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<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />

<strong>Wirewound</strong> <strong>Resistors</strong><br />

Welwyn Components<br />

1600/1900 Series<br />

1600/1900 Series<br />

Impervious Impervious lead lead free free vitreous vitreous enamel enamel coating coating<br />

· Can be supplied with fixed, adjustable, tapped or<br />

Can be supplied with fixed, adjustable,<br />

low inductance winding<br />

tapped or low inductance winding<br />

· Seven termination styles with choice of<br />

Seven mounting termination arrangements styles with choice of<br />

· mounting Manufactured arrangements RoHS compliant Pb-free terminations*<br />

Manufactured RoHS compliant<br />

* Check Pb-free status terminations*<br />

of stock when ordering<br />

* Check status of stock when ordering<br />

General Information<br />

<strong>Vitreous</strong> enamelled wirewound resistors are capable of<br />

withstanding a higher dissipation size for size, than any other<br />

protected type; this is attributable to the higher operating<br />

temperature which the wire and enamel can withstand.<br />

<strong>Vitreous</strong> enamel provides exceptionally good protection to the<br />

wire element and is essentially impervious to moisture. The<br />

resistors can safely be used in harsh environmental conditions.<br />

The Welwyn range is based on thirteen sizes of tube, each of<br />

which has a recommended maximum dissipation which limits<br />

operating surface temperature to a maximum of 375°C.<br />

The stability and high reliability of Welwyn tubular vitreous<br />

resistors is a direct result of the best quality materials being<br />

used in their construction.<br />

High purity ceramic tubes have been matched with nickel<br />

Electrical Data<br />

Values<br />

chromium resistance wires and specially formulated enamel to<br />

ensure that the resistors can withstand repeated heat cycling<br />

without damage.<br />

Connections between the resistance element and end<br />

terminations are welded; other connections are brazed.<br />

Mounting devices are available which permit resistors to be<br />

mounted by both ends or by one end. Single ended mounting<br />

is recommended for applications which do not subject the<br />

resistor to shock or vibration.<br />

Ferrules and the F type mounting plug are anchored into the<br />

tubes with high temperature adhesive.<br />

Special requirements, for types or styles not described<br />

in this brochure, will be considered for economic<br />

quantities.<br />

1601 1905 1600 1602 1906 1603 1604<br />

C°07 ta gnitar rewoP<br />

sttaw 1 5.61<br />

71 2 52 53<br />

egnar ecnatsiseR<br />

smho<br />

1elbaT eS<br />

egatlov tnemele gnitimiL stlov<br />

1elbaT eS<br />

)C° 02+ ot 5-( RCT C°/mpp<br />


<strong>Tubular</strong> <strong>Tubular</strong> <strong>Vitreous</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />

<strong>Enamelled</strong><br />

<strong>Enamelled</strong><br />

<strong>Wirewound</strong> <strong>Wirewound</strong> <strong>Resistors</strong><br />

