Laser Mill - Korloy.com

Laser Mill SeriesLaser Mill code system | Parts for each insertLaser Mill code system| Insert |Code for insertLBH, LBS, LR,LRH, LFH, LCF| General shank |Cutting diameter (| Modular head |LBH 200 LBE 200 MHD M10Code for shankLBH, LBS, LR,LRH, LFH, LCFAvailable for all6 insertsDiameter (Modular headadaptorScrew sizeLBE 200 170 S S20 CCode for shankLBH, LBS, LR,LRH, LFH, LCFAvailable for all6 insertsCutting diameter (Shank lengthNeck typeT : TaperS : StraightShank diameter (Shank materialNone : SteelC : Carbide| Modular adaptor |MAT M10 110 S25 T CModular adaptor Screw size Shank lengthShank diameter (Neck typeT : TaperS : StraightShank materialNone : SteelC : CarbideParts for each insertInsertPartsLBH LRH LFH LCF LBS LR Screw WrenchLBH080 LBS080 ETND02506F TWP07SLBH100 LRH100 -R LFH100 LBS100 LR100 -R ETND0307F TWP08SLBH120 LRH120 -R LFH120 LBS120 LR120 -R ETND03509 TWP10SLBH160 LRH160 -R LFH160 LCF160-D90 LBS160 LR160 -R ETND0413 TWP15SLBH200 LRH200 -R LFH200 LCF200-D90 LBS200 LR200 -R ETKD0516 TWP20LBH250 LRH250 -R LFH250 LCF250-D90 LBS250 LR250 -R ETKD0620 TWP25LBH300 LRH300 -R LFH300 LBS300 LR300 -R ETGD0825 TWP40LBH320 LRH320 -R LFH320 LBS320 LR320 -R ETGD0825 TWP404

Laser Mill SeriesInsert | Shank | AdaptorLBH INSERTLRH INSERTLFH INSERTLCF INSERTGeometryGeometryGeometryGeometryAvailableholderDesignationGradeDimensions(mm)PC210F r d tLBE LBH080 4 8 7 2.4LBH100 5 10 8.5 2.6LBH120 6 12 10 3LBH160 8 16 12 4LBH200 10 20 15 5LBH250 12.5 25 18.5 6LBH300 15 30 22.5 7LBH320 16 32 23.5 7AvailableholderAvailableholderAvailableholderDesignationDesignationDesignationStock item,Stock item,Under preparing for stockGradeDimensions(mm)PC210F r d tLBE LRH100-R05 0.5LRH100-R10 1.0 10 8.5 2.6LRH100-R20 2.0LRH120-R05 0.5LRH120-R10 1.0 12 10 3LRH120-R20 2.0LRH160-R05 0.5LRH160-R10 1.0LRH160-R20 2.016 12 4LRH160-R30 3.0LRH200-R05 0.5LRH200-R10 1.0LRH200-R20 2.020 15 5LRH200-R30 3.0LRH250-R05 0.5LRH250-R10 1.0LRH250-R20 2.025 18.5 6LRH250-R30 3.0LRH300-R10 1.0LRH300-R20 2.0 30 22.5 7LRH300-R30 3.0LRH320-R10 1.0LRH320-R20 2.0 32 23.5 7LRH320-R30 3.0GradeDimensions(mm)PC210F r d tStock item,Dimensions(mm)Under preparing for stockLBE LFH100 1.5 10 8.5 2.6LFH120 1.5 12 10 3LFH160 1.5 16 12 4LFH200 2.0 20 15 5LFH250 2.0 25 18.5 6LFH300 2.0 30 22.5 7LFH320 2.0 32 23.5 7GradeUnder preparing for stockPC210F Angle d tLBE LCF160-D90 90 16 13.7 4LCF200-D90 90 20 17 5LCF250-D90 90 25 21.5 6Stock item,Under preparing for stock5

