M-9430-ZX3C 2.0L Focus Header ... - Ford Racing Parts

M-9430-ZX3C2.0L Focus HeaderINSTALLATION INSTRUCTIONSNO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OFFORD RACING PERFORMANCE PARTS.Note: It may help to remove both the bolt holding the dipstick tube to the cylinder head [8mm] and the boltholding the power steering line bracket to the cylinder head [15mm] See Fig 8Some combination of extensions and u-joints may be helpfulFig 8b) Note that there are plastic centering rings around the left and right studs. They will be replaced.c) Remove stock exhaust manifold from the top of the engine compartmentd) Remove the old exhaust manifold gasket and plastic centering rings if they remainSTEP 5:STEP 6:Install FRT Headera) Position new exhaust manifold gasket in place [968Z-9448-AA]b) Position new plastic centering rings on the right and left studs [W703974-S300]c) Position FRT Header in place over studs, ensure that plastic centering rings are not displacedd) Install nuts and bolts and torquee) If removed, reinstall dipstick tube and power steering line bracketsReinstall Catalysta) Pry old gasket out of cat and install new one [YS4Z-9450-CA]b) From below, position catalyst in place and install one of the nuts holding the catalyst to the header tohold it in placec) Loosen the two (2) nuts which hold catalyst bracket to the engine [13mm], loosely install the nutsholding the catalyst bracket to engine.Note: This will allow the catalyst to align properly to the new exhaust header.d) Install new gasket and loosely install nuts holding catalyst outlet to exhaust and bracket [YS4Z-9450-FA]e) From above, install and torque the three (3) nuts holding the catalyst to the headerf) From below, tighten the remaining nutsg) Reattach both O2 sensor connectors and check to make sure everything has been tightenedFactory Ford shop manuals are available from Helm Publications, 1-800-782-4356Techline 1-800-367-3788 Page 5 of 6 IS-1850-0357