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<strong>CBA</strong><br />

supporting the concrete block industry<br />

update<br />

spring 2013<br />

| <strong>CBA</strong> at ECOBUILD<br />

| CE Marking here in July<br />

| Carbon Negative Aggregates<br />

| Is timber frame sustainable?<br />

| Accredited Construction Details<br />

| Market trends<br />

www.cba-blocks.org.uk


Welcome<br />

Cover image - Alan Peters and Andy Littler at ECOBUILD<br />

Chairman’s report<br />

Andy Littler<br />

Chairman and <strong>CBA</strong> Update Editor<br />

Welcome to my fourth attempt to give<br />

you the members a summary of what<br />

is happening and important to our<br />

businesses, this time for 2013. Please<br />

take time to peruse some important<br />

articles, in particular the revised, “reasons<br />

for selecting concrete blocks”, which<br />

should be given to all sales and technical<br />

staff, posted on the walls of sales and<br />

distribution offices and used as training<br />

materials for new starters. Other vital<br />

reading is Gerry Pettit’s advice on CE<br />

Marking and the <strong>Concrete</strong> Centre<br />

briefing note on perceptions on timber<br />

sustainability.<br />

The state we are in -<br />

Better times ahead?<br />

2013 was a brutal year for our industry,<br />

there is no other way to describe it. A<br />

triumvirate of the inability of people to<br />

borrow, in Grant Shapps one of the most<br />

ineffective and dissembling housing<br />

ministers to date and a record wet year<br />

combined to see housing starts fall to a<br />

low of only 89,000 in England. I quote<br />

England because that is where members<br />

sell most of their blocks – add about 15%<br />

for Wales and Scotland combined to get a<br />

mainland UK figure.<br />

Looking at what has happened since 2007<br />

this represents a halving of new starts from<br />

6 years ago. (See table below)<br />

According to BIS aggregate block sales<br />

have now flat lined for 3 and a half years<br />

at c. 36 million m 2 of which 39% are in the<br />

lightweight category. BIS records similar<br />

Commodity BIS Index 2010<br />

average<br />

<strong>Concrete</strong> blocks,<br />

bricks, tiles<br />

and flags<br />

sales for 2012 compared to 2011.<br />

I would put the figure closer to a 5%<br />

fall from 2011 to 2012. The discrepancy<br />

is probably due to BIS overstating the<br />

October, November and December 2012<br />

figures, all of which are still estimates as I<br />

write.<br />

BIS records aircrete sales as falling 6%<br />

2011 to 2012, this will presumably be<br />

further exacerbated as Quarter 4 figures<br />

are adjusted to actuals. There continues<br />

a small but steady move from aircrete to<br />

aggregate.<br />

<strong>CBA</strong> continues to represent over two thirds<br />

of all block manufacturing in the UK with<br />

Tarmac Building Products and Lignacite<br />

sadly still noticeably absent. I continue to<br />

invite them to join, along with all other<br />

block manufacturers. The association<br />

would be richer for not only their subs but<br />

also their marketing and technical input.<br />

Year Housing starts - England Completions - England<br />

2012 89,000 111,400<br />

2011 110,300 116,000<br />

2010 103,300 103,200<br />

2009 79,400 118,500<br />

2008 98,900 143,500<br />

2007 178,300 176,100<br />

BIS Index Dec 2012<br />

% change<br />

120.8 127.6 +5.6%<br />

Cement 133.5 144.1 +7.9%<br />

Aggregates 119.1 118. 2 -0.8%<br />

Fabricated steel 123.9 124.8 +0.9%<br />

Gas oil 99.4 128.1 +28.9%<br />

Electricity 166.2 177.7 +6.9%<br />

Natural Gas 123.7 159.1 +28.6%<br />

And for easy reference during the same period.<br />

CPI 114.5 125.0 +9.2%<br />

RPI 223.6 256.8 +14.8%<br />

Market shares amongst block producers<br />

are changing with independents<br />

making headway. Following cessation<br />

of operations at their Ford, Bristol and<br />

Durham factories and the effective closure<br />

of half of the flagship Hilton Main site<br />

Tarmac BP have probably fallen from over<br />

a fifth share in 2007/8 to about an eighth<br />

today. They remain for sale.<br />

Prices for blocks compared to block<br />

making raw materials continue, in the<br />

main, to move in the wrong direction as<br />

shown above.<br />

Note that cement has increased in price<br />

by 8% at the same time as gas and gas<br />

oil have moved forward 29%, a potential<br />

argument for reducing curing times or<br />

temperatures at the expense of increased<br />

cement content.<br />

When all economic indicators are factored<br />

in most commentators would forecast<br />

block sales as improving only marginally in<br />

2013, BDS Marketing for instance predict<br />

+2%. Despite a terrible weather affected<br />

start I am more bullish. The combined<br />

effects of Funding for Lending , First Buy<br />

and some government stimulus to social<br />

housing should start to increase housing<br />

starts. I am sticking with my bullish January<br />

<strong>Newsletter</strong> forecast of a 6 to 7% increase.<br />

2 www.cba-blocks.org.uk


Raising The Bar<br />

and concrete block<br />

sustainability<br />

credentials<br />

Raising the bar is a BPCF initiative to visibly<br />

improve the safety and environmental<br />

performance of precast concrete. If you<br />

are starting to turn off at this point think<br />

money instead – companies with good<br />

records on safety and environmental<br />

performance are better run and more<br />

profitable – trust me.<br />

Through records submitted to BPCF we<br />

now have a really good handle on some<br />

tangible measured key performance<br />

indicators, (kpi’s and apologies for the<br />

jargon) representing over 60% of blocks<br />

manufactured in the UK.<br />

Let us have a look at some of these and<br />

take heart at how good some of the<br />

figures already are. (Shown right)<br />

Due to the nature of manufacturing and<br />

the comparatively low product strengths<br />

blocks are one of the lowest generators of<br />

waste and the lowest category in energy<br />

usage for precast concrete. For instance<br />

tonne for tonne aircrete uses 10 times<br />

as much energy in manufacture, a figure<br />

subsequently reduced to 3 to 5 times per<br />

equivalent volume. However we could<br />

do better and what these stats give to<br />

manufacturers – that’s you – are targets<br />

to aim at and beat. If a factory’s combined<br />

energy was 50% greater than the average<br />

shown above then someone should be<br />

asking why.<br />

It should be possible to target some<br />

reductions by the end of 2014, in<br />

particular :-<br />

kWhrs per tonne of product to sub 20<br />

through investment in energy<br />

monitoring and clearly set out and<br />

followed work systems<br />

Alternative cements as a % of all<br />

cements to 25% through<br />

experimentation and investment in<br />

silo capacity<br />

Secondary aggregates as a % of all<br />

aggregates to 25%, this is currently<br />

probably an upper limit due to limited<br />

availability<br />

Litres of mains water per tonne of<br />

product to 35, by stopping leakage,<br />

wastage and by rainwater harvesting<br />

If your company has yet to fully sign<br />

up to Raising The Bar, (and it is a BPCF<br />

requirement in 2013), then I would urge<br />

you to do so. Once your figures are<br />

calculated you can compare performance<br />

against the industry standard. If you<br />

do not have the information then your<br />

performance may be Good, Bad or even –<br />

Ugly.<br />

REAP<br />

KPI Description<br />

Energy and emissions<br />

Cement content<br />

Aggregate content<br />

Packaging<br />

Water<br />

Waste<br />

Electricity and fuels<br />

Through <strong>CBA</strong> I am participating in the<br />

catchily titled Resource Efficency Action<br />

Programme For <strong>Concrete</strong> Products And<br />

Clay Bricks. This WRAP funded initiative<br />

aims to cut waste and use resources such<br />

as energy, aggregates and packaging more<br />

