ProLINFlasher - ProMik

Quality High speed programming Support www.promik.com 

2

WELCOME to the PRESENTATION of ProMik 

The company ProMik was founded in 1995 and looks back on a long 

partnership with Freescale. 

ProMik has been on the forefront in developing efficient and reliable 

programming systems mainly for Freescale Microcontrollers. 

To the business fields of ProMik belongs: 

• developing and selling programming tools for a broad range of applications 

focused on the automotive industry 

• consultancy programming services and logistics 

• Engineering of professional high speed systems as well as automatic 

In-Line Programming stations 


24

DIFFERENT METHODS OF FLASH 

PROGRAMMING 

• OFF-LINE PROGRAMMING SERVICE 

• IN-LINE PROGRAMMING 

• FIELD (RE)PROGRAMMING 


2

OFF-LINE PROGRAMMING SERVICE 

• AUTOMATIC DEVICE HANDLING PA2012 

• CONTROLLED DEVICE POSITIONING 

• 2D/3D LEAD INSPECTION 

• PARALLEL PROGRAMMING 

• TAPE&REEL WITH LEAD INSPECTION 

• CUSTOMER SPECIFIC REQUIREMENTS 

e. g. SERIAL NUMBER, DEVICE TEST, etc. 

• LOG FILES FOR TRACEABILITY 

• LASERMARKING 


2

QUALITY ASPECTS 

• FREESCALE´S PROGRAMMING 

RECOMMENDATION 

• MARGIN VERIFY 

• TRACEABILITY / CHECKSUM 

• SELF ASSESSMENT OF PROGRAMMING 

ALGORITHMS 

• CERTIFICATION ISO/TS16949 


2


PROGRAMMING 





2

IN-LINE PROGRAMMING 

• SOFTWARE TOOLS 

WinStar 

MSP68Multi 

P-Online Win32 

P-Online Win-DLL 

• AUTOMATIC SYSTEMS and SEMI-AUTOMATIC SYSTEMS 

• MANUAL SYSTEM 

• INFLUENCE of APPLICATION 

e.g. WATCHDOG, POWER SUPPLY, OSCILLATOR, NOISE, etc. 

• INTEGRATION SUPPORT 

• QUALITY 


2


PROGRAMMING 





2

FIELD (RE)PROGRAMMING 

•CAN NETWORK 

•FLEX-RAY 

• LIN BOOTLOADER PROGRAMMING 


2

PROMIK CURRENTLY DEVELOPS A NEW PROGRAMMING SYSTEM 

Features of the new hardware 

NEWS 

• high performance PowerPC (up to 132 MHz) 

• high speed communication to the target MCU 

• support for multiple interfaces (BDM, JTAG, SPI, SCI, I2C, CAN, LIN, ...) 

• increased current sourcing capabilities to power the target 

• Fast Ethernet interface (100 MBit/s) for communication to the Host 

• USB interface for alternative communication to the Host 

• small dimensions (programmer can be placed close to the target ) 


24

NEW Programming Hardware 

Base Module of the new Programmer 


24

Thanks for your attention! 


2

Margin Read Method of 9S12 and 9S12X 

used by ProMik 

A: Margin Programmed, Special Test Mode (ProMik) , 9S12 and 9S12X 

B: Margin Programmed, Special Mode, 9S12X only 

C: Margin Programmed, User Mode, 9S12X only 

D: Margin Erased, User Mode, 9S12X only 

E: Margin Erased, Special Mode, 9S12X only 

F: Margin Erased, Special Test Mode (ProMik), 9S12 and 9S12X 

A BC D E F 


Margin 

Verify 

Reading 

Bit-cell Current 

2

Programming Conditions 

Hardware Considerations 

- Blocking capacitors 

-Noise 

- Voltage monitoring 

- Inductance 

-Verify 

- Oscillator consideration 

- RESET Pin of MCU 

Environmental Conditions 

- General environment conditions 

- Temperature 

- Relative Humidity 

- Dust Content 

- Mechanical Vibration 

- Electrostatic Discharge (ESD) 

