Design & Manufacturing - Centurion University

CENTURION UNIVERSITY OF TECHNOLOGY & MANAGEMENT
DEPARTMENT OF MECHANICAL ENGINEERING
COURSE STRUCTURE OF M.TECH (Design & manufacturing) (2 Years)
First semester
Second Semester
Code Subject L-T-P Credits Code Subject L-T-P Credits
MTDM 1101 Design Engineering 3-1-0 4 MTDM201 Theory of Elasticity 3-1-0 4
MTDM 1102 Manufacturing Science 3-1-0 4 MTDM202 Theory of Metal cutting 3-1-0 4
MTDM 1103 CAD / CAM 3-1-0 4 MTDM203 Instrumentation &
Experimental stress
Analysis.
3-1-0 4
Elective---1 3-1-0 4 Elective --- 3 3-1-0 4
( Any ONE of the following subjects) ( Any ONE of the following subjects)
DMPE 1101
Tribology
DMPE 1201
Mechanical Vibrations
DMPE 1102
DMPE 1103
Fracture, Fatigue and
Failure Analysis
Conditioning
Monitoring
3-1-0 4
DMPE 1202
DMPE 1203
Finite Element Methods in
Engineering
Engineering Design
Methodology
DMPE 1104 Composite materials DMPE 1204 Computational Fluid
Dynamics
Elective---2 3-1-0 4 Elective --- 4
3-1-0 4
DMPE 1111
( Any ONE of the following subjects) ( Any ONE of the following subjects)
Robot & Robot
Applications
DMPE 1211
Flexible manufacturing
Systems
DMPE 1112 Mechatronics DMPE 1212 TOOL Design
DMPE 1113
Computer Integrated
Manufacturing
3-1-0 4
DMPE 1213
Optimization methods in
Production Engineering
3-1-0 4
DMPE 1114
Laser Applications in
Manufacturing
DMPE 1214
Modelling of Welding
Phenomena
DMPR 1107
Manufacturing Science
Lab 0-0-3 2
DMPR
1207
Design and Analysis lab
0-0-3 2
DMPT 1108
Seminar ( Pre-thesis
work)- 1
0-0-3 2 DMPT 1208 Seminar ( Pre-thesis work)-
2
0-0-3 2
Semester credits 24 Semester credits 24

THIRD SEMESTER
FOURTH SEMESTER
CODE SUBJECT L-T-P Credits CODE SUBJECT L-T-P Credits
MTDM 2101
Advanced Mechanics
of Solids
3-1-0 4 DMPT 2201 Thesis / Project
(Part-2)
20
MTDM 2102
Modern
Manufacturing
Process
3-1-0 4
DMPT 2107
Thesis / project
(Part-1)
10
DMCV 2108 Comprehensive viva 2
Semester credits 20 Semester
credits
20
TOTAL CUMULATIVE CREDITS ( 4 SEMESTERS) ------------ 88

CENTURION UNIVERSITY OF TECHNOLOGY & MANAGEMENT
DEPARTMENT OF MECHANICAL ENGINEERING
SYLLABUS of M.Tech (Design & Manufacturing)
FIRST SEMESTER
MTDM 1101 DESIGN ENGINEERING 3-1-0
Module-I
Fundamentals: principles of design, systematic approach, need analysis and design of specification;
Conceptual design: developing function structure, developing concepts by systematic search with
physical principles, classifying schemes; Concept selection: matrix methods, necessity methods,
probability methods, fuzzy set based methods, case study on consumer product.
Module-II
Embodiment design: basic rules, system modeling, preliminary design calculations and material
selection, design considerations like force alignment, vibration etc., failure modes and effects
analysis, design for manufacturability and assembly, case studies on design of machines.
Module-III
Optimal and robust design: design problem formulation for analytical and numerical solution, design
of experiments, Taguchi’s method; Reverse engineering; Physical prototyping; Lab: conceptual
design, reverse engineering, design of simple sensors and actuators, hydraulic and pneumatic
systems, motors and controller, product teardown and redesign, embodiment design, CAE analysis,
prototyping, design project.
Text Book
1. Yousef Haik, Engineering Design Process, Vikas Publishing house, New Delhi, 2003.
2. G. Pahl, and W. Beitz, Engineering Design – A Systematic Approach, Springer – Verlag, 1996.
References
1. K. Otto and K. wood, Product Design – techniques in reverse engineering and new product
development, Pearson Education, New Delhi, 2004.
2. A. Ertas and J. C. Jones, The Engineering Design Process, 2nd ed., John Wiley and Sons, 1996.
3. A. Kusiak, Engineering Design – Products, Processes and Systems, Academic Press, 1999.
4. C. L. Dym and P. Little, Engineering Design – A Project based Introduction, John Wiley, 2000.
5. G. E. Dieter, Engineering Design – A Materials and Processing Approach, 3rd ed., McGraw-Hill
International, 2000.
6. E. Kroll, S. S. Condoor and D. G. Jonsson, Innovative Conceptual Design – Theory and
Application of Parameter Analysis, Cambridge Univ. Press, 2001.

MTDM 1102 MANUFACTURING SCIENCE 3-1-0
UNIT – I
Manufacturing concepts : Product cycle; Job, batch and mass production; Primary and secondary
manufacturing processes.
CASTING : Steps involved in making a casting . Advantage of casting and its applications.
Patterns and Pattern making Types of patterns. Materials used for patterns, pattern allowances and
their construction, Principles of Gating, Gating ratio and design of Gating systems.
Solidification of casting . Concept , Solidification of pure metal and alloys, short & long freezing range
alloys.
Risers : Types, function and design, casting design considerations, special casting processes 1)
Centrifugal 2)Die, 3) Investment.
Methods of Melting : Crucible melting and cupola operation, steel making processes.
UNIT – II
Welding : Classification of welding process, types of welds and welded joints and their characteristics,
design of welded joints, Gas welding, ARC welding, Forge welding, resistance welding, Thermit
welding and Plasma (Air and water ) welding.
Inert Gas welding, TIG & MIG welding, Friction welding, Induction welding, Explosive
welding, Laser welding, Soldering & Brazing. Heat affected zones in welding & its effects. Welding
defects, causes and remedies. Destructive & nondestructive testing of welds.
Cutting of Metals: Oxy Acetylene Gas cutting, water plasma. Cutting of ferrous, nonferrous metals.
UNIT – III
Hot working, cold working, strain hardening, recovery, recrystallisation and grain growth, Comparison
of properties of Cold and Hot worked parts.
Rolling fundamentals : theory of rolling, types of Rolling mills and products. Forces in rolling and
power requirements.
Stamping, forming and other cold working processes : Blanking and piercing. Bending and forming.
Drawing and its types: wire drawing and Tube drawing. Coining. Hot and cold spinning. Types of
presses and press tools. Forces and power requirement in the above operations.
UNIT – IV
EXTRUSION OF METALS : Basic extrusion process and its characteristics. Hot extrusion and cold
extrusion - Forward extrusion and backward extrusion. Impact extrusion. Hydrostatic extrusion.
Forging processes: Principles of forging. Tools and dies . Types Forging : Smith forging, Drop Forging
, Roll forging , Forging hammers : Rotary forging , forging defects.
Brief introduction to powder metallurgy : Advantages and limitations of powder metallurgy,
Manufacture of metal powders, mixing & blending, compacting, sintering and secondary operations
TEXT BOOKS :
1. Process and materials of manufacturing :Lindberg/PE
2. Principles of Metal Castings / Roenthal.
3. Welding Process / Paramar /
4. Production Technology /Sarma P C /
5. Manufacturing Technology / P.N. Rao/TMH

