Tubular Vitreous Enamelled Wirewound Resistors - TT electronics ...
Tubular Vitreous Enamelled Wirewound Resistors - TT electronics ...
Tubular Vitreous Enamelled Wirewound Resistors - TT electronics ...
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<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />
<strong>Wirewound</strong> <strong>Resistors</strong><br />
Welwyn Components<br />
1600/1900 Series<br />
1600/1900 Series<br />
Impervious Impervious lead lead free free vitreous vitreous enamel enamel coating coating<br />
· Can be supplied with fixed, adjustable, tapped or<br />
Can be supplied with fixed, adjustable,<br />
low inductance winding<br />
tapped or low inductance winding<br />
· Seven termination styles with choice of<br />
Seven mounting termination arrangements styles with choice of<br />
· mounting Manufactured arrangements RoHS compliant Pb-free terminations*<br />
Manufactured RoHS compliant<br />
* Check Pb-free status terminations*<br />
of stock when ordering<br />
* Check status of stock when ordering<br />
General Information<br />
<strong>Vitreous</strong> enamelled wirewound resistors are capable of<br />
withstanding a higher dissipation size for size, than any other<br />
protected type; this is attributable to the higher operating<br />
temperature which the wire and enamel can withstand.<br />
<strong>Vitreous</strong> enamel provides exceptionally good protection to the<br />
wire element and is essentially impervious to moisture. The<br />
resistors can safely be used in harsh environmental conditions.<br />
The Welwyn range is based on thirteen sizes of tube, each of<br />
which has a recommended maximum dissipation which limits<br />
operating surface temperature to a maximum of 375°C.<br />
The stability and high reliability of Welwyn tubular vitreous<br />
resistors is a direct result of the best quality materials being<br />
used in their construction.<br />
High purity ceramic tubes have been matched with nickel<br />
Electrical Data<br />
Values<br />
chromium resistance wires and specially formulated enamel to<br />
ensure that the resistors can withstand repeated heat cycling<br />
without damage.<br />
Connections between the resistance element and end<br />
terminations are welded; other connections are brazed.<br />
Mounting devices are available which permit resistors to be<br />
mounted by both ends or by one end. Single ended mounting<br />
is recommended for applications which do not subject the<br />
resistor to shock or vibration.<br />
Ferrules and the F type mounting plug are anchored into the<br />
tubes with high temperature adhesive.<br />
Special requirements, for types or styles not described<br />
in this brochure, will be considered for economic<br />
quantities.<br />
1601 1905 1600 1602 1906 1603 1604<br />
C°07 ta gnitar rewoP<br />
sttaw 1 5.61<br />
71 2 52 53<br />
egnar ecnatsiseR<br />
smho<br />
1elbaT eS<br />
egatlov tnemele gnitimiL stlov<br />
1elbaT eS<br />
)C° 02+ ot 5-( RCT C°/mpp<br />
<strong>Tubular</strong> <strong>Tubular</strong> <strong>Vitreous</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />
<strong>Enamelled</strong><br />
<strong>Enamelled</strong><br />
<strong>Wirewound</strong> <strong>Wirewound</strong> <strong>Resistors</strong><br />
<strong>Resistors</strong><br />
1600/1900 1600/1900 Series<br />
Series<br />
Welwyn Welwyn Components<br />
Components<br />
Electrical Electrical<br />
Data (continued)<br />
Data (continued)<br />
Table<br />
Table<br />
1<br />
1<br />
*Dissipation (watts) to Resistance range (ohms) Limiting Low inductance<br />
*Dissipation<br />
*Dissipation<br />
(watts)<br />
(watts)<br />
to<br />
to<br />
Resistance<br />
Resistance<br />
range<br />
range<br />
(ohms)<br />
(ohms)<br />
Limiting<br />
Limiting<br />
Low<br />
Low<br />
inductance<br />
inductance<br />
produce operating element winding resistance<br />
produce<br />
produce<br />
operating<br />
operating<br />
element<br />
element<br />
winding<br />
winding<br />
resistance<br />
resistance<br />
hotspot temperature (°C) of: voltage range (ohms)<br />
hotspot<br />
hotspot<br />
temperature<br />
temperature<br />
(°C)<br />
(°C)<br />
of:<br />
of:<br />
voltage<br />
voltage<br />
range<br />
range<br />
(ohms)<br />
(ohms)<br />
Ambient = 20°C Ambient Minimum Termination Min. res. at<br />
Ambient<br />
Ambient<br />
= 20°C<br />
20°C<br />
Ambient<br />
Ambient<br />
Minimum<br />
Minimum<br />
Termination<br />
Termination<br />
Min.<br />
Min.<br />
res.<br />
res.<br />
at<br />
at<br />
= 70°C resistance at style<br />
= 70°C<br />
70°C<br />
resistance<br />
resistance<br />
at<br />
at<br />
style<br />
style<br />
Max. at<br />
Max. at<br />
Max.<br />
Max.<br />
at<br />
at<br />
Max.<br />
Max.<br />
at<br />
at<br />
Type<br />
any<br />
either<br />
Type<br />
Type<br />
any<br />
any<br />
either<br />
either<br />
