radio frequency transmission system for machining ... - Marposs
radio frequency transmission system for machining ... - Marposs
radio frequency transmission system for machining ... - Marposs
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E86N<br />
Transmission<br />
Systems<br />
Touch Probes<br />
RADIO FREQUENCY TRANSMISSION SYSTEM<br />
FOR MACHINING CENTERS AND MILLING MACHINES<br />
The Mida E86N probe <strong>system</strong>, with <strong>radio</strong> <strong>frequency</strong><br />
<strong>transmission</strong>, is designed <strong>for</strong> use on milling machines and<br />
small and large <strong>machining</strong> centers.<br />
With 64 channels available, the E86N <strong>system</strong> allows a large<br />
number of machines to be set up in the same production<br />
area.<br />
Other advantages of the E86N <strong>system</strong>:<br />
• Versatile use on large, medium and small machines<br />
• Easy to install<br />
• Simple programming<br />
• Flexible operation on 5-axis milling machines with tilting<br />
spindle<br />
• Possibility of part probing even without line of sight between<br />
transmitter and receiver<br />
The E86N <strong>system</strong> consists of the following main parts:<br />
Transmitter - Probe<br />
The transmitter - probe touches the part and transmits<br />
the touch status to the CNC by means of the antenna and<br />
interface allowing the part co-ordinates and dimensions to be<br />
calculated. There are two different models:<br />
MODULAR: compatible with all Mida range touch probes,<br />
allowing a high level of versatility.<br />
COMPACT (E86N-P): with integrated probe, particularly<br />
suitable <strong>for</strong> all applications requiring a shorter probe unit.<br />
Interface<br />
The E86N <strong>system</strong> interface relays the received probe trigger<br />
and status data to the CNC. It also facilitate programming<br />
and viewing of operating parameters <strong>for</strong> the whole <strong>system</strong> on<br />
a digital display. This simplifies programming and installation<br />
operations.<br />
Antenna<br />
The antenna, connected via cable to the interface, is designed<br />
to withstand the most hostile machine conditions. A sealed<br />
connector at its base facilitates easy installation, maintenance<br />
or change-over operations.<br />
The <strong>transmission</strong> distance can be extended using two<br />
antennas.<br />
Two versions of the E86N <strong>system</strong> are available, in compliance<br />
with international standards <strong>for</strong> <strong>radio</strong> <strong>transmission</strong>s:<br />
• European version: standard ETSI EN 300 220 (<strong>transmission</strong><br />
<strong>frequency</strong> 433 MHz)<br />
• USA and Canada version: standard FCC part 15<br />
(<strong>transmission</strong> <strong>frequency</strong> 915 MHz).<br />
Toolsetting Arms Software Laser<br />
Accessories Tool & Process<br />
Monitoring<br />
E86N 1
Transmitter<br />
There are two models available:<br />
Touch Probes<br />
• Modular: overall dimensions - Figure 1.<br />
• Compact (E86N-P): overall dimensions - Figure 2.<br />
Attaching the transmitter to the shank<br />
Figure 3 and Figure 4 respectively show how the shank is set<br />
up so that the modular and compact E86N-P transmitter can<br />
be attached to it.<br />
L1<br />
L<br />
D<br />
Ø60<br />
Transmission<br />
Systems<br />
Laser Software<br />
Toolsetting Arms Tool & Process Accessories<br />
Monitoring<br />
Technical specifications<br />
TRANSMISSION<br />
DISTANCE<br />
with 1 antenna<br />
NUMBER OF<br />
CHANNELS<br />
AVAILABLE<br />
NUMBER OF SUB-<br />
CHANNELS<br />
TRANSMISSION<br />
ACTIVATION<br />
TRANSMISSION<br />
DEACTIVATION<br />
