Lincoln Industrial - Dean Industrial

Lincoln IndustrialExperience Productivity“We have the experience, the people, the capabilities and thesystems to save you money and increase your productivity.”

Who is Lincoln Industrial?We provide industry with the world’s best lubrication and specializedfluid pumping products, systems and service. We have manufacturingoperations in the U.S., Germany, the Czech Republic and India. Ourindustry-leading network of systems houses and distribution partnerscustom designs and installs our systems, helping companies savemoney and increase productivity all over the world. Our skilled, experiencedand dedicated people are committed to providing the very bestservice. That’s why original equipment manufacturers in many industriesinsist on making our systems part of their products.Lincoln Industrial, based in St. Louis, Missouri, is a subsidiary ofPentair, Inc., a $1.8 billion diversified manufacturing company with10,000 employees worldwide and headquarters in St. Paul, Minnesota.We save you money . . .Companies focus on reducing operating costs and improving productivity—wehelp our customers do both every day. We evaluate eachcustomer’s situation, then provide the correct lubrication or industrialpumping technology to best meet that customer’s needs. The result isincreased production, a safer, cleaner working environment—and ahealthier bottom line.and increase production . . .When an important piece of production machinery breaks down,it means expensive repairs, production losses and costly downtime.The cause is often bearing failure, and 54 percent* of bearing failurescan be blamed on inadequate or contaminated lubrication. LincolnIndustrial provides individualized lubrication and pumping solutionsthat prevent bearing failure due to poor lubrication, helping to eliminatecostly downtime.by offering the right solutions . . .Every application is different—we have the in-depth knowledge andexperience needed to determine the optimal lubrication system. That’swhy Lincoln Industrial’s experienced people offer numerous solutionsthat range from centralized automatic systems to improved manuallubrication methods. We’re expert at finding the most cost-effectiveway to handle each customer’s needs.through our unique BearingSaver ® program.To make sure your investment results in significant savings, LincolnIndustrial developed a unique program called BearingSaver. WithBearingSaver, you get:• A thorough audit of your current needs• A detailed proposal for improving your lubrication processes• Complete analysis of your return on investment• Installation of the right system for you* Tappi Journal, February, 1996.“We’re the largest and most successful company in our fieldbecause we continually satisfy our customers with the world’sbest lubrication and pumping systems. For almost ninetyyears, companies in many industries have relied on our technicaland quality leadership, our world-class manufacturingand customer service, and our vast network of distributorsand support facilities.”Mark Schroepfer, President of Lincoln Industrial

Since 1910, Lincoln Industrialhas been an innovator.Lincoln Industrial can trace its tradition of providing creative customersolutions to companies on two continents—Lincoln Engineering, St.Louis, Missouri, and Helios Apparatebau O. Wetzel & Co., Heidelberg,Germany. Lincoln Engineering developed the first grease gun forlubricating mining cars, pioneered advancements in lubrication equipmentused by automobile service stations, and invented automatedlubrication systems and industrial thick-fluid transfer pumps. HeliosApparatebau, which began by providing lubrication methods forelevators and public rail transportation, introduced many industriallubrication innovations, including the first two-line lubrication system andthe first system for grease lubrication of moving points on conveyors.In 1972, the two firms joined forces to form Lincoln Industrial. Withmore than 700 employees worldwide, we lead the world in automatedlubrication, continuing a strong tradition of innovation.Research and DevelopmentLincoln Industrial develops new products and systems at researchand development facilities in the U.S., Germany and India that provideregional and global application solutions. Thorough testing ensuresthat our products will perform under the toughest conditions. Andwe’re a leader in innovation, holding numerous patents with manymore pending. We have continued to increase our investment inR&D with new technologies such as computer-aided design, stereolithography prototyping and enhanced testing capabilities.ManufacturingLincoln Industrial builds precision metal components, state-of-the-artelectronic controls, and the industry’s top-performing pump systems.We continually invest in new methods and equipment. Our qualitysystems in the United States and Germany are ISO 9001 registered.In addition, our German operation has earned ISO 14001 certificationfor environmental policy.Application EngineeringFrom our facilities and more than 100 systems houses locatedthroughout the world, Lincoln Industrial can design and custom-buildsystems that satisfy any customer’s needs.Global ServiceWith five technical support centers on three continents, and a networkof systems houses and distributors supported by regional sales andservice offices, our customers can always draw on our worldwideresources. Our experts speak the local language. And our whole companyspeaks the “language” of creating systems that save you moneyand increase your productivity.Since early in this century, Lincoln Industrial has adapted tomeet our customers needs. Today, as we continue toimprove our lubrication and industrial pumping products andstrive to make our excellent service even better, that traditionis as strong as ever.

