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Download Reverse Engineering & Rapid Prototyping Brochure

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Shaping the Technology of Tomorrow<br />

www.udri.udayton.edu<br />

3-D Printing / <strong>Rapid</strong> <strong>Prototyping</strong><br />

• Fused deposition modeling (FDM) process, model<br />

Dimension SST 1200es (Stratasys Inc.)<br />

• Working envelope 10 in. x 10 in. x 12 in. high<br />

• Layer thickness 0.007 in. or 0.010 in.<br />

• ABS plastic materials of 9 color variations (black, white,<br />

red, blue, olive, yellow, nectarine, gray, natural)<br />

• Soluble support materials used and removed in post<br />

production bath<br />

3D Printer<br />

Solvent Bath<br />

Dimension SST 1200es<br />

3D Printed Motor<br />

Housing<br />

3D Printed Ice-<br />

Scraper Assembly<br />

3D Printed MAV Assembly<br />

Mold Design and Analysis<br />

• Solid Works 2010 : software used to design molds beginning with<br />

reverse engineering master pattern file or via manual development;<br />

user can add sprues, gates, vents, knock-out pins, support<br />

structures, draft angles, cooling lines etc.; mold design is output to<br />

IGES format for Moldflow analysis or CNC machining.<br />

• Moldflow 2010: software used to simulate injection molding<br />

process, used iteratively with Solid Words to optimize mold design<br />

prior to final production<br />

Injection Mold Simulation<br />

For further information please contact:<br />

Jared Stonecash<br />

937-229-4361<br />

Jared.Stonecash@udri.udayton.edu<br />

©2012 University of Dayton Research Institute

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