<strong>Resistors</strong><br />

1600/1900 1600/1900 Series<br />

Series<br />

Welwyn Welwyn Components<br />

Components<br />

Electrical Electrical<br />

Data (continued)<br />

Data (continued)<br />

Table<br />

Table<br />

1<br />

1<br />

*Dissipation (watts) to Resistance range (ohms) Limiting Low inductance<br />

*Dissipation<br />

*Dissipation<br />

(watts)<br />

(watts)<br />

to<br />

to<br />

Resistance<br />

Resistance<br />

range<br />

range<br />

(ohms)<br />

(ohms)<br />

Limiting<br />

Limiting<br />

Low<br />

Low<br />

inductance<br />

inductance<br />

produce operating element winding resistance<br />

produce<br />

produce<br />

operating<br />

operating<br />

element<br />

element<br />

winding<br />

winding<br />

resistance<br />

resistance<br />

hotspot temperature (°C) of: voltage range (ohms)<br />

hotspot<br />

hotspot<br />

temperature<br />

temperature<br />

(°C)<br />

(°C)<br />

of:<br />

of:<br />

voltage<br />

voltage<br />

range<br />

range<br />

(ohms)<br />

(ohms)<br />

Ambient = 20°C Ambient Minimum Termination Min. res. at<br />

Ambient<br />

Ambient<br />

= 20°C<br />

20°C<br />

Ambient<br />

Ambient<br />

Minimum<br />

Minimum<br />

Termination<br />

Termination<br />

Min.<br />

Min.<br />

res.<br />

res.<br />

at<br />

at<br />

= 70°C resistance at style<br />

= 70°C<br />

70°C<br />

resistance<br />

resistance<br />

at<br />

at<br />

style<br />

style<br />

Max. at<br />

Max. at<br />

Max.<br />

Max.<br />

at<br />

at<br />

Max.<br />

Max.<br />

at<br />

at<br />

Type<br />

any<br />

either<br />

Type<br />

Type<br />

any<br />

any<br />

either<br />

either<br />

200 300 375 375 ±5% ±2% ±1% tolerance C All others ±10% ±5% tolerance<br />

200<br />

200<br />

300<br />

300<br />

375<br />

375<br />

375<br />

375<br />

±5%<br />

±5%<br />

±2%<br />

±2%<br />

±1%<br />

±1%<br />

tolerance<br />

tolerance<br />

C All<br />

All<br />

others<br />

others<br />

±10%<br />

±10%<br />

±5%<br />

±5%<br />

tolerance<br />

tolerance<br />

1601 5 10 14 11 1 15 25 15k 250 150 10 50 1.3k<br />

1601<br />

1601<br />

5 10<br />

10<br />

14<br />

14<br />

11<br />

11<br />

1 15<br />

15<br />

25<br />

25<br />

15k<br />

15k<br />

250<br />

250<br />

150<br />

150<br />

10<br />

10<br />

50<br />

50<br />

1.3k<br />

1.3k<br />

1905 7 14.5 20 16 1 15 30 30k - 450 10 50 3.5k<br />

1905<br />

1905<br />

7 14.5<br />

14.5<br />

20<br />

20<br />

16<br />

16<br />

1 15<br />

15<br />

30<br />

30<br />

30k<br />

30k<br />

- 450<br />

450<br />

10<br />

10<br />

50<br />

50<br />

3.5k<br />

3.5k<br />

1600 7.5 15 21 16.5 1 15 30 56k - 600 10 50 5.0k<br />

1600<br />

1600<br />

7.5<br />

7.5<br />

15<br />

15<br />

21<br />

21<br />

16.5<br />

16.5<br />

1 15<br />

15<br />

30<br />

30<br />

56k<br />

56k<br />

- 600<br />

600<br />

10<br />

10<br />

50<br />

50<br />

5.0k<br />

5.0k<br />

1602 8 15.5 22 17 1 20 25 43k 500 350 10 50 4.0k<br />

1602<br />

1602<br />

8 15.5<br />

15.5<br />

22<br />

22<br />

17<br />

17<br />

1 20<br />

20<br />

25<br />

25<br />

43k<br />

43k<br />

500<br />

500<br />

350<br />

350<br />

10<br />

10<br />

50<br />

50<br />

4.0k<br />

4.0k<br />

1906 9.5 19 28 22 1 20 30 50k 700 550 10 50 5.5k<br />

1906<br />

1906<br />

9.5<br />

9.5<br />

19<br />

19<br />

28<br />

28<br />

22<br />

22<br />

1 20<br />

20<br />

30<br />

30<br />

50k<br />

50k<br />

700<br />

700<br />

550<br />

550<br />

10<br />

10<br />

50<br />

50<br />

5.5k<br />

5.5k<br />

1603 11 22 32 25 1 20 30 83k 850 750 10 50 7.5k<br />

1603<br />

1603<br />

11<br />

11<br />

22<br />

22<br />

32<br />

32<br />

25<br />

25<br />

1 20<br />

20<br />

30<br />

30<br />

83k<br />

83k<br />

850<br />

850<br />

750<br />

750<br />

10<br />

10<br />

50<br />

50<br />

7.5k<br />

7.5k<br />

1604 15.5 31 45 35 1 20 60 100k 1300 1000 15 50 11.5k<br />

1604<br />

1604<br />

15.5<br />

15.5<br />

31<br />

31<br />

45<br />

45<br />

35<br />

35<br />

1 20<br />

20<br />

60<br />

60<br />

100k<br />

100k<br />

1300<br />

1300<br />

1000<br />

1000<br />

15<br />

15<br />

50<br />

50<br />

11.5k<br />

11.5k<br />

1605 21 41 59 47 1 30 40 100k 1100 900 15 50 14k<br />

1605<br />

1605<br />

21<br />

21<br />

41<br />

41<br />

59<br />

59<br />

47<br />

47<br />

1 30<br />

30<br />

40<br />

40<br />

100k<br />

100k<br />

1100<br />

1100<br />

900<br />

900<br />

15<br />

15<br />

50<br />

50<br />

14k<br />

14k<br />

1908 24 47 68 54 1 30 40 100k 1200 1000 10 50 16k<br />

1908<br />

1908<br />

24<br />

24<br />

47<br />

47<br />

68<br />

68<br />

54<br />

54<br />

1 30<br />

30<br />

40<br />

40<br />

100k<br />

100k<br />

1200<br />

1200<br />

1000<br />

1000<br />

10<br />

10<br />

50<br />

50<br />

16k<br />

16k<br />

1607 34 66 95 76 1 30 50 100k 1300 900 15 50 22k<br />

1607<br />

1607<br />

34<br />

34<br />

66<br />

66<br />

95<br />

95<br />

76<br />

