Untitled - DIXI Polytool

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n [tr/min] =Vc [m/min] x 1000π x D 1 [mm]Vf [mm/min] = n [tr/min] x f [mm]Feed per revolutionf [mm]Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 1 Ø D 10.20 - 0.40 0.40 - 0.60 0.60 - 0.80 0.80 - 1.00 1.00 - 1.20 1.20 - 1.40 1.40 - 1.60 1.60 - 1.80 1.80 - 2.00 2.00 - 2.500.003 - 0.010 0.008 -0.015 0.012 -0.018 0.015 - 0.020 0.018 - 0.025 0.022 - 0.030 0.026 - 0.035 0.030 - 0.045 0.034 - 0.055 0.038 - 0.0700.003 - 0.010 0.008 -0.015 0.012 -0.018 0.015 - 0.020 0.018 - 0.025 0.022 - 0.030 0.026 - 0.035 0.030 - 0.045 0.034 - 0.055 0.038 - 0.0700.003 - 0.010 0.008 -0.015 0.012 - 0.018 0.015 - 0.020 0.018 - 0.025 0.022 - 0.030 0.026 - 0.035 0.030 - 0.045 0.034 - 0.055 0.038 - 0.0700.003 - 0.010 0.008 -0.015 0.012 -0.018 0.015 - 0.020 0.018 - 0.025 0.022 - 0.030 0.026 - 0.035 0.030 - 0.045 0.034 - 0.055 0.038 - 0.0700.003 - 0.010 0.008 -0.015 0.012 -0.018 0.015 - 0.020 0.018 - 0.025 0.022 - 0.030 0.026 - 0.035 0.030 - 0.045 0.034 - 0.055 0.038 - 0.0700.003 - 0.010 0.008 -0.015 0.012 -0.018 0.015 - 0.020 0.018 - 0.025 0.022 - 0.030 0.026 - 0.035 0.030 - 0.045 0.034 - 0.055 0.038 - 0.0700.003 - 0.010 0.008 -0.015 0.012 -0.018 0.015 - 0.020 0.018 - 0.025 0.022 - 0.030 0.026 - 0.035 0.030 - 0.045 0.034 - 0.055 0.038 - 0.0700.003 - 0.010 0.008 -0.015 0.012 -0.018 0.015 - 0.020 0.018 - 0.025 0.022 - 0.030 0.026 - 0.035 0.030 - 0.045 0.034 - 0.055 0.038 - 0.0700.003 - 0.010 0.008 -0.015 0.012 -0.018 0.015 - 0.020 0.018 - 0.025 0.022 - 0.030 0.026 - 0.035 0.030 - 0.045 0.034 - 0.055 0.038 - 0.0700.003 - 0.010 0.008 -0.015 0.012 -0.018 0.015 - 0.020 0.018 - 0.025 0.022 - 0.030 0.026 - 0.035 0.030 - 0.045 0.034 - 0.055 0.038 - 0.0700.003 - 0.010 0.008 -0.015 0.012 -0.018 0.015 - 0.020 0.018 - 0.025 0.022 - 0.030 0.026 - 0.035 0.030 - 0.045 0.034 - 0.055 0.038 - 0.0700.003 - 0.010 0.008 -0.015 0.012 -0.018 0.015 - 0.020 0.018 - 0.025 0.022 - 0.030 0.026 - 0.035 0.030 - 0.045 0.034 - 0.055 0.038 - 0.0700.003 - 0.010 0.008 -0.015 0.012 -0.018 0.015 - 0.020 0.018 - 0.025 0.022 - 0.030 0.026 - 0.035 0.030 - 0.045 0.034 - 0.055 0.038 - 0.0700.003 - 0.010 0.008 -0.015 0.012 -0.018 0.015 - 0.020 0.018 - 0.025 0.022 - 0.030 0.026 - 0.035 0.030 - 0.045 0.034 - 0.055 0.038 - 0.070D 1 < 1mm ⇒ Vc - 30 %77
