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THOR Selection Guide - Kremlin Rexson Sames

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tHOr<br />

RANGE<br />

SALES<br />

GUIDE<br />

Application Equipment for<br />

Single Component<br />

High-Viscosity Materials<br />

Experts in Finishing and Dispensing Solutions


<strong>THOR</strong>: A COMPLETE RANGE TO MEET ALL NEEDS<br />

53.216<br />

7000<br />

82.216<br />

9000<br />

60.60<br />

3000<br />

34.106<br />

3000<br />

63.106<br />

5000<br />

32.207<br />

5000<br />

*First digit ‘60’ refers to Pump Pressure Ratio (e.g., 60:1)<br />

Second digit ‘60’ refers to Fluid Delivery in cc for one Cycle<br />

(or double stroke) of the hydraulic section (e.g., 60 cc).<br />

3000 designates the air motor size.<br />

KREMLIN REXSON <strong>THOR</strong> RANGE BRINGS<br />

INNOVATIVE SOLUTIONS TO THESE MARKETS<br />

■ AUTOMOTIVE INDUSTRY<br />

■ AGRICULTURAL MACHINERY<br />

■ RECREATIONAL VEHICLES<br />

■ SOLAR ENERGY<br />

■ TRAINS<br />

■ HOUSEHOLDS GOODS<br />

■ MARINE INDUSTRY<br />

■ BUILDING AND EARTH<br />

MOVING EQUIPMENT<br />

1


QUICK PUMP SELECTOR CHART<br />

1<br />

2<br />

3<br />

4<br />

What is the material output required for the application?<br />

What is the required flow rate? (or bead size and application time).<br />

What is the material viscosity?<br />

See product data sheet (TDS/MSDS), is it moisture sensitive?<br />

What is the container size?<br />

To determine the correct container size: 5 gal/20 l, 8 gal/30 l, 16 gal/60 l or 55 gal/200 l.<br />

What is the distance from the pump to the point of application?<br />

To determine the correct hose length.<br />

Once you know the required material flow rate (cc/min) and the material viscosity<br />

(cps) use the chart below to select the right pump. Each area is identified (C1, C2,<br />

etc.) that corresponds to a dedicated chapter in the guide where you will find all<br />

components required to build your complete system.<br />

FLOW RATE (cc/min)<br />

3 785<br />

(1 gal)<br />

C7<br />

32.207<br />

C3 34.106<br />

C5 63.106<br />

C8<br />

32.207<br />

Example:<br />

C4<br />

34.106<br />

To dispense a bead of sealant: a calculation of the bead volume shows that an<br />

output of 200cc/min is required. The material viscosity is 80,000 cps. Using<br />

the Pump Output vs. Viscosity chart (below), you will see that the two<br />

lines intersect under the Zone C2 60.60.<br />

C9<br />

53.216<br />

Turn to Chapter C2 and you will find details on the 60.60<br />

pump with a Twin Post Ram System. Please select the<br />

system according to the relevant drum size or<br />

application details.<br />

(For applications outside the scope of this<br />

chart please consult us).<br />

C10<br />

82.216<br />

C1<br />

60.60<br />

C2<br />

60.60<br />

C6<br />

63.106<br />

2<br />

VISCOSITY (CPS)


SALES GUIDE<br />

HIGH-VISCOSITY PRODUCTS<br />

For over 50 years, KREMLIN REXSON has<br />

been working in the fluid handling business,<br />

offering a wide range of equipment to industrial<br />

markets.<br />

At KREMLIN REXSON, we pride ourselves<br />

on being a complete supplier of equipment for<br />

single and plural component materials.<br />

We are committed to research and development,<br />

and are always looking for new ways to<br />

improve our equipment efficiency.<br />

Key to our equipment design is ease of use and<br />

simplicity, allowing materials to be pumped<br />

directly from contains with minimal material waste.<br />

In the pages that follow, you will find information<br />

about our product range.<br />

For additional information, please consult<br />

our web site www.exel-na.com.<br />

TABLE OF CONTENTS<br />

QUICK PUMP SELECTION CHART 2<br />

PUMP TECHNICAL SECTION<br />

C1 60.60 Pump – Single Post Ram 4–6<br />

C2 60.60 Pump – Twin Post Ram 7–9<br />

C3 34.106 Pump – Single Post Ram 10–12<br />

C4 34.106 Pump – Twin Post Ram 13–15<br />

C5 63.106 Pump – Single Post Ram 16–18<br />

C6 63.106 Pump – Twin Post Ram 19–21<br />

C7 32.207 Pump – Single Post Ram 22–24<br />

C8 32.207 Pump – Twin Post Ram 25–27<br />

C9 53.216 Pump – Twin Post Ram 28–30<br />

C10 82.216 Pump – Twin Post Ram 31–33<br />

RegSMART REGULATOR 34–35<br />

FEATURES AND BENEFITS 36–37<br />

SELECTION INFORMATION<br />

Ram 38<br />

Follower Plate 38<br />

Optional Equipment 39<br />

PRACTICAL INFORMATION 40–45<br />

3


C1<br />

60.60 PUMP - SINGLE POST RAM<br />

(5 gal/20 l) EXTRUSION UNIT<br />

The 60.60* pump is specially designed for pumping viscous materials.<br />

KREMLIN REXSON equipment can process a wide range of materials<br />

including oils, greases, adhesives and sealants.<br />

This equipment has proven itself over the years to be strong and reliable,<br />

and can process products up to 30,000 centipoise depending on<br />

specification.<br />

The system pumps directly from the original material container and is used<br />

on 5 gal (20 l) pails.<br />

The modular concept allows you to select an extrusion system comprised<br />

of an assembled pump, elevator and follower plate. Additional individual<br />

components are available including: filter, regulator, hose or gun<br />

to complete your system. Optional system accessories are available to<br />

suit your application.<br />

EVER<br />

Tough<br />

*First digit ‘60’ refers to Pump Pressure Ratio (e.g., 60:1)<br />

Second digit '60' refers to Fluid Delivery in cc for one Cycle (or double<br />

stroke) of the hydraulic section (e.g., 60 cc).<br />

FEATURES<br />

Modular design<br />

Air motor design enables<br />

precise control<br />

Direct pumping from 5 gal (20 l) pail<br />

Shovel pump technology<br />

Pneumatic-driven pump<br />

BENEFITS<br />

Wide range of options available<br />

to suit most applications<br />

The unique air motor design<br />

ensures a constant controlled<br />

flow rate with low noise and<br />

minimum icing risk<br />

Clean wipe of the material<br />

drum reducing material waste<br />

Can be used with a wide<br />

range of materials<br />

Safe for use near solvents and<br />

other flammable materials<br />

52.9<br />

44.1<br />

35.3<br />

26.4<br />

17.6<br />

8.8<br />

Air Motor Consumption<br />

(Cubic feet/min).<br />

87 psi - (6 bar)<br />

58 psi - (4 bar)<br />

29 psi - (2 bar)<br />

0 15 30 45 60<br />

Pump cycles per minute<br />

SPECIFICATIONS<br />

Pressure ratio 60:1<br />

Motor type 3000<br />

Fluid volume per cycle - cc 60<br />

Free flow rate at 60 cycles - gpm (l/min) .95 (3.6)<br />

Fluid output at 15 cycles - gpm (l/min) .24 (0.9)<br />

Maximum air inlet pressure - psi (bar) 87 (6)<br />

Maximum fluid pressure - psi (bar) 5290 (360)<br />

Maximum fluid temperature - °F (°C) 140 (60)<br />

Seal packings<br />

PTFE + PE<br />

Wetted parts<br />

Carbon steel<br />

Weight (bare pump) - lbs. (kg.) 42 (19)<br />

FITTINGS<br />

Fitting Air Inlet** 3/4'' F BSPP<br />

Fluid Outlet<br />

3/4'' F BSPP<br />

** Recommended air supply hose diameter 1/2”<br />

4


C1<br />

Pump/Ram Extrusion Packages<br />

w/60.60 Pump - Single Post Ram<br />

(For 5 gal/20 l Containers)<br />

PUMP<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

668-080-301 668-080-305 668-080-311 668-080-315<br />

60.60 extrusion pump with PTFE/PE seals ( II2G IIB T3)<br />

P/N: 151-040-000<br />

* * * *<br />

SINGLE POST RAM<br />

FOLLOWER PLATE<br />

Single post ram with air control (3000)<br />

P/N: 668-080-005<br />

* * * *<br />

Single post ram with air control (5000)<br />

P/N: 668-080-010<br />

Single Flat Wiper (Nitrile) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-100-100<br />

* *<br />

FOLLOWER PLATE - Teflon Coated<br />

CART<br />

Twin O-Ring (EPDM) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-102-200<br />

* *<br />

Cart kit<br />

P/N: 668-098-060 * *<br />

*<br />

= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />

+ + +<br />

System Components<br />

FILTER AND REGULATOR<br />

Part Number<br />

Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />

Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />

Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />

5


C1<br />

System Components (Cont.)<br />

HOSES AND FITTINGS TO FEED GUN<br />

Fluid Hose Dia. Length Part Number<br />

Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980<br />

Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

1/2" + 3/8" 20' 668-260-981<br />

Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

1/2" + 3/8" 30' 668-260-982<br />

MANUAL GUN AND ACCESSORIES<br />

Part Number<br />

Extrusion gun 7251 psi (500 bar) (equipped - swivel, gun, nozzles) 668-110-500<br />

Plastic disposable nozzles (x10) 668-110-010<br />

Optional Accessories/Spare & Repair Parts<br />

3000 AIR MOTOR REPAIR KIT Part Number<br />

Air motor seal kit 146-310-090<br />

2 air motor silencer kit 146-310-091<br />

Distributor kit 146-310-092<br />

Pneumatic kit 146-320-094<br />

Safety valve 94 psi (6.5 bar) 903-080-401<br />

60 CC FLUID SECTION REPAIR KIT Part Number<br />

Standard seal kit (PTFE + PE) 144-200-090<br />

Repair kit 144-200-091<br />

Cylinder kit 144-200-092<br />

Optional maintenance kit (graphite-filled PTFE) 144-200-093<br />

Optional maintenance kit (PU + graphite-filled PTFE) 144-200-094<br />

FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />

Part Number<br />

5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />

5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />

SINGLE POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />

Low level shut off kit 668-098-050<br />

Pail hold down kit 668-098-006<br />

Seal kit 668-080-090<br />

Manometer outlet back kit 151-080-091<br />

Command button kit 151-080-092<br />

Push button kit 151-080-093<br />

Base outlet manometer kit 151-080-094<br />

55 psi (3.8 bar) valve kit 903-080-403<br />

FILTER MAINTENANCE<br />

Part Number<br />

FKM (Viton) O-ring seal 80032<br />

Cartridge filter (25 mesh - 710 µ) 601084<br />

Cartridge filter (50 mesh - 350 µ) 601092<br />

Cartridge filter (80 mesh - 201 µ) 601287<br />

REGULATOR MAINTENANCE<br />

Part Number<br />

Repair Kit 8 mm 155-750-901<br />

8 mm Cartridge 155-750-904<br />

EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />

Part Number<br />

Repair kit for 7251 psi (500 bar) extrusion gun 151-110-695<br />

Extrusion gun 7251 psi (500 bar) equipped 668-110-500<br />

Extrusion gun 7251 psi (500 bar) gun only 922-080-001<br />

Straight swivel 922-080-002<br />

Plastic disposable nozzles (x10) 668-110-010<br />

Max height 99.77"<br />

Min height 60.90"<br />

Stroke length 38.87"<br />

Total weight :<br />

475 lbs. / 215 kg.<br />

6


60.60 PUMP - TWIN POST RAM<br />

(5 gal/20 l - 55 gal/200 l) EXTRUSION UNIT<br />

C2<br />

The 60.60* pump is specially designed for pumping viscous materials.<br />

KREMLIN REXSON equipment can process a wide range of materials<br />

including oils, greases, adhesives and sealants.<br />

This equipment has proven itself over the years to be strong and reliable,<br />

and can process products up to 400,000 centipoise depending on specification.<br />

The system pumps directly from the original material container and can be<br />

used on 5 gal (20 l) pails up to 55 gal (200 l) drums.<br />

The modular concept allows you to select an extrusion system comprised<br />

of an assembled pump, elevator and follower plate. Additional<br />

individual components are available including: filter, regulator, hose or<br />

gun to complete your system. Optional system accessories are available<br />

to suit your application.<br />

EVER<br />

Tough<br />

* First digit ‘60’ refers to Pump Pressure Ratio (e.g., 60:1)<br />

Second digit '60' refers to Fluid Delivery in cc for one Cycle (or double<br />

stroke) of the hydraulic section (e.g., 60 cc).<br />

FEATURES<br />

Modular design<br />

Air motor design enables<br />

precise control<br />

Direct pumping from 55 gal drum<br />

Shovel pump technology<br />

Choice of double seal on<br />

follower plate<br />

Pneumatic driven pump<br />

BENEFITS<br />

Wide range of options available<br />

to suit most applications<br />

The unique air motor design<br />

ensures a constant controlled<br />

flow rate with low noise and<br />

minimum icing risk<br />

Clean wipe of the material<br />

drum reducing material waste<br />

Can be used with a wide<br />

range of materials<br />

Recommended for high-viscosity<br />

and moisture-sensitive materials<br />

Safe for use near solvents and<br />

other flammable materials<br />

Air Motor Consumption<br />

(Cubic feet/min).<br />

52.9<br />

44.1<br />

35.3<br />

26.4<br />

17.6<br />

8.8<br />

87 psi - (6 bar)<br />

58 psi - (4 bar)<br />

29 psi - (2 bar)<br />

0 15 30 45 60<br />

Pump cycles per minute<br />

SPECIFICATIONS<br />

Pressure ratio 60:1<br />

Motor type 3000<br />

Fluid volume per cycle - cc 60<br />

Free flow rate at 60 cycles - gpm (l/min) .95 (3.6)<br />

Fluid output at 15 cycles - gpm (l/min) .24 (0.9)<br />

Maximum air inlet pressure - psi (bar) 87 (6)<br />

Maximum fluid pressure - psi (bar) 5290 (360)<br />

Maximum fluid temperature - °F (°C) 140 (60)<br />

Seal packings<br />

PTFE + PE<br />

Wetted parts<br />

Carbon steel<br />

Weight (bare pump) - lbs. (kg.) 42 (19)<br />

FITTINGS<br />

Fitting Air Inlet** 3/4'' F BSPP<br />

Fluid Outlet<br />

3/4'' F BSPP<br />

** Recommended air supply hose diameter 1/2"<br />

7


C2<br />

Pump/Ram Extrusion Packages<br />

w/60.60 Pump - Twin Post Ram<br />

(For 5 gal/20 l - thru - 55 gal/200 l Containers)<br />

PUMP<br />

TWIN POST RAM<br />

FOLLOWER PLATE<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

668-090-301 668-090-305 668-090-312 668-090-314 668-090-315 668-090-317<br />

60.60 extrusion pump with PTFE/<br />

PE seals ( II2G IIB T3)<br />

P/N: 151-040-000 * * * * * *<br />

Twin post ram with air control<br />

(Short) P/N: 668-090-505 * * * *<br />

Twin post ram with air control<br />

(Long) P/N: 668-090-510 * *<br />

Single Flat Wiper (Nitrile) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-100-100<br />