76<br />

1 30<br />

30<br />

50<br />

50<br />

100k<br />

100k<br />

1300<br />

1300<br />

900<br />

900<br />

15<br />

15<br />

50<br />

50<br />

22k<br />

22k<br />

1606 41 80 115 91 1 30 40 160k 2100 1900 15 50 32k<br />

1606<br />

1606<br />

41<br />

41<br />

80<br />

80<br />

115<br />

115<br />

91<br />

91<br />

1 30<br />

30<br />

40<br />

40<br />

160k<br />

160k<br />

2100<br />

2100<br />

1900<br />

1900<br />

15<br />

15<br />

50<br />

50<br />

32k<br />

32k<br />

1608 52 101 145 115 1 30 50 180k 2100 1800 20 50 38k<br />

1608<br />

1608<br />

52<br />

52<br />

101<br />

101<br />

145<br />

145<br />

115<br />

115<br />

1 30<br />

30<br />

50<br />

50<br />

180k<br />

180k<br />

2100<br />

2100<br />

1800<br />

1800<br />

20<br />

20<br />

50<br />

50<br />

38k<br />

38k<br />

1609 74 145 208 165 1 35 50 250k 3000 2500 30 100 58k<br />

1609<br />

1609<br />

74<br />

74<br />

145<br />

145<br />

208<br />

208<br />

165<br />

165<br />

1 35<br />

35<br />

50<br />

50<br />

250k<br />

250k<br />

3000<br />

3000<br />

2500<br />

2500<br />

30<br />

30<br />

100<br />

100<br />

58k<br />

58k<br />

*The<br />

*The<br />

stated stated<br />

dissipation dissipation<br />

applies applies<br />

to to<br />

resistors resistors<br />

mounted mounted<br />

horizontally horizontally<br />

with with<br />

unobstructed unobstructed<br />

bore.<br />

bore.<br />

Performance Performance<br />

Data<br />

Data<br />

Max<br />

Typ<br />

Max<br />

Max<br />

Typ<br />

Typ<br />

Load : 1000 hours at 70°C ∆R% 5.0 3.5<br />

Load<br />

Load<br />

: 1000<br />

1000<br />

hours<br />

hours<br />

at<br />

at<br />

70°C<br />

70°C<br />

∆R%<br />

∆R%<br />

5.0<br />

5.0<br />

3.5<br />

3.5<br />

Shelf life : 12 months at room temperature ∆R% 1.0 0.1<br />

Shelf<br />

Shelf<br />

life<br />

life<br />

: 12<br />

12<br />

months<br />

months<br />

at<br />

at<br />

room<br />

room<br />

temperature<br />

temperature<br />

∆R%<br />

∆R%<br />

1.0<br />

1.0<br />

0.1<br />

0.1<br />

Climatic ∆R% 0.5 0.35<br />

Climatic<br />

Climatic<br />

∆R%<br />

∆R%<br />

0.5<br />

0.5<br />

0.35<br />

0.35<br />

Long term damp heat ∆R% 0.2 0.05<br />

Long<br />

Long<br />

term<br />

term<br />

damp<br />

damp<br />

heat<br />

heat<br />

∆R%<br />

∆R%<br />

0.2<br />

0.2<br />

0.05<br />

0.05<br />

Bump and vibration ∆R% 0.1 0.02<br />

Bump<br />

Bump<br />

and<br />

and<br />

vibration<br />

vibration<br />

∆R%<br />

∆R%<br />

0.1<br />

0.1<br />

0.02<br />

0.02<br />

Noise (in a decade of frequency) ∆R% zero zero<br />

Noise<br />

Noise<br />

(in<br />

(in<br />

a decade<br />

decade<br />

of<br />

of<br />

frequency)<br />

frequency)<br />

∆R%<br />

∆R%<br />

zero<br />

zero<br />

zero<br />

zero<br />

Pulse Handling Data<br />

Available by request<br />

Pulse<br />

Pulse<br />

Handling<br />

Handling<br />

Data<br />

Data<br />

Available<br />

Available<br />

by<br />

by<br />

request<br />

request<br />

General Note<br />

<strong>TT</strong> <strong>electronics</strong> reserves the right to make changes in product specification without notice or liability.<br />

© All Welwyn information Components is subject to <strong>TT</strong> Limited <strong>electronics</strong>’<br />

Bedlington,<br />

own data and<br />

Northumberland<br />

is considered accurate<br />

NE22 7AA,<br />

at time<br />

UK<br />

of going to print.<br />

© www.bitechnologies.com www.irctt.com www.welwyn-tt.com<br />

Welwyn<br />

Welwyn<br />

Components<br />

Components<br />

Limited Bedlington, Northumberland NE22 7AA, UK<br />

Telephone: +44 (0) 1670 822181 · Facsimile: Limited+44 Bedlington, (0) 1670 Northumberland 829465 · Email: info@welwyn-tt.com NE22 7AA, UK · Website: www.welwyn-tt.com<br />

<br />

Telephone: +44 (0) 1670 822181 · Facsimile: +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com<br />

<br />

Telephone: © <strong>TT</strong> <strong>electronics</strong> +44 (0) 1670 plc822181 Facsimile: +44 (0) 1670 829465 Email: info@welwyn-tt.com Website: www.welwyn-tt.com<br />

<br />

122<br />

122<br />

08. 11<br />

122


<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />

<strong>Wirewound</strong> <strong>Resistors</strong><br />

<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />

<strong>Wirewound</strong> <strong>Resistors</strong><br />

<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />

1600/1900 Series<br />

<strong>Wirewound</strong> <strong>Resistors</strong><br />

1600/1900 Series<br />

1600/1900 Series<br />

Physical Data<br />

Table 2 Dimensions in millimetres. See fig 2-8 for styles<br />

Physical Data<br />

Welwyn Components<br />

Welwyn Components<br />

A B C D E F G H J K<br />

Table 2 Dimensions in millimetres. See fig 2-8 for styles<br />

Type max max max nom max max nom ±.25 max<br />

1601 33.0 A 17.5 B 8.2 C 4.5 D 5.0 E 19.5 F 15 G 3.0 H M3 J 59 K<br />

Type 1905 56.1 max 14.5 max 6.55 max nom 4.5 max 5.0 17.5 max nom 10 ±.25 3.0 M3 max -<br />

