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MAXICUT<br />

Maxicut 460<br />

Maxicut <strong>600</strong><br />

FLEX WING MOWER<br />

OPERATOR & PARTS MANUALS<br />

Editions: 5299-03-06 / 5300-03-06 / 5301-03-06<br />

<strong>Twose</strong> of Tiverton Limited<br />

6 Chinon Court,<br />

Lower Moor Way,<br />

Tiverton Business Park,<br />

Tiverton,<br />

Devon. EX16 6SS.<br />

Telephone: (01884) 253691<br />

Fax: (01884) 255189<br />

Email sales@twose.com<br />

Web: www.twose.com


IMPORTANT<br />

VERIFICATION OF WARRANTY REGISTRATION<br />

DEALER WARRANTY INFORMATION & REGISTRATION VERIFICATION<br />

It is imperative that the selling dealer registers this machine with <strong>Twose</strong> of Tiverton Limited<br />

before delivery to the end user – failure to do so may affect the validity o f the machine<br />

warranty.<br />

To register machines go to the <strong>Twose</strong> web site at www.twose.com, log onto ‘ Dealer<br />

Inside’ and select the ‘ Machine Registration button’ which can be found in the Service<br />

Section of the site. Confirm to the customer that the mach ine has been registered in the<br />

section below.<br />

Should you experience any problems registering a machine in this manner p lease contact<br />

the <strong>Twose</strong> Office on 01884 253691.<br />

Registration Verification<br />

Dealer Name: ……………………..…………………………………………………………….<br />

Dealer Address: …….………………………………………………………………………….<br />

Customer Name: ……………………..…………………………………………………………<br />

Date of Warranty Registration: ……/……/...…… Dealer Signature: ………………..……<br />

NOTE TO CUSTOMER / OWNER<br />

Please ensure that the above section above has been completed and signed by the selling<br />

dealer to verify that your machine has been registered with <strong>Twose</strong> of Tiverton Limited.<br />

IMPORTANT: During the initial ‘bedding in’ period of a new machine it is the customer’s responsibility<br />

to regularly inspect all nuts, bolts and hose connections for tightness and re-tighten if required. New<br />

hydraulic connections occasionally weep small amounts of oil as the seals and joints settle in – where<br />

this occurs it can be cured by re-tightening the connection – refer to torque settings chart below. The<br />

tasks stated above should be performed on an hourly basis during the first day of work and at least<br />

daily thereafter as part of the machines general maintenance procedure.<br />

TORQUE SETTINGS FOR HYDRAULIC FITTINGS<br />

HYDRAULIC HOSE ENDS<br />

PORT ADAPTORS WITH BONDED SEALS<br />

BSP Setting Metric BSP Setting Metric<br />

1/4” 18 Nm 19 mm 1/4” 34 Nm 19 mm<br />

3/8” 31 Nm 22 mm 3/8” 47 Nm 22 mm<br />

1/2” 49 Nm 27 mm 1/2” 102 Nm 27 mm<br />

5/8” 60 Nm 30 mm 5/8” 122 Nm 30 mm<br />

3/4” 80 Nm 32 mm 3/4” 149 Nm 32 mm<br />

1” 125 Nm 41 mm 1” 203 Nm 41 mm<br />

1.1/4” 190 Nm 50 mm 1.1/4” 305 Nm 50 mm<br />

1.1/2” 250 Nm 55 mm 1.1/2” 305 Nm 55 mm<br />

2” 420 Nm 70 mm 2” 400 Nm 70 mm


WARRANTY POLICY<br />

WARRANTY REGISTRATION<br />

All machines must be registered, by the selling dealer with <strong>Twose</strong> of Tiverton Ltd, before delivery<br />

to the end user. On receipt of the goods it is the buyer’s responsibility to check that the Verification<br />

of Warranty Registration in the Operator’s Manual has been completed by the selling dealer.<br />

1. LIMITED WARRANTIES<br />

1.01. All machines supplied by <strong>Twose</strong> of Tiverton Ltd are warranted to be free from defects in<br />

material and workmanship from the date of sale to the original purchaser for a period of 12<br />

months, unless a different period is specified.<br />

1.02. All spare parts supplied by <strong>Twose</strong> of Tiverton Ltd and purchased by the end user are<br />

warranted to be free from defects in material and workmanship from the date of sale to the<br />

original purchaser for a period of 6 months. All parts warranty claims must be supported by a<br />

copy of the failed part invoice to the end user. We cannot consider claims for which sales<br />

invoices are not available.<br />

1.03. The warranty offered by <strong>Twose</strong> of Tiverton Ltd is limited to the making good by repair or<br />

replacement for the purchaser any part or parts found, upon examination at its factory, to be<br />

defective under normal use and service due to defects in material or workmanship. Returned<br />

parts must be complete and unexamined. Pack the component(s) carefully so that any transit<br />

damage is avoided. All ports on hydraulic items should be drained of oil and securely plugged<br />

to prevent seepage and foreign body ingress. Certain other components, electrical items for<br />

example, may require particular care when packing to avoid damage in transit.<br />

1.04. This warranty does not extend to any product from which <strong>Twose</strong> of Tiverton Ltd’s serial<br />

number plate has been removed or altered.<br />

1.05. This warranty does not apply to any part of the goods, which has been subjected to improper<br />

or abnormal use, negligence, alteration, modification, fitment of non-genuine parts, accident<br />

damage, or damage resulting from contact with overhead power lines, damage caused by<br />

foreign objects (e.g. stones, iron, material other than vegetation), failure due to lack of<br />

maintenance, use of incorrect oil or lubricants, contamination of the oil, or which has served<br />

its normal life. This warranty does not apply to any expendable items such as blades, belts,<br />

clutch linings, filter elements, flails, flap kits, skids, soil engaging parts, shields, guards, wear<br />

pads, pneumatic tyres or tracks.<br />

1.06. Temporary repairs and consequential loss - i.e. oil, downtime and associated parts are<br />

specifically excluded from the warranty.<br />

1.07. Warranty on hoses is limited to 12 months and does not include hoses which have suffered<br />

external damage. Only complete hoses may be returned under warranty, any which have<br />

been cut or repaired will be rejected.<br />

1.08. Machines must be repaired immediately a problem arises. Continued use of the machine<br />

after a problem has occurred can result in further component failures, for which <strong>Twose</strong> of<br />

Tiverton Ltd cannot be held liable, and may have safety implications.<br />

1.09. If in exceptional circumstances a non <strong>Twose</strong> of Tiverton Ltd part is used to effect a repair,<br />

warranty reimbursement will be at no more than <strong>Twose</strong> of Tiverton Ltd‘s standard dealer cost<br />

for the genuine part.<br />

1.10. Except as provided herein, no employee, agent, dealer or other person is authorised to give<br />

any warranties of any nature on behalf of <strong>Twose</strong> of Tiverton Ltd.<br />

1.11. For machine warranty periods in excess of 12 months the following additional exclusions<br />

shall apply:<br />

1.11.1. Hoses, exposed pipes and hydraulic tank breathers.<br />

1.11.2. Filters.<br />

1.11.3. Rubber mountings.<br />

1.11.4. External electric wiring.<br />

1.11.5. Bearings and seals.


1.12. All service work, particularly filter changes, must be carried out in accordance with the<br />

manufacturer’s service schedule. Failure to comply will invalidate the warranty. In the event of<br />

a claim, proof of the service work being carried out may be required.<br />

1.13. Repeat or additional repairs resulting from incorrect diagnosis or poor quality previous repair<br />

work are excluded from warranty.<br />

NB Warranty cover will be invalid if any non-genuine parts have been fitted or used. Use of nongenuine<br />

parts may seriously affect the machine’s performance and safety. <strong>Twose</strong> of Tiverton Ltd<br />

cannot be held responsible for any failures or safety implications that arise due to the use of nongenuine<br />

parts.<br />

2. REMEDIES AND PROCEDURES<br />

2.01. The warranty is not effective unless the Selling Dealer registers the machine, via the <strong>Twose</strong><br />

of Tiverton Ltd web site and confirms the registration to the purchaser by completing the<br />

confirmation form in the operator’s manual.<br />

2.02. Any fault must be reported to an authorised <strong>Twose</strong> of Tiverton Ltd dealer as soon as it<br />

occurs. Continued use of a machine, after a fault has occurred, can result in further<br />

component failure for which <strong>Twose</strong> of Tiverton Ltd cannot be held liable.<br />

2.03. Repairs should be undertaken within two days of the failure. Claims submitted for repairs<br />

undertaken more than 2 weeks after a failure has occurred, or 2 days after the parts were<br />

supplied will be rejected, unless the delay has been authorised by <strong>Twose</strong> of Tiverton Ltd.<br />

Please note that failure by the customer to release the machine for repair will not be<br />

accepted as a reason for delay in repair or submitting warranty claims.<br />

2.04. All claims must be submitted, by an authorised <strong>Twose</strong> of Tiverton Ltd Service Dealer, within<br />

30 days of the date of repair.<br />

2.05. Following examination of the claim and parts, <strong>Twose</strong> of Tiverton Ltd will pay, at their<br />

discretion, for any valid claim the invoiced cost of any parts supplied by <strong>Twose</strong> of Tiverton Ltd<br />

and appropriate labour and mileage allowances if applicable.<br />

2.06. The submission of a claim is not a guarantee of payment.<br />

2.07. Any decision reached by <strong>Twose</strong> of Tiverton Ltd is final.<br />

3. LIMITATION OF LIABILITY<br />

3.01. <strong>Twose</strong> of Tiverton Ltd disclaims any express (except as set forth herein) and implied<br />

warranties with respect to the goods including, but not limited to, merchantability and fitness<br />

for a particular purpose.<br />

3.02. <strong>Twose</strong> of Tiverton Ltd makes no warranty as to the design, capability, capacity or suitability<br />

for use of the goods.<br />

3.03. Except as provided herein, <strong>Twose</strong> of Tiverton Ltd shall have no liability or responsibility to the<br />

purchaser or any other person or entity with respect to any liability, loss, or damage caused<br />

or alleged to be caused directly or indirectly by the goods including, but not limited to, any<br />

indirect, special, consequential, or incidental damages resulting from the use or operation of<br />

the goods or any breach of this warranty. Notwithstanding the above limitations and<br />

warranties, the manufacturer’s liability hereunder for damages incurred by the purchaser or<br />

others shall not exceed the price of the goods.<br />

3.04. No action arising out of any claimed breach of this warranty or transactions under this<br />

warranty may be brought more than one (1) year after the cause of the action has occurred.<br />

4. MISCELLANEOUS<br />

4.01. <strong>Twose</strong> of Tiverton Ltd may waive compliance with any of the terms of this limited warranty,<br />

but no waiver of any terms shall be deemed to be a waiver of any other term.<br />

4.02. If any provision of this limited warranty shall violate any applicable law and is held to be<br />

unenforceable, then the invalidity of such provision shall not invalidate any other provisions<br />

herein.<br />

4.03. Applicable law may provide rights and benefits to the purchaser in addition to those provided<br />

herein.


5299 1. INDEX 0306<br />

This manual describes the Maxicut Flex Wing Mower available in 4.6 or 6.0 metre cutting widths.<br />

The cutting height is adjusted hydraulically; a self levelling system ensures the blades remain<br />

parallel to the ground irrespective of cutting height. The wings are also raised and lowered<br />

hydraulically; power being supplied from the tractors 3 spool valve. The three gearboxes are<br />

provided with slip clutch protection. Replaceable skid shoes and rear lighting equipment (for<br />

highway transport) are provided as standard.<br />

It is essential that the machine is operated in line with the procedures and practices detailed in<br />

this manual.<br />

Section<br />

Page No.<br />

1. INDEX 1 -<br />

2. TECHNICAL DETAILS 2 - 1<br />

3. GENERAL ARRANGEMENT 3 - 1<br />

4. SAFETY PRECAUTIONS 4 - 1 TO 4 - 4<br />

5. INSTALLATION 5 - 1 TO 5 - 4<br />

6. GENERAL OPERATION 6 - 1 TO 6 - 7<br />

7. MAINTENANCE 7 - 1 TO 7 - 8<br />

.<br />

IMPORTANT<br />

This machine is designed for vegetation control and must not be used for any other purpose.<br />

It is potentially hazardous to fit or use any parts other than genuine <strong>Twose</strong> parts.<br />

The company disclaims all liability for the consequences of such use<br />

that, in addition, voids the machine warranty.<br />

- 1 –


5299 2. TECHNICAL DATA 0306<br />

Tractor Requirements<br />

Maxicut 460 Maxicut <strong>600</strong><br />

BHP 80 80<br />

PTO Type Live Live<br />

PTO Speed 1000 rev/min 1000 rev/min<br />

PTO Size 1-3/8” 6 spline 1-3/8” 6 spline<br />

Machine Weight 2300kg 3250kg<br />

Cutting Blades 3 Sets 3 Sets<br />

Blade Overlap 150mm 150mm<br />

Cutting Width 4.60m 6.00m<br />

Cutting Height 25 – 375 mm 25 – 325 mm<br />

Cutting Capacity 50mm (max) 50mm (max)<br />

Overall Width 4.75m 6.30m<br />

Transport Width 2.34m 2.70m<br />

Overall Length 4.47m 5.15m<br />

Wing Lift Hydraulic Hydraulic<br />

Wing Flex 90º up - 22º down 90º up - 22º down<br />

Wheels 6 (+2 opt) 6 (+2 opt)<br />

Options<br />

Tyre Size 200/60 14.5 x 10 ply 200/60 14.5 x 10 ply<br />

Type Duro-rib Duro-rib<br />

Pressure 30 psi 30 psi<br />

Shredder Blade Kit Yes Yes<br />

2 - 1


DECLARATION OF CONFORMITY<br />

Conforming to EU Machinery Directive 2006/42/EC<br />

We,<br />

TWOSE of TIVERTON LIMITED,<br />

6 Chinon Court, Lower Moor Way,<br />

Tiverton Business Park, Tiverton, Devon, EX16 6SS, UK<br />

Hereby declare that:<br />

The Product; Tractor Trailed Rotary Wing Mower<br />

Product Code; SR15, SR20<br />

Serial No. & Date ………………………………… Type …………………………<br />

Manufactured in; United Kingdom<br />

Complies with the required provisions of the Machinery Directive 2006/42/EC<br />

The machinery directive is supported by the following harmonized standards;<br />

BS EN ISO 14121-1 (2007) Safety of machinery - Risk assessment, Part 1:<br />

Principles Part 2: practical guide and examples of methods.<br />

BS EN ISO 12100-1 (2010) Safety of machinery - Part 1: Basic terminology and<br />

methodology Part 2: Technical principles.<br />

BS EN 349(1993)+ A1 (2008) Safety of machinery - Minimum distances to avoid the<br />

entrapment with human body parts.<br />

BS EN 953 (1998) Safety of machinery - Guards General requirements for the<br />

design and construction of fixed and movable guards.<br />

BS EN 982(1996)+ A1 (2008) Safety requirements for fluid power systems and their<br />

components. Hydraulics<br />

Signed ……………….... Responsible Person<br />

CHRISTIAN DAVIES on behalf of TWOSE of TIVERTON LIMITED<br />

Status: General Manager Date: May 2011


5299 3. GENERAL ARRANGEMENT 0306<br />

1 2 3 4<br />

7 6 5<br />

1, Wing Drive Shaft 2. Divider Box<br />

3. PTO Shaft 4. Gearbox<br />

5. Wing Lift Ram 6. Wing Leveller<br />

7. Levelling Ram<br />

Noise<br />

The equivalent daily pe rsonal noise exposure from this machine, measured at the operator's ear, is<br />

within the r ange of 80- 85dB when used in conditions where the loa d fluctuates between zero an d<br />

maximum. This applies when the machine is attached to a tractor fitted with a q uiet cab and used in<br />

accordance with the operating instru ctions in a generally open environment. At eq uivalent daily noise<br />

exposure levels of between 85 and 90dB, suitable ear protectors are recommended.<br />

3 - 1


5299 4. SAFETY 0306<br />

Safety<br />

Read, Understand and Follow the Safety Messages. Serious injury or death may occur unless care is<br />

taken to follow the warnings and instructions given in the safety messages,<br />

CAUTION!<br />

WARNING!<br />

DANGER!<br />

The lowest level of Safety Message; warns of possible injury.<br />

Serious injury or possible death.<br />

Imminent death/critical injury.<br />

Never operate the tractor or machinery until you have read and completely understand this manual and<br />

the tractor operator’s manual and each of the safety messages found in the manuals and those displayed<br />

on the tractor and implement.<br />

DANGER!<br />

DO NOT attempt any maintenance of or adjustment to the machine while it is running.<br />

