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Quick Facts Mini Version 695933 - Small Engine Suppliers

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TECUMSEHBasicTroubleshooting andService InformationENGINES & TRANSMISSIONS


TABLE OF CONTENTSSafety Definitions .................................................................................................................................... iiGeneral Safety Precautions ................................................................................................................... iiiGeneral Information ................................................................................................................................ 3Reviewing The <strong>Engine</strong> ID Label .............................................................................................................. 44-Cycle <strong>Quick</strong> Reference - Model Letter Designation Pre-2004 Production ........................................... 5Spark Plug Replacement (4-Cycle) ......................................................................................................... 6Spark Plug Replacement (2-Cycle and Europa) .....................................................................................7Fuel Recommendations ....................................................................................................................... 8-9Tecumseh 4-Cycle Lubrication Requirements ...................................................................................... 104-Cycle Troubleshooting .................................................................................................................. 11-12Tecumseh 2-Cycle <strong>Engine</strong> Oil Requirements ....................................................................................... 132-Cycle Troubleshooting .................................................................................................................. 14-154-Cycle Cross Reference for Specification-To-Model Number Designation (Vertical <strong>Engine</strong>s) ........... 164-Cycle Cross Reference for Specification-To-Model Number Designation (Horizontal <strong>Engine</strong>s) ....... 172-Cycle Cross Reference for Specification-To-Model Number Designation(Vertical and Horizontal <strong>Engine</strong>s) ..................................................................................................... 17Tecumseh and Peerless ® Model and Specification Numbers.......................................................... 18-19Basic Gear Drive Troubleshooting ................................................................................................... 20-21Tecumseh and Peerless ® Transmission, Transaxle and Gear Products .............................................. 22LTH 2000 Series Troubleshooting Chart .............................................................................................. 22LTH 2000 Series Hydrostatic Transaxle Troubleshooting ............................................................... 22-231800 / VST Troubleshooting ................................................................................................................. 24Tecumseh and Peerless ® Lubrication Requirements ........................................................................... 25Repair Manuals ..................................................................................................................................... 26© 2004 Tecumseh Power Company. All Rights Reservedi


The information in this guide is intended to assist individuals who are knowledgeable in basicengine repair and maintenance. If you are unfamiliar with two and four cycle engine operation andmaintenance, DO NOT attempt any maintenance or repairs. Contact your local TecumsehServicing Dealer for assistance.IMPORTANT NOTICE!Safety DefinitionsStatements in this manual preceded by the followingwords and graphics are of special significance:WARNINGTecumseh Contact InformationFor engine adjustments, repairs or warranty service,contact your nearest Authorized Tecumseh ServicingDealer. Find them on our website atwww.TecumsehPower.com or call Tecumseh PowerCompany at 1-800-558-5402 or 262-377-2700 if youare located outside the U.S.OrWARNINGWARNING indicates a potentially hazardous situationwhich if not avoided, could result in death or seriousinjury.NOTERefers to important information and is placed in italictype.It is recommended that you take special notice of allitems discussed on the next two pages and wear theappropriate safety equipment.Before operating an engine it is your responsibility toread the Operator’s Manual. Follow these basic rules foryour personal safety:• Keep this manual handy at all times forfuture reference.• Read it carefully and familiarize yourselfwith operating, maintenance, componentsand safety instructions.Notice Regarding Emissions<strong>Engine</strong>s which are certified to comply with Californiaand U.S. EPA emission regulations for SORE (<strong>Small</strong> OffRoad Equipment), are certified to operate on regularunleaded gasoline, and may include the followingemission control systems: (EM) <strong>Engine</strong> Modificationand (TWC) Three-Way Catalyst (if so equipped).ii


General Safety PrecautionsA. Avoid Carbon Monoxide PoisoningAll engine exhaust containscarbon monoxide, a deadly gas.Breathing carbon monoxide cancause headaches, dizziness,drowsiness, nausea, confusionand eventually death.Carbon monoxide is a colorless, odorless, tasteless gaswhich may be present even if you do not see or smell anyengine exhaust. Deadly levels of carbon monoxide cancollect rapidly and you can quickly be overcome andunable to save yourself. Also, deadly levels of carbonmonoxide can linger for hours or days in enclosed orpoorly-ventilated areas. If you experience any symptomsof carbon monoxide poisoning, leave the areaimmediately, get fresh air, and SEEK MEDICALTREATMENT.To prevent serious injury or death from carbon monoxide:• NEVER run engine indoors. Even if you try toventilate engine exhaust with fans or openwindows and doors, carbon monoxide can rapidlyreach dangerous levels.• NEVER run engine in poorly-ventilated or partiallyenclosed areas such as barns, garages,basements, carports, under dwellings, or in pits.• NEVER run engine outdoors where engineexhaust can be drawn into a building throughopenings such as windows and doors.B. Avoid Gasoline FiresGasoline (fuel) vapors are highly flammableand can explode. Fuel vapors can spreadand be ignited by a spark or flame manyfeet away from engine. To prevent injury ordeath from fuel fires, follow theseinstructions:• NEVER store engine with fuel in fueltank inside a building with potential sources ofignition such as hot water and space heaters,clothes dryers, electric motors, etc.• NEVER remove fuel cap or add fuel when engineis running.• NEVER start or operate the engine with fuel fill capremoved.• Allow engine to cool before refueling.• NEVER fill fuel tank indoors. Fill fuel tank outdoorsin a well-ventilated area.• DO NOT smoke while refueling tank.• Use only an approved red GASOLINE containerto store and dispense fuel. Tecumsehrecommends purchasing gasoline in containerswith a capacity of 2.5 gallons or less. <strong>Small</strong>containers are easier to handle and help eliminatespillage during refueling.• DO NOT pour fuel from engine or siphon fuel bymouth.C. Adult Supervision of Operation,Refueling and MaintenanceNot everyone who is allowed to use an engine is capableof safely and responsibly operating, maintaining and/orfueling it. Tecumseh recommends the following:• An adult should fuel the engine. NEVER allowchildren to refuel an engine.• An adult should perform maintenance on an engine.Only allow children to perform maintenance if anadult has determined they are experienced andcapable of such operation.• An adult should start the engine. Only allow childrento start the engine if an adult has determined theyare experienced and capable of such operation.To avoid unsupervised operation of the engine,especially by children, NEVER leave it unattendedwhen it is running.D. Stay Away from Rotating PartsNEVER operate an engine with an unguarded engineshaft.The equipment manufacturer mayattach a sprocket and chain or pulleyand belt to the engine shaft. If theseparts are not properly guarded, or if youare not sure whether they are properlyguarded, DO NOT use your engine;contact the equipment manufacturer.Hands, feet, hair, jewelry, clothing, etc.can become entangled in rotating parts,leading to serious injury or death. Toavoid serious injury or death, be surethe flywheel guard is in place.iii