1601 1600 33.0 61.5 17.5 14.5 6.55 8.2 4.5 5.0 19.5 17.5 15 10 3.0 M3 59 -<br />

1905 1602 56.1 51.0 14.5 17.5 6.55 8.2 4.5 5.0 17.5 19.5 10 15 3.0 M3 77 -<br />

1600 1906 61.5 64.3 14.5 17.5 6.55 8.2 4.5 5.0 17.5 19.5 10 15 3.0 M3 90 -<br />

1602 1603 51.0 74.5 17.5 8.2 4.5 5.0 19.5 15 3.0 M3 101 77<br />

1906 1604 64.3 102 17.5 8.2 4.5 5.0 19.5 15 3.0 M3 128 90<br />

1603<br />

1605<br />

74.5<br />

89.5<br />

17.5<br />

24.0 13.2<br />

8.2 4.5<br />

5.7<br />

5.0<br />

6.8<br />

19.5<br />

26.5<br />

15<br />

17<br />

3.0<br />

4.0<br />

M3<br />

M4<br />

101<br />

122<br />

1604<br />

1908<br />

102<br />

102<br />

17.5<br />

24.0<br />

8.2<br />

13.2<br />

4.5<br />

5.7<br />

5.0<br />

6.8<br />

19.5<br />

26.5<br />

15<br />

17<br />

3.0<br />

4.0<br />

M3<br />

M4<br />

128<br />

134<br />

1605<br />

1607<br />

89.5<br />

102<br />

24.0<br />

32.0<br />

13.2<br />

19.2<br />

5.7<br />

7.0<br />

6.8<br />

9.8<br />

26.5<br />

32.0<br />

17<br />

22<br />

4.0<br />

6.4<br />

M4<br />

M6<br />

122<br />

134<br />

1908<br />

1606<br />

102<br />

166<br />

24.0<br />

24.0<br />

13.2<br />

13.2<br />

5.7<br />

5.7<br />

6.8<br />

6.8<br />

26.5<br />

26.5<br />

17<br />

17<br />

4.0<br />

4.0<br />

M4<br />

M4<br />

134<br />

198<br />

1607 102 32.0 19.2 7.0 9.8 32.0 22 6.4 M6 134<br />

1608 152 32.0 19.2 7.0 9.8 32.0 22 6.4 M6 184<br />

1606 166 24.0 13.2 5.7 6.8 26.5 17 4.0 M4 198<br />

1609 216 32.0 19.2 7.0 9.8 32.0 22 6.4 M6 248<br />

1608 152 32.0 19.2 7.0 9.8 32.0 22 6.4 M6 184<br />

1609 216 32.0 19.2 7.0 9.8 32.0 22 6.4 M6 248<br />

Terminations<br />

Terminations<br />

Styles B, 4B, AP and AW are available in all 13 tube sizes.<br />

Styles B, 4B, AP and AW are available in all 13 tube sizes.<br />

Styles C, CB and CP are available in sizes 1601 to 1609<br />

Styles C, CB and CP are available in sizes 1601 to 1609<br />

inclusive, 1906 and 1908<br />

inclusive, 1906 and 1908<br />

Lugs Lugs (Figure (Figure 2): 2): Pb Pb free free solder solder coated coated nickel nickel iron. iron. Denoted Denoted<br />

by prefix B to to size reference, thus B1602<br />

Pigtails (Figure 3): 14/.193 mm copper, 150 mm minimum<br />

length. Denoted by prefix AP, thus AP1602<br />

Rigid wires (Figure 4): 1.2 mm diameter tinned copper, 32<br />

mm minimum length.<br />

Denoted by prefix AW, thus: AW1602<br />

Lugs with screws, nuts and washers (Figure 5): Nickel<br />

plated brass screws and nuts. Denoted by prefix 4B,<br />

thus: 4B1602.<br />

Ferrule, electrically isolated (Figure 6) Connection to<br />

Ferrule, electrically isolated (Figure 6) Connection to<br />

resistor via Pb free solder coated nickle iron lugs. Denoted<br />

resistor via Pb free solder coated nickle iron lugs. Denoted<br />

by prefix CB, thus: CB1602.<br />

by prefix CB, thus: CB1602.<br />

Ferrule,<br />

Ferrule,<br />

electrically<br />

electrically<br />

live<br />

live<br />

(Figure<br />

(Figure<br />

7)<br />

7)<br />

Nickel<br />

Nickel<br />

plated<br />

plated<br />

brass.<br />

brass.<br />

Denoted by by prefix C, C, thus: C1602.<br />

Ferrule, electrically isolated (Figure 8): Connection to<br />

resistor via pigtails of 14/.193 mm copper, 150mm<br />

minimum length. Denoted by prefix CP thus: CP1602<br />

Marking The resistors are legend marked with type<br />

reference, resistance value, tolerance and manufacturing<br />

date code. Value marking conforms to IEC 62.<br />

Solvent resistance: The vitreous coating and marking are<br />

resistant to all accepted industrial cleaning fluids.<br />

Welwyn Components Limited Bedlington, Northumberland NE22 7AA, UK<br />

General © Welwyn Note Components Limited Bedlington, Northumberland NE22 7AA, UK<br />

Telephone: +44 (0) 1670 822181 Facsimile: +44 (0) 1670 829465 Email: info@welwyn-tt.com Website: www.welwyn-tt.com<br />

<br />

<strong>TT</strong> Telephone: <strong>electronics</strong> +44 reserves (0) 1670 the 822181 right to · make Facsimile: changes +44 in (0) product 1670 829465 specification · Email: without info@welwyn-tt.com notice or liability. · Website: www.welwyn-tt.com<br />

<br />

All information is subject to <strong>TT</strong> <strong>electronics</strong>’ own data and is considered accurate at time of going to print.<br />

www.bitechnologies.com www.irctt.com www.welwyn-tt.com<br />

© <strong>TT</strong> <strong>electronics</strong> plc<br />

08. 11<br />

123<br />

123


124<br />

124<br />

124<br />

<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />

<strong>Tubular</strong><br />

<strong>Tubular</strong> <strong>Vitreous</strong><br />

<strong>Vitreous</strong> <strong>Enamelled</strong><br />

<strong>Enamelled</strong><br />

<strong>Wirewound</strong> <strong>Resistors</strong><br />

<strong>Wirewound</strong> <strong>Resistors</strong><br />

<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />

<strong>Wirewound</strong> <strong>Wirewound</strong> <strong>Resistors</strong> <strong>Resistors</strong><br />

Welwyn Components<br />

Welwyn Components<br />

Welwyn Components<br />

1600/1900 Series<br />

1600/1900 Series<br />

1600/1900 Series<br />

Adjustable <strong>Resistors</strong> (see Figure 9)<br />

partial open winding necessitates a reduced maximum<br />

Adjustable resistors <strong>Resistors</strong> use the (see same Figure basic 9) construction as fixed partial resistance, open when winding compared necessitates with fixed a reduced resistors, maximum and the<br />

Adjustable <strong>Resistors</strong> (see Figure 9)<br />

partial open winding necessitates a reduced maximum<br />

Adjustable resistors already resistors described, use the and same have basic a window construction in the as vitreous fixed resistance, range when is compared also defined with in fixed Table resistors, 4.<br />

and the<br />

Adjustable resistors use the same basic construction as fixed resistance, when compared with fixed resistors, and the<br />

resistors enamel through already described, which contact and is have made a window to the resistive in the vitreous resistance resistors already described, and have a window in the vitreous resistance<br />

