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MAXICUT<br />
Maxicut 460<br />
Maxicut <strong>600</strong><br />
FLEX WING MOWER<br />
OPERATOR & PARTS MANUALS<br />
Editions: 5299-03-06 / 5300-03-06 / 5301-03-06<br />
<strong>Twose</strong> of Tiverton Limited<br />
6 Chinon Court,<br />
Lower Moor Way,<br />
Tiverton Business Park,<br />
Tiverton,<br />
Devon. EX16 6SS.<br />
Telephone: (01884) 253691<br />
Fax: (01884) 255189<br />
Email sales@twose.com<br />
Web: www.twose.com
IMPORTANT<br />
VERIFICATION OF WARRANTY REGISTRATION<br />
DEALER WARRANTY INFORMATION & REGISTRATION VERIFICATION<br />
It is imperative that the selling dealer registers this machine with <strong>Twose</strong> of Tiverton Limited<br />
before delivery to the end user – failure to do so may affect the validity o f the machine<br />
warranty.<br />
To register machines go to the <strong>Twose</strong> web site at www.twose.com, log onto ‘ Dealer<br />
Inside’ and select the ‘ Machine Registration button’ which can be found in the Service<br />
Section of the site. Confirm to the customer that the mach ine has been registered in the<br />
section below.<br />
Should you experience any problems registering a machine in this manner p lease contact<br />
the <strong>Twose</strong> Office on 01884 253691.<br />
Registration Verification<br />
Dealer Name: ……………………..…………………………………………………………….<br />
Dealer Address: …….………………………………………………………………………….<br />
Customer Name: ……………………..…………………………………………………………<br />
Date of Warranty Registration: ……/……/...…… Dealer Signature: ………………..……<br />
NOTE TO CUSTOMER / OWNER<br />
Please ensure that the above section above has been completed and signed by the selling<br />
dealer to verify that your machine has been registered with <strong>Twose</strong> of Tiverton Limited.<br />
IMPORTANT: During the initial ‘bedding in’ period of a new machine it is the customer’s responsibility<br />
to regularly inspect all nuts, bolts and hose connections for tightness and re-tighten if required. New<br />
hydraulic connections occasionally weep small amounts of oil as the seals and joints settle in – where<br />
this occurs it can be cured by re-tightening the connection – refer to torque settings chart below. The<br />
tasks stated above should be performed on an hourly basis during the first day of work and at least<br />
daily thereafter as part of the machines general maintenance procedure.<br />
TORQUE SETTINGS FOR HYDRAULIC FITTINGS<br />
HYDRAULIC HOSE ENDS<br />
PORT ADAPTORS WITH BONDED SEALS<br />
BSP Setting Metric BSP Setting Metric<br />
1/4” 18 Nm 19 mm 1/4” 34 Nm 19 mm<br />
3/8” 31 Nm 22 mm 3/8” 47 Nm 22 mm<br />
1/2” 49 Nm 27 mm 1/2” 102 Nm 27 mm<br />
5/8” 60 Nm 30 mm 5/8” 122 Nm 30 mm<br />
3/4” 80 Nm 32 mm 3/4” 149 Nm 32 mm<br />
1” 125 Nm 41 mm 1” 203 Nm 41 mm<br />
1.1/4” 190 Nm 50 mm 1.1/4” 305 Nm 50 mm<br />
1.1/2” 250 Nm 55 mm 1.1/2” 305 Nm 55 mm<br />
2” 420 Nm 70 mm 2” 400 Nm 70 mm
WARRANTY POLICY<br />
WARRANTY REGISTRATION<br />
All machines must be registered, by the selling dealer with <strong>Twose</strong> of Tiverton Ltd, before delivery<br />
to the end user. On receipt of the goods it is the buyer’s responsibility to check that the Verification<br />
of Warranty Registration in the Operator’s Manual has been completed by the selling dealer.<br />
1. LIMITED WARRANTIES<br />
1.01. All machines supplied by <strong>Twose</strong> of Tiverton Ltd are warranted to be free from defects in<br />
material and workmanship from the date of sale to the original purchaser for a period of 12<br />
months, unless a different period is specified.<br />
1.02. All spare parts supplied by <strong>Twose</strong> of Tiverton Ltd and purchased by the end user are<br />
warranted to be free from defects in material and workmanship from the date of sale to the<br />
original purchaser for a period of 6 months. All parts warranty claims must be supported by a<br />
copy of the failed part invoice to the end user. We cannot consider claims for which sales<br />
invoices are not available.<br />
1.03. The warranty offered by <strong>Twose</strong> of Tiverton Ltd is limited to the making good by repair or<br />
replacement for the purchaser any part or parts found, upon examination at its factory, to be<br />
defective under normal use and service due to defects in material or workmanship. Returned<br />
parts must be complete and unexamined. Pack the component(s) carefully so that any transit<br />
damage is avoided. All ports on hydraulic items should be drained of oil and securely plugged<br />
to prevent seepage and foreign body ingress. Certain other components, electrical items for<br />
example, may require particular care when packing to avoid damage in transit.<br />
1.04. This warranty does not extend to any product from which <strong>Twose</strong> of Tiverton Ltd’s serial<br />
number plate has been removed or altered.<br />
1.05. This warranty does not apply to any part of the goods, which has been subjected to improper<br />
or abnormal use, negligence, alteration, modification, fitment of non-genuine parts, accident<br />
damage, or damage resulting from contact with overhead power lines, damage caused by<br />
foreign objects (e.g. stones, iron, material other than vegetation), failure due to lack of<br />
maintenance, use of incorrect oil or lubricants, contamination of the oil, or which has served<br />
its normal life. This warranty does not apply to any expendable items such as blades, belts,<br />
clutch linings, filter elements, flails, flap kits, skids, soil engaging parts, shields, guards, wear<br />
pads, pneumatic tyres or tracks.<br />
1.06. Temporary repairs and consequential loss - i.e. oil, downtime and associated parts are<br />
specifically excluded from the warranty.<br />
1.07. Warranty on hoses is limited to 12 months and does not include hoses which have suffered<br />
external damage. Only complete hoses may be returned under warranty, any which have<br />
been cut or repaired will be rejected.<br />
1.08. Machines must be repaired immediately a problem arises. Continued use of the machine<br />
after a problem has occurred can result in further component failures, for which <strong>Twose</strong> of<br />
Tiverton Ltd cannot be held liable, and may have safety implications.<br />
1.09. If in exceptional circumstances a non <strong>Twose</strong> of Tiverton Ltd part is used to effect a repair,<br />
warranty reimbursement will be at no more than <strong>Twose</strong> of Tiverton Ltd‘s standard dealer cost<br />
for the genuine part.<br />
1.10. Except as provided herein, no employee, agent, dealer or other person is authorised to give<br />
any warranties of any nature on behalf of <strong>Twose</strong> of Tiverton Ltd.<br />
1.11. For machine warranty periods in excess of 12 months the following additional exclusions<br />
shall apply:<br />
1.11.1. Hoses, exposed pipes and hydraulic tank breathers.<br />
1.11.2. Filters.<br />
1.11.3. Rubber mountings.<br />
1.11.4. External electric wiring.<br />
1.11.5. Bearings and seals.
1.12. All service work, particularly filter changes, must be carried out in accordance with the<br />
manufacturer’s service schedule. Failure to comply will invalidate the warranty. In the event of<br />
a claim, proof of the service work being carried out may be required.<br />
1.13. Repeat or additional repairs resulting from incorrect diagnosis or poor quality previous repair<br />
work are excluded from warranty.<br />
NB Warranty cover will be invalid if any non-genuine parts have been fitted or used. Use of nongenuine<br />
parts may seriously affect the machine’s performance and safety. <strong>Twose</strong> of Tiverton Ltd<br />
cannot be held responsible for any failures or safety implications that arise due to the use of nongenuine<br />
parts.<br />
2. REMEDIES AND PROCEDURES<br />
2.01. The warranty is not effective unless the Selling Dealer registers the machine, via the <strong>Twose</strong><br />
of Tiverton Ltd web site and confirms the registration to the purchaser by completing the<br />
confirmation form in the operator’s manual.<br />
2.02. Any fault must be reported to an authorised <strong>Twose</strong> of Tiverton Ltd dealer as soon as it<br />
occurs. Continued use of a machine, after a fault has occurred, can result in further<br />
component failure for which <strong>Twose</strong> of Tiverton Ltd cannot be held liable.<br />
2.03. Repairs should be undertaken within two days of the failure. Claims submitted for repairs<br />
undertaken more than 2 weeks after a failure has occurred, or 2 days after the parts were<br />
supplied will be rejected, unless the delay has been authorised by <strong>Twose</strong> of Tiverton Ltd.<br />
Please note that failure by the customer to release the machine for repair will not be<br />
accepted as a reason for delay in repair or submitting warranty claims.<br />
2.04. All claims must be submitted, by an authorised <strong>Twose</strong> of Tiverton Ltd Service Dealer, within<br />
30 days of the date of repair.<br />
2.05. Following examination of the claim and parts, <strong>Twose</strong> of Tiverton Ltd will pay, at their<br />
discretion, for any valid claim the invoiced cost of any parts supplied by <strong>Twose</strong> of Tiverton Ltd<br />
and appropriate labour and mileage allowances if applicable.<br />
2.06. The submission of a claim is not a guarantee of payment.<br />
2.07. Any decision reached by <strong>Twose</strong> of Tiverton Ltd is final.<br />
3. LIMITATION OF LIABILITY<br />
3.01. <strong>Twose</strong> of Tiverton Ltd disclaims any express (except as set forth herein) and implied<br />
warranties with respect to the goods including, but not limited to, merchantability and fitness<br />
for a particular purpose.<br />
3.02. <strong>Twose</strong> of Tiverton Ltd makes no warranty as to the design, capability, capacity or suitability<br />
for use of the goods.<br />
3.03. Except as provided herein, <strong>Twose</strong> of Tiverton Ltd shall have no liability or responsibility to the<br />
purchaser or any other person or entity with respect to any liability, loss, or damage caused<br />
or alleged to be caused directly or indirectly by the goods including, but not limited to, any<br />
indirect, special, consequential, or incidental damages resulting from the use or operation of<br />
the goods or any breach of this warranty. Notwithstanding the above limitations and<br />
warranties, the manufacturer’s liability hereunder for damages incurred by the purchaser or<br />
others shall not exceed the price of the goods.<br />
3.04. No action arising out of any claimed breach of this warranty or transactions under this<br />
warranty may be brought more than one (1) year after the cause of the action has occurred.<br />
4. MISCELLANEOUS<br />
4.01. <strong>Twose</strong> of Tiverton Ltd may waive compliance with any of the terms of this limited warranty,<br />
but no waiver of any terms shall be deemed to be a waiver of any other term.<br />
4.02. If any provision of this limited warranty shall violate any applicable law and is held to be<br />
unenforceable, then the invalidity of such provision shall not invalidate any other provisions<br />
herein.<br />
4.03. Applicable law may provide rights and benefits to the purchaser in addition to those provided<br />
herein.
5299 1. INDEX 0306<br />
This manual describes the Maxicut Flex Wing Mower available in 4.6 or 6.0 metre cutting widths.<br />
The cutting height is adjusted hydraulically; a self levelling system ensures the blades remain<br />
parallel to the ground irrespective of cutting height. The wings are also raised and lowered<br />
hydraulically; power being supplied from the tractors 3 spool valve. The three gearboxes are<br />
provided with slip clutch protection. Replaceable skid shoes and rear lighting equipment (for<br />
highway transport) are provided as standard.<br />
It is essential that the machine is operated in line with the procedures and practices detailed in<br />
this manual.<br />
Section<br />
Page No.<br />
1. INDEX 1 -<br />
2. TECHNICAL DETAILS 2 - 1<br />
3. GENERAL ARRANGEMENT 3 - 1<br />
4. SAFETY PRECAUTIONS 4 - 1 TO 4 - 4<br />
5. INSTALLATION 5 - 1 TO 5 - 4<br />
6. GENERAL OPERATION 6 - 1 TO 6 - 7<br />
7. MAINTENANCE 7 - 1 TO 7 - 8<br />
.<br />
IMPORTANT<br />
This machine is designed for vegetation control and must not be used for any other purpose.<br />
It is potentially hazardous to fit or use any parts other than genuine <strong>Twose</strong> parts.<br />
The company disclaims all liability for the consequences of such use<br />
that, in addition, voids the machine warranty.<br />
- 1 –
5299 2. TECHNICAL DATA 0306<br />
Tractor Requirements<br />
Maxicut 460 Maxicut <strong>600</strong><br />
BHP 80 80<br />
PTO Type Live Live<br />
PTO Speed 1000 rev/min 1000 rev/min<br />
PTO Size 1-3/8” 6 spline 1-3/8” 6 spline<br />
Machine Weight 2300kg 3250kg<br />
Cutting Blades 3 Sets 3 Sets<br />
Blade Overlap 150mm 150mm<br />
Cutting Width 4.60m 6.00m<br />
Cutting Height 25 – 375 mm 25 – 325 mm<br />
Cutting Capacity 50mm (max) 50mm (max)<br />
Overall Width 4.75m 6.30m<br />
Transport Width 2.34m 2.70m<br />
Overall Length 4.47m 5.15m<br />
Wing Lift Hydraulic Hydraulic<br />
Wing Flex 90º up - 22º down 90º up - 22º down<br />
Wheels 6 (+2 opt) 6 (+2 opt)<br />
Options<br />
Tyre Size 200/60 14.5 x 10 ply 200/60 14.5 x 10 ply<br />
Type Duro-rib Duro-rib<br />
Pressure 30 psi 30 psi<br />
Shredder Blade Kit Yes Yes<br />
2 - 1
DECLARATION OF CONFORMITY<br />
Conforming to EU Machinery Directive 2006/42/EC<br />
We,<br />
TWOSE of TIVERTON LIMITED,<br />