We help all kinds of industries savemoney and increase productivity.Lincoln Industrial has the right solution for your company, whether it’smanual lubrication, simple automated systems, or large-scale centralizedinstallations. With the BearingSaver ® program and our extensive productofferings, we match the correct lubrication or pumping system to everycustomer and each application. Savings and increased productivity arethe tangible results.Automotive ManufacturingWe lubricate the intricate ballet of robotic activity on the welding line,provide moving lubrication systems for complex conveyors, and helpautomakers apply adhesives and sealants in numerous applications.Heavy IndustrySteel, cement, glass, chemical plants, utilities—heavy industry operatesin the toughest environments with large-scale lubrication needs. Oursystems—which can feed thousands of lubrication points over greatdistances—offer the most cost-effective answer.Pulp and PaperPapermaking machinery operates in a punishing environment of moistureand heat. Our automated lubrication systems eliminate bearingfailures and reduce high downtime costs caused by too much or toolittle lubrication on the paper machine, as well as in the wood yard,debarking area, pulp mill, and bleach plant. Our systems also stop“grease breaks,” paper tears caused by over-lubrication. The result ishigher productivity and increased safety for maintenance employees.Food and BeverageWith complex equipment, difficult environmental factors, concerns aboutcontamination, and extensive use of conveyors, the food and beverageindustry has a pressing need for the very best lubrication systems.Lincoln Industrial meets the needs of the food and beverage and otherindustries. Rhein-Main-Sieg, the Coca-Cola bottling plant in Bendorf,Germany, is a prime example. It saves $250,000 a year with a LincolnIndustrial automated conveyor-and-machine lubrication system. Theinstallation incorporates centralized lubricant storage and electroniccontrols that automatically adjust for changes in plant temperature.“We specified Lincoln Industrial because they had the rightsystem and the expertise to install it correctly.”Olaf Böttcher, Maintenance Manager, Rhein-Main-SiegCoca-Cola Bottling Plant, Germany.

On the road or in the field,Lincoln Industrial protectsyour investment.Expensive equipment used in trucking, agriculture, mining andconstruction must be properly maintained. The traditional relianceon manual lubrication in these industries is giving way to centralizedand automatic systems . . .. . . and to a reliance on Lincoln Industrial. Caterpillar, Scania, Volvo,Komatsu, John Deere, Klaas, Iveco and other manufacturers makeLincoln Industrial’s factory-fit lubrication systems part of their equipment.That happened because customers will settle for nothing lessthan Lincoln Industrial. Our network of distributors, who specializein chassis lubrication, continue to prove the benefits of our systems.Over-The-Road TruckingFrom centralized manual trailer kits to completely automated tractorsystems, international manufacturers, commercial carriers and largeprivate fleets take advantage of our improved money-saving lubricationmethods to keep their trucks where they can make money—on the road.Agricultural EquipmentWhether it’s a large agricultural cooperative or an individual farmer,today’s user of high-cost farm equipment understands that automatedlubrication is a critical part of the industry’s maintenance philosophy.Original equipment manufacturers worldwide specify Lincoln Industrialsystems for their products to add value and to ensure long, productiveworking lives.MiningLarge mining equipment typically costs millions of dollars, so it’s notsurprising that companies have specified Lincoln Industrial automatedlubrication systems for more than 30 years. Today, the industrydemands factory installation of our systems as standard equipment.ConstructionDirt, wind, rain, extreme heat, bitter cold—construction equipmentoperators face these conditions every day. Equipment owners knowthat their critical investment is in jeopardy without proper lubrication.That’s why they increasingly turn to Lincoln Industrial.Southdown Concrete Products is only one example of the manycompanies profiting from their association with Lincoln Industrial.Southdown uses our Quicklub ® system to protect a fleet of morethan 200 frontloaders, cement trucks and tractor-trailer rigs.“We’re saving more than $200,000 annually on vehicle maintenanceby using Lincoln Industrial Automated Lubrication.”Terry Green, Director of Maintenance for Southdown Inc.’sConcrete Products Group, the third largest producer ofcement products in the U.S.

