Aerodynamic & Mechanical Updates 2010 - F1-Forecast
Aerodynamic & Mechanical Updates 2010 - F1-Forecast
Aerodynamic & Mechanical Updates 2010 - F1-Forecast
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INTRODUCTION<br />
AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
Brawn BGP001<br />
THE <strong>F1</strong>-FORECAST.COM<br />
TECHNICAL FILES<br />
AERODYNAMIC & MECHANICAL<br />
UPDATES <strong>2010</strong><br />
4 th December <strong>2010</strong><br />
Volume I & II<br />
<strong>F1</strong> Season <strong>2010</strong> | Dominique Madier<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files<br />
www.f1-forecast.com<br />
Volume I & II – Page 1<br />
http://www.f1-forecast.com
AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TABLE OF CONTENTS <strong>F1</strong> Season <strong>2010</strong><br />
TABLE OF CONTENTS<br />
1. INTRODUCTION 8<br />
2. BAHRAIN – TECHNICAL REVIEW 9<br />
2.1 GENERALITIES 9<br />
2.2 MCLAREN 11<br />
2.3 RENAULT 22<br />
2.4 FERRARI 31<br />
2.5 RED BULL 52<br />
2.6 WILLIAMS 63<br />
2.7 SAUBER 68<br />
2.8 MERCEDES 72<br />
2.9 LOTUS 79<br />
2.10 FORCE INDIA 81<br />
3. AUSTRALIA – TECHNICAL REVIEW 82<br />
3.1 GENERALITIES 82<br />
3.2 SAUBER 83<br />
3.3 MERCEDES GP 84<br />
3.4 FERRARI 85<br />
3.5 MCLAREN 89<br />
3.6 RED BULL RACING 92<br />
3.7 RENAULT 93<br />
3.8 FORCE INDIA 96<br />
3.9 SAUBER 98<br />
3.10 TORO ROSSO 101<br />
3.11 VIRGIN 102<br />
3.12 LOTUS 103<br />
4. MALAYSIA – TECHNICAL REVIEW 104<br />
4.1 GENERALITIES 104<br />
4.2 MCLAREN 105<br />
4.3 MERCEDES 107<br />
4.4 RED BULL 108<br />
4.5 FERRARI 110<br />
4.6 RENAULT 113<br />
4.7 LOTUS 120<br />
4.8 TORO ROSSO 121<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I & II – Page 2<br />
http://www.f1-forecast.com
AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TABLE OF CONTENTS <strong>F1</strong> Season <strong>2010</strong><br />
5. CHINA – TECHNICAL REVIEW 122<br />
5.1 GENERALITIES 122<br />
5.2 FERRARI 123<br />
5.3 RED BULL 134<br />
5.4 WILLIAMS 140<br />
5.5 MERCEDES 141<br />
5.6 RENAULT 143<br />
5.7 TORO ROSSO 145<br />
5.8 FORCE INDIA 146<br />
6. SPAIN – TECHNICAL REVIEW 147<br />
6.1 GENERALITIES 147<br />
6.2 RED BULL 148<br />
6.3 MERCEDES 150<br />
6.4 MCLAREN 155<br />
6.5 FERRARI 159<br />
6.6 VIRGIN 164<br />
6.7 LOTUS 165<br />
6.8 RENAULT 166<br />
6.9 WILLIAMS 169<br />
6.10 FORCE INDIA 172<br />
7. MONACO – TECHNICAL REVIEW 174<br />
7.1 GENERALITIES 174<br />
7.2 RED BULL 178<br />
7.3 MCLAREN 180<br />
7.4 FERRARI 185<br />
7.5 RENAULT 189<br />
7.6 MERCEDES 190<br />
7.7 SAUBER 191<br />
7.8 VIRGIN 192<br />
7.9 FORCE INDIA 194<br />
8. TURKEY – TECHNICAL REVIEW 196<br />
8.1 GENERALITIES 196<br />
8.2 RED BULL 197<br />
8.3 MERCEDES 206<br />
8.4 MCLAREN 207<br />
8.5 FERRARI 212<br />
8.6 RENAULT 216<br />
8.7 FORCE INDIA 218<br />
8.8 LOTUS 219<br />
9. CANADA – TECHNICAL REVIEW 220<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I & II – Page 3<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TABLE OF CONTENTS <strong>F1</strong> Season <strong>2010</strong><br />
9.1 GENERALITIES 220<br />
9.2 FERRARI 221<br />
9.3 MCLAREN 225<br />
9.4 RED BULL 225<br />
9.5 RENAULT 227<br />
9.6 WILLIAMS 232<br />
9.7 SAUBER 233<br />
9.8 LOTUS 234<br />
10. EUROPE – TECHNICAL REVIEW 235<br />
10.1 GENERALITIES 235<br />
10.2 FERRARI 239<br />
10.3 MCLAREN 248<br />
10.4 RED BULL 249<br />
10.5 RENAULT 252<br />
10.6 MERCEDES 262<br />
10.7 WILLIAMS 262<br />
10.8 FORCE INDIA 264<br />
11. GREAT-BRITAIN – TECHNICAL REVIEW 265<br />
11.1 GENERALITIES 265<br />
11.2 FERRARI 273<br />
11.3 RED BULL 280<br />
11.4 MCLAREN 281<br />
11.5 WILLIAMS 291<br />
12. GERMANY – TECHNICAL REVIEW 292<br />
12.1 GENERALITIES 292<br />
12.2 MCLAREN 299<br />
12.3 MERCEDES 311<br />
12.4 FERRARI 313<br />
12.5 RED BULL 325<br />
12.6 RENAULT 326<br />
12.7 WILLIAMS 328<br />
12.8 TORO ROSSO 329<br />
12.9 LOTUS 330<br />
12.10 VIRGIN 330<br />
13. HUNGARY – TECHNICAL REVIEW 331<br />
13.1 GENERALITIES 331<br />
13.2 RED BULL 333<br />
13.3 FERRARI 341<br />
13.4 MCLAREN 346<br />
13.5 RENAULT 347<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I & II – Page 4<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TABLE OF CONTENTS <strong>F1</strong> Season <strong>2010</strong><br />
13.6 MERCEDES 353<br />
13.7 WILLIAMS 354<br />
13.8 FORCE INDIA 355<br />
13.9 TORO ROSSO 357<br />
13.10 LOTUS 359<br />
14. BELGIUM – TECHNICAL REVIEW 360<br />
14.1 GENERALITIES 360<br />
14.2 MCLAREN 362<br />
14.3 FERRARI 365<br />
14.4 RED BULL 373<br />
14.5 RENAULT 375<br />
14.6 MERCEDES 383<br />
15. ITALY – TECHNICAL REVIEW 384<br />
15.1 GENERALITIES 384<br />
15.2 FERRARI 386<br />
15.3 MCLAREN 388<br />
15.4 RED BULL 392<br />
15.5 RENAULT 393<br />
15.6 WILLIAMS 396<br />
15.7 MERCEDES 397<br />
15.8 TORO ROSSO 398<br />
15.9 SAUBER 399<br />
15.10 VIRGIN 400<br />
15.11 LOTUS 401<br />
15.12 HRT 402<br />
16. SINGAPORE – TECHNICAL REVIEW 403<br />
16.1 GENERALITIES 403<br />
16.2 MCLAREN 404<br />
16.3 FERRARI 413<br />
16.4 RED BULL 414<br />
16.5 RENAULT 419<br />
16.6 MERCEDES 423<br />
16.7 WILLIAMS 424<br />
16.8 TORO ROSSO 425<br />
17. JAPAN – TECHNICAL REVIEW 426<br />
17.1 GENERALITIES 426<br />
17.2 RED BULL 427<br />
17.3 FERRARI 431<br />
17.4 MCLAREN 437<br />
17.5 RENAULT 447<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I & II – Page 5<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TABLE OF CONTENTS <strong>F1</strong> Season <strong>2010</strong><br />
17.6 WILLIAMS 452<br />
17.7 SAUBER 454<br />
17.8 FORCE INDIA 455<br />
17.9 VIRGIN 456<br />
18. KOREA – TECHNICAL REVIEW 457<br />
18.1 GENERALITIES 457<br />
18.2 RED BULL 458<br />
18.3 MCLAREN 462<br />
18.4 FERRARI 467<br />
18.5 FORCE INDIA 474<br />
18.6 TORO ROSSO 474<br />
18.7 WILLIAMS 474<br />
19. BRAZIL – TECHNICAL REVIEW 475<br />
19.1 GENERALITIES 475<br />
19.2 FERRARI 478<br />
19.3 MCLAREN 484<br />
19.4 MERCEDES 485<br />
19.5 WILLIAMS 486<br />
19.6 FORCE INDIA 487<br />
20. UAE – TECHNICAL REVIEW 488<br />
20.1 MCLAREN 488<br />
20.2 FERRARI 489<br />
20.3 RED BULL 490<br />
20.4 RENAULT 491<br />
21. TECHNICAL ARTICLES 492<br />
21.1 <strong>2010</strong> REGULATION CHANGES- 2009/<strong>2010</strong> COMPARISON 492<br />
21.2 <strong>2010</strong> RULE CHANGES- ACCOMODATING LARGER FUEL TANKS 494<br />
21.3 F-DUCTS: HOW DO THEY WORK ? 495<br />
21.4 COOLING: OPTIONS FOR OUTLETS 503<br />
21.5 THE END OF POD WING MOUNTED MIRRORS 516<br />
21.6 RIDE HEIGHT: ALTERING BETWEEN QUALIFYING AND RACE 523<br />
21.7 FRONT WING BALLAST 529<br />
21.8 USE OF RAPID PROTOTYPING MATERIALS 530<br />
21.9 BLOWN REAR WINGS: SEPERATING AND STALLING 532<br />
21.10 ALL ABOUT BEAM WINGS 536<br />
21.11 XTRAC GEAR BOX 538<br />
21.12 COSWORTH FORMULA 1 V8 541<br />
21.13 SIMULATION TECHNOLOGY DRIVES SUCCESS AT RED BULL RACING 546<br />
21.14 SPLITTERS EXPLAINED 552<br />
21.15 SPLITTERS : NEW DEFLECTION TEST AND CONSTRUCTION 559<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I & II – Page 6<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TABLE OF CONTENTS <strong>F1</strong> Season <strong>2010</strong><br />
21.16 THE PULLROD PHENOMENOM 564<br />
21.17 A GRIPPING TALE 570<br />
21.18 RED BULL PULL ROD SUSPENSION: WHAT IS LOOKS LIKE – HOW IT BENEFITS AERODYNAMICS 577<br />
21.19 HOW LOW CAN YOU GO ? 586<br />
21.20 MOVING PARTS 593<br />
21.21 KERS ANATOMY 597<br />
21.22 EXHAUST BLOWN DIFFUSERS: PICS FROM THE PAST 603<br />
21.23 <strong>2010</strong> <strong>F1</strong> CIRCUITS : GEARBOX & ENGINE STRESS DATA 608<br />
21.24 <strong>2010</strong> <strong>F1</strong> CIRCUITS : SPEED DATA 609<br />
21.25 <strong>2010</strong> <strong>F1</strong> CIRCUITS : GENERAL DATA 610<br />
21.26 TYRE COMPOUNDS FOR THE <strong>2010</strong> SEASON 611<br />
21.27 SPRING – LESS REAR SUSPENSION – A QUIET REVOLUTION 612<br />
21.28 TYRE TESTING SENSORS – WHAT WAS SEEN IN ABU DHABI 618<br />
22. VIDEOS 632<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I & II – Page 7<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
INTRODUCTION <strong>F1</strong> Season <strong>2010</strong><br />
1. INTRODUCTION<br />
The purpose of this new report of the series « The Technical Files of <strong>F1</strong>-<strong>Forecast</strong> » is to present some<br />
aerodynamic and mechanical updates of the Formula 1 of the <strong>2010</strong> season.<br />
The updates are mainly presented with pictures, drawings and comments coming from:<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<strong>F1</strong>-Formula1.com web site (illustrations by Giorgio Piola)<br />
http://www.formula1.com<br />
Scarbsf1’s Blog by Craig Scarborough<br />
http://scarbsf1.wordpress.com/<br />
Formula 1 Tech and Art’s Blog by Michalis K [Bar555]<br />
http://formula1techandart.wordpress.com/<br />
<strong>F1</strong> Technical.net web site<br />
http://www.f1technical.net/<br />
James Allen on <strong>F1</strong> web site<br />
http://www.jamesallenonf1.com/<br />
Magazine Autosport (illustrations by Giorgio Piola)<br />
Magazine RaceCar Engineering<br />
Keep in mind that this report is just a compilation of articles coming from the references mentioned<br />
above.<br />
<strong>F1</strong>-<strong>Forecast</strong> wishes you a good reading.<br />
Dominique Madier<br />
Webmaster <strong>F1</strong>-<strong>Forecast</strong>.com<br />
Montreal – Canada – 4 th December <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I & II – Page 8<br />
http://www.f1-forecast.com
AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
2. BAHRAIN – TECHNICAL REVIEW<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
As the much anticipated first race of the year, Bahrain did not offer much excitement in the race. Equally<br />
the build up the legality of the McLaren rear wing did not deliver the row many were expecting. However<br />
some technical developments did turn up for the Bahrain race and a smaller legality row did emerge.<br />
Here we look at what was new and what was legal at Sakhir.<br />
2.1 Generalities<br />
Diffuser openings<br />
Scrutineering was expected to be the start of a row over rear wings, but instead the FIA technical<br />
delegates only found a one smaller issue the diffuser of two cars. Both McLaren and Mercedes new<br />
diffusers were considered to be pushing the limit of the rules with the opening for the starter motors.<br />
The rules provide for one opening in the diffuser for the starter motor shaft to pass through in order to<br />
start the engine. Normally this opening is a necessary evil, as the teams need to start the engine and it<br />
effectively puts a hole inside the diffuser, allowing pressure to transfer from the high pressure above the<br />
diffuser into the low pressure region below it, costing some downforce. Last years some teams such as<br />
Brawn put a tiny sprung flap over the hole to stop this pressure migration.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 9<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Now these teams have sought to actually gain from the presence of this hole. By widening the hole to<br />
form a wider slot, the hole can make the diffuser work like a two element wing. The airflow through the<br />
slot allows the diffuser to be steeper and create more downforce. It was this advantage the scrutineers<br />
sought to stop and have asked the teams redesign the parts before the next race. This is likely to cause a<br />
small loss in downforce, but not an appreciable difference in on track performance.<br />
The starter hole (yellow) is wider on the McLaren and Mercedes and allows some aerodynamic benefit<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 10<br />
http://www.f1-forecast.com
AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
2.2 McLaren<br />
As with most of the teams McLaren arrived with a car very close to the specification run during the last<br />
days of testing. But with Bahrain being the first time the car can be officially scrutineered, this was the<br />
chance to see of their clever rear wing would be legal. Although the wing proved to be within the<br />
wording of the rules their diffuser fell foul of a loose interpretation of the diffuser regulations.<br />
McLaren snorkel and rear wing<br />
The duct runs from the snorkel to the rear wing flap<br />
Throughout testing rumours circulated that McLaren were running a clever rear wing, that allowed the<br />
driver to affect its aerodynamics to increase top speed. This was admitted over the course of the<br />
weekend by Team principal Martin Whitmarsh, but only once the design had passed scrutineering.<br />
What McLaren have done is to create a rear wing with a vent in the back of the flap, when air is blown<br />
through this vent the rear wings aerodynamics ‘stall’ which reduce both the downforce and drag the<br />
wing creates.<br />
This effect can be used on the straights to increase top speed with is largely governed by the amount of<br />
drag the rear wing creates. In the past teams have done this with flexible bodywork which has been<br />
outlawed by rules on flexible bodywork and load tests applied to all rear wings.<br />
Air passes from the shark fin through the flap to the vent<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 11<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
McLarens design is ingenious as it used no moving mechanical parts, instead its left to the driver to<br />
influence the aerodynamics by pressing his leg against an opening in a duct inside the cockpit. This duct<br />
is fed by the snorkel on the top of the McLaren chassis and passes through the cockpit and out through<br />
the shark fin to the rear wing flap. In normal running (i.e. around corners) the drivers’ leg is clear of the<br />
duct and air passes inside the cockpit to ‘cool’ the driver.<br />
In the corners the duct blows air into the cockpit<br />
On the straight the driver presses his leg against the duct and flow passes to the rear wing<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 12<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
As no flow passes to the rear wing vent the rear wing produces its normal amount of downforce to aid<br />
cornering. However on long straights the driver can move his leg from the brake pedal and press it<br />
against the opening in the duct, this sends the airflow from the snorkel through the duct to the rear wing<br />
vent. This airflow disrupts and stalls the wing adding some 3-4mph (6kmh) to the cars top speed. As he<br />
moves his leg from the duct to the brake pedal the airflow returns to the previous condition and the rear<br />
wing gains downforce once more.<br />
As the cars aerodynamic surfaces do not move to create the effect it is legal, as the rules only prohibits<br />
‘moveable aerodynamic devices’. Unless the other teams protest this design will remain legal and<br />
therefore McLaren’s rivals will need to copy it in order to regain the advantage.<br />
Finding space for the snorkel on the top of the chassis won’t be a problem as all teams have access<br />
panels in this area, but finding a route for the duct to exit the cockpit will be a greater issue as the<br />
monocoques are homologated and changes cannot be made except for safety and reliability reasons.<br />
Floor Detail<br />
McLaren added these floor details (yellow) as part of the Barcelona update<br />
McLaren ran a variety of new details on the MP4-25, which included this new duct in the floor. Sitting<br />
just ahead of the tyre, this lets air pass from above to below the floor, which then passes the coved<br />
section of florr beside the diffuser. The coved (ridged) section was first used on the RB5 and has been<br />
copied by several teams. However so far no one has gone as far as McLaren in makign the top deck of<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 13<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
the diffuser reach up as far the full width of the beam wing. McLaren have even added a slot to this<br />
section to keep the flow attached.<br />
McLaren ran this vent with both a rear facing outlet and louvers<br />
Additionally the team ran with different cooling outlets by the cockpit, some of these featured both an<br />
rear facing outlet and louvers along its top and side surfaces.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 14<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
New diffuser for Bahrain<br />
Diffuser details and changes from Launch:<br />
Bahrain<br />
1 - The horizontal section does not feature a tab anymore<br />
2 - The side section upper wall has now an extended tab (fence)<br />
3 - Larger hole to access the motor starter<br />
4 - The central section upper part has a parallel to the ground line shape instead of catenary.<br />
5 - Additional slit<br />
6 - The rectangular slot is now closed<br />
7 - Double connection elements of the wing’s endplates to the diffuser upper wall instead of single<br />
Launch<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 15<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Rear aero solutions<br />
The rear of the new MP4-25 features various aerodynamic solutions that have been devised through<br />
wind-tunnel testing and on-track work. At first glance it's the car's long wheelbase, with its long and<br />
narrow gearbox, that catches the eye, but it's actually the airflow management at the back which is more<br />
unusual. Like the Red Bull, the exhaust exits have been moved towards the rear of the car (large red<br />
arrow), whilst air from the gearbox radiator, which has been cooled with the help of air carefully<br />
channelled through the airbox (blue arrow), is also utilised for aerodynamic benefit. Directed towards<br />
the top of the rear wing's lower section and the diffuser (small red arrows), it intentionally interferes<br />
with airflow over these parts at certain speeds, causing them to stall. Another change to the design of<br />
the MP4-25 is the unique central pillar (yellow area) on which the rear wing is mounted.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 16<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
McLaren continue with snowplough design<br />
McLaren Mercedes have copied the snowplough<br />
that featured on the 2009 Williams contender.<br />
As McLaren introduced it as of its first test with<br />
the MP4/25, Williams dumped it in favour of<br />
cleaner frontal aerodynamic.<br />
The system itself is fairly simple in its operation<br />
and effectively acts like a diffuser mounted<br />
higher above the ground. Part of the airflow<br />
under the nose is split left and right of the<br />
plough, while everything that flows underneath<br />
is slightly expanded, reducing its pressure and<br />
therefore creating a suction effect of the car<br />
towards the ground. The aerodynamics of it are<br />
also similar to the nosecone of the Renault R29, but possibly a bit more efficient.<br />
McLaren's new MP4-25 features a totally new front wing, although the endplates are derived from ones<br />
that the team often tested but never raced with during the 2009 season.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 17<br />
http://www.f1-forecast.com
AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Bahraini front wing spec<br />
Front wing details and changes from Launch:<br />
1.Modified movable second flap mechanism<br />
2.New simpler bargeboards, having two holes<br />
3.The additional winglets span is now reduced as they do no longer extend over and out of the endplates<br />
4.The air fin stabilizer is now rejected<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 18<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The two holes and the outward slopping endplate bottom increase the air quantity passing under the<br />
wing.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 19<br />
http://www.f1-forecast.com
AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Front wing revision at Melbourne due to FIA request<br />
Melbourne<br />
Mc Laren was forced by FIA to revise the front wing endplates at Australia for safety reasons as their<br />
edges (in yellow color) were found to be too sharp.<br />
Sakhir<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 20<br />
http://www.f1-forecast.com
AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
New sidepod panels for Bahrain<br />
The new elongated and wider panels, introduced at Sakhir, connect directly to the floor’s turning vanes<br />
and offer a better airflow around the sidepod bottoms.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 21<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
2.3 Renault<br />
Although announced, Renaults' new diffuser was quote a different design to that seen in testing. Since<br />
its launch the R30 had a diffuser that also incorporated the exit from the sidepods, creating one very<br />
large opening at the back of the car. What the team have now done is to split the two functions into<br />
their own tunnels.<br />
Thus the diffuser has a conventional lower deck, while the upper deck is now set back from the rear face<br />
of the diffuser and the top of its tunnels are clearly visible. Then between this and beam wing the<br />
sidepods are able to vent the heat from the engine and radiators. With this new shape, the size of the<br />
diffuser is apparent probable the second largest to McLarens super diffuser.<br />
Along with the new diffuser the opening for the starter motor shaft has been enlarged, not to the same<br />
degree as McLaren or Mercedes, but the FI add look carefully at the design and decided no changes were<br />
necessary.<br />
Allied to the diffuser was the return of the complex wing seen briefly in testing. The full width cascade<br />
elements appear to be floating above the lower wing and its endplates, however the illusion is created<br />
by the endplate providing support from the back cascade.<br />
New front wing<br />
After having displayed their 2009 front wing on<br />
the presented R30, the team ran a curvy front<br />
wing during all winter testing, before<br />
introducing this new spec at free practice in<br />
Bahrain. While the base profile retains largely<br />
the same shape, the cascade element now<br />
features a much deeper spoon to catch more air<br />
and push it upwards. The item also has extends<br />
above the front wing endplate and in fact has<br />
its own small endplate attached on the outer<br />
edge of the panel.<br />
Also interesting is the lower end of the front<br />
wing endplate which sort of forms an extension<br />
to the wing's elements. Renault is obviously aware of where they lost last year's development race, and<br />
are now pushing heavily on front wing development.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 22<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
R30 front suspension revisions at Bahrain<br />
Renault R30 adopts a zero keel front suspension design. At the very first Winter test at Valencia the R30<br />
front suspension featured wider wishbones and modified joints to the car body. Renault updated its<br />
wishbones to a wider profile probably to gain a small amount of extra downforce.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 23<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
R30 – Bahraini engine cover details<br />
Renault’s engine cover may look monolithic but is mainly consisted of 3 parts (the 2 side parts and the<br />
upper with the shark fin one). On the contrary McLaren’s much more complicated cover is consisted of<br />
multiple parts due to the F-Duct system which is housed inside and the multiple cooling choices.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 24<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
R30 – Bahraini rear wing spec<br />
The R30 run at Bahrain (and late winter test at Barcelona) a W-shaped waved rear wing, with a single<br />
pillar *1+ to increase wing’s stiffness and a black colored Gurney tab *2+ to help increase the level of<br />
downforce. The endplates though remained similar to the launch spec, with three horizontal slits [3] and<br />
a cut at their up rear part [4] to reduce drag.<br />
During winter testing at Valencia and Jerez the R30 run at least two different spec of wings. At Valencia<br />
the wing had a highly waved-shape and a “gigantic” tab to produce a big amount of downforce. At Jerez<br />
the R30 was equipped with a new diffuser that made the car produce more downforce and that allowed<br />
the team to dramatically reduce the size of this tab in favor of top speed.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 25<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
R30 - front wing – major differences between Bahraini and early winter<br />
testing spec<br />
1.The main plane’s connection to the endplates has been changed, having now a curvy shape to raise the<br />
quantity of air passing under the wing<br />
2.The cascades have now a wavy shape and their’s span has been increased to add more downforce<br />
3.The endplates have a more complex design, consisted of two elements now. There is a also an outer fin<br />
to guide the airflow away from the front wheels<br />
4. The endplate slopping outwards rear part also helps direct airflow away from the front tyres<br />
5. The vertical adjuster is responsible to operate the flap angle by max 6°<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 26<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 27<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 28<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
R30 – nose vanes addition at Bahrain<br />
A small set of vanes was added behind the under nose skirts to improve further the quality of air passing<br />
under the car.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 29<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 30<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
2.4 Ferrari<br />
Ferrari arrived in Bahrain with a car very similar to the one seen in testing, also their pace and<br />
consistency seen in testing was matched in Sakhir. The only alteration to note on the car for the grand<br />
prix was a revised cooling cover near the back of the sidepods. This had three slots moulded into the<br />
cover near the exhaust pipe. While not a significant development, No other team have an interpretation<br />
of the bodywork rules to create opening in this area. As the rules brought in for 2009 enforced a<br />
simplified shape for the sidepods and with limited openings. However Ferrari were allowed to run in this<br />
configuration so we can expect other team to be able to place these sorts of vents into the sidepods.<br />
Even with these openings Ferrari suffered with the heat in Bahrain and elected to change their engines<br />
before qualifying to ensure they had reliability.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 31<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 32<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 33<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 34<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 35<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
At Sakhir the rear wing was sustained practically unchanged since launch time. Nevertheless the new<br />
shark finned engine cover was connected directly on the wing’s second plane. Lastly the wing features a<br />
small slit in the middle zone of the main plane to let air bleed through it preventing wing’s stalling in high<br />
speed and high attack angle.<br />
The nose winglets were relocated higher on the nose at Sakhir compared to Launch. Their role apart<br />
from housing FOM cameras is to act also as air stabilizers.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 36<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 37<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Ferrari from the very first winter test at Valencia run a new revised front wing with new cascade winglets<br />
and modified wing planes. The new cascade winglets [1] of reduced span, are more boxy and have also a<br />
small inner endplate and the second plane features now a new inner wavy profile [2]. Finally the inner fin<br />
attached on the inner rear endplates surface was also removed [3].<br />
Launch<br />
The endplates were revised also, having now the outer fin between the winglet and the endplate<br />
rejected [4], a new rear end [5], a slightly revised winglet [6], an additional horizontal triangular fin to the<br />
floor’s rear outer surface *7+ and finally small revisions to the flap angle activator mechanism *8+.<br />
Bahrain<br />
The changes aim to increase front downforce and frond end grip to counter face the mechanical grip loss<br />
by the reduction of the front wheels size.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 38<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Diffuser revision for Bahrain<br />
Launch<br />
The side winglets (in orange color) were abolished for Bahrain proving that a less complicated<br />
configuration is sometimes more efficient. Why that ? CFD and aero tunnel data may differ from track<br />
data meaning that the team have to revise the optimum in theory configuration to a more suitable one<br />
for track. The reasons may be a problematic tunnel calibration or because various minor track data<br />
factors not possible to be examined in detail (some factors are tyre pressure, g-forces, mass transfer,<br />
suspension behavior, pitch sensitivity, air density and temperature etc) are able in total to shift by a little<br />
the car behavior on track. Another possible reason that could explain the loss of those winglets may well<br />
be the revisions to the floor side fences and sidepod panels that took place at last winter test at<br />
Barcelona.<br />
Bahrain<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 39<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
<strong>F1</strong>0 floor and sidepod panels revisions at Bahrain<br />
Launch<br />
During February test at Barcelona the team introduced new front floor’s side fences. The vertical fence<br />
blocks the upper air flow coming from the inner bargeboard-body zone from exiting out of the floor<br />
surface and mixing up with the “bleeding” portions of air coming under the chassis. Any contact between<br />
the two flow layers would create unwanted turbulence. To reduce drag the old fence featured a small<br />
slit. The new fence shape is generally much simpler and it becomes higher towards the rear. Moreover<br />
the floor section under the new fence is rising slightly up to ease the air coming out from this point<br />
instead of coming later from the back and mixing up with the upper airflow layer. Of course the ideal<br />
would be to seal air from exiting under the chassis with curtains but this is forbidden by the rules<br />
(ground effect). Apart form the new fence another evolution took place to the sidepod panel where an<br />
additional triangular fin was added to the lower panel surface. This extra fin helps reducing drag by<br />
creating creates vortexes towards the rear of the car.<br />
Bahrain<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 40<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Under nose vanes update for Bahrain<br />
The car was equipped with a new set of vanes placed under the front suspension’s lower wishbone at<br />
Sakhir. The new set is directly attached onto the chassis while the older version featured two inclined<br />
pillars to hold the vanes. The pillar-less version offers a better airflow under the car as the air blocking<br />
pillars are now removed. Lastly the new set does not feature anymore the saw-tooth upper profile<br />
towards the rear like the older version which helped to reduce turbulence, probably because the new<br />
shape offers a cleaner airflow.<br />
Launch<br />
Bahrain<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 41<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
A very nice look on the diffuser of the Ferrari <strong>F1</strong>0 :<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 42<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Front suspension installation<br />
Ferrari inerter visible through the hatch in the top of the chassis<br />
Unusually for a teams media image, this shot shows the front inerter installation on the <strong>F1</strong>0. What we<br />
can see here is the car without its access panels, revealing how the team mount the inerter between the<br />
front suspension rockers. An inerter is a simple device akin the Renault Mass Damper, pioneered initially<br />
by McLaren. It consists of a weight that spins on a threaded rod as the suspension moves, in order to<br />
balance out the ‘bounce’ of the tyres. This creates a more consistent load at the contact patch and<br />
resultingly better grip from the tyres. We can also the linkage in the steering column in the larger access<br />
panel. While on the edge of the monocoque is a round adjuster for the torsion springs. This has been<br />
reported as a ‘ride height adjuster’, but a similar pair of adjusters has been on the top of the Ferrari<br />
moncooque for years. I suspect these are simply the same preload adjusters, re-sited to suit the ”V”<br />
nose.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 43<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
New faired wheel<br />
Ferrari kicked off the test with the new faired wheel seen on the last day of Jerez testing. This included a<br />
new rear wheel shape with a distinctive stepped shape. While the front wheel retained the two<br />
concentric ‘fairings’. These have been developed to stop overtly aerodynamically shaped wheels or<br />
fitting the static wheel fairings used last year. This has effectively banned any form of ‘bodywork’ from<br />
sitting outside of the wheel. Ferrari have taken the stepped shape for the BBS rear wheel in order to<br />
meet the minimum shape allowed for the wheel in the new rules. Thus creating the smallest opening for<br />
aerodynamic benefit. While the new front wheel add-ons appear to be part of the wheel and not carbon<br />
fibre add ons. This is to circumvent the rules banning bodywork from being outboard of the wheel (-no<br />
part of the car, other than those specifically defined in Articles 12.8.1 and 12.8.2, may obscure any part<br />
of the wheel when viewed from the outside of the car towards the car centre line along the axis of the<br />
wheel) and still meet the wording of homogenous material demanded for the wheel itself. So these must<br />
be made of the same material as the wheel.<br />
For the <strong>2010</strong> season the FIA have outlawed the carbon fibre wheel fairings that became so popular in<br />
2009. In a move that may be seen as going against the spirit of the regulations (but which has been<br />
approved by the FIA), Ferrari have instead incorporated an integral aero device (inset - yellow rings) into<br />
the design of their wheel rim. The device is detachable (main drawing), but to be legal it is made from<br />
the same material as the rim itself. As wheel rims have to be homologated and can't be changed during<br />
the season, Ferrari's rivals will be unable to copy this.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 44<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Secured wheel nuts<br />
The sight of an errant wheel from Fernando Alonso's<br />
Renault bouncing across the track at the 2009<br />
Hungarian Grand Prix, prompted the FIA to impose<br />
new rules this season to ensure wheel nuts remain<br />
fastened. Ferrari's solution has been to create an<br />
entirely new wheel hub, which features a catch<br />
either side of the nut that locks into position (see<br />
inset) when the mechanic removes his tyre gun<br />
following the wheel change.<br />
Front wing<br />
During the last pre-season test at Barcelona,<br />
Ferrari introduced a new version of the <strong>F1</strong>0's front<br />
wing. When compared to the older version (inset),<br />
we can see it features a tiny addition to the rear<br />
of the endplate (1) and a new main profile with a<br />
different flap which has a small endplate (2) on its<br />
inner edge.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 45<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 46<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 47<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Exhaust comparison<br />
To ensure the exhaust pipe vents as far away from the rear wing as possible, Ferrari have reverted to a<br />
solution they used five seasons ago on the F2005. In contrast to the design of last year's car (see main<br />
picture, black arrow), the pipes have been mounted so they'll vent nearer the front of the car, rather<br />
than the back (see inset, black arrow).<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 48<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 49<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Engine cover<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 50<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 51<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
2.5 Red Bull<br />
Closely following their testing form, Red Bull were fast but lacked reliability. With problems both in<br />
practice and then in the race costing Vettel the lead. This problem was initially thought to be a problem<br />
with the new low line exhaust system. Red Bull have innovated by placing their exhaust exits low down<br />
on the sidepods and blowing them over the floor and into the upper diffuser deck. This fast flowing<br />
exhaust gas add some downforce to the diffuser, but cracks in the more vulnerable low placed pipework<br />
was thought to be the cause for Vettel loss of power. It transpires that the problem was a faulty spark<br />
plug, costing him a chance of a podium finish.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 52<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Higher gearbox positioning<br />
Like Ferrari, Red Bull wanted more space for their double diffuser. Chief technical officer Adrian Newey's<br />
simple solution was to elevate the position of the gearbox (see yellow highlighted area). The RB6's rear<br />
suspension is now slightly higher off the ground than before. An additional benefit of this solution is that<br />
the team have been able to keep the suspension's pull-rod configuration, since with its lower pick-up<br />
points now higher, they don't interfere with the new central diffuser section.<br />
New exhaust positioning<br />
The exhausts on the RB6 have been<br />
repositioned in Bahrain. Before the exits<br />
were above the rear suspension's lower<br />
wishbones (as on last year's car). Now they<br />
are much lower, just inside the rear tyres.<br />
This is designed to increase the efficiency of<br />
the rear diffuser's side channels. However, it<br />
could prove a cooling risk at the start or if<br />
running at low speed (such as behind the<br />
safety car), when the slower airflow over the<br />
car will have less power to redirect the hot<br />
air from the exhaust.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 53<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 54<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 55<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 56<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Optimum brake caliper position<br />
While Red Bull have chosen a development<br />
approach rather than a complete redesign, the<br />
list of optimisations on the car is nearly endless.<br />
One of the more interesting items is the location<br />
of the brake calipers, constructed by Brembo in<br />
Red Bull's case.<br />
On both the front and rear wheels, the calipers<br />
are positioned at the bottom end of the brake<br />
discs, creating the lowest possible centre of<br />
gravity for the wheels. While Honda have come<br />
close to this in 2006, most teams have<br />
compromised their approach by positioning the<br />
pads more to the rear. This position was often necessary to provide enough cooling to the brakes, and it<br />
is a particular achievement that Red Bull managed to design its brake system like this, at a time when the<br />
brake system will be pushed harder than ever.<br />
Where has the simplicity of the front wing gone?<br />
One of the aims of last year's aerodynamic<br />
regulation changes was to reduce the interest<br />
in aerodynamic developing by limiting the<br />
possible development areas, including the front<br />
wing. The problem with <strong>F1</strong> designers and their<br />
teams is that they live for every single tenth,<br />
and hence rather then stepping back, a<br />
regulation change empowers them to look for<br />
other solutions.<br />
Red Bull's RB6 front wing for instance is a<br />
development of the RB5 front wing. While<br />
Newey traditionally designed cars with simple<br />
front wing endplates, they team have taken it<br />
so far that the endplates now feature curves and double venting holes.<br />
The wing itself now features 2 slot gaps, the lower one certainly inspired by McLaren's front wing of<br />
2008. The stacked element still consist of 2 combined small wings, providing a better solution for this car<br />
than the curvaceous designs that Renault or McLaren have come up with.<br />
One wonders how a front wing can become even more exotic...<br />
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RB6, front wing – Bahrain and early winter spec comparison<br />
The team used a revised wing at the second winter test at Jerez with smaller additional winglets [1].<br />
Those winglets, which were actually separated into three sections, are now separated into two. The first<br />
section, the closest to the endplate [2], which remains unchanged, has a double profile and aims mainly<br />
to add down force. The middle one [3] has a much smaller double profile and that was the one which<br />
was revised. having now endplates also. The third inner one [4], mainly acted as an air stabilizer is now<br />
rejected. The rejection of the third section also made the mechanics to relocate the vertical supporting<br />
element [5].<br />
The same wing was brought to Sakhir.<br />
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RB6 – nose cone details<br />
A deep air channel is created over the nose via two high vertical nose side fences. The former RB5 chassis<br />
had also a similar U raised front chassis section.<br />
There is also a splitter in front of the cockpit to split the air around the driver’s helmet offering a<br />
smoother airflow and thus less drag.<br />
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RB6 Steering wheel details<br />
The RB6 steering wheel has a “butterfly” shape, following the Mc Laren old trend with the dashboard<br />
placed in front of the steering wheel on the cockpit wall. The main functions of the RB6 steering wheel<br />
are the following.<br />
1. put the gearbox in neutral (green button with N indication)<br />
2.The red button “PIT” is to apply the speed limiter in the pit lane<br />
3.onboard radio (red button with radio indication)<br />
4.The black rotating button is to adjust the fuel-air mix in the engine<br />
5.Drink button to activate isotonic liquid flow to driver’s mouth<br />
6.REV button to engage reverse gear. There are several checks to prevent an accidental press off this<br />
button on track<br />
7.The knob with rain indication controls the differential at intermediate and wet conditions<br />
8.This button also modifies the clutch bite point<br />
9. Clutch paddles<br />
10. “OK” white button, this is to let the engineers know that the driver has heard a request<br />
11.Gear upshift paddle<br />
12.Gear downshift paddle<br />
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2.6 Williams<br />
Aside from Mercedes, Williams was probably the most changed car in Bahrain. Changes to the diffuser<br />
and pod wings were seen in testing, as was their blown rear wing. This is a very different design to the<br />
McLaren snorkel fed wing. Where as McLaren ‘stall; the wing to gain downforce, the Williams wing<br />
constantly blows air through a slot made in the back of the wing to increase downforce. Wing of this<br />
design has been raced by McLaren and BMW Sauber in 2009. Which gets around the two element rear<br />
wing rule, by using the 15cm wide free zone in the middle of the wing to create an openThis nArrow<br />
opening diverges to create an exit the full width of the wing. Having the additional airflow underneath<br />
the wing allow it run at a steeper angle without stalling to create more downforce. Also new at the rear<br />
of the car was a cooling duct set into the back of the engine cover, the tall rectangular duct vents hot air<br />
from the engine bay and sidepods. As well as a neat row of five small vanes spanning between the rear<br />
wing endplate and the diffuser. These both stiffen the two items and allow the airflow to curve outwards<br />
behind the rear wheels.<br />
FW32 – Bahraini front wing spec<br />
The FW32 is equipped with a triple profiled front wing. This wing is not totally new but rather a heavily<br />
modified FW31‘s late 2009 season wing with revised endplates and twin upper cascade winglets (1) and<br />
additional high vertical inner endplates (2).<br />
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FW32 – rear axle winglets<br />
The FW32 features multiple sets of winglets placed at the rear wheels internal zone. From their attack<br />
angle i assume that their role is to add down force directly to the rear axle. Those winglets could be<br />
regarded as movable aero parts but are considered by rules to be part of the rear braking system !<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 64<br />
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FW32 – undernose splitter update at Bahrain<br />
Williams abandoned the front snow plough project under the nose, which was introduced last year and it<br />
is now used by Mc Laren MP4/25, due to the adaptation of the 2009’s Brawn BGP001 splitter design. This<br />
splitter, which creates a kind of venturi effect under the car, is inclined downwards to the rear to<br />
accelerate the airflow under the car in an attempt to decrease further the under chassis pressure. An<br />
evolutionary step of the splitter design was introduced at Bahrain and specially the new design features<br />
a large middle slot (1) to allow part of the air to flow over the floor and towards the inner bargeboardcar<br />
body zone.<br />
It is worthy of mentioning that this part of the floor is an ideal place for mechanics to house blocks of<br />
heavy metal as ballast (2).<br />
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FW32 nose cone details<br />
The Williams FW32 nose camera winglets position, possibly inspired by the last year Red Bull RB5, is<br />
exactly at the nose tip in such a way that a plane is formed. The nose cone, which resembles now to the<br />
hammerhead shark’s head, is really thin and its under side is also very flat, like the hammerhead shark ‘s<br />
under front body. The hammerhead shark’s strange plane head shape is to increase its capability for<br />
picking up electrical signals but the FW32 one is to increase airflow under the nose and to decrease front<br />
end pitch sensitivity.<br />
The oval hole at the nose cone tip helps to cool the nose housed electronics. A honecomb style<br />
protective frame covers the inlet to prevent small hazardous fragments (like little rocks) from entering in.<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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At the top of the nose a U shaped structure is formed to channel air more efficiently over the nose (1)<br />
resembling to Red Bull’s design but in Williams case this channel is less deep. Finally there is a pitot tube<br />
(2) for measuring the car’s speed.<br />
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BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
2.7 Sauber<br />
C29 – Bahraini diffuser details<br />
1.Central lower section<br />
2.Upper double deck, which helps to extract more air from car underbody increasing significantly<br />
downforce production<br />
3.Mini channels in the central to smoothen the extracted from under car airflow<br />
4.Horizontal outer section<br />
5.Vertical fence to ensure that airflow is not going to separate from diffuser inner wall surfaces and<br />
follow the structure shape.<br />
6.Smaller inner vertical fence<br />
7.The tab prevents cold air coming from under the car mixing with hotter air (exhaust emissions, hot air<br />
from car body outlets) coming above the diffuser shape, boosting further downforce production.<br />
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C29 – Bahraini rear wing details<br />
Sauber raced at Sakhir a usual for <strong>F1</strong> standards rear wing with two horizontal slits (1) at the top of the<br />
endplates, double flap connectors (2) and double pillars to secure wing stiffness (3). The central wing<br />
section was flat while its outer extremities close to the endplates were bending upwards in a curvy way<br />
(4) to reduce drag as this concept reduces vortices behind the endplates profile.<br />
This wing design was also extensively tested during winter testing at Catalunya – Spain.<br />
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BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
C29 – Bahraini front wing details<br />
The C29 at Sakhir featured an interesting triple profiled front wing ( practically unchanged since launch<br />
time ) with additional double profiled cascade winglets (1). Those winglets are mounted on the main<br />
plane and provide a significant increase in front downforce. The flap moving mechanism is housed inside<br />
the black colored vertical elements (2) while exactly under them there are vertical fences to guide better<br />
the under wing airflow reducing turbulence.<br />
The endplates have a quite complicated design and can be considered to be consisted of two parts. The<br />
first part of triangular shape has a flopping outwards rear part (3) to divert air away from the front tyres<br />
profile reducing drag. The second part (4) is mounted a bit outer on the horizontal floor and has a<br />
upward-curving fin to add a small amount of downforce.<br />
Finally the main plane forms a square channel (5) close to the endplates to raise the quantity of air<br />
flowing under the wing’s profile to boost downforce production, a trend aided by the W-shaped main<br />
profile.<br />
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BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
2.8 Mercedes<br />
A new nose leads to two pairs of strakes (yellow) and a cooling outlet near the cockpit<br />
As the most changed car on the grid, Mercedes finally discarded their modified 2009 bodywork for<br />
definitive <strong>2010</strong> designs. This was largely formed of a new diffuser and nose arrangement. The diffuser<br />
was a typical <strong>2010</strong> double design and not the more aggressive one suggested in the press. Using a<br />
narrow 50cm upper deck nearly linked to the beam wing, the lower deck did fall foul of the starter hole<br />
issue that also affected McLaren.<br />
At the front the changes are just as subtle, but still a major step forwards from the Brawn-esque launch<br />
specification. The new nose is still a low swept bulbous affair, but the downforce producing strakes have<br />
gone. While the two front wing mounts have been elongated to create a sort of turning vane.<br />
Aiding the airflow back along the car from the new nose are two sets of strakes. Firstly along the top of<br />
the chassis, where the “V” nose bulges start are a pair of long vertical strips, probably to prevent airflow<br />
spilling off the top of the chassis and down the sides, the two angled strakes are added just in front of<br />
the sidepod inlets.<br />
Also controlling the airflow back along the car are vanes placed on the inside of the pod wings.<br />
Probably purely for the heat in Bahrain were several cooling outlets, firstly to cool the driver a pair of<br />
inlet scoops were fitted tot eh access holes on the sides of the chassis near the front suspension. Due to<br />
the extreme curvature of the top of the Mercedes “V” nose, these access hatches cannot be added to<br />
the top of the chassis, which is the conventional position.<br />
The aid engine cooling there was a small outlet added atop the sidepod alongside the cockpit. These sit<br />
just inside the exclusion area for sidepod openings and are effective as they are so close to the radiators.<br />
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Pyramid-shaped roll structure<br />
A new solution on the Mercedes is this pyramid-shaped roll structure, which acts as an aero splitter<br />
within the airbox, separating and accelerating the incoming airflow (double blue arrow). Usually the roll<br />
structure simply follows the shape of the airbox, but Mercedes' design means the shape of the airbox<br />
can be altered independantly, avoiding the need for a new crash test, should changes be deemed<br />
necessary over the course of the season. The single blue arrow indicates a second air duct, while the red<br />
arrow sho ws the mandatory hole that all cars must have in order to be able to crane them off the circuit<br />
in the event of an accident.<br />
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Mercedes W01 – Updated floor splitter at Bahrain<br />
Early Winter pre session testing<br />
W01’s initially featured a large and boxy floor splitter with wavy sides to guide airflow more efficiently<br />
under the car. The oversized Mercedes splitter, compared to other teams much smaller design, was the<br />
result of the team’s decision to house a really large amount of ballast inside it. During late winter testing<br />
and at the first <strong>2010</strong> race at Sakhir, the W01 had an updated splitter with additional holed side sections<br />
to improve further the aero efficiency of the car’s underbody.<br />
Bahrain<br />
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BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Mercedes GP W01 – New sidepod panels at Bahrain<br />
Launch<br />
The Mercedes W01 car had been launched featuring 2009 BGP001 panels design and it was obvious that<br />
a new panel would show up soon before the first <strong>2010</strong> race and so it did happen.<br />
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Bahrain<br />
The new panel which was also tried during late winter tests has a more boxy profile with the intense rear<br />
cut to be vanished. Another major difference was the addition of an extra winglet extending towards the<br />
inner zone to smoothen the air circulation between the panel and the sidepod surface. Lastly the lower<br />
panel section is inclined in a more intense way towards the inner to alter airflow around the sidepod<br />
bottoms, a change triggered by the introduction of a new diffuser at Sakhir also.<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
W01 – Bahraini front wing spec<br />
The W01 at Bahrain featured many revisions at front wing compared to the one used during Winter<br />
testing.The changes that took place are the following :<br />
1.The inner additional winglet’s endplate is now smaller<br />
2.The inner second plane profile has a deep cut. This cut reduces the overall plane surface and the<br />
generated downforce<br />
3.A tab is added at the second plane extremities to add downforce and counter face the downforce loss<br />
by the reduction of the second plane’s surface<br />
4.The central zone is now stepped higher than the main profile level<br />
5. The curvy entry channel under the wing profile, at the endplates bottom edge, is slightly enlarged to<br />
increase further the quantity of air passing under the wing<br />
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W01 – Nose cone updates at Bahrain<br />
1-The nose cone winglets were moved lower on the nose tip<br />
2-The side nose spoilers are now absent<br />
3-The nose cone tip hole is now enlarged to improve nose housed electronics<br />
4-Spoilers are added to improve the airflow towards the radiators<br />
5-Nose fins are added<br />
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BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
2.9 Lotus<br />
The new winglet (yellow) aids rear end downforce<br />
Of all of the new teams Lotus were the sole new team to arrive with a new development and also proved<br />
to be the only reliable new team in Bahrain. Aiding rear downforce was a mini winglet mounted a top the<br />
rear wing.<br />
This wing sits in a 15cm ‘free’ area in the centre of the rear wing. Sporting a two element winglet its<br />
probably works in two ways, firstly as a wing in its own right and secondly by creating a high pressure<br />
region just above the inlet for the rear wing slot, making it more effective.<br />
However like the other new teams Lotus were off the pace and need some 2s to match Toro Rosso’s<br />
pace and reach the second qualifying session.<br />
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An extra wing to get more downforce<br />
Lotus are currently restraining themselves to<br />
develop a traditional aero package without<br />
taking too much risks. Because the team has<br />
quite some catching up to do, copying other<br />
solutions is the easiest and quickest way to<br />
move forward.<br />
The new Bahrain package includes a new front<br />
wing with an additional central element, copied<br />
from previous Toyota and BMW Sauber cars.<br />
Only in the central 15cm of the rear wing, it is<br />
allowed to have more than 2 elements in the<br />
rear wing, and so an additional element is added<br />
to create drag or generally increase the<br />
efficiency of the rear wing in that area.<br />
Additionally, an extra slot gap is added in the lower element of the wing to prevent the lower airflow to<br />
detach from the wing elements at higher speeds - or steeper angles of attack.<br />
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BAHRAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
2.10 Force India<br />
Force India had these complicated cooling outlets on the sidepods<br />
Managing the Mercedes engine in the Bahrain heat, Force India introduced several cooling opening on<br />
the car. The most unusual being the opening on the sidepods next to the cockpit. This is an area<br />
exploited by many teams, with either louvers or a rear facing vent.<br />
Force India used two of one and one of the other. By adding a louvered vent and separate louvers into<br />
the same panel. Additionally the car has opening at the very front of the sidepods and additional opening<br />
around the rear suspension.<br />
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AUSTRALIA – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
3. AUSTRALIA – TECHNICAL REVIEW<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
3.1 Generalities<br />
After the heat and bumps of Bahrain, the teams arrived in Melbourne with its public roads and rain. A<br />
slower higher downforce track than Sakhir, the teams had been able to work on the smaller reliability<br />
issues encountered in Round 1. So we saw a surprising number of new develop parts across the field, as<br />
they turn their focus from reliability to performance.<br />
Just as Bahrain provided technical controversy so too did Australia. Q quiet row is brewing over ride<br />
height. Ride height is the gap between the ground the car, typically the lower it is the better the<br />
aerodynamics work, however this year with no refuelling, teams are forced to qualify on light fuel and<br />
start the race on heavy fuel. The weight difference of 150Kg makes the car want to sink down on its<br />
springs. But the spring rates need to be set to cope with one weight and be compromised for all other<br />
weights.<br />
Parc Fermé prevents the teams changing spring or adjusting its suspension between qualifying and the<br />
race, so the teams either accept the compromise or find a legal workaround. It’s the opinion of many,<br />
but vocally put forward by Martin Whitmarsh that some teams have found a workaround to the ride<br />
height problem.<br />
Most notably Red Bull who have qualified on pole twice and shown good race pace, but never appear to<br />
have a car with excessive ride height. Quite how they do it if in fact they do at all, is not clear. Several<br />
assumptions have been put forward; an automatic mechanical system, re-pressurising the dampers or<br />
even cooling the dampers. Any of these methods could be possible and legal, but more of this story will<br />
unfold over the coming races.<br />
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3.2 Sauber<br />
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3.3 Mercedes GP<br />
The thin slot joining the two openings makes the double exit legal<br />
After the changes in Bahrain there were few noticeable differences to the car for Australia. One small<br />
detail was the team reacted to Ferraris interpretation of the holes allowed in the sidepods and added an<br />
extra vent near the exhaust port. The rules actually demand a single hole, but as with Ferrari a thin cut<br />
joins the exhaust outlet to the vent, creating a single opening.<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
AUSTRALIA – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
3.4 Ferrari<br />
Revised front wing<br />
Ferrari have introduced a new aero package<br />
for the <strong>F1</strong>0 in Melbourne. The new front<br />
wing has notably different endplates. The<br />
outer small turning vanes are now more<br />
straight (1) and lower, while the endplate<br />
itself is more curved towards the outside (3)<br />
at the rear to better direct airflow away<br />
from the front tyres. With this new shape,<br />
the vertical gurney flap (2) has been<br />
reduced.<br />
This sported a smaller vane on the footplate and some subtle reshaping of the endplate itself. These<br />
parts are critical in setting the airflow up around the front tyre; small changes can end up making a big<br />
difference to the airflow back along the car.<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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3.5 McLaren<br />
With a revised diffuser at the FIA’s request, McLaren altered their diffuser. By changing the large oval<br />
hole in the middle of the for a smaller letter box shape opening, the team have met the FIA request for<br />
specified size of hole. The resulting shape is still an aerodynamic advantage, acting as a slot to accelerate<br />
the airflow out of the diffuser for more downforce.<br />
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One feature that appeared in practice were new rearview mirrors. In most other teams McLaren tried<br />
them on the sidepod wings. This takes the turbulence trailing the mirror and moves it away from the rear<br />
wing. With this set up many drivers commented that rear visibility is worse, but the tiny improvement in<br />
laptime is something that the teams designers want to use.<br />
These mirrors were just a test and were removed for qualifying and the race, the teams spokesperson<br />
commenting the mirrors were “just another one of those aero tweaks that was worth investigating!”<br />
adding McLaren were “Not sure yet if they'll be making a comeback”.<br />
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Choice of mirror locations for Melbourne<br />
As McLaren set the car up for first practice, they appear to have new pod wings complete with mirrors.<br />
This is an aerodynamically benefical location for the mirror, McLaren have been late to try this set up<br />
out. Drivers do say the rearwards visibility is compromised, although there is a FIA static test for the<br />