MTDM 1103 CAD / CAM 3-1-0
Module – 1: Basic concepts (10hrs.)
Introduction: contents & tools, definition of CAD/CAM tools, industrial look at CAD/CAM
Hardware: types of systems, system evaluation criteria, I/O devise
Software: graphic standards, basic definitions, user interface, software modules, modelling & viewing
Module – 2: Geometric Modelling (14hrs.)
Representation of curves: wire frame models, wire frame entities, representation of analytic &
synthetic curves.
Representation of surfaces: models and entities, parametric representation of analytic & synthetic
surfaces.
Representation of solids: set theory, half – spaces, boundary representations, CSG, sweep
representation, analytic solid modelling.
Module – 3: (14hrs.)
CAD/CAM data exchange: IGES, PDES
Numerical control: NC, NC models, NC elements, NC machine tools, structure of CNC machine tools,
features of machining centre, turning centre.
CNC part programming: fundamentals, manual part programming methods, computer aided part
programming, ATP programming.
TEXT BOOKS:
1. CAD/CAM – A Zimmers & P. Groover/PE/PHI
2. CAD/CAM Theory & Practice/Ibrahim Zeid/TMH
REFERENCES:
1. Automation, production systems & Computer integrated manufacturing/Groover/ P.E
2. CAD/CAM/CIM/ Radhakrishnan and Subramanian/ New age
3. Principles of Computer Aided Design and manufacturing/Farid Amirouche/Pearson
TRIBOLOGY 3-1-0
Module I
Introduction-Historical background, Bearing concepts and typical applications. Lubricant and
lubrication, Types of bearings, properties and testing of lubricants, Basic equations: Generalized
Reynolds equation, Flow and Shear Stress, Energy equation, Equation of state. Viscous flow
concepts-Conservation of laws and its derivations: continuity, momentum (N-S equations) and
energy, Solutions of Navier-Strokes equations. Order of magnitude analysis, General Reynolds
equation-2D and 3D (Cartesian and Cylindrical)
Module II
Hydro dynamic lubrication : Mechanism of pressure development and load carrying capacity, Planeslider
bearing, Idealized slider bearing with a pivoted shoe, Step bearing, Idealized journal bearing. –

infinitely long journal bearing, Petroffs equation for a lightly loaded bearing, narrow bearing, Oil flow
and thermal equilibrium - Heat balance of lubricants
Hydrostatic Bearing : Principles, Component of hydrostatic lubrication , Hydrostatic circular thrust
bearing , calculation of pressure, load carrying capacity, flow rate , power loss in bearing due to
friction.
Concept of gas lubricated bearing Concept of Elasto-hydrodynamic lubrication, Design and selection
of antifriction bearing
Module III
Friction and wear of metals : Theories of friction, surface contaminants, Effect of sliding speed on
friction, classification and mechanism of wear, Wear resistant materials.
Wear and wear types. ; Mechanisms of wear - Adhesive, abrasive, corrosive, erosion, fatigue,
fretting, etc., Wear of metals and non-metals. Wear models - asperity contact, constant and variable
wear rate, geometrical influence in wear models, wear damage. Wear in various mechanical
components, wear controlling techniques.
Text Books:
1. Introduction to Tribology of Bearings B.C.Majumdar, S.Chand
2. Fundamentals of fluid film lubricant Bernard J.Hamrock, , Mc Graw-Hill Co.,1994
Reference Books:
1. Basic Lubrication theory, A. Cameron, John Wiley & sons
2. Lubrication Fundamentals, D.M.Pirro and A.A.Wessol, CRC Press
3. Theory and Practice of Lubrication for Engineers, Fuller, D., New York company 1998
4. Principles and Applications of Tribiology, Moore, Pergamaon press 1998
5. G Bayer, Mechanical wear prediction and prevention,-Marcel Dekkar. Inc. New York
6. P.Sahoo, Industrial Tribology Tata Mc Graw Hill
7. Dr S.P.Srivastava, Lubricants Additives & Tribology, 2008, Tech book international,New Delhi
Module – I
FRACTURE, FATIGUE AND FAILURE ANALYSIS
Fatigue: Types of fatigue loading and failure, endurance limit and S-N diagram; Fatigue under
combine stresses; Notch sensitivity, Fatigue test methods; Various failure relations; Factors
influencing fatigue strength; Influence of stress concentration; Fatigue crack growth initiation and
propagation. Fatigue failures: characteristics of fatigue, unidirectional bending fatigue, torsion fatigue
facture, contact fatigue fracture, thermal fatigue failure.
Module – II
Creep: The evolution of creep damage, primary, secondary and tertiary creep. Micro-mechanisms of
creep in materials and the role of diffusion. Ashby creep deformation maps. Stress dependence of
creep,power law dependence. Comparison of creep performance under different conditions,
extrapolation and the use of Larson-Miller parameters. Creep-fatigue interactions.Creep-stress-time
temperature relations, Mechanics of creep in tension, bending, torsion, creep buckling. Members
subjected to creep and combined stresses
Module – III
Fracture: Basic modes of fracture, Griffith of brittle fracture, Irwin’s theory of fracture in elastic-plastic
materials. Theories of linear elastic fracture mechanics, stress intensity factors, fracture toughness
testing. Mechanisms of crack growth and fracture; Basic modes of fracture; Stress Concentration
factor.