General InformationThe following information is being provided to assist you in locating and recording your engine model andspecification numbers. This information will be needed to use this book or obtain parts from a local Tecumseh dealer.Model Numbering System for Tecumseh’sFull <strong>Engine</strong> Line2004 Production and LaterLOCATING AND READING ENGINE MODEL AND SPECIFICATIONTHE FOLLOWING WILL BE NEEDED TO LOCATE PARTS FOR YOUR ENGINE.Model Specification (DOM)ENGINE: TVM195 150288G 8150CENGINE MODEL SPEC NO. D.O.MTVM195 150288G 8150CTypical <strong>Engine</strong> I.D. LabelTECUMSEH POWER COMPANYTHIS ENGINE MEETS 1995-1998 CALIF/US EPAPH1 APPLICABLE EMISSION REGULATIONSFOR ULGE ENGINES FUEL REGULARUNLEADED OIL SAE 30TVM195 150288G (E)STP318U1G2EA318 8150 CENGINE MODEL NUMBERLOCATED UNDER COVERENGINE MODELNUMBERLOCATIONSENGINE MODELNUMBERLOCATIONS3


Model Numbering System for Tecumseh’sFull <strong>Engine</strong> Line2004 Production and LaterReviewing The <strong>Engine</strong> ID LabelEffective with the 2004 Model Year, we have changes to the engine I.D. label on our products. The followingpages will explain the information contained on the label dependent on the age of your product.Specification NumberThe numbers following the model number make up thespecification number.Using model LV195EA-361541B, as an example,interpretation is as follows:LV195EA-361541B is the model and specificationnumber.L V 195 E A - 361541B{{(B){Warranty CodeIs the specification number usedfor properly identifying the partsof the engineIndicates a standard power configurationIndicates EPA/CARB compliantIndicates a 195 cc displacementIndicates a vertical shaft configurationIndicates an L-Head, side valve configurationDate of ManufactureThe Date of Manufacture (D.O.M.) indicates theproduction date.Typical <strong>Engine</strong>I.D. LabelLocationsFor this example, 03188BC0010 is the D.O.M. (Date ofManufacture).Year2003Day ofYear188thMfgFacilityAssemblyLine / ShiftIndividualSerial #10th unit built03 188 B C 0010ENGINE MODEL NUMBERLOCATED UNDER COVERENGINE MODELNUMBERLOCATIONSENGINE MODEL NUMBER LOCATIONS4


Model Numbering System for Tecumseh’sFull <strong>Engine</strong> Line2004 Production and LaterCODE1st Space - Valve OrientationT = Two CycleO = Overhead ValveL = L-Head2nd Space - Crank OrientationV = VerticalH = HorizontalM = Multi-position3rd, 4th and 5th Space - Displacement in cc6th Space - Emissions ClassE = 50 State/Global Emissions CompliantX = Not for sale in California, except exemptapplicationsS = Snow Emission Compliant7th Space - <strong>Engine</strong> SpecificsA = StandardP = Powered UpModel Conversion Chart4-CycleLEV90 - LV148EA OHH60 - OH195EALEV120 - LV195EA OHH65 - OH195EPHSSK50 - LH195SA OHSK70 - OH195SAHSSK55 - LH195SP OHSK75 - OH195SPVSK90 - LV148SA HMSK90 - LH318SAOHV135 - OV358EA HMSK110 - LH358SAOHV180 - OV490EA OHSK110 - OH318SATVT691 - OV691EA OHSK130 - OH358SAVTX691 - OV691EP OHM110 - OH318EATC300 - TM049XAHSK870 - TH139SPHSK600 - TH098SAAV520 - TV085XA2-Cycle4-Cycle <strong>Quick</strong> Reference - Model Letter DesignationECH - Exclusive Craftsman HorizontalECV - Exclusive Craftsman VerticalH - Horizontal ShaftHH - Horizontal Heavy Duty (Cast Iron)HHM - Horizontal Heavy Duty (Cast Iron) (MediumFrame)HM - Horizontal Medium FrameHMSK - Horizontal Medium Frame (Snow King)HMXL - Horizontal Medium Frame (Extra Life)HS - Horizontal <strong>Small</strong> FrameHSSK - Horizontal <strong>Small</strong> Frame (Snow King)HXL - Horizontal (Extra Life)LAV - Lightweight Aluminum Frame VerticalLEV - Low Emissions VerticalOH - Overhead Valve Heavy Duty (Cast Iron)OHH - Overhead Valve HorizontalOHM - Overhead Valve Heavy Duty Horizontal(Medium Frame)OHS - Overhead Valve Horizontal (Snow King)OHV - Overhead Valve Vertical (Medium Frame)OVM - Overhead Valve Vertical (Medium Frame)OVRM - Overhead Valve Vertical (<strong>Small</strong> Frame)(Rotary Mower)OVXL - Overhead Valve Vertical (Medium Frame)(Extra Life)TNT - Toro ‘N’ Tecumseh (Toro ExclusiveSeries)TVEM - Tecumseh Vertical European ModelTVM - Tecumseh Vertical (Medium Frame)(Replaces V & VM)TVS - Tecumseh Vertical StyledTVT - Tecumseh Vertical TwinTVXL - Tecumseh Vertical (Extra Life)V - Vertical ShaftVH - Vertical Heavy Duty (Cast Iron)VLV - Vector Lightweight VerticalVLXL - Vector Lightweight Vertical (Extra Life)VM - Vertical Shaft (Medium Frame)VSK - Vertical Snow KingVTX - Vertical Twin5


Spark Plug ReplacementNOTE: Only models which will continue to be manufactured long term will have an updated Model designation.4-CYCLE SPARK PLUGService Number 35395RJ19LMECV100-120HMSK70, LH318SA (HMSK80), HMSK90HSK30-70HSSK40, LH195SA (HSSK50), LH195SP (HSSK55)LH358SA (HMSK100), HMSK110LEV80, LV148EA (LEV90), LV195EA (LEV120)LV148SA (VSK90), VSK100TNT100TNT120TVS75-120TVXL90-120Service Number 34645RN4COH318EA (OHM90-110)† OHM120OH195EA (OHH60), OH195EP (OHH65)OHH/OHSK40-130OH195SA (OHSK70), OH195SP (OHSK75)‡ OH318SA (OHSK110), OH358SA (OHSK120-130)OH180OV195EAOV358EA (OHV110-135), OV490EA (OHV140-180)OV691EP (VTX691, TVT691)OVM120* OVXL120* OVXL/C120* OVXL125Note:* OVXL models with specification nos. below 202700 useRL86C.†OHM120 models with specification nos. below 224000 useRL86C.‡OH318SA (OHSK110), OH358SA (OHSK120- 130) modelswith specification nos. below 223000 use RL86C.Service Number 34046Service Number33636RJ17LMH30-80HM70-100HS40-50TVM195-220TVXL195-220VLV-allService Number35552RL82CHH140-160OH120-160NOTE:RJ8CH22H25HH40-120HHM80HMXL70HT30HT35HXL35LAV25-50TVM125-170V40-80VH40-100VM70-100THE SERVICE NUMBERS LISTED BELOWWILL GIVE CORRESPONDING CHAMPIONAND AUTOLITE SUBSTITUTIONS.Champion Autolite35395 - RJ-19LM 45837598 - RJ-19LM4 45835552 - RL-82C 409234046 - RL-86C 42534645 - RN-4C 40337599 - RN-4C4 40333636 - RJ-17LM 24534277 - RJ-8C 304*NON CANADIAN APPLICATIONService Number34277SPARK PLUG AIR GAP ON ALL MODELS IS.030 (.762 mm)RL86C† OHM120‡ OH318SA (OHSK110), OH358SA (OHSK120-130)OVM120* OVXL120* OVXL/C120* OVXL125Note:* OVXL models with specification nos. 202700, 203000 andup, use RN4C.†OHM120 models with specification nos. 224000 and up,use RN4C.‡OHSK110, OHSK120-130 models with specification nos.223000 and up, use RN4C.Note: If you need assistance locating your engine model numbers please check page 3 or 4.63/8"9.525 mm1/2"12.700 mm3/4"19.050 mmNOTE:Not all spark plugs have the same heat range or reach.Using an incorrect spark plug can cause severe enginedamage or poor performance. Tecumseh uses all threeof the reaches shown.FOR TWO CYCLE INFORMATIONREFER TO NEXT PAGE.