quality of the drivers rear view. Both types of mirrors are mounted with infrared tyre temperature<br />
cameras, so we can expect to see the team to alternate between the options in free practice.<br />
Revised front wing endplates<br />
The stewards in Bahrain requested McLaren change<br />
the profile of certain parts of their front wing<br />
endplates (in yellow), to give previous sharp edges a<br />
safer, more rounded shape. They have thus<br />
introduced this revised solution in Australia, the<br />
changes coming in an area that is very important in<br />
controlling air vortices in front of the front tyres.<br />
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3.6 Red Bull Racing<br />
With no developments evident, Red Bull continues to the set the pace. However their reliability is still<br />
suspect as the problems at Vettel’s pitstop lead to the front wheel coming loose, costing the team a race<br />
win. It appears the wheel nut was not tightened correctly and the wheel was able to move out of its<br />
normal alignment, causing vibrations as it rubs on the brakes. Eventually the set up failed as Vettel tried<br />
to brake.<br />
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3.7 Renault<br />
Appearing with the second front wing in two races, Renault are pushing hard to catch up to the leaders.<br />
Australia saw the team with a further revised front wing and diffuser. Their new front wing takes the<br />
shaped cascade of the Bahrain wing and reshaped the vanes around it. Firstly the cascades endplate was<br />
switched to an aerofoil profile and the vane beneath is curved with an “S” shape. These changes appear<br />
to be part of the normal iterative process of shaping the front wing. Not just to add downforce but also<br />
to make the front wing less changes to change is ride height and front steering.<br />
At the rear the diffuser was slightly modified to meet the FIA’s requirement son starter hole size. In<br />
Bahrain the hole was relatively small and was a simpler less aerodynamically beneficial shape compared<br />
to McLarens. To meet the revised rules, the team bonded a small section of carbon fibre in place of the<br />
previous hole. The new piece filling in the hoe and providing a new regulation sized hole in its place.<br />
The new version (left drawing)<br />
features a different version of the top<br />
flaps small endplate. As well as being<br />
smaller, it has also been reshaped, and<br />
is now wing shaped rather than square<br />
in profile as previously (right drawing).<br />
Robert Kubica tested this solution<br />
during Friday practice and both he and<br />
team mate Vitaly Petrov ran it during<br />
Melbourne's qualifying and race.<br />
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Bahrain<br />
The revised front wing’s endplates had a new higher and curvy outer winglet [1] extending up to the<br />
cascade, which have now a smaller triangular endplate [2] instead of the previous rectangular one.<br />
Moreover under the cascade there is an additional small outer vertical fin [3] which increases air<br />
pressure. Finally the under wing vertical fence [4] was repositioned closer to the centre of the wing. All<br />
the changes aim to redirect airflow management around the frond tyres reducing drag.<br />
Australia<br />
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A revolutionary double floor<br />
Now that the diffusers have become so much<br />
more important, the whole floor of the car has<br />
a much increased importance towards the<br />
efficiency of the whole car. Renault haven't<br />
missed out on that aspect and have added a<br />
double floor to its R30.<br />
The team introduced a huge aerodynamic step<br />
at Sepang, including new sidepod panels, barge<br />
boards, a modified diffuser and a double<br />
splitter. Apart from its normal function of<br />
splitting air from in between the front wheels to<br />
the left and right sidepod, the new device also<br />
marks the beginning of a double floor. Right<br />
above the reference plane is now an open area of about 3cm high. Looking closely at the image you can<br />
also see that this floor space is extending under the side impact crash structures and under the whole<br />
width of the sidepod. While it is not perfectly clear yet how this air channel is used, the diffuser update<br />
that came with it suggests that this is used to feed on of the upper channels of the rear diffuser.<br />
Just as with the underbody airflow, the stream in this channel will be accelerated due to the expansion<br />
that happens in the diffuser. As such, air is sucked from the front of the channel, reducing drag at the<br />
front while increasing downforce at the rear end of the car.<br />
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3.8 Force India<br />
Another team pushing hard with chassis development is Force India. With their third generation of nose<br />
cone and diffuser fitted for the Melbourne race weekend. Contrary to previous reports force India’s<br />
diffuser was not revised for Australia.<br />
“The FIA did not request any changes to our diffuser before this race.”<br />
Amongst many other smaller changes the main visual differences were in the new nose cone, with<br />
sported a wider spaced front wing mounting pylons, which were also deeper in profile to act as turning<br />
vanes. The rules mandate a specified cross section for these vanes up to a certain height. Above this the<br />
teams are relatively free to shape these pylons but cannot add other sections of bodywork.<br />
At the rear the team’s extreme diffuser had another change with the beam wing set up above it.<br />
Previously two tandem wings were used each with a stepped profile to form the top of the double<br />
diffuser set up. Now there is a beam wing with a tapered profile, and the forward beam wing truncated<br />
to simply form the top of the diffuser and not reach out to the rear wing endplates. While the rest of the<br />
diffuser remained largely the same, the team commented on the influence of the beam wing.<br />
“The beam wing is actually not that significant in the performance of the rear of the car, but just another<br />
component in the development of the double diffuser concept, and something that obviously we are<br />
trying to optimize”.<br />
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Adjustable front wing flaps<br />
Together with new wider central pillars, which are similar to those on the Mercedes, the Force India<br />
drivers could use adjustable flaps (red arrow) for the first time in Australia in order to reduce the<br />
understeer problems they endured in Bahrain.<br />
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3.9 Sauber<br />
BMW Sauber surprised many people in Australia by unveiling their own version of McLarens F-duct, just<br />
a race after it was confirmed to be legal. McLarens F-Duct is the snorkel\duct\rear wing set up that<br />
allows the driver to stall the rear wing on the straight for greater top speed.<br />
As Sauber’s system is a reaction to McLarens idea and developed long after the chassis was<br />
homologated, their system places the duct in the sidepod front. Somehow this finds a route into the<br />
cockpit, allowing the driver to close off the duct with his either knee or hand. Sauber already had a<br />
complex rear wing with an extra slot moulded into the main plane. As with McLaren, their F-duct also<br />
routes the airflow through the shark fin to the rear wing. The set up was tested in practice and was<br />
removed for final practice sessions and the race. As McLaren have taken two years to develop their<br />
solution, Sauber less mature design needs more time to develop.<br />
BMW Sauber are the first team to introduce their<br />
own version of McLaren's innovative F-duct system,<br />
the speed of introduction helped by the fact that<br />
they had already tried using a critical part of this<br />
solution - a rear wing with a slot in it - at last years<br />
Singapore race. That slot effectively creates a threeelement<br />
rear wing. However, there are notable<br />
differences compared to the McLaren system. The<br />
air directs on to the main section of the wing<br />
(longer blue arrow and yellow highlighted area), not<br />
the flap, whilst the 'F-duct' itself (smaller blue<br />
arrow) is positioned on the sidepods, not on top of<br />
the chassis like on the McLaren.<br />
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C29 – New sophisticated rear wing for Australia<br />
Melbourne, front view<br />
For Melbourne Sauber adopted a totally different and quite sophisticated rear wing concept with slotted<br />
flaps (1) not bending upwards close to the endplates like they did before and endplates featuring four<br />
slits instead of two (2). In details the main flap featured an extra slot at its middle zone and an extra slit,<br />
both to bleed some of the airflow blowing onto the flap profile, a design allowing higher wing attack<br />
angles without causing the wing to stall.<br />
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Melbourne, rear view<br />
This wing spec was also tested during winter testing like the one used at Sakhir but it is not a brand new<br />
design as it was already introduced since last year by Sauber team and can be possibly regarded as a<br />
beacon for the <strong>2010</strong> F-duct system<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 100<br />
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3.10 Toro Rosso<br />
Few developments have been added to the STR5, for Melbourne a pair of small vanes were added to the<br />
front bake duct to control the airflow coming off the front wing. These are less complex than ay other<br />
teams’ solutions, but at least a sign the teams limited resources are reaping developments.<br />
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3.11 Virgin<br />
In the rush to develop and build a car for the new season, while still trying to be cutting edge in its design<br />
Virgin Racing have found a fault in their calculations. It transpires their fuel tank is too small; some<br />
reports place the shortfall at over ten litres.<br />
This remains the car cannot complete some race distances at full power. Technical Director Nick Wirth<br />
cited two main regulation changes as leading to the teams’ problem. Firstly, the FIA revised the<br />
allowable fuel density after the monocoque was signed off. Thus the team needed more volume of fuel<br />
for the same power output; this needed the tank size to be larger. Secondly the FIA also demanded that<br />
crash tests are completed with a full tank of fuel; this further robbed the now already too small tank of<br />
more space as the monocoque was reinforced to accommodate the tests.<br />
Although the rules demand a homologation process for the monocoque, preventing teams making major<br />
revisions for performance gain, the rules do allow for the FIA to agree changes for safety and\or<br />
reliability. It’s under these provisos that the team can make the change. Thus the car will have to go to a<br />
‘B’ specification, with a slightly longer wheelbase to accommodate the longer tank. This requires a<br />
revision of the cars aerodynamics to reflect the new longer car.<br />
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3.12 Lotus<br />
Lotus are pressing on with developments to the T127. For this race the team raced a new rear wing set<br />
up, taking the upper rear wing & winglet from Bahrain and adding a new beam wing & winglet below<br />
them. With the car still at an early stage of aero development, the team are seeking more downforce,<br />
these parts should add some extra load to the rear tyres, but at the cost of some drag on the straights.<br />
A part that was only tested in Melbourne were a pair of front turning vanes. Normally the Lotus uses two<br />
small vanes on a “T” shaped central mounting. Their new vanes were larger and mounted individually to<br />
the lower edge of the nose cone, somewhat similar to Ferraris newer vanes. These were tested on Friday<br />
but did not appear for the race.<br />
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MALAYSIA – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
4. MALAYSIA – TECHNICAL REVIEW<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
4.1 Generalities<br />
Following on just one week after the Australian GP, the <strong>F1</strong> Circus reconvened for Round 3 at Sepang in<br />
Malaysia. After two very different races we had hoped that the Sepang circuit would be a comparative<br />
test of teams on a representative track. However the weather interfered with a straightforward weekend<br />
and a mixed up qualifying lead to a no clearer picture of how teams actually fare against each other.<br />
Malaysia did not deliver the same large number of technical developments as the previous two races.<br />
Most teams ran a small number of the Bahrain cooling openings to cope with the slightly cooler Malaysia<br />
temperatures. However the large number of race retirements did provide closer access to the cars<br />
parked around the circuit, to see the elements not normally visible.<br />
Technical dramas did not unfold around ride height changes as expected. It was a source of debate, but<br />
continuing denials of any system are being put forward by Red Bull. With the FIA currently happy and no<br />
team formally protesting this matter is likely to go away and be resolved in a later Technical Working<br />
Group meeting.<br />
One technical issue that was bubbling up in Australia and has continued here is the issue of mirrors. The<br />
teams are increasingly opting for outboard mirrors mounted to the pod wings. While these are<br />
aerodynamically efficient, they are believed to obstruct a good rear view. As a result the FIA have now<br />
elected to ban this outboard mounting from the Spanish GP onwards. This will require; Ferrari, Red Bull,<br />
Mercedes, Williams, Force India and HRT to design new mirror mounting before the Spanish race. This is<br />
likely to cost the teams less than a tenth in pace. So no major upsets are expected as a result of this<br />
ruling.<br />
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4.2 McLaren<br />
Just to reinforce how complex an <strong>F1</strong> car is, McLaren made 6 modifications to the MP4-25 this weekend.<br />
According to team Principal Martin Whitmarsh these changes were worth 0.3s per lap, however it<br />
appears as if alterations that were not visible were made. We did see the team continue to run Flow-viz<br />
tests in Friday free practice suggesting some of the changes are underneath the car and not visible. More<br />
changes are also in the pipeline with Whitmarsh confirming a similar step in pace for China and the<br />
debut of a new suspension, which allows their ride height to be optimized in between the race and<br />
qualifying.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 105<br />
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Undernose splitter update at Malaysia<br />
Launch<br />
The new redesigned splitter at Sepang features a side additional vent to guide air more effectively under<br />
the car.<br />
Malaysia<br />
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4.3 Mercedes<br />
While still awaiting its major update the team ran another iteration of the sidepod panel around the<br />
exhaust. As opposed to the slimmer louvered panel in Australia, the Sepang version was enlarged to<br />
enclose the exhausts. As one of the teams expected to develop an F-duct, this might be ready for China,<br />
but team Principal Ross Brawn thought the Spanish GP was a more likely debut.<br />
Revised rear bodywork<br />
Here you can see how Mercedes have evolved the bodywork around the MGP-W01's exhausts. In<br />
Melbourne (see inset) there was an additional gill linked to the exhaust opening (highlighted in blue),<br />
which respected the single-opening rule. In Sepang they have modified the bodywork (see main drawing)<br />
to create a wider opening around the exhaust to aid cooling. The team have also opened two small<br />
windows at the point where the bodywork meets the car's floor (highlighted in blue).<br />
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4.4 Red Bull<br />
Red Bull use the exhaust to blow in the diffuser via a small opening (yellow) for more downforce.<br />
Again the team set the pace and finally reliability was beaten to achieve their seasons first race win. No<br />
obvious developments appeared on the RB6, there were small revisions to the wheels and hubs to<br />
prevent a repeat of the failure that lead to Vettel’s retirement in Australia. This involved the detailed<br />
revisions to the drive pegs that are fixed into the wheel and the corresponding holes in the axle. It is the<br />
fretting and eventual shearing of these drive pegs that prevented Vettel’s left front brake working in<br />
Australia, as the wheel was no longer engaged to the hub and brakes.<br />
We can at last clearly see the way the low line exhaust blows over the diffuser. Cleverly Adrian Newey<br />
has opened up a window in the diffuser to allow some of the high speed exhaust gases to flow through<br />
the upper deck of the diffuser. This improves flow through the diffuser leading to more downforce. By<br />
blowing the exhaust along the bodywork and through the window into the diffuser, Newey has offset<br />
some of the sensitivity that this set up would have created, if he had exited the exhaust directly into the<br />
diffuser. Which would then have been sensitive to throttle position and engine revs. This solution may be<br />
ripe for copying by other teams as they prepare major upgrade during the next phase in the season.<br />
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Front brake-rim attachment<br />
In both the first two races Red Bull suffered problems with their front wheel upright's brake-rim<br />
attachment - on Friday morning in Bahrain on Vettel's car, and on his again in Melbourne when the frontleft<br />
wheel came loose. For Malaysia the team have worked hard to avoid the problem, checking the<br />
assembly of the components (hub, wheel nut and rim) after nearly every run. As you can see in the<br />
drawing, Red Bull don't have the locking pins (arrow) in the hub plate but instead in the inside of the rim.<br />
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4.5 Ferrari<br />
Ferrari came with two detail revisions to the <strong>F1</strong>0, firstly the team fitted a new section to the floor ahead<br />
of the rear wheels. This provided a slot to take airflow from above to below the floor, just ahead of the<br />
front tyres. McLaren have had a similar part fitted to the car since the last winter tests. This is added to<br />
the already complex treatment of the floor around the rear tyre. Ferrari has a serrated section leading to<br />
a Red Bull-like upwards section of curved floor. All these details seek to improve flow around the wheel<br />
and sealing the low pressure within the diffuser. This slot was not fitted for the race.<br />
Secondly Alonso had a new windshield fitted to his car. Rather than the usual vertical plate of seethrough<br />
plastic, he had a moulded angled screen fitted to the top of the chassis. This probably helped<br />
Alonso from being buffeted on Malaysia’s high speed straights.<br />
New floor<br />
Ferrari tested a new floor in Malaysia that included an opening in front of the rear tyres, something only<br />
McLaren have had from the beginning of the season. Its purpose is to feed air to the side channel of the<br />
rear diffuser in order to increase its efficiency. This solution was taken off the Ferrari on Saturday at<br />
Sepang, but we will probably see it again in China. The team also introduced cooling vanes beside the<br />
cockpit due to the hot conditions, but again these were not used on Saturday.<br />
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Forthcoming ban on outboard mirrors<br />
Three races into the season the FIA have declared outboard mirrors too dangerous and have banned<br />
them. The ban was to come in at the forthcoming Chinese Grand Prix, but after the teams complained of<br />
time constraints, it will instead be introduced from May's Spanish race. Ferrari were the first team to<br />
place their mirrors on the extremities of their car's sidepods back in 2006 (see drawing). Since then<br />
several teams have designed similar solutions, and currently six - Ferrari, Red Bull, Williams, BMW<br />
Sauber, Force India and HRT - are using mirrors attached to the vertical turning vanes in front of the<br />
sidepods. Mirrors don't usually have a good aerodynamic shape, but by putting them in the flow of air<br />
coming from the front tyres - an area already disturbed by drag - their negative influence is reduced. The<br />
difference they make is thought to be approximately half of one-tenth of a second per lap.<br />
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4.6 Renault<br />
New Pod wings and bargeboard for Renault in Malaysia<br />
Again we saw Renault as the best of the midfield teams and one which brings developments on a race by<br />
race basis. For Malaysia the team brought new pod wings and bargeboards. These are a smaller gain<br />
than those found with the new front and rear wings in Australia. The top section of pod wing is similar to<br />
the old design, but the lower section curved inwards over the floor, taking a line close to that of the<br />
undercut in the sidepods. Allied to the new bargeboard just inboard of the pod wing these parts aims are<br />
twofold; firstly the flow around the side of the car, but probably more importantly they alter the<br />
pressure distribution under the car, improving downforce from the diffuser.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 113<br />
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A huge diffuser (yellow) is fed by a large opening under the floor aided by two longitudinal flaps.<br />
Just as in Australia, it was Petrov’s retirement that allowed the clearest views yet of the Renault complex<br />
diffuser. Its never been clear since the Bahrain diffuser update, what the function was of the of two<br />
upper diffuser exits, equally shots of Petrov’s car being craned showed a longitudinal slot arrangement<br />
under the car. It is now clear that the team have designed a diffuser with a split upper deck, effectively<br />
making two pairs of exit on each side of the car above the normal diffuser.<br />
This is akin to McLaren or Force India’s diffuser. As they seek to create the largest diffuser outlet, with<br />
the steepest possible angle within the confines of the bodywork rules. So we can see two exits one<br />
above and one below the beam wing, these are fed by a large opening under the car. This opening starts<br />
between the engine and gearbox and creates such a large inlet, that the team have added this<br />
longitudinal flap in the resulting hole to manage airflow up into the diffuser. To my knowledge this<br />
approach is unique in <strong>F1</strong> and must be a part of the Renaults early season pace.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 114<br />
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Fire extinguisher powder is a great detail highlighter! Normally the inside of the diffusers is just black and difficult to see what's going on. That<br />
Renault rear end detailing is very involved.<br />
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R30 – new sidepod panels and turning vanes since Malaysia<br />
pre-Malaysia.<br />
The new panels raced since Sepang had their lower<br />
zone inclined towards the inner. Furthermore the<br />
floor turnings vanes where the panel is mounted<br />
on is now much slimmer than before. These<br />
changes offer a different airflow management<br />
around the sidepod bottoms, more suitable for the<br />
R30.<br />
Malaysia<br />
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A closer look at the splitter appeared in Sepang...<br />
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4.7 Lotus<br />
Developments at Lotus included a second test of the sharkfin rear bodywork. Mike Gascoyne told<br />
automoto365.com “the sharkfin is an ongoing development, but we presently have no plans to race it“.<br />
Then explaining its use he added “It is intended to help rear downforce in yaw”.<br />
Mikes understanding of the device is that it straighten the airflow to the rear wing in high speed corners.<br />
Whereas other teams feel it simply add some stability to the rear into corners.<br />
Gascoyne also added that the team have new diffusers for this weekend, but they must be a subtle<br />
reworking of the old one, as outwardly they are little different. The team are still on schedule for major<br />
update at the Spanish GP.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 120<br />
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4.8 Toro Rosso<br />
Modified exhaust<br />
To improve the cooling of the Toro Rosso in Malaysia's high temperatures, the team have modified the<br />
bodywork around the exhausts. Unlike the exhaust used in Melbourne (see inset), the exhaust opening is<br />
no longer visible from the side (see main drawing). This solution was also used in Bahrain.<br />
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CHINA – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
5. CHINA – TECHNICAL REVIEW<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
5.1 Generalities<br />
Shanghai hosted the fourth grand prix of the year and the third race interrupted by rain. Much like<br />
Bahrain, China's circuit is a modern layout with few fast turns and instead being dominated by long<br />
straights and slow complexes. Having the longest straight in <strong>F1</strong>, several teams unsurprisingly chose to<br />
test their speed boosting F-duct rear wings at this race. But only Mercedes elected to run their wing in<br />
the race.<br />
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5.2 Ferrari<br />
A new vane was added to the splitter to control underbody airflow<br />
As widely predicted Ferrari brought their initial development of McLaren’s F-duct to Shanghai. It was run<br />
in Friday practice as a test of the components, however not all of the system was installed for the test.<br />
So this was just an evaluation of the rear wing element and top bodywork. Thus Ferrari had an inlet on<br />
top of the char fin to direct airflow into the rear wing flap. We can expect to see the full system tested in<br />
Barcelona.<br />
Ferrari also brought several changes to their car for China, all focused at improving the diffusers<br />
performance.<br />
Changes start at the front where the splitter under the raised nose was altered to a more complex vaned<br />
arrangement. The splitter acts to direct airflow both above and below the floor, but the primary effect is<br />
affecting the flow passing along the stepped underfloor before reaching the diffuser.<br />
By adding a vane to the side of the splitter, the flow can that passes along the step can be better<br />
controlled. Equally the diffuser was altered with the section that splits the upper and lower decks and<br />
the fences either side of it being subtly changed. Above this area a ducted winglet was added above the<br />
crash structure, as the vent for the gearbox oil cooler exits inside the duct, its purpose was probably to<br />
improve airflow out of the oil cooler.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 123<br />
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Blown rear wing<br />
In the first practice in China, Ferrari unveiled their new rear wing, which features a blown flap in a similar<br />
manner to McLaren. Mclaren have infamously produced the F-Duct which uses a duct controlled by the<br />
driver to alter airflow around the rear wing to stall it at high speed to gain more top speed. Is this an F-<br />
Duct as used by McLaren, may be not.<br />
Unlike the McLaren and Saubers set ups, the Ferrari solution does not appear to have the driver<br />
interacting with the duct. Instead the wing is fed with airflow coming from an inlet high up on the engine<br />
cover, well away from the drivers reach. It is possible that the there is additional ducting inside the car<br />
that does allow the driver to control airflow through the duct. But so far no signs of a driver controlled<br />
inlet around the cockpit are evident. It could be Ferraris set up uses pure aerodynamics to affect the<br />
duct, by choking at high speed (safely well above the maximum corner speed).<br />
Latest: Alonso to Autosport.com ”I had nothing inside the cockpit because the system is not complete.<br />
We tested the engine cover to compare it with the standard one. I didn’t notice anything. I guess there<br />
will some new numbers from an aero point of view.”<br />
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Although Ferrari's version of McLaren's rear aero package doesn't yet feature an interpretation of the<br />
MP4-25's driver-controlled F-duct system, most of the new <strong>F1</strong>0 components are very similar to the<br />
British team's solution. Not only is air directed on to the rear wing's flap, which features a slot, but it also<br />
flows on to the top of the diffuser's leading edge via a pipe (see red arrow). Fernando Alonso tested this<br />
solution during Friday practice for the Chinese Grand Prix.<br />
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The under nose vanes were revised further at China, having now a more roundy lower front section to<br />
smoothen the airflow passing inside the vanes tunnel towards the rear.<br />
Bahrain<br />
China<br />
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Undernose splitter update at China<br />
pre-China<br />
The <strong>F1</strong>0 raced a redesigned floor-splitter at Sinopec which features a side additional vent (in yellow,<br />
inspired by Renault) to guide air more effectively under the car.<br />
China<br />
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5.3 Red Bull<br />
All new turning vanes (yellow) were races as well as a new front wing flap and endplate<br />
A complete new front aero set up was introduced at Shanghai; a new front wing, endplates and turning<br />
vanes, as well as new sidepod fins. Having used a complex multi section front wing since the RB5 was<br />
launched last year, the new wing is far more straightforward. A large single element flap is now used and<br />
allied to new endplates that feature a large cut out ion their sides to improve airflow around the front<br />
wheel.<br />
Attached to the nose cone were a pair of turning vanes, as Red Bull run such a high nose tip and raised<br />
chassis, this leaves a lot of space above the controlled zone low down under the nose. So Red bull have<br />
been able to fit very large vanes to the area to direct airflow around the centre of the car. Red Bulls head<br />
of race engineering Ian Morgan xxclusively told: “We decided it would provide aerodynamic<br />
improvement to the car, They are not circuit specific and are part of our ongoing development<br />
programme”.<br />
All of these changes may well have an influence on airflow under the car, so there is possibly some<br />
changes the floor and diffuser, but Red Bull said they were happy to keep us guessing if any changes had<br />
been made. But the team did add that other changes had been made and said<br />
“We have made some minor mechanical changes, but the main focus has been on the aerodynamics”.<br />
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Red Bull RB6 – exhaust development from launch to China<br />
Launch – periscope exhausts<br />
Red Bull was the first team to re-introduce the Exhaust Blown Diffuser system in modern Formula 1.<br />
Initially the RB6 was launched with periscope exhausts blowing just above the rear suspension’s<br />
wishbones. Later during winter testing the exhausts were repositioned close to the floor and under the<br />
suspension wishbones in an attempt to energize the diffuser causing it to produce more downforce.<br />
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Winter testing – fake exhausts<br />
The team tried to keep the new floor exhausts unnoticed by placing fake exhaust heat covers at the<br />
former upper position. Moreover the additional vertical floor fence which was tested also, made the<br />
exhaust observation even more difficult.<br />
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Bahrain<br />
At Bahrain the fake exhausts were removed while later at China the engine cover’s rear part was revised.<br />
This black coloured new part can be separated from the rest engine cover and the change was triggered<br />
by the mechanics need to reach faster and easier the new floor exhaust internal area.<br />
China<br />
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Front aero update<br />
Red Bull introduced a modified front<br />
wing in China. Although it featured<br />
an altered flap, the most interesting<br />
change was the addition of two<br />
turning vanes under the RB6's nose<br />
(see red arrow). The vanes are similar<br />
in style to those run by Toyota last<br />
year, and they also feature on this<br />
year's Ferrari <strong>F1</strong>0. Sebastian Vettel<br />
tested the new front wing on Friday,<br />
but by Saturday Mark Webber was<br />
also running with it.<br />
RB6 raced a modified front wing in China with the following changes to take place :<br />
1.New inner flap profile, having now a far simpler form.<br />
2.New planes fasteners<br />
3.The area where the principle flap meets the endplatehas been revised having now less volume and<br />
new shape, probably to separate better the flow of air entering the two venturi channels (pointed by a<br />
and b notes) under the wing.<br />
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Additional exhaust duct<br />
In China Red Bull introduced a small vertical duct (see red arrow) to the rear of the RB6. This has been<br />
designed to prevent the hot air from the exhaust blowing onto the rear tyres and to better direct the air<br />
towards the diffuser's side channel.<br />
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5.4 Williams<br />
Both an F-duct and small changes were brought to the FW32 this weekend. Their F-duct was only tried<br />
briefly on one car Saturday morning. In the Williams system the driver controls a duct which passes to<br />
the right of his seat up past the padded head restraint to the shark fin. The duct then feeds the slot into<br />
he back face of the wing to stall the airflow when the driver engages the system on the straight.<br />
Technical director Sam Michael said.<br />
"We tested a stalling rear wing on Rubens’ car during the morning practice session, from which we<br />
collected some useful data, but it's early R&D at this stage so we have taken the decision not to race it<br />
this weekend.<br />
However being such a complete system we might possibly see the system raced in Spain.<br />
Other changes consisted of a new front wing. Largely following the same format as the previous wing,<br />
the endplate hassle on for some small alterations. This now features several lips to aid airflow around<br />
the front wheel.<br />
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5.5 Mercedes<br />
The third of the F-duct debuts was the Mercedes system. As expected the team was secretive about its<br />
design, so we are not clear if the arrangement so complete or like Ferrari this was a preparatory test of<br />
the some of the components. As we are expecting a major change to the MGP W01 for the next race, it<br />
might be that the complete F-duct needs components not as yet introduced to the car.<br />
What we can see is that the rear wing flap gets its air feed from his main plane of the rear wing; this is<br />
provided by a large hollow fin fitted between the two elements into his middle of the wing. The hollow<br />
flap features two simple slots made into the back face of the element.<br />
McLaren and Ferrari use curved slots to tailor the stall effect to suit the local airflow, which varies across<br />
the span of the wing. Mercedes may have a clever way to route the airflow front he cockpit to the rear<br />
wing, but this is not yet evident, it might be hidden in the rear wing endplates, but its most likely we will<br />
see the full system explained in Barcelona.<br />
Rumours abound as to what changes Mercedes are planing to their car for the next race. It’s clear the<br />
team do not have the rearward weight and aero bias the Bridgestone tyres need. This problem was<br />
underlined by the chronic lack of traction and rear tyre wear experienced by Michael Schumacher’s car.<br />
Somehow Rosberg is able to get a good performance from the car, but it is still handicapped by its<br />
fundamental layout.<br />
With restrictions on introducing new crash structures and monocoques, Mercedes are limited to gearbox<br />
and suspension changes to alter the cars inherent weight distribution. Either having to push the front or<br />
rear wheels forward. This can be done with either new wishbones or at the rear a shorter gearbox to<br />
bring the engines mass towards the rear wheels. Either solution will have a major effect not he cars<br />
aerodynamics so this will need to be revised to accommodate the changes.<br />
Equally the team still needs to bring a major step the cars aero, as the main elements are still largely<br />
based on the 2009 Brawn car. Mercedes have a lot to do over the next three weeks to prepare a near "Bspec"<br />
car for Spain.<br />
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Modified rear wing<br />
Mercedes have introduced a simpler, and more experimental version of McLaren's current rear wing<br />
solution. Like on the Ferrari, there isn't an F-duct, and the air doesn't flow inside the engine cover fin.<br />
Two small openings (1) feed airflow through an aero channel to two slots on the back of the flap (2). The<br />
system has been tested by both drivers and is controlled by pressure sensors on both surfaces of the<br />
wing.<br />
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5.6 Renault<br />
Several developments were brought Shanghai, with a new front wing and floor. The floor wasn’t tested<br />
while the front wing, which features revised vanes on the endplate was tried but the team elected not to<br />
race the development.<br />
R30, front wing – small revision at China<br />
At China an inner horizontal floor<br />
extension was made in order to channel<br />
air more efficiently under the wing and<br />
close to the endplates<br />
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5.7 Toro Rosso<br />
Toro Rossos upright failed near the top, taking with it the top wishbone, steering arm and tether<br />
One of the most startling images of the weekend was the double front suspension failure on the Toro<br />
Rosso in Fridays practice session. The STR5 suffered a failure to the front upright, which lead the same<br />
failure on the opposite upright. An upright is the component that links the wishbones, pushrod and<br />
steering to the front wheel via the stub axle.<br />
It also mounts the brakes so not just the suspension forces, but also the immense braking forces are fed<br />
through this small metal component. Being highly stressed teams work hard to use computer simulation<br />
to predict the loads and ensure the finished metal components quality.<br />
In Toro Rossos case the upright was from a new batch and untested on track. When the upright failed<br />
near the top wishbone mount, the forces acting on the wheel immediately ripped the upright from the<br />
carbon fibre wishbones, this in turn lead the same failure on the side leaving Buemi without any front<br />
wheels. It was unfortunate that the failure occurred on the upright at the point below where the wheel<br />
restraining tether is connected to the upright, having passed from the chassis through the top wishbone.<br />
Thus the wheels were no longer restrained by the tether and flew off, one of which landed outside the<br />
catch fencing in a public area, thankfully no one was struck the errant wheel.<br />
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CHINA – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
5.8 Force India<br />
A race before the ban Force India introduced new inboard mirror<br />
Pre-empting the ban on outboard mirrors the team already had revised bodywork for China. Truncating<br />
the sidepod fin and adding a mirror mounted on a short post to the vortex generators already fitted to<br />
the cockpit sides.<br />
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SPAIN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
6. SPAIN – TECHNICAL REVIEW<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
6.1 Generalities<br />
Five races into the season and we finally have a Grand Prix held near the teams bases, run on a<br />
representative track and in good weather. Round 5 of the <strong>2010</strong> championship was held at the circuit de<br />
Cataluña in Spain.<br />
Coming three weeks after the Chinese race and the Icelandic Ash cloud not withstanding, the teams<br />
returned the cars to their respective factories for the first time since they departed for Bahrain.<br />
Therefore Barcelona was the race with the most technical changes so far; major layout changes for two<br />
teams, significant aero upgrades for other teams and a host of smaller updates up and down the grid.<br />
With its numerous long and fast turns, long straight and lack of slow complexes, Barcelona is a track that<br />
really tests the chassis. In particular the track is one that rewards aerodynamic efficiency, as it needs lots<br />
of downforce for the fast turns, but the long straight will hurt teams running an excess of drag.<br />
Equally the long straight suits cars with powerful engines, but that is a secondary demand, as we saw<br />
Red Bull with their power deficit to Mercedes still produce the quickest laptime. Braking for the first turn<br />
also tests brakes and Barcelona's track surface is also quite abrasive making it hard on tyres. Barcelona<br />
tests nearly every facet of a formula1 car, part of the reason it is so popular for testing.<br />
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6.2 Red Bull<br />
Red Bull further bolstered their early season pace with an aero upgrade in addition to the major changes<br />
introduced in China. In Spain this consisted of a new front splitter, revised floor and changes around the<br />
exhaust area. Additionally the team had their new wing mirrors, as the old ones were mounted<br />
outboard. Their step up in pace is probably attributable to the new underfloor changes. Starting with the<br />
splitter the airflow is revised both under and over the floor, with the section of floor ahead of the rear<br />
wheels now sporting a slot, similar to McLarens and Ferrari solution. While just inboard of this area the<br />
panelling around the exhaust has been smoothed out to improve the route of the exhaust gasses into<br />
the diffuser.<br />
Many observers are pointing to the exhaust driven diffuser as a key to the team pace, although the cars<br />
generally benign aerodynamics suiting both qualifying and race conditions are as bigger factor. Yet still<br />
these do require a suspension system that allows good control of the floors attitude, suggesting Red bull<br />
do have innovations in this area that are not yet understood.<br />
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RB6, front wing – minor change for Spain<br />
Minor changes to the gurney tab located at the trailing edge of the second plane for Spain.<br />
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6.3 Mercedes<br />
Moving the wheels forward (yellow) was the least complex option for Mercedes weight distribution<br />
problem<br />
Mercedes introduced this innovative roll structure and engine air inlet<br />
After suffering since its launch with a forwards aero\weight bias, Mercedes finally had the upgrade to<br />
resolve the W01 of its intrinsic problems. Having had too much load on the front tyres, the car had<br />
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fought excessive understeer from overloaded front tyres and excessive rear tyre wear through lack of<br />
traction at the back wheels.<br />
They have chosen to do this by the simplest method of shifting the front wheels forwards relative to the<br />
chassis. While not as complex as new gearboxes or monocoques, this does involve a lot of other changes<br />
to the car as their performance or the regulations demand it. Both the front wing and splitter need to<br />
move forwards as the regulations use the front axle as a datum for their position. Then the front wing<br />
pillars, bargeboards, pod fins and other aerodynamic parts need to accommodate the new front wheel<br />
position.<br />
It’s the longer splitter that gives way most of the secrets of the wheelbase change. Firstly, the previously<br />
vertical mount to support the front edge of the splitter is now angled forwards as it maintains the same<br />
upper mounting to the monocoque, but now it has to reach forwards to steady the floor. This suggests<br />
the wheelbase shift is in the region of 5cm and not the 10cm suggested by some media. Secondly the<br />
splitter used to be a thick rectangular section to house the large slab of ballast, now the splitter is a thin<br />
section, with the tungsten weights now limited to its central section.<br />
If it’s the new wheelbase that improved the Mercedes form, it was the revised roll structure that caught<br />
every ones attention. An evolution of the previous set up, with a tall central pillar and the engine air<br />
inlets formed either side of the pillar. As its only the central fin that is structural and subject to crash<br />
tests, the side scoops can be changed without having to crash test and re-homologate the monocoque.<br />
so Mercedes have lowered the inlet snorkel and set it back from the leading edge of the pillar, creating a<br />
long blade like fin that merges into the tail fin of the engine cover.<br />
There will be two reasons for doing this, firstly improving the airflow to the rear wing due to the reduced<br />
cross section ahead of it. But also for engine performance, this year with the longer fuel tanks teams<br />
have had to make the snorkel feeding the air-box longer. There may be a horsepower benefit in having<br />
shorter inlets. The two inlets and tail fin are now part of the air-box and removed as one piece. This<br />
complex piece of bodywork bolts both the engine cover and to the inlet tray where the air-filter sits. All<br />
other teams have separate air-boxes sitting inside the engine cover.<br />
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Revised airbox and roll structure<br />
At the MGP W01's pre-season launch it became clear team principal Ross Brawn had managed to avoid<br />
making its airbox design a structural part of the car's rollover protection - and was thus not hamstrung<br />
on future developments by the FIA's rules which restrict chassis changes (bottom left inset, blue arrow).<br />
Even before the season opener in Bahrain the team made a revision (top left inset, blue arrow). In Spain,<br />
however, a dramatic change to the shape of the airbox (main picture) has been introduced, with its<br />
intakes lower and further back. The rollover structure now has a narrow, knife-shaped leading edge. All<br />
this should help clean up airflow over the engine cover and help boost the performance of the car's<br />
'blown' rear wing.<br />
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Longer wheelbase<br />
Mercedes have lengthened the wheelbase of the MGP W01 by approximately five centimetres. They<br />
have done this by angling the suspension's front wishbones differently. They have also moved the front<br />
wing forward, thus keeping the same gap between wing and tyre as required by the regulations. This<br />
modification has altered the car's weight distribution, which should help reduce the chronic understeer<br />
seen during the opening four races.<br />
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6.4 McLaren<br />
McLarens new rear wing has three slots, both the usual slot, plus the blown and F-duct slots (arrowed),<br />
as well as a new section within the diffuser (Yellow)<br />
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A raft of changes were applied the MP4-25 for Spain. The most influential and visible of these, were the<br />
new front wing endplate rear wing and a new add-on to the diffuser. At the front the endplate is the<br />
team’s second iteration this year and somewhere between the complex multi vaned arrangement on the<br />
launch car and the simpler vented version used since Bahrain. Now the endplate features three distinct<br />
vents taking airflow from the outside to the inside, helping guide the airflow around the front tyre.<br />
At the rear the F-duct rear wing has been revised with a new main plane and flap. In a similar set up to<br />
that used in Monaco last year the main plane has its own narrow inlet at the front which feeds a full<br />
width slot at the back of the wing. This is not related to the F-duct, as the blown slot is not driver<br />
actuated, instead the extra slot allows the rear wing to be steeper without stalling, creating more<br />
downforce. Wit the revised main plane the flap has had to be altered with the f-ducts slot now<br />
positioned further up the wings rear surface. It is this narrower slot that is blown to stall the wing, by the<br />
drivers leg closing the f-duct.<br />
Below all this the diffuser has taken a new shape in the middle section with the curved profile between<br />
the upper and lower deck. Sitting in the exit of the upper deck is two element flap and a panel to<br />
streamline the air passing up under the tail lamp.<br />
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New front wing<br />
McLaren's new aero package for Spain<br />
includes a wider rear diffuser inspired by<br />
Renault's solution and this new front wing,<br />
which features different endplates, split<br />
into two sections. Despite the revisions,<br />
the wing itself retains four element<br />
profiles.<br />
China<br />
Spain<br />
At Catalunya the new endplates featured a modified double vented combo, with the second one to be<br />
taller and its opening divided by a horizontal splitter, in an attempt to improve airflow management<br />
around the front tyres and to increase the quantity of air passing under the car. Moreover the upper<br />
triangular fin is now flatter and shorter and the endplates rear part lost their vertical boxy profile having<br />
now a round and protruding profile to divert airflow away from the tyres frontal surface. Lastly the<br />
points adjustment to the wing angle attack had also been relocated alongside with the flap movable<br />
mechanism which is housed inside the endplate.<br />
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Diffuser revisions for Spain<br />
China<br />
The new diffuser ala “Renault“ style which was deployed at Catalunya had a completely new inner holed<br />
structure, an additional winglet under the light to aid air extraction from under the car, a new shaped<br />
central zone and additional central flaps.<br />
Spain<br />
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6.5 Ferrari<br />
Compromised by their monocoque Ferrari have managed to get the F-duct control near the drivers left<br />
hand.<br />
As with most team teams Ferrari had a number of small changes, but most importantly they brought<br />
their full F-Duct rear wing for the first time. Following the same principal as McLarens version, the driver<br />
controls airflow through a duct, that feeds back to and stalls the rear wing, increasing top speed.<br />
However Ferraris system was designed after the monocoque was homologated, so they have had to<br />
compromise on its installation. Air enters the F-duct via an inlet in the top of the engine cover, this<br />
passes down the side of the cockpit surround and into the cockpit, exiting to the left of the steering<br />
wheel. when left open, the duct blows air into the cockpit. However when the driver presses the back of<br />
his specially gloved hand against the rubber outlet, the airflow instead passes back to the rear wing slot<br />
and stalls the wing, reducing drag and downforce for more top speed. In Ferraris case they appear to<br />
split the duct feeding back to the rear downwards towards the gearbox. There are suggestions Ferrari<br />
also stall their diffuser with this feed. Although the routing of the duct down to the underfloor would be<br />
tortuous and the gains from stalling a low drag diffuser would be less effective than stalling the rear<br />
wing.<br />
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The F-Duct switch<br />
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The flap control<br />
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Spanish GP engine specification<br />
Ferrari introduced a new engine spec in Spain; this was in order to resolve a problem with the pneumatic<br />
valve system. This raises two points; why are they allowed to change a frozen engine specification and<br />
what are the pneumatic valves?<br />
Since the end of 2006 <strong>F1</strong> engine specs have been frozen, this was a move to further reduce the costs for<br />
the engine suppliers. It was introduced even after stringent standard engine specifications and limited<br />
engines over season were introduced. Since the first homologation of the engines, teams have been<br />
allowed to retune the engine for different RPM limits and also to accommodate KERS. Offsetting this has<br />
been the increase to the parts covered by the specification freeze.<br />
Teams are however allowed to make changes to the their engines for reliability reasons, this applies both<br />
to resolving issues that have ‘blown up’ engines, as well as impending failures. To request a change,<br />
teams have to apply to the FIA outlining the reason for the change and the resulting changes. This<br />
information is passed around the other engine suppliers, this transparency helps to reduce excessive<br />
changes and reassures teams what their rivals might or might not be getting up to.<br />
While the fundamental reason for this dispensation is to aid teams with reliability problems, any<br />
‘reliability’ change could also bring a performance gain. This could be either as a direct result of the<br />
‘reliability’ change i.e. lighter part making more power, or as a secondary result, i.e. new valve seat<br />
material allows a different fuel for more power. Clearly any possible advantage will be taken by the<br />
manufacturers when making changes to the engine.<br />
Ferrari had an issue with leaking pneumatic valves; this meant the car may not be able to last a full race<br />
distance without the system being topped up. Thus Ferrari asked for and gained approval to make<br />
alterations to their valve system to resolve the problem.<br />
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Pneumatic valves are universal in <strong>F1</strong> and have been for decades, first introduced by Renault on their V6<br />
turbo engine, they replicate the effect of valve spring in closing the poppet valves in the cylinder head.<br />
Where as a valve spring could do the job, they are more difficult to manufacture to cope with ever higher<br />
RPMs. Although <strong>F1</strong> engines are now limited to 18,000rpm, these pneumatic valves have worked on<br />
engines revving to over 20,000rpm. Metal coiled valve springs, suffer from harmonic and fatigue<br />
problems at higher revs. While still resolvable, these issues are simply cured with a switch to a<br />
pneumatic valve return system (PVRS). Instead of a valve being closed against the cam by a coil spring sat<br />
in a pocket in the head, the pocket is sealed by a cap and the resulting closed cylinder pressurised with<br />
nitrogen gas creating an airspirng. Of course the PVRS set up can lose pressure and <strong>F1</strong> cars run with small<br />
nitrogen cylinder housed in the sidepod to keep the system pressurised. Sometimes when excessive<br />
leaking occurs, the car is topped up at a pitstop by a mechanic with a hand held gas cylinder. In Ferraris<br />
case their problem was that their system had always ‘leaked’ to some degree, but with a ban on the<br />
longer fuel stops, pit stops are now too short for effective repressurising. Thus they applied to have their<br />
system altered. It is understood that the Ferrari solution takes some lessons from the Toyota teams’<br />
experience, possibly through the new Ferrari Engine Head Luca Marmorini, who also ran Toyotas <strong>F1</strong><br />
engine operation until the end of 2008. A different PVRS set up, with different seals and revised oil<br />
formulation to aid sealing, the engine is now believed to be more powerful by some 12 horse power.<br />
Quite a gain from a change in this era of frozen specification.<br />
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6.6 Virgin<br />
Virgin had a longer monocoque (arrowed) and married it to a new shark fin engine cover<br />
Even though the team knew at an early stage, that their cars fuel tank would not last an entire race at<br />
full power. The Virgin team have only managed to get one new car ready for Spain. This highlights the<br />
huge task in designing and building a new monocoque and the related aerodynamics and repackaging<br />
the components around the back of the chassis. Thus Virgin have had to lengthen the car to fit in larger<br />
fuel tank into a longer monocoque. As well as the new tub, Virgin brought a new shark fin engine cover<br />
and revised front wing cascades.<br />
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6.7 Lotus<br />
While their rivals have either stood still or had to reengineer their cars, Lotus were able to bring a major<br />
upgrade to the T127 for Spain. This is both a mechanical and aero upgrade, the suspension now sports<br />
Inerters (J-Dampers) and most of the bodywork has been revised.<br />
Inerters were brought into <strong>F1</strong> by McLaren in 2005 and their presence predates the Renault Mass<br />
Dampers, although they are both solutions to the same issue. Aiming to offset the hysteresis effect of<br />
Rubber pneumatic tyres have on the contact patch. The unequal damping of the tyres can work against<br />
the suspension and create load variations between the tyre and road. Inerters are fitted tot eh<br />
suspension like a heave damper and offset this effect. Inside an Inerter there is a mass that spins on a<br />
threaded rod and operates dependant on the movement of the suspension, this absorbed the loaded put<br />
through the suspension by the tyre to create more consistent contact patch loads. Lotus had been<br />
testing Inerters on a seven post rig in the weeks after China to gain more mechanical grip.<br />
Meanwhile the aerodynamics have been updates with a totally new front wing plus revisions to the<br />
diffuser. The front wing sports a more elegant three element set up and endplates with integrated<br />
cascades. At the rear the diffuser has gained a pair of extra fences. The front wing itself was expected to<br />
be worth 0.5s, while the teams other developments added yet more speed to the car.<br />
Lotus introduce simplified front wing<br />
Sometimes in Formula One it doesn't have to be complicated. For many it appeared like the Lotus T127<br />
was an underdeveloped car with only the front wing having enjoyed some thorough development. In<br />
their Spanish update however, the team are running a much simpler front wing, which apparently proves<br />
useful for the drivers.<br />
While the previous front wing endplate had several vertical panels attached to each other with small<br />
winglets, the new version is a basic endplate, a flat floor panel in yellow and a small guiding vane fixed<br />
on top of that. The wing itself is a more fluent design as the vertical separator was removed. The stacked<br />
panel is now smaller and resembles a Williams design as it is held up solely by its connection on the end<br />
plate. It lacks any other support pillar.<br />
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6.8 Renault<br />
Renault brought another update to their front wing, with a new flap arrangement. The inner ends of the<br />
flaps now longer meet the main plane instead they form a point. The wing was tested but not raced, as<br />
was the floor also tested in China, which still appears not to be significant gain over the current race<br />
specification.<br />
Back to inboard mirrors, but are they any better?<br />
As of the Spanish GP, outboard mirrors attached to the sidepod panels are banned by the FIA. The design<br />
was introduced by Ferrari year back but have eventually found unsafe. It was argued that with the wide<br />
position, drivers had to rotate their head to get a clear look, while the position of the mirrors themselves<br />
could reduce visibility and increase the blind spot, an important cause for collisions.<br />
The sudden ban however raises questions as to why the governing body have not acted sooner. It was<br />
obvious that as soon as teams started to copy Ferrari, some incidents could have been avoided with the<br />
traditional, inboard mirror positions. And since they could have known, why not ban them before the<br />
start of the season, when regulations are still being set up.<br />
Anyway, we're back to good old regular mirrors, but the image taken from the rear of this year's Renault<br />
shows there may still be issues to resolve. Even though there is a mandatory test to check if drivers can<br />
see behind their car, Renault's current mirror position somehow voids the minimum dimension<br />
specification of mirrors. Nearly half of the sight area is shaded by the car's shoulder bodywork.<br />
As discussions are now well underway to set rules for next year, it could be a good time to improve the<br />
rear visibility test.<br />
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R30 – under nose fences update at Spain<br />
pre-Spain<br />
The fences under the nose cone, which create an air channel under the car, were revised at Spain having<br />
now a more sophisticated shape to improve front aerodynamic efficiency.<br />
Spain<br />
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Renault R30 rear suspension/gearbox details Barcelona race<br />
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6.9 Williams<br />
Their rivals Williams had a major upgrade, comprising a new diffuser which required a new gearbox<br />
casting. Also the sidepods had new inlets, in particular the left hand inlets being much smaller and “r”<br />
shaped compared to the previously raced version. The asymmetric inlets highlight that the sidepods<br />
contain different coolers, often the right-hand sidepod contains both water and oil coolers thus needs to<br />
airflow in and out of the sidepod. While teams often have different outlet sizes, its rare for the inlets to<br />
be different left to right.<br />
FW32 – rear bodywork and exhausts details from launch to Spain<br />
The rear bodywork of the car was slightly modified at Bahrain and specially the exhausts zone. At hot<br />
Sakhir’s weather conditions asymmetric exhaust outlets were used with the left one to be larger to<br />
satisfy the car cooling needs.<br />
On the contrary at cooler Melbourne a symmetric and simpler configuration was used to reduce drag<br />
production.<br />
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Melbourne<br />