effectively amongst other things. The stats<br />

above will be invaluable in progressing this<br />

programme.<br />

Units quoted<br />

Fabric First<br />

<strong>Concrete</strong> block<br />

manufacture<br />

kWhr/tonne of product 21.2<br />

Kgs CO 2<br />

/tonne of product<br />

using conversion factors<br />

Total tonnes all cements/<br />

tonne of product<br />

Alternative cements as<br />

% of all cementitious<br />

materials<br />

Tonnes of all aggregates<br />

per tonne of product<br />

Secondary aggregate as %<br />

of all aggregates<br />

Kgs all packaging/tonne of<br />

product<br />

Litres mains water per<br />

tonne of product<br />

Total waste kgs/tonne of<br />

product<br />

Waste to landfill (%) of<br />

total waste<br />

Waste to landfill (kgs/tonne<br />

of product)<br />

Combined energy from<br />

all fuels and electricity all<br />

converted automatically via<br />

the input spreadsheet in to<br />

kWhrs/tonne of product<br />

6.0<br />

0.089<br />

19.3%<br />

0.884<br />

23.8%<br />

1.47<br />

39.4<br />

19.21<br />

0.56%<br />

0.11<br />

21.24<br />

I attended a conference organised by<br />

the timber frame and SIPs, (self insulated<br />

panels) industry recently. As always I was<br />

present to put the case for masonry across<br />

and was able to do that both via questions<br />

from the floor and by talking to delegates.<br />

In practice the conference was more about<br />

promoting energy efficient building fabric<br />

at the expense of so called “Ecobling”,<br />

solar panels, wind turbines, wind cowls,<br />

heat pumps, wood chip boilers and the<br />

like. It was clear that actually all makers of<br />

construction materials are facing similar<br />

challenges in pursuit of lower energy<br />

operating cost and lower carbon emitting<br />

buildings.<br />

Continued<br />

www.cba-blocks.org.uk 3


Continued from page 3<br />

A well respected leading architect in this<br />

field, Richard Partington summed up the<br />

challenges to improving a buildings energy<br />

efficiency via its fabric rather neatly as :-<br />

Improving elemental fabric U-values<br />

Reducing thermal by pass<br />

Reducing thermal bridging<br />

Improving air tightness<br />

It was encouraging to realise that <strong>CBA</strong><br />

through Gerry Pettit and the technical<br />

committee and assisted by work from<br />

BPCF, <strong>Concrete</strong> Centre and the MMA<br />

technical committee have been working<br />

on these things a lot recently.<br />

We have for instance demonstrated that<br />

external walls of U-value 0.18 can be built<br />

in masonry with conventional 100mm<br />

and 150mm full fill cavities depending on<br />

the insulation used – two exemples of this<br />

were on show at ECOBUILD.<br />

In a similar vein thermal by pass was<br />

tackled in our work on separating walls<br />

and the production of new robust details<br />

which enabled blocks to continue to be<br />

used in this important application.<br />

Reducing thermal bridging will be<br />

comprehensively bottomed out as we<br />

publish a full set of accredited construction<br />

details for a variety of block densities<br />

on our website by the end of April and<br />

possibly on a Masonry portal as well. It<br />

is oft stated that 30% of heat loss in a<br />

Timber Frame Market Share in England<br />

30%<br />

25%<br />

20%<br />

15%<br />

10%<br />

5%<br />

20%<br />

19%<br />

17%<br />

14%<br />

modern well insulated dwelling is now<br />

through thermal bridging.<br />

On air tightness we have proved through<br />

carefully recorded trials that values as low<br />

as 3 to 5 m 3 /(hr/m 2 ) are regularly achieved<br />

using masonry construction, as good as<br />

off site solutions. The mandatory value is<br />

under 10.<br />

We should be happy to pursue “Fabric<br />

First” and I am sure the Timber frame and<br />

SIP manufacturers are happy to beat the<br />

drum for “Get Britain Building”.<br />

Timber frame continues<br />

to lose market share<br />

Following the mini love in with timber<br />

frame manufacturers above you will be<br />

13% 13%<br />

Q1 2010 Q2 2010 Q3 2010 Q4 2010 Q1 2011 Q2 2011 Q3 2011 Q4 2011<br />

11%<br />

12%<br />

11%<br />

relieved to know that I remain delighted<br />

that their share of new home starts has<br />

fallen to a new low of 8% in England. Two<br />

to three years ago it was 20%.<br />

Whilst this figure will be unusual<br />

nevertheless this is vindication of all the<br />

efforts made by MMA/<strong>CBA</strong>/British Precast<br />

and <strong>Concrete</strong> Centre. It is excellent news<br />

and explains why block output has fallen<br />

significantly less than housing starts<br />

recently.<br />

Returning to the mini love in I could not<br />

help smile as one of the timber frame<br />

companies MD described his industry as<br />

“full of busy fools”– sound in the faintest<br />

bit familiar?<br />

All the best for 2013.<br />

10%<br />

Andy Littler, <strong>CBA</strong> Chairman<br />

11%<br />

8%<br />

Q1 2012 Q2 2012 Q3 2012 Q4 2012<br />

Ecobuild 2013 a huge success<br />

By any standards the <strong>CBA</strong> stand at<br />

ECOBUILD this year was a minor<br />

triumph. Visitors engaged with<br />

over the three days totalled 331<br />

of which 66% were architects,<br />

surveyors, building control<br />

officers, builders, developers and<br />

self builders. Last year the figures<br />

were 155 and 52% respectively –<br />

that’s a visitor increase of 113%!<br />

The stand concentrated on<br />

promoting the message that<br />

external wall u-values of 0.18<br />

were achievable with standard<br />

masonry wall constructions.<br />

Central to the display were two<br />

cut away section real walls built<br />

from a range of concrete blocks,<br />

cast stone, insulation, mortar,<br />

wall ties and Hanson clay bricks.<br />

Undoubtedly it was this feature<br />

that was responsible for the surge<br />

in quantity and quality of visitors.<br />

A huge vote of thanks goes to<br />

Owen Gallagher of Plasmor who<br />

not only had the idea for the wall<br />

but then arranged for its design<br />

and build.<br />

Another idea implemented after<br />

the 2013 debrief, also Owen’s,<br />

was to give out USB sticks<br />

containing all the <strong>CBA</strong> technical<br />

data sheets and Part L advice.<br />

These were exceptionally well<br />

received.<br />

Synergies were achieved with the<br />

<strong>Concrete</strong> Centre running seminars<br />

on thermal mass and Part L nearby<br />

and with the adjacent Forticrete<br />

display of architectural masonry.<br />

My thanks also to Alan Peters of<br />

Hanson, Ben Olive of CEMEX and<br />

Mayuri Dhank of BPCF for doing a<br />

great job manning the stand.<br />

4 www.cba-blocks.org.uk


statistics<br />

GB Deliveries – <strong>CBA</strong> Stats and National Statistics for Construction from the Department of Business, Innovation and Skills (BIS).<br />

40,000,000<br />

35,000,000<br />

30,000,000<br />

25,000,000<br />

Square Metres<br />

20,000,000<br />

15,000,000<br />

10,000,000<br />

5,000,000<br />

0<br />

Q1 Q2 Q3 Q4<br />

2006<br />

Q1 Q2 Q3 Q4<br />

2007<br />

Q1 Q2 Q3 Q4<br />

2008<br />

Q1 Q2 Q3 Q4<br />

2009<br />

Q1 Q2 Q3 Q4<br />

2010<br />

Q1 Q2 Q3 Q4<br />

2011<br />

Q1 Q2 Q3 Q4<br />

2012<br />

l BIS Deliveries MAT -Dense (m 2 )<br />

l BIS Aircrete <strong>Block</strong> Deliveries MAT (m 2 )<br />

l BIS Deliveries MAT Lightweight (m 2 )<br />

l <strong>CBA</strong> Deliveries MAT-Dense (m 2 )<br />

l <strong>CBA</strong> Deliveries MAT-Lightweight (m 2 )<br />

<strong>CBA</strong> figures based on 13 reporting members<br />

Table on Construction output by sector<br />

Construction out put by sector - £ billion @ 2005 constant prices<br />

2005 2006 2007 2008 2009 2010 2011 2012<br />

All New Housing 20.6 21.1 20.7 18.6 13.8 17.2 18.3 17.9<br />

Private Commercial and Industrial 31.8 34.4 37.3 36.5 27.1 26.9 27.4 24.7<br />

Number of Housebuilding starts in GB 209000 209000 216000 104000 85000 112000 98000 90000<br />

