REGISTER OVERVIEW PLASTICS
REGISTER OVERVIEW PLASTICS
REGISTER OVERVIEW PLASTICS
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13/6 <strong>PLASTICS</strong><br />
<strong>REGISTER</strong> <strong>OVERVIEW</strong><br />
<strong>PLASTICS</strong><br />
The range covered in the following pages<br />
Product DIN name, EN ISO 1043 Raw-materials groups Density g/cm 3 Page ff.<br />
Standard plastics<br />
Technical plastics<br />
Transparent plastics<br />
Boards for the advertising industry<br />
High-performance plastics<br />
Anti-static plastics<br />
Thermosetting plastics<br />
Elastomers<br />
ABS Styrene polymers 1.07 13/12<br />
PS Styrene polymers 1.05 13/13<br />
uPVC Polyvinyl chloride 1.41 13/14<br />
pPVC Polyvinyl chloride 1.25 13/20<br />
HDPE Polyolefins 0.95 13/21<br />
PP Polyolefins 0.92 13/25<br />
PA Polyamides 1.14 13/28<br />
POM Polyacetals C/H 1.41 13/40<br />
PET Polyester, saturated 1.39 13/40<br />
PC Polycarbonates 1.20 13/41<br />
HDPE Polyolefins 0.94 13/50<br />
PMMA Acrylic glass 1.19 13/54<br />
PC Polycarbonates 1.20 13/56<br />
uPVC Polyvinyl chloride 1.41 13/64<br />
pPVC Polyvinyl chloride 1.25 13/64<br />
PET Polyester, saturated: Axpet ® 1.33 13/59<br />
PETG Polyester, saturated: Vivak ® 1.27 13/61<br />
uPVC / PMMA / PC / PETG / PET 13/94<br />
Duratron ® PBI Polybenzimidazole 1.30 13/71<br />
Duratron ® PAI Polyamide-imide 1.41 13/71<br />
Duratron ® PI Polyimide 1.27 13/72<br />
Quadrant ® PPSU Polyphenylsulphone 1.29 13/76<br />
Quadrant ® 1000 PSU Polysulphone 1.24 13/76<br />
Ketron ® PEEK Polyetheretherketone 1.31 13/77<br />
Techtron ® PPS Polyphenylene sulphide 1.43 13/82<br />
Duratron ® PEI Polyetherimide 1.27 13/82<br />
Symalit ® 1000 PVDF Fluoroplastics 1.79 13/78<br />
PTFE Fluoroplastics 2.20 13/85<br />
Fluorosint ® Fluoroplastics 2.30 13/93<br />
uPVC AS Polyvinyl chloride 1.41 13/90<br />
pPVC film AS Polyvinyl chloride 1.25 13/90<br />
PMMA AS Acrylic glass 1.19 13/90<br />
PC AS Polycarbonates 1.20 13/90<br />
HDPE UHMW AS Polyolefins 0.95 13/50<br />
PE EC Polyolefins 0.95 13/91<br />
HDPE UHMW EC Polyolefins 0.95 13/91<br />
POM ESD 225 Polyacetals 1.33 13/92<br />
PTFE ESD 410 Fluoroplastics 2.30 13/92<br />
PEI ESD 500 Polyetherimide 1.41 13/92<br />
PF / LP / LF Phenolic resin 1.30 – 1.40 13/95<br />
EP Epoxy resin 1.40 – 1.90 13/103<br />
PUR Polyurethanes 1.26 13/104<br />
Information about machining 13/9, 13/108<br />
Information about tolerances 13/11<br />
Further information 14/93 – 14/111<br />
All weight indications are<br />
theoretical.<br />
All dimensions are approximate.<br />
plastics@reiff-group.com / www.reiff-tp.com
MACHINING SERVICE – BLANKS<br />
Workshop machining centre<br />
We machine all types of plastic precisely<br />
and accurately in a modern workshop<br />
centre.<br />
We perform the following operations on<br />
semi-finished products:<br />
• Drilling<br />
• Sawing<br />
• Milling<br />
• Planing<br />
• Turning<br />
Please submit your samples or drawings<br />
to us.<br />
Our staff will be pleased to offer comprehensive<br />
advice on all the available options.<br />
Just call!<br />
You need blanks made from thermoplastics, thermosetting plastics or elastomers? Then you have two options:<br />
1.<br />
You order the semi-finished product from us…<br />
and take care of your own machining...<br />
... which means you are stuck with managing the machining/<br />
materials and the waste!<br />
Depending on your precise circumstances, you will have to<br />
calculate, store, manage, factor in, pay interest on, separate, sort,<br />
label or dispose of this waste!<br />
Result: additional costs<br />
... and environmentally questionable<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
2.<br />
<strong>PLASTICS</strong> 13/7<br />
You order blanks from us and we supply them in the exact<br />
dimensions you need!<br />
Our waste...<br />
... stays with us, is correctly sorted and then forwarded<br />
for recycling straight away.<br />
Result: your benefit = profit<br />
... and environmentally sound
13/8 <strong>PLASTICS</strong><br />
SELECTION GUIDE FOR SEMI-FINISHED PRODUCTS<br />
Round rods – Hollow bars<br />
You manufacture turned parts?<br />
Then you have two options.<br />
Manufacturing hollow bars or round rods<br />
from plastic semi-finished products?<br />
Advantages of hollow bars:<br />
Semi-finished<br />
product<br />
The advantages to you of purchasing a hollow bar rather than<br />
a round rod are as follows:<br />
1. Disposal costs reduced<br />
2. Hourly machine rates made more efficient<br />
3. Dimensional stability<br />
4. Fewer stresses<br />
In addition, hollow bars offer better dimensional stability than<br />
round rods and are associated with fewer stresses when finished<br />
products are being manufactured with bores.<br />
An extract from our range of hollow bars<br />
Finished<br />
product<br />
Avoid remainders<br />
Lower costs<br />
Chippings<br />
Disposal<br />
costs<br />
By using hollow bars instead of round rods in manufacturing your<br />
finished products, you can save:<br />
1. Money thanks to efficient machine utilisation<br />
2. Disposal costs for the chippings created<br />
The planning of how to use hollow bars is up to you.<br />
But their availability: that's up to us!<br />
Ask us about hollow bars.<br />
PA 6 E natural PA 6 cast natural POM C natural PET natural<br />
D. A / i / mm kg/m D. A / i / mm kg/m D. A / i / mm kg/m D. A / i / mm kg/m<br />
20 x 10 0.314 50 x 20 2.200 20 x 10 0.388 25 x 15 0.515<br />
25 x 12 0.488 60 x 30 2.770 25 x 12 0.605 30 x 20 0.640<br />
30 x 15 0.675 70 x 30 4.010 28 x 12 0.785 36 x 20 1.160<br />
32 x 15 0.835 80 x 40 4.820 30 x 15 0.850 40 x 20 1.510<br />
32 x 20 0.740 80 x 60 3.100 32 x 15 1.040 45 x 30 1.470<br />
32 x 25 0.497 90 x 40 6.600 36 x 17 1.290 50 x 30 2.020<br />
36 x 17 1.040 90 x 70 3.830 36 x 25 0.930 50 x 40 1.270<br />
36 x 25 0.755 100 x 40 8.550 40 x 20 1.520 60 x 40 2.660<br />
40 x 25 1.040 100 x 80 4.510 40 x 30 0.990 65 x 50 2.410<br />
