicon
A large range of high performance
equipment to meet your needs...
■ lacquers
■ epoxy
■ PVC
■ glues
■ ZINC
PU3000
2K or 3K Component
CYCLOMIX ® Range
Micro+ Multi Expert
PU
3000
PU
2125F
PU
2160F
Operating mode Electronic Electromechanical
Mechanical
Nb of bases (A) max 3 7 22 1 1 1
Nb of catalysts (B) max 1 3 22 1 1 1
Nb of components (C) - - 1 - - -
Nb of solvents max 2 4 22 1 1 1
Flushing Type auto auto auto semi manual manual
Mixing accuracy ± 1% ± 1% ± 1% ± 1% ± 4% ± 4%
Max pressure
2538 psi
(175 bar)
2900 psi
(200 bar)
2900 psi
(200 bar)
5076 psi
(350 bar)
145 psi
(10 bar)
1740 psi
(120 bar)
Max output per minute
0.52 gal
(2 liter)
0.52 gal
(2 liter)
0.79 gal
(3 liter)
0.52 gal
(2 liter)
0.92 gal
(3.5 liter)
0.26 gal
(1 liter)
Fixed or variable ratio variable variable variable variable fixed fixed
Ratio range 0.6:1 to 20:1 0.6:1 to 20:1 0.6:1 to 20:1 1:1 to 20:1 1:1 to 5:1 1:1 to 10:1
Application equipment for very high quality finish
manual
automatic
HTI / HPA / HTV AIRMIX ® AIRLESS
SPRAYMIUM ®
ELECTROSTATIC
HTI/HPA AIRMIX ® AIRLESS ®
5

pu2125F & pu2160F
Mechanical Metering
The PU 2125 F pump is a fixed ratio two-component pump for low pressure applications. The proportioning pump is
mounted on a cart and consists of : pump, mixer, MATERIAL/SOLVENT selection assembly, suction rod and a drain
rod for the BASE, suction rod for the solvent, gravity container and a hose for the CATALYST.
The PU2160F is a complete 2 component metering and mixing system designed to provide the small to medium
shops the ability to spray two component coatings at Airmix ® pressures.
PU2125F
Features
Compact mobile cart
Tamper proof fixed ratio design
CheckFlush
No feed pumps or pressure pots
required to feed the A and B materials
Benefits
Easy to install and start-up, portable
Eliminate risk of unwanted ratio
changes during production
The solvent flush that removes the mixed
material flows across the check valves.
This assures a consistent ratio metering
Simple to maintain and install
PU2160F
SPECIFICATIONS - PU2125F
PU2125F
Air supply pressure: 45 - 87 psi (3-6 bar)
Wetted
parts:
Fittings:
Weight:
Dimensions:
Max. Temperature:
Noise level (at 1 m)
Mix
Ratio
BASE and CATA fluid section : stainless steel
CATA circuit : stainless steel
Mixer : stainless steel, treated steel, polyethylene
Bellows : PTFE
Air inlet : F 3/8 BSP
Spraying air : M 1/4 NPS
Fluid outlet (manifold) : M 1/2 JIC
110 lbs / (50 kg)
43″ x 22″ x 20″ / 110 x 55 x 50 cm
122º F / 50º C
80 dB A (depending upon ISO 3746 standard)
AVAILABLE CONFIGURATIONS - PU2125
Output @ 20 cycles
per minute
US Gal
per min.
Liters per
min.
Pressure
Ratio
Stainless Steel
Part Number
1:1 0.9 3.4 0.92:1 668-587-100
2:1 0.69 2.6 1.25:1 668-587-200
3:1 0.61 2.3 1.41:1 668-587-300
4:1 0.56 2.12 1.51:1 668-587-400
5:1 0.54 2.04 1.58:1 668-587-500
6:1 0.52 1.98 1.63:1 668-587-600
SPECIFICATIONS - PU2160F
PU2160F
Technology supplied: Airmix ® / Air Assisted Airless
Pressure & mix ratio: See Table
Fluid output:
See Table
Ratio tolerance: ± 5%
Inlet pressure:
30 to 87 psi / 2 to 6 bar
Viscosity range:
20 to 500 cps
Dimensions:
43″ x 22″ x 20″ / 110 x 55 x 50 cm
Max. Temperature: 140º F / 60º C
Wetted metal parts: (S/S Version) Stainless Steel
Air inlet fitting:
F 3/8″ NPT
Air outlet fitting:
M 1/4″ NPS
Fluid inlet fitting:
M18/125 (Base, Catalyst & Solvent)
Fluid outlet fitting: #5 JIC
Weight:
100 lbs / 45 kg
AVAILABLE CONFIGURATIONS - PU2160
Mix
Ratio
Output @ 20 cycles per
minute
US Gals per
min.
Liters per
min.
Pressure
Ratio
Part
Number
1:1 0.20 0.78 10:1 151-586-690
2:1 0.15 0.58 15:1 151-586-695
5:1 0.13 0.50 18:1 151-586-710
10:1 0.12 0.44 20:1 151-586-700
6

