SCHAAF GmbH

SCHAAF
Your partner for innovative solutions
SCHAAF – Product quality and
cooperation just as you like!

SCHAAF Germany
7000 sqm for high-pressure hydraulic technology up to 4000 bar
Accessories manufacturing and assembly
Electrical assembly section and assembly line
Hydraulic hose manufacturing and assembly
Life time test benches
Testing centre and test bunker
Commercial Manager
Commercial department
Shipping dep. for the global market
IT manager
IT department
Administration of quality
management
Material warehouse to
enable express delivery.
Reception
Production management
Quality department
Development, organisation and sales
Company management
Development and design
Order processing
Technical sales (ERP, FEA and CAD-supported)
Work planning (CAM-supported)
Purchase
CNC-large part manufacturing
Production area with CNC high-tech
machines for µm-precise production
HighTech-assembly line
CNC milling centres
SEAL-TEC sealing technology centre
SCHAAF-surface treatment
Welding section
Paint shop
Joinery and
fine-materials cutting
Social area

Focus on SCHAAF
Know-how paired with High-Tech - the best foundation for successful systems.
1 Commercial office
2 Human resources office
3 Commercial management
4 IT-Department
5 Reception
6 Shipping
7 Training zone / Conference room
8 Electric department
9 Quality assurance management
10 Sawing center
11 Material warehouse
12 Managing director
13 Purchase
14 Hose production
15 Design department
16 Technical sales
17 FEA department
18 Process engineering
Erkelenz,
Germany
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19 Radial drilling
20 Conventional turning operation
21 Assembly
22 Test room monitoring
23 Test bunker
24 Deburring department
25 Burnishing
26 Showroom
27 Production management / QA-Dept.
28 Production
29 Demonstration room
30 Sealing manufacturing
31 Welding section
32 Joinery
33 Teamwork
Development
The continuous adjustment of existing products to the latest
technical standards is part of the daily process. Many new
developed systems, which are subject to permanent
endurance testing, are going to be released to the professional
world in the near future. Visit us and get an idea of our
development department and production facilities.
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Data and Facts
Data and Facts
SCHAAF produces in 3 shifts – 24 hours/day, 6 days/week
The entire company has been certified in
accordance with DIN ISO 9001 since 1997
On average, around 1.8 tonnes of products
leave the production facility each day
95 % of all materials are immediately available from stock
Almost 100 % of these are produced in-house
24-hours express-delivery possible
Due to the SCHAAF SEAL-TEC sealing technology centre,
any type of seal and geometry can be produced quickly
and individually, in the widest range of materials
With its own Electrical and IT Dept., SCHAAF can
provide tailored control system designs and adapt
electro-hydraulic units to specific requirements
Since 1990 the facilities have been enlarged by factor 20
Service and Training
SCHAAF will, if required, install and start up your hydraulic unit.
Upon request, SCHAAF will train your technicians in the operation,
maintenance and dismantling of units - at our premises and, of course,
on site anywhere in the world.
Documentation
Each delivery is accompanied by documentation
prepared according to the latest requirements and
most stringent regulations.
High-precision Test Bench
Upon request, SCHAAF will perform precise variance comparison tests
of the pressure, force or stroke and torque of each bolt tensioner and
hydraulic nut. Fatigue-strength test benches are constantly in use to
determine the service life and material quality of the products. We are
pleased to perform also customer-specific tests.
A yearly output of 20,000 SCHAAF hydraulic high-pressure tools
is delivered worldwide. The SCHAAF installation team is ready to
go into action on-the-spot everywhere at extremely short notice.
Advisory Service
Designers and engineers are at your disposal right
from the beginning in order to achieve an optimum
solution for you.
Certificates, Approval Requirements
Upon request, you receive certificates covering the
materials used and tests performed.
Quality Assurance
The entire company is certified according to
DIN EN ISO 9001. All products are carefully planned,
manufactured, checked for conformity with the requirements,
and supplied ready for use.
1977 Established in Erkelenz by Mr. Martin Schaaf
1988 Erection of a new 400 sqm company building
1990 Takeover by Dipl.-Ing. Ralf Köllges
1997 Certification of the entire company in
accordance with DIN EN ISO 9001
1999 Erection of a new 1,600 sqm company building
2002 Extension of the company building by 600 sqm
2005 Addition of a 1,800 sqm production facility
2007 Extension of sales network in Southwest Asia
2009 Production and office extension of 3,000 sqm
2010 Establishment of SCHAAF (Taicang) Co. Ltd and
movement into the new production facility with
700 sqm area in Taicang, China
2011 Start of production in China

