Technical Manual (Revision 09-10) RP3514 - McCoy

TECHNICAL MANUAL14” MAKE/BREAK UNITm o d e l RP3514• specifications• maintenance• operationwww.superior-manf.com4225 Hwy 90 East • Broussard, LA 70518Phone: 337.837.8847 • Fax: 337.837.8839

© Copyright 2010 Superior Manufacturing & Hydraulics (A Division Of McCoy Corporation), all rights reserved.This document is the property of Superior Manufacturing & Hydraulics and is supplied as reference informationfor users of our products. This document and the contents within are considered confidential information, not tobe disclosed, copied, transmitted, transcribed in any form, or stored on any type of data storage media without theexpress written consent of Superior Manufacturing & Hydraulics.While continually striving to maintain accuracy, Superior Manufacturing & Hydraulics hereby states that the informationcontained in this technical documentation is subject to change without notice. If you feel this documentdoes not meet your needs, please contact our sales office for the most current available documentation for yourproduct.II

Table of ContentsSection I ------------------------------------------------------General Description -------------------------------------------------- 2Safety Guidelines ---------------------------------------------------- 2Section II -----------------------------------------------------Installation --------------------------------------------------------- 2Start Up ----------------------------------------------------------- 2Section III -----------------------------------------------------Operation ---------------------------------------------------------- 2Make-up ----------------------------------------------------------- 2Break-out ---------------------------------------------------------- 2Section IV ----------------------------------------------------Maintenance -------------------------------------------------------- 3Daily- ------------------------------------------------------------- 3Monthly ----------------------------------------------------------- 3Annually ----------------------------------------------------------- 3Section V - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Hydraulic Power Unit- ------------------------------------------------- 3Section VI -----------------------------------------------------Specifications ------------------------------------------------------- 3Electric Motor ------------------------------------------------------- 3Hydraulic Oil -------------------------------------------------------- 3Chucking Capacity --------------------------------------------------- 3Torque Capacity ----------------------------------------------------- 3Section VII ----------------------------------------------------Make / Break Unit Hydraulic Schematic ------------------------------------ 4Control Console Hydraulic Schematic ------------------------------------- 5Control Console Electric Schematic -------------------------------------- 6Electric Proportional Schematic ----------------------------------------- 7Power Unit Hydraulic Schematic ----------------------------------------- 8Assembly Drawings -------------------------------------------------- 111