6 Chinon Court, Lower Moor Way,<br />
Tiverton Business Park, Tiverton, Devon, EX16 6SS, UK<br />
Hereby declare that:<br />
The Product; Tractor Trailed Rotary Wing Mower<br />
Product Code; SR15, SR20<br />
Serial No. & Date ………………………………… Type …………………………<br />
Manufactured in; United Kingdom<br />
Complies with the required provisions of the Machinery Directive 2006/42/EC<br />
The machinery directive is supported by the following harmonized standards;<br />
BS EN ISO 14121-1 (2007) Safety of machinery - Risk assessment, Part 1:<br />
Principles Part 2: practical guide and examples of methods.<br />
BS EN ISO 12100-1 (2010) Safety of machinery - Part 1: Basic terminology and<br />
methodology Part 2: Technical principles.<br />
BS EN 349(1993)+ A1 (2008) Safety of machinery - Minimum distances to avoid the<br />
entrapment with human body parts.<br />
BS EN 953 (1998) Safety of machinery - Guards General requirements for the<br />
design and construction of fixed and movable guards.<br />
BS EN 982(1996)+ A1 (2008) Safety requirements for fluid power systems and their<br />
components. Hydraulics<br />
Signed ……………….... Responsible Person<br />
CHRISTIAN DAVIES on behalf of TWOSE of TIVERTON LIMITED<br />
Status: General Manager Date: May 2011
5299 3. GENERAL ARRANGEMENT 0306<br />
1 2 3 4<br />
7 6 5<br />
1, Wing Drive Shaft 2. Divider Box<br />
3. PTO Shaft 4. Gearbox<br />
5. Wing Lift Ram 6. Wing Leveller<br />
7. Levelling Ram<br />
Noise<br />
The equivalent daily pe rsonal noise exposure from this machine, measured at the operator's ear, is<br />
within the r ange of 80- 85dB when used in conditions where the loa d fluctuates between zero an d<br />
maximum. This applies when the machine is attached to a tractor fitted with a q uiet cab and used in<br />
accordance with the operating instru ctions in a generally open environment. At eq uivalent daily noise<br />
exposure levels of between 85 and 90dB, suitable ear protectors are recommended.<br />
3 - 1
5299 4. SAFETY 0306<br />
Safety<br />
Read, Understand and Follow the Safety Messages. Serious injury or death may occur unless care is<br />
taken to follow the warnings and instructions given in the safety messages,<br />
CAUTION!<br />
WARNING!<br />
DANGER!<br />
The lowest level of Safety Message; warns of possible injury.<br />
Serious injury or possible death.<br />
Imminent death/critical injury.<br />
Never operate the tractor or machinery until you have read and completely understand this manual and<br />
the tractor operator’s manual and each of the safety messages found in the manuals and those displayed<br />
on the tractor and implement.<br />
DANGER!<br />
DO NOT attempt any maintenance of or adjustment to the machine while it is running.<br />
Before carrying out any work on the machine follow the three safety instructions below:<br />
a<br />
b<br />
c<br />
LOWER THE MACHINE ON TO THE GROUND<br />
PUT THE PTO OUT OF GEAR<br />
STOP THE TRACTOR ENGINE<br />
WARNING!<br />
DANGER!<br />
DANGER!<br />
DANGER!<br />
CAUTION!<br />
WARNING!<br />
DANGER!<br />
The operator and all support personnel must wear the appropriate safety clothing i.e. safety<br />
glasses and safety shoes at all times for protection from injury by objects thrown from the<br />
machine.<br />
Never allow passengers especially children to ride on the tractor or implement. Falling off<br />
can kill.<br />
Do not mount or dismount the tractor or machine while it is moving. Mount or dismount<br />
only when stopped – falling off can kill.<br />
At all times ensure that the PTO shaft guard is in p osition, securely fitted and in good<br />
condition and that the tractor PTO shaft shield is fitted.<br />
Replace the PTO shaft guard if any of the following are evident:- guard cracked or<br />
damaged any part of the PTO shaft exposed. Ensure the PTO shaft guard is free to rotate<br />
and the anti-rotation chains are securely fitted and effective.<br />
Ensure that the correct guards are properly fitted to the machine and tractor at all times and<br />
check that they are in good condition. Ensure you have the correct guards fitted for the type<br />
of operation being performed. Missing or damaged guards must be replaced immediately.<br />
AVOID WIRE. It can be extremely dangerous if wire ca tches in the blades of the<br />
machine, and every c are must b e taken to ensure this will not happen. Inspect the<br />
working area before commencing. Remove all loose wire and obstructions and cle arly<br />
mark those that are fixed so that you can avoid them. Any unusual noise from the cutting<br />
unit area indicates that the blades ma y have been fouled by an obstruction. A vi sual<br />
indication that wire has become entangled may be a sudden movement of the<br />
vegetation ahead of t he machine. In any such event STOP the tractor en gine<br />
INSTANTLY. On no account move the machine until blades have co mpletely stopped.<br />
When the machine has stopped inspect it an d remove any obstruction that ma y be<br />
present. If working under a raised machine ensure that it is safely sup ported. Before<br />
working on the machine always stop the tractor engine and remove the ignition key.<br />
4 - 1
5299 4. SAFETY 0306<br />
WARNING!<br />
While the tractor is running all p ersonnel should keep well clear of the area around the<br />
machine as there are numerous crushing, shearing, impact dangers caused by the<br />
machine operation.<br />
DANGER! Do not ope rate with wings raised off the gro und. Operating with th e wings ra ised<br />
exposes the blades and can cause objects t o be thrown and there is also danger of<br />
entanglement in or being hit by rotating blades.<br />
DANGER! Do not work under a wing in the raised position unless it is support ed on blocks o r<br />
propped. A sudden or inadvertent fall by one o f these components could cause serious<br />
injury or even death.<br />
DANGER! These machines are capable un der adverse conditions of throwing objects great<br />
distances at high velocity. CHECK the blades f or wear and the attachment bolts fo r<br />
tightness every day during work .A few moments whenever the machine is stopped, e.g.<br />
whenever removing obstructions, will help reduce blade wear or loss.<br />
DANGER!<br />
DANGER!<br />
WARNING!<br />
WARNING!<br />
DANGER!<br />
WARNING!<br />
WARNING!<br />
DANGER!<br />
Keep your forward speed to a level appropriate to the operating conditions. High-speed<br />
manoeuvres are very d angerous, particularly on uneven ground where there is risk of<br />
overturning.<br />
Keep a careful watch for passers by who may inadvertently get in the way of cut material<br />
being thrown from the machine. These machines are capable under adverse condition s<br />
of throwing objects great distances at high velocity. Stop the blades until all people are<br />
well clear.<br />
Extreme care should be taken when operating near loose objects such as gravel, rocks,<br />
wire, and o ther debris. Inspect the area befo re mowing. Foreign o bjects should be<br />
removed from the site to prevent machine damage and/or bodily injury or even de ath.<br />
Any objects that cannot be remove d must be clearly marked and caref ully avoided b y<br />
the operator. Stop mowing immediately if blades strike a foreign object. Repair all<br />
damage and make certain the bla de and carrier are still balanced before resuming<br />
cutting operations.<br />
Transport the machine only at safe speeds. Serious accidents and injuries can result from<br />
operating this equipment at unsafe speeds<br />
When the wings are folded for transport, the centre of gravity is raised and the possibility<br />
of overturn is increased. Turn slowl y and with extra care on hillsi des. Overturning the<br />
mower could cause the mower to o verturn the tractor and vice versa. Never fold wings<br />
on a hillside, the mower may overturn<br />
Do not transport unless wings are well secured in the transport position. Wings that are<br />
not well secured can fall during transport, cau sing serious damage to the tractor and<br />
mower and possibly causing the operator or passers by to be injured or killed.<br />
Release hydraulic pressure from the rams before attempting maintenance. Lower the<br />
machine to the ground and lower the wings or securely block up, disengage the PTO and<br />
turn off the engine.<br />
Do not operate this Equipment with hydraulic oil leaking. Oil is expensive and its presence<br />
could present a haza rd. Do not ch eck for leak s with your hand! Use a piece of heavy<br />
paper or cardboard. High-pressure oil streams from breaks in the line could penetrate the<br />
skin and cause tissue damage including gangrene. If oil does penetrate the skin, have the<br />
injury treated immediately by a physician knowledgeable and skilled in this procedure.<br />
4 – 2
5299 4. SAFETY 0306<br />
WARNING! Periodically inspect a ll moving p arts for wear and replace when necessary with<br />
authorised service parts. Look for loose fasten ers, worn or broken part s, and leaky or<br />
loose fittings. Make s ure all pins have cotter pins and washers. Serious injury ma y<br />
occur from not maintaining this machine in good working order.<br />
WARNING!<br />
WARNING!<br />
Never un-couple the machine with out using t he hitch support jack. The hitch is very<br />
heavy. Attempting to lift the hitch without using the jack could cause strains. Allowing<br />
the hitch to fall sudden ly and unexpectedly could result in crushing in jury. Use t he<br />
support jack for lifting the mower only. Overloading the jack can ca use failure with<br />
possible serious bodily injury or even death.<br />
Never attempt to lubrica te, adjust, or remove material from the Implement while it is in<br />
motion or while tractor engine is ru nning. Make sure the tractor engine is off before<br />
working on the Implement.<br />
Emergency Stop<br />
To stop the blades in an emergency use the tractor stop control. The use of the tractor stop control must<br />
only be done in an emergency. Its use to stop the machine can cause damage. After an emergency stop<br />
of the machine; ensure that the PTO is disengaged before restarting the tractor.<br />
Safety Decals<br />
Safety decals are located on various points of th e machine. They can be identified by the yellow upper<br />
panel depicting the hazard, and the lower white panel indica ting means of avoidance or precautions to<br />
be taken. These decals have no text. It is essential that all operators and personnel associated with the<br />
machine fully understand their meanings, which are shown on the following pages.<br />
Any safety decals which are found missing should be replaced.<br />
4 – 3
5299 4. SAFETY 0306<br />
4 - 4
5299 5. INSTALLATION 0306<br />
Preparing the Tractor<br />
A few simple tasks will be necessary to prepare your tractor for use with the rotary mower.<br />
a Adjust drawbar length according to type of hitch fitted (see Fig 3 or 6)<br />
b<br />
c<br />
d<br />
Remove cap from PTO shaft<br />
Ensure tractor PTO guard is in place<br />
Set tractor tyres out to 1500mm (60”) dimension between tyres.<br />
Fitting Machine to Tractor<br />
WARNING<br />
Avoid injury. Ensure there are no bystanders between tractor and machine when coupling<br />
machine to the tractor.<br />
Use the tongue hitch ja ck to either hitch or unhitch the mower. Be<br />
blocked to avoid rolling.<br />
sure the wheels are properl y<br />
CLEVIS (EYE HITCH) MOUNTING<br />
Place 25mm (1”) hardened washe r (1) under t op lip of the clevises to act as wear plate on dr awbar.<br />
Install a 25mm (1”) gra de 5 or 8 bolt 125mm (5”) long. In stall a locknut (3) onto t he bolt beneath the<br />
clevis and tighten the 25mm (1”) locknut and bolt securely. (See Fig 3)<br />
CAUTION<br />
NEVER ATTACH MOWER TO TRACTOR WITH A PIN NOT HAVING A NUT.The two<br />
halves of the clevis must be bolted together securely to carry the load properly without<br />
springing or breaking the clevis<br />
CAUTION If attaching mower clevis, tractor dr awbar must extend to rear to allow running without<br />
binding in the tongue clevis. DO NOT USE THIS T YPE DRAWBAR WIT HOUT<br />
STABILISERS. Install washers the same as detailed previously. (See Fig 4.)<br />
5 - 1
5299 5. INSTALLATION 0306<br />
WARNING Failure to adjust the drawbar to the CORRECT LENGTH, failure to PROVIDE<br />
DRAWBAR CLEARANCE sufficient for short turns and/or failure to ATTACH CLEVIS TO<br />
THE DRAWBAR correctly and securely MAY ALLOW THE MOWER T O SEPARATE<br />
FROM TRACTOR AND/OR THE DRIVELINE HALVES TO SEPARATE WHICH CAN<br />
CAUSE SERIOUS BODILY INJURY OR DEATH TO THE OPERATOR OR OTHERS.<br />
PARKING JACK ADJUSTMENT<br />
The tongue hitch is equipped with jack mount ing which can be rotated approximately 15 d egrees in<br />
each direction so that jack may alwa ys be positioned in a near vertical position. (S ee fig 5) Loosen nut<br />
A, install parking jack and then rotate until jack is vertical. Tighten nut A. Always ensure that pin B is<br />
engaged in the location holes to prevent jack detaching from mounting.<br />
PINTLE HOOK HITCH OPTION<br />
Drawbar length must be modified to obtain dimension “A”, CV dri veline = 430mm ± 50mm (17” ± 2”)).<br />
Use driveline length check procedure in manual to ensure problems do not occur. (See Fig 6).<br />
PTO SHAFT<br />
With the machine attached to the tractor’s drawbar, proceed to connect the PTO as follows:<br />
1 Slide the collar back and simultaneously push driveline yoke into PTO shaft on tractor until<br />
engaged.<br />