MAXIMUM<br />
ACTIVATION AND<br />
DEACTIVATION<br />
DISTANCE<br />
MINIMUM DISTANCES<br />
BETWEEN ADJACENT<br />
SYSTEMS<br />
BATTERY LIFE<br />
REPEATABILITY (2)<br />
with standard stylus and<br />
speed 600 mm/min<br />
MEASURING FORCES<br />
with standard stylus<br />
OVERSTROKE<br />
with standard stylus<br />
DEGREE OF<br />
PROTECTION<br />
(IEC 60529)<br />
15 m (European version)<br />
10 m (USA and Canada version)<br />
Radio:<br />
64<br />
4<br />
• Machine M-Code<br />
• Manual (key on interface)<br />
Mechanical: Microswitch on taper<br />
Note. Not available <strong>for</strong> E86N-P.<br />
Radio:<br />
• Machine M-Code<br />
• Manual (key on interface)<br />
Automatic: Programmable timer<br />
Mechanical: Microswitch on taper<br />
Note. Not available <strong>for</strong> E86N-P.<br />
5 m (European version)<br />
2 m (USA and Canada version)<br />
2 m between two antennas<br />
0,2 m between two transmitters<br />
0,5 m between an antenna of one <strong>system</strong><br />
and a transmitter of the other<br />
See table on next page<br />
TT series probes (TT25 and TT60):<br />
T series probes (T25, TL25 and T36):<br />
E86N-P:<br />
TT25 probe:<br />
T25 probe:<br />
E86N-P:<br />
TT25 probe:<br />
T25 probe:<br />
E86N-P:<br />
X,Y 0,5÷0,95 N<br />
Z 5,8 N<br />
X,Y 2N<br />
Z 12 N<br />
X,Y 2N<br />
Z 12 N<br />
X,Y 11,6 mm<br />
Z 4 mm<br />
X,Y 11,2 mm<br />
Z 4 mm<br />
X,Y 11,2 mm<br />
Z 4 mm<br />
IP68<br />
1 µm<br />
0,5 µm<br />
0,5 µm<br />
PROBE<br />
D<br />
mm<br />
34<br />
WITH STANDARD<br />
ADJUSTMENT<br />
L1<br />
mm<br />
76<br />
M4x8<br />
34<br />
L<br />
mm<br />
WITH X-Y ADJUSTMENT<br />
L1<br />
mm<br />
Ø6<br />
4,5<br />
Fig. 1<br />
L<br />
mm<br />
T/TL/TT25 25 65,5 105,5 75,5 115,5<br />
T36 36 62 114 72 124<br />
T/TT60 60 69 129 79 139<br />
Ø20<br />
M5 n°4 holes<br />
15<br />
5<br />
Ø60<br />
Fig. 2<br />
Fig. 3<br />
90°<br />
Fig. 4<br />
2 E86N
Modular transmitter alignment<br />
The stylus tip centre position can be aligned with the spindle<br />
axis by means of a ball pivot inserted between the transmitter<br />
and the shank or by an X-Y adjusting flange (optional).<br />
BATTERY<br />
RECOMMENDED<br />
BATTERY<br />
TYPE - ANSI/NEDA - IEC<br />
CONTINUOUS<br />
OPERATION DURATION<br />
(hours)<br />
STAND-BY DURATION<br />
(days)<br />
433 Mhz 915 Mhz 433 Mhz 915 Mhz<br />
E86N<br />
Alkaline 9V - 1604A - 6LR61 150 / 170 /<br />
Lithium 9V - 1604LC - N/A 320 / 380 /<br />
E86N-P<br />
Alkaline N - 910A - LR1 230 / 250 /<br />
Touch Probes<br />
Interface<br />
Transmission<br />
Systems<br />
The E86N <strong>system</strong> interface (Figure 5) can be installed in the<br />
electrical cabinet with DIN TS35 rail mounts. The connection to<br />
I/O and antenna's is made with the supplied connectors.<br />
A three-figure digital display shows the active channel, ID code,<br />
battery status and in programming mode, all programmable<br />
data.<br />
Description of the front panel<br />
A. Green power on LED<br />
B. Green probe status LED<br />
C. Yellow battery low LED<br />
D. Red error LED (<strong>transmission</strong> not active, transmitter out of<br />
<strong>transmission</strong> range, battery completely flat)<br />
E. 3-figure display<br />
F. ENTER and SELECT keys (<strong>for</strong> viewing and programming<br />
data)<br />
G. Antenna connection terminal boards<br />
H. I/O connection terminal board<br />
Technical specifications<br />
POWER SUPPLY<br />
24 Vdc unstabilised<br />
(13,5-35 V)<br />
300 mA max<br />
H<br />
G<br />
Fig. 5<br />
11<br />
70<br />
<br />
Power<br />
Probe<br />
Low<br />
battery<br />
Error<br />
888<br />
Select<br />
Enter<br />
<br />
Power<br />
Probe<br />
Low<br />
battery<br />
Error<br />
888<br />