200 300 375 375 ±5% ±2% ±1% tolerance C All others ±10% ±5% tolerance<br />
200<br />
200<br />
300<br />
300<br />
375<br />
375<br />
375<br />
375<br />
±5%<br />
±5%<br />
±2%<br />
±2%<br />
±1%<br />
±1%<br />
tolerance<br />
tolerance<br />
C All<br />
All<br />
others<br />
others<br />
±10%<br />
±10%<br />
±5%<br />
±5%<br />
tolerance<br />
tolerance<br />
1601 5 10 14 11 1 15 25 15k 250 150 10 50 1.3k<br />
1601<br />
1601<br />
5 10<br />
10<br />
14<br />
14<br />
11<br />
11<br />
1 15<br />
15<br />
25<br />
25<br />
15k<br />
15k<br />
250<br />
250<br />
150<br />
150<br />
10<br />
10<br />
50<br />
50<br />
1.3k<br />
1.3k<br />
1905 7 14.5 20 16 1 15 30 30k - 450 10 50 3.5k<br />
1905<br />
1905<br />
7 14.5<br />
14.5<br />
20<br />
20<br />
16<br />
16<br />
1 15<br />
15<br />
30<br />
30<br />
30k<br />
30k<br />
- 450<br />
450<br />
10<br />
10<br />
50<br />
50<br />
3.5k<br />
3.5k<br />
1600 7.5 15 21 16.5 1 15 30 56k - 600 10 50 5.0k<br />
1600<br />
1600<br />
7.5<br />
7.5<br />
15<br />
15<br />
21<br />
21<br />
16.5<br />
16.5<br />
1 15<br />
15<br />
30<br />
30<br />
56k<br />
56k<br />
- 600<br />
600<br />
10<br />
10<br />
50<br />
50<br />
5.0k<br />
5.0k<br />
1602 8 15.5 22 17 1 20 25 43k 500 350 10 50 4.0k<br />
1602<br />
1602<br />
8 15.5<br />
15.5<br />
22<br />
22<br />
17<br />
17<br />
1 20<br />
20<br />
25<br />
25<br />
43k<br />
43k<br />
500<br />
500<br />
350<br />
350<br />
10<br />
10<br />
50<br />
50<br />
4.0k<br />
4.0k<br />
1906 9.5 19 28 22 1 20 30 50k 700 550 10 50 5.5k<br />
1906<br />
1906<br />
9.5<br />
9.5<br />
19<br />
19<br />
28<br />
28<br />
22<br />
22<br />
1 20<br />
20<br />
30<br />
30<br />
50k<br />
50k<br />
700<br />
700<br />
550<br />
550<br />
10<br />
10<br />
50<br />
50<br />
5.5k<br />
5.5k<br />
1603 11 22 32 25 1 20 30 83k 850 750 10 50 7.5k<br />
1603<br />
1603<br />
11<br />
11<br />
22<br />
22<br />
32<br />
32<br />
25<br />
25<br />
1 20<br />
20<br />
30<br />
30<br />
83k<br />
83k<br />
850<br />
850<br />
750<br />
750<br />
10<br />
10<br />
50<br />
50<br />
7.5k<br />
7.5k<br />
1604 15.5 31 45 35 1 20 60 100k 1300 1000 15 50 11.5k<br />
1604<br />
1604<br />
15.5<br />
15.5<br />
31<br />
31<br />
45<br />
45<br />
35<br />
35<br />
1 20<br />
20<br />
60<br />
60<br />
100k<br />
100k<br />
1300<br />
1300<br />
1000<br />
1000<br />
15<br />
15<br />
50<br />
50<br />
11.5k<br />
11.5k<br />
1605 21 41 59 47 1 30 40 100k 1100 900 15 50 14k<br />
1605<br />
1605<br />
21<br />
21<br />
41<br />
41<br />
59<br />
59<br />
47<br />
47<br />
1 30<br />
30<br />
40<br />
40<br />
100k<br />
100k<br />
1100<br />
1100<br />
900<br />
900<br />
15<br />
15<br />
50<br />
50<br />
14k<br />
14k<br />
1908 24 47 68 54 1 30 40 100k 1200 1000 10 50 16k<br />
1908<br />
1908<br />
24<br />
24<br />
47<br />
47<br />
68<br />
68<br />
54<br />
54<br />
1 30<br />
30<br />
40<br />
40<br />
100k<br />
100k<br />
1200<br />
1200<br />
1000<br />
1000<br />
10<br />
10<br />
50<br />
50<br />
16k<br />
16k<br />
1607 34 66 95 76 1 30 50 100k 1300 900 15 50 22k<br />
1607<br />
1607<br />
34<br />
34<br />
66<br />
66<br />
95<br />
95<br />
76<br />
76<br />
1 30<br />
30<br />
50<br />
50<br />
100k<br />
100k<br />
1300<br />
1300<br />
900<br />
900<br />
15<br />
15<br />
50<br />
50<br />
22k<br />
22k<br />
1606 41 80 115 91 1 30 40 160k 2100 1900 15 50 32k<br />
1606<br />
1606<br />
41<br />
41<br />
80<br />
80<br />
115<br />
115<br />
91<br />
91<br />
1 30<br />
30<br />
40<br />
40<br />
160k<br />
160k<br />
2100<br />
2100<br />
1900<br />
1900<br />
15<br />
15<br />
50<br />
50<br />
32k<br />
32k<br />
1608 52 101 145 115 1 30 50 180k 2100 1800 20 50 38k<br />
1608<br />
1608<br />
52<br />
52<br />
101<br />
101<br />
145<br />
145<br />
115<br />
115<br />
1 30<br />
30<br />
50<br />
50<br />
180k<br />
180k<br />
2100<br />
2100<br />
1800<br />
1800<br />
20<br />
20<br />
50<br />
50<br />
38k<br />
38k<br />
1609 74 145 208 165 1 35 50 250k 3000 2500 30 100 58k<br />
1609<br />
1609<br />
74<br />
74<br />
145<br />
145<br />
208<br />
208<br />
165<br />
165<br />
1 35<br />
35<br />
50<br />
50<br />
250k<br />
250k<br />
3000<br />
3000<br />
2500<br />
2500<br />
30<br />
30<br />
100<br />
100<br />
58k<br />
58k<br />
*The<br />
*The<br />
stated stated<br />
dissipation dissipation<br />
applies applies<br />
to to<br />
resistors resistors<br />
mounted mounted<br />
horizontally horizontally<br />
with with<br />
unobstructed unobstructed<br />
bore.<br />
bore.<br />
Performance Performance<br />
Data<br />
Data<br />
Max<br />
Typ<br />
Max<br />
Max<br />
Typ<br />
Typ<br />
Load : 1000 hours at 70°C ∆R% 5.0 3.5<br />
Load<br />
Load<br />
: 1000<br />
1000<br />
hours<br />
hours<br />
at<br />
at<br />
70°C<br />
70°C<br />
∆R%<br />
∆R%<br />
5.0<br />
5.0<br />
3.5<br />
3.5<br />
Shelf life : 12 months at room temperature ∆R% 1.0 0.1<br />
Shelf<br />
Shelf<br />