*<br />

8 Gal/30L<br />

Consult Factory<br />

16 Gal /60L Ø14.17” (360 mm)<br />

P/N: 151-100-400<br />

*<br />

55 Gal /200L Ø22.48” (571 mm)<br />

P/N: 151-100-500<br />

*<br />

FOLLOWER PLATE - Teflon Coated<br />

*<br />

Twin O-Ring (EPDM) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-102-200<br />

*<br />

8 Gal/30L<br />

Consult Factory<br />

16 Gal /60L Ø14.17” (360 mm)<br />

P/N: 151-102-500<br />

*<br />

55 Gal /200L Ø22.48” (571 mm)<br />

P/N: 151-102-600<br />

*<br />

= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />

System Components<br />

+ + +<br />

FILTER AND REGULATOR<br />

Part Number<br />

Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />

Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />

Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />

8


System Components (Cont.)<br />

HOSES AND FITTINGS TO FEED GUN<br />

Fluid Hose Dia. Length Part Number<br />

Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980<br />

Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

1/2" + 3/8" 20' 668-260-981<br />

Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

1/2" + 3/8" 30' 668-260-982<br />

Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

3/4" + 3/8" 20' 668-260-983<br />

Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

3/4" + 3/8" 30' 668-260-984<br />

MANUAL GUN AND ACCESSORIES<br />

Part Number<br />

Extrusion gun 7251 psi (500 bar) (equipped - swivel, gun, nozzles) 668-110-500<br />

Plastic disposable nozzles (x10) 668-110-010<br />

C2<br />

Optional Accessories/Spare & Repair Parts<br />

3000 AIR MOTOR REPAIR KIT Part Number<br />

Air motor seal kit 146-310-090<br />

2 air motor silencer kit 146-310-091<br />

Distributor kit 146-310-092<br />

Pneumatic kit 146-320-094<br />

Safety valve 94 psi (6.5 bar) 903-080-401<br />

60 CC FLUID SECTION REPAIR KIT Part Number<br />

Standard seal kit (PTFE + PE) 144-200-090<br />

Repair kit 144-200-091<br />

Cylinder kit 144-200-092<br />

Optional maintenance kit (graphite-filled PTFE) 144-200-093<br />

Optional maintenance kit (PU + graphite-filled PTFE) 144-200-094<br />

FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />

Part Number<br />

5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />

8 gal (30 l) flat seal - Nitrile call<br />

16 gal (60 l) flat seal - Nitrile (360 mm Ø) 150-048-304<br />

55 gal (200 l) flat seal - Nitrile (571 mm Ø) 150-048-305<br />

5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />

8 gal (30 l) double seal - EPDM O-ring seal call<br />

16 gal (60 l) double seal - EPDM O-ring seal (360 mm Ø) 150-048-309<br />

55 gal (200 l) double seal - EPDM O-ring seal (571 mm Ø) 150-048-310<br />

TWIN POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />

Low level shut off kit 668-098-055<br />

Pail hold down kit (5-8 gal) 668-098-006<br />

Drum locator kit 668-098-007<br />

Drum roller kit 668-098-100<br />

Seal kit 668-090-090<br />

Manometer outlet back kit 151-080-091<br />

Command button kit 151-080-092<br />

Push button kit 151-080-093<br />

Base outlet manometer kit 151-080-094<br />

55 psi (3.8 bar) valve kit 903-080-403<br />

FILTER MAINTENANCE<br />

Part Number<br />

FKM (Viton) O-ring seal 80032<br />

Cartridge filter (25 mesh - 710 µ) 601084<br />

Cartridge filter (50 mesh - 350 µ) 601092<br />

Cartridge filter (80 mesh - 201 µ) 601287<br />

REGULATOR MAINTENANCE<br />

Part Number<br />

Repair Kit 8 mm 155-750-901<br />

8 mm Cartridge 155-750-904<br />

EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />

Part Number<br />

Repair kit for 7251 psi (500 bar) extrusion gun 151-110-695<br />

Extrusion gun 7251 psi (500 bar) equipped 668-110-500<br />

Extrusion gun 7251 psi (500 bar) gun only 922-080-001<br />

Straight swivel 922-080-002<br />

Plastic disposable nozzles (x10) 668-110-010<br />

Max height 99.77"<br />

Min height 60.90"<br />

Stroke length 38.87"<br />

Total weight :<br />

475 lbs. / 215 kg.<br />

9


C3<br />

34.106 PUMP - SINGLE POST RAM<br />

(5 gal/20 l) EXTRUSION UNIT<br />

The 34.106* pump is specially designed for pumping viscous materials.<br />

KREMLIN REXSON equipment can process a wide range of materials<br />

including oils, greases, adhesives and sealants.<br />

This equipment has proven itself over the years to be strong and reliable, and<br />

can process products up to 30,000 centipoise depending on specification.<br />

The system pumps directly from the original material container and is used<br />

on 5 gal (20 l) pails.<br />

The modular concept allows you to select an extrusion system comprised of<br />

an assembled pump, elevator and follower plate. Additional individual components<br />

are available including: filter, regulator, hose or gun to complete your<br />

system. Optional system accessories are available to suit your application.<br />

EVER<br />

Tough<br />

*First digit ‘34’ refers to Pump Pressure Ratio (e.g., 34:1)<br />

Second digit '106' refers to Fluid Delivery in cc for one Cycle (or double<br />

stroke) of the hydraulic section (e.g., 106 cc).<br />

FEATURES<br />

Modular design<br />

Air motor design enables precise<br />

control<br />

Direct pumping from 5 gal<br />

(20-60 l) pail<br />

Shovel pump technology<br />

Choice of double seal on<br />

follower plate<br />

Pneumatic driven pump<br />

BENEFITS<br />

Wide range of options available<br />

to suit most applications<br />

The unique air motor design<br />

ensures a constant controlled<br />

flow rate with low noise and<br />

minimum icing risk<br />

Clean wipe of the material<br />

drum reducing material waste<br />

Can be used with a wide range<br />

of materials<br />

Recommended for high-viscosity<br />

and moisture-sensitive materials<br />

Safe for use near solvents and<br />

other flammable materials<br />

Air Motor Consumption<br />

(Cubic feet/min).<br />

52.9<br />

44.1<br />

35.3<br />

26.4<br />

17.6<br />

8.8<br />

87 psi - (6 bar)<br />

58 psi - (4 bar)<br />

29 psi - (2 bar)<br />

0 15 30 45 60<br />

Pump cycles per minute<br />

SPECIFICATIONS<br />

Pressure ratio 34:1<br />

Motor type 3000<br />

Fluid volume per cycle - cc 106<br />

Free flow rate at 60 cycles - gpm (l/min) 1.7 (6.3)<br />

Fluid output at 15 cycles - gpm (l/min) .42 (1.6)<br />

Maximum air inlet pressure - psi (bar) 87 (6)<br />

Maximum fluid pressure - psi (bar) 2958 (204)<br />

Maximum fluid temperature - °F (°C) 140 (60)<br />

Seal packings<br />

PTFE + PE<br />

Wetted parts<br />

Carbon steel<br />

Weight (bare pump) - lbs. (kg.) 46 (21)<br />

FITTINGS<br />

Fitting Air Inlet** 3/4'' F BSPP<br />

Fluid Outlet<br />

3/4'' F BSPP<br />

** Recommended air supply hose diameter 1/2”<br />

10


C3<br />

Pump/Ram Extrusion Packages<br />

w/34.106 Pump - Single Post Ram<br />

(For 5 gal/20 l Containers)<br />

PUMP<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

668-080-321 668-080-325 668-080-331 668-080-335<br />

34.106 extrusion pump with PTFE/PE seals ( II2G IIB T3)<br />

P/N: 151-050-000<br />

* * * *<br />

SINGLE POST RAM<br />

FOLLOWER PLATE<br />

Single post ram with air control (3000)<br />

P/N: 668-080-005<br />

* * * *<br />

Single post ram with air control (5000)<br />

P/N: 668-080-010<br />

Single Flat Wiper (Nitrile) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-100-100<br />

* *<br />

FOLLOWER PLATE - Teflon Coated<br />

CART<br />

Twin O-Ring (EPDM) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-102-200<br />

* *<br />

Cart kit<br />

P/N: 668-098-060 * *<br />

*<br />

= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />

+ + +<br />

System Components<br />

FILTER AND REGULATOR<br />

Part Number<br />

Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />

Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />

Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />

11


C3<br />

System Components (Cont.)<br />

HOSES AND FITTINGS TO FEED GUN<br />

Fluid Hose Dia. Length Part Number<br />

Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980<br />

Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

1/2" + 3/8" 20' 668-260-981<br />

Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

1/2" + 3/8" 30' 668-260-982<br />

Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

3/4" + 3/8" 20' 668-260-983<br />

Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

3/4" + 3/8" 30' 668-260-984<br />

MANUAL GUN AND ACCESSORIES<br />

Part Number<br />

Extrusion gun 3625 psi (250 bar) (equipped - swivel, gun, adapter, nozzles) 668-110-250<br />

Plastic disposable nozzles (x10) 668-110-010<br />

Optional Accessories/Spare & Repair Parts<br />

3000 AIR MOTOR REPAIR KIT Part Number<br />

Air motor seal kit 146-310-090<br />

2 air motor silencer kit 146-310-091<br />

Distributor kit 146-310-092<br />

Pneumatic kit 146-320-094<br />

Safety valve 94 psi (6.5 bar) 903-080-401<br />

106 CC FLUID SECTION REPAIR KIT Part Number<br />

Standard seal kit (PTFE + PE) 144-210-090<br />

Repair kit 144-210-091<br />

Cylinder kit 144-210-092<br />

Optional maintenance kit (graphite-filled PTFE) 144-210-093<br />

Optional maintenance kit (PU + graphite-filled PTFE) 144-210-094<br />

FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />

Part Number<br />

5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />

5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />

SINGLE POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />

Low level shut off kit 668-098-050<br />

Pail hold down kit 668-098-006<br />

Seal kit 668-080-090<br />

Manometer outlet back kit 151-080-091<br />

Command button kit 151-080-092<br />

Push button kit 151-080-093<br />

Base outlet manometer kit 151-080-094<br />

55 psi (3.8 bar) valve kit 903-080-403<br />

FILTER MAINTENANCE<br />

Part Number<br />

FKM (Viton) O-ring seal 80032<br />

Cartridge filter (25 mesh - 710 µ) 601084<br />

Cartridge filter (50 mesh - 350 µ) 601092<br />

Cartridge filter (80 mesh - 201 µ) 601287<br />

REGULATOR MAINTENANCE<br />

Part Number<br />

Repair Kit 8 mm 155-750-901<br />

8 mm Cartridge 155-750-904<br />

EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />

Part Number<br />

Repair kit for 3625 psi (250 bar) extrusion gun 151-110-690<br />

Extrusion gun 3625 psi (250 bar) equipped 668-110-250<br />

Extrusion gun 3625 psi (250 bar) gun only 151-110-200<br />

Straight swivel 922-080-002<br />

Retainer/Adapter nut 668-110-100<br />

Plastic disposable nozzles (x10) 668-110-010<br />

Max height 99.77"<br />

Min height 60.90"<br />

Stroke length 38.87"<br />

Total weight :<br />

190 lbs. / 86 kg.<br />

12


C4<br />

34.106 PUMP - TWIN POST RAM<br />

(5 gal/20 l - 55 gal/200 l) EXTRUSION UNIT<br />

The 34.106* pump is specially designed for pumping viscous materials.<br />

KREMLIN REXSON equipment can process a wide range of materials<br />

including oils, greases, adhesives and sealants.<br />

This equipment has proven itself over the years to be strong and reliable,<br />

and can process products up to 300,000 centipoise depending on specification.<br />