SECTION IGENERAL DESCRIPTION:Your CLINCHER® Make/Break unit is a rugged, self-contained,ratchet type unit designed to accurately make-up or break-out thethreaded connections on tubular components such as oil and gaswell drilling tools, casing, tubing, and similar equipment. The unit willaccurately make-up and break-out thread connections without damageto the thread.Recommended Safety GuidelinesThe safety guidelines that follow are recommended by SuperiorManufacturing & Hydraulics, and are in no way intended to supersedethe specific health and safety regulations and guidelines of ourclient’s workplace. Workplace rules and regulations are the responsibilityof the client.A. Work ApparelTo ensure employee safety, it is recommended that the followingPPE (Personal Protective Equipment) be worn when using and workingaround hydraulic equipment:1. Eye Protection (safety glasses)To avoid risk of eye damage due to:• fracture/failure of die inserts under load• fracture/failure of tool under load• failure of hydraulic hose or component under pressure2. Ear Protection (ear plugs)To prevent hearing damage due to:• electric motor and hydraulic systems noise• sudden and loud noises that may occur during the work process3. Head Protection (hard hat)To reduce danger due to:• overhead cranes and hooks• fracture/failure of die inserts under load• fracture/failure of tool under load4. Hand Protection (leather gloves)To avoid danger due to:• metal slivers on the tool or dies produced during the work process• chemicals used during the work process• failure of hydraulic hose or components under pressure5. Foot Protection (steel-toed boots)To prevent injury due to:SECTION IIINSTALLATION:• falling or rolling work pieces1. Inspect unit carefully for shipping damage or missing parts.2. Position unit on a fairly flat and level floor leaving sufficientclearance on both ends to allow the insertion and removalof the longest tools expected to be serviced.3. Anchor the unit in place.4. Clean hydraulic hoses and quick disconnects.5. Attach all hoses that connect the control console to theMake/Break Unit.6. Fill hydraulic reservoir with recommended hydraulic fluidfiltered using 3 micron filter system. Filler cap/breatheris accessible on left side of unit. Level indicator may beviewed through a window in front.7. Verify suction valve is open if present.8. Fill pump case with filtered hydraulic oil before connectingpower.9. CAUTION: Check that main power supply matches nameplate rating on motor in control console. Use of an incompatiblepower source will result in equipment damage andwill void warranty.10. Connect power supply.START UP:11. Check motor rotation by jogging start/stop switch quickly.Reference the rotation plaque attached to the power unit.If rotation is incorrect, switch any two-phase wires at motorstarter.1. Ensure both pressure relief valves are fully rotated counterclockwiseto reduce pressure to minimum.2. Start motor and check for oil leaks in console. Hold torquelever in make or break position and adjust Clamp PressureControl until system pressure reads 1,000 psi. Cycle allvalves fully several times to completely purge all air fromthe system.3. Check Make/Break Unit and Hydraulic Power Unit for leaks.4. Check reservoir for proper fluid levels. Add filtered hydraulicfluid if level is below sight glass when all cylinders are extended.Fill until fluid level reaches midpoint in sight glass.If fluid level is below sight glass level, unit will not operate.SECTION IIIOPERATIONThe E-Stop is located on the control console, and must be pulled outfor the unit to operate. Locate the start button on the motor starter.Push to start main drive motor.1. Position control levers to neutral position.2. Start the motor.3. Move torque control lever in either direction until the Tailstockratchets to limit. Continue to hold torque control leverin this position while setting required torque with the torqueadjustment control.4. To adjust the center hydraulic control levels, move either leverup or down, then adjust the relief valve marked ‘ClampPressure’ to adjust the pressure of the jaw movement in orout.5. Position work-piece near center of Headstock, shift theHeadstock Clamp / Unclamp lever to the Clamp position.Headstock Clamp / Unclamp control lever must be left inthe ‘Clamp’ position while work-piece is in machine.6. Position Tailstock as close as possible to tong, allowingrequired space for thread travel. CAUTION: If adequatespace is not left to accommodate thread travel, the backupwill contact the tong, potentially damaging the equipmentor tubular connection. Such damage is not covered by thewarranty.7. Ratchet Tailstock in preparation for makeup or breakout.Shift Tailstock Clamp / Unclamp lever into Clamp position.8. Using Make Up / Break Out control lever, apply make-up orbreak-out torque. Repeat as required, leaving Headstockcylinders clamped onto work-piece while releasing andratcheting Tailstock only.MAKE-UPWhen making up connections, the Tailstock will stop ratchetingwhen selected torque has been applied. To ensure that torquehas been applied, make sure that the Tailstock stops before itreaches its travel limit.BREAK-OUTAfter breaking connection, continue ratcheting until gaugesindicate little resistance to rotation. This assures the operaterthat the connection may be easily disassembled when removedfrom the unit.2