2 Move yoke back and forth to make sure yoke is locked in p late. (QS-type collars will rotate 360 º<br />
when balls are correctly located.).<br />
WARNING<br />
A loose yoke could slip and cause personal injury or damage to mower. When attaching<br />
driveline yoke to tractor PTO shaft, it is important that the slide collar is fully forward and<br />
seated on yoke.<br />
Due to many different makes and sizes of tractor to which mowers may be fitted, a nominal length PTO<br />
shaft is supplied with the machine. In some cases it may be found that this PTO shaft is too long and will<br />
have to be shortened.<br />
5 - 2
5299 5. INSTALLATION 0306<br />
IMPORTANT MINIMUM ENGAGEMENT OF PTO IS 150MM IN THE WORKING POSITION. THIS<br />
MEASUREMENT MUST BE TAKEN INTO ACCOUNT WHEN SHORTENING THE PTO SHAFT.<br />
Before fitting PTO shaft to tractor, grease the sliding drive shafts and bearing units.<br />
a<br />
b<br />
Fit PTO to tractor ensuring locking peg on the splined coupling is fully engaged.<br />
Attach PTO guard check chains to tractor and machine.<br />
SAFETY CHAINS<br />
When towing implements on the highway use the safety chain provided, with a tensile strength equal to<br />
or greater than the gross weight of the imple ment to be towed by the tractor. This will co ntrol the<br />
implement in the event the hitch bolt is lost.<br />
After attaching the safet y chain, make a trial ru n by driving the tractor t o the right a nd to the lef t for a<br />
short distance to check the safety chain adjustment. If necessary, re-adjust to eliminate tight or loos e<br />
chain.<br />
HYDRAULICS<br />
A three-spool control valve (option al equipment) is available from your dealer fo r use with tractors<br />
having either an open or closed cent re hydraulic system. To install the hydraulics from the machine to<br />
the control valve, connect the cent re axle lift cyli nder hose to the right port on the hydraulic valve .<br />
Connect the wing-folding cylinder hose to the left side of t he control valve as the cylinders ar e on the<br />
mower rather than crossing the hoses. Remove plastic plug from breather of cylinder before operation.<br />
5 - 3
5299 5. INSTALLATION 0306<br />
The control valve handles should be set in the float position for most mower operations. This will allow<br />
the mower sections to follow the contour of the land. In the float position, the control valve handles are<br />
pushed in closest to the valve body. The closed-centre valve handles must be kept in the float position<br />
to keep the wings and centre sectio n from creeping up. When extending the left or right wing out over<br />
a ditch when mowing, put the control valve ha ndles with detents in the centre position on the valve.<br />
This will give the mower more stability and pre vent the opposite wing from raising. Do not o perate<br />
mower in this position over rough terrain or for long periods of time.<br />
Keep hoses and coup lings free from contamination. Never leave a disconnected end of hose open.<br />
Be sure the hoses are supported by the two hose bracket s and are n ot allowed to come into contact<br />
with drivelines.<br />
In case of valve or cylin der malfunction, contact your local dealer. If it becomes necessary to remove<br />
the piston from the cylinder, apply a few drops of “Loctite No 227” to nut before replacing.<br />
CLUTCH ADJUSTMENT<br />
3 slip clutches are fitted to protect the blades, drivelines, gearboxes, tractor etc. Machines are supplied<br />
set to a low torque a nd clutches should be adjusted prior to first use, as detailed in Maintenance<br />
Section.<br />
5 - 4
5299 6. OPERATION 0306<br />
HEIGHT OF CUT<br />
To achieve ma ximum cutting efficiency and p rovide the most uniform cut the mower should be<br />
operated with the rear slightly higher 12mm - 20mm (1/2” - 3/4”) than the front.<br />
IMPORTANT: Avoid very low cutting heights. Striking the ground with blades gives the most damaging<br />
shock loads a mower can encounter and will cause damage to mower and driveline.<br />
LEVELLING THE CENTRE SECTION<br />
1 Place the tractor and mower on a level surface.<br />
2 Using the centre axle hydraulic cylinder, raise or lower the centre section to th e approximate<br />
cutting height.<br />
3 Level the mower deck f ront to rear by adjusting the levelling rods linking the hitch and rear axle.<br />
To lower front, lengthen level rods and to raise front, shorten level rods. (See Fig 7).<br />
IMPORTANT: Adjust level rods to the same len gth to main tain equal t ension in r ods. Impro per<br />
adjustment may cause rods to snap or bend.<br />
4 Once machine has been levelled according to directions, the exact cutting height can be set. Use<br />
split collar assemblies provided, inserted on centre axle hydraulic cylinder rod, to set height so<br />
when cylinder is lowered against collars, the desired cut height is set<br />
LEVELLING WINGS WITH CENTRE SECTION<br />
1 To level the wings, with the centre section adjust the levelling screw between the wing axle and the<br />
centre axle. To lower the wings, shorten the levelling screw assembly and to ra ise the wings,<br />
lengthen the levelling screw assembly. (See Fig 8).<br />
LEVELLING SCREW<br />
IMPORTANT: See transport information page 6 - 6<br />
6 - 1
5299 6. OPERATION 0306<br />
PRE START CHECKS<br />
Before operating the machine it is advisable to carry out the following Checks.<br />
a<br />
b<br />
c<br />
d<br />
Check that the blades are free of obstructions especially pieces of wire.<br />
Check that the blades are in good condition and securely attached<br />
Ensure all guards are in position and in a serviceable condition.<br />
Examine the work area and remove or identify hidden obstructions, posts and wire etc.<br />
STARTING & STOPPING THE MOWER<br />
Power for operating the mower is supplied from tractor PTO. Refer to your tractor manual instructions<br />
for engaging and disengaging the PTO. Always engage to the PT O at low e ngine rpm. Always<br />
operate at r ecommended PTO speed. Always reduce eng ine speed to idle rpm before dise ngaging<br />
PTO. Learn how to stop tractor and mower quickly in case of emergency.<br />
IMPORTANT: Stop mower and tractor immediately upon striking an obstr uction. Inspect the mower<br />
and repair any damage before resuming operation. Do not engage PTO when eng ine is<br />
at full PTO rpm. Always idle engine before disengaging PTO.<br />
WARNING Avoid personal injury. When attempting to stop a tractor which does not have a live<br />
PTO, the momentum created by th e blade carrier of a rotary mower can cause t he<br />
tractor to be pushed forward. DO NOT 0perate this mower unless tractor has live o r<br />
independent PTO.<br />
To commence operation, reduce e ngine speed and engage the tract or PTO. Before startin g to cut,<br />
gradually increase engine speed to develop full PTO speed.<br />
DANGER<br />
Chain guards must be in stalled if operating with people or livestock in th e area or close<br />
to highways or buildings and in all non-agricultural operations.<br />
Enter the area to cut with the mower operating at PTO speed and , if it be comes necessary to<br />
temporarily regulate engine speed during operations, increase or decrease the throttle gradually.<br />
To transport the machine, disengag e the PTO, raise centre section and wings to f ull transport height<br />
stop tractor and install transport bars and ratchet straps.<br />
WARNING<br />
When lowering wings from transport position, be sure all persons are clear of wings. Do<br />
not work under wing in raised position unless transport lock bar is in place.<br />
IMPORTANT Wing hydraulic cylinders should always be controlled by a tractor valve or remote valve<br />
which has float detent position which allows wings to float over uneven terrain<br />
CUTTING SPEED<br />
Proper ground speed fo r cutting will depend upon the heig ht, type and density of material to be cut.<br />
Normally, ground speed will range f rom 2 - 5 mph. Tall, de nse material should be cut at low speed<br />
while thin medium height material can be cut at a faster ground speed.<br />
WARNING Do not attempt to raise wings on slopes or banks. Move machine to level area before<br />
attempting to raise wings<br />
6 - 2
5299 6. OPERATION 0306<br />
CUTTING TIPS<br />
Always operate the PT O at reco mmended rpm when cutting. This is necessary to maintain proper<br />
blade speed and to produce a clean cut.<br />
Under certain conditions, tractor tyres may roll some grasses down and prevent them from being cut at<br />
the same h eight as the surrounding area. W hen this occurs, reduce the tractor ground speed but<br />
maintain the PTO rpm. The lower speed will permit grasses to be at least partially rebound and be cut.<br />
Taking a partial cut and/or reversing the direction of travel may also produce a cleaner cut.<br />
Extremely tall grass should be cut twice. Raise mower and cut twice the desired height. Cut the second<br />
time at desired height at 90 degrees to first pass.<br />
Remember, sharp blades produce cleaner cuts and use less power.<br />
DANGER Wing sections should be raised only for clearance of<br />
obstructions and never for continuous cutting operations.<br />
Cutting with wings raised above the ground surface exposes<br />
the blades and can cause objects to be thrown from under<br />
guards at a very high velocity and can cau se property<br />
damage, bodily injury or even death!<br />
DANGER<br />
DO NOT raise wing with blades rotating if by-standers are within 100m (300 ft).<br />
CV DRIVELINE CHECK PROCEDURES<br />
The main driveline to tractor is equipped with a special constant velocity (cv) joint that allows the joint to<br />
run smoother with no vibration even at joint angles up t o 80º. This joint will operate and perform<br />
satisfactorily as long a s it is not subjected to conditions, which abuse it or go beyond its oper ating<br />
limits.<br />
1 The constant velocity joint must be greased daily at 8 hour intervals. See maintenance section.<br />
Failure to lubricate as instructed will cause rapid wear and failure of operating components of joint. The<br />
constant velocity joint must not be subjected to a joint angle greater than 80º, (See fig 9), for short<br />
duration, or 25º maximum for continuous operation.<br />
6 - 3
5299 6. OPERATION 0306<br />
To check maximum joint angle, con nect cutter to tractor. D o not connect driveline at this time. Start<br />
tractor and make a ma ximum turn to left until t ractor tyre almost contacts frame. Then check joint by<br />
holding driveline yoke above PT O shaft and then angle driveline yoke until it stops. There should b e<br />
approximately a 10 degree difference between centre line of yoke and PTO shaft, (See Fig 10.) If not,<br />
check drawbar length and shorten if necessary.<br />
3 The constant velocity joint must not be subjected to conditions where telescoping tu bes bottom out.<br />
Check this condition using driveline length check procedure.<br />
NOTE:<br />
If the driveline will not connect because it does not have enough clearance, check to see<br />
if the drawbar can be lengthened or alternatively cut the driveline shield and tube lengths<br />
to provide adequate clearance.<br />
DRIVELINE LENGTH CHECK PROCEDURE<br />
WARNING A loose sha ft could slip off and result in perso nal injury or damage to mower. W hen<br />
attaching PTO yoke to tractor PT O shaft, it is important that spr ing activated locking<br />
collar slides freely and locking balls are seated in groove on PTO shaft – Note: QS-lock<br />
is fully engaged if collar can be rotated freely.<br />
WARNING<br />
Before operating mower, check to make sure the driveline will not bottom out or beco me<br />
disengaged.<br />
Disengage the driveline from the tractor PTO shaft<br />
Slide the driveline together until it “bottoms out” solidly. Extend shaft 40mm, then apply<br />
coloured tape level with outer tube shield. This shows maximum shaft length.<br />
Slide the driveline apart until ½ PU length of inner shaft shield is exposed (see f ig 11),<br />
apply coloured tape level with outer tube shield as before. This then indicates maximum<br />
shaft length.<br />
Re-attach driveline to tractor PTO shaft.<br />
With the PTO NOT TURNING, (disengaged) slowly drive the tractor with mower attached thro ugh the<br />
most severe terrain conditions expected and watch shaft movement. The end of the outer shield should<br />
always be located between the two rings of tape.<br />
6 - 4
5299 6. OPERATION 0306<br />
Check position which p laces driveline at maxi mum extended length and at minimum co mpressed<br />
length. The minimum c ompressed length should always maintain 40mm (1-9/16”) clearance. If not,<br />
shorten as described in Fig 12.<br />
If driveline cannot be shortened and still maintain ½ PU d imension engagement, when at maximum<br />
extended length, then the operator should be aware of it, so the operator can recognise the terrain<br />
conditions that might cause proble ms (avoiding possible damage by disconne cting driveline from<br />
tractor) and cross the terrain in a different manner. If driveline is shortened, re-apply the coloured tapes<br />
and re-check length, as previously.<br />
See special instructions for rough terrain operation.<br />
FIGURE !2<br />
SPECIAL INSTRUCTIONS FOR ROUGH TERRAIN OPERATIONS<br />
When crossing ditches with steep banks or going up sharp inclines, it is possible t o “bottom out” th e<br />
driveline that connects the tractor PTO to the gearbox on mower.<br />
Note: To bottom out means that the inner shaft has penetrated into the outer hou sing to its maximum<br />
