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radio frequency transmission system for machining ... - Marposs

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E86N<br />

Transmission<br />

Systems<br />

Touch Probes<br />

RADIO FREQUENCY TRANSMISSION SYSTEM<br />

FOR MACHINING CENTERS AND MILLING MACHINES<br />

The Mida E86N probe <strong>system</strong>, with <strong>radio</strong> <strong>frequency</strong><br />

<strong>transmission</strong>, is designed <strong>for</strong> use on milling machines and<br />

small and large <strong>machining</strong> centers.<br />

With 64 channels available, the E86N <strong>system</strong> allows a large<br />

number of machines to be set up in the same production<br />

area.<br />

Other advantages of the E86N <strong>system</strong>:<br />

• Versatile use on large, medium and small machines<br />

• Easy to install<br />

• Simple programming<br />

• Flexible operation on 5-axis milling machines with tilting<br />

spindle<br />

• Possibility of part probing even without line of sight between<br />

transmitter and receiver<br />

The E86N <strong>system</strong> consists of the following main parts:<br />

Transmitter - Probe<br />

The transmitter - probe touches the part and transmits<br />

the touch status to the CNC by means of the antenna and<br />

interface allowing the part co-ordinates and dimensions to be<br />

calculated. There are two different models:<br />

MODULAR: compatible with all Mida range touch probes,<br />

allowing a high level of versatility.<br />

COMPACT (E86N-P): with integrated probe, particularly<br />

suitable <strong>for</strong> all applications requiring a shorter probe unit.<br />

Interface<br />

The E86N <strong>system</strong> interface relays the received probe trigger<br />

and status data to the CNC. It also facilitate programming<br />

and viewing of operating parameters <strong>for</strong> the whole <strong>system</strong> on<br />

a digital display. This simplifies programming and installation<br />

operations.<br />

Antenna<br />

The antenna, connected via cable to the interface, is designed<br />

to withstand the most hostile machine conditions. A sealed<br />

connector at its base facilitates easy installation, maintenance<br />

or change-over operations.<br />

The <strong>transmission</strong> distance can be extended using two<br />

antennas.<br />

Two versions of the E86N <strong>system</strong> are available, in compliance<br />

with international standards <strong>for</strong> <strong>radio</strong> <strong>transmission</strong>s:<br />

• European version: standard ETSI EN 300 220 (<strong>transmission</strong><br />