Before carrying out any work on the machine follow the three safety instructions below:<br />

a<br />

b<br />

c<br />

LOWER THE MACHINE ON TO THE GROUND<br />

PUT THE PTO OUT OF GEAR<br />

STOP THE TRACTOR ENGINE<br />

WARNING!<br />

DANGER!<br />

DANGER!<br />

DANGER!<br />

CAUTION!<br />

WARNING!<br />

DANGER!<br />

The operator and all support personnel must wear the appropriate safety clothing i.e. safety<br />

glasses and safety shoes at all times for protection from injury by objects thrown from the<br />

machine.<br />

Never allow passengers especially children to ride on the tractor or implement. Falling off<br />

can kill.<br />

Do not mount or dismount the tractor or machine while it is moving. Mount or dismount<br />

only when stopped – falling off can kill.<br />

At all times ensure that the PTO shaft guard is in p osition, securely fitted and in good<br />

condition and that the tractor PTO shaft shield is fitted.<br />

Replace the PTO shaft guard if any of the following are evident:- guard cracked or<br />

damaged any part of the PTO shaft exposed. Ensure the PTO shaft guard is free to rotate<br />

and the anti-rotation chains are securely fitted and effective.<br />

Ensure that the correct guards are properly fitted to the machine and tractor at all times and<br />

check that they are in good condition. Ensure you have the correct guards fitted for the type<br />

of operation being performed. Missing or damaged guards must be replaced immediately.<br />

AVOID WIRE. It can be extremely dangerous if wire ca tches in the blades of the<br />

machine, and every c are must b e taken to ensure this will not happen. Inspect the<br />

working area before commencing. Remove all loose wire and obstructions and cle arly<br />

mark those that are fixed so that you can avoid them. Any unusual noise from the cutting<br />

unit area indicates that the blades ma y have been fouled by an obstruction. A vi sual<br />

indication that wire has become entangled may be a sudden movement of the<br />

vegetation ahead of t he machine. In any such event STOP the tractor en gine<br />

INSTANTLY. On no account move the machine until blades have co mpletely stopped.<br />

When the machine has stopped inspect it an d remove any obstruction that ma y be<br />

present. If working under a raised machine ensure that it is safely sup ported. Before<br />

working on the machine always stop the tractor engine and remove the ignition key.<br />

4 - 1


5299 4. SAFETY 0306<br />

WARNING!<br />

While the tractor is running all p ersonnel should keep well clear of the area around the<br />

machine as there are numerous crushing, shearing, impact dangers caused by the<br />

machine operation.<br />

DANGER! Do not ope rate with wings raised off the gro und. Operating with th e wings ra ised<br />

exposes the blades and can cause objects t o be thrown and there is also danger of<br />

entanglement in or being hit by rotating blades.<br />

DANGER! Do not work under a wing in the raised position unless it is support ed on blocks o r<br />

propped. A sudden or inadvertent fall by one o f these components could cause serious<br />

injury or even death.<br />

DANGER! These machines are capable un der adverse conditions of throwing objects great<br />

distances at high velocity. CHECK the blades f or wear and the attachment bolts fo r<br />

tightness every day during work .A few moments whenever the machine is stopped, e.g.<br />

whenever removing obstructions, will help reduce blade wear or loss.<br />

DANGER!<br />

DANGER!<br />

WARNING!<br />

WARNING!<br />

DANGER!<br />

WARNING!<br />

WARNING!<br />

DANGER!<br />

Keep your forward speed to a level appropriate to the operating conditions. High-speed<br />

manoeuvres are very d angerous, particularly on uneven ground where there is risk of<br />

overturning.<br />

Keep a careful watch for passers by who may inadvertently get in the way of cut material<br />

being thrown from the machine. These machines are capable under adverse condition s<br />

of throwing objects great distances at high velocity. Stop the blades until all people are<br />

well clear.<br />

Extreme care should be taken when operating near loose objects such as gravel, rocks,<br />

wire, and o ther debris. Inspect the area befo re mowing. Foreign o bjects should be<br />

removed from the site to prevent machine damage and/or bodily injury or even de ath.<br />

Any objects that cannot be remove d must be clearly marked and caref ully avoided b y<br />

the operator. Stop mowing immediately if blades strike a foreign object. Repair all<br />

damage and make certain the bla de and carrier are still balanced before resuming<br />

cutting operations.<br />

Transport the machine only at safe speeds. Serious accidents and injuries can result from<br />

operating this equipment at unsafe speeds<br />

When the wings are folded for transport, the centre of gravity is raised and the possibility<br />

of overturn is increased. Turn slowl y and with extra care on hillsi des. Overturning the<br />

mower could cause the mower to o verturn the tractor and vice versa. Never fold wings<br />

on a hillside, the mower may overturn<br />

Do not transport unless wings are well secured in the transport position. Wings that are<br />

not well secured can fall during transport, cau sing serious damage to the tractor and<br />

mower and possibly causing the operator or passers by to be injured or killed.<br />

Release hydraulic pressure from the rams before attempting maintenance. Lower the<br />

machine to the ground and lower the wings or securely block up, disengage the PTO and<br />

turn off the engine.<br />

Do not operate this Equipment with hydraulic oil leaking. Oil is expensive and its presence<br />

could present a haza rd. Do not ch eck for leak s with your hand! Use a piece of heavy<br />

paper or cardboard. High-pressure oil streams from breaks in the line could penetrate the<br />

skin and cause tissue damage including gangrene. If oil does penetrate the skin, have the<br />

injury treated immediately by a physician knowledgeable and skilled in this procedure.<br />

4 – 2


5299 4. SAFETY 0306<br />

WARNING! Periodically inspect a ll moving p arts for wear and replace when necessary with<br />

authorised service parts. Look for loose fasten ers, worn or broken part s, and leaky or<br />

loose fittings. Make s ure all pins have cotter pins and washers. Serious injury ma y<br />

occur from not maintaining this machine in good working order.<br />

WARNING!<br />

WARNING!<br />

Never un-couple the machine with out using t he hitch support jack. The hitch is very<br />

heavy. Attempting to lift the hitch without using the jack could cause strains. Allowing<br />

the hitch to fall sudden ly and unexpectedly could result in crushing in jury. Use t he<br />

support jack for lifting the mower only. Overloading the jack can ca use failure with<br />

possible serious bodily injury or even death.<br />

Never attempt to lubrica te, adjust, or remove material from the Implement while it is in<br />

motion or while tractor engine is ru nning. Make sure the tractor engine is off before<br />

working on the Implement.<br />

Emergency Stop<br />

To stop the blades in an emergency use the tractor stop control. The use of the tractor stop control must<br />

only be done in an emergency. Its use to stop the machine can cause damage. After an emergency stop<br />

of the machine; ensure that the PTO is disengaged before restarting the tractor.<br />

Safety Decals<br />

Safety decals are located on various points of th e machine. They can be identified by the yellow upper<br />

panel depicting the hazard, and the lower white panel indica ting means of avoidance or precautions to<br />

be taken. These decals have no text. It is essential that all operators and personnel associated with the<br />

machine fully understand their meanings, which are shown on the following pages.<br />

Any safety decals which are found missing should be replaced.<br />

4 – 3


5299 4. SAFETY 0306<br />

4 - 4


5299 5. INSTALLATION 0306<br />

Preparing the Tractor<br />

A few simple tasks will be necessary to prepare your tractor for use with the rotary mower.<br />

a Adjust drawbar length according to type of hitch fitted (see Fig 3 or 6)<br />

b<br />

c<br />

d<br />

Remove cap from PTO shaft<br />

Ensure tractor PTO guard is in place<br />

Set tractor tyres out to 1500mm (60”) dimension between tyres.<br />

Fitting Machine to Tractor<br />

WARNING<br />

Avoid injury. Ensure there are no bystanders between tractor and machine when coupling<br />

machine to the tractor.<br />

Use the tongue hitch ja ck to either hitch or unhitch the mower. Be<br />

blocked to avoid rolling.<br />

sure the wheels are properl y<br />

CLEVIS (EYE HITCH) MOUNTING<br />

Place 25mm (1”) hardened washe r (1) under t op lip of the clevises to act as wear plate on dr awbar.<br />

Install a 25mm (1”) gra de 5 or 8 bolt 125mm (5”) long. In stall a locknut (3) onto t he bolt beneath the<br />

clevis and tighten the 25mm (1”) locknut and bolt securely. (See Fig 3)<br />

CAUTION<br />

NEVER ATTACH MOWER TO TRACTOR WITH A PIN NOT HAVING A NUT.The two<br />

halves of the clevis must be bolted together securely to carry the load properly without<br />

springing or breaking the clevis<br />

CAUTION If attaching mower clevis, tractor dr awbar must extend to rear to allow running without<br />

binding in the tongue clevis. DO NOT USE THIS T YPE DRAWBAR WIT HOUT<br />

STABILISERS. Install washers the same as detailed previously. (See Fig 4.)<br />

5 - 1


5299 5. INSTALLATION 0306<br />

WARNING Failure to adjust the drawbar to the CORRECT LENGTH, failure to PROVIDE<br />

DRAWBAR CLEARANCE sufficient for short turns and/or failure to ATTACH CLEVIS TO<br />

THE DRAWBAR correctly and securely MAY ALLOW THE MOWER T O SEPARATE<br />

FROM TRACTOR AND/OR THE DRIVELINE HALVES TO SEPARATE WHICH CAN<br />

CAUSE SERIOUS BODILY INJURY OR DEATH TO THE OPERATOR OR OTHERS.<br />

PARKING JACK ADJUSTMENT<br />

The tongue hitch is equipped with jack mount ing which can be rotated approximately 15 d egrees in<br />

each direction so that jack may alwa ys be positioned in a near vertical position. (S ee fig 5) Loosen nut<br />

A, install parking jack and then rotate until jack is vertical. Tighten nut A. Always ensure that pin B is<br />

engaged in the location holes to prevent jack detaching from mounting.<br />

PINTLE HOOK HITCH OPTION<br />

Drawbar length must be modified to obtain dimension “A”, CV dri veline = 430mm ± 50mm (17” ± 2”)).<br />

Use driveline length check procedure in manual to ensure problems do not occur. (See Fig 6).<br />

PTO SHAFT<br />

With the machine attached to the tractor’s drawbar, proceed to connect the PTO as follows:<br />

1 Slide the collar back and simultaneously push driveline yoke into PTO shaft on tractor until<br />

engaged.<br />

2 Move yoke back and forth to make sure yoke is locked in p late. (QS-type collars will rotate 360 º<br />

when balls are correctly located.).<br />

WARNING<br />

A loose yoke could slip and cause personal injury or damage to mower. When attaching<br />

driveline yoke to tractor PTO shaft, it is important that the slide collar is fully forward and<br />

seated on yoke.<br />

Due to many different makes and sizes of tractor to which mowers may be fitted, a nominal length PTO<br />

shaft is supplied with the machine. In some cases it may be found that this PTO shaft is too long and will<br />

have to be shortened.<br />

5 - 2


5299 5. INSTALLATION 0306<br />

IMPORTANT MINIMUM ENGAGEMENT OF PTO IS 150MM IN THE WORKING POSITION. THIS<br />

MEASUREMENT MUST BE TAKEN INTO ACCOUNT WHEN SHORTENING THE PTO SHAFT.<br />

Before fitting PTO shaft to tractor, grease the sliding drive shafts and bearing units.<br />

a<br />

b<br />

Fit PTO to tractor ensuring locking peg on the splined coupling is fully engaged.<br />

Attach PTO guard check chains to tractor and machine.<br />

SAFETY CHAINS<br />

When towing implements on the highway use the safety chain provided, with a tensile strength equal to<br />

or greater than the gross weight of the imple ment to be towed by the tractor. This will co ntrol the<br />

implement in the event the hitch bolt is lost.<br />

After attaching the safet y chain, make a trial ru n by driving the tractor t o the right a nd to the lef t for a<br />

short distance to check the safety chain adjustment. If necessary, re-adjust to eliminate tight or loos e<br />

chain.<br />

HYDRAULICS<br />

A three-spool control valve (option al equipment) is available from your dealer fo r use with tractors<br />

having either an open or closed cent re hydraulic system. To install the hydraulics from the machine to<br />

the control valve, connect the cent re axle lift cyli nder hose to the right port on the hydraulic valve .<br />

Connect the wing-folding cylinder hose to the left side of t he control valve as the cylinders ar e on the<br />

mower rather than crossing the hoses. Remove plastic plug from breather of cylinder before operation.<br />

5 - 3


5299 5. INSTALLATION 0306<br />

The control valve handles should be set in the float position for most mower operations. This will allow<br />

the mower sections to follow the contour of the land. In the float position, the control valve handles are<br />

pushed in closest to the valve body. The closed-centre valve handles must be kept in the float position<br />

to keep the wings and centre sectio n from creeping up. When extending the left or right wing out over<br />

a ditch when mowing, put the control valve ha ndles with detents in the centre position on the valve.<br />

This will give the mower more stability and pre vent the opposite wing from raising. Do not o perate<br />

mower in this position over rough terrain or for long periods of time.<br />

Keep hoses and coup lings free from contamination. Never leave a disconnected end of hose open.<br />

Be sure the hoses are supported by the two hose bracket s and are n ot allowed to come into contact<br />

with drivelines.<br />

In case of valve or cylin der malfunction, contact your local dealer. If it becomes necessary to remove<br />

the piston from the cylinder, apply a few drops of “Loctite No 227” to nut before replacing.<br />

CLUTCH ADJUSTMENT<br />

3 slip clutches are fitted to protect the blades, drivelines, gearboxes, tractor etc. Machines are supplied<br />

set to a low torque a nd clutches should be adjusted prior to first use, as detailed in Maintenance<br />

Section.<br />

5 - 4


5299 6. OPERATION 0306<br />

HEIGHT OF CUT<br />

To achieve ma ximum cutting efficiency and p rovide the most uniform cut the mower should be<br />

operated with the rear slightly higher 12mm - 20mm (1/2” - 3/4”) than the front.<br />

IMPORTANT: Avoid very low cutting heights. Striking the ground with blades gives the most damaging<br />

shock loads a mower can encounter and will cause damage to mower and driveline.<br />

LEVELLING THE CENTRE SECTION<br />

1 Place the tractor and mower on a level surface.<br />

2 Using the centre axle hydraulic cylinder, raise or lower the centre section to th e approximate<br />

cutting height.<br />

3 Level the mower deck f ront to rear by adjusting the levelling rods linking the hitch and rear axle.<br />

To lower front, lengthen level rods and to raise front, shorten level rods. (See Fig 7).<br />

IMPORTANT: Adjust level rods to the same len gth to main tain equal t ension in r ods. Impro per<br />

adjustment may cause rods to snap or bend.<br />

4 Once machine has been levelled according to directions, the exact cutting height can be set. Use<br />

split collar assemblies provided, inserted on centre axle hydraulic cylinder rod, to set height so<br />

when cylinder is lowered against collars, the desired cut height is set<br />

LEVELLING WINGS WITH CENTRE SECTION<br />

1 To level the wings, with the centre section adjust the levelling screw between the wing axle and the<br />

centre axle. To lower the wings, shorten the levelling screw assembly and to ra ise the wings,<br />

lengthen the levelling screw assembly. (See Fig 8).<br />

LEVELLING SCREW<br />

IMPORTANT: See transport information page 6 - 6<br />

6 - 1


5299 6. OPERATION 0306<br />

PRE START CHECKS<br />

Before operating the machine it is advisable to carry out the following Checks.<br />

a<br />

b<br />

c<br />

d<br />

Check that the blades are free of obstructions especially pieces of wire.<br />

Check that the blades are in good condition and securely attached<br />

Ensure all guards are in position and in a serviceable condition.<br />

Examine the work area and remove or identify hidden obstructions, posts and wire etc.<br />

STARTING & STOPPING THE MOWER<br />

Power for operating the mower is supplied from tractor PTO. Refer to your tractor manual instructions<br />

for engaging and disengaging the PTO. Always engage to the PT O at low e ngine rpm. Always<br />

operate at r ecommended PTO speed. Always reduce eng ine speed to idle rpm before dise ngaging<br />

PTO. Learn how to stop tractor and mower quickly in case of emergency.<br />

IMPORTANT: Stop mower and tractor immediately upon striking an obstr uction. Inspect the mower<br />

and repair any damage before resuming operation. Do not engage PTO when eng ine is<br />

at full PTO rpm. Always idle engine before disengaging PTO.<br />

WARNING Avoid personal injury. When attempting to stop a tractor which does not have a live<br />