- Shielding 


2

WinStar 

• windows based software for a single programmer system 

• menu driven 

• suitable for development lab 


24

Example for MCU Options 

WinStar - Options 


24

WinStar - Signatures 

Example for S12X family 


24

• windows based software for a multi programming system 

• graphical user interface 

MSP68Multi 

• suitable for factory programming (parallel programming) 

• standard or customized versions available 


24

Quality High speed programming Support www.promik.com 24


• a collection of Win32 executables (*.exe) to perform certain tasks 

• suitable to be integrated in the customer software 

• can simply to be run from a batch job 



24


Examples of functions (e.g. for MC912DG128) 

• INIT_BAS.EXE initialize programmer 

• FILL_RAM.EXE transfer data to programmer's RAM 

• CONNECT.EXE switch on/off connections programmer MCU 

• UNSECURE.EXE erase and unsecure STAR12 

• ERAS_EEP.EXE erase EEPROM 

• ERASE_FL.EXE erase Flash areas 

• BLNK_CHK.EXE blank check 

• MODI_RAM.EXE modify programmer's RAM (Serial number, ...) 

• PRG_AREA.EXE program data specified by address area 

• PRG_SHDW.EXE program SHADOW WORD (HC12) 

• D_VERIFY.EXE verify data (data compare) 

• F_VERIFY.EXE verify data (checksum) 

• READ_DAT.EXE read MCU area 

• COPY_GO.EXE transfer data to MCU's RAM and start application 

Examples for customized EXE files 

• Initilaize.exe initialization (adapted to customer requirements) 

• Program.exe erase, program, verify .. 


24

P-Online Win-DLL 

• multi threaded windows dll 

• suitable to be used as a multi programming system 

(parallel programming) 

• Microsoft and Borland C/C++ Win32 libraries available 

• DLL with COM-interface 

(as typically used in Visual Basic applications) 



24

Examples of DLL-API functions for MC9S12DG128: 

• DWERROR BlankCheck( BYTE bProgrammerNumber ); 

• DWERROR ConfigureDll( BYTE bSerialPorts[ 12], // 0, 1... 20 

void (__stdcall *pfnInformation)( DWORD dwError, LPSTR szText ), 

BYTE bUseCallback ); // Using Callback 

• DWERROR EraseFlash( BYTE bEraseArea, // Erase areas 

BOOL iUnsecure, // Security flag 

BYTE bProgrammerNumber ); // Programmer 

• DWERROR InitBase( BYTE bVoltage, // Module voltage 

BYTE bResetIdent, // Identification value 

DWORD dwFrequency, // Oscillator frequency 

BYTE bPllSynr, // Multiplier PLL frequency 

BYTE bPllRefdv, // Divider PLL frequency 

DWORD dwBaudRate, // Baud rate serial port 


• DWERROR LoadFile( LPSTR szFileName, // File name 

WORD wEepromRemap ); // Start address EEPROM data 

• DWERROR ProgramArea( DWORD dwStartAddress, // Start address 

DWORD dwEndAddress, // End address 


• DWERROR VerifyCheckSum( DWORD dwStartAddress, // Start address 

DWORD dwEndAddress, // End address 

LPBYTE pbBuffer, // Source memory 



24

PROGRAMMING VIA LIN-BUS 

• BUS ACCESS 

• BOOTLOADER CONCEPT 

• TOOL EXAMPLE (PROLINFLASHER) 

• BENEFITS OF LIN BOOTLOADER 


2

Indirect Bus Access (Gateway) 

Backbone Bus (e.g. CAN ) 

LIN Node 

LIN Node 

Gateway (Master) 

LIN Bus 

LIN Node 

LIN Node 

Programmer or 

Diagonistic tool 


2

Direct Bus Access 

LIN Node 

LIN Node 

Programmer 

LIN Bus 

LIN Node 

LIN Node 


2

Bootloader Concept 

• Memory Allocation (e.g. HC908EY16) 

PROTECTED 

AREA 

0x0000 

0xC000 

USER FLASH 

AREA 

0xFCFE..0xFCFF 

0xFD00 

0xFDFF 

0xFF7E 

0xFFDC 

0xFFFE 

0xFFFF 

Relocatable interrupt 

vectors 

User Application 

Reset Boot Flag 

Promik Trimm-Val 

Bootloader 

(256 Bytes) 

FLBPR Register 

Interrupt 

Vectors 

Reset Vector 

Start of user 

application 

Start of 

bootloader 

Interrupt 

relocation 


2

Bootloader Concept 

• Simplified Flow Diagram 

BOOTLOADER 

Timeout 

RESET 

RESET 

Boot Reset 

Flag set? 