Select<br />
Enter<br />
40<br />
A<br />
B<br />
C<br />
D<br />
E<br />
F<br />
90<br />
Toolsetting Arms Software Laser<br />
INPUT SIGNALS<br />
(SINK or SOURCE)<br />
OUTPUT<br />
SIGNALS<br />
(programmable N.C.<br />
or N.O. except ERROR<br />
which is always N.C.)<br />
DEGREE OF<br />
PROTECTION<br />
(IEC 60529)<br />
Optoisolated inputs<br />
24V
Antenna<br />
Touch Probes<br />
The E86N <strong>system</strong> antenna can be installed both outside the<br />
machine and inside the working area.<br />
There is an extension cable, complete with a connector,<br />
available in two versions measuring 15 and 30 m, <strong>for</strong><br />
connection to the interface.<br />
Technical specifications<br />
SIGNAL RECEIVED<br />
LED<br />
Red (A)<br />
Yellow (B)<br />
3 green LEDs (C)<br />
No signal or TX not<br />
active<br />
Weak signal<br />
Good signal intensity<br />
scale<br />
Fig. 6<br />
A<br />
B<br />
SIGNAL<br />
C<br />
Ø69,5<br />
Ø85<br />
Ø92<br />
116<br />
Transmission<br />
Systems<br />
FASTENING<br />
ELECTRICAL<br />
CONNECTION<br />
DEGREE OF<br />
PROTECTION<br />
IEC 60529<br />
Magnetic base<br />
4 holes <strong>for</strong> M4 screws<br />
Sealed connector<br />
IP 67<br />
Laser Software<br />
Toolsetting Arms Tool & Process Accessories<br />
Monitoring<br />
Remote display mode<br />
The interface can be programmed to make the antenna LEDs<br />
operate in the same way as those on the interface panel.<br />
System codes<br />
PROBE ADAPTER TRANSMITTER SHANK* ANTENNA INTERFACE ACCESSORIES<br />
RADIO ACTIVATION<br />
RADIO ACTIVATION<br />
EUROPE<br />
E86N BT30 4390190123 6871980000 (rd)*<br />
BT40 4390190112 6871980050 (ax)*<br />
6871982004 (EUR) BT50 4390190113<br />
6871982014 (USA) CAT40 4390190124 USA<br />
CAT50 4390190125 6871980100 (rd)*<br />
DIN69871/A 30 4390190126 6871980150 (ax)* E86N transmitter<br />
DIN69871/A 40 4390190108 adjusting flange:<br />
T25G 3415335200 E86N-P DIN69871/A 50 4390190109 (rd)=radial 2919917110<br />
TL25G 3424306040 2019923021 DIN69893-HSK-40A 4390190116 (ax)=axial<br />
TT25 3424310000 6871983004 (EUR) DIN69893-HSK-50A 4390190122 Extension<br />
6871983014 (USA) DIN69893-HSK-63A 4390190106 8304870000 protective sheath:<br />
T36G 3415340200 2019923022 DIN69893-HSK-100A 4390190105 ANTENNA<br />
10T0439094<br />
EXTENSIONS<br />
T60G 3415345030 E86N-P<br />
2019923023<br />
TT60 3424451000 15 m cleaning air hoses:<br />
MECHANICAL ACTIVATION MECHANICAL ACTIVATION 6180985017 6180980085<br />
* Shanks only available <strong>for</strong> E86N transmitters<br />
E86N DIN69871/A 40 3019917110 30 m<br />
DIN69871/A 45 3019917120 6180985027<br />
6871982104 (EUR) DIN69871/A 50 3019917130<br />
6871982114 (USA) CAT 40 3019917140<br />
CAT 45 3019917150<br />
CAT 50 3019917160<br />
Adjusting flange included<br />
For a full list of address locations, please consult the <strong>Marposs</strong> official website<br />
D6E08602G0 - Edition 03/2008 - Specifications are subject to modifications<br />
© Copyright 2004-2008 MARPOSS S.p.A. (Italy) - All rights reserved.<br />
MARPOSS, and <strong>Marposs</strong> product names/signs mentioned or shown herein are registered trademarks or trademarks of <strong>Marposs</strong> in<br />
the United States and other countries. The rights, if any, of third parties on trademarks or registered trademarks mentioned in the present<br />
publication are acknowledged to the respective owners.<br />
www.marposs.com<br />
<strong>Marposs</strong> has an integrated <strong>system</strong> to manage the Company quality, the environment and safety, attested by ISO 9001, ISO<br />
14001 and OHSAS 18001 certifications. <strong>Marposs</strong> has further been qualified EAQF 94 and has obtained the Q1-Award.<br />
4 E86N