40 x 30 0.800 110 x 50 9.630 45 x 25 1.780 70 x 30 4.890<br />
45 x 30 1.200 110 x 90 4.860 50 x 20 2.570 70 x 40 4.150<br />
50 x 25 2.070 120 x 60 10.980 55 x 35 2.360 80 x 60 3.720<br />
All prices indicated in this<br />
catalogue are subject to<br />
federal VAT.<br />
plastics@reiff-group.com / www.reiff-tp.com
PERMISSIBLE TOLERANCES<br />
FOR PLASTIC SEMI-FINISHED PRODUCTS<br />
Permissible tolerances for plastic semi-finished products<br />
DIN name Round rods Boards, pressed Panels, extruded Tubes, cast<br />
Flat bars Films, calendered or extruded<br />
PA DIN EN 15860 DIN EN ISO 11833 DIN EN ISO 11833 DIN 16982<br />
PE HD DIN EN 15860 DIN 16972 DIN EN ISO 14632 –<br />
POM DIN EN 15860 DIN EN ISO 11833 DIN EN ISO 11833 DIN 16978<br />
PVDF / PPE / PEEK / PET, etc. DIN EN 15860 DIN EN ISO 11833 DIN EN ISO 11833 DIN EN 15860<br />
PP DIN EN 15860 DIN EN ISO 11833 DIN EN ISO 15013 –<br />
PVC DIN EN 15860 DIN EN ISO 11833 DIN EN ISO 11833 –<br />
We deliver non-toleranced dimensions according to the following standards:<br />
Item DIN standards<br />
Turned and milled parts DIN ISO 2768 medium<br />
< 400 mm ><br />
DIN ISO 2768 coarse<br />
Films/boards DIN EN ISO 14632<br />
DIN EN ISO 11833<br />
DIN EN ISO 15013<br />
DIN 16972<br />
DIN EN 15860<br />
Moulded components –<br />
PTFE semi-finished products<br />
Films up to 3 mm According to the GKV guideline<br />
Boards: 4 + 5 mm +/–10 %<br />
Boards: 6 mm and above According to the GKV guideline<br />
Tubes/round rods and hoses According to the GKV guideline<br />
Tubes DIN EN 15860<br />
Round rods DIN EN 15860<br />
Blanks DIN ISO 2768 coarse<br />
Punched parts DIN ISO 2768 coarse<br />
Parts cut with water jets DIN ISO 2768 coarse<br />
The tolerances only apply to measurements taken at room temperature.<br />
All data is intended as a guide.<br />
Please observe the tolerances for other plastic semi-finished products with separate DIN standards accordingly.<br />
Please contact us for closer tolerances.<br />
DIN standards can be purchased from:<br />
Beuth Verlag GmbH, Burggrafenstraße 6, 10787 Berlin, Germany, Tel.: +49 (0)30/2601-0, Fax: +49 (0)30/2601-1260<br />
All weight indications are<br />
theoretical.<br />
All dimensions are approximate.<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/9
13/10 <strong>PLASTICS</strong><br />
ABS<br />
ABS copolymers<br />
Item No.<br />
Thickness<br />
mm<br />
Length<br />
mm<br />
Width<br />
mm<br />
Weight/unit<br />
kg €/kg<br />
176960 2 2000 1000 4.240 9.75<br />
176970 3 2000 1000 6.420 9.75<br />
176980 4 2000 1000 8.560 9.75<br />
176990 5 2000 1000 10.700 9.75<br />
177000 6 2000 1000 12.840 9.75<br />
427580 8 2000 1000 17.120 9.75<br />
Technical information:<br />
In Chapter 14 "Technical Knowledge" starting<br />
on page 93 we inform you in detail.<br />
ABS (acrylonitrile-butadiene-styrene<br />
copolymers)<br />
ABS types are rigid and impact-resistant<br />
even at low temperatures, thanks to<br />
butadiene rubber. They are very hard, whilst<br />
also offering good scratch and chemical<br />
resistance. ABS is less ageing and weatherresistant<br />
than other types.<br />
- Good mechanical strength<br />
- Good impact strength<br />
- Good further processing characteristics<br />
- Good dielectric properties<br />
- Good hardness and dimensional stability<br />
- Low moisture absorption<br />
- Combustible (adjustments can be made<br />
to make it non-flammable)<br />
- Physiologically safe<br />
Comment:<br />
ABS is not suitable for mechanical sliding<br />
functions.<br />
Grades: modifications available on request,<br />
not transparent due to rubber component,<br />
rather, opaque white.<br />
Use: technical parts subject to impact stress<br />
including housings and covering parts, also<br />
for low temperatures<br />
Processing: hot forming, bonding, welding,<br />
machining, printing<br />
Density: 1.07 g/cm 3<br />
Service temperature:<br />
- 45 °C to + 85 °C, some up to 100°<br />
Colour: white<br />
plastics@reiff-group.com / www.reiff-tp.com
PS<br />
Polystyrene<br />
Standard polystyrene is a hard and<br />
dimensionally stable, yet brittle<br />
thermoplastic that is one of the most<br />
inexpensive plastics available. In its<br />
injection-moulded form, it is used in the<br />
manufacture of mass-produced articles and<br />
disposable parts.<br />
In technical applications, PS (unloaded)<br />
is used primarily in the field of electrical<br />
engineering, thanks to its good dielectric<br />
properties.<br />
- Low mechanical strength<br />
- Low impact strength<br />
- Good further processing characteristics<br />
- Very good dielectric properties<br />
- Good hardness and dimensional stability<br />
- Very low moisture absorption<br />
- Combustible<br />
Item No.<br />
Thickness<br />
mm<br />
Prices on request.<br />
Length<br />
mm<br />
Comment:<br />
PS without UV stabilisers must not be<br />
exposed to the elements. PS is not suitable<br />
for sliding functions.<br />
Grades:<br />
- Transparent (glass clear) types<br />
- Impact-resistant types mostly with<br />
copolymers such as butadiene rubber<br />
SB - SAN<br />
- Mostly glass clear, coloured boards<br />
available on request<br />
- Certain grades are physiologically safe<br />
Application: advertising sector, electrical<br />
industry, housing construction<br />
Processing: hot forming, bonding, welding,<br />
machining, printing<br />
Density: 1.05 g/cm3 Service temperature:<br />
-30 °C to +70 °C<br />
Colour: white<br />
Width<br />
mm<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/11<br />
Weight/unit<br />
kg €/kg<br />
404940 2 2000 1200 5.180 5.52<br />
181320 3 2000 1200 7.760 5.52<br />
181330 4 2000 1200 10.840 5.52<br />
404950 5 2000 1200 12.600 5.52
13/12 <strong>PLASTICS</strong><br />
uPVC (UNPLASTICISED POLYVINYL CHLORIDE)<br />
uPVC FOAM BOARDS<br />
uPVC (unplasticised polyvinyl chloride) uPVC foam boards<br />
(unplasticised polyvinyl chloride)<br />
Density:<br />
1.41 g/cm 3<br />
Service temperature:<br />
+/–0° to +60 °C<br />
Special types, –20° to +80 °C<br />