The system pumps directly from the original material container and can be<br />

used on 5 gal (20 l) pails up to 55 gal (200 l) drums.<br />

The modular concept allows you to select an extrusion system comprised<br />

of an assembled pump, elevator and follower plate. Additional individual<br />

components are available including: filter, regulator, hose or gun to complete<br />

your system. Optional system accessories are available to suit your<br />

application.<br />

EVER<br />

Tough<br />

*First digit ‘34’ refers to Pump Pressure Ratio (e.g., 34:1)<br />

Second digit '106' refers to Fluid Delivery in cc for one Cycle (or double<br />

stroke) of the hydraulic section (e.g., 106 cc).<br />

FEATURES<br />

Modular design<br />

Air motor design enables precise<br />

control<br />

Direct pumping from 55 gal (200 l)<br />

drum<br />

Shovel pump technology<br />

Choice of double seal on<br />

follower plate<br />

Pneumatic driven pump<br />

BENEFITS<br />

Wide range of options available<br />

to suit most applications<br />

The unique air motor design<br />

ensures a constant controlled<br />

flow rate with low noise and<br />

minimum icing risk<br />

Clean wipe of the material<br />

drum reducing material waste<br />

Can be used with a wide range of<br />

materials<br />

Recommended for high-viscosity<br />

and moisture-sensitive materials<br />

Safe for use near solvents and<br />

other flammable materials<br />

52.9<br />

44.1<br />

35.3<br />

26.4<br />

17.6<br />

8.8<br />

Air Motor Consumption<br />

(Cubic feet/min).<br />

87 psi - (6 bar)<br />

58 psi - (4 bar)<br />

29 psi - (2 bar)<br />

0 15 30 45 60<br />

Pump cycles per minute<br />

SPECIFICATIONS<br />

Pressure ratio 34:1<br />

Motor type 3000<br />

Fluid volume per cycle - cc 106<br />

Free flow rate at 60 cycles - gpm (l/min) 1.7 (6.3)<br />

Fluid output at 15 cycles - gpm (l/min) .42 (1.6)<br />

Maximum air inlet pressure - psi (bar) 87 (6)<br />

Maximum fluid pressure - psi (bar) 2958 (204)<br />

Maximum fluid temperature - °F (°C) 140 (60)<br />

Seal packings<br />

PTFE + PE<br />

Wetted parts<br />

Carbon steel<br />

Weight (bare pump) - lbs. (kg.) 46 (21)<br />

FITTINGS<br />

Fitting Air Inlet** 3/4'' F BSPP<br />

Fluid Outlet<br />

3/4'' F BSPP<br />

** Recommended air supply hose diameter 1/2”<br />

13


C4<br />

Pump/Ram Extrusion Packages<br />

w/34.106 Pump - Twin Post Ram<br />

(For 5 gal/20 l - thru - 55 gal/200 l Containers)<br />

PUMP<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

668-090-321 668-090-325 668-090-332 668-090-334 668-090-335 668-090-337<br />

34.106 extrusion pump with<br />

PTFE/PE seals ( II2G IIB T3)<br />

P/N: 151-050-000 * * * * * *<br />

TWIN POST RAM<br />

Twin post ram with air control<br />

(Short) P/N: 668-090-505 * * * *<br />

Twin post ram with air control<br />

(Long) P/N: 668-090-510<br />

* *<br />

FOLLOWER PLATE<br />

Single Flat Wiper (Nitrile) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-100-100<br />

*<br />

8 Gal/30L<br />

Consult Factory<br />

16 Gal /60L Ø14.17” (360 mm)<br />

P/N: 151-100-400<br />

*<br />

55 Gal /200L Ø22.48” (571 mm)<br />

P/N: 151-100-500<br />

*<br />

FOLLOWER PLATE - Teflon Coated<br />

*<br />

Twin O-Ring (EPDM) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-102-200<br />

*<br />

8 Gal/30L<br />

Consult Factory<br />

16 Gal /60L Ø14.17” (360 mm)<br />

P/N: 151-102-500<br />

*<br />

55 Gal /200L Ø22.48” (571 mm)<br />

P/N: 151-102-600<br />

*<br />

= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />

System Components<br />

+ + +<br />

FILTER AND REGULATOR<br />

Part Number<br />

Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />

Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />

Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />

14


System Components (Cont.)<br />

C4<br />

HOSES AND FITTINGS TO FEED GUN<br />

Fluid Hose Dia. Length Part Number<br />

Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980<br />

Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip<br />

end 3/4" JIC fitting, 5' lg with all required fittings<br />

1/2" + 3/8" 20' 668-260-981<br />

Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip<br />

end 3/4" JIC fitting, 5' lg with all required fittings<br />

1/2" + 3/8" 30' 668-260-982<br />

Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

3/4" + 3/8" 20' 668-260-983<br />

Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

3/4" + 3/8" 30' 668-260-984<br />

MANUAL GUN AND ACCESSORIES<br />

Part Number<br />

Extrusion gun 3625 psi (250 bar) (equipped - swivel, gun, adapter, nozzles) 668-110-250<br />

Plastic disposable nozzles (x10) 668-110-010<br />

Optional Accessories/Spare & Repair Parts<br />

3000 AIR MOTOR REPAIR KIT Part Number<br />

Air motor seal kit 146-310-090<br />

2 air motor silencer kit 146-310-091<br />

Distributor kit 146-310-092<br />

Pneumatic kit 146-320-094<br />

Safety valve 94 psi (6.5 bar) 903-080-401<br />

106 CC FLUID SECTION REPAIR KIT Part Number<br />

Standard seal kit (PTFE + PE) 144-210-090<br />

Repair kit 144-210-091<br />

Cylinder kit 144-210-092<br />

Optional maintenance kit (graphite-filled PTFE) 144-210-093<br />

Optional maintenance kit (PU + graphite-filled PTFE) 144-210-094<br />

FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />

Part Number<br />

5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />

8 gal (30 l) flat seal - Nitrile call<br />

16 gal (60 l) flat seal - Nitrile (360 mm Ø) 150-048-304<br />

55 gal (200 l) flat seal - Nitrile (571 mm Ø) 150-048-305<br />

5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />

8 gal (30 l) double seal - EPDM O-ring seal call<br />

16 gal (60 l) double seal - EPDM O-ring seal (360 mm Ø) 150-048-309<br />

55 gal (200 l) double seal - EPDM O-ring seal (571 mm Ø) 150-048-310<br />

TWIN POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />

Low level shut off kit 668-098-055<br />

Pail hold down kit (5-8 gal) 668-098-006<br />

Drum locator kit 668-098-007<br />

Drum roller kit 668-098-100<br />

Seal kit 668-090-090<br />

Manometer outlet back kit 151-080-091<br />

Command button kit 151-080-092<br />

Push button kit 151-080-093<br />

Base outlet manometer kit 151-080-094<br />

55 psi (3.8 bar) valve kit 903-080-403<br />

FILTER MAINTENANCE<br />

Part Number<br />

FKM (Viton) O-ring seal 80032<br />

Cartridge filter (25 mesh - 710 µ) 601084<br />

Cartridge filter (50 mesh - 350 µ) 601092<br />

Cartridge filter (80 mesh - 201 µ) 601287<br />

REGULATOR MAINTENANCE<br />

Part Number<br />

Repair Kit 8 mm 155-750-901<br />

8 mm Cartridge 155-750-904<br />

EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />

Part Number<br />

Repair kit for 3625 psi (250 bar) extrusion gun 151-110-690<br />

Extrusion gun 3625 psi (250 bar) equipped 668-110-250<br />

Extrusion gun 3625 psi (250 bar) gun only 151-110-200<br />

Straight swivel 922-080-002<br />

Retainer/Adapter nut 668-110-100<br />

Plastic disposable nozzles (x10) 668-110-010<br />

Max height 99.77"<br />

Min height 60.90"<br />

Stroke length 38.87"<br />

Total weight :<br />

475 lbs. / 215 kg.<br />

15


C5<br />

63.106 PUMP - SINGLE POST RAM<br />

(5 gal/20 l) EXTRUSION UNIT<br />

The 63.106* pump is specially designed for pumping viscous materials.<br />

KREMLIN REXSON equipment can process a wide range of materials<br />

including oils, greases, adhesives and sealants.<br />

This equipment has proven itself over the years to be strong and reliable, and<br />

can process products up to 30,000 centipoise depending on specification.<br />

The system pumps directly from the original material container and is<br />

used on 5 gal (20 l) pails.<br />

The modular concept allows you to select an extrusion system comprised of<br />

an assembled pump, elevator and follower plate. Additional individual components<br />

are available including: filter, regulator, hose or gun to complete your<br />

system. Optional system accessories are available to suit your application.<br />

EVER<br />

Tough<br />

*First digit ‘63’ refers to Pump Pressure Ratio (e.g., 63:1)<br />

Second digit '106' refers to Fluid Delivery in cc for one Cycle (or double<br />

stroke) of the hydraulic section (e.g., 106 cc).<br />

FEATURES<br />

Modular design<br />

Air motor design enables precise<br />

control<br />

Direct pumping from 5 gal (20 l) pail<br />

Shovel pump technology<br />

Choice of double seal on<br />

follower plate<br />

Pneumatic driven pump<br />

BENEFITS<br />

Wide range of options available<br />

to suit most applications<br />

The unique air motor design<br />

ensures a constant controlled<br />

flow rate with low noise and<br />

minimum icing risk<br />

Clean wipe of the material<br />

drum reducing material waste<br />

Can be used with a wide range<br />

of materials<br />

Recommended for high-viscosity<br />

and moisture-sensitive materials<br />

Safe for use near solvents and<br />

other flammable materials<br />

Air Motor Consumption<br />

(Cubic feet/min).<br />

141<br />

124<br />

106<br />

88.3<br />

70.6<br />

52.9<br />

35.3<br />

17.6<br />

87 psi - (6 bar)<br />

58 psi - (4 bar)<br />

29 psi - (2 bar)<br />

0 10 20 30 40 50 60<br />

Pump cycles per minute<br />

SPECIFICATIONS<br />

Pressure ratio 63:1<br />

Motor type 5000<br />

Fluid volume per cycle - cc 106<br />

Free flow rate at 60 cycles - gpm (l/min) 1.7 (6.3)<br />

Fluid output at 15 cycles - gpm (l/min) .42 (1.6)<br />

Maximum air inlet pressure - psi (bar) 87 (6)<br />

Maximum fluid pressure - psi (bar) 5482i (378)<br />

Maximum fluid temperature - °F (°C) 140 (60)<br />

Seal packings<br />

PTFE + PE<br />

Wetted parts<br />

Carbon steel<br />

Weight (bare pump) - lbs. (kg.) 66 (30)<br />

FITTINGS<br />

Fitting Air Inlet** 3/4'' F BSPP<br />

Fluid Outlet<br />

3/4'' F BSPP<br />

** Recommended air supply hose diameter 1/2”<br />

16


C5<br />

Pump/Ram Extrusion Packages<br />

w/63.106 Pump - Single Post Ram<br />

(For 5 gal/20 l Containers)<br />

PUMP<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

668-080-341 668-080-345 668-080-351 668-080-355<br />

63.106 extrusion pump with PTFE/PE seals ( II2G IIB T3)<br />

P/N: 151-050-500<br />

* * * *<br />

SINGLE POST RAM<br />

FOLLOWER PLATE<br />

Single post ram with air control (3000)<br />

P/N: 668-080-005<br />

Single post ram with air control (5000)<br />

P/N: 668-080-010<br />

* * * *<br />

Single Flat Wiper (Nitrile) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-100-100<br />

* *<br />

FOLLOWER PLATE - Teflon Coated<br />

CART<br />

Twin O-Ring (EPDM) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-102-200<br />

* *<br />

Cart kit<br />

P/N: 668-098-060 * *<br />

*<br />

= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />

+ + +<br />

System Components<br />

FILTER AND REGULATOR<br />

Part Number<br />

Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />

Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />

Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />

17


C5<br />

System Components (Cont.)<br />

HOSES AND FITTINGS TO FEED GUN<br />

Fluid Hose Dia. Length Part Number<br />

Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980<br />

Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip<br />

end 3/4" JIC fitting, 5' lg with all required fittings<br />

1/2" + 3/8" 20' 668-260-981<br />

Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip<br />

end 3/4" JIC fitting, 5' lg with all required fittings<br />

1/2" + 3/8" 30' 668-260-982<br />

Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

3/4" + 3/8" 20' 668-260-983<br />

Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

3/4" + 3/8" 30' 668-260-984<br />

MANUAL GUN AND ACCESSORIES<br />

Part Number<br />

Extrusion gun 7251 psi (500 bar) (equipped - swivel, gun, nozzles) 668-110-500<br />

Plastic disposable nozzles (x10) 668-110-010<br />

Optional Accessories/Spare & Repair Parts<br />

5000 AIR MOTOR REPAIR KIT Part Number<br />

Air motor seal kit 146-320-090<br />

Silencer kit 146-320-091<br />

Distributor kit 146-320-092<br />

Distributor seal kit 146-320-093<br />

Pneumatic kit 146-320-094<br />

Piston rod seal kit 146-320-095<br />

Safety valve 94 psi (6.5 bar) 903-080-401<br />

106 CC FLUID SECTION REPAIR KIT Part Number<br />

Standard seal kit (PTFE + PE) 144-210-090<br />

Repair kit 144-210-091<br />

Cylinder kit 144-210-092<br />

Optional maintenance kit (graphite-filled PTFE) 144-210-093<br />

Optional maintenance kit (PU + graphite-filled PTFE) 144-210-094<br />

FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />

Part Number<br />

5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />

5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />

SINGLE POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />

Low level shut off kit 668-098-050<br />

Pail hold down kit 668-098-006<br />

Seal kit 668-080-090<br />

Manometer outlet back kit 151-080-091<br />

Command button kit 151-080-092<br />

Push button kit 151-080-093<br />

Base outlet manometer kit 151-080-094<br />

55 psi (3.8 bar) valve kit 903-080-403<br />

FILTER MAINTENANCE<br />

Part Number<br />

FKM (Viton) O-ring seal 80032<br />

Cartridge filter (25 mesh - 710 µ) 601084<br />

Cartridge filter (50 mesh - 350 µ) 601092<br />

Cartridge filter (80 mesh - 201 µ) 601287<br />

REGULATOR MAINTENANCE<br />

Part Number<br />

Repair Kit 8 mm 155-750-901<br />

8 mm Cartridge 155-750-904<br />

EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />

Part Number<br />

Repair kit for 7251 psi (500 bar) extrusion gun 151-110-695<br />

Extrusion gun 7251 psi (500 bar) equipped 668-110-500<br />

Extrusion gun 7251 psi (500 bar) gun only 922-080-001<br />

Straight swivel 922-080-002<br />

Plastic disposable nozzles (x10) 668-110-010<br />

Max height 99.77"<br />

Min height 60.90"<br />

Stroke length 38.87"<br />

Total weight :<br />

216 lbs. / 98 kg.<br />

18


C6<br />

63.106 PUMP - TWIN POST RAM<br />

(5 gal/20 l - 55 gal/200 l) EXTRUSION UNIT<br />

The 63.106* pump is specially designed for pumping viscous materials.<br />

KREMLIN REXSON equipment can process a wide range of materials<br />

including oils, greases, adhesives and sealants.<br />

This equipment has proven itself over the years to be strong and reliable, and<br />

can process products up to 600,000 centipoise depending on specification.<br />

The system pumps directly from the original material container and can be<br />

used on 5 gal (20 l) pails up to 55 gal (200 l) drums.<br />

The modular concept allows you to select an extrusion system comprised of<br />

an assembled pump, elevator and follower plate. Additional individual components<br />

are available including: filter, regulator, hose or gun to complete your<br />

system. Optional system accessories are available to suit your application.<br />