depth until the assembly becomes solid - it can shorten no more (See Fig. 13).<br />
If this happens, it can cause serious damage to the tracto r PTO by p ushing the PTO into the tractor<br />
and through the support bearings or downward onto the PTO shaft, breaking it off.<br />
FIGURE 13<br />
WARNING Either failure can allow the driveline to come l oose from the tractor which could cause<br />
bodily injury to the operator or others in the vicinity along with expensive damage t o the<br />
tractor and/or mower.<br />
6 - 5
5299 6. OPERATION 0306<br />
If you have a condition where you tractor will b e going up a steep incli ne with your mower still on the<br />
flat area or coming down the opposite incline, you have a potential problem (See Fig. 15). The correct<br />
preventative measure is to instruct the operator to cross this kind of terrain at an an gle (See Fig. 14).<br />
This will reduce the angle between the tractor and the mo wer. The pro blem is more likely to o ccur if<br />
the mower is in the raised position while the tractor is turning sharply and going up an incline.<br />
CORRECT Approach ditch at an angle<br />
FIGURE 14<br />
TRANSPORTING MOWER:<br />
INCORRECT: DO NOT approach ditch straight on<br />
FIGURE 15<br />
When transporting the mower, kee p the centre section as low to the ground as is p ractical to increase<br />
stability. Raise the left and right wing sections and use the transport lock bars / ratchet straps to retain<br />
them in the upright position.<br />
1 Raise wings to full height<br />
2 Install transport lock bars<br />
NOTE:<br />
If the transport lock bars (when fitted) can not be easily installed, lower wings remove<br />
rod end of cylinder and adjust the rod clevis in or out to match transport bar len gth.<br />
Always attach ratchet straps.<br />
3 Raise centre section<br />
4 For transport on the pu blic highway ensure width does no t exceed 3.0m. To reduce width a nd<br />
increase stability, lower centre section.<br />
WARNING:<br />
“Agricultural Vehicles on the Road” (See Table below)<br />
Width<br />
Conditions of Use<br />
2.55 to 3 metres Speed Limit 20mph ** (see caution below)<br />
3 to 3.5 metres As above plus<br />
24 hour conditional notification to the Police*<br />
Explanation of requirements in table above.<br />
*24 hour conditional notification to police. If any part of the journey will be on a road with a speed limit of<br />
40mph or less, or the journey will exceed five miles then 24 hours notice to police is required for each<br />
police area the journey will pass through.<br />
Should you have any q ueries you ar e advised to contact t he “Abnormal Loads Officer” at your local<br />
police authority.<br />
WARNING This machine can overturn. Use caution wh en operating in transp ort position. Limit<br />
speed and avoid sharp turns and r ough terrain. Be especially careful on rutted ro ads<br />
where the inner rear wheels can ride on the raised ground between the ruts.<br />
WARNING<br />
Keep everyone clear while lifting o r lowering mower or raising and<br />
lowering wings.<br />
6 - 6
5299 6. OPERATION 0306<br />
CAUTION<br />
WARNING<br />
Do not exceed18 mph (30Km/h) with pneumatic tyres.(See maintenance section)<br />
Use the tractor warning lights, reflectors and other devices for adequate warning to the<br />
operators of other vehicles. Comply with local government regulations.<br />
IMPORTANT On 4.6m (15 ft) machi nes an alternative<br />
hole is pro vided to re duce the transport<br />
width of the machine (see illust ration).<br />
This position should be selected with the<br />
wing vertical and the transport straps in<br />
place.<br />
WORK POSITION<br />
TRANSPORT POSITION<br />
DETACHING AND STORING<br />
Lower the mower to the ground. Park the tractor with the transmission in neutral. Set the parking brake,<br />
shut off the engine and remove the key. Wait until the PTO stops rotating before getting down from the<br />
tractor. Apply chocks to the mower rear wheels.<br />
Raise hitch with parking jack. Disconnect driveline from tractor PTO shaft. Remove hitch bolt. Drive<br />
the tractor forward to clear hitch, lower mower front skids onto baulks of timber, using the jack.<br />
Always refit the shie ld over the tractor PTO sh aft. This sh ield should always remain in p lace except<br />
when connecting or disconnecting driveline.<br />
Keep hands and feet out from under hitch or mower at all times.<br />
6 - 7
5299 7. MAINTENANCE 0306<br />
MAINTENANCE<br />
Before operating your rotary mower, make sure it is properly lubricated and thoroughly inspected. Only<br />
a minimum of time and effort is required to regularly lubricate and maintain this machine to provide long<br />
life and trouble free operation.<br />
WARNING<br />
Always disengage the PTO before raising the rotary mower for transporting or makin g<br />
adjustments.<br />
LUBRICATION INFORMATION<br />
Do not let e xcess grease collect on or around parts, particularly when o perating in sandy areas. The<br />
accompanying illustration shows lu brication points. The chart gives t he frequency of lubricat ion in<br />
hours, based on normal operating conditions. Severe or unusual conditions may require more frequent<br />
lubrication. Figure 1.<br />
Use an SAE multi-purpose, lithium-type grease for all locations shown except location no. 2. On centre<br />
and wing gearbox use recommen ded lubricant on following page. Be sure to clean the fitting<br />
thoroughly before usin g grease g un. Daily lubrication of the wing driveline slip joint is n ecessary.<br />
Failure to maintain proper lubrica tion will result in dama ge to U-joints, gearbox and/or dri veshaft.<br />
Figure 1.<br />
7 - 1
5299 7. MAINTENANCE 0306<br />
HITCH ASSEMBLY<br />
The hitch pins attach th e drawbar assembly to t he centre section and should be ch ecked regularly for<br />
signs of wear or cracking. Replace as neede d. The dra wbar 25mm (1”) bolt fastens to mower to the<br />
tractor drawbar. When the mower is un-hitched and this 25mm (1”) bolt is removed, examine for signs<br />
of cracking or wear. Replace the drawbar 25mm (1”) bolt at first sign of either problem.<br />
CENTRE & WING GEARBOXES<br />
The gearboxes have been filled with lubricant to the test p lug level prior to despatch. However, you<br />
should check the oil level at test plug before operating and frequently thereafter.<br />
The gearbox should not require additional lubricant unless t he box is cracked or a seal is leakin g. It is<br />
recommended that the oil level plug be removed after eve ry 8 to 10 h ours of operation and oil added<br />
until it runs out of test plug hole. The test plug on the centre gearbox, right and left wing gearbox is<br />
located on the side of the gearboxes. Filler plugs are located on top of all gearboxes (See Fig. 3.<br />
Recommended lubricant is Exxon - Spartan EP220, Mobil HD 80W90 or equal. R equired lubricant is<br />
SAE 90 or SAE EP80 W90T with EP additives for extreme pressure and temperature with an API-GI- 5<br />
service rating.<br />
7 - 2
5299 7. MAINTENANCE 0306<br />
DIVIDER GEARBOX<br />
The test plu g for the divider gearbox is locate d on<br />
the right sid e of the inp ut shaft. Th e filler pre ssure<br />
relief plug is on top of the gearbox (See Fig. 4).<br />
CAUTION<br />
Do not over-fill. If gearboxes are filled<br />
above test plug level, pressure und er<br />
working conditions may cause the<br />
grease seals to leak.<br />
Recommended lubricant is NLGI 000 grease<br />
WHEEL HUB ASSEMBLY<br />
The wheel hub assemblies need to be lubricated on a weekly basis.<br />
GREASE WEEKLY<br />
Recommended Tyre Pressure 30 psi. (2bar)<br />
DRIVELINES<br />
The drivelines and U-joints should be inspected each time before the mower is started. Figs 5 & 6.<br />
The U-joint and CV joint on the driveline undergo extreme forces when the unit is t urning or when the<br />
wings are being raised. It i s important that the U-joints and CV j oint are greased each day before the<br />
machine is started. The U- joints are located at each end of the centre and wing drivelines. The CV joint<br />
is located at the end of the main driveline. The U-joint and CV joint assemblies are accessible by rotating<br />
the driveline safety shield until the hole in the shield matches up with the grease fitting. Use no. 2 bearing<br />
grease for lubrication. Inspect the U-joint for wear by holding the shaft on one side of the U-joint while<br />
trying to rotate the shaft on the other side of the U-Joint. If there is noticeable movement in the driveline,<br />
replace the U-joint before it causes severe damage to the driveline.<br />
7 - 3
5299 7. MAINTENANCE 0306<br />
BLADE SERVICING<br />
Inspect blades before e ach use to determine that they are properly installed and in good condition.<br />
Replace any blade that is bent, excessively nicked, worn or has any other damage. Small nicks can be<br />
ground out when sharpening.<br />
WARNING Use only original equip ment blades on this mower. They are made of special heattreated<br />
alloy steel. Substitute blades may not meet specification and may be dangerous.<br />
BLADE SHARPENING<br />
Always sharpen both blades at same time to maintain balance. Follow original sharpening pattern as<br />
shown in Figure 23. Always sharpen blades by grinding. DO NOT he at and pound out edge. Do not<br />
sharpen blade to a razor edge, bu t leave a 2mm (1/16”) blunt edge. Do not sh arpen back side of<br />
blade.<br />
IMPORTANT When sharpening blades, grind each blade the same amount to maintain balance. The<br />
difference in blade weights should not exceed 25g (1 ounce). Unbala nced blades will<br />
cause excessive vibration, which can damage gearbox b earings. Vibration may also<br />
cause structural cracks in cutter housing.<br />
WARNING<br />
Never work under equipment supported by a hydraulic device because it may drop if the<br />
control is a ctuated (even with the engine stopped) or in t he event of hose failure etc.<br />
Always use a secure support for equipment which mus t be serviced in the raised<br />
position.<br />
BLADE REMOVAL<br />
To remove blades for sharpening or replacement, remo ve the cover<br />
plate on deck of the machine near th e gearbox. Remove the locknut<br />
from blade bolt. NOTE: Inspect the lo cknut after removal and<br />
replace if the threads a re damaged. Always replace the nut when<br />
replacing a blade bolt. When installing blades check the blade bolt<br />
pivot diameter for wear. Replace the bolt if worn more than 6mm<br />
(1/4”) at any point . Install the blad e bolts with partially worn side of<br />
bolt either toward or away fro m centre. Tighten locknut to<br />
(250ft.lbs.)(340 Nm<br />
WARNING<br />
Avoid personal injury. The blade an d/or blade carrier<br />
removal should be don e only with the tractor engine<br />
shut off, key removed, in neutra l, parking brake on,<br />
PTO disengaged and the cutter blocked in the raised<br />
position.<br />
7 - 4
5299 7. MAINTENANCE 0306<br />
BLADE CARRIER REMOVAL<br />
Remove cotter pin and loosen slotted nut on gearbox shaft. Loosen but do not remove the nut until the<br />
blade carrier is loosened. Use a suitable two-jaw gear-puller to pull carrier off tapered gearbox shaft. If<br />
A gear puller is not available use A long bar inserted through blade bolt access hole with end against<br />
rotor bar. Strike opposite end of bar with sledge hammer. Rotate blade carrier 180 degrees and repeat<br />
process.<br />
BLADE CARRIER INSTALLATION<br />
Clean the splines on both the blade carrier and output shaft. Position carrier on the gearbox outpu t<br />
shaft and install flat washer and 2 5mm (1”) h ex nut. Tig hten nut holding blade carrier to m inimum<br />
450ft. lbs, strike the carrier on the hub several times with a heavy ha mmer to se at the hub. Use a<br />
suitable spacer over the nut to prevent damage to the nuts and threads. Re-tighten the nut to 450 ft lbs<br />
(610Nm) Install and spread cotter pin.<br />
NOTE:<br />
WARNING<br />
After a few hours of operation always re-check blade carrier retaining nut torque.<br />
Avoid personal injury. Do not work under the machine without suppor t blocks to prevent<br />
the frame from falling.<br />
SLIP CLUTCHES<br />
Three slip clutches are incorporated in drivelines. They are designed t o slip, absorb the shock loads<br />
and protect the drive components. Ideally th e clutches will slip on start-up, t o clean the mating<br />
surfaces, but then grip to provide sufficient cutting power.<br />
Machines are supplied initially with slip clut ches set to a low torque valve, to ensure that all slip whe n<br />
powered up for the first time. The slip clutches should be reset before putting to work. The centre clutch<br />
should have its springs adjusted to 33.0mm long. The outer clutches should have their springs adjusted<br />
to 39.0mm long, as detailed in ‘seasonal clutch maintenance’.<br />
After the first hour of op eration, check clutches for overheating, check weekly thereafter. To adjust the<br />
clutch, tighten all the spring nuts e qually 1/6 (maximum) turn at a tim e. Do not a djust below minimum<br />
dimension stated – fig. 25<br />
The lining plates are 3mm (1/8”) thick when n ew. Replace after 0.75mm (1/32”) wear. If the mowe r<br />
has been idle for an extended perio d of time, or in wet weather, before operating ch eck to be sure the<br />
friction lining plates ar e not rusted/corroded together. Should this occur refer to the procedure<br />
described in the Seasonal Clutch Maintenance section on the next page.<br />