<strong>frequency</strong> 433 MHz)<br />

• USA and Canada version: standard FCC part 15<br />

(<strong>transmission</strong> <strong>frequency</strong> 915 MHz).<br />

Toolsetting Arms Software Laser<br />

Accessories Tool & Process<br />

Monitoring<br />

E86N 1


Transmitter<br />

There are two models available:<br />

Touch Probes<br />

• Modular: overall dimensions - Figure 1.<br />

• Compact (E86N-P): overall dimensions - Figure 2.<br />

Attaching the transmitter to the shank<br />

Figure 3 and Figure 4 respectively show how the shank is set<br />

up so that the modular and compact E86N-P transmitter can<br />

be attached to it.<br />

L1<br />

L<br />

D<br />

Ø60<br />

Transmission<br />

Systems<br />

Laser Software<br />

Toolsetting Arms Tool & Process Accessories<br />

Monitoring<br />

Technical specifications<br />

TRANSMISSION<br />

DISTANCE<br />

with 1 antenna<br />

NUMBER OF<br />

CHANNELS<br />

AVAILABLE<br />

NUMBER OF SUB-<br />

CHANNELS<br />

TRANSMISSION<br />

ACTIVATION<br />

TRANSMISSION<br />

DEACTIVATION<br />

MAXIMUM<br />

ACTIVATION AND<br />

DEACTIVATION<br />

DISTANCE<br />

MINIMUM DISTANCES<br />

BETWEEN ADJACENT<br />

SYSTEMS<br />

BATTERY LIFE<br />

REPEATABILITY (2)<br />

with standard stylus and<br />

speed 600 mm/min<br />

MEASURING FORCES<br />

with standard stylus<br />

OVERSTROKE<br />

with standard stylus<br />

DEGREE OF<br />

PROTECTION<br />

(IEC 60529)<br />

15 m (European version)<br />

10 m (USA and Canada version)<br />

Radio:<br />

64<br />

4<br />

• Machine M-Code<br />

• Manual (key on interface)<br />

Mechanical: Microswitch on taper<br />

Note. Not available <strong>for</strong> E86N-P.<br />

Radio:<br />

• Machine M-Code<br />

• Manual (key on interface)<br />

Automatic: Programmable timer<br />

Mechanical: Microswitch on taper<br />

Note. Not available <strong>for</strong> E86N-P.<br />

5 m (European version)<br />

2 m (USA and Canada version)<br />

2 m between two antennas<br />

0,2 m between two transmitters<br />

0,5 m between an antenna of one <strong>system</strong><br />

and a transmitter of the other<br />

See table on next page<br />

TT series probes (TT25 and TT60):<br />

T series probes (T25, TL25 and T36):<br />

E86N-P:<br />

TT25 probe:<br />

T25 probe:<br />

E86N-P:<br />

TT25 probe:<br />

T25 probe:<br />

E86N-P:<br />

X,Y 0,5÷0,95 N<br />

Z 5,8 N<br />

X,Y 2N<br />

Z 12 N<br />

X,Y 2N<br />

Z 12 N<br />

X,Y 11,6 mm<br />

Z 4 mm<br />

X,Y 11,2 mm<br />

Z 4 mm<br />

X,Y 11,2 mm<br />

Z 4 mm<br />

IP68<br />

1 µm<br />

0,5 µm<br />

0,5 µm<br />

PROBE<br />

D<br />

mm<br />

34<br />

WITH STANDARD<br />

ADJUSTMENT<br />

L1<br />

mm<br />

76<br />

M4x8<br />

34<br />

L<br />

mm<br />

WITH X-Y ADJUSTMENT<br />

L1<br />

mm<br />

Ø6<br />

4,5<br />

Fig. 1<br />

L<br />

mm<br />

T/TL/TT25 25 65,5 105,5 75,5 115,5<br />

T36 36 62 114 72 124<br />

T/TT60 60 69 129 79 139<br />

Ø20<br />

M5 n°4 holes<br />

15<br />

5<br />

Ø60<br />

Fig. 2<br />

Fig. 3<br />

90°<br />

Fig. 4<br />

2 E86N


Modular transmitter alignment<br />

The stylus tip centre position can be aligned with the spindle<br />

axis by means of a ball pivot inserted between the transmitter<br />

and the shank or by an X-Y adjusting flange (optional).<br />

BATTERY<br />

RECOMMENDED<br />

BATTERY<br />

TYPE - ANSI/NEDA - IEC<br />

CONTINUOUS<br />

OPERATION DURATION<br />

(hours)<br />

STAND-BY DURATION<br />

(days)<br />

433 Mhz 915 Mhz 433 Mhz 915 Mhz<br />

E86N<br />

Alkaline 9V - 1604A - 6LR61 150 / 170 /<br />

Lithium 9V - 1604LC - N/A 320 / 380 /<br />

E86N-P<br />

Alkaline N - 910A - LR1 230 / 250 /<br />

Touch Probes<br />

Interface<br />

Transmission<br />

Systems<br />

The E86N <strong>system</strong> interface (Figure 5) can be installed in the<br />