Spark Plug ReplacementNOTE: Only models which will continue to be manufactured long term will have an updated Model designation.2-CYCLE SPARK PLUGService Number611100RCJ6YTC300TCH300TM049XAService Number33636RJ17LMAV600AV520TVS600TV085XAService Number35395RJ19LMTVS840TVXL840Service Number 611049RCJ8YAH520AH600HSK840HXL840TC200TCH200 Type 1500TH098SAHSK600HSK635TH139SAHSK845, 850TH139SPHSK870RJ17LMAll Horizontal ModelsBVBVLBVSCenturaFuturaHTLEUROPA MODELS4-CYCLE SPARK PLUGService Number 33636Service Number 34645LAVLegendPremier 153/173PrismaSpectraSynergyVantageRN4CCentrua OHVFutura OHVRJ17LMAV85/125AV520/600Geotec OHVPremier 45/552-CYCLE SPARK PLUGService Number 33636MV100STVS600Synergy OHVNOTE:THE SERVICE NUMBERS LISTED BELOWWILL GIVE CORRESPONDING CHAMPIONAND AUTOLITE SUBSTITUTIONS.Champion Autolite35395 - RJ-19LM 45833636 - RJ-17LM 245611100 - RCJ-6Y 2974611049 - RCJ-8Y 2976*NON CANADIAN APPLICATIONSPARK PLUG AIR GAP ON ALL MODELS IS.030 (.762 mm)3/8"9.525 mm1/2"12.700 mm3/4"19.050 mmNOTE:Not all spark plugs have the same heat range or reach. Using anincorrect spark plug can cause severe engine damage or poorperformance. Tecumseh uses all three of the reaches shown.Note: If you need assistance locating your engine model numbers please check page 3 or 4.7


Fuel RecommendationsToday’s fuels have a short shelf life and it is recommended you buy no more than a two week supplyat a time.GASOLINETecumseh Power Company strongly recommends the use of fresh, clean, unleaded regular gasoline inall Tecumseh engines. Unleaded gasoline burns cleaner, extends engine life, and promotes good startingby reducing the build-up of combustion chamber deposits. Leaded gasoline, gasohol containing no morethan 10% ethanol, premium gasoline, or unleaded gasoline containing no more than 15% MTBE (MethylTertiary Butyl Ether), 15% ETBE (Ethyl Tertiary Butyl Ether) or 10% ethanol, can be used if unleadedregular gasoline is not available.Reformulated gasoline that is now required in several areas of the United States is also acceptable.NEVER USE gasoline, fuel conditioners, additives or stabilizers containing methanol, gasohol containingmore than 10% ethanol, unleaded regular gasoline containing more than 15% MTBE (Methyl Tertiary ButylEther), 15% ETBE (Ethyl Tertiary Butyl Ether) or 10% ethanol, gasoline additives, or white gas becauseengine/fuel system damage could result.SPECIALTY FUELSFuels being marketed for use on small engines can have a significant effect on starting and engineperformance. Prior to using any specialty fuel, the Reid Vapor Pressure (RVP) must be determined. Fuelswith a rating of less than 50kPa (7psi) should not be used in summer, and fuel with a rating of 85kPa (12psi)should not be used during winter.SHORT TERM STORAGEWARNING NEVER store the engine with fuel in the fuel tank inside a building with potential sourcesof ignition such as hot water and space heaters, clothes dryers, electric motors, etc.If engine fuel stored in the gas tank and/or an approved gas container is to be unused without gasolinestabilizer for more than 15-30 days, prepare it for short term/seasonal storage.Tecumseh recommends using ULTRA-FRESH or Fuel Saver Plus Gasoline Stabilizer plus FuelSystem Cleaner as an acceptable method of minimizing formation of fuel gum deposits during storage.This product is available from your Authorized Tecumseh Servicing Dealer.Always follow mix ratio found on stabilizer container. Failure to do so may result in equipment damage.It is not necessary to drain stabilized gas from carburetor.FUEL TREATMENT1. Add fuel stabilizer according to manufacturer’s instructions.2. Run engine at least 10 minutes after adding stabilizer to allow it to reach carburetor.3. Instead of using a fuel preservative/stabilizer, you can empty the fuel tank as described under"Extended Storage”.8


Fuel Recommendations - continuedEXTENDED STORAGENOTESClean debris from engine before draining fuel from carburetor. If you have prepared your fuel for shortterm storage it is not necessary to drain fuel that contains stabilizer from your carburetor.To avoid severe injury or death, DO NOT pour fuel from engine or siphon fuel by mouth.1. To prevent serious injury from fuel fires, empty fuel tank by running engine until it stops from lackof fuel. DO NOT attempt to pour fuel from engine.2. Run the engine while waiting until the remaining fuel is consumed.NEVER leave the engine unattended when it is running and NEVER run engine in enclosed areas.FUEL ADDITIVESOnly fuel additives such as Tecumseh’s fuel stabilizer Part No. 730245A or liquid varieties can be usedwhen mixed properly. For winter applications, Isopropyl alcohol fuel dryers may be used in the fuel systembut must be mixed at the proper ratio recommended by the manufacturer. NEVER USE METHANOLBASED FUEL DRYERS.9


