Latest CBA Newsletter - Concrete Block Association
Latest CBA Newsletter - Concrete Block Association
Latest CBA Newsletter - Concrete Block Association
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<strong>CBA</strong><br />
supporting the concrete block industry<br />
update<br />
spring 2013<br />
| <strong>CBA</strong> at ECOBUILD<br />
| CE Marking here in July<br />
| Carbon Negative Aggregates<br />
| Is timber frame sustainable?<br />
| Accredited Construction Details<br />
| Market trends<br />
www.cba-blocks.org.uk
Welcome<br />
Cover image - Alan Peters and Andy Littler at ECOBUILD<br />
Chairman’s report<br />
Andy Littler<br />
Chairman and <strong>CBA</strong> Update Editor<br />
Welcome to my fourth attempt to give<br />
you the members a summary of what<br />
is happening and important to our<br />
businesses, this time for 2013. Please<br />
take time to peruse some important<br />
articles, in particular the revised, “reasons<br />
for selecting concrete blocks”, which<br />
should be given to all sales and technical<br />
staff, posted on the walls of sales and<br />
distribution offices and used as training<br />
materials for new starters. Other vital<br />
reading is Gerry Pettit’s advice on CE<br />
Marking and the <strong>Concrete</strong> Centre<br />
briefing note on perceptions on timber<br />
sustainability.<br />
The state we are in -<br />
Better times ahead?<br />
2013 was a brutal year for our industry,<br />
there is no other way to describe it. A<br />
triumvirate of the inability of people to<br />
borrow, in Grant Shapps one of the most<br />
ineffective and dissembling housing<br />
ministers to date and a record wet year<br />
combined to see housing starts fall to a<br />
low of only 89,000 in England. I quote<br />
England because that is where members<br />
sell most of their blocks – add about 15%<br />
for Wales and Scotland combined to get a<br />
mainland UK figure.<br />
Looking at what has happened since 2007<br />
this represents a halving of new starts from<br />
6 years ago. (See table below)<br />
According to BIS aggregate block sales<br />
have now flat lined for 3 and a half years<br />
at c. 36 million m 2 of which 39% are in the<br />
lightweight category. BIS records similar<br />
Commodity BIS Index 2010<br />
average<br />
<strong>Concrete</strong> blocks,<br />
bricks, tiles<br />
and flags<br />
sales for 2012 compared to 2011.<br />
I would put the figure closer to a 5%<br />
fall from 2011 to 2012. The discrepancy<br />
is probably due to BIS overstating the<br />
October, November and December 2012<br />
figures, all of which are still estimates as I<br />
write.<br />
BIS records aircrete sales as falling 6%<br />
2011 to 2012, this will presumably be<br />
further exacerbated as Quarter 4 figures<br />
are adjusted to actuals. There continues<br />
a small but steady move from aircrete to<br />
aggregate.<br />
<strong>CBA</strong> continues to represent over two thirds<br />
of all block manufacturing in the UK with<br />
Tarmac Building Products and Lignacite<br />
sadly still noticeably absent. I continue to<br />
invite them to join, along with all other<br />
block manufacturers. The association<br />
would be richer for not only their subs but<br />
also their marketing and technical input.<br />
Year Housing starts - England Completions - England<br />
2012 89,000 111,400<br />
2011 110,300 116,000<br />
2010 103,300 103,200<br />
2009 79,400 118,500<br />
2008 98,900 143,500<br />
2007 178,300 176,100<br />
BIS Index Dec 2012<br />
% change<br />
120.8 127.6 +5.6%<br />
Cement 133.5 144.1 +7.9%<br />
Aggregates 119.1 118. 2 -0.8%<br />
Fabricated steel 123.9 124.8 +0.9%<br />
Gas oil 99.4 128.1 +28.9%<br />
Electricity 166.2 177.7 +6.9%<br />
Natural Gas 123.7 159.1 +28.6%<br />
And for easy reference during the same period.<br />
CPI 114.5 125.0 +9.2%<br />
RPI 223.6 256.8 +14.8%<br />
Market shares amongst block producers<br />
are changing with independents<br />
making headway. Following cessation<br />
of operations at their Ford, Bristol and<br />
Durham factories and the effective closure<br />
of half of the flagship Hilton Main site<br />
Tarmac BP have probably fallen from over<br />
a fifth share in 2007/8 to about an eighth<br />
today. They remain for sale.<br />
Prices for blocks compared to block<br />
making raw materials continue, in the<br />
main, to move in the wrong direction as<br />
shown above.<br />
Note that cement has increased in price<br />
by 8% at the same time as gas and gas<br />
oil have moved forward 29%, a potential<br />
argument for reducing curing times or<br />
temperatures at the expense of increased<br />
cement content.<br />
When all economic indicators are factored<br />
in most commentators would forecast<br />
block sales as improving only marginally in<br />
2013, BDS Marketing for instance predict<br />
+2%. Despite a terrible weather affected<br />
start I am more bullish. The combined<br />
effects of Funding for Lending , First Buy<br />
and some government stimulus to social<br />
housing should start to increase housing<br />
starts. I am sticking with my bullish January<br />
<strong>Newsletter</strong> forecast of a 6 to 7% increase.<br />
2 www.cba-blocks.org.uk
Raising The Bar<br />
and concrete block<br />
sustainability<br />
credentials<br />
Raising the bar is a BPCF initiative to visibly<br />
improve the safety and environmental<br />
performance of precast concrete. If you<br />
are starting to turn off at this point think<br />
money instead – companies with good<br />
records on safety and environmental<br />
performance are better run and more<br />
profitable – trust me.<br />
Through records submitted to BPCF we<br />
now have a really good handle on some<br />
tangible measured key performance<br />
indicators, (kpi’s and apologies for the<br />
jargon) representing over 60% of blocks<br />
manufactured in the UK.<br />
Let us have a look at some of these and<br />
take heart at how good some of the<br />
figures already are. (Shown right)<br />
Due to the nature of manufacturing and<br />
the comparatively low product strengths<br />
blocks are one of the lowest generators of<br />
waste and the lowest category in energy<br />
usage for precast concrete. For instance<br />
tonne for tonne aircrete uses 10 times<br />
as much energy in manufacture, a figure<br />
subsequently reduced to 3 to 5 times per<br />
equivalent volume. However we could<br />
do better and what these stats give to<br />
manufacturers – that’s you – are targets<br />
to aim at and beat. If a factory’s combined<br />
energy was 50% greater than the average<br />
shown above then someone should be<br />
asking why.<br />
It should be possible to target some<br />
reductions by the end of 2014, in<br />
particular :-<br />
kWhrs per tonne of product to sub 20<br />
through investment in energy<br />
monitoring and clearly set out and<br />
followed work systems<br />
Alternative cements as a % of all<br />
cements to 25% through<br />
experimentation and investment in<br />
silo capacity<br />
Secondary aggregates as a % of all<br />
aggregates to 25%, this is currently<br />
probably an upper limit due to limited<br />
availability<br />
Litres of mains water per tonne of<br />
product to 35, by stopping leakage,<br />
wastage and by rainwater harvesting<br />
If your company has yet to fully sign<br />
up to Raising The Bar, (and it is a BPCF<br />
requirement in 2013), then I would urge<br />
you to do so. Once your figures are<br />
calculated you can compare performance<br />
against the industry standard. If you<br />
do not have the information then your<br />
performance may be Good, Bad or even –<br />
Ugly.<br />
REAP<br />
KPI Description<br />
Energy and emissions<br />
Cement content<br />
Aggregate content<br />
Packaging<br />
Water<br />
Waste<br />
Electricity and fuels<br />
Through <strong>CBA</strong> I am participating in the<br />
catchily titled Resource Efficency Action<br />
Programme For <strong>Concrete</strong> Products And<br />
Clay Bricks. This WRAP funded initiative<br />
aims to cut waste and use resources such<br />
as energy, aggregates and packaging more<br />
effectively amongst other things. The stats<br />
above will be invaluable in progressing this<br />
programme.<br />
Units quoted<br />
Fabric First<br />
<strong>Concrete</strong> block<br />
manufacture<br />
kWhr/tonne of product 21.2<br />
Kgs CO 2<br />
/tonne of product<br />
using conversion factors<br />
Total tonnes all cements/<br />
tonne of product<br />
Alternative cements as<br />