EVER<br />

Tough<br />

*First digit ‘63’ refers to Pump Pressure Ratio (e.g., 63:1)<br />

Second digit '106' refers to Fluid Delivery in cc for one Cycle (or double<br />

stroke) of the hydraulic section (e.g., 106 cc).<br />

FEATURES<br />

Modular design<br />

Air motor design enables precise<br />

control<br />

Direct pumping from 55 gal (200 l)<br />

drum<br />

Shovel pump technology<br />

Choice of double seal on<br />

follower plate<br />

Pneumatic driven pump<br />

BENEFITS<br />

Wide range of options available<br />

to suit most applications<br />

The unique air motor design<br />

ensures a constant controlled<br />

flow rate with low noise and<br />

minimum icing risk<br />

Clean wipe of the material<br />

drum reducing material waste<br />

Can be used with a wide range<br />

of materials<br />

Recommended for high-viscosity<br />

and moisture-sensitive materials<br />

Safe for use near solvents and<br />

other flammable materials<br />

Air Motor Consumption<br />

(Cubic feet/min).<br />

141<br />

124<br />

106<br />

88.3<br />

70.6<br />

52.9<br />

35.3<br />

17.6<br />

87 psi - (6 bar)<br />

58 psi - (4 bar)<br />

29 psi - (2 bar)<br />

0 10 20 30 40 50 60<br />

Pump cycles per minute<br />

SPECIFICATIONS<br />

Pressure ratio 63:1<br />

Motor type 5000<br />

Fluid volume per cycle - cc 106<br />

Free flow rate at 60 cycles - gpm (l/min) 1.7 (6.3)<br />

Fluid output at 15 cycles - gpm (l/min) .42 (1.6)<br />

Maximum air inlet pressure - psi (bar) 87 (6)<br />

Maximum fluid pressure - psi (bar) 5482 (378)<br />

Maximum fluid temperature - °F (°C) 140 (60 )<br />

Seal packings<br />

PTFE + PE<br />

Wetted parts<br />

Carbon steel<br />

Weight (bare pump) - lbs. (kg.) 66 (30)<br />

FITTINGS<br />

Fitting Air Inlet** 3/4'' F BSPP<br />

Fluid Outlet<br />

3/4'' F BSPP<br />

** Recommended air supply hose diameter 1/2”<br />

19


C6<br />

Pump/Ram Extrusion Packages<br />

w/63.106 Pump - Twin Post Ram<br />

(For 5 gal/20 l - thru - 55 gal/200 l Containers)<br />

*<br />

PUMP<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

668-090-341 668-090-345 668-090-352 668-090-354 668-090-355 668-090-357<br />

63.106 extrusion pump with<br />

PTFE/PE seals ( II2G IIB T3)<br />

P/N: 151-050-500 * * * * * *<br />

TWIN POST RAM<br />

Twin post ram with air control<br />

(Short) P/N: 668-090-505<br />

* * * *<br />

Twin post ram with air control<br />

(Long) P/N: 668-090-510<br />

* *<br />

FOLLOWER PLATE<br />

Single Flat Wiper (Nitrile) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-100-100<br />

*<br />

8 Gal/30L<br />

Consult Factory<br />

16 Gal /60L Ø14.17” (360 mm)<br />

P/N: 151-100-400<br />

*<br />

55 Gal /200L Ø22.48” (571 mm)<br />

P/N: 151-100-500<br />

*<br />

FOLLOWER PLATE - Teflon Coated<br />

Twin O-Ring (EPDM) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-102-200<br />

*<br />

8 Gal/30L<br />

Consult Factory<br />

16 Gal /60L Ø14.17” (360 mm)<br />

P/N: 151-102-500<br />

*<br />

55 Gal /200L Ø22.48” (571 mm)<br />

P/N: 151-102-600<br />

*<br />

= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />

System Components<br />

+ + +<br />

FILTER AND REGULATOR<br />

Part Number<br />

Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />

Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />

Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />

20


System Components (Cont.)<br />

C6<br />

HOSES AND FITTINGS TO FEED GUN<br />

Fluid Hose Dia. Length Part Number<br />

Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980<br />

Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

MANUAL GUN AND ACCESSORIES<br />

1/2" + 3/8" 20' 668-260-981<br />

1/2" + 3/8" 30' 668-260-982<br />

3/4" + 3/8" 20' 668-260-983<br />

3/4" + 3/8" 30' 668-260-984<br />

Part Number<br />

Extrusion gun 7251 psi (500 bar) (equipped - swivel, gun, nozzles) 668-110-500<br />

Plastic disposable nozzles (x10) 668-110-010<br />

Optional Accessories/Spare & Repair Parts<br />

5000 AIR MOTOR REPAIR KIT Part Number<br />

Air motor seal kit 146-320-090<br />

Silencer kit 146-320-091<br />

Distributor kit 146-320-092<br />

Distributor seal kit 146-320-093<br />

Pneumatic kit 146-320-094<br />

Piston rod seal kit 146-320-095<br />

Safety valve 94 psi (6.5 bar) 903-080-401<br />

106 CC FLUID SECTION REPAIR KIT Part Number<br />

Standard seal kit (PTFE + PE) 144-210-090<br />

Repair kit 144-210-091<br />

Cylinder kit 144-210-092<br />

Optional maintenance kit (graphite-filled PTFE) 144-210-093<br />

Optional maintenance kit (PU + graphite-filled PTFE) 144-210-094<br />

FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />

Part Number<br />

5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />

8 gal (30 l) flat seal - Nitrile call<br />

16 gal (60 l) flat seal - Nitrile (360 mm Ø) 150-048-304<br />

55 gal (200 l) flat seal - Nitrile (571 mm Ø) 150-048-305<br />

5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />

8 gal (30 l) double seal - EPDM O-ring seal call<br />

16 gal (60 l) double seal - EPDM O-ring seal (360 mm Ø) 150-048-309<br />

55 gal (200 l) double seal - EPDM O-ring seal (571 mm Ø) 150-048-310<br />

TWIN POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />

Low level shut off kit 668-098-055<br />

Pail hold down kit (5-8 gal) 668-098-006<br />

Drum locator kit 668-098-007<br />

Drum roller kit 668-098-100<br />

Seal kit 668-090-090<br />

Manometer outlet back kit 151-080-091<br />

Command button kit 151-080-092<br />

Push button kit 151-080-093<br />

Base outlet manometer kit 151-080-094<br />

55 psi (3.8 bar) valve kit 903-080-403<br />

FILTER MAINTENANCE<br />

Part Number<br />

FKM (Viton) O-ring seal 80032<br />

Cartridge filter (25 mesh - 710 µ) 601084<br />

Cartridge filter (50 mesh - 350 µ) 601092<br />

Cartridge filter (80 mesh - 201 µ) 601287<br />

REGULATOR MAINTENANCE<br />

Part Number<br />

Repair Kit 8 mm 155-750-901<br />

8 mm Cartridge 155-750-904<br />

EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />

Part Number<br />

Repair kit for 7251 psi (500 bar) extrusion gun 151-110-695<br />

Extrusion gun 7251 psi (500 bar) equipped 668-110-500<br />

Extrusion gun 7251 psi (500 bar) gun only 922-080-001<br />

Straight swivel 922-080-002<br />

Plastic disposable nozzles (x10) 668-110-010<br />

Max height 99.77"<br />

Min height 60.90"<br />

Stroke length 38.87"<br />

Total weight :<br />

498 lbs. / 226 kg.<br />

21


C7<br />

32.207 PUMP - SINGLE POST RAM<br />

(5 gal/20 l) EXTRUSION UNIT<br />

The 32.207* pump is specially designed for pumping viscous materials.<br />

KREMLIN REXSON equipment can process a wide range of materials<br />

including oils, greases, adhesives and sealants.<br />

This equipment has proven itself over the years to be strong and reliable,<br />

and can process products up to 30,000 centipoise depending on specification.<br />

The system pumps directly from the original material container and is used<br />

on 5 gal (20 l) pails<br />

The modular concept allows you to select an extrusion system comprised<br />

of an assembled pump, elevator and follower plate. Additional individual<br />

components are available including: filter, regulator, hose or gun to complete<br />

your system. Optional system accessories are available to suit your<br />

application.<br />

EVER<br />

Tough<br />

*First digit ‘32’ refers to Pump Pressure Ratio (e.g., 32:1)<br />

Second digit '207 ' refers to Fluid Delivery in cc for one Cycle (or double<br />

stroke) of the hydraulic section (e.g., 207 cc).<br />

FEATURES<br />

Modular design<br />

Air motor design enables precise<br />

control<br />

Direct pumping from 5 gal (20 l) pail<br />

Shovel pump technology<br />

Choice of double seal on<br />

follower plate<br />

Pneumatic driven pump<br />

BENEFITS<br />

Wide range of options available<br />

to suit most applications<br />

The unique air motor design<br />

ensures a constant controlled<br />

flow rate with low noise and<br />

minimum icing risk<br />

Clean wipe of the material<br />

drum reducing material waste<br />

Can be used with a wide range<br />

of materials<br />

Recommended for high-viscosity<br />

and moisture-sensitive materials<br />

Safe for use near solvents and<br />

other flammable materials<br />

Air Motor Consumption<br />

(Cubic feet/min).<br />

141<br />

124<br />

106<br />

88.3<br />

70.6<br />

52.9<br />

35.3<br />

17.6<br />

87 psi - (6 bar)<br />

58 psi - (4 bar)<br />

29 psi - (2 bar)<br />

0 10 20 30 40 50 60<br />

Pump cycles per minute<br />

SPECIFICATIONS<br />

Pressure ratio 32:1<br />

Motor type 5000<br />

Fluid volume per cycle - cc 207<br />

Free flow rate at 60 cycles - gpm (l/min) 3.3 (12.4)<br />

Fluid output at 15 cycles - gpm (l/min) .82 (3.1)<br />

Maximum air inlet pressure - psi (bar) 87 (6)<br />

Maximum fluid pressure - psi (bar) 2784 (192)<br />

Maximum fluid temperature - °F (°C) 140 (60)<br />

Seal packings<br />

PTFE + PE<br />

Wetted parts<br />

Carbon steel<br />

Weight (bare pump) - lbs. (kg.) 69.4 (31.5)<br />

FITTINGS<br />

Fitting Air Inlet** 3/4'' F BSPP<br />

Fluid Outlet<br />

3/4'' F BSPP<br />

** Recommended air supply hose diameter 1/2”<br />

22


C7<br />

Pump/Ram Extrusion Packages<br />

w/32.207 Pump - Single Post Ram<br />

(For 5 gal/20 l Containers)<br />

PUMP<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

668-080-361 668-080-365 668-080-371 668-080-375<br />

*<br />

32.207 extrusion pump with PTFE/PE seals ( II2G IIB T3)<br />

P/N: 151-060-000<br />

* * * *<br />

SINGLE POST RAM<br />

FOLLOWER PLATE<br />

Single post ram with air control (3000)<br />

P/N: 668-080-005<br />

Single post ram with air control (5000)<br />

P/N: 668-080-010<br />

* * * *<br />

Single Flat Wiper (Nitrile) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-100-100<br />

* *<br />

FOLLOWER PLATE - Teflon Coated<br />

CART<br />

Twin O-Ring (EPDM) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-102-200<br />

* *<br />

Cart kit<br />

P/N: 668-098-060 * *<br />

= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />

+ + +<br />

System Components<br />

FILTER AND REGULATOR<br />

Part Number<br />

Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />

Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />

Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />

23


C7<br />

System Components (Cont.)<br />

HOSES AND FITTINGS TO FEED GUN<br />

Fluid Hose Dia. Length Part Number<br />

Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980<br />

Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip<br />

end 3/4" JIC fitting, 5' lg with all required fittings<br />

1/2" + 3/8" 20' 668-260-981<br />

Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip<br />

end 3/4" JIC fitting, 5' lg with all required fittings<br />

1/2" + 3/8" 30' 668-260-982<br />

Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

3/4" + 3/8" 20' 668-260-983<br />

Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

3/4" + 3/8" 30' 668-260-984<br />

MANUAL GUN AND ACCESSORIES<br />

Part Number<br />

Extrusion gun 3625 psi (250 bar) (equipped - swivel, gun, adapter, nozzles) 668-110-250<br />