<strong>DIXI</strong> 1133CUTTING CONDITIONSMaterials to be machined CARBIDE TiN DICUT - TiAlNVc [m/min] Vc [m/min] Vc [m/min]PPPMUnalloyed steel / Low alloyed steel < 600 N/mm 2Lead alloyed cutting steelHigh alloyed steel 700 – 1500 N/mm 2Stainless steel 400 – 700 N/mm 240 60 50 70 50 7060 9015 30 20 40 20 4035 50 40 60 40 60KGrey cast iron / Nodular pearlitic iron< 250 HB50 80 60 80 60 80KNodular ferritic cast iron / Malleable cast iron30 50 40 60 40 60STitanium, titanium alloys30 50NNNNNCopper alloys - easy to machine (brass - bronze)(CuAlFe)Copper alloys - difficult to machine / Aluminium bronze(Ampco)Aluminium alloys Si < 8%PlasticGold, silver80 10040 70 50 80 50 8080 100 90 11030 6050 8078
Page 2 and 3:
DRILLING 3SELECTION OF DRILLS4CENTR
Page 4 and 5:
◯ good◎ excellentSteel< 600MPaS
Page 9 and 10:
DIXI 1101 R 60°CENTRE DRILLSZ = 23
Page 11 and 12:
DIXI 1106 L 90°LEFT HAND SPOTTING
Page 13 and 14:
DIXI 1108 R 90°D 1 h6 L 1 D h6 L C
Page 15 and 16:
DIXI 1110 R 120°SPOTTING AND CHAMF
Page 17 and 18:
DIXI 1126 RTWIST DRILLSZ = 2338P. 6
Page 19 and 20:
DIXI 1130 RTWIST DRILLSZ = 26539P.
Page 21 and 22:
D h6 L 1 L CARBIDE TiN DICUT5.00 20
Page 23 and 24:
DIXI 1130 LD h6 L 1 L CARBIDE TiN D
Page 25 and 26: DIXI 1132 RTWIST DRILLSZ = 2P. 65P.
Page 27 and 28: DIXI 1133 RD h6 L 1 L CARBIDE TiN D
Page 29 and 30: DIXI 1131 RD 1 0/-0.004 L 1 D h6 L
Page 33 and 34: DIXI 1131 LLEFT HAND TWIST DRILLSRE
Page 35 and 36: DIXI 1131 LD 1 0/-0.004 L 1 D h6 L
Page 37 and 38: DIXI 1134 RTWIST DRILLSREINFORCED S
Page 39 and 40: DIXI 1135 RTWIST DRILLSREINFORCED S
Page 45 and 46: DIXI 1138 RD 1 h6 L 1 D h6 L CARBID
Page 47 and 48: DIXI 1149 R TiAlND 1 h6 L 1 L 4 D h
Page 55 and 56: DIXI 1280 R XIDURD 1 h6 L 1 D h6 L
Page 57 and 58: DIXI 1151 RD h6 L 1 L CARBIDE TiNt
Page 59 and 60: DIXI 1152 RD 1 0/-0.004 L 1 D h6 LC
Page 61 and 62: DIXI 1112 R+LSPADE DRILLSZ = 2Ø 0.
Page 63 and 64: TOOLS ON REQUESTP. 84DIXI 1503 R o
Page 65 and 66: DIXI 1101 - 1106 - 1107 - 1108 - 11
Page 67 and 68: CUTTING CONDITIONSDIXI 1111 - 1114
Page 69 and 70: DIXI 1126CUTTING CONDITIONSMaterial
Page 75: CUTTING CONDITIONSDIXI 1132 - 1134
Page 79 and 80: DIXI 1145CUTTING CONDITIONSØ D 1 <
Page 83 and 84: DIXI 1151 - 1152CUTTING CONDITIONSM
Page 85 and 86: CUTTING CONDITIONSDIXI 1501 - 1502
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