Initialise 

Data Frame received ? 

CMD received? 

YES 

Load RAM 

and Execute 

YES 

USER APPL 

Application 

CMD 

received ? 

YES 


2

Bootloader Concept (Cont.) 

• Entering Bootloader from User Appl. 

Example: (LIN Data Dump Diagnostic Frame): 

Msg. Header Response Field 

Break SYC PID NAD PCI SID D1 D2 D3 D4 D5 CHK 

PID = 0x3C Protected Identifier 60 (0x3C, Master Request frame) 

NAD = 0x80 Data[0], Node address (to be defined) 

PCI = 0x06 Data[1], Protocol Control Information 

SID = 0xB4 Data[2], Service Identifier, Data Dump 

D1 = 0xAA Data[3], Data 

D2 = 0xBB Data[4], Data 

D3 = 0xCC Data[5], Data 

D4 = 0xDD Data[6], Data 

D5 = 0xEE Data[7], Data 

Since D1 … D5 can freely be chosen according to the LIN Specification, these bytes 

can be used for security and authentification purposes. 

*If thers’s no valid user application, the Bootloader Mode is 

automatically entered after power-on reset. 


2

TOOL EXAMPLE (PROLINFLASHER) 

• HARDWARE SETUP 

AC Adapter 

IN OUT 

Volt. Control 

RS232 

Host 

PC ProMik Flasher 

DT 

+12V 

LIN-Bus 

GND 

Target ECU 

ON ON ON OFF 

1. LIN Target ECU not Self-Powered 

RS232 

OFF ON 

IN OUT 

Volt. Control 

Host 

PC ProMik Flasher 

DT 

automatic 

controlled 

automatic 

controlled 

+12V 

LIN-Bus 

GND 

2. ProMik Flasher not Self-Powered 

Target ECU 


2 

ON 

ON 

KL30 

KL30

TOOL EXAMPLE (Cont.) 

Power Supply Configuration and Serial Ports Configuring Bootloader Entry Messages 


2

TOOL EXAMPLE (Cont.) 


2

FEATURES OF PROMIK LIN BOOTLOADER 

SUMMARISED 

• fail safe, i.e. can be started even if (re-)programming is interrupted by watchdog, 

resets, power failure. 

• consumes little user flash resources ( appr. 300 bytes for HC908EY16, MM908E62x 

MCUs ) 

• fast start-up time (appr. 24 CPU Bus Cycles for HC08 EY16, MM908E62x MCUs) 

• communication even if master and slave relative clock freq. differ by up-to ±14% 

• special timeout and reset features to deal with unintentional user SW run-away into 

bootloader 

• Flash driver routines not in bootloader to rule out dangers of unintentional flash 

programming 

• provision for special user application software test before final user appl. validation 

• security and authentification features to access the bootloader 

• easy to integrate into customer user application 


2

BENEFITS OF A LIN BOOTLOADER 

• End-Of-Line Programming 

- Logistics 

- time-to-market shortened 

• Field-Updates 

- Save repair costs and time 


2

Semi-Automatic In-Circuit 

Programming Station 

Bed-of-needles adapter for up to 4 units 

ProMik GmbH offers you professional semi-automatic 

programming stations suitable for in-circuit programming 

in your production. Microcontrollers of different 

manufacturers are supported (Freescale/Motorola, ST 

Microelectronics, Renesas, NEC, Fujitsu, etc.). 

These semi-automatic programming stations mainly consist 

of the following components: bed-of-needles adapter 

(see Picture 1), a PC with serial interface and a digital 

I/O-card. Contact to your target board is achieved through 

the bed-of-needles. The control software runs on a 

PC with Windows. Up to four autonomous MSP68XX 

Programmers simultaneously program the plugged units. 