Lincoln Industrial offers acomplete line of automatedlubrication systems.While bearings are working, our automated systems lubricate them atfrequent predetermined intervals with measured amounts of lubricant.Depending on the application, these systems can be centralized, withlarge-capacity lubricant containers, they can lubricate a smaller area ina plant, or they can ensure the smooth performance of a single valuablemachine. With our BearingSaver program, we find the best automatedsolution for you from our wide range of systems for grease, fluid grease,or oil.Two-line SystemsOur Helios ® and Duo-Matic two-line lubrication systems are speciallydesigned for larger applications and the high-viscosity lubricants commonlyfound in steel mills, cement plants, paper mills and processingplants. The system distributes lubricant over greater distances using twolines to deliver grease alternately to metering devices.Centro-Matic ®Our single-line system, Centro-Matic, lubricates many points simultaneously.By choosing the correct injector for each lubrication point andmaking simple adjustments, it always dispenses the exact amount oflubricant needed. And if you add a piece of machinery, the system iseasily expanded with additional injectors. System Sentry electronicmonitoring capabilities allow for total control at the lubrication point.Centro-Matic configurations are also available for chain-lubricationapplications.Modular Lube ®Progressive plunger systems lubricate many points, one after another.A pump carries grease to the lubricating point via progressive meteringvalves. Modular Lube valves are custom-built for each series of lubricationpoints and can be serviced without disturbing the primary installation.And to further protect your expensive equipment, a system equippedwith the proper accessories can also detect lubricant blockage.Quicklub ®Quicklub is a progressive plunger system utilizing standard meteringvalves. Effective for use with smaller lubrication points, this simplifieddesign saves money in many manufacturing applications, as well asfor over-the-road trucks and off-road construction equipment. And bycombining Quicklub metering valves with two-line systems or Centro-Matic, you can get the larger capacity you need at an economical cost.“As an application specialist, I make sure our systems areinstalled correctly and our technicians are properly trainedbecause our customers deserve the very best value for theirinvestment.”Wendell Robinson, Lincoln Industrial Application Specialist

Lincoln Industrial offers ORSCOprecision oil lubrication systems.ORSCO’s top-quality, microprocessor-controlled lubrication systemsfor manufacturing and assembly operations perfectly complementLincoln Industrial’s range of grease and oil lubrication products.Well respected in automotive manufacturing, ORSCO products aregaining recognition in a broader range of industries. ORSCO systemsincrease Lincoln Industrial’s ability to customize applications for eachcustomer.ORSCO lubrication equipment, which controls extremely fine amountsof lubricating oil in precise, non-mist sprays, comes in two categories:Coaxial SystemsMainly used in automotive assembly applications, these systems provideoil injection for precise lubrication of air tools. ORSCO coaxialsystems incorporate a capillary tube filled with oil that is insertedthrough the air line to a position just four inches from the air motor inlet.A precise amount of oil is dispensed just before the air enters the tool,eliminating over-lubrication while increasing tool life and performance.A network of distributors with vast knowledge of air tool use andassembly operations supports these systems.Engineered SystemsORSCO’s engineered systems continuously or intermittently sprayminute amounts of lubricating oil. These systems handle key applications,including the lubrication of vital engine parts during assembly, the microprocessor-controlledlubrication of extremely high-speed machine toolspindles and the fine spraying of oil to protect chains and conveyors.These systems range in complexity and capability, depending upon theapplication requirements. From Series 100, the basic system that’s usedwhen space and economy are the primary concerns, to Series 300, witha microprocessor controlling lubrication to as many points as the customerneeds, ORSCO systems can handle the toughest assignments.“Responding to the needs of each customer, ORSCO lubricationsystems are very precise in performance and featurethe ultimate in control and monitoring capabilities.”Nick Lysyuk, Electrician and PLC Programmer, ORSCOEngineered Lubrication Systems