% of all cementitious<br />
materials<br />
Tonnes of all aggregates<br />
per tonne of product<br />
Secondary aggregate as %<br />
of all aggregates<br />
Kgs all packaging/tonne of<br />
product<br />
Litres mains water per<br />
tonne of product<br />
Total waste kgs/tonne of<br />
product<br />
Waste to landfill (%) of<br />
total waste<br />
Waste to landfill (kgs/tonne<br />
of product)<br />
Combined energy from<br />
all fuels and electricity all<br />
converted automatically via<br />
the input spreadsheet in to<br />
kWhrs/tonne of product<br />
6.0<br />
0.089<br />
19.3%<br />
0.884<br />
23.8%<br />
1.47<br />
39.4<br />
19.21<br />
0.56%<br />
0.11<br />
21.24<br />
I attended a conference organised by<br />
the timber frame and SIPs, (self insulated<br />
panels) industry recently. As always I was<br />
present to put the case for masonry across<br />
and was able to do that both via questions<br />
from the floor and by talking to delegates.<br />
In practice the conference was more about<br />
promoting energy efficient building fabric<br />
at the expense of so called “Ecobling”,<br />
solar panels, wind turbines, wind cowls,<br />
heat pumps, wood chip boilers and the<br />
like. It was clear that actually all makers of<br />
construction materials are facing similar<br />
challenges in pursuit of lower energy<br />
operating cost and lower carbon emitting<br />
buildings.<br />
Continued<br />
www.cba-blocks.org.uk 3
Continued from page 3<br />
A well respected leading architect in this<br />
field, Richard Partington summed up the<br />
challenges to improving a buildings energy<br />
efficiency via its fabric rather neatly as :-<br />
Improving elemental fabric U-values<br />
Reducing thermal by pass<br />
Reducing thermal bridging<br />
Improving air tightness<br />
It was encouraging to realise that <strong>CBA</strong><br />
through Gerry Pettit and the technical<br />
committee and assisted by work from<br />
BPCF, <strong>Concrete</strong> Centre and the MMA<br />
technical committee have been working<br />
on these things a lot recently.<br />
We have for instance demonstrated that<br />
external walls of U-value 0.18 can be built<br />
in masonry with conventional 100mm<br />
and 150mm full fill cavities depending on<br />
the insulation used – two exemples of this<br />
were on show at ECOBUILD.<br />
In a similar vein thermal by pass was<br />
tackled in our work on separating walls<br />
and the production of new robust details<br />
which enabled blocks to continue to be<br />
used in this important application.<br />
Reducing thermal bridging will be<br />
comprehensively bottomed out as we<br />
publish a full set of accredited construction<br />
details for a variety of block densities<br />
on our website by the end of April and<br />
possibly on a Masonry portal as well. It<br />
is oft stated that 30% of heat loss in a<br />
Timber Frame Market Share in England<br />
30%<br />
25%<br />
20%<br />
15%<br />
10%<br />
5%<br />
20%<br />
19%<br />
17%<br />
14%<br />
modern well insulated dwelling is now<br />
through thermal bridging.<br />
On air tightness we have proved through<br />
carefully recorded trials that values as low<br />
as 3 to 5 m 3 /(hr/m 2 ) are regularly achieved<br />
using masonry construction, as good as<br />
off site solutions. The mandatory value is<br />
under 10.<br />
We should be happy to pursue “Fabric<br />
First” and I am sure the Timber frame and<br />
SIP manufacturers are happy to beat the<br />
drum for “Get Britain Building”.<br />
Timber frame continues<br />
to lose market share<br />
Following the mini love in with timber<br />
frame manufacturers above you will be<br />
13% 13%<br />
Q1 2010 Q2 2010 Q3 2010 Q4 2010 Q1 2011 Q2 2011 Q3 2011 Q4 2011<br />
11%<br />
12%<br />
11%<br />
relieved to know that I remain delighted<br />
that their share of new home starts has<br />
fallen to a new low of 8% in England. Two<br />
to three years ago it was 20%.<br />
Whilst this figure will be unusual<br />
nevertheless this is vindication of all the<br />
efforts made by MMA/<strong>CBA</strong>/British Precast<br />
and <strong>Concrete</strong> Centre. It is excellent news<br />
and explains why block output has fallen<br />
significantly less than housing starts<br />
recently.<br />
Returning to the mini love in I could not<br />
help smile as one of the timber frame<br />
companies MD described his industry as<br />
“full of busy fools”– sound in the faintest<br />
bit familiar?<br />
All the best for 2013.<br />
10%<br />
Andy Littler, <strong>CBA</strong> Chairman<br />
11%<br />
8%<br />
Q1 2012 Q2 2012 Q3 2012 Q4 2012<br />
Ecobuild 2013 a huge success<br />
By any standards the <strong>CBA</strong> stand at<br />
ECOBUILD this year was a minor<br />
triumph. Visitors engaged with<br />
over the three days totalled 331<br />
of which 66% were architects,<br />
surveyors, building control<br />
officers, builders, developers and<br />
self builders. Last year the figures<br />
were 155 and 52% respectively –<br />
that’s a visitor increase of 113%!<br />
The stand concentrated on<br />
promoting the message that<br />
external wall u-values of 0.18<br />
were achievable with standard<br />
masonry wall constructions.<br />
Central to the display were two<br />
cut away section real walls built<br />
from a range of concrete blocks,<br />
cast stone, insulation, mortar,<br />
wall ties and Hanson clay bricks.<br />
Undoubtedly it was this feature<br />
that was responsible for the surge<br />
in quantity and quality of visitors.<br />
A huge vote of thanks goes to<br />
Owen Gallagher of Plasmor who<br />
not only had the idea for the wall<br />
but then arranged for its design<br />
and build.<br />
Another idea implemented after<br />
the 2013 debrief, also Owen’s,<br />
was to give out USB sticks<br />
containing all the <strong>CBA</strong> technical<br />
data sheets and Part L advice.<br />
These were exceptionally well<br />
received.<br />
Synergies were achieved with the<br />
<strong>Concrete</strong> Centre running seminars<br />
on thermal mass and Part L nearby<br />
and with the adjacent Forticrete<br />
display of architectural masonry.<br />
My thanks also to Alan Peters of<br />
Hanson, Ben Olive of CEMEX and<br />
Mayuri Dhank of BPCF for doing a<br />
great job manning the stand.<br />
4 www.cba-blocks.org.uk
statistics<br />
GB Deliveries – <strong>CBA</strong> Stats and National Statistics for Construction from the Department of Business, Innovation and Skills (BIS).<br />
40,000,000<br />
35,000,000<br />
30,000,000<br />
25,000,000<br />
Square Metres<br />
20,000,000<br />
15,000,000<br />
10,000,000<br />
5,000,000<br />
0<br />
Q1 Q2 Q3 Q4<br />
2006<br />
Q1 Q2 Q3 Q4<br />
2007<br />
Q1 Q2 Q3 Q4<br />
2008<br />
Q1 Q2 Q3 Q4<br />
2009<br />
Q1 Q2 Q3 Q4<br />
2010<br />
Q1 Q2 Q3 Q4<br />
2011<br />
Q1 Q2 Q3 Q4<br />
2012<br />
l BIS Deliveries MAT -Dense (m 2 )<br />
l BIS Aircrete <strong>Block</strong> Deliveries MAT (m 2 )<br />
l BIS Deliveries MAT Lightweight (m 2 )<br />
l <strong>CBA</strong> Deliveries MAT-Dense (m 2 )<br />
l <strong>CBA</strong> Deliveries MAT-Lightweight (m 2 )<br />
<strong>CBA</strong> figures based on 13 reporting members<br />
Table on Construction output by sector<br />
Construction out put by sector - £ billion @ 2005 constant prices<br />
2005 2006 2007 2008 2009 2010 2011 2012<br />
All New Housing 20.6 21.1 20.7 18.6 13.8 17.2 18.3 17.9<br />
Private Commercial and Industrial 31.8 34.4 37.3 36.5 27.1 26.9 27.4 24.7<br />
Number of Housebuilding starts in GB 209000 209000 216000 104000 85000 112000 98000 90000<br />
www.cba-blocks.org.uk 5
modern masonry alliance<br />
Made in Britain<br />
92 pence in every £1 spent on construction<br />
stays in the UK and that’s because we<br />
make it here! This is the first and most<br />
important point I make to all national and<br />
local politician’s every time I meet them<br />
and I would encourage you to do the<br />
same.<br />
Add to this the fact that the construction<br />
of 100,000 new homes adds 1% to GDP<br />
and you will see that no other industry can<br />
claim such a return on investment for UK<br />
PLC, furthermore no other industry can<br />
respond as quickly to deliver the jobs and<br />
growth that our economy so badly needs.<br />
So what about the short term? With a<br />
“Triple Dip Recession” a distinct possibility<br />
and a decline in the overall housing market<br />
in the last quarter of 2012 you could be<br />
forgiven for being a little depressed. My<br />
belief, however, is a little more upbeat. The<br />
