THOR Selection Guide - Kremlin Rexson Sames
THOR Selection Guide - Kremlin Rexson Sames
THOR Selection Guide - Kremlin Rexson Sames
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tHOr<br />
RANGE<br />
SALES<br />
GUIDE<br />
Application Equipment for<br />
Single Component<br />
High-Viscosity Materials<br />
Experts in Finishing and Dispensing Solutions
<strong>THOR</strong>: A COMPLETE RANGE TO MEET ALL NEEDS<br />
53.216<br />
7000<br />
82.216<br />
9000<br />
60.60<br />
3000<br />
34.106<br />
3000<br />
63.106<br />
5000<br />
32.207<br />
5000<br />
*First digit ‘60’ refers to Pump Pressure Ratio (e.g., 60:1)<br />
Second digit ‘60’ refers to Fluid Delivery in cc for one Cycle<br />
(or double stroke) of the hydraulic section (e.g., 60 cc).<br />
3000 designates the air motor size.<br />
KREMLIN REXSON <strong>THOR</strong> RANGE BRINGS<br />
INNOVATIVE SOLUTIONS TO THESE MARKETS<br />
■ AUTOMOTIVE INDUSTRY<br />
■ AGRICULTURAL MACHINERY<br />
■ RECREATIONAL VEHICLES<br />
■ SOLAR ENERGY<br />
■ TRAINS<br />
■ HOUSEHOLDS GOODS<br />
■ MARINE INDUSTRY<br />
■ BUILDING AND EARTH<br />
MOVING EQUIPMENT<br />
1
QUICK PUMP SELECTOR CHART<br />
1<br />
2<br />
3<br />
4<br />
What is the material output required for the application?<br />
What is the required flow rate? (or bead size and application time).<br />
What is the material viscosity?<br />
See product data sheet (TDS/MSDS), is it moisture sensitive?<br />
What is the container size?<br />
To determine the correct container size: 5 gal/20 l, 8 gal/30 l, 16 gal/60 l or 55 gal/200 l.<br />
What is the distance from the pump to the point of application?<br />
To determine the correct hose length.<br />
Once you know the required material flow rate (cc/min) and the material viscosity<br />
(cps) use the chart below to select the right pump. Each area is identified (C1, C2,<br />
etc.) that corresponds to a dedicated chapter in the guide where you will find all<br />
components required to build your complete system.<br />
FLOW RATE (cc/min)<br />
3 785<br />
(1 gal)<br />
C7<br />
32.207<br />
C3 34.106<br />
C5 63.106<br />
C8<br />
32.207<br />
Example:<br />
C4<br />
34.106<br />
To dispense a bead of sealant: a calculation of the bead volume shows that an<br />
output of 200cc/min is required. The material viscosity is 80,000 cps. Using<br />
the Pump Output vs. Viscosity chart (below), you will see that the two<br />
lines intersect under the Zone C2 60.60.<br />
C9<br />
53.216<br />
Turn to Chapter C2 and you will find details on the 60.60<br />
pump with a Twin Post Ram System. Please select the<br />
system according to the relevant drum size or<br />
application details.<br />
(For applications outside the scope of this<br />
chart please consult us).<br />
C10<br />
82.216<br />
C1<br />
60.60<br />
C2<br />
60.60<br />
C6<br />
63.106<br />
2<br />
VISCOSITY (CPS)
SALES GUIDE<br />
HIGH-VISCOSITY PRODUCTS<br />
For over 50 years, KREMLIN REXSON has<br />
been working in the fluid handling business,<br />
offering a wide range of equipment to industrial<br />
markets.<br />
At KREMLIN REXSON, we pride ourselves<br />
on being a complete supplier of equipment for<br />
single and plural component materials.<br />
We are committed to research and development,<br />
and are always looking for new ways to<br />
improve our equipment efficiency.<br />
Key to our equipment design is ease of use and<br />
simplicity, allowing materials to be pumped<br />
directly from contains with minimal material waste.<br />
In the pages that follow, you will find information<br />
about our product range.<br />
For additional information, please consult<br />
our web site www.exel-na.com.<br />
TABLE OF CONTENTS<br />
QUICK PUMP SELECTION CHART 2<br />
PUMP TECHNICAL SECTION<br />
C1 60.60 Pump – Single Post Ram 4–6<br />
C2 60.60 Pump – Twin Post Ram 7–9<br />
C3 34.106 Pump – Single Post Ram 10–12<br />
C4 34.106 Pump – Twin Post Ram 13–15<br />
C5 63.106 Pump – Single Post Ram 16–18<br />
C6 63.106 Pump – Twin Post Ram 19–21<br />
C7 32.207 Pump – Single Post Ram 22–24<br />
C8 32.207 Pump – Twin Post Ram 25–27<br />
C9 53.216 Pump – Twin Post Ram 28–30<br />
C10 82.216 Pump – Twin Post Ram 31–33<br />
RegSMART REGULATOR 34–35<br />
FEATURES AND BENEFITS 36–37<br />
SELECTION INFORMATION<br />
Ram 38<br />
Follower Plate 38<br />
Optional Equipment 39<br />
PRACTICAL INFORMATION 40–45<br />
3
C1<br />
60.60 PUMP - SINGLE POST RAM<br />
(5 gal/20 l) EXTRUSION UNIT<br />
The 60.60* pump is specially designed for pumping viscous materials.<br />
KREMLIN REXSON equipment can process a wide range of materials<br />
including oils, greases, adhesives and sealants.<br />
This equipment has proven itself over the years to be strong and reliable,<br />
and can process products up to 30,000 centipoise depending on<br />
specification.<br />
The system pumps directly from the original material container and is used<br />
on 5 gal (20 l) pails.<br />
The modular concept allows you to select an extrusion system comprised<br />
of an assembled pump, elevator and follower plate. Additional individual<br />
components are available including: filter, regulator, hose or gun<br />
to complete your system. Optional system accessories are available to<br />
suit your application.<br />
EVER<br />
Tough<br />
*First digit ‘60’ refers to Pump Pressure Ratio (e.g., 60:1)<br />
Second digit '60' refers to Fluid Delivery in cc for one Cycle (or double<br />
stroke) of the hydraulic section (e.g., 60 cc).<br />
FEATURES<br />
Modular design<br />
Air motor design enables<br />
precise control<br />
Direct pumping from 5 gal (20 l) pail<br />
Shovel pump technology<br />
Pneumatic-driven pump<br />
BENEFITS<br />
Wide range of options available<br />
to suit most applications<br />
The unique air motor design<br />
ensures a constant controlled<br />
flow rate with low noise and<br />
minimum icing risk<br />
Clean wipe of the material<br />
drum reducing material waste<br />
Can be used with a wide<br />
range of materials<br />
Safe for use near solvents and<br />
other flammable materials<br />
52.9<br />
44.1<br />
35.3<br />
26.4<br />
17.6<br />
8.8<br />
Air Motor Consumption<br />
(Cubic feet/min).<br />
87 psi - (6 bar)<br />
58 psi - (4 bar)<br />
29 psi - (2 bar)<br />
0 15 30 45 60<br />
Pump cycles per minute<br />
SPECIFICATIONS<br />
Pressure ratio 60:1<br />
Motor type 3000<br />
Fluid volume per cycle - cc 60<br />
Free flow rate at 60 cycles - gpm (l/min) .95 (3.6)<br />
Fluid output at 15 cycles - gpm (l/min) .24 (0.9)<br />
Maximum air inlet pressure - psi (bar) 87 (6)<br />
Maximum fluid pressure - psi (bar) 5290 (360)<br />
Maximum fluid temperature - °F (°C) 140 (60)<br />
Seal packings<br />
PTFE + PE<br />
Wetted parts<br />
Carbon steel<br />
Weight (bare pump) - lbs. (kg.) 42 (19)<br />
FITTINGS<br />
Fitting Air Inlet** 3/4'' F BSPP<br />
Fluid Outlet<br />
3/4'' F BSPP<br />
** Recommended air supply hose diameter 1/2”<br />
4
C1<br />
Pump/Ram Extrusion Packages<br />
w/60.60 Pump - Single Post Ram<br />
(For 5 gal/20 l Containers)<br />
PUMP<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
668-080-301 668-080-305 668-080-311 668-080-315<br />
60.60 extrusion pump with PTFE/PE seals ( II2G IIB T3)<br />
P/N: 151-040-000<br />
* * * *<br />
SINGLE POST RAM<br />
FOLLOWER PLATE<br />
Single post ram with air control (3000)<br />
P/N: 668-080-005<br />
* * * *<br />
Single post ram with air control (5000)<br />
P/N: 668-080-010<br />
Single Flat Wiper (Nitrile) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-100-100<br />
* *<br />
FOLLOWER PLATE - Teflon Coated<br />
CART<br />
Twin O-Ring (EPDM) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-102-200<br />
* *<br />
Cart kit<br />
P/N: 668-098-060 * *<br />
*<br />
= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />
+ + +<br />
System Components<br />
FILTER AND REGULATOR<br />
Part Number<br />
Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />
5
C1<br />
System Components (Cont.)<br />
HOSES AND FITTINGS TO FEED GUN<br />
Fluid Hose Dia. Length Part Number<br />
Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980<br />
Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
1/2" + 3/8" 20' 668-260-981<br />
Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
1/2" + 3/8" 30' 668-260-982<br />
MANUAL GUN AND ACCESSORIES<br />
Part Number<br />
Extrusion gun 7251 psi (500 bar) (equipped - swivel, gun, nozzles) 668-110-500<br />
Plastic disposable nozzles (x10) 668-110-010<br />
Optional Accessories/Spare & Repair Parts<br />
3000 AIR MOTOR REPAIR KIT Part Number<br />
Air motor seal kit 146-310-090<br />
2 air motor silencer kit 146-310-091<br />
Distributor kit 146-310-092<br />
Pneumatic kit 146-320-094<br />
Safety valve 94 psi (6.5 bar) 903-080-401<br />
60 CC FLUID SECTION REPAIR KIT Part Number<br />
Standard seal kit (PTFE + PE) 144-200-090<br />
Repair kit 144-200-091<br />
Cylinder kit 144-200-092<br />
Optional maintenance kit (graphite-filled PTFE) 144-200-093<br />
Optional maintenance kit (PU + graphite-filled PTFE) 144-200-094<br />
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />
Part Number<br />
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />
5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />
SINGLE POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />
Low level shut off kit 668-098-050<br />
Pail hold down kit 668-098-006<br />
Seal kit 668-080-090<br />
Manometer outlet back kit 151-080-091<br />
Command button kit 151-080-092<br />
Push button kit 151-080-093<br />
Base outlet manometer kit 151-080-094<br />
55 psi (3.8 bar) valve kit 903-080-403<br />
FILTER MAINTENANCE<br />
Part Number<br />
FKM (Viton) O-ring seal 80032<br />
Cartridge filter (25 mesh - 710 µ) 601084<br />
Cartridge filter (50 mesh - 350 µ) 601092<br />
Cartridge filter (80 mesh - 201 µ) 601287<br />
REGULATOR MAINTENANCE<br />
Part Number<br />
Repair Kit 8 mm 155-750-901<br />
8 mm Cartridge 155-750-904<br />
EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />
Part Number<br />
Repair kit for 7251 psi (500 bar) extrusion gun 151-110-695<br />
Extrusion gun 7251 psi (500 bar) equipped 668-110-500<br />
Extrusion gun 7251 psi (500 bar) gun only 922-080-001<br />
Straight swivel 922-080-002<br />
Plastic disposable nozzles (x10) 668-110-010<br />
Max height 99.77"<br />
Min height 60.90"<br />
Stroke length 38.87"<br />
Total weight :<br />
475 lbs. / 215 kg.<br />
6
60.60 PUMP - TWIN POST RAM<br />
(5 gal/20 l - 55 gal/200 l) EXTRUSION UNIT<br />
C2<br />
The 60.60* pump is specially designed for pumping viscous materials.<br />
KREMLIN REXSON equipment can process a wide range of materials<br />
including oils, greases, adhesives and sealants.<br />
This equipment has proven itself over the years to be strong and reliable,<br />
and can process products up to 400,000 centipoise depending on specification.<br />
The system pumps directly from the original material container and can be<br />
used on 5 gal (20 l) pails up to 55 gal (200 l) drums.<br />
The modular concept allows you to select an extrusion system comprised<br />
of an assembled pump, elevator and follower plate. Additional<br />
individual components are available including: filter, regulator, hose or<br />
gun to complete your system. Optional system accessories are available<br />
to suit your application.<br />
EVER<br />
Tough<br />
* First digit ‘60’ refers to Pump Pressure Ratio (e.g., 60:1)<br />
Second digit '60' refers to Fluid Delivery in cc for one Cycle (or double<br />
stroke) of the hydraulic section (e.g., 60 cc).<br />
FEATURES<br />
Modular design<br />
Air motor design enables<br />
precise control<br />
Direct pumping from 55 gal drum<br />
Shovel pump technology<br />
Choice of double seal on<br />
follower plate<br />
Pneumatic driven pump<br />
BENEFITS<br />
Wide range of options available<br />
to suit most applications<br />
The unique air motor design<br />
ensures a constant controlled<br />
flow rate with low noise and<br />
minimum icing risk<br />
Clean wipe of the material<br />
drum reducing material waste<br />
Can be used with a wide<br />
range of materials<br />
Recommended for high-viscosity<br />
and moisture-sensitive materials<br />
Safe for use near solvents and<br />
other flammable materials<br />
Air Motor Consumption<br />
(Cubic feet/min).<br />
52.9<br />
44.1<br />
35.3<br />
26.4<br />
17.6<br />
8.8<br />
87 psi - (6 bar)<br />
58 psi - (4 bar)<br />
29 psi - (2 bar)<br />
0 15 30 45 60<br />
Pump cycles per minute<br />
SPECIFICATIONS<br />
Pressure ratio 60:1<br />
Motor type 3000<br />
Fluid volume per cycle - cc 60<br />
Free flow rate at 60 cycles - gpm (l/min) .95 (3.6)<br />
Fluid output at 15 cycles - gpm (l/min) .24 (0.9)<br />
Maximum air inlet pressure - psi (bar) 87 (6)<br />
Maximum fluid pressure - psi (bar) 5290 (360)<br />
Maximum fluid temperature - °F (°C) 140 (60)<br />
Seal packings<br />
PTFE + PE<br />
Wetted parts<br />
Carbon steel<br />
Weight (bare pump) - lbs. (kg.) 42 (19)<br />
FITTINGS<br />
Fitting Air Inlet** 3/4'' F BSPP<br />
Fluid Outlet<br />
3/4'' F BSPP<br />
** Recommended air supply hose diameter 1/2"<br />
7
C2<br />
Pump/Ram Extrusion Packages<br />
w/60.60 Pump - Twin Post Ram<br />
(For 5 gal/20 l - thru - 55 gal/200 l Containers)<br />