www.cba-blocks.org.uk 5


modern masonry alliance<br />

Made in Britain<br />

92 pence in every £1 spent on construction<br />

stays in the UK and that’s because we<br />

make it here! This is the first and most<br />

important point I make to all national and<br />

local politician’s every time I meet them<br />

and I would encourage you to do the<br />

same.<br />

Add to this the fact that the construction<br />

of 100,000 new homes adds 1% to GDP<br />

and you will see that no other industry can<br />

claim such a return on investment for UK<br />

PLC, furthermore no other industry can<br />

respond as quickly to deliver the jobs and<br />

growth that our economy so badly needs.<br />

So what about the short term? With a<br />

“Triple Dip Recession” a distinct possibility<br />

and a decline in the overall housing market<br />

in the last quarter of 2012 you could be<br />

forgiven for being a little depressed. My<br />

belief, however, is a little more upbeat. The<br />

68% cut in capital grant to social housing<br />

hit hard in 2012, with many programs<br />

coming to an end and new ones shelved.<br />

I am confident that we will see something<br />

of a bounce-back in this sector with new<br />

methods of funding secured, particularly<br />

from the Bond market, which will result<br />

in more social homes built in 2013 than<br />

in 2012. We are also working closely<br />

with local authorities who will enter the<br />

affordable rent and homes for sale market<br />

in 2013, making use of land they own and<br />

accessing the very low interest rates that<br />

are available to the more secure public<br />

sector borrowers.<br />

In the private sector we will continue<br />

to see the top seven house builders<br />

dominate the market, although the<br />

“Funding for Lending” scheme and the<br />

“Loan Guarantees Scheme” may see<br />

some smaller house builders return to the<br />

market. Either way, I expect the bigger<br />

house builders to build more than last year,<br />

so in total I see the market being at least<br />

10% better than last year. Add to this the<br />

real possibility that the Budget takes place<br />

on the same day as the <strong>CBA</strong> AGM; it will<br />

further stimulate the housing market as<br />

the Government desperately seeks ways<br />

to drive jobs and growth ahead of a 2015<br />

General Election.<br />

One thing is for sure, “Local” is back in<br />

fashion and <strong>CBA</strong> members are in a great<br />

place to ensure that any projects that do<br />

go ahead are sourced locally, and that<br />

the local politicians really begin to get<br />

the fact that local goods and local skilled<br />

labour make for a successful economy. I<br />

would implore each of you to invite not<br />

just your local MP, but the leader of your<br />

Council to come and see what you do<br />

and understand that it is critical that it is<br />

“Made in Britain”.<br />

Demand is improving but not quickly<br />

enough. The decision by Moody’s to<br />

remove our AAA credit rating is the final<br />

warning our Chancellor will get. We are<br />

repeating our call for the funding for<br />

25000 additional public rented homes to<br />

be built in 2013/14. Our industry stands<br />

ready to build these homes and in doing so<br />

create demand for our bricks and blocks,<br />

and create much needed jobs. A history<br />

lesson in economic recovery from previous<br />

recessions will confirm the building new<br />

homes delivers jobs and growth.<br />

www.jobsandgrowth.co.uk<br />

MMA fights on for Masonry<br />

The Modern Masonry Alliance (MMA)<br />

has led and won many fights to ensure<br />

the future success of our sector winning<br />

market share and completely reversing<br />

10 years of growth in the use of timber<br />

frame. Our achievements include:<br />

The highest market share for many<br />

years – The masonry share of the English<br />

new homes market now stands at 92%<br />

and in the UK at 88%.<br />

Modern Methods of Construction<br />

Scrapped – The MMA successfully<br />

negotiated the removal of this<br />

requirement, which resulted in the timber<br />

frame share of the social housing market<br />

growing to 60%.<br />

Timber Frame Fire – The MMA has<br />

put the use of timber frame fires on the<br />

agenda of Local and National Government<br />

and other decision influencers, which<br />

has resulted in many more masonry<br />

specifications.<br />

Timber frame fire at Neilston Road, Paisley, 22nd<br />

February 2013. The BBC Scotland report stated<br />

that, “...part of a row of terraced houses, had<br />

yet to have their brickwork applied”.<br />

Wood First – The MMA successfully<br />

reversed Hackney’s decision to put Wood<br />

First on all developments and remain<br />

ready to do the same wherever this threat<br />

surfaces in the future.<br />

Accredited Details (ACD) – The MMA<br />

Led the fight with Government to stop a<br />

compulsory ACD Scheme being introduced<br />

that would have cost <strong>CBA</strong> members<br />

around £1,000 per construction detail.<br />

Consequential Improvements – The<br />

MMA stood up against Government and<br />

other building industry trade bodies to<br />

fight this proposal which would have<br />

seriously damaged our home extension<br />

market. This policy is now consigned to<br />

room 101!<br />

Get Britain Building – The MMA<br />

launched and drives this campaign which<br />

has put housing at the centre of all three<br />

political parties recovery program. There<br />

is now a 550 million pound “Get Britain<br />

Building Fund” and a range of schemes<br />

including “New Buy” which will deliver<br />

more homes in 2013 than we experienced<br />

in 2012.<br />

6 www.cba-blocks.org.uk


modern masonry alliance<br />

The fight of course continues - we still<br />

have lots to do if we are to win hearts<br />

and minds on the sustainability agenda.<br />

Our “ Built to last 150 Years” message is<br />

beginning to be understood by the myriad<br />

of design influencers who believed that<br />

shipping timber half way across the world<br />

and building homes that perform badly<br />

and last 60 years was the only answer to<br />

sustainability.<br />

As we continue to erode the market share<br />

of timber frame construction across the<br />

UK, we must expect the timber industry to<br />

fight back as they have a lot at stake. The<br />

Pan-European “Wood First” Campaign<br />

comes 4 years after we launched our<br />

brand “Masonry First”. The wood industry<br />

is a global one with funding coming<br />

from Canada, Austria, Scandinavia and<br />

Russia, all of which have a lot to gain<br />

from dumping timber into the UK market<br />

as a substitute for blocks and bricks<br />

manufactured in the UK.<br />

With the UKGBC and BRE lending their<br />

support to the increased use of timber we<br />

must redouble our efforts to ensure they<br />

do not succeed.<br />

Everybody needs to understand that the<br />

loss of the brick and block manufacturing<br />

sector would be permanent and this<br />

would seriously damage the economic<br />

prospects UK Plc. It will result in adverse<br />

balance of payments, lost employment<br />

opportunities and inferior housing for<br />

future generations.<br />

Thank you for your continued support, it<br />

is imperative that we all stand together<br />

and consolidate on the market share wins<br />

that we have achieved. We will never<br />

have a better opportunity to settle the<br />

sustainability debate, once and for all, in<br />

our favour of masonry construction and<br />

the Resource Efficiency Action Plan ( REAP)<br />

will prove invaluable in achieving this.<br />

If you have not already done so please<br />

don’t forget to sign up to free news alerts<br />

at www.masonryfirst.co.uk<br />

A Guide to Government Housing Incentives<br />

92 pence in every £1 spent on construction<br />

stays in the UK and that’s because we<br />

make it here! This is the first and most<br />

important point I make to all national and<br />

local politician’s every time I meet them<br />

and I would encourage you to do the<br />

same.<br />

Add to this the fact that the construction<br />

of 100,000 new homes adds 1% to GDP<br />

and you will see that no other industry can<br />

claim such a return on investment for UK<br />

PLC, furthermore no other industry can<br />

respond as quickly to deliver the jobs and<br />

growth that our economy so badly needs.<br />

So what about the short term? With a<br />