68% cut in capital grant to social housing<br />
hit hard in 2012, with many programs<br />
coming to an end and new ones shelved.<br />
I am confident that we will see something<br />
of a bounce-back in this sector with new<br />
methods of funding secured, particularly<br />
from the Bond market, which will result<br />
in more social homes built in 2013 than<br />
in 2012. We are also working closely<br />
with local authorities who will enter the<br />
affordable rent and homes for sale market<br />
in 2013, making use of land they own and<br />
accessing the very low interest rates that<br />
are available to the more secure public<br />
sector borrowers.<br />
In the private sector we will continue<br />
to see the top seven house builders<br />
dominate the market, although the<br />
“Funding for Lending” scheme and the<br />
“Loan Guarantees Scheme” may see<br />
some smaller house builders return to the<br />
market. Either way, I expect the bigger<br />
house builders to build more than last year,<br />
so in total I see the market being at least<br />
10% better than last year. Add to this the<br />
real possibility that the Budget takes place<br />
on the same day as the <strong>CBA</strong> AGM; it will<br />
further stimulate the housing market as<br />
the Government desperately seeks ways<br />
to drive jobs and growth ahead of a 2015<br />
General Election.<br />
One thing is for sure, “Local” is back in<br />
fashion and <strong>CBA</strong> members are in a great<br />
place to ensure that any projects that do<br />
go ahead are sourced locally, and that<br />
the local politicians really begin to get<br />
the fact that local goods and local skilled<br />
labour make for a successful economy. I<br />
would implore each of you to invite not<br />
just your local MP, but the leader of your<br />
Council to come and see what you do<br />
and understand that it is critical that it is<br />
“Made in Britain”.<br />
Demand is improving but not quickly<br />
enough. The decision by Moody’s to<br />
remove our AAA credit rating is the final<br />
warning our Chancellor will get. We are<br />
repeating our call for the funding for<br />
25000 additional public rented homes to<br />
be built in 2013/14. Our industry stands<br />
ready to build these homes and in doing so<br />
create demand for our bricks and blocks,<br />
and create much needed jobs. A history<br />
lesson in economic recovery from previous<br />
recessions will confirm the building new<br />
homes delivers jobs and growth.<br />
www.jobsandgrowth.co.uk<br />
MMA fights on for Masonry<br />
The Modern Masonry Alliance (MMA)<br />
has led and won many fights to ensure<br />
the future success of our sector winning<br />
market share and completely reversing<br />
10 years of growth in the use of timber<br />
frame. Our achievements include:<br />
The highest market share for many<br />
years – The masonry share of the English<br />
new homes market now stands at 92%<br />
and in the UK at 88%.<br />
Modern Methods of Construction<br />
Scrapped – The MMA successfully<br />
negotiated the removal of this<br />
requirement, which resulted in the timber<br />
frame share of the social housing market<br />
growing to 60%.<br />
Timber Frame Fire – The MMA has<br />
put the use of timber frame fires on the<br />
agenda of Local and National Government<br />
and other decision influencers, which<br />
has resulted in many more masonry<br />
specifications.<br />
Timber frame fire at Neilston Road, Paisley, 22nd<br />
February 2013. The BBC Scotland report stated<br />
that, “...part of a row of terraced houses, had<br />
yet to have their brickwork applied”.<br />
Wood First – The MMA successfully<br />
reversed Hackney’s decision to put Wood<br />
First on all developments and remain<br />
ready to do the same wherever this threat<br />
surfaces in the future.<br />
Accredited Details (ACD) – The MMA<br />
Led the fight with Government to stop a<br />
compulsory ACD Scheme being introduced<br />
that would have cost <strong>CBA</strong> members<br />
around £1,000 per construction detail.<br />
Consequential Improvements – The<br />
MMA stood up against Government and<br />
other building industry trade bodies to<br />
fight this proposal which would have<br />
seriously damaged our home extension<br />
market. This policy is now consigned to<br />
room 101!<br />
Get Britain Building – The MMA<br />
launched and drives this campaign which<br />
has put housing at the centre of all three<br />
political parties recovery program. There<br />
is now a 550 million pound “Get Britain<br />
Building Fund” and a range of schemes<br />
including “New Buy” which will deliver<br />
more homes in 2013 than we experienced<br />
in 2012.<br />
6 www.cba-blocks.org.uk
modern masonry alliance<br />
The fight of course continues - we still<br />
have lots to do if we are to win hearts<br />
and minds on the sustainability agenda.<br />
Our “ Built to last 150 Years” message is<br />
beginning to be understood by the myriad<br />
of design influencers who believed that<br />
shipping timber half way across the world<br />
and building homes that perform badly<br />
and last 60 years was the only answer to<br />
sustainability.<br />
As we continue to erode the market share<br />
of timber frame construction across the<br />
UK, we must expect the timber industry to<br />
fight back as they have a lot at stake. The<br />
Pan-European “Wood First” Campaign<br />
comes 4 years after we launched our<br />
brand “Masonry First”. The wood industry<br />
is a global one with funding coming<br />
from Canada, Austria, Scandinavia and<br />
Russia, all of which have a lot to gain<br />
from dumping timber into the UK market<br />
as a substitute for blocks and bricks<br />
manufactured in the UK.<br />
With the UKGBC and BRE lending their<br />
support to the increased use of timber we<br />
must redouble our efforts to ensure they<br />
do not succeed.<br />
Everybody needs to understand that the<br />
loss of the brick and block manufacturing<br />
sector would be permanent and this<br />
would seriously damage the economic<br />
prospects UK Plc. It will result in adverse<br />
balance of payments, lost employment<br />
opportunities and inferior housing for<br />
future generations.<br />
Thank you for your continued support, it<br />
is imperative that we all stand together<br />
and consolidate on the market share wins<br />
that we have achieved. We will never<br />
have a better opportunity to settle the<br />
sustainability debate, once and for all, in<br />
our favour of masonry construction and<br />
the Resource Efficiency Action Plan ( REAP)<br />
will prove invaluable in achieving this.<br />
If you have not already done so please<br />
don’t forget to sign up to free news alerts<br />
at www.masonryfirst.co.uk<br />
A Guide to Government Housing Incentives<br />
92 pence in every £1 spent on construction<br />
stays in the UK and that’s because we<br />
make it here! This is the first and most<br />
important point I make to all national and<br />
local politician’s every time I meet them<br />
and I would encourage you to do the<br />
same.<br />
Add to this the fact that the construction<br />
of 100,000 new homes adds 1% to GDP<br />
and you will see that no other industry can<br />
claim such a return on investment for UK<br />
PLC, furthermore no other industry can<br />
respond as quickly to deliver the jobs and<br />
growth that our economy so badly needs.<br />
So what about the short term? With a<br />
“Triple Dip Recession” a distinct possibility<br />
and a decline in the overall housing market<br />
in the last quarter of 2012 you could be<br />
forgiven for being a little depressed. My<br />
belief, however, is a little more upbeat. The<br />
68% cut in capital grant to social housing<br />
hit hard in 2012, with many programs<br />
coming to an end and new ones shelved.<br />
I am confident that we will see something<br />
of a bounce-back in this sector with new<br />
methods of funding secured, particularly<br />
from the Bond market, which will result<br />
in more social homes built in 2013 than<br />
in 2012. We are also working closely<br />
with local authorities who will enter the<br />
affordable rent and homes for sale market<br />
in 2013, making use of land they own and<br />
accessing the very low interest rates that<br />
are available to the more secure public<br />
sector borrowers.<br />
In the private sector we will continue<br />
to see the top seven house builders<br />
dominate the market, although the<br />