Tecumseh 4-Cycle Lubrication RequirementsTecumseh recommends the use of a high quality, brand name oil with a minimum classification of SL/SJ.Very few air cooled engines have any type of oil filtration system, making regular oil changes critical toremove impurities from the engine and maximize engine life. Consult the operator's or repair manual forthe oil change interval and viscosity based on equipment operating temperature.Tecumseh Recommended Oil UsageStraight GradeTecumseh Part No.730225A or SAE30W-20 OF-30 OCMulti GradeTecumseh Part No.730226A or SAE5W30 or SAE10WSyntheticTecumseh Part No.730263 or SAE0W30-20 OC0 OF20 OF-10 OC32 OF0 OC40 OF10 OC60 OF80 OF20 OC30 OC100 OF40 OCTECUMSEH4-CYCLE ENGINE OILshown with model names prior to 2004CLASSIFICATIONS: “SL/SJ"DO NOT USE 10W40CAPACITIES:<strong>Engine</strong> Model ml Oz.All LAV, TVS, LEV, OVRM ................................. 630 21ECV, TNT ........................................................... 630 21V & VH50-70 ...................................................... 810 27TVM 125, 140 ..................................................... 810 27TVM 170-220 ..................................................... 960 32VM70-100, HHM80............................................. 960 32VH100 ................................................................ 1500 50All VLV................................................................ 810 27VSK90-100 ........................................................... 630 21OVM120, OVXL120, 125 ................................... 960 32OHV11-13 without filter ...................................... 960 32OHV11-13 with filter ........................................... 1170 39OHV13.5-17 with filter ........................................ 1800 61OHV13.5-17 without filter ................................... 1650 55TVT691 with filter ............................................... 2150 71TVT691 without filter .......................................... 1950 64H, HSK30-35 ...................................................... 630 21HS, HSSK40-50 ................................................. 630 21H, HH, HSK50-70 ............................................... 570 19OHH/OHSK50-70 ............................................... 630 21HMSK, HM70-100 .............................................. 720 26OHSK80-100 ...................................................... 720 26OHM120, OHSK110*-130 .................................. 840 28HH100,120, OH120-180 .................................... 1560 52*NOTE: Model OHSK110 with a spec. of 221000 and up, have acapacity of 26 oz. (720 ml.)10TECUMSEH4-CYCLE ENGINE OILshown with model names2004 production and later<strong>Engine</strong> Model ml Oz.LH195SA, LH195SP ....................... 630 21LH318SA, LH358SA ....................... 720 26LV148EA, LV148SA ....................... 630 21LV195EA ......................................... 630 21OH195EA, OH195EP ..................... 630 21OH195SA, OH195SP ..................... 630 21OH318EA ........................................ 720 26OH358SA ........................................ 840 28OV195EA ........................................ 630 21OV358EA With Filter .................... 1170 39OV358EA Without Filter ................. 960 32OV490EA With Filter .................... 1800 61OV490EA Without Filter ............... 1650 55OV691EA With Filter .................... 2150 71OV691EA Without Filter ............... 1950 64OV691EP With Filter .................... 2150 71OV691EP Without Filter ............... 1950 64EUROPA MODELS *VERTICALSml Oz.Vantage .......................................... 630 21Prisma ............................................ 630 21Synergy .......................................... 630 21Synergy "55" .................................. 810 27Spectra ........................................... 630 21Futura ............................................. 630 21HTL ................................................ 630 21BVS ................................................ 630 21HORIZONTALSBH Series ....................................... 630 21Geotec Series 35-50 ...................... 630 21NOTE: Vertical shaft engines with auxiliary PTO:26 oz. / 700 ml


4-Cycle TroubleshootingThe following is provided as a basic troubleshooting guide. Its use requires a complete review of all conditions andsymptoms. Always examine the exterior for clues: leaks, excessive dirt, or obvious damage. Some repairs willrequire the assistance of a Tecumseh Servicing Dealer.PreparationBefore troubleshooting any system problem, see original equipment manufacturer’s (O.E.M.) instructions.Make your troubleshooting easier by preparing as follows:• Work in a clean, well-lighted place.• Keep proper tools and materials nearby.• Keep an adequate supply of clean petroleum-based solvent.To reduce the risk of serious injury or death from fires and/or explosions, NEVER use flammablesolvents (e.g., gasoline) to clean serviceable parts. Use a water-based, non-flammable solventsuch as Tecumseh Degreaser Cleaner.CAUTION NEVER use compressed air to clean debris from yourself or your clothing. When usingcompressed air to clean or dry serviceable parts:• Wear appropriate eye protection.• Air pressure must not exceed 30psi (206kPa).• Use only approved air blow nozzles.• Shield yourself and bystanders from flying debris.FUEL SYSTEM<strong>Engine</strong> Will Not StartCheck if spark plug is wet or dryWetDryDefective spark plugUse Tester 670366Restricted air filterImproper or stale fuelCarburetion problems due toflooding, over priming, etc.Ignition systemReview with the customer properpriming procedure(3-5 primes, waiting 2 secondsbetween each prime)If equipped with a choke, checkfor full travel. Check throttle cableand control for proper adjustment.Check fuel supply and fuel capventRestriction in fuel system (filter)Internal Carburetion ProblemPoor compressionShould more extensive repair be needed, we recommend you contact a local Tecumseh Servicing Dealer for repair.Repair manuals are also available from your local dealer or direct from Tecumseh. A complete list of the availablemanuals can be found at the end of this book.NOTE: Refer to Technician's Handbook for a more detailed list of remedies.11


4-Cycle Troubleshooting - continuedTo reduce the risk of serious injury or death from fires and/or explosions, NEVER use flammablesolvents (e.g., gasoline) to clean serviceable parts. Use a water-based, non-flammable solventsuch as Tecumseh Degreaser Cleaner.CAUTIONNEVER use compressed air to clean debris from yourself or your clothing. When usingcompressed air to clean or dry serviceable parts:• Wear appropriate eye protection.• Air pressure must not exceed 30psi (206kPa).• Use only approved air blow nozzles.• Shield yourself and bystanders from flying debris.IGNITION SYSTEM<strong>Engine</strong> Will Not StartCheck for sparkUsing Tester 670366SparkReplace spark plugCheck flywheel for correct key,damaged or sheared keyNo SparkIsolate engine from all equipment(disconnect wiring harness),repeat testSet proper air gap on ignitionmoduleSparkEquipment problem,check switches, wiringand equipment controlsNo Spark<strong>Engine</strong> problem, checkfor shorts or grounds inwiringShould more extensive repair be needed, we recommend you contact a local Tecumseh Servicing Dealer for repair.Repair manuals are also available from your local dealer or direct from Tecumseh. A complete list of the availablemanuals can be found at the end of this book.12


Tecumseh 2-Cycle <strong>Engine</strong> Oil RequirementsThe proper type and ratio of 2-cycle oil is critical to long life and low maintenance of theengine. The use of non-certified oils and improper mix ratio’s can cause severe enginedamage and possibly void warranty consideration.The following is a list of 2-cycle engine oil classifications which are certified for use inTecumseh 2-cycle engines:• National Marine Manufactures Association, (NMMA), TC-WII or TC-W3• American Petroleum Institute, (API), TC• Japanese Automobile Standard Organization, (JASO), FB or FC24:1AV520 Types 670 & 653TV085XA (AV600 Type 600-10 & Up)TC200, TCH200, TCH300TM049XA (TC300)MV100STWO-CYCLE FUEL/OIL MIX RATIOS32:1TVS600 All TypesAH60050:1TVS / TVXLHSK840 - 870HSK600 - 635Sears/Craftsman 40:1 2-cycle Oil has been tested and approved for use in all engines,EXCEPT the TC / TM Models which require a 24:1 Ratio.2-CYCLESYNTHETIC BLENDENGINE OIL WITHFUEL STABILIZERPART NO. 730227CTECUMSEH 2-CYCLE ENGINEOIL may be used in a variety of2-cycle engines including:outboards, lawnmowers, snowblower,string trimmers, and edgersat any fuel/oil mixing ratio up to50:1.• MIXES EASYDOES NOT SEPARATEENGINE FUEL MIXU.S. U.S. METRIC METRICAmount of OilAmount of OilGasoline To Be Added Petrol To Be Added24:1 1 Gallon 5 oz. 4 Liters 167 ml2 Gallons 11 oz. 8 Liters 333 ml5 Gallons 27 oz. 20 Liters 833 ml32:1 1 Gallon 4 oz. 4 Liters 125 ml2 Gallons 8 oz. 8 Liters 250 ml5 Gallons 20 oz. 20 Liters 625 ml50:1 1 Gallon 2.5 oz. 4 Liters 80 ml2 Gallons 5 oz. 8 Liters 160 ml5 Gallons 13 oz. 20 Liters 400 ml• PREMIUM BLEND FOR BOTH AIRAND WATER COOLED ENGINESENSURES CYLINDER WALLLUBRICATION13