PTO, the momentum created by th e blade carrier of a rotary mower can cause t he<br />

tractor to be pushed forward. DO NOT 0perate this mower unless tractor has live o r<br />

independent PTO.<br />

To commence operation, reduce e ngine speed and engage the tract or PTO. Before startin g to cut,<br />

gradually increase engine speed to develop full PTO speed.<br />

DANGER<br />

Chain guards must be in stalled if operating with people or livestock in th e area or close<br />

to highways or buildings and in all non-agricultural operations.<br />

Enter the area to cut with the mower operating at PTO speed and , if it be comes necessary to<br />

temporarily regulate engine speed during operations, increase or decrease the throttle gradually.<br />

To transport the machine, disengag e the PTO, raise centre section and wings to f ull transport height<br />

stop tractor and install transport bars and ratchet straps.<br />

WARNING<br />

When lowering wings from transport position, be sure all persons are clear of wings. Do<br />

not work under wing in raised position unless transport lock bar is in place.<br />

IMPORTANT Wing hydraulic cylinders should always be controlled by a tractor valve or remote valve<br />

which has float detent position which allows wings to float over uneven terrain<br />

CUTTING SPEED<br />

Proper ground speed fo r cutting will depend upon the heig ht, type and density of material to be cut.<br />

Normally, ground speed will range f rom 2 - 5 mph. Tall, de nse material should be cut at low speed<br />

while thin medium height material can be cut at a faster ground speed.<br />

WARNING Do not attempt to raise wings on slopes or banks. Move machine to level area before<br />

attempting to raise wings<br />

6 - 2


5299 6. OPERATION 0306<br />

CUTTING TIPS<br />

Always operate the PT O at reco mmended rpm when cutting. This is necessary to maintain proper<br />

blade speed and to produce a clean cut.<br />

Under certain conditions, tractor tyres may roll some grasses down and prevent them from being cut at<br />

the same h eight as the surrounding area. W hen this occurs, reduce the tractor ground speed but<br />

maintain the PTO rpm. The lower speed will permit grasses to be at least partially rebound and be cut.<br />

Taking a partial cut and/or reversing the direction of travel may also produce a cleaner cut.<br />

Extremely tall grass should be cut twice. Raise mower and cut twice the desired height. Cut the second<br />

time at desired height at 90 degrees to first pass.<br />

Remember, sharp blades produce cleaner cuts and use less power.<br />

DANGER Wing sections should be raised only for clearance of<br />

obstructions and never for continuous cutting operations.<br />

Cutting with wings raised above the ground surface exposes<br />

the blades and can cause objects to be thrown from under<br />

guards at a very high velocity and can cau se property<br />

damage, bodily injury or even death!<br />

DANGER<br />

DO NOT raise wing with blades rotating if by-standers are within 100m (300 ft).<br />

CV DRIVELINE CHECK PROCEDURES<br />

The main driveline to tractor is equipped with a special constant velocity (cv) joint that allows the joint to<br />

run smoother with no vibration even at joint angles up t o 80º. This joint will operate and perform<br />

satisfactorily as long a s it is not subjected to conditions, which abuse it or go beyond its oper ating<br />

limits.<br />

1 The constant velocity joint must be greased daily at 8 hour intervals. See maintenance section.<br />

Failure to lubricate as instructed will cause rapid wear and failure of operating components of joint. The<br />

constant velocity joint must not be subjected to a joint angle greater than 80º, (See fig 9), for short<br />

duration, or 25º maximum for continuous operation.<br />

6 - 3


5299 6. OPERATION 0306<br />

To check maximum joint angle, con nect cutter to tractor. D o not connect driveline at this time. Start<br />

tractor and make a ma ximum turn to left until t ractor tyre almost contacts frame. Then check joint by<br />

holding driveline yoke above PT O shaft and then angle driveline yoke until it stops. There should b e<br />

approximately a 10 degree difference between centre line of yoke and PTO shaft, (See Fig 10.) If not,<br />

check drawbar length and shorten if necessary.<br />

3 The constant velocity joint must not be subjected to conditions where telescoping tu bes bottom out.<br />

Check this condition using driveline length check procedure.<br />

NOTE:<br />

If the driveline will not connect because it does not have enough clearance, check to see<br />

if the drawbar can be lengthened or alternatively cut the driveline shield and tube lengths<br />

to provide adequate clearance.<br />

DRIVELINE LENGTH CHECK PROCEDURE<br />

WARNING A loose sha ft could slip off and result in perso nal injury or damage to mower. W hen<br />

attaching PTO yoke to tractor PT O shaft, it is important that spr ing activated locking<br />

collar slides freely and locking balls are seated in groove on PTO shaft – Note: QS-lock<br />

is fully engaged if collar can be rotated freely.<br />

WARNING<br />

Before operating mower, check to make sure the driveline will not bottom out or beco me<br />

disengaged.<br />

Disengage the driveline from the tractor PTO shaft<br />

Slide the driveline together until it “bottoms out” solidly. Extend shaft 40mm, then apply<br />

coloured tape level with outer tube shield. This shows maximum shaft length.<br />

Slide the driveline apart until ½ PU length of inner shaft shield is exposed (see f ig 11),<br />

apply coloured tape level with outer tube shield as before. This then indicates maximum<br />

shaft length.<br />

Re-attach driveline to tractor PTO shaft.<br />

With the PTO NOT TURNING, (disengaged) slowly drive the tractor with mower attached thro ugh the<br />

most severe terrain conditions expected and watch shaft movement. The end of the outer shield should<br />

always be located between the two rings of tape.<br />

6 - 4


5299 6. OPERATION 0306<br />

Check position which p laces driveline at maxi mum extended length and at minimum co mpressed<br />

length. The minimum c ompressed length should always maintain 40mm (1-9/16”) clearance. If not,<br />

shorten as described in Fig 12.<br />

If driveline cannot be shortened and still maintain ½ PU d imension engagement, when at maximum<br />

extended length, then the operator should be aware of it, so the operator can recognise the terrain<br />

conditions that might cause proble ms (avoiding possible damage by disconne cting driveline from<br />

tractor) and cross the terrain in a different manner. If driveline is shortened, re-apply the coloured tapes<br />

and re-check length, as previously.<br />

See special instructions for rough terrain operation.<br />

FIGURE !2<br />

SPECIAL INSTRUCTIONS FOR ROUGH TERRAIN OPERATIONS<br />

When crossing ditches with steep banks or going up sharp inclines, it is possible t o “bottom out” th e<br />

driveline that connects the tractor PTO to the gearbox on mower.<br />

Note: To bottom out means that the inner shaft has penetrated into the outer hou sing to its maximum<br />

depth until the assembly becomes solid - it can shorten no more (See Fig. 13).<br />

If this happens, it can cause serious damage to the tracto r PTO by p ushing the PTO into the tractor<br />

and through the support bearings or downward onto the PTO shaft, breaking it off.<br />

FIGURE 13<br />

WARNING Either failure can allow the driveline to come l oose from the tractor which could cause<br />

bodily injury to the operator or others in the vicinity along with expensive damage t o the<br />

tractor and/or mower.<br />

6 - 5


5299 6. OPERATION 0306<br />

If you have a condition where you tractor will b e going up a steep incli ne with your mower still on the<br />

flat area or coming down the opposite incline, you have a potential problem (See Fig. 15). The correct<br />

preventative measure is to instruct the operator to cross this kind of terrain at an an gle (See Fig. 14).<br />

This will reduce the angle between the tractor and the mo wer. The pro blem is more likely to o ccur if<br />

the mower is in the raised position while the tractor is turning sharply and going up an incline.<br />

CORRECT Approach ditch at an angle<br />

FIGURE 14<br />

TRANSPORTING MOWER:<br />

INCORRECT: DO NOT approach ditch straight on<br />

FIGURE 15<br />

When transporting the mower, kee p the centre section as low to the ground as is p ractical to increase<br />

stability. Raise the left and right wing sections and use the transport lock bars / ratchet straps to retain<br />

them in the upright position.<br />

1 Raise wings to full height<br />

2 Install transport lock bars<br />

NOTE:<br />

If the transport lock bars (when fitted) can not be easily installed, lower wings remove<br />

rod end of cylinder and adjust the rod clevis in or out to match transport bar len gth.<br />

Always attach ratchet straps.<br />

3 Raise centre section<br />

4 For transport on the pu blic highway ensure width does no t exceed 3.0m. To reduce width a nd<br />

increase stability, lower centre section.<br />

WARNING:<br />

“Agricultural Vehicles on the Road” (See Table below)<br />

Width<br />

Conditions of Use<br />

2.55 to 3 metres Speed Limit 20mph ** (see caution below)<br />

3 to 3.5 metres As above plus<br />

24 hour conditional notification to the Police*<br />

Explanation of requirements in table above.<br />

*24 hour conditional notification to police. If any part of the journey will be on a road with a speed limit of<br />

40mph or less, or the journey will exceed five miles then 24 hours notice to police is required for each<br />

police area the journey will pass through.<br />

Should you have any q ueries you ar e advised to contact t he “Abnormal Loads Officer” at your local<br />

police authority.<br />

WARNING This machine can overturn. Use caution wh en operating in transp ort position. Limit<br />

speed and avoid sharp turns and r ough terrain. Be especially careful on rutted ro ads<br />

where the inner rear wheels can ride on the raised ground between the ruts.<br />

WARNING<br />

Keep everyone clear while lifting o r lowering mower or raising and<br />

lowering wings.<br />

6 - 6


5299 6. OPERATION 0306<br />

CAUTION<br />

WARNING<br />

Do not exceed18 mph (30Km/h) with pneumatic tyres.(See maintenance section)<br />

Use the tractor warning lights, reflectors and other devices for adequate warning to the<br />

operators of other vehicles. Comply with local government regulations.<br />

IMPORTANT On 4.6m (15 ft) machi nes an alternative<br />

hole is pro vided to re duce the transport<br />

width of the machine (see illust ration).<br />

This position should be selected with the<br />

wing vertical and the transport straps in<br />

place.<br />

WORK POSITION<br />

TRANSPORT POSITION<br />

DETACHING AND STORING<br />

Lower the mower to the ground. Park the tractor with the transmission in neutral. Set the parking brake,<br />

shut off the engine and remove the key. Wait until the PTO stops rotating before getting down from the<br />

tractor. Apply chocks to the mower rear wheels.<br />

Raise hitch with parking jack. Disconnect driveline from tractor PTO shaft. Remove hitch bolt. Drive<br />

the tractor forward to clear hitch, lower mower front skids onto baulks of timber, using the jack.<br />

Always refit the shie ld over the tractor PTO sh aft. This sh ield should always remain in p lace except<br />

when connecting or disconnecting driveline.<br />

Keep hands and feet out from under hitch or mower at all times.<br />

6 - 7


5299 7. MAINTENANCE 0306<br />

MAINTENANCE<br />

Before operating your rotary mower, make sure it is properly lubricated and thoroughly inspected. Only<br />

a minimum of time and effort is required to regularly lubricate and maintain this machine to provide long<br />

life and trouble free operation.<br />

WARNING<br />

Always disengage the PTO before raising the rotary mower for transporting or makin g<br />

adjustments.<br />

LUBRICATION INFORMATION<br />

Do not let e xcess grease collect on or around parts, particularly when o perating in sandy areas. The<br />

accompanying illustration shows lu brication points. The chart gives t he frequency of lubricat ion in<br />

hours, based on normal operating conditions. Severe or unusual conditions may require more frequent<br />

lubrication. Figure 1.<br />

Use an SAE multi-purpose, lithium-type grease for all locations shown except location no. 2. On centre<br />

and wing gearbox use recommen ded lubricant on following page. Be sure to clean the fitting<br />

thoroughly before usin g grease g un. Daily lubrication of the wing driveline slip joint is n ecessary.<br />

Failure to maintain proper lubrica tion will result in dama ge to U-joints, gearbox and/or dri veshaft.<br />

Figure 1.<br />

7 - 1


5299 7. MAINTENANCE 0306<br />

HITCH ASSEMBLY<br />

The hitch pins attach th e drawbar assembly to t he centre section and should be ch ecked regularly for<br />

signs of wear or cracking. Replace as neede d. The dra wbar 25mm (1”) bolt fastens to mower to the<br />

tractor drawbar. When the mower is un-hitched and this 25mm (1”) bolt is removed, examine for signs<br />

of cracking or wear. Replace the drawbar 25mm (1”) bolt at first sign of either problem.<br />

CENTRE & WING GEARBOXES<br />

The gearboxes have been filled with lubricant to the test p lug level prior to despatch. However, you<br />

should check the oil level at test plug before operating and frequently thereafter.<br />

The gearbox should not require additional lubricant unless t he box is cracked or a seal is leakin g. It is<br />

recommended that the oil level plug be removed after eve ry 8 to 10 h ours of operation and oil added<br />

until it runs out of test plug hole. The test plug on the centre gearbox, right and left wing gearbox is<br />

located on the side of the gearboxes. Filler plugs are located on top of all gearboxes (See Fig. 3.<br />

Recommended lubricant is Exxon - Spartan EP220, Mobil HD 80W90 or equal. R equired lubricant is<br />

SAE 90 or SAE EP80 W90T with EP additives for extreme pressure and temperature with an API-GI- 5<br />

service rating.<br />

7 - 2


5299 7. MAINTENANCE 0306<br />

DIVIDER GEARBOX<br />

The test plu g for the divider gearbox is locate d on<br />

the right sid e of the inp ut shaft. Th e filler pre ssure<br />

relief plug is on top of the gearbox (See Fig. 4).<br />

CAUTION<br />

Do not over-fill. If gearboxes are filled<br />

above test plug level, pressure und er<br />

working conditions may cause the<br />

grease seals to leak.<br />

Recommended lubricant is NLGI 000 grease<br />

WHEEL HUB ASSEMBLY<br />

The wheel hub assemblies need to be lubricated on a weekly basis.<br />

GREASE WEEKLY<br />

Recommended Tyre Pressure 30 psi. (2bar)<br />

DRIVELINES<br />

The drivelines and U-joints should be inspected each time before the mower is started. Figs 5 & 6.<br />

The U-joint and CV joint on the driveline undergo extreme forces when the unit is t urning or when the<br />

wings are being raised. It i s important that the U-joints and CV j oint are greased each day before the<br />

machine is started. The U- joints are located at each end of the centre and wing drivelines. The CV joint<br />

is located at the end of the main driveline. The U-joint and CV joint assemblies are accessible by rotating<br />

the driveline safety shield until the hole in the shield matches up with the grease fitting. Use no. 2 bearing<br />

grease for lubrication. Inspect the U-joint for wear by holding the shaft on one side of the U-joint while<br />

trying to rotate the shaft on the other side of the U-Joint. If there is noticeable movement in the driveline,<br />

replace the U-joint before it causes severe damage to the driveline.<br />

7 - 3


5299 7. MAINTENANCE 0306<br />

BLADE SERVICING<br />

Inspect blades before e ach use to determine that they are properly installed and in good condition.<br />

Replace any blade that is bent, excessively nicked, worn or has any other damage. Small nicks can be<br />

ground out when sharpening.<br />

WARNING Use only original equip ment blades on this mower. They are made of special heattreated<br />

alloy steel. Substitute blades may not meet specification and may be dangerous.<br />

BLADE SHARPENING<br />

Always sharpen both blades at same time to maintain balance. Follow original sharpening pattern as<br />

shown in Figure 23. Always sharpen blades by grinding. DO NOT he at and pound out edge. Do not<br />

sharpen blade to a razor edge, bu t leave a 2mm (1/16”) blunt edge. Do not sh arpen back side of<br />

blade.<br />

IMPORTANT When sharpening blades, grind each blade the same amount to maintain balance. The<br />

difference in blade weights should not exceed 25g (1 ounce). Unbala nced blades will<br />

cause excessive vibration, which can damage gearbox b earings. Vibration may also<br />

cause structural cracks in cutter housing.<br />

WARNING<br />

Never work under equipment supported by a hydraulic device because it may drop if the<br />

control is a ctuated (even with the engine stopped) or in t he event of hose failure etc.<br />

Always use a secure support for equipment which mus t be serviced in the raised<br />

position.<br />

BLADE REMOVAL<br />

To remove blades for sharpening or replacement, remo ve the cover<br />

plate on deck of the machine near th e gearbox. Remove the locknut<br />

from blade bolt. NOTE: Inspect the lo cknut after removal and<br />

replace if the threads a re damaged. Always replace the nut when<br />

replacing a blade bolt. When installing blades check the blade bolt<br />

pivot diameter for wear. Replace the bolt if worn more than 6mm<br />

(1/4”) at any point . Install the blad e bolts with partially worn side of<br />

bolt either toward or away fro m centre. Tighten locknut to<br />

(250ft.lbs.)(340 Nm<br />

WARNING<br />

Avoid personal injury. The blade an d/or blade carrier<br />

removal should be don e only with the tractor engine<br />

shut off, key removed, in neutra l, parking brake on,<br />

PTO disengaged and the cutter blocked in the raised<br />

position.<br />

7 - 4


5299 7. MAINTENANCE 0306<br />

BLADE CARRIER REMOVAL<br />

Remove cotter pin and loosen slotted nut on gearbox shaft. Loosen but do not remove the nut until the<br />

blade carrier is loosened. Use a suitable two-jaw gear-puller to pull carrier off tapered gearbox shaft. If<br />