Plastic disposable nozzles (x10) 668-110-010<br />

Optional Accessories/Spare & Repair Parts<br />

5000 AIR MOTOR REPAIR KIT Part Number<br />

Air motor seal kit 146-320-090<br />

Silencer kit 146-320-091<br />

Distributor kit 146-320-092<br />

Distributor seal kit 146-320-093<br />

Pneumatic kit 146-320-094<br />

Piston rod seal kit 146-320-095<br />

Safety valve 94 psi (6.5 bar) 903-080-401<br />

207 CC FLUID SECTION REPAIR KIT Part Number<br />

Standard seal kit (PTFE + PE) 144-220-090<br />

Repair kit 144-220-091<br />

Cylinder kit 144-220-092<br />

Optional maintenance kit (graphite-filled PTFE) 144-220-093<br />

Optional maintenance kit (PU + graphite-filled PTFE) 144-220-094<br />

FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />

Part Number<br />

5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />

5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />

SINGLE POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />

Low level shut off kit 668-098-050<br />

Pail hold down kit 668-098-006<br />

Seal kit 668-080-090<br />

Manometer outlet back kit 151-080-091<br />

Command button kit 151-080-092<br />

Push button kit 151-080-093<br />

Base outlet manometer kit 151-080-094<br />

55 psi (3.8 bar) valve kit 903-080-403<br />

FILTER MAINTENANCE<br />

Part Number<br />

FKM (Viton) O-ring seal 80032<br />

Cartridge filter (25 mesh - 710 µ) 601084<br />

Cartridge filter (50 mesh - 350 µ) 601092<br />

Cartridge filter (80 mesh - 201 µ) 601287<br />

REGULATOR MAINTENANCE<br />

Part Number<br />

Repair Kit 8 mm 155-750-901<br />

8 mm Cartridge 155-750-904<br />

EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />

Part Number<br />

Repair kit for 3625 psi (250 bar) extrusion gun 151-110-690<br />

Extrusion gun 3625 psi (250 bar) equipped 668-110-250<br />

Extrusion gun 3625 psi (250 bar) gun only 151-110-200<br />

Straight swivel 922-080-002<br />

Retainer/Adapter nut 668-110-100<br />

Plastic disposable nozzles (x10) 668-110-010<br />

Max height 99.77"<br />

Min height 60.90"<br />

Stroke length 38.87"<br />

Total weight :<br />

220 lbs. / 100 kg.<br />

24


C8<br />

32.207 PUMP - TWIN POST RAM<br />

(5 gal/20 l - 55 gal/200 l) EXTRUSION UNIT<br />

The 32.207* pump is specially designed for pumping viscous materials.<br />

KREMLIN REXSON equipment can process a wide range of materials<br />

including oils, greases, adhesives and sealants.<br />

This equipment has proven itself over the years to be strong and reliable,<br />

and can process products up to 300,000 centipoise depending on<br />

specification.<br />

The system pumps directly from the original material container and<br />

can be used on 5 gal (20 l) pails up to 55 gal (200 l) drums.<br />

The modular concept allows you to select an extrusion system comprised<br />

of an assembled pump, elevator and follower plate. Additional individual<br />

components are available including: filter, regulator, hose or gun to complete<br />

your system. Optional system accessories are available to suit your<br />

application.<br />

EVER<br />

Tough<br />

*First digit ‘32’ refers to Pump Pressure Ratio (e.g., 32:1)<br />

Second digit '207 ' refers to Fluid Delivery in cc for one Cycle (or double<br />

stroke) of the hydraulic section (e.g., 207 cc).<br />

FEATURES<br />

Modular design<br />

Air motor design enables precise<br />

control<br />

Direct pumping from 55 gal (200 l)<br />

drum<br />

Shovel pump technology<br />

Choice of double seal on<br />

follower plate<br />

Pneumatic driven pump<br />

BENEFITS<br />

Wide range of options available<br />

to suit most applications<br />

The unique air motor design<br />

ensures a constant controlled<br />

flow rate with low noise and<br />

minimum icing risk<br />

Clean wipe of the material<br />

drum reducing material waste<br />

Can be used with a wide range of<br />

materials<br />

Recommended for high-viscosity<br />

and moisture-sensitive materials<br />

Safe for use near solvents and<br />

other flammable materials<br />

Air Motor Consumption<br />

(Cubic feet/min).<br />

141<br />

124<br />

106<br />

88.3<br />

70.6<br />

52.9<br />

35.3<br />

17.6<br />

87 psi - (6 bar)<br />

58 psi - (4 bar)<br />

29 psi - (2 bar)<br />

0 10 20 30 40 50 60<br />

Pump cycles per minute<br />

SPECIFICATIONS<br />

Pressure ratio 32:1<br />

Motor type 5000<br />

Fluid volume per cycle - cc 207<br />

Free flow rate at 60 cycles - gpm (l/min) 3.3 (12.4)<br />

Fluid output at 15 cycles - gpm (l/min) .82 (3.1)<br />

Maximum air inlet pressure - psi (bar) 87 (6)<br />

Maximum fluid pressure - psi (bar) 2784 (192)<br />

Maximum fluid temperature - °F (°C) 140 (60)<br />

Seal packings<br />

PTFE + PE<br />

Wetted parts<br />

Carbon steel<br />

Weight (bare pump) - lbs. (kg.) 69.4 (31.5)<br />

FITTINGS<br />

Fitting Air Inlet** 3/4'' F BSPP<br />

Fluid Outlet<br />

3/4'' F BSPP<br />

** Recommended air supply hose diameter 1/2”<br />

25


C8<br />

Pump/Ram Extrusion Packages<br />

w/32.207 Pump - Twin Post Ram<br />

(For 5 gal/20 l - thru - 55 gal/200 l Containers)<br />

*<br />

PUMP<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

668-090-361 668-090-365 668-090-372 668-090-374 668-090-375 668-090-377<br />

32.207 extrusion pump with<br />

PTFE/PE seals ( II2G IIB T3)<br />

P/N: 151-060-000 * * * * * *<br />

TWIN POST RAM<br />

Twin post ram with air control<br />

(Short) P/N: 668-090-505 * * * *<br />

Twin post ram with air control<br />

(Long) P/N: 668-090-510<br />

* *<br />

FOLLOWER PLATE<br />

Single Flat Wiper (Nitrile) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-100-100<br />

*<br />

8 Gal/30L<br />

Consult Factory<br />

16 Gal /60L Ø14.17” (360 mm)<br />

P/N: 151-100-400<br />

*<br />

55 Gal /200L Ø22.48” (571 mm)<br />

P/N: 151-100-500<br />

*<br />

FOLLOWER PLATE - Teflon Coated<br />

Twin O-Ring (EPDM) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-102-200<br />

*<br />

8 Gal/30L<br />

Consult Factory<br />

16 Gal /60L Ø14.17” (360 mm)<br />

P/N: 151-102-500<br />

*<br />

55 Gal /200L Ø22.48” (571 mm)<br />

P/N: 151-102-600<br />

*<br />

= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />

System Components<br />

+ + +<br />

FILTER AND REGULATOR<br />

Part Number<br />

Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />

Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />

Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />

26


System Components (Cont.)<br />

HOSES AND FITTINGS TO FEED GUN<br />

Fluid Hose Dia. Length Part Number<br />

Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980<br />

Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

1/2" + 3/8" 20' 668-260-981<br />

Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

1/2" + 3/8" 30' 668-260-982<br />

Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

3/4" + 3/8" 20' 668-260-983<br />

Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

3/4" + 3/8" 30' 668-260-984<br />

MANUAL GUN AND ACCESSORIES<br />

Part Number<br />

Extrusion gun 3625 psi (250 bar) (equipped - swivel, gun, adapter, nozzles) 668-110-250<br />

C8<br />

Plastic disposable nozzles (x10) 668-110-010<br />

Optional Accessories/Spare & Repair Parts<br />

5000 AIR MOTOR REPAIR KIT Part Number<br />

Seal motor kit 146-320-090<br />

Silencer kit 146-320-091<br />

Distributor kit 146-320-092<br />

Distributor seal kit 146-320-093<br />

Pneumatic kit 146-320-094<br />

Piston rod seal kit 146-320-095<br />

Safety valve 94 psi (6.5 bar) 903-080-401<br />

207 CC FLUID SECTION REPAIR KIT Part Number<br />

Standard seal kit (PTFE + PE) 144-220-090<br />

Repair kit 144-220-091<br />

Cylinder kit 144-220-092<br />

Optional maintenance kit (graphite-filled PTFE) 144-220-093<br />

Optional maintenance kit (PU + graphite-filled PTFE) 144-220-094<br />

FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />

Part Number<br />

5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />

8 gal (30 l) flat seal - Nitrile call<br />

16 gal (60 l) flat seal - Nitrile (360 mm Ø) 150-048-304<br />

55 gal (200 l) flat seal - Nitrile (571 mm Ø) 150-048-305<br />

5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />

8 gal (30 l) double seal - EPDM O-ring seal call<br />

16 gal (60 l) double seal - EPDM O-ring seal (360 mm Ø) 150-048-309<br />

55 gal (200 l) double seal - EPDM O-ring seal (571 mm Ø) 150-048-310<br />

TWIN POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />

Low level shut off kit 668-098-055<br />

Pail hold down kit (5-8 gal) 668-098-006<br />

Drum locator kit 668-098-007<br />

Drum roller kit 668-098-100<br />

Seal kit 668-090-090<br />

Manometer outlet back kit 151-080-091<br />

Command button kit 151-080-092<br />

Push button kit 151-080-093<br />

Base outlet manometer kit 151-080-094<br />

55 psi (3.8 bar) valve kit 903-080-403<br />

FILTER MAINTENANCE<br />

Part Number<br />

FKM (Viton) O-ring seal 80032<br />

Cartridge filter (25 mesh - 710 µ) 601084<br />

Cartridge filter (50 mesh - 350 µ) 601092<br />

Cartridge filter (80 mesh - 201 µ) 601287<br />

REGULATOR MAINTENANCE<br />

Part Number<br />

Repair Kit 8 mm 155-750-901<br />

8 mm Cartridge 155-750-904<br />

EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />

Part Number<br />

Repair kit for 3625 psi (250 bar) extrusion gun 151-110-690<br />

Extrusion gun 3625 psi (250 bar) equipped 668-110-250<br />

Extrusion gun 3625 psi (250 bar) gun only 151-110-200<br />

Straight swivel 922-080-002<br />

Retainer/Adapter nut 668-110-100<br />

Plastic disposable nozzles (x10) 668-110-010<br />

Max height 99.77"<br />

Min height 60.90"<br />

Stroke length 38.87"<br />

Total weight :<br />

500 lbs. / 227 kg.<br />

27


C9<br />

53.216 PUMP - TWIN POST RAM<br />

(5 gal/20 l - 55 gal/200 l) EXTRUSION UNIT<br />

The 53.216* pump is specially designed for pumping viscous materials.<br />

KREMLIN REXSON equipment can process a wide range of materials including<br />

oils, greases, adhesives and sealants.<br />

This equipment has proven itself over the years to be strong and reliable,<br />

and can process products up to 500-000 centipoise depending on specification.<br />

The system pumps directly from the original material container and can be<br />

used on 5 gal (20 l) pails up to 55 gal (200 l) drums.<br />

The modular concept allows you to select an extrusion system comprised of<br />

an assembled pump, elevator and follower plate. Additional individual components<br />

are available including: filter, regulator, hose or gun to complete your<br />

system. Optional system accessories are available to suit your application.<br />

EVER<br />

Tough<br />

*First digit ‘53’ refers to Pump Pressure Ratio (e.g., 53:1)<br />

Second digit '216 ' refers to Fluid Delivery in cc for one Cycle (or double<br />

stroke) of the hydraulic section (e.g., 216 cc).<br />

FEATURES<br />

Modular design<br />

Air motor design enables precise<br />

control<br />

Direct pumping from 55 gal (200 l)<br />

drum<br />

Shovel pump technology<br />

Choice of double seal on<br />

follower plate<br />

Pneumatic driven pump<br />

BENEFITS<br />

Wide range of options available<br />

to suit most applications<br />

The unique air motor design<br />

ensures a constant controlled<br />

flow rate with low noise and<br />

minimum icing risk<br />

Clean wipe of the material<br />

drum reducing material waste<br />

Can be used with a wide range<br />

of materials<br />

Recommended for high-viscosity<br />

and moisture-sensitive materials<br />

Safe for use near solvents and<br />

other flammable materials<br />

Air Motor Consumption<br />

(Cubic feet/min).<br />

141<br />

124<br />

106<br />

88.3<br />

70.6<br />

52.9<br />

35.3<br />

17.6<br />

87 psi - (6 bar)<br />

58 psi - (4 bar)<br />

29 psi - (2 bar)<br />

0 10 20 30 40 50 60<br />

Pump cycles per minute<br />

SPECIFICATIONS<br />

Pressure ratio 53:1<br />

Motor type 7000<br />

Fluid volume per cycle - cc 216<br />

Free flow rate at 60 cycles - gpm (l/min) 3.4 (12.9)<br />

Fluid output at 15 cycles - gpm (l/min) .87 (3.3)<br />

Maximum air inlet pressure - psi (bar) 87 (6)<br />

Maximum fluid pressure - psi (bar) 4612 (318)<br />

Maximum fluid temperature - °F (°C) 140 (60)<br />

Seal packings<br />

PTFE + PE<br />

Wetted parts<br />

Carbon steel<br />

Weight (bare pump) - lbs. (kg.) 112 (51)<br />

FITTINGS<br />

Fitting Air Inlet** 3/4'' F BSPP<br />

Fluid Outlet<br />

1'' F BSPP<br />

** Recommended air supply hose diameter 1/2”<br />

28


C9<br />

PUMP<br />

Part<br />

Number<br />

Pump/Ram Extrusion Packages<br />

w/53.216 Pump - Twin Post Ram<br />

Part<br />

Number<br />

(For 5 gal/20 l - thru - 55 gal/200 l Containers)<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

668-090-381 668-090-385 668-090-392 668-090-394 668-090-395 668-090-397<br />

53.216 extrusion pump with<br />

PTFE/PE seals ( II2G IIB T3)<br />

P/N: 151-070-000 * * * * * *<br />

TWIN POST RAM<br />

Twin post ram with air control<br />

(Short) P/N: 668-090-505 * * * *<br />

Twin post ram with air control<br />

(Long) P/N: 668-090-510 * *<br />

FOLLOWER PLATE<br />

Single Flat Wiper (Nitrile) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-100-100<br />

*<br />

8 Gal/30L<br />

Consult Factory<br />

16 Gal /60L Ø14.17” (360 mm)<br />

P/N: 151-100-400<br />

*<br />

55 Gal /200L Ø22.48” (571 mm)<br />

P/N: 151-100-500<br />

*<br />

FOLLOWER PLATE - Teflon Coated<br />

*<br />

Twin O-Ring (EPDM) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-102-200<br />

*<br />

8 Gal/30L<br />

Consult Factory<br />

16 Gal /60L Ø14.17” (360 mm)<br />

P/N: 151-102-500<br />

*<br />

55 Gal /200L Ø22.48” (571 mm)<br />

P/N: 151-102-600<br />

*<br />

= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />

+ + +<br />

System Components<br />

FILTER AND REGULATOR<br />

Part Number<br />

Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />

Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />

Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />

29


C9<br />

HOSES AND FITTINGS TO FEED GUN<br />

Fluid Hose Dia. Length Part Number<br />

Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980<br />

Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

1/2" + 3/8" 20' 668-260-981<br />

Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

1/2" + 3/8" 30' 668-260-982<br />

Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

3/4" + 3/8" 20' 668-260-983<br />

Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, 5' lg with all required fittings<br />