electrical cabinet with DIN TS35 rail mounts. The connection to<br />

I/O and antenna's is made with the supplied connectors.<br />

A three-figure digital display shows the active channel, ID code,<br />

battery status and in programming mode, all programmable<br />

data.<br />

Description of the front panel<br />

A. Green power on LED<br />

B. Green probe status LED<br />

C. Yellow battery low LED<br />

D. Red error LED (<strong>transmission</strong> not active, transmitter out of<br />

<strong>transmission</strong> range, battery completely flat)<br />

E. 3-figure display<br />

F. ENTER and SELECT keys (<strong>for</strong> viewing and programming<br />

data)<br />

G. Antenna connection terminal boards<br />

H. I/O connection terminal board<br />

Technical specifications<br />

POWER SUPPLY<br />

24 Vdc unstabilised<br />

(13,5-35 V)<br />

300 mA max<br />

H<br />

G<br />

Fig. 5<br />

11<br />

70<br />

<br />

Power<br />

Probe<br />

Low<br />

battery<br />

Error<br />

888<br />

Select<br />

Enter<br />

<br />

Power<br />

Probe<br />

Low<br />

battery<br />

Error<br />

888<br />

Select<br />

Enter<br />

40<br />

A<br />

B<br />

C<br />

D<br />

E<br />

F<br />

90<br />

Toolsetting Arms Software Laser<br />

INPUT SIGNALS<br />

(SINK or SOURCE)<br />

OUTPUT<br />

SIGNALS<br />

(programmable N.C.<br />

or N.O. except ERROR<br />

which is always N.C.)<br />

DEGREE OF<br />

PROTECTION<br />

(IEC 60529)<br />

Optoisolated inputs<br />

24V


Antenna<br />

Touch Probes<br />

The E86N <strong>system</strong> antenna can be installed both outside the<br />

machine and inside the working area.<br />

There is an extension cable, complete with a connector,<br />

available in two versions measuring 15 and 30 m, <strong>for</strong><br />

connection to the interface.<br />

Technical specifications<br />

SIGNAL RECEIVED<br />

LED<br />

Red (A)<br />

Yellow (B)<br />

3 green LEDs (C)<br />

No signal or TX not<br />

active<br />

Weak signal<br />

Good signal intensity<br />

scale<br />

Fig. 6<br />

A<br />

B<br />

SIGNAL<br />

C<br />

Ø69,5<br />

Ø85<br />

Ø92<br />

116<br />

Transmission<br />

Systems<br />

FASTENING<br />

ELECTRICAL<br />

CONNECTION<br />

DEGREE OF<br />

PROTECTION<br />

IEC 60529<br />

Magnetic base<br />

4 holes <strong>for</strong> M4 screws<br />

Sealed connector<br />

IP 67<br />

Laser Software<br />

Toolsetting Arms Tool & Process Accessories<br />

Monitoring<br />

Remote display mode<br />

The interface can be programmed to make the antenna LEDs<br />

operate in the same way as those on the interface panel.<br />

System codes<br />

PROBE ADAPTER TRANSMITTER SHANK* ANTENNA INTERFACE ACCESSORIES<br />

RADIO ACTIVATION<br />

RADIO ACTIVATION<br />

EUROPE<br />

E86N BT30 4390190123 6871980000 (rd)*<br />

BT40 4390190112 6871980050 (ax)*<br />

6871982004 (EUR) BT50 4390190113<br />

6871982014 (USA) CAT40 4390190124 USA<br />

CAT50 4390190125 6871980100 (rd)*<br />

DIN69871/A 30 4390190126 6871980150 (ax)* E86N transmitter<br />

DIN69871/A 40 4390190108 adjusting flange:<br />

T25G 3415335200 E86N-P DIN69871/A 50 4390190109 (rd)=radial 2919917110<br />

TL25G 3424306040 2019923021 DIN69893-HSK-40A 4390190116 (ax)=axial<br />

TT25 3424310000 6871983004 (EUR) DIN69893-HSK-50A 4390190122 Extension<br />

6871983014 (USA) DIN69893-HSK-63A 4390190106 8304870000 protective sheath:<br />

T36G 3415340200 2019923022 DIN69893-HSK-100A 4390190105 ANTENNA<br />

10T0439094<br />

EXTENSIONS<br />

T60G 3415345030 E86N-P<br />

2019923023<br />

TT60 3424451000 15 m cleaning air hoses:<br />

MECHANICAL ACTIVATION MECHANICAL ACTIVATION 6180985017 6180980085<br />

* Shanks only available <strong>for</strong> E86N transmitters<br />

E86N DIN69871/A 40 3019917110 30 m<br />

DIN69871/A 45 3019917120 6180985027<br />

6871982104 (EUR) DIN69871/A 50 3019917130<br />

6871982114 (USA) CAT 40 3019917140<br />

CAT 45 3019917150<br />

CAT 50 3019917160<br />

Adjusting flange included<br />

For a full list of address locations, please consult the <strong>Marposs</strong> official website<br />

D6E08602G0 - Edition 03/2008 - Specifications are subject to modifications<br />

© Copyright 2004-2008 MARPOSS S.p.A. (Italy) - All rights reserved.<br />

MARPOSS, and <strong>Marposs</strong> product names/signs mentioned or shown herein are registered trademarks or trademarks of <strong>Marposs</strong> in<br />

the United States and other countries. The rights, if any, of third parties on trademarks or registered trademarks mentioned in the present<br />

publication are acknowledged to the respective owners.<br />

www.marposs.com<br />

<strong>Marposs</strong> has an integrated <strong>system</strong> to manage the Company quality, the environment and safety, attested by ISO 9001, ISO<br />

14001 and OHSAS 18001 certifications. <strong>Marposs</strong> has further been qualified EAQF 94 and has obtained the Q1-Award.<br />

4 E86N

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