PUMP<br />
TWIN POST RAM<br />
FOLLOWER PLATE<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
668-090-301 668-090-305 668-090-312 668-090-314 668-090-315 668-090-317<br />
60.60 extrusion pump with PTFE/<br />
PE seals ( II2G IIB T3)<br />
P/N: 151-040-000 * * * * * *<br />
Twin post ram with air control<br />
(Short) P/N: 668-090-505 * * * *<br />
Twin post ram with air control<br />
(Long) P/N: 668-090-510 * *<br />
Single Flat Wiper (Nitrile) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-100-100<br />
*<br />
8 Gal/30L<br />
Consult Factory<br />
16 Gal /60L Ø14.17” (360 mm)<br />
P/N: 151-100-400<br />
*<br />
55 Gal /200L Ø22.48” (571 mm)<br />
P/N: 151-100-500<br />
*<br />
FOLLOWER PLATE - Teflon Coated<br />
*<br />
Twin O-Ring (EPDM) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-102-200<br />
*<br />
8 Gal/30L<br />
Consult Factory<br />
16 Gal /60L Ø14.17” (360 mm)<br />
P/N: 151-102-500<br />
*<br />
55 Gal /200L Ø22.48” (571 mm)<br />
P/N: 151-102-600<br />
*<br />
= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />
System Components<br />
+ + +<br />
FILTER AND REGULATOR<br />
Part Number<br />
Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />
8
System Components (Cont.)<br />
HOSES AND FITTINGS TO FEED GUN<br />
Fluid Hose Dia. Length Part Number<br />
Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980<br />
Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
1/2" + 3/8" 20' 668-260-981<br />
Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
1/2" + 3/8" 30' 668-260-982<br />
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
3/4" + 3/8" 20' 668-260-983<br />
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
3/4" + 3/8" 30' 668-260-984<br />
MANUAL GUN AND ACCESSORIES<br />
Part Number<br />
Extrusion gun 7251 psi (500 bar) (equipped - swivel, gun, nozzles) 668-110-500<br />
Plastic disposable nozzles (x10) 668-110-010<br />
C2<br />
Optional Accessories/Spare & Repair Parts<br />
3000 AIR MOTOR REPAIR KIT Part Number<br />
Air motor seal kit 146-310-090<br />
2 air motor silencer kit 146-310-091<br />
Distributor kit 146-310-092<br />
Pneumatic kit 146-320-094<br />
Safety valve 94 psi (6.5 bar) 903-080-401<br />
60 CC FLUID SECTION REPAIR KIT Part Number<br />
Standard seal kit (PTFE + PE) 144-200-090<br />
Repair kit 144-200-091<br />
Cylinder kit 144-200-092<br />
Optional maintenance kit (graphite-filled PTFE) 144-200-093<br />
Optional maintenance kit (PU + graphite-filled PTFE) 144-200-094<br />
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />
Part Number<br />
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />
8 gal (30 l) flat seal - Nitrile call<br />
16 gal (60 l) flat seal - Nitrile (360 mm Ø) 150-048-304<br />
55 gal (200 l) flat seal - Nitrile (571 mm Ø) 150-048-305<br />
5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />
8 gal (30 l) double seal - EPDM O-ring seal call<br />
16 gal (60 l) double seal - EPDM O-ring seal (360 mm Ø) 150-048-309<br />
55 gal (200 l) double seal - EPDM O-ring seal (571 mm Ø) 150-048-310<br />
TWIN POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />
Low level shut off kit 668-098-055<br />
Pail hold down kit (5-8 gal) 668-098-006<br />
Drum locator kit 668-098-007<br />
Drum roller kit 668-098-100<br />
Seal kit 668-090-090<br />
Manometer outlet back kit 151-080-091<br />
Command button kit 151-080-092<br />
Push button kit 151-080-093<br />
Base outlet manometer kit 151-080-094<br />
55 psi (3.8 bar) valve kit 903-080-403<br />
FILTER MAINTENANCE<br />
Part Number<br />
FKM (Viton) O-ring seal 80032<br />
Cartridge filter (25 mesh - 710 µ) 601084<br />
Cartridge filter (50 mesh - 350 µ) 601092<br />
Cartridge filter (80 mesh - 201 µ) 601287<br />
REGULATOR MAINTENANCE<br />
Part Number<br />
Repair Kit 8 mm 155-750-901<br />
8 mm Cartridge 155-750-904<br />
EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />
Part Number<br />
Repair kit for 7251 psi (500 bar) extrusion gun 151-110-695<br />
Extrusion gun 7251 psi (500 bar) equipped 668-110-500<br />
Extrusion gun 7251 psi (500 bar) gun only 922-080-001<br />
Straight swivel 922-080-002<br />
Plastic disposable nozzles (x10) 668-110-010<br />
Max height 99.77"<br />
Min height 60.90"<br />
Stroke length 38.87"<br />
Total weight :<br />
475 lbs. / 215 kg.<br />
9
C3<br />
34.106 PUMP - SINGLE POST RAM<br />
(5 gal/20 l) EXTRUSION UNIT<br />
The 34.106* pump is specially designed for pumping viscous materials.<br />
KREMLIN REXSON equipment can process a wide range of materials<br />
including oils, greases, adhesives and sealants.<br />
This equipment has proven itself over the years to be strong and reliable, and<br />
can process products up to 30,000 centipoise depending on specification.<br />
The system pumps directly from the original material container and is used<br />
on 5 gal (20 l) pails.<br />
The modular concept allows you to select an extrusion system comprised of<br />
an assembled pump, elevator and follower plate. Additional individual components<br />
are available including: filter, regulator, hose or gun to complete your<br />
system. Optional system accessories are available to suit your application.<br />
EVER<br />
Tough<br />
*First digit ‘34’ refers to Pump Pressure Ratio (e.g., 34:1)<br />
Second digit '106' refers to Fluid Delivery in cc for one Cycle (or double<br />
stroke) of the hydraulic section (e.g., 106 cc).<br />
FEATURES<br />
Modular design<br />
Air motor design enables precise<br />
control<br />
Direct pumping from 5 gal<br />
(20-60 l) pail<br />
Shovel pump technology<br />
Choice of double seal on<br />
follower plate<br />
Pneumatic driven pump<br />
BENEFITS<br />
Wide range of options available<br />
to suit most applications<br />
The unique air motor design<br />
ensures a constant controlled<br />
flow rate with low noise and<br />
minimum icing risk<br />
Clean wipe of the material<br />
drum reducing material waste<br />
Can be used with a wide range<br />
of materials<br />
Recommended for high-viscosity<br />
and moisture-sensitive materials<br />
Safe for use near solvents and<br />
other flammable materials<br />
Air Motor Consumption<br />
(Cubic feet/min).<br />
52.9<br />
44.1<br />
35.3<br />
26.4<br />
17.6<br />
8.8<br />
87 psi - (6 bar)<br />
58 psi - (4 bar)<br />
29 psi - (2 bar)<br />
0 15 30 45 60<br />
Pump cycles per minute<br />
SPECIFICATIONS<br />
Pressure ratio 34:1<br />
Motor type 3000<br />
Fluid volume per cycle - cc 106<br />
Free flow rate at 60 cycles - gpm (l/min) 1.7 (6.3)<br />
Fluid output at 15 cycles - gpm (l/min) .42 (1.6)<br />
Maximum air inlet pressure - psi (bar) 87 (6)<br />
Maximum fluid pressure - psi (bar) 2958 (204)<br />
Maximum fluid temperature - °F (°C) 140 (60)<br />
Seal packings<br />
PTFE + PE<br />
Wetted parts<br />
Carbon steel<br />
Weight (bare pump) - lbs. (kg.) 46 (21)<br />
FITTINGS<br />
Fitting Air Inlet** 3/4'' F BSPP<br />
Fluid Outlet<br />
3/4'' F BSPP<br />
** Recommended air supply hose diameter 1/2”<br />
10
C3<br />
Pump/Ram Extrusion Packages<br />
w/34.106 Pump - Single Post Ram<br />
(For 5 gal/20 l Containers)<br />
PUMP<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
668-080-321 668-080-325 668-080-331 668-080-335<br />
34.106 extrusion pump with PTFE/PE seals ( II2G IIB T3)<br />
P/N: 151-050-000<br />
* * * *<br />
SINGLE POST RAM<br />
FOLLOWER PLATE<br />
Single post ram with air control (3000)<br />
P/N: 668-080-005<br />
* * * *<br />
Single post ram with air control (5000)<br />
P/N: 668-080-010<br />
Single Flat Wiper (Nitrile) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-100-100<br />
* *<br />
FOLLOWER PLATE - Teflon Coated<br />
CART<br />
Twin O-Ring (EPDM) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-102-200<br />
* *<br />
Cart kit<br />
P/N: 668-098-060 * *<br />
*<br />
= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />
+ + +<br />
System Components<br />
FILTER AND REGULATOR<br />
Part Number<br />
Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />
11
C3<br />
System Components (Cont.)<br />
HOSES AND FITTINGS TO FEED GUN<br />
Fluid Hose Dia. Length Part Number<br />
Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980<br />
Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
1/2" + 3/8" 20' 668-260-981<br />
Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
1/2" + 3/8" 30' 668-260-982<br />
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
3/4" + 3/8" 20' 668-260-983<br />
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
3/4" + 3/8" 30' 668-260-984<br />
MANUAL GUN AND ACCESSORIES<br />
Part Number<br />
Extrusion gun 3625 psi (250 bar) (equipped - swivel, gun, adapter, nozzles) 668-110-250<br />
Plastic disposable nozzles (x10) 668-110-010<br />
Optional Accessories/Spare & Repair Parts<br />
3000 AIR MOTOR REPAIR KIT Part Number<br />
Air motor seal kit 146-310-090<br />
2 air motor silencer kit 146-310-091<br />
Distributor kit 146-310-092<br />
Pneumatic kit 146-320-094<br />
Safety valve 94 psi (6.5 bar) 903-080-401<br />
106 CC FLUID SECTION REPAIR KIT Part Number<br />
Standard seal kit (PTFE + PE) 144-210-090<br />
Repair kit 144-210-091<br />
Cylinder kit 144-210-092<br />
Optional maintenance kit (graphite-filled PTFE) 144-210-093<br />
Optional maintenance kit (PU + graphite-filled PTFE) 144-210-094<br />
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />
Part Number<br />
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />
5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />
SINGLE POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />
Low level shut off kit 668-098-050<br />
Pail hold down kit 668-098-006<br />
Seal kit 668-080-090<br />
Manometer outlet back kit 151-080-091<br />
Command button kit 151-080-092<br />
Push button kit 151-080-093<br />
Base outlet manometer kit 151-080-094<br />
55 psi (3.8 bar) valve kit 903-080-403<br />
FILTER MAINTENANCE<br />
Part Number<br />
FKM (Viton) O-ring seal 80032<br />
Cartridge filter (25 mesh - 710 µ) 601084<br />
Cartridge filter (50 mesh - 350 µ) 601092<br />
Cartridge filter (80 mesh - 201 µ) 601287<br />
REGULATOR MAINTENANCE<br />
Part Number<br />
Repair Kit 8 mm 155-750-901<br />
8 mm Cartridge 155-750-904<br />
EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />
Part Number<br />
Repair kit for 3625 psi (250 bar) extrusion gun 151-110-690<br />
Extrusion gun 3625 psi (250 bar) equipped 668-110-250<br />
Extrusion gun 3625 psi (250 bar) gun only 151-110-200<br />
Straight swivel 922-080-002<br />
Retainer/Adapter nut 668-110-100<br />
Plastic disposable nozzles (x10) 668-110-010<br />
Max height 99.77"<br />
Min height 60.90"<br />
Stroke length 38.87"<br />
Total weight :<br />
190 lbs. / 86 kg.<br />
12
C4<br />
34.106 PUMP - TWIN POST RAM<br />
(5 gal/20 l - 55 gal/200 l) EXTRUSION UNIT<br />
The 34.106* pump is specially designed for pumping viscous materials.<br />
KREMLIN REXSON equipment can process a wide range of materials<br />
including oils, greases, adhesives and sealants.<br />
This equipment has proven itself over the years to be strong and reliable,<br />
and can process products up to 300,000 centipoise depending on specification.<br />
The system pumps directly from the original material container and can be<br />
used on 5 gal (20 l) pails up to 55 gal (200 l) drums.<br />
The modular concept allows you to select an extrusion system comprised<br />
of an assembled pump, elevator and follower plate. Additional individual<br />
components are available including: filter, regulator, hose or gun to complete<br />
your system. Optional system accessories are available to suit your<br />
application.<br />
EVER<br />
Tough<br />
*First digit ‘34’ refers to Pump Pressure Ratio (e.g., 34:1)<br />
Second digit '106' refers to Fluid Delivery in cc for one Cycle (or double<br />
stroke) of the hydraulic section (e.g., 106 cc).<br />
FEATURES<br />
Modular design<br />
Air motor design enables precise<br />
control<br />
Direct pumping from 55 gal (200 l)<br />
drum<br />
Shovel pump technology<br />
Choice of double seal on<br />
follower plate<br />
Pneumatic driven pump<br />
BENEFITS<br />
Wide range of options available<br />
to suit most applications<br />
The unique air motor design<br />
ensures a constant controlled<br />
flow rate with low noise and<br />
minimum icing risk<br />
Clean wipe of the material<br />
drum reducing material waste<br />
Can be used with a wide range of<br />
materials<br />
Recommended for high-viscosity<br />
and moisture-sensitive materials<br />
Safe for use near solvents and<br />
other flammable materials<br />
52.9<br />
44.1<br />
35.3<br />
26.4<br />
17.6<br />
8.8<br />
Air Motor Consumption<br />
(Cubic feet/min).<br />
87 psi - (6 bar)<br />
58 psi - (4 bar)<br />
29 psi - (2 bar)<br />
0 15 30 45 60<br />
Pump cycles per minute<br />
SPECIFICATIONS<br />
Pressure ratio 34:1<br />
Motor type 3000<br />
Fluid volume per cycle - cc 106<br />
Free flow rate at 60 cycles - gpm (l/min) 1.7 (6.3)<br />
Fluid output at 15 cycles - gpm (l/min) .42 (1.6)<br />
Maximum air inlet pressure - psi (bar) 87 (6)<br />
Maximum fluid pressure - psi (bar) 2958 (204)<br />
Maximum fluid temperature - °F (°C) 140 (60)<br />
Seal packings<br />
PTFE + PE<br />
Wetted parts<br />
Carbon steel<br />