2-Cycle TroubleshootingThe following is provided as a basic troubleshooting guide to any piece of equipment. Its use requires a completereview of all conditions and symptoms. Always examine the exterior for clues: leaks, excessive dirt, or obviousdamage. Some repairs will require the assistance of a Tecumseh Servicing Dealer.PreparationBefore troubleshooting any system problem, see original equipment manufacturer’s (O.E.M.) instructions.Make your troubleshooting easier by preparing as follows:• Work in a clean, well-lighted place.• Keep proper tools and materials nearby.• Keep an adequate supply of clean petroleum-based solvent.To reduce the risk of serious injury or death from fires and/or explosions, NEVER use flammablesolvents (e.g., gasoline) to clean serviceable parts. Use a water-based, non-flammable solventsuch as Tecumseh Degreaser Cleaner.CAUTION NEVER use compressed air to clean debris from yourself or your clothing. When usingcompressed air to clean or dry serviceable parts:• Wear appropriate eye protection.• Air pressure must not exceed 30psi (206kPa).• Use only approved air blow nozzles.• Shield yourself and bystanders from flying debris.FUEL SYSTEM<strong>Engine</strong> Will Not StartCheck if spark plug is wet or dryWetDryDefective spark plugRestricted air filterReview with customer priming orchoking procedure(3-5 primes, if equipped, waiting 2seconds between each prime)Improper fuel mix or stale fuelCarburetion problemExhaust ports pluggedCheck fuel supply and fuelcap ventCarburetion problems due toflooding, over priming, etc.Restriction in fuel system(filter,screen)Ignition SystemUse Tester 670366Poor compressionShould more extensive repair be needed, we recommend you contact a local Tecumseh Servicing Dealer for repair.Repair manuals are also available from your local dealer or direct from Tecumseh. A complete list of the availablemanuals can be found at the end of this book.14


2-Cycle Troubleshooting - continuedTo reduce the risk of serious injury or death from fires and/or explosions, NEVER use flammablesolvents (e.g., gasoline) to clean serviceable parts. Use a water-based, non-flammable solventsuch as Tecumseh Degreaser Cleaner.CAUTIONNEVER use compressed air to clean debris from yourself or your clothing. When usingcompressed air to clean or dry serviceable parts:• Wear appropriate eye protection.• Air pressure must not exceed 30psi (206kPa).• Use only approved air blow nozzles.• Shield yourself and bystanders from flying debris.IGNITION SYSTEM<strong>Engine</strong> WillNot StartCheck for sparkUsing Tester 670366SparkNo SparkReplace spark plugCheck flywheel for correct key,damaged key or key adaptorIsolate engine from all equipment(disconnect wiring harness),repeat testSparkNo SparkSet proper air gap on external coilEquipment problem,check switches, wiringand equipment controls<strong>Engine</strong> problem, checkfor shorts or grounds inwiringParasitic load too highTest ignition moduleShould more extensive repair be needed, we recommend you contact a local Tecumseh Servicing Dealer for repair.Repair manuals are also available from your local dealer or direct from Tecumseh. A complete list of the availablemanuals can be found at the end of this book.15


Cross Reference for Specification - To - Model Number DesignationThis cross reference chart allows you to determine an engine Model Number if you only have the SpecificationNumber. Note that some Specification Number Series are current with our 2004 and later model numbering system.VERTICAL 4-CYCLE ENGINESSpecification Model Equivalent 2004 Specification Model Equivalent 2004Number Series Number & Later Model Number Number Series Number & Later Model Number10000 TNT100145000 ECV10012000 TNT120147000 ECV10520000 LAV25, OVRM55148000 VH8020500 OVRM105149000 VH10021000 OVRM60150000 V & VM80, TVM19521800 OVRM60150200 TVM & TVXL19522000 OVRM65, OVRM120150500 TVM19523000 OV195EA (RM)151000 ECV110, TVM19523500 OV195EA (Utility)151500 TVM22030000 LAV30152000 ECV12033000 TVS75157000 VM100, TVM22040000 LAV35157200 TVM & TVXL22042000 OVRM905 (Sears Only)157400 TVM22042600 OVRM40, OVRM45 (Premier <strong>Engine</strong>) 200000 OVM12042900 OVRM40 (High Tech Look)202000 OVXL120, OVXL12543000 TVS90202200 OVXL120 (I/C)43600 TVS90 (Premier <strong>Engine</strong>)202300 OHV11, OHV11543700 TVS90, TVXL90202400 OVXL12543900 TVS90 (High Tech Look)202500 OHV11544000 TVS100202600 OVXL125 (I/C)44600 TVS100 (Premier <strong>Engine</strong>)202700 OHV12, OVXL120 (Tec.1200)44800 TVS100203000 OHV125, OVXL125 (Tec1250)46000 TVS90, TVXL90203200 OHV1346600 TVS90203500 OVXL125 (Tec.1250I/C), OHV13/13548000 TVS90203600 OHV14/14050000 V40203800 OHV14550200 LAV40204000 OHV15/15052600 OVRM50, OVRM55 (Premier <strong>Engine</strong>) 204200 OHV16/16052800 OVRM50, OVRM55204400 OHV16552900 OVRM50, OVRM55 (High Tech Look) 204500 OHV15553000 TVS105204600 OHV17/17053600 TVS105 (Premier <strong>Engine</strong>)204800 OHV17553800 TVS105206000 OHV11053900 TVS105 (High Tech Look)206200 OHV11554000 TVXL105206400 OHV12056000 TVS105, TVS & TVXL115206600 OHV12556600 TVS105, TVS115 (Premier <strong>Engine</strong>) 206800 OHV13056800 TVS115206900 OHV135 (Sm. Enduro) ____ OV358EA56900 TVS105, TVS115 (High Tech Look) 208000 OHV180 (Lg. Enduro) ____ OV490EA57000 TVS & TVXL115334000 LEV90 _________________LV148EA57600 TVS115 (Premier <strong>Engine</strong>)334500 VSK90 _________________LV148SA57800 TVS115335000 LEV10057900 TVS115 (High Tech Look)338000 LEV10060000 V50, TVM125338500 VSK10061000 TVS & TVXL115340000 LEV10061600 TVS & TVXL115345000 LEV10061800 TVS115346000 LEV10561900 TVS115347000 LEV10562000 LAV50348500 VSK10562100 LAV50 & TVS115350000 LEV11563000 TVS120355000 LEV11563200 TVS120, TVEM120360000 LEV11563600 TVS120 (Premier <strong>Engine</strong>)361000 LEV120 _______________________63900 TVS120 (High Tech Look)361400 VSK12066000 TVS120361500 LEV120 (Utility) __________LV195EA66100 TVS120362000 LEV120 (RM) ____________LV195EA70000 V60, TVM140400000 VLV4080000 VH40500000 ULT, VLV B24, VLXL50, & VLV12690000 VH50501000 ULT, VLV, VLXL55, & VLV126100000 VH60502000 ULT, VLV60, VLV65, & VLV126125000 V70502500 VLV65, VLV66127000 VM70, TVM170600400 TVT691127200 TVXL170600800 TVT691 (Twin) __________ OV691EA135000 VH70600900 VTX691 (Twin) __________ OV691EP16