A gear puller is not available use A long bar inserted through blade bolt access hole with end against<br />

rotor bar. Strike opposite end of bar with sledge hammer. Rotate blade carrier 180 degrees and repeat<br />

process.<br />

BLADE CARRIER INSTALLATION<br />

Clean the splines on both the blade carrier and output shaft. Position carrier on the gearbox outpu t<br />

shaft and install flat washer and 2 5mm (1”) h ex nut. Tig hten nut holding blade carrier to m inimum<br />

450ft. lbs, strike the carrier on the hub several times with a heavy ha mmer to se at the hub. Use a<br />

suitable spacer over the nut to prevent damage to the nuts and threads. Re-tighten the nut to 450 ft lbs<br />

(610Nm) Install and spread cotter pin.<br />

NOTE:<br />

WARNING<br />

After a few hours of operation always re-check blade carrier retaining nut torque.<br />

Avoid personal injury. Do not work under the machine without suppor t blocks to prevent<br />

the frame from falling.<br />

SLIP CLUTCHES<br />

Three slip clutches are incorporated in drivelines. They are designed t o slip, absorb the shock loads<br />

and protect the drive components. Ideally th e clutches will slip on start-up, t o clean the mating<br />

surfaces, but then grip to provide sufficient cutting power.<br />

Machines are supplied initially with slip clut ches set to a low torque valve, to ensure that all slip whe n<br />

powered up for the first time. The slip clutches should be reset before putting to work. The centre clutch<br />

should have its springs adjusted to 33.0mm long. The outer clutches should have their springs adjusted<br />

to 39.0mm long, as detailed in ‘seasonal clutch maintenance’.<br />

After the first hour of op eration, check clutches for overheating, check weekly thereafter. To adjust the<br />

clutch, tighten all the spring nuts e qually 1/6 (maximum) turn at a tim e. Do not a djust below minimum<br />

dimension stated – fig. 25<br />

The lining plates are 3mm (1/8”) thick when n ew. Replace after 0.75mm (1/32”) wear. If the mowe r<br />

has been idle for an extended perio d of time, or in wet weather, before operating ch eck to be sure the<br />

friction lining plates ar e not rusted/corroded together. Should this occur refer to the procedure<br />

described in the Seasonal Clutch Maintenance section on the next page.<br />

There are four friction lining plates per slip clutch. These should be checked weekly for oil or g rease,<br />

wear and moisture which could cause corrosion on the drive plates.<br />

SEASONAL CLUTCH MAINTENANCE<br />

It is import ant that the clutches slip when an obstacle or load heavier than the clutch setting is<br />

encountered. Therefore, if the machine sits outside longer that 30 days and is exposed to rain and/or<br />

humid air, it is important to make sure that the clutch linin g plates are not rusted/corroded together.<br />

Before using the machine, use the following procedure to make sure the clutch will slip and give the<br />

overload protection required.<br />

1 Measure spring length (should be 33.0mm on centre clutch, 39.00mm on outer clutches)<br />

2 Loosen nuts (Figure 25) on springs until the springs can freely rotate, yet remain secure on bolts.<br />

3 Mark outer plates as shown in Figure 25.<br />

7 - 5


5299 7. MAINTENANCE 0306<br />

4 Set the engine speed at 1200 rpm.<br />

5 Engage the PTO (approximately o ne second) and then q uickly disengage it. Th e friction lining<br />

plates should break loose (check the mark).<br />

6 Turn tractor off. Inspect mark on plates – shou ld be out of alignment, showing tha t slip clutches<br />

have operated. If not, completely dismantle and clean all mating surfaces.<br />

7 If test power ok, tighten the nuts on the springs to their original position and replace all guarding.<br />

DRIVE SHAFTS<br />

Part Numbers<br />

SLIP CLUTCH SPRING SETTINGS<br />

Centre Shaft<br />

Wing Shaft<br />

Centre Shaft Wing Shaft Normal Minimum Normal Minimum Model<br />

Walterscheild Shafts 00775340 1048055 38.0mm 37.2mm 39.0mm 38.0mm 460<br />

EG Shafts (Comer) 00756581 00757375A 33.7mm 33.0mm 33.7mm 33.0mm 460<br />

EG Shafts (Comer) 00756634ACE 00756633A 33.3mm 31.75mm 33.3mm 31.75mm <strong>600</strong><br />

HYDRAULIC HOSES<br />

Replace pinched and damaged hydraulic hoses at once. Tighten any hydraulic fitting with fluid leaking<br />

from it. Care must be exercised when tightening hy draulic fittings as over tightening can cause the<br />

fittings to fracture and require replacement fittings.<br />

When refitting hoses avoid kinks and sharp bends and ensure that hoses do not chafe on sharp edges.<br />

Always allow enough hose for free movement.<br />

HYDRAULIC CYLINDERS<br />

Although a small amount of oil will be present from bl eeding at all hydraulic fittings, significant amounts<br />

of oil leaking around the breather plug on the cylinder indicates that the seals in th e cylinder are worn<br />

out. Repla ce the sea ls in the cylinder immediately befo re the cylin der is dam aged or too much<br />

hydraulic fluid is lost.<br />

SKID SHOES<br />

Skid shoes are made of carbon steel to reduce wear and increase service life. Premature wear can be<br />

caused by the mower centre or wing sections b eing set loo low which allows the wing skid shoes to<br />

drag on the ground. Dragging the skid shoes on the ground or running the skid shoes into solid objects<br />

can contribute to early frame failure on the mower. Replace worn skid shoes as required.<br />

7 - 6


5299 7. MAINTENANCE 0306<br />

PROPER TORQUE FOR FASTENERS<br />

The chart below lists th e correct tig htening torque for faste ners. When bolts are t o be tighten ed or<br />

replaced, refer to this chart to determine the grade of bolts and the proper torque except when specific<br />

torque values are assigned in manual text.<br />

RECOMMENDED TORQUE IN FOOT POUNDS (NEWTON-METERS) UNLESS OTHERWISE<br />

STATED IN THE MANUAL<br />

NOTE: These values apply to fasteners as received from supplier, dry or whe n lubricated with<br />

normal engine oil. The y do not apply if specia l graphited or molydisulphide greases or<br />

other extreme pressure lubricants are used. This applie s to UNF fi ne, UNC coarse<br />

threads, and metric fine and course threads.<br />

Proper torque values for imperial bolts<br />

(Figures in brackets are value in Nm)<br />

Proper Torque Values for Metric bolts<br />

Bolt<br />

Diameter<br />

Head<br />

Marking<br />

No Marks<br />

Grade Two<br />

Pound –<br />

Foot value<br />

Dry<br />

Head<br />

Marking<br />

Three<br />

Lines<br />

Grade Five<br />

Pound –<br />

Foot Value<br />

Dry<br />

Head<br />

Marking<br />

Six Lines<br />

Grade Eight<br />

Pound –<br />

Foot Value<br />

Dry<br />

Bolt<br />

Diameter<br />

Head<br />

Marking<br />

4.8<br />

Pound –<br />

Foot Value<br />

Dry<br />

Head<br />

Marking<br />

8.8 or 9.8<br />

Pound –<br />

Foot Value<br />

Dry<br />

Head<br />

Marking<br />

10.9<br />

Pound –<br />

Foot Value<br />

Dry<br />

Head<br />

Marking<br />

12.9<br />

Pound –<br />

Foot Value<br />

Dry<br />

¼” 5.5(7.5) 9(12.2) 12.5(17.0) 6mm 4.5(6.1) 8.5(11.5) 12(16.3) 14.5(2.0)<br />

5/16” 11(15.0) 18(25.0) 26(35.2) 8mm 11(14.9) 20(27.1) 30(40.1) 35(47.5)<br />

3/8” 20(27.0) 33(45.0) 46(63.0) 10mm 21(28.5) 40(54.2) 60(81.4) 70(95)<br />

7/16” 32(43.0) 52(70) 75(100) 12mm 37(50.2) 70(95.0) 105(140) 120(160)<br />

½” 50(68.0) 80(110) 115(155) 14mm 60(81.4) 110(150) 165(225) 190(260)<br />

9/16” 70(95.0) 115(155) 160(220) 16mm 92(125) 175(240) 255(350) 300(400)<br />

5/8” 100(135) 160(220) 225(305) 18mm 125(170) 250(340) 350(475) 410(550)<br />

¾” 175(240) 280(380) 400(540) 20mm 180(245) 350(475) 500(675) 580(790)<br />

7/8” 175(240) 450(610) 650(880) 22mm 250(340) 475(645) 675(915) 800(1090)<br />

1” 270(360) 675(915) 975(1325) 24mm 310(420) <strong>600</strong>(810) 850(1150) 1000(1350)<br />

1-1/8” 375(510) 850(115) 1350(1830) 27mm 450(610) 875(1180) 1250(1700 1500(2000)<br />

1-1/4” 530(720) 1200(16250) 1950(2650) 30mm 625(850) 1200(1610) 1700(2300) 2000(2700)<br />

1-3/8” 700(950) 1550(2100) 2550(3460)<br />

1-1/2” 930(1250) 2100(2850) 3350(4450)<br />

*To get Newton-Metres multiply pound-foot of torque by 1.356<br />

7 - 7


5299 7. MAINTENANCE 0306<br />

HUB ASSEMBLY<br />

When attempting taper roller bearing adjustment it should be noted that there is not a specified t orque<br />

setting for the shaft crown nut since there sho uld always be axial pla y (end float) with a tape r roller<br />

bearing set up.<br />

On the hub – stub axle set up the bearings are held axially by a wide base crown nut.<br />

With the double drilling of retention clip holes in the threaded shaft end a +45° to -4 5° adjustment is<br />

possible in order to give maximum axial play (end float) on the bearings of 0.18mm.<br />

BEARING ADJUSTMENT<br />

1 Ensure that the spindle is clean and that the front bearing can slide on the front spindle. Fit backup<br />

spacer (washer)<br />

2 Fit the rear grease seal, rear bearing, hub and f ront bearing to the spindle (ensure front and rear<br />

taper roller bearings are packed with grease) and screw on the crown nut.<br />

3 Using the a ppropriate spanner ( a torque wrench is not required) tighten the crown nut while<br />

turning the hub clockwise until the bearing friction begins to drag (the hub becomes difficult t o<br />

turn, do not tighten to the point where the hub will not turn at all).<br />

4 Turn back the crown nut (anti clockwise) until the hole in the spindle and slot in the crown nut line<br />

up, (if the hole and the slot line up at the point of tightening as in the previous paragraph it is<br />

essential that the crown nut is turned anti-clockwise until the hole and slot again line up.)<br />