“Funding for Lending” scheme and the<br />
“Loan Guarantees Scheme” may see<br />
some smaller house builders return to the<br />
market. Either way, I expect the bigger<br />
house builders to build more than last year,<br />
so in total I see the market being at least<br />
10% better than last year. Add to this the<br />
real possibility that the Budget takes place<br />
on the same day as the <strong>CBA</strong> AGM; it will<br />
further stimulate the housing market as<br />
the Government desperately seeks ways<br />
to drive jobs and growth ahead of a 2015<br />
General Election.<br />
One thing is for sure, “Local” is back in<br />
fashion and <strong>CBA</strong> members are in a great<br />
place to ensure that any projects that do<br />
go ahead are sourced locally, and that<br />
the local politicians really begin to get<br />
the fact that local goods and local skilled<br />
labour make for a successful economy. I<br />
would implore each of you to invite not<br />
just your local MP, but the leader of your<br />
Council to come and see what you do<br />
and understand that it is critical that it is<br />
“Made in Britain”.<br />
Demand is improving but not quickly<br />
enough. The decision by Moody’s to<br />
remove our AAA credit rating is the final<br />
warning our Chancellor will get. We are<br />
repeating our call for the funding for<br />
25000 additional public rented homes to<br />
be built in 2013/14. Our industry stands<br />
ready to build these homes and in doing so<br />
create demand for our bricks and blocks,<br />
and create much needed jobs. A history<br />
lesson in economic recovery from previous<br />
recessions will confirm the building new<br />
homes delivers jobs and growth. www.<br />
jobsandgrowth.co.uk<br />
Alarm Bells continue to sound<br />
The simple fact that timber burns very<br />
aggressively means that there is a high<br />
probability of a total building loss and risk<br />
to life as a result of a major fire.<br />
Recently a new £4.5 million Environmental<br />
Centre in Bradford under construction<br />
using cross-laminated timber burnt<br />
down, proving that this was far from<br />
being “Britain’s most Sustainable building<br />
“which is how the owners described it. In<br />
Wolverhampton a large block of owneroccupied<br />
flats built using SIP’s panels burnt<br />
to the ground for the second time in 5<br />
years.<br />
We continue to work hard with Senor Fire<br />
Fighters, the Fire Brigade Union, Insurance<br />
Companies and Government to prevent<br />
the use of timber frame, particularly in<br />
high rise buildings and care homes.<br />
We are also producing a design guide to<br />
fire detailing in masonry structures as part<br />
of our strategy to prevent loss of life and<br />
ensure our buildings are constructed from<br />
non-combustible masonry built to last 150<br />
years.<br />
www.cba-blocks.org.uk 7
selling our product<br />
Reasons to be cheerful Part L - concrete blocks<br />
Set out below is a checklist of reasons<br />
for promoting concrete blocks as an ideal<br />
building material. I would ask all members<br />
to convey these consistent selling points to<br />
specifiers, architects, builders, developers<br />
and merchants. Even if the order is not<br />
won on that occasion, it could benefit<br />
another member and maybe you the next<br />
time around.<br />
Tried and tested<br />
building method<br />
In use for over 100 years with<br />
almost no reported failures A masonry<br />
constructed home will last 150 years<br />
plus. Consider this against an NHBC<br />
60 year guarantee based on concerns<br />
on timber life<br />
Allows huge flexibility in design<br />
Forgiving of structural alterations<br />
Available off the shelf<br />
Stocked by 4000 builders merchants<br />
for next day delivery<br />
Industry standard sizes, strengths and<br />
densities<br />
Thermal and acoustic characteristics<br />
well documented<br />
Made in the UK<br />
90 plants operated by 30 competing<br />
companies. Two thirds of blocks<br />
are delivered less than 50 miles. Local<br />
production of this high bulk, low value<br />
material makes sense and provides year<br />
round quality manufacturing<br />
employment<br />
Meets 2010 Part L Regs<br />
Inherent thermal mass<br />
repays embodied carbon<br />
within 11 years<br />
High recycled content<br />
Lightweight blocks regularly contain<br />
70% plus recycled furnace bottom ash<br />
(by product of coal fired power<br />
generation)<br />
Dense blocks typically contain 10%<br />
of fly ash (by product of coal fired<br />
power generation) crushed glass and<br />
china clay waste also used<br />
Unsaleable by-product crushed rock<br />
fines are a major dense block raw<br />
material<br />
All block waste from manufacturing is<br />
re-used<br />
Easy to recycle as C & D material at end<br />
of life<br />
Completely fireproof<br />
Timber frame structures are particularly<br />
susceptible to fires during construction<br />
and have caught light as a result of<br />
later plumbing and electrical repairs<br />
Flood resistant<br />
Flood damage if far more serious in<br />
timber framed buildings compared to<br />
masonry<br />
Capable of meeting<br />
all levels in Code for<br />
Sustainable Homes<br />
Compliant with<br />
all Social Housing<br />
Requirements<br />
Low embodied carbon<br />
According to an NHBC foundation<br />
Nov 2011 report there is no significant<br />
difference masonry vs timber frame<br />
Technical information<br />
available on the <strong>CBA</strong><br />
website<br />
Comprehensive set of technical data<br />
sheets on applications, Part L 2010<br />
guide, U-value calculator and<br />
Accredited Construction Details on<br />
thermal bridging all available at http://<br />
www.cba-blocks.org.uk/ No<br />
registration necessary.<br />
18 wall fabric designs giving U values<br />
from 0.20 to 0.28 W/m 2 K listed in the<br />
<strong>CBA</strong> guide “Aggregate <strong>Block</strong><br />
Solutions”<br />
10 approved designs for separating<br />
wall thermal by pass also shown. U<br />
value of 0.00 W/m 2 K can be used in<br />
SAP 2009<br />
Ideal background for<br />
dry lining, wet finishes<br />
and fixings<br />
‘93% of people would prefer to<br />
live in a masonry home.’ (Oct 2009 ICM poll)<br />
8 www.cba-blocks.org.uk
aw materials<br />
Carbon negative lightweight aggregates<br />
The 30,000 tonne per year processing facility at Brandon, Suffolk.<br />
Carbon Negative Aggregate<br />
Carbon8 Aggregates have pioneered<br />
production of the world’s first carbon<br />
negative aggregate using Accelerated<br />
Carbonation Technology. The company is<br />
currently operating a 30,000 tonne per<br />
year facility at Brandon in Suffolk, and is in<br />
the process of establishing both a second<br />
and third site in the UK. The patented<br />
manufacturing process permanently<br />
captures carbon dioxide as the medium<br />
for treating and binding materials to form<br />
a pelletised aggregate product known as<br />
C8Agg.<br />
Accelerated Carbonation Technology<br />
Accelerated Carbonation Technology was<br />
developed at the University of Greenwich<br />
for the treatment of industrial wastes<br />
and contaminated soils. Many thermal<br />
wastes exhibit a natural reaction with<br />
carbon dioxide, resulting in the formation<br />
of artificial limestone (carbonate). Under<br />
controlled conditions, this natural process<br />
can be significantly accelerated and used<br />
to cement neighbouring grains together to<br />
form a dense hardened mass. This process<br />
has the effect of chemically stabilising and<br />
physically encapsulating any contaminants<br />
in the waste.<br />
Carbon Footprint<br />
Natural aggregate, of which there is<br />
an increasing shortage particularly in<br />
the South-East, has a carbon footprint<br />
of approximately 1.73kg CO 2<br />
/tonne at<br />
the quarry gate. Recycled or secondary<br />
aggregate is slightly higher at 1.91kg<br />
CO 2<br />
/tonne. Transport of the aggregate<br />
adds considerably to the footprint, so<br />
that finding a local aggregate supply is<br />
one of the principal aims of reducing the<br />
embodied carbon of construction projects.<br />
The use of accelerated carbonation in the<br />
manufacture of a secondary aggregate,<br />
where carbon dioxide is permanently<br />
captured in the aggregate, results in a<br />
carbon footprint which is substantially<br />
negative (up to –44kgCO 2<br />
/tonne).<br />
Properties of C8Agg<br />
Oven dried<br />
Kg/m 3<br />
