ACUMER 3100 Terpolymer The Anti-Scale Deposition for ...

ACUMER ® 3100 Terpolymer
The Anti-Scale Deposition for
“Stressed” Cooling Water Conditions
ACUMER 3100 is a carboxylate/sulfonate/nonionic functional terpolymer. It is a superior dispersant and
stabilizer for use in all cooling water programs. When other polymers fail under “stressed” conditions,
ACUMER 3100 will maintain excellent heat transfer and low corrosion rates in the system. “Stressed” conditions
are found in cooling waters containing high levels of calcium, iron, phosphate, or zinc either, naturally
occurring in the feedwater or introduced via treatment. These circulating waters may have either a very
low or a very high Ryznar Index since ACUMER 3100 performs well in waters with either a scaling or corrosion
problem. It is an excellent anti-scalant agent and, also, a stabilizer for corrosion inhibitors such as
phosphate and zinc.
ACUMER 3100 will disperse particulate matter containing calcium, iron, and kaolin and prevent their
adhesion to heat transfer surfaces. This terpolymer also prevents the precipitation of phosphonates, and zinc
in circulating water with high amounts of calcium, iron, or alkalinity, to allow controlled film formation of
these corrosion inhibitors at the metal surface and, thus, maintain low corrosion rates.
PHYSICAL PROPERTIES
The typical physical properties of ACUMER 3100 terpolymer are listed in Table 1.
TABLE 1
TYPICAL PHYSICAL PROPERTIES
(These do not constitute specifications)
Total Solids, percent 43.5
Active Solids, percent 39.5
Molecular Weight 4500
Brookfield Viscosity, cps. 200
Specific Gravity 1.2
Bulk Density, lbs./gal. (g/cc) 10 (1.2)
pH 2.5
Lbs. (Kg) NaOH (100%) to neutralize 0.13
1 Lb. (kg) ACUMER 3100
©Rohm and Haas Company, 1999

CHEMISTRY AND MECHANISM OF ACTION
ACUMER 3100 terpolymer contains three functional groups: strong acid (sulfonate), weak acid (carboxylate),
and a nonionic that provide optimal dispersancy for most particulates under a broad range of operating
conditions.
Among the three functionalities, ACUMER 3100 carboxylate groups are most strongly attracted to particle
surfaces, allowing strong dispersant adsorption onto particles. ACUMER 3100 sulfonate groups are only
weakly attracted to the particle surface and retain some residual negative charge to provide repulsion of similarly
charged particles in the cooling water circuit. This repulsion prevents particles from aggregating into
larger particles which can settle and deposit on tube surfaces and low flow areas. ACUMER 3100 nonionic
groups further enhance dispersancy by providing steric repulsion between particles.
This multi-functional action contrasts sharply to other dispersants, such as polyacrylic acid or polymethacrylic
acid, having only carboxylate functionality which can become strongly attached to certain particles,
leaving little residual negative charge available to provide dispersancy. Other polymers, such as SSMA
can provide better dispersancy than PAA or PMAA on some particle substrates, but do not have the nonionic
group which allows ACUMER 3100 terpolymer to function on a broader range of potential foulants.
DISPERSANCY PERFORMANCE
ACUMER 3100 terpolymer outperforms polymaleic acid and competitive polymers under cooling water
conditions.
FIGURE 1. IRON OXIDE DISPERSANCY
COOLING WATER CONDITIONS, pH = 7.5
Test Conditions:
Test Conditions:
Ca +2 , as CaCO 3 200 ppm Fe 2 O 3 : 700 ppm
Active Polymer: 3 ppm Settling Time: 4 hours
–2–

STABILIZED PHOSPHATE PROGRAM
Stabilizers control the deposition of phosphate to allow the formation of a very thin protective film on metal
surfaces but prevent excessive deposits that reduce heat transfer efficiency. The graphs in Figures 2-4 show
that ACUMER 3100 is also the best stabilizer for orthophosphate in high levels of calcium and iron.
FIGURE 2. COOLING WATER — STABILIZED PHOSPHATE PROGRAM
Test Conditions:
Active Polymer: 10 ppm M-Alkalinity: 200 ppm
Temperature: 49°C (120°F) Ca as CaCO 3 : 400 ppm
Test Duration: 20 hours Mg as CaCO 3 : 200 ppm
pH: 7-9 Orthophosphate as PO 4 : 10 ppm
–3–