Sometimes a simple approachis the best solution.Lincoln Industrial offers the industry’s best centralized automated systems,but to provide customers with the right system, our wide rangeof products includes smaller, self-contained automated lubricators andgeneral lubrication equipment.PL 2000 Automatic LubricatorFor applications with six to 18 lube points, the PL 2000 AutomatedLubricator is the perfect answer. Shipped complete with feed linesand Quicklinc connectors, it’s everything you need to start reapingthe savings that come with automated lubrication. The systemincorporates a built-in programmable controller and is available in abattery-powered model.Lincoln Industrial Lube CupNeed to continuously lubricate a single bearing or lube point? The lubecup is ideal for small machines (up to six lube points), for difficult-toreachbearings, and for machinery in remote areas. The lube cup ispowered by an environmentally friendly electrolyte solution activatedwith a gas generation pellet that regulates the duration of lubrication. Amechanically driven, battery-operated unit is also available.General Lubrication EquipmentAt every worksite and plant, every maintenance professional and lubricationcontractor needs general lubrication equipment to maintain themachinery. Our products work both as stand-alone solutions or ascomponents in centralized automated systems.We offer everything you need. Our high-pressure grease guns, generalpurposepumps, pneumatic filtering systems, hose reels and singlepointkits all help maintain your costly equipment. And we also offergrease fittings, dispensing and measuring equipment, couplers, connectors,and lubricant hand trucks.“I handle the needs of our customers and distributors byproviding up-to-date order status and shipping information.I also provide access to Lincoln Industrial’s vast network oflubrication and industrial pumping experts around the world.”Marta Gomez, Export/Customer Service Specialist

Lincoln Industrial haspumping products for themost demanding applications.Lincoln Industrial has developed specialized pumps and pumping stationsto handle the tough job of transferring thick fluids. In the printingindustry, we are the centralized pump system of choice for the thickinks used in web press operations. And automotive plants prefer ourpumping stations for their mastic dispensing applications. We also offerapplication solutions for oil, grease, sound deadener, silicone and more.PileDriver ® III PumpsIndustry-standard PileDriver III pumps are perfect for high-volume andhigh-viscosity materials. They feature a patented protection bushingthat extends pump life and guards against material leakage. Poweredby Series III air motors, these reciprocating-piston pumps are availablein numerous configurations and sizes so they can be preciselymatched to the material being pumped. The pumps are aided bynumerous Lincoln Industrial pressure primers, which push the heaviestmaterials to the pump for proper dispensing.We also offer AirBrake, a device that protects a pump from damageif its container is emptied while the pump is working.PowerMaster ® III PumpsPerfect for applications involving lower volumes of heavy material orlighter fluids (oil, grease, water-based materials, etc.), PowerMasterpumps are also available with the AirBrake protection feature.Transfer and Specialty PumpsLincoln Industrial transfer pumps move materials from one container toanother efficiently and quickly, keeping everything free of dirt, dust andmoisture. Specialty pump systems for corrosive, abrasive and waterbasedmaterials are also available.Material ControlsYou can take your mounted pump system to the next level and getmaximum control and versatility with our full line of control valves, flowguns, shutoff valves, measuring devices and ejectors.Mounting and Installation Accessoriesand Air ControlsFor optimum performance, pumps need the right mounting equipmentand accessories. We also have all the lines, couplers and fittings neededto get maximum efficiency and reliable long-term use from pumpingsystems. And to get the most from your pneumatic equipment, we alsofeature a complete line of air filter assemblies, regulators, lubricatorsand other accessories.“I’ve worked at Lincoln Industrial for more than 20 years.I know the craftsmanship and quality of our products—they’re the best you can buy.”Bill Schaeffer, Machinist