uPVC offers standard impact resistance, is stabilised against<br />
environmental influences and has a high chemical resistance to<br />
acids and alkalis.<br />
• Simple processing possible<br />
• Outstanding electrical insulating properties<br />
• Good hardness, dimensional stability and rigidity<br />
• Low moisture absorption<br />
• Combustible but self-extinguishing (low flammability according<br />
to DIN 4102 B 1 – guaranteed for standard grade boards up to<br />
4 mm)<br />
• Low tendency towards stress cracking thanks to good chemical<br />
resistance<br />
Comment:<br />
Standard uPVC types do not meet the requirements of the<br />
German Foodstuffs Act.<br />
Grades:<br />
Extruded and pressed design, special design with improved<br />
impact-resistance grade – even at negative temperatures down to<br />
–20 °C<br />
Application:<br />
Machine tools, chemical equipment and laboratory construction,<br />
electrical industry, advertising sector and building industry<br />
Semi-finished product for turned and milled parts subject to little<br />
stress<br />
Processing:<br />
Hot forming, bonding, welding, machining, printing<br />
Dimensions:<br />
Boards: Extruded thicknesses of 1 – 50 mm<br />
Pressed thicknesses of 10 – 100 mm/<br />
2000 x 1000 mm/3000 x 1500 mm<br />
Round rods: 5 – 300 mm<br />
Differentiating characteristics<br />
Material density:<br />
0.70 g/cm 3<br />
Service temperature:<br />
+/–0° to +60 °C<br />
uPVC foam boards are a composite material made from solid outer<br />
layers specially stabilised for outdoor use and a foamed uPVC core<br />
material. The average density is only around 0.70 g/cm 3 , although<br />
a high level of rigidity is still achieved.<br />
The outer layers, made from solid, unplasticised PVC, create an<br />
outstanding surface finish, which means the material is perfect<br />
for use in advertising, displays and the construction of exhibition<br />
stands, etc.<br />
It goes without saying that sound and heat insulation are ensured.<br />
• Boards possess low flammability characteristics<br />
• Low thermal conductivity<br />
• Oscillation and vibration-damping<br />
• Easy to process<br />
Comment:<br />
Advantages over solid boards<br />
1 m 2 uPVC foam board of 8 mm weighs approx. 5.6 kg<br />
1 m 2 uPVC solid board of 8 mm weighs approx. 11.4 kg<br />
Grades:<br />
Boards are available with an anti-static coating<br />
White is the standard colour/other colours on request<br />
Application:<br />
Electrical engineering = switch cabinets<br />
Advertising sector = signs/displays/perimeter advertising, etc.<br />
Processing:<br />
Excellent machining properties<br />
Sticking properties: good, contact or solvent adhesives,<br />
2-component adhesives<br />
Surface finishes such as printing, painting, coating and flocking<br />
possible<br />
Dimensions:<br />
Board thickness 2 – 30 mm<br />
Dim. 2000 x 1000/3000 x 1000/2440 x 1220/<br />
3050 x 1220/3050 x 1500 mm<br />
Available depending on design and thickness<br />
Name according to DIN ISO 1043 uPVC uPVC<br />
Increased impact resistance<br />
Material name PVC CAW PVC MZ<br />
Impact strength Standard impact resistance Increased impact resistance<br />
Notch toughness 4 kJ/m2 10 kJ/m2<br />
Lower service temperature limit +/–0 °C –20 °C<br />
Stabilisation for outdoor exposure High, adequate for many applications Very good<br />
Colour fastness in outdoor use<br />
(shades of white and light grey)<br />
Low level of colour change<br />
to be expected over time<br />
Very good colour fastness<br />
Deep-drawing properties Sufficiently good ability to be drawn Good ability to be drawn<br />
Low flammability<br />
according to DIN 4102 B1<br />
Yes<br />
(for wall thicknesses up to 4 mm –<br />
PA-III 2.732)<br />
No,<br />
but self-extinguishing<br />
Chemical resistance DIN 8061 supplement sheet 1 DIN 8061 supplement sheet 1<br />
plastics@reiff-group.com / www.reiff-tp.com
uPVC<br />
pPVC<br />
Material characteristics for uPVC (unplasticised polyvinyl chloride)<br />
pPVC (plasticised polyvinyl chloride)<br />
Material density: 1.22 g/cm 3<br />
Service temperature: –35 °C standard resistance to cold,<br />
up to +60 °C<br />
pPVC boards, transparent, particularly for use as replacement<br />
swing-door leaves, rolling or folding gates, or strip doors.<br />
Board strips for vertical blinds with round extruded edges.<br />
• For sound and heat insulation<br />
• Fire behaviour according to DIN 53 382, i.e. does not continue<br />
to burn or smoulder<br />
• High cold crack resistance<br />
• Transparency > 80 %<br />
• Stabilised against ageing and UV<br />
• High wear resistance<br />
Filter and light-protection material also characterised by:<br />
• Reliable absorption of damaging rays<br />
• Protection against flying sparks<br />
• Non-flammable<br />
• DIN tested safety (GS) UV 4 or 7<br />
Comment:<br />
Special grades – particularly for cold-store areas,<br />
with excellent flexibility even at negative temperatures:<br />
–45 °C extremely resistant to cold, up to +60 °C (on request)<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/13<br />
Name according to DIN ISO 1043 uPVC uPVC<br />
Increased impact resistance<br />
Material name Norm Unit PVC CAW PVC MZ<br />
Density DIN 54379 g/cm 3 1.42 1.42<br />
Flexural modulus of elasticity DIN 53457 N/mm 2 3000 2800<br />
Yield stress DIN 53455 N/mm 2 58 52<br />
Elongation at tear DIN 53455 % 15 20<br />
Impact strength DIN 53453 kJ/m 2 NB NB<br />
Notch toughness DIN 53453 kJ/m 2 4 10<br />
Ball indentation hardness H 358/30 DIN 53456 N/mm 2 130 110<br />
Shore hardness D DIN 53505 – 82 77<br />
Vicat softening temperature B/50 DIN 53460 K (°C) 351 (78) 348 (75)<br />
Av. linear coefficient of thermal expansion DIN 53752 K–1 0.8 ·10 –4 1.0 ·10 –4<br />
Thermal conductivity* DIN 52612 W/mK 0.159 0.159<br />
Dielectric strength** method K20/P50 DIN 53481 kV/mm 39 34<br />
Volume resistivity, annular electrode DIN 53482 Ohm · cm > 10 15 > 10 15<br />
Surface resistivity, electrode A DIN 53482 Ohm 10 15 10 14<br />