Weight (bare pump) - lbs. (kg.) 46 (21)<br />
FITTINGS<br />
Fitting Air Inlet** 3/4'' F BSPP<br />
Fluid Outlet<br />
3/4'' F BSPP<br />
** Recommended air supply hose diameter 1/2”<br />
13
C4<br />
Pump/Ram Extrusion Packages<br />
w/34.106 Pump - Twin Post Ram<br />
(For 5 gal/20 l - thru - 55 gal/200 l Containers)<br />
PUMP<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
668-090-321 668-090-325 668-090-332 668-090-334 668-090-335 668-090-337<br />
34.106 extrusion pump with<br />
PTFE/PE seals ( II2G IIB T3)<br />
P/N: 151-050-000 * * * * * *<br />
TWIN POST RAM<br />
Twin post ram with air control<br />
(Short) P/N: 668-090-505 * * * *<br />
Twin post ram with air control<br />
(Long) P/N: 668-090-510<br />
* *<br />
FOLLOWER PLATE<br />
Single Flat Wiper (Nitrile) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-100-100<br />
*<br />
8 Gal/30L<br />
Consult Factory<br />
16 Gal /60L Ø14.17” (360 mm)<br />
P/N: 151-100-400<br />
*<br />
55 Gal /200L Ø22.48” (571 mm)<br />
P/N: 151-100-500<br />
*<br />
FOLLOWER PLATE - Teflon Coated<br />
*<br />
Twin O-Ring (EPDM) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-102-200<br />
*<br />
8 Gal/30L<br />
Consult Factory<br />
16 Gal /60L Ø14.17” (360 mm)<br />
P/N: 151-102-500<br />
*<br />
55 Gal /200L Ø22.48” (571 mm)<br />
P/N: 151-102-600<br />
*<br />
= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />
System Components<br />
+ + +<br />
FILTER AND REGULATOR<br />
Part Number<br />
Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />
14
System Components (Cont.)<br />
C4<br />
HOSES AND FITTINGS TO FEED GUN<br />
Fluid Hose Dia. Length Part Number<br />
Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980<br />
Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip<br />
end 3/4" JIC fitting, 5' lg with all required fittings<br />
1/2" + 3/8" 20' 668-260-981<br />
Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip<br />
end 3/4" JIC fitting, 5' lg with all required fittings<br />
1/2" + 3/8" 30' 668-260-982<br />
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
3/4" + 3/8" 20' 668-260-983<br />
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
3/4" + 3/8" 30' 668-260-984<br />
MANUAL GUN AND ACCESSORIES<br />
Part Number<br />
Extrusion gun 3625 psi (250 bar) (equipped - swivel, gun, adapter, nozzles) 668-110-250<br />
Plastic disposable nozzles (x10) 668-110-010<br />
Optional Accessories/Spare & Repair Parts<br />
3000 AIR MOTOR REPAIR KIT Part Number<br />
Air motor seal kit 146-310-090<br />
2 air motor silencer kit 146-310-091<br />
Distributor kit 146-310-092<br />
Pneumatic kit 146-320-094<br />
Safety valve 94 psi (6.5 bar) 903-080-401<br />
106 CC FLUID SECTION REPAIR KIT Part Number<br />
Standard seal kit (PTFE + PE) 144-210-090<br />
Repair kit 144-210-091<br />
Cylinder kit 144-210-092<br />
Optional maintenance kit (graphite-filled PTFE) 144-210-093<br />
Optional maintenance kit (PU + graphite-filled PTFE) 144-210-094<br />
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />
Part Number<br />
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />
8 gal (30 l) flat seal - Nitrile call<br />
16 gal (60 l) flat seal - Nitrile (360 mm Ø) 150-048-304<br />
55 gal (200 l) flat seal - Nitrile (571 mm Ø) 150-048-305<br />
5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />
8 gal (30 l) double seal - EPDM O-ring seal call<br />
16 gal (60 l) double seal - EPDM O-ring seal (360 mm Ø) 150-048-309<br />
55 gal (200 l) double seal - EPDM O-ring seal (571 mm Ø) 150-048-310<br />
TWIN POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />
Low level shut off kit 668-098-055<br />
Pail hold down kit (5-8 gal) 668-098-006<br />
Drum locator kit 668-098-007<br />
Drum roller kit 668-098-100<br />
Seal kit 668-090-090<br />
Manometer outlet back kit 151-080-091<br />
Command button kit 151-080-092<br />
Push button kit 151-080-093<br />
Base outlet manometer kit 151-080-094<br />
55 psi (3.8 bar) valve kit 903-080-403<br />
FILTER MAINTENANCE<br />
Part Number<br />
FKM (Viton) O-ring seal 80032<br />
Cartridge filter (25 mesh - 710 µ) 601084<br />
Cartridge filter (50 mesh - 350 µ) 601092<br />
Cartridge filter (80 mesh - 201 µ) 601287<br />
REGULATOR MAINTENANCE<br />
Part Number<br />
Repair Kit 8 mm 155-750-901<br />
8 mm Cartridge 155-750-904<br />
EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />
Part Number<br />
Repair kit for 3625 psi (250 bar) extrusion gun 151-110-690<br />
Extrusion gun 3625 psi (250 bar) equipped 668-110-250<br />
Extrusion gun 3625 psi (250 bar) gun only 151-110-200<br />
Straight swivel 922-080-002<br />
Retainer/Adapter nut 668-110-100<br />
Plastic disposable nozzles (x10) 668-110-010<br />
Max height 99.77"<br />
Min height 60.90"<br />
Stroke length 38.87"<br />
Total weight :<br />
475 lbs. / 215 kg.<br />
15
C5<br />
63.106 PUMP - SINGLE POST RAM<br />
(5 gal/20 l) EXTRUSION UNIT<br />
The 63.106* pump is specially designed for pumping viscous materials.<br />
KREMLIN REXSON equipment can process a wide range of materials<br />
including oils, greases, adhesives and sealants.<br />
This equipment has proven itself over the years to be strong and reliable, and<br />
can process products up to 30,000 centipoise depending on specification.<br />
The system pumps directly from the original material container and is<br />
used on 5 gal (20 l) pails.<br />
The modular concept allows you to select an extrusion system comprised of<br />
an assembled pump, elevator and follower plate. Additional individual components<br />
are available including: filter, regulator, hose or gun to complete your<br />
system. Optional system accessories are available to suit your application.<br />
EVER<br />
Tough<br />
*First digit ‘63’ refers to Pump Pressure Ratio (e.g., 63:1)<br />
Second digit '106' refers to Fluid Delivery in cc for one Cycle (or double<br />
stroke) of the hydraulic section (e.g., 106 cc).<br />
FEATURES<br />
Modular design<br />
Air motor design enables precise<br />
control<br />
Direct pumping from 5 gal (20 l) pail<br />
Shovel pump technology<br />
Choice of double seal on<br />
follower plate<br />
Pneumatic driven pump<br />
BENEFITS<br />
Wide range of options available<br />
to suit most applications<br />
The unique air motor design<br />
ensures a constant controlled<br />
flow rate with low noise and<br />
minimum icing risk<br />
Clean wipe of the material<br />
drum reducing material waste<br />
Can be used with a wide range<br />
of materials<br />
Recommended for high-viscosity<br />
and moisture-sensitive materials<br />
Safe for use near solvents and<br />
other flammable materials<br />
Air Motor Consumption<br />
(Cubic feet/min).<br />
141<br />
124<br />
106<br />
88.3<br />
70.6<br />
52.9<br />
35.3<br />
17.6<br />
87 psi - (6 bar)<br />
58 psi - (4 bar)<br />
29 psi - (2 bar)<br />
0 10 20 30 40 50 60<br />
Pump cycles per minute<br />
SPECIFICATIONS<br />
Pressure ratio 63:1<br />
Motor type 5000<br />
Fluid volume per cycle - cc 106<br />
Free flow rate at 60 cycles - gpm (l/min) 1.7 (6.3)<br />
Fluid output at 15 cycles - gpm (l/min) .42 (1.6)<br />
Maximum air inlet pressure - psi (bar) 87 (6)<br />
Maximum fluid pressure - psi (bar) 5482i (378)<br />
Maximum fluid temperature - °F (°C) 140 (60)<br />
Seal packings<br />
PTFE + PE<br />
Wetted parts<br />
Carbon steel<br />
Weight (bare pump) - lbs. (kg.) 66 (30)<br />
FITTINGS<br />
Fitting Air Inlet** 3/4'' F BSPP<br />
Fluid Outlet<br />
3/4'' F BSPP<br />
** Recommended air supply hose diameter 1/2”<br />
16
C5<br />
Pump/Ram Extrusion Packages<br />
w/63.106 Pump - Single Post Ram<br />
(For 5 gal/20 l Containers)<br />
PUMP<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
668-080-341 668-080-345 668-080-351 668-080-355<br />
63.106 extrusion pump with PTFE/PE seals ( II2G IIB T3)<br />
P/N: 151-050-500<br />
* * * *<br />
SINGLE POST RAM<br />
FOLLOWER PLATE<br />
Single post ram with air control (3000)<br />
P/N: 668-080-005<br />
Single post ram with air control (5000)<br />
P/N: 668-080-010<br />
* * * *<br />
Single Flat Wiper (Nitrile) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-100-100<br />
* *<br />
FOLLOWER PLATE - Teflon Coated<br />
CART<br />
Twin O-Ring (EPDM) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-102-200<br />
* *<br />
Cart kit<br />
P/N: 668-098-060 * *<br />
*<br />
= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />
+ + +<br />
System Components<br />
FILTER AND REGULATOR<br />
Part Number<br />
Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />
17
C5<br />
System Components (Cont.)<br />
HOSES AND FITTINGS TO FEED GUN<br />
Fluid Hose Dia. Length Part Number<br />
Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980<br />
Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip<br />
end 3/4" JIC fitting, 5' lg with all required fittings<br />
1/2" + 3/8" 20' 668-260-981<br />
Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip<br />
end 3/4" JIC fitting, 5' lg with all required fittings<br />
1/2" + 3/8" 30' 668-260-982<br />
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
3/4" + 3/8" 20' 668-260-983<br />
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
3/4" + 3/8" 30' 668-260-984<br />
MANUAL GUN AND ACCESSORIES<br />
Part Number<br />
Extrusion gun 7251 psi (500 bar) (equipped - swivel, gun, nozzles) 668-110-500<br />
Plastic disposable nozzles (x10) 668-110-010<br />
Optional Accessories/Spare & Repair Parts<br />
5000 AIR MOTOR REPAIR KIT Part Number<br />
Air motor seal kit 146-320-090<br />
Silencer kit 146-320-091<br />
Distributor kit 146-320-092<br />
Distributor seal kit 146-320-093<br />
Pneumatic kit 146-320-094<br />
Piston rod seal kit 146-320-095<br />
Safety valve 94 psi (6.5 bar) 903-080-401<br />
106 CC FLUID SECTION REPAIR KIT Part Number<br />
Standard seal kit (PTFE + PE) 144-210-090<br />
Repair kit 144-210-091<br />
Cylinder kit 144-210-092<br />
Optional maintenance kit (graphite-filled PTFE) 144-210-093<br />
Optional maintenance kit (PU + graphite-filled PTFE) 144-210-094<br />
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />
Part Number<br />
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />
5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />
SINGLE POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />
Low level shut off kit 668-098-050<br />
Pail hold down kit 668-098-006<br />
Seal kit 668-080-090<br />
Manometer outlet back kit 151-080-091<br />
Command button kit 151-080-092<br />
Push button kit 151-080-093<br />
Base outlet manometer kit 151-080-094<br />
55 psi (3.8 bar) valve kit 903-080-403<br />
FILTER MAINTENANCE<br />
Part Number<br />
FKM (Viton) O-ring seal 80032<br />
Cartridge filter (25 mesh - 710 µ) 601084<br />
Cartridge filter (50 mesh - 350 µ) 601092<br />
Cartridge filter (80 mesh - 201 µ) 601287<br />
REGULATOR MAINTENANCE<br />
Part Number<br />
Repair Kit 8 mm 155-750-901<br />
8 mm Cartridge 155-750-904<br />
EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />
Part Number<br />
Repair kit for 7251 psi (500 bar) extrusion gun 151-110-695<br />
Extrusion gun 7251 psi (500 bar) equipped 668-110-500<br />
Extrusion gun 7251 psi (500 bar) gun only 922-080-001<br />
Straight swivel 922-080-002<br />
Plastic disposable nozzles (x10) 668-110-010<br />
Max height 99.77"<br />
Min height 60.90"<br />
Stroke length 38.87"<br />
Total weight :<br />
216 lbs. / 98 kg.<br />
18
C6<br />
63.106 PUMP - TWIN POST RAM<br />
(5 gal/20 l - 55 gal/200 l) EXTRUSION UNIT<br />
The 63.106* pump is specially designed for pumping viscous materials.<br />
KREMLIN REXSON equipment can process a wide range of materials<br />
including oils, greases, adhesives and sealants.<br />
This equipment has proven itself over the years to be strong and reliable, and<br />
can process products up to 600,000 centipoise depending on specification.<br />
The system pumps directly from the original material container and can be<br />
used on 5 gal (20 l) pails up to 55 gal (200 l) drums.<br />
The modular concept allows you to select an extrusion system comprised of<br />
an assembled pump, elevator and follower plate. Additional individual components<br />
are available including: filter, regulator, hose or gun to complete your<br />
system. Optional system accessories are available to suit your application.<br />
EVER<br />
Tough<br />
*First digit ‘63’ refers to Pump Pressure Ratio (e.g., 63:1)<br />
Second digit '106' refers to Fluid Delivery in cc for one Cycle (or double<br />
stroke) of the hydraulic section (e.g., 106 cc).<br />
FEATURES<br />
Modular design<br />
Air motor design enables precise<br />
control<br />
Direct pumping from 55 gal (200 l)<br />
drum<br />
Shovel pump technology<br />
Choice of double seal on<br />
follower plate<br />
Pneumatic driven pump<br />
BENEFITS<br />
Wide range of options available<br />
to suit most applications<br />
The unique air motor design<br />
ensures a constant controlled<br />
flow rate with low noise and<br />
minimum icing risk<br />
Clean wipe of the material<br />
drum reducing material waste<br />
Can be used with a wide range<br />
of materials<br />
Recommended for high-viscosity<br />
and moisture-sensitive materials<br />
Safe for use near solvents and<br />
other flammable materials<br />
Air Motor Consumption<br />