3/4" + 3/8" 30' 668-260-984<br />

MANUAL GUN AND ACCESSORIES<br />

System Components (Cont.)<br />

Part Number<br />

Extrusion gun 7251 psi (500 bar) (equipped - swivel, gun, nozzles) 668-110-500<br />

30<br />

Plastic disposable nozzles (x10) 668-110-010<br />

Optional Accessories/Spare & Repair Parts<br />

7000 AIR MOTOR REPAIR KIT Part Number<br />

Air motor seal kit 146-330-090<br />

Silencer kit 146-320-091<br />

Distributor kit 146-320-092<br />

Distributor seal kit 146-320-093<br />

Pneumatic kit 146-320-094<br />

Piston rod seal kit 146-320-095<br />

Safety valve 94 psi (6.5 bar) 903-080-401<br />

216 CC FLUID SECTION REPAIR KIT Part Number<br />

Standard seal kit (PTFE + PE) 144-230-090<br />

Repair kit 144-230-091<br />

Cylinder kit 144-230-092<br />

Optional maintenance kit (graphite-filled PTFE) 144-230-093<br />

Optional maintenance kit (PU + graphite-filled PTFE) 144-230-094<br />

FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />

Part Number<br />

5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />

8 gal (30 l) flat seal - Nitrile call<br />

16 gal (60 l) flat seal - Nitrile (360 mm Ø) 150-048-304<br />

55 gal (200 l) flat seal - Nitrile (571 mm Ø) 150-048-305<br />

5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />

8 gal (30 l) double seal - EPDM O-ring seal call<br />

16 gal (60 l) double seal - EPDM O-ring seal (360 mm Ø) 150-048-309<br />

55 gal (200 l) double seal - EPDM O-ring seal (571 mm Ø) 150-048-310<br />

TWIN POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />

Low level shut off kit 668-098-055<br />

Pail hold down kit (5-8 gal) 668-098-006<br />

Drum locator kit 668-098-007<br />

Drum roller kit 668-098-100<br />

Pump runaway valve 151-098-070<br />

Seal kit 668-090-090<br />

Manometer outlet back kit 151-080-091<br />

Command button kit 151-080-092<br />

Push button kit 151-080-093<br />

Base outlet manometer kit 151-080-094<br />

55 psi (3.8 bar) valve kit 903-080-403<br />

FILTER MAINTENANCE<br />

Part Number<br />

FKM (Viton) O-ring seal 80032<br />

Cartridge filter (25 mesh - 710 µ) 601084<br />

Cartridge filter (50 mesh - 350 µ) 601092<br />

Cartridge filter (80 mesh - 201 µ) 601287<br />

REGULATOR MAINTENANCE<br />

Part Number<br />

Repair Kit 8 mm 155-750-901<br />

8 mm Cartridge 155-750-904<br />

EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />

Part Number<br />

Repair kit for 7251 psi (500 bar) extrusion gun 151-110-695<br />

Extrusion gun 7251 psi (500 bar) equipped 668-110-500<br />

Extrusion gun 7251 psi (500 bar) gun only 922-080-001<br />

Straight swivel 922-080-002<br />

Plastic disposable nozzles (x10) 668-110-010<br />

Max height 99.77"<br />

Min height 60.90"<br />

Stroke length 38.87"<br />

Total weight :<br />

544 lbs. / 247 kg.


C10<br />

82.216 PUMP - TWIN POST RAM<br />

(5 gal/20 l - 55 gal/200 l) EXTRUSION UNIT<br />

The 82.216 pump is specially designed for pumping viscous materials.<br />

KREMLIN REXSON equipment can process a wide range of materials<br />

including oils, greases, adhesives and sealants.<br />

This equipment has proven itself over the years to be strong and reliable,<br />

and can process products up to 1 million centipoise depending on<br />

specification.<br />

The system pumps directly from the original material container and can<br />

be used on 5 gal (20 l) pails up to 55 gal (200 l) drums and allows you to<br />

select an extrusion system comprised of a pump, elevator, follower plate,<br />

gun and hoses, plus optional extras including filter, regulator air control kit<br />

to suit your application.<br />

*First digit ‘82’ refers to Pump Pressure Ratio (e.g., 82:1)<br />

Second digit '216 ' refers to Fluid Delivery in cc for one Cycle (or double<br />

stroke) of the hydraulic section (e.g., 216 cc).<br />

EVER<br />

Tough<br />

FEATURES<br />

Modular design<br />

Air motor design enables precise<br />

control<br />

Direct pumping from 55 gal (200 l)<br />

drum<br />

Shovel pump technology<br />

Choice of double seal on<br />

follower plate<br />

Pneumatic driven pump<br />

BENEFITS<br />

Wide range of options available<br />

to suit most applications<br />

The unique air motor design<br />

ensures a constant controlled<br />

flow rate with low noise and minimum<br />

icing risk<br />

Clean wipe of the material<br />

drum reducing material waste<br />

Can be used with a wide range of<br />

materials<br />

Recommended for high-viscosity<br />

and moisture-sensitive materials<br />

Safe for use near solvents and<br />

other flammable materials<br />

Air Motor Consumption<br />

(Cubic feet/min).<br />

141<br />

124<br />

106<br />

88.3<br />

70.6<br />

52.9<br />

35.3<br />

17.6<br />

87 psi - (6 bar)<br />

58 psi - (4 bar)<br />

29 psi - (2 bar)<br />

0 10 20 30 40 50 60<br />

Pump cycles per minute<br />

SPECIFICATIONS<br />

Pressure ratio 82:1<br />

Motor type 9000<br />

Fluid volume per cycle - cc 216<br />

Free flow rate at 60 cycles - gpm (l/min) 3.4 (12.9)<br />

Fluid output at 15 cycles - gpm (l/min) .87 (3.3)<br />

Maximum air inlet pressure - psi (bar) 87 (6)<br />

Maximum fluid pressure - psi (bar) 7135 (492)<br />

Maximum fluid temperature - °F (°C) 140 (60)<br />

Seal packings<br />

PTFE + PE<br />

Wetted parts<br />

Carbon steel<br />

Weight (bare pump) - lbs. (kg.) 136 (62)<br />

FITTINGS<br />

Fitting Air Inlet** 3/4'' F BSPP<br />

Fluid Outlet<br />

1'' F BSPP<br />

** Recommended air supply hose diameter 1/2”<br />

31


C10<br />

Pump/Ram Extrusion Packages<br />

w/82.216 Pump - Twin Post Ram<br />

(For 5 gal/20 l - thru - 55 gal/200 l Containers)<br />

*<br />

PUMP<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

Part<br />

Number<br />

668-090-401 668-090-405 668-090-412 668-090-414 668-090-415 668-090-417<br />

82.216 extrusion pump with<br />

PTFE/PE seals ( II2G IIB T3)<br />

P/N: 151-070-500 * * * * * *<br />

TWIN POST RAM<br />

Twin post ram with air control<br />

(Short) P/N: 668-090-505<br />

* * * *<br />

Twin post ram with air control<br />

(Long) P/N: 668-090-510<br />

* *<br />

FOLLOWER PLATE<br />

Single Flat Wiper (Nitrile) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-100-100<br />

*<br />

8 Gal/30L<br />

Consult Factory<br />

16 Gal /60L Ø14.17” (360 mm)<br />

P/N: 151-100-400<br />

*<br />

55 Gal /200L Ø22.48” (571 mm)<br />

P/N: 151-100-500<br />

*<br />

FOLLOWER PLATE - Teflon Coated<br />

Twin O-Ring (EPDM) Seal<br />

5 gal /20 l Ø11.25” (285 mm)<br />

P/N: 151-102-200<br />

*<br />

8 Gal/30L<br />

Consult Factory<br />

16 Gal /60L Ø14.17” (360 mm)<br />

P/N: 151-102-500<br />

*<br />

55 Gal /200L Ø22.48” (571 mm)<br />

P/N: 151-102-600<br />

*<br />

= Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.<br />

System Components<br />

+ + +<br />

FILTER AND REGULATOR<br />

Part Number<br />

Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985<br />

Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986<br />

Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987<br />

32


System Components (Cont.)<br />

HOSES AND FITTINGS TO FEED GUN<br />

Ø 1/2" PTFE hose 7/8" JIC fitting, lg 5m and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, lg 2m with all required fittings<br />

Ø 3/4" PTFE hose 1" 1/16 JIC fitting, lg 5m and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, lg 2m with all required fittings<br />

Ø 1/2" PTFE hose 7/8 JIC fitting, lg 10m and PTFE Ø 3/8" whip end<br />

3/4" JIC fitting, lg 2m with all required fittings<br />

Ø 3/4" PTFE hose 1" 1/16 JIC fitting, lg 10m and PTFE Ø 3/8" whip<br />

end 3/4" JIC fitting, lg 2m with all required fittings<br />

MANUAL GUN AND ACCESSORIES<br />

C10<br />

Fluid Hose Dia. Length (m) Part Number<br />

1/2" + 3/8" 7 151-260-981<br />

3/4" + 3/8" 7 151-260-983<br />

1/2" + 3/8" 12 151-260-982<br />

3/4" + 3/8" 12 151-260-984<br />

Part Number<br />

Extrusion gun 7251 psi (500 bar) (equipped - swivel, gun, nozzles) 668-110-500<br />