life<br />
life<br />
: 12<br />
12<br />
months<br />
months<br />
at<br />
at<br />
room<br />
room<br />
temperature<br />
temperature<br />
∆R%<br />
∆R%<br />
1.0<br />
1.0<br />
0.1<br />
0.1<br />
Climatic ∆R% 0.5 0.35<br />
Climatic<br />
Climatic<br />
∆R%<br />
∆R%<br />
0.5<br />
0.5<br />
0.35<br />
0.35<br />
Long term damp heat ∆R% 0.2 0.05<br />
Long<br />
Long<br />
term<br />
term<br />
damp<br />
damp<br />
heat<br />
heat<br />
∆R%<br />
∆R%<br />
0.2<br />
0.2<br />
0.05<br />
0.05<br />
Bump and vibration ∆R% 0.1 0.02<br />
Bump<br />
Bump<br />
and<br />
and<br />
vibration<br />
vibration<br />
∆R%<br />
∆R%<br />
0.1<br />
0.1<br />
0.02<br />
0.02<br />
Noise (in a decade of frequency) ∆R% zero zero<br />
Noise<br />
Noise<br />
(in<br />
(in<br />
a decade<br />
decade<br />
of<br />
of<br />
frequency)<br />
frequency)<br />
∆R%<br />
∆R%<br />
zero<br />
zero<br />
zero<br />
zero<br />
Pulse Handling Data<br />
Available by request<br />
Pulse<br />
Pulse<br />
Handling<br />
Handling<br />
Data<br />
Data<br />
Available<br />
Available<br />
by<br />
by<br />
request<br />
request<br />
General Note<br />
<strong>TT</strong> <strong>electronics</strong> reserves the right to make changes in product specification without notice or liability.<br />
© All Welwyn information Components is subject to <strong>TT</strong> Limited <strong>electronics</strong>’<br />
Bedlington,<br />
own data and<br />
Northumberland<br />
is considered accurate<br />
NE22 7AA,<br />
at time<br />
UK<br />
of going to print.<br />
© www.bitechnologies.com www.irctt.com www.welwyn-tt.com<br />
Welwyn<br />
Welwyn<br />
Components<br />
Components<br />
Limited Bedlington, Northumberland NE22 7AA, UK<br />
Telephone: +44 (0) 1670 822181 · Facsimile: Limited+44 Bedlington, (0) 1670 Northumberland 829465 · Email: info@welwyn-tt.com NE22 7AA, UK · Website: www.welwyn-tt.com<br />
<br />
Telephone: +44 (0) 1670 822181 · Facsimile: +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com<br />
<br />
Telephone: © <strong>TT</strong> <strong>electronics</strong> +44 (0) 1670 plc822181 Facsimile: +44 (0) 1670 829465 Email: info@welwyn-tt.com Website: www.welwyn-tt.com<br />
<br />
122<br />
122<br />
08. 11<br />
122
<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />
<strong>Wirewound</strong> <strong>Resistors</strong><br />
<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />
<strong>Wirewound</strong> <strong>Resistors</strong><br />
<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />
1600/1900 Series<br />
<strong>Wirewound</strong> <strong>Resistors</strong><br />
1600/1900 Series<br />
1600/1900 Series<br />
Physical Data<br />
Table 2 Dimensions in millimetres. See fig 2-8 for styles<br />
Physical Data<br />
Welwyn Components<br />
Welwyn Components<br />
A B C D E F G H J K<br />
Table 2 Dimensions in millimetres. See fig 2-8 for styles<br />
Type max max max nom max max nom ±.25 max<br />
1601 33.0 A 17.5 B 8.2 C 4.5 D 5.0 E 19.5 F 15 G 3.0 H M3 J 59 K<br />
Type 1905 56.1 max 14.5 max 6.55 max nom 4.5 max 5.0 17.5 max nom 10 ±.25 3.0 M3 max -<br />
1601 1600 33.0 61.5 17.5 14.5 6.55 8.2 4.5 5.0 19.5 17.5 15 10 3.0 M3 59 -<br />
1905 1602 56.1 51.0 14.5 17.5 6.55 8.2 4.5 5.0 17.5 19.5 10 15 3.0 M3 77 -<br />
1600 1906 61.5 64.3 14.5 17.5 6.55 8.2 4.5 5.0 17.5 19.5 10 15 3.0 M3 90 -<br />
1602 1603 51.0 74.5 17.5 8.2 4.5 5.0 19.5 15 3.0 M3 101 77<br />
1906 1604 64.3 102 17.5 8.2 4.5 5.0 19.5 15 3.0 M3 128 90<br />
1603<br />
1605<br />
74.5<br />
89.5<br />
17.5<br />
24.0 13.2<br />
8.2 4.5<br />
5.7<br />
5.0<br />
6.8<br />
19.5<br />
26.5<br />
15<br />
17<br />
3.0<br />
4.0<br />
M3<br />
M4<br />
101<br />
122<br />
1604<br />
1908<br />
102<br />
102<br />
17.5<br />
24.0<br />
8.2<br />
13.2<br />
4.5<br />
5.7<br />
5.0<br />
6.8<br />
19.5<br />
26.5<br />
15<br />
17<br />
3.0<br />
4.0<br />
M3<br />
M4<br />
128<br />
134<br />
1605<br />
1607<br />
89.5<br />
102<br />
24.0<br />
32.0<br />
13.2<br />
19.2<br />
5.7<br />
7.0<br />
6.8<br />
9.8<br />
26.5<br />
32.0<br />
17<br />
22<br />
4.0<br />
6.4<br />
M4<br />
M6<br />
122<br />
134<br />
1908<br />
1606<br />
102<br />
166<br />
24.0<br />
24.0<br />
13.2<br />
13.2<br />
5.7<br />
5.7<br />
6.8<br />
6.8<br />
26.5<br />
26.5<br />
17<br />
17<br />
4.0<br />
4.0<br />
M4<br />
M4<br />
134<br />
198<br />
1607 102 32.0 19.2 7.0 9.8 32.0 22 6.4 M6 134<br />
1608 152 32.0 19.2 7.0 9.8 32.0 22 6.4 M6 184<br />
1606 166 24.0 13.2 5.7 6.8 26.5 17 4.0 M4 198<br />
1609 216 32.0 19.2 7.0 9.8 32.0 22 6.4 M6 248<br />
1608 152 32.0 19.2 7.0 9.8 32.0 22 6.4 M6 184<br />
1609 216 32.0 19.2 7.0 9.8 32.0 22 6.4 M6 248<br />
Terminations<br />
Terminations<br />
Styles B, 4B, AP and AW are available in all 13 tube sizes.<br />
Styles B, 4B, AP and AW are available in all 13 tube sizes.<br />
Styles C, CB and CP are available in sizes 1601 to 1609<br />