(Cubic feet/min).<br />
141<br />
124<br />
106<br />
88.3<br />
70.6<br />
52.9<br />
35.3<br />
17.6<br />
87 psi - (6 bar)<br />
58 psi - (4 bar)<br />
29 psi - (2 bar)<br />
0 10 20 30 40 50 60<br />
Pump cycles per minute<br />
SPECIFICATIONS<br />
Pressure ratio 63:1<br />
Motor type 5000<br />
Fluid volume per cycle - cc 106<br />
Free flow rate at 60 cycles - gpm (l/min) 1.7 (6.3)<br />
Fluid output at 15 cycles - gpm (l/min) .42 (1.6)<br />
Maximum air inlet pressure - psi (bar) 87 (6)<br />
Maximum fluid pressure - psi (bar) 5482 (378)<br />
Maximum fluid temperature - °F (°C) 140 (60 )<br />
Seal packings<br />
PTFE + PE<br />
Wetted parts<br />
Carbon steel<br />
Weight (bare pump) - lbs. (kg.) 66 (30)<br />
FITTINGS<br />
Fitting Air Inlet** 3/4'' F BSPP<br />
Fluid Outlet<br />
3/4'' F BSPP<br />
** Recommended air supply hose diameter 1/2”<br />
19
C6<br />
Pump/Ram Extrusion Packages<br />
w/63.106 Pump - Twin Post Ram<br />
(For 5 gal/20 l - thru - 55 gal/200 l Containers)<br />
*<br />
PUMP<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
668-090-341 668-090-345 668-090-352 668-090-354 668-090-355 668-090-357<br />
63.106 extrusion pump with<br />
PTFE/PE seals ( II2G IIB T3)<br />
P/N: 151-050-500 * * * * * *<br />
TWIN POST RAM<br />
Twin post ram with air control<br />
(Short) P/N: 668-090-505<br />
* * * *<br />
Twin post ram with air control<br />
(Long) P/N: 668-090-510<br />
* *<br />
FOLLOWER PLATE<br />
Single Flat Wiper (Nitrile) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-100-100<br />
*<br />
8 Gal/30L<br />
Consult Factory<br />
16 Gal /60L Ø14.17” (360 mm)<br />
P/N: 151-100-400<br />
*<br />
55 Gal /200L Ø22.48” (571 mm)<br />
P/N: 151-100-500<br />
*<br />
FOLLOWER PLATE - Teflon Coated<br />
Twin O-Ring (EPDM) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-102-200<br />
*<br />
8 Gal/30L<br />
Consult Factory<br />
16 Gal /60L Ø14.17” (360 mm)<br />
P/N: 151-102-500<br />
*<br />
55 Gal /200L Ø22.48” (571 mm)<br />
P/N: 151-102-600<br />
*<br />
= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />
System Components<br />
+ + +<br />
FILTER AND REGULATOR<br />
Part Number<br />
Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />
20
System Components (Cont.)<br />
C6<br />
HOSES AND FITTINGS TO FEED GUN<br />
Fluid Hose Dia. Length Part Number<br />
Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980<br />
Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
MANUAL GUN AND ACCESSORIES<br />
1/2" + 3/8" 20' 668-260-981<br />
1/2" + 3/8" 30' 668-260-982<br />
3/4" + 3/8" 20' 668-260-983<br />
3/4" + 3/8" 30' 668-260-984<br />
Part Number<br />
Extrusion gun 7251 psi (500 bar) (equipped - swivel, gun, nozzles) 668-110-500<br />
Plastic disposable nozzles (x10) 668-110-010<br />
Optional Accessories/Spare & Repair Parts<br />
5000 AIR MOTOR REPAIR KIT Part Number<br />
Air motor seal kit 146-320-090<br />
Silencer kit 146-320-091<br />
Distributor kit 146-320-092<br />
Distributor seal kit 146-320-093<br />
Pneumatic kit 146-320-094<br />
Piston rod seal kit 146-320-095<br />
Safety valve 94 psi (6.5 bar) 903-080-401<br />
106 CC FLUID SECTION REPAIR KIT Part Number<br />
Standard seal kit (PTFE + PE) 144-210-090<br />
Repair kit 144-210-091<br />
Cylinder kit 144-210-092<br />
Optional maintenance kit (graphite-filled PTFE) 144-210-093<br />
Optional maintenance kit (PU + graphite-filled PTFE) 144-210-094<br />
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />
Part Number<br />
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />
8 gal (30 l) flat seal - Nitrile call<br />
16 gal (60 l) flat seal - Nitrile (360 mm Ø) 150-048-304<br />
55 gal (200 l) flat seal - Nitrile (571 mm Ø) 150-048-305<br />
5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />
8 gal (30 l) double seal - EPDM O-ring seal call<br />
16 gal (60 l) double seal - EPDM O-ring seal (360 mm Ø) 150-048-309<br />
55 gal (200 l) double seal - EPDM O-ring seal (571 mm Ø) 150-048-310<br />
TWIN POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />
Low level shut off kit 668-098-055<br />
Pail hold down kit (5-8 gal) 668-098-006<br />
Drum locator kit 668-098-007<br />
Drum roller kit 668-098-100<br />
Seal kit 668-090-090<br />
Manometer outlet back kit 151-080-091<br />
Command button kit 151-080-092<br />
Push button kit 151-080-093<br />
Base outlet manometer kit 151-080-094<br />
55 psi (3.8 bar) valve kit 903-080-403<br />
FILTER MAINTENANCE<br />
Part Number<br />
FKM (Viton) O-ring seal 80032<br />
Cartridge filter (25 mesh - 710 µ) 601084<br />
Cartridge filter (50 mesh - 350 µ) 601092<br />
Cartridge filter (80 mesh - 201 µ) 601287<br />
REGULATOR MAINTENANCE<br />
Part Number<br />
Repair Kit 8 mm 155-750-901<br />
8 mm Cartridge 155-750-904<br />
EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />
Part Number<br />
Repair kit for 7251 psi (500 bar) extrusion gun 151-110-695<br />
Extrusion gun 7251 psi (500 bar) equipped 668-110-500<br />
Extrusion gun 7251 psi (500 bar) gun only 922-080-001<br />
Straight swivel 922-080-002<br />
Plastic disposable nozzles (x10) 668-110-010<br />
Max height 99.77"<br />
Min height 60.90"<br />
Stroke length 38.87"<br />
Total weight :<br />
498 lbs. / 226 kg.<br />
21
C7<br />
32.207 PUMP - SINGLE POST RAM<br />
(5 gal/20 l) EXTRUSION UNIT<br />
The 32.207* pump is specially designed for pumping viscous materials.<br />
KREMLIN REXSON equipment can process a wide range of materials<br />
including oils, greases, adhesives and sealants.<br />
This equipment has proven itself over the years to be strong and reliable,<br />
and can process products up to 30,000 centipoise depending on specification.<br />
The system pumps directly from the original material container and is used<br />
on 5 gal (20 l) pails<br />
The modular concept allows you to select an extrusion system comprised<br />
of an assembled pump, elevator and follower plate. Additional individual<br />
components are available including: filter, regulator, hose or gun to complete<br />
your system. Optional system accessories are available to suit your<br />
application.<br />
EVER<br />
Tough<br />
*First digit ‘32’ refers to Pump Pressure Ratio (e.g., 32:1)<br />
Second digit '207 ' refers to Fluid Delivery in cc for one Cycle (or double<br />
stroke) of the hydraulic section (e.g., 207 cc).<br />
FEATURES<br />
Modular design<br />
Air motor design enables precise<br />
control<br />
Direct pumping from 5 gal (20 l) pail<br />
Shovel pump technology<br />
Choice of double seal on<br />
follower plate<br />
Pneumatic driven pump<br />
BENEFITS<br />
Wide range of options available<br />
to suit most applications<br />
The unique air motor design<br />
ensures a constant controlled<br />
flow rate with low noise and<br />
minimum icing risk<br />
Clean wipe of the material<br />
drum reducing material waste<br />
Can be used with a wide range<br />
of materials<br />
Recommended for high-viscosity<br />
and moisture-sensitive materials<br />
Safe for use near solvents and<br />
other flammable materials<br />
Air Motor Consumption<br />
(Cubic feet/min).<br />
141<br />
124<br />
106<br />
88.3<br />
70.6<br />
52.9<br />
35.3<br />
17.6<br />
87 psi - (6 bar)<br />
58 psi - (4 bar)<br />
29 psi - (2 bar)<br />
0 10 20 30 40 50 60<br />
Pump cycles per minute<br />
SPECIFICATIONS<br />
Pressure ratio 32:1<br />
Motor type 5000<br />
Fluid volume per cycle - cc 207<br />
Free flow rate at 60 cycles - gpm (l/min) 3.3 (12.4)<br />
Fluid output at 15 cycles - gpm (l/min) .82 (3.1)<br />
Maximum air inlet pressure - psi (bar) 87 (6)<br />
Maximum fluid pressure - psi (bar) 2784 (192)<br />
Maximum fluid temperature - °F (°C) 140 (60)<br />
Seal packings<br />
PTFE + PE<br />
Wetted parts<br />
Carbon steel<br />
Weight (bare pump) - lbs. (kg.) 69.4 (31.5)<br />
FITTINGS<br />
Fitting Air Inlet** 3/4'' F BSPP<br />
Fluid Outlet<br />
3/4'' F BSPP<br />
** Recommended air supply hose diameter 1/2”<br />
22
C7<br />
Pump/Ram Extrusion Packages<br />
w/32.207 Pump - Single Post Ram<br />
(For 5 gal/20 l Containers)<br />
PUMP<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
668-080-361 668-080-365 668-080-371 668-080-375<br />
*<br />
32.207 extrusion pump with PTFE/PE seals ( II2G IIB T3)<br />
P/N: 151-060-000<br />
* * * *<br />
SINGLE POST RAM<br />
FOLLOWER PLATE<br />
Single post ram with air control (3000)<br />
P/N: 668-080-005<br />
Single post ram with air control (5000)<br />
P/N: 668-080-010<br />
* * * *<br />
Single Flat Wiper (Nitrile) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-100-100<br />
* *<br />
FOLLOWER PLATE - Teflon Coated<br />
CART<br />
Twin O-Ring (EPDM) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-102-200<br />
* *<br />
Cart kit<br />
P/N: 668-098-060 * *<br />
= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />
+ + +<br />
System Components<br />
FILTER AND REGULATOR<br />
Part Number<br />
Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />
23
C7<br />
System Components (Cont.)<br />
HOSES AND FITTINGS TO FEED GUN<br />
Fluid Hose Dia. Length Part Number<br />
Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980<br />
Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip<br />
end 3/4" JIC fitting, 5' lg with all required fittings<br />
1/2" + 3/8" 20' 668-260-981<br />
Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip<br />
end 3/4" JIC fitting, 5' lg with all required fittings<br />
1/2" + 3/8" 30' 668-260-982<br />
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
3/4" + 3/8" 20' 668-260-983<br />
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
3/4" + 3/8" 30' 668-260-984<br />
MANUAL GUN AND ACCESSORIES<br />
Part Number<br />
Extrusion gun 3625 psi (250 bar) (equipped - swivel, gun, adapter, nozzles) 668-110-250<br />
Plastic disposable nozzles (x10) 668-110-010<br />
Optional Accessories/Spare & Repair Parts<br />
5000 AIR MOTOR REPAIR KIT Part Number<br />
Air motor seal kit 146-320-090<br />
Silencer kit 146-320-091<br />
Distributor kit 146-320-092<br />
Distributor seal kit 146-320-093<br />
Pneumatic kit 146-320-094<br />
Piston rod seal kit 146-320-095<br />
Safety valve 94 psi (6.5 bar) 903-080-401<br />
207 CC FLUID SECTION REPAIR KIT Part Number<br />
Standard seal kit (PTFE + PE) 144-220-090<br />
Repair kit 144-220-091<br />
Cylinder kit 144-220-092<br />
Optional maintenance kit (graphite-filled PTFE) 144-220-093<br />
Optional maintenance kit (PU + graphite-filled PTFE) 144-220-094<br />
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />
Part Number<br />
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />
5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />
SINGLE POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />
Low level shut off kit 668-098-050<br />
Pail hold down kit 668-098-006<br />
Seal kit 668-080-090<br />
Manometer outlet back kit 151-080-091<br />
Command button kit 151-080-092<br />
Push button kit 151-080-093<br />
Base outlet manometer kit 151-080-094<br />
55 psi (3.8 bar) valve kit 903-080-403<br />
FILTER MAINTENANCE<br />
Part Number<br />
FKM (Viton) O-ring seal 80032<br />
Cartridge filter (25 mesh - 710 µ) 601084<br />
Cartridge filter (50 mesh - 350 µ) 601092<br />
Cartridge filter (80 mesh - 201 µ) 601287<br />
REGULATOR MAINTENANCE<br />
Part Number<br />
Repair Kit 8 mm 155-750-901<br />
8 mm Cartridge 155-750-904<br />
EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />
Part Number<br />
Repair kit for 3625 psi (250 bar) extrusion gun 151-110-690<br />
Extrusion gun 3625 psi (250 bar) equipped 668-110-250<br />
Extrusion gun 3625 psi (250 bar) gun only 151-110-200<br />
Straight swivel 922-080-002<br />
Retainer/Adapter nut 668-110-100<br />
Plastic disposable nozzles (x10) 668-110-010<br />
Max height 99.77"<br />
Min height 60.90"<br />
Stroke length 38.87"<br />
Total weight :<br />
220 lbs. / 100 kg.<br />
24
C8<br />
32.207 PUMP - TWIN POST RAM<br />
(5 gal/20 l - 55 gal/200 l) EXTRUSION UNIT<br />
The 32.207* pump is specially designed for pumping viscous materials.<br />
KREMLIN REXSON equipment can process a wide range of materials<br />
including oils, greases, adhesives and sealants.<br />
This equipment has proven itself over the years to be strong and reliable,<br />
and can process products up to 300,000 centipoise depending on<br />
specification.<br />
The system pumps directly from the original material container and<br />
can be used on 5 gal (20 l) pails up to 55 gal (200 l) drums.<br />
The modular concept allows you to select an extrusion system comprised<br />
of an assembled pump, elevator and follower plate. Additional individual<br />
components are available including: filter, regulator, hose or gun to complete<br />
your system. Optional system accessories are available to suit your<br />
application.<br />
EVER<br />
Tough<br />
*First digit ‘32’ refers to Pump Pressure Ratio (e.g., 32:1)<br />
Second digit '207 ' refers to Fluid Delivery in cc for one Cycle (or double<br />
stroke) of the hydraulic section (e.g., 207 cc).<br />
FEATURES<br />
Modular design<br />
Air motor design enables precise<br />
control<br />
Direct pumping from 55 gal (200 l)<br />
drum<br />
Shovel pump technology<br />
Choice of double seal on<br />
follower plate<br />
Pneumatic driven pump<br />
BENEFITS<br />