Water<br />
absorption<br />
%<br />
C8Agg is commercially competitive to<br />
locally sourced natural aggregate. It has<br />
a density of less than 1200kg/m 3 and is<br />
therefore classified as a lightweight and<br />
tested to BS EN 13055 accordingly.<br />
C8Agg has been approved as a product<br />
by the Environment Agency through their<br />
Modernising Waste Panel ‘End of Waste’<br />
process. In a written statement, the panel<br />
highlighted that C8Agg blocks “…show<br />
no worse detriment to the environment<br />
Mean<br />
crushing<br />
resistance<br />
MPa<br />
than blocks manufactured with virgin<br />
aggregate”.<br />
The aggregate is currently being used<br />
by one of the UK’s largest independent<br />
block manufacturer, Lignacite Ltd, in the<br />
manufacture of dense and medium dense<br />
concrete blocks. It can also be used in<br />
lean-mix concrete, precast, and other<br />
bound applications.<br />
When C8Agg is used as a natural<br />
aggregate replacement in Lignacite’s<br />
blocks, the blocks perform as well as<br />
those without the Carbon8 aggregate<br />
in BS EN 771-3 tests. The blocks can<br />
also be demonstrated to be carbon<br />
negative, ranging from –5 to –14 kg/tonne<br />
depending upon the proportion used.<br />
Giles De Lotbiniere, Owner of Lignacite<br />
says; “We have evolved our original<br />
Lignacite mix to include C8Agg material<br />
which, without any structural compromise,<br />
produces a sustainable and genuinely<br />
carbon negative block”.<br />
www.c8s.co.uk<br />
Water<br />
soluble<br />
chloride %<br />
Acid soluble<br />
sulfate %<br />
C8Agg 1020 18.4 >11.05 5.3 0.24<br />
Lytag 750 27.1 6.5 0.1 0.4<br />
Leca 350 30 1.1
TECHNICAL REPORT<br />
Construction Products Regulation (CPR)<br />
The CPR comes into effect on<br />
1 July 2013 and after that date<br />
all construction products which<br />
have harmonised European<br />
Standards need to:<br />
Have a Declaration of Performance<br />
(DoP)<br />
Be CE marked<br />
Masonry units are covered by the EN 771<br />
series of harmonised standards so every<br />
product manufactured to it needs to have<br />
a DoP and be CE marked from that date.<br />
as possible as you are not supposed to<br />
give information on the listed essential<br />
characteristics elsewhere if you do not give<br />
it in the DoP. For essential characteristics<br />
not required either for the intended<br />
application or for use in the UK you can<br />
state NPD (No Performance Determined).<br />
You can, of course, give additional product<br />
information demanded by the market in<br />
your technical literature but not in the<br />
DoP. The DoP refers just to your legal<br />
obligations under the CPR.<br />
The list of Essential Characteristics was<br />
drawn up based on whether there was a<br />
regulatory requirement to provide a value<br />
in at least one EU member state. With so<br />
many EU member states it is therefore a<br />
long list and covers properties which are<br />
not required by UK regulations but are<br />
often supplied to meet market demands.<br />
DECLARATION OF PERFORMANCE (Example)<br />
No. (your product code)<br />
Although strictly not yet possible under<br />
the terms of the CPR, it is generally agreed<br />
that, in the UK your DoPs can be on a<br />
website (but a customer can ask for a<br />
paper copy).<br />
The EN 771 series of standards are in the<br />
process of being amended to:<br />
Make them CPR compliant<br />
Give examples of DoPs and CE marks<br />
Allow abbreviated DoPs and CE<br />
marking to be used<br />
Both BPCF and The Construction Products<br />
<strong>Association</strong> (CPA) are in the process<br />
of separately negotiating with Trading<br />
Standards to obtain agreements for<br />
their members to provide CE marking<br />
electronically. Any agreement reached<br />
would only be applicable to supply in<br />
the UK and Trading Standards will only<br />
accept electronic CE marking of products<br />
supplied by members of BPCF or CPA as<br />
appropriate.<br />
These arrangements have not yet been<br />
finalised. If you would prefer to provide<br />
CE marking electronically that leaves the<br />
final preparation of your CE marking<br />
arrangements in limbo until an agreement<br />
is reached. However, there are no major<br />
issues with DoPs so these should now be<br />
prepared.<br />
The following example is based on the<br />
simplified example in the draft amended<br />
Annex ZA to EN 771-3.<br />
1. Product type: (your product code)<br />
2. Identification: (your product code)<br />
3. Intended use: in walls, columns and partitions<br />
4. Manufacturer:<br />
AnyCo SA, Any Street 1<br />
B-1050 Brussels, Belgium<br />
Email: anyco.sa@provider.be<br />
5. Authorised Representative: Not applicable<br />
6. AVCP System 4<br />
7. Harmonized standard: EN 771-3<br />
8. ETA: Not relevant<br />
9. Declared performance<br />
Essential characteristics<br />
Dimensions (1)<br />
Configuration (1)<br />
Compressive<br />
strength(1)<br />
Dimensional stability (1)<br />
Length<br />
Width<br />
Height<br />
Tolerance category<br />
Shape and features<br />
Group according to<br />
EN 1996-1-1 (EC6)<br />
Mean compressive<br />
strength<br />
Direction of load<br />
Unit category<br />
Performance<br />
440 mm<br />
100 mm<br />
215 mm<br />
D1<br />
NPD<br />
Group 1<br />
7.3 N/mm²<br />
Perpendicular to bed faces<br />
Category II<br />
0.5mm/m (measured value)<br />
Bond strength (1) Shear bond strength 0.15N/mm 2 (tabulated value)<br />
Reaction to fire (2)<br />
Water absorption (3)<br />
Water vapour permeability (4)<br />
Flexural bond strength<br />
NPD<br />
A1 (Commission Decision<br />
2000/605/EC)<br />
< 3 g/m² (measured value)<br />
5/15 (tabulated value)<br />
Harmonized<br />
technical<br />
specification<br />
EN 771-3:<br />
2013<br />
You have to assign a number to each<br />
DoP and there should be a DoP for each<br />
product but you could, for example,<br />
group all widths of a given strength of<br />
a product range under one DoP. It is<br />
recommended that you use your existing<br />
product code as your DoP number.<br />
The example and your copy of BS EN<br />
771-3 should be sufficient to enable you to<br />
complete your DoPs but some explanatory<br />
notes are given.<br />
The DoP is essentially a formatted data<br />
sheet. You should complete it as fully<br />
Direct airborne sound<br />
insulation (5)(in end<br />
conditions)/ [Density<br />
and configuration]<br />
Gross density 1900 kg/m 3<br />
Configuration; dimensions<br />
and tolerances<br />
Thermal resistance/ or density and configuration (6)<br />
Durability against freeze/thaw<br />
Dangerous substances<br />
See configuration<br />
0.90 λ 10, dry, unit<br />
(tabulated value)<br />
(1) for units intended to be used in elements subject to structural requirements<br />
(2) for units intended to be used in elements subject to fire requirements<br />
(3) for units intended to be used in damp proof courses or in external elements with an exposed face<br />
(4) for units intended to be used in external elements<br />
(5) for units to be used in elements subject to acoustic requirements<br />
(6) for units intended to be used in elements subject to thermal insulation requirements<br />
Pass<br />
NPD<br />
10 www.cba-blocks.org.uk
TECHNICAL REPORT<br />
10. The performance of the product identified in 1 and 2 is<br />
in conformity with the declared performance in 9.<br />
This declaration of performance is issued under the<br />
sole responsibility of the manufacturer identified in 4.<br />
Signed on behalf of the manufacturer:<br />
Quality manager<br />
(name and function)<br />
<strong>Concrete</strong>town, 30.06.2013<br />
(Place and date of issue)<br />
........... (Signature)<br />
Notes<br />
Configuration You have the choice of<br />
giving details of the volume of voids, shell<br />
and web thicknesses as specified in BS EN<br />
771-3 or just stating the Group of unit.<br />
Group 1 units are those with up to and<br />
including 25% voids.<br />
Group 2 units are those with more than<br />
25% voids.<br />
Units cast on end and also containing<br />
voids (ie horizontally perforated) will be<br />
group 4 units. (Perforations I group 1 & 2<br />
units are vertical).<br />
It is recommended that you give NPD<br />
against the ‘shape and features’ box and<br />
state the group.<br />
Compressive strength/ unit category You<br />
have to state category I or Category II.<br />
Category I applies if you have third party<br />