There are four friction lining plates per slip clutch. These should be checked weekly for oil or g rease,<br />
wear and moisture which could cause corrosion on the drive plates.<br />
SEASONAL CLUTCH MAINTENANCE<br />
It is import ant that the clutches slip when an obstacle or load heavier than the clutch setting is<br />
encountered. Therefore, if the machine sits outside longer that 30 days and is exposed to rain and/or<br />
humid air, it is important to make sure that the clutch linin g plates are not rusted/corroded together.<br />
Before using the machine, use the following procedure to make sure the clutch will slip and give the<br />
overload protection required.<br />
1 Measure spring length (should be 33.0mm on centre clutch, 39.00mm on outer clutches)<br />
2 Loosen nuts (Figure 25) on springs until the springs can freely rotate, yet remain secure on bolts.<br />
3 Mark outer plates as shown in Figure 25.<br />
7 - 5
5299 7. MAINTENANCE 0306<br />
4 Set the engine speed at 1200 rpm.<br />
5 Engage the PTO (approximately o ne second) and then q uickly disengage it. Th e friction lining<br />
plates should break loose (check the mark).<br />
6 Turn tractor off. Inspect mark on plates – shou ld be out of alignment, showing tha t slip clutches<br />
have operated. If not, completely dismantle and clean all mating surfaces.<br />
7 If test power ok, tighten the nuts on the springs to their original position and replace all guarding.<br />
DRIVE SHAFTS<br />
Part Numbers<br />
SLIP CLUTCH SPRING SETTINGS<br />
Centre Shaft<br />
Wing Shaft<br />
Centre Shaft Wing Shaft Normal Minimum Normal Minimum Model<br />
Walterscheild Shafts 00775340 1048055 38.0mm 37.2mm 39.0mm 38.0mm 460<br />
EG Shafts (Comer) 00756581 00757375A 33.7mm 33.0mm 33.7mm 33.0mm 460<br />
EG Shafts (Comer) 00756634ACE 00756633A 33.3mm 31.75mm 33.3mm 31.75mm <strong>600</strong><br />
HYDRAULIC HOSES<br />
Replace pinched and damaged hydraulic hoses at once. Tighten any hydraulic fitting with fluid leaking<br />
from it. Care must be exercised when tightening hy draulic fittings as over tightening can cause the<br />
fittings to fracture and require replacement fittings.<br />
When refitting hoses avoid kinks and sharp bends and ensure that hoses do not chafe on sharp edges.<br />
Always allow enough hose for free movement.<br />
HYDRAULIC CYLINDERS<br />
Although a small amount of oil will be present from bl eeding at all hydraulic fittings, significant amounts<br />
of oil leaking around the breather plug on the cylinder indicates that the seals in th e cylinder are worn<br />
out. Repla ce the sea ls in the cylinder immediately befo re the cylin der is dam aged or too much<br />
hydraulic fluid is lost.<br />
SKID SHOES<br />
Skid shoes are made of carbon steel to reduce wear and increase service life. Premature wear can be<br />
caused by the mower centre or wing sections b eing set loo low which allows the wing skid shoes to<br />
drag on the ground. Dragging the skid shoes on the ground or running the skid shoes into solid objects<br />
can contribute to early frame failure on the mower. Replace worn skid shoes as required.<br />
7 - 6
5299 7. MAINTENANCE 0306<br />
PROPER TORQUE FOR FASTENERS<br />
The chart below lists th e correct tig htening torque for faste ners. When bolts are t o be tighten ed or<br />
replaced, refer to this chart to determine the grade of bolts and the proper torque except when specific<br />
torque values are assigned in manual text.<br />
RECOMMENDED TORQUE IN FOOT POUNDS (NEWTON-METERS) UNLESS OTHERWISE<br />
STATED IN THE MANUAL<br />
NOTE: These values apply to fasteners as received from supplier, dry or whe n lubricated with<br />
normal engine oil. The y do not apply if specia l graphited or molydisulphide greases or<br />
other extreme pressure lubricants are used. This applie s to UNF fi ne, UNC coarse<br />
threads, and metric fine and course threads.<br />
Proper torque values for imperial bolts<br />
(Figures in brackets are value in Nm)<br />
Proper Torque Values for Metric bolts<br />
Bolt<br />
Diameter<br />
Head<br />
Marking<br />
No Marks<br />
Grade Two<br />
Pound –<br />
Foot value<br />
Dry<br />
Head<br />
Marking<br />
Three<br />
Lines<br />
Grade Five<br />
Pound –<br />
Foot Value<br />
Dry<br />
Head<br />
Marking<br />
Six Lines<br />
Grade Eight<br />
Pound –<br />
Foot Value<br />
Dry<br />
Bolt<br />
Diameter<br />
Head<br />
Marking<br />
4.8<br />
Pound –<br />
Foot Value<br />
Dry<br />
Head<br />
Marking<br />
8.8 or 9.8<br />
Pound –<br />
Foot Value<br />
Dry<br />
Head<br />
Marking<br />
10.9<br />
Pound –<br />
Foot Value<br />
Dry<br />
Head<br />
Marking<br />
12.9<br />
Pound –<br />
Foot Value<br />
Dry<br />
¼” 5.5(7.5) 9(12.2) 12.5(17.0) 6mm 4.5(6.1) 8.5(11.5) 12(16.3) 14.5(2.0)<br />
5/16” 11(15.0) 18(25.0) 26(35.2) 8mm 11(14.9) 20(27.1) 30(40.1) 35(47.5)<br />
3/8” 20(27.0) 33(45.0) 46(63.0) 10mm 21(28.5) 40(54.2) 60(81.4) 70(95)<br />
7/16” 32(43.0) 52(70) 75(100) 12mm 37(50.2) 70(95.0) 105(140) 120(160)<br />
½” 50(68.0) 80(110) 115(155) 14mm 60(81.4) 110(150) 165(225) 190(260)<br />
9/16” 70(95.0) 115(155) 160(220) 16mm 92(125) 175(240) 255(350) 300(400)<br />
5/8” 100(135) 160(220) 225(305) 18mm 125(170) 250(340) 350(475) 410(550)<br />
¾” 175(240) 280(380) 400(540) 20mm 180(245) 350(475) 500(675) 580(790)<br />
7/8” 175(240) 450(610) 650(880) 22mm 250(340) 475(645) 675(915) 800(1090)<br />
1” 270(360) 675(915) 975(1325) 24mm 310(420) <strong>600</strong>(810) 850(1150) 1000(1350)<br />
1-1/8” 375(510) 850(115) 1350(1830) 27mm 450(610) 875(1180) 1250(1700 1500(2000)<br />
1-1/4” 530(720) 1200(16250) 1950(2650) 30mm 625(850) 1200(1610) 1700(2300) 2000(2700)<br />
1-3/8” 700(950) 1550(2100) 2550(3460)<br />
1-1/2” 930(1250) 2100(2850) 3350(4450)<br />
*To get Newton-Metres multiply pound-foot of torque by 1.356<br />
7 - 7
5299 7. MAINTENANCE 0306<br />
HUB ASSEMBLY<br />
When attempting taper roller bearing adjustment it should be noted that there is not a specified t orque<br />
setting for the shaft crown nut since there sho uld always be axial pla y (end float) with a tape r roller<br />
bearing set up.<br />
On the hub – stub axle set up the bearings are held axially by a wide base crown nut.<br />
With the double drilling of retention clip holes in the threaded shaft end a +45° to -4 5° adjustment is<br />
possible in order to give maximum axial play (end float) on the bearings of 0.18mm.<br />
BEARING ADJUSTMENT<br />
1 Ensure that the spindle is clean and that the front bearing can slide on the front spindle. Fit backup<br />
spacer (washer)<br />
2 Fit the rear grease seal, rear bearing, hub and f ront bearing to the spindle (ensure front and rear<br />
taper roller bearings are packed with grease) and screw on the crown nut.<br />
3 Using the a ppropriate spanner ( a torque wrench is not required) tighten the crown nut while<br />
turning the hub clockwise until the bearing friction begins to drag (the hub becomes difficult t o<br />
turn, do not tighten to the point where the hub will not turn at all).<br />
4 Turn back the crown nut (anti clockwise) until the hole in the spindle and slot in the crown nut line<br />
up, (if the hole and the slot line up at the point of tightening as in the previous paragraph it is<br />
essential that the crown nut is turned anti-clockwise until the hole and slot again line up.)<br />
5 Insert the retention pin and hook the bow spring into the appropriate groove in the crown nut.<br />
6 Check the adjustment by turning the hub clockwise. The h ub should turn freely the only frictio n<br />
should be the rear grease seal.<br />
7 Partially fill the metal hub cap with grease and knock into position into the end of the hub.<br />
8 Recheck the bearing set up and h ub grease content after 40 hours o peration and then every<br />
week.<br />
7 - 8
MAXICUT<br />
MAXICUT 460<br />
FLEX WING MOWERS<br />
PARTS MANUAL<br />
5300 - 04 - 14<br />
<strong>Twose</strong> of Tiverton Limited<br />
6 Chinon Court,<br />
Lower Moor Way,<br />
Tiverton Business Park,<br />
Tiverton,<br />
Devon. EX16 6SS.<br />
Telephone: (01884) 253691<br />
Fax: (01884) 255189<br />
Email sales@twose.com<br />
Web: www.twose.com
5300 INDEX 0306<br />
MAXICUT 460 MOWER<br />
PAGE ILLUSTRATION NUMBERS SHOWN ARE USED ONLY FOR REFERENCE PURPOSES<br />
AND SHOULD NOT BE USED FOR ORDERING SPARE PARTS.<br />
PLEASE ENSURE THE CORRECT PART NUMBER AND DESCRIPTION IS GIVEN WHEN<br />
ORDERING SPARE PARTS.<br />
PAGE NO<br />
DESCRIPTION<br />
2 – 1 TO 2 – 2 CENTRE DECK & WING ASSEMBLIES<br />
3 – 1 TO 3 – 2 CHAINGUARDS<br />
4 – 1 TO 4 – 2 BAFFLE ASSEMBLIES<br />
5 – 1 TO 5 – 2 SIDE SKIRTS & SKIDS<br />
6 – 1 TO 6 – 2 DRIVELINE GUARDS<br />
7 – 1 TO 7 – 4 HITCH AND LEVELLING ASSEMBLY<br />
8 – 1 TO 8 – 10 GEARBOXES AND DRIVESHAFTS<br />
9 – 1 TO 9 – 2 HYDRAULIC RAM ASSEMBLIES<br />
10 – 1 TO 10 – 2 HYDRAULIC FITTINGS & HOSES<br />
11 – 1 TO 11 – 4 WHEELS, HUBS & AXLES<br />
12 – 1 TO 12 – 6 BLADE ASSEMBLIES<br />
13 – 1 TO 13 – 2 ROAD LIGHTING KIT<br />
14 – 1 TO 14 – 2 DECALS<br />
IMPORTANT<br />
THIS MACHINE IS FOR VEGETATION CONTROL AND MUST NOT BE USED FOR ANY OTHER<br />
PURPOSE.<br />
IT IS POTENTIALLY HAZARDOUS TO FIT OR USE ANY PARTS OTHER THAN GENUINE<br />
TWOSE PARTS.<br />
THE COMPANY DISCLAIMS ALL LIABILITY FOR THE CONSEQUENCES OF SUCH USE<br />
WHICH, IN ADDITION, VOIDS THE MACHINE WARRANTY.<br />
1
5300 CENTRE DECK & WING ASSEMBLIES 0306<br />
2 - 1
5300 CENTRE DECK & WING ASSEMBLIES 0306<br />
REF PART NO DESCRIPTION QTY<br />
77.500.10 MAINFRAME AND WINGS<br />
01 46992.01 CENTRE DECK 1<br />
02 46992.02 RH WING 1<br />
03 46992.05 LH WING 1<br />
04 45221.01 PIN – WING HINGE 2<br />
04 05.264.03 SETSCREW M8 X 30MM 2<br />
04 05.281.01 FLAT WASHER M8 2<br />
04 05.287.01 SELF LOCKING NUT M8 2<br />
05 45257.01 SPACER HINGE SHORT 2<br />
06 45257.02 SPACER HINGE LONG 2<br />
07 46774.88 COVER PLATE 3<br />
07 03.100.01 STUD M10 X 34MM (WING COVER PLATES) 4<br />
07 05.287.02 SELF LOCKING NUT M10 6<br />
08 46992.11 LIFTING PLATE 2<br />
08 05.281.05 FLAT WASHER 20MM 6<br />
08 05.291.45 BOLT M20 X 70MM 6<br />
09 45956.01 TENSIONER STRAP N/I 2<br />
N/I = NOT ILLUSTRATED<br />
2 - 2
5300 CHAINGUARDS 0306<br />
3 - 1
5300 CHAINGUARDS 0306<br />
REF PART NO DESCRIPTION QTY<br />
77.500.12 CHAIN GUARDS - CENTRE AND WINGS<br />
01 45162.32 CHAIN GUARD CENTRE DECK FRONT 1<br />
01 47057.14 RETENTION BAR 616 LG 1<br />
01 46943.21 CHAIN ASSEMBLY 23<br />
01 6770907 U BOLT 2<br />
01 9143003 NUT M 6 COARSE 4<br />
01 05.264.23 SETSCREW M12 X 30MM 3<br />
01 05.281.03 FLAT WASHER M12 3<br />
01 05.287.03 SELF LOCKING NUT M12 3<br />
02 45173.06 CHAIN GUARD CENTRE DECK FRONT LH 1<br />
02 47057.14 RETENTION BAR 616 LG 1<br />
02 46943.21 CHAIN ASSEMBLY 18<br />
02 6770907 U BOLT 2<br />
02 9143003 NUT M 6 COARSE 4<br />
02 05.264.23 SETSCREW M12 X 30MM 2<br />
02 05.281.03 FLAT WASHER M12 2<br />
02 05.287.03 SELF LOCKING NUT M12 2<br />
03 45173.03 CHAIN GUARD CENTRE DECK FRONT RH 1<br />
03 47057.14 RETENTION BAR 616 LG 1<br />
03 46943.21 CHAIN ASSEMBLY 18<br />
03 6770907 U BOLT 2<br />
03 9143003 NUT M 6 COARSE 4<br />
03 05.264.23 SETSCREW M12 X 30MM 2<br />
03 05.281.03 FLAT WASHER M12 2<br />
03 05.287.03 SELF LOCKING NUT M12 2<br />
04 45162.33 CHAIN GUARD CENTRE DECK REAR 1<br />
04 47057.11 RETENTION BAR 1574 LG 1<br />
04 46943.21 CHAIN ASSEMBLY 55<br />
04 6770907 U BOLT 2<br />
04 9143003 NUT M 6 COARSE 4<br />
04 05.264.23 SETSCREW M12 X 30MM 6<br />
04 05.281.03 FLAT WASHER M12 6<br />
04 05.287.03 SELF LOCKING NUT M12 6<br />
05 45162.31 CHAIN GUARD WING FRONT 2<br />
05 47057.10 RETENTION BAR 1800 LG 2<br />
05 46943.21 CHAIN ASSEMBLY 126<br />
05 6770907 U BOLT 2<br />
05 9143003 NUT M 6 COARSE 4<br />
05 05.264.23 SETSCREW M12 X 30MM 14<br />
05 05.281.03 FLAT WASHER M12 14<br />
05 05.287.03 SELF LOCKING NUT M12 14<br />
06 45173.01 CHAIN GUARD WING REAR 2<br />
06 47057.12 RETENTION BAR 752 LG 2<br />
06 46943.21 CHAIN ASSEMBLY 52<br />
06 6770907 U BOLT 2<br />
06 9143003 NUT M 6 COARSE 4<br />
06 05.264.25 SETSCREW M12 X 40MM 6<br />
06 05.281.03 FLAT WASHER M12 6<br />
06 05.287.03 SELF LOCKING NUT M12 6<br />
07 45173.04 CHAIN GUARD WING REAR CENTRE 2<br />
07 47057.13 RETENTION BAR 672 LG 2<br />
07 46943.21 CHAIN ASSEMBLY 30<br />
07 6770907 U BOLT 2<br />
07 9143003 NUT M 6 COARSE 4<br />
07 45176.01 SPACER 6<br />
07 05.292.22 BOLT M12 X 90MM 6<br />
07 05.287.03 SELF LOCKING NUT M12 6<br />
3 - 2
5300 BAFFLES 0306<br />
4 - 1
5300 BAFFLES 0306<br />
REF PART NO DESCRIPTION QTY<br />
1048523 BAFFLES - CENTRE AND WINGS<br />
01 45315.06 CENTRE BAFFLE 1<br />
01 05.264.23 SETSCREW M12 X 30MM 2<br />
01 05.281.03 FLAT WASHER 12MM 4<br />
01 05.287.03 SELF LOCKING NUT M12 2<br />
02 45315.05 RH BAFFLE 1<br />
02 05.264.23 SETSCREW M12 X 30MM 2<br />
02 05.281.03 FLAT WASHER 12MM 4<br />
02 05.287.03 SELF LOCKING NUT M12 2<br />
03 45315.02 LH BAFFLE 1<br />
03 05.264.23 SETSCREW M12 X 30MM 2<br />
03 05.281.03 FLAT WASHER 12MM 4<br />
03 05.287.03 SELF LOCKING NUT M12 2<br />
4 - 2
5300 SIDE SKIRTS & SKIDS 0306<br />
5 - 1
5300 SIDE SKIRTS & SKIDS 0306<br />
REF PART NO DESCRIPTION QTY<br />
1048505 SIDE SKIRTS & SKIDS<br />
01 45238.01 SIDE SKIRT LH 1<br />
01 45238.02 SIDE SKIRT RH 1<br />
01 05.264.25 SETSCREW M12 X 40 16<br />
01 05.281.03 FLAT WASHER 12MM 16<br />
01 05.287.03 SELF LOCKING NUT M12 16<br />
02 45238.03 SKID SHOE LH 1<br />
02 45238.04 SKID SHOE RH 1<br />
02 6012034 PLOUGH BOLT 7/16” UNF 6<br />
02 05.288.03 NUT 7/16” UNF 6<br />
03 45239.01 SKID LH 1<br />
03 45239.02 SKID RH 1<br />
03 05.264.23 SETSCREW M12 X 30 4<br />
03 05.287.03 SELF LOCKING NUT M12 4<br />