At Malaysia, China and Spain the team reverted back to the asymmetric exhaust outlets configuration<br />
already used at Sakhir.<br />
Bahrain, Sepang, China, Catalunya<br />
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FW32 – front wing updates at Spain<br />
The front wing used at Spain had the rear vertical part of the endplate revised and furthermore there<br />
was an additional small fin (acting as a vortex generator) at the rear endplate top section to improve<br />
airflow management close to the front wheels.<br />
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6.10 Force India<br />
Rear End Update<br />
New beam wings and enlarged cooling outlets<br />
Continuing their current theme of innovation Force India (FI) produced a revised rear end for the VJM03<br />
in the latter days of the Barcelona test. This included a revised beam wing set up and enlarged cooling<br />
outlets.<br />
Originally it appears that the FI used a very tall diffuser and a split rear beam wing. In Actual fact the car<br />
used a lower diffuser, but what appears to be the top section of diffuser was a second full width beam<br />
wing, sat ahead of the split one. Although the rules demand ‘one closed section’ (i.e. one element) for<br />
the area containing the beam wing, there is a free zone for bodywork sat ahead of it. Last year both<br />
Ferrari and Toyota exploited this area for a second beam wing sat in tandem ahead of the other one.<br />
With the update there are now two full width beam wings, the rearward one no longer split but instead<br />
hooking up over the rear crash structure. However the forward beam wing remains (yellow) and sits in a<br />
cascade with the diffuser, to create a high expansion ratio diffuser by effectively making a taller exit<br />
(light grey). Also aiding the diffuser exit are a pair of fins attached the outside faces of the diffuser and<br />
stack of winglets affixed the rear brake ducts.<br />
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Allied to the diffuser changes the hump enclosing the rear of the sidepods around the gearbox was cut<br />
open to allow for greater cooling in the opening flyaway races. Allied to the rear end of the coke bottle<br />
shape, the exhaust outlets and a gaps made for the suspension that allow hot air to escape the sidepods<br />
(all shown dark grey).<br />
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Ferrari F60<br />
7. MONACO – TECHNICAL REVIEW<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
7.1 Generalities<br />
From the high speed sweeps of Barcelona, <strong>F1</strong> slowed down for its annual race around the streets of<br />
Monte Carlo. Coming just one week after Spain, the teams had little time to develop new parts other<br />
than those specifically required for Monaco.<br />
Indeed few teams even added new high-downforce aero parts; such are the limitations of the bodywork<br />
rules since 2009. With fewer new parts, we managed to get the chance to examine some of the new<br />
many parts introduced in Barcelona because close proximity to the cars and high vantage points makes<br />
Monaco an ideal venue for spotting details on the cars.<br />
Monaco remains the only true street circuit on the calendar. It’s well known for being tight, bumpy and<br />
tough on cars and as a result teams tend to run highest possible downforce, with no regard for top<br />
speed, higher ride heights and in many cases softer suspension.<br />
Monaco also hosts the tightest slowest turn in <strong>F1</strong>; the Loews Hairpin. Getting around here requires over<br />
20-degrees of steering lock, 5 more degrees than any other turn. To allow the cars to make this turn, the<br />
front suspension is modified; with different steering attachments to the upright for more lock, altered<br />
power steering racks and crucially revised wishbones.<br />
As wishbones are allowed to have relatively large cross sections and teams exploit this for aerodynamic<br />
performance, Monaco’s demand for a large steering angle creates clearance problems for the upper<br />
wishbone. So many teams make a modification for the rear of the wishbone to allow the front wheel to<br />
clear it.<br />
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Monaco Set up: the misconception of wheelbase<br />
To round the tight Loews hairpins teams need to alter their wishbone to clear the wheel (arrowed)<br />
Every year it's necessary to increase the maximum steering angle<br />
of the cars so they are able to run in Monaco's narrow streets, and<br />
in particular around the old, tight Loews hairpin. A car needs a<br />
steering angle of 22 degrees in Monte Carlo, and so the front<br />
wishbones are modified accordingly to allow greater movement of<br />
the front wheels. Stiffer suspension pieces, particularly steering<br />
arms and toe-in arms, are also used here to cope with the<br />
occasional brush with the barriers, and the cars run a higher ride<br />
height than anywhere else to cope with the bumps.<br />
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Monaco’s layout presents unique demands to the teams. As we are all aware, it’s all about slow and tight<br />
turns, thus devoid of any long straight or fast turns. Other tracks have low speed turns (Hungary) and<br />
there are other tight turns (La source at Spa). Monaco combines all of these and adds the issue of public<br />
roads. Complete with; camber, bumps and kerbs, plus the ever present Armco barriers lining the<br />
trackside.<br />
Thus Monaco requires an exclusive set up to cope with these demands. It’s well known that teams run<br />
maximum downforce here; the drag that this inefficient aero set up brings bears no penalty as there are<br />
no straights to speak of. With the addition of aero devices limited now with the 2009 rules, teams cannot<br />
add the plethora of add on winglets and flaps to add downforce. This year a few teams will run add-on<br />
winglets in the 15cm free zone in the middle of the rear wing, but little else aside from maxed out wings<br />
and gurney tabs will be used. Ferrari have added a small winglet to the tail of their shark fin engine<br />
cover this weekend for a little extra downforce. Additionally a floor and diffuser that work well at higher<br />
ride heights will be beneficial, although teams do not run Monaco specific floors. Obviously to cope with<br />
crowned road and bumps, teams run their cars at higher ride heights around the principality. Added to<br />
this softer springs and roll bars will induce more wheel travel and see the aero move through a greater<br />
range of attitudes than normal. For Monaco the resulting aero penalty is offset by the greater<br />
mechanical grip.<br />
Due to the low average speed, Monaco is much more about mechanical grip than aero; this is an area<br />
where misconceptions exist. Wheelbase, although its a fundamental fact that shorter vehicles have<br />
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tighter turning circles, in <strong>F1</strong> terms wheelbase account for very little at Monaco. With wheelbases over<br />
three metres, the difference in team’s wheelbases is just a few percent and not enough to have a<br />
primary advantage over the other factors differentiating the cars. Long wheelbase cars have won at<br />
Monaco and in testing teams and drivers have never found wheelbase a key factor through tight turns.<br />
Frank Dernie quoted me a couple of perfect examples; “when Brabham were concerned about their<br />
1983 long wheelbase car around Monaco because it was around 12″ longer than the previous car, Nelson<br />
said he did not notice it at all” and pulling directly from his experience when at the start of the Eighties<br />
Williams were testing the FW07 six wheeler (a standard FW07 with an extra rear axle). “The Williams 6-<br />
wheeler obviously had an effective long wheelbase and one of the first things we tried, before<br />
committing to the project, was a tight circuit test at Croix-en-Ternois to make sure it was not a disaster.<br />
Jacques Lafitte said he forgot he was driving the six wheeler after a few laps.”<br />
Mercedes GP are bringing their previous front suspension to Monaco. This results in the car resorting to<br />
its previous short wheelbase set up. This is not aimed at creating a shorter more nimble car, but simply<br />
not being enough long wheelbase wishbones available to the team. Unfortunately for Mercedes this will<br />
push weight forwards in the car, which is counter productive at a track where rear tyre traction is critical.<br />
So while wheelbase is not a primary factor in rounding tight turns, then what is ? Steering lock accounts<br />
for most of the solution, only Loews at Monaco (the tightest turn in <strong>F1</strong>) and La Source are turns where<br />
the driver has to turn the wheel beyond half a lock. Drivers sometimes having to remove one hand from<br />
the wheel, to get enough clearance for their crossed arms. If the front wheels can turn enough then the<br />
car will get around a tight turn, of course a longer wheelbase car will need slightly more lock for the<br />
same turn a short wheelbase car. To allow the front wheels to steer enough a few mechanical alterations<br />
are required. Firstly the steering racks can be altered with a different ratio to the rack and pinion. But<br />
more commonly the outboard end of the track rod is brought closer to the uprights kingpin (steering)<br />
axis, resulting in more ‘steer’ for the same rack displacement. This can bring an extra 5-degrees of<br />
steering angle. To allow a power steering system to have a longer stroke, the teams need to alter the<br />
pistons that assist the rack in moving, by also making them longer. Then at the outboard end of the<br />
wishbone, the pivot bearing should have enough freedom to steer the wheel through the required angle,<br />
but clearance between the wheel and the wishbone often requires the wishbones to be altered. This is<br />
normally just a notch moulded in the rear leg of the upper wishbone. Teams do also fit more robust<br />
wishbones for brushing the Armco, as well as tougher drive shafts. Although the latter is as much about<br />
accelerating over bumpy surfaces, than the side thrust from a wheel touching the barrier.<br />
So who ever goes well at this weekends GP, will be as a result of a mechanical set up and downforce that<br />
are matched to the tyres. How long their wheelbase is not going to be the deciding factor. Although who<br />
actually wins may be as much down to luck as any set up parameter!<br />
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7.2 Red Bull<br />
A new blown rear wing with an extra slot (arrowed) and windows in the diffuser all downforce to the<br />
RB6<br />
For the third race in a row, Red Bull produced aero updates to the RB6 and in Monaco this consisted<br />
largely of a new blown rear wing. Ahead of the expected debut of their F-duct in Turkey, this wing is<br />
aimed at high downforce and follows a pattern taken by several teams where-by a 15cm slot in the front<br />
of the main plane feeds inside the wing to exit via a full width slot. Making the 2 element rear wing act<br />
like a 3 element wing, so it can be steeper for more downforce. Monaco also gives the chance to view<br />
the car at angles not possible at normal circuits. We can see that the upper diffuser deck is not as large<br />
as other teams (e.g. Renault and McLaren) and does not use complicated vanes in the opening at floor<br />
level. What we can see those is the two windows in the sides of the upper deck to allow the exhaust to<br />
blow up inside the diffuser. The added energy from the fast moving exhaust gasses creates more<br />
downforce when the engine is revving.<br />
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Modified brake discs<br />
In order to improve reliability following Sebastian Vettel's difficulties at the Spanish race, Red Bull have<br />
changed the RB6's brakes discs for the Monaco Grand Prix. They now feature smaller holes than the ones<br />
originally requested from brake supplier Brembo. During Thursday practice the team used the discs<br />
pictured, with small oval holes (red arrow), whereas for qualifying and the race the team opted for the<br />
same discs Ferrari use.<br />
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7.3 McLaren<br />
No major visual updates appeared for Monaco, they were the only team to run an f-duct in the race.<br />
However both drivers suffered mechanical problems in the race, with Hamilton’s car struggling with<br />
overheating front brakes and Buttons car retiring due to overheating. This overheating was caused when<br />
the team did not remove a foam block, used to keep the cooling fans inserted into the sidepods.<br />
Reducing the cooling air getting to the radiators and sending the coolant temperatures sky high.<br />
What Happened to Buttons McLaren on the Grid<br />
Fans blow through tubing into a duct, with an optional dry ice tray, which is secured into the sidepod<br />
with a foam block<br />
At the start of the Monaco Race, McLaren had a rare engine failure. This was not a problem with the<br />
engine itself, but caused by a procedural problem on the grid.<br />
Before setting off for the grid the car is warmed up in the garage and the driver often completes several<br />
laps, cutting through the pit lane before finally parking on the grid. By this time the car is fully up to<br />
temperature and needs fans to keep the car cool. In the case of the engines radiators and oil coolers, this<br />
takes the form of fans inserted into the sidepod inlets. Fans pass cooling air through the radiator cores to<br />
cool the engines fluids.<br />
For McLaren their sidepod fans comprise several parts, an external fan which feeds into convoluted<br />
tubing to a carbon fibre duct, this has the option of a tray of frozen nitrogen being inserted into it to<br />
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further reduce temperatures. This then is inserted into a rigid foam block that is squeezed tightly into the<br />
sidepod inlet itself. Other teams have electrical fans fitted into similar carbon mouldings, these are all in<br />
one piece and when removed nothing can be left behind.<br />
What happened to McLaren in Monaco, and this was partly shown by the FIA TV feed, that the<br />
mechanics withdrew the ducts and tubing, but on one side the foam black was left stuffed in the sidepod<br />
inlet. This was obviously missed by the mechanics, but was brought to their attention by the BBC TV pit<br />
lane reporter Ted Kravitz. By then it was too late and the car had to complete the formation lap and start<br />
the race with the block still in. The team were obviously anxious, but the block does have a hole through<br />
it, so some cooling airflow was getting through. With the safety car deployed on the opening lap and the<br />
pit lane closed, Button had no choice but to circulate a low speed, with the engines temperature slowly<br />
rising until steam could be seen spewing from the sidepod.<br />
Although this was a rare error, as the car has these fans fitted when it pits during testing and free<br />
practice. One still wonders if McLaren will revert to a one piece design or tighten up the grid procedure<br />
to prevent another similar situation arising at future races.<br />
Revised rear diffuser<br />
The latest version of McLaren's diffuser is very similar to the one introduced by Renault, with double<br />
longitudinal profiles (yellow-highlighted area). However, there are differences to the French team's<br />
solution. The side diffuser is less angled (1), very long and has a unique profile in its end section. There is<br />
also a new, small flap (2) and an additional one (3) under the deformable structure, which is designed to<br />
boost suction of air from underneath the car.<br />
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Ferrari F60<br />
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Ferrari F60<br />
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7.4 Ferrari<br />
Ferrari added this small winglet to the tail fin for added rear end grip<br />
In addition to a revised front wing flap, more downforce was added to the car via a small winglet added<br />
to the rear wing. This two element wing sits in the 15cm free zone in the middle of the wing. Adding<br />
parts like this costs drag, but Monaco the relatively low speeds means that downforce takes precedence<br />
over top speed.<br />
Unlike the similar Lotus solution, Ferrari have a shark fin to package the wing around, so the winglet<br />
splits into left\right sections either side of the fin. Equally unlike the other team Ferraris winglet is just a<br />
single element with a significant gurney tab attached.<br />
The teams weekend and indeed season was given a blow when Alonso's crash in Free Practice 3 wrecked<br />
the car and destroyed the chassis.<br />
Teams rarely scrap a chassis, with only 5 or so monocoques being built for the entire season, losing one<br />
may see the team need to make a new tub in case of future incidents. One effect of the crash was that<br />
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we could see the Ferrari diffuser from below as it was winched from the crash site. Visible, was the<br />
intake for the upper deck of the double diffuser, as the stepped underfloor narrows early create an inlet<br />
well forward of the rear axle line, which is where the rules intended the diffuser to start.<br />
Unlike Renault and McLaren the Ferrari diffuser is quite conventional; without the longitudinal vanes<br />
aiding airflow up into the top section of the diffuser.<br />
Front wing modifications at Monaco<br />
At Monaco teams usually add flap in order to gain extra downforce but Ferrari instead preferred to<br />
reduce the flap’s inner chord probably to improve the airflow under the car and towards the diffuser.<br />
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[Source: Jamesallenonf1.com]<br />
Photo reveals details of Alonso’s Ferrari<br />
When Fernando Alonso crashed in practice for the Monaco Grand Prix, his car was lifted away from the<br />
circuit on a crane and photographer Darren Heath was right there to capture it. The result is this<br />
photograph, which at face value shows little more than a very smashed up Ferrari. However looking<br />
more closely at the underside of the car, there are some details which have been secret up to now and<br />
they tell us quite a bit about the design philosophy behind the car.<br />
Starting with the obvious – the car is leaning backwards. Obviously there is no driver in it, but experts say<br />
that allowing for that, the photo<br />
still shows that the weight<br />
distribution would appear biased<br />
towards the rear. The lifting strap is<br />
usually about 1800mm from the<br />
front axle, so a bit more than half<br />
way.<br />
Look at the back of the car; the<br />
double diffuser entry section is<br />
pretty large, but not extreme by<br />
today’s standards, apparently. It is<br />
also believed to be quite close to<br />
the Toyota design, which may well<br />
be because of the aerodynamic<br />
expertise hired in from Toyota over<br />
the winter.<br />
The most interesting revelation<br />
from this photo is the front section.<br />
Look at the floor near the leading<br />
edge of the bargeboard; it starts<br />
wider then tapers to the minimum<br />
width until widening for the driver’s<br />
seat area.<br />
The narrowing helps the chin are<br />
(which looks a bit like a tea tray)<br />
work as a diffuser, with air being<br />
fed by the clean centre section of<br />
the front wing. Downforce<br />
generated here gives a forward<br />
centre of pressure, and perhaps<br />
helps explain how Ferrari can use a<br />
seemingly benign front wing<br />
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without suffering from a forward balance in high speed.<br />
The other interesting revelation is to do with the way the team operates the ride height of the car. This is<br />
a big talking point this season due to the new rules on refueling.<br />
The plank retaining skids are cleverly detailed around the inner edges of the plank wear holes. This is<br />
probably to allow the car to be run a fraction lower whilst still keeping within wear limits. It shows a<br />
good understanding of precisely how the FIA apply the plank wear regulation in practice too.<br />
They are clearly running plenty of rake, look closely at the front of the plank and you can see that there is<br />
hard rubbing, while there are just a few witness marks of light touching further back. The front of the<br />
plank looks like it is deflecting up, since there seems to be hard rubbing on the entire area ahead of the<br />
seat despite minimal touching further back.<br />
With refueling banned this season and the car therefore required to carry 160 kilos of fuel, which lowers<br />
it, giving as little as possible away on ride height is very important.<br />
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7.5 Renault<br />
Renault Barcelona spec wing was also run in Monaco, the inner end of the flap is raised with the main<br />
plane being slotted beneath it.<br />
Renault was apparently not joking when they claimed to update their in every race. The team did not<br />
introduce a major update in Spain but has brought new updates at every single Grand Prix, each of them<br />
effectively used as they were all found to be consistent with windtunnel data. Together, Renault's car<br />
has already improved 0.75s since the first Grand Prix.<br />
This time around, the team had another new front wing development, an area where they admitted to<br />
be lacking last year. The new version features a turning vane below the stacked element to help manage<br />
flow together with the endplates. More important however is the change in profile of the major planes.<br />
Stepping away from the steep drop the elements features towards the centre of the wing, the new wing<br />
shows an upward leading edge of the middle element, whereas the base plane is now split in two,<br />
inward of the front wing adjuster.<br />
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7.6 Mercedes<br />
Mercedes was forced to return to the short wheelbase format for this race because the wishbone and<br />
steering changes created problems for the team in Monaco format. It was not in order to gain greater<br />
agility for the street circuit, as in Monaco format the team are able to steer the front wheels at a greater<br />
angle to navigate the tightest turns. However, the resulting short wheelbase would have hindered the<br />
cars set up, as it shifts weight forwards when at Monaco you need rear end grip for traction.<br />
Their Barcelona spec roll hoops and engine cover were brought to Monaco. It transpires the decoupling<br />
of the airbox snorkels from the roll structure and allows the team to tune the inlet to suit the tracks<br />
demands on engine and aero and as such, in Monaco the team ran larger inlets than those used in<br />
Barcelona. This is a further benefit to the shorter inlets the set up provides, which aid the engines<br />
breathing.<br />
Where do we put the obligatory cameras?<br />
Year after year teams are trying out new positions for the cameras. Be it the nose cameras or those on<br />
the engine cover, since they have an aerodynamic influence they are deemed interesting to optimize. As<br />
the shape is defined as a neutral wing, the only thing that's left is try to position it where it can be used<br />
as a flow straightener.<br />
Mercedes have therefore followed McLaren's example and are now running nose cameras located low<br />
above the front wing. And if that wasn't enough, the cameras are moved as far back as possible while<br />
still attaching on the front wing supports.<br />
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7.7 Sauber<br />
A new lip on the endplate (yellow) redirects airflow around the tyre<br />
As part of a major Barcelona package Sauber introduced several new parts. With a new front wing<br />
endplate and engine cover also making it to Monaco. The front wing endplate sported a new lip ahead of<br />
the rear tyre; this lip was also used at Force India and may be part of their new technical director, James<br />
Keys’, influence on the car. This lip redirects the airflow coming down from the rotating front tyre and<br />
sends it around the wheel, rather than impacting the flow already passing along the endplate.<br />
Meanwhile the teams engine cover gained two pairs of cooling outlets, both inspired by rival teams. At<br />
the front shoulder of the sidepod, McLaren inspired outlets span the width of the sidepod, while around<br />
the exhaust outlets Ferrari derived gills, joined to the exhaust outlet by a common slot to make them<br />
legal were also fitted. It’s possible these change have also resulted in the team being able to make the<br />
engine cover narrower at the rear, although this is not a visible change.<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
MONACO – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
7.8 Virgin<br />
Force added rear end downforce Virgin ran this winglet in Monaco (yellow)<br />
A new upper deck to the diffuser, brake duct fins and cooling outlet (yellow) differentiated the B spec<br />
Virgin<br />
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MONACO – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Again the team ran one B-spec chassis, with the second tub being readied for the Turkish GP. This new<br />
car is more than a larger fuel tanked iteration of the VR01, we noted the shark fin engine cover at<br />
Barcelona, but there are also numerous changes around the back of the car. Most notable is another<br />
section added to the upper deck of the diffuser, although the rest of the lower diffuser section is<br />
identical to the sister car. Smaller details added in this region include a new fin on the rear brake ducts<br />
and a larger Red Bull style opening in the engine cover for cooling.<br />
Like Ferrari, Virgin responded to Monaco’s downforce demands with a winglet added to the tail fin<br />
above the rear wing. This only appeared on the Vr01-B as the sister car was not equipped with a shark fin<br />
top body.<br />
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7.9 Force India<br />
New front brake ducts<br />
There are a lot of new solutions on the Force India in Monaco, including a new front wing, with different<br />
central pillars and endplates. The team have also introduced this new front brake duct, with a wide and<br />
rounded extension in its lower section (see arrow). This is designed to improve the management of<br />
airflow in this area, better directing it under the car and towards the rear diffuser's central section.<br />
The team is becoming a consistent and serious<br />
mid field contender, it continue to press on with<br />
development to the VJM03. In Monaco the<br />
Silverstone based team brought new front brake<br />
ducts and a revised nose cone. Taking a lead<br />
from the Brawn BGP001 and Toyota T<strong>F1</strong>10, the<br />
inner brake ducts reach forward to the front<br />
perimeter of the tyre. This creates a smooth path<br />
for the airflow, both around the wheel and into<br />
the brake duct scoop. Additionally the lower<br />
edge of the ducts forward extension is bulged to<br />
further shape the airflow passing off the front<br />
wing around the front tyre assembly.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 194<br />
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Although the nose cone forms the front end primary impact structure and is homologated for the<br />
season, Force India have been able to reshape the fairings added around the front wing mounting pillars.<br />
Previously there was a square shaped trailing extension to the pillar; the new version has a rounded<br />
shape, similar to the hump moulded under the nose. These latter changes to the nose cone were also<br />
brought to Barcelona.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 195<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TURKEY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
8. TURKEY – TECHNICAL REVIEW<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
8.1 Generalities<br />
From a track with the slowest corner to a track with the highest loaded corner on the calendar, the<br />
Istanbul Park circuit’s now famed Turn 8 is a world away from Monaco. One of the few new tracks to<br />
create a really demanding experience for the car, Turkey challenges the cars with two short straights,<br />
two tight sequences and one super high load corner sequence.<br />
This means the cars have to be aerodynamically efficient to take the corners as fast as possible without<br />
compromising straight line speed. Thus we saw many new developments for this track as teams seek to<br />
make improvements to the chassis after the opening races. Problems found at early tests and races are<br />
only now being readied for production to make it to the races.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 196<br />
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TURKEY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
8.2 Red Bull<br />
Red Bulls F-duct uses a driver controlled fluid switch to direct airflow from the lower branch into the<br />
upper branch of the duct<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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As part of other changes the Pod wing was narrowed for Turkey<br />
New front wings flaps required a larger opening on the endplate to pass flow around the front tyres<br />
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TURKEY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Despite their potential being realised with back to back victories, Red Bull brought major changes to the<br />
Turkish GP. There were new parts from the front to the rear, starting with a new front\rear wing, new<br />
pod wings and their much needed F-duct making its debut.<br />
Compared to McLaren Red Bull have had a car considerably slower in a straight-line. This is mix of their<br />
engines outright power and their aerodynamic philosophy. Thus the F-duct, which maintains downforce<br />
for corners and allows higher top speed on the straights, would be a perfect addition to the car. Like<br />
Ferrari their challenge has been to create an F-Duct solution that fits into the existing chassis. The<br />
problem they face is creating enough flow through the duct to make the rear wing stall.<br />
McLaren with their well routed duct and efficient snorkel, have less of a problem. So along the same<br />
lines as the Ferrari duct, Adrian Newey has penned a split duct that uses a fluid switch to route the<br />
airflow between two branches of the duct. The fluid switch is analogous to an electrical switch with<br />
sends current down one direction in a circuit dependent on the resistance the differing branches<br />
provide.<br />
Air flows into the RB5’s Duct via separate inlet in the engine airbox inlet, this then passes into the ‘V’<br />
shaped switch. In normal running the air flows down the lower branch and exits with little impact under<br />
the rear wing. Air also flows in this state through a forward reaching duct into the cockpit. Red Bull using<br />
a white plastic outlet to this control duct sited near the steering wheel on the left hand side of the<br />
cockpit. When the driver seals the ducts outlet with his left hand, the resistance to airflow in the control<br />
duct and lower branch increases.<br />
Air instead finds an easier route to pass through the upper branch duct, the fluid switch doing this with<br />
out any moving parts. The air that passes through the upper branch passes inside the shark fin and into<br />
the rear wing flap, exiting through slots in the back of the flap the airflow under the wing is broken up<br />
and downforce and drag are reduced. As with most teams introducing their F-duct the team struggled to<br />
get it working consistently and the device will reappear for the next race in Canada.<br />
As mentioned the RB5 also had a new front wing and pod wings. The front wing sported different flaps<br />
which also merged into the endplate in a different way, with the endplate sporting a larger aperture to<br />
allow airflow either side to be routed around the front tyre. While the pod wings are now much<br />
narrower, which is the opposite to the trend for ever larger and more complex pod wings. No doubt<br />
related to the front wing changes these sidepod mounted turning vanes direct the front wheel wake<br />
away from the centre of the car for more aerodynamic efficiency.<br />
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TURKEY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Red Bull have introduced their version of the F-Duct system at Istanbul Park. It's a very similar concept to<br />
those on the McLaren and Ferrari, with the air blowing on to the rear wing via two big pipes inside the<br />
engine cover (red arrows). Like the first version of Ferrari's system, the duct is controlled by the driver's<br />
left hand. The team tested it during Friday in Turkey, but it was removed from both cars for qualifying<br />
and the race because it was not consistent enough and it was difficult to operate. It will be back on the<br />
cars in Canada.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 200<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TURKEY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 201<br />
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TURKEY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
RB6 – new front wing forTurkey<br />
New triple profiled front wing for Turkey with double vented endplates to turn the air more effectively<br />
outside of the front tyre profile.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 202<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TURKEY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 203<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TURKEY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Sidepod panel development<br />
Launch<br />
Bahrain<br />
In a constant seek to improve airflow management around the lower sidepod zone Red Bull launched<br />
five versions of its sidepod panels. The launch version panel was quite wide with its lower part inclined<br />
inward. There was also a triangular vertical floor fence. At Bahrain RB6 had this triangular floor element<br />
rejected and featured new panels with a slimmer lower part and a new connection to the mirrors.<br />
China<br />
The third panel version was seen at China with the panel having its width reduced much sooner as it<br />
meet the car floo. This change was made possibly to reduce drag by letting more air pass freely through<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 204<br />
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the inner zone created by the panel and the car body. Finally the panel’s connection to the car’s body<br />
has also been revised.<br />
Spain<br />
Turkey<br />
At Spain the team was forced by rules to inboard the car mirrors so a mirror-less version of the Chinese<br />
spec was used. Lastly since Turkey the RB6 features narrow panels (fifth version), a change possibly<br />
triggered by other car updates taking place also at Turkey.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 205<br />
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TURKEY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
8.3 Mercedes<br />
Mercedes GP's F-Duct system, which was introduced in China, has received an upgrade in Turkey. It can<br />
now be activated by the driver's foot thanks to a bigger duct on the side of the chassis (blue arrow). This<br />
was previously much smaller and used to cool the drivers. The system of pipes used to direct the air to<br />
the rear wing is very complicated and they are all concealed by the engine cover, eventually reaching the<br />
wing's main profile through the side endplates.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 206<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TURKEY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
8.4 McLaren<br />
Numerous smaller changes were brought by McLaren to Turkey. Their rear wing was altered, still running<br />
the second generation F-duct slot, but now the rear wing sports a twisted profile. With a cambered main<br />
plane and the wings angle of attack being reduced at the wing tips. These changes reduce the induced<br />
drag of the wing for less downforce but greater top speed. Even with the F-duct the rear wing still needs<br />
tuning for other sections of the track.<br />
Also on the MP4-25 were revised pod wings with the top section gaining a Ferrari style stepped section.<br />
This changes suggests other areas of the car were altered for the weekend, but perhaps not visibly so. It<br />
was poignant that McLaren ran flow viz tests on Friday morning further strengthening the belief that the<br />
car had geometry changes around the front wing.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 207<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TURKEY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Revised sidepod panel<br />
In its own series of "updates at every race",<br />
McLaren have revised the sidepod panel.<br />
Attached to the car's floor and to the sidepod<br />
itself, all connections also fulfil an aerodynamic<br />
purpose. The panel itself is now more curvy at<br />
the bottom, while the section where it is closest<br />
to the sidepod now has a leading edge leaning<br />
inwards, aiming to direct more air around the<br />
outside of the panel.<br />
The panel, although apparently simple, is<br />
extremely important for the car's rear end<br />
efficiency. It attempts to overcome the<br />
turbulence behind the front wheels and guide air smoothly along the sidepod. Eventually it influences<br />
the diffuser, rear wheel drag and the rear wing.<br />
The revised sidepod panel has now a trapezoid shape for mainly two reasons. Firstly to decrease the<br />
volume of space between the panel and the sidepod body aiming to increase the speed of air passing<br />
trough taking advantage of the venturi effect created, and secondly to form a channel on the external<br />
panel surface. This channel separates the flow of air passing around the sidepods body into two, one<br />
flowing at the bottom and another one guided through this channel around the sidepods middle section.<br />
This new panel formation improves the quality and quantity of air flowing towards the rear of the car. It<br />
is worthy of reminding that the lower streamline of air around the sidepod bottoms, which is now<br />
improved, interacts also with the diffuser side section via the small vent in front of the rear wheels.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 208<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TURKEY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Diffuser revisions for Turkey<br />
At Turkey the central zone twin fences have a new thicker upper part while the pointy side tabs were<br />
once again revised on a constant seek for the ideal flow of air through this zone (all changes in orange<br />
color).<br />
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TURKEY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 210<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TURKEY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Rear axle winglets update at Turkey<br />
The MP4/25 had its rear axle upper winglets modified at Turkey. They have now a more horizontal<br />
profile compared to the old inclined upwards profile. This change may have been triggered by the<br />
introduction of the new sidepod panels also for Turkey.<br />
The major role of the rear axle winglets is to decrease turbulence in this zone created by rear wheel<br />
rotation and are considered by rules to be part of the braking system.<br />
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TURKEY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
8.5 Ferrari<br />
Ferrari fitted this bulge to the underside of the diffuser the streamline the flow<br />
The <strong>F1</strong>0’s downforce deficiency showed itself through the fast turns of Istanbul. New parts were brought<br />
to Turkey, But Ferrari are now aiming a greater update to debut at the European GP. developments that<br />
were ready for this weekend were largely an F-duct update and diffuser changes. At its debut the Ferrari<br />
F-duct was somewhat awkward to use as the driver had to press the back of his hand against the control<br />
duct. Ergonomics have been improved with the use of a knee operated control duct, the driver having<br />
greater strength in his leg and keeping his hands free on the straights for steering.<br />
At the back of the Ferrari, the Diffuser which has retained the same concept since Bahrain, was updated<br />
with a bulged section moulded in the lower diffuser. This is largely an addition to keep the airflow<br />
attached as it passes up from under the car and passes through the diffuser. A greater diffuser update<br />
based on Toyota’s unraced T<strong>F1</strong>10 are reported to be in the pipeline for Valencia.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 212<br />
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Revised F-duct control<br />
Ferrari have revised the layout of their F-duct<br />
system for Turkey, in particular the mechanism<br />
by which the driver controls it. In Barcelona the<br />
driver was closing the hole using the back of his<br />
left hand (inset), a manoeuvre that was not<br />
very comfortable for Alonso, and even less so<br />
for Massa, who has his steering wheel<br />
positioned further forward and hence actually<br />
had to take his hand off the wheel. In Istanbul,<br />
the hole is now closed with the driver's left leg<br />
and here you can see the pipe inside the<br />
chassis, very similar to the McLaren's.<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TURKEY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Oil tank position<br />
For <strong>2010</strong> Ferrari do indeed have their oil tank in a conventional position at the front of the engine. Preseason<br />
it was widely predicted and reported that the oil tank was moved to inside the gearbox casing, to<br />
free up fuel tank capacity. I spoke to Willi Rampf at the Sauber C29 launch and he confirmed that the<br />
Sauber uses the entire Ferrari engine and gearbox set up, complete with oil tank at the front of the<br />
engine. Thus it made sense Ferrari also had this set up. Last year due to KERS Ferrari split their oil tank<br />
with a secondary oil tank mounted to the rear of the engine above the clutch, this was enclosed by the<br />
gearbox when installed the complete car. This freed up space for the MGU and batteries.<br />
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8.6 Renault<br />
Yet another front wing iteration for Renault, this one truncates the cascade replacing part of it with a<br />
winglet<br />
On an almost race by race basis Renault are finding improvements in their front wing assembly. Istanbul<br />
saw the car race with a revised endplate and cascade set up, the main wing and flaps being similar to the<br />
Monaco versions. Where as the previous version had a full width cascade element, the new wing<br />
truncated this part, running instead a Brawn style winglet with a small cascade extending outboard from<br />
it. The endplate retains a air of vanes one of which supports the cascade. This new set up appears to be<br />
more aggressive, with the winglet having a very steep angle of attack.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 216<br />
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TURKEY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Some addition under the nose comes with a new front wing. Small fins?<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 217<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TURKEY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
8.7 Force India<br />
Amongst other upgrades the front wing endplate vane and pod wing vane were new for Turkey<br />
(yellow)<br />
Trying to catch up with the mid field leaders Force India produced major and minor updates for Turkey.<br />
They also had their F-duct make its debut, quite possible similar in ducting to the Ferrari and Red Bull, in<br />
the VJM03’s case, the duct is fed from the oil cooler inlets on the roll hoop, the control duct exiting<br />
inside the left hand side of the cockpit near the steering wheel. What marks the Force India setup as<br />
different is that the duct feeds slot sin the main plane, thus the air is stall the wing earlier than near the<br />
trailing edge of the flap, which is hw other teams achieve it.<br />
Other visible updates were a revised front wing endplate, the smaller outer vane being altered and<br />
gaining a rectangular indentation. Then the Pod wing which has run a flap half way down since Bahrain,<br />
has now gained an additional vane hanging from the flap.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 218<br />
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TURKEY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Force India's F-duct helps season best qualifying<br />
Force India has secured their year best qualifying session of the year with Liuzzi in 6th and Sutil in 9th<br />
position. The F-duct that was introduced in Turkey but only raced by Liuzzi is now on both cars and<br />
certainly helped them to make a step forward at Montreal, where low drag on the long straights is vital<br />
for good laptimes. The team's system is very similar to that of Ferrari, with inlets on each side of the<br />
airbox and a channel going into the rear wing through the shark fin. Meanwhile the team also brought a<br />
smaller rear wing and<br />
8.8 Lotus<br />
For Turkey the T127’s gained a new rear wing assembly, The rear wing is now mounted on two pylons to<br />
pass the load from the upper rear wing into the chassis. This has allowed Lotus to fit a more curved beam<br />
wing, this now rises higher up over the crash structure.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 219<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
CANADA – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
9. CANADA – TECHNICAL REVIEW<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
9.1 Generalities<br />
After a two year abscence round 8 of the <strong>2010</strong> championship saw a much anticipated return to the 'Ile<br />
de Notre Dame' and the circuit Gilles Villeneuve. A completely unique race track with long straights<br />
punctuated by chicanes like those at Monza, it has street-race-like risks from the walls lining the track.<br />
Equally the track is semi purpose built, akin to Melbourne in the manner that the track is green and not<br />
rubbered-in, so grip improves over the weekend.<br />
Canada rewards car with low drag, to aid speed on the straights and in order to get through the slow<br />
chicanes strong brakes are needed to haul the cars down from 200mph, then good aero balance and<br />
mechanical grip gets the cars through the turns themselves.<br />
Such is the importance of straight-line speed and braking, teams produce an aero package specifically for<br />
this race with smaller wings and larger brake ducts and these developments will also be used Monza and<br />
for some teams also at Spa.<br />
This year’s race weekend was dominated by tyres, the green track and resurfacing acting together to<br />
create a very low grip surface. Allied to the low downforce set up, the tyres did not see enough loads to<br />
bring them up to temperature and this lead to graining. Graining is when a tyre isn’t gripping the track<br />
and instead slips, the shearing effect then pulling the rubber from the tyre which forms into balls and<br />
reduces grip. A tyre can recover from graining, but equally a tyre that has started to grain, loses heat and<br />
can struggle even more to form a clean contact patch.<br />
Over the Canadian weekend, teams were finding that both types of tyre were degrading through<br />
graining, although the latter stages of the race saw the track rubber-in and allowing longer stints on the<br />
tyres.<br />
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9.2 Ferrari<br />
With one race until the major upgrade Ferrari raced with a straightforward version of the <strong>F1</strong>0. A low<br />
downforce rear wing was used along with larger brake ducts. Ferrari also continued to run their f-duct to<br />
aid straight-line speed at the Montréal track.<br />
Enlarged brake ducts<br />
Montreal is the toughest circuit for brakes - that's the reason everybody is very keen to produce bigger<br />
brake ducts to improve cooling here, as you can see with this Ferrari front duct. In addition, it is critical to<br />
choose the right friction materials for the brake pads and discs in order to cope with the high levels of<br />
heat and wear. Ferrari, as is their tradition for the Circuit Gilles Villeneuve, have temporarily swapped<br />
from Brembo to Carbon Industries products, as used by the likes of McLaren and Williams.<br />
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9.3 McLaren<br />
Another team with a major upgrade in the pipeline, but McLaren isn’t expecting their new bodywork to<br />
arrive until Silverstone. Instead the usual array of smaller developments were ready for Canada one of<br />
which was specifically for this circuit, a revised version of the F-duct. This included changes to the<br />
ducting inside the shark fin and a narrower outlet slot at the rear of the wing. McLaren also were quoted<br />
as having small changes to the diffuser.<br />
9.4 Red Bull<br />
There were no major changes at Red Bull. Once again they were running the turkey front wing and<br />
endplate, but not their f-duct. It transpires that the initial tests with the f-duct proved problematic as the<br />
vent on the rear wing reducing downforce, probably by allowing a small amount of airflow through the<br />
duct, when it should be closed off, this would reduce the low pressure region behind the rear wing,<br />
costing downforce.<br />
Modified front wing<br />
Red Bull started the Canada weekend with a new front<br />
wing. It was based on the one with two openings on the<br />
endplate, which they introduced in Turkey, but featured<br />
a wider main plane and single flap. For qualifying - and<br />
for the race - they have reverted to the previous wing,<br />
which features only one opening and a slotted main<br />
plane. The team have also modified the car's diffuser<br />
and bodywork around the exhaust area. In addition, a<br />
lot of work has been carried out to improve the cooling<br />
of the brakes.<br />
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A good view of the red bull hub for canada<br />
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9.5 Renault<br />
An extreme "W" shape rear wing reduced drag for Renault<br />
Renault were one of the few teams to really develop a 'ultra' low drag wing package. As drag is largely<br />
tuneable by the rear wing size, they made an extreme version of their "W" shaped rear wing. Their<br />
Canada version had an even more pronounced twist in the outer sections, such that in frontal profile the<br />
flap is largely obscured by the raised leading edge of the main plane, this takes the load off the flap and<br />
reduced drag.<br />
To balance the reduced downforce at the rear, Renault also modified their front wing. By using their new<br />
front wing and endplate package Turkey and removing the cascade elements, front downforce was<br />
reduced to match that at the rear.<br />
Renault like most teams also greatly increased the size of their brake ducts, the complex inlets inside the<br />
front wheels gained a much taller rectangular scoop.<br />
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Renault front wing may have changed several times but on the contrary the rear wing follows a less<br />
aggressive development program. At Canada the R30 featured a new low downforce rear wing which<br />
was the second version since season start and the fourth since winter testing.<br />
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Revised front wing<br />
Renault have introduced a new front<br />
wing at nearly every track this year and<br />
Montreal is no different. As the first<br />
low-downforce circuit of the year it<br />
definitely warrants a change. Only the<br />
main plane is the same as the previous<br />
wing. All other components are<br />
different - a more complex endplate<br />
with an additional vertical inner fence,<br />
a revised flap with an extra element at<br />
the rear, and no additional top flap.<br />
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Brake duct development<br />
With Circuit de Gilles Villeneuve being<br />
particularly hard on the brakes, all teams have<br />
modified their braking systems to cope with the<br />
additional demand. On a full lap, the cars are<br />
for 16% of the time under braking, more than<br />
any other track on the calendar.<br />
Renault for instance clearly increased the brake<br />
duct aperture, catching more air to provide<br />
more cooling to the brake discs and pads<br />
(notice the difference with the Turkish<br />
configuration in the inset). Renault also ran a<br />
new front wing, removing the stacked elements<br />
of the wing. The rear wing was also modified, retaining the unique W-shape, but extending its curves and<br />
reducing the frontal surface of the wing.<br />
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9.6 Williams<br />
A raft of changes from front wing, turning vanes and diffuser lifted the Williams pace.<br />
Although not specifically for Canada, Williams introduced a major upgrade package last weekend. This<br />
affects the entire front aero and lead towards a new diffuser. Starting at the front, the wing uses a<br />
similar frontal profile, but its endplates are following the increased trend for forming the endplate from<br />
down turned ends of the wing. In Williams case the main plane and the two flaps curve down to form a<br />
vaned endplate, although the view of this is obscured by larger vane added tot he front of the endplate.<br />
Sitting behind the wing and under the nose are new bargeboards again following the Toyota 2009 style<br />
for large vanes extending from edges of the nose cone. This year this route has also been adopted by Red<br />
Bull and Ferrari. While these are detail changes the whole philosophy of the front splitter has been<br />
changed. No longer does the Williams have the Brawn inspired snowplough, instead a simpler more<br />
conventional splitter with fences along its edges has been developed. Flow coming off all these new<br />
devices then passes around the sidepods via revised pod wings, which are not stopped above the trailing<br />
edge of the bargeboards. Along with the diffuser which is the teams third major iteration this season,<br />
Williams gained a step change in pace in Canada. Although it will take a track with a greater reward for<br />
aero efficiency to tell if the gain was from these changes and not the unusual conditions in Montreal.<br />
Revised front wing<br />
Williams have introduced two new<br />
front wings in Montreal. Both feature<br />
two vertical turning vanes and are<br />
designed to boost the airflow from<br />
underneath the raised front section of<br />
the chassis (1). Each front wing has a<br />
different forward upper wing (2). On<br />
one example there was a small<br />
splitter (3) on the outside of the<br />
endplate. The team has also brought<br />
two different rear wings.<br />
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9.7 Sauber<br />
The cars mid section saw developments to three aero devices (yellow)<br />
Much like Williams, Sauber introduced a package of changes for Montreal. In the C29's case, this was<br />
formed of revised bargeboards and pod wings. Although similar of profile to the old bargeboards, the<br />
new version no longer curves over to meet the side of the chassis. Instead they end vertically and the<br />
down turned fin has been added to the chassis side. Aiding the flow of these devices, the pod wing has<br />
gained a small supplementary fin fitted to the axe-head floor section. Sauber continues to make these<br />
changes under the guidance of new technical director James Key but as yet no major upgrade package<br />
has been announced for the forthcoming races.<br />
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9.8 Lotus<br />
After two races, the new Lotus endplate gained this “L” shaped vane<br />
Mike Gascoyne’s design team continue to be the only new team to bring small updates to the car for<br />
every race. In Canada these changes affected the front wing and rear wing of the Lotus. Having run the<br />
Toyota inspired front wing endplate\cascade package for two races, they team added a small "L" shaped<br />
winglet to replace the simpler vane fitted to the original design. At the rear Lotus moved away from their<br />
higher downforce rear wing with its 15cm slot and used a far lower downforce two element wing. This<br />
used straight elements and was devoid of the complex slotted arrangement of the normal wing.<br />
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10. EUROPE – TECHNICAL REVIEW<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
10.1 Generalities<br />
From Canada to Spain, <strong>F1</strong> travelled back across the Atlantic for the European GP at Valencia to yet<br />
another temporary circuit, however there are few other similarities between Montreal and Valencia.<br />
Although the track was green on Friday, it soon rubbered in, aided by the heat and Bridgestone shod<br />
support races, and as such the track did not see the same graining as in Canada.<br />
Valencia also has a number of faster turns to join the tight sequences, thus the teams were running far<br />
more downforce at this track.<br />
With the cars now remaining in Europe until the last four races of the season, the European GP was a<br />
venue for teams to introduce their mid season upgrades, in preparation for the run of upcoming fast<br />
classic races. We saw three teams joining Red Bull with a blown diffuser, making use of the fast moving<br />
exhaust gas to gain rear downforce.<br />
There were also a number of other significant upgrades with even more expected at the next race in<br />
Great Britain.<br />
Diffusers<br />
Exhaust blown diffusers It was Adrian Newey's Red Bull RB6 that revived the idea of using exhaust gasses<br />
to drive the aerodynamics at the rear of the car. Although launched with a periscope exhaust system, at<br />
the last test of the winter the RB6 surprised all by emerging with a low exhausts blowing both over and<br />
through the rear diffuser. Now four months later other teams have caught up with developments of the<br />
blown diffuser concept. By influencing the flow between the wheel and the chassis, as is passes over the<br />
diffuser, more downforce can be gained, plus this is an efficient way to produce downforce with little<br />
additional drag. With gains of several tenths being reported, this is an advantage the teams can't be<br />
without.<br />
However the three teams joining the fray were not blowing their exhausts through the diffuser, merely<br />
over it. Ferrari, Renault and Mercedes have completed similar modifications to the rear of their cars, in<br />
order to re-route the exhaust pipes to exit low down and in line with the floor. This directs the exhaust<br />
flow over the top of the diffuser, with some of the teams adding new gurney flaps to help drive the flow<br />
out from underneath the diffuser, effectively creating a larger exit area for more downforce. This is a<br />
similar practice to that used through the eighties and nineties, that created a diffuser sensitive to<br />
throttle position, but it's thought the greater distance of the exhaust from the diffuser exit lessens this<br />
impact.<br />
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Of course sending a 800 centigrade exhaust stream along carbon fiber components brings it own<br />
problems, with each of the teams tackled the issues in their own way, Ferrari modified their gearbox to<br />
relocated the lower wishbone, Renault ducted the exhaust flow through a shaped heat shield and<br />
Mercedes added coated and vented heat shields around the wishbones. Over the coming races several<br />
other teams are expected to unveil their blown diffusers, for Silverstone; McLaren, Williams and a race<br />
later Force India.<br />
Vaned diffusers<br />
Last year teams found two loopholes in the regulations to allow double diffusers, one to allow larger<br />
exits in the bodywork surrounding the gearbox, then a new interpretation of the bodywork facing the<br />
ground rule, allowing an opening beneath the car to feed the new upper diffuser. Even with these literal<br />
interpretations of the rules teams could only make the inlet under the car span 50cm which is the<br />
maximum width the underbody step could span. This was because the inlet was masked from beneath<br />
by the bodywork forming the step. However it transpires that a further stretch of the rules allows<br />
additional inlets beneath the car, as long as they do not form an opening when viewed from below and<br />
meet the maximum radius rule. Thus teams have created a vaned section outside the 50cm stepped area<br />
in order to create yet larger inlets. This was initially exploited on the unraced Toyota T<strong>F1</strong>10 and<br />
subsequently raced by McLaren and Renault. Images from the last race show Mark Webbers Red Bull<br />
mid air and also being craned away after his airborne moment, clearly showing that Red Bull's new<br />
diffuser exploits this larger opening. Williams also added vanes to the underfloor area on their Canadian<br />
update. With Toyota engineers at several other teams the shift towards this design will be spread even<br />
further up until the end of the year when double diffusers are banned.<br />
F-ducts<br />
If Valencia proved to be the debut race for ‘Blown diffusers', Turkey was the debut for most teams new<br />
‘F-ducts'. However several teams tried these in Friday practice and chose not to race them while they we<br />
further developed. Now two races later half the field sported a race ready F-duct and even McLaren<br />
modified theirs to allow the driver to control it with his hand and not his knee. As seems to be the way<br />
with <strong>F1</strong> designs, teams are once again converging on what appears to be the optimal design solution.<br />
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Each teams system feeds a fluid switch from a high pressure point on the car (i.e. McLarens snorkel, or<br />
around the airbox inlet), the switch takes the form of a "V" shaped duct, one lower duct feeding out to a<br />
low pressure region beneath the rear wing and the other duct leading into the rear wing. This fluid<br />
switch is further connected to a duct running into the cockpit for the driver to alter the pressure within<br />
the switch by closing the vent with his hand. Normally airflows through the switch into the lower duct<br />
and also into the cockpit, then when the driver gets onto the straight he covers the cockpit duct and the<br />
flow in the switch takes the path of least resistance and redirects through the rear wing, creating the<br />
stall effect. Not surprisingly the FIA have moved to ban this technology next year, by preventing any aero<br />