Laser Mill SeriesInsert | Shank | AdaptorSteel ShankFig. 1 Fig. 2DesignationStockFig.Dimensions(mm) Parts InsertøD L ød1 ød Clamp screw Wrench Size( )LBE080035T-S12 1 8 35 91 7.2 12LBE080055T-S12 1 8 55 111 7.2 12LBE080075T-S12 1 8 75 131 7.2 12LBE100035T-S12 1 10 35 91 9 12LBE100055T-S12 1 10 55 111 9 12LBE100075T-S12 1 10 75 131 9 12LBE120035S-S12 2 12 35 91 10.4 12LBE120055T-S12 1 12 55 111 10.4 12LBE120085T-S16 1 12 85 145 10.4 16LBE160035S-S16 2 16 35 95 14 16LBE160065T-S16 1 16 65 125 14 16LBE160100T-S20 1 16 100 170 14 20LBE200040S-S20 2 20 40 110 17.5 20LBE200075T-S20 1 20 75 145 17.5 20LBE200115T-S25 1 20 115 195 17.5 25LBE250045S-S25 2 25 45 125 22 25LBE250090T-S25 1 25 90 170 22 25LBE250135T-S32 1 25 135 225 22 32LBE300055S-S32 2 30 55 145 27 32LBE300105T-S32 1 30 105 195 27 32LBE300160T-S32 1 30 160 250 27 32LBE320055S-S32 2 32 55 145 29 32LBE320105T-S32 1 32 105 195 29 32LBE320160T-S32 1 32 160 250 29 32ETND02506F TWP07S 8ETND0307F TWP08S 10ETND03509 TWP10S 12ETND0413 TWP15S 16ETKD0516 TWP20 20ETKD0620 TWP25 25ETGD0825 TWP40 30ETGD0825 TWP40 32Stock item,Under preparing for stockCarbide ShankDesignationStockDimensions(mm)øD L ød1 ødLBE080080S-S08C 8 80 136 7.2 8LBE080100S-S08C 8 100 156 7.2 8LBE100080S-S10C 10 80 136 9 10LBE100120S-S10C 10 120 176 9 10LBE120100S-S12C 12 100 156 10.4 12LBE120150S-S12C 12 150 206 10.4 12LBE160100S-S16C 16 100 160 14 16LBE160150S-S16C 16 150 210 14 16LBE200120S-S20C 20 120 190 17.5 20LBE200170S-S20C 20 170 240 17.5 20LBE250140S-S25C 25 140 220 22 25LBE250170S-S25C 25 170 250 22 25LBE300140S-S32C 30 140 230 27 32LBE300170S-S32C 30 170 260 27 32LBE320140S-S32C 32 140 230 29 32LBE320170S-S32C 32 170 260 29 32PartsClamp screw WrenchETND02506F TWP07S 8ETND0307F TWP08S 10ETND03509 TWP10S 12ETND0413 TWP15S 16ETKD0516 TWP20 20ETKD0620 TWP25 25ETGD0825 TWP40 30ETGD0825 TWP40 32Stock item,InsertSize( )Under preparing for stock6