5 Insert the retention pin and hook the bow spring into the appropriate groove in the crown nut.<br />

6 Check the adjustment by turning the hub clockwise. The h ub should turn freely the only frictio n<br />

should be the rear grease seal.<br />

7 Partially fill the metal hub cap with grease and knock into position into the end of the hub.<br />

8 Recheck the bearing set up and h ub grease content after 40 hours o peration and then every<br />

week.<br />

7 - 8


MAXICUT<br />

MAXICUT 460<br />

FLEX WING MOWERS<br />

PARTS MANUAL<br />

5300 - 04 - 14<br />

<strong>Twose</strong> of Tiverton Limited<br />

6 Chinon Court,<br />

Lower Moor Way,<br />

Tiverton Business Park,<br />

Tiverton,<br />

Devon. EX16 6SS.<br />

Telephone: (01884) 253691<br />

Fax: (01884) 255189<br />

Email sales@twose.com<br />

Web: www.twose.com


5300 INDEX 0306<br />

MAXICUT 460 MOWER<br />

PAGE ILLUSTRATION NUMBERS SHOWN ARE USED ONLY FOR REFERENCE PURPOSES<br />

AND SHOULD NOT BE USED FOR ORDERING SPARE PARTS.<br />

PLEASE ENSURE THE CORRECT PART NUMBER AND DESCRIPTION IS GIVEN WHEN<br />

ORDERING SPARE PARTS.<br />

PAGE NO<br />

DESCRIPTION<br />

2 – 1 TO 2 – 2 CENTRE DECK & WING ASSEMBLIES<br />

3 – 1 TO 3 – 2 CHAINGUARDS<br />

4 – 1 TO 4 – 2 BAFFLE ASSEMBLIES<br />

5 – 1 TO 5 – 2 SIDE SKIRTS & SKIDS<br />

6 – 1 TO 6 – 2 DRIVELINE GUARDS<br />

7 – 1 TO 7 – 4 HITCH AND LEVELLING ASSEMBLY<br />

8 – 1 TO 8 – 10 GEARBOXES AND DRIVESHAFTS<br />

9 – 1 TO 9 – 2 HYDRAULIC RAM ASSEMBLIES<br />

10 – 1 TO 10 – 2 HYDRAULIC FITTINGS & HOSES<br />

11 – 1 TO 11 – 4 WHEELS, HUBS & AXLES<br />

12 – 1 TO 12 – 6 BLADE ASSEMBLIES<br />

13 – 1 TO 13 – 2 ROAD LIGHTING KIT<br />

14 – 1 TO 14 – 2 DECALS<br />

IMPORTANT<br />

THIS MACHINE IS FOR VEGETATION CONTROL AND MUST NOT BE USED FOR ANY OTHER<br />

PURPOSE.<br />

IT IS POTENTIALLY HAZARDOUS TO FIT OR USE ANY PARTS OTHER THAN GENUINE<br />

TWOSE PARTS.<br />

THE COMPANY DISCLAIMS ALL LIABILITY FOR THE CONSEQUENCES OF SUCH USE<br />

WHICH, IN ADDITION, VOIDS THE MACHINE WARRANTY.<br />

1


5300 CENTRE DECK & WING ASSEMBLIES 0306<br />

2 - 1


5300 CENTRE DECK & WING ASSEMBLIES 0306<br />

REF PART NO DESCRIPTION QTY<br />

77.500.10 MAINFRAME AND WINGS<br />

01 46992.01 CENTRE DECK 1<br />

02 46992.02 RH WING 1<br />

03 46992.05 LH WING 1<br />

04 45221.01 PIN – WING HINGE 2<br />

04 05.264.03 SETSCREW M8 X 30MM 2<br />

04 05.281.01 FLAT WASHER M8 2<br />

04 05.287.01 SELF LOCKING NUT M8 2<br />

05 45257.01 SPACER HINGE SHORT 2<br />

06 45257.02 SPACER HINGE LONG 2<br />

07 46774.88 COVER PLATE 3<br />

07 03.100.01 STUD M10 X 34MM (WING COVER PLATES) 4<br />

07 05.287.02 SELF LOCKING NUT M10 6<br />

08 46992.11 LIFTING PLATE 2<br />

08 05.281.05 FLAT WASHER 20MM 6<br />

08 05.291.45 BOLT M20 X 70MM 6<br />

09 45956.01 TENSIONER STRAP N/I 2<br />

N/I = NOT ILLUSTRATED<br />

2 - 2


5300 CHAINGUARDS 0306<br />

3 - 1


5300 CHAINGUARDS 0306<br />

REF PART NO DESCRIPTION QTY<br />

77.500.12 CHAIN GUARDS - CENTRE AND WINGS<br />

01 45162.32 CHAIN GUARD CENTRE DECK FRONT 1<br />

01 47057.14 RETENTION BAR 616 LG 1<br />

01 46943.21 CHAIN ASSEMBLY 23<br />

01 6770907 U BOLT 2<br />

01 9143003 NUT M 6 COARSE 4<br />

01 05.264.23 SETSCREW M12 X 30MM 3<br />

01 05.281.03 FLAT WASHER M12 3<br />

01 05.287.03 SELF LOCKING NUT M12 3<br />

02 45173.06 CHAIN GUARD CENTRE DECK FRONT LH 1<br />

02 47057.14 RETENTION BAR 616 LG 1<br />

02 46943.21 CHAIN ASSEMBLY 18<br />

02 6770907 U BOLT 2<br />

02 9143003 NUT M 6 COARSE 4<br />

02 05.264.23 SETSCREW M12 X 30MM 2<br />

02 05.281.03 FLAT WASHER M12 2<br />

02 05.287.03 SELF LOCKING NUT M12 2<br />

03 45173.03 CHAIN GUARD CENTRE DECK FRONT RH 1<br />

03 47057.14 RETENTION BAR 616 LG 1<br />

03 46943.21 CHAIN ASSEMBLY 18<br />

03 6770907 U BOLT 2<br />

03 9143003 NUT M 6 COARSE 4<br />

03 05.264.23 SETSCREW M12 X 30MM 2<br />

03 05.281.03 FLAT WASHER M12 2<br />

03 05.287.03 SELF LOCKING NUT M12 2<br />

04 45162.33 CHAIN GUARD CENTRE DECK REAR 1<br />

04 47057.11 RETENTION BAR 1574 LG 1<br />

04 46943.21 CHAIN ASSEMBLY 55<br />

04 6770907 U BOLT 2<br />

04 9143003 NUT M 6 COARSE 4<br />

04 05.264.23 SETSCREW M12 X 30MM 6<br />

04 05.281.03 FLAT WASHER M12 6<br />

04 05.287.03 SELF LOCKING NUT M12 6<br />

05 45162.31 CHAIN GUARD WING FRONT 2<br />

05 47057.10 RETENTION BAR 1800 LG 2<br />

05 46943.21 CHAIN ASSEMBLY 126<br />

05 6770907 U BOLT 2<br />

05 9143003 NUT M 6 COARSE 4<br />

05 05.264.23 SETSCREW M12 X 30MM 14<br />

05 05.281.03 FLAT WASHER M12 14<br />

05 05.287.03 SELF LOCKING NUT M12 14<br />

06 45173.01 CHAIN GUARD WING REAR 2<br />

06 47057.12 RETENTION BAR 752 LG 2<br />

06 46943.21 CHAIN ASSEMBLY 52<br />

06 6770907 U BOLT 2<br />

06 9143003 NUT M 6 COARSE 4<br />

06 05.264.25 SETSCREW M12 X 40MM 6<br />

06 05.281.03 FLAT WASHER M12 6<br />

06 05.287.03 SELF LOCKING NUT M12 6<br />

07 45173.04 CHAIN GUARD WING REAR CENTRE 2<br />

07 47057.13 RETENTION BAR 672 LG 2<br />

07 46943.21 CHAIN ASSEMBLY 30<br />

07 6770907 U BOLT 2<br />

07 9143003 NUT M 6 COARSE 4<br />

07 45176.01 SPACER 6<br />

07 05.292.22 BOLT M12 X 90MM 6<br />

07 05.287.03 SELF LOCKING NUT M12 6<br />

3 - 2


5300 BAFFLES 0306<br />

4 - 1


5300 BAFFLES 0306<br />

REF PART NO DESCRIPTION QTY<br />

1048523 BAFFLES - CENTRE AND WINGS<br />

01 45315.06 CENTRE BAFFLE 1<br />

01 05.264.23 SETSCREW M12 X 30MM 2<br />

01 05.281.03 FLAT WASHER 12MM 4<br />

01 05.287.03 SELF LOCKING NUT M12 2<br />

02 45315.05 RH BAFFLE 1<br />

02 05.264.23 SETSCREW M12 X 30MM 2<br />

02 05.281.03 FLAT WASHER 12MM 4<br />

02 05.287.03 SELF LOCKING NUT M12 2<br />

03 45315.02 LH BAFFLE 1<br />

03 05.264.23 SETSCREW M12 X 30MM 2<br />

03 05.281.03 FLAT WASHER 12MM 4<br />

03 05.287.03 SELF LOCKING NUT M12 2<br />

4 - 2


5300 SIDE SKIRTS & SKIDS 0306<br />

5 - 1


5300 SIDE SKIRTS & SKIDS 0306<br />

REF PART NO DESCRIPTION QTY<br />

1048505 SIDE SKIRTS & SKIDS<br />

01 45238.01 SIDE SKIRT LH 1<br />

01 45238.02 SIDE SKIRT RH 1<br />

01 05.264.25 SETSCREW M12 X 40 16<br />

01 05.281.03 FLAT WASHER 12MM 16<br />

01 05.287.03 SELF LOCKING NUT M12 16<br />

02 45238.03 SKID SHOE LH 1<br />

02 45238.04 SKID SHOE RH 1<br />

02 6012034 PLOUGH BOLT 7/16” UNF 6<br />

02 05.288.03 NUT 7/16” UNF 6<br />

03 45239.01 SKID LH 1<br />

03 45239.02 SKID RH 1<br />

03 05.264.23 SETSCREW M12 X 30 4<br />

03 05.287.03 SELF LOCKING NUT M12 4<br />

04 45239.33 SPACER PLATE 2<br />

5 - 2


5300 DRIVELINE GUARDS 0306<br />

6 - 1


5300 DRIVELINE GUARDS 0306<br />

REF PART NO DESCRIPTION QTY<br />

77.500.14 DRIVELINE GUARDS<br />

01 45231.01 GUARD - DIVIDER GEARBOX 1<br />

01 05.256.22 SETSCREW ½” UNC X 1” 6<br />

01 0100205 SPRING WASHER ½” 6<br />

02 45231.02 STIFFENER 1<br />

03 45183.01 GEARBOX GUARD SUPPORT BRACKET 3<br />

03 0312062 SETSCREW 5/16” UNC X ¾” 12<br />

03 0100202 SPRING WASHER 5/16” 12<br />

03 0111001 NUT ¼” UNF 3<br />

04 45187.01 GEARBOX GUARD 3<br />

6 - 2


5300 HITCH & LEVELLING ASSEMBLY 0306<br />

7 - 1


5300 HITCH & LEVELLING ASSEMBLY 0306<br />

REF PART NO DESCRIPTION QTY<br />

1048502/1048522 HITCH AND LEVELLING ASSEMBLY (PINTLE/CLEVIS)<br />

01 45203.01 LONG TONGUE W/ASSY 1<br />

01 0901121 GREASE NIPPLE 1/8” BSP 2<br />

02 45235.01 PINTLE HITCH EYE 1<br />

02 45945.01 CLEVIS HITCH 1<br />

02 0211569 BOLT 1" UNF X 7" 1<br />

02 0141009 NUT 1"UNF CLEVELOK 1<br />

03 45186.01 JACK MOUNT W/ASSY 1<br />

03 00764515 CHAIN-SAFETY 1<br />

03 9213117 BOLT M16 X 55 2<br />

03 9143007 M16 CLEVELOK NUT 2<br />

04 45185.01 PIN-PIVOT W/ASSY 2<br />

04 9313066 BOLT M12 X 30 COURSE 2<br />

04 9143006 NUT M12 CLEVELOK 2<br />

05 45213.01 PIN 1<br />

05 9501326 SPLIT PIN 5DIA X 32MM 1<br />

06 45213.02 PIN 1<br />

06 9501326 SPLIT PIN 5DIA X 32MM 1<br />

07 45213.03 PIN 4<br />

07 9501326 SPLIT PIN 5DIA X 32MM 4<br />

07 0100107 ¾” FLAT WASHER 4<br />

08 45226.01 LEVEL ROD-LONG W/ASSY 2<br />

09 45226.02 LEVEL ROD-SHORT W/ASSY 2<br />

09 30.070,62 M24 THIN NUT 2<br />

10 45227.01 NUT ADJUSTMENT 2<br />

11 45232.11 CONTROL ROD-LONG W/ASSY 1<br />

12 45232.12 CONTROL ROD W/ASSY 1<br />

12 30.070,62 M24 THIN NUT 1<br />

13 1048060 JACK ASSEMBLY 1<br />

21182.27 PTO SUPPORT BRACKET<br />

21 21182.01 PTO SUPPORT BRACKET 1<br />

22 21182.36 PIVOT BAR 1<br />

22 9501255 COTTER PIN 2<br />

7 - 2


5300 HIGH HITCH & LEVELLING ASSEMBLY 0306<br />

Non UK Markets<br />

7 - 3


5300 HIGH HITCH & LEVELLING ASSEMBLY 0306<br />

REF PART NO DESCRIPTION QTY<br />

1048512 HIGH HITCH AND LEVELLING ASSEMBLY (Non UK Markets)<br />

01 44203.02 HIGH HITCH 1<br />

02 45235.03 SMALL PINTLE HITCH EYE 1<br />

02 01.070.04 GREASE NIPPLE 1<br />

02 0211569 BOLT 1" UNF X 7" 1<br />

02 05.295.07 NUT 1" UNF 1<br />

03 45186.01 JACK MOUNT W/ASSY 1<br />

03 00764515 CHAIN-SAFETY 1<br />

03 05.291.36 BOLT M16 X 55 2<br />

03 05.286.04 M16 NUT 2<br />

04 45185.01 PIN-PIVOT W/ASSY 2<br />

04 05.264.23 SETSCREW M12 X 30 2<br />

04 9143006 NUT M12 2<br />

07 45213.03 PIN 4<br />

07 9501326 SPLIT PIN 5DIA X 32MM 4<br />

07 0100107 ¾” FLAT WASHER 4<br />

08 45226.01 LEVEL ROD-LONG W/ASSY 2<br />

09 45226.02 LEVEL ROD-SHORT W/ASSY 2<br />

09 30.070,62 M24 THIN NUT 2<br />

10 45227.01 NUT ADJUSTMENT 2<br />

11 45203.03 ADJUSTER ROD 1<br />

11 05.286.06 M24 NUT 2<br />

11 05.255.38 BOLT ¾” UNC X 4 ½” 1<br />

11 05.289.07 NUT ¾” UNC 1<br />

13 1048060 JACK ASSEMBLY N/I 1<br />

14 45407.01 JACK ADAPTOR 1<br />

14 05.291.36 BOLT M16 X 55 2<br />

14 05.286.04 M16 NUT 2<br />

15 45380.46 PTO SUPPORT STRAP N/I 1<br />

15 45830.21 CLEAT N/I 4<br />

15 45830.22 ROD N/I 2<br />

15 0100306 FLAT WASHER 4<br />

N/I = PART NOT ILLUSTRATED<br />

7 - 4


5300 GEARBOXES & DRIVESHAFTS 0306<br />

8 - 1


5300 GEARBOXES & DRIVESHAFTS 0306<br />

REF PART NO DESCRIPTION QTY<br />

1048507 GEARBOXES & SHAFTS<br />

01 00769116P GEARBOX – DIVIDER 1<br />

01 05.256.34 SETECREW 5/8” UNC X 1 ½” 4<br />

01 05.281.04 FLAT WASHER 16MM 4<br />

01 05.282.04 SPRING WASHER 16MM 4<br />

02 00769918P GEARBOX – LEFT WING 1<br />

02 05.252.35 BOLT 5/8” UNF X 2 ¼” 6<br />

02 05.295.05 SELF LOCKING NUT 5/8” UNF 6<br />

03 00769921P GEARBOX – RIGHT WING 1<br />

03 05.252.35 BOLT 5/8” UNF X 2 ¼” 6<br />

03 05.295.05 SELF LOCKING NUT 5/8” UNF 6<br />

04 00769924P GEARBOX – CENTRE 1<br />

04 05.252.35 BOLT 5/8” UNF X 2 ¼” 6<br />

04 05.295.05 SELF LOCKING NUT 5/8” UNF 6<br />

05 00756581 INTERMEDIATE DRIVE SHAFT 1<br />

06 1048057 MAIN PTO SHAFT 1<br />

07 00757375A SHAFT ASSEMBLY – WING 2<br />

8 - 2


5300 GEARBOXES & DRIVESHAFTS 0306<br />

00769116P DIVIDER GEARBOX<br />

8 - 3


5300 GEARBOXES & DRIVESHAFTS 0306<br />

REF PART NO DESCRIPTION QTY<br />