devices (bar those specifically permitted) being under the driver's control.<br />
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10.2 Ferrari<br />
Having run their new exhaust and sidepod package at a brief promotional run at Fiorano the week<br />
before, Ferrari arrived at Valencia with at least some knowledge of the heat and installation issues with<br />
the new set up. This was Ferrari’s much anticipated upgrade, but was in effect much more limited in<br />
scope than expected. Only the exhaust, radiator and sidepod package formed the main visible part of the<br />
upgrade, as the wings and diffuser remained largely as they were run at previous races.<br />
Having been designed with a “U” shaped exit pipe, the <strong>F1</strong>0 gained a repackaged exhaust system, which<br />
instead pointed the pipe low down and exited through an opening in the tail end of the sidepods. This<br />
blows the exhaust over a heat shield affixed to the top of the diffuser.<br />
The trailing edges of the diffuser gained extra gurney tabs to help extract airflow from under the diffuser<br />
for more downforce. The rear of the car was littered with heat sensitive stickers and bands of heat<br />
sensitive paint, so the team could monitor the temperatures.<br />
In Felipe Massa’s case his lower rear wishbones were rested as he was able to run a revised gearbox<br />
casing that moved the wishbone upwards to move it away from the 800c heat of the exhaust flow.<br />
Alonso did not get this upgrade as his gearbox was not due for its four race rotation. Completing the<br />
upgrade package were new radiators and cooling outlets designed to cope with the summer run of hot<br />
European races.<br />
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Exhaust-blown diffuser<br />
Ferrari have made radical changes for<br />
Valencia, introducing their version of<br />
Red Bull's exhaust-blown diffuser.<br />
They have dramatically modified the<br />
shape of their exhausts, from the<br />
previous design (1), to a lower, more<br />
RB6-inspired layout (2). They've also<br />
introduced a new gearbox case to<br />
Felipe Massa's car to raise the rear<br />
suspension pick-up points to help<br />
accommodate the changes. There's<br />
also a larger radiator layout (3) to<br />
handle the additional heat within the<br />
lower and more enclosed bodywork.<br />
Inset, you can see the exhaust on the<br />
<strong>F1</strong>0 is shorter, and therefore ends<br />
before Red Bull's.<br />
Just as rumours suggested in recent days and<br />
weeks, Ferrari's aerodynamic update at Valencia<br />
includes a revised exhaust system that mimicks<br />
the Red Bull's design. Rather than exiting the<br />
exhaust gases through the upper side of the<br />
sidepods, the pipes are now relocated to push<br />
gases out just above the car's flow, ahead of the<br />
rear diffuser.<br />
At the same time, Ferrari also shielded its lower<br />
wishbones to protect them from the heat while<br />
strips are added to measure the exact<br />
temperature of the suspension arms. The team<br />
also revised the rear brake ducts to make sure<br />
they don't fetch too much of the hot exhaust gases.<br />
The change marks the departure of the high exhausts, introduced by Ferrari and quickly followed by its<br />
competitors. The last time a low exhaust was tried was on the McLaren MP4-18, again a Newey designed<br />
car. That one however had its exhausts exit into the diffuser, causing troubled pressure differences. The<br />
MP4-18 eventually got revised with high exhausts before it was first raced.<br />
<strong>F1</strong>0-Valencia.flv<br />
Clic the above link to show a video of the new diffuser<br />
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This was only fitted Felipe Massa's car, as Fernando Alonso's gearbox was still within its 4-race sequence<br />
and will be swapped out when rotation is due.<br />
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10.3 McLaren<br />
With their major upgrade and blown diffuser expected for the next race, McLaren made do with the<br />
revised Canadian diffuser, with its vertical fences sporting arched joins to the roof of the diffuser. Also<br />
rumours of a new f-duct control where confirmed when the McLaren was spotted with the control duct<br />
now being inside the cockpit near the steering wheel, rather inside the footwell. Thus the driver controls<br />
the stalling of the rear wing by using his hand rather than his leg.<br />
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10.4 Red Bull<br />
Having trialled their F-duct in Turkey, Red Bull returned with a revised duct. This was raced for the first<br />
time and the changes were in the detail and not the general layout of the system as explained in the<br />
Turkish Tech Desk.<br />
Perhaps more significantly the RB6 gained a new diffuser, at first this appeared to be a slightly reworked<br />
version of the previous diffuser, merely having arched joins to the vertical fences inside the diffuser. But<br />
Mark Webbers crash gave a clear view of the underside of the diffuser and this has changed since the<br />
early part of the season.<br />
Their double diffuser is fed by airflow passing under the car and into an inlet formed between the<br />
diffuser and the narrowing of the underbody. Previously this was a simple opening and around 50cm<br />
wide. Now Red Bull has adopted the McLaren\Renault philosophy of creating a vaned opening, which is<br />
far longer and wider the previous version.<br />
In theory the larger the opening, the more mass flow passes through the upper deck of the diffuser for<br />
more downforce. The vanes are effectively a false floor set at the maximum radius allowed, to create an<br />
opening beyond the 50cm width of the underfloor step. This will have given the RB6 a significant rear<br />
downforce boost.<br />
Also Red Bull adopted new front brake ducts, these featured forward extensions for the first time, such<br />
that the duct extends forward the front perimeter of the tyre. This smoothes the airflow between the<br />
front wheels and chassis.<br />
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As already noted, the Red Bull sported a new diffuser complete with the vaned inlet beneath the car.<br />
This feeds into a revised diffuser, with an arched roof. Rather than joining the diffusers internal splitters<br />
at right angles, large radius joins are used creating a unique effect.<br />
Also Red Bull have finally joined most other teams in extending their inner front brake ducts forwards<br />
the tyres leading edge. Although similar designs are now banned on the outboard end of the wheel\tyre,<br />
they are still allowed on the inboard end.<br />
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They are useful in smoothing the airflow off the highly loaded outer span of the wing as it passes around<br />
the inner face of the spinning tyre.<br />
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10.5 Renault<br />
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Renault were one of the teams to introduce a blown diffuser for Valencia. In concept the same a Ferrari<br />
and Mercedes versions, with the periscope exhaust switched for a low exiting one blowing over the top<br />
of the diffuser. But in detail Renault’s system was more intricate.<br />
The large diameter round tail pipe is fed into a shaped heat shield, to create a wider lower exit to protect<br />
the lower wishbone from heat. To the side of the outlet there were several fences to direct the airflow<br />
accurately up the diffuser. As the sidepods have been altered to accommodate the new tail pipes, the<br />
cooling outlets have also been revised with a square window created around the gearbox fairing to allow<br />
hot air to escape the sidepods.<br />
Not content with just the blown diffuser Renault also brought another front wing and brake duct<br />
package. Reportedly the teams 22nd iteration of front wing, although perhaps only the fifth major<br />
endplate version. The endplate and wing follow the Turkish set up, but the outboard cascade is now<br />
reduced to a simple flap attached the vane. This fed back to further revised brake ducts, with a down<br />
turned vane replacing the more complex arrangement seen previously.<br />
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Low blowing exhausts<br />
Renault are another team to introduce a Red Bullstyle<br />
low blowing exhaust configuration in Valencia,<br />
joining Mercedes and Ferrari (Force India and<br />
McLaren are expected to follow at the next round at<br />
Silverstone). The exhaust exit is covered (red arrow)<br />
and has some thermal protection against the high<br />
temperatures. Renault have also introduced a new<br />
gearbox casing to allow for the higher suspension<br />
pick-up points that are needed to accommodate the<br />
revised configuration.<br />
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Old vs. new exhausts<br />
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Increasingly close to the leading teams Renault continued their aggressive development strategy with yet<br />
more changes around the front of the car to compliment a new blown diffuser. The Turkish GP front<br />
wing endplate was modified to create a gap between the outboard cascade and the winglet inboard of<br />
the endplate. Previously the cascade element was adjoined to the winglet. Also the front brake ducts,<br />
which have sported several different vane arrangements, had a far simpler "r" shaped vane towards its<br />
leading edge.<br />
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R30 – Shortened engine cover at Valencia<br />
The introduction of the EBD at Valencia forced the team to shorten the length of the engine cover’s rear<br />
zone to comply better with the total new rear bodywork.<br />
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10.6 Mercedes<br />
The other of the four blown diffuse teams, Mercedes fitted their low exhaust in Spain. Similar to Ferrari<br />
other than the tailpipe was still enclosed with the sidepods exit. Plus there were also vanes added to the<br />
diffuser top to guide the airflow and keep heat from the tyre.<br />
Revised exhausts<br />
Like Ferrari, Mercedes GP have<br />
introduced shorter exhaust pipes and<br />
lower bodywork at the rear of their<br />
car in Valencia to mimic Red Bull's<br />
exhaust-blown diffuser. Unlike<br />
Ferrari, they haven't brought a new<br />
gearbox casing, but have adapted<br />
their original design. A new rear<br />
diffuser has also made its debut on<br />
the MGP W01 for the European<br />
Grand Prix weekend to utilize the air<br />
blowing from the exhausts to the<br />
fullest.<br />
10.7 Williams<br />
After an inconclusive debut for the major aero update in Canada Williams again ran the new set up and<br />
resurrected the F-duct on Barichellos' car, leaving Hulkenberg with a new rear wing to race.<br />
One feature since picked up on the Canadian aero package is the new diffuser, much like Red Bull with<br />
an outwardly a simple update with a wider upper deck to the diffuser. But closer inspection the wider<br />
upper deck is facilitated by the addition of a vaned inlet beneath the car. Simplistically the larger inlet<br />
allows for a larger outlet and creates more downforce.<br />
The f-duct appeared outwardly to be the same arrangement as used in Turkey, the set up could not be<br />
used on Hulkenbergs' car, as the seat needed modifying. Instead the non shark fin top body was mated<br />
to blown rear wing. Not only featuring the small 15cm slot on the flap but also a McLaren-like large inlet<br />
on the main plane feeding a full width slot on the rear of the wing. The extra slots created, allow for a<br />
steeper higher downforce wing package.<br />
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Having moved away from the ‘Brawn-like' splitter mounted turning vane towards more conventional<br />
nose mounted vanes in Canada, Williams also had a major diffuser upgrade. As described in the start of<br />
this review, Williams have moved to a wider vaned diffuser inlet. Valencia also saw the return of their F-<br />
duct; however a seat fitting issue for Hulkenberg meant that only Barichello had this device fitted.<br />
Instead Hulkenberg ran a new rear wing with a conventional blown slot, the main plane having large<br />
15cm wide opening in its upper surface to feed air through the full width slot onto the rear of the wing.<br />
Similar in concept to McLarens Spanish rear wing, effectively creating a three element wing from just<br />
two elements. Williams's performance was also boosted by a Cosworth engine upgrade, despite the fixed<br />
mechanical specification the electronics have been recoded for better drivability, something that has<br />
been a weak point of the Cosworth package.<br />
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10.8 Force India<br />
Another team with a major update expected in the forthcoming races, their blown diffuser is predicted<br />
for the German GP. Force India were again running their F-duct for this race.<br />
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11. GREAT-BRITAIN – TECHNICAL REVIEW<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
11.1 Generalities<br />
Exhaust Driven Diffusers<br />
Red Bulls Exhaust exits low and blows through the diffuser<br />
Not withstanding the 2009 downforce reduction rules, the diffuser continues to be the dominant factor<br />
in aero design. Making the most of creating low pressure under the rear of the cars bodywork is as<br />
important as ever. Last year we saw teams exploit rule loopholes to create additional underbody inlets<br />
feeding larger exit areas, known as the double diffuser. This year teams have further exploited these<br />
rules for ever larger inlets and outlets. However it has again fallen to Red Bulls Adrian Newey to look at<br />
the history book and re-invent a concept that has since fallen out of favour. Last year he did this with the<br />
pull rod rear suspension and this year it has been the exhaust driven diffuser. By mounting the exhaust<br />
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outlets in line with the floor, they blow through the diffuser driving greater airflow and hence creating<br />
more downforce. It seems for the team’s midseason upgrades, many will follow Red Bulls lead.<br />
A diffuser is a simple device; a diverging duct creates low pressure under the car, creating negative lift,<br />
i.e. downforce. The FIA has acted several times since the mid eighties to cap the potential of the diffuser<br />
by reducing its length, height, ride height and position relative to the rear axle. Moving through the<br />
diffuser is the key to it producing downforce, or Mass flow as the aerodynamicists call it. This can be<br />
achieved with the size of the diffuser itself, effectively capped by the rules, but teams still are split on<br />
how large an exit they want to create within the current bodywork rules (McLaren\Renault large exit,<br />
Red Bull\Ferrari smaller exit). Onset airflow is another factor controlled by the front wing, bargeboards<br />
and the floor itself, but this is somewhat capped by what can be achieved with the limited devices the<br />
rules allow for. Then there is the flow over the top of the diffuser, this has been perhaps the biggest area<br />
of development in recent years. By ending the diffuser with a gurney flap, the airflow over the top of the<br />
diffuser can actually aid airflow underneath the diffuser. This is the reason sidepods have become<br />
slimmer\undercut and the diffuser appears more exposed amongst the coke bottle bodywork. Effectively<br />
the harder the air flows over the diffuser, the more powerful the gurney can be in puling airflow from<br />
inside the diffuser; this makes the diffuser act as though the exit is larger and makes more downforce. As<br />
long as a car needs bulky sidepods (even bulkier with this years fuel tanks) then the potential power of<br />
the airflow over the diffuser is limited. However we have a secondary source of powerful airflow at the<br />
rear of the car and that’s the exhaust pipes. Using the flow from the exhaust pipes can actually drive<br />
airflow through the diffuser, either by blowing inside the diffuser or over the top and driving the gurney<br />
flap. This isn’t a new solution, in fact Renault exploited this as early as 1983, when diffusers first appears<br />
in place of the banned full-length ground effect tunnels. Renault split the pipes exiting the turbocharger<br />
into three and directed them exactly at the point where the flat floor kicks up the form the diffuser. Soon<br />
most teams followed this format and for twenty or so years teams experimented with different exhaust<br />
outlet positions within the diffuser. As <strong>F1</strong> switched from turbocharged engines to normally aspirated, the<br />
flow out of the exhausts was no longer ‘smoothed’ by the action of the turbo, the flow became much<br />
more abruptly on or off. along with the increasing dominance of the downforce created by the diffuser,<br />
this made the amount of downforce produced vary depending on throttle position, i.e. more downforce<br />
at full throttle where the flow was aided by the engine, then less downforce as the driver lifted off<br />
reducing the through flow. To negate the effect teams moved the exhaust outlets from the diffusers kick<br />
line to a less sensitive position, normally further up the diffuser roof. Eventually teams sought to avoid<br />
any sensitivity and move the exhausts clear of the diffuser and blew them over the top of the exit. Until<br />
Ferrari shifted their exhausts to exit periscope style in 1998. Most teams followed this approach aside<br />
from a few teams, which wanted to keep the blown effect, notably this was Both McLaren and Minardi.<br />
Eventually both teams had to divert from blown diffusers in order to package the much shorter exhaust<br />
pipe lengths demanded by the engine suppliers. It was Adrian Newey at McLaren that raced the last<br />
heavily blown diffuser, the MP4-16 exited its pipes low down in the middle of the diffuser. In 2002 the<br />
MP4-17 went to periscope exits due the demands of the Mercedes engine. At the cars 2002 launch he<br />
told me “Requests from the engine supplier, from Ilmor, was different exhaust system requirements<br />
which meant we could no longer continue with putting the exhausts exits out through the floor so we<br />
had to go for top exits”. I asked if this was an engine related requirement not aero, Newey said “yes”. I<br />
further prompted him if this was for shorter pipe lengths? He replied “I’d rather not go into details; we<br />
couldn’t accommodate what was wanted”. Underlining his commitment to the blown diffuser<br />
philosophy, I asked he’d tried try top exits on the old car (mp4-16)? Newey said “No never”.<br />
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McLarens MP-15 blew its exhausts into the diffuser<br />
But Newey reverted to a blown diffuser for the highly experimental MP4-18 in 2003. The exhausts exited<br />
relatively high in the side channels to blow into the taller middle tunnel. However the routing of the<br />
exhaust past the all new carbon fibre (double clutch) gearbox lead to problems and along with other<br />
technical issues the car never raced. Replaced by the MP4-17D and MP4-19 both with the by now<br />
conventional periscope exhausts.<br />
McLarens still born MP4-18 blew its exhausts towards the middle of the diffuser<br />
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This year Newey designed the RB6 to have a blown diffuser, although it was first tested with the<br />
conventional RB5 exhausts, it was only at the last test the team unveiled the secret exhaust<br />
development. Even replacing the old exhausts with look-a-like stickers to fool the unwary. This<br />
development was posted here back in early march, as was the opening into the diffuser. Strangely many<br />
fans back then denied the systems appearance and the fact it blew through the diffuser.<br />
The RB5 that preceded this year’s car, already had high placed rear wishbones, and this allowed the<br />
subsequent car to run exhausts mounted low down and exit well below the wishbone, avoiding any<br />
overheating issues of the carbon fibre components. Teams have run exhausts in very close proximity to<br />
the wishbones now for many years, the differing strategies teams employ reduce the thermal load on<br />
the carbon fibre wishbones. Either gold foil film, extra carbon fibre heat shield or these are often coated<br />
with ceramic finishes to reflect heat. This latter finish being made obvious by the matt silver finish tot he<br />
parts. Sauber have run these on their top rear wishbone for many years. The heat shield even having a<br />
small air inlet to feed cooling air in-between the heat shield and wishbone beneath. Teething troubles<br />
may be expected as the teams start to run the new exhaust positions, but the heat protection will be a<br />
solution relatively easy to overcome.<br />
The inlets for the diffuser (yellow) are visible behind the exhaust outlets<br />
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The inlets for the exhaust flow are visible within the diffuser (yellow)<br />
Contrary to the popular belief the low exhaust position is not related to the Red Bulls Pull rod<br />
suspension, in some respects having the exhaust in close proximity to the pull rod\rocker linkage is<br />
undesirable. But the exhaust positioning is probably more sensitive to wishbone position, such that<br />
teams aiming for low wishbones may have problems packaging the exhaust under the suspension.<br />
McLaren and Virgin have notably low wishbones.<br />
In the RB6′s case Newey made an opening in the diffuser to allow the diffuser to be blown both under<br />
and over by the exhaust. This probably helps the airflow going up the outside shoulder of the upper<br />
diffuser deck, which probably has little energy and struggles to keep attached. Other teams this weekend<br />
may be expected to run a diffuser blown over the top, which perhaps offers less potential then a through<br />
blown diffuser, but at least will be legal next year when double diffuser are by banned by new rules<br />
preventing openings in the diffuser.<br />
Another misconception of the low exhaust is the effect on tyre temperature. It’s possible the exhaust<br />
does affect the inner shoulder of the rear tyres, but this may well be an effect teams want to discourage.<br />
Any tyre heating will certainly be secondary benefit of the system and the sole reason for going with low<br />
exhausts. Its interesting to note Red Bull have run a fence on the floor between the exhaust and rear<br />
tyre. This probably helps keep unwanted heat from the tyres. But in Canada, where tyre temperatures<br />
were, this fence was removed. It could be that the tyre heating effect could be a tuneable parameter, by<br />
varying the heat shielding around the coke bottle area.<br />
So far we have seen Ferrari, Renault and Mercedes have followed Red Bulls ‘back to the future’<br />
exhaust\diffuser solution. McLaren and Williams are expected to follow suit for the enxt race At<br />
Silverstone.<br />
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Red Bull Map-Q: The secret to the teams Q3 pace<br />
As explained above, teams blowing their diffusers rely on the throttle being open to keep airflow passing<br />
to the diffuser. Without this airflow, the diffuser loses downforce and the driver suffers a loss of grip or<br />
balance just as he enters the corner.<br />
While careful design and how the exhaust is placed in relation to the diffuser, can alleviate some of the<br />
problems, any benefit from blowing the aerodynamics will be reduced when the throttle’s closed and no<br />
exhaust gasses are flowing.<br />
It’s been reported that Red Bull are following a practice that was used on turbo cars (i.e. the old <strong>F1</strong><br />
turbos and WRC cars) to keep the turbo spooled up. By means of retarding the ignition when the driver is<br />
on the overrun as he slows for a corner. If Red Bull can keep the flow out of the exhaust pipe relatively<br />
constant, even when the throttle is closed going into a turn, then the diffuser will see a more consistent<br />
air flow and maintain downforce. Relieving it of the on\off throttle sensitivity so often a criticism of<br />
EBD systems. In effect an antilag system is trying to do the same as the Red Bull EBD mapping,<br />
maintaining a constant exhaust gas pressure, on or off the throttle.<br />
Ignition normally occurs within the cylinder, driving the engine<br />
When an engine is running normally, accelerating with the throttle open, the ignition of the fuel and air<br />
takes place inside the cylinder above the piston. The expansion of the gasses drives the piston and turns<br />
the engine.<br />
After ignition, the exhaust valve opens and the cooler gasses rush down the exhaust pipe<br />
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During this process the gasses then escape into the exhaust pipe as the exhaust valves opens. As the<br />
burning has already occurred the gasses are some what cooler, the then temperature of the actual<br />
ignition. This means the exhaust gasses flow down the exhaust pipe with some speed and energy.<br />
On a closed throttle, little air or fuel are burnt reducing the exhaust gas flow<br />
When a driver lifts off the throttle, the engine does induct much air, nor burn much fuel, as a result the<br />
engine slows and the exhaust flow also slows down. It is this problem that affects the diffuser, as it sees<br />
less exhaust flowing through it.<br />
With retarded ignition, the mixture burns in the exhaust creating a flow of gasses through the exhaust<br />
What Red Bull do is retard the ignition and maintain some throttle and fuel to allow combustion to<br />
continue to take place. However the ignition of the air and fuel mixture now takes place later in the<br />
engines revolution, when the exhaust valve has already opened. Rather than driving the piston down,<br />
the explosion of the mixture goes into the exhaust, still expanding as it does so. This creates a rush of gas<br />
through the exhaust mimicking the effect of running with the throttle open. Thus the diffuser still sees a<br />
flow of gas and maintains downforce despite the engine slowing down.<br />
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Retarding the ignition overheats the exhaust components (red)<br />
Of course this gain doesn’t come for free, the heat of combustion now takes place in the exhaust port, so<br />
that the exhaust valve, cylinder head and exhaust pipe all suffer excessive heat. This will affect them, as<br />
they cannot withstand this sort of thermal load for long periods. Equally the process burns additional<br />
fuel, in the race this is a negative thing as fuel is limited and no refuelling is allowed.<br />
This ignition retard mapping would be controlled via the SECU via the driver selecting a steering wheel<br />
control, using quite normal tuning parameters and not some clever workaround. Of course this is all<br />
quite legal.<br />
If the overheating issues can be contained, this would be a relatively simple mapping to introduce for<br />
another EBD team. As mentioned Renault Sport, Red Bulls engine supplier would have to know about<br />
this. Copying the concept, but not the actual SECU code would be quite easy.<br />
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11.2 Ferrari<br />
Revised front wing<br />
For the first time this season, Ferrari have<br />
introduced a double-flap solution on their front<br />
wing at Silverstone to increase downforce. The<br />
previous, single-flap solution can be seen in the<br />
top drawing and the new version in the bottom<br />
drawing. Of particular interest is the more<br />
sophisticated shape of the profiles, which rise up<br />
in the middle section of the wing (see red arrows<br />
in bottom drawing).<br />
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A new higher downforce tripled flapped wing was adopted for Silverstone with slightly revised cascade<br />
winglets. The main profile has now a W-shape in order to speed the air passing under the centre zone<br />
and closer to the endplates. Nevertheless the endplates remained unchanged. This was the 5 th front wing<br />
spec since launch time.<br />
Silverstone<br />
Valencia<br />
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11.3 Red Bull<br />
Revised front wing<br />
Red Bull introduced a heavily-revised<br />
front wing at Silverstone, though only<br />
Vettel got to qualify and race with it. A<br />
new camera position in the centre of<br />
the wing (1) helps produce more<br />
downforce there, allowing the team to<br />
reduce the main wing angle, hence<br />
cutting drag. The design also features<br />
a new flap adjustment (2), two vertical<br />
slots (previously one) in the endplates<br />
and a revised main profile. The overall<br />
effect of the changes is improved<br />
airflow to the leading edge of the<br />
sidepods, which in turn means the<br />
diffuser can work more efficiently and<br />
produce greater downforce.<br />
Updated diffuser<br />
At Silverstone Red Bull are again<br />
using the revised diffuser they<br />
introduced in Valencia. It's different<br />
to the previous incarnation (inset),<br />
featuring a pointed top section on<br />
the outer edge (1), similar to the<br />
McLaren, and a round shape (2) at<br />
the point where the vertical middle<br />
plate meets the top edge of the<br />
diffuser.<br />
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11.4 McLaren<br />
Revised front wing<br />
Although they dropped their blown<br />
diffuser for Silverstone, McLaren are<br />
using their new front wing. It<br />
features two main differences. The<br />
vertical splitter in the middle of the<br />
wing is new (top arrow). It is nearly<br />
level with the inner edge of the front<br />
tyres and is designed to improve the<br />
airflow directed to the inside of the<br />
tyres. The second change is the<br />
raised curved section under the<br />
splitter (bottom arrow), which acts<br />
as a skirt to improve the efficiency of<br />
the main profile.<br />
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The new front wing has a new vertical flap splitter mounted on the main flap and onto a point located<br />
about the one third of the total main flap length and close to the endplates. This splitter, which houses<br />
the wing adjuster divides not only the main flap into two sections but also the upper cascade element. It<br />
is quite interesting to point out that the splitter follows a similar shape pattern to the endplate so the<br />
whole design gives the impression that the wing has now two endplates, the usual outer one and<br />
another one inner.<br />
The main flap has also a new wavy profile, curving upwards both close to the inner endplate-splitter and<br />
to the classic endplate to create a Venturi channel at both inner endplates bottom sides.<br />
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Lastly the endplates were also revised, having now a new longer upper triangular fin, new second slot<br />
which is not divided into two anymore and a more sealed rear surface with a much smaller cut.<br />
The changes are made to increase the speed of air under the wing and force the inner flap section to<br />
generate more downforce. A logical evolution of the splitter would be to extend it below and behind the<br />
flaps to improve the air guidance under the car (acting as an air fence).<br />
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McLaren playing catch up with diffuser<br />
After many teams surprised McLaren by coming up with a blown diffuser at the European Grand Prix in<br />
Valencia, Woking had its blown diffuser ready at Silverstone, only to find though that it didn't work as<br />
expected. Diffusers and<br />
exhausts around them are<br />
an especially difficult area to<br />
model, and it is in this area<br />
that teams are suffering<br />
most of the in-season<br />
testing ban. McLaren added<br />
shark gills on both sides in<br />
FP2 but finally decided<br />
against the system. Another<br />
new attempt will be done at<br />
the German GP in<br />
Hockenheim after the team<br />
has learned the system<br />
better thanks to the ontrack<br />
data in Silverstone.<br />
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NEW<br />
OLD<br />
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NEW<br />
OLD<br />
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McLaren in the dark on flexing front wing<br />
McLaren have been running a new front wing design since Silverstone, in many ways quite different to its<br />
opponents. The new wing - in the lower half of the image - has a slightly revised endplate but also<br />
includes a more elaborate vertical support ahead of the inner front tyre wall. While it supports the<br />
stacked element, it has now<br />
become an important element to<br />
manage the airflow over the wing<br />
and onto the front tyres.<br />
Meanwhile though they have<br />
discovered the performance<br />
advantages Red Bull's flexing front<br />
wing might bring, and the team are<br />
desperately trying to understand<br />
the system, which so far they have<br />
failed to do. At the same time the<br />
team acknowledged that they are<br />
running somewhat behind in the<br />
blown diffuser area. At least they<br />
know what to do next...<br />
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11.5 Williams<br />
Low-blowing exhaust system<br />
Previously only Nico Hulkenberg has used Williams'<br />
low-blowing exhaust (red arrow), but on Friday<br />
morning at Silverstone team mate Rubens<br />
Barrichello was also running the upgrade. It's quite<br />
similar to Ferrari's system, and is therefore less<br />
complicated than the ones used by Red Bull and<br />
McLaren. The FW32 also features new bodywork<br />
and engine cover for the British race.<br />
Williams have introduced yet another major car update at Silverstone after introducing an effective F-<br />
duct at the previous Grand Prix, held at Valencia. The car already showed much improved pace in Spain,<br />
but at Silverstone both drivers could confirm their performances thanks to a new blown diffuser. The<br />
change will obviously benefit the FW32 a lot as it previously featured high exhausts that appeared to<br />
disturb upper sidepod airflow quite a lot. The new sidepod slopes down much steeper, resembling much<br />
the design of the Red Bull. With this change, exhaust gases are now pushed onto the diffuser, allowing it<br />
to work more efficiently while drag will certainly have reduced above the sidepod.<br />
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GERMANY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
12. GERMANY – TECHNICAL REVIEW<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
12.1 Generalities<br />
For the German GP we saw excitement and controversy, both on the track and on the technical side. Just<br />
two races after the Williams and Mercedes teams followed Red Bull with blown diffusers, the same<br />
teams have now leapfrogged Red Bull with even more radical designs. As Hockenheim is a relatively slow<br />
track nowadays, the low speed downforce generated by the blown diffuser was a critical advantage.<br />
Then as a sign that pressure to win the championship grows, McLaren raised concerns over the flexing of<br />
the Red Bull and Ferrari front wings. Although the Red Bull wing has shown signs of flexing all year, it’s<br />
now been raised as a issue within the media and required the FIA to act after the race to ensure the<br />
wings met the defection test, in the spirit of the rules. Initial concerns over the tyre choice for the<br />
German GP proved unfounded as despite losing time on Friday to the rain, teams were able to run both<br />
option and prime tyres without dramatic problems with pace or longevity.<br />
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Aero elasticity – Red Bulls front wing<br />
A very public exposure of the front wing flexing on the Red Bull was made during the German GP, the<br />
analysis by journalist Stephane Samson and photographer Darren Heath, showed the tips of the Red Bull<br />
front wing running far closer to the ground than their rivals. While some of these pictures can be<br />
explained partly by different ride heights, roll positions or attitude changes, some pictures show the Red<br />
Bull front wing in a drooped (anhedral) attitude. This has been backed up by on board footage, where by<br />
the roll hoop camera is fixed rigidly to the car and any movement of other sprung parts of the car should<br />
remain immobile in relation to the camera. Yet still the RB6 has routinely exhibited excessive movement<br />
through out the car speed range.<br />
Aero Elasticity<br />
Since the nineties <strong>F1</strong> teams have been exploiting a phenomenon called “aero elasticity”, this is where the<br />
bodywork of the car, mainly the wings, flex to alter their aerodynamic characteristics. At first this was<br />
largely created by the entire rear wing assembly bending it backwards, then more specific parts of the<br />
rear wing and as exposed this season, the front wing of the Red Bull has been visibly flexing.<br />
This flexibility can be for three different benefits, either reduced drag, improved balance or greater<br />
downforce. With a rear wing limiting top speed, most attention has been paid to reducing its drag. As<br />
mentioned this was first tackled by the top rear wing and endplates being angled backwards by the beam<br />
wing twisting. A few pre-season failures leading to big accidents saw the FIA introduce the first bodywork<br />
flexibility rules. In order to enforce the rules, the FIA designed the first deflection test, a rig pulls the wing<br />
backwards by the endplates and the deflection was measured. While this test stopped this practice, it<br />
also set a standard to which the cars had to meet in order to be deemed legal. Thus if the car passed the<br />
scrutineers deflection test, it was approved to race. However if the car could flex its wings and still meet<br />
the test, then they had an advantage that couldn’t be immediately penalised.<br />
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Soon teams sought to reduce the angle of attack of the rear wing via flexing the flap or main plane. Then<br />
as the FIA introduced additional deflection tests to circumvent these workarounds, the teams flexed the<br />
wings to reduce the slot gap and stall the rear wing (Much like a passive F-duct), again deflection tests<br />
and latterly the slot gap separator effectively stopped this practice.<br />
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Front wing flex<br />
Exploiting aero-elasticity with the front wing has not been to reduce drag for greater straight-line speed,<br />
as the front wing produces very little drag. At the end of the nineties teams were using front wings that<br />
drooped into an anhedral shape (i.e the tips drooping downwards creating an inverted “V” shape). This<br />
placed the wing and its endplates closer to the ground, both of which gained more downforce. Firstly the<br />
wing was closer to the ground which increased the ground effect. Up to a point the lower a wing is to the<br />
ground the more downforce it generates. Then the endplates role in sealing the high pressure above the<br />
wing from the low pressure below it, is improved if the endplate can run closer to the ground. Effectively<br />
make it act like an Eighties wing-cars skirt. To prevent this the FIA produced another deflection test; a<br />
50kg (500n) load is applied to the wings endplate, should not produce more than 10mm of movement.<br />
Again this had largely stopped the practice of excessive deflection for front wings.<br />
However there were still benefits to be had from flexing the front wing flap that was not affected by this<br />
test. Instead the wing has been flexed to main a stable centre of pressures position, flexing the flap<br />
downward at speed to reduce the wings angle of attack reduced downforce and moves the centre of<br />
pressure backwards, reducing the cars tendency to be oversteery at high speed. There is now a<br />
deflection tests to prevent this practice.<br />
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Red Bulls RB6 front wing<br />
At some races last year and evident through out this year is the front wing of the Red Bull RB6 flexing at<br />
speed. Visible from the on board camera above the drivers head, the front wing tips can be seen to<br />
slowly run closer to the ground as the car accelerates. As this is a low frequency movement, the effect<br />
can be seen in reverse as the cars brakes from high speed. The wings endplates springing up as the car<br />
rapidly loses speed and the aero load applied to the wing diminishes. This was clearly visible from the<br />
early season races and as early as the Chinese GP I emailed the FIA about this practice and whether it<br />
was deemed legal. They reiterated the standard 500n – 10mm deflection test and suggested the car was<br />
legal, not directly countering the point that the wing is seen flexing. While most teams wings will flex at<br />
high speed, whereby some movement is often seen as the car brakes from high speed. The amount of<br />
movement and the low speed at which it starts to occur are startling with the Red Bull wing. The point<br />
made by the FIA to me back in April and again after the German GP in late July was that the car met the<br />
deflection test, thus was legal to race.<br />
Flex Wing RB6.flv<br />
Clic the above link to show a video of the flex wing<br />
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This flex was seen back in China <strong>2010</strong>, not simply Germany<br />
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Front wing Load cases<br />
An <strong>F1</strong> car makes its own weight in downforce at just 70mph, that’s ~600kg of load on the car, half of this<br />
load is from the wings and half from the diffuser, thus the wings create some 300Kg of load at this speed.<br />
With the cars centre of pressure being some where near 45% forward biased, this means the front wing<br />
is creating something like 140Kg of load, split between the left and right wing each wing is producing<br />
70Kg of load at just 70Mph. this is the speed of the slowest turn at the Hungaroring this weekend and<br />
only slightly faster than the hairpin at Monaco! Thus the FIA limit of 50kg is vastly under specified for the<br />
actual load an <strong>F1</strong> car sees at even the slowest circuits. Its not surprising a team can created a wing to<br />
beat the 50Kg-10mm deflection test and yet achieve far greater deflections, suggested to be as much as<br />
25mm, at much faster corners.<br />
How’s this done – is it legal?<br />
An <strong>F1</strong> front wing is a complex moulding of carbon fibre bonded to metal sections. Although the flaps and<br />
endplate are detachable, from a structural point of view a front wing is a single piece. Mounted at its<br />
centre section by pylons affixed under the nose cone, itself stoutly fastened to the front of the chassis. In<br />
the eyes of the rules and with the exception of the driver adjustable front flap, the front wing should<br />
meet the regulation 3.16 regarding aerodynamic influence:<br />
-must be rigidly secured to the entirely sprung part of the car (rigidly secured means not having any<br />
degree of freedom);<br />
- must remain immobile in relation to the sprung part of the car.<br />
Therefore the entire assembly can not be allowed to move in relation to the rest of the car. However no<br />
car can be 100% rigid and <strong>F1</strong> cars are subjected to huge aerodynamic loads, hence the reason for the FIA<br />
to set the deflection test. If the wing can meet the test and still deflect above the test load, then the FIA<br />
deem it legal and the car can race. This could be achieved by accident or by design. Its possible that the<br />
carbon fibre lay up creating the wing will continue to deflect in a linear way all the way from zero load to<br />
50kg and then for loads of 50kg upwards. It’s reasonable to assume most teams wing respond this way.<br />
However it’s possible to alter the layup of the carbon fibre or add some from of mechanical system (i.e.<br />
hinges or springs) to allow a non-linear repsonse to create the 10mm of movement at a 50Kg load, then<br />
create greater deflections above 50Kg. Thus the engineers could create wing that meets the deflection<br />
test, but would then deflect down to a desired ride height at a specified maximum speed.<br />
While this is against the “spirit of the rules” which prohibit flexible bodywork they meet the test as<br />
defined by the FIA for flexible bodywork, thus the Red Bull and the Ferrari front wings are free to race in<br />
the eyes of the FIA.<br />
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12.2 McLaren<br />
Blown diffuser modifications<br />
In Hockenheim McLaren have run the blown diffuser<br />
that they discarded on Friday evening at Silverstone,<br />
with some new modifications. The exhausts have been<br />
moved outwards, with a longer inner section, and the<br />
pipe is now cut off at an angle rather than having a<br />
straight ending. The carbon materials used on the<br />
diffuser's side channel have also been changed.<br />
Changes improved the McLaren T3 floor, including the longer slash cut exhaust pipe<br />
After their problems at Silverstone McLaren brought the second iteration of the blown diffuser to<br />
Germany. Designed to be less sensitive and also t better cope with the heat, the new exhaust and<br />
bodywork were retained for the race. Blowing the diffuser provides more downforce as the flow through<br />
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the diffuser is increased. In McLaren’s case the exhaust blows around the side of the diffuser with a small<br />
window under the rear wings endplate allowing some of the flow to pass inside the diffuser itself.<br />
Although this latter inlet is less advantageously placed compared to Red bulls slot. Known internally at<br />
McLaren as the T3 floor, the matching exhaust system now features a longer tailpipe cut at an angle to<br />
better direct the flow and contain the heat.<br />
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New diffuser for Germany<br />
Great-Britain<br />
The new diffuser first tested at Silverstone alongside with the new exhaust blown diffuser package, has a<br />
new more boxy central zone with a new hole to access the engine starter, much shorter side walls and a<br />
curving downwards upper element to cope better with the new blown diffuser philosophy (changes in<br />
orange color).<br />
Germany<br />
Under the diffuser and on the inner large wall surface we can observe blue colored stripes. That is<br />
because the diffuser is coated with new heat protective paint to prevent shape deformation observed<br />
during free runs at Silverstone.<br />
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What effect does a cut in the exhaust, like above, have on the exiting gasses?<br />
it exposes the exhaust to mix with the free stream air in a desired way. The shape also manipulates the<br />
plume in a way that it does not go onto the wish<br />
bones and floor. The shape also keeps the plume off<br />
the gear box. If you can imagine a normally cut pipe,<br />
like a chimney the gases escape and expand 360<br />
degrees around the pipe orifice, this means for the<br />
old pipe they were running, the gases were<br />
expanding onto the centre of the car which is<br />
unavoidable with the proximity of the pipe. Ferrari<br />
have been through this with their pipes as well. This<br />
burrito shape with it's back and open face ensures<br />
the gas expansion is biased outwardly.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 302<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
GERMANY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 309<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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Front wing<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 310<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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12.3 Mercedes<br />
Revised rear wing<br />
Mercedes have introduced a new rear wing in Germany. It has a large opening in the main plane (see red<br />
arrow), which creates something akin to a three-profile rear wing. The solution was introduced in<br />
Monaco last year by McLaren and copied by BMW Sauber. This rear wing is designed to work better with<br />
the car's sophisticated F-duct system.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 311<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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An open fronted diffuser and slotted rear wing were innovations for Mercedes (both shown yellow)<br />
Along with Williams, Mercedes modified their EBD set up to create an open fronted diffuser. Where as<br />
Williams made their inlet rectangular, Mercedes lifted the entire leading edge of the diffuser from the<br />
flat floor, albeit with a less aggressively sized inlet. Again the diffuser becomes more wing shaped in side<br />
profile, with the exhaust blowing under the leading edge of the surface. This accelerates the flow under<br />
the diffuser creating a lower pressure for more downforce. While it looked like EBD design might be<br />
muted, with the impending ban on diffuser openings for 2011, it seems that aggressively shaped blown<br />
floor will be a feature of the last stages of this season. Along with the new floor, Mercedes had a new<br />
wing aping the design of several others teams slotted rear wing. A narrow 15cm inlet is formed in the<br />
middle of the rear, flanked by bulged walls; this inlet feeds a full width slot at the back of the wing. By<br />
blowing the extra slot the wing circumvents the rules to create a wing with effectively three elements,<br />
allowing the wing to be steeper for more downforce.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 312<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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12.4 Ferrari<br />
Revised exhaust system<br />
Following on from the new front and rear<br />
wings introduced at Silverstone, in<br />
Hockenheim Ferrari have brought<br />
refinements to the <strong>F1</strong>0's exhaust system and<br />
modified the side channels of their diffuser.<br />
Inset is the first evolution of the exhaust<br />
system, introduced in Valencia, whilst the<br />
main drawing shows the more open<br />
configuration being used in Germany. Strong<br />
qualifying times suggest the changes mean<br />
the team's F-duct, floor and blown diffuser<br />
are now working in much closer unison.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 313<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 314<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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Ferrari brought at Valencia major upgrades to improve the car’s performance with the most striking of<br />
them to be the new blown diffuser exhaust pipes system (inspired by Red Bull). The new lower to the<br />
floor placement of the exhaust pipes outlet triggered other major changes like a new sidepod shape,<br />
revised radiators housed inside the sidepods, new rear suspension geometry and a new gearbox case of<br />
carbon.<br />
The floor exhaust configuration aims to shoot hot gas emissions directly to the lower rear car end to<br />
improve the aerodynamic efficiency of the diffuser and to change airflow management at the inner zone<br />
between the rear wheel and the car body.<br />
standard<br />
At Silverstone and during free testing sessions Ferrari had its exhaust pipes cut off at their end to permit<br />
a stronger interaction of the hot exhaust gases with the rear side airflow coming around the sidepods<br />
bottoms. This configuration was replaced by a new one with elongated pipes towards the rear end to<br />
blow hot emissions stronger to the diffuser. The later revision remained for the race. Both specs, the cut<br />
off and the elongated pipes configuration, can be considered to be extremities of the original design (for<br />
less and stronger interaction with the diffuser respectively).<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 315<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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cut off end<br />
Elongated<br />
At Hockenheim a revised diffuser is expected to cope better with the new elongated exhaust pipes<br />
system version<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 316<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 317<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 318<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 319<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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Front Wing<br />
The endplates featured at Hockenheim a new profile with their front bottoms only to bend outwards so<br />
as to increase the width of the channel under the wing profile and the amount of air entering under the<br />
wing in an attempt to generate more front downforce.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 320<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
GERMANY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Silverstone<br />
Germany<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 321<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 322<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 323<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 324<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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12.5 Red Bull<br />
F-duct system modification<br />
There are no large modifications on the RB6 at Hockenheim, with both drivers using the new front wing<br />
which sparked such controversy at Silverstone. There have been minor improvements to the team's F-<br />
duct system, which, as illustrated here, is activated from within the cockpit by the driver covering a<br />
special vent (red arrow) with his left hand.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 325<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
GERMANY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
12.6 Renault<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 326<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 327<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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12.7 Williams<br />
Adding an open front to the diffuser (yellow) makes the exhaust now blow under the floor<br />
Williams along with Ferrari were the first of the teams to follow Red Bull in blowing the exhaust gasses<br />
over the diffuser. However at Hockenheim the team introduced a major update to the exhaust blown<br />
diffuser (EBD) concept, by opening the front of the diffuser up to allow the exhaust to blow directly<br />
under the diffuser. outwardly the rest of the blown diffuser set up remains the same, but the normally<br />
continuous section of floor that forms the kick lien in between the floor and diffuser has be redesigned<br />
to form a large open inlet.<br />
This inlet is far larger than the even the second generation Silverstone spec Red Bull floor. Although<br />
blowing over the top of the diffuser creates increased flow underneath the diffuser, the chance to blow<br />
inside the diffuser is a far stronger way of generating downforce. But rather than mould the exhaust<br />
directly into the flow as was the case with the EBD's of the eighties and nineties, the exhaust blows into a<br />
large inlet, which probably reduced the set ups sensitivity to the throttle being open or closed. Although<br />
not the only team to follow this route Williams’ pace suggests their EBD philosophy is indeed a valid one.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 328<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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12.8 Toro Rosso<br />
A rare update to the Toro Rosso, with a vented endplate to improve airflow around the front tyre<br />
So far this season Toro Rosso have not been a team for overt technical developments, so far only a<br />
revised diffuser and the addition of a flat footplate to the front wing endplate have been noticed on the<br />
car. But, for Germany the footplate was further developed. Akin to Renault’s endplate, the footplate now<br />
features vents to direct airflow down and around the front tyre. Effectively Toro Rosso have made the<br />
old horizontal ledge, narrower and pointed downwards, but as the regulations demand a minimum<br />
surface area and a rounded edge, the team have had to resort to a vented design that retains the same<br />
plan area and radiussed edge.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 329<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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12.9 Lotus<br />
As result of the weight saving programme that made the debut at Silverstone, Lotus have been able to<br />
place more ballast into the car. Some of this ballast is placed in the front splitter sections demanding the<br />
team fit a support strut to prevent the section flexing.<br />
12.10 Virgin<br />
More updates to the VR-01 included a new splitter and add-ons to the front wing endplate &<br />
bargeboards<br />
As with Lotus, Virgin continued to develop their Major update from Silverstone. Smaller details not<br />
obvious when the car raced at Silverstone is the revised front splitter and bargeboards. whereas the<br />
early season splitter was effectively flat with the side fences, the new versions has dramatic looking<br />
fences to contain the airflow over the splitter and better direct it under and over the floor. In this area<br />
the small bargeboard gained a strake running along its length.<br />
New for Germany was an upturned aerofoil section added to the front wing endplate, although the<br />
device would actually create lift, its purpose it to redirect airflow around the front tyre to reduce drag.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 330<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
HUNGARY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
13. HUNGARY – TECHNICAL REVIEW<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
13.1 Generalities<br />
Hungary comes just 7 days after the German GP and while Hockenheim provided straights and fast turns,<br />
Hungary is far slower. Low speed grip and high downforce being needed to negotiate the slow turns, and<br />
the remaining short straight and two fast turns being far less influential on overall lap times.<br />
With the tight track the Hungaroring also have a bumpy broken surface, with little rubber being laid on<br />
track before the first practice sessions.<br />
Just as important as the layout is the heat. Hungary has a reputation for high ambient temperatures and<br />
these required the teams to open up their cooling outlets to cope with it. Fortunately the rain that was<br />
expected to hinder track time over the weekend never really materialised and were left with the teams<br />
reacting to an increasingly hot and grippy track as the weekend progressed.<br />
Deflecting bodywork<br />
The issues raised around Red Bulls and Ferraris front wing ride height were main topic of technical<br />
debate over the weekend. Red Bulls FOM on board cameras were forward facing for this race and the<br />
moving front wing was now made obvious to those who hadn’t noticed earlier in the year. Several<br />
theories have been put forward as to why the front wing appears to run so low to the ground.<br />
Firstly the nose cone itself is bending down; this theory was probably put forward after the nose cone<br />
mounting failing on Vettel’s car at the British GP. However trackside footage of the nose showed no<br />
misalignment, when the car is at speed with the front wing running close to the ground.<br />
Equally being a primary crash structure it’s unlikely that any team would want to have any movement in<br />
its mountings. A second theory is that the floor deflects allowing the car to run lower to the ground.<br />
Since front wing ride heights were first raised in 2000, teams have sought to run lower front suspension<br />
ride heights to move the wing closer to the ground, when the car is out on track.<br />
The front splitter commonly called a T-tray or Bib gets in the way. This knife edge component that sits<br />
under the raised section of monocoque will touch the ground and prevent the front end going any lower.<br />
Teams have tried to allow the splitter to hinge upward when it strikes the ground, allowing lower front<br />
ride heights, but the FIA introduced a test to prevent this practice<br />
Subsequently the teams created sprung mounts to meet the 200kg-5mm deflection test, but these were<br />
outlawed in the wake of Mike Coughlan’s exposé of the Ferraris set up secrets provided by Nigel<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 331<br />
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Stepney. It’s possible teams have again engineered a splitter that will deflect at over the 200kg test, but<br />
there will inevitably be additional wear the front skid blocks and plank, which will impinge the rules and<br />
see the car, penalised.<br />
So it remains that the first theory put forward is still the most valid, that the Red Bull wing droops at its<br />
tips, the bend occurring at the point where the outer wing sections meet the FIA mandated neutral<br />
centre section. Trackside Images from the German GP and on board footage back up this claim. It can<br />
clearly be seen the wing is angled downwards at speed and apparently springs back up to horizontal as<br />
the car slows.<br />
Now the FIA have confirmed that the front wing deflection test, which was originally a 50Kg load applied<br />
to the front wing endplate must produce no more than 10mm movement. Will now be upped to 100kg<br />
and 10mm, however critically the FIA will conduct both tests and the wing must create a uniform<br />
increase in deflection for the same increase in load.<br />
This linear reaction to the test load, is to ensure the wing does not has a irregular reaction over the load<br />
range, as its suspected teams have a wing hardly deflects at loads of 50kg, but for any additional load it<br />
will deflect far more. All teams will probably have to review their wings in order to meet to the additional<br />
test; however teams knowingly exploiting flex, may have a larger job on their hands to engineer in the<br />
linear increase in stiffness that the FIA will subject them to in Spa.<br />
With the two week shut down, this may be a logistical challenge to the teams, but there's little doubt<br />
every team will pass the tests in Belgium in three weeks time.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 332<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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13.2 Red Bull<br />
Front wing controversy<br />
Although TV footage has shown the Red Bull front wing appear to almost touch the track surface at<br />
speed, the rules demand that when static it has to stay 75mm above the ground. Even so the car has<br />
passed all the necessary scrutineering checks, including a rigorous one on Saturday in Hungary with 200<br />