Sophisticated and flexible
SCHAAF‘s quality management is impressive throughout the entire production process
A consequent company
policy creates trust
The company philosophy of SCHAAF GmbH & Co. KG
is based on a consequently operated quality policy and
a continuously promoted process of improvement. Welldefined
fundamentals and quality aims are deep-seated
within the company. They assure that SCHAAF products
and services meet the claims of national and international
norms and standards, compulsory definitions and the
specific needs and requirements of our customers.
At SCHAAF GmbH & Co. KG, the customer
takes the centre stage. Excellent consulting and
efficient determination of the customers wishes and
reqiurements, in consideration of the field of application,
are indispensable pre-conditions in order to satisfy
the customer and to create trust. Safety, functionality,
reliability, operation, performance, healthiness,
SCHAAF China
Since 2011 SCHAAF manufactures on 700 sqm under
German supervision in Taicang close to Shanghai. After
2 years of preparation with a sales office in Shanghai,
the trained personnel is ready for all kinds of demands.
Due to severe surveillance, the quality policy is continued
in addition with the asian conditions. Construction and
development is going to remain in the German headquarter
in Erkelenz. Further extension of the production area
and the distribution network is in planning stage.
ecologically sensitiveness, comfort, design, material,
delivery time, servicable life, service, and maintenance
are essential parametres to the effort to offer and deliver
the ideal solution for the customer quick and flexible.
Planned and certified:
Quality management create convincing quality image
In order to achieve the optimum for our customers
and, thus, assure the existence and the success of the
company, SCHAAF‘s executive management focusses
on the quality of the daily performance, the internal and
external collaboration and on the resulting products
and services. The quality of all SCHAAF products
is systematically planned, finished and certified.
The continuously updated quality management system,
being monitored and evaluated by the executive
management, animates the SCHAAF quality premise
and generates the outstanding quality image of the
company. SCHAAF quality products are only approved
for application and are deliverd to the customer, if the
proof is given, that they fulfil the requirements to 100%.
SCHAAF staff:
Quality conscious action - continuous improvement
The personnel management at SCHAAF is driven by
the idea, that only qualified and quality conscious
employees can assure a high efficiency in the fields
of product development and manufacturing. The
executive management is convinced, that each and
every SCHAAF staff member is part of ensuring and
achieving the company‘s goals. Furthermore, the
company is not satisfied by achieving a goal, but willing
to continuously improve thinking and performing.
Thus, the executive management offers every
single staff member the necessary free spaces
and trainings to meet the requirements, to maintain
the quality management system and constantly
work on the improvement of the company.
This is how a remaining customer trust in the
abilities of the SCHAAF performance is granted.
Therefore, SCHAAF implements a leading position
and guarantees a long lasting job security.
Production facility in Taicang - China Office in Taicang Managing director in Taicang
...

We are High-Pressure
Products, developed and manufactured by SCHAAF, shown by some examples
Bolt Tensioners
Simultaneous torsion-free generation of
pretensioning force in several bolts.
Fields of Application
General mechanical engineering
Shipbuilding
Metal industry
Structural and civil engineering
Refineries, chemical industry
Powerplant technology
Wind power industry
Research technology
Onshore / Offshore
Hydr. high-pressure
pumps, control systems
Hydraulic pumps up to 4000 bar.
Hydraulic Nuts
Axial force is generated and can immediately be checked at any time.
Pictograms of the SCHAAF product groups (PG)

A-LOC Roll Ring Locking System
Material-adjusted axial clamping –
centering and tightening with only one tool.
EcoRolls
The cost-effective
composite rolls
Best in Technology
Out of more than 3000 suppliers SCHAAF received the
award „Best in Technology“ from MAN Diesel & Turbo SE.
In the last 30 years over 8000 orders for the companies of
MAN Diesel & Turbo SE were executed.
Oil press fit
Fully automatic generation and
loosening of oil press fits.
Mounting Documentation System
For safe processing Bolt tensioning force
generation. Optionally as mobile unit, with
Tool-Service-Indicator (TSI) and
Tool-Management-System (TMS).
High-pressure
Hydraulic Accessories
Standard versions and special designs.
Internationally / multilingual for you.
Staff:
Internet:
Presentations:
Animations:
DVD-Interactive:
Represent. countries:
ExpaBolt, ExpaTen
The ideal connection for torque and
shear force transmission.
GripLoc
The optimum connection
for shafts and axles

SCHAAF GmbH & Co. KG
Bruesseler Allee 22
41812 Erkelenz - Germany
Telephone: +49 - 24 31 - 9 77 70-0
Fax: +49 - 24 31- 9 77 70-77
E-Mail: info@schaaf-gmbh.com
Internet: www.schaaf-gmbh.com
SCHAAF.e_0310_indd_online · Errors excepted.
Data will change as developments occur.
Copyright as per standard ISO 16016.