00769116P DIVIDER GEARBOX<br />

01 00769162 HOUSING 1<br />

02 00762121 BEARING ADJUSTER NUT 2<br />

03 00026200 COTTER PIN 2<br />

04 00755954 LOCKWASHER 24<br />

05 00758659 CAP SCREW 24<br />

06 00755628 BEARING 6<br />

07 00758653 SEAL 2<br />

08 00762128 INPUT CAP 1<br />

09 00758646 GASKET (0.1) as req'd<br />

10 00758647 GASKET (0.25) as req'd<br />

11 00758648 GASKET (0.5) as req'd<br />

12 00762123 PLUG 1<br />

13 00769159 GEAR (26 TOOTH) 2<br />

14 00762522 HORIZONTAL OUTPUT SHAFT 2<br />

15 00762521 SEAL 2<br />

16 00758657 SPACER 1<br />

17 00769163 INPUT SHAFT 1<br />

18 00758667 SHIM as req'd<br />

19 00758666 SHIM as req'd<br />

20 00758668 SHIM as req'd<br />

21 00769158 GEAR (20 TOOTH) 1<br />

22 00762520 HORIZONTAL HUB CAP 2<br />

23 00762114 PIPE PLUG - VENTED (not shown) 1<br />

8 - 4


5300 GEARBOXES & DRIVESHAFTS 0306<br />

00769918P L/H WING GEARBOX<br />

8 - 5


5300 GEARBOXES & DRIVESHAFTS 0306<br />

REF PART NO DESCRIPTION QTY<br />

00769918P L/H WING GEARBOX<br />

01 00770724 HOUSING 1<br />

02 00770725 BEARING ASSEMBLY 1<br />

03 00770726 OIL SEAL 1<br />

04 00758667 SHIM (0.30) as req'd<br />

05 00758668 SHIM (0.50) as req'd<br />

06 00771226 FLANGE NUT (SLOTTED) 1<br />

07 01422502 COTTER PIN 1<br />

08 00770728 VERTICLE OUTPUT SHAFT 1<br />

09 00770738 GEAR (14 TOOTH) 1<br />

10 00762121 NUT 1<br />

11 0060<strong>600</strong>0 COTTER PIN 1<br />

12 00755628 BEARING ASSEMBLY 3<br />

13 00770731 INPUT SHAFT SPACER 1<br />

14 00766083 LOCKWASHER 12<br />

15 00754338 BOLT 4<br />

16 00762517 PLUG - SOCKET HEAD 1<br />

17 00769321 SEALING WASHER 2<br />

18 00770732 INSPECTION COVER 1<br />

19 00770733 INSPECTION COVER GASKET 1<br />

20 00758646 SHIM (0.10) as req'd<br />

21 00758647 SHIM (0.25) as req'd<br />

22 00758648 SHIM (0.50) as req'd<br />

23 00765905 BOLT 8<br />

24 00770734 INPUT CAP 1<br />

25 00758653 SEAL 1<br />

26 00770735 INPUT SHAFT 1<br />

27 00770738 GEAR (14 TOOTH) 1<br />

28 00758657 INPUT SHAFT SPACER 1<br />

29 00762114 PRESSURE RELIEF VALVE 1<br />

8 - 6


5300 GEARBOXES & DRIVESHAFTS 0306<br />

00769921P R/H WING GEARBOX<br />

8 - 7


5300 GEARBOXES & DRIVESHAFTS 0306<br />

REF PART NO DESCRIPTION QTY<br />

00769921P R/H WING GEARBOX<br />

01 00770724 HOUSING 1<br />

02 00770725 BEARING ASSEMBLY 1<br />

03 00770726 OIL SEAL 1<br />

04 00770735 INPUT SHAFT 1<br />

05 00770731 INPUT SHAFT SPACER 1<br />

06 00771226 FLANGE NUT (SLOTTED) 1<br />

07 01422502 COTTER PIN 1<br />

08 00770728 VERTICLE OUTPUT SHAFT 1<br />

09 00770738 GEAR (14 TOOTH) 1<br />

10 00762121 NUT 1<br />

11 0060<strong>600</strong>0 COTTER PIN 1<br />

12 00755628 BEARING ASSEMBLY 3<br />

13 00762114 PRESSURE RELIEF VALVE 1<br />

14 00758667 SHIM (0.30) as req'd<br />

15 00758668 SHIM (0.50) as req'd<br />

16 00770739 GEAR (17 TOOTH) 1<br />

17 00758657 INPUT SHAFT SPACER 1<br />

18 00766083 LOCKWASHER 12<br />

19 00754338 BOLT 4<br />

20 00762517 PLUG - SOCKET HEAD 1<br />

21 00769321 SEALING WASHER 2<br />

22 00770732 INSPECTION COVER 1<br />

23 00770733 INSPECTION COVER GASKET 1<br />

24 00758646 SHIM (0.10) as req'd<br />

25 00758647 SHIM (0.25) as req'd<br />

26 00758648 SHIM (0.50) as req'd<br />

27 00765905 BOLT 8<br />

28 00770734 INPUT CAP 1<br />

29 00758653 SEAL 1<br />

8 - 8


5300 GEARBOXES & DRIVESHAFTS 0306<br />

00769924P CENTRE DECK GEARBOX<br />

8 - 9


5300 GEARBOXES & DRIVESHAFTS 0306<br />

REF PART NO DESCRIPTION QTY<br />

00769924P CENTRE DECK GEARBOX<br />

01 00770724 HOUSING 1<br />

02 00770725 BEARING ASSEMBLY 1<br />

03 00770726 OIL SEAL 1<br />

04 00758667 SHIM (0.30) as req'd<br />

05 00758668 SHIM (0.50) as req'd<br />

06 00771226 FLANGE NUT (SLOTTED) 1<br />

07 01422502 COTTER PIN 1<br />

08 00770728 VERTICLE OUTPUT SHAFT 1<br />

09 00770739 GEAR (17 TOOTH) 1<br />

10 00762121 NUT 1<br />

11 0060<strong>600</strong>0 COTTER PIN 1<br />

12 00755628 BEARING ASSEMBLY 3<br />

13 00770731 INPUT SHAFT SPACER 1<br />

14 00766083 LOCKWASHER 12<br />

15 00754338 BOLT 4<br />

16 00762517 PLUG - SOCKET HEAD 1<br />

17 00769321 SEALING WASHER 2<br />

18 00770732 INSPECTION COVER 1<br />

19 00770733 INSPECTION COVER GASKET 1<br />

20 00758646 SHIM (0.10) as req'd<br />

21 00758647 SHIM (0.25) as req'd<br />

22 00758648 SHIM (0.50) as req'd<br />

23 00765905 BOLT 8<br />

24 00770734 INPUT CAP 1<br />

25 00758653 SEAL 1<br />

26 00770735 INPUT SHAFT 1<br />

27 00770739 GEAR (17 TOOTH) 1<br />

28 00758657 INPUT SHAFT SPACER 1<br />

29 00762114 PRESSURE RELIEF VALVE 1<br />

8 - 10


5300 HYDRAULIC RAM ASSEMBLIES 0306<br />

9 - 1


5300 HYDRAULIC RAM ASSEMBLIES 0306<br />

REF PART NO DESCRIPTION QTY<br />

1048506 HYDRAULIC RAMS & FITTINGS<br />

01 8727A RAM – LIFT 1<br />

01 00774760 SEAL KIT 0<br />

02 8728A RAM – WING 2<br />

02 00774760 SEAL KIT 0<br />

03 45200.01 BRACKET-UPPER SPRING 1<br />

03 0212527 BOLT 3/4" UNC X 6.1/2" 4<br />

03 05.296.07 SELF-LOCKING NUT 3/4"UNC PLATE 4<br />

03 05.281.05 FLAT WASHER 20MM PLATED 4<br />

04 45200.02 BRACKET-LOWER SPRING 1<br />

05 371063A SPRING 4<br />

06 45246.01 SPRING GUIDE 4<br />

07 45201.01 TRANSPORTER BAR 2<br />

09 45214.01 PIN-BASE END LIFT RAM 2<br />

09 05.284.14 SPLIT COTTER 5MM X 40MM 2<br />

10 45217.01 PIN-ROD LIFT RAM 1<br />

10 05.284.14 SPLIT COTTER 5MM X 40MM 1<br />

11 45163.01 PIN-WING RAM 4<br />

11 05.284.14 SPLIT COTTER 5MM X 40MM 6<br />

11 05.964.01 SPRING COTTER 3.6MM DIA 2<br />

12 00755234 CONTROL SPACER KIT 1<br />

9 - 2


5300 HYDRAULIC FITTINGS AND HOSES 0306<br />

10 - 1


5300 HYDRAULIC FITTINGS AND HOSES 0306<br />

REF PART NO DESCRIPTION QTY<br />

77.500.16 HYDRAULIC FITTINGS AND HOSES<br />

01 00762114 BREATHER 3<br />

02 8124064 RESTRICTOR 1/2" BSP X 3/8" BSP 2<br />

03 10.003.62 HOSE 3/8" BSP FS/FS X 5200 2<br />

04 10.004.26 HOSE 3/8" BSP FS/F90 X 1<strong>600</strong> 1<br />

05 8581170 3/8” BSP CONED / ¾” JIC 3<br />

06 8590074 1'2" BSP QUICK RELEASE 2<br />

07 8<strong>600</strong>908 O RING 3/4"UNF 6<br />

08 8650104 1/2" BSP BONDED SEAL PP45D 2<br />

09 04.056.05 ADAPTOR TEE 3/8”BSP M/M/M 1<br />

10 10.004.22 HOSE 3/8” BSP ST X 90 1200 1<br />

11 T5386 DUST CAP FEMALE 2<br />

12 04.282.66 STUD M10 X 56 3<br />

12 05.281.02 FLAT WASHER 10MM 3<br />

12 05.287.02 SELF LOCKING NUT M10 3<br />

12 06.418.06 CLAMP PLATE 3<br />

12 06.430.07 CLAMP – HOSE 6<br />

10 - 2


5300 WHEELS, HUBS AND AXLES 0306<br />

11 - 1


5300 WHEELS, HUBS AND AXLES 0306<br />

REF PART NO DESCRIPTION QTY<br />

77.500.11 WHEELS, HUBS AND AXLES<br />

01 46992.08 CENTRE AXLE 1<br />

01 0212609 BOLT 1” UNC X 7 ½” 2<br />

01 05.296.08 SELF LOCKING NUT 1” UNC 2<br />

02 46992.07 L.H. WING AXLE 1<br />

02 0212569 BOLT 1” UNC X 7” 1<br />

02 05.255.40 BOLT 1” UNC X 5” 1<br />

02 05.296.08 SELF LOCKING NUT 1” UNC 2<br />

03 46992.06 R.H. WING AXLE 1<br />

03 0212569 BOLT 1” UNC X 7” 1<br />

03 05.255.40 BOLT 1” UNC X 5” 1<br />

03 05.296.08 SELF LOCKING NUT 1” UNC 2<br />

04 46992.22 TWIN STUB AXLE ASSEMBLY 2<br />

04 05.292.45 BOLT M20 X 120 MM 8<br />

04 05.287.05 SELF LOCKING NUT M20 8<br />

05 46992.23 SINGLE STUB AXLE ASSEMBLY 2<br />

05 05.292.45 BOLT M20 X 120 MM 8<br />

05 05.287.05 SELF LOCKING NUT M20 8<br />

06 1048038AP WHEEL AND TYRE ASSEMBLY 6<br />

07 00763449 CONTROL ROD ASSEMBLY 2<br />

07 05.255.38 BOLT ¾” UNC X 4 ½” 4<br />

08 45184.01 SPACER TUBE 4<br />

09 1048010 SPACER 4<br />

10 45410.02 CHOCK L.H. N/I 1<br />

10 05.964.01 SPRING COTTER 1<br />

11 45410.01 CHOCK R.H. N/I 1<br />

11 05.964.01 SPRING COTTER 1<br />

N/I = NOT ILLUSTRATED<br />

11 - 2


5300 WHEELS, HUBS AND AXLES 0306<br />

11 - 3


5300 WHEELS, HUBS AND AXLES 0306<br />

REF PART NO DESCRIPTION QTY<br />

1058522 8 WHEEL CONVERSION KIT<br />

01 46992.22 TWIN HUB (Includes Wheel Nuts) 2<br />

02 1048038AP WHEEL ASSEMBLY 2<br />

11 - 4


5300 BLADE PAN ASSEMBLIES 0306<br />

3 BLADE ASSY<br />

2 BLADE ASSY<br />

12 - 1


5300 BLADE PAN ASSEMBLIES 0306<br />

REF PART NO DESCRIPTION QTY<br />

77.500.22 3 BLADE PAN AND BLADES<br />

01 46992.25 3 BLADED PAN ASSEMBLY 3<br />

02 00764663P BLADE C/W – WING LH 3<br />

03 00764664P BLADE AC/W – WING RH 3<br />

04 00764668P BLADE AC/W - CENTRE 3<br />

05 571044 BOLT 9<br />

06 571045 WASHER – SHOULDER BOLT 9<br />

07 0656150200 WASHER 9<br />

08 5GL16140 LOCKNUT 9<br />

1048509 2 BLADE PAN AND BLADES<br />

01 00764663P BLADE C/W – WING LH 2<br />

01 00764664P BLADE AC/W – WING RH 2<br />

01 00764668P BLADE AC/W - CENTRE. 2<br />

02 00771591P 2 BLADE PAN 3<br />

03 0656150200 WASHER 6<br />

04 571044 BOLT 6<br />

05 571045 WASHER - SHOULDER BOLT 6<br />

06 5GL16140 LOCK NUT 6<br />

12 - 2


5300 SHREDDER BLADE BAR ASSEMBLY 0306<br />

12 - 3


5300 SHREDDER BLADE BAR ASSEMBLY 0306<br />

REF PART NO DESCRIPTION QTY<br />

1048265 SHREDDER BLADE ASSEMBLY<br />

01 00771594 BLADE BAR 3<br />

02 8588 BLADES PAIR CENTRE 2<br />

02 8589 BLADES PAIR WING LH 2<br />

02 8590 BLADES PAIR WING RH 2<br />

03 00763253 BLADE BUSHING 12<br />

04 8279 TOP BLADE (WING) 4<br />

04 8280 TOP BLADE (CENTRE) 2<br />

05 7AH8141436 BOLT 6<br />

06 00750226 LOCKNUT 6<br />

12 - 4


5300 DOMED PAN & BLADES ASSEMBLIES 0306<br />

12 - 5


5300 DOMED PAN & BLADES ASSEMBLIES 0306<br />

REF PART NO DESCRIPTION QTY<br />

77.<strong>600</strong>.30 RH DOMED BLADE PAN ASSEMBLY<br />

01 46992.27 PAN CARRIER 1<br />

02 46992.28 PAN BOTTOM 1<br />

03 571044 BLADE BOLT 3<br />

04 0656150200 WASHER – SHOULDER BOLT 3<br />

05 5GL16140 NUT 3<br />

06 571045 WASHER 3<br />

07 05.264.35 SETSCREW 3<br />

08 05.281.04 FLAT WASHER 3<br />

09 05.287.04 SELF-LOCKING NUT 3<br />

10 00764664 BLADE - RH WING (ACW) 3<br />

77.<strong>600</strong>.31 LH DOMED BLADE PAN ASSEMBLY<br />

01 46992.27 PAN CARRIER 1<br />

02 46992.28 PAN BOTTOM 1<br />

03 571044 BLADE BOLT 3<br />

04 0656150200 WASHER – SHOULDER BOLT 3<br />

05 5GL16140 NUT 3<br />

06 571045 WASHER 3<br />

07 05.264.35 SETSCREW 3<br />

08 05.281.04 FLAT WASHER 3<br />

09 05.287.04 SELF-LOCKING NUT 3<br />

10 00764663 BLADE - LH WING (CW) 3<br />

77.<strong>600</strong>.32 CENTRE DOMED BLADE PAN ASSEMBLY<br />

01 46992.27 PAN CARRIER 1<br />

02 46992.28 PAN BOTTOM 1<br />

03 571044 BLADE BOLT 3<br />

04 0656150200 WASHER – SHOULDER BOLT 3<br />

05 5GL16140 NUT 3<br />

06 571045 WASHER 3<br />

07 05.264.35 SETSCREW 3<br />

08 05.281.04 FLAT WASHER 3<br />

09 05.287.04 SELF-LOCKING NUT 3<br />

10 00764668 BLADE (LONG) - CENTRE DECK (ACW) 3<br />

NOTE: Components items 1 - 9 are common in the above assemblies.<br />

12 - 6


5300 LIGHTING ASSEMBLY 0306<br />

13 - 1


5300 LIGHTING ASSEMBLY 0306<br />

REF PART NO DESCRIPTION QTY<br />