Styles C, CB and CP are available in sizes 1601 to 1609<br />
inclusive, 1906 and 1908<br />
inclusive, 1906 and 1908<br />
Lugs Lugs (Figure (Figure 2): 2): Pb Pb free free solder solder coated coated nickel nickel iron. iron. Denoted Denoted<br />
by prefix B to to size reference, thus B1602<br />
Pigtails (Figure 3): 14/.193 mm copper, 150 mm minimum<br />
length. Denoted by prefix AP, thus AP1602<br />
Rigid wires (Figure 4): 1.2 mm diameter tinned copper, 32<br />
mm minimum length.<br />
Denoted by prefix AW, thus: AW1602<br />
Lugs with screws, nuts and washers (Figure 5): Nickel<br />
plated brass screws and nuts. Denoted by prefix 4B,<br />
thus: 4B1602.<br />
Ferrule, electrically isolated (Figure 6) Connection to<br />
Ferrule, electrically isolated (Figure 6) Connection to<br />
resistor via Pb free solder coated nickle iron lugs. Denoted<br />
resistor via Pb free solder coated nickle iron lugs. Denoted<br />
by prefix CB, thus: CB1602.<br />
by prefix CB, thus: CB1602.<br />
Ferrule,<br />
Ferrule,<br />
electrically<br />
electrically<br />
live<br />
live<br />
(Figure<br />
(Figure<br />
7)<br />
7)<br />
Nickel<br />
Nickel<br />
plated<br />
plated<br />
brass.<br />
brass.<br />
Denoted by by prefix C, C, thus: C1602.<br />
Ferrule, electrically isolated (Figure 8): Connection to<br />
resistor via pigtails of 14/.193 mm copper, 150mm<br />
minimum length. Denoted by prefix CP thus: CP1602<br />
Marking The resistors are legend marked with type<br />
reference, resistance value, tolerance and manufacturing<br />
date code. Value marking conforms to IEC 62.<br />
Solvent resistance: The vitreous coating and marking are<br />
resistant to all accepted industrial cleaning fluids.<br />
Welwyn Components Limited Bedlington, Northumberland NE22 7AA, UK<br />
General © Welwyn Note Components Limited Bedlington, Northumberland NE22 7AA, UK<br />
Telephone: +44 (0) 1670 822181 Facsimile: +44 (0) 1670 829465 Email: info@welwyn-tt.com Website: www.welwyn-tt.com<br />
<br />
<strong>TT</strong> Telephone: <strong>electronics</strong> +44 reserves (0) 1670 the 822181 right to · make Facsimile: changes +44 in (0) product 1670 829465 specification · Email: without info@welwyn-tt.com notice or liability. · Website: www.welwyn-tt.com<br />
<br />
All information is subject to <strong>TT</strong> <strong>electronics</strong>’ own data and is considered accurate at time of going to print.<br />
www.bitechnologies.com www.irctt.com www.welwyn-tt.com<br />
© <strong>TT</strong> <strong>electronics</strong> plc<br />
08. 11<br />
123<br />
123
124<br />
124<br />
124<br />
<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />
<strong>Tubular</strong><br />
<strong>Tubular</strong> <strong>Vitreous</strong><br />
<strong>Vitreous</strong> <strong>Enamelled</strong><br />
<strong>Enamelled</strong><br />
<strong>Wirewound</strong> <strong>Resistors</strong><br />
<strong>Wirewound</strong> <strong>Resistors</strong><br />
<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />
<strong>Wirewound</strong> <strong>Wirewound</strong> <strong>Resistors</strong> <strong>Resistors</strong><br />
Welwyn Components<br />
Welwyn Components<br />
Welwyn Components<br />
1600/1900 Series<br />
1600/1900 Series<br />
1600/1900 Series<br />
Adjustable <strong>Resistors</strong> (see Figure 9)<br />
partial open winding necessitates a reduced maximum<br />
Adjustable resistors <strong>Resistors</strong> use the (see same Figure basic 9) construction as fixed partial resistance, open when winding compared necessitates with fixed a reduced resistors, maximum and the<br />
Adjustable <strong>Resistors</strong> (see Figure 9)<br />
partial open winding necessitates a reduced maximum<br />
Adjustable resistors already resistors described, use the and same have basic a window construction in the as vitreous fixed resistance, range when is compared also defined with in fixed Table resistors, 4.<br />
and the<br />
Adjustable resistors use the same basic construction as fixed resistance, when compared with fixed resistors, and the<br />
resistors enamel through already described, which contact and is have made a window to the resistive in the vitreous resistance resistors already described, and have a window in the vitreous resistance<br />
More than<br />
range range<br />
one adjusting<br />
is also defined is also defined<br />
band can<br />
in Table in Table<br />
be fitted,<br />
4.<br />
4.<br />
up to the<br />
enamel element through by a sliding which contact contact band. is made The band to the is resistive fitted with a More maximum than number one adjusting specified band in Table can be 3. fitted, up to the<br />
enamel<br />
element through which contact is made to the resistive<br />
clamping by screw a sliding and nut contact to retain band. it The firmly band in position. is fitted with a More<br />
maximum than one adjusting band can be fitted, up to the<br />
element by a sliding contact band. The band is fitted with a maximum<br />