Text Books
1. Strength and Resistance of Metals - J. M. Lessels, John Wiley and Sons, Inc., 1954.
2. Mechanical Behaviour of Engineering Materials - Joseph Marin, PHI, 1966.
3. Fatigue Testing and Analysis - Y. Lee, J.Pam, R.B. Hathaway & M.E. Barkey Elsevier Press
Reference Books
1. Mechanical Metallurgy - G. E. Dieter, Mc-Graw Hill Book Co., 1961
2. Engineering Fracture Mechanics - S. A. Meguid, Elsevier Press, 1989.
3. Introduction to Fracture Mechanics, - K. Hellan, McGraw-Hill.
CONDITION MONITORING 3-1-0
UNIT – I
Introduction : Principles, Economics and Application; Condition Monitoring Methods. Economics of
Condition Monitoring, Setting up a CM Activity, Implementation of Condition Based Maintenance,
Consequences of implementation of CBM. Information System, Selection of Monitoring Methods,
Assessment of monitoring techniques. Case studies.
UNIT – II
Vibration Monitoring and analysis: Introduction, Machinery signatures, Selection of Transducers.
Analysis of techniques, Machine failure modes, Measurement location, Vibration severity criteria,
Vibration frequency analysis. Permanent Monitoring, Case studies.
Vibration Monitoring of ball and roller bearings: Introduction, Shock pulse method, SPM for
testing Antifriction bearings, Manual Monitoring, Continuous monitoring, The Kurtosis method, Fiber
optics system, Vibration signature analysis, Contact resistance method, Case studies. SPM and its
Applications.
UNIT – III
Specialized techniques of condition monitoring:
Acoustic imaging: Ultra sonic triangulation fault location Acoustic emission technique (AET)-
Instrumentation, Transducers, Preamplifier and filter, Main amplifier and Signal processing/ Display
unit, Signals and processing, Magnetic testing Methods, Current flow Magnetisation, Induction
Magnetic Flow Method, Induction Threading bar method, Induction Magnetising Coil method, Induced
Current flow method, Magnetic particle Inspection Inks, Strippable Magnetic film, Eddy Current
apparatus,
Thermography- Thermographic Equipment, Application of Thermography,
Corrosion monitoring: Need for corrosion monitoring, Fields of application, Monitoring Techniques,
Resistance techniques. Other probe techniques-Analytical technique and others.
Performance Trend monitoring: Introduction, Thermodynamic and Fluid dynamic analysis, Primary
and Secondary, performance parameter, Steam turbine performance parameters, Case examples.
UNIT – IV
Mechanical Fault Diagnosis By Wears Monitoring & Lubricant Analysis:
Introduction, Source of Contamination, Significant oil contaminants, Used oil Contamination-time
trends, Changes in the carrier fluid, Ferratic wear debris. Wear process monitoring techniques- Direct
debris detection methods, Debris collection methods. Lubricant sampling & analysis-Sampling,
Lubricant sampling methods, Lubricant analysis methods, Interpretation of results, Indications from

the amount of debris present, Indication from the size distribution of debris, Application of chemical
analysis of debris, Wear detection using proximity monitors, Case examples.
Text Books:
1. R.A., Caollacatt Chapman “Mechanical Fault Diagnosis and Condition
Monitoring”, Chapman and hall 1977.
References:
2. L.F.Pau Marcel Deker “Failure Diagnosis and Performance Monitoring”.
3. Update CEP ISTE New Delhi “Condition Monitoring and condition based
maintenance”.
COMPOSITE MATERIAL 3-1-0
Module-I.
Introduction to Composite Materials – Classification and characteristics of composite materials, Metal
Matrix Composites, Ceramic Matrix Composites, Carbon–Carbon Composites, Fiber-Reinforced
Composites and nature-made composites, and applications. Reinforcements: Fibres- Glass, Silica,
Kevlar, carbon, boron, silicon carbide, and born carbide fibres. Particulate composites, Polymer
composites, Thermoplastics, Thermosetting, Metal matrix and ceramic composites.
Module- II
Micromechanical Analysis of a Lamina: Introduction, Definitions: Stress, Strain, Elastic moduli, Strain
Energy. Hooke’s Law for Different Types of Materials, Hooke’s Law for a Two-dimensional
unidirectional lamina, Plane Stress Assumption, Reduction of Hooke’s Law in Three Dimensions to
Two Dimensions, Relationship of Compliance and Stiffness Matrix to Engineering, Elastic Constants
of a Lamina.
Module III
Micromechanical Analysis of Laminates: Introduction, Laminate Code, Stress–Strain Relations for a
Laminate, In-Plane and Flexural Modulus of a Laminate, Hygrothermal Effects in a Laminate,
Warpage of Laminates.
Failure, Analysis, and Design of Laminates: Introduction, Special Cases of Laminates, Failure
Criterion for a Laminate, Design of a Laminated Composite, Other Mechanical Design Issues.
Text Books:
1. R. M. Jones, Mechanics of Composite Materials. Taylor & Francis.
2. K.K. Chawla, Composite Materials – Science & Engineering, Springer-Verlag, New York,
1987.
3. B. D. Agarwal and L. J. Broutman, Analysis and performance of fibre Composites,
Wiley- Interscience, New York, 1980.
References:
1. L. R. Calcote, Analysis of Laminated Composite Structures, Van Nostrand Rainfold,
New York, 1969.
2. F.L. Matthews and R.D. Rawlings, Composite Materials: Engineering and Science, Chapman
& Hall, London, 1994.
3. M.W.Hyer, Stress analysis of fibre reinforced composite materials, Tata McGraw Hill.
4. J. N. Reddy, Mechanics of laminated composite plates ,Theory and analysis, CRC Press.

ROBOT & ROBOT APPLICATIONS 3-1-0
UNIT – I
Introduction: Automation and Robotics, CAD/CAM and Robotics – An over view of Robotics –
present and future applications – classification by coordinate system and control system.
Components of the Industrial Robotics: Function line diagram representation of robot arms,
common types of arms. Components, Architecture, number of degrees of freedom. Requirements and
challenges of end effectors, determination of the end effectors, comparison of Electric, Hydraulic and
Pneumatic types of locomotion devices.
UNIT – II
Motion Analysis: Homogeneous transformations as applicable to rotation and translation –
problems.
Manipulator Kinematics: Specifications of matrices, D-H notation joint coordinates and world
coordinates Forward and inverse kinematics – problems. Differential transformation and
manipulators, Jacobians – problems. Dynamics: Lagrange – Euler and Newton – Euler formations –
Problems.
Trajectory planning and avoidance of obstacles, path planning, Skew motion, joint integrated motion –
straight line motion.
UNIT – III
Robot Programming: Robot languages: AL, AML, RAIL, RPL, VAL, Demonstration of points in
space: Continuous path (CP), Via points (VP), Programmed points (PP).
Robot actuators and Feed back components: Actuators: Pneumatic, Hydraulic actuators, electric &
stepper motors. Feedback components: position sensors – potentiometers, revolvers, encoders –
Velocity sensors.
UNIT – IV
Robot Application in Manufacturing: Material Transfer - Material handling, loading and unloading-
Processing - spot and continuous arc welding & spray painting - Assembly and Inspection.
TEXT BOOKS :
1. Industrial Robotics / Groover M P /Pearson Edu.
2. Robotics and Control / Mittal R K & Nagrath I J / TMH.
REFERENCES :
1. Robotics / Fu K S/ McGraw Hill.
2. An Introduction to Robot Technology, / P. Coiffet and M. Chaironze / Kogam Page Ltd. 1983
London.