The Lincoln IndustrialSwirl-Flo systemLincoln Industrial offers a complete dispensing and control system forapplying adhesives and sealants in the most demanding situations.Specified by major automotive manufacturersThe Swirl-Flo system is recognized as a superior method for specificapplications of adhesives and sealants in auto body manufacturing.The flexible dispensing capability targets hem flange, cosmetic sealing,and interior/exterior seam sealing, as well as stiffening and dampeningapplications.Unique patented technologyAs a result of the system’s patented gun and nozzle, straight bead andswirl patterns are possible. Its measured, low pressure dispensing unitapplies materials significantly faster than traditional methods. Usingswirl patterns, materials have defined edges, overspray is eliminatedand at least 40 percent material savings can be achieved compared totraditional methods. And the system’s versatile gun can be mountedon any industrial robot.Infinite control possibilitiesSwirl-Flo’s proven computerized control program guides the user toperform the application correctly every time, assuring even materialthickness and width. The system can be programmed to increase orreduce the coverage of the material film as needed. The system alsomaintains the correct material temperature for each application.Automatic operationIn automatic application mode, Swirl-Flo can operate at speeds of upto three feet per second, while its omni-directional nozzle eliminatesthe need to reorient work pieces.Touch Screen displayWith the Windows NT based PC controller, you can monitor systemstatus and alarms, self-test the system, and set flow parametersusing touch-screen controls. The screen also controls interfaceswith robots and allows for troubleshooting, parts breakdowns andelectrical system printouts.PileDriver ® III pumpsThe Swirl-Flo system is a perfect match with Lincoln Industrial’sPileDriver III pumps.“The Swirl-Flo system meets the critical needs of automotivemanufacturers and other industries with exacting materialdispensing applications.”Dennis Carpenter, Systems Project Manager, Lincoln IndustrialDetroit Technical Center

Lincoln Industrial’sglobal distribution networkis the best in the industry.Whatever the service—evaluating your lubrication methods, installinga custom-engineered system, or supplying top-quality manual lubricationproducts—your Lincoln Industrial distributor makes certain youalways get the very best value.Systems House DistributorsOur systems house distributors offer the highest level of expertiseavailable in the industry. They can custom design a system with theexact combination of Lincoln Industrial components you need. Then,they install the system in your plant with their knowledgeable techniciansor work with your personnel to make sure the job is donecorrectly. Each distributor stocks a full inventory of pumps, meteringdevices, controllers, monitors and accessories. Each continues tomeet our stringent requirements for product, systems and serviceknowledge. From Los Angeles to London, Boston to Bangkok, LincolnIndustrial’s top-of-the-industry systems house distributors will be therewhen and where you need them.For the nearest authorized Lincoln Industrial sales and servicerepresentative, call:Americas:St. Louis, Missouri314-679-4200Fax: 800-424-5359Europe/Africa:Walldorf, Germany49-6227-33-0Fax: 49-6227-33-259Asia/Pacific:Singapore65-5627960Fax: 65-5629967One Lincoln WaySt. Louis, MO 63120-1578(314) 679-4200www.lincolnindustrial.comLincoln Industrial is a registered trademarkof Lincoln Industrial (USA) Company© Copyright 1998 by Lincoln IndustrialForm 442831 (3/98)Printed in U.S.A.