pu2200
The PU2200 is designed for facilities that demand high metering production
without using sophisticated electronic controls. They are the only available
metering systems that can use KREMLIN’s unique Flowmax ® technology.
FEATURES
Plug & play design
Variable ratio design
CheckFlush design on the manifold
No feed pumps or pressure pots required to
feed the A and B materials
SPECIFICATIONS
Easy to install and start-up
Mix ratio can be quickly changed
The solvent flush that removes the mixed
material flows across the check valves, thus
assuring a consistent ratio metering
Simple to maintain and install
Technology supplied:
Airspray, Airmix ® & Air Assisted Airless
Pressure & mix ratio: See Table on page 8
Fluid output: See Table on page 8
Ratio tolerance: ± 4%
Inlet pressure:
30 to 87 psi / 2 to 6 bar
Viscosity range:
20 to 500 cps
Dimensions:
31″ x 27″ x 66″ / 79 x 68 x 168 cm
Max. Temperature:
140º F / 60º C
Wetted metal parts:
Stainless Steel
Air inlet fitting:
F 3/4″ BSP
Air outlet fittings (gun & flush pump):
M 1/4″ NPS
Fluid inlet fitting:
M 26x125 (Base, Catalyst & Solvent)
Fluid outlet fitting:
(Airspray) M3/8″ NPS / (Airmix ® ) #5 JIC
Weight:
* depending on pump selected
Flush pump:
02.75 (Std),
02.75 S/S, 10.14 or 20.25 pumps (Optional)
AVAILABLE CONFIGURATIONS
Call for more information
BENEFITS
PU2200
Mechanical Metering Airmix ® & Airspray Solutions
7

pu3000
Electronic control & mechanical metering
SPECIFICATIONS
Technology supplied:
Mixing ratio: 0.6:1 to 20:1
Mixing accuracy: ± 1%
Input fluid viscosity range:
Fluid pressure:
Inlet air pressure:
Fluid output flow rate:
Wetted parts:
Air inlet fitting:
Air outlet fitting:
Fluid outlet fitting:
Weight:
Dimensions:
Input voltage:
Number of bases: 1
Number of catalysts: 1
FLUID PRESSURE RATIO
Airspray
Fluid Pressure
Ratio
Airspray, Airmix ® & Airless
30 to 8000 cps (20,000 cps Airless)
30 to 2900 psi / 2 to 200 bar
30 to 87 psi / 2 to 6 bar
2 to 50 oz/min / 50 to 1500 cc/min
Stainless Steel & HDPE
F 1/4″ BSP
F 1/4″ BSP
F #8 JIC
• Pulse-Free Electronic Control ®
• Constant Metering Control
143 lbs / 65 kg
54″ x 25″ x 19″ / 138 x 64 x 48 cm
110V / 220V AC - 75W
Maximum Fluid
Pressure
1:1 1:1 - 87 psi (6 bar)
7:1 580 psi (40 bar)
Airmix ® 30:1 2900 psi (200 bar)
Airless 53:1 5075 psi (350 bar)
• Data Storage of Material Consumption + VOC’s
• Auto Maintenance Reminder
AVAILABLE CONFIGURATIONS
System Description
Part Number
Low Pressure, HVLP, Conventional 668-681-300
Airmix ® 668-681-200
Airless 668-681-100
8