3. Robotic Engineering / Richard D. Klafter, Prentice Hall
4. Robot Analysis and Intelligence / Asada and Slow time / Wiley Inter-Science.
5. Introduction to Robotics / John J Craig / Pearson Edu.
6. Robot Dynamics & Control – Mark W. Spong and M. Vidyasagar / John Wiley & Sons (ASIA) Pte
Ltd.
MECHATRONICS 3-1-0
Module – I (10 hours)
INTRODUCTION : Definition – Trends - Control Methods: Standalone , PC Based
(Real Time Operating Systems, Graphical User Interface , Simulation ) Applications:
SPM,Robot,CNC,FMS,CIM.
SIGNAL CONDITIONING : Introduction – Hardware - Digital I/O , Analog input – ADC , resolution ,
sped channels. Filtering Noise using passive components – Resistors, capacitors - Amplifying signals
using OP amps –
Software - Digital Signal Processing – Low pass , high pass , notch filtering
PRECISION MECHANICAL SYSTEMS : Pneumatic Actuation Systems - Electro-pneumatic Actuation
Systems - Hydraulic Actuation Systems - Electro-hydraulic Actuation Systems - Timing Belts – Ball
Screw and Nut - Linear Motion Guides - Linear Bearings - Harmonic Transmission - Bearings- Motor /
Drive
Selection.
Module – II (10 hours)
ELECTRONIC INTERFACE SUBSYSTEMS : TTL, CMOS interfacing - Sensor interfacing-Actuator
interfacing – solenoids , motors Isoation schemes- opto coupling, buffer IC’s - Protection schemes –
circuit breakers , over current sensing , resetable fuses , thermal dissipation - Power Supply - Bipolar
transistors/ mosfets
ELECTROMECHANICAL DRIVES : Relays and Solenoids - Stepper Motors - DC brushed motors –
DC brushless motors - DC servo motors - 4-quadrant servo drives PWM’s - Pulse Width Modulation –
Variable Frequency Drives, Vector Drives –Drive System load calculation
Module – III (10 hours)
MICROCONTROLLERS OVERVIEW : 8051 Microcontroller , micro processor structure – Digital
Interfacing - Analog Interfacing - Digital to Analog Convertors - Analog to Digital Convertors -
Applications. Programming –Assembly , C ( LED Blinking , Voltage measurement using ADC).
PROGRAMMABLE LOGIC CONTROLLERS : Basic Structure - Programming : Ladder diagram -
Timers, Internal Relays and Counters - Shift Registers - Master and Jump Controls - Data Handling -
Analog input / output - PLC Selection - Application.
Module – IV (10 hours)
PROGRAMMABLE MOTION CONTROLLERS : Introduction - System Transfer Function -
Laplacetransform and its application in analysing differential equation of a control system - Feedback
Devices : Position , Velocity Sensors - Optical Incremental encoders - Proximity Sensors : Inductive ,
Capacitive , Infrared - Continuous and discrete processes - Control System Performance & tuning -
Digital Controllers- P , PI , PID Control - Control modes – Position , Velocity and Torque - Velocity
Profiles – Trapezoidal- S. Curve - Electronic Gearing - Controlled Velocity Profile - Multi axis
Interpolation , PTP , Linear ,Circular - Core functionalities – Home, Record position , Go to Position -

Applications : SPM, Robotics.
TEXT BOOKS :
1. Mechatronics Electronics Control Systems in Mechanical and Electrical Engineering by W Bolton,
Pearson Education Press, 3rd edition, 2005.
2. Mechatronics/M.D.Singh/J.G.Joshi/PHI.
REFERENCES :
1. Mechatronics Source Book by Newton C Braga, Thomson Publications, Chennai.
2. Mechatronics – N. Shanmugam / Anuradha Agencies Publisers.
3. Mechatronics System Design / Devdas shetty/Richard/Thomson.
COMPUTER INTEGRATED MANUFACTURING 3-1-0
Module I (12 hours)
Fundamentals of Manufacturing and Automation: Production systems, automation principles and its
strategies; Manufacturing industries; Types of production function in manufacturing; Automation
principles and strategies, elements of automated system, automation functions and level of
automation; product/production relationship, Production concept and mathematical models for
production rate, capacity, utilization and availability; Cost-benefit analysis.
Computer Integrated Manufacturing: Basics of product design, CAD/CAM, Concurrent
engineering, CAPP and CIM.
Module II (12 hours)
Industrial Robotics: Robot anatomy, control systems, end effectors, sensors and actuators;
fundamentals of NC technology, CNC, DNC, NC part programming; Robotic programming, Robotic
languages, work cell control, Robot cleft design, types of robot application, Processing operations,
Programmable Logic controllers: Parts of PLC, Operation and application of PLC, Fundamentals of
Net workings; Material Handling and automated storage and retrieval systems, automatic data
capture, identification methods, bar code and other technologies.
Module III (12 hours)
Introduction to manufacturing systems: Group Technology and cellular manufacturing,Part families,
Part classification and coding, Production flow analysis, Machine cell design, Applications and
Benefits of Group Technology.Flexible Manufacturing system: Basics of FMS, components of FMS,
FMS planning andimplementation, flexibility, quantitative analysis of flexibility, application and benefits
of FMS. Computer Aided Quality Control: objectives of CAQC, QC and CIM, CMM and Flexible
Inspection systems.
Text Books:
1. Automation, Production Systems and Computer Integrated Manufacturing: M.P. Groover, Pearson
Publication.
2. Automation, Production systems & Computer Integrated Manufacturing, M.P Groover, PHI.
3. CAD/CAM/CIM, P.Radhakrishnan, S.Subramanyam and V.Raju, New Age International
4. Flexible Manufacturing Systems in Practice, J Talavage and R.G. Hannam, Marcell Decker
Reference Books:

1. CAD/CAM Theory and Practice, Zeid and Subramanian, TMH Publication
2. CAD/CAM Theory and Concepts, K. Sareen and C. Grewal, S Chand publication
3. Computer Aided Design and Manufacturing, L. Narayan, M. Rao and S. Sarkar, PHI.
4. Principles of Computer Integrated Manufacturing, S.K.Vajpayee, PHI
5. Computer Integrated Manufacturing, J.A.Rehg and H.W.Kraebber, Prentice Hall
LASER APPLICATIONS IN MANUFACTURING 3-1-0
Module – I (10 hours)
Laser Fundamentals: spontaneous & stimulated emission/absorbtion, population inversion &
pumping, cavity design , coherence and interference. Common industrial lasers and their output
characteristics: CO2, Ruby, Nd-YAG, Nd-glass, excimer & He-Ne.
Overview of laser Applications: Laser application in various fields, advantages & disadvantages,
economics.
Module – II (10 hours)
Laser processing fundamentals: beam characteristics, optical components and design of beam
delivery systems, absorption characteristics of materials, heat flow theory and metallurgical
considerations. Cutting and drilling: Process characteristics, material removal modes, development of
theoretical models and practical performance.
Module – III (12 hours)
Welding: Process mechanisms like keyhole & plasma, development of theoretical models, operating
characteristics and process variation. Surface modification: heat treatment, rapid solidification,
alloying and cladding, surface texturing, development of theoretical models, LCVD, LPVD.
Module – IV (8 hours)
Introduction to interferometry: working principles of Michelson interferometer and Fabry-Perot
interferometer and elementary holography. Special topics: detection and measurement of radiation,
laser safety.
Text Books:
1. Steen W.M. ; Watkins. K. Laser Material Processing 3 rd Edition, Springer London, 2003
2. Cartisan. C. L. Laser cutting Guide for Manufacturing Society of Manufacturing Engineers,
USA.