Wide range of options available<br />
to suit most applications<br />
The unique air motor design<br />
ensures a constant controlled<br />
flow rate with low noise and<br />
minimum icing risk<br />
Clean wipe of the material<br />
drum reducing material waste<br />
Can be used with a wide range of<br />
materials<br />
Recommended for high-viscosity<br />
and moisture-sensitive materials<br />
Safe for use near solvents and<br />
other flammable materials<br />
Air Motor Consumption<br />
(Cubic feet/min).<br />
141<br />
124<br />
106<br />
88.3<br />
70.6<br />
52.9<br />
35.3<br />
17.6<br />
87 psi - (6 bar)<br />
58 psi - (4 bar)<br />
29 psi - (2 bar)<br />
0 10 20 30 40 50 60<br />
Pump cycles per minute<br />
SPECIFICATIONS<br />
Pressure ratio 32:1<br />
Motor type 5000<br />
Fluid volume per cycle - cc 207<br />
Free flow rate at 60 cycles - gpm (l/min) 3.3 (12.4)<br />
Fluid output at 15 cycles - gpm (l/min) .82 (3.1)<br />
Maximum air inlet pressure - psi (bar) 87 (6)<br />
Maximum fluid pressure - psi (bar) 2784 (192)<br />
Maximum fluid temperature - °F (°C) 140 (60)<br />
Seal packings<br />
PTFE + PE<br />
Wetted parts<br />
Carbon steel<br />
Weight (bare pump) - lbs. (kg.) 69.4 (31.5)<br />
FITTINGS<br />
Fitting Air Inlet** 3/4'' F BSPP<br />
Fluid Outlet<br />
3/4'' F BSPP<br />
** Recommended air supply hose diameter 1/2”<br />
25
C8<br />
Pump/Ram Extrusion Packages<br />
w/32.207 Pump - Twin Post Ram<br />
(For 5 gal/20 l - thru - 55 gal/200 l Containers)<br />
*<br />
PUMP<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
668-090-361 668-090-365 668-090-372 668-090-374 668-090-375 668-090-377<br />
32.207 extrusion pump with<br />
PTFE/PE seals ( II2G IIB T3)<br />
P/N: 151-060-000 * * * * * *<br />
TWIN POST RAM<br />
Twin post ram with air control<br />
(Short) P/N: 668-090-505 * * * *<br />
Twin post ram with air control<br />
(Long) P/N: 668-090-510<br />
* *<br />
FOLLOWER PLATE<br />
Single Flat Wiper (Nitrile) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-100-100<br />
*<br />
8 Gal/30L<br />
Consult Factory<br />
16 Gal /60L Ø14.17” (360 mm)<br />
P/N: 151-100-400<br />
*<br />
55 Gal /200L Ø22.48” (571 mm)<br />
P/N: 151-100-500<br />
*<br />
FOLLOWER PLATE - Teflon Coated<br />
Twin O-Ring (EPDM) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-102-200<br />
*<br />
8 Gal/30L<br />
Consult Factory<br />
16 Gal /60L Ø14.17” (360 mm)<br />
P/N: 151-102-500<br />
*<br />
55 Gal /200L Ø22.48” (571 mm)<br />
P/N: 151-102-600<br />
*<br />
= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />
System Components<br />
+ + +<br />
FILTER AND REGULATOR<br />
Part Number<br />
Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />
26
System Components (Cont.)<br />
HOSES AND FITTINGS TO FEED GUN<br />
Fluid Hose Dia. Length Part Number<br />
Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980<br />
Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
1/2" + 3/8" 20' 668-260-981<br />
Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
1/2" + 3/8" 30' 668-260-982<br />
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
3/4" + 3/8" 20' 668-260-983<br />
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
3/4" + 3/8" 30' 668-260-984<br />
MANUAL GUN AND ACCESSORIES<br />
Part Number<br />
Extrusion gun 3625 psi (250 bar) (equipped - swivel, gun, adapter, nozzles) 668-110-250<br />
C8<br />
Plastic disposable nozzles (x10) 668-110-010<br />
Optional Accessories/Spare & Repair Parts<br />
5000 AIR MOTOR REPAIR KIT Part Number<br />
Seal motor kit 146-320-090<br />
Silencer kit 146-320-091<br />
Distributor kit 146-320-092<br />
Distributor seal kit 146-320-093<br />
Pneumatic kit 146-320-094<br />
Piston rod seal kit 146-320-095<br />
Safety valve 94 psi (6.5 bar) 903-080-401<br />
207 CC FLUID SECTION REPAIR KIT Part Number<br />
Standard seal kit (PTFE + PE) 144-220-090<br />
Repair kit 144-220-091<br />
Cylinder kit 144-220-092<br />
Optional maintenance kit (graphite-filled PTFE) 144-220-093<br />
Optional maintenance kit (PU + graphite-filled PTFE) 144-220-094<br />
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />
Part Number<br />
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />
8 gal (30 l) flat seal - Nitrile call<br />
16 gal (60 l) flat seal - Nitrile (360 mm Ø) 150-048-304<br />
55 gal (200 l) flat seal - Nitrile (571 mm Ø) 150-048-305<br />
5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />
8 gal (30 l) double seal - EPDM O-ring seal call<br />
16 gal (60 l) double seal - EPDM O-ring seal (360 mm Ø) 150-048-309<br />
55 gal (200 l) double seal - EPDM O-ring seal (571 mm Ø) 150-048-310<br />
TWIN POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />
Low level shut off kit 668-098-055<br />
Pail hold down kit (5-8 gal) 668-098-006<br />
Drum locator kit 668-098-007<br />
Drum roller kit 668-098-100<br />
Seal kit 668-090-090<br />
Manometer outlet back kit 151-080-091<br />
Command button kit 151-080-092<br />
Push button kit 151-080-093<br />
Base outlet manometer kit 151-080-094<br />
55 psi (3.8 bar) valve kit 903-080-403<br />
FILTER MAINTENANCE<br />
Part Number<br />
FKM (Viton) O-ring seal 80032<br />
Cartridge filter (25 mesh - 710 µ) 601084<br />
Cartridge filter (50 mesh - 350 µ) 601092<br />
Cartridge filter (80 mesh - 201 µ) 601287<br />
REGULATOR MAINTENANCE<br />
Part Number<br />
Repair Kit 8 mm 155-750-901<br />
8 mm Cartridge 155-750-904<br />
EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />
Part Number<br />
Repair kit for 3625 psi (250 bar) extrusion gun 151-110-690<br />
Extrusion gun 3625 psi (250 bar) equipped 668-110-250<br />
Extrusion gun 3625 psi (250 bar) gun only 151-110-200<br />
Straight swivel 922-080-002<br />
Retainer/Adapter nut 668-110-100<br />
Plastic disposable nozzles (x10) 668-110-010<br />
Max height 99.77"<br />
Min height 60.90"<br />
Stroke length 38.87"<br />
Total weight :<br />
500 lbs. / 227 kg.<br />
27
C9<br />
53.216 PUMP - TWIN POST RAM<br />
(5 gal/20 l - 55 gal/200 l) EXTRUSION UNIT<br />
The 53.216* pump is specially designed for pumping viscous materials.<br />
KREMLIN REXSON equipment can process a wide range of materials including<br />
oils, greases, adhesives and sealants.<br />
This equipment has proven itself over the years to be strong and reliable,<br />
and can process products up to 500-000 centipoise depending on specification.<br />
The system pumps directly from the original material container and can be<br />
used on 5 gal (20 l) pails up to 55 gal (200 l) drums.<br />
The modular concept allows you to select an extrusion system comprised of<br />
an assembled pump, elevator and follower plate. Additional individual components<br />
are available including: filter, regulator, hose or gun to complete your<br />
system. Optional system accessories are available to suit your application.<br />
EVER<br />
Tough<br />
*First digit ‘53’ refers to Pump Pressure Ratio (e.g., 53:1)<br />
Second digit '216 ' refers to Fluid Delivery in cc for one Cycle (or double<br />
stroke) of the hydraulic section (e.g., 216 cc).<br />
FEATURES<br />
Modular design<br />
Air motor design enables precise<br />
control<br />
Direct pumping from 55 gal (200 l)<br />
drum<br />
Shovel pump technology<br />
Choice of double seal on<br />
follower plate<br />
Pneumatic driven pump<br />
BENEFITS<br />
Wide range of options available<br />
to suit most applications<br />
The unique air motor design<br />
ensures a constant controlled<br />
flow rate with low noise and<br />
minimum icing risk<br />
Clean wipe of the material<br />
drum reducing material waste<br />
Can be used with a wide range<br />
of materials<br />
Recommended for high-viscosity<br />
and moisture-sensitive materials<br />
Safe for use near solvents and<br />
other flammable materials<br />
Air Motor Consumption<br />
(Cubic feet/min).<br />
141<br />
124<br />
106<br />
88.3<br />
70.6<br />
52.9<br />
35.3<br />
17.6<br />
87 psi - (6 bar)<br />
58 psi - (4 bar)<br />
29 psi - (2 bar)<br />
0 10 20 30 40 50 60<br />
Pump cycles per minute<br />
SPECIFICATIONS<br />
Pressure ratio 53:1<br />
Motor type 7000<br />
Fluid volume per cycle - cc 216<br />
Free flow rate at 60 cycles - gpm (l/min) 3.4 (12.9)<br />
Fluid output at 15 cycles - gpm (l/min) .87 (3.3)<br />
Maximum air inlet pressure - psi (bar) 87 (6)<br />
Maximum fluid pressure - psi (bar) 4612 (318)<br />
Maximum fluid temperature - °F (°C) 140 (60)<br />
Seal packings<br />
PTFE + PE<br />
Wetted parts<br />
Carbon steel<br />
Weight (bare pump) - lbs. (kg.) 112 (51)<br />
FITTINGS<br />
Fitting Air Inlet** 3/4'' F BSPP<br />
Fluid Outlet<br />
1'' F BSPP<br />
** Recommended air supply hose diameter 1/2”<br />
28
C9<br />
PUMP<br />
Part<br />
Number<br />
Pump/Ram Extrusion Packages<br />
w/53.216 Pump - Twin Post Ram<br />
Part<br />
Number<br />
(For 5 gal/20 l - thru - 55 gal/200 l Containers)<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
668-090-381 668-090-385 668-090-392 668-090-394 668-090-395 668-090-397<br />
53.216 extrusion pump with<br />
PTFE/PE seals ( II2G IIB T3)<br />
P/N: 151-070-000 * * * * * *<br />
TWIN POST RAM<br />
Twin post ram with air control<br />
(Short) P/N: 668-090-505 * * * *<br />
Twin post ram with air control<br />
(Long) P/N: 668-090-510 * *<br />
FOLLOWER PLATE<br />
Single Flat Wiper (Nitrile) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-100-100<br />
*<br />
8 Gal/30L<br />
Consult Factory<br />
16 Gal /60L Ø14.17” (360 mm)<br />
P/N: 151-100-400<br />
*<br />
55 Gal /200L Ø22.48” (571 mm)<br />
P/N: 151-100-500<br />
*<br />
FOLLOWER PLATE - Teflon Coated<br />
*<br />
Twin O-Ring (EPDM) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-102-200<br />
*<br />
8 Gal/30L<br />
Consult Factory<br />
16 Gal /60L Ø14.17” (360 mm)<br />
P/N: 151-102-500<br />
*<br />
55 Gal /200L Ø22.48” (571 mm)<br />
P/N: 151-102-600<br />
*<br />
= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />
+ + +<br />
System Components<br />
FILTER AND REGULATOR<br />
Part Number<br />
Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />
29
C9<br />
HOSES AND FITTINGS TO FEED GUN<br />
Fluid Hose Dia. Length Part Number<br />
Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980<br />
Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
1/2" + 3/8" 20' 668-260-981<br />
Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
1/2" + 3/8" 30' 668-260-982<br />
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
3/4" + 3/8" 20' 668-260-983<br />
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, 5' lg with all required fittings<br />
3/4" + 3/8" 30' 668-260-984<br />
MANUAL GUN AND ACCESSORIES<br />
System Components (Cont.)<br />
Part Number<br />
Extrusion gun 7251 psi (500 bar) (equipped - swivel, gun, nozzles) 668-110-500<br />
30<br />
Plastic disposable nozzles (x10) 668-110-010<br />
Optional Accessories/Spare & Repair Parts<br />
7000 AIR MOTOR REPAIR KIT Part Number<br />
Air motor seal kit 146-330-090<br />
Silencer kit 146-320-091<br />
Distributor kit 146-320-092<br />
Distributor seal kit 146-320-093<br />
Pneumatic kit 146-320-094<br />
Piston rod seal kit 146-320-095<br />
Safety valve 94 psi (6.5 bar) 903-080-401<br />
216 CC FLUID SECTION REPAIR KIT Part Number<br />
Standard seal kit (PTFE + PE) 144-230-090<br />
Repair kit 144-230-091<br />
Cylinder kit 144-230-092<br />
Optional maintenance kit (graphite-filled PTFE) 144-230-093<br />
Optional maintenance kit (PU + graphite-filled PTFE) 144-230-094<br />
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />
Part Number<br />
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />
8 gal (30 l) flat seal - Nitrile call<br />
16 gal (60 l) flat seal - Nitrile (360 mm Ø) 150-048-304<br />
55 gal (200 l) flat seal - Nitrile (571 mm Ø) 150-048-305<br />
5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />
8 gal (30 l) double seal - EPDM O-ring seal call<br />
16 gal (60 l) double seal - EPDM O-ring seal (360 mm Ø) 150-048-309<br />
55 gal (200 l) double seal - EPDM O-ring seal (571 mm Ø) 150-048-310<br />
TWIN POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />
Low level shut off kit 668-098-055<br />
Pail hold down kit (5-8 gal) 668-098-006<br />
Drum locator kit 668-098-007<br />
Drum roller kit 668-098-100<br />
Pump runaway valve 151-098-070<br />
Seal kit 668-090-090<br />
Manometer outlet back kit 151-080-091<br />
Command button kit 151-080-092<br />
Push button kit 151-080-093<br />
Base outlet manometer kit 151-080-094<br />
55 psi (3.8 bar) valve kit 903-080-403<br />
FILTER MAINTENANCE<br />
Part Number<br />
FKM (Viton) O-ring seal 80032<br />
Cartridge filter (25 mesh - 710 µ) 601084<br />
Cartridge filter (50 mesh - 350 µ) 601092<br />
Cartridge filter (80 mesh - 201 µ) 601287<br />
REGULATOR MAINTENANCE<br />
Part Number<br />
Repair Kit 8 mm 155-750-901<br />
8 mm Cartridge 155-750-904<br />
EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />
Part Number<br />
Repair kit for 7251 psi (500 bar) extrusion gun 151-110-695<br />
Extrusion gun 7251 psi (500 bar) equipped 668-110-500<br />
Extrusion gun 7251 psi (500 bar) gun only 922-080-001<br />
Straight swivel 922-080-002<br />
Plastic disposable nozzles (x10) 668-110-010<br />
Max height 99.77"<br />
Min height 60.90"<br />
Stroke length 38.87"<br />
Total weight :<br />
544 lbs. / 247 kg.