pu3000
The PU3000 is an innovative, economical and patent pending solution that
combines electronic control and mechanical metering. The PU3000 is easy
to operate and easy to install. The control box is user friendly and allows the
operator to intuitively learn how to operate the machine.
Pulse-Free Electronic (PFE) relates to the control of pump change over and
the elimination of material pulsation during pump change over. The PFE
features a constant output and a +/- 1 % metering accuracy for an outstanding
finish. Electronic dosing constantly monitors the actual material consumption
of products and calculates the VOC’s. The machine can be installed in an
ATEX 1 or 2 zone to be in close proximity to the operator.
The PU3000 is available in low pressure, AIRMIX ® and AIRLESS versions
to meet most market requirements.
FEATURES
Plug & Spray
KREMLIN REXSON patent pending :
Pulse-Free Electronic control (PFE)
Innovative control system of pump
change-over
Direct injection in the high performance
static mixer
Recording of fluid consumptions and VOC
Ability to print records
Automatic component management : base,
catalyst and solvent
Programmable flushing priming &
regeneration
User-friendly control panel
Preventive maintenance alarm
Continuous ratio checking and alarm
Low level drum alarm
Ratio check kit is standard with 2 liter
test tubes
Filter and drain assembly is standard
Sealing done by a FLOWMAX ® bellows on
the catalyst side
Wide range of ratio from 0.6:1 to 20:1
Suitable for Low pressure, AIRMIX ® ,
AIRLESS spraying technologies
Possibility of very low flow rate: from 10cc
BENEFITS
Quick start-up
Constant fluid flowrate
Unsurpassed +/-1 % mixing accuracy
+/-1 % repeatability
Perfect mixing
Fluid and solvent consumptions stored
in memory
User friendly
User-friendly and easy programming
for the operator
Safe operation
Visual control of mixing accuracy
No product loss
High reliability
Total sealing between pump and its
environment, ideal for work with
moisture sensitive catalysts
Suitable for use in a wide range of
markets
Electronic control & mechanical metering
9

cyclomix features
Features & benefits
accurate mixing for two component materials
Electronic proportioning and mixing often has very short payback periods because they deliver significant
benefits compared to other methods:
Type of Mixing
Manual
(Hot Potting)
Mechanical
Electronic
Cyclomix
Mixing Accuracy +/- 10% +/- 4% +/- 1%
Ratio Control Poor Good Excellent
Mixed Material Quality Poor Good Excellent
Unused Mixed Material High Moderate Very Low
Traceability Poor Good Excellent
Risk of Rework High Moderate Very Low
Fluid Handling Labor Costs High Moderate Very Low
Safety Poor Good Excellent
Ease of Color Change Poor Moderate Excellent
the unique proportioning technique used by cyclomix
The Cyclomix line of plural component systems is based on 25 successful years of Kremlin experience in
manufacturing and delivering two component solutions to the finishing industry. It uses our unique proportioning
technique of delivering a constant flow of base material and injecting the pressure regulated catalyst to maintain
ratio control. This maintains extreme mixing accuracy and minimizes dead zones and flush waste. Constant
Flow Meter Mix is an EXEL exclusive feature.
Base/ Solvent
Catalyst/ Solvent
Mixed
material
Proven Technology
The fluid network features a special design to minimize the
amount of flushing solvents used (less than 2 oz. or 50 cc).
Accurate Mixing +/- 1%
Efficient Flushing
TYPES OF FLUIDS HANDLED
Bases Solvent-based paint
Epoxy Water-based paint
Lacquers Polyurethanes
Primers Varnish
TYPICAL Cyclomix INSTALLATION (Manual Installation)
BASE
FLUSH
COATING CATALYST COATING
BASE FLUSH CATALYST
10