MANUFACTURING SCIENCE LAB-1
1. Exercise in computer aided drafting and design, mesh generation, modeling, use of packages
2. Assembly drawings using drafting package.
3. Surface flatness measurement using slip gauges.
4. Experiments on CAM using CNC Miller.
5. Experiments on CAM using CNC Lathe.
6. Study of various machine tools their operational details and attachments.
7. Study of Moulds with single pattern and split pattern.
8. Experiment on surface grinding with measurement of surface roughness.

SECOND SEMESTER
MTDM 1201 Theory of Elasticity 3-1-0
Module I
Revision of two-dimensional elasticity – introduction to three dimensional elasticity-equations of
equilibrium and Generalized Hooke’s law, constitutive relations. Kinematic relations, compatibility
equations – equations of equilibrium in terms of strains and displacements, compatibility equations in
terms of stresses – in Cartesian and cylindrical co-ordinates. Airy’s stress function.
Module II
Variational techniques, principle of minimum potential energy-Euler equations-derivation of governing
equation and natural boundary conditions for a beam. Solution of axisymmetric problems, Bending of
beams and axi-symmetric plates, Kirkhhof and Mindlin concept. Solid circular plates with different load
and support conditions.
Module III
Theoretical concepts of plasticity of structural metals under tension, compression and combined
stress, Yield criteria - Tresca and Von Mises criterion of yielding, Plastic stress strain relationship,
Elastic plastic problems in bending and torsion. Theory of plastic constitutive equations; Axisymmetric
and spherically symmetric problems;
Text Books
1. Timoshenko, S. and Goodier J.N. Theory of Elasticity, McGraw Hill Book Co., Newyork, 1988.
2. J. Chakrabarty, Theory of Plasticity, McGraw-Hill Book Company, New York 1990
Reference Books
1. Hoffman and Sachs, Theory of Plasticity - McGraw Hill., 2nd ed. 1985
2. Kachanov L.M. – Foundations of Theory of plasticity
3. E.P. Popov, Engineering Mechanics of Solids, 2nd Ed., Prentice Hall India, 1998.
4. Irving H.Shames and James,M.Pitarresi, Introduction to Solid Mechanics,Prentice Hall of
India Pvt. Ltd., New Delhi -2002.
5. Johnson and Mellor, Engineering Plasticity- Van-Nostrand., 1st edition, 1983
Unit I (12 hours)
MTDM 1202 THEORY OF METAL CUTTING 3-1-0
Machining Process: Introduction, Different type of machining processes,Machining with single edge
cutting tools, Tool nomenclature: tool axis reference system, machine reference system. Geometry of
cutting tools in ASA,ORS& Normal working system. Conversion of tool angles, selection of tool
angles. Effect of Geometrical parameters on cutting force and surface finish. Introduction to multi
point cutting tools.
Unit II (12 hours)
Review of deformation mechanism, an overview of chip formation, classification of chips: irregular
shaped chips, continuous chips with no built up edge, continuous chips with built up edge, element
chips & partially continues chips.
Measurement of cutting forces: Measurement of forces, Electrical transducers for force measurement.
Dynamometers for measuring forces during turning process, drilling process and milling process.
Theoretical determination of cutting forces: Analytical approach, Merchant’s circle method.

Unit III (12 hours)
Cutting temperature – causes, effects, assessment and control of cutting temperature and cutting fluid
application.
Tool wear and tool life: Introduction, tool wear, types of tool wear: flank wear, crater wear. Progressive
tool wear. Tool life, variables affecting tool life, determination of tool life equations.
Economics of machining: Introduction, machining cost, optimum cutting speed. Restriction on cutting
conditions, comparison of the three criteria.
Unit IV (4 hours)
Grinding of metals: Introduction, the grinding wheel, mechanics of grinding process, grinding forces
and specific energy, wheel wear and grinding performances, grinding temperature, surface
roughness.
Text Books :
1. Fundamentals of Machining and Machine Tools, G.Boothroyd and W.A.Knight,
CRC Press
2. Metal Cutting Principles, M.C.Shaw, Oxford University Press
3. Metal Cutting Theory and Practice, A.Bhattacharya, Central Book Publishers
4. Principles of Metal Cutting, G.Kuppuswamy, Universities Press
5. Metal Cutting and Machne Tools, G.T.Reddy, Scitech
MTDM 1203
INSTRUMENTATION & EXPERMENTAL STRESS ANALYSIS
Module-I
Basic elasticity theory, Stress analysis by strain measurement: Principal stresses and strains. Basic
Characteristics of a Strain Gauge, Types of Shell Gauge; Mohr’s circle-measurement of strains-Strain
gauges- Electric Resistance strain gauges, semiconductor strain gauges, Grid Method of Strain
Analysis, Factors Influencing Strain sensitivity in Metallic Alloys, Gauge Construction Temperature
Compensation, Factors-Influencing Gauge Section Gauge Sensitivity and Gauge Factor, Correction
for transverse Strain Effects, strain gauge circuits, transducer applications, recording instruments for
static and dynamic applications
Module-II
Photo elasticity: Photo elasticity – Polariscope – Plane and circularly polarized light, Bright and dark
field setups, Photo elastic materials – Isochromatic fringes – Isoclinics. Three dimensional Photo
elasticity: Introduction, locking in model deformation, materials for three-dimensional photo elasticity,
machining cementing and slicing three-dimensional models, slicing the model and interpretation of the
resulting fringe patterns, effective stresses, the shear difference method in three dimensions,
applications of the Frozen-stress method, the scattered light method.
Module-III
Gauges. Rosette Analysis - three element rectangular Rosette, the three and Four Element Delta
Rosette, The Stress Gauge, Strain Circuits, Potentiometer Circuits, The Wheatstone Bridge. Brittle
Coating Method: Coating Stresses, Failure Theories. Brittle Coating Crack Patterns Produced by