“Triple Dip Recession” a distinct possibility<br />

and a decline in the overall housing market<br />

in the last quarter of 2012 you could be<br />

forgiven for being a little depressed. My<br />

belief, however, is a little more upbeat. The<br />

68% cut in capital grant to social housing<br />

hit hard in 2012, with many programs<br />

coming to an end and new ones shelved.<br />

I am confident that we will see something<br />

of a bounce-back in this sector with new<br />

methods of funding secured, particularly<br />

from the Bond market, which will result<br />

in more social homes built in 2013 than<br />

in 2012. We are also working closely<br />

with local authorities who will enter the<br />

affordable rent and homes for sale market<br />

in 2013, making use of land they own and<br />

accessing the very low interest rates that<br />

are available to the more secure public<br />

sector borrowers.<br />

In the private sector we will continue<br />

to see the top seven house builders<br />

dominate the market, although the<br />

“Funding for Lending” scheme and the<br />

“Loan Guarantees Scheme” may see<br />

some smaller house builders return to the<br />

market. Either way, I expect the bigger<br />

house builders to build more than last year,<br />

so in total I see the market being at least<br />

10% better than last year. Add to this the<br />

real possibility that the Budget takes place<br />

on the same day as the <strong>CBA</strong> AGM; it will<br />

further stimulate the housing market as<br />

the Government desperately seeks ways<br />

to drive jobs and growth ahead of a 2015<br />

General Election.<br />

One thing is for sure, “Local” is back in<br />

fashion and <strong>CBA</strong> members are in a great<br />

place to ensure that any projects that do<br />

go ahead are sourced locally, and that<br />

the local politicians really begin to get<br />

the fact that local goods and local skilled<br />

labour make for a successful economy. I<br />

would implore each of you to invite not<br />

just your local MP, but the leader of your<br />

Council to come and see what you do<br />

and understand that it is critical that it is<br />

“Made in Britain”.<br />

Demand is improving but not quickly<br />

enough. The decision by Moody’s to<br />

remove our AAA credit rating is the final<br />

warning our Chancellor will get. We are<br />

repeating our call for the funding for<br />

25000 additional public rented homes to<br />

be built in 2013/14. Our industry stands<br />

ready to build these homes and in doing so<br />

create demand for our bricks and blocks,<br />

and create much needed jobs. A history<br />

lesson in economic recovery from previous<br />

recessions will confirm the building new<br />

homes delivers jobs and growth. www.<br />

jobsandgrowth.co.uk<br />

Alarm Bells continue to sound<br />

The simple fact that timber burns very<br />

aggressively means that there is a high<br />

probability of a total building loss and risk<br />

to life as a result of a major fire.<br />

Recently a new £4.5 million Environmental<br />

Centre in Bradford under construction<br />

using cross-laminated timber burnt<br />

down, proving that this was far from<br />

being “Britain’s most Sustainable building<br />

“which is how the owners described it. In<br />

Wolverhampton a large block of owneroccupied<br />

flats built using SIP’s panels burnt<br />

to the ground for the second time in 5<br />

years.<br />

We continue to work hard with Senor Fire<br />

Fighters, the Fire Brigade Union, Insurance<br />

Companies and Government to prevent<br />

the use of timber frame, particularly in<br />

high rise buildings and care homes.<br />

We are also producing a design guide to<br />

fire detailing in masonry structures as part<br />

of our strategy to prevent loss of life and<br />

ensure our buildings are constructed from<br />

non-combustible masonry built to last 150<br />

years.<br />

www.cba-blocks.org.uk 7


selling our product<br />

Reasons to be cheerful Part L - concrete blocks<br />

Set out below is a checklist of reasons<br />

for promoting concrete blocks as an ideal<br />

building material. I would ask all members<br />

to convey these consistent selling points to<br />

specifiers, architects, builders, developers<br />

and merchants. Even if the order is not<br />

won on that occasion, it could benefit<br />

another member and maybe you the next<br />

time around.<br />

Tried and tested<br />

building method<br />

In use for over 100 years with<br />

almost no reported failures A masonry<br />

constructed home will last 150 years<br />

plus. Consider this against an NHBC<br />

60 year guarantee based on concerns<br />

on timber life<br />

Allows huge flexibility in design<br />

Forgiving of structural alterations<br />

Available off the shelf<br />

Stocked by 4000 builders merchants<br />

for next day delivery<br />

Industry standard sizes, strengths and<br />

densities<br />

Thermal and acoustic characteristics<br />

well documented<br />

Made in the UK<br />

90 plants operated by 30 competing<br />

companies. Two thirds of blocks<br />

are delivered less than 50 miles. Local<br />

production of this high bulk, low value<br />

material makes sense and provides year<br />

round quality manufacturing<br />

employment<br />

Meets 2010 Part L Regs<br />

Inherent thermal mass<br />

repays embodied carbon<br />

within 11 years<br />

High recycled content<br />

Lightweight blocks regularly contain<br />

70% plus recycled furnace bottom ash<br />

(by product of coal fired power<br />

generation)<br />

Dense blocks typically contain 10%<br />

of fly ash (by product of coal fired<br />

power generation) crushed glass and<br />

china clay waste also used<br />

Unsaleable by-product crushed rock<br />

fines are a major dense block raw<br />

material<br />

All block waste from manufacturing is<br />

re-used<br />

Easy to recycle as C & D material at end<br />

of life<br />

Completely fireproof<br />

Timber frame structures are particularly<br />

susceptible to fires during construction<br />

and have caught light as a result of<br />

later plumbing and electrical repairs<br />

Flood resistant<br />

Flood damage if far more serious in<br />

timber framed buildings compared to<br />

masonry<br />

Capable of meeting<br />

all levels in Code for<br />

Sustainable Homes<br />

Compliant with<br />

all Social Housing<br />

Requirements<br />

Low embodied carbon<br />

According to an NHBC foundation<br />

Nov 2011 report there is no significant<br />

difference masonry vs timber frame<br />

Technical information<br />

available on the <strong>CBA</strong><br />

website<br />

Comprehensive set of technical data<br />

sheets on applications, Part L 2010<br />

guide, U-value calculator and<br />

Accredited Construction Details on<br />

thermal bridging all available at http://<br />

www.cba-blocks.org.uk/ No<br />

registration necessary.<br />

18 wall fabric designs giving U values<br />

from 0.20 to 0.28 W/m 2 K listed in the<br />

<strong>CBA</strong> guide “Aggregate <strong>Block</strong><br />

Solutions”<br />

10 approved designs for separating<br />

wall thermal by pass also shown. U<br />

value of 0.00 W/m 2 K can be used in<br />

SAP 2009<br />

Ideal background for<br />

dry lining, wet finishes<br />

and fixings<br />

‘93% of people would prefer to<br />

live in a masonry home.’ (Oct 2009 ICM poll)<br />

8 www.cba-blocks.org.uk


aw materials<br />

Carbon negative lightweight aggregates<br />

The 30,000 tonne per year processing facility at Brandon, Suffolk.<br />

Carbon Negative Aggregate<br />

Carbon8 Aggregates have pioneered<br />

production of the world’s first carbon<br />

negative aggregate using Accelerated<br />

Carbonation Technology. The company is<br />

currently operating a 30,000 tonne per<br />

year facility at Brandon in Suffolk, and is in<br />

the process of establishing both a second<br />

and third site in the UK. The patented<br />

manufacturing process permanently<br />

captures carbon dioxide as the medium<br />

for treating and binding materials to form<br />

a pelletised aggregate product known as<br />

C8Agg.<br />

Accelerated Carbonation Technology<br />

Accelerated Carbonation Technology was<br />

developed at the University of Greenwich<br />

for the treatment of industrial wastes<br />

and contaminated soils. Many thermal<br />

wastes exhibit a natural reaction with<br />

carbon dioxide, resulting in the formation<br />

of artificial limestone (carbonate). Under<br />