kilogrammes applied to the RB6's underbody and the plank.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 333<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 334<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
HUNGARY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 335<br />
http://www.f1-forecast.com
AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
HUNGARY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 336<br />
http://www.f1-forecast.com
AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
HUNGARY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 337<br />
http://www.f1-forecast.com
AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
HUNGARY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 338<br />
http://www.f1-forecast.com
AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
HUNGARY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 339<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
HUNGARY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The Rear upright/driveshaft<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 340<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
HUNGARY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
13.3 Ferrari<br />
Modified rear diffuser<br />
This drawing from Hungary shows<br />
how Ferrari's diffuser has been<br />
modified to deal with the exhaust air<br />
now blowing under the floor, with<br />
the element just inside the rear tyres<br />
(1) now curved. The diffuser's side<br />
channels (2), which used to be more<br />
vertical in shape, are now also<br />
curved. The modifications are<br />
designed to use the air from the<br />
exhaust to better effect.<br />
Front wing – minor changes for Hungary<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 341<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The additional endplate’s bulge, which houses a part of the wing activator mechanism, (first presented at<br />
Silverstone alongside with the triple profiled wing) was abolished at Hungary revealing that the flap<br />
activator mechanism was further revised.<br />
Germany<br />
Hungary<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 342<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
HUNGARY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 343<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
HUNGARY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 344<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
HUNGARY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Different "tunnel" profiles in the end plate. New three element on the left vs old two element on the<br />
right.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 345<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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13.4 McLaren<br />
Running a dedicated high downforce and a new cooling package for this weekend, the car also sported<br />
revisions to its blown diffuser. Following Red bull, Williams and Mercedes, the diffuser sported a raised<br />
leading edge, allowing the exhaust to blow underneath open front of the diffuser for greater downforce.<br />
Revised rear underbody<br />
Since first introducing their exhaust-blown diffuser at Silverstone, McLaren have made many changes to<br />
its configuration. In this drawing you can see the reshaped section of underbody (red arrow) and also the<br />
different, lower position of the exhaust (highlighted in blue) being used on the MP4-25 in Hungary.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 346<br />
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HUNGARY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
13.5 Renault<br />
Renault’s extreme rear wing has a deep central “V” ducting air to a slot in the back of the wing<br />
Already running highly complex front and rear wings, Renault none the less further developed these part<br />
sin Hungary. The rear wing now sports an extreme W profile, the middle of the wing forming a deep V<br />
shape well below the usual line of the rear wing. Within this "V" is an inlet for the blown slot, the hollow<br />
main wing sections being clearly visible inside the "V".<br />
The depth of the wing the extra slot at the rear are aimed at creating a far steeper front wing, in order to<br />
gain more downforce, a necessity at Hungary. However deeper wings create more at the wing tips as the<br />
air spilling off the wing, form vortices which in turn induce drag, slowing top speed. Without an F-Duct<br />
Renault altered the outer sections of the wing to offset some of the pressure differences that creates<br />
these vortices. Therefore the outer 5cm of the wings span form a completely different profile, the flap<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
HUNGARY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
section being much longer in comparison to the main plane. Reducing the load created by the wing and<br />
hence reducing the tendency to create drag.<br />
At the front the Valencia spec wing was slightly modified with narrower winglets and a small stay to<br />
support the winglet and endplate moving as the car runs over bumps and kerbs.<br />
The Hungaroring is one of the most demanding<br />
circuits on the calendar regarding downforce,<br />
and hence many teams introduce new<br />
components to improve the car's handling<br />
around the twisty track. Renault have one of<br />
the most obvious changes as it introduces a<br />
new rear wing, adding quite a bit of downforce<br />
to the car. The new device builds on the drop in<br />
the wing's centre and extends on that idea, now<br />
adding a small slot underneath the main wing.<br />
The most interesting bit of this configuration<br />
may well be the non-straight slot between the<br />
two main panels, which now are basically just<br />
one element with carefully design slot gap. As Renault still do not have an F-duct and while their plans on<br />
this are unclear, this is surely an attempt to fight back on the ever improving blown rear wings.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 348<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
HUNGARY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
New diffuser<br />
Old diffuser<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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R30 – elongated to the rear engine cover at Hungary<br />
The floor exhausts were lengthened at Hungary, a change which also triggered the significant elongation<br />
to the rear of the sidepods – engine cover. The amount of the elongation that took place can be revealed<br />
by the fact that the new cover features a small cut (purple arrow) where it meets the upper suspension’s<br />
wishbone.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 350<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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R30 exhaust outlets configuration from Launch to Hungary<br />
Renault R30, launch – periscope exhausts<br />
Renault R30, as all modern Formula 1 cars, had initially periscope style exhausts, a configuration first<br />
seen at Ferrari F310B back in 1997.<br />
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At Valencia Renault raced the exhaust blown diffuser system pioneered by Red Bull RB6. Renault’s<br />
unique design though features a metal plate (cover) bending inwards, behind the exhaust pipes acting as<br />
a venturi channel and two vertical fences to offer a better guide for hot air towards the diffuser.<br />
Valencia<br />
The design was further developed at Hungary with the sidepods and exhaust pipes elongating to the<br />
rear. As a consequence the thermal protective cover and the vertical inner fence were moved to the rear<br />
also. The metal cover is now spotted under the rear’s suspension wishbones. The reason why Renault<br />
moved the pipes to the rear might be because it is needed a stronger interaction between the hot<br />
emissions with the diffuser or because the longer exhaust pipes tune better with the engine or even<br />
both.<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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13.6 Mercedes<br />
Having run their open front diffuser in Germany, it was decided to run the older blown diffuser for<br />
Hungary. The team were finding that the exhaust blowing directly on the leading edge of the diffuser was<br />
overheating the carbon fibre despite the heat reflective coating. With the result that the shape of the<br />
diffuser, which is critical to its aerodynamic performance was changing. Mercedes are understood to be<br />
seeking a further supply of glass-ceramic matrix carbon fibre, a material that unlike normal carbon fibre<br />
can withstand temperatures up to 1000c. However there are limited suppliers of this advanced material<br />
and even that material in extremely expensive and in short supply.<br />
Hungary front wing in detail<br />
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13.7 Williams<br />
No major upgrades were detected on the Williams, although a new cooling outlet at the tail of the<br />
engine cover was run to cope with the low speeds and high temperatures of Hungary. Additionally, aero<br />
tests were carried out on Friday morning. Along similar lines to those of McLaren pre-season aero tests,<br />
the FW32 was fitted wit an array of pressure sensors in the sidepods undercut. These would map the<br />
airflow as it passes around the sidepod; this was probably conducted with a view towards their 2011 car.<br />
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13.8 Force India<br />
One of the last of the top teams to adopt a blown diffuser were Force India<br />
Have taken some time to react to the Blown diffuser trend, being the final Mercedes engine team to<br />
switch to low exhaust exits. Friday practice was used to evaluate the blown diffuser on Sutil’s car and the<br />
decision was made not to run the set up on either car from Saturday practice onward, while the team<br />
further tune and develop the set up. The VJM03's design was a simple take on the solution, the exhausts<br />
re-organised to create a low exit, the sidepods being reprofiled and gaining a bare carbon fibre cover<br />
over the exhaust pipework.<br />
While the diffuser was outwardly identical to the standard car, aside from extensive heat shielding<br />
largely in the form of silver reflective coatings on the suspension, diffuser, brake ducts and wing<br />
endplates. In its early guide at least the exhaust blows over the top of the diffuser and no attempt<br />
appears to have been made open up the front of the diffuser to pass the exhaust flow underneath.<br />
Despite the two week factory shut down the team expect to race the updated set up in Spa.<br />
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With the expense of tooling the new exhausts, a dyno test for tuning the exhausts to the engine, the<br />
demand for five sets of diffusers and all the wind tunnel and Computational Fluid Dynamics (CFD)<br />
programming, it could cost up to an estimated $1.5 million to introduce.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 356<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
HUNGARY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
13.9 Toro Rosso<br />
Major developments at Toro Rosso, with a new diffuser and nose cone vanes (yellow)<br />
Following on from the front wing updates in Germany, the now independent team developed the Red<br />
Bull inspired STR05 further in Hungary. No longer following the Arian Newey concepts the car took<br />
inspirations from two the teams, namely Renault for the nose treatment and McLaren for the diffuser<br />
layout. Most visible was the revised nose cone, this took the form of bonded on vanes hanging vertically<br />
from the lower edges of the nose cone, similar the curtain-like features on the previous two Renaults<br />
cars. Equally the vented front wing endplate, which took Renaults slotted footplate idea, first raced in<br />
Germany was aided by an additional longitudinal vent on the footplate.<br />
At the rear Toro Rosso's third iteration of their diffuser was a major change away from the versions run<br />
previously this season. The separation and outlet shape of the upper and lower diffuser now takes a<br />
similar to McLarens rectangular design, even the addition of protruding section beneath the tail lamp are<br />
similar to McLarens ideas. However while the exit shape is similar the Toro Rosso has a far simpler upper<br />
deck arrangement, and the very wide set up joined to the beam wing as per the MP4-25.<br />
These changes are suggesting the teams own design group are finding their own directions away from<br />
those of Red Bull Technologies. Who, didn’t actually design the current car, but provided the design for<br />
the 2009 car from which its design is strongly based upon. Perhaps the 2011 Toro Rosso will be yet a<br />
further departure from their current design.<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
HUNGARY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
New front wing<br />
Toro Rosso have introduced a new maximum-downforce front wing in Hungary. It features a vertical<br />
section (1) which creates a kind of skirt under the high shape of the standard nose. The new endplate,<br />
introduced in Hockenheim, has been revised to include a second horizontal slot (2), which better 'seals'<br />
this section to the ground.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 358<br />
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HUNGARY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
13.10 Lotus<br />
No major changes were introduced at Lotus, however the all carbon fibre suspension, earmarked fro this<br />
race to replace the Carbon over titanium suspension has been delayed and should be in place for Spa<br />
along with the final updates to chassis and aero. Although a Monza specific aero package has been<br />
developed due to the unique nature of the track.<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BELGIUM – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
14. BELGIUM – TECHNICAL REVIEW<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
[Source: jamesallenonf1.com blog]<br />
14.1 Generalities<br />
<strong>F1</strong> returned to one of its greatest tracks when the Spa circuit in Belgium hosted Round13. This is a track<br />
that has everything, slow hairpins and chicanes, long straights, fast turns and a lot of gradient changes.<br />
Despite the emphasis on the challenging turns Spa has become a low to medium downforce since the<br />
advent of the 2.4 litre engines and slick tyres. Most of the fast turns are at such a high speed that even<br />
relatively small wings can create the downforce to keep the car adhered to the track. While the slowest<br />
turns are at such a pace that wings are a smaller part of the grip equation.<br />
This year the ever present rain influenced nearly every session and perhaps prompted teams to run more<br />
downforce than they would have in the dry.<br />
Spa is also a very demanding track for engines, nearly every driver had a fresh engine and with the other<br />
power hungry track at Monza coming up next, we will be seeing most drivers near the end of the their<br />
engine allocation. Most drivers have now used six engines, leaving them two for the remaining six races.<br />
Following Spa both Ferrari drivers as well as Sebastian Vettel have just one fresh engine left, presuming<br />
they will use this one for Monza they will compete in the final four races with part-used engine or suffer<br />
grid penalties. Meanwhile, the Ferrari engined Sauber of Pedro de La Rosa is the only driver with all eight<br />
engines used. Early season unreliability will see de La Rosa picking the best of his engines to last the<br />
remaining five races.<br />
Following pressure from several team managers in Hungary, the FIA had new front wing deflection tests<br />
for Belgium. The test, which places a greater load on the outer tip of the front wing, was carried out over<br />
the course of the weekend and no team failed the new challenge. However it was visible that movement<br />
of the front wing was still evident as the cars accelerated to high speed and then braked. This was most<br />
obvious as Vettel chased Button in the race, leading them to crash and Button’s retirement. As Button<br />
moved left to right and back again in the braking area, Vettel simultaneously moved left.<br />
Through the course of the two cars manoeuvres Vettel’s front wing was exposed to clear air, Buttons<br />
wake and free air again. This change in airflow affected one side of the wing then the other made the<br />
entire front see-saw violently up and down around the two mounting pylons. While the wing was<br />
obviously subject to unusual aerodynamic conditions, the shear amount of movement was<br />
surprising. Certainly Vettel would have suffered aero balance shifts which may have contributed to his<br />
loss of control. A similar effect was visible as Webber closed on and crashed into Kovalainen in<br />
Valencia. Clearly flex may have some performance benefits but perhaps also some downsides.<br />
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BELGIUM – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Revised floor flex test<br />
The FIA carry out load tests to check whether a car's floor flexes beyond the permitted 5mm (yellow<br />
highlighted area) under a 200kg load. The<br />
test, which uses a piston in the centre of<br />
the floor, was introduced at the 2007<br />
Spanish Grand Prix following the<br />
controversy surrounding Ferrari's<br />
'moveable' floor device. Stricter front-wing<br />
flex tests have been introduced here at Spa<br />
and at the next round in Italy a stricter<br />
floor test will be added. Whilst the same<br />
weight will be used, the test will be applied<br />
to the side of the floor too. It will also be<br />
prohibited to run a section of plank less than 100cm in length.<br />
Revised front-wing flex test<br />
The front wing must be no lower<br />
than 75mm above the reference<br />
plane, which is the lowest point of<br />
the car without the plank (yellow<br />
dotted line). To check compliance<br />
with this rule, prior to this weekend's<br />
Belgian Grand Prix, in scrutineering a<br />
load of 50kg was applied to the<br />
endplates (smaller red arrow), with a<br />
permitted flex of up to 10mm. After<br />
rival teams voiced suspicions that<br />
the front wings of Red Bull and<br />
Ferrari were flexing more than this at<br />
speed, the FIA has doubled the load applied in the test to 100kg, now measured in the middle of the<br />
wing's side section (larger red arrow), with a permitted flex of 20mm. Both Red Bull and Ferrari cleared<br />
scrutineering at Spa.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 361<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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14.2 McLaren<br />
For Spa the front wing was revised with a new endplate and a shortened cascade<br />
Rafts of small changes were made to the McLaren to suit the Spa circuit. The major change was revisions<br />
to the front wing assembly, with both the endplate and cascade being different. For the endplate the<br />
slots in its vertical face were changed, while the cascade was shortened to only reach the fence that<br />
divides the inner and outer parts of the wing. Both these changes would have been to reduce down force<br />
and drag, through a smaller wing area and improved flow around the front wheels. The team also ran the<br />
older specification wing with its simpler wing spans, for this wing the team still ran the full width<br />
cascade.<br />
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Button’s Mc Laren was equipped with a modified Hungarian front wing version (which was by the way<br />
first launched at Silverstone) with the cascade winglets span to be reduced between the endplates and<br />
the additional vertical inner fences. This wing version offer both a better front grip and a respectably<br />
good top speed at long Spa straights because of the cascade planes length reduction (less drag).<br />
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McLaren added a second slot to their floor<br />
Towards the rear, the floor ahead of the wheel gained a second slot, these slots aid the flow passing<br />
under the floor to pass around the rear tyres. Lastly the McLaren Mercedes engine note appeared rough<br />
when the car was on the overrun through turns. Most apparent at the slower turns, this is believed to be<br />
an engine mapping tweak aimed at maintaining exhaust flow even when the throttle is closed. This<br />
system was first apparent on the Red Bulls, who use the mapping in qualifying.<br />
As their blown diffuser needs exhaust flow to create downforce, when the car is slowing, the exhausts<br />
provide less flow, creating less downforce just when the car needs it. So they alter the engine mapping to<br />
maintain a more constant flow, without continuing to drive the wheels.<br />
Most probably the systems retard the ignition when the engine is on the overrun; this sees the air-fuel<br />
mixture burn in the exhaust rather than the cylinder, which creates a continuing stream of gasses<br />
through the exhaust. The downside is that this creates a huge amount of heat in the cylinder head and<br />
exhaust, not to mention burns additional fuel.<br />
Most teams are looking at this solution as Red bull have done for qualifying only and for limited use in<br />
the race to minimise the unreliability created by the heat and the need for additional weight in fuel to be<br />
carried to support the system. If McLaren and Mercedes have found a system that can be used through<br />
the race without fear of overheating issue then they will have a small advantage from the set up.<br />
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14.3 Ferrari<br />
Ferrari made a major step with their car for spa, with a new diffuser as well as new rear wing. The<br />
diffuser was a development work stream long in development, but it seems the blown version of the<br />
diffuser was brought to the races first. With this new diffuser design they are catching up to where<br />
Renault, McLaren and red Bull have got to with their double diffusers.<br />
Although not visible when on track, their diffusers feature a much later inlet under the car that feeds<br />
into the upper deck of the diffuser. This larger inlet drives more flow through the diffuser to create more<br />
downforce. However to create a larger hole in the flat floor it needs to be partially masked by curved<br />
vanes inline with the flat floor. These meet the flat bottom rule as they are curved to the maximum<br />
allowed radius and do not create an opening visible from below.<br />
Externally the only visible changes are a slight alteration to the horizontal sections splitting the upper<br />
lower decks of the diffuser. To aid top speed on the long fast sections at spa, Ferrari had two wing<br />
specifications. The first was the usual tapered rear wing, with shallower sections towards the endplates.<br />
Massa preferred this wing to the newer format. This newer format sported an additional inlet in the<br />
main plane as exploited by many teams. The narrow 15cm inlet is ducting through an expanding hollow<br />
section inside the wing to feed a wider slot in the rear face of the wing. It was Alonso who preferred to<br />
race this format wing.<br />
In Belgium, Ferrari have been running<br />
a modified diffuser and floor, which<br />
are similar to the ones used by<br />
McLaren and Renault. The size of the<br />
longitudinal inlet is shown clearly by<br />
the amount of visible road surface<br />
(see area highlighted in yellow).<br />
There are two longitudinal fairings in<br />
order to respect the rule dimensions.<br />
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Ferrari have raced a new version of their exhaust<br />
blown diffuser at Spa. The team did not change<br />
anything on it since the exhaust blowing<br />
principle was copied from Red Bull and<br />
introduced at Valencia. The team decided to<br />
learn it as they ran it, and now is the first update<br />
on the concept. As marked in the image, the<br />
profile of the lower and upper deck have been<br />
changed to improve downforce generation by<br />
means of the complex flow from the floor, the<br />
exhaust and around the sidepods.<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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Ferrari have brought a new lower-downforce rear wing to Belgium, which will be used by Felipe Massa<br />
during qualifying and in the race. The<br />
revised endplates feature Red Bullinspired<br />
gills, while the wing's main<br />
profile has a smaller flap and no<br />
longer features a slot.<br />
Alonso's rear wing on the grid at Spa<br />
For qualifying and the race, held in changeable weather conditions, Ferrari ran two different<br />
specifications of rear wing. Fernando Alonso ran a slightly higher downforce wing, which was therefore<br />
more of a wet set up, while Felipe Massa ran the lower downforce example. Massa’s was the newer<br />
design and it featured different end plates with curved gills similar to Red Bull, no slot between elements<br />
and a smaller main wing element. Performance wise the differences were subtle but still noticeable. On<br />
the fastest laps in qualifying, Massa’s car was 2 km/h faster through the speed trap than Alonso’s and<br />
was a tenth of a second slower through the middle sector of the lap, which is a good indictor of<br />
downforce.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 368<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BELGIUM – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Massa's rear wing on the Spa grid<br />
Both wings incorporate the drag reducing F Duct device, which showed its greatest advantage of the<br />
season so far around Spa. With the need for high downforce in the middle sector and good straight line<br />
speed on the two long straights in sectors one and two, cars equipped with F ducts could have it both<br />
ways and the device was worth half a second per lap here, a huge amount by <strong>F1</strong> standards for a single<br />
component. Next time out on the high speed Monza circuit it is likely that the teams will not use the F<br />
Duct. As the elements of the rear wing will be so small, it’s hard to incorporate the device and the<br />
performance gain is small in any case.<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BELGIUM – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BELGIUM – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Front wing – back to the Canadian spec for Belgium<br />
Ferrari reverted back to the low downforce Canadian spec for Spa.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 371<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
BELGIUM – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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14.4 Red Bull<br />
This new low drag beam wing was tried but not raced in the wet conditions<br />
Red Bull reported no developments to the front wing, adding they were running the same front wings<br />
from Hungary and successfully passed the revised FIA deflection tests. With the uncertain weather,<br />
Friday was used to trial a new beam wing, but this was discarded. The beam wing had cut down sections<br />
the trailing towards the endplates. This was probably a low drag set up aimed for the low downforce<br />
requirement of the track in dry conditions. As the weather affected all three days running the team stuck<br />
with their usual beam wing.<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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14.5 Renault<br />
Renault were innovative in the ducting of their F-Duct<br />
At Spa Renault finally brought their development of the f-duct to a race weekend. Like the other teams<br />
catching up with McLaren, they needed to find a way to route airflow into the ducting then into the<br />
cockpit and rear wing. Their solution is certainly innovative and surprisingly tidy. Unable to alter their<br />
monocoque the team have fitted the ducting around the roll structure. Starting with the high pressure<br />
inlets, these are creating by two snorkels either side of the roll hoop, these are formed by the engine<br />
cover and are not bonded into the roll structure.<br />
They then converge into the duct in the truncated shark fin, the fluid switch sits approximately behind<br />
the “HP” logo on the tail fin, this slits the duct into three, one that feed the rear wing when the system is<br />
engaged, then another provides the alternative route for the airflow curving down and exiting either side<br />
of the rear wing support.<br />
Cleverly the control duct that the driver closes to turn on the system is created by a rectangular duct<br />
threading down from the fluid switch to around the engine and up over the cockpit side padding before<br />
entering the side of the cockpit by the steering wheel.<br />
To achieve this routing the duct is actually formed over the top of the driver’s headrest, from a front<br />
view you can see the left-hand headrest is slightly higher than the one on the right. By doing this Renault<br />
have created an acceptably large duct and not altered their monocoque. Renault have chosen to exit the<br />
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duct into the main plane rather than the flap, the bulbous duct clearly exit the shark fin and curves down<br />
to enter the wing, the team preferring not to extend their shark fin Red Bull style all the way to the rear<br />
wing.<br />
Their use of the F-duct proved so successful that they race the device and attributed at least half of their<br />
performance improvement to the F-duct. The balance of their performance improvement was probably<br />
wit the slightly revised diffuser and changes to the way it’s blown by the exhausts.<br />
Renault’s F-duct system is operated by the driver’s left hand. Inside the cockpit and behind the driver’s<br />
left shoulder there is small rectangular hole connecting the system to the driver’s operating control area.<br />
If we take a closer look on the cockpit area behind the driver we can a see that the introduction of the<br />
system caused the left rear cockpit wall to rise up a little so as to fit the system’s tube.<br />
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The system itself receives air from two little holes placed on either side of the airbox (1). When the<br />
system is activated by the driver at straights the air entering the holes mentioned before, feeds the main<br />
plane of the rear wing (2), which is connected to the system via a small inclined downwards tube hosed<br />
inside the engine cover. When the system is inactive the air then flows out and under the wing’s profile<br />
(3) via another tube (black colored) placed further below the first one. Nevertheless the exiting flow<br />
from the black lower tube is directed above the extra winglet mounted on the wing’s beam so as not to<br />
block the airflow onto it.<br />
A clever evolution of the system would be to sent the<br />
exiting air, by first speeding it up using a Venturi effect<br />
inside the tube, directly onto the winglet to maximize the<br />
downforce production.<br />
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An interesting feature is the carbon strut which connect the engine with the monocoque. This will make the whole car more stiff in torsion, and is<br />
taking stress/load off the engine, which will be benefical for less internal friction loses. So this engine is "just" semi-stressed.<br />
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R30 – new more complicated engine cover at Belgium<br />
The new engine cover presented at Spa, alongside with the debut of the F-suct system, has a new upper<br />
part which can be separated from the rest cover body to offer more freedom to mechanics to enter<br />
inside the cover and reach the engine and F-duct system internals.<br />
The F-duct’s twin inlets are placed on airbox sides while at the rear two extra outlet tubescan be seen.<br />
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14.6 Mercedes<br />
While other teams have successfully raced with their exhausts blowing inside the diffuser for several<br />
races, Mercedes are still struggling with their second generation blown diffuser. Exhaust heat is causing<br />
problems with the carbon fibre of the diffuser; different glass ceramic composites and coating have<br />
failed to prevent the 800c exhaust heat deforming the diffusers aerodynamic shape.<br />
As Mercedes have opened the front of the diffuser allow the exhaust to blow above and below the floor,<br />
the exhaust heat hits the leading edge of the diffuser, which is far more aggressive than it passing<br />
parallel over the bodywork. Ross Brawn confirms there is more work to do achieve a complete solution.<br />
Despite being the factory Mercedes and perhaps because of the heat issues with the diffuser, the team<br />
did not appear to use any form of Overrun mapping as McLaren have done at Spa. While the additional<br />
flow would have been useful in creating downforce, the additional heat from the exhaust would only<br />
exacerbate their problems with the carbon fibre overheating.<br />
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ITALY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
15. ITALY – TECHNICAL REVIEW<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
15.1 Generalities<br />
Monza remains as much of an enigma on the <strong>F1</strong> Calendar as Monaco does being the polar opposite of<br />
the Monegasque street track, as Monza is largely about top speed, heavy braking and shuffling around<br />
slow chicanes. This year the threat of rain before the weekend fortunately gave way to sunny weather,<br />
leaving the teams with a tricky choice on set up. Monza rewards top speed, but still the need to slow<br />
down to round the few turn’s means some wing is needed to gain the ideal laptime.<br />
This year teams had to choose between an ultra low drag set up or a moderate to high drag set up, in<br />
some cases aided by an F-duct. The variety of solutions created a large span in speed trap figures, with<br />
low drag F-ductless cars being perhaps the fastest one lap cars, but the stability of slightly more<br />
downforce, aided by an f-duct appeared the ideal set up for race day. Other Monza specific technical<br />
considerations for the teams were managing brake temperatures and springing the car soft enough to<br />
cope with kerbs while stiff enough to keep the car stable at high speed.<br />
At the Italian race this year the FIA introduced new tests to prevent teams deflecting their front splitter.<br />
This is the floor section that sits exposed beneath the race monocoque. Having this section hinge and<br />
bend upwards allows the teams to run lower front ride heights to gain more front downforce. Although<br />
subject to a 100Kg load test already it’s been thought teams have still been able move the splitter while<br />
meeting the scrutineer’s tests. Now the leading edge of the floor must be tested at 200Kg and then<br />
additional test places a lesser load 10cm either side of the cars centreline.<br />
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Additional floor load test<br />
The FIA carry out load tests to ascertain whether a car's floor flexes beyond the permitted 5mm under a<br />
200kg load. The test, which uses a piston in the centre of the floor (see inset), was introduced at the<br />
2007 Spanish Grand Prix following<br />
the controversy surrounding<br />
Ferrari's 'moveable' floor device. At<br />
Monza the sport's governing body<br />
has introduced an even stricter test,<br />
which sees the same weight also<br />
applied to the side of the floor,<br />
100mm from the centre line (see<br />
main illustration).<br />
New regulation - plank length<br />
At Monza, the FIA have introduced a new rule which means it is now prohibited to run a section of plank<br />
less than 1000mm in length. The<br />
plank is a hard wooden strip (also<br />
known as a skid block) fitted down<br />
the middle of a car's underside (see<br />
red arrow). This regulation is<br />
designed to prevent teams from<br />
running 'articulated' planks that are<br />
made up of multiple pieces.<br />
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15.2 Ferrari<br />
Ferrari used elements of their Spa package to form their Monza set up. Ferrari aimed for a medium drag<br />
set up and to achieve this also tried running without the F-duct in Friday practice. In the end the f-duct<br />
was retained albeit with modified ducting leading to the spa rear wing. At the front the wing has been<br />
altered with a completely straight leading edge, the win no longer drops down fro the neutral centre<br />
section. In this format the car was amongst the fastest cars on the straights. Another change for Monza<br />
was a slightly modified sidepod this now allows for a cooling panel towards the front top of the sidepod,<br />
similar the solution McLaren used. While wasn't used in Monza to reduce drag, it may be fitted with an<br />
opening at the upcoming races. Lastly Ferrari retained a single stay on the front edge of their splitter, the<br />
vertical metal blade connecting the floor to the car appeared unchanged from previous versions, but its<br />
likely that the detail of how the stay is affixed both ends has been altered to suit the rules clarification.<br />
Ferrari's Fernando Alonso and Felipe<br />
Massa ran different rear aero packages<br />
on their cars at the last round in Spa.<br />
But at Monza, the Italian team are<br />
running the same low-downforce<br />
package on both <strong>F1</strong>0s. The rear wing is<br />
fitted with a revised F-duct, which<br />
features a much smaller pipe inside the<br />
engine cover. In addition, the<br />
endplates no longer have gills and the<br />
main plane and flap have a smaller<br />
chord.<br />
Both Ferraris are also a running revised front<br />
wing at Monza as part of the team's lowdownforce<br />
package for this circuit. It features<br />
an almost straight main plane (2), and the<br />
main flap (1) and upper flap (3) both have a<br />
far lower angle of incidence than seen at<br />
most tracks.<br />
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Two rear wing specs for Monza<br />
Monza was a critical race for Ferrari’s and Alonso’s championship hopes so the team decided to bring<br />
two rear wing versions. The first one of higher downforce which was tested during free practice sessions<br />
can be regarded as a modified Canadian spec with a new V shaped second plane raised at its centre(1)<br />
and both planes to be raised up close to the endplates (2).<br />
The second version of lower downforce which was raced by both drivers, had a simpler shape and<br />
endplates lacking shark gills (3). Both versions were combined with the Ferrari’s rear wing stalling system<br />
in an attempt to increase further car’s top speed at very long Monza straights.<br />
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15.3 McLaren<br />
Despite being the pioneers of the F-duct McLaren were largely undecided on whether to use it at Monza.<br />
Notwithstanding its gain aero efficiency by boosting top speed or allowing more wings to run for the<br />
same top speed, it seems the decision was about going for one extreme or another in setup.<br />
So the drivers tried both ultra low downforce or the much higher f-ducted downforce packages, in the<br />
end their strategy was split depending on their driver preference, with driving style and race strategy<br />
being the deciding factor. Hamilton ran a very low aspect rear wing, in doing so being amongst the<br />
fastest cars in a straight line, this set up probably gave the fastest laptime for a single lap. With<br />
Hamilton’s preference for a car that slides and moves around a lot, plus the chance to go for pole<br />
position, this strategy appeared to be well suited to him wereas Button with a driving preference for<br />
keeping the wheels inline and a race orientated strategy, went for a very large rear wing complete with<br />
drag busting F-duct.<br />
With more grip from the extra downforce Buttons aims were two fold, boost his confidence with a<br />
grippier car and save the tyres on race with less sliding. For Button he had a 10-15kph speed deficit to his<br />
rivals, only the cars ability to run fast through the Lesmo bends kept him from being vulnerable from<br />
being passed on the following main straight.<br />
In the end both strategies failed, Hamilton’s due to his poor qualifying lap putting him further down the<br />
grid. While Buttons forecast of his rivals suffering tyre degradation in the race proved unfounded as even<br />
the softer option tyre could last the entire race without major loss in laptime.<br />
With hindsight an intermediate strategy of a slightly less high downforce package on a f-ducted rear wing<br />
may have brought a better result, this more conservative strategy may have been a safer bet for a team<br />
battling the championship at a track known to be weak one for its rivals Red bull.<br />
Technically McLarens developments this weekend were the non F-duct top body and rear wing. So<br />
integral to the cars design is the F-duct this year, that this is the first time the mp4-25 has been seen<br />
without the shark fin, snorkel and internal duct work. It is perhaps surprising that the team opted for a<br />
simple low line (i.e. non shark fin) engine cover at track where straight lien stability is at a premium. In<br />
response to the splitter test and rules clarification, the McLaren splitter now runs without any form of<br />
stay, previously the team ran a simple blade like single stay.<br />
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It’s again confusing to understand how McLaren made a decision to remove reinforcement to the splitter<br />
at a time when the test demands a far stiffer set<br />
up. Perhaps McLaren previous floor had some<br />
ability to hinge at its rear mounting and then be<br />
supported by the stay. The solution to meet the<br />
new rules was to mount the splitter more solidly<br />
at its rear and no longer require a stay at the<br />
front. McLaren team mates Jenson Button and<br />
Lewis Hamilton decided to run different set-ups<br />
for the Monza race. Button used the F-duct and<br />
the Spa-spec rear wing, which features quite a big<br />
flap. Hamilton decided to use a very lowdownforce<br />
rear wing, shown here, with last year's<br />
end plates, and didn't use the F-duct. On Saturday<br />
the set-up gave Hamilton a 14km/h advantage<br />
over Button, with the qualifying speed trap<br />
recording 344.3 and 329.5 respectively for the<br />
duo.<br />
As Monza is by far the lowest downforce circuit<br />
on the racing calendar, teams usually develop<br />
new front and rear wings to achieve higher top<br />
speeds. As did McLaren, bringing a new front<br />
wing with significantly less frontal surface and<br />
without an F-duct, a first for McLaren this year.<br />
After both drivers tested a variety of setups,<br />
including a change of rear wings, only Lewis<br />
Hamilton decided to use it beyond Friday<br />
practices. Jenson Button meanwhile opted for<br />
the higher downforce setup with a rear wing<br />
similar to the one used at Turkey. The strategy<br />
differences are interesting, as Hamilton is<br />
among the top three at the speed traps, while Button is only quicker than both HRT cars. The latter<br />
though is second on the grid, 3 places up to teammate Hamilton. And while top speeds may be a concern<br />
for last year's champion, his team is hoping that the higher downforce will make sure the option tyres<br />
last longer while others may start struggling after 10 to 15 laps.<br />
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15.4 Red Bull<br />
In contrast to their rivals the Red Bull appeared largely unchanged for Monza, in both their moderate<br />
downforce aero set up and their revised splitter. Through the speed traps Red bulls were in the bottom<br />
half of the timesheets for qualifying but some how gained 10kph for the race, placing them far more<br />
respectably toward the top of the speed trap figures. Having been the source of the splitter allegations<br />
and with the team’s denials they have anything special in their splitter. It was perhaps no surprise the<br />
Red bull splitter set up appeared identical in Monza. With the carbon fibre stay at the front of the<br />
splitter. However it was reported the RB6 only just failed its first deflection test and was modified<br />
overnight to pass the test the next day.<br />
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15.5 Renault<br />
Renault made these “V” cuts into the frotn wign for brake cooling<br />
Like most other teams Renault opted to a moderate downforce package, however both its front and rear<br />
wings were unusual in having shaped trailing edges. On their front wing the wing sported a deep "V"<br />
shaped cut out. As this missing section was ahead of the front brake ducts, its possible that this<br />
alteration may have been to provide more airflow to he brakes, but equally the shape would produce<br />
vortices that could airflow around the inside the of the front wheel. Equally hard to fathom is the reverse<br />
effect on the rear wing, where the wing had small triangular sections extending front he trailing edge<br />
where the wing met the endplate and slot gap separator.<br />
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In Monza, Renault have been running a<br />
new front wing. This is based on the<br />
previous version, but it has been simplified<br />
with no upper flaps and a multiple<br />
endplate section (bottom arrow). The 'V'<br />
cut in the main flap (top arrow) creates a<br />
kind of vortex, which energises the airflow<br />
under the car's central section.<br />
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Apart from its new front wing, Renault also<br />
brought a new rear wing to Monza. While at<br />
basically remained the same, the upper panel<br />
was cut out at its trailing edge, apart from the<br />
attachment points to the endplates as well as<br />
the midpoint of the wing. Also marked with<br />
arrows is the F-duct exit which blows air when<br />
the stalling device is not operating.<br />
Interestingly, this is the only air exhaust one can<br />
see on the Renault from behind, in sharp<br />
contrast with Red Bull. Renault have designed<br />
their sidepods to be long and fairly big, even at<br />
the back, so that all hot air from within the pods<br />
are blown onto the diffuser. This design is particularly interesting for rear downforce as the hot air can<br />
help energise the diffuser's decks. As said, Red Bull have taken a completely different approach with<br />
extremely narrow sidepods, but the RB6 features a large opening below the F-duct exit to get rid of its<br />
hot air.<br />
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15.6 Williams<br />
As a drag saving measure Williams made these indents into the rear wing<br />
Williams like Renault chose to alter the trailing edge of its rear wing to manage drag, however<br />
contrasting Renaults approach Williams made their wing cut-in at the joins to the endplate and slot gap<br />
separators. In Williams case their low drag solution, used low downforce and no f-duct. While their<br />
splitter was outwardly unchanged, since their removal of the snow plough bargeboard, their splitter has<br />
had thick cross section almost to the leading the edge of the floor. Thus no stay is employed to stiffen<br />
the structure.<br />
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15.7 Mercedes<br />
To meet the new deflection test, Mercedes use a “V” shaped floor stay<br />
At a circuit with few challenging corners, where the car requires little downforce. The problematic layout<br />
and aerodynamics of the W01 were nullified to allow the car to be competitive once more.<br />
Aiding the car cars speed in a straight lien was the Mercedes F-duct, this device was originally passive, in<br />
that it uses increasing airspeed to activate the stalling effect, without driver interaction.However, in<br />
recent races the drivers have been seen covering a cockpit duct to stall the wing, even though not<br />
external routing of the duct to the rear wing is evident. It’s believed the F-duct routes to the rear wing<br />
alongside the engine and gearbox, through the beam wing and up the endplates. Thus the entire system<br />
of high pressure feed and fluid switch must be accommodated within the rear wing. Despite the<br />
evidence that an F-duct is being used, this solution seems unlikely as only a very small duct could be<br />
routed through a tortuous path to control the rear wing. Perhaps the system overcomes the duct design<br />
with a very high pressure feed from the inlet near the front suspension.<br />
To meet the revised floor test, Mercedes creates a novel "V" shaped splitter support. As the test applies<br />
the load at points up to 10cm from the cars centre line, Mercedes have designed a stay the aims to<br />
accept this offset load.<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
ITALY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
15.8 Toro Rosso<br />
As well as trying an F-Duct the STR5 raced a blown diffuser for the first time<br />
Having completed a straight-line test at Vairano the week before the race, Toro Rosso brought yet more<br />
fruits of their own development programme. No longer using Red Bull technologies as their development<br />
resource, STR now create the entire car and its new parts from their base in Faenza. After recent major<br />
updates it was a surprise to see such a large step brought to the car this weekend, with both a blown<br />
diffuser and f-duct tested on Friday. Their f-duct follows common practice with a high pressure feed<br />
taken from behind the roll hoop and a venting duct exiting under the rear wing. In a stylish solution STR<br />
moulded the high pressure inlet into the leading edge of the shark fin and unlike Ferraris similar placed<br />
inlet, left the duct fully exposed and not split by the shark fin extending forwards to the roll hoop. where<br />
a the f-duct was on tried on Friday, their blown diffuser was brought and raced without the apparent<br />
heating or stability issues other teams have suffered. In essence the design follows Red Bulls lead with a<br />
slash cut exhaust exiting close the bodywork. While the driver controlled f-duct will need to be dropped<br />
for next year, the blown diffuser can carry over to the 2011 car, providing a useful boost in low speed<br />
downforce.<br />
A with McLaren Toro Rosso deleted their front splitter stay and still met the deflection test. Their<br />
previous stay was externally similar to Red bulls design and now the floor is unsupported at its leading<br />
edge.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 398<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
ITALY – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
15.9 Sauber<br />
Sauber raced revised front and rear wings to save drag at Monza<br />
As one of the ultra low downforce teams Saubers ran new wings both ends. Their frotn wing uses much<br />
of the normal wings structure, but the inboard ends of the flap were feathered as Renault have adopted<br />
this year. While the rear wings low aspect ratio see’s the top edge of the wing far below that maximum<br />
height allowed for rear wings.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 399<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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15.10 Virgin<br />
As is normal for the tail end teams at Monza, virgin opted for an ultra low downforce set up, their front<br />
and rear wing being perhaps the smallest on the grid. With a very flat two-piece rear wing and a front<br />
wing with the flaps trimmed to a much smaller plan area. While the other visible development was to<br />
use two small stays to support the leading edge of the floor and meet the offset-load deflection test.<br />
Virgin Racing have still not given up on development of their <strong>2010</strong> car, and as a result they brought a<br />
new rear and front wing to the high speed circuit. While the rear wing is still simple and has less drag<br />
through its reduced panel surface, the front wing is a major change. At least it is for Virgin, one of the<br />
new teams. It is well known that Wirth Research and Virgin aim to do cost effective development and<br />
only change what gives the most benefit. The front wing endplates are therefore retained, except for the<br />
removal of a small winglet on the inside of the plates. The wing's panels though are much smaller, with<br />
the largest surface mainly located in front of the wheels, a crucial decision in trying to limit drag from the<br />
rotating wheels. The cut of the panel also allows more clean airflow into the brake duct, another crucial<br />
performance differentiator at Italy.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 400<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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15.11 Lotus<br />
Lotus matched Virgins set up and developments for Monza, with a very flat rear wing and trimmed front<br />
wing flaps. Then using twin floor stays to meet the off-set load test. One new feature is revised winglets<br />
fitted to the outside edge of the front wing endplates. Initial a vertical turning vane; these are now much<br />
more curved "r" shaped devices.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 401<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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15.12 HRT<br />
Where as every other team had new or modified wings for the low drag demands of the Monza track,<br />
HRT were the exception. No longer having Dallara contracted to develop the car, the team are without<br />
the resources to design, test and make new parts. Equally the cologne based team are not adequately<br />
resourced to modify the wings in a safe manner. Thus they were forced to run their standard wing sets<br />
backed off to minimum downforce settings.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 402<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
SINGAPORE – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
16. SINGAPORE – TECHNICAL REVIEW<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
16.1 Generalities<br />
Singapore hosts a street race that compares closely to the needs found in Monaco. Marina Bay is all<br />
about downforce and as it marks the start of the final season string of flyaway races, the teams used this<br />
race to produce their last major updates to the cars. Developments will still continue beyond this race,<br />
but the logistics of getting large components out to the races mean that the remaining changes are likely<br />
to be small add-ons rather than the developments seen in Singapore.<br />
With the tracks many turns, teams turned to Monaco spec wings and add-on winglets for grip. Despite<br />
the reasonably long straights, many teams opted to run without an F-duct, preferring to ensure their rear<br />
wing did not have air from the f-duct bleed underneath the wing and lose downfroce. Equally Singapore<br />
is a hard track on brakes and teams fitted their largest brake ducts, Renault and McLaren made efforts to<br />
ensure airflow off the front wing reached the brake ducts.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 403<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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16.2 McLaren<br />
McLaren’s front end was revised with dramatic new cascades and a second snowplough under<br />
the nose itself (yellow)<br />
After disappointment in recent races, McLaren arrived in Singapore with an updated car made up of new<br />
front wing treatments and a simplified diffuser. Their new front wing is based on the Silverstone wing<br />
with its split inner and outer spans. While the flaps and endplates remained similar, the cascade<br />
arrangement and the undernose fin had been changed. These changes were a last minute development,<br />
originally part of the planned Suzuka update, but instead were rushed over in Jonathan Neales hand<br />
baggage to Marina Bay. Where the old iteration of the wing used a single large curved cascade sitting<br />
above the wing, the Singapore spec split this into two matching the main wing underneath. The outer<br />
section was affixed to the wings endplate and features a louvered endplate similar to that used for rear<br />
wings. This reduces the vortex created by the high pressure above the wing, which provides less<br />
disruption to the airflow around the inner face of the wheel.<br />
The inner section of cascade largely follows the shape of the old element, but is now mounted on curved<br />
section sprouting up from the split in the main wing. These new cascades are probably a further step in<br />
dividing the flow that passes around the front tyre, possibly even improving flow the front brake ducts,<br />
which sit behind the split in the cascades.<br />
Almost unseen and largely unnoticed was the new snow plough section fitted under the nose, which was<br />
revised for this race. A second element has been added in between the main snow plough and the nose<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 404<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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cone above it. This development was probably aimed at creating more downfroce, although the flow<br />
trailing from the device may also aid flow around the sidepods.<br />
At the rear McLaren tried the diffuser without the complex arched fences in the lower middle section,<br />
these first appeared after the blown diffuser was introduced and may be a sing that the exhausts effect<br />
on the diffuser is being better managed upstream.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 405<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
SINGAPORE – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
Singapore Front Wing Analysis<br />
[Source: Craig Scarborough’s blog]<br />
(September23, <strong>2010</strong>)<br />
McLarens Singapore Front Wing Cascade Treatment<br />
The cascade split aids airflow around the outside and inner face of the tyre<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 406<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
SINGAPORE – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 407<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 408<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 409<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 410<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 411<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 412<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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16.3 Ferrari<br />
Changes to the Ferrari are certainly suiting the recent circuits, as both the Monza and Singapore updates<br />
were successful. However Ferrari are slowing the development to the <strong>F1</strong>0 in preparation for the 2011<br />
car. Small changes may still make it to the <strong>F1</strong>0, but no major items are now expected in the forthcoming<br />
races. Changes were made to the floor and the front wing endplate for Marina Bay. Only the endplate<br />
was visible externally, with the vane mounted on the footplate being shifted further back to<br />
approximately mid way along the endplate.<br />
The Ferrari drivers had three<br />
different front wings to choose from<br />
on Friday at Marina Bay - a Monacospec,<br />
a Silverstone-spec and a new<br />
Singapore-spec. Felipe Massa tested<br />
the new one, but spent more time on<br />
the Monaco version with its single<br />
flap. Fernando Alonso alternated<br />
between the Silverstone and<br />
Singapore specs, which differ only in<br />
the small fin on the outside of the<br />
endplate, which has been moved<br />
backwards by around 8cm. Both<br />
drivers went on to qualify and race<br />
with the new wing. Ferrari also have<br />
a new floor, revised in the tea-tray<br />
section.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 413<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
SINGAPORE – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
16.4 Red Bull<br />
In qualifying and the race in Singapore, Red Bull used a new diffuser, modified both in the tea-tray<br />
section at the front (not shown) and<br />
in the critical area in front of the rear<br />
tyres. Here a bigger duct, angled<br />
more away from the longitudinal, is<br />
an attempt to better manage the<br />
airflow to the top of the diffuser's<br />
side section. Slightly different<br />
exhaust positions mean the pipes are<br />
always blowing under and inside the<br />
diffuser's side channels.<br />
Red Bull produced a double blown rear wing for Singapore, the slot fed by the bulged leading edge<br />
inlet provides more downforce<br />
Announcing they will bring developments to every remaining race, Red Bull are pressing hard to maintain<br />
their pace. Singapore brought changes in three areas of the car: the front wing, the splitter and the rear<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 414<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
SINGAPORE – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
wing. Firstly a small development to the merged wing endplate design, saw an additional slot put into<br />
the flap section near the opening in the endplate. Previously the Red Bull wing could have been<br />
described as a 3 element wing in its mid section and a two element profile towards the endplate. This<br />
latest change makes the wing three elements at the endplate, to allow greater angle of attack and less<br />
chance of stalling.<br />
Having said that their splitter and stay were largely unchanged for the new deflection tests at Monza, at<br />
Marina bay we saw a revised splitter and stay arrangement on the RB6. The splitter gained a new front<br />
profile, complete with curious bulges atop the leading edge of the splitter. Plus the stay was also revised<br />
being more like a simple rod, than the flat plate that had previously been used.<br />
Such are the high ride heights for this street circuit, the rear facing front Camera showed now evidence<br />
of the splitter grounding excessively under braking. The splitter changes were also allied to revisions to<br />
the floor ahead of the rear tyres, with the two scoops being replaced one larger angled scoop.<br />
While the last change to the rear was picked up on by several rival team principals in interviews over the<br />
weekend. Red Bull now have produced a wing blown not only by the f-duct, but also by a large bulged<br />
inlet at the front of the main plane. Whereas the F-duct aims to stall the wing and reduce downforce,<br />
this new inlet feeds a full width slot on the rear of the wing to allow more downfroce to be created. A<br />
similar solution is also employed on the flap which sports a simple 15cm slot. This solution has been used<br />
by many teams, notably McLaren, Renault and Mercedes.<br />
Red Bull have brought a new front wing to Singapore, based on the one they introduced at Silverstone,<br />
which features a low position for the<br />
television cameras. As well as the two<br />
vertical slots to the rear of the<br />
endplate, there is an additional<br />