More than<br />

range range<br />

one adjusting<br />

is also defined is also defined<br />

band can<br />

in Table in Table<br />

be fitted,<br />

4.<br />

4.<br />

up to the<br />

enamel element through by a sliding which contact contact band. is made The band to the is resistive fitted with a More maximum than number one adjusting specified band in Table can be 3. fitted, up to the<br />

enamel<br />

element through which contact is made to the resistive<br />

clamping by screw a sliding and nut contact to retain band. it The firmly band in position. is fitted with a More<br />

maximum than one adjusting band can be fitted, up to the<br />

element by a sliding contact band. The band is fitted with a maximum<br />

Adjustable<br />

number number<br />

resistors<br />

specified specified<br />

are available<br />

in Table in Table<br />

in termination<br />

3.<br />

3.<br />

styles B, 4B,<br />

clamping clamping<br />

The adjustable<br />

screw screw<br />

winding<br />

and nut and nut<br />

style<br />

to retain to retain<br />

has a<br />

it it<br />

maximum<br />

firmly in position.<br />

firmly in position.<br />

permissible hot Adjustable AP, C, CB and resistors CP, in are sizes available 1602 to in 1609 termination inclusive styles and B, 1906 4B,<br />

The spot adjustable temperature winding of 300°C style and has the a maximum permissible dissipation, hot for<br />

Adjustable<br />

AP, resistors are available in termination styles B, 4B,<br />

and C, 1908 CB and denoted CP, in by sizes prefix 1602 ‘V’. to 1609 inclusive and 1906<br />

The<br />

spot adjustable winding style has a maximum permissible hot<br />

an ambient temperature temperature of 300°C of 20°C, and the is maximum specified in dissipation, Table 4. The for AP,<br />

and C, 1908<br />

CB and denoted<br />

CP, in by<br />

sizes prefix<br />

1602 ‘V’.<br />

to 1609 inclusive and 1906<br />

spot<br />

an ambient temperature<br />

temperature of 300°C<br />

of 20°C, and the<br />

is maximum<br />

specified in dissipation,<br />

Table 4. The<br />

for and 1908 denoted by prefix ‘V’.<br />

an ambient temperature of 20°C, is specified in Table 4. The<br />

Table 3<br />

Table 3<br />

Table Tube A mm B mm Hole C Max. no of<br />

Tube size A max. mm B max. mm dia. Hole mm C Max. adjusting no of<br />

Tube<br />

size A<br />

max. mm B<br />

max. mm<br />

dia. Hole<br />

mm C Max.<br />

adjusting<br />

no of<br />

bands<br />

size max. max. dia. mm adjusting<br />

1602<br />

bands<br />

bands<br />

1602 1603 20 27 3.2 1<br />

1602<br />

1603 1906<br />

20 27 3.2 1<br />

1603 20 27 3.2 1<br />

1906 1604<br />

1906<br />

1604 1605 20 27 3.2 3<br />

1604<br />

1605 1908 20 25 27 32 3.2 3.7 32<br />

1605 20 27 3.2 3<br />

1908 1606 25 32 3.7 24<br />

1908 25 32 3.7 2<br />

1606 1607 25 30 32 38 3.7 42<br />

1606 25 32 3.7 4<br />

1607 1608 30 38 3.7 23<br />

1607 30 38 3.7 2<br />

1608 1609 30 38 3.7 35<br />

1608 30 38 3.7 3<br />

1609 30 38 3.7 5<br />

1609 30 38 3.7 5<br />

Table 4<br />

Table 4<br />

Table Max. dissipation in<br />

Resistance range (ohms)<br />

20°C Max. ambient dissipation (watts) in<br />

Resistance range (ohms)<br />

Type<br />

20°C Max.<br />

ambient dissipation<br />

(watts)<br />

in<br />

Resistance range (ohms)<br />

Min. for Min. for Max. for<br />

Type<br />

20°C ambient (watts)<br />

Min. for Min. for Max. for<br />

Type<br />

200°C 300°C styles VC, all other all styles<br />

200°C 300°C styles Min. for<br />

VC, all Min.<br />

other for Max.<br />

all styles<br />

for<br />

hot spot hot spot VCP styles<br />

hot 200°C<br />

spot hot 300°C<br />

spot styles<br />

VCP VC, all<br />

styles<br />

other all styles<br />

1602 8 15.5 4 3 1.6k<br />

hot spot hot spot VCP styles<br />

1602 1906 9.5 8 15.5 19 4 3 2.5k 1.6k<br />

1602 8 15.5 1.6k<br />

1906 1603 9.5 11 19 22 46 36 2.5k 3.0k<br />

1906 9.5 19 4 3 2.5k<br />

1603 1604 11 16 22 31 68 68 3.0k 5.3k<br />

1603 11 22 6 6 3.0k<br />

1604 1605 16 21 31 41 86 86 5.3k 4.5k<br />

1604 16 31 8 8 5.3k<br />

1605 1908 21 24 41 47 11 6 10 6 4.5k 7.5k<br />

1605 21 41 6 6 4.5k<br />

1908 1607 24 34 47 66 11 10 9 7.5k 8.1k<br />

1908 24 47 11 10 7.5k<br />

1607 1606 34 41 66 80 11 14 13 9 13.2k 8.1k<br />

1607 34 66 11 9 8.1k<br />

1606 1608 41 52 101 80 14 17 13 16 13.2k 15.4k<br />

1606 41 80 14 13 13.2k<br />

1608 1609 52 74 101 145 17 25 16 24 15.4k 25.5k<br />

1608 52 101 17 16 15.4k<br />

1609 74 145 25 24 25.5k<br />

1609 74 145 25 24 25.5k<br />

Manufactured Values<br />

Manufactured E24 preferred Values<br />

Manufactured E24 preferred<br />

Values<br />

E24 preferred<br />

Standard Selection Tolerance ±10%<br />

Standard All other details Selection of the electrical Tolerance and environmental ±10%<br />

Standard All other details Selection of the electrical Tolerance and environmental<br />

±10%<br />

performance of adjustable resistors are the same as for<br />

All<br />

performance other details<br />

of adjustable of the electrical<br />

resistors and<br />

are environmental<br />

fixed resistors.<br />

the same as for<br />

performance<br />

fixed resistors.<br />

of adjustable resistors are the same as for<br />

fixed resistors.<br />

General Note<br />

<strong>TT</strong> © <strong>electronics</strong> Welwyn reserves Components the right to Limited make changes Bedlington, product Northumberland specification without NE22 7AA, notice UKor liability.<br />