77.500.15 LIGHT BRACKET AND LIGHT KIT<br />

01 47454.01 LIGHT BRACKET 2<br />

02 46454.02 CLAMP PLATE 2<br />

02 45326.01 LIGHT UNIT 2<br />

04 45646.01 WIRING LOOM 1<br />

05 05.292.25 BOLT M12 4<br />

06 05.287.03 SELF LOCKING NUT M12 4<br />

07 05.281.03 FLAT WASHER 12MM 4<br />

08 05.281.10 FLAT WASHER 6MM 4<br />

09 05.282.07 SPRING WASHER 6MM 4<br />

10 05.286.10 NUT M6 4<br />

13 - 2


5300 SAFETY DECALS 0306<br />

14 - 1


5300 SAFETY DECALS 0306<br />

REF PART NO DESCRIPTION QTY<br />

200.208 DECAL KIT<br />

1 00763613 DECAL - SLIP CLUTCH ADJUSTMENT 1<br />

2 05.227.01 HAMMER DRIVE SCREW 4<br />

3 09.810.01 DECAL - GREASE (8HRS) 4<br />

4 09.810.02 DECAL - GREASE (40HRS) 4<br />

5 09.810.05 DECAL - OIL LEVEL 3<br />

6 09.811.05 DECAL - MAX PTO SPEED 1<br />

7 09.821.29 DECAL - COMBINED EURO DECAL 2<br />

8 09.821.30 DECAL - COMBINED EURO DECAL 2<br />

9 09.821.34 DECAL - COMBINED EURO DECAL 2<br />

10 09.843.07 DECAL - LIFT POINT 4<br />

11 1290392 DECAL - PARTS 1<br />

12 200.005 DECAL - TWOSE (XXL) 2<br />

13 200.006 DECAL - TWOSE (LARGE) 2<br />

14 200.014.01 DECAL - MAXICUT 460 2<br />

15 200.018 DECAL - TWOSE (SMALL WHITE) 2<br />

16 21175.01 DECAL - WARNING LABEL 1<br />

17 21175.02 DECAL - CLUTCH SETTING 1<br />

18 45429.01 SERIAL No. PLATE 1<br />

19 75<strong>600</strong>93 RED REFLECTOR (SELF-ADHESIVE) 4<br />

20 D102 DECAL - PTO LENGTH 1<br />

21 D137 DECAL - BLADE ROTATION (CCW) 1<br />

22 D138 DECAL - BLADE ROTATION (CW) 1<br />

14 - 2


MAXICUT<br />

<strong>600</strong><br />

FLEX WING MOWERS<br />

PARTS MANUAL<br />

5301 - 06 - 12<br />

<strong>Twose</strong> of Tiverton Limited<br />

6 Chinon Court,<br />

Lower Moor Way,<br />

Tiverton Business Park,<br />

Tiverton,<br />

Devon. EX16 6SS.<br />

Telephone: (01884) 253691<br />

Fax: (01884) 255189<br />

Email sales@twose.com<br />

Web: www.twose.com


Publication 5301<br />

0306<br />

Amendments<br />

0306 Original Issue<br />

Page 2


Publication 5301<br />

0306<br />

List of Contents<br />

Main Frame Components<br />

Page No.<br />

Standard Hitch Assembly 4<br />

High Hitch Assembly 6<br />

Centre Deck & Wings Assembly 8<br />

Chain Guards Assembly 10<br />

Axles, Wheels & Hubs Assembly 12<br />

8 Wheel Conversion Kit 14<br />

Levelling Assembly – High Hitch Models 16<br />

Blades & Pan Assembly (Twin-Blade) 18<br />

Blades & Pan Assembly (Tri-Blade) 20<br />

Blades & Domed Pan Assembly (Tri-Blade) 22<br />

Shredder Blade Kit 24<br />

Gearbox & Driveline Components<br />

Gearboxes & Drive Shafts – Layout & Rotation 26<br />

Driveline Guards Assembly 28<br />

Divider Gearbox Assembly 30<br />

Centre Gearbox Assembly 32<br />

Left Hand Wing Gearbox Assembly 34<br />

Right Hand Wing Gearbox Assembly 36<br />

Driveshaft Assembly - Centre Gearbox 38<br />

Driveshaft Assembly - Wing Gearboxes 39<br />

Slip Clutch Assembly 40<br />

Hydraulic System Components<br />

Hydraulic Installation 41<br />

Axle Ram Assembly 42<br />

Wing Ram Assembly 44<br />

Lighting & Decals<br />

Light Bar Assembly 46<br />

Machine Decals 48<br />

Page 3


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

STANDARD HITCH ASSEMBLY<br />

Module:<br />

1058712<br />

Page 4


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

STANDARD HITCH ASSEMBLY<br />

REF. QTY. PART No. DESCRIPTION<br />

1058712 STANDARD HITCH ASSEMBLY<br />

1 1 21878.01 STANDARD HITCH TONGUE<br />

2 1 45945.01 CLEVIS<br />

3 1 21846.01 HITCH PIN<br />

4 1 45232.11 LONG CONTROL ROD<br />

5 1 45232.12 CONTROL ROD<br />

6 2 45213.02 PIN - PINTLE ROD REAR<br />

7 1 45186.01 JACK TUBE MOUNT<br />

8 1 21182.20 PTO SUPPORT<br />

9 1 21182.40 PIVOT BAR<br />

10 1 1048060 JACK<br />

11 1 00764515 SAFETY CHAIN (not illustrated)<br />

12 3 05.284.14 SPLIT PIN<br />

13 3 0100106 FLAT WASHER<br />

14 2 9501255 SPLIT PIN<br />

15 2 05.291.36 BOLT<br />

16 2 05.287.04 SELF-LOCKING NUT<br />

17 4 0100109 FLAT WASHER - PLATED<br />

18 1 0211489 BOLT<br />

19 1 0141009 CLEVELOC NUT<br />

20 2 01.070.04 GREASE NIPPLE<br />

Page 5


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

HIGH HITCH ASSEMBLY<br />

Module:<br />

1058711<br />

Page 6


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

HIGH HITCH ASSEMBLY<br />

REF. QTY. PART No. DESCRIPTION<br />

1058711 HIGH HITCH ASSEMBLY<br />

1 1 00764515 SAFETY CHAIN (not illustrated)<br />

2 2 0100106 FLAT WASHER<br />

3 1 0100109 FLAT WASHER<br />

4 1 0425540 SPRING DOWEL<br />

5 2 01.070.04 GREASE NIPPLE<br />

6 1 1048060 JACK<br />

7 1 21846.01 HITCH PIN<br />

9 1 45203.03 ADJUSTER ROD<br />

10 1 45213.01 PIN - LEVEL ROD<br />

11 1 45235.03 SMALL PINTLE EYE HITCH<br />

13 1 45830.02 HIGH HITCH TONGUE<br />

14 4 45830.21 CLEAT<br />

16 1 45830.46 STRAP<br />

17 1 7390005 SPACER<br />

18 2 05.287.02 SELF-LOCKING NUT<br />

19 4 9143007 SELF-LOCKING NUT<br />

20 1 05.287.06 SELF-LOCKING NUT<br />

21 2 05.291.15 BOLT<br />

24 2 05.291.14 SETSCREW<br />

25 1 05.284.14 SPLIT PIN<br />

26 2 05.286.06 NUT<br />

27 2 05.292.33 BOLT<br />

28 1 21868.01 JACK ARM MOUNTING BRACKET<br />

29 1 21869.01 JACK MOUNTING ARM<br />

30 1 7191108 PLASTIC PLUG<br />

31 2 9100109 FLAT WASHER<br />

32 2 21870.01 STRAP CLAMP<br />

Page 7


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

CENTRE DECK & WINGS<br />

Module:<br />

1058704<br />

Page 8


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

CENTRE DECK & WINGS<br />

REF. QTY. PART No. DESCRIPTION<br />

1058704 CENTRE DECK & WINGS ASSEMBLY<br />

1 8 0100109 FLAT WASHER<br />

2 12 0431105 SPRING COTTER<br />

3 4 21820.01 PIN - AXLE PIVOT<br />

4 3 21820.02 PIN - AXLE PIVOT<br />

5 1 21822.01 PIN - HITCH<br />

6 4 21830.01 PIN - RAM<br />

7 3 21833.01 COVER<br />

8 2 21834.01 WINGTIP SKID<br />

9 4 3020969 PIPE CLAMP<br />

10 4 42024.09 TWIN CLAMP<br />

11 4 45201.01 TRANSPORT BAR<br />

12 1 45239.01 SKID SHOE - L/H<br />

13 1 45239.02 SKID SHOE - R/H<br />

14 1 47069.02 WING - R/H<br />

15 1 47069.03 WING - L/H<br />

16 2 47069.14 HINGE PIN<br />

18 4 7193066 CLAMP PLATE<br />

19 6 05.281.01 FLAT WASHER<br />

20 18 05.281.03 FLAT WASHER<br />

21 10 05.282.01 SPRING WASHER<br />

22 2 05.287.01 SELF-LOCKING NUT<br />

23 27 05.287.03 SELF-LOCKING NUT<br />

25 6 05.948.07 WING NUT<br />

26 4 05.291.24 BOLT<br />

28 2 05.291.23 SETSCREW<br />

30 11 05.264.24 SETSCREW<br />

32 10 9353086 CAPSCREW<br />

33 8 05.284.14 SPLIT PIN<br />

34 2 05.291.03 SETSCREW<br />

35 1 21877.01 PACKING STRAP MOUNTING BRACKET<br />

37 1 21838.01 CENTRE DECK<br />

38 4 9213144 BOLT<br />

39 1 21822.02 PIN - HITCH<br />

40 7 01.070.04 GREASE NIPPLE<br />

Page 9


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

CHAIN GUARDS ASSEMBLY<br />

Module:<br />

1058705<br />

Page 10


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

CHAIN GUARDS ASSEMBLY<br />

REF. QTY. PART No. DESCRIPTION<br />

1058705 CHAIN GUARDS ASSEMBLY<br />

1 3 21835.01 CHAIN GUARD BAR - REAR GUARDS<br />

2 4 21835.02 CHAIN GUARD BAR - FRONT WINGS<br />

3 2 21835.03 CHAIN GUARD BAR - FRONT CENTRE<br />

4 1 21835.04 CHAIN GUARD BAR - FRONT CENTRE<br />

5 424 46943.21 CHAIN ASSEMBLY (7 LINKS)<br />

6 1 47105.58 FRONT GUARD - CENTRE DECK<br />

7 1 47105.59 FRONT GUARD - CENTRE DECK L/H<br />

8 1 47105.60 FRONT GUARD - CENTRE DECK R/H<br />

9 1 47105.61 REAR GUARD - CENTRE DECK<br />

10 2 47105.65 FRONT GUARD - L/H WING<br />

11 2 47105.66 FRONT GUARD - R/H WING<br />

12 2 47105.67 REAR GUARD - WINGS<br />

13 35 05.281.03 FLAT WASHER<br />

14 32 05.264.23 SETSCREW<br />

15 3 05.264.24 SETSCREW<br />

16 35 05.287.03 SELF-LOCKING NUT<br />

Page 11


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

AXLES, WHEELS & HUBS<br />

Module:<br />

1058707<br />

Page 12


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

AXLES, WHEELS & HUBS<br />

REF. QTY. PART No. DESCRIPTION<br />

1058707 AXLES, WHEELS & HUBS ASSEMBLY<br />

1 2 00763449 CONTROL ROD SWIVEL<br />

2 1 0100109 FLAT WASHER<br />

3 6 1048038AP WHEEL & TYRE ASSEMBLY<br />

4 1 21826.01 PIN - RAM TO AXLE<br />

5 4 21867.01 STEPPED SLEEVE - AXLE LINK<br />

6 2 46992.22 TWIN HUB (includes Wheel Nuts)<br />

7 2 46992.23 SINGLE HUB (includes Wheel Nuts)<br />

8 1 21825.01 CENTRE AXLE<br />

9 1 21865.01 WING AXLE - L/H<br />

10 1 21865.02 WING AXLE - R/H<br />

11 20 9143008 SELF-LOCKING NUT<br />

12 16 05.291.46 SETSCREW<br />

13 4 05.292.44 BOLT<br />

14 1 05.284.14 SPLIT PIN<br />

15 4 21151.01 D CLIP<br />

16 4 05.281.10 FLAT WASHER<br />

17 4 05.282.07 SPRING WASHER<br />

18 4 9313023 SETSCREW<br />

Page 13


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

8 WHEEL CONVERSION KIT<br />

Module:<br />

1058522<br />

REF. QTY. PART No. DESCRIPTION<br />

1058522 8 WHEEL CONVERSION KIT<br />

1 2 46992.22 TWIN HUB (includes Wheel Nuts)<br />

2 2 1048038AP WHEEL ASSEMBLY<br />

Page 14


Publication 5301<br />

0306<br />

This page is intentionally blank<br />

Page 15


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

LEVELLING – High Hitch Models<br />

Module:<br />

1058701<br />

Page 16


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

LEVELLING – High Hitch Models<br />

REF. QTY. PART No. DESCRIPTION<br />

1058701 LEVELLING ASSEMBLY - High Hitch Models<br />

1 12 00002701 FLAT WASHER<br />

2 2 0100109 FLAT WASHER<br />

3 6 05.296.07 CLEVELOC NUT<br />

4 6 0212527 BOLT<br />

5 4 21818.01 PIN - LEVELLING ROD<br />

6 2 21826.02 PIN - SUSPENSION PIVOT<br />

7 2 45227.01 ADJUSTMENT NUT<br />

8 6 45246.01 SPRING GUIDE<br />

9 6 45247.01 COMPRESSION SPRING<br />

10 1 47069.17 SUSPENSION BRACKET<br />

11 2 21897.01 LEVELLING BAR - LONG<br />

12 2 21897.02 LEVELLING BAR - SHORT<br />

13 8 05.281.05 FLAT WASHER<br />

14 4 05.284.14 SPLIT PIN<br />

15 2 9501406 SPLIT PIN<br />

16 1 00755234 CONTROL SPACER KIT<br />

17 1 21860.01 LOCKING BOSS<br />

18 1 21861.01 LOCKING HANDLE<br />

19 2 05.286.06 NUT<br />

Page 17


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

BLADES & PAN ASSEMBLY (Twin-Blade)<br />

Module:<br />

1058708<br />

Page 18


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

BLADES & PAN ASSEMBLY (Twin-Blade)<br />

REF. QTY. PART No. DESCRIPTION<br />

1058708 BLADES & PAN ASSEMBLY<br />

1 3 00767541 BLADE PAN (2-3/8" HUB)<br />

2 4 00764679P ANTI-CLOCKWISE BLADE (CENTRE & RIGHT WING)<br />

2 00764678P CLOCKWISE BLADE (LEFT WING)<br />

3 6 8227 BLADE BOLT<br />

4 6 9216 WASHER<br />

5 6 5JRC16140 LOCKNUT<br />

6 6 00758579 WASHER - SPECIAL SQUARE HOLE<br />

NOTE: Quantities above are for all 3 cutting units -<br />

Left Wing unit cuts Clockwise - Centre & Right Wing units cut Anti-Clockwise<br />