Communication between the PC and the Programmer 

is through a standard serial interface (RS232).

Semi-Automatic In-Circuit 

Programming Station 

Adapter with an additional stamping unit Interface connectors on the adapter rear side 

PC Control Software for a System with 3 Programmers 

Technical data 

• mechanical changeable adapter 

with parallel closing pressure mechanic 

• robust and durable mechanic, 

cover with damper 

• the housing can be opened 

for debugging purposes 

• ease of use due to the slanted housing 

• suitable for up to 4 MSP68XX 

Programmers 

• expandable to a tandem system 

(2 adapters can work in parallel 

controlled through only one control 

software, thus up to 8 programmers 

can do their tasks simultaneously) 

• handling and visualization is done 

through 3 push-buttons/status lamps 

red/yellow/green (in conjunction 

with the control software running 

on the host system 

e.g. green lamp = programming OK, 

red lamp = programming failed, 

green push-button = start the 

programming task, 

red push-button = confirm failed 

programming attempt) 

• cover interlock while the programming 

task is running, to prevent accidental 

opening 

• quick and easy changeover for different 

units (3 knurled screws for the 

bed-of-needles and 2 knurled screws 

for the cover with holding down 

elements) 

• interfaced through a 96-pole 

VG-connector, standard 192 test points, 

expandable for up to 384 test points 

• customized interface 

• mech. dimensions: 

530 x 450 x 330 mm (B x T x H) 

• max. usable area: 

350 x 230 mm (B x T) 

ProMik Programmiersysteme 

für die Mikroelektronik GmbH 

Südwestpark 100 

90449 Nürnberg, Germany 

Telefon +49 911-252665-0 

Telefax +49 911-252665-66 

info@promik.com 

www.promik.com

In-Line 

Programming System 

Automatic Loading Unit Automatic In-Line Programming Station Automatic Unloading Unit





Telefon +49 911-252665-0 

Telefax +49 911-252665-66 


www.promik.com

Lead inspection 

PA2012 

Software 

Based on Windows XP workstation 

for programming and optical inspection 

• Network capability 

• Statistics 

• Log files for traceability according 

to ISO/TS16949 

• Handling system controlled by Simatic S7 

Hardware 

Industrial PC 

• Strong Pentium IV Processor 

• Flat screen 17” TFT-Monitor 

• Local operating buttons 

• Image processing system 

Programming system 

Based on Muliprogrammer MSP68XX 

• programming time not an issue 

• Programming capacity: 1200 pcs/hour 

• smart programming algorithem 

• spec. libraries for: various MCU´s 

(freescale, RENESAS, NEC, Microchip, 

ST-Micro, etc.) 

• production management (order document) 

• open top sockets for various packages: 

QFP, TQFP, TSSOP, SOIC, PLCC, BGA, etc. 

• File Format: Motorola (S-Record), 

Intel (HEX), ELF-format. 

Image processing for LEAD inspection 

Every machine cycle controlled by optical inspection 

• 2D Colinearity for LEAD inspection 

• 3D Coplanarity for LEAD inspection 

• system consists of 4 CCD-Cameras 

Tray stacker Taping 

Tray stacker 

Tray stacker for input and output 

• JEDEC Standard Trays 

• Stacker for up to 200 mm height 

• Capacity for 20 trays 

• Tray teaching via camera 

Stick feeder (Option) 

Stick feeder for input 

• Output Tape&Reel 

• Capacity for 15 sticks 

Taping 

The taping capability is integrated 

• 8 mm to 56 mm Tape Width 

• Heat adhesive sealing 

• Optical detection after part insert 

• Reject handling 

Handling System 

• Ultra speed multiple axis 

• Handles all device packages 

• 0 to 360 degree rotation 

• 3 sec handling time e.g. Tray to Tape 

• Vacuum pump 

Technical data 

power: 3 x 400 V / 16 A 

pneumatic: 6 bar 

air consumption: approx. 10 l/min. 