cyclomix micro
The Cyclomix micro machine parameters are easily set-up to suit almost any
application. Operator training is in simple and easy steps that allows for quick
start-up and operation. Cyclomix Micro PH versions are also available for
acid catalyzed coatings.
FEATURES
Precision control with alarm
Ability to use up to 3 bases (colors) with a
single catalyst
Spray booth controls can be operated inside
or outside of the booth
Spray single-component materials
Compatible with Low pressure, Airmix ® and
electrostatic * spray guns
(*) minimum paint resistivity: 5 M
Mixing Ratio 0.6:1 to 20:1
SPECIFICATIONS
Construction - two parts:
Number of colors:
(depending on version selected)
Mixed material output:
Recommended material viscosity range:
Working data storage
Wetted parts construction:
Rs 232:
Built-in function:
Wetted parts:
Notification in event of a fault
Flexibility with number of bases
Allows the operator the flexibility to control the
device either inside or outside of the spray
booth
The paint applied on parts always conforms
to specifications
Handles a wide range of spray technologies
Accurate Mixing +/- 1%
BENEFITS
Repeatability +/- 0.5%
Electrical control cabinet and Mixing panel
One to Three
1.7 to 67.6 oz/min (50-2000 cm 3 /min
30-5000 cps
Base, Catalyst, Solvent and V.O.C
Stainless Steel as Standard
Data transfer option
Material ratio checking
Chemically inert materials
System Description Number of bases Number of catalyst Part Number
Cyclomix Micro W/O Catalyst Flush 1 1 155-660-900
Cyclomix Micro W/O Catalyst Flush 3 1 155-660-930
Cyclomix Micro Catalyst Flush 1 1 155-660-911
Cyclomix Micro Catalyst Flush 3 1 155-660-933
Cyclomix Micro PH Catalyst Flush 1 1 997-108-000
Cyclomix Micro PH Catalyst Flush 3 1 997-108-100
Entry level electronic 2K metering system
Cyclomix Micro Options
Part Number
RS232 communication kit 155-660-935
Spray booth mounting kit 155-660-340
7m extension cable between control cabinet and mixing panel 901-250-216
11

cyclomix multi
Electronic metering for multiple colors
PH version
available for acid
catalyzed coatings!
Autowash
panel for
automatic
flushing
of mixed
material
The Cyclomix MULTI system was designed for production shops that
require accurate mixing and a small number of color changes. This system
provides easy control and outstanding performance in one package.
The Cyclomix MULTI system is also available in a PH version for acid
catalyzed coatings.
FEATURES
Adaptable programming for each color
Pneumatic emergency flush
System interface
Separate control box from the mixing unit
Multiple flushing sequences available
SPECIFICATIONS
Technology supplied:
Airspray, Airmix ® , Air Assisted Airless & Airless
Mixing ratio: 0.6:1 to 20:1 (166% to 5%)
Mixing accuracy: ± 1%
Input fluid viscosity range:
Inlet fluid pressure:
Inlet air pressure:
Fluid output flow rate:
Wetted metal parts:
Air inlet fitting:
Air outlet fitting:
Fluid inlet fitting:
Fluid outlet fitting:
Weight:
Dimensions (control cabinet):
Dimensions (mixing unit):
Input voltage:
20 to 5000 cps
30 to 2900 psi / 2 to 200 bar
60 to 87 psi / 4 to 6 bar
2 to 50 oz/min / 50 to 1500 cc/min
Stainless Steel and HDPE
F 1/4″ BSP
F 1/4″ BSP
#5 JIC filter inlet
F 1/4″ BSP
143 lbs / 65 kg
Number of bases: 3, 5 or 7
Number of catalysts: 1, 2 or 3
BENEFITS
Allows for flexibility with each coating recipe
Provides a complete system flush in case of
power failure
Connects easily to automated systems for
triggering and flushing
Allows for Class 1 Division 1 rating so the
mixing unit can be located inside the booth
Provides flexibility for shift changes and
shutdowns while saving material and solvent
24″ x 24″ x 16″ / 60 x 60 x 40 cm
31″ x 24″ x 24″ / 77 x 60 x 60 cm
110V / 220V AC - 75W
AVAILABLE CONFIGURATIONS
Number
of Bases
Number
of Catalysts
Standard System
Part Number
PH Model System
Part Number
3 1 155-660-813 668-660-413
5 1 155-660-815 668-660-415
7 1 155-660-817 668-660-417
3 2 155-660-823 668-660-423
5 2 155-660-825 668-660-425
3 3 155-660-833 668-660-433
Optional Autowash Panel 155-660-300
12