Cross Reference for Specification - To - Model Number DesignationThis cross reference chart allows you to determine an engine Model Number if you only have the SpecificationNumber. Note that some Specification Number Series are current with our 2004 and later model numbering system.Specification Model Equivalent 2004Number Series Number & Later Model Number15000 H2225000 H2526000 OHH4535000 H3035400 HSK3035800 H3036700 H3045000 H & HT3545400 HSK3545800 H3546700 H3547000 HXL3555000 H4055200 HS & HSSK4055500 HSK4055700 H4055800 H4055900 HSSK4065000 H5065300 HSK5067000 HS & HSSK50 ___________ LH195SA67500 HSSK55 ________________ LH195SP68000 OHH5068500 OHSK5069000 OHH5569500 OHSK5571100 OHH60 _________________ OH195EA71500 OHSK6071700 OHH6571800 OHH65 _________________ OH195EP71900 OHSK6572000 OHH7072500 OHSK70 (Premium) _______ OH195SA73500 OHSK75 (Premium) _______ OH195SP75000 H6076000 HSK6085000 HH4095000 HH50105000 HH60110000 HH80115000 HH100HORIZONTAL 4-CYCLE ENGINESSpecification Model Equivalent 2004Number Series Number & Later Model Number120000 HH120130000 H70130200 HSK70132000 HM & HMSK70132500 HMXL70140000 HH70146000 ECH90155000 H & HM80155000 HMSK80155800 HM85155900 HM & HMSK85156000 HM90156500 HMSK90 ________________ LH318SA159000 HM & HMSK100 __________ LH358SA159900 HMSK105159950 HMSK110160000 HH & OH140170000 HH150 & 160170000 OH160175000 OH120180000 OH180190000 HHM80220000 OHM120221000 OHSK110221200 OHSK80221400 OHSK90221600 OHSK100221700 OHSK110221800 OHSK115 (Premium) ______ OH318SA222000 OHSK120222300 OHM90222500 OHM100222700 OHM110 ________________ OH318EA223000 OHSK90223400 OHSK110223600 OHSK120223700 OHSK125223800 OHSK130 (Premium) ______ OH358SA224000 LH412SA224600 OHM120VERTICAL 2-CYCLE ENGINESSpecification Model Equivalent 2004Number Series Number & Later Model Number3600 TC300 _________________ TM049XA670000 AV520 _________________ TV085XAHORIZONTAL 2-CYCLE ENGINESSpecification Model Equivalent 2004Number Series Number & Later Model Number1720 HSK635 ________________ TH098SA8300 HSK850 ________________ TH139SA8700 HSK870 ________________ TH139SP17


Tecumseh and Peerless ®Model and Specification NumbersThe following information is being provided to assist you in locating and recording your Tecumseh transmission componentsmodel and specification numbers. This information will be needed to use this book or obtain parts from a local Tecumseh dealer.RIGHT ANGLE DRIVES300 SERIES100 SERIESA or B1100 SERIES1200 SERIESMSTAA600 SERIES700 SERIESAA or BA or BA or BAA810 SERIES801 SERIES2600 SERIES2800 SERIESA900 SERIES920 SERIES930 SERIESA910 SERIESA1300 SERIESA2300 SERIESA820 SERIES2400 SERIES915 SERIESA2500 SERIESA or BA or BAMST850 SERIESLTH SERIES2100 SERIESTHE MODEL NUMBER WILL BE FOUND ON:A. Metal tag or decal attached to unit in the location shown.B. Stamped on unit in the location shown.LDP-1018


Various Styles of Identification Used OnTecumseh and Peerless Transmission, Transaxle andGear ProductsMOD 506PEERLESS1 275 1374MODEL NUMBER REQUIREDFOR WARRANTYSPECIFICATION NUMBERREQUIRED FOR WARRANTYIndividual Serial NumberManufactured on the 275th DayManufactured in 1991D.O.M. (DATE OF MANUFACTURE)ORIGINAL SERIAL NUMBERMODEL NUMBER REQUIREDFOR WARRANTYSPECIFICATION NUMBERREQUIRED FOR WARRANTYMODEL NUMBER REQUIREDFOR WARRANTYSPECIFICATION NUMBERREQUIRED FOR WARRANTYD.O.M. (DATE OF MANUFACTURE)ORIGINAL SERIAL NUMBERD.O.M. (DATE OF MANUFACTURE)ORIGINAL SERIAL NUMBEREarly Models were not identified with a model number on the unit.19


PreparationBasic Gear Drive TroubleshootingNOTEBefore troubleshooting any system problem, see original equipment manufacturer’s (O.E.M.) instructions.Make your troubleshooting easier by preparing as follows:• Work in a clean, well-lighted place.• Keep proper tools and materials nearby.• Keep an adequate supply of clean petroleum-based solvent.To avoid carbon monoxide poisoning, make sure engine is outdoors in a well-ventilated area.Some maintenance procedures can not be performed until the vehicle wheels are secured andoff the ground. Failure to do so could result in death or serious injury to yourself and/orbystanders.DO NOT attempt any maintenance procedures with the engine running. Doing so could result indeath or serious injury to yourself and/or bystanders.Use care when performing inspection of the drive belt assembly including all vehicle linkage.Failure to do so could result in death or serious injury to yourself and/or bystanders.Hard Shifting Transaxles and Drive BeltsOften hard shifting is blamed on an internal problem in the transaxle.To determine if the problem is transaxle or equipment related make these simple checks.1. Turn the unit off so that all power is removed to the transaxle.2. With the unit off, move the shift lever through the shift gate. Movement of the lever should have only slightresistance. The shifting effort should be equal when the engine is off and when running. If the unit is difficultto shift the problem would be internal and the transaxle would need to be removed and repaired.3. If the unit shifts with ease, check the following areas that would be equipment related. Check to see if the beltis releasing from the pulley on the engine and transmission / transaxle, it may require that the belt guides berepositioned. The distance required from the pulley to the guide is typically 1/16" to 3/16" (1.6 mm - 4.8 mm),always check the O.E.M. specs.1/16" to 3/16"(1.6 mm - 4.8 mm)THIS DIMENSIONVARIES FROM EACHMANUFACTURERFor proper declutching to occur, it is very important thatthe engine belt guide be set at a predetermined clearancewhen engaged (set by the manufacturer) and away fromthe belt with the belt engaged.With clutch disengaged, it is very important that thebelt blossoms away from the engine pulley. Belt muststop turning before transaxle shifting can occur.Improper belt or belt guide clearance will not allow the belt to disengage, causing internal transmissiondamage.20


