Dairy and Convenience Food Division - Stephan
Dairy and Convenience Food Division - Stephan
Dairy and Convenience Food Division - Stephan
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<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
Welcome to<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 1
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
<br />
Sympak - Group<br />
<br />
<strong>Stephan</strong> Germany<br />
<br />
Sympak Process Engineering<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 2
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
SYMPAK - GROUP<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 3
BRAND NAMES & ORGANISATION<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
<strong>Dairy</strong> & <strong>Convenience</strong> <strong>Food</strong><br />
<strong>Division</strong><br />
Chocolate & Confectionery<br />
<strong>Division</strong><br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 4
SYMPAK PRODUCTION PLANTS<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
<strong>Dairy</strong> & <strong>Convenience</strong><br />
<strong>Food</strong> <strong>Division</strong><br />
Chocolate & Confectionery<br />
<strong>Division</strong><br />
Hamburg, Germany<br />
Alba, Italy<br />
Hameln, Germany<br />
Bologna, Italy<br />
Bologna, Italy<br />
Bologna, Italy<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 5
SYMPAK SALES & AFTER SALES NETWORK<br />
Europe<br />
̌ France (Paris)<br />
̌ UK (Chester)<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
̌ Belgium (Eke Nazareth)<br />
̌ Pol<strong>and</strong> (Poznan)<br />
̌ Switzerl<strong>and</strong> (Russikon ) ̌ Austria (Bregenz)<br />
Americas<br />
USA (Chicago)<br />
Brazil (Sao Paulo)<br />
April 2010<br />
CSI<br />
Russia (Moscow)<br />
Russia (St. Petersburg)<br />
Ukraine (Kiev)<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
Far East - Oceania<br />
Republic of Singapore (Singapore)<br />
China (Shanghai)<br />
page 6
STEPHAN GERMANY<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
Who we are<br />
<strong>Dairy</strong> Technologies<br />
<strong>Convenience</strong> <strong>Food</strong> Technologies<br />
Confectionery Technologies<br />
Emulsifyer<br />
Test Facility<br />
Sympak Process Engineering<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 7
STEPHAN MACHINERY (STM)<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
<strong>Stephan</strong> was founded in 1953 <strong>and</strong> is located in Hameln close to Hanover.<br />
STEPHAN UHT line<br />
<strong>Stephan</strong> COOK-IT ®<br />
Specialized in manufacturing food processing machines <strong>and</strong> plants<br />
for the dairy, confectionery <strong>and</strong> convenience food industries.<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 8
STEPHAN FOOD SERVICE EQUIPMENT (SFSE)<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
SFSE was founded in 2005 <strong>and</strong> is also located in Hameln close to<br />
Hanover.<br />
STEPHAN UMC 5<br />
STEPHAN UMSK 60 E<br />
Specialized in manufacturing STEPHAN Universal Machines 5 to 60 litres<br />
for the HoReCa, h<strong>and</strong>icraft <strong>and</strong> pharmaceutical business.<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 9
SYMPAK PROCESS ENGINEERING (SPE)<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
SPE was founded in 2003 <strong>and</strong> is located in Schwarzenbek close to<br />
Hamburg.<br />
PROCESS ENGINEERING & AUTOMATION<br />
is a core competence in Process integration:<br />
̌ solutions rather than product.<br />
̌ critical to the performance of plant <strong>and</strong><br />
equipment.<br />
CIP-plant, Almarai<br />
SPE is the technology center of Sympak - Group for process<br />
engineering <strong>and</strong> automation.<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 10
STEPHAN GERMANY<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
Who we are<br />
<strong>Dairy</strong> Technologies<br />
<strong>Convenience</strong> <strong>Food</strong> Technologies<br />
Confectionery Technologies<br />
Emulsifyer<br />
Test Facility<br />
Sympak Process Engineering<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 11