Adjustable<br />
number number<br />
resistors<br />
specified specified<br />
are available<br />
in Table in Table<br />
in termination<br />
3.<br />
3.<br />
styles B, 4B,<br />
clamping clamping<br />
The adjustable<br />
screw screw<br />
winding<br />
and nut and nut<br />
style<br />
to retain to retain<br />
has a<br />
it it<br />
maximum<br />
firmly in position.<br />
firmly in position.<br />
permissible hot Adjustable AP, C, CB and resistors CP, in are sizes available 1602 to in 1609 termination inclusive styles and B, 1906 4B,<br />
The spot adjustable temperature winding of 300°C style and has the a maximum permissible dissipation, hot for<br />
Adjustable<br />
AP, resistors are available in termination styles B, 4B,<br />
and C, 1908 CB and denoted CP, in by sizes prefix 1602 ‘V’. to 1609 inclusive and 1906<br />
The<br />
spot adjustable winding style has a maximum permissible hot<br />
an ambient temperature temperature of 300°C of 20°C, and the is maximum specified in dissipation, Table 4. The for AP,<br />
and C, 1908<br />
CB and denoted<br />
CP, in by<br />
sizes prefix<br />
1602 ‘V’.<br />
to 1609 inclusive and 1906<br />
spot<br />
an ambient temperature<br />
temperature of 300°C<br />
of 20°C, and the<br />
is maximum<br />
specified in dissipation,<br />
Table 4. The<br />
for and 1908 denoted by prefix ‘V’.<br />
an ambient temperature of 20°C, is specified in Table 4. The<br />
Table 3<br />
Table 3<br />
Table Tube A mm B mm Hole C Max. no of<br />
Tube size A max. mm B max. mm dia. Hole mm C Max. adjusting no of<br />
Tube<br />
size A<br />
max. mm B<br />
max. mm<br />
dia. Hole<br />
mm C Max.<br />
adjusting<br />
no of<br />
bands<br />
size max. max. dia. mm adjusting<br />
1602<br />
bands<br />
bands<br />
1602 1603 20 27 3.2 1<br />
1602<br />
1603 1906<br />
20 27 3.2 1<br />
1603 20 27 3.2 1<br />
1906 1604<br />
1906<br />
1604 1605 20 27 3.2 3<br />
1604<br />
1605 1908 20 25 27 32 3.2 3.7 32<br />
1605 20 27 3.2 3<br />
1908 1606 25 32 3.7 24<br />
1908 25 32 3.7 2<br />
1606 1607 25 30 32 38 3.7 42<br />
1606 25 32 3.7 4<br />
1607 1608 30 38 3.7 23<br />
1607 30 38 3.7 2<br />
1608 1609 30 38 3.7 35<br />
1608 30 38 3.7 3<br />
1609 30 38 3.7 5<br />
1609 30 38 3.7 5<br />
Table 4<br />
Table 4<br />
Table Max. dissipation in<br />
Resistance range (ohms)<br />
20°C Max. ambient dissipation (watts) in<br />
Resistance range (ohms)<br />
Type<br />
20°C Max.<br />
ambient dissipation<br />
(watts)<br />
in<br />
Resistance range (ohms)<br />
Min. for Min. for Max. for<br />
Type<br />
20°C ambient (watts)<br />
Min. for Min. for Max. for<br />
Type<br />
200°C 300°C styles VC, all other all styles<br />
200°C 300°C styles Min. for<br />
VC, all Min.<br />
other for Max.<br />
all styles<br />
for<br />
hot spot hot spot VCP styles<br />
hot 200°C<br />
spot hot 300°C<br />
spot styles<br />
VCP VC, all<br />
styles<br />
other all styles<br />
1602 8 15.5 4 3 1.6k<br />
hot spot hot spot VCP styles<br />
1602 1906 9.5 8 15.5 19 4 3 2.5k 1.6k<br />
1602 8 15.5 1.6k<br />
1906 1603 9.5 11 19 22 46 36 2.5k 3.0k<br />
1906 9.5 19 4 3 2.5k<br />
1603 1604 11 16 22 31 68 68 3.0k 5.3k<br />
1603 11 22 6 6 3.0k<br />
1604 1605 16 21 31 41 86 86 5.3k 4.5k<br />
1604 16 31 8 8 5.3k<br />
1605 1908 21 24 41 47 11 6 10 6 4.5k 7.5k<br />
1605 21 41 6 6 4.5k<br />
1908 1607 24 34 47 66 11 10 9 7.5k 8.1k<br />
1908 24 47 11 10 7.5k<br />
1607 1606 34 41 66 80 11 14 13 9 13.2k 8.1k<br />
1607 34 66 11 9 8.1k<br />
1606 1608 41 52 101 80 14 17 13 16 13.2k 15.4k<br />
1606 41 80 14 13 13.2k<br />
1608 1609 52 74 101 145 17 25 16 24 15.4k 25.5k<br />
1608 52 101 17 16 15.4k<br />
1609 74 145 25 24 25.5k<br />
1609 74 145 25 24 25.5k<br />
Manufactured Values<br />
Manufactured E24 preferred Values<br />
Manufactured E24 preferred<br />
Values<br />
E24 preferred<br />
Standard Selection Tolerance ±10%<br />
Standard All other details Selection of the electrical Tolerance and environmental ±10%<br />
Standard All other details Selection of the electrical Tolerance and environmental<br />
±10%<br />
performance of adjustable resistors are the same as for<br />
All<br />
performance other details<br />
of adjustable of the electrical<br />
resistors and<br />
are environmental<br />
fixed resistors.<br />
the same as for<br />
performance<br />
fixed resistors.<br />
of adjustable resistors are the same as for<br />
fixed resistors.<br />
General Note<br />
<strong>TT</strong> © <strong>electronics</strong> Welwyn reserves Components the right to Limited make changes Bedlington, product Northumberland specification without NE22 7AA, notice UKor liability.<br />
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<br />
08. 11
<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />
<strong>Wirewound</strong> <strong>Resistors</strong><br />
<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />
<strong>Wirewound</strong> <strong>Resistors</strong><br />
1600/1900 Series<br />
1600/1900 Series<br />
Welwyn Components<br />
Tapped <strong>Resistors</strong> See Figure 10<br />
Fixed resistors can be supplied with taps to special order.<br />
Because of the reduced winding length, the total resistance of<br />
a tapped resistor will be less than can be offered on a fixed<br />
resistor of the same size. The reduction is proportional to the<br />
number of taps and Table 5 is intended as a guide.<br />
The minimum resistance per section on all sizes is 1Ω and the<br />
standard selection tolerance for any section is ±10%<br />
Ordering Procedure<br />
Enquiries for tapped resistors must state the following details:<br />
Resistance per section<br />
Maximum dissipation per section<br />
Maximum operating ambient temperature<br />
Maximum permissible dimensions if important<br />
Type of terminations required. (See ‘Terminations’, page 3)<br />
Resistor style or proposed method of mounting.<br />
Table 5<br />
Maximum* Maximum* Maximum*<br />
total resistance number<br />
dissipation with single of taps<br />
in 20°C<br />
tap<br />
ambient<br />
(ohms)<br />
(watts) with<br />
Type<br />
single tap<br />
1905 14.5 9k 1<br />
1600 15.0 12k 1<br />
1602 15.5 9k 1<br />
1906 19.0 13k 1<br />
1603 22 18k 1<br />
1604 31 29k 2<br />
1605 41 34k 2<br />
1908 47 38k 2<br />
1607 66 53k 2<br />
1606 80 78k 4<br />
1608 101 93k 4<br />
1609 145 140k 4<br />
*Maximum total dissipation assumes that this will be<br />
evenly spread over the total element length.<br />
Low Inductance <strong>Resistors</strong><br />
Ayrton-Perry wound elements are supplied for low inductance<br />
applications. This winding style has a maximum permissible<br />
hot spot temperature of 300°C. The maximum dissipation is<br />
defined in Table 1 under the heading Operating hot spot<br />
temperature of 300°C, and resistance ranges are defined in<br />
the three right-hand columns of this table.<br />
Application Notes<br />
When cold, vitreous enamel has excellent insulation resistance.<br />
In common with all insulants the specific resistance of the<br />
enamel decreases with increased temperature; therefore, if<br />
operated at any temperature approaching the maximum, the<br />
resistor cannot be classed as an insulated type and should not<br />
be used in contact with any conducting materials.<br />
The recommended dissipations for each of the resistor hot<br />
spot temperatures applies to resistors mounted horizontally. If<br />
the bore is completely blocked a 15% derating is<br />
recommended. However, wherever possible, resistors should<br />
be mounted vertically with unobstructed bore.<br />
This makes best use of the chimney effect of the heated tube<br />
and will encourage a cooling stream of air through the bore.<br />
Allowances must be made, when tubular resistors are mounted<br />
in banks, for the effects produced by radiation between tubes.<br />
Appreciable reduction of hot spot temperature can be<br />
achieved by arranging that resistors are subjected to some<br />
measure of forced draught. In general, it is most efficient to<br />
extract air from the resistor enclosure and arrange that an air<br />
inlet is adjacent to the bottom of the tubes.<br />
If soft soldered connections are used the resistors should be derated<br />
where applicable to limit the hot spot temperature to 300°C.<br />
General Note<br />
<strong>TT</strong> <strong>electronics</strong> reserves the right to make changes in product specification without notice or liability.<br />
All information is subject to <strong>TT</strong> <strong>electronics</strong>’ own data and is considered accurate at time of going to print.<br />
www.bitechnologies.com www.irctt.com www.welwyn-tt.com<br />
© Welwyn Components Limited Bedlington, Northumberland NE22 7AA, UK<br />
© Telephone: <strong>TT</strong> <strong>electronics</strong> +44 (0) 1670 plc<br />
822181 · Facsimile: +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com<br />
<br />
08. 11<br />
123
<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />
<strong>Wirewound</strong> <strong>Resistors</strong><br />
<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />
<strong>Wirewound</strong> <strong>Resistors</strong> <strong>Resistors</strong><br />
1600/1900<br />
1600/1900<br />
1600/1900 Series<br />
Series<br />
Series<br />
Welwyn<br />
Welwyn Components<br />
Components<br />
126<br />
126<br />
126<br />
Table<br />
Table<br />
Table 6<br />
mounting<br />
mounting<br />
mounting<br />
clip<br />
clip<br />
clip<br />
dimension<br />
dimension<br />
dimension<br />
(mm)<br />
(mm)<br />
(mm) See Fig. 11<br />
See<br />
See<br />
Fig.<br />
Fig.<br />
11<br />
11<br />
Clip Type A B C D E F G H J K Auxiliary<br />
Clip Type Auxiliary<br />
Clip ref. Type type nom. A max B nom. C max D max E max F ±0.2 G dia H dia J nom K Auxiliary locking<br />