C10<br />
82.216 PUMP - TWIN POST RAM<br />
(5 gal/20 l - 55 gal/200 l) EXTRUSION UNIT<br />
The 82.216 pump is specially designed for pumping viscous materials.<br />
KREMLIN REXSON equipment can process a wide range of materials<br />
including oils, greases, adhesives and sealants.<br />
This equipment has proven itself over the years to be strong and reliable,<br />
and can process products up to 1 million centipoise depending on<br />
specification.<br />
The system pumps directly from the original material container and can<br />
be used on 5 gal (20 l) pails up to 55 gal (200 l) drums and allows you to<br />
select an extrusion system comprised of a pump, elevator, follower plate,<br />
gun and hoses, plus optional extras including filter, regulator air control kit<br />
to suit your application.<br />
*First digit ‘82’ refers to Pump Pressure Ratio (e.g., 82:1)<br />
Second digit '216 ' refers to Fluid Delivery in cc for one Cycle (or double<br />
stroke) of the hydraulic section (e.g., 216 cc).<br />
EVER<br />
Tough<br />
FEATURES<br />
Modular design<br />
Air motor design enables precise<br />
control<br />
Direct pumping from 55 gal (200 l)<br />
drum<br />
Shovel pump technology<br />
Choice of double seal on<br />
follower plate<br />
Pneumatic driven pump<br />
BENEFITS<br />
Wide range of options available<br />
to suit most applications<br />
The unique air motor design<br />
ensures a constant controlled<br />
flow rate with low noise and minimum<br />
icing risk<br />
Clean wipe of the material<br />
drum reducing material waste<br />
Can be used with a wide range of<br />
materials<br />
Recommended for high-viscosity<br />
and moisture-sensitive materials<br />
Safe for use near solvents and<br />
other flammable materials<br />
Air Motor Consumption<br />
(Cubic feet/min).<br />
141<br />
124<br />
106<br />
88.3<br />
70.6<br />
52.9<br />
35.3<br />
17.6<br />
87 psi - (6 bar)<br />
58 psi - (4 bar)<br />
29 psi - (2 bar)<br />
0 10 20 30 40 50 60<br />
Pump cycles per minute<br />
SPECIFICATIONS<br />
Pressure ratio 82:1<br />
Motor type 9000<br />
Fluid volume per cycle - cc 216<br />
Free flow rate at 60 cycles - gpm (l/min) 3.4 (12.9)<br />
Fluid output at 15 cycles - gpm (l/min) .87 (3.3)<br />
Maximum air inlet pressure - psi (bar) 87 (6)<br />
Maximum fluid pressure - psi (bar) 7135 (492)<br />
Maximum fluid temperature - °F (°C) 140 (60)<br />
Seal packings<br />
PTFE + PE<br />
Wetted parts<br />
Carbon steel<br />
Weight (bare pump) - lbs. (kg.) 136 (62)<br />
FITTINGS<br />
Fitting Air Inlet** 3/4'' F BSPP<br />
Fluid Outlet<br />
1'' F BSPP<br />
** Recommended air supply hose diameter 1/2”<br />
31
C10<br />
Pump/Ram Extrusion Packages<br />
w/82.216 Pump - Twin Post Ram<br />
(For 5 gal/20 l - thru - 55 gal/200 l Containers)<br />
*<br />
PUMP<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
Part<br />
Number<br />
668-090-401 668-090-405 668-090-412 668-090-414 668-090-415 668-090-417<br />
82.216 extrusion pump with<br />
PTFE/PE seals ( II2G IIB T3)<br />
P/N: 151-070-500 * * * * * *<br />
TWIN POST RAM<br />
Twin post ram with air control<br />
(Short) P/N: 668-090-505<br />
* * * *<br />
Twin post ram with air control<br />
(Long) P/N: 668-090-510<br />
* *<br />
FOLLOWER PLATE<br />
Single Flat Wiper (Nitrile) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-100-100<br />
*<br />
8 Gal/30L<br />
Consult Factory<br />
16 Gal /60L Ø14.17” (360 mm)<br />
P/N: 151-100-400<br />
*<br />
55 Gal /200L Ø22.48” (571 mm)<br />
P/N: 151-100-500<br />
*<br />
FOLLOWER PLATE - Teflon Coated<br />
Twin O-Ring (EPDM) Seal<br />
5 gal /20 l Ø11.25” (285 mm)<br />
P/N: 151-102-200<br />
*<br />
8 Gal/30L<br />
Consult Factory<br />
16 Gal /60L Ø14.17” (360 mm)<br />
P/N: 151-102-500<br />
*<br />
55 Gal /200L Ø22.48” (571 mm)<br />
P/N: 151-102-600<br />
*<br />
= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />
System Components<br />
+ + +<br />
FILTER AND REGULATOR<br />
Part Number<br />
Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />
32
System Components (Cont.)<br />
HOSES AND FITTINGS TO FEED GUN<br />
Ø 1/2" PTFE hose 7/8" JIC fitting, lg 5m and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, lg 2m with all required fittings<br />
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, lg 5m and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, lg 2m with all required fittings<br />
Ø 1/2" PTFE hose 7/8 JIC fitting, lg 10m and PTFE Ø 3/8" whip end<br />
3/4" JIC fitting, lg 2m with all required fittings<br />
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, lg 10m and PTFE Ø 3/8" whip<br />
end 3/4" JIC fitting, lg 2m with all required fittings<br />
MANUAL GUN AND ACCESSORIES<br />
C10<br />
Fluid Hose Dia. Length (m) Part Number<br />
1/2" + 3/8" 7 151-260-981<br />
3/4" + 3/8" 7 151-260-983<br />
1/2" + 3/8" 12 151-260-982<br />
3/4" + 3/8" 12 151-260-984<br />
Part Number<br />
Extrusion gun 7251 psi (500 bar) (equipped - swivel, gun, nozzles) 668-110-500<br />
Plastic disposable nozzles (x10) 668-110-010<br />
Optional Accessories/Spare & Repair Parts<br />
9000 AIR MOTOR REPAIR KIT Part Number<br />
Air motor seal kit 146-340-090<br />
Silencer kit 146-320-091<br />
Distributor kit 146-320-092<br />
Distributor seal kit 146-320-093<br />
Pneumatic kit 146-320-094<br />
Piston rod kit 146-320-095<br />
Safety valve 94 psi (6.5 bar) 903-080-401<br />
216 CC FLUID SECTION REPAIR KIT Part Number<br />
Standard seal kit (PTFE + PE) 144-230-090<br />
Repair kit 144-230-091<br />
Cylinder kit 144-230-092<br />
Optional maintenance kit (graphite-filled PTFE) 144-230-093<br />
Optional maintenance kit (PU + graphite-filled PTFE) 144-230-094<br />
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />
Part Number<br />
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />
8 gal (30 l) flat seal - Nitrile call<br />
16 gal (60 l) flat seal - Nitrile (360 mm Ø) 150-048-304<br />
55 gal (200 l) flat seal - Nitrile (571 mm Ø) 150-048-305<br />
5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />
8 gal (30 l) double seal - EPDM O-ring seal call<br />
16 gal (60 l) double seal - EPDM O-ring seal (360 mm Ø) 150-048-309<br />
55 gal (200 l) double seal - EPDM O-ring seal (571 mm Ø) 150-048-310<br />
TWIN POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />
Low level shut off kit 668-098-055<br />
Pail hold down kit (5-8 gal) 668-098-006<br />
Drum locator kit 668-098-007<br />
Drum roller kit 668-098-100<br />
Pump runaway valve 151-098-070<br />
Seal kit 668-090-090<br />
Manometer outlet back kit 151-080-091<br />
Command button kit 151-080-092<br />
Push button kit 151-080-093<br />
Base outlet manometer kit 151-080-094<br />
55 psi (3.8 bar) valve kit 903-080-403<br />
FILTER MAINTENANCE<br />
Part Number<br />
FKM (Viton) O-ring seal 80032<br />
Cartridge filter (25 mesh - 710 µ) 601084<br />
Cartridge filter (50 mesh - 350 µ) 601092<br />
Cartridge filter (80 mesh - 201 µ) 601287<br />
REGULATOR MAINTENANCE<br />
Part Number<br />
Repair Kit 8 mm 155-750-901<br />
8 mm Cartridge 155-750-904<br />
EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />
Part Number<br />
Repair kit for 7251 psi (500 bar) extrusion gun 151-110-695<br />
Extrusion gun 7251 psi (500 bar) equipped 668-110-500<br />
Extrusion gun 7251 psi (500 bar) gun only 922-080-001<br />
Straight swivel 922-080-002<br />
Plastic disposable nozzles (x10) 668-110-010<br />
Max height 99.77"<br />
Min height 60.90"<br />
Stroke length 38.87"<br />
Total weight :<br />
544 lbs. / 247 kg.<br />
33
RegSMART<br />
TM<br />
“Cartridge” Regulator<br />
Fluid Regulator for High-viscosity Materials<br />
The RegSMART TM Cartridge regulator is a high<br />
pressure fluid regulator used for precisely controlling<br />
the fluid pressure (and flow) of viscous and<br />
semi-viscous materials. The unique modular<br />
“cartridge” design offers selection of three (3)<br />
different cartridge “ball and seat” sizes of 6 mm,<br />
8 mm and 12 mm to achieve the desired fluid<br />
regulation.<br />
pl(t)<br />
PUMP WINK COMPARISON<br />
Bar<br />
310<br />
260<br />
210<br />
pl(t)<br />
Bar<br />
310<br />
260<br />
210<br />
The modular cartridge concept results in a low<br />
pressure drop and easy to flush fluid passage<br />
design. The selection and interchangeability of<br />
cartridges gives the RegSMART TM regulator the<br />
flexibility for use in a wide range of materials and<br />
dispensing systems, not to mention the ease and<br />
quickness of repair.<br />
160<br />
110<br />
60<br />
160<br />
110<br />
60<br />
53 79 105 131 157<br />
Inlet Pressure<br />
Outlet Pressure<br />
Pump change over<br />
The RegSMART TM regulator is offered in two version<br />
of either an aluminum or stainless steel. This<br />
regulator is air operated with the adjustment of the<br />
fluid pressure requiring the use of a precision air<br />
regulator for constant control of material regulation.<br />
The pressure regulator is mounted in the fluid<br />
circuit between the pump fluid outlet and the gun or<br />
dispensing valve fluid inlet, enabling you to accurately<br />
control the material pressure/flow to the gun<br />
or dispense valve.<br />
Extrusion and Spraying applications often<br />
require a uniform fluid pressure with minimal<br />
fluctuations.<br />
The RegSMART regulator produces a<br />
consistent and regular bead size in an extrusion<br />
process or a constant pressure to give an even<br />
material thickness in a spray application.<br />
34 34
High-Viscosity Materials<br />
FEATURES<br />
Low pressure drop<br />
Precision control<br />
Large regulation range<br />
Cartridge design with three different<br />
interchangeable ball sizes (6-8-12 mm)<br />
Simple design with less parts<br />
Available in SST and Aluminum<br />
- heated option available<br />
BENEFITS<br />
Optimized application performance<br />
Repeatability with constant delivery<br />
Regulators can be used for spraying and<br />
extrusion applications<br />
Interchangeable dependent upon<br />
material dispensed<br />
Easy maintenance and flexibility<br />
Compatible with waterbased products<br />
PRESSURE RANGE<br />
Inlet pressure (Max)<br />
Outlet pressure - Regulated<br />
Range<br />
Air pressure<br />
FITTINGS<br />
Fluid inlet (I)<br />
Max. 5800 psi (400 bar)<br />
From 365 psi (25 bar)<br />
to 3988 psi (275 bar)<br />
Max. 87 psi (6 bar)<br />
G 3/4” (F)<br />
Fluid outlet (O)<br />
Air inlet<br />
FLOW RATE<br />
Low flow rate up to 15 cm3/s<br />
(valve ball 6 mm / 0.23”)<br />
Medium flow rate up to 50 cm3/s<br />
(valve ball 8 mm / 0.32”)<br />
High flow rate up to 150 cm3/s<br />
(valve ball 12 mm / 0.46”)<br />
G 3/4” (F)<br />
G 1/4” (F)<br />
0.25 gpm<br />
(0.9 l/min)<br />
0.75 gpm<br />
(3 l/min)<br />
2.38 gpm<br />
(9 l/min)<br />
WETTED PARTS Aluminium Stainless Steel<br />
Aluminium / Stainless<br />
Steel / PTFE / FFKM<br />
Stainless Steel /<br />
PTFE / FFKM<br />
WEIGHT Aluminium Stainless Steel<br />
MAXIMUM TEMPERATURE<br />
8.8 lbs. (4 kg) 12.5 lbs. (5.7 kg)<br />
176° F / (60° C)<br />
6 mm Cartridge Replacement<br />
Low Flow / Low-viscosity<br />
Applications up to .25 gpm<br />
RegSMART REGULATOR<br />
Part Number<br />
Regulator, 275 bar, Aluminium, 6 mm ball 155-750-000<br />
Regulator, 275 bar, Aluminium, 8 mm ball 155-750-100<br />
Regulator, 275 bar, Aluminium, 12 mm ball 155-750-200<br />