Page 19


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

BLADES & PAN ASSEMBLY (Tri-Blade)<br />

Page 20


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

BLADES & PAN ASSEMBLY (Tri-Blade)<br />

REF. QTY. PART No. DESCRIPTION<br />

1058740AMS TRI-BLADE PANS & BLADES<br />

1 9 00758579 SPECIAL WASHER (SQUARE HOLE)<br />

2 3 00764678 * BLADE - CLOCKWISE CUTTING<br />

3 6 00764679 ** BLADE - ANTI-CLOCKWISE CUTTING<br />

4 3 45216.02 PAN (3 BLADE)<br />

5 9 5JRC16140 LOCKNUT<br />

6 9 8227 BLADE BOLT<br />

7 9 05.962.05 WASHER<br />

* Left Wing Cutting Unit<br />

** Centre Deck & Right Wing Cutting Units<br />

Page 21


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

BLADES & DOMED PAN ASSEMBLY<br />

Module:<br />

77.<strong>600</strong>.40<br />

Page 22


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

BLADES & DOMED PAN ASSEMBLY<br />

REF. QTY. PART No. DESCRIPTION<br />

77.<strong>600</strong>.40 DOMED PAN & BLADES ASSEMBLY<br />

1 3 47988.01 BLADE CARRIER<br />

2 3 46992.28 PAN BOTTOM<br />

3 9 05.287.04 SELF-LOCKING NUT<br />

4 9 05.962.05 FLAT WASHER<br />

5 9 8227 BOLT<br />

6 9 00758579 SPECIAL WASHER (SQUARE HOLE)<br />

7 9 5JRC16140 LOCKNUT (FOR BLADE BOLT)<br />

8 9 05.264.35 SETSCREW<br />

9 9 05.281.04 FLAT WASHER<br />

10 3 00764678 * BLADE - CLOCKWISE CUTTING<br />

11 6 00764679 ** BLADE - ANTI-CLOCKWISE CUTTING<br />

* Left Wing Cutting Unit<br />

** Centre Deck & Right Wing Cutting Units<br />

Page 23


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

SHREDDER BLADE KIT (1058714)<br />

Page 24


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

SHREDDER BLADE KIT (1058714)<br />

REF. QTY. PART No. DESCRIPTION<br />

1058714 SHREDDER BLADES ASSEMBLY<br />

1 6 00750226 LOCKNUT<br />

2 3 00767554 BLADE BAR<br />

3 12 0811230060 BLADE BUSHING<br />

4 6 7AH8141436 BLADE BOLT<br />

5 6 00779129 SHREDDER BLADE<br />

6 4 0582010330 ** BLADE - ANTI-CLOCKWISE CUTTING<br />

7 2 0582010332 * BLADE - CLOCKWISE CUTTING<br />

* Left Wing Cutting Unit<br />

** Centre Deck & Right Wing Cutting Units<br />

Page 25


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

GEARBOXES & DRIVESHAFTS<br />

Module:<br />

1058700<br />

Page 26


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

GEARBOXES & DRIVESHAFTS<br />

REF. QTY. PART No. DESCRIPTION<br />

1058700 GEARBOXES & DRIVESHAFTS ASSEMBLY<br />

1 6 00752658 HEX SCREW<br />

2 2 00756633A DRIVE SHAFT<br />

3 1 00756634ACE DRIVE SHAFT<br />

4 1 00769116P DIVIDER GEARBOX<br />

5 1 00769924P WING GEARBOX - R/H<br />

6 1 00769927P WING GEARBOX - L/H<br />

7 1 00769930 CENTRE GEARBOX<br />

8 24 0100106 FLAT WASHER<br />

9 6 0100206 SPRING WASHER<br />

10 18 9143007 SELF-LOCKING NUT<br />

11 18 9313117 SETSCREW<br />

12 3 05.284.18 COTTER PIN<br />

Page 27


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

DRIVELINE GUARDS ASSEMBLY<br />

Module:<br />

1058706<br />

Page 28


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

DRIVELINE GUARDS ASSEMBLY<br />

REF. QTY. PART No. DESCRIPTION<br />

1058706 DRIVELINE GUARDS ASSEMBLY<br />

1 4 0100105 FLAT WASHER<br />

2 4 05.293.05 SPRING WASHER<br />

3 4 02030700 HEX SCREW<br />

4 3 21839.01 PTO GUARD<br />

5 1 46505.01 LITERATURE HOLDER<br />

6 1 47069.73 GUARD - DIVIDER GEARBOX<br />

7 1 47105.03 COVER MOUNTING - DIVIDER GEARBOX<br />

8 6 05.281.10 FLAT WASHER<br />

9 12 05.281.01 FLAT WASHER<br />

10 3 05.281.02 FLAT WASHER<br />

11 12 05.282.01 SPRING WASHER<br />

12 3 05.282.02 SPRING WASHER<br />

13 3 30.070.64 SELF-LOCKING NUT<br />

14 3 9193005 WING NUT<br />

15 3 9313043 SETSCREW<br />

16 12 9313044 SETSCREW<br />

Page 29


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

DIVIDER GEARBOX (1000 rpm)<br />

Module:<br />

00769116P<br />

Page 30


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

DIVIDER GEARBOX (1000 rpm)<br />

REF. QTY. PART No. DESCRIPTION<br />

00769116 DIVIDER GEARBOX ASSEMBLY (1000 RPM)<br />

1 1 00769162 DIVIDER GEARBOX HOUSING<br />

2 2 00762121 SLOTTED NUT<br />

3 2 00026200 COTTER PIN<br />

4 24 00755954 LOCKWASHER<br />

5 24 00758659 BOLT<br />

6 6 00755628 BEARING<br />

7 2 00758653 SEAL<br />

8 1 00762128 INPUT CAP<br />

9 as req'd 00758646 SHIM (ADJUSTMENT 0.1)<br />

10 as req'd 00758647 SHIM (ADJUSTMENT 0.25)<br />

11 as req'd 00758648 SHIM (ADJUSTMENT 0.5)<br />

12 1 00762123 LEVEL PLUG<br />

13 2 00769159 GEAR (26 TOOTH)<br />

14 2 00762522 SIDE INPUT SHAFT<br />

15 2 00762521 SEAL<br />

16 1 00758657 SPACER - INPUT SHAFT<br />

17 1 00769163 MAIN INPUT SHAFT<br />

18 as req'd 00758667 SHIM (ADJUSTMENT 0.3)<br />

19 as req'd 00758666 SHIM (ADJUSTMENT 0.4)<br />

20 as req'd 00758668 SHIM (ADJUSTMENT 0.4)<br />

21 1 00769158 GEAR (20 TOOTH)<br />

22 2 00762520 HORZ. HUB CAP<br />

23 1 00762114 PIPE PLUG - VENTED (not illustrated)<br />

Page 31


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

CENTRE GEARBOX (1000 rpm)<br />

Module:<br />

00769930<br />

Page 32


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

CENTRE GEARBOX (1000 rpm)<br />

REF. QTY. PART No. DESCRIPTION<br />

00769930 CENTRE GEARBOX ASSEMBLY (1000 RPM)<br />

1 1 00770724 HOUSING<br />

2 1 00770725 BEARING ASSEMBLY<br />

3 1 00770726 OIL SEAL<br />

6 1 00771226 FLANGE NUT SLOT<br />

7 1 01422502 COTTER PIN<br />

8 1 00770725 VERTICAL OUTPUT SHAFT<br />

9 1 00770729 GEAR (19 TOOTH)<br />

10 1 00762121 NUT<br />

11 1 0060<strong>600</strong>0 COTTER PIN<br />

12 3 00755628 BEARING ASSEMBLY<br />

13 1 00770731 INPUT SHAFT SPACER (SHORT)<br />

14 12 00766083 LOCKWASHER<br />

15 4 00754338 BOLT<br />

16 1 00762517 PLUG<br />

17 2 00769321 SEALING WASHER<br />

18 1 00770732 INSPECTION COVER<br />

19 1 00770733 INSPECTION COVER GASKET<br />

20 as req'd 00758646 SHIM (ADJUSTMENT 0.10)<br />

21 as req'd 00758647 SHIM (ADJUSTMENT 0.25)<br />

22 as req'd 00758648 SHIM (ADJUSTMENT 0.50)<br />

23 8 00765905 BOLT<br />

24 1 00770734 INPUT CAP<br />

25 1 00758653 SEAL<br />

26 1 00770735 INPUT SHAFT<br />

27 1 00770736 13 TOOTH PINION<br />

28 1 00758657 INPUT SHAFT SPACER (LONG)<br />

29 as req'd 00758667 SHIM (ADJUSTMENT 0.30)<br />

30 as req'd 00758668 SHIM (ADJUSTMENT 0.50)<br />

31 1 00762114 PLUG VENT<br />

Page 33


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

L/H WING GEARBOX (1000 rpm)<br />

Module:<br />

00769927P<br />

Page 34


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

L/H WING GEARBOX (1000 rpm)<br />

REF. QTY. PART No. DESCRIPTION<br />

00769927P L/H WING GEARBOX ASSEMBLY (1000 RPM)<br />

1 1 00770724 HOUSING<br />

2 1 00770725 BEARING ASSEMBLY<br />

3 1 00770726 OIL SEAL<br />

6 1 00771226 FLANGE NUT SLOT<br />

7 1 01422502 COTTER PIN<br />

8 1 00770728 VERTICAL OUTPUT SHAFT<br />

9 1 00770739 GEAR (17 TOOTH)<br />

10 1 00762121 NUT<br />

11 1 0060<strong>600</strong>0 COTTER PIN<br />

12 3 00755628 BEARING ASSEMBLY<br />

13 as req'd 00758667 SHIM (ADJUSTMENT 0.30)<br />

15 as req'd 00758668 SHIM (ADJUSTMENT 0.50)<br />

16 1 00770738 GEAR (14 TOOTH)<br />

17 1 00758657 INPUT SHAFT SPACER (LONG)<br />

18 12 00766083 LOCKWASHER<br />

19 4 00754338 BOLT<br />

20 1 00762517 PLUG SOCKET HEAD<br />

21 2 00769321 SEALING WASHER<br />

22 1 00770732 INSPECTION COVER<br />

23 1 00770733 INSPECTION COVER GASKET<br />

24 as req'd 00758646 SHIM (ADJUSTMENT 0.10)<br />

25 as req'd 00758647 SHIM (ADJUSTMENT 0.25)<br />

26 as req'd 00758648 SHIM (ADJUSTMENT 0.50)<br />

27 8 00765905 BOLT<br />

28 1 00770734 INPUT CAP<br />

29 1 00758653 OIL SEAL<br />

30 1 00770735 INPUT SHAFT<br />

31 1 00770731 INPUT SHAFT SPACER (SHORT)<br />

32 1 00762114 PLUG VENT<br />

Page 35


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

R/H WING GEARBOX (1000 rpm)<br />

Module:<br />

00769924P<br />

Page 36


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

R/H WING GEARBOX (1000 rpm)<br />

REF. QTY. PART No. DESCRIPTION<br />

00769924P R/H WING GEARBOX ASSEMBLY (1000 RPM)<br />

1 1 00770724 HOUSING<br />

2 1 00770725 BEARING ASSEMBLY<br />

3 I 00770726 OIL SEAL<br />

6 1 00771226 FLANGE NUT SLOT<br />

7 1 01422502 COTTER PIN<br />

8 1 00770728 VERTICAL OUTPUT SHAFT<br />

9 1 00770739 GEAR (17 TOOTH)<br />

10 1 00762121 NUT<br />

11 1 0060<strong>600</strong>0 COTTER PIN<br />

12 3 00755628 BEARING ASSEMBLY<br />

13 1 00770731 INPUT SHAFT SPACER (SHORT)<br />

14 12 00766083 LOCKWASHER<br />

15 4 00754338 BOLT<br />

16 1 00762517 PLUG SOCKET HEAD<br />

17 2 00769321 SEALING WASHER<br />

18 1 00770732 INSPECTION COVER<br />

19 1 00770733 INSPECTION COVER GASKET<br />

20 as req'd 00758646 SHIM (ADJUSTMENT 0.10)<br />

21 as req'd 00758647 SHIM (ADJUSTMENT 0.25)<br />

22 as req'd 00758648 SHIM (ADJUSTMENT 0.50)<br />

23 8 00765905 BOLT<br />

24 1 00770734 INPUT CAP<br />

25 1 00758653 SEAL<br />

26 1 00770735 INPUT SHAFT<br />

27 1 00770738 14 TOOTH PINION<br />

28 1 00758657 INPUT SHAFT SPACER (LONG)<br />

29 as req'd 00758667 SHIM (ADJUSTMENT 0.30)<br />

31 as req'd 00758668 SHIM (ADJUSTMENT 0.50)<br />

32 1 00762114 PLUG VENT<br />

Page 37


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

DRIVESHAFT - CENTRE GEARBOX<br />

Module:<br />

00756634ACE<br />

REF. QTY. PART No. DESCRIPTION<br />

00756634ACE DRIVESHAFT (CENTRE GEARBOX)<br />

1 1 00756173 SLIP CLUTCH<br />

2 2 00753068 CROSS JOURNAL SET<br />

3 1 00772269 YOKE WITH SLEEVE ASSEMBLY<br />

4 1 00756651 SPLINED SHAFT<br />

5 1 00758159 ROLL PIN<br />

6 1 00766585 INNER YOKE<br />

7 1 00772743 COMPLETE INTERFERING CLAMP BOLT YOKE 165<br />

8 1 00765420 GUARD RETAINING COLLAR FOR INNER TUBE<br />

9 6 00754330 BOLT<br />

10 1 00765417 RETAINING COLLAR FOR INNER TUBE<br />

11 1 00765463 COMPLETE GUARD c/w INSTRUCTION MANUAL<br />

12 1 00765461 HALF FEMALE GUARD<br />

13 1 00765462 HALF MALE GUARD<br />

14 1 00765459 HALF FEMALE SHAFT c/w GUARDING<br />

15 1 00765460 HALF MALE SHAFT c/w GUARDING<br />

Page 38


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

DRIVESHAFT - WING GEARBOXES<br />

Module:<br />

00756633A<br />

REF. QTY. PART No. DESCRIPTION<br />

00756633A DRIVESHAFT (WING GEARBOXES)<br />

1 1 00756173 SLIP CLUTCH c/w SPRING<br />

2 2 00753068 CROSS JOURNAL SET<br />

3 1 00765471 OUTER YOKE<br />

4 1 00766934 ROLL PIN FOR OUTER TUBE<br />

5 1 00772932 BUSH c/w GREASE NIPPLE<br />

6 1 00765466 COMPLETE OUTER TUBE<br />

7 1 00765465 INNER TUBE<br />

8 1 00756934 ROLL PIN FOR INNER TUBE<br />

9 1 00765472 INNER YOKE<br />

10 1 00757040 COMPLETE INTERFERING CLAMP BOLT YOKE 165<br />

11 1 00765420 GUARD RETAINING COLLAR FOR OUTER TUBE<br />

12 6 00754330 BOLT<br />

13 1 00765417 GUARD RETAINING COLLAR FOR INNER TUBE<br />

14 1 00765448 COMPLETE GUARD c/w INSTRUCTION MANUAL<br />

15 1 00765438 HALF FEMALE GUARD<br />

16 1 00765439 HALF MALE GUARD<br />

17 1 00765447 HALF FEMALE SHAFT c/w GUARDING<br />

18 1 00765446 HALF MALE SHAFT c/w GUARDING<br />

Page 39


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

SLIP CLUTCH ASSEMBLY<br />

Module:<br />

00756173<br />

REF. QTY. PART No. DESCRIPTION<br />

00756173 SLIP CLUTCH ASSEMBLY<br />

1 1 00754083 YOKE - CLUTCH SERIES 8<br />

2 1 00755599 CLUTCH SUPPORT<br />

3 1 00768810 PRESSURE PLATE<br />

4 2 00754314 PLATE WITH HOLES<br />

5 4 00754202 CLUTCH LINING RING<br />

6 1 00754301 BUSHING<br />

7 8 00754303 SPRING CLUTCH<br />

8 2 00755<strong>600</strong> NUT & BOLT<br />

9 8 00754199 NUT & BOLT<br />

8 NUT & BOLT<br />

10 1 00754201 INTERMEDIATE PLATE<br />

Page 40


Publication 5301<br />

0306<br />

<strong>maxicut</strong> <strong>600</strong><br />

HYDRAULIC INSTALLATION<br />

Module:<br />

1058709<br />

REF. QTY. PART No. DESCRIPTION<br />

1058709 HYDRAULIC INSTALLATION<br />

1 2 8581170 ADAPTOR<br />

2 1 10.004.75 HYDRAULIC HOSE<br />

3 1 10.006.60 HYDRAULIC HOSE<br />

4 1 10.004.83 HYDRAULIC HOSE<br />

5 1 00761802 HYDRAULIC RAM (WING)<br />

6 2 00759947 HYDRAULIC RAM (DECK)<br />

7 2 46518.33 RESTRICTOR UNION<br />

8 3 05.146.01 QUICK RELEASE COUPLING<br />

9 3 8650104 BONDED SEAL<br />

10 1 08.955.12 ADAPTOR<br />

11 3 8<strong>600</strong>908 O RING<br />

12 1 T1826 MALE UNION<br />

13 8 7135084 HOSE TIE<br />

14 1 00900913 HOSE SLEEVE (1200mm)<br />

Page 41


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

HYDRAULIC SYSTEM - AXLE RAM<br />

Module:<br />

00761802<br />

Page 42


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

HYDRAULIC SYSTEM - AXLE RAM<br />

REF. QTY. PART No. DESCRIPTION<br />

1 00761802 CYLINDER ASSEMBLY<br />

1 1 8772 CAP<br />

2 1 00761896 HEAD<br />

3 1 00761892 PISTON<br />

4 1 00761894 PISTON ROD<br />

5 1 00761893 TUBE<br />

6 4 8773 TIE ROD<br />

13 1 00015800 NUT<br />

14 1 00761895 CLEVIS<br />

15 1 00023100 BOLT<br />

16 8 4689 TIE ROD NUT<br />

17 1 4705 PISTON NUT<br />

19 1 00761891 SEAL KIT<br />

20 1 6511324 BREATHER (not illustrated)<br />

1 00761802A CYLINDER ASSEMBLY<br />

1 1 00774728 CLEVIS CAP<br />

2 1 00774735 ROD CAP<br />

3 1 00774733 PISTON<br />

4 1 00774739 ROD<br />

5 1 00774750 TUBE<br />

6 4 00774745 TIE ROD<br />

7* 2 - 'O' RING<br />

8* 1 - ROD WIPER SEAL<br />

9* 1 - ROD DUST SEAL<br />

10* 1 - PISTON SEAL<br />

11* 2 - PISTON WEAR RING<br />

12* 2 - BACKUP WASHERS<br />

13 1 3047117 NYLON THREAD PROTECTOR<br />

14 1 1917140 ROD CLEVIS<br />

15 1 00774740 SETSCREW<br />

16 8 33017H5C TIE ROD NUT<br />

17 1 5JRC16140 PISTON NUT<br />

18 1 1917132 PORT PLUG<br />

* Consists of Seal Kit 00774759<br />

Page 43


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

HYDRAULIC SYSTEM - WING RAM<br />

Module:<br />

00759947<br />

Page 44


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

HYDRAULIC SYSTEM - WING RAM<br />

REF. QTY. PART No. DESCRIPTION<br />

1 00759947 CYLINDER ASSEMBLY<br />

1 1 00760197 CAP<br />

2 1 00760197 HEAD<br />

3 1 00760198 PISTON<br />

4 1 00760201 PISTON ROD<br />

5 1 00760195 TUBE<br />

6 4 00760203 TIE ROD<br />

13 1 4378 HEX NUT<br />

14 1 8754 OUTER CLEVIS<br />

15 1 4427 BOLT<br />

16 8 4690 TIE ROD NUT<br />

17 1 4675 PISTON NUT<br />

19 1 6511324 BREATHER PLUG<br />

20 1 00760199 SEAL KIT<br />

1 00759947A CYLINDER ASSEMBLY<br />

1 1 2417158 CLEVIS CAP<br />

2 1 2417157 ROD CAP<br />

3 1 00774732 PISTON<br />

4 1 00774738 ROD<br />

5 1 00774749 TUBE<br />

6 4 00774743 TIE ROD<br />

7* 2 - 'O' RING<br />

8* 1 - ROD WIPER SEAL<br />

9* 1 - ROD DUST SEAL<br />

10* 1 - PISTON SEAL<br />

11* 2 - PISTON WEAR RING<br />

12* 2 - BACKUP WASHERS<br />

13 1 3047117 NYLON THREAD PROTECTOR<br />

14 1 1917140 ROD CLEVIS<br />

15 1 00774740 SETSCREW<br />

16 8 33005H5C TIE ROD NUT<br />

17 1 5JRC16140 PISTON NUT<br />

18 1 1917132 PORT PLUG<br />

19 1 2417154 BREATHER<br />

* Consists of Seal Kit 00774761<br />

Page 45


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

LIGHT KIT<br />

Module:<br />

77.<strong>600</strong>.21<br />

Page 46


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

LIGHT KIT<br />

REF. QTY. PART No. DESCRIPTION<br />

77.<strong>600</strong>.21 LIGHTKIT<br />

1 2 47454.03 LIGHT BRACKET<br />

2 2 47454.04 CLAMP PLATE<br />

3 2 45326.01 LIGHT UNIT<br />

4 1 45656.05 LIGHTING LOOM<br />

5 4 05.292.28 BOLT M12<br />

6 4 05.287.03 SELF LOCKING NUT<br />

7 8 05.281.03 FLAT WASHER 12MM<br />

8 12 43357.01 CABLE CLIP<br />

Page 47


Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

MACHINE DECALS<br />

Module:<br />

77.<strong>600</strong>.20<br />

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Publication 5301<br />

0306<br />

Maxicut <strong>600</strong><br />

MACHINE DECALS<br />

REF. QTY. PART No. DESCRIPTION<br />

77.<strong>600</strong>.20 DECAL KIT<br />

1 1 00763613 DECAL - SLIP CLUTCH ADJUSTMENT<br />

2 15 09.810.01 DECAL - GREASE (8 Hours)<br />

3 4 09.810.05 DECAL - OIL LEVEL<br />

4 1 09.811.05 DECAL - PTO SPEED (1000 rpm)<br />

5 2 09.821.29 DECAL - COMBINED EURODECAL<br />

6 2 09.821.30 DECAL - COMBINED EURODECAL<br />

7 2 09.821.34 DECAL - COMBINED EURODECAL<br />

8 2 09.843.07 DECAL - LIFT POINT<br />

9 2 DECAL –<br />

10 DECAL –<br />

12 4 05.227.01 HAMMER DRIVE SCREW<br />

13 1 05.774.07 SERIAL No. PLATE<br />

14 4 75<strong>600</strong>93 DECAL - ADHESIVE REFLECTOR<br />

15 2 D137 DECAL - BLADE ROTATION (CCW)<br />

16 1 D138 DECAL - BLADE ROTATION (CW)<br />

17 2 DECAL –<br />

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