SECTION IVMAINTENANCEDAILY:1. With all clamp cylinders fully extended, check hydraulicreservoir oil level on sight glass on front of console. Fill withfiltered hydraulic fluid if needed until level reaches midpointon sight glass.2. Inspect die inserts. Clear any debris from around clampcylinders.WEEKLY:1. Remove dies and inspect jaw retainer bolt torque. Torqueshould be set to 180 ft-lbs.71 1/2"MONTHLY:1. Grease fittings.ANNUALLY (or following any system repair):1. Drain and clean hydraulic reservoir. Analyze contamination/ quality status of hydraulic oil (with the use of an analysiskit or by other third party means). Filter / replace oil asrequired.2.3.Remove and clean suction strainer.Refill reservoir with new filtered hydraulic oil.59"SECTION VHYDRAULIC POWER UNITThe hydraulic power unit incorporates a number of pressure controland relief valves. These valves are correctly adjusted and set prior toshipment from our factory.CAUTION: Adjusting internal relief valves or pump compensator settingswill void warranty.SECTION VISPECIFICATIONS158"Console / Power Unit:Electric Motor: 50 Horsepower, 480 Volt, 3 phase, 60 HertzHydraulic Oil: AW-68Hyd. Oil Capacity: 90 gal.Overall Length: 60 1/2”Overall Width: 41 1/2”Overall Height: 47 1/2”Weight (approx.): 3,000 lbs.Make / Break Unit:Max. Torque: 190,000 ft-lbsHandle Length: 24”Overall Length: 158”Overall Width: 59”Overall Height: 71 1/2”Weight (approx.): 8,000 lbs.47 1/2”41 1/2”CHUCKING CAPACITIESHead Stock: 3 1/2” to 13 1/2” DiameterTail Stock: 3 1/2” to 17 1/2” DiameterTORQUE CAPACITYMake-up 160,000 foot pounds / Break-out 190,000 foot pounds60 1/2”3

Make / Break UnitHydraulic SchematicCLINCHER®4

Control ConsoleElectrical Schematic6

Electric Proportional Schematic7

Power UnitHydraulic Schematic8

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RP3514Make/Break Unit (Shown with Accessories)Assembly DrawingsECEABCGDFHABCDEFGHTail Stock Assembly -------------------------------------------------- 12Head Stock Assembly ------------------------------------------------ 14Flow Divider Assembly ---------------------------------------------- 16Torque Cylinder Assembly -------------------------------------------- 17Clamp Cylinder Assembly ---------------------------------------------- 18Skid Assembly ------------------------------------------------------ 20Support Stand Assembly ----------------------------------------------- 21Support Rest Assembly ------------------------------------------------ 22Extension Beam Assembly --------------------------------------------- 24Control Console / Power Unit Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25Notice: All drawings contained in this manual are the property of Superior Manufacturing & Hydraulics and are considered confidential.This information may not be used, disclosed, copied, or reproduced in any form, without the express written consent ofSuperior Manufacturing & Hydraulics.For third party component documentation used within this unit, please contact Superior Manufacturing & Hydraulics.11

300-3500-1Tail Stock Assembly32 12 1429281319101224213415303534817186563118331125242027162279232612

300-3500-1Tail Stock AssemblyItem # Qty. Part NumberPart Name1 12 1027 WASHER, LOCK 3/8"2 12 1046 HHCS 3/8-16 X 3/43 3 1103 1/2" LOCKWASHER4 3 1112-A 1/2"-13 x 2" HHCS5 8 1151 5/8 LW6 8 1160 5/8-11 x 2 HHCS7 2 1171 3/4" LOCKWASHER8 2 1173 3/4"-10 x 1 3/4" HHCS9 2 1174 3/4"-10 X 2 1/4" HHCS10 1 1218 1" LW11 4 194 5/8-11 NC NUT (194)12 12 222-3500 HEADSTOCK PIN13 12 222B-3500 CYLINDER PIN RETAINER14 1 300A-3500 TAILSTOCK TOP SECTION WELDMENT15 1 300B-3500 TAILSTOCK LOWER SECTION WELDMENT16 1 303A-3500-1 KEYED HINGE PIN17 4 303D-3000 2 1/2" CAM FOLLOWER18 4 303D-3000-1 1 1/2" CAM FOLLOWER19 1 303J-3500 LOCKING PIN RETAINER CAP20 1 303L-3500 2" KEY STOCK21 1 303M-3500 8 1/2" KEY STOCK22 1 308-3500 PIN COVER23 2 309-3000 1" X 3" CLEVIS PIN24 2 310-3500 STOP BLOCK25 1 322-3500 LOCKING PIN WELDMENT26 2 325-3500 CHAIN MOUNT27 1 330-3500 DELTA POWER 6 PORT FLOW DIVIDER28 1 331-3500 CYLINDER LINKAGE29 1 333-3500 2" TAILSTOCK CYLINDER30 1 334-3500 CYLINDER MOUNT31 1 336A-3500 CLOSED HINGE PIN CAP32 6 400-3000-1 CLAMP CYLINDER ASSEMBLY33 2 507A-3000 CHIAN ATTACHMENT34 2 56DU32 3 1/2" DU BEARING35 1 74044 HHCS 1"-8 X 2"13