Regulator, 275 bar, Stainless Steel, 6 mm ball 155-751-000<br />
Regulator, 275 bar, Stainless Steel, 8 mm ball 155-751-100<br />
Regulator, 275 bar, Stainless Steel, 12 mm ball 155-751-200<br />
Regulator, Air, RegSMART, Opt 155-750-908<br />
Diaphragm, Air, RegSMART 155-750-907<br />
Bracket, Mounting, RegSMART 155-750-906<br />
Kit, Piston, Air-Fluid, RegSMART 155-750-909<br />
Kit, Repair, 6 mm 155-750-900<br />
Kit, Repair, 8 mm 155-750-901<br />
Kit, Repair, 12 mm 155-750-902<br />
Cartridge Assembly, 6 mm C/W ball 155-750-903<br />
Cartridge Assembly, 8 mm C/W ball 155-750-904<br />
Cartridge Assembly, 12 mm C/W ball 155-750-905<br />
8 mm Cartridge Replacement<br />
Medium Flow / Medium-viscosity<br />
Applications up to .75 gpm<br />
12 mm Cartridge Replacement<br />
High Flow / High-viscosity<br />
Applications up to 2.38 gpm<br />
35
Features & Benefits of <strong>THOR</strong> Air Motor:<br />
The Power House<br />
KREMLIN REXSON manufactures a full range of motors to ensure optimized air fluid ratios. It is important to be sure you<br />
always have sufficient material pressure to move the material being processed to the dispensing valve. The restriction<br />
to your flow is called “Back Pressure” and is due to material viscosity and hose diameter and length.<br />
The power of the motor/pump combination is key to your success.<br />
S1 (AIR MOTOR PISTON SURFACE AREA)<br />
S2 (PUMP PISTON SURFACE AREA)<br />
= PUMP PRESSURE RATIO<br />
This pump pressure ratio determines the maximum possible PUMP MATERIAL OUTLET PRESSURE.<br />
PUMP PRESSURE RATIO x inbound driving air pressure (max. 6 bar) = STALLED FLUID<br />
OUTLET PRESSURE<br />
Example: Pump 63.106 = 63 (ratio) x 6 (air pressure) = 378 bar<br />
The unique design of the <strong>Kremlin</strong> <strong>Rexson</strong> air motor is based on many years of development.<br />
This has resulted in a simple reliable design. All <strong>THOR</strong> air motors are built using the same features.<br />
MAIN ADVANTAGES OF A <strong>THOR</strong> AIR MOTOR DESIGN<br />
• Quiet operation<br />
• Thru-shaft air motor provides<br />
support to the piston shaft<br />
<strong>THOR</strong> AIR MOTOR<br />
• Balanced volumes on the top and<br />
bottom of the air cylinder provides<br />
equal force<br />
• Large diameter exhaust port<br />
minimizes icing risks<br />
• Existing pneumatic connections<br />
making remote stop/start<br />
easy to configure<br />
• Air supply to reversing valves<br />
either regulated or full air pressure<br />
• Externally fitted air reversing valves<br />
Air supply<br />
Air reversing valve<br />
Large air<br />
exhaust<br />
Upper<br />
sensor<br />
Lower<br />
sensor<br />
Fluid pump<br />
36
Features & Benefits of Chop Check Pump:<br />
The Heart of the System<br />
KREMLIN REXSON manufactures a full range of extrusion pumps to handle most high-viscosity materials.<br />
These pumps are double-acting reciprocating pumps and are recommended for use on materials over<br />
5,000 cps or for use on products that do not self level.<br />
KEY FEATURES<br />
• Large internal fluid passages optimize material<br />
flow-resulting in low shear and minimal material<br />
degradation.<br />
• Pumps are designed with as few parts as<br />
possible to simplify maintenance.<br />
• Pumps are designed and manufactured for<br />
severe-duty applications - "EVER TOUGH"<br />
parts.<br />
• Pump fitted with PTFE + PE seals as standard<br />
with PTFE - Graphite and PU seal kits available<br />
as an option.<br />
EFFICIENCY<br />
All KREMLIN REXSON pneumatic pumps are able<br />
to stop when the dispensing valve is closed. This is<br />
called “stalling.” As soon as the dispensing valve is<br />
reopened, the pump will automatically restart.<br />
DOUBLE-ACTING RECIPROCATING PUMP<br />
Pneumatic Air Motor<br />
• Modular pump design<br />
using the minimum number<br />
of components<br />
• Hard chrome finish to<br />
pump shaft and cylinder<br />
EVER<br />
Tough<br />
PISTON<br />
DOWNSTROKE…<br />
Check valve (green)<br />
closed against the seat<br />
and the material in<br />
chamber V2 is displaced<br />
out of the pump by the<br />
pump displacement rod.<br />
PISTON UP-<br />
STROKE…<br />
Check valve (green)<br />
opens and material<br />
is forced into<br />
chamber V2 by the<br />
priming piston (From<br />
V3). The top check<br />
(red) closes: pushing<br />
material from chamber<br />
V1 to exit pump<br />
outlet.<br />
• New type guard (with<br />
integrated large diameter<br />
wet cup) compliant to EU<br />
norms<br />
• Simple design using<br />
external reversing valves<br />
• Very fast changeover<br />
• Large diameter exhaust<br />
making for quiet running<br />
and minimum icing risk<br />
Volume V3 > Volume V2<br />
Volume V2<br />
Volume V1 =<br />
2<br />
37
Selecting a Ram & Follower Plate<br />
An elevator is a device that lifts up and lowers equipment but it does not force the pump into the<br />
material, the only force you will get from an elevator is gravity assistance from the weight of the pump.<br />
On some materials this can be sufficient, but there is a risk that on more viscous materials the pump<br />
will not prime correctly.<br />
The KREMLIN REXSON ram assemblies exert continuous pressure onto the surface of the material in<br />
the drum in conjunction with the follower plate. This ensures that the chop check pump is always primed.<br />
The ram is also used to lift the pump/follower plate out of the material drum.<br />
Single Post and Twin Post Rams<br />
The main difference between a single post ram and a twin post ram is the amount of force that the<br />
ram can apply and how that force is applied.<br />
Single Post Ram for 5 gal (20 l) pails – Is designed using a single cylinder concept with gusset<br />
supports to prevent any sideways rotation. (Maximum applied force 60 lbf).<br />
For most applications, single seal follower plates can be used for materials with a viscosity range<br />
between 3,000 and 30,000 cps.<br />
Twin Post Rams for 5 gal (20 l) - 55 gal (200 l) drums – With two ram cylinder design you are able to apply<br />
additional down force for high-viscosity materials (Maximum applied force 120 lbf).<br />
You can use both single seal or double O-ring seal follower plates:<br />
• Single Seal follower plate will allow you to process materials with a viscosity ranging from 3,000 and 300,000 cps.<br />
• Double seal follower plate will allow you to go up to 1 million cps depending on material output.<br />
The follower plate has three functions:<br />
Types of follower plate<br />
1. To provide positive priming to the pump, by helping<br />
the material flow towards the pump inlet.<br />
2. To seal the material in the drum. This is critical using<br />
moisture sensitive or to simply to protect the material<br />
from outside contaminants.<br />
3. To provide a clean wipe to the drum. This ensures<br />
that the material is "wiped clean" from the drum sides to<br />
reduce material waste.<br />
Single wiper seal – Is often used on low<br />
viscosity materials up to 300,000 cps. Can<br />
be used on tapered drums and on<br />
non-moisture sensitive materials.<br />
Double Seal follower, plate PTFE coated<br />
– Is always used on high viscous or moisture<br />
sensitive materials where a perfect seal interface<br />
between the drum and the follower plate<br />
is required.<br />
SELECTING<br />
THE STYLE AND<br />
NUMBER<br />
OF SEALS<br />
Pail or drum design Viscosity Sensitive to<br />
moisture<br />
+ -<br />
Flat seal<br />
plate <br />
Double flat<br />
seal plate<br />
<br />
Drum sizes – Drum manufacturers today typically produce a standard range of pail and drum sizes. Please contact<br />
us when you encounter a unique drum or pail size.<br />
38
Optional Equipment<br />
Cart Kit (for 5 gal Rams only)<br />
A heavy-duty cart kit is available for the single post 5 gal ram to ease mobility of pump/<br />
ram assembly.<br />
Low Level Shutoff Kit (for 5 and 55 gal Rams)<br />
This kit provides the user the ability to shutoff the pump at a predetermined drum level<br />
or when drum reaches empty condition. This kit can be used to avoid a pump runaway<br />
condition.<br />
(Ram/Pump Not Included)<br />
Drum Loading Roller Kit (55 gal only)<br />
Used on 55 gal (200 l) ram assemblies only to assist loading of material drum under<br />
elevated pump/follower plate.<br />
Materials filters<br />
A fluid filter should be used when you need to filter/separate out impurities from the<br />
material. On high-viscosity materials, this is more likely to be large lumps of filler or<br />
cured material.<br />
This is not as critical as with spray finishing since usually the nozzle diameter is larger<br />
in comparison with a spray tip. But unfiltered impurities may affect the quality of a bead<br />
or required finish.<br />
Regulators<br />
Regulators are required to control material fluid pressure (flow) at individual dispense<br />
locations. The regulator will assist dampening of pump change over pulsations and<br />
reduce "snake head" effect on gun opening.<br />
Run-away valve<br />
For safety and security reasons, there are some applications where it is necessary to<br />
add a “run-away” valve. A run-away valve would be used on applications where it would<br />
be possible to have a pump "run-away" condition (excessive pump cycling - faster than<br />
normal).<br />
The pump run-away condition may be caused by a ruptured hose, or when the material<br />
drum is empty. The run-away valve is set to normal working conditions. It senses normal<br />
preset airflow to the air motor but should a sudden increase in air flow go beyond<br />
its preset value, then the run-away valve will close cutting the air supply to the motor<br />
(shut off pump).<br />
39
Practical Information:<br />
Viscosities<br />
Usually expressed in Centipoise (cps) or Poise (ps). The current units are in the "milliPascal/second.” Other<br />
units used: Centistoke, Engler, Saybolt, Gardner... We have included some measures of viscosities as<br />
examples. A Brookfield Cone viscosity meter was used to measure the viscosity.<br />
1 Pa.S = 10 poise = 1000 cps<br />
1 mPa.s = 1 cps<br />
100 cps = 1 Poise<br />
PRODUCTS VISCOSITY (CPS) TEMP<br />
WATER 1 73°F (23°C)<br />
MUSTARD 1,100 to 1,500 73°F (23°C)<br />
JAM 8,000 to 12,000 73°F (23°C)<br />
LIQUID HONEY 21,000 to 16,000 73°F (23°C)<br />
HONEY 30,000 72°F (22°C)<br />
PASTE CHOCOLATE 15,000 to 16,000 73°F (23°C)<br />
GLUCOSE SYRUP 111,000 72°F (22°C)<br />
THICK SYRUP 3,200 72°F (22°C)<br />
UV INK 95,000 to 103,000 77°F (25°C)<br />
INK 45,000 72°F (22°C)<br />
OILS AND<br />
GREASES<br />
VISCOSITY (CPS)<br />
TEMP<br />
OIL 95 73°F (23°C)<br />
GREASE SILICONE 22,000 - 27,000 73°F (23°C)<br />
GREASE 3,200 - 3,300 77°F (25°C)<br />
THICK GREASE 50,000 - 62,000 77°F (25°C)<br />
MASTICS VISCOSITY (CPS) TEMP<br />
MASTIC PVC 4,500 - 6,500 75°F (24°C)<br />
BUTYL MASTIC<br />
ELASTOMER GLUE 118,000 - 123,000<br />
120,000 - 123,000 77°F (25°C)<br />
103,000 - 115,000 86°F (30°C)<br />
85,000 - 89,000 104°F (40°C)<br />
75°F (24°C)<br />
Material viscosity can vary significantly with<br />
temperature, often the colder a material gets the higher<br />
the viscosity. That means the more power you may<br />
need from your air motor to pump the material. This<br />
may also have a bearing on the type of ram, follower<br />