ref. type nom. max nom. max max max ±0.2 dia dia nom locking<br />
ref. type nom. max nom. max max max ±0.2 dia dia nom spring locking ref<br />
spring ref<br />
1601 52 68<br />
spring ref<br />
1601 52 68<br />
1601 1602 52 70 68 86<br />
1602 70 86<br />
MD1 1603 1602 90 70 106 86 29 19 17.5 14.5 4.8 4.0 3.9 7.2 MD16<br />
MD1 1603 90 106 29 19 17.5 14.5 4.8 4.0 3.9 7.2 MD16<br />
MD1 MD4 1603 1604 121 90 106 137 29 19 17.5 14.5 4.8 4.0 3.9 7.2 MD16<br />
MD4 1604 121 137<br />
MD4 1604 1605 121 108 137 128<br />
1605 108 128<br />
1605 1906 108 83 128 99<br />
1906 83 99<br />
1906 1607 125 83 146 99<br />
1607 125 146<br />
MD3 1607 1608 125 176 146 197 49 33 32.0 19.0 6.4 4.0 6.3 9.5 MD18<br />
MD3 1608 176 197 49 33 32.0 19.0 6.4 4.0 6.3 9.5 MD18<br />
MD3 MD6 1608 1609 176 240 197 261 49 33 32.0 19.0 6.4 4.0 6.3 9.5 MD18<br />
MD6 1609 240 261<br />
MD6 1609 240 261<br />
These mounting clips are suitable for termination styles C, CB and CP.<br />
These<br />
These<br />
mounting<br />
mounting<br />
clips<br />
clips<br />
are<br />
are<br />
suitable<br />
suitable<br />
for<br />
for<br />
termination<br />
termination<br />
styles<br />
styles<br />
C,<br />
C,<br />
CB<br />
CB<br />
and<br />
and<br />
CP.<br />
CP.<br />
MD4, 5 and 6 have an ear formed in the bottom surface of the bracket to<br />
MD4,<br />
MD4, and<br />
and have<br />
have<br />
an<br />
an<br />
ear<br />
ear<br />
formed<br />
formed<br />
in<br />
in<br />
the<br />
the<br />
bottom<br />
bottom<br />
surface<br />
surface<br />
of<br />
of<br />
the<br />
the<br />
bracket<br />
bracket<br />
to<br />
to<br />
prevent rotation of the mounting plate. The auxiliary locking springs<br />
prevent<br />
prevent<br />
rotation<br />
rotation<br />
of<br />
of<br />
the<br />
the<br />
mounting<br />
mounting<br />
plate.<br />
plate.<br />
The<br />
The<br />
auxiliary<br />
auxiliary<br />
locking<br />
locking<br />
springs<br />
springs<br />
ensure positive retention of the tube under severe mechanical shock<br />
ensure<br />
ensure<br />
positive<br />
positive<br />
retention<br />
retention<br />
of<br />
of<br />
the<br />
the<br />
tube<br />
tube<br />
under<br />
under<br />
severe<br />
severe<br />
mechanical<br />
mechanical<br />
shock<br />
shock<br />
conditions. See Figure 11.<br />
conditions.<br />
conditions.<br />
See<br />
See<br />
Figure<br />
Figure<br />
11.<br />
11.<br />
Table<br />
Table<br />
Table 7<br />
Mounting<br />
Mounting<br />
Mounting<br />
brackets<br />
brackets<br />
brackets<br />
dimensions<br />
dimensions<br />
dimensions<br />
(mm).<br />
(mm).<br />
(mm). See Fig. 12.<br />
See<br />
See<br />
Fig.<br />
Fig.<br />
12.<br />
12.<br />
Bracket Type A B C D E<br />
Bracket Type Bracket ref. Type nom A nom B nom C nom D nom E<br />
ref. nom nom nom nom nom<br />
ref. MD40 1600 nom 78 nom 92 nom 10 nom 20 nom 4.2<br />
MD40 1600 78 92 10 20 4.2<br />
MD40 1600 1905 78 73 92 87 10 20 4.2<br />
1905 73 87<br />
1905 1601 73 50 87 64<br />
1601 50 64<br />
1601 1602 50 68 64 82<br />
1602 68 82<br />
MD41 1602 1603 68 91 105 82 13 20 4.2<br />
MD41 1603 91 105 13 20 4.2<br />
MD41 1603 1604 119 91 105 133 13 20 4.2<br />
1604 119 133<br />
1604 1906 119 81 133 95<br />
1906 81 95<br />
MD42 1906 1605 106 81 120 95<br />
MD42 1605 106 120<br />
MD42 1605 1606 106 183 120 197 20 25 5.2<br />
1606 183 197 20 25 5.2<br />
1606 1908 183 119 197 133 20 25 5.2<br />
1908 119 133<br />
1908 1607 119 121 133 143<br />
1607 121 143<br />
MD43 1607 1608 121 171 143 193 28 30 5.2<br />
MD43 1608 171 193 28 30 5.2<br />
MD43 1608 1609 171 235 193 257 28 30 5.2<br />
1609 235 257<br />
1609 235 257<br />
These brackets are suitable for termination styles B, 4B, AP & AW<br />
These<br />
These<br />
brackets<br />
brackets<br />
are<br />
are<br />
suitable<br />
suitable<br />
for<br />
for<br />
termination<br />
termination<br />
styles<br />
styles<br />
B,<br />
B,<br />
4B,<br />
4B,<br />
AP<br />
AP AW<br />
AW<br />
Table<br />
Table<br />
Table 8<br />
Mounting<br />
Mounting<br />
Mounting<br />
plug<br />
plug<br />
plug<br />
dimensions<br />
dimensions<br />
dimensions<br />
(mm)<br />
(mm)<br />
(mm) See Fig. 13.<br />
See<br />
See<br />
Fig.<br />
Fig.<br />
13.<br />
13.<br />
Type A B C<br />
Type Type A Min. B Max.<br />
C<br />
Min.<br />
Max.<br />
1601<br />
Min.<br />
Max.<br />
1601<br />
1601 1602<br />
1602<br />
1602 1603 1.6 3.7 5.3 M4<br />
1603 1.6 3.7 5.3 M4<br />
1603 1604<br />
1.6 3.7 5.3 M4<br />
1604<br />
1906 1604<br />
1906<br />
1906 1605<br />
1605<br />
1605 1606 1.6 3.7 5.3 M5<br />
1606 1.6 3.7 5.3 M5<br />
1606 1908<br />
1.6 3.7 5.3 M5<br />
1908<br />
1908 1607<br />
1607<br />
1607 1608 3.2 5.2 6.8 M6<br />
1608 3.2 5.2 6.8 M6<br />
1609 1608 3.2 5.2 6.8 M6<br />
1609<br />
1609<br />
F type bushes are suitable for termination styles B, 4B AP and AW<br />
type<br />
type<br />
bushes<br />
bushes<br />