Direct Loading, refrigeration Techniques and Releasing the Load. Double Crack Pattern, Crack
Detection, Load-Time Relation and Its influence on the threshold Strain Effects of a Biaxial stress
Field.
Text Books:
1. J.W. Dally and W.F. Riley, Experimental Stress Analysis, 2nd Ed. MGH.
2. Mubin Khanna, Experimental Stress Analysis, 2003.
Reference Books:
1. R. C. Dove and P. H. Adams Experimental Stress Analysis and Motion Measurement PHI, 1965.
2. A. J. Durelli Applied Stress Analysis PHI, 1970.
3. Srinath et.al. An Introduction to Experimental Stress Analysis - MGH
Mechanical Vibration 3-1-0
Module I
Review of vibration fundamentals for SDOF systems. Model study through single degree of freedom
analysis:Un-damped free Vibration : Equilibrium method, Energy method, Raylegh’s method, Stiffness
of spring elements. Damped Vibrations : Viscous damping, Laws of damping, Logarithmic decrement.
Forced vibrations ;coulomb damping; Response to harmonic excitation; Steady state solution with
viscous damping, method of complex algebra rotating unbalance and support excitation ;Vibration
isolation and transmissibility. Energy dissipated by damping. Equivalent viscous damping, structural
damping, sharpness of resonance.
Module II
Two degrees and Multidegree of freedom systems with applications: Two degree of freedom systems
: Generalized Derivation of Equation of motion, Normal mode vibration, coordinate coupling,
Langrange’s equations, Dynamic Vibration absorber. Multi-degree of freedom system : Derivation of
Equations, influence co-efficients, modal analysis, orthogonality of normal modes. Torsional Vibration
multi-rotor systems and branched system.
Module III
Vibration of continuous system. Vibration of strings, membranes, rods and beams with different end
conditions Euler-Bernoulli equation for beams.
Vibration Measuring Instruments: Vibrometers, velocity meters & accelerometers, Vibration testing
equipments. Critical speeds without and with damping.
Text Books:
1. Theory of Vibration with Applications, W. T. Thomson, CBS Publ., 1990.
2. Mechanical Vibration analysis, P. Srinivasan, TMH.1995
Reference Books
1. Elements of Vibration Analysis, L. Meirovitch, TMH, Second edition, 2007
2. Mechanical Vibration, S.S.Rao, Pearson, 2004
3. Theory and Problems of Mechanical Vibrations, Willam W.Seto, TMH
4. Introductory course on Theory and Practice of Mechanical Vibrations, J.S. Rao & K.Gupta, New
Age Pub

FINITE ELEMENT METHODS IN ENGINEERING 3-1-0
Module – I (10 hours)
Fundamental Concepts: Introduction, Historical background, Outline of presentation, Stresses and
Equilibrium, Boundary conditions, Strain-Displacement relations, Stress-Strain relations, Plane stress,
Plane strain problems, Temperature effects, Potential energy and equilibrium. The Rayleigh-Ritz
method, Hamilton's principle. Galerkin's method, Saint Venant's principle.
Module – II (10 hours)
One-dimensional Problems: Introduction, Finite element modeling, Coordinates and Shape
functions. The potential energy approach. The Galerkin approach, Assembly of the global stiffness
matrix- mass matrix and load vector, Treatment of boundary conditions, Quadratic shape functions,
Temperature effects. Trusses: Introduction, Plane trusses, Three-dimensional trusses, Assembly of
global stiffness matrix for the Banded and Skyline solutions.
Module – III (10 hours)
Two-dimensional Problems Using Constant Strain Triangles: Introduction, Finite element modeling,
Constant strain triangle, In plane and Bending, problem modeling and boundary conditions.
Axisymmetric Solids Subjected to Axisymmetric Loading: Introduction, Axisymmetric formulation,
Finite element modeling, Triangular element, Problem modeling and boundary conditions.
Module – IV (10 hours)
Two-dimensional Isoparametric Elements and Numerical Integration: Introduction, The four-node
quadrilateral, Numerical integration, Higher-order elements. Beams and Frames: Introduction, Finite
element formulation, Load vector, Boundary considerations, Shear force and bending moment,
Beams on elastic supports, Plane frames.
Text Book:
1. Introduction to Finite Elements in Engineering, by Tirupathi R. Chandrupatla, Ashok D.Belegundu
(chapters 1 to 8 only).
References:
1. Introduction to Finite Element Method, by S.S.Rao
2. Finite Element Method, by O.C. Zienkiewicz.
3. Concepts and Applications of Finite Element Analysis, by Robert D. Cook.
4. Introduction to Finite Element Method, by J.N.Reddy.
ENGINEERING DESIGN METHODOLOGY 3-1-0
Module-I
Fundamentals: principles of design, systematic approach, need analysis and design of specification;
Conceptual design: developing function structure, developing concepts by systematic search with
physical principles, classifying schemes; experimental and design criteria. Design methodologies:
axiomatic design methodology, design for manufacturing, design for assembly.
Module-II
Concept selection: matrix methods, necessity methods, probability methods, fuzzy set based
methods, case study on consumer product; Embodiment design: basic rules, system modeling,
preliminary design calculations and material selection, design considerations like force alignment,

vibration etc., failure modes and effects analysis, design for manufacturability and assembly, case
studies on design of machines;
Module-III
Optimal and robust design: Algorithms for constructing optimal design, design problem formulation
for analytical and numerical solution, design of experiments, Taguchi’s method; Physical prototyping,
reverse engineering, product teardown and redesign, embodiment design, CAE analysis, prototyping,
design project.
Text Book
3. Yousef Haik, Engineering Design Process, Vikas Publishing house, New Delhi, 2003.
4. G. Pahl, and W. Beitz, Engineering Design – A Systematic Approach, Springer – Verlag, 1996.
References
7. K. Otto and K. wood, Product Design – techniques in reverse engineering and new product
development, Pearson Education, New Delhi, 2004.
8. A. Ertas and J. C. Jones, The Engineering Design Process, 2nd ed., John Wiley and Sons, 1996.
9. A. Kusiak, Engineering Design – Products, Processes and Systems, Academic Press, 1999.
10. Beno Benhabib, Manufacturing: Design, Production, Automation and Integration, Marcel Dekker,
INC.
COMPUTATIONAL FLUID DYNAMICS 3-1-0
MODULE-I Introduction: Basic tools of CFD, Numerical Vs experimental tools. ; Mathematical
Behavior of PDEs: Parabolic, Hyperbolic and Elliptic PDEs.Methodology of CFDHT: Discrete
representation of flow and heat transfer domain: Grid generation,Solution of 1-D/2-D steady/unsteady:
Diffusion problems, Solution of Navier-Stokes Equations for Incompressible Flows; Special Topics in
CFDHT: Numerical Methodology for Complex Geometry, Multi-block structured grid system, Solution
of phase change Problems.
MODULE-II Finite difference schemes: backward,central and forward schemes.stability analysis,
Finite volume method for incompressible flows , Vertex centered and cell centered FVM , Treatment
of convection term – Upwind, hybrid, upwind least square reconstruction and QUICK schemes
,staggered and collocated grids, solution algorithms for both types ,
MODULE-III Evaluation of velocity field – SIMPLE, SIMPLER, and projection methods – Time
dependent problems – Implicit, Crank-Nicolson and Explicit schemes –Finite volume method for
compressible flows-Treatment of convection terms – Flux vector splitting method – Artificial diffusion –
Structured and unstructured grids – Solution of system of equations – Tridiagonal matrix algorithm –
Line by line solver.
TEXT BOOKS
1. S.V. Patankar, Numerical Heat Transfer and Fluid Flow, Taylor and Francis, ISBN-10:
0891165223.
2. H. K. Versteeg and W. Malalasekra, Introduction to Computational Fluid Dynamics: The Finite
Volume Method, Prentice Hall (2nd Edition), ISBN-10: 0131274988.
REFERENCE BOOKS
1. Jr. D. A. Anderson, Computational Fluid Mechanics and Heat Transfer by McGraw-Hill
Education
2. M. N. Ozisik, Finite Difference Method, CRC (1st Edition).
3. Computational fluid dynamics, T. J.Chung, Cambridge
University press,2002.
4. C A J Fletcher : Computational Techniques for Fluid Dynamics – Vol 1 & 2, Springer Verlag,
1988