Tracking resistance method KC DIN 53480 V > 600 > 600<br />
Permittivity<br />
at 300 – 1000 Hz DIN 53483 – 3.2 3.3<br />
at 3 · 105 Hz DIN 53483 – 3.0 3.1<br />
Dielectric power factor<br />
at 300 Hz DIN 53483 – 0.03 0.03<br />
at 1000 Hz DIN 53483 – 0.02 0.02<br />
at 3 · 10 5 Hz DIN 53483 – 0.02 0.03<br />
** Measured on test specimens 10 mm thick<br />
** Measured on test specimens 1 mm thick<br />
The data given is a guide and may vary according to the processing<br />
method used and the way in which the test specimen was produced.<br />
If there is no indication to the contrary, these are average<br />
values of measurements taken on extruded boards 4 mm thick.<br />
The data cannot be transferred to finished products as is.<br />
The processor and/or user must check that our materials are suitable<br />
for the specific purpose in question.<br />
Moulding material name (DIN 7748, version of 9/85)<br />
PVC CAW: FM DIN 7748-PVC-U, ED, 078-04-33<br />
PVC MZ: FM DIN 7748-PVC-U, EDLP, 076-08-28<br />
Grades:<br />
pPVC boards natural, transparent<br />
Fabric-reinforced boards, as well as filter and light-protection<br />
strips including fastening material and installation available on<br />
request<br />
Application:<br />
Transparent grade, e.g. for flexible door leaves of any type.<br />
Filter protection with sun protection factor (strip goods)<br />
Tech. grade, colour natural, e.g. for machine bases, as impact<br />
protection for linings, as well as seals and punched parts<br />
Processing:<br />
Can be cut/punched/stuck to one another using solvent adhesives<br />
Dimensions:<br />
Board thickness 2 - 3 - 4 - 5 - 7 - 10 mm – 1000 mm standard width<br />
Special widths up to 2200 mm possible (on request)<br />
Roll lengths of 20 m/or blanks<br />
pPVC board strips, transparent, with round extruded edges<br />
200 x 2 mm/300 x 3 mm/400 x 4 mm/roll length of 50 m or blanks
13/14 <strong>PLASTICS</strong><br />
UPVC BOARDS<br />
Extruded<br />
Item No.<br />
grey<br />
Item No.<br />
light grey<br />
Also, page through online!<br />
www.reiff-tp.com<br />
Item No.<br />
red<br />
Item No.<br />
black<br />
Thickness/mm Tolerance/mm<br />
10 – 20 mm + 2 mm<br />
21 – 45 mm + 3 mm<br />
46 – 75 mm + 4 mm<br />
76 – 100 mm + 6 mm<br />
101 – 120 mm + 7 mm<br />
Thickness<br />
mm<br />
Length<br />
mm<br />
Width<br />
mm<br />
Weight/unit<br />
kg<br />
Density: 1.41 g/cm 3<br />
Service temperature: +/-0 °C to +60 °C<br />
Largely UV-<br />
stabilised<br />
Special types: -20 °C to +80 °C<br />
UV-stabilised<br />
Colour: grey, light grey,<br />
red, black<br />
404960 181890 569110 1 2000 1000 2.900 4.31 4.31 5.74<br />
955140 10030838 10028088 1.5 2000 1000 4.300 4.31 4.31 5.74<br />
181410 181900 181550 405080 2 2000 1000 5.800 4.31 4.31 5.73 5.74<br />
181420 181910 181560 405190 3 2000 1000 8.600 4.31 4.31 5.73 5.74<br />
404970 405440 181570 181830 4 2000 1000 11.500 4.31 4.31 5.73 5.74<br />
181440 405450 181580 181840 5 2000 1000 14.400 4.31 4.31 5.73 5.74<br />
181450 405460 181590 405420 6 2000 1000 17.300 4.31 4.31 5.73 5.74<br />
181460 405470 181600 181850 8 2000 1000 23.000 4.31 4.31 5.73 5.74<br />
181470 405480 181610 10034671 10 2000 1000 28.800 4.31 4.31 5.73 5.74<br />
181480 405490 405430 12 2000 1000 34.600 4.31 4.31 5.74<br />
181490 405500 4132910 181870 15 2000 1000 43.200 4.31 4.31 5.73 5.74<br />
181500 405770 926150 181880 20 2000 1000 57.600 4.31 4.31 5.73 5.74<br />
181510 10018750 470030 25 2000 1000 72.000 4.31 5.73 5.74<br />
181520 689080 569090 30 2000 1000 86.400 4.31 4.31 5.74<br />
410890 4575190 10018752 35 2000 1000 101.000 4.31 4.31 5.73<br />
181530 10023607 40 2000 1000 115.200 4.31 4.31<br />
Pressed<br />
Item No.<br />
grey<br />
Thickness<br />
mm<br />
Length<br />
mm<br />
Width<br />
mm<br />
€/kg<br />
grey<br />
€/kg<br />
light<br />
grey<br />
€/kg<br />
red<br />
€/kg<br />
black<br />
Density: 1.41 g/cm 3<br />
Service temperature: +/-0 °C to +60 °C<br />
Largely UV-<br />
stabilised<br />
Special types: -20 °C to +80 °C<br />
UV-stabilised<br />
Colour: Grey<br />
Weight/unit<br />
kg<br />
569130 60 2000 1000 170.400 14.81<br />
489900 70 1000 1000 99.400 14.81<br />
427670 80 1000 1000 113.600 14.81<br />
489920 100 1000 1000 142.000 14.81<br />
€/kg<br />
grey<br />
plastics@reiff-group.com / www.reiff-tp.com
UPVC ROUND RODS<br />
Extruded<br />
Density: 1.41 g/cm 3<br />
Service temperature: +/-0 °C to +60 °C<br />
Largely UV-stabilised<br />
Special types: -20 °C to +80 °C<br />
UV-stabilised<br />
Colour: red, grey, black<br />
Item No.<br />
red<br />
Minimum<br />
order<br />
€ 40.–<br />
Item No.<br />
grey<br />
Item No.<br />
black<br />
Length<br />
mm<br />
Diameter<br />
mm<br />
Weight/m<br />
kg<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/15<br />
182020 2000 6 0.040 6.05<br />
182030 10004050 2000 8 0.070 6.05 6.30<br />
182040 10003815 2000 10 0.120 6.05 6.30<br />
182050 1060030 2000 12 0.160 6.05 6.30<br />
182060 927700 2000 15 0.270 6.05 6.30<br />
182070 871650 2000 18 0.380 6.05 6.30<br />
182560 182080 490530 2000 20 0.470 6.30 6.05 6.30<br />
182570 182100 871660 2000 25 0.730 6.30 6.05 6.30<br />
182580 182120 454430 2000 30 1.050 6.30 6.05 6.30<br />
182590 182130 4478390 2000 35 1.390 6.30 6.05 6.30<br />
182600 182140 627790 2000 40 1.860 6.30 6.05 6.30<br />
182610 182150 4041600 2000 45 2.360 6.30 6.05 6.30<br />
182620 182160 627800 2000 50 2.920 6.30 6.05 6.30<br />
182630 182170 10015547 2000 55 3.520 6.30 6.05 6.30<br />
182640 182180 627810 2000 60 4.190 6.30 6.05 6.30<br />
410970 182190 2000 65 4.920 6.30 6.05<br />
182650 182200 4342080 2000 70 5.690 6.30 6.05 6.30<br />
182660 182210 4317760 2000 80 7.400 6.30 6.05 6.30<br />
182670 182220 1060040 2000 90 9.370 6.30 6.05 6.30<br />
182680 182230 728100 2000 100 11.560 6.30 6.05 6.30<br />
182690 182240 10022980 2000 110 13.950 6.30 6.05 6.30<br />
182700 182250 4625420 2000 120 16.640 6.30 6.05 6.30<br />
182270 2000 130 19.560 6.05<br />
10012913 2000 140 22.170 6.05<br />
182720 182280 1000 150 25.970 6.30 6.05<br />