04 45239.33 SPACER PLATE 2<br />
5 - 2
5300 DRIVELINE GUARDS 0306<br />
6 - 1
5300 DRIVELINE GUARDS 0306<br />
REF PART NO DESCRIPTION QTY<br />
77.500.14 DRIVELINE GUARDS<br />
01 45231.01 GUARD - DIVIDER GEARBOX 1<br />
01 05.256.22 SETSCREW ½” UNC X 1” 6<br />
01 0100205 SPRING WASHER ½” 6<br />
02 45231.02 STIFFENER 1<br />
03 45183.01 GEARBOX GUARD SUPPORT BRACKET 3<br />
03 0312062 SETSCREW 5/16” UNC X ¾” 12<br />
03 0100202 SPRING WASHER 5/16” 12<br />
03 0111001 NUT ¼” UNF 3<br />
04 45187.01 GEARBOX GUARD 3<br />
6 - 2
5300 HITCH & LEVELLING ASSEMBLY 0306<br />
7 - 1
5300 HITCH & LEVELLING ASSEMBLY 0306<br />
REF PART NO DESCRIPTION QTY<br />
1048502/1048522 HITCH AND LEVELLING ASSEMBLY (PINTLE/CLEVIS)<br />
01 45203.01 LONG TONGUE W/ASSY 1<br />
01 0901121 GREASE NIPPLE 1/8” BSP 2<br />
02 45235.01 PINTLE HITCH EYE 1<br />
02 45945.01 CLEVIS HITCH 1<br />
02 0211569 BOLT 1" UNF X 7" 1<br />
02 0141009 NUT 1"UNF CLEVELOK 1<br />
03 45186.01 JACK MOUNT W/ASSY 1<br />
03 00764515 CHAIN-SAFETY 1<br />
03 9213117 BOLT M16 X 55 2<br />
03 9143007 M16 CLEVELOK NUT 2<br />
04 45185.01 PIN-PIVOT W/ASSY 2<br />
04 9313066 BOLT M12 X 30 COURSE 2<br />
04 9143006 NUT M12 CLEVELOK 2<br />
05 45213.01 PIN 1<br />
05 9501326 SPLIT PIN 5DIA X 32MM 1<br />
06 45213.02 PIN 1<br />
06 9501326 SPLIT PIN 5DIA X 32MM 1<br />
07 45213.03 PIN 4<br />
07 9501326 SPLIT PIN 5DIA X 32MM 4<br />
07 0100107 ¾” FLAT WASHER 4<br />
08 45226.01 LEVEL ROD-LONG W/ASSY 2<br />
09 45226.02 LEVEL ROD-SHORT W/ASSY 2<br />
09 30.070,62 M24 THIN NUT 2<br />
10 45227.01 NUT ADJUSTMENT 2<br />
11 45232.11 CONTROL ROD-LONG W/ASSY 1<br />
12 45232.12 CONTROL ROD W/ASSY 1<br />
12 30.070,62 M24 THIN NUT 1<br />
13 1048060 JACK ASSEMBLY 1<br />
21182.27 PTO SUPPORT BRACKET<br />
21 21182.01 PTO SUPPORT BRACKET 1<br />
22 21182.36 PIVOT BAR 1<br />
22 9501255 COTTER PIN 2<br />
7 - 2
5300 HIGH HITCH & LEVELLING ASSEMBLY 0306<br />
Non UK Markets<br />
7 - 3
5300 HIGH HITCH & LEVELLING ASSEMBLY 0306<br />
REF PART NO DESCRIPTION QTY<br />
1048512 HIGH HITCH AND LEVELLING ASSEMBLY (Non UK Markets)<br />
01 44203.02 HIGH HITCH 1<br />
02 45235.03 SMALL PINTLE HITCH EYE 1<br />
02 01.070.04 GREASE NIPPLE 1<br />
02 0211569 BOLT 1" UNF X 7" 1<br />
02 05.295.07 NUT 1" UNF 1<br />
03 45186.01 JACK MOUNT W/ASSY 1<br />
03 00764515 CHAIN-SAFETY 1<br />
03 05.291.36 BOLT M16 X 55 2<br />
03 05.286.04 M16 NUT 2<br />
04 45185.01 PIN-PIVOT W/ASSY 2<br />
04 05.264.23 SETSCREW M12 X 30 2<br />
04 9143006 NUT M12 2<br />
07 45213.03 PIN 4<br />
07 9501326 SPLIT PIN 5DIA X 32MM 4<br />
07 0100107 ¾” FLAT WASHER 4<br />
08 45226.01 LEVEL ROD-LONG W/ASSY 2<br />
09 45226.02 LEVEL ROD-SHORT W/ASSY 2<br />
09 30.070,62 M24 THIN NUT 2<br />
10 45227.01 NUT ADJUSTMENT 2<br />
11 45203.03 ADJUSTER ROD 1<br />
11 05.286.06 M24 NUT 2<br />
11 05.255.38 BOLT ¾” UNC X 4 ½” 1<br />
11 05.289.07 NUT ¾” UNC 1<br />
13 1048060 JACK ASSEMBLY N/I 1<br />
14 45407.01 JACK ADAPTOR 1<br />
14 05.291.36 BOLT M16 X 55 2<br />
14 05.286.04 M16 NUT 2<br />
15 45380.46 PTO SUPPORT STRAP N/I 1<br />
15 45830.21 CLEAT N/I 4<br />
15 45830.22 ROD N/I 2<br />
15 0100306 FLAT WASHER 4<br />
N/I = PART NOT ILLUSTRATED<br />
7 - 4
5300 GEARBOXES & DRIVESHAFTS 0306<br />
8 - 1
5300 GEARBOXES & DRIVESHAFTS 0306<br />
REF PART NO DESCRIPTION QTY<br />
1048507 GEARBOXES & SHAFTS<br />
01 00769116P GEARBOX – DIVIDER 1<br />
01 05.256.34 SETECREW 5/8” UNC X 1 ½” 4<br />
01 05.281.04 FLAT WASHER 16MM 4<br />
01 05.282.04 SPRING WASHER 16MM 4<br />
02 00769918P GEARBOX – LEFT WING 1<br />
02 05.252.35 BOLT 5/8” UNF X 2 ¼” 6<br />
02 05.295.05 SELF LOCKING NUT 5/8” UNF 6<br />
03 00769921P GEARBOX – RIGHT WING 1<br />
03 05.252.35 BOLT 5/8” UNF X 2 ¼” 6<br />
03 05.295.05 SELF LOCKING NUT 5/8” UNF 6<br />
04 00769924P GEARBOX – CENTRE 1<br />
04 05.252.35 BOLT 5/8” UNF X 2 ¼” 6<br />
04 05.295.05 SELF LOCKING NUT 5/8” UNF 6<br />
05 00756581 INTERMEDIATE DRIVE SHAFT 1<br />
06 1048057 MAIN PTO SHAFT 1<br />
07 00757375A SHAFT ASSEMBLY – WING 2<br />
8 - 2
5300 GEARBOXES & DRIVESHAFTS 0306<br />
00769116P DIVIDER GEARBOX<br />
8 - 3
5300 GEARBOXES & DRIVESHAFTS 0306<br />
REF PART NO DESCRIPTION QTY<br />
00769116P DIVIDER GEARBOX<br />
01 00769162 HOUSING 1<br />
02 00762121 BEARING ADJUSTER NUT 2<br />
03 00026200 COTTER PIN 2<br />
04 00755954 LOCKWASHER 24<br />
05 00758659 CAP SCREW 24<br />
06 00755628 BEARING 6<br />
07 00758653 SEAL 2<br />
08 00762128 INPUT CAP 1<br />
09 00758646 GASKET (0.1) as req'd<br />
10 00758647 GASKET (0.25) as req'd<br />
11 00758648 GASKET (0.5) as req'd<br />
12 00762123 PLUG 1<br />
13 00769159 GEAR (26 TOOTH) 2<br />
14 00762522 HORIZONTAL OUTPUT SHAFT 2<br />
15 00762521 SEAL 2<br />
16 00758657 SPACER 1<br />
17 00769163 INPUT SHAFT 1<br />
18 00758667 SHIM as req'd<br />
19 00758666 SHIM as req'd<br />
20 00758668 SHIM as req'd<br />
21 00769158 GEAR (20 TOOTH) 1<br />
22 00762520 HORIZONTAL HUB CAP 2<br />
23 00762114 PIPE PLUG - VENTED (not shown) 1<br />
8 - 4
5300 GEARBOXES & DRIVESHAFTS 0306<br />
00769918P L/H WING GEARBOX<br />
8 - 5
5300 GEARBOXES & DRIVESHAFTS 0306<br />
REF PART NO DESCRIPTION QTY<br />
00769918P L/H WING GEARBOX<br />
01 00770724 HOUSING 1<br />
02 00770725 BEARING ASSEMBLY 1<br />
03 00770726 OIL SEAL 1<br />
04 00758667 SHIM (0.30) as req'd<br />
05 00758668 SHIM (0.50) as req'd<br />
06 00771226 FLANGE NUT (SLOTTED) 1<br />
07 01422502 COTTER PIN 1<br />
08 00770728 VERTICLE OUTPUT SHAFT 1<br />
09 00770738 GEAR (14 TOOTH) 1<br />
10 00762121 NUT 1<br />
11 0060<strong>600</strong>0 COTTER PIN 1<br />
12 00755628 BEARING ASSEMBLY 3<br />
13 00770731 INPUT SHAFT SPACER 1<br />
14 00766083 LOCKWASHER 12<br />
15 00754338 BOLT 4<br />
16 00762517 PLUG - SOCKET HEAD 1<br />
17 00769321 SEALING WASHER 2<br />
18 00770732 INSPECTION COVER 1<br />
19 00770733 INSPECTION COVER GASKET 1<br />
20 00758646 SHIM (0.10) as req'd<br />
21 00758647 SHIM (0.25) as req'd<br />
22 00758648 SHIM (0.50) as req'd<br />
23 00765905 BOLT 8<br />
24 00770734 INPUT CAP 1<br />
25 00758653 SEAL 1<br />
26 00770735 INPUT SHAFT 1<br />
27 00770738 GEAR (14 TOOTH) 1<br />
28 00758657 INPUT SHAFT SPACER 1<br />
29 00762114 PRESSURE RELIEF VALVE 1<br />
8 - 6
5300 GEARBOXES & DRIVESHAFTS 0306<br />
00769921P R/H WING GEARBOX<br />
8 - 7
5300 GEARBOXES & DRIVESHAFTS 0306<br />
REF PART NO DESCRIPTION QTY<br />
00769921P R/H WING GEARBOX<br />
01 00770724 HOUSING 1<br />
02 00770725 BEARING ASSEMBLY 1<br />
03 00770726 OIL SEAL 1<br />
04 00770735 INPUT SHAFT 1<br />
05 00770731 INPUT SHAFT SPACER 1<br />
06 00771226 FLANGE NUT (SLOTTED) 1<br />
07 01422502 COTTER PIN 1<br />
08 00770728 VERTICLE OUTPUT SHAFT 1<br />
09 00770738 GEAR (14 TOOTH) 1<br />
10 00762121 NUT 1<br />
11 0060<strong>600</strong>0 COTTER PIN 1<br />
12 00755628 BEARING ASSEMBLY 3<br />
13 00762114 PRESSURE RELIEF VALVE 1<br />
14 00758667 SHIM (0.30) as req'd<br />
15 00758668 SHIM (0.50) as req'd<br />
16 00770739 GEAR (17 TOOTH) 1<br />
17 00758657 INPUT SHAFT SPACER 1<br />
18 00766083 LOCKWASHER 12<br />
19 00754338 BOLT 4<br />
20 00762517 PLUG - SOCKET HEAD 1<br />
21 00769321 SEALING WASHER 2<br />
22 00770732 INSPECTION COVER 1<br />
23 00770733 INSPECTION COVER GASKET 1<br />
24 00758646 SHIM (0.10) as req'd<br />
25 00758647 SHIM (0.25) as req'd<br />
26 00758648 SHIM (0.50) as req'd<br />
27 00765905 BOLT 8<br />
28 00770734 INPUT CAP 1<br />
29 00758653 SEAL 1<br />
8 - 8
5300 GEARBOXES & DRIVESHAFTS 0306<br />
00769924P CENTRE DECK GEARBOX<br />
8 - 9
5300 GEARBOXES & DRIVESHAFTS 0306<br />
REF PART NO DESCRIPTION QTY<br />
00769924P CENTRE DECK GEARBOX<br />
01 00770724 HOUSING 1<br />
02 00770725 BEARING ASSEMBLY 1<br />
03 00770726 OIL SEAL 1<br />
04 00758667 SHIM (0.30) as req'd<br />
05 00758668 SHIM (0.50) as req'd<br />
06 00771226 FLANGE NUT (SLOTTED) 1<br />
07 01422502 COTTER PIN 1<br />
08 00770728 VERTICLE OUTPUT SHAFT 1<br />
09 00770739 GEAR (17 TOOTH) 1<br />
10 00762121 NUT 1<br />
11 0060<strong>600</strong>0 COTTER PIN 1<br />
12 00755628 BEARING ASSEMBLY 3<br />
13 00770731 INPUT SHAFT SPACER 1<br />
14 00766083 LOCKWASHER 12<br />
15 00754338 BOLT 4<br />
16 00762517 PLUG - SOCKET HEAD 1<br />
17 00769321 SEALING WASHER 2<br />
18 00770732 INSPECTION COVER 1<br />
19 00770733 INSPECTION COVER GASKET 1<br />
20 00758646 SHIM (0.10) as req'd<br />
21 00758647 SHIM (0.25) as req'd<br />
22 00758648 SHIM (0.50) as req'd<br />
23 00765905 BOLT 8<br />
24 00770734 INPUT CAP 1<br />
25 00758653 SEAL 1<br />
26 00770735 INPUT SHAFT 1<br />
27 00770739 GEAR (17 TOOTH) 1<br />
28 00758657 INPUT SHAFT SPACER 1<br />
29 00762114 PRESSURE RELIEF VALVE 1<br />
8 - 10
5300 HYDRAULIC RAM ASSEMBLIES 0306<br />
9 - 1
5300 HYDRAULIC RAM ASSEMBLIES 0306<br />
REF PART NO DESCRIPTION QTY<br />
1048506 HYDRAULIC RAMS & FITTINGS<br />
01 8727A RAM – LIFT 1<br />
01 00774760 SEAL KIT 0<br />
02 8728A RAM – WING 2<br />
02 00774760 SEAL KIT 0<br />
03 45200.01 BRACKET-UPPER SPRING 1<br />
03 0212527 BOLT 3/4" UNC X 6.1/2" 4<br />
03 05.296.07 SELF-LOCKING NUT 3/4"UNC PLATE 4<br />
03 05.281.05 FLAT WASHER 20MM PLATED 4<br />
04 45200.02 BRACKET-LOWER SPRING 1<br />
05 371063A SPRING 4<br />
06 45246.01 SPRING GUIDE 4<br />
07 45201.01 TRANSPORTER BAR 2<br />
09 45214.01 PIN-BASE END LIFT RAM 2<br />
09 05.284.14 SPLIT COTTER 5MM X 40MM 2<br />
10 45217.01 PIN-ROD LIFT RAM 1<br />
10 05.284.14 SPLIT COTTER 5MM X 40MM 1<br />
11 45163.01 PIN-WING RAM 4<br />
11 05.284.14 SPLIT COTTER 5MM X 40MM 6<br />
11 05.964.01 SPRING COTTER 3.6MM DIA 2<br />
12 00755234 CONTROL SPACER KIT 1<br />
9 - 2
5300 HYDRAULIC FITTINGS AND HOSES 0306<br />
10 - 1
5300 HYDRAULIC FITTINGS AND HOSES 0306<br />
REF PART NO DESCRIPTION QTY<br />
77.500.16 HYDRAULIC FITTINGS AND HOSES<br />
01 00762114 BREATHER 3<br />
02 8124064 RESTRICTOR 1/2" BSP X 3/8" BSP 2<br />
03 10.003.62 HOSE 3/8" BSP FS/FS X 5200 2<br />
04 10.004.26 HOSE 3/8" BSP FS/F90 X 1<strong>600</strong> 1<br />
05 8581170 3/8” BSP CONED / ¾” JIC 3<br />
06 8590074 1'2" BSP QUICK RELEASE 2<br />
07 8<strong>600</strong>908 O RING 3/4"UNF 6<br />
08 8650104 1/2" BSP BONDED SEAL PP45D 2<br />
09 04.056.05 ADAPTOR TEE 3/8”BSP M/M/M 1<br />
10 10.004.22 HOSE 3/8” BSP ST X 90 1200 1<br />
11 T5386 DUST CAP FEMALE 2<br />
12 04.282.66 STUD M10 X 56 3<br />
12 05.281.02 FLAT WASHER 10MM 3<br />
12 05.287.02 SELF LOCKING NUT M10 3<br />
12 06.418.06 CLAMP PLATE 3<br />
12 06.430.07 CLAMP – HOSE 6<br />
10 - 2
5300 WHEELS, HUBS AND AXLES 0306<br />
11 - 1
5300 WHEELS, HUBS AND AXLES 0306<br />
REF PART NO DESCRIPTION QTY<br />
77.500.11 WHEELS, HUBS AND AXLES<br />
01 46992.08 CENTRE AXLE 1<br />
01 0212609 BOLT 1” UNC X 7 ½” 2<br />
01 05.296.08 SELF LOCKING NUT 1” UNC 2<br />
02 46992.07 L.H. WING AXLE 1<br />
02 0212569 BOLT 1” UNC X 7” 1<br />
02 05.255.40 BOLT 1” UNC X 5” 1<br />
02 05.296.08 SELF LOCKING NUT 1” UNC 2<br />
03 46992.06 R.H. WING AXLE 1<br />
03 0212569 BOLT 1” UNC X 7” 1<br />
03 05.255.40 BOLT 1” UNC X 5” 1<br />
03 05.296.08 SELF LOCKING NUT 1” UNC 2<br />
04 46992.22 TWIN STUB AXLE ASSEMBLY 2<br />
04 05.292.45 BOLT M20 X 120 MM 8<br />
04 05.287.05 SELF LOCKING NUT M20 8<br />
05 46992.23 SINGLE STUB AXLE ASSEMBLY 2<br />
05 05.292.45 BOLT M20 X 120 MM 8<br />
05 05.287.05 SELF LOCKING NUT M20 8<br />
06 1048038AP WHEEL AND TYRE ASSEMBLY 6<br />
07 00763449 CONTROL ROD ASSEMBLY 2<br />
07 05.255.38 BOLT ¾” UNC X 4 ½” 4<br />
08 45184.01 SPACER TUBE 4<br />
09 1048010 SPACER 4<br />
10 45410.02 CHOCK L.H. N/I 1<br />
10 05.964.01 SPRING COTTER 1<br />
11 45410.01 CHOCK R.H. N/I 1<br />
11 05.964.01 SPRING COTTER 1<br />
N/I = NOT ILLUSTRATED<br />
11 - 2
5300 WHEELS, HUBS AND AXLES 0306<br />
11 - 3
5300 WHEELS, HUBS AND AXLES 0306<br />
REF PART NO DESCRIPTION QTY<br />
1058522 8 WHEEL CONVERSION KIT<br />
01 46992.22 TWIN HUB (Includes Wheel Nuts) 2<br />
02 1048038AP WHEEL ASSEMBLY 2<br />
11 - 4
5300 BLADE PAN ASSEMBLIES 0306<br />
3 BLADE ASSY<br />
2 BLADE ASSY<br />
12 - 1
5300 BLADE PAN ASSEMBLIES 0306<br />
REF PART NO DESCRIPTION QTY<br />
77.500.22 3 BLADE PAN AND BLADES<br />
01 46992.25 3 BLADED PAN ASSEMBLY 3<br />
02 00764663P BLADE C/W – WING LH 3<br />
03 00764664P BLADE AC/W – WING RH 3<br />
04 00764668P BLADE AC/W - CENTRE 3<br />
05 571044 BOLT 9<br />
06 571045 WASHER – SHOULDER BOLT 9<br />
07 0656150200 WASHER 9<br />
08 5GL16140 LOCKNUT 9<br />
1048509 2 BLADE PAN AND BLADES<br />
01 00764663P BLADE C/W – WING LH 2<br />
01 00764664P BLADE AC/W – WING RH 2<br />
01 00764668P BLADE AC/W - CENTRE. 2<br />
02 00771591P 2 BLADE PAN 3<br />
03 0656150200 WASHER 6<br />
04 571044 BOLT 6<br />
05 571045 WASHER - SHOULDER BOLT 6<br />
06 5GL16140 LOCK NUT 6<br />
12 - 2
5300 SHREDDER BLADE BAR ASSEMBLY 0306<br />
12 - 3
5300 SHREDDER BLADE BAR ASSEMBLY 0306<br />
REF PART NO DESCRIPTION QTY<br />
1048265 SHREDDER BLADE ASSEMBLY<br />
01 00771594 BLADE BAR 3<br />
02 8588 BLADES PAIR CENTRE 2<br />
02 8589 BLADES PAIR WING LH 2<br />
02 8590 BLADES PAIR WING RH 2<br />
03 00763253 BLADE BUSHING 12<br />
04 8279 TOP BLADE (WING) 4<br />
04 8280 TOP BLADE (CENTRE) 2<br />
05 7AH8141436 BOLT 6<br />
06 00750226 LOCKNUT 6<br />
12 - 4
5300 DOMED PAN & BLADES ASSEMBLIES 0306<br />
12 - 5
5300 DOMED PAN & BLADES ASSEMBLIES 0306<br />
REF PART NO DESCRIPTION QTY<br />
77.<strong>600</strong>.30 RH DOMED BLADE PAN ASSEMBLY<br />
01 46992.27 PAN CARRIER 1<br />
02 46992.28 PAN BOTTOM 1<br />
03 571044 BLADE BOLT 3<br />
04 0656150200 WASHER – SHOULDER BOLT 3<br />
05 5GL16140 NUT 3<br />
06 571045 WASHER 3<br />
07 05.264.35 SETSCREW 3<br />
08 05.281.04 FLAT WASHER 3<br />
09 05.287.04 SELF-LOCKING NUT 3<br />
10 00764664 BLADE - RH WING (ACW) 3<br />
77.<strong>600</strong>.31 LH DOMED BLADE PAN ASSEMBLY<br />