controlled conditions, this natural process<br />

can be significantly accelerated and used<br />

to cement neighbouring grains together to<br />

form a dense hardened mass. This process<br />

has the effect of chemically stabilising and<br />

physically encapsulating any contaminants<br />

in the waste.<br />

Carbon Footprint<br />

Natural aggregate, of which there is<br />

an increasing shortage particularly in<br />

the South-East, has a carbon footprint<br />

of approximately 1.73kg CO 2<br />

/tonne at<br />

the quarry gate. Recycled or secondary<br />

aggregate is slightly higher at 1.91kg<br />

CO 2<br />

/tonne. Transport of the aggregate<br />

adds considerably to the footprint, so<br />

that finding a local aggregate supply is<br />

one of the principal aims of reducing the<br />

embodied carbon of construction projects.<br />

The use of accelerated carbonation in the<br />

manufacture of a secondary aggregate,<br />

where carbon dioxide is permanently<br />

captured in the aggregate, results in a<br />

carbon footprint which is substantially<br />

negative (up to –44kgCO 2<br />

/tonne).<br />

Properties of C8Agg<br />

Oven dried<br />

Kg/m 3<br />

Water<br />

absorption<br />

%<br />

C8Agg is commercially competitive to<br />

locally sourced natural aggregate. It has<br />

a density of less than 1200kg/m 3 and is<br />

therefore classified as a lightweight and<br />

tested to BS EN 13055 accordingly.<br />

C8Agg has been approved as a product<br />

by the Environment Agency through their<br />

Modernising Waste Panel ‘End of Waste’<br />

process. In a written statement, the panel<br />

highlighted that C8Agg blocks “…show<br />

no worse detriment to the environment<br />

Mean<br />

crushing<br />

resistance<br />

MPa<br />

than blocks manufactured with virgin<br />

aggregate”.<br />

The aggregate is currently being used<br />

by one of the UK’s largest independent<br />

block manufacturer, Lignacite Ltd, in the<br />

manufacture of dense and medium dense<br />

concrete blocks. It can also be used in<br />

lean-mix concrete, precast, and other<br />

bound applications.<br />

When C8Agg is used as a natural<br />

aggregate replacement in Lignacite’s<br />

blocks, the blocks perform as well as<br />

those without the Carbon8 aggregate<br />

in BS EN 771-3 tests. The blocks can<br />

also be demonstrated to be carbon<br />

negative, ranging from –5 to –14 kg/tonne<br />

depending upon the proportion used.<br />

Giles De Lotbiniere, Owner of Lignacite<br />

says; “We have evolved our original<br />

Lignacite mix to include C8Agg material<br />

which, without any structural compromise,<br />

produces a sustainable and genuinely<br />

carbon negative block”.<br />

www.c8s.co.uk<br />

Water<br />

soluble<br />

chloride %<br />

Acid soluble<br />

sulfate %<br />

C8Agg 1020 18.4 >11.05 5.3 0.24<br />

Lytag 750 27.1 6.5 0.1 0.4<br />

Leca 350 30 1.1


TECHNICAL REPORT<br />

Construction Products Regulation (CPR)<br />

The CPR comes into effect on<br />

1 July 2013 and after that date<br />

all construction products which<br />

have harmonised European<br />

Standards need to:<br />

Have a Declaration of Performance<br />

(DoP)<br />

Be CE marked<br />

Masonry units are covered by the EN 771<br />

series of harmonised standards so every<br />

product manufactured to it needs to have<br />

a DoP and be CE marked from that date.<br />

as possible as you are not supposed to<br />

give information on the listed essential<br />

characteristics elsewhere if you do not give<br />

it in the DoP. For essential characteristics<br />

not required either for the intended<br />

application or for use in the UK you can<br />

state NPD (No Performance Determined).<br />

You can, of course, give additional product<br />

information demanded by the market in<br />

your technical literature but not in the<br />

DoP. The DoP refers just to your legal<br />

obligations under the CPR.<br />

The list of Essential Characteristics was<br />

drawn up based on whether there was a<br />

regulatory requirement to provide a value<br />

in at least one EU member state. With so<br />

many EU member states it is therefore a<br />

long list and covers properties which are<br />

not required by UK regulations but are<br />

often supplied to meet market demands.<br />

DECLARATION OF PERFORMANCE (Example)<br />

No. (your product code)<br />

Although strictly not yet possible under<br />

the terms of the CPR, it is generally agreed<br />

that, in the UK your DoPs can be on a<br />

website (but a customer can ask for a<br />

paper copy).<br />

The EN 771 series of standards are in the<br />

process of being amended to:<br />

Make them CPR compliant<br />

Give examples of DoPs and CE marks<br />

Allow abbreviated DoPs and CE<br />

marking to be used<br />

Both BPCF and The Construction Products<br />

<strong>Association</strong> (CPA) are in the process<br />

of separately negotiating with Trading<br />

Standards to obtain agreements for<br />

their members to provide CE marking<br />

electronically. Any agreement reached<br />

would only be applicable to supply in<br />

the UK and Trading Standards will only<br />

accept electronic CE marking of products<br />

supplied by members of BPCF or CPA as<br />

appropriate.<br />

These arrangements have not yet been<br />

finalised. If you would prefer to provide<br />

CE marking electronically that leaves the<br />

final preparation of your CE marking<br />

arrangements in limbo until an agreement<br />

is reached. However, there are no major<br />

issues with DoPs so these should now be<br />

prepared.<br />

The following example is based on the<br />

simplified example in the draft amended<br />

Annex ZA to EN 771-3.<br />

1. Product type: (your product code)<br />

2. Identification: (your product code)<br />

3. Intended use: in walls, columns and partitions<br />

4. Manufacturer:<br />

AnyCo SA, Any Street 1<br />

B-1050 Brussels, Belgium<br />

Email: anyco.sa@provider.be<br />

5. Authorised Representative: Not applicable<br />

6. AVCP System 4<br />

7. Harmonized standard: EN 771-3<br />

8. ETA: Not relevant<br />

9. Declared performance<br />

Essential characteristics<br />

Dimensions (1)<br />

Configuration (1)<br />

Compressive<br />

strength(1)<br />

Dimensional stability (1)<br />

Length<br />

Width<br />

Height<br />

Tolerance category<br />

Shape and features<br />

Group according to<br />

EN 1996-1-1 (EC6)<br />

Mean compressive<br />

strength<br />

Direction of load<br />

Unit category<br />

Performance<br />

440 mm<br />

100 mm<br />

215 mm<br />

D1<br />

NPD<br />

Group 1<br />

7.3 N/mm²<br />

Perpendicular to bed faces<br />

Category II<br />

0.5mm/m (measured value)<br />

Bond strength (1) Shear bond strength 0.15N/mm 2 (tabulated value)<br />

Reaction to fire (2)<br />

Water absorption (3)<br />

Water vapour permeability (4)<br />

Flexural bond strength<br />

NPD<br />

A1 (Commission Decision<br />

2000/605/EC)<br />

< 3 g/m² (measured value)<br />

5/15 (tabulated value)<br />

Harmonized<br />

technical<br />

specification<br />

EN 771-3:<br />

2013<br />

You have to assign a number to each<br />

DoP and there should be a DoP for each<br />

product but you could, for example,<br />

group all widths of a given strength of<br />

a product range under one DoP. It is<br />

recommended that you use your existing<br />

product code as your DoP number.<br />

The example and your copy of BS EN<br />

771-3 should be sufficient to enable you to<br />

complete your DoPs but some explanatory<br />

notes are given.<br />

The DoP is essentially a formatted data<br />

sheet. You should complete it as fully<br />

Direct airborne sound<br />

insulation (5)(in end<br />

conditions)/ [Density<br />

and configuration]<br />

Gross density 1900 kg/m 3<br />

Configuration; dimensions<br />

and tolerances<br />

Thermal resistance/ or density and configuration (6)<br />

Durability against freeze/thaw<br />

Dangerous substances<br />

See configuration<br />

0.90 λ 10, dry, unit<br />

(tabulated value)<br />

(1) for units intended to be used in elements subject to structural requirements<br />

(2) for units intended to be used in elements subject to fire requirements<br />

(3) for units intended to be used in damp proof courses or in external elements with an exposed face<br />

(4) for units intended to be used in external elements<br />

(5) for units to be used in elements subject to acoustic requirements<br />

(6) for units intended to be used in elements subject to thermal insulation requirements<br />