410920 1000 160 29.560 6.05<br />
182730 182290 1000 180 36.640 6.30 6.05<br />
182740 182300 1000 200 46.710 6.30 6.05<br />
10022615 1000 225 58.900 6.05<br />
490520 1000 250 72.370 6.05<br />
€/kg<br />
red<br />
€/kg<br />
grey<br />
Shop<br />
€/kg<br />
black
13/16 <strong>PLASTICS</strong><br />
UPVC TUBES<br />
Extruded<br />
Item No.<br />
grey<br />
Length<br />
mm<br />
Density: 1.41 g/cm 3<br />
Service temperature: +/-0 °C to +60 °C<br />
Largely UV-stabilised<br />
Special types: -20 °C to +80 °C<br />
UV-stabilised<br />
Colour: Grey<br />
Outer diameter<br />
mm<br />
Wall thickness<br />
mm<br />
4428840 5000 6 1 0.79<br />
4428850 5000 8 1 0.92<br />
873310 5000 10 1.2 1.06<br />
4428860 5000 12 1 1.03<br />
4428870 5000 12 1.4 1.30<br />
4428880 5000 16 1.2 1.30<br />
4428890 5000 16 1.8 1.62<br />
4428900 5000 20 1.5 1.73<br />
4322610 5000 20 2.3 3.06<br />
4428910 5000 25 1.5 2.16<br />
4322620 5000 25 1.9 2.59<br />
4428920 5000 25 2.8 3.89<br />
10020786 5000 32 1.8 3.39<br />
4428940 5000 32 2.4 3.89<br />
4428950 5000 32 3.6 5.18<br />
4428970 5000 40 3.0 5.81<br />
4428980 5000 40 4.5 9.43<br />
10014679 5000 50 1.8 4.64<br />
4322630 5000 50 2.4 5.72<br />
4428990 5000 50 3.7 8.69<br />
4429000 5000 50 5.6 14.59<br />
10019146 5000 63 1.9 6.26<br />
928190 5000 63 3.0 7.34<br />
4429010 5000 63 4.7 13.82<br />
4429020 5000 63 7.0 22.73<br />
998050 5000 75 2.2 8.86<br />
4429030 5000 75 3.6 10.69<br />
4429040 5000 75 5.6 19.50<br />
4429050 5000 75 8.4 36.50<br />
10041999 5000 90 1.8 10.61<br />
10003089 5000 90 2.7 13.93<br />
4429060 5000 90 4.3 15.12<br />
4429070 5000 90 6.7 28.08<br />
4429090 5000 110 1.8 11.77<br />
4429090 5000 110 2.2 11.77<br />
998060 5000 110 5.3 22.36<br />
4429080 5000 110 8.2 37.26<br />
10009439 5000 125 1.8 12.96<br />
10003064 5000 160 1.8 16.31<br />
10024755 5000 160 2.5 23.87<br />
10041784 5000 160 11.9 99.86<br />
10039528 5000 180 1.8 23.44<br />
10040956 5000 200 9.6 117.72<br />
10013347 5000 250 2.0 34.78<br />
4628260 5000 250 4.9 55.84<br />
10017373 5000 315 2.9 62.64<br />
€/m<br />
grey<br />
plastics@reiff-group.com / www.reiff-tp.com
UPVC HOLLOW BARS<br />
Extruded<br />
Density: 1.41 g/cm 3<br />
Service temperature: +/-0 °C to +60 °C<br />
Largely UV-stabilised<br />
Special types: -20 °C to +80 °C<br />
UV-stabilised<br />
Colour: Grey<br />
Item No.<br />
Length<br />
mm<br />
Other colours and designs<br />
on request.<br />
Outer diameter<br />
mm<br />
Inner diameter<br />
mm<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/17<br />
Weight/m<br />
kg €/kg<br />
4425860 2000 15 5 0.250 12.69<br />
4425870 2000 18 5 0.360 12.69<br />
1008310 2000 20 6 0.440 12.69<br />
4425900 2000 22 6 0.570 12.69<br />
4425880 2000 25 8 0.680 12.69<br />
4425920 2000 28 10 0.780 12.69<br />
4425940 2000 30 10 0.960 12.69<br />
4425990 2000 32 12 0.980 12.69<br />
4426000 2000 35 12 1.310 12.69<br />
4426020 2000 40 15 1.660 12.69<br />
4426030 2000 45 20 1.990 12.69<br />
4426050 2000 50 20 2.470 12.69<br />
4426060 2000 55 25 2.900 12.69<br />
4426070 2000 60 30 3.450 12.69<br />
4426080 2000 70 30 4.510 12.69<br />
4426090 2000 80 40 5.860 12.69<br />
4426110 2000 100 50 9.130 12.69<br />
Shop
13/18 <strong>PLASTICS</strong><br />
PPVC<br />
Boards/Films<br />
Item No.<br />
transparent<br />
Minimum<br />
order<br />
€ 40.–<br />
Item No.<br />
natural<br />
Thickness<br />
mm<br />
Property Method Value Unit<br />
Density DIN 53 479 ~ 1.22 g/cm3 Shore hardness<br />
A/15 sec<br />
DIN 53 505 70 –<br />
Cold crack<br />
temperature<br />
DIN 53 372 Below 30 °C<br />
Water absorption DIN 53 472 14<br />
mg<br />
Condition at time<br />
of supply<br />
51 x 51 x 5.5 mm<br />
0.14<br />
%<br />
Tearing strength DIN 53 455 Approx. 200 kg/cm2 Elongation at tear DIN 53 455 Approx. 450 %<br />
Tear growth<br />
resistance<br />
DIN 53 515 > 40 kp/cm<br />
Fire behaviour DIN 53 382 Burns or<br />
smoulders<br />
no further<br />
–<br />
Flammability<br />
According to<br />
US MVSS 302<br />
Non-<br />
flammable<br />
Abrasion DIN 51 954 0.01 mm<br />
Property Method Value Unit<br />
Density DIN 53 479 ~ 1.22 g/cm3 Shore hardness<br />
A/15 sec<br />
DIN 53 505 70 –<br />
Cold crack<br />
temperature<br />
DIN 53 372 Below 30 °C<br />
Water absorption DIN 53 472 14<br />
mg<br />
Condition at time<br />
of supply<br />
51 x 51 x 5.5 mm<br />
0.14<br />
%<br />
Tearing strength DIN 53 455 Approx. 200 kg/cm2 Elongation at tear DIN 53 455 Approx. 450 %<br />
Tear growth<br />
resistance<br />
DIN 53 515 > 40 kp/cm<br />
Fire behaviour DIN 53 382 Burns or<br />
smoulders<br />
no further<br />
–<br />
Flammability<br />
Length<br />
m<br />
According to<br />
US MVSS 302<br />
Non-<br />
flammable<br />
Abrasion DIN 51 954 0.01 mm<br />
–<br />
–<br />
Density: 1.25 g/cm 3<br />
Service temperature: -35 °C to +60 °C<br />
Special types: -45 °C to +60 °C<br />
Colour: Natural, transparent<br />
Width<br />
mm<br />
€/m²<br />
transparent<br />
€/m²<br />
natural<br />
184940 0.50 50 1220 4.50<br />
416180 1 30 1220 8.95<br />
182980 183020 2 20 1000 6.74 6.74<br />
182990 183030 3 20 1000 6.74 6.74<br />
183000 183040 4 20 1000 6.74 6.74<br />
660740 183050 5 20 1000 6.74 6.74<br />
855270 7 20 1000 6.74<br />
855280 10 20 1000 6.74<br />
Strips<br />
Item No.<br />
Red-transp.<br />
Item No.<br />
transparent<br />
Thickness<br />
mm<br />
Length<br />
m<br />
Density: 1.25 g/cm 3<br />
Service temperature: -35 °C to +60 °C<br />
Special types: -45 °C to +60 °C<br />
Colour: Transparent,<br />
red-transparent<br />
Width<br />
mm<br />
€/m €/m<br />
Red-transp. transparent<br />
928340 979850 2 50 200 2.93 2.66<br />
826440 979870 3 50 300 6.50 5.91<br />
993490 979880 4 50 400 11.54 10.49<br />
plastics@reiff-group.com / www.reiff-tp.com
PE HD (POLYETHYLENE HIGH DENSITY)<br />
Characteristic properties of PE HD (polyethylene high density)<br />
The properties of polyethylene are primarily determined by the<br />
chain length (degree of polymerisation).<br />
Compared to standard natural and black polyethylenes,<br />