Plastic disposable nozzles (x10) 668-110-010<br />

Optional Accessories/Spare & Repair Parts<br />

9000 AIR MOTOR REPAIR KIT Part Number<br />

Air motor seal kit 146-340-090<br />

Silencer kit 146-320-091<br />

Distributor kit 146-320-092<br />

Distributor seal kit 146-320-093<br />

Pneumatic kit 146-320-094<br />

Piston rod kit 146-320-095<br />

Safety valve 94 psi (6.5 bar) 903-080-401<br />

216 CC FLUID SECTION REPAIR KIT Part Number<br />

Standard seal kit (PTFE + PE) 144-230-090<br />

Repair kit 144-230-091<br />

Cylinder kit 144-230-092<br />

Optional maintenance kit (graphite-filled PTFE) 144-230-093<br />

Optional maintenance kit (PU + graphite-filled PTFE) 144-230-094<br />

FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS<br />

Part Number<br />

5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301<br />

8 gal (30 l) flat seal - Nitrile call<br />

16 gal (60 l) flat seal - Nitrile (360 mm Ø) 150-048-304<br />

55 gal (200 l) flat seal - Nitrile (571 mm Ø) 150-048-305<br />

5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306<br />

8 gal (30 l) double seal - EPDM O-ring seal call<br />

16 gal (60 l) double seal - EPDM O-ring seal (360 mm Ø) 150-048-309<br />

55 gal (200 l) double seal - EPDM O-ring seal (571 mm Ø) 150-048-310<br />

TWIN POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS<br />

Low level shut off kit 668-098-055<br />

Pail hold down kit (5-8 gal) 668-098-006<br />

Drum locator kit 668-098-007<br />

Drum roller kit 668-098-100<br />

Pump runaway valve 151-098-070<br />

Seal kit 668-090-090<br />

Manometer outlet back kit 151-080-091<br />

Command button kit 151-080-092<br />

Push button kit 151-080-093<br />

Base outlet manometer kit 151-080-094<br />

55 psi (3.8 bar) valve kit 903-080-403<br />

FILTER MAINTENANCE<br />

Part Number<br />

FKM (Viton) O-ring seal 80032<br />

Cartridge filter (25 mesh - 710 µ) 601084<br />

Cartridge filter (50 mesh - 350 µ) 601092<br />

Cartridge filter (80 mesh - 201 µ) 601287<br />

REGULATOR MAINTENANCE<br />

Part Number<br />

Repair Kit 8 mm 155-750-901<br />

8 mm Cartridge 155-750-904<br />

EXTRUSION GUN ACCESSORIES & MAINTENANCE<br />

Part Number<br />

Repair kit for 7251 psi (500 bar) extrusion gun 151-110-695<br />

Extrusion gun 7251 psi (500 bar) equipped 668-110-500<br />

Extrusion gun 7251 psi (500 bar) gun only 922-080-001<br />

Straight swivel 922-080-002<br />

Plastic disposable nozzles (x10) 668-110-010<br />

Max height 99.77"<br />

Min height 60.90"<br />

Stroke length 38.87"<br />

Total weight :<br />

544 lbs. / 247 kg.<br />

33


RegSMART<br />

TM<br />

“Cartridge” Regulator<br />

Fluid Regulator for High-viscosity Materials<br />

The RegSMART TM Cartridge regulator is a high<br />

pressure fluid regulator used for precisely controlling<br />

the fluid pressure (and flow) of viscous and<br />

semi-viscous materials. The unique modular<br />

“cartridge” design offers selection of three (3)<br />

different cartridge “ball and seat” sizes of 6 mm,<br />

8 mm and 12 mm to achieve the desired fluid<br />

regulation.<br />

pl(t)<br />

PUMP WINK COMPARISON<br />

Bar<br />

310<br />

260<br />

210<br />

pl(t)<br />

Bar<br />

310<br />

260<br />

210<br />

The modular cartridge concept results in a low<br />

pressure drop and easy to flush fluid passage<br />

design. The selection and interchangeability of<br />

cartridges gives the RegSMART TM regulator the<br />

flexibility for use in a wide range of materials and<br />

dispensing systems, not to mention the ease and<br />

quickness of repair.<br />

160<br />

110<br />

60<br />

160<br />

110<br />

60<br />

53 79 105 131 157<br />

Inlet Pressure<br />

Outlet Pressure<br />

Pump change over<br />

The RegSMART TM regulator is offered in two version<br />

of either an aluminum or stainless steel. This<br />

regulator is air operated with the adjustment of the<br />

fluid pressure requiring the use of a precision air<br />

regulator for constant control of material regulation.<br />

The pressure regulator is mounted in the fluid<br />

circuit between the pump fluid outlet and the gun or<br />

dispensing valve fluid inlet, enabling you to accurately<br />

control the material pressure/flow to the gun<br />

or dispense valve.<br />

Extrusion and Spraying applications often<br />

require a uniform fluid pressure with minimal<br />

fluctuations.<br />

The RegSMART regulator produces a<br />

consistent and regular bead size in an extrusion<br />

process or a constant pressure to give an even<br />

material thickness in a spray application.<br />

34 34


High-Viscosity Materials<br />

FEATURES<br />

Low pressure drop<br />

Precision control<br />

Large regulation range<br />

Cartridge design with three different<br />

interchangeable ball sizes (6-8-12 mm)<br />

Simple design with less parts<br />

Available in SST and Aluminum<br />

- heated option available<br />

BENEFITS<br />

Optimized application performance<br />

Repeatability with constant delivery<br />

Regulators can be used for spraying and<br />

extrusion applications<br />

Interchangeable dependent upon<br />

material dispensed<br />

Easy maintenance and flexibility<br />

Compatible with waterbased products<br />

PRESSURE RANGE<br />

Inlet pressure (Max)<br />

Outlet pressure - Regulated<br />

Range<br />

Air pressure<br />

FITTINGS<br />

Fluid inlet (I)<br />

Max. 5800 psi (400 bar)<br />

From 365 psi (25 bar)<br />

to 3988 psi (275 bar)<br />

Max. 87 psi (6 bar)<br />

G 3/4” (F)<br />

Fluid outlet (O)<br />

Air inlet<br />

FLOW RATE<br />

Low flow rate up to 15 cm3/s<br />

(valve ball 6 mm / 0.23”)<br />

Medium flow rate up to 50 cm3/s<br />

(valve ball 8 mm / 0.32”)<br />

High flow rate up to 150 cm3/s<br />

(valve ball 12 mm / 0.46”)<br />

G 3/4” (F)<br />

G 1/4” (F)<br />

0.25 gpm<br />

(0.9 l/min)<br />

0.75 gpm<br />

(3 l/min)<br />

2.38 gpm<br />

(9 l/min)<br />

WETTED PARTS Aluminium Stainless Steel<br />

Aluminium / Stainless<br />

Steel / PTFE / FFKM<br />

Stainless Steel /<br />

PTFE / FFKM<br />

WEIGHT Aluminium Stainless Steel<br />

MAXIMUM TEMPERATURE<br />

8.8 lbs. (4 kg) 12.5 lbs. (5.7 kg)<br />

176° F / (60° C)<br />

6 mm Cartridge Replacement<br />

Low Flow / Low-viscosity<br />

Applications up to .25 gpm<br />

RegSMART REGULATOR<br />

Part Number<br />

Regulator, 275 bar, Aluminium, 6 mm ball 155-750-000<br />

Regulator, 275 bar, Aluminium, 8 mm ball 155-750-100<br />

Regulator, 275 bar, Aluminium, 12 mm ball 155-750-200<br />

Regulator, 275 bar, Stainless Steel, 6 mm ball 155-751-000<br />

Regulator, 275 bar, Stainless Steel, 8 mm ball 155-751-100<br />

Regulator, 275 bar, Stainless Steel, 12 mm ball 155-751-200<br />

Regulator, Air, RegSMART, Opt 155-750-908<br />

Diaphragm, Air, RegSMART 155-750-907<br />

Bracket, Mounting, RegSMART 155-750-906<br />

Kit, Piston, Air-Fluid, RegSMART 155-750-909<br />

Kit, Repair, 6 mm 155-750-900<br />

Kit, Repair, 8 mm 155-750-901<br />

Kit, Repair, 12 mm 155-750-902<br />

Cartridge Assembly, 6 mm C/W ball 155-750-903<br />

Cartridge Assembly, 8 mm C/W ball 155-750-904<br />

Cartridge Assembly, 12 mm C/W ball 155-750-905<br />

8 mm Cartridge Replacement<br />

Medium Flow / Medium-viscosity<br />

Applications up to .75 gpm<br />

12 mm Cartridge Replacement<br />

High Flow / High-viscosity<br />

Applications up to 2.38 gpm<br />

35


Features & Benefits of <strong>THOR</strong> Air Motor:<br />

The Power House<br />

KREMLIN REXSON manufactures a full range of motors to ensure optimized air fluid ratios. It is important to be sure you<br />

always have sufficient material pressure to move the material being processed to the dispensing valve. The restriction<br />

to your flow is called “Back Pressure” and is due to material viscosity and hose diameter and length.<br />

The power of the motor/pump combination is key to your success.<br />

S1 (AIR MOTOR PISTON SURFACE AREA)<br />

S2 (PUMP PISTON SURFACE AREA)<br />

= PUMP PRESSURE RATIO<br />

This pump pressure ratio determines the maximum possible PUMP MATERIAL OUTLET PRESSURE.<br />

PUMP PRESSURE RATIO x inbound driving air pressure (max. 6 bar) = STALLED FLUID<br />

OUTLET PRESSURE<br />

Example: Pump 63.106 = 63 (ratio) x 6 (air pressure) = 378 bar<br />

The unique design of the <strong>Kremlin</strong> <strong>Rexson</strong> air motor is based on many years of development.<br />

This has resulted in a simple reliable design. All <strong>THOR</strong> air motors are built using the same features.<br />

MAIN ADVANTAGES OF A <strong>THOR</strong> AIR MOTOR DESIGN<br />

• Quiet operation<br />

• Thru-shaft air motor provides<br />

support to the piston shaft<br />

<strong>THOR</strong> AIR MOTOR<br />

• Balanced volumes on the top and<br />

bottom of the air cylinder provides<br />

equal force<br />

• Large diameter exhaust port<br />

minimizes icing risks<br />

• Existing pneumatic connections<br />

making remote stop/start<br />

easy to configure<br />

• Air supply to reversing valves<br />

either regulated or full air pressure<br />

• Externally fitted air reversing valves<br />

Air supply<br />

Air reversing valve<br />

Large air<br />

exhaust<br />

Upper<br />

sensor<br />

Lower<br />

sensor<br />

Fluid pump<br />

36


Features & Benefits of Chop Check Pump:<br />

The Heart of the System<br />

KREMLIN REXSON manufactures a full range of extrusion pumps to handle most high-viscosity materials.<br />

These pumps are double-acting reciprocating pumps and are recommended for use on materials over<br />

5,000 cps or for use on products that do not self level.<br />

KEY FEATURES<br />

• Large internal fluid passages optimize material<br />

flow-resulting in low shear and minimal material<br />

degradation.<br />

• Pumps are designed with as few parts as<br />

possible to simplify maintenance.<br />

• Pumps are designed and manufactured for<br />

severe-duty applications - "EVER TOUGH"<br />

parts.<br />

• Pump fitted with PTFE + PE seals as standard<br />

with PTFE - Graphite and PU seal kits available<br />

as an option.<br />

EFFICIENCY<br />

All KREMLIN REXSON pneumatic pumps are able<br />

to stop when the dispensing valve is closed. This is<br />

called “stalling.” As soon as the dispensing valve is<br />

reopened, the pump will automatically restart.<br />

DOUBLE-ACTING RECIPROCATING PUMP<br />

Pneumatic Air Motor<br />

• Modular pump design<br />

using the minimum number<br />

of components<br />

• Hard chrome finish to<br />

pump shaft and cylinder<br />

EVER<br />

Tough<br />

PISTON<br />

DOWNSTROKE…<br />

Check valve (green)<br />

closed against the seat<br />

and the material in<br />

chamber V2 is displaced<br />

out of the pump by the<br />

pump displacement rod.<br />

PISTON UP-<br />

STROKE…<br />

Check valve (green)<br />

opens and material<br />

is forced into<br />

chamber V2 by the<br />

priming piston (From<br />

V3). The top check<br />

(red) closes: pushing<br />

material from chamber<br />

V1 to exit pump<br />

outlet.<br />

• New type guard (with<br />

integrated large diameter<br />

wet cup) compliant to EU<br />

norms<br />

• Simple design using<br />

external reversing valves<br />

• Very fast changeover<br />

• Large diameter exhaust<br />

making for quiet running<br />

and minimum icing risk<br />

Volume V3 > Volume V2<br />

Volume V2<br />

Volume V1 =<br />

2<br />

37


Selecting a Ram & Follower Plate<br />

An elevator is a device that lifts up and lowers equipment but it does not force the pump into the<br />

material, the only force you will get from an elevator is gravity assistance from the weight of the pump.<br />

On some materials this can be sufficient, but there is a risk that on more viscous materials the pump<br />

will not prime correctly.<br />

The KREMLIN REXSON ram assemblies exert continuous pressure onto the surface of the material in<br />

the drum in conjunction with the follower plate. This ensures that the chop check pump is always primed.<br />

The ram is also used to lift the pump/follower plate out of the material drum.<br />

Single Post and Twin Post Rams<br />

The main difference between a single post ram and a twin post ram is the amount of force that the<br />

ram can apply and how that force is applied.<br />

Single Post Ram for 5 gal (20 l) pails – Is designed using a single cylinder concept with gusset<br />

supports to prevent any sideways rotation. (Maximum applied force 60 lbf).<br />

For most applications, single seal follower plates can be used for materials with a viscosity range<br />

between 3,000 and 30,000 cps.<br />

Twin Post Rams for 5 gal (20 l) - 55 gal (200 l) drums – With two ram cylinder design you are able to apply<br />

additional down force for high-viscosity materials (Maximum applied force 120 lbf).<br />

You can use both single seal or double O-ring seal follower plates:<br />

• Single Seal follower plate will allow you to process materials with a viscosity ranging from 3,000 and 300,000 cps.<br />

• Double seal follower plate will allow you to go up to 1 million cps depending on material output.<br />

The follower plate has three functions:<br />

Types of follower plate<br />

1. To provide positive priming to the pump, by helping<br />

the material flow towards the pump inlet.<br />

2. To seal the material in the drum. This is critical using<br />

moisture sensitive or to simply to protect the material<br />

from outside contaminants.<br />

3. To provide a clean wipe to the drum. This ensures<br />

that the material is "wiped clean" from the drum sides to<br />

reduce material waste.<br />

Single wiper seal – Is often used on low<br />

viscosity materials up to 300,000 cps. Can<br />

be used on tapered drums and on<br />

non-moisture sensitive materials.<br />

Double Seal follower, plate PTFE coated<br />

– Is always used on high viscous or moisture<br />

sensitive materials where a perfect seal interface<br />

between the drum and the follower plate<br />

is required.<br />

SELECTING<br />

THE STYLE AND<br />

NUMBER<br />

OF SEALS<br />

Pail or drum design Viscosity Sensitive to<br />

moisture<br />

+ -<br />

Flat seal<br />

plate <br />

Double flat<br />

seal plate<br />

<br />

Drum sizes – Drum manufacturers today typically produce a standard range of pail and drum sizes. Please contact<br />

us when you encounter a unique drum or pail size.<br />

38


Optional Equipment<br />

Cart Kit (for 5 gal Rams only)<br />

A heavy-duty cart kit is available for the single post 5 gal ram to ease mobility of pump/<br />

ram assembly.<br />

Low Level Shutoff Kit (for 5 and 55 gal Rams)<br />

This kit provides the user the ability to shutoff the pump at a predetermined drum level<br />

or when drum reaches empty condition. This kit can be used to avoid a pump runaway<br />

condition.<br />

(Ram/Pump Not Included)<br />

Drum Loading Roller Kit (55 gal only)<br />

Used on 55 gal (200 l) ram assemblies only to assist loading of material drum under<br />

elevated pump/follower plate.<br />

Materials filters<br />

A fluid filter should be used when you need to filter/separate out impurities from the<br />

material. On high-viscosity materials, this is more likely to be large lumps of filler or<br />

cured material.<br />

This is not as critical as with spray finishing since usually the nozzle diameter is larger<br />

in comparison with a spray tip. But unfiltered impurities may affect the quality of a bead<br />

or required finish.<br />

Regulators<br />

Regulators are required to control material fluid pressure (flow) at individual dispense<br />

locations. The regulator will assist dampening of pump change over pulsations and<br />

reduce "snake head" effect on gun opening.<br />

Run-away valve<br />

For safety and security reasons, there are some applications where it is necessary to<br />

add a “run-away” valve. A run-away valve would be used on applications where it would<br />

be possible to have a pump "run-away" condition (excessive pump cycling - faster than<br />

normal).<br />

The pump run-away condition may be caused by a ruptured hose, or when the material<br />

drum is empty. The run-away valve is set to normal working conditions. It senses normal<br />

preset airflow to the air motor but should a sudden increase in air flow go beyond<br />

its preset value, then the run-away valve will close cutting the air supply to the motor<br />

(shut off pump).<br />

39


Practical Information:<br />

Viscosities<br />

Usually expressed in Centipoise (cps) or Poise (ps). The current units are in the "milliPascal/second.” Other<br />

units used: Centistoke, Engler, Saybolt, Gardner... We have included some measures of viscosities as<br />

examples. A Brookfield Cone viscosity meter was used to measure the viscosity.<br />