FIGURE 3. CALCIUM PHOSPHATE
STABILIZATION HIGH
TEMPERATURE — NO IRON
FIGURE 4. CALCIUM PHOSPHATE
STABILIZATION MODERATE
TEMPERATURE — WITH IRON
Test Conditions:
pH: 8.5
Temperature:
70°C (158°F)
Test Duration:
23 hours
Filter Size: 0.2µ
Water Chemistry:
Ca +2 , as CaCO 3 : 1250 ppm
PO -3 4 , as PO -3 4 : 15 ppm
Test Conditions:
Ryznar Index: 4.5
pH 8.5
Temperature:
49°C (120°F)
Test Duration:
20 hours
Filter Size: 0.45µ
Water Chemistry:
Ca +2 , as CaCO 3 :
Mg +2 , as CaCO 3 :
M-Alkalinity, as CaCO 3 :
Orthophosphate, as PO -3 4 :
Fe +3 :
400 ppm
200 ppm
200 ppm
14 ppm
0.5 ppm
–4–

All-Organic Program
ALL-ORGANIC cooling water treatments rely on high pH (8-9) and high alkalinity (>200 ppm, as
CaCO 3 ) to help passivate metal surfaces. Organic phosphonate is used to inhibit CaCO 3 precipitation
and forms a cathodic corrosion-inhibiting film of calcium phosphonate. A “yellow-metal”
inhibitor, such as tolyltriazole, is frequently included to inhibit brass or copper corrosion.
Polymers, such as ACUMER 3100, are used to disperse particulates, inhibit CaCO 3 precipitation,
and stabilize calcium phosphonate. ACUMER 3100 stands out as the superior polymer for this
program. Figure 5 shows results from phosphonate stabilization tests which demonstrate the superiority
of ACUMER 3100.
FIGURE 5. COOLING WATER — ALL-ORGANIC PROGRAM
Test Conditions:
Active Polymer: 10 ppm M-Alkalinity: 200-400 ppm
Temperature: 49°C (120°F) Ca as CaCO 3 : 250-600 ppm
Test Duration: 20 hours Mg as CaCO 3 : 125-300 ppm
pH: 9 Phosphate: 5 ppm
–5–

FORMULATION STABILITY
Formulated products containing inorganic polyphosphates or triazoles are packaged at a high pH to maintain
stability of the concentrated formulation. Unlike some competitive polymers, ACUMER 3100 terpolymer
exhibited no loss of performance after six months of storage at a pH of 13.5.
TEST METHODS
ACUMER 3100 terpolymer may be analyzed at use concentration with the Hach polyacrylate test kit. This
kit employs a patented method developed by Rohm and Haas Company. The kit was jointly developed by
Rohm and Haas Company and the Hach Company.
MATERIAL SAFETY DATA SHEETS
Rohm and Haas Company maintains Material Safety Data Sheets (MSDS) on all of its products. These contain
important information that you may need to protect your employees and customers against any known health
and safety hazards associated with our products. We recommend you obtain copies of MSDS for our products
from your local Rohm and Haas technical representative or the Rohm and Haas Company. In addition, we
recommend you obtain copies of MSDS from your suppliers of other raw materials used with our product.
Under the OSHA Hazard Communication Standard, workers must have access to and understand MSDS on all
hazardous substances to which they are exposed. Thus, it is important that appropriate training and information
be provided to all employees and that MSDS be available on any hazardous products in their workplace.
Rohm and Haas Company sends MSDS on non-OSHA-hazardous as well as OSHA-hazardous products to
both “bill-to” and “ship-to” locations of all our customers upon initial shipment (including samples) of all of
our products. Updated MSDS are sent upon revision to all customers of record. In addition, MSDS are sent
annually to all customers of record.
PATENTS
The use of ACUMER 3100 terpolymer for deposit control is covered by Rohm and Haas U.S. patent
4,711,725.
ISO-CERTIFICATION
All ACUMER polymers are produced in ISO 9002-certified plants.
–6–

For additional information, a sample, a Material Safety Data Sheet or to have a technical representative
call for the nearest Rohm and Haas Office.
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ACUMER is a registrated trademark of Rohm and Haas Company or of its subsidiaries or affiliates. The
Company's Policy is to register its trademarks where products designed thereby are marketed by the
Company, its subsidiaries or affiliates.
These suggestions and data are based on information we believe to be reliable. They are offered in good faith, but without guarantee, as conditions
and methods of use of our products are beyond our control. We recommend that the prospective user determine the suitability of our
materials and suggestions before adopting them on a commercial scale.
Suggestions for uses of our products or the inclusion of descriptive material from patents and the citation of specific patents in this publication
should not be understood as recommending the use of our products in violation of any patent or as permission or license to use any
patents of the Rohm and Haas Company. ACUMER 3100 is the subject of pending patent applications.
FC-164c June 1999 Printed in U.S.A.