01 46992.27 PAN CARRIER 1<br />
02 46992.28 PAN BOTTOM 1<br />
03 571044 BLADE BOLT 3<br />
04 0656150200 WASHER – SHOULDER BOLT 3<br />
05 5GL16140 NUT 3<br />
06 571045 WASHER 3<br />
07 05.264.35 SETSCREW 3<br />
08 05.281.04 FLAT WASHER 3<br />
09 05.287.04 SELF-LOCKING NUT 3<br />
10 00764663 BLADE - LH WING (CW) 3<br />
77.<strong>600</strong>.32 CENTRE DOMED BLADE PAN ASSEMBLY<br />
01 46992.27 PAN CARRIER 1<br />
02 46992.28 PAN BOTTOM 1<br />
03 571044 BLADE BOLT 3<br />
04 0656150200 WASHER – SHOULDER BOLT 3<br />
05 5GL16140 NUT 3<br />
06 571045 WASHER 3<br />
07 05.264.35 SETSCREW 3<br />
08 05.281.04 FLAT WASHER 3<br />
09 05.287.04 SELF-LOCKING NUT 3<br />
10 00764668 BLADE (LONG) - CENTRE DECK (ACW) 3<br />
NOTE: Components items 1 - 9 are common in the above assemblies.<br />
12 - 6
5300 LIGHTING ASSEMBLY 0306<br />
13 - 1
5300 LIGHTING ASSEMBLY 0306<br />
REF PART NO DESCRIPTION QTY<br />
77.500.15 LIGHT BRACKET AND LIGHT KIT<br />
01 47454.01 LIGHT BRACKET 2<br />
02 46454.02 CLAMP PLATE 2<br />
02 45326.01 LIGHT UNIT 2<br />
04 45646.01 WIRING LOOM 1<br />
05 05.292.25 BOLT M12 4<br />
06 05.287.03 SELF LOCKING NUT M12 4<br />
07 05.281.03 FLAT WASHER 12MM 4<br />
08 05.281.10 FLAT WASHER 6MM 4<br />
09 05.282.07 SPRING WASHER 6MM 4<br />
10 05.286.10 NUT M6 4<br />
13 - 2
5300 SAFETY DECALS 0306<br />
14 - 1
5300 SAFETY DECALS 0306<br />
REF PART NO DESCRIPTION QTY<br />
200.208 DECAL KIT<br />
1 00763613 DECAL - SLIP CLUTCH ADJUSTMENT 1<br />
2 05.227.01 HAMMER DRIVE SCREW 4<br />
3 09.810.01 DECAL - GREASE (8HRS) 4<br />
4 09.810.02 DECAL - GREASE (40HRS) 4<br />
5 09.810.05 DECAL - OIL LEVEL 3<br />
6 09.811.05 DECAL - MAX PTO SPEED 1<br />
7 09.821.29 DECAL - COMBINED EURO DECAL 2<br />
8 09.821.30 DECAL - COMBINED EURO DECAL 2<br />
9 09.821.34 DECAL - COMBINED EURO DECAL 2<br />
10 09.843.07 DECAL - LIFT POINT 4<br />
11 1290392 DECAL - PARTS 1<br />
12 200.005 DECAL - TWOSE (XXL) 2<br />
13 200.006 DECAL - TWOSE (LARGE) 2<br />
14 200.014.01 DECAL - MAXICUT 460 2<br />
15 200.018 DECAL - TWOSE (SMALL WHITE) 2<br />
16 21175.01 DECAL - WARNING LABEL 1<br />
17 21175.02 DECAL - CLUTCH SETTING 1<br />
18 45429.01 SERIAL No. PLATE 1<br />
19 75<strong>600</strong>93 RED REFLECTOR (SELF-ADHESIVE) 4<br />
20 D102 DECAL - PTO LENGTH 1<br />
21 D137 DECAL - BLADE ROTATION (CCW) 1<br />
22 D138 DECAL - BLADE ROTATION (CW) 1<br />
14 - 2
MAXICUT<br />
<strong>600</strong><br />
FLEX WING MOWERS<br />
PARTS MANUAL<br />
5301 - 06 - 12<br />
<strong>Twose</strong> of Tiverton Limited<br />
6 Chinon Court,<br />
Lower Moor Way,<br />
Tiverton Business Park,<br />
Tiverton,<br />
Devon. EX16 6SS.<br />
Telephone: (01884) 253691<br />
Fax: (01884) 255189<br />
Email sales@twose.com<br />
Web: www.twose.com
Publication 5301<br />
0306<br />
Amendments<br />
0306 Original Issue<br />
Page 2
Publication 5301<br />
0306<br />
List of Contents<br />
Main Frame Components<br />
Page No.<br />
Standard Hitch Assembly 4<br />
High Hitch Assembly 6<br />
Centre Deck & Wings Assembly 8<br />
Chain Guards Assembly 10<br />
Axles, Wheels & Hubs Assembly 12<br />
8 Wheel Conversion Kit 14<br />
Levelling Assembly – High Hitch Models 16<br />
Blades & Pan Assembly (Twin-Blade) 18<br />
Blades & Pan Assembly (Tri-Blade) 20<br />
Blades & Domed Pan Assembly (Tri-Blade) 22<br />
Shredder Blade Kit 24<br />
Gearbox & Driveline Components<br />
Gearboxes & Drive Shafts – Layout & Rotation 26<br />
Driveline Guards Assembly 28<br />
Divider Gearbox Assembly 30<br />
Centre Gearbox Assembly 32<br />
Left Hand Wing Gearbox Assembly 34<br />
Right Hand Wing Gearbox Assembly 36<br />
Driveshaft Assembly - Centre Gearbox 38<br />
Driveshaft Assembly - Wing Gearboxes 39<br />
Slip Clutch Assembly 40<br />
Hydraulic System Components<br />
Hydraulic Installation 41<br />
Axle Ram Assembly 42<br />
Wing Ram Assembly 44<br />
Lighting & Decals<br />
Light Bar Assembly 46<br />
Machine Decals 48<br />
Page 3
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
STANDARD HITCH ASSEMBLY<br />
Module:<br />
1058712<br />
Page 4
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
STANDARD HITCH ASSEMBLY<br />
REF. QTY. PART No. DESCRIPTION<br />
1058712 STANDARD HITCH ASSEMBLY<br />
1 1 21878.01 STANDARD HITCH TONGUE<br />
2 1 45945.01 CLEVIS<br />
3 1 21846.01 HITCH PIN<br />
4 1 45232.11 LONG CONTROL ROD<br />
5 1 45232.12 CONTROL ROD<br />
6 2 45213.02 PIN - PINTLE ROD REAR<br />
7 1 45186.01 JACK TUBE MOUNT<br />
8 1 21182.20 PTO SUPPORT<br />
9 1 21182.40 PIVOT BAR<br />
10 1 1048060 JACK<br />
11 1 00764515 SAFETY CHAIN (not illustrated)<br />
12 3 05.284.14 SPLIT PIN<br />
13 3 0100106 FLAT WASHER<br />
14 2 9501255 SPLIT PIN<br />
15 2 05.291.36 BOLT<br />
16 2 05.287.04 SELF-LOCKING NUT<br />
17 4 0100109 FLAT WASHER - PLATED<br />
18 1 0211489 BOLT<br />
19 1 0141009 CLEVELOC NUT<br />
20 2 01.070.04 GREASE NIPPLE<br />
Page 5
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
HIGH HITCH ASSEMBLY<br />
Module:<br />
1058711<br />
Page 6
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
HIGH HITCH ASSEMBLY<br />
REF. QTY. PART No. DESCRIPTION<br />
1058711 HIGH HITCH ASSEMBLY<br />
1 1 00764515 SAFETY CHAIN (not illustrated)<br />
2 2 0100106 FLAT WASHER<br />
3 1 0100109 FLAT WASHER<br />
4 1 0425540 SPRING DOWEL<br />
5 2 01.070.04 GREASE NIPPLE<br />
6 1 1048060 JACK<br />
7 1 21846.01 HITCH PIN<br />
9 1 45203.03 ADJUSTER ROD<br />
10 1 45213.01 PIN - LEVEL ROD<br />
11 1 45235.03 SMALL PINTLE EYE HITCH<br />
13 1 45830.02 HIGH HITCH TONGUE<br />
14 4 45830.21 CLEAT<br />
16 1 45830.46 STRAP<br />
17 1 7390005 SPACER<br />
18 2 05.287.02 SELF-LOCKING NUT<br />
19 4 9143007 SELF-LOCKING NUT<br />
20 1 05.287.06 SELF-LOCKING NUT<br />
21 2 05.291.15 BOLT<br />
24 2 05.291.14 SETSCREW<br />
25 1 05.284.14 SPLIT PIN<br />
26 2 05.286.06 NUT<br />
27 2 05.292.33 BOLT<br />
28 1 21868.01 JACK ARM MOUNTING BRACKET<br />
29 1 21869.01 JACK MOUNTING ARM<br />
30 1 7191108 PLASTIC PLUG<br />
31 2 9100109 FLAT WASHER<br />
32 2 21870.01 STRAP CLAMP<br />
Page 7
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
CENTRE DECK & WINGS<br />
Module:<br />
1058704<br />
Page 8
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
CENTRE DECK & WINGS<br />
REF. QTY. PART No. DESCRIPTION<br />
1058704 CENTRE DECK & WINGS ASSEMBLY<br />
1 8 0100109 FLAT WASHER<br />
2 12 0431105 SPRING COTTER<br />
3 4 21820.01 PIN - AXLE PIVOT<br />
4 3 21820.02 PIN - AXLE PIVOT<br />
5 1 21822.01 PIN - HITCH<br />
6 4 21830.01 PIN - RAM<br />
7 3 21833.01 COVER<br />
8 2 21834.01 WINGTIP SKID<br />
9 4 3020969 PIPE CLAMP<br />
10 4 42024.09 TWIN CLAMP<br />
11 4 45201.01 TRANSPORT BAR<br />
12 1 45239.01 SKID SHOE - L/H<br />
13 1 45239.02 SKID SHOE - R/H<br />
14 1 47069.02 WING - R/H<br />
15 1 47069.03 WING - L/H<br />
16 2 47069.14 HINGE PIN<br />
18 4 7193066 CLAMP PLATE<br />
19 6 05.281.01 FLAT WASHER<br />
20 18 05.281.03 FLAT WASHER<br />
21 10 05.282.01 SPRING WASHER<br />
22 2 05.287.01 SELF-LOCKING NUT<br />
23 27 05.287.03 SELF-LOCKING NUT<br />
25 6 05.948.07 WING NUT<br />
26 4 05.291.24 BOLT<br />
28 2 05.291.23 SETSCREW<br />
30 11 05.264.24 SETSCREW<br />
32 10 9353086 CAPSCREW<br />
33 8 05.284.14 SPLIT PIN<br />
34 2 05.291.03 SETSCREW<br />
35 1 21877.01 PACKING STRAP MOUNTING BRACKET<br />
37 1 21838.01 CENTRE DECK<br />
38 4 9213144 BOLT<br />
39 1 21822.02 PIN - HITCH<br />
40 7 01.070.04 GREASE NIPPLE<br />
Page 9
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
CHAIN GUARDS ASSEMBLY<br />
Module:<br />
1058705<br />
Page 10
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
CHAIN GUARDS ASSEMBLY<br />
REF. QTY. PART No. DESCRIPTION<br />
1058705 CHAIN GUARDS ASSEMBLY<br />
1 3 21835.01 CHAIN GUARD BAR - REAR GUARDS<br />
2 4 21835.02 CHAIN GUARD BAR - FRONT WINGS<br />
3 2 21835.03 CHAIN GUARD BAR - FRONT CENTRE<br />
4 1 21835.04 CHAIN GUARD BAR - FRONT CENTRE<br />
5 424 46943.21 CHAIN ASSEMBLY (7 LINKS)<br />
6 1 47105.58 FRONT GUARD - CENTRE DECK<br />
7 1 47105.59 FRONT GUARD - CENTRE DECK L/H<br />
8 1 47105.60 FRONT GUARD - CENTRE DECK R/H<br />
9 1 47105.61 REAR GUARD - CENTRE DECK<br />
10 2 47105.65 FRONT GUARD - L/H WING<br />
11 2 47105.66 FRONT GUARD - R/H WING<br />
12 2 47105.67 REAR GUARD - WINGS<br />
13 35 05.281.03 FLAT WASHER<br />
14 32 05.264.23 SETSCREW<br />
15 3 05.264.24 SETSCREW<br />
16 35 05.287.03 SELF-LOCKING NUT<br />
Page 11
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
AXLES, WHEELS & HUBS<br />
Module:<br />
1058707<br />
Page 12
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
AXLES, WHEELS & HUBS<br />
REF. QTY. PART No. DESCRIPTION<br />
1058707 AXLES, WHEELS & HUBS ASSEMBLY<br />
1 2 00763449 CONTROL ROD SWIVEL<br />
2 1 0100109 FLAT WASHER<br />
3 6 1048038AP WHEEL & TYRE ASSEMBLY<br />
4 1 21826.01 PIN - RAM TO AXLE<br />
5 4 21867.01 STEPPED SLEEVE - AXLE LINK<br />
6 2 46992.22 TWIN HUB (includes Wheel Nuts)<br />
7 2 46992.23 SINGLE HUB (includes Wheel Nuts)<br />
8 1 21825.01 CENTRE AXLE<br />
9 1 21865.01 WING AXLE - L/H<br />
10 1 21865.02 WING AXLE - R/H<br />
11 20 9143008 SELF-LOCKING NUT<br />
12 16 05.291.46 SETSCREW<br />
13 4 05.292.44 BOLT<br />
14 1 05.284.14 SPLIT PIN<br />
15 4 21151.01 D CLIP<br />
16 4 05.281.10 FLAT WASHER<br />
17 4 05.282.07 SPRING WASHER<br />
18 4 9313023 SETSCREW<br />
Page 13
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
8 WHEEL CONVERSION KIT<br />
Module:<br />
1058522<br />
REF. QTY. PART No. DESCRIPTION<br />
1058522 8 WHEEL CONVERSION KIT<br />
1 2 46992.22 TWIN HUB (includes Wheel Nuts)<br />
2 2 1048038AP WHEEL ASSEMBLY<br />
Page 14
Publication 5301<br />
0306<br />
This page is intentionally blank<br />
Page 15
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
LEVELLING – High Hitch Models<br />
Module:<br />
1058701<br />
Page 16
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
LEVELLING – High Hitch Models<br />
REF. QTY. PART No. DESCRIPTION<br />
1058701 LEVELLING ASSEMBLY - High Hitch Models<br />
1 12 00002701 FLAT WASHER<br />
2 2 0100109 FLAT WASHER<br />
3 6 05.296.07 CLEVELOC NUT<br />
4 6 0212527 BOLT<br />
5 4 21818.01 PIN - LEVELLING ROD<br />
6 2 21826.02 PIN - SUSPENSION PIVOT<br />
7 2 45227.01 ADJUSTMENT NUT<br />
8 6 45246.01 SPRING GUIDE<br />
9 6 45247.01 COMPRESSION SPRING<br />
10 1 47069.17 SUSPENSION BRACKET<br />
11 2 21897.01 LEVELLING BAR - LONG<br />
12 2 21897.02 LEVELLING BAR - SHORT<br />
13 8 05.281.05 FLAT WASHER<br />
14 4 05.284.14 SPLIT PIN<br />
15 2 9501406 SPLIT PIN<br />
16 1 00755234 CONTROL SPACER KIT<br />
17 1 21860.01 LOCKING BOSS<br />
18 1 21861.01 LOCKING HANDLE<br />
19 2 05.286.06 NUT<br />
Page 17
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
BLADES & PAN ASSEMBLY (Twin-Blade)<br />
Module:<br />
1058708<br />
Page 18
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
BLADES & PAN ASSEMBLY (Twin-Blade)<br />
REF. QTY. PART No. DESCRIPTION<br />
1058708 BLADES & PAN ASSEMBLY<br />
1 3 00767541 BLADE PAN (2-3/8" HUB)<br />
2 4 00764679P ANTI-CLOCKWISE BLADE (CENTRE & RIGHT WING)<br />
2 00764678P CLOCKWISE BLADE (LEFT WING)<br />
3 6 8227 BLADE BOLT<br />
4 6 9216 WASHER<br />
5 6 5JRC16140 LOCKNUT<br />
6 6 00758579 WASHER - SPECIAL SQUARE HOLE<br />
NOTE: Quantities above are for all 3 cutting units -<br />
Left Wing unit cuts Clockwise - Centre & Right Wing units cut Anti-Clockwise<br />
Page 19
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
BLADES & PAN ASSEMBLY (Tri-Blade)<br />
Page 20
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
BLADES & PAN ASSEMBLY (Tri-Blade)<br />
REF. QTY. PART No. DESCRIPTION<br />
1058740AMS TRI-BLADE PANS & BLADES<br />
1 9 00758579 SPECIAL WASHER (SQUARE HOLE)<br />
2 3 00764678 * BLADE - CLOCKWISE CUTTING<br />
3 6 00764679 ** BLADE - ANTI-CLOCKWISE CUTTING<br />
4 3 45216.02 PAN (3 BLADE)<br />
5 9 5JRC16140 LOCKNUT<br />
6 9 8227 BLADE BOLT<br />
7 9 05.962.05 WASHER<br />
* Left Wing Cutting Unit<br />
** Centre Deck & Right Wing Cutting Units<br />
Page 21
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
BLADES & DOMED PAN ASSEMBLY<br />
Module:<br />
77.<strong>600</strong>.40<br />
Page 22
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
BLADES & DOMED PAN ASSEMBLY<br />
REF. QTY. PART No. DESCRIPTION<br />
77.<strong>600</strong>.40 DOMED PAN & BLADES ASSEMBLY<br />
1 3 47988.01 BLADE CARRIER<br />
2 3 46992.28 PAN BOTTOM<br />
3 9 05.287.04 SELF-LOCKING NUT<br />
4 9 05.962.05 FLAT WASHER<br />
5 9 8227 BOLT<br />
6 9 00758579 SPECIAL WASHER (SQUARE HOLE)<br />
7 9 5JRC16140 LOCKNUT (FOR BLADE BOLT)<br />
8 9 05.264.35 SETSCREW<br />
9 9 05.281.04 FLAT WASHER<br />
10 3 00764678 * BLADE - CLOCKWISE CUTTING<br />
11 6 00764679 ** BLADE - ANTI-CLOCKWISE CUTTING<br />
* Left Wing Cutting Unit<br />
** Centre Deck & Right Wing Cutting Units<br />
Page 23
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
SHREDDER BLADE KIT (1058714)<br />
Page 24
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
SHREDDER BLADE KIT (1058714)<br />
REF. QTY. PART No. DESCRIPTION<br />
1058714 SHREDDER BLADES ASSEMBLY<br />
1 6 00750226 LOCKNUT<br />
2 3 00767554 BLADE BAR<br />
3 12 0811230060 BLADE BUSHING<br />
4 6 7AH8141436 BLADE BOLT<br />
5 6 00779129 SHREDDER BLADE<br />
6 4 0582010330 ** BLADE - ANTI-CLOCKWISE CUTTING<br />
7 2 0582010332 * BLADE - CLOCKWISE CUTTING<br />
* Left Wing Cutting Unit<br />
** Centre Deck & Right Wing Cutting Units<br />
Page 25
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
GEARBOXES & DRIVESHAFTS<br />
Module:<br />
1058700<br />
Page 26
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
GEARBOXES & DRIVESHAFTS<br />
REF. QTY. PART No. DESCRIPTION<br />
1058700 GEARBOXES & DRIVESHAFTS ASSEMBLY<br />