surveillance of your factory production<br />
control.<br />
Dimensional stability This is moisture<br />
movement and you should have had<br />
this property measured for each product<br />
(ie each strength of each product) you<br />
manufacture. However, do not give the<br />
measured value but one you are confident<br />
of achieving.<br />
Bond strength The shear bond strength is<br />
a tabulated value so give the value shown<br />
in the example.<br />
Flexural bond strength is only required in<br />
Finland so put NPD.<br />
Reaction to fire Complete as indicated<br />
unless your product contains more than<br />
1% combustible material by mass or<br />
volume.<br />
Water absorption You only need to give a<br />
value if your product is for use externally<br />
without render (normally a facing unit).<br />
Again if you need to measure it is best<br />
to give a safe value rather than the<br />
measurement result.<br />
Water vapour permeability This is used<br />
in condensation risk calculations and the<br />
tabulated value given can be used unless<br />
you make dense aggregate blocks with<br />
a gross density of 2200kg/m 3 when you<br />
should give a value of 30/100 or 50/150<br />
for a density of 2300kg/m 3 or greater<br />
Thermal resistance BS EN 771-3 allows you<br />
to give the λ 10,dry<br />
, unit value or density and<br />
configuration. Tables of λ 10,dry<br />
, unit values<br />
are given below. These are values which<br />
have not been corrected for equilibrium<br />
moisture content so are only to meet the<br />
legal requirements of giving a value in<br />
the DoP. For trade within Europe where<br />
products cross borders and countries have<br />
different assumed equilibrium moisture<br />
contents for masonry units it is convenient<br />
way of supplying a value. For units with<br />
voids an equivalent or apparent λ-value<br />
would need to be given. This will need<br />
to be calculated in accordance with BS<br />
EN ISO 6946. The λ 10,dry<br />
value is not to be<br />
confused with a design value. For voided<br />
units the choice of providing density and<br />
configuration details may therefore be<br />
more convenient.<br />
Durability against freeze/thaw The UK<br />
guidance on this used to be in BS 5628-3<br />
but is now in PD 6697.<br />
You will need to state ‘not to be used<br />
exposed’ for units which are not one of<br />
the following:<br />
Dense blocks or Lightweight aggregate<br />
blocks of at least 1500kg/m 3 density or<br />
Lightweight aggregate blocks of at least<br />
7.3N/mm 2 strength.<br />
Otherwise state ‘pass’.<br />
Dangerous substances State NPD as there<br />
is no requirement to address this property<br />
in the masonry standards as yet.<br />
The following λ10,dry, unit values should<br />
be used for solid units (interpolate for<br />
intermediate densities).<br />
Density<br />
λ 10,dry,unit<br />
1800 0.82<br />
1900 0.90<br />
2000 1.00<br />
2100 1.11<br />
2200 1.24<br />
2300 1.37<br />
Values for dense and manufactured<br />
stone units<br />
Density<br />
800 0.19<br />
900 0.22<br />
1000 0.26<br />
1100 0.30<br />
1200 0.34<br />
Values for pumice units<br />
λ 10,dry,unit<br />
Density<br />
λ 10,dry,unit<br />
600 0.16<br />
700 0.19<br />
800 0.22<br />
900 0.26<br />
1000 0.30<br />
1100 0.34<br />
1200 0.39<br />
Values for expanded clay units<br />
Density<br />
The simplest form of CE marking given as<br />
an example in the draft amendment to<br />
Annex ZA of EN 771-3 is:<br />
AnyCo SA<br />
Any Street 1<br />
B-1050 BRUSSELS<br />
Where:<br />
13<br />
λ 10,dry,unit<br />
1200 0.33<br />
1300 0.35<br />
1400 0.37<br />
1500 0.39<br />
Values for FBA units<br />
Density<br />
λ 10,dry,unit<br />
1200 0.52<br />
1300 0.58<br />
1400 0.66<br />
1500 0.74<br />
1600 0.83<br />
Values for other lightweight aggregates<br />
(eg blends)<br />
(your product code)<br />
EN 771-3<br />
DoP: (your product code)<br />
NB: None<br />
Product information: www.anyco.be/(your product code)<br />
The number 13 is the year in which the<br />
CE mark was first affixed<br />
NB refers to the Notified Body (the<br />
body responsible for the surveillance of<br />
your FPC – if any)<br />
The final line is the link to your DoP for<br />
the product<br />
Unless there is agreement with UK<br />
Trading Standards to supply the CE<br />
mark electronically this is the minimum<br />
information you will be able to supply with<br />
every delivery/collection.<br />
The requirements are that the CE mark is<br />
given on the product or on the packaging<br />
or on/with delivery documentation. This<br />
will mean that it is supplied on/with<br />
delivery documentation by most members.<br />
As merchants will need to pass on your CE<br />
mark when they sell from yard stock it will<br />
be advantageous to keep CE marking as<br />
simple as possible. Having a link to your<br />
website and the DoP, which the merchant<br />
can quote on his delivery documentation,<br />
will probably be the best option to achieve<br />
simplicity.<br />
Continued<br />
www.cba-blocks.org.uk 11
TECHNICAL REPORT<br />
Continued from page 11<br />
Eurocode 6<br />
(BS EN 1996-1-1)<br />
Shortly after the introduction of Eurocode<br />
6 and the UK National Application<br />
Document (NAD) giving values to use<br />
in the UK for designs to Eurocode 6, it<br />
became known that designs to this code<br />
and the UK NAD were significantly more<br />
conservative than designs to BS 5628.<br />
Twelve years after a paper, anticipating<br />
Eurocode 6, with me as one of the joint<br />
authors, was published in the Structural<br />
Engineer making the case for a K factor of<br />
0.7 in the equation:<br />
f k<br />
= K f m<br />
0.3<br />
. f b<br />
0.7<br />
[the equation to calculate characteristic<br />
strength (f k<br />
) when designing to Eurocode<br />
6] the BSI mirror committee for the<br />
masonry Eurocode, has finally agreed to<br />
adjust the factor of K from 0.55 (their<br />
original choice) to 0.75 for Group 1<br />
concrete units and from 0.45 to 0.75<br />
for manufactured stone units.<br />
This agreement has taken an inordinate<br />
amount of effort analysing and<br />
re-analysing test data and putting<br />
forward numerous proposals to amend<br />
the K factors and unit shape factor<br />
corrections to try and get a straight line<br />
relationship between the fk values in BS<br />
5628-1 and those calculated according to<br />
the Eurocode 6 equation.<br />
designs are carried out to BS EN 1996-<br />
1-1 instead of advocating the use of the<br />
withdrawn BS 5628.<br />
The new UK NAD will also contain some<br />
key guidance on calculating fk values for<br />
collar-jointed walls and walls with blocks<br />
laid flat which the existing UK NAD does<br />
not provide.<br />
Flooring blocks<br />
Following a <strong>CBA</strong> initiative, it has been<br />
agreed that a national foreword can be<br />
added to BS EN 15037-2 ‘Precast concrete<br />
products. Beam and block floor systems.<br />
Part 2 <strong>Concrete</strong> blocks’ which states that<br />
blocks to BS EN 771-3 can be either<br />
7.3N/mm 2 strength with no need to test<br />
for transverse strength or alternatively<br />
they need to be tested for transverse<br />
strength according to that standard. The<br />
test method is identical to that used in the<br />
UK since blocks were first supplied for this<br />
application. This will mean that you will<br />
not have to claim compliance with BS EN<br />
15037-2 when supplying blocks for beam<br />
and block flooring and have to CE mark to<br />
2 standards.<br />
Thermal bridging<br />
details<br />
We are in the process of putting together<br />
some generic thermal bridging details for<br />
use by <strong>CBA</strong> members. There are some<br />
general details (Accredited Construction<br />
Details known as ACDs) available for<br />
downloading from a Government website<br />
but these give conservative values and we<br />
need to have dedicated thermal bridging<br />
details appropriate for constructions<br />
involving generic aggregate blocks<br />
available as these are needed for SAP<br />
calculations. This is specialist work and we<br />
are going outside for this modelling work.<br />
A typical detail for a floor/wall junction is<br />
shown left.<br />
It will be appreciated that the permutations<br />
of junction type, block type, other product<br />
type in the junction, insulation type and<br />
thickness together with the combination<br />
of positions where the insulation can be<br />
placed leads to a vast number of possible<br />