vacuum: - 0.9 bar 

weight: approx. 200 kg 

dimensions(HxWxD) : 1700x1500x1300 mm 





Telefon +49 911-252665-0 

Telefax +49 911-252665-66 


www.promik.com

Professional Programming System PA2012 

- Programming time no longer an issue 

- Programming time reduced 

to the component handling time

file:///K|/FTF_Munich/Präsentation/ProMik_FTF_Presentation/Traceability/908E624_traceability_sample.txt 

2005.08.15 09:03:02:984: -------- Auftrag Laden: d:\Auftrag\Testkunde\ABC_954_051 

\ABC_954_051_15-08-05.auf 

2005.08.15 09:03:07:734: -------- Programmierungsmodul wird initialisiert -------- 

2005.08.15 09:03:17:984: [ 0] Beginn 15.08.2005 09:03:07 

2005.08.15 09:03:17:984: [ 0] Kunde: Testkunde 

2005.08.15 09:03:17:984: [ 0] Auftragsnr.: 815456 

2005.08.15 09:03:17:984: [ 0] Aufgabe: Programmieren 

2005.08.15 09:03:17:984: [ 0] Sachnummer: ABC.954.051 

2005.08.15 09:03:18:000: [ 0] Materialcode: ABC.954.010 

2005.08.15 09:03:18:000: [ 0] Benutzer: wh 

2005.08.15 09:03:18:000: [ 0] Appl.-Version: 1.25.6.0 

2005.08.15 09:03:18:000: [ 0] DLL-Version: 1.10.1.0 

2005.08.15 09:03:18:000: [ 0] System: PA2012-01 

2005.08.15 09:03:18:843: [ 0] Programmer 1 SA-Nr.: 0601 












2005.08.15 09:03:31:625: [ 0] MCU-Typ: MM908E624 

2005.08.15 09:03:31:625: [ 0] Zugelassene Spannungswerte: 830 - 890 

2005.08.15 09:03:31:625: [ 0] Programmierung: 

2005.08.15 09:03:31:625: [ 0] Leerbereiche füllen: nein 

2005.08.15 09:03:31:625: [ 0] Verifizierung: 

2005.08.15 09:03:31:625: [ 0] Verifizierung durch Prüfsummenvergleich 

2005.08.15 09:03:31:625: [ 0] Verifizierungsspannung: 5,0 V 



2005.08.15 09:03:31:640: [ 0] Datei: D:\pattern\Test\ABC_954_051\v13_fill_8E.s19 

2005.08.15 09:03:31:640: [ 0] Prüfsumme: $08A7 

2005.08.15 09:03:31:640: [ 0] Security-Code: C2 78 C2 84 CF 22 C2 8A 

2005.08.15 09:03:31:640: [ 0] 1. Datenblock: $C000 - $FDFE 

2005.08.15 09:03:31:656: [ 0] 2. Datenblock: $FF7E - $FF7E 

2005.08.15 09:03:31:656: [ 0] 3. Datenblock: $FFDC - $FFFF 

2005.08.15 09:03:31:656: [ 0] ProMik 6 

2005.08.15 09:03:31:687: -------- InitializeProgrammerInterface: ok -------- 

2005.08.15 09:03:31:984: System: ProMik-6 

2005.08.15 09:03:31:984: Appl.-Version: 1, 2, 121, 293 

2005.08.15 09:32:25:734: LOT-Nummer 1: 1TMEA00NER0 

file:///K|/FTF_Munich/Präsentation/ProMik_FTF_Presentation/Traceability/908E624_traceability_sample.txt (1 von 3)24.10.2005 11:54:31


2005.08.15 09:32:25:734: LOT-Nummer 2: NA 

2005.08.15 09:32:25:734: DTE-Nummer 1: 9D05110512 

2005.08.15 09:32:25:734: DTE-Nummer 2: NA 

2005.08.15 09:34:02:125: [ 1] Programmierung OK Trim=$7B Original($FDC2)=$80, Spg.=859 

2005.08.15 09:34:06:859: [ 2] Programmierung OK Trim=$90 Original($FDC2)=$96, Spg.=871 

2005.08.15 09:34:10:640: [ 3] Programmierung OK Trim=$B0 Original($FDC2)=$B7, Spg.=871 