vertical slot at the front of the<br />
endplate to avoid the creation of a<br />
vortex when it's working in<br />
conjunction with the planes and the<br />
endplate itself. For qualifying and the<br />
race, however, both Sebastian Vettel<br />
and Mark Webber decided to use the<br />
original Silverstone wing.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 415<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
SINGAPORE – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The rod holding the splitter now is now very slim ..and surely only able to work in tension.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 416<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 417<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 418<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
SINGAPORE – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
16.5 Renault<br />
Again Renault produced a revised front wing, this time the slightly narrower front wing that creates a<br />
larger flat footplate section outboard of the wing. The usual "r" shaped vane fitted in to the footplate,<br />
was revised to create a much more curved vane, with a distinct wing shape to the upper section.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 419<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
SINGAPORE – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 420<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
SINGAPORE – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 421<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 422<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
SINGAPORE – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
16.6 Mercedes<br />
Mercedes finally exploited the space under the chassis for turning vanes<br />
Although Ross Brawn continues to be optimistic about the 2011 cars development, the W01 still received<br />
more updates this weekend. With the troublesome open fronted blown diffuser being raced, after<br />
previous versions suffered from overheating problems, a new development was the addition of<br />
bargeboards to the space under the nose. Although bargeboards were largely outlawed under the<br />
revised 2009 aero rules, there remains space under the raised chassis between the front wheels for a<br />
high mounted pair to be fitted. Mercedes are one of the few teams not to exploit this area up until now.<br />
There new vanes are mounted on "r" shaped struts under the nose, they are probably too high to affect<br />
underfloor airflow, but will probably aid airflow through the sidepods undercut to provide higher<br />
pressure over the diffuser.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 423<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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16.7 Williams<br />
For the FW32 there was a revised front wing and cascade arrangement<br />
A strong end to the season saw Williams bring yet more updates to the FW32, in Singapore this included<br />
a new floor for Barrichello (Hulkenberg gets his in Suzuka) and a new front wing arrangement. Retaining<br />
the normal main wing and endplate, its again the cascade that’s been revised as well as the inboard<br />
section of wing. The cascade largely follows the shape of the previous version, but is now supported by<br />
the turning vane mounted to the wings footplate, then the inboard wing section has the Renault<br />
feathered shape. These triangular shaped wings create downforce, but this load is decreased towards<br />
the thinner outer sections, which produces less disruption to the airflow around the wheel, compared<br />
wing tip vortex produced by a constant wing section.<br />
Williams arrived in Singapore with a completely new front-wing assembly, which is quite similar to<br />
Renault's solution. Compared to the older<br />
version (top drawing), the new front wing<br />
(bottom drawing) features several<br />
differences. There is a more pronounced<br />
upward sweep of the outer lower wing, just<br />
inboard of the endplate. While the former<br />
small vertical fence at the outer edge of the<br />
endplate has gone (1, upper), the upper<br />
flap section now features an extension with<br />
a small endplate outside the main endplate<br />
(1, lower). It is all designed to help the tyre<br />
act like a diffuser, sucking air from the front<br />
wing to improve its efficiency. There are<br />
also two new flaps in the central section (2)<br />
and the main plane twists upwards (3).<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 424<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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16.8 Toro Rosso<br />
Once again they tried their F-duct in practice, but chose not to run it in the race. The drivers control duct<br />
could be seen within the left hand side of the cockpit, the duct exiting in a circular hole near the steering<br />
wheel. Then the duct then routes down under the seat to pass back through the monocoque to the fluid<br />
switch behind the roll hoop, which controls the flow the rear wing slot.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 425<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
JAPAN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
17. JAPAN – TECHNICAL REVIEW<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
17.1 Generalities<br />
For the Formula One teams, the Japanese Grand Prix at Suzuka presents one of the toughest challenges<br />
of all for their cars. As one of the most technical tracks on the calendar, the figure eight Suzuka circuit is<br />
a classic. With several long fast turns, a slow chicane and a reasonable straight, the track has it all,<br />
however, specifically it’s the long turns that make Suzuka such a challenge for driver and car alike.<br />
As with several races at this track, the weekend was interrupted by extreme weather, rain over the<br />
opening days cut short dry running and with the race expected to be hot and dry, this lost set up time<br />
was critical.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 426<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
JAPAN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
17.2 Red Bull<br />
Red bull had a new delta shaped beam wing and we can also see the slot for the F-duct (yellow)<br />
In Japan the two Red Bull drivers ran two different front wings, two different diffusers and the same new<br />
rear wing the team introduced at the last<br />
round in Singapore. This featured an F-<br />
duct directed on to the main plane (red<br />
arrow), in a similar way to the one<br />
featured on the Renault. A new feature<br />
was the beam wing, with a delta shape in<br />
the middle.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 427<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
JAPAN – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
A further development of recent endplates sees yet more slots made into its side<br />
Continuing to press with their aero programme, Red Bull brought revised front and rear wings to Japan.<br />
Their rear wing was a development of the one seen in Singapore, with both the F-duct blowing into the<br />
main plane and with the extra blown slot. From the rear the profusion of slots in the back of the RB6<br />
wing is clear to see. The team have a 15cm slot on the flap, then the normal slot in between the two<br />
wing elements.<br />
Then the F-duct curved slots (yellow) and the blown slot below it. In theory the <strong>F1</strong> regulations allow for<br />
just one slot between the elements, but interpretation of the wording of the rules means that an<br />
unlimited amount of openings in the one side of the wing is possible as long as the slots on pass through<br />
the middle 15cm of the wing.<br />
With the upper rear wing remaining the same, it was the beam wing below that was altered. Similar to<br />
the Spa beam wing this gained a pronounced "V" shape the centre portion of the wing.<br />
At the front wing development progressed with a new endplate, which gains several new slots along its<br />
side. These accelerate and divert air around the front wheel. Finally the team made the switch from low<br />
slung brake calipers to more normal vertical position on the uprights.<br />
It’s been reported that the change in position was to improve brake cooling, which Red Bull have<br />
suffered with at several races this year. It’s thought the old positioning was also beneficial for lower<br />
centre of gravity, but the caliper position also affects the loads being passed into the upright and<br />
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wishbone. With the change in Japan Red Bull may well have had new wishbones and a possible geometry<br />
change, as well as the new uprights and brake ducts.<br />
After several reliability issues, Red Bull's chief<br />
technical officer Adrian Newey has changed the<br />
positioning of the RB6's front brake calipers.<br />
Instead of the horizontal position, which lowered<br />
the suspension's centre of gravity, he's moved<br />
the front calipers back to the more standard<br />
vertical position. The previous positioning had<br />
led to occasional mechanical failure due to<br />
greater movement of the brake pistons, pads and<br />
discs. This was a change planned for 2011, but<br />
the team took the decision to run with it for<br />
qualifying and the race in Japan.<br />
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RB6 exhaust development from Spain to Japan<br />
Spain<br />
At Spain further modifications took place not only at the exhaust outlet shape and length but also to the<br />
area around them. The new outlets of reduced length were cut of vertical at their end and were<br />
relocated a bit outer from their original placement (bulgy car bodywork around them). Furthermore the<br />
exhausts blow inside a channel which offers a better guidance of the hot emissions towards the diffuser.<br />
Canada<br />
At Canada the exhaust outlet length was reduced further being now barely visible and almost completely<br />
covered by the car bodywork. This version is being used since the Japanese GP<br />
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17.3 Ferrari<br />
The team announced it had run new aero parts on Friday. Hidden away beneath the car one small<br />
change was a revised splitter. This gains a flat ridge running along its length to help meet the offset<br />
deflection test introduced at short notice before Singapore. This isn’t likely to be a performance part, as<br />
Ferrari announced they are no longer developing the <strong>F1</strong>0.<br />
In Japan Ferrari are using a slightly modified version of the diffuser they introduced at August's Belgian<br />
Grand Prix. A small omega-shaped wing (black arrow) has been added on top of the deformable<br />
structure to boost downforce slightly. The front and rear wings being used at Suzuka are virtually the<br />
same as those run by Ferrari at the last round in Singapore, but with some small changes to the front<br />
wing's second flap.<br />
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17.4 McLaren<br />
McLaren followed several other teams with a F-duct blowing the main plane of the wing<br />
Again running their complex split front wing, it was the f-duct rear wing that was changed during Friday<br />
practice. Both drivers tried this new development, which reroutes the f-duct into the main plane of the<br />
rear wing, rather than the flap. McLaren have blown the slot in the flap since the f-ducts introduction.<br />
However Saubers f-duct which soon followed ducted flow into the main plane, Renault and subsequently<br />
Red Bull have followed this route. It’s believed that using a slot in the main plane to stall the wing, is<br />
more effective as the flow breaks up sooner, reducing drag even further than by stalling the flap.<br />
As both versions of the wing were run, the new wing was noticeable as the shark fin stopped short of the<br />
wings flap, allowing the full sponsor’s logo to be visible. After Hamilton’s FP1 crash his wing was wrecked<br />
and new parts were hand couriered to the track from their technical centre in England. However the<br />
team felt the old wing was better and the drivers did not complete any further running with the new<br />
wing.<br />
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The new aero package introduced by McLaren in Japan included a revised version of the Singapore front<br />
wing, new longer exhausts, a new<br />
engine cover and a new rear wing.<br />
The team also changed the way their<br />
F-duct worked, as the new version<br />
blows on to the main plane (blue<br />
arrow, main picture) rather than the<br />
flap (blue arrow, inset). The team<br />
only had two sets of this new rear<br />
wing, so when Lewis Hamilton<br />
crashed during Friday practice and<br />
damaged it there was no spare and<br />
he reverted to the standard rear<br />
wing in the afternoon. On Saturday,<br />
after a plane and helicopter ride, a<br />
new rear wing arrived at Suzuka, but<br />
after not completing any running in<br />
the rain-hit third practice the team<br />
opted to use the standard version (inset) in qualifying and the race. The new wing also had angled gills<br />
like the Red Bull, rather than horizontal gills.<br />
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Analysis: New F-duct for Suzuka<br />
[Source: Craig Scarborough’s blog]<br />
(October 8, <strong>2010</strong>)<br />
In preparation for the final races, McLaren have developed another iteration of their F-duct rear wing.<br />
The new version places the stalling slot onto the rear face of the main plane of the rear wing, where the<br />
previous versions had all placed the slot on the rear face of the flap. This is a subtle change and effects<br />
the way the wing stalls to create improve aero efficiency (i.e. more straight-line speed, or more<br />
downforce for a given top speed).<br />
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F-ducts work as they reduce the drag created by the rear at speed, this drag limit’s the top speed the car<br />
can achieve for a downforce level. The more downforce the wing makes, the more drag is created and<br />
hence the lower the top speed. Although a larger wing creates more frontal area and hence presents<br />
more of an obstruction to the airflow, it is in fact the drag induced the unseen air spilling off the wing<br />
that’s creates most of the rear wings drag. In fact an <strong>F1</strong> wing despite looking so streamlined creates<br />
more drag than a solid block of the same dimensions. This is because an <strong>F1</strong> wing is so highly loaded as it<br />
strives to create huge amounts of downforce from such a small surface area, that the air coming off the<br />
wing creates an invisible extension to the wings frontal area. Created by both the airflow rising all but<br />
vertically off the centre part of the rear wing and then the even more draggy vortices spiralling off the<br />
wing tips. These vortices are often seen in wet conditions and used to be seen as a sign of an efficient<br />
wing, but are in fact hugely detrimental to the downforce\drag coefficient of a rear wing. This is why we<br />
see such efforts to reduce wing angles near the endplates and team make the slits in the endplates, as<br />
these are all aimed at reducing these vortices.<br />
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Drag is created by the wings upwash and the vortices spilling from the wing tips<br />
An ideal situation would be a wing with steep angles of attack for downforce in the corners, where drag<br />
is of little consequence. Then a nice flat wing for the straights, where less drag improves top speed and<br />
downforce is not required to give the car grip. Without being legally able to move the wing itself(albeit<br />
this will allowed in 2011) there has no mechanism to create this effect in <strong>F1</strong>.<br />
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When the wing is stalled the airflow breaks up, preventing the drag inducing upwash and vort ices<br />
Teams have known for a long time that stalling the rear wing drastically reduces downforce and as a<br />
result reduces drag. This is because the large flow structures coming off the wing break up and shed the<br />
drag inducing effect they have. Many teams have tried to exploit the rules by flexing their rear wings to<br />
create just such an effect, but the FIA has outlawed this via a number of deflection tests and latterly the<br />
slot gap separator.<br />
McLaren have now found that they can stall the rear wing, if they blow airflow out of a slot at right<br />
angles to the underside of the rear wing. But this in itself cannot be exploited unless there is a means to<br />
switch the airflow on and off. With the driver controlled F-duct, controlling the flow either to the stalling<br />
slot or to a neutral outlet, McLaren can achieve the ideal situation of a downforce wing setting for<br />
corners and low drag for the straights.<br />
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The driver controlled Fluid switch directs flow to the wing or the neutral outlet<br />
By the driver controlling a duct that affects the flow through a ‘fluid switch‘, which is a “V shaped duct<br />
behind the roll hoop, flow can either pass to the slot or a secondary duct exiting in the low pressure<br />
region well away from the upper rear wing.<br />
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When disengaged the F-Duct sends flow through the lower branch, the upwash and vortices<br />
continue to create dragWhen the duct is disengaged airflow passes out of the duct which exits<br />
just above the beam wing. In this mode the rear wing has the flow attached and creates<br />
downforce and with it drag.Blowing the flap stalls the wing to reduce drag<br />
When the F-Duct is disengaged air passes from the roll hoop inlet into the Fluid switch. From there the<br />
air flows both into the low level nuetral outlet and partly into the cockpit. When the driver covers this<br />
cockpit control duct, the change in back pressure makes fluid switch alter the direction of the roll hoop<br />
flow, to pass into the duct towards the rear wing.<br />
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When the cockpit duct is covered air instead passes to the rear wing slot<br />
When the driver engages the F-duct the airflow alters inside the fluid switch to send the air out of the<br />
stalling slot. This breaks up the vortices shed from the rear wing and reduces downforce and drag.<br />
McLaren initially had this full width slot towards the trailing edge of the flap, the airflow stalls quite late<br />
as it passes under the wing and the most likely effect of this is that airflow can reattach quickly when the<br />
duct is disengaged. Its also possible that a downside to this, as the wing stalls quite near the trailing edge<br />
there may still be some drag induced by the general upwash from under the wing.<br />
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Blowing the main plane stalls the wing earlier and may even further reduce drag<br />
When Sauber copied the F-duct at the<br />
<strong>2010</strong> Australian GP, they had their F-duct<br />
stall the wing via a stalling slot in the main<br />
plane of the rear wing. While Ferrari and<br />
Red Bull followed McLaren with a flap<br />
stalling F-duct, Force India, Renault and<br />
latterly Toro Rosso have gone the way of a<br />
main plane stalling solution. By stalling the<br />
wing much further upstream, its possible<br />
that the disruption to the airflow further<br />
reduces the upwash, in turn reducing drag<br />
even further. On the downside the wing<br />
may take longer to see the flow fully<br />
reattach when the duct is disengaged.<br />
McLaren appear to have seen a benefit in the main plane blown effect. Although the solution has<br />
required new ducting and a new rear wing, it will only see at most three races before F-ducts are banned<br />
for 2011. Such is the cost of fighting for the championship this year.<br />
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17.5 Renault<br />
Yet another endplate for Renault, now with a slot in the rear of the footplate (arrowed)<br />
The team brought the revised front wing endplate, as described in the Singapore Tech Desk. Although<br />
the endplate wasn’t raced in Marina bay, it was raced in Japan. A closer look at the bodywork shows the<br />
endplate is more complex than simply a revised vane mounted to the foot plate, as the foot plate also<br />
features a new slot.<br />
Renault already run a complex set up in this area, with the footplate sloping downwards, and kept legal<br />
by the rounded profile attached above it. Now this general downwards flow is augmented by the new<br />
slot, high pressure above the endplate passes through the slot to direct airflow around the front tyre.<br />
Renault have about the most complex endplate arrangement of any team, it will be interesting if they<br />
can produce any more revisions to this part before the seasons finished.<br />
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17.6 Williams<br />
Williams innovative with a beam wing with a full width blown slot at its rear<br />
Although the team main technical updates for Suzuka were new brake ducts, the teams Singapore<br />
upgrades were more visible, no longer hidden in the shadows around Singapore. At the last race the car<br />
sported a new diffuser and wings. While the front wing was covered in Singapore’s Tech Desk, the new<br />
rear wing hid some innovation. Specifically it’s the beam wing that been updated, which now gains a slot.<br />
Both in the FW32s initial design and with subsequent gearbox upgrades, Williams have been making<br />
efforts to reduce the bodywork height ahead of the beam wing in order to make it more effective at<br />
creating downforce. Perhaps with a view to 2011, when the beam wing will be more influential in<br />
creating downforce, as the double diffuser being banned. Although many beam wings have the simple<br />
15cm slot as used in rear wig flaps, Williams have gone further and expanded the narrow slot inside the<br />
wings to create a near full width exit for the slot in the rear face of the wing.<br />
Having a slot allows the team to create a steeper wing that’s both improves downforce and interacts<br />
better with the diffuser and rear wing. Feeding this slot is a large opening in the middle upper face of the<br />
wing; it’s possible to see the hollow section of the wing to the sides of this large inlet.<br />
Williams other development was their first use of extended front brake ducts; these exploit the loophole<br />
in the bodywork rules that allow a vane to reach towards the front perimeter of the tyre. This smoothes<br />
flow around the inside face of the wheel for reduced drag and better flow to the rear of the car.<br />
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As a final update on their FW32, Williams have<br />
introduced new brake ducts for both the front<br />
and rear brakes. The new ducts feature a shield<br />
to prevent airflow into the duct to be disturbed<br />
by the rotating front wheel. This design feature<br />
is far from new and teams like Renault or<br />
McLaren have been running it since the<br />
beginning of the season. It is however likely that<br />
Williams have now changed the front brake<br />
ducts to better work with the new front wing<br />
they introduced in Singapore. While the<br />
endplate on that wing has become simpler, the<br />
stacked element hangs over the endplate for<br />
additional downforce. On the inside, an extra small stabiliser element was added as well, while the black<br />
flaps closest to the front wing supports are now similar to Renault's solution.<br />
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17.7 Sauber<br />
A new diffuser for Sauber was both longer and had revised splitters and edges<br />
Sauber have announced many updates over the past few races, but few have been visibly different to the<br />
preceding parts. One area that has been changed is the diffuser, although at first it too looks very much<br />
like the outgoing design. In this update the diffusers upper deck has been enlarged and segmented, plus<br />
the outer edges of the diffusers exit have been revised.<br />
By making the upper diffuser longer more downforce can be created, but there needs to be space<br />
created around the gearbox and engine to accommodate the new shape. From the side it appears that<br />
the diffuser is some 5-10cm longer, and then its exit can be seen to have both horizontal and vertical<br />
splitters to direct the flow out of the exit. Lastly the small normally flat area of bodywork next to the rear<br />
tyres has been raised to create a mini diffuser effect.<br />
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17.8 Force India<br />
Diverging from its preseason design (yellow), the new Force India diffuser no longer has the<br />
dipped centre section (below)<br />
Another team to introduce a new diffuser was Force India, although changed in detail throughout the<br />
season; their diffuser has a distinctive shaped outlet since its launch. In the middle of the diffuser the<br />
split between upper and lower decks drops down to allow access to the starter shaft. Now this feature<br />
has been dropped for a more conventional curved shape and an aperture made into the floor to allow<br />
access to the starter. This is probably a slightly more effect shape for the floor as the entire slopes<br />
upwards to create downforce.<br />
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17.9 Virgin<br />
Virgin has reported new wings and a floor in the past few races. However close examination suggests the<br />
parts are little changed, most likely small geometry changes rather than a major shift in philosophy.<br />
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KOREA – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
18. KOREA – TECHNICAL REVIEW<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
18.1 Generalities<br />
There was a lot of apprehension before the inaugural Korean GP took place as the seventeenth round of<br />
the <strong>2010</strong> Formula One season. Having had its track surface laid just weeks before the race, it was<br />
expected that the weekend would be focused solely on the tarmac. However, while it was certainly<br />
green and slippery on Friday, the main concerns actually raised were the dip in the final corner and the<br />
adjacent pit lane entrance rather than the surface itself.<br />
Overnight work rectified these issues and as the surface rubbered in, teams were managing to find a<br />
degree of grip on the dry track. However Sunday brought rain and the bitumen rich surface struggled to<br />
drain the water, so grip was once more at a premium.<br />
Weather and track surface aside the actual track layout proved popular, the mix of sectors between fast<br />
and slow with some impressively fast turns loading the car up to nearly 4g. Bumps and adverse cambers<br />
in the road made set up a compromise as cars were running quite a lot of ride height as more compliant<br />
suspension settings would have affected downforce in the high speed turns. Thus the track had a flat<br />
aero map with both high and low downforce settings offsetting each other around the lap to create<br />
similar lap times.<br />
With both a new track to contend with and at such a late stage in the season, technical developments<br />
were few and far between and most teams outside the top three in the championship have switched<br />
both development and manufacturing towards their 2011 car. Only the top three teams had new<br />
developments for this event and we can expect to see even less new parts in the final two races.<br />
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18.2 Red Bull<br />
Still pressing on with development Red Bull had a new splitter and brake duct fins (yellow)<br />
Perhaps the only team still pressing on with development in a bid to gain the title, Red Bull brought a<br />
new splitter and brake ducts to Korea, the RB6 gaining its second new front splitter since the deflection<br />
test changes at Singapore. Now having to cope with double the loading to prevent any beneficial flexing,<br />
the new set up lost the vertical stay that supports the front edge of the floor.<br />
This change must have been made up with some other structural changes within the splitters<br />
attachment to the chassis. Before Singapore Red Bull were believed to have been allowing the splitter to<br />
move to allow lower front ride heights for aero benefit. Due to the tracks surface ride heights were set<br />
very high at Mokpo so any recouping of the performance loss from the new tests.<br />
As the front end of the car becomes even more complex aerodynamically, particularly with the slots<br />
within the front wing endplate, Red Bull have not been a team to exploit fins around the front brake<br />
ducts, until Korea. An area inboard of the wheel is allowed to have bodywork, so teams have exploited<br />
this to create aerodynamic devices, without passing them off as brake cooling.<br />
These devices can bring both downforce in their own right or airflow management to improve aero<br />
efficiency downstream. Red Bull has added three vanes to the endplate, to larger ones below the cooling<br />
scoop and a smaller horizontal wing-like device at the top of the brake duct.<br />
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All of these changes and reportedly some floor and diffuser alterations from Suzuka were run on Friday.<br />
Red Bull once again carried out the now common practice of running flow-viz paint on the aerodynamic<br />
surfaces to correlate the real parts to the wind tunnel results.<br />
Vettel’s Race engine failure, the only one for Red Bull this year, appeared to be a major blow up. Judging<br />
from the sparks and debris emanating from beneath the floor, this was a significant bottom end failure.<br />
It would seem that reciprocating parts in the bottom of the engine (crankshaft con rod) let go and broke<br />
through both the engine casing and floor of the car. Broken components and oil then escaped the engine<br />
scattering themselves across the track.<br />
Varying brake ducts<br />
Over the last three races, Red Bull have tried out three different brake ducts. At Singapore, the<br />
horizontal caliper had a dedicated duct (Singapore drawing - 1) and there was also a small fin (Singapore<br />
drawing - 2). At Suzuka, the Singapore duct disappeared and was replaced by a single larger duct (Suzuka<br />
drawing - 3). The small fin was also removed for the Suzuka event, but this weekend in Korea it has been<br />
included again (Yeongam drawing - 2). There is a single larger duct (Yeongam drawing - 4) and also two<br />
new aerodynamic fins (Yeongam drawing - 5), which have been influenced by the Renault.<br />
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Great view of the underside in FP3<br />
Splitter/floor testing RBR style<br />
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18.3 McLaren<br />
McLarens slotted endplate aids airflow around the front wheel<br />
Having had their Suzuka program interrupted by rain and Hamilton’s FP1 accident. This did not allow<br />
McLaren to test and race the new aero components that were rushed to Japan. Thus these parts were<br />
reintroduced at Korea, largely consisting of a new front wing and the f-ducted rear wing. The f-duct and<br />
rear wing reappeared in lightly modified form; the f-duct blows the main element of the rear wing,<br />
rather than the flap as pioneered by McLaren. This wing also has revised slots on the endplate, the slots<br />
now running diagonally, rather horizontally.<br />
At the front, the MP4-25 was using the endplate that was meant for Suzuka. This creates more slots<br />
along the side of the wing, taking fast moving high pressure air from outside the endplate and use it to<br />
accelerate the flow on the inside of the endplate. The out swept shape of the endplate can then throw<br />
airflow past the front wheel more effectively, reducing drag. This effect is enhanced by a semi-circular<br />
gurney flap on the rear edge of the plate. This new slotted arrangement required a repackaging of the<br />
front wing flap adjusting mechanism, now contained under a new shaped cover.<br />
On Friday a small issue occurred in the pit lane as Button was trying new engine mappings. This caused<br />
the exhaust to run extremely hot, causing some overheating of the bodywork which needed to be cooled<br />
with the mechanics CO 2 extinguishers. It would normally be a lean or retarded engine mapping that<br />
would lead to such exhaust temperatures. This suggests McLaren were either trying lean settings to<br />
reduce fuel consumption or retarded ignition to drive more exhaust flow to power the blown diffuser on<br />
a closed throttle.<br />
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18.4 Ferrari<br />
The <strong>F1</strong>0's ridged splitter has a curious split in the bodywork behind the stay<br />
Much like Red Bull Ferrari were one of the teams believed to be flexing the splitter to allow the front<br />
wing to run lower to the ground. To meet the new FIA tests they tested a ridged splitter in Singapore and<br />
raced it in Japan. Closer inspection shows the splitter to be more complex than simply a reinforced<br />
centre section. The <strong>F1</strong>0's splitter retains a vertical stay which is there to keep the splitter from deflecting<br />
under the load test. Behind this stay the top bodywork is split across the breadth of the splitter. These<br />
parts are often made up of several sections of bodywork, but the split in the bodywork has given rise to<br />
some speculation of a workaround to allow the splitter to deflect while on track and still meet the FIA<br />
tests. However the <strong>F1</strong>0 was inspected by scrutineers and no problems were found with its construction.<br />
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Is it an exit from an intake maybe on<br />
the tea tray or is it an intake to<br />
alleviate the pressure behind the<br />
barge board ? That duct could be for<br />
the F-Duct meganism, for cooling of<br />
electronics or other systems or,<br />
simply to feed the DDD.<br />
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In Korea, Ferrari introduced the<br />
biggest evolution to the <strong>F1</strong>0's diffuser<br />
since its major update at Spa. The<br />
new-look diffuser (main drawing) is<br />
visibly different in its central section<br />
from its previous incarnation (inset).<br />
The top (1) and the bottom (2)<br />
profiles are now more curved to<br />
improve the extraction of air from<br />
the bottom of the car. The side<br />
channels now feature just one large<br />
middle plate, in place of the older<br />
version which was much smaller (3).<br />
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18.5 Force India<br />
One of the few teams with major developments to their car in recent races, the VJM03 again ran with its<br />
new diffuser and vane arrangement at the rear. However the team did do back to back tests with the old<br />
diffuser with its "V" shaped centre section. Also the revisions to the front wing endplates tried briefly in<br />
Japan were not raced in Korea either.<br />
18.6 Toro Rosso<br />
With time running out for the F-duct in <strong>F1</strong> before a legal driver adjustable wing is allowed in 2011, Toro<br />
Rosso once again ran their unraced f-duct in Friday practice. The driver’s report that the device did not<br />
perform as expected in its initial straight-line tests despite being run at several practice session means it<br />
is still to make it to a race this year.<br />
It is quite a unique design, with the inlet of the duct separated from the engine cover (see red arrow).<br />
More conventional is that the air blows on to the rear wing's main plane (see blue arrow). This follows<br />
the example set by Force India from<br />
Silverstone, Renault from Spa, Red<br />
Bull in Singapore and McLaren, who<br />
trialed the different configuration in<br />
Suzuka before racing with it in Korea.<br />
18.7 Williams<br />
Williams last update of the season included revised front and<br />
rear brake ducts. The front version aims to improve the<br />
airflow inside the tyres and direct it to the central section in a<br />
more efficient manner (see main drawing). The duct's shape is<br />
very similar to the one introduced in Monaco by Force India<br />
(see inset), which also influenced ducts used by Renault in<br />
Singapore.<br />
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BRAZIL – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
19. BRAZIL – TECHNICAL REVIEW<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
19.1 Generalities<br />
Increasingly seen as a classic venue, the Brazilian GP at Interlagos has it all. A track with an anticlockwise<br />
layout containing a variety of corners, bumps, a punishing long straight and overtaking opportunities, the<br />
changeable weather, excitable fans and a regular slot towards the end of the season, also make it an<br />
entertaining weekend. This year the race weekend didn't disappoint with a rain affected qualifying,<br />
numerous crashes and technical failures. While the race kept the excitement of the championship<br />
decider until Abu Dhabi, the weekend was short on technical developments. Only one team brought<br />
visibly new parts and only a few other teams reported new developments on their cars.<br />
Oil systems<br />
Interlagos is amongst just a few tracks where the circuit runs anticlockwise. Hence the track is<br />
predominantly left hand turns, rather than mainly right hand turns on a clockwise track. Clearly this<br />
induces lateral loads the opposite direction to normal. For the driver this means his head is thrown the<br />
other direction to normal and his neck muscles are strained. While this may induce discomfort in a long<br />
race the impact is minimal. However for the engine the change in direction of lateral loads can risk a<br />
major catastrophe. At Interlagos Cosworth gained their first pole since 1999. Here they help explain the<br />
challenges lateral loads induce in their CA<strong>2010</strong> V8 engine. Any fast turn is an issue, but Cosworth<br />
highlight a few specific corners “Suzuka 130R corner is the most demanding on the circuit in terms of<br />
lateral oil surge. In nature, the corner is similar to the Becketts sequence of curves at Silverstone or<br />
Pouhon at Spa”.<br />
Oil is circulated in the engine at high pressure, forcing the lubricant into the tight gaps between<br />
reciprocating components, cooling parts as it does so. However the oil then returns to the bottom of the<br />
engine by gravity alone. Within the sump the oil is collected to be de-aerated, cooled and stored within<br />
the oil tank. To aid this collection process - known as scavenging - the sump is shaped to direct the oil<br />
towards oil scavenge pumps mounted along one side of the engine. These pumps are on the right side of<br />
the engine, as the lateral loads for a clockwise circuit throw the oil toward their inlets.<br />
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Oil from the sump needs to reach the scavenge, pumps, baffles in the tank keep oil in place<br />
However on an anticlockwise track, these loads are working against the engines design. On long turns oil<br />
may not be collected for several seconds, with a tiny oil capacity an <strong>F1</strong> engine will soon starve of oil if it<br />
cannot be scavenged from the sump.<br />
To ease this issue the engine has an oil tank with enough capacity to meet these periods when not being<br />
fed by the scavenge pumps. Oil from the scavenge pumps passes through the oil cooler in the sidepods<br />
then piped into the oil tank. From here the oil is pumped directly into the engine to lubricate and cool<br />
the parts. Cosworth say that the engine is safe, "as long as oil can be continually passed to it from the<br />
main tank".<br />
Equally the same lateral forces are also at work here. Cosworth explain "the biggest issue is actually<br />
combating surge in the oil tank, the phenomenon whereby oil is forced to the side of the tank as the car<br />
corners". Oil within the tank is also affected by lateral loads, but less so, by the left or right direction of<br />
the loads, alleviating the anticlockwise issue. As well as being a tall narrow shape to keep the oil neat the<br />
collector at the bottom, Cosworth add "The tanks are all designed internally to prevent oil surge through<br />
the use of baffles". Oil tanks are carefully designed with CFD to replicate the oil surge problem, then the<br />
results are proven using test rigs at the Factory replicating the loads, the dummy oil tank is fitted with a<br />
clear window to show how the oil is thrown around.<br />
Even with surge problems tested at the factory, during a race there can be added complications,<br />
according to Cosworth "all tanks will experience surge when the oil level drops low enough, resulting in<br />
momentary drops in oil pressure that could potentially damage the engine". Every team finds its own<br />
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design of oil tank and ways of minimizing the weight of oil carried, "Teams will carry out minimum oil<br />
level checks during free practice, to ensure that they start the race with a sufficient oil level to prevent<br />
pressure drop-outs during the race". Cosworth warn that "If the engine’s oil consumption turns out to be<br />
unexpectedly high, teams could be in trouble during the final few laps."<br />
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19.2 Ferrari<br />
Since Silverstone Ferrari have been back in contention for the championship, to keep up this pressure<br />
there were yet more updates in Brazil. There was both a major diffuser update and a smaller fin added to<br />
the front brake ducts.<br />
A slot allows the exhaust to blow into the diffuser, the floor also gain 3 slots in front of the tyres<br />
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This 12cm fin (yellow) adds downforce directly to the tyres contact patch<br />
Ferrari first introduced their exhaust blown diffuser in Valencia, being one of the first teams to copy the<br />
Red Bull idea. However it’s taken nearly ten more races for the team to develop a version that has the<br />
exhaust blowing inside the diffuser. Red Bulls EBD has always had a small inlet into the diffuser and this<br />
was enlarged at the British GP. Since then both Williams and Mercedes have adopted this idea. An EBD<br />
increases downforce by accelerating the flow through the diffuser; it can do this by either blowing over<br />
the top of the diffuser, or blowing inside the diffuser. The latter solution creates even more downforce.<br />
Thus Ferrari has now split the floor where it meets the diffuser and created a wide slot for the exhaust to<br />
blow into. This change is mated to the detail changes in the rear of the diffuser introduced in Korea.<br />
Additionally the floor gains yet another slot in front of the rear tyres to add up to three slots in this area.<br />
Aside from detail changes the Ferrari front wing and endplate has been largely unchanged in concept all<br />
season. Ferrari mates the endplate to an array of fins on the inside of the front brake duct. These were<br />
augmented with a new fin which bolts to the leading edge of the duct. As the rules allow bodywork to<br />
reach up to 12cm from the inside face of the wheel, although described as air ducts these do not need to<br />
form any cooling function. Thus these aero shaped devices can create downforce directly into the tyres<br />
and not through the suspension.<br />
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Open Fronted Blown Diffuser<br />
The opening in the diffuser (yellow) is blown by the exhausts gasses (red)<br />
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Closed diffuser: the exhaust gas (red) blows over the top of the diffuser (yellow)<br />
Having an open front to the diffuser and directing exhaust flow into it, speeds up the airflow through the<br />
diffuser creating more downforce. As with all EBD’s the trade-off is the variation of downforce according<br />
to throttle position. To some extent the positioning of the exhaust well upstream from the inlet reduces<br />
this effect, as does the engine mappings that retard the ignition and keep the exhaust flow moving even<br />
when off the throttle.<br />
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Open Diffuser: the exhaust gas (red) enters the slot and passes inside the diffuser (yellow)<br />
Since mid-season both Williams and Mercedes have created open fronted diffusers. In Mercedes case<br />
the 800c heat from the exhaust created problems with the diffuser rigidity. Detail design heat shields<br />
and improved materials, such as ceramic composites (i.e. Pyrosil) have allowed the exhaust flow to pass<br />
directly over the diffuser surface without thermal problems.<br />
Ferrari’s late introduction of the open fronted diffuser and revised F-duct is at odds with statements<br />
from the team back in Singapore that the cars development had finished focusing on 2011. Either Ferrari<br />
has reignited their development program as their championship fortunes have reversed with wins in the<br />
late season races. Or perhaps the comments meant that the development of the parts had finished, i.e.<br />
the design phase was over, but the manufacturing and testing were still in progress.<br />
Clearly these parts do not come from any 2011 program as the draft rules will ban openings in the<br />
diffuser. Although these rules are aimed at eradicating the double diffuser, the wording prevents 50mm<br />
openings in the outer portion of the floor (where the flat floor meets the diffuser). Thus open fronted<br />
diffuser is effectively banned as routing exhausts that far outboard are impractical. In 2011 downforce<br />
can still gained by having the exhaust blowing over the top towards gurney flap to speed flow the<br />
diffuser. Equally the f-duct is banned in 2011 replaced by a driver adjustable rear wing.<br />
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The Ferrari complete blown diffuser<br />
solution with the airflow from the<br />
exhausts also blowing inside the side<br />
channels. Unlike the Red Bull, it features a<br />
horizontal hole (1) rather than the vertical<br />
one of the RB6. The central section used<br />
in Korea has been modified with more<br />
rounded profiles (2) and the additional<br />
middle plate (3) that was seen on the car<br />
up until Suzuka has now been removed.<br />
An additional, small fin has been added to the front brake ducts in Brazil to gain any extra downforce<br />
possible. On Friday only Alonso had it, together<br />
with a three-slot configuration in the underbody<br />
in front of the rear tyres. It's interesting to note<br />
that in the final few races of <strong>2010</strong> a lot of effort<br />
has been made by all the teams to optimise the<br />
aero efficiency of the brake ducts, almost treating<br />
them as aerodynamic devices.<br />
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19.3 McLaren<br />
Less visible than the major changes at Ferrari McLaren introduced floor changes in Brazil. Parts flown out<br />
at the last minute as hand baggage were tried successfully on Friday. McLaren also continued to switch<br />
between flap and main-plane blown rear wings, with each driver having different preferences for<br />
downforce levels, there appears to be two very separate programs running to set the cars up for each<br />
driver.<br />
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19.4 Mercedes<br />
The white coating under the diffuser reflects heat from the exhaust (red)<br />
There was some confusion as Mercedes ran what appeared to be a different diffuser on Rosberg’s car<br />
through the open three practice sessions. On closer inspection the two diffusers were identical, but<br />
Rosberg’s bodywork had a white coating on the inside. This transpires to be a heat reflective finish used<br />
to protect the carbon fibre from the high temperature exhaust gasses blowing inside the diffuser.<br />
Normally this finish is over sprayed black to help hide the technical detail of the diffusers shape. In<br />
Rosberg case this re-spray hadn’t been completed in time and he ran with the exposed finish. Looking at<br />
where the finish is applied its clear the exhaust gasses are not purely aimed at the top of the diffuser, but<br />
also to towards the side; this reduces drag as it directs airflow into the low pressure region behind the<br />
large rear tyres.<br />
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19.5 Williams<br />
The majority of teams have been busily evolving their brake ducts, to the point that they are becoming<br />
more like aero devices. Williams' most<br />
recent version, as seen in Brazil, has been<br />
designed to recover as much downforce<br />
as possible and uses a series of fins (black<br />
arrows). The shape of the area between<br />
the rear tyres and the side channels of<br />
the diffuser (red arrow) is designed to<br />
receive air blowing from the car's<br />
exhausts.<br />
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19.6 Force India<br />
Force India were the first team to have the F-duct blowing on to the rear wing's main plane instead of<br />
the flap (blue arrow). This system was introduced in Silverstone then copied by Renault at Spa, Red Bull<br />
and BMW Sauber in Singapore, and<br />
McLaren in Japan and Korea. It's a more<br />
powerful and efficient solution. Ferrari were<br />
also expected to follow Force India's<br />
example, but chose instead to concentrate<br />
on their blown diffuser solution.<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
UAE – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
20. UAE – TECHNICAL REVIEW<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
20.1 McLaren<br />
On Friday in Abu Dhabi McLaren carried out back-to-back tests with two rear wings. Hamilton's car<br />
featured a new version (bottom illustration), where the air from the F-duct system blows on to the main<br />
plane of the rear wing. Button ran with the older high-downforce rear wing, where the air blows on to<br />
the rear wing's flap (top illustration). In qualifying and for Sunday's race, both drivers used the newer<br />
version of the wing on their cars.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 488<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
UAE – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
20.2 Ferrari<br />
Air blowing from the <strong>F1</strong>0's exhausts goes not only under the rear of the car beside the tyres (left, single<br />
arrow), but also inside the side channels of the rear diffuser. Unlike the Red Bull, which uses a vertical<br />
window in the side channel, the Ferrari has a horizontal opening to filter the hot air (right, twin arrows).<br />
This solution was introduced with the new diffuser in Korea and kept for the last two races of the season.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 489<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
UAE – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
20.3 Red Bull<br />
Well Done Mister Newey !!<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 490<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
UAE – TECHNICAL REVIEW <strong>F1</strong> Season <strong>2010</strong><br />
20.4 Renault<br />
The drivers are pleased F-duct systems will be banned next season, as they take a risk when they operate<br />
them. This illustration shows Renault's F-duct, which is a good example of the system used by many<br />
teams. The driver can operate it by blocking the hole at the side of the steering wheel with his left hand<br />
(red arrow). This often requires the driver to briefly let go of the steering wheel.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume I – Page 491<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TECHNICAL ARTICLES <strong>F1</strong> Season <strong>2010</strong><br />
21. TECHNICAL ARTICLES<br />
[Source: Craig Scarborough’s blog]<br />
[Source: Michalis K. (Bar555) - Formula 1 tech and art’s blog]<br />
[Source: <strong>F1</strong>-Technical.net]<br />
[Source: Formula1.com (illustrations by Giorgio Piola)]<br />
[Source: Race Engineering Magazine]<br />
[Source: Autosport Magazine (illustrations by Giorgio Piola)]<br />
21.1 <strong>2010</strong> REGULATION CHANGES- 2009/<strong>2010</strong> COMPARISON<br />
From the front, the <strong>2010</strong> cars will look distinctly different to their '09 predecessors due to the narrower<br />
front tyres (1) and the wider rear bodywork needed to accommodate the larger fuel tank (2) required<br />
following the ban on refuelling. The slimmer front tyres - which address the imbalance of front and rear<br />
grip that resulted from the reintroduction of slicks last year - will widen the space between tyre and<br />
chassis, thus making this area even more important aerodynamically, so expect to see it featuring some<br />
interesting aero components.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 492<br />
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TECHNICAL ARTICLES <strong>F1</strong> Season <strong>2010</strong><br />
Although the refuelling ban for <strong>2010</strong> is a change to the sporting regulations, it has technical implications<br />
too. The fuel tank's capacity (2) has almost doubled from around 120 litres to at least 235 litres, while<br />
the car's minimum weight has been increased from 605kg to 620kg. To accommodate the larger tank,<br />
the car's wheelbase will likely be increased by around 15cm (3). Another <strong>2010</strong> change is that wheels<br />
covers (1) have been banned. This is primarily to avoid problems during pit stops which, with no<br />
refuelling, will be incredibly fast. It's been estimated that pit stop times will be cut to under four seconds.<br />
The changes for <strong>2010</strong> are perhaps most striking from overhead. As a result of the ban on refuelling, the<br />
fuel tank (4) will be longer and wider. The wheelbase is likely to be about 15 cm longer than in '09 to<br />
accommodate this larger tank (6), though teams could opt to move the driver forward slightly (3) or build<br />
shorter gearboxes (5) to minimise this increase. At the front, the narrower front tyres (2) will change the<br />
handling characteristics and weight distribution of the car, while the driver has control of the front wing<br />
flap angle (1) from the cockpit.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 493<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TECHNICAL ARTICLES <strong>F1</strong> Season <strong>2010</strong><br />
21.2 <strong>2010</strong> RULE CHANGES- ACCOMODATING LARGER FUEL TANKS<br />
As a result of the ban on refuelling, <strong>2010</strong> cars will almost certainly have longer wheelbases as designers<br />
are forced to accommodate fuel tanks close to double the size of their predecessors'. One of the biggest<br />
engineering challenges will be to minimize this increase in wheelbase - and to minimize the impact of any<br />
increase. Moving the cockpit forward slightly and a shorter gearbox design are two possible options. A<br />
third could see teams harking back to a concept not seen on the grid in over a decade. In 1998 Stewart's<br />
Alan Jenkins and Arrows' John Barnard moved the oil tank from its then traditional position in the<br />
gearbox casing (left car, red arrow) to a new location immediately behind the cockpit (middle drawing,<br />
red arrow). This had the advantages of positioning the tank's weight near the car's centre of gravity, and<br />
reducing the car's overall weight thanks to the need for shorter piping. And that's where the oil tank has<br />
stayed, until now. Under the new rules, rather than housing the oil tank behind the newly-expanded fuel<br />
tank (which would mean increasing the wheelbase), we could see it once more shifted rearwards, where<br />
it can be housed with the gearbox without penalty.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 494<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TECHNICAL ARTICLES <strong>F1</strong> Season <strong>2010</strong><br />
21.3 F-DUCTS: HOW DO THEY WORK ?<br />
[Source: Racecar Engineering Magazine with Craig Scarborough illustrations]<br />
(April 20, <strong>2010</strong>)<br />
McLaren have found a clever loop hole in the <strong>2010</strong> regulations allowing them to stall the rear wing at<br />
high speed, Racecar looks at how they may have achieved this, and why it provides an advantage.<br />
When McLaren's F-Duct system first appeared in pre-season testing it was hailed by many a a true stroke<br />
of genius, a classic example of out-thinking the regulations. With the basic idea being that the driver is<br />
able to alter the airflow over the rear wing, without infringing regulation 3.15 (below), and in doing so<br />
gain a speed advantage on straights.<br />
3.15 <strong>Aerodynamic</strong> influence:<br />
With the exception of the cover described in Article 6.5.2 (when used in the pit lane), the driver<br />
adjustable bodywork described in Article 3.18 and the ducts described in Article 11.4, any specific part<br />
of the car influencing its aerodynamic performance:<br />
Must comply with the rules relating to bodywork<br />
Must be rigidly secured to the entirely sprung part of the car (rigidly secured means not having<br />
any degree of freedom)<br />
Must remain immobile in relation to the sprung part of the car<br />
This speed advantage appears to have given the team the upper hand at the Shanghai circuit, Racecar<br />
decided to investigate the theory behind the new system.<br />
Why is the F-Duct beneficial?<br />
Basic wing theory<br />
First we need to look at some basic aerodynamic theory regarding wing profiles and lift/drag ratios. At<br />
the simplest level a wing generates downforce due to its profile accelerating airflow on its lower surface<br />
in relation to the flow over the top surface. If flow is accelerated pressure drops, with the result being a<br />
pressure differential between the upper and lower surface of the wing and thus a net downward force,<br />
as illustrated below.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 495<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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Flaps and slot gaps<br />
If the angle of attack of a wing is increased it can ultimately 'stall' due to flow separation along the<br />
trailing edge, with a resultant loss in downforce and consequently aerodynamic grip.<br />
Stall.avi<br />
Click the above link to show a video of the lift generating wing stalling (the basic theory is the same for<br />
a downforce generating race car wing)<br />
To get around this problem, dual element or slot-gap wings are used, these allow for some of the high<br />
pressure flow from the top surface of the wing to bleed to the lower surface of the wing. This increases<br />
the speed of the flow under the wing, increasing downforce and reducing the boundary flow separation.<br />
(See below)<br />
If you look at a modern <strong>F1</strong> rear wing you can see this concept taken to the extreme, with multi-element<br />
wings creating huge amounts of downforce, the downside being a significant drag penalty. However if<br />
the flow over the 'flap' section of the wing can be stalled, the lift/drag ratio worsens, but the overall<br />
result is a massive drop in the coefficient of lift, resulting in a net reduction in drag, hence the benefits in<br />
relation to top speed. It should however be noted that it is only stalling the trailing edge flow that is<br />
beneficial as opposed to stalling the entire wing.<br />
Early solutions<br />
Previously teams had contrived to create flexible wing sections the allowed the 'slot gap' to close up<br />
under high aerodynamic loads, once this became evident to the governing bodies it was rapidly<br />
outlawed. Wings are now subject to static load tests to ensure that they cannot flex. So if a team were<br />
able to achieve a similar effect within the regulations, considerable straight-line performance gains could<br />
be made.<br />
If you stall the flap on an <strong>F1</strong>-wing (in the wind tunnel) then the drag drops enough to calculate that the<br />
top-speed of the car could be 3-5kph faster (we did this ten years ago) but the trick is doing it in a way<br />
that's legal (well, not illegal). Wind tunnel engineers can do this by altering the slot-gap geometry and/or<br />
changing parts to simulate flexing-on-the-track. It's very easy to demonstrate in a wind tunnel - just very<br />
difficult to engineer it so that it's not illegal.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 496<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TECHNICAL ARTICLES <strong>F1</strong> Season <strong>2010</strong><br />
McLaren's solution<br />
McLaren appear to have found a very neat solution for redirecting the airflow over the rear wing and<br />
consequently allowing the flap to stall. Whilst they have been very tight lipped about the system, it is<br />
most likely that the conduit from the front to rear of the car has a vent in the cockpit that can be blocked<br />
by the drivers left leg, which is not in use on long straights. Blocking the vent could direct enough airflow<br />
through the conduit to disrupt the flow over the rear flap and induce a stall. This approach is ingenious<br />
for two key reasons:<br />
By using the drivers leg to direct the flow, the regulations are not contravened regarding<br />
movable aerodynamic devices.<br />
By incorporating the design into the monocoque it becomes very difficult for other teams to<br />
copy the device, due to the fact monocoques have to be homologated and changes are very<br />
expensive to make.<br />
Below are some images of the most probable routing for the system:<br />
(Illustrations by Craig Scarborough)<br />
Picture of the McLaren cockpit shows a clear channel running alongside the driver.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 497<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TECHNICAL ARTICLES <strong>F1</strong> Season <strong>2010</strong><br />
Additional pair of slot gaps in the upper rear wing element are fed by airflow from the duct that exits<br />
from the 'Shark Fin' engine cover<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 498<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TECHNICAL ARTICLES <strong>F1</strong> Season <strong>2010</strong><br />
Illustration of the most likely routing for the duct<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 499<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TECHNICAL ARTICLES <strong>F1</strong> Season <strong>2010</strong><br />
Whilst the exact workings of the system are impossible to judge, the above explanation is the most likely.<br />
McLaren have managed to get a jump on their competition and a number of teams have already tested<br />
their own interpretations of the system, although whether these will integrate as efficiently with their<br />
existing aero packages remains to be seen.<br />
MP4-25 - Rear wing<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 500<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TECHNICAL ARTICLES <strong>F1</strong> Season <strong>2010</strong><br />
McLaren Snorkel: How it works<br />