Pass<br />

NPD<br />

10 www.cba-blocks.org.uk


TECHNICAL REPORT<br />

10. The performance of the product identified in 1 and 2 is<br />

in conformity with the declared performance in 9.<br />

This declaration of performance is issued under the<br />

sole responsibility of the manufacturer identified in 4.<br />

Signed on behalf of the manufacturer:<br />

Quality manager<br />

(name and function)<br />

<strong>Concrete</strong>town, 30.06.2013<br />

(Place and date of issue)<br />

........... (Signature)<br />

Notes<br />

Configuration You have the choice of<br />

giving details of the volume of voids, shell<br />

and web thicknesses as specified in BS EN<br />

771-3 or just stating the Group of unit.<br />

Group 1 units are those with up to and<br />

including 25% voids.<br />

Group 2 units are those with more than<br />

25% voids.<br />

Units cast on end and also containing<br />

voids (ie horizontally perforated) will be<br />

group 4 units. (Perforations I group 1 & 2<br />

units are vertical).<br />

It is recommended that you give NPD<br />

against the ‘shape and features’ box and<br />

state the group.<br />

Compressive strength/ unit category You<br />

have to state category I or Category II.<br />

Category I applies if you have third party<br />

surveillance of your factory production<br />

control.<br />

Dimensional stability This is moisture<br />

movement and you should have had<br />

this property measured for each product<br />

(ie each strength of each product) you<br />

manufacture. However, do not give the<br />

measured value but one you are confident<br />

of achieving.<br />

Bond strength The shear bond strength is<br />

a tabulated value so give the value shown<br />

in the example.<br />

Flexural bond strength is only required in<br />

Finland so put NPD.<br />

Reaction to fire Complete as indicated<br />

unless your product contains more than<br />

1% combustible material by mass or<br />

volume.<br />

Water absorption You only need to give a<br />

value if your product is for use externally<br />

without render (normally a facing unit).<br />

Again if you need to measure it is best<br />

to give a safe value rather than the<br />

measurement result.<br />

Water vapour permeability This is used<br />

in condensation risk calculations and the<br />

tabulated value given can be used unless<br />

you make dense aggregate blocks with<br />

a gross density of 2200kg/m 3 when you<br />

should give a value of 30/100 or 50/150<br />

for a density of 2300kg/m 3 or greater<br />

Thermal resistance BS EN 771-3 allows you<br />

to give the λ 10,dry<br />

, unit value or density and<br />

configuration. Tables of λ 10,dry<br />

, unit values<br />

are given below. These are values which<br />

have not been corrected for equilibrium<br />

moisture content so are only to meet the<br />

legal requirements of giving a value in<br />

the DoP. For trade within Europe where<br />

products cross borders and countries have<br />

different assumed equilibrium moisture<br />

contents for masonry units it is convenient<br />

way of supplying a value. For units with<br />

voids an equivalent or apparent λ-value<br />

would need to be given. This will need<br />

to be calculated in accordance with BS<br />

EN ISO 6946. The λ 10,dry<br />

value is not to be<br />

confused with a design value. For voided<br />

units the choice of providing density and<br />

configuration details may therefore be<br />

more convenient.<br />

Durability against freeze/thaw The UK<br />

guidance on this used to be in BS 5628-3<br />

but is now in PD 6697.<br />

You will need to state ‘not to be used<br />

exposed’ for units which are not one of<br />

the following:<br />

Dense blocks or Lightweight aggregate<br />

blocks of at least 1500kg/m 3 density or<br />

Lightweight aggregate blocks of at least<br />

7.3N/mm 2 strength.<br />

Otherwise state ‘pass’.<br />

Dangerous substances State NPD as there<br />

is no requirement to address this property<br />

in the masonry standards as yet.<br />

The following λ10,dry, unit values should<br />

be used for solid units (interpolate for<br />

intermediate densities).<br />

Density<br />

λ 10,dry,unit<br />

1800 0.82<br />

1900 0.90<br />

2000 1.00<br />

2100 1.11<br />

2200 1.24<br />

2300 1.37<br />

Values for dense and manufactured<br />

stone units<br />

Density<br />

800 0.19<br />

900 0.22<br />

1000 0.26<br />

1100 0.30<br />

1200 0.34<br />

Values for pumice units<br />

λ 10,dry,unit<br />

Density<br />

λ 10,dry,unit<br />

600 0.16<br />

700 0.19<br />

800 0.22<br />

900 0.26<br />

1000 0.30<br />

1100 0.34<br />

1200 0.39<br />

Values for expanded clay units<br />

Density<br />

The simplest form of CE marking given as<br />

an example in the draft amendment to<br />

Annex ZA of EN 771-3 is:<br />

AnyCo SA<br />

Any Street 1<br />

B-1050 BRUSSELS<br />

Where:<br />

13<br />

λ 10,dry,unit<br />

1200 0.33<br />

1300 0.35<br />

1400 0.37<br />

1500 0.39<br />

Values for FBA units<br />

Density<br />

λ 10,dry,unit<br />

1200 0.52<br />

1300 0.58<br />

1400 0.66<br />

1500 0.74<br />

1600 0.83<br />

Values for other lightweight aggregates<br />

(eg blends)<br />

(your product code)<br />

EN 771-3<br />

DoP: (your product code)<br />

NB: None<br />

Product information: www.anyco.be/(your product code)<br />

The number 13 is the year in which the<br />

CE mark was first affixed<br />

NB refers to the Notified Body (the<br />

body responsible for the surveillance of<br />

your FPC – if any)<br />

The final line is the link to your DoP for<br />

the product<br />

Unless there is agreement with UK<br />

Trading Standards to supply the CE<br />

mark electronically this is the minimum<br />

information you will be able to supply with<br />

every delivery/collection.<br />

The requirements are that the CE mark is<br />

given on the product or on the packaging<br />

or on/with delivery documentation. This<br />

will mean that it is supplied on/with<br />

delivery documentation by most members.<br />

As merchants will need to pass on your CE<br />

mark when they sell from yard stock it will<br />

be advantageous to keep CE marking as<br />

simple as possible. Having a link to your<br />

website and the DoP, which the merchant<br />

can quote on his delivery documentation,<br />

will probably be the best option to achieve<br />

simplicity.<br />

Continued<br />

www.cba-blocks.org.uk 11


TECHNICAL REPORT<br />

Continued from page 11<br />

Eurocode 6<br />

(BS EN 1996-1-1)<br />

Shortly after the introduction of Eurocode<br />

6 and the UK National Application<br />

Document (NAD) giving values to use<br />

in the UK for designs to Eurocode 6, it<br />

became known that designs to this code<br />

and the UK NAD were significantly more<br />

conservative than designs to BS 5628.<br />

Twelve years after a paper, anticipating<br />

Eurocode 6, with me as one of the joint<br />

authors, was published in the Structural<br />

Engineer making the case for a K factor of<br />

0.7 in the equation:<br />

f k<br />

= K f m<br />

0.3<br />

. f b<br />

0.7<br />

[the equation to calculate characteristic<br />

strength (f k<br />

) when designing to Eurocode<br />

6] the BSI mirror committee for the<br />

masonry Eurocode, has finally agreed to<br />

adjust the factor of K from 0.55 (their<br />

original choice) to 0.75 for Group 1<br />

concrete units and from 0.45 to 0.75<br />

for manufactured stone units.<br />

This agreement has taken an inordinate<br />

amount of effort analysing and<br />

re-analysing test data and putting<br />

forward numerous proposals to amend<br />

the K factors and unit shape factor<br />

corrections to try and get a straight line<br />

relationship between the fk values in BS<br />

5628-1 and those calculated according to<br />

the Eurocode 6 equation.<br />

designs are carried out to BS EN 1996-<br />

1-1 instead of advocating the use of the<br />

withdrawn BS 5628.<br />

The new UK NAD will also contain some<br />

key guidance on calculating fk values for<br />

collar-jointed walls and walls with blocks<br />

laid flat which the existing UK NAD does<br />

not provide.<br />

Flooring blocks<br />

Following a <strong>CBA</strong> initiative, it has been<br />

agreed that a national foreword can be<br />

added to BS EN 15037-2 ‘Precast concrete<br />

products. Beam and block floor systems.<br />

Part 2 <strong>Concrete</strong> blocks’ which states that<br />

blocks to BS EN 771-3 can be either<br />

7.3N/mm 2 strength with no need to test<br />

for transverse strength or alternatively<br />

they need to be tested for transverse<br />

strength according to that standard. The<br />

test method is identical to that used in the<br />

UK since blocks were first supplied for this<br />

application. This will mean that you will<br />

not have to claim compliance with BS EN<br />

15037-2 when supplying blocks for beam<br />

and block flooring and have to CE mark to<br />

2 standards.<br />

Thermal bridging<br />

details<br />

We are in the process of putting together<br />

some generic thermal bridging details for<br />

use by <strong>CBA</strong> members. There are some<br />

general details (Accredited Construction<br />

Details known as ACDs) available for<br />

downloading from a Government website<br />

but these give conservative values and we<br />

need to have dedicated thermal bridging<br />

details appropriate for constructions<br />

involving generic aggregate blocks<br />

available as these are needed for SAP<br />

calculations. This is specialist work and we<br />

are going outside for this modelling work.<br />

A typical detail for a floor/wall junction is<br />

shown left.<br />

It will be appreciated that the permutations<br />

of junction type, block type, other product<br />

type in the junction, insulation type and<br />

thickness together with the combination<br />

of positions where the insulation can be<br />

placed leads to a vast number of possible<br />

thermal bridging details. Initially we will<br />

be modelling the 17 most frequently<br />

found junctions and add to them as<br />

demand dictates.<br />

(Below) Once modelled the details will give ψ-values and f-factors for each detail modelled<br />

and models will cover λ-values for ultralightweight, lightweight and dense blocks.<br />