cyclomix recovery
Cyclomix Recovery ACA
The ACA has been designed for
catalyzed coatings and has the
ability to adapt to future green
coatings.
Recovers belt waste automatically
and pumps it to the mix chamber
where it is filtered and adjusted to
the coatings desired density.
Recovered and densitized material
is introduced into a 3K mixing
system where it is blended with the
virgin coating and catalyst.
When recovered material is unavailable,
the system will automatically
revert back to the original 2K virgin
material and catalyst.
Cyclomix Recovery ACM
The ACM has been designed for
catalyzed coatings and has the
ability to adapt to future green
coatings.
Belt waste is manually recovered
and densitized.
• Fast return on investment
• Belt waste generation reduced by up to 90%
• Automatic accuracy with precision metering
• Built in fail-safes: fill it and let it perform
• Repeatable quality
• Report generation
• The density tank has been shaped to assure
quick and efficient flushing
• All waste and flushing material is deposited in a
waste recovery drum for easy removal from the area
• The reclaim and density adjustment clean up will be
done with a combination of solvent and compressed air
• Reduces toxic waste generation
• Converts easily to future green coatings
• Fast system shut down
• Stainless steel wetted parts for all materials
• Visual monitors and audible alarms
The densitized material is brought
to the machine where it is pumped
and introduced into a 3K mixing
system where it is blended with the
virgin coating and catalyst.
When recovered material is unavailable,
the system will automatically
revert back to the original 2K virgin
material and catalyst.
Cyclomix Recovery UV
The UV system has been designed
for water reduceable green UV
cure coatings and has the ability to
adapt to future green coatings.
Recovers belt waste automatically
and pumps it to the mix chamber
where the material is filtered and
adjusted to the coatings desired
density.
Recovered and densitized
material is introduced into a
2K mixing system where it is
blended with the virgin UV
coating.
Mix Chamber
Electronic metering for recovery systems
13

cyclomix Expert Features
Features
Solvent
Electro-pneumatic Valves
Flowmeter with
Electronic Security
Base
Inlet Pressure
Control
Electronics
To Application
Inlet Pressure
Static
Mixing Head
Hardener
Flowmeter
Control
Panel
High Frequency Electric Valve
Quick Disconnect
Mix Control for Sampling
OPTIONAL: REMOTE CONTROL PANELS
The Cyclomix systems offer OPTIONAL remote control panels which allow
the operator to change colors, perform a flush sequence or turn the system on
or off while in the booth. This reduces the amount of travel an operator needs
to make and allows for more production time. The panels provide the security
of immediately flushing the system when the pot life alarm is activated and
allows the operator to place the system in material ready mode so it maintains
fresh material in the hoses, even when the operator is not using the gun.
Cyclomix SYSTEM FLOW CHART
The Cyclomix system is designed with the operator in mind.
The goal is to provide the most efficient plural component system
in the market, provide flexibility to adapt the system to any
possible system requirements, make it easy to operate and easy
to maintain. The diagram to the left shows just how simple the
fluid manifold is to understand, and it’s just as easy to maintain.
OPTIONAL: AUTOMATIC GUN FLUSH BOX
The automatic gun flush box is a must-have accessory for any company
performing color changes with plural component systems. The box allows the
operator to simply insert the gun, close the lid and walk away. The system will
automatically pull the trigger, perform the flush, and be ready for the next color
without the operator being present. The gun flush box works together with the
Cyclomix system to properly flush the system when needed and to also keep
the fresh material in the hoses if the system is in material ready mode.
Cyclomix SERIES INJECTION SYSTEM
The system uses only one injector instead of two. This design allows
the base to continuously flow while the catalyst is injected into the flow at
precise moments and amounts. This allows for a highly accurate mix ratio
without holding high amounts of material in the system. The injector is a
packing free magnetic design which reduces wear and maintenance.
Cyclomix SERIES FLOW METERS
The Cyclomix flow meters utilize ball bearings instead of bushings to provide
less resistance and improve metering capabilities for low viscosity materials.
Cyclomix SERIES FLUID MANIFOLD
The Cyclomix provide extreme savings with the specially designed fluid manifold and
injector design. Both the base and catalyst sides of the panel hold less than two ounces (60
cc) of material in the system. This requires less material to fill the system and less solvent/
material needed to flush the entire system. This can create significant cost savings in
applications that change colors frequently.
14