Laser Mill SeriesInsert | Shank | AdaptorCarbide ShankDesignationStockDimensions(mm)øD L ød1 ødPartsClamp screwLBE080020S-S08C-130 08 20 130 7.2 8 ETND02506F TWP07S 8LBE080020S-S08C-150 08 20 150 7.2 8 ETND02506F TWP07S 8LBE100023S-S10C-130 10 23 130 9 10 ETND0307F TWP08S 10LBE100023S-S10C-170 10 23 170 9 10 ETND0307F TWP08S 10LBE120025S-S12C-150 12 25 150 10.4 12 ETND03509 TWP10S 12LBE120025S-S12C-200 12 25 200 10.4 12 ETND03509 TWP10S 12LBE160030S-S16C-160 16 30 160 14 16 ETND0413 TWP15S 16LBE160030S-S16C-210 16 30 210 14 16 ETND0413 TWP15S 16LBE200035S-S20C-190 20 35 190 17.5 20 ETKD0516 TWP20 20LBE200035S-S20C-240 20 35 240 17.5 20 ETKD0516 TWP20 20LBE250040S-S25C-220 25 40 220 22 25 ETKD0620 TWP25 25LBE250040S-S25C-250 25 40 250 22 25 ETKD0620 TWP25 25LBE300050S-S32C-230 30 50 230 27 32 ETGD0825 TWP40 30LBE300050S-S32C-260 30 50 260 27 32 ETGD0825 TWP40 30LBE320050S-S32C-230 32 50 230 29 32 ETGD0825 TWP40 32LBE320050S-S32C-260 32 50 260 29 32 ETGD0825 TWP40 32Stock item,WrenchInsertSize( )Under preparing for stockModular HeadDesignationStockDimensions(mm)PartsM øD r L ød1 ød Clamp screw WrenchLBE100-MHD-M06 M06 10 5 40 25 6.5 9.5LBE120-MHD-M06 M06 12 6 40 25 6.5 11LBE160-MHD-M08 M08 16 8 47 30 8.5 14.5LBE200-MHD-M10 M10 20 10 56 35 10.5 18LBE250-MHD-M12 M12 25 12.5 69 45 12.5 22.5LBE300-MHD-M16 M16 30 15 77 50 17 28LBE320-MHD-M16 M16 32 16 77 50 17 29InsertSize( )ETND0307F TWP08S 10ETND03509 TWP10S 12ETND0413 TWP15S 16ETKD0516 TWP20 20ETKD0620 TWP25 25ETGD0825 TWP40 30ETGD0825 TWP40 32Stock item, Under preparing for stock7

Laser Mill SeriesInsert | Shank | AdaptorModular adaptor (Steel)Fig 1. Straight Neck adaptorFig 2. Taper Neck adaptorDesignationStockFig.MAT-M06-020-S10S 1 M06 9.5 6.5 10 20 70M06-040-S12T 2 M06 9.5 6.5 12 40 96M06-065-S16T 2 M06 9.5 6.5 16 65 125M6B-020-S12S 1 M06 11 6.5 12 20 76M6B-040-S12S 1 M06 11 6.5 12 40 96M6B-065-S16T 2 M06 11 6.5 16 65 125M6B-080-S16T 2 M06 11 6.5 16 80 140M08-020-S16S 1 M08 14.5 8.5 16 20 80M08-040-S16T 2 M08 14.5 8.5 16 40 100M08-065-S16T 2 M08 14.5 8.5 16 65 125M08-080-S20T 2 M08 14.5 8.5 20 80 150M08-110-S25T 2 M08 14.5 8.5 25 110 190M10-030-S20S 1 M10 18 10.5 20 30 100M10-050-S20T 2 M10 18 10.5 20 50 120M10-070-S20T 2 M10 18 10.5 20 70 140M10-090-S25T 2 M10 18 10.5 25 90 170M10-110-S25T 2 M10 18 10.5 25 110 190M10-130-S32T 2 M10 18 10.5 32 130 220M12-030-S25S 1 M12 22.5 12.5 25 30 110M12-050-S25T 2 M12 22.5 12.5 25 50 130M12-070-S25T 2 M12 22.5 12.5 25 70 150M12-090-S25T 2 M12 22.5 12.5 25 90 170M12-110-S32T 2 M12 22.5 12.5 32 110 200M12-175-S40T 2 M12 22.5 12.5 40 175 300M16-035-S32S 1 M16 28.5 17 32 35 125M16-055-S32T 2 M16 28.5 17 32 55 145M16-080-S32T 2 M16 28.5 17 32 80 170M16-120-S32T 2 M16 28.5 17 32 120 210M16-175-S40T 2 M16 28.5 17 40 175 300Available to use (FMRM, LBE, PAM, AMM, RM4PM, HRMM, PAXM)MDimensions(mm)øD ød1 ødS : Straight typeT : Taper typeStock item,LUnder preparing for stockModular adaptor (Carbide)DesignationStockDimensions(mm)M øD ød1 ødMAT- M08-080-S16S-C M08 14.5 8.5 16 80 150M08-110-S16S-C M08 14.5 8.5 16 110 180M08-150-S16S-C M08 14.5 8.5 16 150 250M10-090-S20S-C M10 18 10.5 20 90 170M10-110-S20S-C M10 18 10.5 20 110 200M10-175-S20S-C M10 18 10.5 20 175 300M12-090-S25S-C M12 22.5 12.5 25 90 170M12-110-S25S-C M12 22.5 12.5 25 110 200M12-175-S25S-C M12 22.5 12.5 25 175 300M16-090-S32S-C M16 28.5 17 32 90 180M16-120-S32S-C M16 28.5 17 32 120 210M16-175-S32S-C M16 28.5 17 32 175 300Available to use (FMRM, LBE, PAM, AMM, RM4PM, HRMM, PAXM)Stock item,LUnder preparing for stock8