200-3500-1Head Stock AssemblyItem # Qty. Part Number Part Name1 15 1041 3/8-16x1 1/4 SHCS2 8 1009 SHCS 1/4"-20 X 1"3 8 101 1/4" LOCKWASHER4 12 1027 WASHER, LOCK 3/8"5 12 1046 HHCS 3/8-16 X 3/46 8 110 1/4"-20 X 2 1/4" HHCS7 4 32DU32 2" x 2" GARLOCK BUSHING8 1 200-3500 HEADSTOCK WELDMENT9 2 209-3000-1 TORQUE CYLINDER ASSEMBLY10 12 222-3500 HEADSTOCK PIN11 12 222B-3500 CYLINDER PIN RETAINER12 1 223-3500 MAKE/BREAK SUPPLY LINE13 1 224-3500 MAKE/BRAKE RETURN LINE14 4 225-3500 HOSE CLAMP15 1 301-3500 MAKE/BREAK WELDMENT16 1 306-3500 HEADSTOCK END CAP17 2 307C-3500 INNER BRONZE BEARING18 2 307B-3500 INNER BRONZE BEARING19 2 315-3500 MAKE/BREAK PIN20 4 317-3500 MAKE/BREAK TRUNION PIN21 4 320B-3500 HEADSTOCK CYLINDER PIN COVERS22 1 330-3500 DELTA POWER 6 PORT FLOW DIVIDER23 6 400-3000-1 CLAMP CYLINDER ASSEMBLY15

330-3500Flow Divider Assembly3642157Item # Qty. Part NumberPart Name1 4 1027 WASHER, LOCK 3/8"2 4 1046 HHCS 3/8-16 X 3/43 1 12-16 F5OX 3/4" X 1" STRAIGHT CONNECTOR4 1 16_p5on-s 1" M ORING PLUG5 6 6-12_f5ox-s 3/8" MJIC X 3/4" ORING6 1 RP14S3500-1001-S1 DELTA FLOW DIVIDER7 4 BUC4085-S7 VALVE LEG16

209-3000-1Torque Cylinder Assembly2SECTION A-ASCALE 1 : 61110 51315128131646147Item # Qty. Part NumberPart Name1 3 1001 1/8 NPT ZERT2 1 1033 3/8"-16 X 3/4" SET SCREW3 1 1101 NUT, HEX, 1/2-134 1 1103 1/2" LOCKWASHER5 2 1112 1/2"-13 x 1 1/2" HHCS6 1 1626 90 1/2" MNPT X MJIC/ FG7 2 214A-3000 MODIFIED 1/2"-13 x 1 1/4" HHCS8 1 209-3000 TORQUE CYLINDER WELDMENT9 1 209C-3000 MAKE/BREAK SEAL KIT10 1 210-3000 MAKE/BRAKE PISTON11 1 211-3000 CYLINDER ROD12 1 212-3000 MAKE/BRAKE CYLINDER GLAND13 1 213-3000 MAKE/BREAK CYLINDER END CAP14 1 214-3000 CYLINDER ROD EYE15 3 218-3000 MAKE/BRAKE SPLIT RING16 1 X2-79 1/2"-13 X 5" HHCS17

400-3000-1Clamp Cylinder Assembly23 22 21 20 18 19SECTION A-ASCALE 1 : 491052154181412131136**NOTE**TEST PRESSURE: 2000PSIWORKING PRESSURE: 1500 PSI18