cyclomix Expert 2k & 3K
The Cyclomix Expert is an innovative, industrial solution that is configured
to meet the needs of the customer. This new innovative product can be
upgraded over time while still delivering excellent product quality.
The Cyclomix Expert is available in Airspray, Airmix ® , and Airless (up to 200
bar) configurations to meet the needs of our customers.
FEATURES
Automatic component management up
to 24 products in 1K, 2K or 3K mode of
operation
Real time display of instant real ratio and
flowrate
No pre-mixing chamber : optimized fluid
passages w/o retention zones
All stainless steel construction
SPECIFICATIONS
BENEFITS
Innumerible possibilities
Flexibility when changing materials
Continuous process control
Perfect flushing
Reduced fluid waste
Compatible with water-based materials
Component Description Specification
Ratio:
1K A only 1:0 (0%”
2K A to B 0.6:1 or 20:1; 166% to 5%
3K A to C 0.6:1 or 20:1; 166% to 5%
Flow Rate: Min/Max 50 to 2000 cc’s/min
Viscosity Range: Min/Max 30 to 5000 cps
Percent Accuracy: 1%
Number of Products: Max 24
No. of A Products: Min/Max 1 to 22 (24 total)
No. of B Products: Min/Max 1 to 22 (24 total)
No. of A Comp. Solvents: Min/Max 1 to 22 (24 total)
No. of B Comp. Solvents: Min/Max 1 to 21 (24 total)
No. of C Products: Min/Max 1
Material Compatibility: Solvent & Water-based Paints, Acid Catalyst (SS316 Option)
Voltage: 230V/115V -75W
Compressed Air: Min/Max 80/90 psi
Min/Max
(5.5 / 6 bar)
Particle size: Max 5 micron
Moisture Max 10 ppm
Fluid Pressure Min 30 psi (2 bar)
Max 2900 psi (200 bar)
Weight 2K 105 lbs (48kg)
3K 145 lbs (66kg)
Control Panel
Dimensions: Outer Panel 23.6” x 23.6” x 9.25”
600 x 600 x 225mm
Weight: 75 lbs (34kg)
PH version
available for acid
catalyzed coatings!
Electronic Metering for advanced applications
AVAILABLE CONFIGURATIONS
Call for more information
15

cyclomix expert 3k C.A.R.C.
3K C.A.R.C.
The Kremlin Cyclomix Expert 3K electronic meter- mix system is specially
designed for C.A.R.C. coatings. The Cyclomix Expert meter-mix machine is a
proven system in the C.A.R.C. market with installations throughout the US
that deliver outstanding reliability and is extremely accurate. The specially
designed mix manifold provides substantial material savings. We have
numerous, proven installations operating in production for over 5 years.
Kremlin supplies the complete integrated system. The fluid delivery pumps are
specially designed to deliver the base C.A.R.C. material, moisture sensitive
(solvent based) catalyst and the DI water. From paint kitchen to meter-mix and
application equipment – Kremlin is the answer. The control panel is supplied
with an Allen Bradley PLC and an easy-to-use operator interface with a color
touch-screen panel.
The Kremlin 3K meter-mix system utilizes a dual static mixer design to
provide a complete and thorough mixing of all three components
(base, catalyst & DI water).
SPECIFICATIONS
Screen from Cyclomix C.A.R.C.
Component Description Specification
Ratio:
1K A only 1:0 (0%”
2K A to B 0.6:1 or 20:1; 166% to 5%
3K A to C 0.6:1 or 20:1; 166% to 5%
Flow Rate: Min/Max 50 to 2000 cc’s/min
Viscosity Range: Min/Max 30 to 5000 cps
Percent Accuracy: 1%
Number of Products: Max 24
No. of A Products: Min/Max 1 to 22 (24 total)
No. of B Products: Min/Max 1 to 22 (24 total)
No. of A Comp. Solvents: Min/Max 1 to 22 (24 total)
No. of B Comp. Solvents: Min/Max 1 to 21 (24 total)
No. of C Products: Min/Max 1
Material Compatibility: Solvent & Water-based Paints, Acid Catalyst (SS316 Option)
Voltage: 230V/115V -75W
Compressed Air: Min/Max 80/90 psi
Min/Max
(5.5 / 6 bar)
Particle size: Max 5 micron
Moisture Max 10 ppm
Fluid Pressure Min 30 psi (2 bar)
Max 2900 psi (200 bar)
Weight 2K 105 lbs (48kg)
3K 145 lbs (66kg)
Control Panel
Dimensions: Outer Panel 23.6” x 23.6” x 9.25”
600 x 600 x 225mm
Weight: 75 lbs (34kg)
AVAILABLE CONFIGURATIONS
Call for more information
16