PE HD 500 (HMW) and PE HD 1000 (UHMW) have a higher<br />
molecular weight (M), which can be established via various<br />
methods. According to Margolies' equation (based on viscometric<br />
measurements), the materials are classified as follows:<br />
Standard PE HD natural or black = approx. 250.000 M<br />
PE HD 500 (HMW) = approx. 500.000 M<br />
PE HD 1000 (UHMW) = approx. 4.4 – 8 million M<br />
PE HD standard natural or black<br />
(polyethylene)<br />
Material density: 0.95 g/cm 3<br />
Service temperature: -50 °C to +70 °C<br />
Without significant mechanical stress and with air as the<br />
surrounding medium, up to +80 °C<br />
PE HD is very tough, even at low temperatures, has a low density<br />
(compared to other materials) and impresses with its high<br />
chemical resistance.<br />
• Very good electrical insulating properties<br />
• Good sliding properties<br />
• Almost no moisture absorption<br />
• Combustible according to DIN 4102 B2<br />
• Physiologically indifferent (compatible with foodstuffs)<br />
• Anti-adhesive properties (so 100 % sticking not possible)<br />
Comment:<br />
PE natural is intended exclusively for indoor use.<br />
PE black is specially UV-stabilised for outdoor use.<br />
Pressed boards have fewer stresses compared to extruded boards,<br />
so priority should be given to them for milled parts.<br />
Grades:<br />
Extruded and pressed design/colour natural/black<br />
Other grades/modifications on request<br />
Application:<br />
Machine tools, chemical equipment and laboratory construction,<br />
electroplating technology, use wherever physiological safety is<br />
required.<br />
Processing:<br />
Hot forming, welding, machining,<br />
Sticking properties: high bonding strength not possible<br />
Printing: surface pre-treatment required<br />
Dimensions:<br />
Boards 0.5 – 50 mm extruded design –<br />
Dim. 2000 x 1000 mm<br />
10 – 200 mm pressed design –<br />
Dim. 2000 x 1000 mm<br />
Other board sizes on request<br />
Round rods: 8 – 500 mm diameter, lengths of 1000/2000 mm<br />
Tolerances: see technical knowledge<br />
Standard tolerances for thermoplastic/thermosetting plastic<br />
materials<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/19<br />
In addition to the general characteristics of standard PE HD,<br />
such as<br />
• Good resistance to stress cracks<br />
• No water absorption<br />
• Compatible with foodstuffs<br />
• Excellent electric and dielectric properties<br />
• Good processability and machinability<br />
• Chemical resistance<br />
as the molecular weight of HMW PE HD types increases, so a<br />
number of the material properties improve. For example:<br />
• Notch toughness<br />
• Resistance to stress cracking<br />
• Tearing strength/elongation at tear<br />
• Rigidity and abrasion also decrease as the molecular weight<br />
increases<br />
PE HD 1000 (UHMW) (polyethylene)<br />
Material density: 0.94 g/cm 3<br />
Service temperature: –200 °C to + 70 °C<br />
An increase of around 10 % is permissible, provided that the parts<br />
are not subject to significant mechanical stress.<br />
PE HD 1000 (UHMW) features high impact strength and notch<br />
toughness even at low temperatures, as well as a high tearing<br />
strength and elongation at tear with optimum long-term behaviour.<br />
This material will not be destroyed by slow or sudden stresses.<br />
• Very low wear, abrasion-resistant<br />
• Good sliding properties, prevents sticking<br />
• Almost no moisture absorption<br />
• Combustible according to DIN 4102 B2<br />
• Physiologically indifferent (compatible with foodstuffs)<br />
• Anti-adhesive properties (so 100 % sticking not possible)<br />
Comment:<br />
PE HD 1000 UHMW natural is not specially stabilised for outdoor<br />
use and, as such, is intended for indoor applications.<br />
PE HD 1000 UHMW black is specially UV-stabilised for outdoor use.<br />
Pressed boards have fewer stresses compared to extruded boards,<br />
so priority should be given to them for milled parts.<br />
Grades:<br />
Extruded/sliced and pressed boards<br />
Colour natural/black/green<br />
Special types modified for parts subject to high stresses on<br />
request<br />
Round rods ram extruded/extruded design<br />
Application:<br />
Machine tools, chemical equipment construction, electroplating<br />
technology, use wherever physiological safety is required and<br />
where sliding properties are necessary along with optimum wear<br />
resistance, e.g. hopper linings<br />
Processing: see PE HD<br />
Dimensions:<br />
Boards: Thicknesses of 1 – 8 mm = extruded or sliced boards<br />
10 – 120 mm = pressed/extruded boards<br />
Storage dimensions 2000 x 1000 mm,<br />
other dim. on request<br />
Round rods: 20 – 350 mm D<br />
Tolerances: see technical knowledge<br />
Standard tolerances for thermoplastic/thermosetting plastic<br />
materials
13/20 <strong>PLASTICS</strong><br />
PE HD<br />
Material characteristics<br />
Name according to DIN ISO 1043 PE black PE natural PE UHM PE UHMW<br />
Material name PE HWU PE HWST PE HMW 500 PE HMG 1000<br />
Technical data Norm Unit<br />
Density ISO 1183 g/cm3 0.95 0.95 0.95 0.94<br />
Yield stress DIN EN ISO 527 MPa 22 21 28 22<br />
Elongation under yield stress DIN EN ISO 527 % 9 9 8 10<br />
Elongation at tear DIN EN ISO 527 % 300 500 300 350<br />
Tensile modulus of elasticity DIN EN ISO 527 MPa 800 800 850 800<br />
Impact strength DIN EN ISO 179 kJ/m2 No breakage No breakage No breakage No breakage<br />
Notch toughness DIN EN ISO 179 kJ/m2 12 13 50 No breakage<br />
Ball indentation hardness DIN EN ISO 2039-1 MPa 40 43 45 40<br />
Shore hardness<br />
Average<br />
ISO 868 D 63 62 66 64<br />
linear coefficient of thermal<br />
expansion<br />
DIN 53752 K –1 1.8 x 10 –4 1.8 x 10 –4 1.5 x 10 –4 1.6 x 10 –4<br />
Thermal conductivity DIN 52612 W/m-K 0.38 0.38 0.38 0.38<br />
Fire behaviour DIN 4102 Standard<br />
flammable<br />
Standard<br />
flammable<br />
Standard<br />
flammable<br />
Standard<br />
flammable<br />
Dielectric strength IEC 243-1 kV/mm 47 50 44 44<br />