All © Telephone: information Welwyn +44 Components is (0) subject 1670 to 822181 <strong>TT</strong> <strong>electronics</strong>’ Limited · Facsimile: own Bedlington,<br />

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UK<br />

UK · Website: www.welwyn-tt.com<br />

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829465 ·<br />

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<br />

<br />

08. 11


<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />

<strong>Wirewound</strong> <strong>Resistors</strong><br />

<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />

<strong>Wirewound</strong> <strong>Resistors</strong><br />

1600/1900 Series<br />

1600/1900 Series<br />

Welwyn Components<br />

Tapped <strong>Resistors</strong> See Figure 10<br />

Fixed resistors can be supplied with taps to special order.<br />

Because of the reduced winding length, the total resistance of<br />

a tapped resistor will be less than can be offered on a fixed<br />

resistor of the same size. The reduction is proportional to the<br />

number of taps and Table 5 is intended as a guide.<br />

The minimum resistance per section on all sizes is 1Ω and the<br />

standard selection tolerance for any section is ±10%<br />

Ordering Procedure<br />

Enquiries for tapped resistors must state the following details:<br />

Resistance per section<br />

Maximum dissipation per section<br />

Maximum operating ambient temperature<br />

Maximum permissible dimensions if important<br />

Type of terminations required. (See ‘Terminations’, page 3)<br />

Resistor style or proposed method of mounting.<br />

Table 5<br />

Maximum* Maximum* Maximum*<br />

total resistance number<br />

dissipation with single of taps<br />

in 20°C<br />

tap<br />

ambient<br />

(ohms)<br />

(watts) with<br />

Type<br />

single tap<br />

1905 14.5 9k 1<br />

1600 15.0 12k 1<br />

1602 15.5 9k 1<br />

1906 19.0 13k 1<br />

1603 22 18k 1<br />

1604 31 29k 2<br />

1605 41 34k 2<br />

1908 47 38k 2<br />

1607 66 53k 2<br />

1606 80 78k 4<br />

1608 101 93k 4<br />

1609 145 140k 4<br />

*Maximum total dissipation assumes that this will be<br />

evenly spread over the total element length.<br />

Low Inductance <strong>Resistors</strong><br />

Ayrton-Perry wound elements are supplied for low inductance<br />

applications. This winding style has a maximum permissible<br />

hot spot temperature of 300°C. The maximum dissipation is<br />

defined in Table 1 under the heading Operating hot spot<br />

temperature of 300°C, and resistance ranges are defined in<br />

the three right-hand columns of this table.<br />

Application Notes<br />

When cold, vitreous enamel has excellent insulation resistance.<br />

In common with all insulants the specific resistance of the<br />

enamel decreases with increased temperature; therefore, if<br />

operated at any temperature approaching the maximum, the<br />

resistor cannot be classed as an insulated type and should not<br />

be used in contact with any conducting materials.<br />

The recommended dissipations for each of the resistor hot<br />

spot temperatures applies to resistors mounted horizontally. If<br />

the bore is completely blocked a 15% derating is<br />

recommended. However, wherever possible, resistors should<br />

be mounted vertically with unobstructed bore.<br />

This makes best use of the chimney effect of the heated tube<br />

and will encourage a cooling stream of air through the bore.<br />

Allowances must be made, when tubular resistors are mounted<br />

in banks, for the effects produced by radiation between tubes.<br />

Appreciable reduction of hot spot temperature can be<br />

achieved by arranging that resistors are subjected to some<br />

measure of forced draught. In general, it is most efficient to<br />

extract air from the resistor enclosure and arrange that an air<br />

inlet is adjacent to the bottom of the tubes.<br />

If soft soldered connections are used the resistors should be derated<br />

where applicable to limit the hot spot temperature to 300°C.<br />

General Note<br />

<strong>TT</strong> <strong>electronics</strong> reserves the right to make changes in product specification without notice or liability.<br />

All information is subject to <strong>TT</strong> <strong>electronics</strong>’ own data and is considered accurate at time of going to print.<br />

www.bitechnologies.com www.irctt.com www.welwyn-tt.com<br />

© Welwyn Components Limited Bedlington, Northumberland NE22 7AA, UK<br />

© Telephone: <strong>TT</strong> <strong>electronics</strong> +44 (0) 1670 plc<br />

822181 · Facsimile: +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com<br />

<br />

08. 11<br />

123


<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />

<strong>Wirewound</strong> <strong>Resistors</strong><br />

<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />

<strong>Wirewound</strong> <strong>Resistors</strong> <strong>Resistors</strong><br />

1600/1900<br />

1600/1900<br />

1600/1900 Series<br />

Series<br />

Series<br />

Welwyn<br />

Welwyn Components<br />

Components<br />

126<br />

126<br />

126<br />

Table<br />

Table<br />

Table 6<br />

mounting<br />

mounting<br />

mounting<br />

clip<br />

clip<br />

clip<br />

dimension<br />

dimension<br />

dimension<br />

(mm)<br />

(mm)<br />

(mm) See Fig. 11<br />

See<br />

See<br />

Fig.<br />

Fig.<br />

11<br />

11<br />

Clip Type A B C D E F G H J K Auxiliary<br />

Clip Type Auxiliary<br />

Clip ref. Type type nom. A max B nom. C max D max E max F ±0.2 G dia H dia J nom K Auxiliary locking<br />