FLEXIBLE MANUFACTURING SYSTEMS 3-1-0
Module I (12 hours)
Introduction: Types of production, characteristics, applications, Flexibility in Machining systems, need
for FMS, Flexible Automation, where to apply FMS technology.
Flexible Manufacturing Cell: Characterstics, Flexible Machining systems, achieving flexibility in
machining systems, Machine cell design, quantitative techniques.
Group Technology(GT) –Part classification and coding systems: Part families, Parts classification and
coding, Optiz system, structure, MULTICODE, differences between Optiz and MULTICODE systems,
relative benefits.GT- production flow analysis: Composite part concept, numerical problems for parts
clustering, advantages of GT in manufacturing and design.
Module II (12 hours)
Components of FMS: FMS layout configurations, Planning the FMS, FMS’s Work- stations, Material
Handling systems, Automatic Guided vehicle systems, Automated storage and retrieval systems, and
Computer control systems.
Implementing FMS: FMS Layout configurations, Quantitative Analysis methods for FMS , Applications
and benefits of FMS, problems in implementing FMS.
Computer Aided Process planning: Importance, generative and retrieval systems, advantages and
disadvantages, Generation of route sheets, selection of optimal machining parameters, methods.
Module III (12 hours)
Computer aided quality control and testing: Coordinate measuring machines, over view, contact and
non contact inspection principles, Part programming coordinate measuring machines, In-cycle
gauging.
NETWORKING FOR MANUFACTURING SYSTEMS: Hierarchy of computers in manufacturing,
benefits of hierarchical structure, types of networks, characteristics, methods of communication, local
area networks, network topologies, access methods and Manufacturing Automation Protocol (MAP).
Text Books:
1. Automation, Production systems and Computer Integrated Manufacturing System – Mikell P.
Groover
2. The design and operation of FMS –Dr. Paul Ranky Nort –Holland Publishers
References:
1. Flexible Manufacturing systems in practice by Joseph Talvage and Roger G. Hannam, Marcel
Dekker Inc., NewYork
2. Hand book of FMS – Nand Jha .K.
3. FMS and Control of Machine Tools - V. Ratmirov, MIR publications
4. Flexible Manufacturing – David J. Parrish

TOOL DESIGN 3-1-0
Module I (10 hours)
Basic Features and Kinematics of Machine Tools: Features of basic machine tools construction
and operation, types of machine tools, machine tools motions, transmission-rotation in to rotation,
rotation in to translation, kinematic-structures of machine tools: elementary, complex and compound
structure, kinematic-features of gear shapers and gear hobbing machine.
Module II (10 hours)
Regulation of Speed: Design of gear boxes- need for variation of speed, selection of speed range,
laws of stepped regulation, standardization of speeds, speed diagram, analysis of productivity loss,
kinematic advantage of GP, structural diagrams, ray diagram and speed chart. Gear Drives: Belt and
cone pulley, slip gear type, north gear drive, draw key gear drive, clutch type, mechanical step less
drives, electrical drives; hydraulic drive.
Module III (10 hours)
Design of Metal working Tools: Design of press working tools, shearing, piercing, blanking, dies,
compound die design principles for forging dies, bending, forming drawing dies, tooling for forgingdesign
principles for forging dies, drop forging, upset forging, design principles and practice for rolling,
roll press design.
Module IV (10 hours)
Design of Jigs and Fixtures: Principles of location, locating method and devices, principles of
clamping, clamping devices, drilling jigs, types, drill bushes, fixture and economics, types of fixture,
milling, grinding, broaching, assembly fixtures indexing jig and fixtures, indexing devices.
Design of Gauges and Inspection Features: Design of gauges for tolerance for dimensions and
form inspection; dies and mould design for Ppastics & rubber parts: compression molding, transfer
molding, blow molding.
Tool Engineering and Machine Tools References:
1. Mehta N.K.; Machine Tool Design and Numerical Control; TMH
2. Sen G.C, Bhattacharya A; Principles of Machine Tools; New Central Book Agency.
3. Donaldson; Tool Design T.M.H.
4. Jain KC and Chitale AK; Text Book Of Production Engineering; PHI Learning
5. Juneja, Sekhon and Seth; Fundamentals of Metal Cutting and Machine Tools; New Age.
6. Krar SF, Gill AR, Smid P; Technology of Machine Tools;TMH
7. Sharma P.C; Production Engineering; Chand S
8. Wilson; Fundamentals of Tool Design; ASTME
9. Paqwin J.R; Die Design Handbook; The Industrial Press-NY
10. ASTME; Die Design Hand Book; McGraw Hill
11. Archinov; Metal Cutting & Cutting Tool Design; MIR

OPTIMIZATION METHODS FOR ENGINEERING SYSTEMS
Module I (12 hours)
Introduction: Engineering Applications; Statement of the Optimal Problem: Classification;
Optimization Techniques. Classical Methods: Single Variable Optimization; Multivariable Optimization
without any Constraints with Equality and Inequality Constraints.
Module II (12 hours)
One-Dimensional Minimization Methods: Uni-model Function; Elimination Methods – Dichotomous
Search, Fibonacce and Golden Section Methods; Interpolation Methods – Quadratic and Cubic
Interpolation Methods. Unconstrained Minimization Methods: Univariate, Conjugate Directions,
Gradient and Variable Metric Methods.
Module III (12 hours)
Constrained Minimization Methods: Characteristics of a constrained problem; Direct Methods of
feasible directions; Indirect Methods of interior and exterior penalty functions.
Geometric Programming : Formulation and Solutions of Unconstrained and Constrained geometric
programming problems.
Module IV (12 hours)
Dynamic Programming: Concept of Sub-optimization and the principle of optimality; Calculus, Tabular
and Computational Methods in Dynamic Programming; An Introduction to Continuous Dynamic
Programming.Integer Programming : Gomory’s Cutting Plane Method for Integer Linear
Programming; Formulation & Solution of Integer Polynomial and Non-linear problems.
Text Books :
1. Optimization ( Theory & Applications ) – S.S. Rao, Wiley Eastern Ltd., New Delhi.
2. Optimization Concepts and Applications in Engineering – Ashok D.Belegundu and Tirupathi R
Chandrupatla — Pearson Education.
Reference Books :
1. Optimization: Theory and Practice, C.S.G. Beveridge and R.S. Schechter, MGH, New York.
MODELING OF WELDING PHENOMENA 3-1-0
Module I (12 hours)
Introduction, computer simulation of welding processes, models for welding heat sources, Gaussian
surface flux distribution, hemi-spherical power density distribution, ellipsoidal power density
distribution, double ellipsoidal power density distribution, , kinematic models for welding heat transfer,
evaluation of double ellipsoidal model,
Module II (12 hours)
Modeling thermal stresses and distortions in welds, thermal analysis of welds, heat transfer theory,
weld heat source, data to characterize a weld heat source, power input, prescribed temperature
model, starting transient, and boundary conditions, FEM solutions with prescribed temperature