(March 11, <strong>2010</strong>)<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 501<br />
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How its done…<br />
The snorkel on the top of the chassis feeds a duct passing down inside the footwell, its position is<br />
somewhere around the pedals, it runs down alongside the brake pedal\footrest so as to avoid the<br />
mandatory padding inside the cockpit. This duct has a ‘hole’ in it to ‘cool’ the driver inside the cockpit.<br />
However the duct continues inside the chassis, past the fuel tank and up and over the air box (probably<br />
passing by the hatch fitted high up on the engine cover), then through the shark fin and into the rear<br />
wing flap.<br />
When the driver places his foot\leg over the hole the flow is diverted into the rest of the duct and this<br />
feeds the slot on the rear wing flap. There is enough airflow through the convoluted duct to disrupt the<br />
airflow under the rear of the wing, effectively breaking up the flow around the wing. This is what <strong>F1</strong><br />
aerodynamicists term a ’stalled’ condition, although this is different to the term ‘stall’ used in<br />
aeronautical aerodynamics. In this ‘stalled’ state, the strong spiralling flows coming off the wing, that<br />
lead to the huge drag penalty a highly loaded <strong>F1</strong> wing incurs, break up. Without these flows and<br />
their resulting drag penalty, the car is able to get to a higher top speed, by around 3-4kph.<br />
When the driver is ready to brake for the next corner, he releases foot\leg and the airflow passes back<br />
into the cockpit and the rear wing flow reattaches, creating downforce and its attendant drag. In this<br />
format the car can lap normally with its wings delivering maximum downforce.<br />
This set up is legal as the rear wing slot in itself is legal (used by McLaren, BMW Sauber last year). There<br />
is no specific working to prevent wing stalling in the rules. There are no moving aerodynamic parts,<br />
except perhaps for the drivers foot\leg. It’s a piece of interpretive genius, but perhaps as far removed<br />
from the spirit of the rules as you can get.<br />
What now<br />
Of course now its deemed legal, teams can either formally protest it or adopt it themselves. Doing the<br />
the latter is possible for most teams, as they have apertures in the footwell area to fit a snorkel, while<br />
the shark fin and rear wing are easily created. But, finding a route for the duct out of the tub might prove<br />
the headache, as the monocoque may not have any openings sufficiently large enough. This year the<br />
monocoque is also is subject to homologation and hence cannot be altered until the 2011 season. Of<br />
course ‘where there’s a will, there’s a way’, teams will not want to lose a straight line speed advantage.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 502<br />
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TECHNICAL ARTICLES <strong>F1</strong> Season <strong>2010</strong><br />
21.4 COOLING: OPTIONS FOR OUTLETS<br />
[Source: Craig Scarborough’s blog]<br />
(April 10, <strong>2010</strong>)<br />
Since the changes in the bodywork rules for 2009, teams have struggled to tune their cooling within the<br />
limits of what openings can be made in the cars sidepods. Tuning the cars cooling is always a<br />
compromise, between outlet area and drag. the more outlet area the greater heat that can be evacuated<br />
from within the sidepods. But this comes at the cost of drag, which will slow the cars lap times.<br />
Heat is created by the engine, then ejected via convection through the radiators and radiation from the<br />
engine itself, especially the exhausts. Additionally cooling needs to be provided for the gearbox oil and<br />
hydraulics fluid (plus in 2009 the KERS hardware). The bodywork rules apply a no opening rules for three<br />
areas of the sidepods; 1) either side of the cockpit opening, either side of the fuel tank and then from a<br />
point near the rear wheels. Plus the teams can have a limited area to open around the rear suspension<br />
and an equally restricted single opening for the exhaust pipe outlet. (see the full rules at the bottom of<br />
the article).<br />
Different panels alter the size of the coke bottle exit<br />
Aside from the limited openings stated, the rules initially looked like the only area for cooling would be<br />
the exit at the rear of the coke bottle shape. To this end several teams created removable panels to tune<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 503<br />
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the size of the exit, McLaren in particular created an effective solution to do this with the MP4-24.<br />
However the downside of solely using the coke bottle exit, was also the primary reason teams switched<br />
to chimneys and louvers in the years preceding the new rules. This makes the sidepods bulky as the air<br />
from the radiators needs to be ducted all the way along the cars length. Plus the exit being in between<br />
the rear wheels created drag and upsets the aerodynamics. Every team has oversized the apertures that<br />
the suspension passes through up to the maximum allowable area, this provides a useful exit as does the<br />
area the exhaust pipe which is oversized for the actual pipework the exhaust employs.<br />
Panels either side of the cockpit are an effective cooling option<br />
But closer reading of the rules shows there are other areas that can be exploited. Taking a wider view the<br />
rules allow room for unrestricted openings ahead of and behind the restricted sidepod areas.<br />
Additionally opening can be made inboard of these areas and an area up to ~50mm above the floor. We<br />
soon saw teams create openings near the cockpit, being just above the radiators they are particularly<br />
efficient, and with the raised cockpit sides being a add-on to the structure of the monocoque, quite easy<br />
to retrospectively apply to the car. Teams have employed both vents and louvers in this area, in extreme<br />
temperatures teams even have louvered and vented panels fitted to the same opening. Near this spot<br />
the very front of the sidepods extend beyond the controlled zone and Both Force India and McLaren<br />
have created openings across the front shoulder of the sidepod. Towards the rear, it was Red Bull that<br />
found that the upright engine cover could act as a vent, as the engine cover tapers towards its end openable<br />
panels allow hot air to exit.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 504<br />
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If the radiators extend far forwards enough, this opening can be used<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 505<br />
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Outlets on the spine of the engine cover are another option for Cooling<br />
For local cooling rather than a major out many teams fit outlets along the lower edge of the sidepods,<br />
normally this is actually part of the floor, BMW Sauber in particular have fitted long runs of louvers to<br />
exploit this area.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 506<br />
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Runs of louvers along the floor<br />
Also Ferrari have exploited the rule on exhaust opening, while it demands a single opening of a<br />
maximum size, the rules do not state how narrow it can be at any point. Thus Ferrari created an exhaust<br />
pipe exit in line with the louvers, the four apertures joined by a small slot machined into the bodywork.<br />
The slot joins the apertures and effectively makes them one opening, extending the area allowed over a<br />
greater area. Critical for Ferrari who have a “U” bend in their exhaust pipe that would otherwise scorch<br />
the bodywork.<br />
One other point on cooling opening is that teams sometimes have larger openings on one side of the car<br />
than the other. This is because the sidepods contain asymmetric cooler, one sidepod will also have an oil<br />
cooler, taking up some of the space of the water radiator. Thus this side has greater outlet area to<br />
maintain low oil temperatures.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 507<br />
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MERCEDES<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 508<br />
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FERRARI<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 509<br />
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McLAREN<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 510<br />
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RED BULL<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 511<br />
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WILLIAMS<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 512<br />
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FORCE INDIA<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 513<br />
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SAUBER<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 514<br />
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COOLING RELATED BODYWORK RULES<br />
3.8.4 Any vertical cross section of bodywork normal to the car centre line situated in the volumes<br />
defined below must form one tangent continuous curve on its external surface. This tangent continuous<br />
curve may not contain any radius less than 75mm:<br />
a) the volume between 50mm forward of the rear wheel centre line and 300mm rearward of the rear<br />
face of the cockpit entry template, which is more than 25mm from the car centre line and more than<br />
100mm above the reference plane ;<br />
b) the volume between 300mm rearward of the rear face of the cockpit entry template and the rear face<br />
of the cockpit entry template, which is more than 125mm from the car centre line and more than<br />
100mm above the reference plane ;<br />
c) the volume between the rear face of the cockpit entry template and 450mm forward of the rear face<br />
of the cockpit entry template, which is more than 350mm from the car centre line and more than<br />
100mm above the reference plane.<br />
d) the volume between the rear face of the cockpit entry template and 450mm forward of the rear face<br />
of the cockpit entry template, which is more than 125mm from the car centre line and more than<br />
675mm above the reference plane.<br />
The surfaces lying within these volumes, which are situated more than 55mm forward of the rear wheel<br />
centre line, must not contain any apertures (other than those permitted by Article 3.8.5) or contain any<br />
vertical surfaces which lie normal to the car centre line.<br />
3.8.5 Once the relevant bodywork surfaces are defined in accordance with Article 3.8.4, apertures, any of<br />
which may adjoin or overlap each other, may be added for the following purposes only:<br />
- single apertures either side of the car centre line for the purpose of exhaust exits. These apertures may<br />
have a combined area of no more than 50,000mm when projected onto the surface itself. No point on an<br />
aperture may be more than 350mm from any other point on the aperture.<br />
- apertures either side of the car centre line for the purpose of allowing suspension members and<br />
driveshafts to protrude through the bodywork. No such aperture may have an area greater than 12,000<br />
mm when projected onto the surface itself. No point on an aperture may be more than 200mm from any<br />
other point on the aperture.<br />
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21.5 THE END OF POD WING MOUNTED MIRRORS<br />
[Source: Craig Scarborough’s blog]<br />
(April 2, <strong>2010</strong>)<br />
Ferrari was the first team to move the wing mirrors from the conventional spot near the cockpit to the<br />
edge of the sidepods. Since then most teams have at least try the set up. From the next race in China,<br />
this mirror location will be banned. Always a controversial part as many see their location and more<br />
flexible mounting as hindrance to rear visibility. During their reign the FIA even introduced scrutinizing<br />
tests to ensure the driver has reasonable rear visibility. But all the problems associated with these<br />
mirrors are worth it due to the beneficial aerodynamic location.<br />
Outboard - podwing mounted mirror<br />
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Alternative - Mid placed Mirror<br />
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Conventional - cockpit mounted mirror<br />
A wing mirrors on any vehicle is a bluff and no aerodynamic shape, from the CFD analysis “Flow Around a<br />
Wing Mirror” you can read after how its wake is unsteady and turbulent. The FIA demands mirrors are<br />
fitted with a reflective surface 150mm x 50mm this creates quite large surface to streamline. In a<br />
conventional position this sends the wake directly downstream towards the rear wing, upsetting its<br />
efficiency. Placing these outboard places the mirrors in the already turbulent area of the front wheel<br />
wake. Thus the impact of the bluff mirror housing is reduced. With the change in aero rules in 2009, the<br />
mirror placement in this area allowed the pod wing to be taller and have a greater aero influence.<br />
However even with the ban on the mirror locations, the fin-like pod wings will remain, as they sit in a<br />
blind spot within the bodywork regulations.<br />
It was Ferrari that first introduced the outboard mirror, on the launch version of the F2006. Initially the<br />
mirrors were on their own arched mounting (itself acting as a small turning vane), as pod wings were not<br />
universally adopted. Over the subsequent years many teams have adopted the mirrors. The following<br />
year, Renault with their R27 placed the mirrors directly onto the pod wings. It was this later development<br />
that visibility problems first really occurred; the pod wing needed additional support to prevent is<br />
wobbling at high speed. At the time Renault <strong>Aerodynamic</strong>ist, Dino Toso told me he believed the mirrors<br />
would actually provide a better view, as the mirror was further from the driver, the vibration would<br />
affect the view less than a mirror close to his eye line. Toyota found a halfway house by using the early<br />
Ferrari type mounting, but placed mid way between the cockpit and the edge for the sidepod.<br />
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Ferrari F2006 mirror<br />
Renault R27 mirror<br />
As other <strong>Aerodynamic</strong>ists sought to reap the same gains, the drivers<br />
often rebuked the new mirrors. Adrian Newey frequently brought<br />
outboard mirrors on the Red Bull, only for the drivers to opt for<br />
visibility over performance. Toyota equally tried mirrors in all three<br />
positions (cockpit, midway & outboard), Toyota’s consultant Frank<br />
Dernie told me “All the drivers I have worked with have refused to<br />
use them and asked for conventional ones”.<br />
Although there’s a damning case for the visibility from outboard<br />
mirrors, that is not to say that conventional mirrors are much<br />
better. From on board shots we can often see the mirror resonating<br />
at high speed, from the engine vibration and the harshness of the<br />
ride. Obviously in this mode, the mirror cannot provide a decent<br />
rear view.<br />
This year Mercedes, Virgin, Renault, STR, Lotus all run conventional<br />
positions. While McLaren did try pod wing mirrors at the last race<br />
and elected not to run them. At the time McLaren stated “We made<br />
a decision after P3 to remove them. Not sure yet if they’ll be making<br />
a comeback”, but this may have been because of the impending<br />
ban.<br />
There is a performance loss with the re-siting of the mirrors for the<br />
other teams, but this will be measured in no more than a tenth per<br />
lap. the change is not likely to upset the teams order.<br />
Flow around a wing mirror<br />
[Source: Nabla Ltd – Simulation Software and Consultancy]<br />
A simplified car wing-mirror, is mounted on a flat plate in an open wind tunnel. The geometry is a halfcylinder<br />
of diameter 20 cm with hemi-spherical free end. The far-field flow speed is 40 m/s. All<br />
calculations were done using DES methods, using Spalart-Allmaras and turbulent energy transport<br />
equation (Yoshizawa). The mesh size was approx. 2.4 million cells. Animation below shows pressure on<br />
the mirror baseplate, with large scale shedding, a ‘horseshoe’ vortex and wake details.<br />
Mirror Surface pressure.mpg<br />
Click on the link above to view the animation<br />
Below are comparisons of velocities from LES simulation (black arrows) with LDA measurements<br />
(coloured arrows, after A.M.K.P Taylor, Imperial College London). The direction and magnitude of the<br />
velocities is predicted well both upstream and downstream of the mirror. The prediction of<br />
reattachment in the wake is within 10% of the measured results.<br />
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The graph below compares static pressure measurements at points on the mirror surface with calculated<br />
values using different LES models and meshes. A contour plot of the static pressure on the front of the<br />
mirror is also shown below. The final image shows time averaged vortices.<br />
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The adjacent image shows the RMS of the pressure<br />
fluctuations on the baseplate around the mirror. The<br />
vortex shows strong vibrational motion, with the<br />
strongest noise sources seen to originate from the<br />
mirror trailing edges and reaching a maximum some<br />
distance downstream in the wake. High surface<br />
fluctuations are due to a combination of strong<br />
shedding vortices from the trailing edge and<br />
turbulence production in the shear layer between<br />
the separation bubble and the free stream.<br />
Below shows Fourier transforms of pressure trace for a point on the back of the wing mirror. The<br />
transformed trace is analogous to the noise produced at that point on the surface according the Lighthill<br />
hypothesis. The comparison is between experimental data (black), Spalart Allmaras (S-A, green) and SGS<br />
turbulence energy transport DES (1eq, blue). Excellent agreement can be seen, especially for the SA<br />
model up to nearly 4kHz.<br />
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21.6 RIDE HEIGHT: ALTERING BETWEEN QUALIFYING AND RACE<br />
Ride height changes with fuel level<br />
[Source: Craig Scarborough’s blog]<br />
(February 21, <strong>2010</strong>)<br />
Pushrods: these are normally used to adjust ride height, adding shims between the carbon pushrod<br />
and the metal top section<br />
The ban on refuelling was originally envisaged as a method to liven up the show, forcing drivers to<br />
overtake rather than wait for pit stops. Making the cars fuel tanks big enough to house the 170+ kg of<br />
fuel for a race distance has been a well-publicised challenge. But there’s another facing the teams<br />
brought in by the rule change. How the cars handling changes with the ever lightening fuel load.<br />
Its been a long time since <strong>F1</strong> cars had to run without refuelling. Since then the car have raced with 60-<br />
80kg of fuel on board, burned it off over 20-30 laps and then take on another tankful. Now teams will<br />
start with 170kg of fuel and burn it off over the course of the entire race. With <strong>F1</strong> cars dry weight just<br />
610Kg this is now a substantial proportion of the cars weight. This extra weight will press down on the<br />
cars suspension pushing it closer to the ground. Thus the cars ride height will alter considerably from the<br />
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start of the through to the end. Ride height is critical for two reasons; the overriding issue is<br />
aerodynamic. Firstly the front wing and diffuser work in ground effect, so they work better the closer to<br />
the ground they get. Thus the wings will work better at the start of the race and diminish as the fuel load<br />
lightens. Secondly ground clearance, the plank and titanium skid blocks will be prone to wearing when<br />
the car is heavy, excessive wear on the skid blocks will render the car illegal in post race scrutinizing.<br />
The teams will need to set the car up to work over a wide range of ride heights, this will mean<br />
compromises somewhere, making the car better at high or low ride.<br />
Making matters more complicated will be the return to low fuel final qualifying, the cars will enter Parc<br />
Fermé on Saturday all but empty, then they will be fully fuelled before the race. Again do the teams<br />
make their set up favour low fuel\high ride height qualify or go for heavy fuel low ride height for early<br />
race pace, or pick a point somewhere in between? Every track will favour certain compromises. Monaco<br />
is the classic example of a set up compromised towards qualifying, so teams will focus on the lighter fuel<br />
settings, but remain conscious that plank wear can be high over the principalities bumps and kerbs.<br />
One solution put forward was ride height adjustment made during the race. Since the ban on active<br />
technologies in the nineties, the rules are clear, there can be no adjustment of the cars suspension while<br />
it is moving, equally Parc Fermé rules prevent any changes between qualifying and the race. But teams<br />
could have a mechanic adjust the ride height during the pit stops.<br />
This would be legal and feasible, as the pushrods or torsion bar mounting could be fitted with a quick<br />
adjustment mechanism. Even within a sub 3 second pit stop, this could be completed accurately. But as<br />
the car will start the race with qualifying (low fuel) ride height settings, this could not be adjusted until<br />
the first pit stop, thus the opening stint would be compromised by the wring ride height. Of course the<br />
balance of the race could then follow the ride height with the decreasing fuel load, but adjusting at the<br />
second and subsequent stops.<br />
How could this be done?<br />
Teams generally adjust ride height with shims fitted to the pushrods. The pushrod is split between the<br />
main shaft and the metal end fitting, by loosening the bolts that tie them together a shim can be added<br />
into the gap. Thicker shims mean more ride height and the shims need to be added to each of the four<br />
pushrods (two front two rear) to gain a balanced ride height. Adjusting via this method is impractical<br />
during a rapid pit stop. The pushrods could have a threaded adjuster as used on the front wing flap, a<br />
turn of the adjuster drops ride height by a fixed amount, this would be quicker to adjust, but still all four<br />
relatively in accessible (during a hectic pit stop at least) would be difficult.<br />
More likely would be to rotate the fixed ends of the torsion bar springs, by fitting the torsion bars on<br />
each axle to a common mechanism; they could be quickly adjusted by a single adjuster (two in total for<br />
the car) accessible through the top of the chassis or gearbox. Although the latter would be still hard to<br />
access shrouded by the rear wheels and rear wing, plus the associated wheel change and jack mechanics.<br />
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[Source: Craig Scarborough’s blog]<br />
(April 1, <strong>2010</strong>)<br />
McLarens Martin Whitmarsh spoke out at the Australian GP about the use of Ride Height Adjustments in<br />
between the qualifying and the race. Suggesting that several teams, one of which was Red Bull had such<br />
systems.<br />
As previously explained (see article above) the ban on refuelling creates huge weight differences<br />
between qualifying and the race (150kg), this alters ride height considerably (by <strong>F1</strong> standards). Already<br />
running just 20-30mm off the ground the cars aerodynamics relies on a low ride height to create<br />
maximum downforce. Equally having the ride too low height creates wear on the cars underbody skidblocks<br />
set into the ‘plank’, if the wear is excessive the car will be excluded from the results. Furthermore<br />
Parc Fermé rule prevents the teams changing settings in between qualifying and the race, so teams need<br />
to find a compromise somewhere between set up for the light Q fuel or heavy race fuel. However, if a<br />
team were able to find a way to alter the ride height legally in between or indeed through the race then<br />
they could have ideal set up for each segment of the weekend. We know teams have ride height<br />
adjusters that can be adjusted at the pit stop, these tend not be used as they cannot be used until the<br />
first pit stop and with only one stop being the nor for the opening races it appears to be a ‘set up’<br />
complication no one wants.<br />
Suspension set up<br />
<strong>F1</strong> cars suspension tends to adopt similar formats both front & rear and across the teams. Ride height<br />
and spring\damping is provided by a pushrod (or Pull rod for Red Bulls rear suspension, which is the<br />
same but inverted) which operates a rocker, this rocker has levers operating the torsion bar spring,<br />
damper and third (or heave) damper. Ride height it set by the angle of the torsion bar on its splines and<br />
fine tuned by the shims in the pushrod. Ride height does get controlled by the heave damper, but<br />
only when high aero loads compress the suspension at high speed, as the heave damper has some free<br />
travel before it starts to add stiffen the suspension it can’t be used for adjusting static ride height. The<br />
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individual wheel dampers do apply some pressure to the suspension when at rest, but aren’t commonly<br />
used for setting ride height.<br />
<strong>Mechanical</strong> solution<br />
One solution put forward was a ratcheted system that keeps the ride height artificially low with a light<br />
suspension load and unlocks when the car is more heavily fuelled. I find this harder to believe as the<br />
suspension sees huge variance in load around the course of a lap, how it would identify the peak loads as<br />
being a heavy fuel load compared to say a bump makes the system hard to predict. Unless a solution that<br />
demands a suspension attitude that cannot be seen on track, such as raising both wheels to compress<br />
the heave damper car beyond normal limits to release a mechanism, this could possibly be done legally<br />
in the pit garage with the FIA’s knowledge.<br />
Repressurisation<br />
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Another solution that seems altogether more feasible is the use of the gas charging cylinder within the<br />
damper. This cylinder normally acts to offset the motion of the damper rod inside the damper body.<br />
Charged with nitrogen, this does create some preload inside the damper. Teams are apparently allowed<br />
to recharge the nitrogen cylinder in Parc Fermé. Its believed that if the team were able to overpressurize<br />
the unit after qualifying with a low pressure, it would lengthen the damper, raise the ride<br />
height in order to offset the race fuel load.<br />
One additional scenario with this set-up, is the gas cylinder could be set up with a bleed valve, to allow<br />
a slow controlled pressure loss. This would allow the suspension to lower through the race and the fuel is<br />
burned off.<br />
On paper this appears to be a perfect solution to the problem.<br />
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Cooling<br />
One further theory is that the dampers are sensitive to temperature, for example cooler dampers could<br />
provide a lower ride height. Its possible to envisage a case where teams chill their dampers, again<br />
possibly the gas cylinder to reduce the volume of the gas to shorten the damper and lower the ride<br />
height before qualifying. Then as the unit returns to ambient temperature the pressure increases and<br />
raises the ride height ready for the race.<br />
Over the course fo the Malaysian GP, we can expect to hear a lot of fuss about whether these solutions<br />
are being used.<br />
However the potential of changing ride height for just the critical 3mm difference in between Q and the<br />
Race remains a technical challenge, but one well worth exploiting.<br />
It is rumoured there are three possible solutions, although there may be more we have not heard of.<br />
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21.7 FRONT WING BALLAST<br />
[Source: Craig Scarborough’s blog]<br />
(March 25, <strong>2010</strong>)<br />
Despite the narrow front tyres teams are still aiming for a lot of weight at the front of the car. Slabs of<br />
ballast in the front wing are a popular method. Teams can run over 10Kg of tungsten in the front wing<br />
profile and have nose assemblies so heavy two mechanics need to carry them. Last year Toyota even<br />
used a trolley to help guide the heavy nose onto the car at pit stops. There are not any rules to limit the<br />
weight of ballast in this area.<br />
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21.8 USE OF RAPID PROTOTYPING MATERIALS<br />
[Source: Craig Scarborough’s blog]<br />
(March 22, <strong>2010</strong>)<br />
Something noted on the cars over the opening race of the year was the presence of matt black aero<br />
components on the cars. Not carbon fibre and not metal, the tell tale surface finish shows that teams are<br />
using parts manufactured in special resin produced in 3D printers via the technique of rapid prototyping.<br />
RP brake duct scoop as seen on a car at the <strong>2010</strong> Bahrain GP<br />
For some years Stereo Lithography (SLS) has been used at the factories to make parts for wind tunnel<br />
models, casting moulds and mechanical mock ups. SLS is the process of making a 3D part by solidifying a<br />
liquid or powdered resin, one a layer at a time. Even though hundreds of layers are required to make a<br />
single component, the process is now more commonly termed rapid prototyping (RP). This creates a<br />
solid 3D part often made with a distinctive orangey coloured resin. By taking the data from the teams<br />
CAD systems, RP allows parts to created accurately rapidly and also to a chosen scale. All without<br />
recourse to other machining or hand working. While this technology is commonly seen at the factory,<br />
the results had not been seen out on track as the resins were incapable of withstanding the stresses of<br />
mechanical, aero or thermal loads. Subsequent development of better materials has now allowed the<br />
teams to go from 3D CAD data direct to finished parts on the car. This short cuts the existing process to<br />
make parts from patterns, moulds and finally the laying up of carbon fibre. Reducing the lead time for a<br />
component from weeks to hours. Additionally the ability of RP to replicate the exact shape and thickness<br />
of the part as it was designed allowed designers and production engineers to create even more complex<br />
surfaces and wall thicknesses not easily created with carbon lay ups. Details such as wall thickness<br />
tapering into sharp edges and corners. As result a RP component can open avenues to designers not<br />
easily accessible with conventional manufacturing techniques.<br />
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Teams are increasingly using RP (rapid prototyping) materials on the race car itself. Most commonly for<br />
the complex front brake duct scoops. I picked up on this when Red Bull first used them in 2006. In<br />
Bahrain <strong>2010</strong> several teams had the distinctive looking matt black ducts bolted to the front of their cars.<br />
Although the duct is not a highly stressed part, it does have to meet the airflow head on and is placed<br />
relatively near the front brakes, so when the car is at rest the heat will soon pass through to the duct.<br />
thus the component does suffer some stress and heat. Red Bull using the Windform XT RP material<br />
(Windform.it) are able to engineer a duct that copes with both the heat and loads seen by these<br />
components. Windform XT is Carbon filled PA resin, which is not as strong as carbon fibre, so it does not<br />
suit all structural parts. Previously the Red Bull used RP materials with an alumised coating to provide<br />
thermal protection, the more durable XT material alleviates the need for this secondary process, further<br />
enforcing the “rapid” element of RP.<br />
More intricate vents have been bonded into the carbon fibre endplate<br />
Lotus also appear to have used RP parts within their rear wing. On the rear wing endplate the stack of<br />
louvers were not molded into the carbon fibre, but rather made from RP material and bonded into the<br />
endplate. This is the first evidence I’ve seen of RPM being bonded to a carbon part. The benefit that the<br />
profiles and edges can be far sharper in RP than Carbon fibre.<br />
3DSystems_CS_Jordan_Motorsports.pdf<br />
3DSystems_CS_Minardi_Motorsports.pdf<br />
3DSystems_CS_Renault<strong>F1</strong>.pdf<br />
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21.9 BLOWN REAR WINGS: SEPERATING AND STALLING<br />
[Source: Craig Scarborough’s blog]<br />
(March 4, <strong>2010</strong>)<br />
Renaults CFD shows how the flow passes around a multiple element rear wings<br />
For an <strong>F1</strong> car the rear wing creates around a third of the cars downforce. But running at high speed the<br />
drag from the rear wing is tremendous. Anything that reduces the drag of the rear wing will aid top<br />
speed. If this can be done in a nonlinear way, that is; high downforce\drag at lower speeds increasing<br />
towards top speed and then less drag only at speeds where car is in a straight line and doesn’t need<br />
downforce, then lap times will show an improvement.<br />
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A single element wing sees the flow separate (circle) at steep angles<br />
As airflows over the surface of a wing it has a tendency to slow down and separate from the wing.<br />
Particularly underneath the wing which runs at a lower pressure than the top surface. This separation<br />
initially reduces efficiency by adding drag to the wing, before the airflow totally breaks up and the wing<br />
stalls. When a wing stalls the wing loses most of its downforce and drag.<br />
A single element wing will then stall, as the flow breaks up under the wing<br />
The steeper a wings angle, the greater chance of separation. To combat this aerodynamicists need to<br />
speed up the flow near the wings surface, to do this they split the wing into separate elements, this<br />
creates a slot. Which sends high pressure air from above the wing through the slot, which then speeds<br />
the local flow underneath the wing. The more slots the steeper the wing can run.<br />
With a two element wing, flow passes through the slot to prevent seperation<br />
In the nineties, teams were unlimited in the number of elements they could use. Slowly the rule makers<br />
sought to reduce the wings potential for downforce and reduced the number of elements (defined as<br />
‘closed sections’ within the rules), initially to four then three and currently two. Modern rear wings are<br />
made up to two elements, a main plane (the forward section of wing) and a flap (which sits behind it).<br />
Thus the wing is intended only to have a single slot and hence only one place to speed up the flow under<br />
the wing. However the rules are typically vague, thus a small 15cm section in the middle of the wing is<br />
exempt from this rule, teams have been adding a slot in this area for several years now. This slot is the<br />
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same dimension on the front as it is on the back of the wing, so there has been no issues of legality<br />
within the rules, most team run a wing of this configuration.<br />
Last year BMW Sauber and McLaren ran wings with the narrow 15cm opening on the front of the wing,<br />
but this inlet diverged to make a slot the full width of the rear wing (normally within the main plane).<br />
This slot was aligned to send its airflow at an acute angle, roughly in line with the general flow over the<br />
wing. Again this was deemed legal as the slot made the wing profile an ‘open section’ only in the middle<br />
of the wing, where as the outer spans remained a ‘closed section’ albeit one with a “U” shape. With this<br />
design the slot could allow the entire wing to be steeper and not just the geometry in the middle 15cm<br />
of the wing. This year Williams have joined the group running these sorts of wings.<br />
With a blown wing, the extra inlet\outlet creates a legal second slot<br />
Again previously teams have sought to use the wing stalling to gain top speed (from the reduced drag).<br />
By flexing the wings at higher speed, the wings move to create smaller slot gaps and this leads to the<br />
wings stalling. The FIA has acted with both load tests and in the past few year slot gap separators to<br />
prevent this practice. Slot gap separators are now mandated for the rear wing, and appear a plate fitted<br />
around the profile of the two wing elements to prevent them moving.<br />
The McLaren <strong>2010</strong> wing uses a slot in the flap (not the main plane), this time fed by the shark fin and an<br />
opening above the drivers head. If the teams’ protests about its legality are true, then the issue is that<br />
McLaren are using the slot to stall the wing.<br />
A slot in the flap could break up the airflow and allow the wing to stall<br />
This could be possible in several ways; one could be having the slot orientated differently to the airflow<br />
over the wing, if it were at nearer right angles to the flow it could blow hard enough to disrupt the<br />
airflow enough to stall the wing. Another solution might be that the slot blows at lower speed<br />
maintaining a clean airflow over the wing, then at higher speed the slot chokes with the greater airflow<br />
trying to pass through it, the slot no longer blowing stalls the wing.<br />
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These approaches would have to be tuned to have no effect at speeds lower than the top speed on the<br />
straight, thus the wing would provide normal downforce until near top speed. Then near top speed the<br />
flow through the slot would start disrupt the wings flow and stall the wing. The difficulty in getting this<br />
tuning to work is what’s given rise to the rumour about the driver operated snorkel duct on the McLaren.<br />
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21.10 ALL ABOUT BEAM WINGS<br />
[Source: Craig Scarborough’s blog]<br />
(February 21, <strong>2010</strong>)<br />
Mercedes: the beam wing is exposed and sits above the crash structure, allied to a small<br />
supplementary winglet Renault: the Beam wing is mounted to the central pylon, that also supports the<br />
top rear wing<br />
An increasingly common feature this year has been the choice of an exposed beam wing design. The<br />
beam wing is the single element wing that sits below the rear top wing. Normally this wing runs the full<br />
span of the allowable 800mm rear wing width, but often is split into two by the rear crash structure. In<br />
the rules the location of both the crash structure and beam wing are relatively fixed, the wing needs to<br />
sit between 300-400mm high and only sport one element, while the crash structure needs to be no<br />
higher than 400mm. Along the centre line of the car clearly they vie for the same space.<br />
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The beam wing acts both as a wing in its own right, as a device that turns the airflow upwards improving<br />
the scavenging from the diffuser and the flow under the top rear wing. Recently, the increasing use of<br />
pylons to take the loads from the top rear wing into the chassis (via the top of the gearbox case) means<br />
that the structural demands of the beam wing are reduced, as it no longer has transfer the loads from<br />
the top Rear wing via the endplates into the chassis. If you ever get to pick up a structural beam wing<br />
you;d be surprised at just how heavy it is. Certainly not the piece of feather weight <strong>F1</strong> bodywork you’d<br />
expect.<br />
But since 2009 when Toyota realised that the beam wing needn’t be compromised by the crash structure<br />
and shaped the structure to pass under the wing, allowing its more potent underside to be fully exposed<br />
to the airflow. In some respects Red bull followed this philosophy too, albeit the beam wing mounting<br />
was still a relatively obstructive section mounded into the crash structure. This year several teams have<br />
chosen to shape the crash structure to expose the beam wing. Although this does necessitate a more<br />
complicated shape which in turn affects the structures efficiency, in terms of meeting the crash test and<br />
adding extra weight.<br />
In Renault case the wing is supported by the same central strut that supports the rear wing, other teams<br />
use smaller mounts beneath the beam wing. Lastly Virgin took a cue from their Acura LMP car and used a<br />
swan neck mount that despite the tortuous load path, does provide less obstruction to the underside of<br />
the wing.<br />
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21.11 XTRAC GEAR BOX<br />
[Source: Craig Scarborough’s blog]<br />
(March 22, <strong>2010</strong>)<br />
Xtrac Project 1044 Gearbox<br />
Along with the Cosworth engine, the FIA have tendered for specification gearbox to be made cost<br />
effectively available to all teams. The British firm Xtrac won the tender and hence have returned to <strong>F1</strong> as<br />
a complete transmission provider after an absence of over ten years. While the internals of the seamless<br />
shift gearbox are still secret (aside from the presence of a twin selector shift mechanism) the external<br />
details have been published through these pictures. Project 1044, as its known to Xtrac is was developed<br />
with the assistance Dallara, who gave input onto the external features for installation, aerodynamics and<br />
suspension. As the external case is used by both Hispania and Lotus we now have a clear idea of their<br />
rear suspension installation. Largely conventional in its layout, all of the features are common to those<br />
seen on other teams gearboxes. Despite the single specification of outer case, the gearboxes can be<br />
machined slightly differently to accommodate the chassis designers exact suspension geometry.<br />
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Xtrac: The different mounting points for the rear suspension<br />
Xtrac: The ancillaries are typical example of a conventional <strong>F1</strong> gearbox<br />
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The aluminum case features cast mounting points for the; wishbones, Anti Roll Bar, torsion bars and<br />
dampers. These are all highlighted in the attached image, although the suspension rocker linkage is<br />
absent, but this is a team designed part, so it will vary slightly between the two teams. We could expect<br />
that the teams have a heave damper mounted between the rockers and passing across the top of the<br />
case, possibly in tandem with an inerter if the team have reached the stage where they have developed<br />
a set up to incorporate the device.<br />
In this bare guise Xtrac quote the complete units weight as “approximately 40kg”.<br />
Further information on Xtrac is available at www.xtrac.com.<br />
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21.12 COSWORTH FORMULA 1 V8<br />
[Source: Racecar Engineering]<br />
The Cosworth CA<strong>2010</strong> is the result of a unique<br />
combination of expertise, experience and innovation -<br />
the major elements that comprise the Cosworth factor.<br />
The process of designing an <strong>F1</strong> engine is shrouded in<br />
secrecy in the ultra competitive world of Formula One.<br />
That Cosworth, the leading independent supplier of <strong>F1</strong><br />
racing engines, is able to create competitive and affordable engines that conform to the sport's<br />
regulations, completing the design, development and validation within just nine months is an<br />
achievement that warrants further explanation.<br />
Cosworth has a strong pedigree in Formula One. In 41 seasons Cosworth has developed 16 engine<br />
families and raced 51 engine variants, all of which trace their design heritage back to the ancestor of all<br />
modern <strong>F1</strong> engines; the Cosworth DFV.<br />
So what happens within the design offices of Cosworth to create a state of the art racing engine for<br />
Formula One, and how has Cosworth been able to bring the CA<strong>2010</strong> to life in such a short space of time?<br />
As Lead Engineer James Allen explains, Cosworth's engineering heritage means the starting point is not a<br />
blank sheet of paper.<br />
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"The 40 years that Cosworth has spent creating <strong>F1</strong> engines means that we have a wealth of<br />
understanding in terms of what to do and what not to do when piecing the various assemblies of a new<br />
design together," he says. "The Cosworth heritage for our design teams is not the cars, drivers or<br />
trophies from the 176 wins or 23 championships; it's the knowledge that has passed from engineer to<br />
engineer over the decades." As James elaborates, the starting layout was completed relatively rapidly.<br />
"When we start a new engine the first task is to piece together a foundation using existing assemblies to<br />
meet the target requirements defined by either the regulations or the customer. Sometimes there is<br />
plenty of scope for variation and sometimes we are extremely limited. For the CA<strong>2010</strong> the foundation<br />
began with the bore/stroke ratio and cylinder ‘V' angle, from which we laid out the cylinder block, head,<br />
timing gear and valve train. We knew it would need pneumatic springs and compliant gear train timing to<br />
rev to 18k and our extensive library of combustion profiles enabled us to define combustion chamber<br />
and piston crown shape pretty quickly."<br />
This basic laying out process employs the Cosworth knowledge base to select the optimal methods and<br />
designs first time. The fact that Cosworth "just knows" what sort of technologies are required is a result<br />
of the understanding gained from the sixteen <strong>F1</strong> engine families that have already been developed by<br />
Cosworth.<br />
Cosworth engineering projects in aerospace, mainstream automotive, or performance sailing all employ<br />
lessons that have been learnt which allow Cosworth to "fast-forward" to the answer.<br />
Modifications - making the power, economy and reliability<br />
The next design phase is the crucial one for Cosworth's customers; ensuring that the engine delivers<br />
maximum power, using minimal fuel for its 2,200 kilometer racing life. As James highlights, the technical<br />
regulations on engine speed and fuel economy are driving development towards greener performance.<br />
"Essentially the most straightforward way to develop a higher power output is to rev to higher speeds -<br />
however this isn't an option and so for the CA<strong>2010</strong> we have focused our development elsewhere," he<br />
says. "One area has been ensuring that the cam shaft drive and valve control is suitably precise so that<br />
we can deliver more power. Another has been to target transient fuelling and balancing the available<br />
torque and engine response so that fuel is not consumed to produce power that cannot be used on the<br />
track. In terms of ensuring reliability we have concentrated on those areas that endure the greatest<br />
stress in the engine such as the gudgeon pin that links the piston to the connecting rod.<br />
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Simulation - predicting the performance<br />
The design teams at Cosworth rely heavily on computer simulation to test their additions and<br />
enhancements as they work toward a final solution. This method significantly reduces the cost and time<br />
required by minimizing the need for empirical investigation. But as James points out, this next step in the<br />
design process at Cosworth is also optimized to minimize cost and time. "Because we have a<br />
comprehensive understanding of the likely failure modes within an assembly and can model against our<br />
archive of data from previous projects, we can discard a significant number of potential designs without<br />
the need to simulate. Although simulation is an awful lot faster than manufacturing and testing every<br />
design variant, it still takes time and that's time we can save using our targeted methods," he says.<br />
Validation - confirming the performance<br />
Having agreed a specification for manufacture, the design team work closely with Cosworth's test team<br />
using the world leading transient dynamometers that are available at Cosworth's Northampton facility.<br />
As James explains, the aim is to understand the effect of any changes and confirm the simulated results.<br />
"It's hugely important for us to be able to carry out real world testing, to be as confident as possible that<br />
the effect of each modification enhances engine performance as predicted," he adds. Iteration - if there's<br />
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more available, do it again Having learnt the lessons and understood the effects of the various<br />
modifications, the question for the design team is "can we repeat the modification and validation<br />
process to deliver a better solution? The nature of the small detailed changes that we implement often<br />
has a complex effect on the engine as a whole," says James. "We are always learning and this knowledge<br />
opens new development paths for us to follow. Our ability to carry out rapid iteration takes advantage of<br />
the result of each alteration to the working design."<br />
Termination - knowing when to stop<br />
Cosworth's experience is as important in completing a project as it is throughout the previous phases.<br />
Knowing when to stop to ensure a solution stays on schedule and within budget is critical throughout the<br />
various areas of Cosworth's business. The Cosworth CA<strong>2010</strong> offers a model for the motive package for a<br />
sustainable Formula One, where the temptation to engineer miniscule performance improvements at<br />
colossal expense is resisted. "There is always more that we think can be done," explains Cosworth's<br />
Technical<br />
Director Bruce Wood. "That's part of why our design teams are successful. Understanding that a solution<br />
to an engineering challenge is about more than pure performance is critical. Cost and schedule are<br />
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imperative, and while Formula One has always understood the time dimension, obtaining a sustainable<br />
future demands that we expend just as much effort on cost. I'm very pleased to say that my teams at<br />
Cosworth have done just that to deliver superb strong package for our teams."<br />
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21.13 SIMULATION TECHNOLOGY DRIVES SUCCESS AT RED BULL RACING<br />
[Source: Racecar Engineering – Tuesday, 1 December 2009]<br />
It has been a good year for Red Bull Racing. The 2009<br />
RB5 car seemed to have reached an optimal sweet spot<br />
in its development. Steve Nevey, Business Development<br />
Manager and Technical Consultant at Red Bull Racing<br />
recently talked to us on the process of design and<br />
development at Red Bull Racing, and the benefit that<br />
simulation has had on the performance and safety of<br />
their Formula-1 cars.<br />
Red Bull Racing is a relative newcomer to the sport of <strong>F1</strong>. What is the history behind the team?<br />
It's true, although Red Bull has been involved in other high adrenaline sports for some time, our<br />
involvement as an <strong>F1</strong> team owner is just a few years. The current Red Bull Racing operation has its<br />
origins in the Stewart Grand Prix team, created by 3 times World Champion Sir Jackie Stewart OBE, back<br />
in 1997. Since then the team has seen several ownerships, including campaigns as Stewart-Ford and<br />
most recently Jaguar Racing. With the financial and marketing support of our Austrian parent company<br />
Red Bull, Red Bull Racing was formed in 2005, and with our new Chief Technical Officer Adrian Newey,<br />
we set about to create the radical transformation in both the team and car that you see today.<br />
What is the nature of your Technical Supply Partnership with MSC.Software?<br />
The use of simulation technology plays a key role in <strong>F1</strong> development, and is especially significant in<br />
today's environment of reduced budgets and limited testing opportunities. MSC.Software has been a<br />
Technical Supply Partner through the entire history of the team, since the first creation of the Stewart<br />
Grand Prix team in 1997. Today, Red Bull Racing mainly use the latest MD (multi-discipline) versions of<br />
MSC's Nastran and Adams products. MD Nastran is a general purpose Finite Element Analysis (FEA)<br />
solution. Our typical applications are linear and non-linear statics, frequency and vibration, and impact<br />
dynamics. Of particular value is the functionality for analyzing the composite materials which form a<br />
large part of the chassis and structural components of the RB5 car. Set-up is also critical to on-track<br />
performance, so we also use MD Adams to simulate and optimize the dynamic behavior of the<br />
mechanical assemblies in areas such as steering & suspension.<br />
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Why did you select MSC.Software as your simulation partner?<br />
The initial interest was in the analysis of composite materials, for both the performance and safety<br />
aspects of the car's design. In 1997, the Stewart Grand Prix team took the decision to move to 100%<br />
computer aided design & engineering (CAD/CAE). At that time, MSC's Nastran and Patran/Laminate<br />
Modeller products already had an advanced composites analysis capability, and as the established<br />
market leader in related areas such as aircraft & space industries, MSC was the natural choice of partner.<br />
MSC's subsequent acquisition of MDI brought the Adams suite of tools into the portfolio, allowing us to<br />
also simulate the vehicles mechanical systems, and to generate more accurate set-up data and structural<br />
loadings. Both products are considered as industry standards, and we now use them under a token<br />
license system, allowing maximum flexibility of availability against demand.<br />
Can you explain more about your design process. How do you start to design an <strong>F1</strong> car?<br />
The design process begins with the study of the FIA rules and their changes in the next season. Rule<br />
changes have a leveling effect across the teams, so like all of the teams we always look to use innovative<br />
design interpretation to gain advantage. A good example was the double-diffuser which appeared at the<br />
start of the 2009 season on the cars of Brawn GP, Toyota, and Williams. This design change provided a<br />
brief, but significant incremental advantage, which the other teams of course worked quickly to readdress.<br />
Although, individual aspects of the design, such as the diffuser, can have influence on<br />
performance, it is clear that an overall design approach is needed for a truly competitive car. This<br />
includes a complex mix of structural, aerodynamic, power, mechanical grip, and set-up considerations,<br />
all working together to create the optimum configuration. Of course it's not a static environment, new<br />
developments are introduced for virtually every race throughout the season, and our engineering teams<br />
need to be able to design, simulate, and manufacture new components and systems much more rapidly<br />
than is typical in a commercial production environment.<br />
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Is the engine the starting point for the vehicle development?<br />
Yes, the engine is at the heart of the car. This is actually one of the few parts we don't design &<br />
manufacture ourselves - the RB5 is powered by an aluminum 2400cc V8 engine supplied by Renault. The<br />
transmission is created around the engine and a 7-speed gearbox, itself a highly stressed structural<br />
component which takes the connections and loads directly from the rear suspension. It is around these<br />
fixed points that we then design the chassis, both from a structural and aerodynamic perspective. Both<br />
aspects affect important considerations such as structural loadings, particularly the huge down-forces<br />
generated by the aerodynamic components, cooling, and weight distribution. Weight and stiffness are<br />
critical characteristics of a successful <strong>F1</strong> car, and the challenge is to optimize these characteristics in a<br />
harmonious overall blend of all aspects of the design.<br />
To what extent does CAD/CAE integrate with each other, and your overall manufacturing process?<br />
Our design and simulation processes always run always in parallel with our production and testing<br />
operation. The basic design starts with a CAD model; for this we use the NX suite from Siemens PLM<br />
Software. From there the native geometry is passed directly to Patran, the pre-processor of the CAE<br />
process, in order to create a simulation model. We strive to simulate each aspect of the car as faithfully<br />
as possible, both in terms of its geometry and the physics of its properties and loading, so direct<br />
geometry transfer enables a quick and accurate base for the Finite Element mesh. Patran is also used to<br />
complete the material specification, including the composite lay-ups, and apply the boundary conditions<br />
and loadings. Advances in software technology have given us the opportunity to create increasingly large<br />
and physically complex simulation models, so a hardware configuration capable of efficient throughput<br />
of these models is also an important consideration.<br />
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So which hardware systems do you use?<br />
Our partners for computer hardware are HP and IBM. Our CFD (Computational Fluid Dynamics) models<br />
are usually the most computationally expensive, so for these we typically use an IBM Blade cluster<br />
system, with several thousand AMD processors. Cluster efficiency is controlled by automated scheduling<br />
and management software from Platform Computing. Both hardware suppliers work with MSC to ensure<br />
that the Nastran and Adams products are also tuned for optimal computational performance on their<br />
systems.<br />
And how do you organize the computations?<br />
We have a simulation database, in which all computations are arranged and stored. This is both for<br />
efficiency and quality assurance, ensuring that each simulation is efficiently managed and auditable to<br />
the appropriate input sources and output results. In this way we are able to quickly interpret the findings<br />
of our simulations, and are confident of the integrity of the data.<br />
How do many computation engineers work in your team?<br />
We have recently increased the strength of our team, and currently about 20 people are involved in the<br />
design and simulation process. This was another reason why we changed the way we manage MSC's<br />
products from single stand-alone licenses to the MasterKey token system. We now use the flexibility of<br />
the token-based system to allow us to optimize the use of each of the software tools as the different<br />
demands of each stage require.<br />
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So how do you see the value of simulation in <strong>F1</strong>, and in particular at Red Bull Racing, today?<br />
It's always been valuable. Compared to virtual simulation, physical tests are expensive to set up and run,<br />
and we are simply unable to test the quantity and variation of design scenarios which simulation easily<br />
allows. However the value has never been higher than today, for several reasons. Driver safety is a<br />
fundamental consideration, and all new chassis designs require FIA certification against specified crash<br />
scenarios for front, rear and side impact. Physical tests are still used, but up-front simulation of each<br />
crash scenario means that the successful test certification is all but guaranteed. Also, this season, on<br />
track testing is restricted to the two Friday race weekend sessions, leaving little time to interpret results,<br />
and to design and manufacture new components. Simulation is available to us through the season, and<br />
has therefore taken over as our main opportunity to create and test new designs, and to assess<br />
performance and reliability.<br />
What about the set-up configuration. How does simulation help here?<br />
The configuration of the car for individual races, and even specific racing conditions or drivers, is also<br />
highly simulated. About 10 MByte of data is generated by 160 sensors mounted on the cars, and a<br />
mobile monitoring area transmits on-track data to both Renault and Red Bull Racing engineers, both<br />
track-side and back at headquarters. The data is used as real-time monitoring, and is also processed<br />
through test-rig and simulation models in order to provide timely parametric input to enhance the racing<br />
set-up. The ability to simulate a range of alternative set-up parameters, and feed this back to our race<br />
engineers is invaluable. All else being equal, a great set-up can win or lose a race.<br />
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So with all of the current simulation capability available to you, where do you see potential for further<br />
advancement?<br />
The use of composite materials continues to dominate much of the <strong>F1</strong> car, and although the<br />
computational modeling is already sophisticated, further improvements in defining lay-ups, representing<br />
material performance, and modeling failure analysis are anticipated over the coming seasons. Multiphysics<br />
or multi-discipline simulation is another important area in which we anticipate further progress.<br />
Using MSCs latest MD (multi-discipline) software versions of Nastran and Adams, we already combine<br />
mechanism and deformable finite element simulations. We also increasingly use aerodynamic output<br />
directly from CFD analysis to generate more accurate loads for the structural simulations. There are rule<br />
restrictions to limit this, but multi-physics coupling of these effects allows us to legally enhance the<br />
performance of deformable components, for example to optimize down-force and drag characteristics<br />
for flexible wing components. Chaining the various analyses stages is time consuming and prone to error.<br />
As well as removing these limitations, coupled multi-physics simulation also allows an iterative<br />
interaction between the various behaviors, hence capturing more of the true physics into the simulation<br />
model. There are others, but like the <strong>F1</strong> sport, simulation technology moves quickly, so we are confident<br />
that MSC's solutions will continue to keep pace with the unique demands of the sport.<br />
Go behind the scenes to see the design, development and construction of a Formula One car. Red Bull<br />