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
STEPHAN SOLUTIONS FOR THE DAIRY INDUSTRY<br />
<br />
Processing<br />
<br />
<br />
<br />
<br />
<br />
All types of processed cheese<br />
• Dips / Sauces<br />
• spreadable<br />
• Bloc<br />
• Slices<br />
• analogue<br />
Fresh cheese preparations<br />
Butter preparations<br />
Milk rice<br />
Deserts<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 12
STEPHAN PROCESSED CHEESE LINES<br />
<br />
Batch Systems<br />
Direct <strong>and</strong> indirect heating up to 127 °C<br />
<br />
Capacities up to 3.6 tons/hour<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
<br />
Continuous Systems<br />
<br />
Capacities up to 6 tons / hour<br />
UHT Heating up to 145 °C<br />
STEPHAN UMSK130<br />
STEPHAN UHT line<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 13
TURN KEY SOLUTIONS - DAIRY<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
PROCESSING<br />
PACKAGING<br />
Raw<br />
material<br />
preparation<br />
Raw<br />
material<br />
mixing<br />
Processing<br />
Flash cooling<br />
<strong>and</strong> creaming<br />
Dosing <strong>and</strong><br />
packaging<br />
Secondary<br />
packaging<br />
End of line<br />
packaging<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 14
TURN KEY SOLUTIONS - DAIRY<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 15
STEPHAN GERMANY<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
Who we are<br />
<strong>Dairy</strong> Technologies<br />
<strong>Convenience</strong> <strong>Food</strong> Technologies<br />
Confectionery Technologies<br />
Emulsifyer<br />
Test Facility<br />
Sympak Process Engineering<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 16
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
STEPHAN SOLUTIONS FOR CONVENIENCE FOOD<br />
Processing<br />
Mayonnaise<br />
Ready Meals<br />
Ketchup<br />
Rice<br />
Dressings<br />
Pasta<br />
Dips<br />
Potatoes<br />
Baby <strong>Food</strong><br />
Vegetables<br />
Pasta Sauces Meat<br />
Classical Sauces Fish<br />
Soups<br />
Poultry<br />
<br />
Purée<br />
Stews<br />
Versatility is our strength!<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 17
STEPHAN BATCH AND CONTINUOS SYSTEMS<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
<br />
Batch Systems<br />
Continuous Systems<br />
<strong>Stephan</strong> COOK-IT ® STEPHAN Conti-Lines<br />
Capacities up to 5 tons/hours Capacities up to 10 tons/hours<br />
<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 18
TURN KEY SOLUTIONS – CONVENIENCE FOOD<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
Raw<br />
material<br />
preparation<br />
Raw<br />
material<br />
mixing<br />
Processing<br />
Dosing <strong>and</strong><br />
packaging<br />
Secondary<br />
packaging<br />
End of line<br />
packaging<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 19
STEPHAN GERMANY<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
Who we are<br />
<strong>Dairy</strong> Technologies<br />
<strong>Convenience</strong> <strong>Food</strong> Technologies<br />
Confectionery Technologies<br />
Emulsifyer<br />
Test Facility<br />
Sympak Process Engineering<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 20
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
STEPHAN SOLUTIONS FOR CONFECTIONERY PRODUCTS<br />
STEPHAN Chocolate<br />
Processing<br />
-optimum quality-<br />
STEPHAN Marzipan<br />
Processing<br />
-formula for success-<br />
STEPHAN Rework<br />
Processing<br />
-from reject to high quality-<br />
<br />
Chocolate fillings<br />
<br />
Marzipan<br />
<br />
Biscuits<br />
<br />
Ganache<br />
<br />
Almond Paste<br />
<br />
Waffles<br />
<br />
Truffle masses<br />
<br />
Persipan<br />
<br />
Pralines<br />
<br />
Coatings<br />
(apricot kernels)<br />
<br />
Cookies<br />
<br />
Chocolate <strong>and</strong> fruit<br />
sauces<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 21
STEPHAN GERMANY<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
Who we are<br />
<strong>Dairy</strong> Technologies<br />
<strong>Convenience</strong> <strong>Food</strong> Technologies<br />
Confectionery Technologies<br />
Emulsifyer<br />
Test Facility<br />