Laser Mill SeriesAdaptor | Important cutting formulas | Recommended cutting conditionModular adaptor (Carbide)DesignationStockDimensions(mm)M øD ød1 ødMAT-M08-010-S16S-C-150 M08 14.5 8.5 16 10 150M08-010-S16S-C-180 M08 14.5 8.5 16 10 180M08-010-S16S-C-250 M08 14.5 8.5 16 10 250M10-010-S20S-C-170 M10 18 10.5 20 10 170M10-010-S20S-C-200 M10 18 10.5 20 10 200M10-010-S20S-C-300 M10 18 10.5 20 10 300M12-012-S25S-C-170 M12 22.5 12.5 25 15 170M12-012-S25S-C-200 M12 22.5 12.5 25 15 200M12-012-S25S-C-300 M12 22.5 12.5 25 15 300M16-020-S32S-C-180 M16 28.5 17 32 17 180M16-020-S32S-C-210 M16 28.5 17 32 17 210M16-020-S32S-C-300 M16 28.5 17 32 17 300Available to use (FMRM, LBE, PAM, AMM, RM4PM, HRMM, PAXM)Stock item, Under preparing for stockLImportant cutting formulasCutting speedvc =RPMn =D n (m/min)vc 1000(min -1 )DFeed per toothfz =vf(mm/t)n zFeed per minutevf = fz n z (mm/min)Chip removal amountQ = ap ae vf (cm 3 /min)Power requirementPc = Q kc (kW) H = Pc (HP)n = RPM(min -1 )vc = Cutting speed(m/min)D = Cutting diameter(mm)vf = Feed per minute(mm/min)fz = Feed per tooth(mm/t)z = Number of toothPc = Power requirement(kW)H = Horsepower requirement(HP)Q = Chip removal amount(cm 3 /min)ap = Axial depth of cut(mm)ae = Radial depth of cut(mm)kc = Specific cutting resistance(kg/mm 2 )= Mechanical efficiency(%)Recommended cutting conditionWorkpieceHardness (HRC) vc (m/min) fz (mm/t)ap(mm) ae(mm)Carbon & Alloy steelUnder 30100 ~ 2500.2 ~ 0.30.07D0.07DCarbon & Alloy steel30 ~ 4080 ~ 1500.1 ~ 0.30.07D0.07DDie Tool steel, Pre-hardened steel30 ~ 4080 ~ 1500.1 ~ 0.20.05D0.05DGC, GCD-100 ~ 2000.3 ~ 0.350.07D0.07DHardened steel50 ~ 60100 ~ 1500.1 ~ 0.30.03D0.03DStainless steel-80 ~ 1500.1 ~ 0.30.05D0.05DAluminum Alloy-200 ~ 3000.15 ~ 0.40.15D0.15D9