A revised UK NAD to BS EN 1996-1-1<br />

where the new K factors are to be found<br />

has now been accepted and is expected to<br />

be published before the summer. We will<br />

thus be able to recommend that masonry<br />

<strong>CBA</strong> Website a hit<br />

Our website continues to receive 4000<br />

- 5000 visits a month with the average<br />

visitor looking at 3 pages. The most<br />

sought after pages continue to be<br />

the 20 technical data sheets, u-value<br />

calculator and Part L 2010 Regs guide.<br />

With this in mind many of the technical<br />

data sheets have been updated over the<br />

last 12 months, for instance the one on<br />

sustainability has been comprehensively<br />

upgraded and contains more factual<br />

detail. A members only area is now up<br />

and running which contains all the Spring<br />

Update and Monthly Newsround back<br />

issues along with the Technical Commitee<br />

minutes. A facility to trade plant and<br />

equipment member to member has also<br />

been set up. Make sure that your staff<br />

and customers are aware of the ease of<br />

access to information on concrete blocks<br />

via our website. Remember that if you<br />

print the <strong>CBA</strong> QR tag ob your literature it<br />

will give smartphone users instant access<br />

to the site.<br />

www.cba-blocks.org.uk<br />

12 www.cba-blocks.org.uk


thermal mass<br />

Thermal mass in concrete<br />

In an age of growing environmental<br />

awareness, the use of concrete in<br />

buildings can lead to questions regarding<br />

its embodied CO 2<br />

. Often it is perceived<br />

as higher than that of many alternative<br />

construction materials. In the case of<br />

timber frame housing, the difference<br />

compared to masonry construction is<br />

actually quite small at around 4-6% for<br />

the average house. This is because with<br />

the exception of the blockwork and timber<br />

frame, all the other construction materials<br />

used are common to both house types<br />

and account for most of the embodied<br />

impacts, for example, UPVC windows,<br />

brick facade, roof structure, carpets etc.<br />

Over the life of a masonry home, this<br />

difference becomes even less significant<br />

since the CO 2<br />

emissions resulting from<br />

heating, lighting and hot water will be<br />

many times greater.<br />

So, this puts the embodied CO 2<br />

issue into<br />

context, but there is another important<br />

factor to take account of, which is the<br />

affect of the thermal mass provided by the<br />

blockwork. Over the life of the building,<br />

this has the potential to tip the overall CO 2<br />

balance in favour of masonry construction.<br />

<strong>Block</strong>s and other heavyweight materials<br />

can enhance fabric energy efficiency in<br />

well insulated homes by capturing and<br />

later releasing free heat from the sun and<br />

internal sources such as cookers, electrical<br />

appliances and people. This in turn can<br />

reduce the load on the boiler and, over<br />

time, offset the slightly higher embodied<br />

CO 2<br />

in a masonry home. Put another way,<br />

these savings can be viewed as payback for<br />

the investment in the embodied CO 2<br />

of a<br />

block inner leaf.<br />

This sounds good in theory, but to<br />

establish the credibility of this argument<br />

The <strong>Concrete</strong> Centre commissioned Arup<br />

to compare the embodied and operational<br />

CO 2<br />

emissions of a masonry home with<br />

an equivalent timber frame home, taking<br />

into account the likely impact of climate<br />

change on their thermal performance over<br />

the 21st century. The reason for factoring<br />

this in was to include the affects of our<br />

warming climate and the ability of thermal<br />

mass to avoid or reduce the future need<br />

for domestic air-conditioning; another<br />

likely source of domestic CO 2<br />

emissions in<br />

the coming years.<br />

The research showed that the additional<br />

embodied CO 2<br />

in an average semidetached<br />

masonry home can be offset in<br />

as little as 11 years if the design seeks to<br />

include the following:<br />

High levels of insulation and<br />

airtightness<br />

Some south facing windows to<br />

maximise solar gain in winter<br />

Continuous background heating<br />

(young family, retired occupants,<br />

underfloor heating).<br />

The research also showed that increasing<br />

the thermal mass further by, for example,<br />

including a concrete upper floor will<br />

increase the offset period due to the<br />

higher level of embodied CO 2<br />

, but further<br />

reduces annual emissions, ultimately<br />

leading to the lowest whole life CO 2<br />

footprint of all the options considered<br />

in the study. To put these findings into<br />

context, the overall CO 2<br />

saved (embodied<br />

and in-use) over the 21st<br />

century when compared to the lightweight<br />

home was around 7-10% for a typical<br />

masonry home with a timber upper floor,<br />

and 10-15% when a concrete upper floor<br />

is added. Whilst this study was completed<br />

back in 2006, a recent check using the<br />

latest embodied CO 2<br />

data for construction<br />

materials confirmed the research remains<br />

valid.<br />

For more information, a technical paper<br />

on this research can be downloaded from<br />

the <strong>Concrete</strong> Centre: www.concretecentre.<br />

com/Embodied_and_operational_carbon_<br />

dioxide_emissions_from_housing<br />

Conclusions<br />

The thermal mass in concrete blocks has<br />

an important role to play in the 21st<br />

century by helping to both mitigate and<br />

adapt to climate change. The potential<br />

whole life CO 2<br />

savings provided by blocks<br />

can outweigh any additional embodied<br />

impacts when compared to timber frame<br />

construction. Whilst it may not always be<br />

possible to realise these savings, thermal<br />

mass is nevertheless playing an increasingly<br />

important role in fabric energy efficiency<br />

and recent changes to construction<br />

regulations and standards are beginning to<br />

reflect this.<br />

Figure 1 – (Reference: “Embodied and operational carbon dioxide emissions from<br />

housing: A case study on the effects of thermal mass and climate change”; Energy and<br />