1 Pa.S = 10 poise = 1000 cps<br />

1 mPa.s = 1 cps<br />

100 cps = 1 Poise<br />

PRODUCTS VISCOSITY (CPS) TEMP<br />

WATER 1 73°F (23°C)<br />

MUSTARD 1,100 to 1,500 73°F (23°C)<br />

JAM 8,000 to 12,000 73°F (23°C)<br />

LIQUID HONEY 21,000 to 16,000 73°F (23°C)<br />

HONEY 30,000 72°F (22°C)<br />

PASTE CHOCOLATE 15,000 to 16,000 73°F (23°C)<br />

GLUCOSE SYRUP 111,000 72°F (22°C)<br />

THICK SYRUP 3,200 72°F (22°C)<br />

UV INK 95,000 to 103,000 77°F (25°C)<br />

INK 45,000 72°F (22°C)<br />

OILS AND<br />

GREASES<br />

VISCOSITY (CPS)<br />

TEMP<br />

OIL 95 73°F (23°C)<br />

GREASE SILICONE 22,000 - 27,000 73°F (23°C)<br />

GREASE 3,200 - 3,300 77°F (25°C)<br />

THICK GREASE 50,000 - 62,000 77°F (25°C)<br />

MASTICS VISCOSITY (CPS) TEMP<br />

MASTIC PVC 4,500 - 6,500 75°F (24°C)<br />

BUTYL MASTIC<br />

ELASTOMER GLUE 118,000 - 123,000<br />

120,000 - 123,000 77°F (25°C)<br />

103,000 - 115,000 86°F (30°C)<br />

85,000 - 89,000 104°F (40°C)<br />

75°F (24°C)<br />

Material viscosity can vary significantly with<br />

temperature, often the colder a material gets the higher<br />

the viscosity. That means the more power you may<br />

need from your air motor to pump the material. This<br />

may also have a bearing on the type of ram, follower<br />

plate and hose that you select.<br />

It is for this reason material manufactures always<br />

provide data on the correct use and storage of their<br />

products, including an ambient temperature range for<br />

correct material processing.It is important for you to be<br />

aware of these facts and operate within the parameters.<br />

You will also find that there is often a difference between<br />

starting to pump a material and when the material is<br />

actually flowing. This is called static flow or dynamic<br />

flow. When you start, the pump has to have sufficient<br />

power to overcome the material surface tension<br />

inside the system (the internal friction to flow due to<br />

back pressure). Once the material is flowing, the drive<br />

pressure can some times be reduced.<br />

Pourable material<br />

Viscous material<br />

40


<strong>Kremlin</strong> <strong>Rexson</strong> special tip<br />

Does the pump have enough POWER to<br />

push the material down the hose to the extrusion<br />

gun?<br />

Simple tip: choose a pump - say for example<br />

60.60 that is a 60.1 pump @ 6 bar air pressure<br />

that will produce 360 bar fluid pressure, now<br />

subtract 50% = 180 bar. If your hose back pressure<br />

is more than 180 bar fluid pressure, then<br />

the pump output may be lower than you need.<br />

This may not be a problem if the rate of output<br />

is low. In that case, you should upgrade to the<br />

next pump size (63.106 for example).<br />

Practical Information:<br />

Pressure Drop<br />

Pressure drop is the resistance that prevents material from<br />

moving forward in the pipe. Two pipe variables influence this<br />

resistance: the (inside/internal) diameter and the pipe length.<br />

The pump will generate a pressure, strong enough to move<br />

the fluid material through the pipe (or hose) to the material<br />

pipe outlet. This pressure must be enough to overcome the<br />

original pressure drop.<br />

While it is hard to reduce the pipe length, it is relatively easy<br />

to select an appropriate internal pipe diameter.<br />

PRESSURE DROP CALCULATION<br />

Pressure<br />

loss (bar/m) =<br />

6.9 x Flow (l/min)x Viscosity (cps)<br />

D 4 (int dia in mm)<br />

Pressure<br />

loss (psi/Ft) =<br />

2.73 x Flow (gpm) x Vicosity (cps)<br />

D 4 (int dia in inches)<br />

FLOW RATE CALCULATION<br />

Flow (l/min) =<br />

Pressure loss (bar/m)x D 4 (int dia in mm)<br />

Pressure loss (psi/Ft)x D 4 (int dia in inches)<br />

Flow (gpm) =<br />

6.9 x Viscosity (cps) 2.73 x Viscosity (cps)<br />

PIPE DIAMETER CALCULATION<br />

4 4<br />

6.9 x Flow (l/min) x Viscosity (cps)<br />

Interior<br />

Interior Dia (in) =<br />

Dia (mm) =<br />

Pressure Loss (bar/m)<br />

2.73 x Flow (gpm)x Viscosity (cps)<br />

Pressure loss (psi/Ft)<br />

Compressibility<br />

Viscous materials can be compressed. Users have to take into account the difference between the flow rate<br />

and pressure drop through the pipe; it occurs when both the gun (used to dispense material) and the pump<br />

stop. Turning on both the gun and pump triggers the same process, due to this compressibility.<br />

Visualization of the gap between pressure drop and flow rate<br />

Pressure Flow rate<br />

OPENING OF<br />

THE GUN<br />

Time<br />

DWELL TIME (DELAYED FLOW)/ PRESSURE<br />

Time<br />

41


Practical Information:<br />

Chemical Compatibility Charts<br />

Butyl acetate N N N<br />

Ethyl acetate N<br />

Acetal aldehyde N N N<br />

Amonium acetate<br />

<br />

Acedic acid N N N N<br />

Boric acid <br />

Hydrobromic acid N <br />

Chloridic acid N N N N <br />

Chromic acid N N N N<br />

Citric acid <br />

Fluorohydric acid N <br />

Fluosilicic acid N N<br />

Formic acid N N N <br />

Nitric acid N N N N <br />

Oxylic acid N N N N <br />

Phosphoric acid N N N <br />

Ethylalcohol N<br />

Methylalcohol N N<br />

Acetic aldehyde N N N<br />

Formic aldehyde N N N N N<br />

Sodium algenate N<br />

Starch<br />

<br />

Amines N N N<br />

Acetone N N N<br />

Liquid ammonia N N<br />

Benzene N <br />

Sodium bicarbonate N N <br />

Chlorine dioxide N <br />

Sodium bisulphate N N N N <br />

Brominate<br />

N<br />

Calcium carbonate <br />

Sodium carbonate <br />

Chlorinate, gas<br />

<br />

Sodium chlorite <br />

Aluminum chlorosulfate<br />

<br />

Calcium chloride <br />

Magnesium chloride N N <br />

Potassium chloride N N <br />

Sodium chloride <br />

Zinc chloride N N N <br />

Ferrous chloride N N N N <br />

Ferric chloride N N N N <br />

Cyclohexane <br />

Chlorobenzene N N<br />

Ethylene chloride N N<br />

Methylene chloride N N N N<br />

Diatoms<br />

<br />

Dichloroethylene<br />

Carbon<br />

steel<br />

MATERIAL IN CONTACT (WETTED PARTS)<br />

Aluminium<br />

Brass<br />

Stainless<br />

steel<br />

Nylon Nitrile Viton Leather<br />

<br />

PolyUrethane<br />

PU<br />

<br />

= High Compatibility<br />

<br />

= Low Compatibility<br />

<br />

= Good Compatibility<br />

N<br />

= Not Compatible<br />

42


MATERIAL IN CONTACT (WETTED PARTS)<br />

Practical Information:<br />

Chemical Compatibility Charts<br />

Carbon<br />

steel<br />

Aluminium<br />

Brass<br />

Stainless<br />

steel<br />

Nylon Nitrile Viton Leather<br />

Diethylene glycol N<br />

Bleach N <br />

Distilled water N <br />

Oxygenated water N N N <br />

EDTA N<br />

Fertilizer N<br />

Ethanol N<br />

Ethyl ether N N <br />

Ethylene glycol N<br />

Ethyl-mercapan N <br />

Fuel N <br />

Fluosilicate <br />

Formaldehyde N N N<br />

Glycol N<br />

Gelatine N N N N<br />

Sodium hydroxide N N N<br />

Ammonium hydroxide N N N<br />

Potassium hydroxide N N N N<br />

Calcium hypochlorite N N<br />

Sodium hypochlorite N N<br />

Sodium hyposulfite N <br />

Fruit juice<br />

<br />

Methanol N N <br />

Morpholine N N<br />

Methylethylcetone N N N<br />

Sodium nitrite N N <br />

Perchlorethylene (tetrachloret.) N N<br />

Permanganate de potassium N <br />

Hydrogen peroxide N N N <br />

Chlorohated Peroxyde N <br />

Phenol N N N <br />

Ammonium phosphate<br />

<br />

Tridsodium phosphate N <br />

Aluminium polychlorite<br />

<br />

Polyelectrolytes<br />

<br />

Caustic potash N N <br />

Sodium silicate<br />

<br />

Soda N N<br />

Aluminium sulfate N<br />

Ammonium sulfate <br />

Calcium sulfate <br />

Copper sulfate <br />

Ferrous sulfate N <br />

Ferric sulfate N N N <br />

Sodium sulfate N <br />

Hydrogen sulfur N<br />

Carbon tetrachloride N <br />

Toluene N N N<br />

Trichlorethane N N N N<br />

Trichlorethylene N N N<br />

Triethyleneglycol <br />

Urea <br />

Xylenes N N<br />

PolyUrethane<br />

PU<br />

43


Practical Information:<br />

Metric - English Conversion<br />

CONVERT FROM<br />

Centimeters<br />

Centimeters<br />

Centimeters/min.<br />

Centimeters/sec.<br />

Cubic centimeters.<br />

TO<br />

feet<br />

inches<br />

feet/min.<br />

feet/sec.<br />

cubic feet<br />

MULTIPLY BY<br />

0-03280<br />

0.3937<br />

1.9684<br />

0-03281<br />

3.5314 x 10 –5<br />

CONVERT FROM<br />

Gals<br />

Gals<br />

Gals<br />

Gals<br />

Gals/min.<br />

TO<br />

cubic cm<br />

cubic inches<br />

imperial gals<br />

cubic feet<br />

cubic feet/min.<br />

MULTIPLY BY<br />

3 785,43<br />

231<br />

0,83268<br />

0,13368<br />

0,13368<br />

CONVERT FROM<br />

Cubic centimeters<br />

Cubic centimeters<br />

Cubic feet<br />

Cubic feet<br />

Cubic feet/min.<br />

TO<br />

ounces<br />

liquid gals<br />

liquid gals<br />

cubic inches<br />

gals/min.<br />

MULTIPLY BY<br />

0.033<br />

0-0002642<br />

7.4805<br />

1.728<br />

7.4805<br />

CONVERT FROM<br />

Inches<br />

Inches<br />

Inches<br />

Inches<br />

Kilograms<br />

TO<br />

feet<br />

meters<br />

millimeters<br />

mils<br />

pounds<br />

MULTIPLY BY<br />

0,083333<br />

0,254<br />

25,40005<br />

1 000<br />

2,2046<br />

CONVERT FROM<br />

Cubic inches<br />

Cubic inches<br />

Cubic inches<br />

Cubic meters<br />

Cubic meters<br />

TO<br />

gals<br />

cubic centimeters<br />

cubic feet<br />

liquid U.S. gals<br />

cubic centimeters<br />

MULTIPLY BY<br />

0.004329<br />

16.387<br />

0-0005787<br />

264.17<br />

1 x 10 6<br />

CONVERT FROM<br />

Kilogrammes/cm 2<br />

Kilogrammes/mm 2<br />

Liters<br />

Meters<br />

Meters<br />

TO<br />

psi<br />

psi<br />

gals<br />

feet<br />

inches<br />

MULTIPLY BY<br />

14,2233<br />

1 422,33<br />

0,264178<br />

3,2808<br />

39,37<br />

CONVERT FROM<br />

Cubic meters<br />

Cubic meters<br />

Feet<br />

Feet<br />

Feet of water<br />

CONVERT FROM<br />

Feet of water<br />

Feet/hour<br />

Feet/min.<br />

Feet/min.<br />

Feet/sec.<br />

TO<br />

cubic feet<br />

cubic inches<br />

centimeters<br />

meters<br />

atmosphère<br />

TO<br />

psi<br />

miles/hour<br />

meters/min.<br />

miles/hour<br />

miles/hour<br />

MULTIPLY BY<br />

35.31<br />

61,023.38<br />

30.48006<br />

0-3048006<br />

0.02949<br />

MULTIPLY BY<br />

0.443<br />

0-00018933<br />

0-3048<br />

0.01136<br />

0.681818<br />

CONVERT FROM<br />

Poise<br />

Pints of water<br />

PSI<br />

Inches 2<br />

Inches 2<br />

Inches 2<br />

Millimètres 2<br />

daN<br />

TO<br />

centipoise<br />

gals<br />

atmosphère (bar)<br />

cm 2<br />

feet 2<br />

mm 2<br />

inches 2<br />

Kilograms<br />

MULTIPLY BY<br />

100,0<br />

0,11985<br />

0,06804<br />

6,4516<br />

0,006944<br />

645,163<br />

0,0015499<br />

1.0<br />

• For the diameter of a circle, multiply the circumference by 0.31831<br />

• For the circumference of a circle, multiply the diameter by 3.1416<br />

• For the surface of a circle, multiply the diameter² by 0.7854<br />

• For the surface of a sphere, multiply the diameter² by 3.1416<br />

• To find the side of a square that has the same surface area of a circle, multiply the diameter by 0.8862<br />

• To find the number of cubic inches in a sphere, multiply the diameter by 0.5236<br />

• To find the number of gals inside a pipe or cylinder, divide the volume in liters by 231<br />

• To find the cubic volume of a cylinder or pipe, multiply the section area by the length<br />

44


NOTES


Experts in Finishing and Dispensing Solutions<br />

KREMLIN REXSON offers a wide range of pumps and equipment for the protection of materials<br />

and application of paints, sealants and adhesives in many different markets such as:<br />

• Rolling equipment<br />

• Plastic industries<br />

• Wood (kitchens, bathrooms, furniture<br />

and joineries)<br />

• Leather<br />

• Renewable energies (windmills, solar)<br />

• Aeronautics<br />

• Construction equipment<br />

• Packaging (drums and containers, etc...)<br />

• Appliances<br />

• Consumer goods<br />

• Glass coating<br />

• Cycles and motorcycles<br />

EXEL North America, Inc.<br />

North American Headquarters<br />

45001 5 Mile Road<br />

Plymouth, MI 48170<br />

Toll Free: (800) 573-5554<br />

Phone: (734) 979-0100<br />

Fax: (734) 927-0064<br />

www.exel-na.com<br />

EXEL North America, Inc.<br />

Canadian Branch<br />

931 Progress Ave., Unit 7<br />

Scarborough, Ontario M1G 3V5<br />

Toll Free: (800) 450-0655<br />

Phone: (416) 431-5017<br />

Fax: (416) 431-9171<br />

<strong>Kremlin</strong> <strong>Rexson</strong><br />

EXEL-NA, S.A. de C.V.<br />

Acceso III N°16A Int 15A<br />

Conjunto Quadrum<br />

Parque Industrial Benito Juárez<br />

Santiago de Querétaro, Qro.<br />

México, C.P. 76120<br />

+52 (442) 209-5027 /161-2595 Ext 170 Oficina<br />

+52 (81) 1811-0955 Nextel ID: 92*898188*2<br />

LT 999-600-122<br />

© 2011 EXEL North America, Inc. reserves the right to modify the characteristics of its equipment. © Pictures : ynamaku, Roy L., cornelius.

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