ref. type nom. max nom. max max max ±0.2 dia dia nom locking<br />

ref. type nom. max nom. max max max ±0.2 dia dia nom spring locking ref<br />

spring ref<br />

1601 52 68<br />

spring ref<br />

1601 52 68<br />

1601 1602 52 70 68 86<br />

1602 70 86<br />

MD1 1603 1602 90 70 106 86 29 19 17.5 14.5 4.8 4.0 3.9 7.2 MD16<br />

MD1 1603 90 106 29 19 17.5 14.5 4.8 4.0 3.9 7.2 MD16<br />

MD1 MD4 1603 1604 121 90 106 137 29 19 17.5 14.5 4.8 4.0 3.9 7.2 MD16<br />

MD4 1604 121 137<br />

MD4 1604 1605 121 108 137 128<br />

1605 108 128<br />

1605 1906 108 83 128 99<br />

1906 83 99<br />

1906 1607 125 83 146 99<br />

1607 125 146<br />

MD3 1607 1608 125 176 146 197 49 33 32.0 19.0 6.4 4.0 6.3 9.5 MD18<br />

MD3 1608 176 197 49 33 32.0 19.0 6.4 4.0 6.3 9.5 MD18<br />

MD3 MD6 1608 1609 176 240 197 261 49 33 32.0 19.0 6.4 4.0 6.3 9.5 MD18<br />

MD6 1609 240 261<br />

MD6 1609 240 261<br />

These mounting clips are suitable for termination styles C, CB and CP.<br />

These<br />

These<br />

mounting<br />

mounting<br />

clips<br />

clips<br />

are<br />

are<br />

suitable<br />

suitable<br />

for<br />

for<br />

termination<br />

termination<br />

styles<br />

styles<br />

C,<br />

C,<br />

CB<br />

CB<br />

and<br />

and<br />

CP.<br />

CP.<br />

MD4, 5 and 6 have an ear formed in the bottom surface of the bracket to<br />

MD4,<br />

MD4, and<br />

and have<br />

have<br />

an<br />

an<br />

ear<br />

ear<br />

formed<br />

formed<br />

in<br />

in<br />

the<br />

the<br />

bottom<br />

bottom<br />

surface<br />

surface<br />

of<br />

of<br />

the<br />

the<br />

bracket<br />

bracket<br />

to<br />

to<br />

prevent rotation of the mounting plate. The auxiliary locking springs<br />

prevent<br />

prevent<br />

rotation<br />

rotation<br />

of<br />

of<br />

the<br />

the<br />

mounting<br />

mounting<br />

plate.<br />

plate.<br />

The<br />

The<br />

auxiliary<br />

auxiliary<br />

locking<br />

locking<br />

springs<br />

springs<br />

ensure positive retention of the tube under severe mechanical shock<br />

ensure<br />

ensure<br />

positive<br />

positive<br />

retention<br />

retention<br />

of<br />

of<br />

the<br />

the<br />

tube<br />

tube<br />

under<br />

under<br />

severe<br />

severe<br />

mechanical<br />

mechanical<br />

shock<br />

shock<br />

conditions. See Figure 11.<br />

conditions.<br />

conditions.<br />

See<br />

See<br />

Figure<br />

Figure<br />

11.<br />

11.<br />

Table<br />

Table<br />

Table 7<br />

Mounting<br />

Mounting<br />

Mounting<br />

brackets<br />

brackets<br />

brackets<br />

dimensions<br />

dimensions<br />

dimensions<br />

(mm).<br />

(mm).<br />

(mm). See Fig. 12.<br />

See<br />

See<br />

Fig.<br />

Fig.<br />

12.<br />

12.<br />

Bracket Type A B C D E<br />

Bracket Type Bracket ref. Type nom A nom B nom C nom D nom E<br />

ref. nom nom nom nom nom<br />

ref. MD40 1600 nom 78 nom 92 nom 10 nom 20 nom 4.2<br />

MD40 1600 78 92 10 20 4.2<br />

MD40 1600 1905 78 73 92 87 10 20 4.2<br />

1905 73 87<br />

1905 1601 73 50 87 64<br />

1601 50 64<br />

1601 1602 50 68 64 82<br />

1602 68 82<br />

MD41 1602 1603 68 91 105 82 13 20 4.2<br />

MD41 1603 91 105 13 20 4.2<br />

MD41 1603 1604 119 91 105 133 13 20 4.2<br />

1604 119 133<br />

1604 1906 119 81 133 95<br />

1906 81 95<br />

MD42 1906 1605 106 81 120 95<br />

MD42 1605 106 120<br />

MD42 1605 1606 106 183 120 197 20 25 5.2<br />

1606 183 197 20 25 5.2<br />

1606 1908 183 119 197 133 20 25 5.2<br />

1908 119 133<br />

1908 1607 119 121 133 143<br />

1607 121 143<br />

MD43 1607 1608 121 171 143 193 28 30 5.2<br />

MD43 1608 171 193 28 30 5.2<br />

MD43 1608 1609 171 235 193 257 28 30 5.2<br />

1609 235 257<br />

1609 235 257<br />

These brackets are suitable for termination styles B, 4B, AP & AW<br />

These<br />

These<br />

brackets<br />

brackets<br />

are<br />

are<br />

suitable<br />

suitable<br />

for<br />

for<br />

termination<br />

termination<br />

styles<br />

styles<br />

B,<br />

B,<br />

4B,<br />

4B,<br />

AP<br />

AP AW<br />

AW<br />

Table<br />

Table<br />

Table 8<br />

Mounting<br />

Mounting<br />

Mounting<br />

plug<br />

plug<br />

plug<br />

dimensions<br />

dimensions<br />

dimensions<br />

(mm)<br />

(mm)<br />

(mm) See Fig. 13.<br />

See<br />

See<br />

Fig.<br />

Fig.<br />

13.<br />

13.<br />

Type A B C<br />

Type Type A Min. B Max.<br />

C<br />

Min.<br />

Max.<br />

1601<br />

Min.<br />

Max.<br />

1601<br />

1601 1602<br />

1602<br />

1602 1603 1.6 3.7 5.3 M4<br />

1603 1.6 3.7 5.3 M4<br />

1603 1604<br />

1.6 3.7 5.3 M4<br />

1604<br />

1906 1604<br />

1906<br />

1906 1605<br />

1605<br />

1605 1606 1.6 3.7 5.3 M5<br />

1606 1.6 3.7 5.3 M5<br />

1606 1908<br />

1.6 3.7 5.3 M5<br />

1908<br />

1908 1607<br />

1607<br />

1607 1608 3.2 5.2 6.8 M6<br />

1608 3.2 5.2 6.8 M6<br />

1609 1608 3.2 5.2 6.8 M6<br />

1609<br />

1609<br />

F type bushes are suitable for termination styles B, 4B AP and AW<br />

type<br />

type<br />

bushes<br />