Surface resistivity DIN IEC 167 Ohm 10 14 10 14 10 14 10 14<br />
Usable temperature range °C -50 to +80 -50 to +80 -100 to +80 -200 to +80<br />
Chemical resistance Very good in contact with many acids, alkalis and solvents<br />
Physiologically safe<br />
according to BgVV (Federal<br />
Institute of Consumer Health<br />
Protection and Veterinary<br />
Medicine)<br />
Yes Yes Yes<br />
Yes<br />
(natural colour<br />
only)<br />
Processing<br />
Welding Yes Yes Yes Possible<br />
Bonding, GFRP coating Only possible following pre-treatment<br />
Painting, printing Only possible following pre-treatment<br />
Hot forming Good Good Possible Restricted<br />
Properties and applications<br />
Also, page through online!<br />
www.reiff-tp.com<br />
Specially UV- Physiologically<br />
stabilised for out- safe, particularly<br />
door applications, for applications in<br />
good deep- the food industry<br />
drawing properties,<br />
particularly<br />
for use in tank and<br />
equipment construction,<br />
as well<br />
as in the deepdrawing<br />
sector<br />
High molecular<br />
weight, abrasionresistant,<br />
good<br />
sliding properties,<br />
particularly for<br />
applications in<br />
conveying<br />
technology, as<br />
well as machine<br />
tools and plant<br />
engineering<br />
Ultra-high molecular<br />
weight, particularlyabrasionresistant,<br />
good<br />
sliding properties,<br />
particularly for use<br />
in conveying technology,<br />
as well as<br />
in silo and hopper<br />
construction<br />
plastics@reiff-group.com / www.reiff-tp.com
PE BOARDS<br />
Extruded<br />
Density: 0.95 g/cm 3<br />
Service temperature: -50 °C to +80 °C<br />
Colour: natural<br />
for indoor applications<br />
black<br />
UV-stabilised<br />
Item No.<br />
natural<br />
Item No.<br />
black<br />
Thickness<br />
mm<br />
Length<br />
mm<br />
Width<br />
mm<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
Weight/unit<br />
kg<br />
<strong>PLASTICS</strong> 13/21<br />
€/kg<br />
natural<br />
179840 179990 1 2000 1000 1.900 5.59 5.59<br />
10067966 1.5 2000 1000 2.880 5.59<br />
179850 180000 2 2000 1000 3.800 4.95 4.95<br />
179860 180010 3 2000 1000 5.700 4.95 4.95<br />
179870 180020 4 2000 1000 7.600 4.95 4.95<br />
179880 180030 5 2000 1000 9.500 4.95 4.95<br />
179890 180040 6 2000 1000 11.400 4.95 4.95<br />
179900 180050 8 2000 1000 15.300 4.95 4.95<br />
179910 180060 10 2000 1000 19.100 4.95 4.95<br />
179920 180070 12 2000 1000 22.900 4.95 4.95<br />
179930 180080 15 2000 1000 28.700 4.95 4.95<br />
179940 180090 20 2000 1000 38.200 4.95 4.95<br />
179950 574760 25 2000 1000 47.800 4.95 4.95<br />
179960 410720 30 2000 1000 57.300 4.95 4.95<br />
4450900 40 2000 1000 76.000 5.80<br />
4450910 50 2000 1000 95.000 6.45<br />
Pressed<br />
Density: 0.95 g/cm 3<br />
Service temperature: -50 °C to +80 °C<br />
Colour: natural<br />
for indoor applications<br />
black<br />
UV-stabilised<br />
Item No.<br />
natural<br />
Item No.<br />
black<br />
Thickness<br />
mm<br />
Length<br />
mm<br />
Width<br />
mm<br />
Weight/unit<br />
kg<br />
€/kg<br />
natural<br />
4400920 20 2000 1000 38.000 7.48<br />
4400840 4400930 25 2000 1000 47.500 7.48 7.48<br />
4400850 4400940 30 2000 1000 57.000 7.48 7.48<br />
619680 35 2000 1000 65.500 7.48<br />
179970 410730 40 2000 1000 76.000 7.48 7.48<br />
179980 410740 50 2000 1000 95.000 7.48 7.48<br />
4400860 4400950 60 2000 1000 114.000 7.48 7.48<br />
4400870 4400960 70 2000 1000 133.000 7.48 7.48<br />
4400880 4134060 80 2000 1000 152.000 7.48 7.48<br />
€/kg<br />
black<br />
€/kg<br />
black
13/22 <strong>PLASTICS</strong><br />
PE ROUND RODS<br />
Extruded<br />
Item No.<br />
natural<br />
Item No.<br />
black<br />
Other dimensions on request<br />
Length<br />
mm<br />
Density: 0.95 g/cm 3<br />
Service temperature: -50 °C to +80 °C<br />
Colour: natural<br />
for indoor applications<br />
black<br />
UV-stabilised<br />
Diameter<br />
mm<br />
Weight/m<br />
kg<br />
€/kg<br />
natural<br />
180260 10040361 2000 10 0.080 9.45 9.45<br />
4590830 2000 12 0.110 9.45<br />
10033725 2000 15 0.170 9.45<br />
406160 180340 2000 20 0.320 9.45 9.45<br />
180300 4463010 2000 25 0.490 9.45 9.45<br />
406170 427650 2000 30 0.700 8.43 8.43<br />
574740 1120540 2000 35 0.950 8.43 8.43<br />
180320 180360 2000 40 1.200 8.43 8.43<br />
470070 647820 2000 45 1.520 8.43 8.43<br />
410800 410840 2000 50 1.880 8.43 8.43<br />
4395140 2000 55 2.250 8.43<br />
410810 415920 2000 60 2.700 8.43 8.43<br />
10009244 2000 65 3.400 8.43<br />
574750 577790 2000 70 3.850 8.43 8.43<br />
415910 410820 2000 80 4.800 8.43 8.43<br />
574780 410830 2000 90 6.310 8.43 8.43<br />
410790 577800 1000 100 7.500 8.43 8.43<br />
470080 10024125 1000 110 9.080 8.43 8.43<br />
4449190 10008408 1000 120 11.250 8.43 8.43<br />
10012091 1000 125 12.230 8.43<br />
4313530 1000 140 15.290 8.43<br />
4449200 10000741 1000 150 16.880 8.43 8.43<br />
4449210 10017449 1000 200 30.000 8.43 8.43<br />
10014177 1000 225 39.640 8.43<br />
773300 1000 250 48.570 8.43<br />
773290 1000 300 69.700 8.43<br />
€/kg<br />
black<br />
plastics@reiff-group.com / www.reiff-tp.com
PP<br />
PP (polypropylene)<br />
Material density:<br />
0.91 g/cm 3<br />
Service temperature:<br />
+/–0 °C to +80 °C<br />
Without significant mechanical stress and with air as the<br />
surrounding medium, up to +100 °C<br />
More rigid, harder and stronger than PE.<br />
• High chemical resistance<br />
• Very good electrical insulating properties<br />
• Almost no moisture absorption<br />
• Combustible according to DIN 4102 B2<br />
• Physiologically safe (according to BGA/FDA)<br />
• Anti-adhesive properties (so 100 % sticking not possible)<br />
Comment:<br />
PP is not generally designed for outdoor use.<br />
For restrictions in terms of chemical resistance, see the separate<br />
data sheet.<br />
Due to the way they are manufactured, pressed boards are more<br />
neutral in terms of stress and priority should be given to them for<br />
milled parts.<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/23<br />