are<br />
are<br />
suitable<br />
suitable<br />
for<br />
for<br />
termination<br />
termination<br />
styles<br />
styles<br />
B,<br />
B,<br />
4B<br />
4B<br />
AP<br />
AP<br />
and<br />
and<br />
AW<br />
AW<br />
Ordering<br />
Ordering<br />
Ordering<br />
Procedure<br />
Procedure<br />
Procedure<br />
Mounting clips (and auxiliary locking<br />
Mounting<br />
Mounting<br />
clips<br />
clips<br />
(and<br />
(and<br />
auxiliary<br />
auxiliary<br />
locking<br />
locking<br />
springs when required) should be ordered<br />
springs<br />
springs<br />
when<br />
when<br />
required)<br />
required)<br />
should<br />
should<br />
be<br />
be<br />
ordered<br />
ordered<br />
units and the type reference specified.<br />
in<br />
in<br />
units<br />
units<br />
and<br />
and<br />
the<br />
the<br />
type<br />
type<br />
reference<br />
reference<br />
specified.<br />
specified.<br />
Ordering<br />
Ordering<br />
Ordering<br />
Procedure<br />
Procedure<br />
Procedure<br />
Mounting brackets should be ordered in<br />
Mounting<br />
Mounting<br />
brackets<br />
brackets<br />
should<br />
should<br />
be<br />
be<br />
ordered<br />
ordered<br />
in<br />
in<br />
units and the type reference specified.<br />
units<br />
units<br />
and<br />
and<br />
the<br />
the<br />
type<br />
type<br />
reference<br />
reference<br />
specified.<br />
specified.<br />
Ordering<br />
Ordering<br />
Ordering<br />
Procedure<br />
Procedure<br />
Procedure<br />
Mounting plugs are denoted by the prefix<br />
Mounting<br />
Mounting<br />
plugs<br />
plugs<br />
are<br />
are<br />
denoted<br />
denoted<br />
by<br />
by<br />
the<br />
the<br />
prefix<br />
prefix<br />
‘F’ added to the size reference;<br />
‘F’<br />
‘F’<br />
added<br />
added<br />
to<br />
to<br />
the<br />
the<br />
size<br />
size<br />
reference;<br />
reference;<br />
e.g. BF1602 and APF1602.<br />
e.g.<br />
e.g.<br />
BF1602<br />
BF1602<br />
and<br />
and<br />
APF1602.<br />
APF1602.<br />
General Note<br />
<strong>TT</strong> <strong>electronics</strong> reserves the right to make changes in product specification without notice or liability.<br />
All © information Welwyn Components is subject to <strong>TT</strong> <strong>electronics</strong>’ Limitedown Bedlington, data and Northumberland is considered accurate NE22 at 7AA, time UK of going to print.<br />
www.bitechnologies.com www.irctt.com www.welwyn-tt.com<br />
© Telephone: Welwyn<br />
Welwyn +44 Components<br />
Components (0) 1670 822181 Limited<br />
Limited · Facsimile:<br />
Bedlington,<br />
Bedlington, +44 (0) 1670<br />
Northumberland<br />
Northumberland 829465 · Email:<br />
NE22<br />
NE22 info@welwyn-tt.com<br />
7AA, UK<br />
7AA, UK · Website: www.welwyn-tt.com<br />
<br />
Telephone: +44 (0) 1670 822181 Facsimile: +44 (0) 1670 829465 Email: info@welwyn-tt.com Website: www.welwyn-tt.com<br />
<br />
© Telephone: <strong>TT</strong> <strong>electronics</strong> +44 (0) 1670 plc822181 · Facsimile: +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com<br />
<br />
08. 11
<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />
<strong>Wirewound</strong> <strong>Resistors</strong><br />
<strong>Tubular</strong> <strong>Vitreous</strong> <strong>Enamelled</strong><br />
<strong>Wirewound</strong> <strong>Resistors</strong><br />
1600/1900 Series<br />
Welwyn Components<br />
Ordering Procedure<br />
Specify the full type reference, resistance value and tolerance, using IEC 62 code references.<br />
The addition of L to the prefix describing terminal configuration indicates Ayrton-Perry winding.<br />
Example: Electrically live ferrule terminated 1601 size at 10 ohms and 5% -<br />
Adjustable Option<br />
C 1601 - 10R J I<br />
V<br />
Fixed<br />
Adjustable<br />
Termination Style<br />
B AP AW 4B CB C CP See Figures 2 to 8<br />
Winding & Mounting Options<br />
L<br />
F<br />
Standard<br />
Low Inductabce<br />
Mounting plug<br />
Tube Size<br />
Value (USE IEC62 code)<br />
Tolerance (use IEC62 code)<br />
F 1%<br />
G 2%<br />
J 5%<br />
K 10%<br />
Packing<br />
I Box Standard<br />
Note - consult data sheet in detail for valid combinations.<br />
Minimium Ordering Quantity: 10<br />
Order Multiple: 1<br />
Note - adjustable option V with termination style 4B is coded 4VB<br />
General Note<br />
<strong>TT</strong> <strong>electronics</strong> reserves the right to make changes in product specification without notice or liability.<br />
All information is subject to <strong>TT</strong> <strong>electronics</strong>’ own data and is considered accurate at time of going to print.<br />
www.bitechnologies.com www.irctt.com www.welwyn-tt.com<br />
© Welwyn Components Limited Bedlington, Northumberland NE22 7AA, UK<br />
Telephone: © <strong>TT</strong> <strong>electronics</strong> +44 (0) 1670 plc822181 · Facsimile: +44 (0) 1670 829465 · Email: info@welwyn-tt.com · Website: www.welwyn-tt.com<br />
<br />
08. 11