400-3000-1Clamp Cylinder AssemblyItem # Qty. Part NumberPart Name1 2 1023-N 5/16" X 5/8" DOWEL PIN2 2 1112 1/2"-13 x 1 1/2" HHCS3 2 260 5/8-11 x 2 SHCS4 1 400-3000 CYLINDER BLOCK HOUSING WELDMENT5 1 401-3000-1 END PLATE WELDMENDT6 1 402-3000 STANDARD JAW HOLDER7 1 400C-3000 SEALS KIT8 1 403A-3000-2 PISTON ASSEMBLY9 1 404-3000 SEAL PLATE WELDMENT10 1 405-3000 SPLIT RING11 1 406-3000 CLAMP CYLINDER DIE12 2 408-3000 3/8" WASHER13 2 91253B SHCS Flat 1/2"-13 x 7/8"14 2 6 C5OX #6 SAE MALE X #6 JIC MALE X 90 DEG15 1 6 F5OX 3/8 FJIC X FORB STRAIGHTSEALS KIT18 612-6.50-1.50 WEAR BAND #219 437 O-RING20 1800-104 PISTON SEAL21 612-5.50-1.50 WEAR BAND22 U25-5.25-56B ROD SEAL23 ST525 WIPER SEAL19

500-3000-112’ Skid Assembly7251211153910486Item # Qty. Part Number Part Name1 8 1113 1/2"-13 X 2 1/2" HHCS2 1 500-3000 SKID WELDMENT3 1 507-3000 TRAVEL CHAIN4 4 508-3000 1 1/2" BEARING5 2 509-3000 TRAVEL SPROCKET6 1 510A-3000 TRAVEL SPROCKET SHAFT7 1 510B-3000 TRAVEL SPROCKET SHORT SHAFT8 3 510C-3000 TRAVERSE SPROCKET KEY9 1 511-3000 TRAVEL MOTOR10 1 515-3000 1 1/2" X 1" FLEIXABLE SHAFT COUPLING11 1 522-3000 BULKHEAD PLATE12 4 525A-4000 RUBBER BACKUP BUGGY BUMPER20

900-3000-2Support Stand Assembly11652191087348Item # Qty. Part NumberPart Name1 8 1103 1/2" LOCKWASHER2 8 1111 1/2"-13 x 1 1/4" HHCS3 1 2404-LL-06-06 3/8" MALE BULKHEAD CONNECTOR MNPT X MJIC4 6 275-A THIN NYLOCK-NUT 1"-145 1 901-3000 TOP SUPPORT WELDMENT6 2 901A-3000-1 RED ROLLER7 1 901D-3000-2 2" BORE CYLINDER WITH 8" STROKE8 1 902-3000 BOTTOM SUPPORT WELDMENT9 1 902B-3000-1 1" X 7 3/4" HITCH PIN10 6 902D-3000-1 1 3/4" CAM FOLLOWER W/ 1" STUD11 4 904-3000 1 1/2" SUPPORT STAND BEARING21

1120-3000Support Rest Assembly57891326422

1120-3000Support Rest AssemblyItem # Qty. Part NumberPart Name1 12 1151 5/8 LW2 6 1157 5/8"-11 X 1 1/2" HHCS3 6 196 HHCS 5/8"-11 X 1"4 1 1110-3000 BOTTOM SECTION WELDMENT5 1 1109-3000 TOP SECTION WELDMENT6 2 1115-3000 MOUNT ANGLE7 2 1123-3000 TRANSFER BALL ROLLER8 1 901D-3000 2" BORE CYLINDER WITH 6" STROKE9 1 902B-3000-1 1" X 7 3/4" HITCH PIN23

RP5047Control Console / Power Unit Assembly4434716228Item # Qty. Part NumberPart Name1 1 100-6500 CONSOLE WELDMENT2 2 130-6500 PRESSURE CONTROL VALVE3 1 132-6500 0-1000 PSI GAUGE4 3 133-6500 0-3000 PSI GAUGE5 1 150-7000-16 TOP COVER PLATE6 1 152-6500 BULKHEAD COVER7 1 STOP BUTTON8 1 ELECTRIC POWER UNIT25