plate and hose that you select.<br />
It is for this reason material manufactures always<br />
provide data on the correct use and storage of their<br />
products, including an ambient temperature range for<br />
correct material processing.It is important for you to be<br />
aware of these facts and operate within the parameters.<br />
You will also find that there is often a difference between<br />
starting to pump a material and when the material is<br />
actually flowing. This is called static flow or dynamic<br />
flow. When you start, the pump has to have sufficient<br />
power to overcome the material surface tension<br />
inside the system (the internal friction to flow due to<br />
back pressure). Once the material is flowing, the drive<br />
pressure can some times be reduced.<br />
Pourable material<br />
Viscous material<br />
40
<strong>Kremlin</strong> <strong>Rexson</strong> special tip<br />
Does the pump have enough POWER to<br />
push the material down the hose to the extrusion<br />
gun?<br />
Simple tip: choose a pump - say for example<br />
60.60 that is a 60.1 pump @ 6 bar air pressure<br />
that will produce 360 bar fluid pressure, now<br />
subtract 50% = 180 bar. If your hose back pressure<br />
is more than 180 bar fluid pressure, then<br />
the pump output may be lower than you need.<br />
This may not be a problem if the rate of output<br />
is low. In that case, you should upgrade to the<br />
next pump size (63.106 for example).<br />
Practical Information:<br />
Pressure Drop<br />
Pressure drop is the resistance that prevents material from<br />
moving forward in the pipe. Two pipe variables influence this<br />
resistance: the (inside/internal) diameter and the pipe length.<br />
The pump will generate a pressure, strong enough to move<br />
the fluid material through the pipe (or hose) to the material<br />
pipe outlet. This pressure must be enough to overcome the<br />
original pressure drop.<br />
While it is hard to reduce the pipe length, it is relatively easy<br />
to select an appropriate internal pipe diameter.<br />
PRESSURE DROP CALCULATION<br />
Pressure<br />
loss (bar/m) =<br />
6.9 x Flow (l/min)x Viscosity (cps)<br />
D 4 (int dia in mm)<br />
Pressure<br />
loss (psi/Ft) =<br />
2.73 x Flow (gpm) x Vicosity (cps)<br />
D 4 (int dia in inches)<br />
FLOW RATE CALCULATION<br />
Flow (l/min) =<br />
Pressure loss (bar/m)x D 4 (int dia in mm)<br />
Pressure loss (psi/Ft)x D 4 (int dia in inches)<br />
Flow (gpm) =<br />
6.9 x Viscosity (cps) 2.73 x Viscosity (cps)<br />
PIPE DIAMETER CALCULATION<br />
4 4<br />
6.9 x Flow (l/min) x Viscosity (cps)<br />
Interior<br />
Interior Dia (in) =<br />
Dia (mm) =<br />
Pressure Loss (bar/m)<br />
2.73 x Flow (gpm)x Viscosity (cps)<br />
Pressure loss (psi/Ft)<br />
Compressibility<br />
Viscous materials can be compressed. Users have to take into account the difference between the flow rate<br />
and pressure drop through the pipe; it occurs when both the gun (used to dispense material) and the pump<br />
stop. Turning on both the gun and pump triggers the same process, due to this compressibility.<br />
Visualization of the gap between pressure drop and flow rate<br />
Pressure Flow rate<br />
OPENING OF<br />
THE GUN<br />
Time<br />
DWELL TIME (DELAYED FLOW)/ PRESSURE<br />
Time<br />
41
Practical Information:<br />
Chemical Compatibility Charts<br />
Butyl acetate N N N<br />
Ethyl acetate N<br />
Acetal aldehyde N N N<br />
Amonium acetate<br />
<br />
Acedic acid N N N N<br />
Boric acid <br />
Hydrobromic acid N <br />
Chloridic acid N N N N <br />
Chromic acid N N N N<br />
Citric acid <br />
Fluorohydric acid N <br />
Fluosilicic acid N N<br />
Formic acid N N N <br />
Nitric acid N N N N <br />
Oxylic acid N N N N <br />
Phosphoric acid N N N <br />
Ethylalcohol N<br />
Methylalcohol N N<br />
Acetic aldehyde N N N<br />
Formic aldehyde N N N N N<br />
Sodium algenate N<br />
Starch<br />
<br />
Amines N N N<br />
Acetone N N N<br />
Liquid ammonia N N<br />
Benzene N <br />
Sodium bicarbonate N N <br />
Chlorine dioxide N <br />
Sodium bisulphate N N N N <br />
Brominate<br />
N<br />
Calcium carbonate <br />
Sodium carbonate <br />
Chlorinate, gas<br />
<br />
Sodium chlorite <br />
Aluminum chlorosulfate<br />
<br />
Calcium chloride <br />
Magnesium chloride N N <br />
Potassium chloride N N <br />
Sodium chloride <br />
Zinc chloride N N N <br />
Ferrous chloride N N N N <br />
Ferric chloride N N N N <br />
Cyclohexane <br />
Chlorobenzene N N<br />
Ethylene chloride N N<br />
Methylene chloride N N N N<br />
Diatoms<br />
<br />
Dichloroethylene<br />
Carbon<br />
steel<br />
MATERIAL IN CONTACT (WETTED PARTS)<br />
Aluminium<br />
Brass<br />
Stainless<br />
steel<br />
Nylon Nitrile Viton Leather<br />
<br />
PolyUrethane<br />
PU<br />
<br />
= High Compatibility<br />
<br />
= Low Compatibility<br />
<br />
= Good Compatibility<br />
N<br />
= Not Compatible<br />
42
MATERIAL IN CONTACT (WETTED PARTS)<br />
Practical Information:<br />
Chemical Compatibility Charts<br />
Carbon<br />
steel<br />
Aluminium<br />
Brass<br />
Stainless<br />
steel<br />
Nylon Nitrile Viton Leather<br />
Diethylene glycol N<br />
Bleach N <br />
Distilled water N <br />
Oxygenated water N N N <br />
EDTA N<br />
Fertilizer N<br />
Ethanol N<br />
Ethyl ether N N <br />
Ethylene glycol N<br />
Ethyl-mercapan N <br />
Fuel N <br />
Fluosilicate <br />
Formaldehyde N N N<br />
Glycol N<br />
Gelatine N N N N<br />
Sodium hydroxide N N N<br />
Ammonium hydroxide N N N<br />
Potassium hydroxide N N N N<br />
Calcium hypochlorite N N<br />
Sodium hypochlorite N N<br />
Sodium hyposulfite N <br />
Fruit juice<br />
<br />
Methanol N N <br />
Morpholine N N<br />
Methylethylcetone N N N<br />
Sodium nitrite N N <br />
Perchlorethylene (tetrachloret.) N N<br />
Permanganate de potassium N <br />
Hydrogen peroxide N N N <br />
Chlorohated Peroxyde N <br />
Phenol N N N <br />
Ammonium phosphate<br />
<br />
Tridsodium phosphate N <br />
Aluminium polychlorite<br />
<br />
Polyelectrolytes<br />
<br />
Caustic potash N N <br />
Sodium silicate<br />
<br />
Soda N N<br />
Aluminium sulfate N<br />
Ammonium sulfate <br />
Calcium sulfate <br />
Copper sulfate <br />
Ferrous sulfate N <br />
Ferric sulfate N N N <br />
Sodium sulfate N <br />
Hydrogen sulfur N<br />
Carbon tetrachloride N <br />
Toluene N N N<br />
Trichlorethane N N N N<br />
Trichlorethylene N N N<br />
Triethyleneglycol <br />
Urea <br />
Xylenes N N<br />
PolyUrethane<br />
PU<br />
43
Practical Information:<br />
Metric - English Conversion<br />
CONVERT FROM<br />
Centimeters<br />
Centimeters<br />
Centimeters/min.<br />
Centimeters/sec.<br />
Cubic centimeters.<br />
TO<br />
feet<br />
inches<br />
feet/min.<br />
feet/sec.<br />
cubic feet<br />
MULTIPLY BY<br />
0-03280<br />
0.3937<br />
1.9684<br />
0-03281<br />
3.5314 x 10 –5<br />
CONVERT FROM<br />
Gals<br />
Gals<br />
Gals<br />
Gals<br />
Gals/min.<br />
TO<br />
cubic cm<br />
cubic inches<br />
imperial gals<br />
cubic feet<br />
cubic feet/min.<br />
MULTIPLY BY<br />
3 785,43<br />
231<br />
0,83268<br />
0,13368<br />
0,13368<br />
CONVERT FROM<br />
Cubic centimeters<br />
Cubic centimeters<br />
Cubic feet<br />
Cubic feet<br />
Cubic feet/min.<br />
TO<br />
ounces<br />
liquid gals<br />
liquid gals<br />
cubic inches<br />
gals/min.<br />
MULTIPLY BY<br />
0.033<br />
0-0002642<br />
7.4805<br />
1.728<br />
7.4805<br />
CONVERT FROM<br />
Inches<br />
Inches<br />
Inches<br />
Inches<br />
Kilograms<br />
TO<br />
feet<br />
meters<br />
millimeters<br />
mils<br />
pounds<br />
MULTIPLY BY<br />
0,083333<br />
0,254<br />
25,40005<br />
1 000<br />
2,2046<br />
CONVERT FROM<br />
Cubic inches<br />
Cubic inches<br />
Cubic inches<br />
Cubic meters<br />
Cubic meters<br />
TO<br />
gals<br />
cubic centimeters<br />
cubic feet<br />
liquid U.S. gals<br />
cubic centimeters<br />
MULTIPLY BY<br />
0.004329<br />
16.387<br />
0-0005787<br />
264.17<br />
1 x 10 6<br />
CONVERT FROM<br />
Kilogrammes/cm 2<br />
Kilogrammes/mm 2<br />
Liters<br />
Meters<br />
Meters<br />
TO<br />
psi<br />
psi<br />
gals<br />
feet<br />
inches<br />
MULTIPLY BY<br />
14,2233<br />
1 422,33<br />
0,264178<br />
3,2808<br />
39,37<br />
CONVERT FROM<br />
Cubic meters<br />
Cubic meters<br />
Feet<br />
Feet<br />
Feet of water<br />
CONVERT FROM<br />
Feet of water<br />
Feet/hour<br />
Feet/min.<br />
Feet/min.<br />
Feet/sec.<br />
TO<br />
cubic feet<br />
cubic inches<br />
centimeters<br />
meters<br />
atmosphère<br />
TO<br />
psi<br />
miles/hour<br />
meters/min.<br />
miles/hour<br />
miles/hour<br />
MULTIPLY BY<br />
35.31<br />
61,023.38<br />
30.48006<br />
0-3048006<br />
0.02949<br />
MULTIPLY BY<br />
0.443<br />
0-00018933<br />
0-3048<br />
0.01136<br />
0.681818<br />
CONVERT FROM<br />
Poise<br />
Pints of water<br />
PSI<br />
Inches 2<br />
Inches 2<br />
Inches 2<br />
Millimètres 2<br />
daN<br />
TO<br />
centipoise<br />
gals<br />
atmosphère (bar)<br />
cm 2<br />
feet 2<br />
mm 2<br />
inches 2<br />
Kilograms<br />
MULTIPLY BY<br />
100,0<br />
0,11985<br />
0,06804<br />
6,4516<br />
0,006944<br />
645,163<br />
0,0015499<br />
1.0<br />
• For the diameter of a circle, multiply the circumference by 0.31831<br />
• For the circumference of a circle, multiply the diameter by 3.1416<br />
• For the surface of a circle, multiply the diameter² by 0.7854<br />
• For the surface of a sphere, multiply the diameter² by 3.1416<br />
• To find the side of a square that has the same surface area of a circle, multiply the diameter by 0.8862<br />
• To find the number of cubic inches in a sphere, multiply the diameter by 0.5236<br />
• To find the number of gals inside a pipe or cylinder, divide the volume in liters by 231<br />
• To find the cubic volume of a cylinder or pipe, multiply the section area by the length<br />
44
NOTES
Experts in Finishing and Dispensing Solutions<br />
KREMLIN REXSON offers a wide range of pumps and equipment for the protection of materials<br />
and application of paints, sealants and adhesives in many different markets such as:<br />
• Rolling equipment<br />
• Plastic industries<br />
• Wood (kitchens, bathrooms, furniture<br />
and joineries)<br />
• Leather<br />
• Renewable energies (windmills, solar)<br />
• Aeronautics<br />
• Construction equipment<br />
• Packaging (drums and containers, etc...)<br />
• Appliances<br />
• Consumer goods<br />
• Glass coating<br />
• Cycles and motorcycles<br />
EXEL North America, Inc.<br />
North American Headquarters<br />
45001 5 Mile Road<br />
Plymouth, MI 48170<br />
Toll Free: (800) 573-5554<br />
Phone: (734) 979-0100<br />
Fax: (734) 927-0064<br />
www.exel-na.com<br />
EXEL North America, Inc.<br />
Canadian Branch<br />
931 Progress Ave., Unit 7<br />
Scarborough, Ontario M1G 3V5<br />
Toll Free: (800) 450-0655<br />
Phone: (416) 431-5017<br />
Fax: (416) 431-9171<br />
<strong>Kremlin</strong> <strong>Rexson</strong><br />
EXEL-NA, S.A. de C.V.<br />
Acceso III N°16A Int 15A<br />
Conjunto Quadrum<br />
Parque Industrial Benito Juárez<br />
Santiago de Querétaro, Qro.<br />
México, C.P. 76120<br />
+52 (442) 209-5027 /161-2595 Ext 170 Oficina<br />
+52 (81) 1811-0955 Nextel ID: 92*898188*2<br />
LT 999-600-122<br />
© 2011 EXEL North America, Inc. reserves the right to modify the characteristics of its equipment. © Pictures : ynamaku, Roy L., cornelius.