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Click here to see the video “<strong>F1</strong> Factory Tour Milton Keynes.avi”.<br />
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TECHNICAL ARTICLES <strong>F1</strong> Season <strong>2010</strong><br />
21.14 SPLITTERS EXPLAINED<br />
[Source: Craig Scarborough’s blog]<br />
(August 9, <strong>2010</strong>)<br />
Although low down in a dark area of the car and<br />
hidden behind bargeboards, the front splitter has<br />
been a critical part of the <strong>F1</strong> car for many years.<br />
Known by many other terms, such as the shadow or<br />
legality plate, T-tray or bib, I’ll refer to this part as<br />
the splitter.<br />
Since 1983 <strong>F1</strong> cars have needed a flat floor inbetween<br />
the front and rear wheels, then this floor<br />
needed to be stepped since 1995. In the late<br />
eighties when designers were slimming and raising<br />
the nose of the cars, there was a need to create a<br />
floor section under the front of the monocoque to<br />
meet the flat bottom rules. The most obvious first<br />
splitter was the Tyrrell 019 with its fully raised nose, since then the splitter has been more and more<br />
exposed as teams seek to raise and narrow the chassis cross section for aerodynamic benefit.<br />
A splitters regulatory role has been to form the flat bottom of the car and from an attachment for the<br />
‘plank’ running along the length of the flat floor. Thus the splitter must form the flat floor at reference<br />
plane level (the datum level where all bodywork measurements are, although the plank sits below this<br />
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level). The splitter must also shadow the plan profile of the monocoque, such that the monocoque<br />
cannot be viewed from beneath the splitter.<br />
However the need to have this bodywork forming the floor has been exploited and the splitter now<br />
forms aerodynamic and chassis functions of its own. As the term suggests the splitter separates the<br />
airflow passing under the raised nose between that which passes above and below the floor, equally its<br />
boats ‘bow’ shape above where it meets the monocoque also splits the airflow passing over the floor<br />
between left to right. Air then spills off the upper surface of the splitter and some of this will make its<br />
way under the floor and towards the splitter, thus the teams make use of this powerful flow to alter the<br />
pressure distribution across the underfloor to further improve airflow through the diffuser. allied to the<br />
fences, vortex generators and previously bargeboards, the splitter forms a critical role in the onset flow<br />
for the diffuser.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 553<br />
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Brawns 2009 ballasted splitter<br />
Being mounted low and far forward, the splitter also forms the location for ballast. Depending on the<br />
prevailing tyre and aerodynamic issues, teams can run as much as 50% of the cars weight on the front<br />
axle. with a rear engine car, the only way to do this is the ballast the front of the car and the splitter has<br />
been known to be made entirely from metal in order to maximise front end weight bias. Under the<br />
current aero and tyres rules, weight is somewhat more rearwards and the splitter is less heavily loaded<br />
with ballast<br />
Deflection<br />
In 2001 when the technical regulations demanded raised front wings (excluding the middle 50cm<br />
section) teams found the raised front ride height, cost downforce. Attempts were made to artificially<br />
lower the front wing when on track, both by flexing and by lowering front ride height. such is the<br />
geometry of the car, that the car cannot achieve enough rake to lower the front ride height without<br />
either excessive rear ride height or the splitter hitting the ground. A high rear ride height will cost rear<br />
downforce and stability, so the splitter needed to be moved out of the way. Teams found that deflecting<br />
the splitter upwards as it hits the track surface under braking allowed for lower ride heights. making the<br />
splitter far less stiff than it needs to be allowed the splitter to ride up without undue wear to the plank<br />
and skids which are measured in scrutineering for wear. Excessive wear to the skid block will bring<br />
penalties for the teams and drivers.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 554<br />
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Hinged splitters allow lower front ride heights<br />
However the FIA became wise to this practice and along with other deflection tests carried out on the he<br />
scrutineering rig, a test with push a hydraulic ram up from under the splitter was introduced. The car is<br />
bolted to the rig and the ram applies 200Kg of pressure to the front edge of the splitter, only 5mm of<br />
movement is allowed. this forced teams into running stiffer splitters and hence higher ride heights.<br />
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A hydraulic ram rises from the test rig to measure deflection to the floor<br />
In order to regain the lower ride heights teams once again worked around the rules, by making the floors<br />
deflect at loads higher than the 200kg test. by hinging the splitter at its rear mounting and then making<br />
the front mounting a preloaded to 200kg. thus the floor will be be able to meet 200kg FIA test with little<br />
movement, but at loads over 200kg the front mounting will start to deflect and allow upwards<br />
movement for lower ride heights and more downforce. In Ferraris case this was a mounting with a small<br />
coil spring to provide the resistance to the 200kg load. McLaren had a pre-buckled stay, acting like a leaf<br />
spring between the floor and splitter. The justification for these very visible mechanical mounting was to<br />
avoid damage to the now very heavily ballasted splitter, when running over kerbs and bumps etc.<br />
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Ferraris 2006 preloaded sprung splitter support<br />
One of the issues to fall out from the technical interchange between McLaren Mike Coughlan and Ferrari<br />
Nigel Stepney was Ferraris use of the splitter mounting. Knowing how Ferrari used the mounting allowed<br />
McLaren to ask the FIA technical delegate Charlie whiting for permission to use such as a system. this<br />
approach is a subtle workaround to a formal protest of another teams design, but ends up with the same<br />
result, either acceptance or a clarification banning the design. This issue arose at the start of 2007 and by<br />
the Spanish GP the teams were asked to remove deflecting splitter mounts, necessitating a redesign for<br />
most if not all teams. some people within the sport suggest Ferrari performance advantage from the<br />
previous few years was eroded by this rule change. since then teams run far stiffer splitter mountings<br />
and although several teams have been asked to revise their mountings since then by Charlie whiting, it is<br />
felt that there is little that can be done to deflect the splitter for performance benefit.<br />
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As you can see, FW Ride height is restricted by the splitter, unless the splitter deflects upwards<br />
One of the explanations for the low wing ride height on the RB6 are suggested to be the splitter is<br />
allowing lower ride height by deflecting. Certainly trackside images suggest the Red Bull and the Ferrari<br />
are running significantly more rake in the set up at speed (i.e. nose down). Other teams suggest that this<br />
level of rake and low front wing ride height cannot be achieved with normal rear ride heights. But do not<br />
suggest how the car may be able to run that low. But the inference is that the splitter is in someway<br />
deflecting to allow this. I’ve not seen the detail of Red Bulls splitter mounting, but I doubt they are able<br />
to deflect the splitter without any obvious compliance in its mounting or undue wear to the skid blocks.<br />
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On a side note, it was Coughlans assertion that the Ferrari splitter of 2007 was also being sprung to<br />
create a mass damper effect, with mass dampers being banned the previous year.<br />
Quote from Racecar-engineering.com “One of the defences used by McLaren was that Stepney, the<br />
former Ferrari employee, was ‘whistle blowing’ – something the court struggled to accept covered the<br />
whole affair, but it did certainly have an effect at the Australian Grand Prix. Ferrari won the race, but<br />
the FIA later outlawed the car’s floor. McLaren contended that the Ferrari that won was illegal, and a<br />
letter from Stepney to the FIA sent after the hearing revealed that it may well have been, as it was in<br />
effect a mass damper. Such devices were banned last season as they were controversially deemed to<br />
be a moveable aerodynamic device.<br />
Stepney reveals in detail the exact workings of the floor that was used at the race: ‘The front floor is<br />
attached to the chassis via a mechanical hinge system at its most rearward point. The most forward<br />
support is a body with one compression spring and one tension spring inside which can be adjusted<br />
according to the amount of mass that is fitted to the front floor. There is also a skirt that seals the floor<br />
to the chassis, which is made out of rubber and Kevlar to help flexibility and reduce friction in the<br />
system.<br />
‘If the system had been allowed it could have meant a huge cost of development for other teams in<br />
such areas as chassis and under trays etc to make way for the provision for storing the system and the<br />
variable quantity of mass. The possible long-term consequences of such a system would be quite<br />
substantial because the system is in a crude state of development.’<br />
The system detailed by Stepney allowed the F2007 to ride kerbs harder due to the 14-15mm deflection<br />
at the leading edge of the floor, which means the Ferraris could straight line chicanes more than other<br />
chassis. Front plank wear would also be reduced, allowing the car to run lower at the front, giving an<br />
aerodynamic gain.<br />
Stepney also explains the dynamic behaviour of the car, and the advantages the flexing floor gives:<br />
‘From around 160-180km/h (100-112mph) the car is about 7-8mm lower at the leading edge of the<br />
floor, which multiplies up to nearly 19-20mm lower front wing height. The benefits in terms of ground<br />
effects and efficiency would be gained all around, with components like turning vanes and front wings<br />
at a reduced height relative to the ground.’ “<br />
21.15 SPLITTERS : NEW DEFLECTION TEST AND CONSTRUCTION<br />
[Source: Craig Scarborough’s blog]<br />
(September 10, <strong>2010</strong>)<br />
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The front splitter (bib or T-tray) has come in for some further attention from the FIA’s scrutineers. In<br />
order to run the front wing lower for greater downforce, its believed teams are allowing the splitter to<br />
deflect upwards. Although there is an existing test where the leading edge of the splitter is subject to a<br />
vertical load of 100kg and must not deflect more than 5mm. This is a long standing and the load was<br />
increased in 2007 and has now been increased to a 200kg load.<br />
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Despite this test and the demand for minimal wear on the skid blocks set into the plank, even stricter<br />
tests and definitions are now required to ensure teams are not beneficially allowing the device to move.<br />
Thus there will be a new a set of demands for the splitter from Monza onwards.<br />
Firstly the construction of the splitter and plank are to be revised. The splitter or more specifically the<br />
stay the fixes the leading edge to the chassis must not consist of any articulated joints, such as springs<br />
bearings or any construction that would allow the stay to bend or buckle. Then the section of plank that<br />
sits beneath the splitter must be more than 1m long. It is thought that The shorter plank lengths are<br />
being used to allow the hinged mounting effect.<br />
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As evidenced by the unusual wear beneath Mark Webbers Red Bull in Valencia, there is wear at the very<br />
leading edge of the plank, this is to be expected, but a second patch of wear started where the plank<br />
splits. It is likely that this area wears as the splitter deflects upwards forcing the leadign edge of the rear<br />
plank to hit the ground. Of course this wear is not illegal in itself, as its only the depth at the inspection<br />
hole sin the plank, that are measured. but this does gove some insight into how the floor is articulated.<br />
With the split in the plank allowing the t-tray to bend upwards, a longer front section of plank will mean<br />
the plank extends behind the obvious place for the splitter to hinge, adding to the stiffness of the<br />
assembly.<br />
While the construction demands are tightened it will be the revised deflection test that teams will have<br />
the most work to counter. The new deflection tests not only places a greater load (2000n) on the centre<br />
of the leading edge of the splitter, but also an offset test,. Which places a lesser load at a point upto<br />
10cm from the centre line of the splitter. The load this test applies to the splitter is an unusual request,<br />
possibly borne from the fact that wear is only measured on the centreline at leading edge of the plank.<br />
So teams might be allowing some twist in the splitter to for lower front ride heights, when the car is in a<br />
combination of pitch and roll. So while this twist will unduly wear the plank, it will not go detected as the<br />
wear is only measured within the 50mm dia hole at the centre front of the plank., As teams tend to run a<br />
single central stay at the leading edge of the splitter and have the leading edge of their splitter as very<br />
thin section. Most teams will need now to stiffen the leading edge of the splitter assembly, either via a<br />
thicker section or with additional stays. Any team making modifications has not necessarily been bending<br />
the rules, its just the new test is particularly severe and in a location not tested before.<br />
However teams that have been flexing their splitter will certainly be handicapped by these revisions to<br />
the rules, although Monza is a low downforce track that will not particularly punish cars without flexing<br />
splitters.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 562<br />
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Renaults Splitter at the R30's Launch<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 563<br />
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21.16 THE PULLROD PHENOMENOM<br />
[Source: racetechmag.com]<br />
(by Peter Elleray - March <strong>2010</strong>)<br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 569<br />
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21.17 A GRIPPING TALE<br />
[Source: racetechmag.com]<br />
(by Pat Symonds - April <strong>2010</strong>)<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 570<br />
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21.18 RED BULL PULL ROD SUSPENSION: WHAT IS LOOKS LIKE – HOW IT<br />
BENEFITS AERODYNAMICS<br />
[Source: Craig Scarborough’s blog]<br />
(October 10, <strong>2010</strong>)<br />
Adrian Newey’s lateral thinking in 2009 gave rise to the modern iteration of pull rod rear suspension.<br />
Although handicapping the double diffuser, the solution remained on the Red Bull cars for <strong>2010</strong>. With<br />
double diffusers being banned for next year, other teams are looking at the concept. Lotus Technical<br />
director Mike Gascoyne has even cited the opportunity to exploit pull rod suspension as a reason for<br />
going with Red Bull Technology for the supply of their 2011 gearbox. Pull rod may well be the buzz word<br />
at the launch of many of the 2011 <strong>F1</strong> cars.<br />
Red Bull have been running a pull rod rear suspension since 2009, while not a new solution, no team had<br />
run this set up for many years, as the aerodynamic demands of the rear diffuser drove designers to place<br />
the spring and damper hardware up above the gearbox to create space for tunnels beneath the car.<br />
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<strong>F1</strong> rear suspension<br />
What the various suspension components are<br />
<strong>F1</strong> cars operate substantially similar suspension front and rear, the packaging varies each end but the<br />
main components are the same. Double wishbones control the wheels attitude and from the outer end<br />
of the wishbone a rod controls a rocker that then activates the various elements that control the<br />
suspensions compliance. Firstly the springs are in the form of torsion bars, these are like straightened<br />
coil springs and their resistance to twist provides the springing medium to support the cars mass. Then<br />
the dampers, one for each wheel, these control the movement of the wheel as it raises and falls (bump<br />
and droop). The antiroll bar controls the amount of weight transfer from one side of the car to the other.<br />
Lastly the third spring, also known as a heave damper control the pitch movement (both wheel bump or<br />
droop simultaneously) This is especially important to prevent the downforce load pressing the car<br />
against the track and bottoming the car on the ground at high speed. Teams may also fit an inerter in this<br />
position to offset the uncontrolled bounce of the tyres having an effect on the chassis.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 578<br />
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Pushrod suspension: the high location creates free space either side of the gearbox for diffusers<br />
When the rods operating the rockers start out low at the outboard end of the wishbone and rise up<br />
towards the rocker, this is known as pushrod, as the rod pushes the rocker when the suspension is in<br />
bump. Conversely when the rod falls from the upper wishbone to operate a low placed rocker, this is<br />
known as Pull rod as the rod pulls the rocker.<br />
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Pullrod suspension: note the space freed up above the gearbox<br />
Pull rod is nothing new, it first appeared in 1974 when Brabham designer Gordon Murray applied to the<br />
design to the front of the BT44. Murray admitted he saw the idea in a Hill climb car and simply applied<br />
his version of it to the <strong>F1</strong> car. The alternative suspension designs of the time were either an outboard<br />
spring\damper, which was un-aerodynamic and restricted damper movement to that of the wheel. Or<br />
rocker arm suspension, with required large and heavy upper cantilever arms to operate an inboard<br />
spring\damper. This was heavy and only provided a low ratio of wheel to damper movement, but was<br />
moderately better aerodynamically. The pull rod employed light wishbones, placed very little structure<br />
into the airflow and gave the opportunity to alter the rate and ratio of wheel to damper movement.<br />
Murray subsequently turned Pullrod upside down to create the pushrod for the front suspension of the<br />
1983 BT52.<br />
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Red Bulls Adoption of Pullrod<br />
When the aero rules changed significantly for 2009, most teams adopted fairly conventional approaches<br />
in the chassis design to accommodate the changes. One of the major aero changes was the switch to a<br />
much smaller rear placed diffuser, The loss in potential downforce from the smaller diffuser, made the<br />
rear wing performance a greater contributor to the cars total downforce.<br />
As intended the single diffuser freed up space around the gearbox and made the rear wing more<br />
critical<br />
Newey’s thinking for the RB5 was to create a low-line rear end, by placing the differential unusually low<br />
and switching from pushrods to pull rods. With the smaller diffuser runnels and moreover the tunnels<br />
starting as far back as the rear axle line, well behind the main body of the gearbox. This gave Newey the<br />
space to package the pull rod hardware and not interfere with the diffusers tunnels. As a result the<br />
airflow over the top of the gearbox to the rear wing was far less obstructed by the pushrod operated<br />
springs and dampers. This solution was clearly valid as the RB5 was the only car with a single deck<br />
diffuser to challenge the Brawn cars. However it exactly the reason the Brawn was so fast, that undid<br />
Newey’s low-line rear end philosophy. As the Brawn had a Double Deck diffuser (DDD) this solution<br />
found a loophole in the rules that created a secondary diffuser tunnel starting much further forwards<br />
and rising much higher. Suddenly in the race to also exploit this loophole, Newey found his Pullrod set up<br />
was occupying the exact same space that the DDD needed for the upper tunnels. Newey chose not to<br />
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design a completely new rear end, and compromised the design of his DDD within the constraints of his<br />
pull rod suspension.<br />
With a double diffuser the longer taller upper deck occupies space around the gearbox<br />
For <strong>2010</strong> the car was designed with a DDD in mind, Newey was able to repackage the pull rod set up for<br />
even larger tunnels. He said that the choice of Pullrod for <strong>2010</strong> was still not the obvious way to go, but<br />
the team decided to stick with a proven pull rod rear end, rather than have to design an all new rear end.<br />
Other teams also looked at the feasibility of a Pullrod rear end, However no other teams followed this<br />
design path, with the exception of the Toro Rosso team who used the RB5 design in 2009 and simply<br />
revised it for their <strong>2010</strong> car. For 2011 the DDD is banned, with revised wording in the technical<br />
regulations outlawing the openings beneath the car to allow air to flow into the upper diffuser deck.<br />
Thus again we will see teams consider the pull rod layout for better airflow to the rear wing.3<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 582<br />
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Which is better – Push or Pull<br />
In terms of their effectiveness as controlling the wheels, both are equal. In terms of effect on<br />
aerodynamics each has its merits depending on the prevailing rules and trends. However both have<br />
different benefits and demands on the chassis. Pullrod clearly provides a lower CofG, although access<br />
can be an issue. In Red Bulls case they place the 3rd spring and inerter horizontally across the front of<br />
the gearbox. This means one sits above and the other below the shaft connecting the engine to the<br />
clutch. These can only be accessed when the gearbox is removed and are subject to a lot of heat.<br />
Although Newey tells me that they do not suffer unduly because of this. One difference is in the load<br />
passed through the wishbones.<br />
Reaction forces (Red Arrows) mean pull rod placed higher loads on the upper wishbone<br />
As per Newton’s third law, the rod has to react to the force of the springs. This passes back from the<br />
rocker to the mount on the wishbone. In pushrods case, this reaction force is in the opposite direction to<br />
the force fed from the wheel into the chassis, the two offset each other. With Pullrod the force from the<br />
rod and the wheel act in the same direction, this doubles the load in the upper wishbone and resultantly<br />
in the mounting the gearbox. This can be accounted for design and weight of the final wishbone design.<br />
However Pushrod also has its structural problem, the pushrod when the suspension in in bump (wheel<br />
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rising) the rod is in compression and would tend to bow outwards. The pushrod was the first suspension<br />
component to have carbon fibre cladding for reinforcement, again design and weight is needed to offset<br />
this load. Suspension experts point out that Pull rod suffers similar compression bending when the<br />
suspension is in droop (wheels falling), but droop is considered less critical in wheel control, than bump.<br />
There’s no one answer to which is best, you look at your design requirements and pick which solution<br />
works, best. Next year the best car is not necessarily going to be the one with Pullrod rear suspension.<br />
Pullrods at the front?<br />
Minardis 2001 PS01 used a low nose and pull rod front suspension<br />
This was a favoured design for many years, even after Murray innovated with the BT52. However<br />
designers found they could slim the nose cross section by mounting the spring\dampers above the<br />
drivers legs and no longer to each side of his shins. This improved access, even if it did compromise CofG<br />
slightly. Then as the raised nose aerodynamic concept took hold, teams found the gains from a high<br />
nose, offset the CofG gain of pull rod suspension. Arrows campaigned their A21 in 2000 with pull rod<br />
front suspension, and latterly Minardi ran the PS01 with a relatively low nose in 2001. Each team<br />
subsequently moved to a fully raised nose pushrod suspended car. Now the front of the chassis is raised<br />
too high for a pull rod to work, the angle from the upper wishbone to the chassis is nearly horizontal.<br />
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This geometry meaning that almost no movement of the pull rod will occur as the suspension moves.<br />
Making the set up structurally inefficient.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 585<br />
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21.19 HOW LOW CAN YOU GO ?<br />
[Source: Racecar Engineering]<br />
(October <strong>2010</strong>)<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 586<br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 590<br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 591<br />
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21.20 MOVING PARTS<br />
[Source: Racecar Engineering]<br />
(October <strong>2010</strong>)<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 593<br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 594<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 595<br />
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The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 596<br />
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21.21 KERS ANATOMY<br />
[Source: Craig Scarborough’s blog]<br />
(October 20, <strong>2010</strong>)<br />
With KERS being revived and expected to race again next year, let’s just recap what hardware’s involved<br />
and how its packaging affects the car design for 2011. KERS (Kinetic Energy Recovery System) is a hybrid<br />
drive system that the FIA allowed to be raced as part of the 2009 major rules rewrite. It allows energy to<br />
be harvested under braking and stored, then that energy can be released to provide a power boost for<br />
around 6s per lap. In 2009 most engine manufacturers developed their own KERS system, while Williams<br />
were the sole team developing a system independently. Albeit not every team raced with KERS and some<br />
teams dropped KERS at various races. For <strong>2010</strong> FOTA agreed to drop KERS, albeit it was still legal with in<br />
the rules, as a cost cutting measure it was best not to run or develop KERS any further. Even within 2009<br />
season KERS was not a huge success, the system had a FIA cap on the amount of energy that could be reused,<br />
only 400kJ could be stored, which when used for 6.7s per lap, the car gained some 80hp. Thus<br />
although a 0.3s boost to lap times, the system was ultimately limited in its potential to improve lap<br />
times. Thus no team could create a competitive advantage from a more powerful system. Then the<br />
weight of the system created issues, At a time when the wider front slick tyres demanded an extreme<br />
weight distribution of up to 49% weight on the front axle, the 25+Kg of a KERS system mounted behind<br />
the center of gravity handicapped teams being able to push weight forwards. Most teams dropping or<br />
not racing their system cited weight as the main reason for its loss.<br />
What is a KERS system?<br />
In essence a KERS systems is simple, you need a component for generating the power, one for storing it<br />
and another to control it all. Thus KERS systems have three main components: The MGU, the PCU and<br />
the batteries. They are simply laid out as in the diagram below:<br />
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In detail<br />
MGU (Motor Generator unit)<br />
Marelli MGU as used by Ferrari and Renault<br />
Mounted to the front of the engine, this is driven off a gear at the front of the crankshaft. Working in<br />
two modes, the MGU both creates the power for the batteries when the car is braking, then return the<br />
power from the batteries to add power directly to the engine, when the KERS button is deployed.<br />
Running high RPM and generating a significant Dc current the unit run very hot, so teams typically oil or<br />
water cool the MGU.<br />
Batteries<br />
McLaren Mercedes Battery Pack complete with water cooling system<br />
During the 2009 season only electrical batteries were used, although at least two flywheel systems were<br />
in development, but unraced. We will focus on the arrays of lithium-ion batteries that were raced. Made<br />
up of around 40 individual cells, these batteries would last two races before being recycled. In McLaren’s<br />
case these were mounted to the floor in the sidepods beneath the radiators. Other teams mounted them<br />
in a false bottom to the fuel tank area for safety in the event of a crash. Being charged and discharged<br />
repeatedly during a lap, the batteries would run very hot and needed cooling, this mainly took the form<br />
of oil or water cooling, and again McLarens example had them pack water cooled with its own pump and<br />
radiator.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 598<br />
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PCU (Power Control Unit)<br />
McLaren Mercedes PCU<br />
Typically mounted in the sidepod this black box of electronics served two purposes, firstly to invert &<br />
control the switching of current from the batteries to the MGU and secondly to monitor the status of the<br />
individual cells with the battery. Managing the battery is critical as the efficiency of a pack of Li-ion cells<br />
will drop if one cell starts to fail. A failing cell can overheat rapidly and cause safety issues. As with all<br />
KERS components the PCU needs cooling<br />
Ancillaries<br />
Marelli prototype PCU<br />
Aside from these main components the KERS system also integrates with the FIA SECU in order to control<br />
and monitor the PCU. KERS has to be driver activated; this is achieved from a steering wheel button.<br />
Although the drive has to initiate the KERS boost, the teams set the system up such that the driver knows<br />
to engage the system out of specific corners, the system then delivers the predetermined amount of<br />
boost specific to the demands of that section of track. In practice the KERS systems is being charged and<br />
discharged to this preset map of activations. Which smoothes the balance between charging and<br />
discharging, so the system does not overcharge above the regulatory limit. Again the SECU ensures no<br />
more than the capped amount of energy is delivered each lap.<br />
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KERS in 2011<br />
With KERS return to <strong>F1</strong> next year, the designers are faced with the same operating requirements in<br />
terms of energy storage and discharge. But the packaging requirements of the systems have changed in<br />
the two years since its introduction. Firstly the penalty of weight distribution has eased. With narrower<br />
tyres and the move to a fixed weight distribution for the Pirelli tyres, means that 25kg KERS system no<br />
longer tip the weight balance the wrong way. Plus there will be a higher minimum weight limit for next<br />
year. But challenging the designers will be the amount of space to package the hardware. With the ban<br />
on refuelling, teams have enlarged the fuel tank into the sidepods to create sufficient capacity, already<br />
the sidepods are full of longer narrower radiators and the gearbox oil coolers have been moved to above<br />
the gearbox to save space in the sidepods. Then the aerodynamically undercut shape of the sidepods<br />
robs yet more volume.<br />
Given the success of McLarens sidepod mounted solution in 2009 and the safety concerns that dogged<br />
the systems introduction, means that teams will probably opt for sidepod mounting of the Batteries and<br />
PCU. Especially as to expand the fuel tank area to mount the batteries as in 2009 will create a huge bulky<br />
rear to the monocoque. There will no doubt be an aerodynamic penalty to the slightly bulkier sidepods<br />
to house the hardware and additional cooling. This needs to be less than 0.3s lap time penalty in order to<br />
offset the gain from the power boost. Even with the gains and losses in lap time with a KERS system,<br />
teams may opt to run the system simply to use it for an overtaking aid in the race. Off the line and onto<br />
long straight the boost might be enough to overtake a rival.<br />
Hydraulic KERS<br />
A filament wound carbon fibre Hydraulic Accumulator<br />
A further alternative to the generation and storage of energy is to use hydraulics. This system has some<br />
limitations, but with the capped energy storage mandated within the rules the system could see a short<br />
term application. Separate to the cars other hydraulic systems, a hydraulic KERS would use a pump in<br />
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place of the MGU and an accumulator in place of the batteries. Simple valving would route the fluid into<br />
the accumulator or to the pump to either generate or reapply the stored power. Hydraulic accumulators<br />
are already used in heavy industry to provide back up in the event of failure to conventional pumped<br />
systems.<br />
Using filament wound carbon fibre casing, an accumulator of sufficient capacity could be made light<br />
enough to fit into the car (see http://www.ctgltd.co.uk/page/hydraulicaccumulators/47). They might be<br />
capped in terms of practical storage with in the confines of an <strong>F1</strong> sized system, but McLaren had<br />
prepared just such an energy recovery system back on the late 90s, but it was banned before it could<br />
race. With the relatively low FIA cap on energy storage, just such a system could be easily packaged, the<br />
hydraulic MGU would be sited in the conventional front-of-engine position and the accumulator, given<br />
proper crash protection fitted to the sidepod\fuel tank area. Saving space would be minimal control<br />
system (equivalent to the PCU) as the valving to control the system could be controlled by the cars main<br />
electro hydraulic system. McLaren have recently been quoted as saying the 2011 KERS would be more<br />
hydraulic and less electronic. Giving rise to speculation that a hydraulic storage system could be used.<br />
Flywheels<br />
A Flybrid Flywheel system, similar to that intended for the 09 Honda <strong>F1</strong> car<br />
As Li-ion batteries are still an expensive emerging technology, plus they have associated risks, recycling<br />
and transport problems. The attraction of flywheel KERS is obvious, however no team have raced such a<br />
system in <strong>F1</strong>. Flywheels can effectively replace the Li-ion batteries with in a typical KERS system, the<br />
flywheel being mated to a second MGU to convert the power generated by the primary MGU on the<br />
engine into the kinetic to be stored in the flywheel. Williams are believed to have just such a system.<br />
However the simper flywheel solution is connect the flywheel system via a clutched and geared<br />
mechanism. Honda<strong>F1</strong> had developed this solution for their <strong>2010</strong> car. This solution was dropped as Honda<br />
pulled out and the renamed Brawn team needs to focus development resources into the new car and its<br />
conversion to Mercedes power. The Flybrid made system would have sat with in the fuel tank area<br />
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coupled to the crankshaft. This created a system simpler system of equal weight to a typical KERS. The<br />
main components being the flybrid flywheel and Torotrak system, plus a relatively small ECU, no<br />
additional cooling would be required. Thus the system could be far easier packaged into the chassis<br />
robbing just 13l of fuel tank space. A proposal was made to the FIA for a supply of this system to every<br />
team on the grid as a cost cutting measure. It seems the FIA did not take up this offer. So it seems this<br />
technology may be resigned to lower Formulae or non Motorsport applications.<br />
Linked images copyright<br />
Generic KERS diagram – Craig Scarborough Scarbs<strong>F1</strong>.com<br />
McLaren KERS – Racecar-engineering.com<br />
Marelli KERS Highpowermedia.com<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 602<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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21.22 EXHAUST BLOWN DIFFUSERS: PICS FROM THE PAST<br />
[Source: Craig Scarborough’s blog]<br />
(November 11, <strong>2010</strong>)<br />
In previous articles on the subject, Craig explained the Renault Re40 was the first <strong>F1</strong> car to blow<br />
the diffuser (1983 first year of flat bottoms). He got these pictures today and felt it was worth<br />
sharing them along with some insight from the man who brought the idea into <strong>F1</strong>, Jean Claude<br />
Migeot.<br />
This is what Jean Claude Migeot told Craig about the development:<br />
“Exhaust blowing was on my menu of aero development during the first year of the flat bottom<br />
era (1983) as one possibility to recover some downforce. I was in Renault at the time in charge of<br />
aero and, after some checks on the engine bench as we were terrified to face another lag time (!)<br />
between throttle movement and downforce creation, I was given the green light to experiment in<br />
the tunnel. Exhaust blowing to create a fluid skirt on the side of the car (also tested early 1983)<br />
did not worked but blowing the rear diffuser was quite powerful (I remember something like 50<br />
kg on the rear axle at full throttle whatever the speed).<br />
It was introduced at Monte Carlo in 1983 on the RE40 and stay on it most of the season. It was<br />
kept on RE50 the year after (ask Derek Warwick!) and I introduced it also on the <strong>F1</strong>/86 (Canada<br />
1986) when I worked for Ferrari later.<br />
I remember well that in 1983 we were immediately protested by Brabham and Gordon Murray<br />
(on the basis of the exhaust blowing being a movable aero device) but Renault managed to win<br />
that case. A pity they did not return the favor to Brabham at the end of the season!!!<br />
Diffuser blowing is specially good for traction out of slow corners but it has its downsides too. It<br />
increases balance sensitivity to throttle position which may create problems on high speed<br />
corners. Good and bad sides are quite depending on the driving style too: some drivers can take<br />
advantage of it more than others. The gas momentum available in the exhaust today is anyway<br />
much reduced compared to the turbo era (about 50%)”.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 603<br />
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The Renault RE50 from 1984 split the 1.5l V6 twin turbo exhausts into two, plus the wastegate pipes, to create six outlets in the diffuser<br />
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From beneath you can see how the exhausts extend inside the diffuser (Copyright: JC Migeot)<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 606<br />
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The Benetton B196 blew the pair of exhausts from the Renault V10 into the centre of the diffuser<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 607<br />
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21.23 <strong>2010</strong> <strong>F1</strong> CIRCUITS : GEARBOX & ENGINE STRESS DATA<br />
[Source: Formula1 tech and art’s blog by Michalis K. Bar555]<br />
Gear<br />
changes<br />
per lap<br />
Full<br />
throttle<br />
(%)<br />
Longest<br />
flat-out<br />
section (m)<br />
Longest<br />
flat out<br />
time (sec)<br />
Bahrain (Sakhir) 58 63-65 1,050 14<br />
Australia (Melbourne) 60 65-69 735 10<br />
Malaysia (Sepang) 60 64 830 12<br />
China (Sinopec) 52 55 1,370 19<br />
Spain (Catalunya) 44 58 1,140 16<br />
Monaco (Monte Carlo) 54 42 510 8<br />
Turkey (Tepeoren) 42 62-63 1,200 16<br />
Canada (Montreal) 48 57-60 1,005 13<br />
Europe (Valencia) 74 59 930 13<br />
Great-Britain (Silverstone) 44 62-64 890 12<br />
Germany (Hockenheim) 42 63 n/a 14.9<br />
Hungary (Hungaroring) 50 58 750 11<br />
Belgium (Spa-Francorchamps) 52 72 1,865 24<br />
Italy (Monza) 46 76 1,320 15.5<br />
Singapore (Marina Bay) 76 44-48 650 9<br />
Japan (Suzuka) 42 67 1,230 16<br />
Korea (Yeongam) 47 53 1,250 n/a<br />
Brazil (Interlagos) 38 63 1,220 17<br />
Abu Dhabi (Yas Marina) 52 60 1,173 n/a<br />
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21.24 <strong>2010</strong> <strong>F1</strong> CIRCUITS : SPEED DATA<br />
[Source: Formula1 tech and art’s blog by Michalis K. Bar555]<br />
Top Speed<br />
(km/h)<br />
Average Speed<br />
(km/h)<br />
Bahrain (Sakhir) 314 210<br />
Australia (Melbourne) 303 225<br />
Malaysia (Sepang) 305 213<br />
China (Sinopec) 308 206<br />
Spain (Catalunya) 308 209<br />
Monaco (Monte Carlo) 278 158<br />
Turkey (Tepeoren) 315 221<br />
Canada (Montreal) 323 206<br />
Europe (Valencia) 313 198<br />
Great-Britain (Silverstone) 305 232<br />
Germany (Hockenheim) 315 219<br />
Hungary (Hungaroring) 291 195<br />
Belgium (Spa-Francorchamps) 325 234<br />
Italy (Monza) 336 251<br />
Singapore (Marina Bay) 297 168<br />
Japan (Suzuka) 313 231<br />
Korea (Yeongam) 310 197<br />
Brazil (Interlagos) 308 215<br />
Abu Dhabi (Yas Marina) 317 198<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 609<br />
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21.25 <strong>2010</strong> <strong>F1</strong> CIRCUITS : GENERAL DATA<br />
[Source: Formula1 tech and art’s blog by Michalis K. Bar555]<br />
Lap<br />
Length<br />
(Km)<br />
Laps<br />
Race distance<br />
(Km)<br />
Track<br />
Direction<br />
Bahrain (Sakhir) 6.299 49 308.405 Clockwise<br />
Australia (Melbourne) 5.303 58 307.574 Clockwise<br />
Malaysia (Sepang) 5.543 56 310.408 Clockwise<br />
China (Sinopec) 5.451 56 305.066 Clockwise<br />
Spain (Catalunya) 4.655 66 307.104 Clockwise<br />
Monaco (Monte Carlo) 3.34 78 260.520 Clockwise<br />
Turkey (Tepeoren) 5.338 58 309.356 Anti-clockwise<br />
Canada (Montreal) 4.361 70 305.270 Clockwise<br />
Europe (Valencia) 5.419 57 308.883 Clockwise<br />
Great-Britain (Silverstone) 5.901 52 306.747 Clockwise<br />
Germany (Hockenheim) 4.574 67 306.458 Clockwise<br />
Hungary (Hungaroring) 4.381 70 306.663 Clockwise<br />
Belgium (Spa-Francorchamps) 7.004 44 308.176 Clockwise<br />
Italy (Monza) 5.793 53 306.720 Clockwise<br />
Singapore (Marina Bay) 5.067* 61 308.95 Anti-clockwise<br />
Japan (Suzuka) 5.807 53 307.573 Clockwise<br />
Korea (Yeongam) 5.621 55 309.155 Anti-clockwise<br />
Brazil (Interlagos) 4.309 71 305.909 Anti-clockwise<br />
Abu Dhabi (Yas Marina) 5.554 55 305.361 Anti-clockwise<br />
*Start and finish lines are not in the same place.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 610<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TECHNICAL ARTICLES <strong>F1</strong> Season <strong>2010</strong><br />
21.26 TYRE COMPOUNDS FOR THE <strong>2010</strong> SEASON<br />
[Source: Formula1 tech and art’s blog by Michalis K. Bar555]<br />
Super Soft Soft Medium Hard<br />
Bahrain (Sakhir) X X<br />
Australia (Melbourne) X X<br />
Malaysia (Sepang) X X<br />
China (Sinopec) X X<br />
Spain (Catalunya) X X<br />
Monaco (Monte Carlo) X X<br />
Turkey (Tepeoren) X X<br />
Canada (Montreal) X X<br />
Europe (Valencia) X X<br />
Great-Britain (Silverstone) X X<br />
Germany (Hockenheim) X X<br />
Hungary (Hungaroring) X X<br />
Belgium (Spa-Francorchamps) X X<br />
Italy (Monza) X X<br />
Singapore (Marina Bay) X X<br />
Japan (Suzuka) X X<br />
Korea (Yeongam) X X<br />
Brazil (Interlagos) X X<br />
Abu Dhabi (Yas Marina) X X<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 611<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TECHNICAL ARTICLES <strong>F1</strong> Season <strong>2010</strong><br />
21.27 SPRING – LESS REAR SUSPENSION – A QUIET REVOLUTION<br />
[Source: Craig Scarborough’s blog]<br />
(December 3, <strong>2010</strong>)<br />
In the latter part of the year suggestions were that teams were discarding the rear side springs to allow<br />
very soft rear ends. This has proved to be the case, in the past few years teams have been removing<br />
their rear torsion bars to gain greater control of suspension set up. This revolution has been quietly<br />
spreading as many teams have gone this route.<br />
An early sign springs were being removed was the I-Racing game, which accurately modeled the FW31<br />
with the Williams teams assistance, the game provided no scope for rear springs. Equally comments<br />
made by Anthony Davidson over the Abu Dhabi Grand Prix weekend suggested that McLaren’s extreme<br />
stiff front\soft rear was due to this set up. Leading to Buttons problems locking up the inside wheel<br />
under braking. Closer investigation with technical people close to the sport prove this to be case and the<br />
practice is widespread amongst several teams, already McLaren and Williams are highlighted as adopting<br />
this practice, but Toyota and red bull are sporting this set up, by virtue of their gearbox supply this<br />
suggests that force India and Toro Rosso have the option too. Although this seems to be a relevantly<br />
recent practice as most teams first designed this into the 2009 cars, albeit it may have been tested or<br />
raced before then.<br />
Suspension on <strong>F1</strong> cars has the joint purpose to control the cars attitude both for aerodynamics and tyre<br />
dynamics. These often contradictory requirements have lead to compromises, largely against tyre<br />
performance and more to the benefit of aero control. <strong>Aerodynamic</strong>ists want the car to run flat (or raked)<br />
with little change in roll or ride height. For mechanical grip the car needs softer attitude control. This has<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 612<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TECHNICAL ARTICLES <strong>F1</strong> Season <strong>2010</strong><br />
lead <strong>F1</strong> cars to run quite stiff front ends and softer rear ends, both in roll and heave. A soft rear ARB<br />
creates more mechanical grip, which then in turns needs to be controlled by a stiff front anti roll bar. For<br />
aerodynamics reasons the front wing and splitter like to be flat to the track surface to gain most<br />
downforce, thus this also tends to require a stiff anti roll bar.<br />
At the extreme end of this set up characteristic this has been exhibited most clearly in McLarens<br />
handling. The car gains traction from the soft rear anti roll bar, but the stiff front roll bar means that the<br />
rear heavy car tends to roll at the rear and this picks up the inside front wheel going into turns.<br />
On a side point although McLaren run what has been called a stiff front axle, their apparent problem<br />
with grip over bumps going into turns is not necessarily a reflection of this set up, more that the cars<br />
aero requires tight ride height control, it is possible to run stiff anti roll bar and still have a compliance<br />
for coping with bumps.<br />
Heave is when the car moves vertically, thus both wheels are rising or falling together<br />
In a typical rear suspension the effect of heave is that the heave spring (blue) and each side spring<br />
(yellow) is providing stiffness. The dampers (Red) damp the motion.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 613<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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Roll is when the car tilts, thus one wheel is rising and one is falling<br />
In a typical rear suspension the effect of Roll is the ARB (orange) and the side springs provide the<br />
stiffness. Again, the Dampers (Red) damp the motion<br />
Single wheel bump, which tends to be for riding kerbs or bumps in the track is a secondary requirement<br />
to heave and roll control, spring rates are not normally tuned for this requirement, instead the cars<br />
dampers allow freer suspension movement when the wheel suddenly rises up at a greater rate than<br />
normal, the damper has different rates for the wheel rising at different speeds, known as low speed (the<br />
cars chassis moving slowly i.e. pitch roll) high speed (bumps) and often a tertiary setting known as ‘blow<br />
off’ where the damper will provide a far lower damper rate for extreme wheel speeds such as kerbing.<br />
Hence in both heave and roll the side springs are providing additional stiffness to the effective spring<br />
rate, thus both roll and have are coupled to the rate of the side springs. If we can do away with the side<br />
springs then both roll and have can be totally independent and controlled by their relevant springs. If you<br />
need a softer ARB rate, then the side springs are the limiting factor.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 614<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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When you do away with the side springs, the heave and roll bar rates are higher in order to replace the<br />
spring rate added by the side spring. As long as each of these devices has a wide enough range of springs<br />
then there is no loss in control.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 615<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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It’s noteworthy that both rear dampers are used, in the nineties we saw monoshock front ends, which<br />
utilised both a single spring and single dampers. But monoshocks only have one damper so the control of<br />
roll is undamped. With a side spring-less set up there’s two dampers, controlling roll motion. Which is an<br />
obvious improvement in vehicle control over Monoshocks.<br />
Although there are some set backs with a side spring-less set up, some suspension designers want a non<br />
linear rate to the heave and wheel rates and sometimes different rising rate curve for each of these<br />
elements. This is achieved by the linkage (pushrod or pullrod) and the rocker geometry, going for side<br />
spring-less set up prevents having differing wheel and heave spring rising rates. In some engineers<br />
opinions, this is the removal of a needless layer of complexity.<br />
A heave element not only supports the rear axle heave motion, but the element provides a non linear<br />
rate. Ground clearance is used up through downforce compressing the suspension as speed increases.<br />
The heave element has a range of free movement, this is taken up as ride height lowers until the then<br />
the heave spring itself (or Belleville stacks or bump rubbers) come into effect and add considerable rate<br />
to the heave motion. This prevents grounding or choking the underfloor through low ground clearance.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 616<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TECHNICAL ARTICLES <strong>F1</strong> Season <strong>2010</strong><br />
Equally making set up changes is both simplified and complicated. Engineers can now change either roll<br />
or heave rates independently, before changing a changing torsion bar effectively altered both. But<br />
changing a torsion bar, while not a quick task was the switch of an isolated component. Now teams will<br />
need to change the entire heave spring or ARB assembly.<br />
An additional benefit is if a team wants to commit fully to the side spring-less set up, the packaging of<br />
the suspension becomes far easier, no longer having to package long torsion bars. This is perhaps a<br />
reason why Red Bull were able to effectively package the pullrod set up, as the pivot for the rocker is<br />
near vertical, fitting a torsion bar in this position would have been be tricky.<br />
With the design of next years car leading towards a widespread adoption of pullrod, the option to adopt<br />
side spring-less will be attractive to aid packaging. Although the side spring-less pushrod set up will also<br />
allow dampers and rockers more freedom to be packaged at the front of the gearbox casing. Adoption at<br />
the front of the car is possible too, there is lesser need as the front roll rate is higher and the torsion bars<br />
can add to the effective rate. But simpler packaging and tuning may still be attractive for a designer.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 617<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TECHNICAL ARTICLES <strong>F1</strong> Season <strong>2010</strong><br />
21.28 TYRE TESTING SENSORS – WHAT WAS SEEN IN ABU DHABI<br />
[Source: Craig Scarborough’s blog]<br />
(December 2, <strong>2010</strong>)<br />
The recent Young Driver and Tyre test in Abu Dhabi was a rare chance to see <strong>F1</strong> cars in pure testing<br />
mode. Although team’s programmes varied, many teams used the test to gather ‘before and after’ data<br />
to see the effect of the change to Pirelli tyres. A change in supplier will have an impact not only on tyre<br />
usage, but also subtle change in tyre shape which will also affect aerodynamics. Hence we saw teams<br />
with a wide range of tyre temperature monitoring and air flow mapping sensors.<br />
Since the introduction of the SECU teams have had to keep their telemetry system separate to the<br />
chassis engine management functions. For simplicity the race weekends tend to gather telemetry from<br />
the SECU and its homologated sensors. In testing the car is rigged up with dedicated data acquisition<br />
hardware and sensors. Some of these are complimentary to the normal range of sensors and are hardly<br />
seen, while some systems are fitted only for specific runs aimed at gathering a specific type of data from<br />
the car.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 618<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
TECHNICAL ARTICLES <strong>F1</strong> Season <strong>2010</strong><br />
Tyre Temperature<br />
Often run on race weekends, normally only for Friday practice, tyre temperature can be measured in<br />
several ways. Either by simple infrared sensors looking at specific band of the tyre, cameras monitoring<br />
the entire tread width and even wheel mounted sensors measuring the carcass temperature inside the<br />
tyre.<br />
Simple Infra Red (IR) Sensors<br />
Force India used simple IR sensors to measure a band of tyre temperature<br />
The simplest sensors are IR sensors, they only look at one band around the tyre and hence they tend to<br />
look at the inside tread, due to the suspension camber loading this section of tyre most heavily. These<br />
sensors need to be in relatively close proximity to the tyre, and hence packaging can be an issue. They<br />
will map a single temperature over time.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 619<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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On race weekends these can be seen on the floor in front of the rear tyre, a specially design niche in the<br />
floor allows a smooth cover to be fitted over the sensor and provide a route for cabling to enter the cars<br />
wiring loom around the gearbox engine interface. They are more difficult to package at the front, before<br />
the 2009 wide front wing rule the front wing endplate provided a useful location to mount a sensor,<br />
albeit one that only measured when the wheel was in the straight ahead position.<br />
Before 2009 the endplate provide a home for a single 2D sensor<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 620<br />
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FI<strong>F1</strong> used the usual floor mounted sensor, plus this endplate mounted one<br />
In testing teams prefer to fit booms to the upright to have a single or array of sensors to steer with the<br />
wheel, thus getting data from around the whole lap rather than the few moments when the cars is in a<br />
straight line. Both Williams and Force India exploited these booms in the recent test. While red bull had a<br />
cable hanging from beneath the front wing, suggesting they had fitted an IR sensor there.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 621<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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Without the wheel fitted you can see the array of three sensors<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 622<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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Williams used these booms in Abu Dhabi<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 623<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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IR Cameras<br />
Force India also use IR cameras to measure the entire width of tyre temperature<br />
A more recent development has been the adoption of IR cameras to monitor the entire width of the<br />
tread through out the lap. Pioneered by McLaren in 2003, using Thermoteknix hardware, the set up has<br />
since been adopted by most teams and teams outside of <strong>F1</strong>. The tiny camera is easy to package and have<br />
been used in heavy industry, they are rugged enough for <strong>F1</strong> too. As the camera can be focused to look at<br />
the entire face of the tyre and from a distance, their positioning much easier. They no longer need to be<br />
mounted to the upright to steer with the wheel, as the camera will automatically pick up the edge of the<br />
tyre and read the temperature across the full profile. Although the camera sees the entire face of the<br />
tyre, it narrows down the data collected to just a strip across the tyre. The resulting data plotted as a<br />
graph of time versus position over time.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 624<br />
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This provides freedom to mount the camera in one of many locations; they are often inside the mirror<br />
casing or in the sidepod fronts for the front tyre camera, while the rear tyres are easiest monitored form<br />
a pod mounted on the floor ahead of the rear tyre. Force India fitted their rear tyre camera on the roll<br />
hoop fitted inside a dummy FOM camera pod.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 625<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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Virgin used tyre cameras mounted inside holes in the sidepod<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 626<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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Sauber used a grey 'camouflaged' IR Camera inside the pod wing<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 627<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
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Tyre Carcass temperature sensor<br />
Beru have this wheel mounted IR sensor system to measure temperature inside the tyre<br />
Measuring the temperature of the surface of the tyre is one factor; the temperature of the core of the<br />
tyre is harder to measure. Simply measuring the temperature of the gas inflating the tyre is not accurate<br />
enough. Beru have developed a wheel mounted IR sensor for measuring the inside surface of the tyre.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 628<br />
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Tyre shape<br />
A tyres shape is not a simple cylinder, the tyre in fact has a complex shape, as the tyre deforms in both<br />
side and front elevation as it contacts the track. This shape changes with steering and speed/downforce.<br />
Mapping this complex dynamic shape is important as it will feed back to correlate to the shape seen on<br />
the rubber wind tunnels tyres provided by Pirelli and also modeled in CFD. The shape changes are subtle,<br />
but equally very different to the Bridgestone and the flow off the front wing and around the rear end will<br />
be heavily influenced.<br />
Ferrari fitted a pod inside the diffuser view the tyre<br />
Ferrari modeled the side profile of the tyre in detail using special pods, there were two pods fitted to the<br />
left hand of the car, one at the front and another at the rear. The front tyre pod fitted to the upright to<br />
turn with the wheel, while the rear pod was placed inside a cutaway section of the diffuser, the exhaust<br />
resited to blow away from the sensors. This would have impacted aero but the test results would still be<br />
representative enough for the team.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 629<br />
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Williams used this 'Rake' an array of pressure taps to map the flow off the wheel<br />
Williams and latterly McLaren also mapped the flow off the front tyre, to do this an array of pressure<br />
taps were fitted to a boom that could rise and lower to get a wider map of the flow. These would see<br />
how the tyre affected the flow off the front wing; tests were repeated with both tyres using a baseline<br />
set up on the car, so as not to confuse the results.<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 630<br />
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McLaren Electronic Systems (MES) – Sensors<br />
As well as providing the SECU and other homologated electronics on the cars, MES also produce this<br />
range of Tyre temp sensors.<br />
McLaren Electronics produce this simple IR Sensor<br />
This MES sensor is an array of three seperate sensors<br />
As well as the simple sensors MES have this IR camera<br />
The <strong>F1</strong>-<strong>Forecast</strong> Technical Files Volume II – Page 631<br />
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AERODYNAMIC & MECHANICAL UPDATES <strong>2010</strong><br />
VIDEOS <strong>F1</strong> Season <strong>2010</strong><br />
22. VIDEOS<br />
Building a Formula 1 Car<br />
<strong>F1</strong> Factory Tour Milton Keynes (Red Bull)<br />
Ferrari <strong>F1</strong>0 - steering wheel - How it works<br />
Formula 1 <strong>Aerodynamic</strong>s Explained by Martin Brundle<br />
Downforce Explained by Martin Brundle<br />
McLaren F-Duct How Does It Work<br />
Ferrari <strong>F1</strong>0 New Diffuser - Valencia<br />
Ferrari Exhaust Blown Diffuser<br />
Flex Wing Red Bull RB6<br />
McLaren F-Duct Explained by Martin Brundle<br />
Mercedes airscoop sdoppiato (GP Spagna)<br />
Renault V10 <strong>F1</strong> - Engine Bench Test<br />
Renault R30 Chassis Rig<br />
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