Laser Mill SeriesPractical cutting speed calculation formulas | Actual diameter dataPractical cutting speed calculation formulasR(mm)5681012.515160.30.20.20.10.10.10.11.00.80.60.50.40.30.32.31.91.41.10.90.80.7h(surface roughness) ( )ae(mm) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.04.03.32.52.01.61.31.36.35.23.93.12.52.12.09.07.55.64.53.63.02.812.310.27.76.14.94.13.8Formula of surface roughness : h(surface finish) = (ae)2 1000( m)8R16.013.310.08.06.45.35.020.316.912.710.18.16.86.325.020.815.612.510.08.37.8- Practical cutting speed calculation formulas1. Using : Calculating cutting speed at P point(Cutting speed according to depth of cut when ramping)Formula : Practical cutting speed2. In case of using ap : Calculating cutting speed at Q pointFormula : Practical cutting speedvc =Dsin1000n (m/min)= cos -1( D - 2ap ) + 90 -Dvc = 2 n ap(D-ap)1000Actual diameter dataD 08 10 12 16 20 25 30 320.11.82.02.22.52.83.23.53.60.22.52.83.13.64.04.54.95.00.33.03.43.74.34.95.46.06.20.53.94.44.85.66.27.07.77.91.05.36.06.67.78.79.810.811.11.56.27.17.99.310.511.913.113.52.06.98.08.910.612.013.615.015.52.57.48.79.711.613.215.016.617.23.07.79.210.412.514.316.218.018.73.57.99.510.913.215.217.319.320.04.08.09.811.313.916.018.320.421.25.06.07.011.812.014.815.515.917.318.319.120.021.422.422.424.025.423.225.026.5Formula of actual diameterDe = 2 ap(D-ap)8.016.019.623.326.527.710.020.024.528.329.710

Laser Mill SeriesWear resistance test | Application examplesWear resistance testCutting ConditionInsertKORLOY Laser MillA makerB makerCutting time : 15hoursCutting time : 8hoursNAK80(HRC30), Airvc :376m/minfz : 0.33mm/tap : 0.5mmae : 0.5mmvf(mm/min) : 4000n(min -1 ) : 6000SKD11(HRC50), Airvc : 251m/minfz : 0.38mm/tap : 0.5mmae : 0.3mmvf(mm/min) : 3000n(min -1 ) : 4000Front, backviewTopviewFront, backviewTopviewKORLOY Laser Mill A maker B makerApplication examplesCrank ShaftHolderInsertWorkpieceLBE200115T-S25LBH200 (PC210F)SCM440 (HRC 40)SpecificationsWorkpieceCuttingconditionvc : 376m/min fz : 0.25mm/tap : 0.5mmae : 0.2mmn(min -1 ) : 6000 vf(mm/min) : 3000MQLCV-JointHolderInsertWorkpieceLBE230-HSKC63LBH230 (PC210F)SM53C (HRC 35)SpecificationsWorkpieceCuttingconditionvc : 700m/min fz : 0.25mm/tap : 0.5mmae : 0.2mmn(min -1 ) : 9000 vf(mm/min) : 4500AirBumper MoldHolderInsertWorkpieceLBE250170S-S25CLBH250 (PC210F)KP4MA (HRC30~35)SpecificationsWorkpieceCuttingconditionvc : 700m/min fz : 0.25mm/tap : 0.5mmae : 0.2mmn(min -1 ) : 9000 vf(mm/min) : 4500Air11

HEAD OFFICEHolystar B/D 953-1, Doksanbon-Dong, Geumcheon-Gu, Seoul, KoreaTEL:+82 2 522 3181 FAX:+82 2 522 3184, +82 2 3474 4744CHEONGJU FACTORY53-16, Songjeong-Dong, Hungduk-Gu, Chengju, Chungcheongbuk-Do, KoreaTEL:+82 43 262 0141 FAX:+82 43 262 0146JINCHEON FACTORY767-1, Gwanghyewon-Ri, Gwanghyewon-Myon, Jincheon-Gun, Chungcheongbuk-Do, KoreaTEL:+82 43 535 0141 FAX:+82 43 535 0144Web site : www.korloy.comE-mail : export@korloy.comMay. 2008