bushes<br />

are<br />

are<br />

suitable<br />

suitable<br />

for<br />

for<br />

termination<br />

termination<br />

styles<br />

styles<br />

B,<br />

B,<br />

4B<br />

4B<br />

AP<br />

AP<br />

and<br />

and<br />

AW<br />

AW<br />

Ordering<br />

Ordering<br />

Ordering<br />

Procedure<br />

Procedure<br />

Procedure<br />

Mounting clips (and auxiliary locking<br />

Mounting<br />

Mounting<br />

clips<br />

clips<br />

(and<br />

(and<br />

auxiliary<br />

auxiliary<br />

locking<br />

locking<br />

springs when required) should be ordered<br />

springs<br />

springs<br />

when<br />

when<br />

required)<br />

required)<br />

should<br />

should<br />

be<br />

be<br />

ordered<br />

ordered<br />

units and the type reference specified.<br />

in<br />

in<br />

units<br />

units<br />

and<br />

and<br />

the<br />

the<br />

type<br />

type<br />

reference<br />

reference<br />

specified.<br />

specified.<br />

Ordering<br />

Ordering<br />

Ordering<br />

Procedure<br />

Procedure<br />

Procedure<br />

Mounting brackets should be ordered in<br />

Mounting<br />

Mounting<br />

brackets<br />

brackets<br />

should<br />

should<br />

be<br />

be<br />

ordered<br />

ordered<br />

in<br />

in<br />

units and the type reference specified.<br />

units<br />

units<br />

and<br />

and<br />

the<br />

the<br />

type<br />

type<br />

reference<br />

reference<br />

specified.<br />

specified.<br />

Ordering<br />

Ordering<br />

Ordering<br />

Procedure<br />

Procedure<br />

Procedure<br />

Mounting plugs are denoted by the prefix<br />

Mounting<br />

Mounting<br />

plugs<br />

plugs<br />

are<br />

are<br />

denoted<br />

denoted<br />

by<br />

by<br />

the<br />

the<br />

prefix<br />

prefix<br />

‘F’ added to the size reference;<br />

‘F’<br />

‘F’<br />

added<br />

added<br />

to<br />

to<br />

the<br />

the<br />

size<br />

size<br />

reference;<br />

reference;<br />

e.g. BF1602 and APF1602.<br />

e.g.<br />

e.g.<br />

BF1602<br />

BF1602<br />

and<br />

and<br />

APF1602.<br />

APF1602.<br />

General Note<br />

<strong>TT</strong> <strong>electronics</strong> reserves the right to make changes in product specification without notice or liability.<br />

All © information Welwyn Components is subject to <strong>TT</strong> <strong>electronics</strong>’ Limitedown Bedlington, data and Northumberland is considered accurate NE22 at 7AA, time UK of going to print.<br />

www.bitechnologies.com www.irctt.com www.welwyn-tt.com<br />

© Telephone: Welwyn<br />

Welwyn +44 Components<br />

Components (0) 1670 822181 Limited<br />

Limited · Facsimile:<br />

Bedlington,<br />

Bedlington, +44 (0) 1670<br />

Northumberland<br />

Northumberland 829465 · Email:<br />

NE22<br />

NE22 info@welwyn-tt.com<br />

7AA, UK<br />

7AA, UK · Website: www.welwyn-tt.com<br />

<br />

Telephone: +44 (0) 1670 822181 Facsimile: +44 (0) 1670 829465 Email: info@welwyn-tt.com Website: www.welwyn-tt.com<br />

<br />

© Telephone: <strong>TT</strong> <strong>electronics</strong> +44 (0) 1670 plc822181 · Facsimile: +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com<br />

<br />

08. 11


<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />

<strong>Wirewound</strong> <strong>Resistors</strong><br />

<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />

<strong>Wirewound</strong> <strong>Resistors</strong><br />

1600/1900 Series<br />

Welwyn Components<br />

Ordering Procedure<br />

Specify the full type reference, resistance value and tolerance, using IEC 62 code references.<br />

The addition of L to the prefix describing terminal configuration indicates Ayrton-Perry winding.<br />

Example: Electrically live ferrule terminated 1601 size at 10 ohms and 5% -<br />

Adjustable Option<br />

C 1601 - 10R J I<br />

V<br />

Fixed<br />

Adjustable<br />

Termination Style<br />

B AP AW 4B CB C CP See Figures 2 to 8<br />

Winding & Mounting Options<br />

L<br />

F<br />

Standard<br />

Low Inductabce<br />

Mounting plug<br />

Tube Size<br />

Value (USE IEC62 code)<br />

Tolerance (use IEC62 code)<br />

F 1%<br />

G 2%<br />

J 5%<br />

K 10%<br />

Packing<br />

I Box Standard<br />

Note - consult data sheet in detail for valid combinations.<br />

Minimium Ordering Quantity: 10<br />

Order Multiple: 1<br />

Note - adjustable option V with termination style 4B is coded 4VB<br />

General Note<br />

<strong>TT</strong> <strong>electronics</strong> reserves the right to make changes in product specification without notice or liability.<br />

All information is subject to <strong>TT</strong> <strong>electronics</strong>’ own data and is considered accurate at time of going to print.<br />

www.bitechnologies.com www.irctt.com www.welwyn-tt.com<br />

© Welwyn Components Limited Bedlington, Northumberland NE22 7AA, UK<br />

Telephone: © <strong>TT</strong> <strong>electronics</strong> +44 (0) 1670 plc822181 · Facsimile: +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com<br />

<br />

08. 11

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