Basic Gear Drive Troubleshooting - continued4. Check to see if the pulley is damaged and may not be releasing the belt.5. Confirm the correct length and type of belt, as recommended by the manufacturer, is installed.6. Check the brake/clutch pedal to make sure that when the pedal is depressed that the idler pulley is releasingthe belt tension before it applies the brake. If this does not happen the unit will still be under a load and beimpossible to shift.7. The final area to check would be for damaged or binding shift linkage.Hard shifting with the engine off could be caused by:1. Shift linkage out of adjustment.2. Corrosion in the transaxle or transmission.3. Damaged shift keys, gears, or shifter brake shaft.4. Belt guides missing or improperly adjusted (see equipment manufacturer specs).Unit seems to slip:1. Check for proper belt adjustment (consult O.E.M. operator's manual).2. Check for proper clutch/brake adjustment (consult O.E.M. operator's manual).3. Check pulley condition and wheels for sheared or damaged keys.4. Check drive belt condition, if glazed or worn, replace it.5. Possible internal transmission damage. We suggest you contact a local Tecumseh Servicing Dealer.21


Tecumseh and Peerless Transmission, Transaxle and Gear ProductsNOTEBefore troubleshooting any system problem, see original equipment manufacturer’s (O.E.M.) instructions.Make your troubleshooting easier by preparing as follows:• Work in a clean, well-lighted place.• Keep proper tools and materials nearby.• Keep an adequate supply of clean petroleum-based solvent.To avoid carbon monoxide poisoning, make sure engine is outdoors in a well-ventilated area.Some maintenance procedures can not be performed until the vehicle wheels are secured andoff the ground. Failure to do so could result in death or serious injury to yourself and/or bystanders.DO NOT attempt any maintenance procedures with the engine running. Doing so could result indeath or serious injury to yourself and/or bystanders.Use care when performing inspection of the drive belt assembly including all vehicle linkage.Failure to do so could result in death or serious injury to yourself and/or bystanders.LTH-2000 Series Troubleshooting ChartTecumseh’s lawn tractor hydrostatic transaxle (LTH) includes a hydrostatic transmission attached to a final drive.Use of this troubleshooting chart will aid in determining the source of a problem; the hydrostatic transmission, finaldrive or vehicle's belt drive and/or linkage systems.Tecumseh LTH-2000 Series Hydrostatic Transaxle TroubleshootingHydrostaticTransmissionFinal DriveSYMPTOMREDUCED POWERImproper belt tensionPROBLEM CORRECTIVE ACTIONBelt worn, glazed, or oil saturatedDrive pulley wornBrake set too tightShifter linkage misadjusted or brokenBelt worn, replaceReplace beltReplace pulley and belt(See O.E.M. equipment manual)Set brake adjustment(See O.E.M. equipment manual)Linkage damaged or loose, replace or adjust(See O.E.M. equipment manual)Fluid low in hydrostatic transmission Check and add fluid if low (Part No. 730228)DIFFICULTTO SHIFTHydrostatic transmission badLinkage broken or bentHydrostatic transmission pump seizedHydrostatic transmission control frictionpack misadjustedReplace hydrostatic transmissionRepair or replace linkage(See O.E.M. equipment manual)Replace hydrostatic transmissionReplace friction pack washers, tighten nutto 100 in. lbs. loosen nut 4-turns22


SYMPTOMTecumseh LTH2000 Series TransaxleTroubleshooting - continuedPROBLEM CORRECTIVE ACTIONUNIT IS NOISYFinal Drive Gear NoiseHydrostatic Transmission NoiseTransaxle clickingImproper belt tensionBrake setting incorrectCheck, add gear oil to final driveCheck, replace worn gearsCheck, replace worn bearingsReplace hydrostatic transmissionMechanical disconnect not properly engaged,check for obstructionCheck, replace mechanical disconnectcomponents (If hydrostatic transmissionshaft is damaged, replace transmission)Belt worn, replace(See O.E.M. equipment manual)Adjust brake to proper setting(See O.E.M. equipment manual)DOES NOT DRIVEBelt worn, glazed, or oil saturatedDrive pulley wornTransaxle - hydrostatic transmission badShifter linkage misadjusted or brokenReplace belt(See O.E.M. equipment manual)Replace pulley and belt(See O.E.M. equipment manual)Replace hydrostatic transmissionLinkage damaged or loose, replace or adjust(See O.E.M. equipment manual)Fluid low in hydrostatic transmission Check and add fluid if low (Part No. 730228)Disconnect is in freewheel positionMove control to connected position(See O.E.M. equipment manual)Sheared or missing axle keyDamaged or broken final drive gearHydrostatic transmission leakingReplace missing or broken keyCheck, replace worn or damaged gearReplace hydrostatic transmissionLEAKINGLUBRICANTBRAKE NOTWORKINGHydrostatic transmission leakingFinal drive leaking at seamFinal drive leaking at shaft sealLinkage out of adjustmentLinkage bent or brokenBrake setting incorrectReplace hydrostatic transmissionSplit final drive housing, clean old sealant off,replace seals, apply new sealant (torque bolts80-120 in. lbs.)Split final drive housing, clean old sealant off,replace seals, apply new sealant (torque bolts80-120 in. lbs.)Adjust brake linkage(See O.E.M. equipment manual)Replace components, set brake(See O.E.M. equipment manual)Adjust brake to proper setting(See O.E.M. equipment manual)23


