supplier quality and packaging requirements manual - Commercial ...

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3.2 Data Identifiers ............................................................................................................................................................. 34 3.3 General Requirements ............................................................................................................................................... 34 3.3.1 Label Formatting and Terminology .................................................................................................................... 34 3.3.2 Label Size ................................................................................................................................................................. 34 3.3.3 Label Color ............................................................................................................................................................... 34 3.3.4 Adhesives ................................................................................................................................................................. 35 3.3.5 Label Font ................................................................................................................................................................. 35 3.3.6 Symbology ............................................................................................................................................................... 35 3.3.7 Print Quality ............................................................................................................................................................. 35 3.4 Label Quantity and Placement ................................................................................................................................. 35 3.4.1 Label Protection ...................................................................................................................................................... 35 3.4.2 Label Location ......................................................................................................................................................... 35 3.4.2.1 Primary Container Labels ............................................................................................................................ 35 3.4.2.2 Master Load Label ......................................................................................................................................... 36 3.4.2.3 Mixed Load Label ........................................................................................................................................... 36 3.4.2.4 Internal Container Label ............................................................................................................................... 36 3.4.2.5 Returnable Containers .................................................................................................................................. 36 3.4.2.6 Packing Slip ..................................................................................................................................................... 36 ATTACHMENT 1 – PACKAGING AUTHORIZATION FLOW CHART ................................... 37 ATTACHMENT 2 – EXPENDABLE PACKAGING DATA SHEET .......................................... 38 ATTACHMENT 3 – PACKAGING - SHIPPING TRIAL DOCUMENT ..................................... 39 ATTACHMENT 4 – PRIMARY CONTAINER LABEL ............................................................. 40 ATTACHMENT 5 – MASTER LOAD LABEL .......................................................................... 41 ATTACHMENT 6 – MIXED LOAD LABEL ............................................................................. 42 ATTACHMENT 7 – INTERNAL CONTAINER LABEL............................................................ 43 ATTACHMENT 8 – DATA IDENTIFIERS LISTING ................................................................ 44 ATTACHMENT 9 – LABELING FORMAT AND TERMINOLOGY .......................................... 45 ATTACHMENT 10 – FONT SIZE TERMINOLOGY ................................................................ 46 ATTACHMENT 11 – OCEANIC CONTAINER SPECIFICATIONS ......................................... 47 ATTACHMENT 12 – IMPORT CURTAIN PACKAGING SPECIFICATION ............................ 48 ATTACHMENT 13 – “387” BUNK PACKAGING SPECIFICATION ...................................... 49 W.I. 7.4.3.1 Rev H Page 28 of 54 Supplier Quality and Packaging Requirements Manual Printed Copies Uncontrolled
1.0 INTRODUCTION 1.1 Preface 1.2 Purpose 1.3 Scope The labeling requirements described herein will take effect upon receipt of this document. The packaging requirements described herein, for new suppliers or product, will take effect upon receipt of this document. For current suppliers and current product, suppliers are “grandfathered” and will supply current product in their current form. At such time as the CVG Packaging Engineer determines, current methods of packaging will be reviewed with the supplier in accordance with this document. The purpose of this specification is to provide requirements, guidelines, and clarity to the packaging and labeling needs of CVG Global Truck Division suppliers. This specification applies to all suppliers (both external and internal) to a CVG plant within North America. 1.4 Delivery Performance A supplier’s conformance (or non-conformance) to this specification has a direct result on that supplier’s Delivery Performance PPM rating. 1.5 General Statements a. This document applies to all products shipped to a North American CVG plant. b. In this document the word SHALL refers to a required action, and the word SHOULD refers to a recommended action. c. Compliance is mandatory, unless on a case-by-case basis an exception is warranted. 1.6 Applicable References a. Parts Identification and Tracking Application Standard, AIAG B-4, Version 3, dated 2/1/03 b. Trading Partner Labels Implementation Guideline, AIAG B-10, Version 3, dated 6/1/04 c. Quality Assurance Guideline for Shipping Labels, AIAG B-8, Version 2, dated 4/13/99 d. Expendable Packaging Data Sheet, CVG QF-152, dated 8/29/06 e. Packaging Material RFQ, CVG QF-154, dated 8/31/06 f. Packaging - Shipping Trial Document, CVG QF-153, dated 8/31/06 g. Data Identifier and Application Identifier Standard, ANSI MH10.8.2-2004 h. Bar Code Print Quality Guidelines, ANSI X3.182:1990 (R1995/2000) i. Solid Waste Management Packaging Material Guideline, AIAG RC-7, Version 1, dated 12/1/92 j. Bar Code Print Quality Test Specification, ISO/IEC 15416:2000, First Edition For additional information and publications on AIAG standards, contact the Automotive Industry Action Group, 26200 Lahser Road, Suite 200, Southfield, MI 48003-7100, USA, Phone (248) 358-3570, or their website www.aiag.org For additional information and publications on ANSI standards, contact the American National Standard Institute at (212) 642-4900, or their website www.ansi.org For additional information on SPI symbology, contact the Society of Plastics Industry, 1667 K Street NW, Suite 1000, Washington, DC 20006, USA, Phone (202) 974-5200, or their website www.plasticsindustry.org W.I. 7.4.3.1 Rev H Page 29 of 54 Supplier Quality and Packaging Requirements Manual Printed Copies Uncontrolled
Page 1 and 2: SUPPLIER QUALITY AND PACKAGING REQU
Page 3 and 4: PROCESS CHANGE 11 VERIFICATION OF J
Page 5 and 6: GENERAL INFORMATION All requirement
Page 7 and 8: D. Corporate and Plant Listings - C
Page 9 and 10: B. VA/VE: Value Analysis/Value Engi
Page 11 and 12: All suppliers shall maintain a lot
Page 13 and 14: For chemical issues, suppliers shal
Page 15 and 16: CORRECTIVE ACTION A. Problem Solvin
Page 17 and 18: and advise the customer location of
Page 19 and 20: Appendix A Engineering Change Reque
Page 21 and 22: Appendix C CVG Practical Problem So
Page 23 and 24: W.I. 7.4.3.1 Rev H Page 23 of 54 Su
Page 27: Appendix D Supplier Packaging and L
Page 31 and 32: 2.3 Specific Packaging Requirements
Page 33 and 34: 2.3.7.3 Sealing: 2.3.8 Internal Par
Page 35 and 36: Note: Exceptions to this requiremen
Page 37 and 38: ATTACHMENT 1 - Packaging Authorizat
Page 39 and 40: ATTACHMENT 3 - Packaging - Shipping
Page 41 and 42: ATTACHMENT 5 - Master Load Label W.
Page 43 and 44: ATTACHMENT 7 - Internal Container L
Page 45 and 46: ATTACHMENT 9 - Labeling Format and
Page 47 and 48: ATTACHMENT 11 - Oceanic Container S
Page 49 and 50: ATTACHMENT 13 - “387” Bunk Pack
Page 53 and 54: 3 rows of corrugated board. Every t

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