Buildings 40/3, 2008)<br />

Tom De Saulles<br />

MPA – the <strong>Concrete</strong> Centre<br />

www.cba-blocks.org.uk 13


environment & sustainability<br />

Is timber the most sustainable<br />

form of construction?<br />

This article is based on a briefing paper<br />

from our colleaguues at MPA <strong>Concrete</strong><br />

Centre. It is full of facts and qualified<br />

references to give you the members,<br />

the ammunition to combatany misleading<br />

claims made for the sustainability of timber<br />

framed buildings.<br />

Timber is not the most sustainable form<br />

of construction. No material can claim<br />

to provide the most sustainable form of<br />

construction as it depends on a range of<br />

project specific factors and requirements,<br />

and against what criteria you are judging.<br />

The issues are complex and need to<br />

be addressed on a case-by-case basis<br />

considering the whole life cycle of the<br />

building.<br />

Sustainability benefits<br />

The two main sustainability claims made<br />

for timber are low ECO2 and that it is a<br />

renewable resource. All other sustainability<br />

benefits are at least matched or exceeded<br />

by concrete and masonry solutions (e.g.<br />

low waste, energy efficiency; long life;<br />

recyclable; responsibly sourced; whole<br />

life performance, thermal performance).<br />

Rob Pannell, the head of Zero Carbon<br />

Hub has recently stated that he has no<br />

views either way on embodied carbon<br />

timber vs masonry.<br />

1. <strong>Concrete</strong> has low ECO 2<br />

Masonry and concrete buildings have a<br />

similar level of ECO 2<br />

(emodied CO 2<br />

) to<br />

timber buildings and in terms of kg CO 2<br />

/t,<br />

concrete is lower i.e. the timber used in<br />

housing is around 690 kg CO 2<br />

/t (TRADA<br />

data), whilst ready-mix concrete is about<br />

103 -162 kg CO 2<br />

/t, precast concrete<br />

around 180 kg CO 2<br />

/t and concrete blocks<br />

are about 75-240 kg CO 2<br />

/t.<br />

The above is verified by independent<br />

reports: e.g. NHBC report on housing<br />

stated there was no significant difference<br />

between timber frame and masonry. Ref:<br />

Operational and embodied-carbon in<br />

new build housing. A reappraisal - NHBC<br />

Foundation Nov 2011:<br />

a. Some timber has higher (by up to x10<br />

times) ECO 2<br />

than some concrete e.g. CLT,<br />

Glulam<br />

b. Using recognised public data published<br />

by the timber industry their claims for<br />

negative carbon appear incorrect. This<br />

discrepancy comes from the use of<br />

selective choice of life cycle stages by the<br />

timber Industry which ignores end of life<br />

scenarios.<br />

c. The notion of sequestered carbon is not<br />

widely recognised by LCA criteria as the<br />

phenomenon is only temporary and the<br />

footprint is dependent upon the end of<br />

life scenario (methane from decomposition<br />

or CO 2<br />

from combustion). Refer to the<br />

EEB Guide (Energy Efficient Buildings<br />

http://www.eebguide.eu/) “Operational<br />

Guidance for LCA Studies of the Energy<br />

Efficient Buildings Initiative”<br />

2. Plentiful local resource<br />

A focus on renewable resources which can<br />

only be met by bio-products is flawed as<br />

a basis for the UK economy due to land<br />

availability and other issues.<br />

a. Construction grade timber is not<br />

generally available in the UK and is<br />

therefore imported from Europe and North<br />

America<br />

b. But the UK has plentiful natural resource<br />

for concrete (1000s of years potentially)<br />

c. Reliance on grown product is many<br />

years away and could have a significant,<br />

detrimental impact on UK environment<br />

14 www.cba-blocks.org.uk


environment & sustainability<br />

and biodiversity (e.g. single species<br />

woodland) not to mention increased risk,<br />

from climate change (disease and pest<br />

attack).<br />

3. Fire, flood and climate change<br />

resilience<br />

It is widely recognised that timber is not<br />

the most environmentally sustainable<br />

solution with regards to flood, fire and<br />

pest resilience and it has minimal thermal<br />

mass properties to provide the potential<br />

for low energy cooling and comfort (all are<br />

predicted criteria to meet future climate<br />

change scenarios).<br />

4. Construction benefits<br />

ALL of the arguments put forward by the<br />

timber industry for benefits in construction<br />

can also be met by concrete and masonry<br />

construction (e.g. off-site solutions/<br />

airtightness/energy efficiency).<br />

5. Energy efficiency<br />

The perception that timber provides more<br />

energy efficient construction does not<br />

match the reality. The vast majority of all<br />

existing building stock was built to lower<br />

energy efficiency standards than required<br />

today. Since most of this is concrete and<br />

masonry this skews the perception but<br />

can also present a potential for improved<br />

summertime performance especially in<br />

combatting overheating if the correct<br />

methods of insulation are adopted as part<br />

of the Green Deal.<br />

6. Responsible sourcing<br />

<strong>Concrete</strong> can perform higher than timber<br />

in responsible sourcing schemes assessed<br />

in BREEAM 2011. Unlike timber, concrete<br />

can contribute to the energy efficiency of a<br />

building through the use of thermal mass.<br />

Amongst the communication tools available to us, a stand at industry shows remains<br />

effective.<br />

efficiency/thermal mass, and housebuilders<br />

prefer it because of its cost<br />

effectiveness. Indeed an ICM telephone<br />

survey, (Oct 2009, 1002 respondents)<br />

found that 93% of people would prefer a<br />

house thats structure was block and brick<br />

over a house thats structure was timber<br />

and plywood.<br />

9. Most efficient<br />

Timber frame building has become less<br />

commercially attractive due to reduced<br />

site density and other fire protection costs<br />

since the publication of recent guidance<br />

on how to address fire risks during the<br />

construction phase. For further details refer<br />

to UKTFA, Timber Industry Guidance<br />

for Fire Separation Dec 2012.<br />

In seeting out this article I suggest that you<br />

box highlight a couple of sections, section<br />

1 <strong>Concrete</strong> has low ECO2 and section 10<br />

Fire risk.<br />

10. Fire risk<br />

The report ‘Fire performance of new<br />

residential buildings’1 by the NHBC<br />

Foundation (housing research in<br />

partnership with BRE Trust) states on p14<br />

final paragraph:<br />

The data led the DCLG to the general<br />

conclusion:<br />

‘The appropriate statistical test (Pearson’s<br />

chi-squared test) indicates that fires in timberframed<br />

dwellings do tend to have a greater area<br />

7. Highest standard<br />

<strong>Concrete</strong> and masonry remains the most<br />

common form of construction for houses<br />

in the UK (currently over 88%, see latest<br />

NHBC figures) and is capable of being<br />

constructed to the highest standards of<br />

energy efficiency as measured by the code<br />

for sustainable homes/PassivHaus etc.<br />

8. Market leader<br />

The reasons underpinning the market<br />

share relate to the fact that householders<br />

prefer masonry, designers prefer it for<br />

its technical benefits durability, energy<br />

www.cba-blocks.org.uk 15


and finally...<br />

Dates for your diary<br />

Who’s who<br />

<strong>CBA</strong><br />

20th March<br />

2013<br />

<strong>CBA</strong> AGM Derbyshire<br />

Andy Littler<br />

<strong>CBA</strong> Chairman<br />

07785 520 674<br />

littler.andy@yahoo.co.uk<br />

ICT<br />

21st March<br />

2013<br />

41st Annual<br />

Convention<br />

Symposium;<br />

<strong>Concrete</strong>: Grey to<br />

Green<br />

Warwickshire<br />

Gerry Petit<br />

<strong>CBA</strong> Technical Consultant<br />

0780 272 2972<br />

gjlp@gpettit.gotadsl.co.uk<br />

Greenbuild<br />

<strong>CBA</strong> Council<br />

BPCF<br />

8th to 9th May<br />

2013<br />

22nd May<br />

2013<br />

23rd May<br />

2013<br />

Greenbuild EXPO<br />

<strong>CBA</strong><br />

PRECAST2013<br />

Manchester<br />

Hanson Brickworks,<br />

Measham<br />

Leicester<br />

Martin Clarke<br />

Chief Executive BPCF<br />

0116 253 6161<br />

martin.clarke@britishprecast.org<br />

Mayuri Dhanak<br />

<strong>CBA</strong> Secretary<br />

0116 253 6161<br />

mayuri.dhanak@britishprecast.org<br />

<strong>CBA</strong><br />

MMA<br />

25th May<br />

2013<br />

17th October<br />

2013<br />

<strong>CBA</strong><br />

Housing Summit<br />

Venue tba<br />

Solihull<br />

Maria Lesta<br />

BPCF and <strong>CBA</strong> Admin<br />

0116 253 6161<br />

maria.lesta@britishprecast.org<br />

Mike Leonard<br />

Modern Masonry Alliance<br />

0777 884 2831<br />

mike.leonard@modernmasonry.co.uk<br />

www.modernmasonry.co.uk<br />

<strong>CBA</strong> technical helpline<br />

<strong>CBA</strong> Technical Helpline is staffed on a rota<br />

basis by volunteers from the Technical<br />

Committee. Its function is to promote<br />

the use of aggregate blocks and raise the<br />

profile of <strong>CBA</strong> and its members. This is<br />

achieved through the provision of free<br />

technical advice on the selection and<br />

correct application of aggregate concrete<br />

blocks.<br />

Technical Helpline<br />

0116 222 1507<br />

www.cba-blocks.org.uk<br />

Andrew Minson<br />

CEO, <strong>Concrete</strong> Centre<br />

0207 963 8000<br />

aminson@concretecentre.com<br />

By accessing www.cba-blocks.org.uk,<br />

enquirers have the option of sending<br />

their enquiry by email or by telephone.<br />

Those seeking advice include members<br />

of the general public, builders, architects,<br />

engineers and members of <strong>CBA</strong>.<br />

Most questions posed are relatively<br />

straightforward but by no means could all<br />

of them be so described.<br />

<strong>CBA</strong> Technical Helpline: 0116 222 1507<br />

The <strong>Concrete</strong> <strong>Block</strong> <strong>Association</strong> 2012<br />

Although The <strong>Concrete</strong> <strong>Block</strong> <strong>Association</strong> does its best to<br />

ensure that any advice, recommendation or information it<br />

may give is accurate, no liability or responsibility of any kind<br />

(including liability for negligence) is accepted in this respect by<br />

the <strong>Association</strong>, its servants or agents

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