Module III (12 hours)
Evolution of microstructure depending on temperature, evolution of microstructure depending on
deformations, carburized and hydrogen diffusion analysis, welded structures and applications of
welding in industrial fields, analysis of welded structure, real time for CWM, current performance for
CWM, implications of real time CWM, fracture mechanics, input data for computational welding
mechanics, computer simulation of welding technique,
Module IV (12 hours)
Process modeling, simulation and optimization techniques. Application of artificial inteligence
techniques for welding process modeling, simulation and optimisation: Neural networks, genetic
algorithm & fuzzy logic.
Text Books:
1. S. V. Nadkarni, Text Book: Analysis of welded structure, 1988, Oxford & IBH Publishing
company Pvt. Ltd.
2. K.Masubhchi, Analysis of welded structure, 1980, Pergamon Press Oxford
Design and Analysis lab
1. Study of the chip formation in turning process
2. Study of operation of tool and cutter grinder, twist drill grinder, centreless grinder
3. Determination of cutting forces in turning;
4. Determination of cutting forces in Milling
5. Inspection of parts using CMM
6. Experiments and demonstration of EDM
7. Experiments on surface technology.
8. Operation of FMS

THIRD SEMESTER
MTDM 2101 ADVANCED MECHANICS OF SOLIDS 3-1-0
MODULE I
Analysis of Stresses and Strains in rectangular and polar coordinates. 3D Equilibrium equations:
Cauchy’s formula, Principal stresses and principal strains, 3D Mohr’s Circle of stresses and strains.
Ellipse of stress and strain, Octahedral Stresses State of pure shear, Plane stress and plane strain,
compatibility conditions. Introduction to curvilinear coordinates. Generalized Hooke’s law and theories
of failure.
MODULE II
Energy methods: Work done by forces and elastic strain energy stored. Reciprocal relations, Theorem
of virtual work, Castigliano’s theorems. Bending of symmetric and un-symmetric straight beams.
Curved effect of shear stresses, Shear center and shear flow, Shear centre in thin walled section with
symmetric and un-symmetric thin walled beams, shear in closed thin walled sections. Bending of
curved beams, curved beam theory, Winkler Bach formula for circumferential stress, radial stress in
curved beams. Stress distribution in beam with rectangular, circular and trapezoidal cross section,
stresses in crane hooks, ring and chain links.
MODULE III
Torsion of prismatic bars- Saint Venant’s semi inverse and Prandtl’s stress function approach, Torsion
of Straight bars: Circular, Elliptic and Equilateral triangular cross section – Torsion of narrow
rectangular section. Thick walled cylinder subjected to internal and external pressures, Compound
cylinders, Shrink fit, Lame’s theory, Rotating disks and cylinders, Thick spherical shells.
Text book:
1. L. S. Srinath, Advanced Mechanics of Solids, 2 nd Edition, TMH Publishing Co. Ltd., New
Delhi, 2003.
2. Theory of elasticity by Timoschenko S.P. and Goodier J.N. McGraw-Hill Publishers 3 rd Edition
3. Strength of Materials by S.S.Rattan, Tata Mc Graw Hill
Reference book:
1. Advanced Mechanics of Materials : Siley and Smith
2. Strength of Materials Vol.II, by S.Timoshenko
3. Strength of Materials by G. H. Ryder, Macmillan Press
4. Mechanics of Materials by Beer and Johnston, Tata McGraw Hill
5. Mechanics of Materials by R.C.Hibbeler, Pearson Education
6. Mechanics of Materials by James M. Gere, Thomson Learning
7. Advanced Mechanics of Materials, Boresi.A.P., Schimidt. R.J. John Wiley
8. Strength of materials & Theory of structures (Vol I & II) by B.C Punmia
9. Strength of materials by Sadhu singh

MTDM 2102 Modern Manufacturing Processes 3-1-0
UNIT – I
INTRODUCTION – Need for non-traditional machining methods-Classification of modern machining
processes – considerations in process selection. Materials. Applications.
Abrasive jet machining: Process, Basic principles, equipments, process variables, mechanics of metal
removal, MRR, application and limitations.
Water jet Machining: Process, operating principle, mechanism of jet cutting, process parameters,
Machining characteristics, effects of exit pressure, effect of feed rate.
UNIT II
THERMAL METAL REMOVAL PROCESSES : General Principle and applications of Electric
Discharge Machining: The process, operating principles: Theories of material removal concepts.
Dielectric fluid: break down mechanism. Electrode material: metallic electrodes, non-metallic
electrodes, combined metallic and non-metallic electrode, electroformed electrode. Equipment: Power
generator, waveforms in EDM process, Hybrid generator, control system. Requirements of modern
EDM.
Wire cut electro discharge machine (WEDM):
Process parameters and their effects: operating parameters, evaluation. Gap Flushing: practical
flushing techniques, pressure or injection flushing, vacuum or suction flushing, side flushing,
reciprocating electrode flushing.
Unit III
Electron Beam Machining: Introduction, process technology, gun construction, current control, control
of spot diameter, control of focal distance of magnetic lens. Current pulsing. Applications
Laser Beam Machining: Process, lasing process, lasing materials, processing with lasers, machining
applications of laser.
Plasma Arc Cutting: Process, principles of plasma arc, plasma arc torches, parameters affecting
cutting, advantages of plasma arc cutting.
Unit IV
Ultrasonic Machining: process, working principle, selection of process, material removal rate, horn
design, acoustic head clamping, applications & limitations.
Chemical Machining: process, principle of operation, equipment & applications.
Electro Chemical Machining: process, principles of operation, the equipment, power supply and
control, analysis of material removal, dynamics of ECM process. Hydrodynamics of ECM process, tool
design and applications.
TEXT BOOK :
1. Advanced machining processes/ VK Jain/ Allied publishers.
2. Non-conventional machining/P.K.Mishra/Narosa Publishing house
3. Modern Machining Process / Pandey P.C. and Shah H.S./ TMH.
4. New Technology / Bhattacharya A/ The Institution of Engineers, India 1984.