2005.08.15 09:34:15:531: [ 4] Programmierung OK Trim=$80 Original($FDC2)=$8A, Spg.=872 

2005.08.15 09:34:19:296: [ 5] Programmierung OK Trim=$BA Original($FDC2)=$C2, Spg.=882 

2005.08.15 09:34:19:546: Chip ablegen; Socket: 1; ChipId: 22490 

2005.08.15 09:34:19:640: Chip OK; Socket: 1; ChipId: 22490 

2005.08.15 09:34:23:078: [ 6] Programmierung OK Trim=$91 Original($FDC2)=$9A, Spg.=862 


2005.08.15 09:34:23:796: Reel Start 


2005.08.15 09:34:23:890: [ 1] Programmierung OK Trim=$AB Original($FDC2)=$AD, Spg.=865 


2005.08.15 09:34:27:968: Reel Start 


2005.08.15 09:34:32:218: [ 7] Programmierung OK Trim=$AB Original($FDC2)=$B4, Spg.=869 


2005.08.15 09:34:32:312: Reel Start 



2005.08.15 09:34:36:640: Reel Start 



2005.08.15 09:34:40:937: Reel Start 


2005.08.15 09:34:41:500: [ 2] Programmierung OK Trim=$CC Original($FDC2)=$D2, Spg.=860 


2005.08.15 09:34:45:484: Reel Start 


2005.08.15 09:34:45:781: [ 3] Programmierung OK Trim=$84 Original($FDC2)=$8D, Spg.=871 


2005.08.15 09:34:49:796: Reel Start 


2005.08.15 09:34:50:140: [ 4] Programmierung OK Trim=$9D Original($FDC2)=$A6, Spg.=863 


2005.08.15 09:34:54:000: Reel Start 


2005.08.15 09:34:54:343: [ 5] Programmierung OK Trim=$96 Original($FDC2)=$A0, Spg.=874 


2005.08.15 09:34:58:359: Reel Start 


2005.08.15 09:34:58:640: [ 6] Programmierung OK Trim=$8F Original($FDC2)=$98, Spg.=873 




2005.08.15 09:35:02:656: Reel Start 


2005.08.15 09:35:03:390: [ 7] Programmierung OK Trim=$86 Original($FDC2)=$8E, Spg.=880 


2005.08.15 09:35:07:218: Reel Start 


2005.08.15 09:35:07:281: [ 1] Programmierung OK Trim=$81 Original($FDC2)=$8B, Spg.=871 


2005.08.15 09:35:11:312: Reel Start 


2005.08.15 09:35:11:656: [ 2] Programmierung OK Trim=$AF Original($FDC2)=$B7, Spg.=864 


2005.08.15 09:35:15:656: Reel Start 


2005.08.15 09:35:16:453: [ 3] Programmierung OK Trim=$6E Original($FDC2)=$72, Spg.=883 


2005.08.15 09:35:20:000: Reel Start 


2005.08.15 09:35:20:531: [ 4] Programmierung OK Trim=$8F Original($FDC2)=$98, Spg.=866 


2005.08.15 09:35:24:328: Reel Start 


2005.08.15 09:35:25:000: [ 5] Programmierung OK Trim=$A9 Original($FDC2)=$B2, Spg.=882 


2005.08.15 09:35:28:593: Reel Start 

[Barcode Label Nr. ] 

Manuf=Freescale 

MPN=1PMM908E624ACDWB 

Lot1=1TMEA00NER0 

Date1=9D05110512 

Lot2=1TMEA017570 

Date2=9D0519 

CusProdID=ABC.954.051 

Software=V13-FILL-8E.S19 

Qty=Q1716 

MSLvIn=3 

MSLvInHrs=168 Hours 

TofDry=3 Hours 

MSLvOut=3 

MSLvOutHrs=-3,0 Hours 

Seq/Reel/Set No= 

Tray/Set= 

Zusatz=Pb-free=N, RoHS=N 

Theta=245 

TotalQ=0 


ProLINFlasher

ProLINFlasher 

PC Control Software for a System with 3 Programmers 





Telefon +49 911-252665-0 

Telefax +49 911-252665-66 


www.promik.com

ProLINFlasher - ProMik

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