Sympak Process Engineering<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 22
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
STEPHAN MICROCUT ®<br />
Processes<br />
Dispersing<br />
Cutting<br />
Emulsifying<br />
Homogenizing<br />
<br />
Applications<br />
Meat emulsions<br />
Liver paté<br />
Skin emulsions<br />
Various other emulsions<br />
Cream Soups<br />
Baby food<br />
Vegetable grinding<br />
Biscuit rework grinding<br />
STEPHAN Microcut ® MCHD 180<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 23
STEPHAN GERMANY<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
Who we are<br />
<strong>Dairy</strong> Technologies<br />
<strong>Convenience</strong> <strong>Food</strong> Technologies<br />
Confectionery Technologies<br />
Emulsifyer<br />
Test Facility<br />
Sympak Process Engineering<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 24
THE STEPHAN TEST FACILITY<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
Our test facility enables you to test your products on our machines with the latest<br />
technological st<strong>and</strong>ards – under the supervision of STEPHAN-engineers <strong>and</strong><br />
STEPHAN technologists.<br />
̌ 200 square metres<br />
̌ 7 platforms<br />
̌ under production conditions<br />
̌ state-of-the-art laboratory<br />
̌ computer interfaces<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 25
STEPHAN GERMANY<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
Who we are<br />
<strong>Dairy</strong> Technologies<br />
<strong>Convenience</strong> <strong>Food</strong> Technologies<br />
Confectionery Technologies<br />
Emulsifyer<br />
Test Facility<br />
Sympak Process Engineering<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 26
SYMPAK PROCESS ENGINEERING (SPE)<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
SYMPAK PROCESS ENGINEERING<br />
SPE is the technology center of Sympak - Group for process<br />
engineering <strong>and</strong> automation.<br />
Our Portfolio:<br />
<br />
Engineering<br />
<br />
<br />
Process Units<br />
Integrated Automation Solutions<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 27
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
SPE - ENGINEERING<br />
Our Engineering Portfolio:<br />
<br />
<br />
<br />
<br />
<br />
Pre-Engineering / Design Studies<br />
Technological Support<br />
Project Engineering<br />
Turnkey Project Management<br />
Process Integration / Automation<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 28
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
SPE – PROCESS UNITS<br />
Our Process Units:<br />
<br />
<br />
<br />
<br />
SYMPAK CIP Modules<br />
SYMPAK Container Stations<br />
SYMPAK Drum Discharging Stations<br />
SYMPAK Process <strong>and</strong> Mixing Systems<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 29
SPE – AUTOMATION MODULES<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
<br />
<br />
<br />
<br />
SYMPAK Recipe Management<br />
SYMPAK Batch Report<br />
SYMPAK Preventative Maintenance<br />
SYMPAK Spare Parts<br />
Batch Report<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 30
SPE – INTEGRATED AUTOMATION SOLUTIONS<br />
Central Database<br />
Server<br />
<strong>Dairy</strong> <strong>and</strong> <strong>Convenience</strong> <strong>Food</strong> <strong>Division</strong><br />
Management Execution System<br />
(Reporting, Batch Tracking, Quality Control, etc.)<br />
Interface to<br />
ERP Systems<br />
Office Ethernet / TCP/IP<br />
Office Ethernet / TCP/IP<br />
SCADA / HMI Systems<br />
(Redundant Server<br />
Architecture)<br />
Operator Panels<br />
(Clients)<br />
Interface to Third<br />
Party Suppliers<br />
PLC (e.g. SIMATIC S7)<br />
PLC (e.g. SIMATIC S7)<br />
PLC (e.g. SIMATIC S7)<br />
Operator Panel<br />
Decentralized IOs<br />
Solenoid Valves<br />
Variable Speed Drive (VSD)<br />
Operator Panel<br />
Decentralized IOs<br />
Solenoid Valves<br />
Variable Speed Drive (VSD)<br />
Operator Panel<br />
Decentralized IOs<br />
Solenoid Valves<br />
Variable Speed Drive (VSD)<br />
April 2010<br />
Sabine Riechmann<br />
STEPHAN General Presentation<br />
page 31
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