market development literature
Propane Tank Market
Advanced Technology
Group
Steel Door Market
Wind Energy Market
Color Changer Family
Linear Flat-Line
Horizontal Line
Bell Finishing
Chemical Agent
Resistant Coating
6X-CTE-
Vertical Finishing System
Cyclomix Recovery
Series
17

EXEL Industries...
An International Presence
Canada
EXEL North America, consisting of our American, Canadian and Mexican subsidiaries, is a wholly owned subsidiary of
EXEL Industries. They bring four finishing, fluid handling and dispensing brands under one company banner.
The four brands offer the widest range of controlled application equipment for finishing and dispensing in the world.
Our Vision
To remain the global leader in high value added custom and standard solutions for controlled applications of
powders and fluids, thick or thin, in the industrial and automotive markets.
Our Values
We are a team of people with integrity that have a mission-to-serve with a sense of urgency in delivering the
right solution and service through our network of Solution and Service Centers.
Our Mission
Making Manufacturers More Competitive
Finishing • Fluid Handling • Dispensing
18

EXEL
A north american Presence
Precision Finishing, Fluid Handling and Dispensing Brands
Non-electrostatic guns, pumps and
accessories for thin fluids
Electrostatic application equipment
for liquid and powder
Dispense heads, pumps
and accessories for thick fluids
Full Range of Equipment
Manual
Airspray
Manual
Airmix ®
Manual
Liquid
Electrostatic
Manual
Powder
Automatic
Non-Electrostatic
Automatic
Liquid
Electrostatic
Automatic
Powder
Fluid Delivery
Pumps &
Accessories
Dispensing
(RAM) Pumps
& Accessories
Plural Component
Systems &
Accessories
Wood
Manufacturing Markets Served
Industrial
Feeder
Plants
Automotive
Plymouth, Michigan
Scarborough, Ontario
Monterrey, Mexico
Plymouth, Michigan
Scarborough, Ontario
Monterrey, Mexico
Plymouth, Michigan
Scarborough, Ontario
Monterrey, Mexico
Plymouth, Michigan
Scarborough, Ontario
Monterrey, Mexico
EXEL R&D, Testing, Training, Distribution and Manufacturing Locations
Over 100 North American
Solution and Service Centers for
Customer Sales and Service
19

Making Manufacturers More Competitive
EXEL North America, Inc.
North American Headquarters
45001 5 Mile Road
Plymouth, MI 48170
Toll Free: (800) 573-5554
Phone: (734) 979-0100
Fax: (734) 927-0064
EXEL North America, Inc.
Canadian Branch
931 Progress Ave., Unit 7
Scarborough, Ontario M1G 3V5
Toll Free: (800) 450-0655
Phone: (416) 431-5017
Fax: (416) 431-9171
EXEL-NA, S.A. de C.V.
Mexico Branch
Bernardo Garza Treviño # 1715
Col. Del Maestro,
Monterrey, N.L. Mexico CP 64180
Phone: (81) 1257-1111
Fax: (81) 1352-8316
Manual Airspray
Manual Electrostatic
Manual Powder
Automatic Spray
General Catalog Manual Airmix ® Fluid Delivery
Automatic Electrostatic
Selection Guide
Manufacturer of:
Plural Components
© 2010 EXEL North America, Inc.
Making Manufacturers More Competitive
Finishing ● Fluid Handling ● Dispensing
www.exel-na.com
Hose & Accessory
Selection Guide
LT 999-100-207
July 2010