thermal bridging details. Initially we will<br />
be modelling the 17 most frequently<br />
found junctions and add to them as<br />
demand dictates.<br />
(Below) Once modelled the details will give ψ-values and f-factors for each detail modelled<br />
and models will cover λ-values for ultralightweight, lightweight and dense blocks.<br />
A revised UK NAD to BS EN 1996-1-1<br />
where the new K factors are to be found<br />
has now been accepted and is expected to<br />
be published before the summer. We will<br />
thus be able to recommend that masonry<br />
<strong>CBA</strong> Website a hit<br />
Our website continues to receive 4000<br />
- 5000 visits a month with the average<br />
visitor looking at 3 pages. The most<br />
sought after pages continue to be<br />
the 20 technical data sheets, u-value<br />
calculator and Part L 2010 Regs guide.<br />
With this in mind many of the technical<br />
data sheets have been updated over the<br />
last 12 months, for instance the one on<br />
sustainability has been comprehensively<br />
upgraded and contains more factual<br />
detail. A members only area is now up<br />
and running which contains all the Spring<br />
Update and Monthly Newsround back<br />
issues along with the Technical Commitee<br />
minutes. A facility to trade plant and<br />
equipment member to member has also<br />
been set up. Make sure that your staff<br />
and customers are aware of the ease of<br />
access to information on concrete blocks<br />
via our website. Remember that if you<br />
print the <strong>CBA</strong> QR tag ob your literature it<br />
will give smartphone users instant access<br />
to the site.<br />
www.cba-blocks.org.uk<br />
12 www.cba-blocks.org.uk
thermal mass<br />
Thermal mass in concrete<br />
In an age of growing environmental<br />
awareness, the use of concrete in<br />
buildings can lead to questions regarding<br />
its embodied CO 2<br />
. Often it is perceived<br />
as higher than that of many alternative<br />
construction materials. In the case of<br />
timber frame housing, the difference<br />
compared to masonry construction is<br />
actually quite small at around 4-6% for<br />
the average house. This is because with<br />
the exception of the blockwork and timber<br />
frame, all the other construction materials<br />
used are common to both house types<br />
and account for most of the embodied<br />
impacts, for example, UPVC windows,<br />
brick facade, roof structure, carpets etc.<br />
Over the life of a masonry home, this<br />
difference becomes even less significant<br />
since the CO 2<br />
emissions resulting from<br />
heating, lighting and hot water will be<br />
many times greater.<br />
So, this puts the embodied CO 2<br />
issue into<br />
context, but there is another important<br />
factor to take account of, which is the<br />
affect of the thermal mass provided by the<br />
blockwork. Over the life of the building,<br />
this has the potential to tip the overall CO 2<br />
balance in favour of masonry construction.<br />
<strong>Block</strong>s and other heavyweight materials<br />
can enhance fabric energy efficiency in<br />
well insulated homes by capturing and<br />
later releasing free heat from the sun and<br />
internal sources such as cookers, electrical<br />
appliances and people. This in turn can<br />
reduce the load on the boiler and, over<br />
time, offset the slightly higher embodied<br />
CO 2<br />
in a masonry home. Put another way,<br />
these savings can be viewed as payback for<br />
the investment in the embodied CO 2<br />
of a<br />
block inner leaf.<br />
This sounds good in theory, but to<br />
establish the credibility of this argument<br />
The <strong>Concrete</strong> Centre commissioned Arup<br />
to compare the embodied and operational<br />
CO 2<br />
emissions of a masonry home with<br />
an equivalent timber frame home, taking<br />
into account the likely impact of climate<br />
change on their thermal performance over<br />
the 21st century. The reason for factoring<br />
this in was to include the affects of our<br />
warming climate and the ability of thermal<br />
mass to avoid or reduce the future need<br />
for domestic air-conditioning; another<br />
likely source of domestic CO 2<br />
emissions in<br />
the coming years.<br />
The research showed that the additional<br />
embodied CO 2<br />
in an average semidetached<br />
masonry home can be offset in<br />
as little as 11 years if the design seeks to<br />
include the following:<br />
High levels of insulation and<br />
airtightness<br />
Some south facing windows to<br />
maximise solar gain in winter<br />
Continuous background heating<br />
(young family, retired occupants,<br />
underfloor heating).<br />
The research also showed that increasing<br />
the thermal mass further by, for example,<br />
including a concrete upper floor will<br />
increase the offset period due to the<br />
higher level of embodied CO 2<br />
, but further<br />
reduces annual emissions, ultimately<br />
leading to the lowest whole life CO 2<br />
footprint of all the options considered<br />
in the study. To put these findings into<br />
context, the overall CO 2<br />
saved (embodied<br />
and in-use) over the 21st<br />
century when compared to the lightweight<br />
home was around 7-10% for a typical<br />
masonry home with a timber upper floor,<br />
and 10-15% when a concrete upper floor<br />
is added. Whilst this study was completed<br />
back in 2006, a recent check using the<br />
latest embodied CO 2<br />
data for construction<br />
materials confirmed the research remains<br />
valid.<br />
For more information, a technical paper<br />
on this research can be downloaded from<br />
the <strong>Concrete</strong> Centre: www.concretecentre.<br />
com/Embodied_and_operational_carbon_<br />
dioxide_emissions_from_housing<br />
Conclusions<br />
The thermal mass in concrete blocks has<br />
an important role to play in the 21st<br />
century by helping to both mitigate and<br />
adapt to climate change. The potential<br />
whole life CO 2<br />
savings provided by blocks<br />
can outweigh any additional embodied<br />
impacts when compared to timber frame<br />
construction. Whilst it may not always be<br />
possible to realise these savings, thermal<br />
mass is nevertheless playing an increasingly<br />
important role in fabric energy efficiency<br />
and recent changes to construction<br />
regulations and standards are beginning to<br />
reflect this.<br />
Figure 1 – (Reference: “Embodied and operational carbon dioxide emissions from<br />
housing: A case study on the effects of thermal mass and climate change”; Energy and<br />
Buildings 40/3, 2008)<br />
Tom De Saulles<br />
MPA – the <strong>Concrete</strong> Centre<br />
www.cba-blocks.org.uk 13
environment & sustainability<br />
Is timber the most sustainable<br />
form of construction?<br />
This article is based on a briefing paper<br />
from our colleaguues at MPA <strong>Concrete</strong><br />
Centre. It is full of facts and qualified<br />
references to give you the members,<br />
the ammunition to combatany misleading<br />
claims made for the sustainability of timber<br />
framed buildings.<br />
Timber is not the most sustainable form<br />
of construction. No material can claim<br />
to provide the most sustainable form of<br />
construction as it depends on a range of<br />
project specific factors and requirements,<br />
and against what criteria you are judging.<br />
The issues are complex and need to<br />
be addressed on a case-by-case basis<br />
considering the whole life cycle of the<br />
building.<br />
Sustainability benefits<br />
The two main sustainability claims made<br />
for timber are low ECO2 and that it is a<br />
renewable resource. All other sustainability<br />
benefits are at least matched or exceeded<br />
by concrete and masonry solutions (e.g.<br />
low waste, energy efficiency; long life;<br />
recyclable; responsibly sourced; whole<br />
life performance, thermal performance).<br />
Rob Pannell, the head of Zero Carbon<br />
Hub has recently stated that he has no<br />
views either way on embodied carbon<br />
timber vs masonry.<br />
1. <strong>Concrete</strong> has low ECO 2<br />
Masonry and concrete buildings have a<br />
similar level of ECO 2<br />
(emodied CO 2<br />
) to<br />
timber buildings and in terms of kg CO 2<br />
/t,<br />
concrete is lower i.e. the timber used in<br />
housing is around 690 kg CO 2<br />
/t (TRADA<br />
data), whilst ready-mix concrete is about<br />
103 -162 kg CO 2<br />
/t, precast concrete<br />