1 6 00752658 HEX SCREW<br />
2 2 00756633A DRIVE SHAFT<br />
3 1 00756634ACE DRIVE SHAFT<br />
4 1 00769116P DIVIDER GEARBOX<br />
5 1 00769924P WING GEARBOX - R/H<br />
6 1 00769927P WING GEARBOX - L/H<br />
7 1 00769930 CENTRE GEARBOX<br />
8 24 0100106 FLAT WASHER<br />
9 6 0100206 SPRING WASHER<br />
10 18 9143007 SELF-LOCKING NUT<br />
11 18 9313117 SETSCREW<br />
12 3 05.284.18 COTTER PIN<br />
Page 27
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
DRIVELINE GUARDS ASSEMBLY<br />
Module:<br />
1058706<br />
Page 28
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
DRIVELINE GUARDS ASSEMBLY<br />
REF. QTY. PART No. DESCRIPTION<br />
1058706 DRIVELINE GUARDS ASSEMBLY<br />
1 4 0100105 FLAT WASHER<br />
2 4 05.293.05 SPRING WASHER<br />
3 4 02030700 HEX SCREW<br />
4 3 21839.01 PTO GUARD<br />
5 1 46505.01 LITERATURE HOLDER<br />
6 1 47069.73 GUARD - DIVIDER GEARBOX<br />
7 1 47105.03 COVER MOUNTING - DIVIDER GEARBOX<br />
8 6 05.281.10 FLAT WASHER<br />
9 12 05.281.01 FLAT WASHER<br />
10 3 05.281.02 FLAT WASHER<br />
11 12 05.282.01 SPRING WASHER<br />
12 3 05.282.02 SPRING WASHER<br />
13 3 30.070.64 SELF-LOCKING NUT<br />
14 3 9193005 WING NUT<br />
15 3 9313043 SETSCREW<br />
16 12 9313044 SETSCREW<br />
Page 29
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
DIVIDER GEARBOX (1000 rpm)<br />
Module:<br />
00769116P<br />
Page 30
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
DIVIDER GEARBOX (1000 rpm)<br />
REF. QTY. PART No. DESCRIPTION<br />
00769116 DIVIDER GEARBOX ASSEMBLY (1000 RPM)<br />
1 1 00769162 DIVIDER GEARBOX HOUSING<br />
2 2 00762121 SLOTTED NUT<br />
3 2 00026200 COTTER PIN<br />
4 24 00755954 LOCKWASHER<br />
5 24 00758659 BOLT<br />
6 6 00755628 BEARING<br />
7 2 00758653 SEAL<br />
8 1 00762128 INPUT CAP<br />
9 as req'd 00758646 SHIM (ADJUSTMENT 0.1)<br />
10 as req'd 00758647 SHIM (ADJUSTMENT 0.25)<br />
11 as req'd 00758648 SHIM (ADJUSTMENT 0.5)<br />
12 1 00762123 LEVEL PLUG<br />
13 2 00769159 GEAR (26 TOOTH)<br />
14 2 00762522 SIDE INPUT SHAFT<br />
15 2 00762521 SEAL<br />
16 1 00758657 SPACER - INPUT SHAFT<br />
17 1 00769163 MAIN INPUT SHAFT<br />
18 as req'd 00758667 SHIM (ADJUSTMENT 0.3)<br />
19 as req'd 00758666 SHIM (ADJUSTMENT 0.4)<br />
20 as req'd 00758668 SHIM (ADJUSTMENT 0.4)<br />
21 1 00769158 GEAR (20 TOOTH)<br />
22 2 00762520 HORZ. HUB CAP<br />
23 1 00762114 PIPE PLUG - VENTED (not illustrated)<br />
Page 31
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
CENTRE GEARBOX (1000 rpm)<br />
Module:<br />
00769930<br />
Page 32
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
CENTRE GEARBOX (1000 rpm)<br />
REF. QTY. PART No. DESCRIPTION<br />
00769930 CENTRE GEARBOX ASSEMBLY (1000 RPM)<br />
1 1 00770724 HOUSING<br />
2 1 00770725 BEARING ASSEMBLY<br />
3 1 00770726 OIL SEAL<br />
6 1 00771226 FLANGE NUT SLOT<br />
7 1 01422502 COTTER PIN<br />
8 1 00770725 VERTICAL OUTPUT SHAFT<br />
9 1 00770729 GEAR (19 TOOTH)<br />
10 1 00762121 NUT<br />
11 1 0060<strong>600</strong>0 COTTER PIN<br />
12 3 00755628 BEARING ASSEMBLY<br />
13 1 00770731 INPUT SHAFT SPACER (SHORT)<br />
14 12 00766083 LOCKWASHER<br />
15 4 00754338 BOLT<br />
16 1 00762517 PLUG<br />
17 2 00769321 SEALING WASHER<br />
18 1 00770732 INSPECTION COVER<br />
19 1 00770733 INSPECTION COVER GASKET<br />
20 as req'd 00758646 SHIM (ADJUSTMENT 0.10)<br />
21 as req'd 00758647 SHIM (ADJUSTMENT 0.25)<br />
22 as req'd 00758648 SHIM (ADJUSTMENT 0.50)<br />
23 8 00765905 BOLT<br />
24 1 00770734 INPUT CAP<br />
25 1 00758653 SEAL<br />
26 1 00770735 INPUT SHAFT<br />
27 1 00770736 13 TOOTH PINION<br />
28 1 00758657 INPUT SHAFT SPACER (LONG)<br />
29 as req'd 00758667 SHIM (ADJUSTMENT 0.30)<br />
30 as req'd 00758668 SHIM (ADJUSTMENT 0.50)<br />
31 1 00762114 PLUG VENT<br />
Page 33
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
L/H WING GEARBOX (1000 rpm)<br />
Module:<br />
00769927P<br />
Page 34
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
L/H WING GEARBOX (1000 rpm)<br />
REF. QTY. PART No. DESCRIPTION<br />
00769927P L/H WING GEARBOX ASSEMBLY (1000 RPM)<br />
1 1 00770724 HOUSING<br />
2 1 00770725 BEARING ASSEMBLY<br />
3 1 00770726 OIL SEAL<br />
6 1 00771226 FLANGE NUT SLOT<br />
7 1 01422502 COTTER PIN<br />
8 1 00770728 VERTICAL OUTPUT SHAFT<br />
9 1 00770739 GEAR (17 TOOTH)<br />
10 1 00762121 NUT<br />
11 1 0060<strong>600</strong>0 COTTER PIN<br />
12 3 00755628 BEARING ASSEMBLY<br />
13 as req'd 00758667 SHIM (ADJUSTMENT 0.30)<br />
15 as req'd 00758668 SHIM (ADJUSTMENT 0.50)<br />
16 1 00770738 GEAR (14 TOOTH)<br />
17 1 00758657 INPUT SHAFT SPACER (LONG)<br />
18 12 00766083 LOCKWASHER<br />
19 4 00754338 BOLT<br />
20 1 00762517 PLUG SOCKET HEAD<br />
21 2 00769321 SEALING WASHER<br />
22 1 00770732 INSPECTION COVER<br />
23 1 00770733 INSPECTION COVER GASKET<br />
24 as req'd 00758646 SHIM (ADJUSTMENT 0.10)<br />
25 as req'd 00758647 SHIM (ADJUSTMENT 0.25)<br />
26 as req'd 00758648 SHIM (ADJUSTMENT 0.50)<br />
27 8 00765905 BOLT<br />
28 1 00770734 INPUT CAP<br />
29 1 00758653 OIL SEAL<br />
30 1 00770735 INPUT SHAFT<br />
31 1 00770731 INPUT SHAFT SPACER (SHORT)<br />
32 1 00762114 PLUG VENT<br />
Page 35
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
R/H WING GEARBOX (1000 rpm)<br />
Module:<br />
00769924P<br />
Page 36
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
R/H WING GEARBOX (1000 rpm)<br />
REF. QTY. PART No. DESCRIPTION<br />
00769924P R/H WING GEARBOX ASSEMBLY (1000 RPM)<br />
1 1 00770724 HOUSING<br />
2 1 00770725 BEARING ASSEMBLY<br />
3 I 00770726 OIL SEAL<br />
6 1 00771226 FLANGE NUT SLOT<br />
7 1 01422502 COTTER PIN<br />
8 1 00770728 VERTICAL OUTPUT SHAFT<br />
9 1 00770739 GEAR (17 TOOTH)<br />
10 1 00762121 NUT<br />
11 1 0060<strong>600</strong>0 COTTER PIN<br />
12 3 00755628 BEARING ASSEMBLY<br />
13 1 00770731 INPUT SHAFT SPACER (SHORT)<br />
14 12 00766083 LOCKWASHER<br />
15 4 00754338 BOLT<br />
16 1 00762517 PLUG SOCKET HEAD<br />
17 2 00769321 SEALING WASHER<br />
18 1 00770732 INSPECTION COVER<br />
19 1 00770733 INSPECTION COVER GASKET<br />
20 as req'd 00758646 SHIM (ADJUSTMENT 0.10)<br />
21 as req'd 00758647 SHIM (ADJUSTMENT 0.25)<br />
22 as req'd 00758648 SHIM (ADJUSTMENT 0.50)<br />
23 8 00765905 BOLT<br />
24 1 00770734 INPUT CAP<br />
25 1 00758653 SEAL<br />
26 1 00770735 INPUT SHAFT<br />
27 1 00770738 14 TOOTH PINION<br />
28 1 00758657 INPUT SHAFT SPACER (LONG)<br />
29 as req'd 00758667 SHIM (ADJUSTMENT 0.30)<br />
31 as req'd 00758668 SHIM (ADJUSTMENT 0.50)<br />
32 1 00762114 PLUG VENT<br />
Page 37
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
DRIVESHAFT - CENTRE GEARBOX<br />
Module:<br />
00756634ACE<br />
REF. QTY. PART No. DESCRIPTION<br />
00756634ACE DRIVESHAFT (CENTRE GEARBOX)<br />
1 1 00756173 SLIP CLUTCH<br />
2 2 00753068 CROSS JOURNAL SET<br />
3 1 00772269 YOKE WITH SLEEVE ASSEMBLY<br />
4 1 00756651 SPLINED SHAFT<br />
5 1 00758159 ROLL PIN<br />
6 1 00766585 INNER YOKE<br />
7 1 00772743 COMPLETE INTERFERING CLAMP BOLT YOKE 165<br />
8 1 00765420 GUARD RETAINING COLLAR FOR INNER TUBE<br />
9 6 00754330 BOLT<br />
10 1 00765417 RETAINING COLLAR FOR INNER TUBE<br />
11 1 00765463 COMPLETE GUARD c/w INSTRUCTION MANUAL<br />
12 1 00765461 HALF FEMALE GUARD<br />
13 1 00765462 HALF MALE GUARD<br />
14 1 00765459 HALF FEMALE SHAFT c/w GUARDING<br />
15 1 00765460 HALF MALE SHAFT c/w GUARDING<br />
Page 38
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
DRIVESHAFT - WING GEARBOXES<br />
Module:<br />
00756633A<br />
REF. QTY. PART No. DESCRIPTION<br />
00756633A DRIVESHAFT (WING GEARBOXES)<br />
1 1 00756173 SLIP CLUTCH c/w SPRING<br />
2 2 00753068 CROSS JOURNAL SET<br />
3 1 00765471 OUTER YOKE<br />
4 1 00766934 ROLL PIN FOR OUTER TUBE<br />
5 1 00772932 BUSH c/w GREASE NIPPLE<br />
6 1 00765466 COMPLETE OUTER TUBE<br />
7 1 00765465 INNER TUBE<br />
8 1 00756934 ROLL PIN FOR INNER TUBE<br />
9 1 00765472 INNER YOKE<br />
10 1 00757040 COMPLETE INTERFERING CLAMP BOLT YOKE 165<br />
11 1 00765420 GUARD RETAINING COLLAR FOR OUTER TUBE<br />
12 6 00754330 BOLT<br />
13 1 00765417 GUARD RETAINING COLLAR FOR INNER TUBE<br />
14 1 00765448 COMPLETE GUARD c/w INSTRUCTION MANUAL<br />
15 1 00765438 HALF FEMALE GUARD<br />
16 1 00765439 HALF MALE GUARD<br />
17 1 00765447 HALF FEMALE SHAFT c/w GUARDING<br />
18 1 00765446 HALF MALE SHAFT c/w GUARDING<br />
Page 39
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
SLIP CLUTCH ASSEMBLY<br />
Module:<br />
00756173<br />
REF. QTY. PART No. DESCRIPTION<br />
00756173 SLIP CLUTCH ASSEMBLY<br />
1 1 00754083 YOKE - CLUTCH SERIES 8<br />
2 1 00755599 CLUTCH SUPPORT<br />
3 1 00768810 PRESSURE PLATE<br />
4 2 00754314 PLATE WITH HOLES<br />
5 4 00754202 CLUTCH LINING RING<br />
6 1 00754301 BUSHING<br />
7 8 00754303 SPRING CLUTCH<br />
8 2 00755<strong>600</strong> NUT & BOLT<br />
9 8 00754199 NUT & BOLT<br />
8 NUT & BOLT<br />
10 1 00754201 INTERMEDIATE PLATE<br />
Page 40
Publication 5301<br />
0306<br />
<strong>maxicut</strong> <strong>600</strong><br />
HYDRAULIC INSTALLATION<br />
Module:<br />
1058709<br />
REF. QTY. PART No. DESCRIPTION<br />
1058709 HYDRAULIC INSTALLATION<br />
1 2 8581170 ADAPTOR<br />
2 1 10.004.75 HYDRAULIC HOSE<br />
3 1 10.006.60 HYDRAULIC HOSE<br />
4 1 10.004.83 HYDRAULIC HOSE<br />
5 1 00761802 HYDRAULIC RAM (WING)<br />
6 2 00759947 HYDRAULIC RAM (DECK)<br />
7 2 46518.33 RESTRICTOR UNION<br />
8 3 05.146.01 QUICK RELEASE COUPLING<br />
9 3 8650104 BONDED SEAL<br />
10 1 08.955.12 ADAPTOR<br />
11 3 8<strong>600</strong>908 O RING<br />
12 1 T1826 MALE UNION<br />
13 8 7135084 HOSE TIE<br />
14 1 00900913 HOSE SLEEVE (1200mm)<br />
Page 41
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
HYDRAULIC SYSTEM - AXLE RAM<br />
Module:<br />
00761802<br />
Page 42
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
HYDRAULIC SYSTEM - AXLE RAM<br />
REF. QTY. PART No. DESCRIPTION<br />
1 00761802 CYLINDER ASSEMBLY<br />
1 1 8772 CAP<br />
2 1 00761896 HEAD<br />
3 1 00761892 PISTON<br />
4 1 00761894 PISTON ROD<br />
5 1 00761893 TUBE<br />
6 4 8773 TIE ROD<br />
13 1 00015800 NUT<br />
14 1 00761895 CLEVIS<br />
15 1 00023100 BOLT<br />
16 8 4689 TIE ROD NUT<br />
17 1 4705 PISTON NUT<br />
19 1 00761891 SEAL KIT<br />
20 1 6511324 BREATHER (not illustrated)<br />
1 00761802A CYLINDER ASSEMBLY<br />
1 1 00774728 CLEVIS CAP<br />
2 1 00774735 ROD CAP<br />
3 1 00774733 PISTON<br />
4 1 00774739 ROD<br />
5 1 00774750 TUBE<br />
6 4 00774745 TIE ROD<br />
7* 2 - 'O' RING<br />
8* 1 - ROD WIPER SEAL<br />
9* 1 - ROD DUST SEAL<br />
10* 1 - PISTON SEAL<br />
11* 2 - PISTON WEAR RING<br />
12* 2 - BACKUP WASHERS<br />
13 1 3047117 NYLON THREAD PROTECTOR<br />
14 1 1917140 ROD CLEVIS<br />
15 1 00774740 SETSCREW<br />
16 8 33017H5C TIE ROD NUT<br />
17 1 5JRC16140 PISTON NUT<br />
18 1 1917132 PORT PLUG<br />
* Consists of Seal Kit 00774759<br />
Page 43
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
HYDRAULIC SYSTEM - WING RAM<br />
Module:<br />
00759947<br />
Page 44
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
HYDRAULIC SYSTEM - WING RAM<br />
REF. QTY. PART No. DESCRIPTION<br />
1 00759947 CYLINDER ASSEMBLY<br />
1 1 00760197 CAP<br />
2 1 00760197 HEAD<br />
3 1 00760198 PISTON<br />
4 1 00760201 PISTON ROD<br />
5 1 00760195 TUBE<br />
6 4 00760203 TIE ROD<br />
13 1 4378 HEX NUT<br />
14 1 8754 OUTER CLEVIS<br />
15 1 4427 BOLT<br />
16 8 4690 TIE ROD NUT<br />
17 1 4675 PISTON NUT<br />
19 1 6511324 BREATHER PLUG<br />
20 1 00760199 SEAL KIT<br />
1 00759947A CYLINDER ASSEMBLY<br />
1 1 2417158 CLEVIS CAP<br />
2 1 2417157 ROD CAP<br />
3 1 00774732 PISTON<br />
4 1 00774738 ROD<br />
5 1 00774749 TUBE<br />
6 4 00774743 TIE ROD<br />
7* 2 - 'O' RING<br />
8* 1 - ROD WIPER SEAL<br />
9* 1 - ROD DUST SEAL<br />
10* 1 - PISTON SEAL<br />
11* 2 - PISTON WEAR RING<br />
12* 2 - BACKUP WASHERS<br />
13 1 3047117 NYLON THREAD PROTECTOR<br />
14 1 1917140 ROD CLEVIS<br />
15 1 00774740 SETSCREW<br />
16 8 33005H5C TIE ROD NUT<br />
17 1 5JRC16140 PISTON NUT<br />
18 1 1917132 PORT PLUG<br />
19 1 2417154 BREATHER<br />
* Consists of Seal Kit 00774761<br />
Page 45
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
LIGHT KIT<br />
Module:<br />
77.<strong>600</strong>.21<br />
Page 46
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
LIGHT KIT<br />
REF. QTY. PART No. DESCRIPTION<br />
77.<strong>600</strong>.21 LIGHTKIT<br />
1 2 47454.03 LIGHT BRACKET<br />
2 2 47454.04 CLAMP PLATE<br />
3 2 45326.01 LIGHT UNIT<br />
4 1 45656.05 LIGHTING LOOM<br />
5 4 05.292.28 BOLT M12<br />
6 4 05.287.03 SELF LOCKING NUT<br />
7 8 05.281.03 FLAT WASHER 12MM<br />
8 12 43357.01 CABLE CLIP<br />
Page 47
Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
MACHINE DECALS<br />
Module:<br />
77.<strong>600</strong>.20<br />
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Publication 5301<br />
0306<br />
Maxicut <strong>600</strong><br />
MACHINE DECALS<br />
REF. QTY. PART No. DESCRIPTION<br />
77.<strong>600</strong>.20 DECAL KIT<br />
1 1 00763613 DECAL - SLIP CLUTCH ADJUSTMENT<br />
2 15 09.810.01 DECAL - GREASE (8 Hours)<br />
3 4 09.810.05 DECAL - OIL LEVEL<br />
4 1 09.811.05 DECAL - PTO SPEED (1000 rpm)<br />
5 2 09.821.29 DECAL - COMBINED EURODECAL<br />
6 2 09.821.30 DECAL - COMBINED EURODECAL<br />
7 2 09.821.34 DECAL - COMBINED EURODECAL<br />
8 2 09.843.07 DECAL - LIFT POINT<br />
9 2 DECAL –<br />
10 DECAL –<br />
12 4 05.227.01 HAMMER DRIVE SCREW<br />
13 1 05.774.07 SERIAL No. PLATE<br />
14 4 75<strong>600</strong>93 DECAL - ADHESIVE REFLECTOR<br />
15 2 D137 DECAL - BLADE ROTATION (CCW)<br />
16 1 D138 DECAL - BLADE ROTATION (CW)<br />
17 2 DECAL –<br />
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