1800 / VST TroubleshootingThe information on this page has been provided to help understand the internal operation of the VST. Donot use this information to attempt any internal repairs. Tecumseh's current policy on hydrostatic transaxlesthat have internal failures is to replace the complete unit. This has not changed. However, Tecumsehwould like to provide a failure checklist to assist in making an accurate evaluation of the complete tractorto eliminate any unnecessary replacements. Here is a list of items to check and corrective actions to take.To properly test the unit for power loss.1. Allow the unit to cool before trying the following steps.2. Put the shift lever in a position that is 1/2 of the travel distance from neutral to forward.3. Place the tractor on a 17 o grade.4. Drive the tractor up the grade (without the mower deck engaged). The loss of power experiencedshould be approximately 20%. This is considered normal. If the loss of power is approximately 50%,this would be considered excessive.5. Bring the unit to neutral, shift into forward and note the response. Care should be taken to movethe lever slowly to avoid an abrupt wheel lift.To determine if the problem is with the hydro unit, all external problem possibilities must be eliminated. Hereare some potential problem areas.1. Overheating: Heat can cause a breakdown in the viscosity of the oil which reduces the pressureused to move the motor. Remove any grass, debris, or dirt buildup on the transaxle cover and / orbetween the cooling fins and fan. Buildup of material will reduce the cooling efficiency.2. Belt slippage: A belt that is worn, stretched, or the wrong belt (too large or wide) can cause beltslippage. This condition may have the same loss of power symptom as overheating. Typically, theunit which has a slipping belt will exhibit a pulsating type motion of the mower. This can be verifiedvisually by watching the belt and pulley relationship. If the belt is slipping, the belt will chatter or jumpon the pulley. If the belt is good, a smooth rotation will be seen. Replace the belt and inspect thepulley for damage.3. Leakage: The VST and 1800 Series have two oil reservoirs which can be checked for diagnosticpurposes. The first is the pump and motor expansion bellows. With a small diameter blunt or roundnose probe, check the bellows depth through the center vent hole. Proper depth from the edge ofthat hole is 3-1/4 - 3-1/2 inches (8.25 - 8.9 cm).The second chamber is for the output gears including the differential. FIRST make sure the tractoris level, then remove the drain/fill plug. NOTE: Some units that do not have differential disconnectwill have two plugs. We recommend using only the primary plug. With a small pocket rule insertuntil you touch bottom of case. You can then remove it and check for 1/4 - 3/8 inches (6.5 - 9.5 mm)contact, this is full at its 8 oz. capacity.4. Low ground speed: If the linkage is not synchronized to absolute neutral, or the shift lever is notproperly fastened to the tapered control shaft, full forward travel may not be achieved. This maycause a false reading and be misdiagnosed as a low power condition. This also could be causedby the brake not releasing.To determine absolute neutral, the hole in the tapered control shaft must face straight up and down,at this point make sure the O.E.M. linkage is in neutral. To properly fasten the control lever to theshaft, torque the nut to 25-35 ft. lbs. (34 - 48.3 Nm) of torque with the shaft and the lever in neutral.When attaching the shifter arm to the shaft you must prevent any rotation during torquing. This canbe done by placing a long 5/16" bolt in the hole of the shaft. Hold the bolt until the tapers are lockedand the nut torque is correct.To make sure that the brake is not binding, drive the unit up a slight grade. Position the speed controllever into neutral. The unit should coast backwards. If the unit does not coast back slowly, the brakeis not released from the brake disk. Adjust the brake linkage to release the brake completely whenthe foot pedal is released.5. Hard to shift: Typically hard to shift symptoms are not caused by the hydrostatic unit. The shiftarm should move with relative ease. Approximately 40-50 in. lbs. (4.48 - 5.6 Nm) at the transaxlefor foot pedal units or 150-200 in. lbs. (16.8 -22.4 Nm) for hand operated units. This variesdepending on the type of linkage. Binding may occur in the linkage connections due to rust ormoisture. Lubricating these connections and checking for bent or damaged parts should resolvehard shifting.24


Tecumseh and Peerless ® Lubrication RequirementsNOTEUse ONLY the recommended lubricant in all models as listed to insure proper operation and longlife.TRANSAXLESModelNo. Quantity301 Non-Serviceable600 24 oz./710 ml Oil800 30 oz./887 ml Grease801 36 oz./1065 ml Grease820 36 oz./1065 ml Grease900 26 oz./769 ml Grease910 18 oz./532 ml Grease915 10 oz./296 ml Grease920 30 oz./887 ml Grease930 30 oz./887 ml Grease1200 48 oz./1420 ml Oil ††13011305 32 oz./946 ml Oil1309131313021303130413061307130813101311131213141315 44 oz./1301 ml Oil13161317131813201321132213251328132913191323 24 oz./710 ml Oil13261327MST200 16 oz./473 ml OilVST205 ††††and1800's2300 64 oz./1892 ml Oil2400 32 oz./946 ml OilTRANSMISSIONSModelNo. Quantity2500 †2600 †700 12 oz./355 ml Grease700H 12 oz./355 ml Grease2800 †HYDROSTATICTRANSAXLES andTRANSMISSIONS1800 Series Limited service;use Kit Part No.799030VST205/705LTH 2000Limited service;use Kit Part No.799030Limited service;final drive ONLY 8oz./240 ml Oil2100 Non-ServiceableLDP-10Non-ServiceableGrease: Bentonite GreasePart Number 788067BOil: SAE E.P. 80W90 OilPart Number 730229ARIGHT ANGLEAND T-DRIVESModelNo. QuantityAll ModelsExcept * 4 oz./118 ml Grease*1408-P91*1409-P91*1410-P91*3002 3 oz./89 ml Grease*3003*3028*3029*30351000 Series 6 oz./180 ml Oil†††1100 16 oz./473 ml OilDIFFERENTIALSAll Models 3 oz./89 ml GreaseTWO SPEED AXLEAll Models 2 oz./59 ml GreaseTHREE SPEED AXLEAll Models 2 oz./59 ml Grease† Refer to O.E.M. Technician’s Manual for type of lubricant.†† To be filled through shift lever opening.††† Some 1000 Right Angle and T-Drives use Bentonite Grease.†††† Tecumseh's current policy on VST and 1800 Seriestransaxles with internal failure, is to replace the complete unit.VST and 1800's have two separate reservoirs which can bechecked for diagnostic purpose only. The output gear reservoircan be checked with a small pocket rule as outlined in theTecumseh & Peerless Transmission and Drive ProductsHandbook.Refer to Tecumseh & Peerless Transmission and Drive ProductsHandbook, 691218.25


Repair ManualsService Number 740043 or 695244A†OHM120‡OH318SA (OHSK110), OH358SA (OHSK120-130)OH318EA (OHM90-110)†OHM120OH195EA (OHH60), OH195EP (OHH65)OHH/OHSK40-130OH195SA (OHSK70), OH195SP (OHSK75)‡OH318SA (OHSK110), OH358SA (OHSK120-130)OH180OVM120* OVXL120,* OVXL/C120* OVXL125OV195EAOV358EA (OHV110-135)OV490EA (OHV140-180)OV691EP (VTX691, TVT691)OVM120* OVXL120* OVXL/C120* OVXL125HH140-160OH120-160Service Number 691462AService Number 740047 or 692508AH520AH600HSK840HXL840TC200TCH200 Type 1500TH098SA (HSK600), HSK635TH139SA (HSK845, 850)TH139SP (HSK870)AV600TV085XA (AV520)TVS600TVS840TVXL840TCH300TM049XA (TC300)Service Number 694988Service Number 694782Service Number 740049 or 692509ECV100-120HMSK70, LH318SA (HMSK80), HMSK90,H22H25H30-80HM70-100HH40-120HHM80HMXL70HT30HT35HXL35HS40-50HSK30-70HSSK40, LH195SA (HSSK50), LH195SP (HSSK55)LH358SA (HMSK100), HMSK110LAV25-50LEV80, LV148EA (LEV90), LV195EA (LEV120)LV148SA (VSK90), VSK100TNT100TNT120TVS75-120TVXL90-120TVM125-170TVM195-220TVXL195-220V40-80VH40-100VM70-100VLV-ALLService Number 740045 or 691218100 Series DifferentialsMST200 Series Transaxles300 Series Transaxles600 Series Transaxles601 Slow Speed Transaxle700 Series Transmissions700H Series Transmissions800/801 Series Transaxle820 Series Transmission900 Series Transaxles910 Series Transaxles915/940 Series Transaxles920 Series Transaxles930 Series Transaxles1000/1100 Series Right Angle / T-Drives1200 Series Transaxles1300 Series Transaxles2300 Series Transaxles2400 Series Transaxles2500 Series Transaxles2600 Series TransaxlesVST Transaxles26


TECUMSEH POWER COMPANY900 North StreetGrafton, Wisconsin 530241-800-558-5402Form No. 696533 Litho In U.S.A. R 5/04

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