around 180 kg CO 2<br />
/t and concrete blocks<br />
are about 75-240 kg CO 2<br />
/t.<br />
The above is verified by independent<br />
reports: e.g. NHBC report on housing<br />
stated there was no significant difference<br />
between timber frame and masonry. Ref:<br />
Operational and embodied-carbon in<br />
new build housing. A reappraisal - NHBC<br />
Foundation Nov 2011:<br />
a. Some timber has higher (by up to x10<br />
times) ECO 2<br />
than some concrete e.g. CLT,<br />
Glulam<br />
b. Using recognised public data published<br />
by the timber industry their claims for<br />
negative carbon appear incorrect. This<br />
discrepancy comes from the use of<br />
selective choice of life cycle stages by the<br />
timber Industry which ignores end of life<br />
scenarios.<br />
c. The notion of sequestered carbon is not<br />
widely recognised by LCA criteria as the<br />
phenomenon is only temporary and the<br />
footprint is dependent upon the end of<br />
life scenario (methane from decomposition<br />
or CO 2<br />
from combustion). Refer to the<br />
EEB Guide (Energy Efficient Buildings<br />
http://www.eebguide.eu/) “Operational<br />
Guidance for LCA Studies of the Energy<br />
Efficient Buildings Initiative”<br />
2. Plentiful local resource<br />
A focus on renewable resources which can<br />
only be met by bio-products is flawed as<br />
a basis for the UK economy due to land<br />
availability and other issues.<br />
a. Construction grade timber is not<br />
generally available in the UK and is<br />
therefore imported from Europe and North<br />
America<br />
b. But the UK has plentiful natural resource<br />
for concrete (1000s of years potentially)<br />
c. Reliance on grown product is many<br />
years away and could have a significant,<br />
detrimental impact on UK environment<br />
14 www.cba-blocks.org.uk
environment & sustainability<br />
and biodiversity (e.g. single species<br />
woodland) not to mention increased risk,<br />
from climate change (disease and pest<br />
attack).<br />
3. Fire, flood and climate change<br />
resilience<br />
It is widely recognised that timber is not<br />
the most environmentally sustainable<br />
solution with regards to flood, fire and<br />
pest resilience and it has minimal thermal<br />
mass properties to provide the potential<br />
for low energy cooling and comfort (all are<br />
predicted criteria to meet future climate<br />
change scenarios).<br />
4. Construction benefits<br />
ALL of the arguments put forward by the<br />
timber industry for benefits in construction<br />
can also be met by concrete and masonry<br />
construction (e.g. off-site solutions/<br />
airtightness/energy efficiency).<br />
5. Energy efficiency<br />
The perception that timber provides more<br />
energy efficient construction does not<br />
match the reality. The vast majority of all<br />
existing building stock was built to lower<br />
energy efficiency standards than required<br />
today. Since most of this is concrete and<br />
masonry this skews the perception but<br />
can also present a potential for improved<br />
summertime performance especially in<br />
combatting overheating if the correct<br />
methods of insulation are adopted as part<br />
of the Green Deal.<br />
6. Responsible sourcing<br />
<strong>Concrete</strong> can perform higher than timber<br />
in responsible sourcing schemes assessed<br />
in BREEAM 2011. Unlike timber, concrete<br />
can contribute to the energy efficiency of a<br />
building through the use of thermal mass.<br />
Amongst the communication tools available to us, a stand at industry shows remains<br />
effective.<br />
efficiency/thermal mass, and housebuilders<br />
prefer it because of its cost<br />
effectiveness. Indeed an ICM telephone<br />
survey, (Oct 2009, 1002 respondents)<br />
found that 93% of people would prefer a<br />
house thats structure was block and brick<br />
over a house thats structure was timber<br />
and plywood.<br />
9. Most efficient<br />
Timber frame building has become less<br />
commercially attractive due to reduced<br />
site density and other fire protection costs<br />
since the publication of recent guidance<br />
on how to address fire risks during the<br />
construction phase. For further details refer<br />
to UKTFA, Timber Industry Guidance<br />
for Fire Separation Dec 2012.<br />
In seeting out this article I suggest that you<br />
box highlight a couple of sections, section<br />
1 <strong>Concrete</strong> has low ECO2 and section 10<br />
Fire risk.<br />
10. Fire risk<br />
The report ‘Fire performance of new<br />
residential buildings’1 by the NHBC<br />
Foundation (housing research in<br />
partnership with BRE Trust) states on p14<br />
final paragraph:<br />
The data led the DCLG to the general<br />
conclusion:<br />
‘The appropriate statistical test (Pearson’s<br />
chi-squared test) indicates that fires in timberframed<br />
dwellings do tend to have a greater area<br />
7. Highest standard<br />
<strong>Concrete</strong> and masonry remains the most<br />
common form of construction for houses<br />
in the UK (currently over 88%, see latest<br />
NHBC figures) and is capable of being<br />
constructed to the highest standards of<br />
energy efficiency as measured by the code<br />
for sustainable homes/PassivHaus etc.<br />
8. Market leader<br />
The reasons underpinning the market<br />
share relate to the fact that householders<br />
prefer masonry, designers prefer it for<br />
its technical benefits durability, energy<br />
www.cba-blocks.org.uk 15
and finally...<br />
Dates for your diary<br />
Who’s who<br />
<strong>CBA</strong><br />
20th March<br />
2013<br />
<strong>CBA</strong> AGM Derbyshire<br />
Andy Littler<br />
<strong>CBA</strong> Chairman<br />
07785 520 674<br />
littler.andy@yahoo.co.uk<br />
ICT<br />
21st March<br />
2013<br />
41st Annual<br />
Convention<br />
Symposium;<br />
<strong>Concrete</strong>: Grey to<br />
Green<br />
Warwickshire<br />
Gerry Petit<br />
<strong>CBA</strong> Technical Consultant<br />
0780 272 2972<br />
gjlp@gpettit.gotadsl.co.uk<br />
Greenbuild<br />
<strong>CBA</strong> Council<br />
BPCF<br />
8th to 9th May<br />
2013<br />
22nd May<br />
2013<br />
23rd May<br />
2013<br />
Greenbuild EXPO<br />
<strong>CBA</strong><br />
PRECAST2013<br />
Manchester<br />
Hanson Brickworks,<br />
Measham<br />
Leicester<br />
Martin Clarke<br />
Chief Executive BPCF<br />
0116 253 6161<br />
martin.clarke@britishprecast.org<br />
Mayuri Dhanak<br />
<strong>CBA</strong> Secretary<br />
0116 253 6161<br />
mayuri.dhanak@britishprecast.org<br />
<strong>CBA</strong><br />
MMA<br />
25th May<br />
2013<br />
17th October<br />
2013<br />
<strong>CBA</strong><br />
Housing Summit<br />
Venue tba<br />
Solihull<br />
Maria Lesta<br />
BPCF and <strong>CBA</strong> Admin<br />
0116 253 6161<br />
maria.lesta@britishprecast.org<br />
Mike Leonard<br />
Modern Masonry Alliance<br />
0777 884 2831<br />
mike.leonard@modernmasonry.co.uk<br />
www.modernmasonry.co.uk<br />
<strong>CBA</strong> technical helpline<br />
<strong>CBA</strong> Technical Helpline is staffed on a rota<br />
basis by volunteers from the Technical<br />
Committee. Its function is to promote<br />
the use of aggregate blocks and raise the<br />
profile of <strong>CBA</strong> and its members. This is<br />
achieved through the provision of free<br />
technical advice on the selection and<br />
correct application of aggregate concrete<br />
blocks.<br />
Technical Helpline<br />
0116 222 1507<br />
www.cba-blocks.org.uk<br />
Andrew Minson<br />
CEO, <strong>Concrete</strong> Centre<br />
0207 963 8000<br />
aminson@concretecentre.com<br />
By accessing www.cba-blocks.org.uk,<br />
enquirers have the option of sending<br />
their enquiry by email or by telephone.<br />
Those seeking advice include members<br />
of the general public, builders, architects,<br />
engineers and members of <strong>CBA</strong>.<br />
Most questions posed are relatively<br />
straightforward but by no means could all<br />
of them be so described.<br />
<strong>CBA</strong> Technical Helpline: 0116 222 1507<br />
The <strong>Concrete</strong> <strong>Block</strong> <strong>Association</strong> 2012<br />
Although The <strong>Concrete</strong> <strong>Block</strong> <strong>Association</strong> does its best to<br />
ensure that any advice, recommendation or information it<br />
may give is accurate, no liability or responsibility of any kind<br />
(including liability for negligence) is accepted in this respect by<br />
the <strong>Association</strong>, its servants or agents