Material name PP DWU PP DWST PPs<br />
Name according to DIN ISO 1043 PP grey PP natural PP low flammability<br />
Technical data Norm Unit<br />
Density ISO 1183 g/cm3 0.91 0.90 0.95<br />
Yield stress DIN EN ISO 527 MPa 32 30 32<br />
Elongation under yield stress DIN EN ISO 527 % 8 8 8<br />
Elongation at tear DIN EN ISO 527 % 70 70 70<br />
Tensile modulus of elasticity DIN EN ISO 527 MPa 1400 1400 1300<br />
Impact strength DIN EN ISO 179 kJ/m2 No breakage No breakage No breakage<br />
Notch toughness DIN EN ISO 179 kJ/m2 6 6 7<br />
Ball indentation hardness DIN EN ISO 2039-1 MPa 70 70 70<br />
Shore hardness<br />
Average<br />
ISO 868 D 72 72 72<br />
linear coefficient of thermal<br />
expansion<br />
DIN 53752 K –1 1.6 x 10 –4 1.6 x 10 –4 1.6 x 10 –4<br />
Thermal conductivity DIN 52612 W/m-K 0.22 0.22 0.22<br />
Fire behaviour DIN 4102 Standard<br />
flammable<br />
Grades:<br />
Extruded/pressed design, colour natural/pebble grey<br />
Other PP grades on request<br />
Application:<br />
Machine tools, chemical equipment and laboratory construction,<br />
electroplating technology, use wherever physiological safety is<br />
required<br />
Processing:<br />
Hot forming, welding, machining,<br />
Sticking properties: high bonding strength not possible<br />
Printing: surface pre-treatment required<br />
Good cutting properties<br />
Dimensions:<br />
Boards 0.5 – 40 mm extruded design –<br />
Dim. 2000 x 1000 mm<br />
10 – 200 mm pressed design –<br />
Dim. 2000 x 1000 mm<br />
Other board sizes on request<br />
Round rods: 8 – 500 mm diameter, lengths of 1000/2000 mm<br />
Tolerances:<br />
See technical knowledge<br />
Standard tolerances for thermoplastic/thermosetting plastic<br />
materials<br />
Weight indications are theoretical.<br />
Standard<br />
flammable<br />
Standard<br />
flammable<br />
Dielectric strength IEC 243-1 kV/mm 52 58 22<br />
Surface resistivity DIN IEC 167 Ohm 1014 1014 1014 Usable temperature range °C 0 to +100 0 to +100 0 to +100<br />
Chemical resistance<br />
Physiologically safe<br />
Very good in contact with many acids, alkalis and solvents<br />
according to BgVV (Federal<br />
Institute of Consumer Health<br />
Protection and Veterinary<br />
Medicine)<br />
Processing<br />
Yes Yes No<br />
Welding Yes Yes Yes<br />
Bonding, GFRP coating Possible with laminated boards<br />
Painting, printing Only possible following pre-treatment<br />
Hot forming<br />
Properties and applications<br />
Good Good Good<br />
Extremely thermally<br />
stable, particularly for<br />
applications in tank and<br />
equipment construction<br />
Physiologically safe,<br />
particularly for applications<br />
in the food<br />
industry<br />
Extremely thermally<br />
stable, particularly for<br />
use in the construction<br />
of ventilation systems
13/24 <strong>PLASTICS</strong><br />
PP BOARDS<br />
Extruded<br />
Item No.<br />
natural<br />
Item No.<br />
grey<br />
Thickness<br />
mm<br />
Density: 0.92 g/cm 3<br />
Service temperature: +/-0 °C to +80 °C,<br />
without mech. stress up to +100 °C<br />
Colour: natural, not UV-resistant,<br />
grey, UV-resistant to a limited extent<br />
Length<br />
mm<br />
Width<br />
mm<br />
Weight/unit<br />
kg<br />
€/kg<br />
natural<br />
10030727 180810 1 2000 1000 1.800 5.56 5.56<br />
180990 386910 2 2000 1000 3.600 5.05 5.05<br />
404820 180830 3 2000 1000 5.500 5.05 5.05<br />
181010 387000 4 2000 1000 7.300 5.05 5.05<br />
181020 180850 5 2000 1000 9.200 5.05 5.05<br />
404830 387010 6 2000 1000 11.000 5.05 5.05<br />
181040 180870 8 2000 1000 14.600 5.05 5.05<br />
404840 387020 10 2000 1000 18.300 5.05 5.05<br />
181060 180890 12 2000 1000 22.000 5.05 5.05<br />
404850 404790 15 2000 1000 27.500 5.05 5.05<br />
181080 180910 20 2000 1000 36.400 5.05 5.05<br />
404860 404800 25 2000 1000 45.800 5.05 5.05<br />
181100 180930 30 2000 1000 54.900 5.05 5.05<br />
10002777 569140 35 2000 1000 64.500 6.46 6.46<br />
620030 180950 40 2000 1000 73.200 6.46 6.46<br />
404810 50 2000 1000 92.500 8.29<br />
Pressed<br />
Item No.<br />
natural<br />
Item No.<br />
grey<br />
Thickness<br />
mm<br />
Density: 0.92 g/cm 3<br />
Service temperature: +/-0 °C to +80 °C,<br />
without mech. stress up to +100 °C<br />
Colour: natural, not UV-resistant,<br />
grey, UV-resistant to a limited extent<br />
Length<br />
mm<br />
Width<br />
mm<br />
Weight/unit<br />
kg<br />
€/kg<br />
natural<br />
4403220 4403110 10 2000 1000 18.200 9.23 9.23<br />
4403230 4403120 12 2000 1000 21.800 9.23 9.23<br />
4403240 4403130 15 2000 1000 27.300 8.20 8.20<br />
4403250 4403140 20 2000 1000 36.400 8.20 8.20<br />
4403260 4403150 25 2000 1000 45.500 8.20 8.20<br />
4403270 4403160 30 2000 1000 54.600 8.20 8.20<br />
4403280 4403170 40 2000 1000 72.800 8.20 8.20<br />
1091670 4403180 50 2000 1000 91.000 8.20 8.20<br />
470060 180970 60 2000 1000 109.200 8.20 8.20<br />
4403290 4403190 70 2000 1000 127.400 8.20 8.20<br />
4403300 4403200 80 2000 1000 145.600 8.20 8.20<br />
4403310 4403210 90 2000 1000 163.800 8.77 8.77<br />
569650 620040 100 2000 1000 182.000 8.77 8.77<br />
Shop<br />
€/kg<br />
grey<br />
€/kg<br />
grey<br />
plastics@reiff-group.com / www.reiff-tp.com
PP ROUND RODS<br />
Extruded<br />
Density: 0.92 g/cm 3<br />
Service temperature: +/-0 °C to +80 °C,<br />
without mech. stress up to +100 °C<br />
Colour: natural, not UV-resistant,<br />
grey, UV-resistant to a limited extent<br />
Item No.<br />
natural<br />
Item No.<br />
grey<br />
All prices indicated in this<br />
catalogue are subject to<br />
federal VAT.<br />
Length<br />
mm<br />
Diameter<br />
mm<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
Weight/m<br />
kg<br />
<strong>PLASTICS</strong> 13/25<br />
€/kg<br />
natural<br />
10044170 2000 8 0.050 10.40<br />
181140 2000 10 0.070 10.40<br />
404880 2000 12 0.120 10.40<br />
569200 181160 2000 15 0.160 10.40 10.40<br />
181240 404890 2000 20 0.300 10.40 10.40<br />
569210 181180 2000 25 0.450 10.40 10.40<br />
404920 404900 2000 30 0.650 8.29 8.29<br />
620050 569150 2000 35 0.880 8.29 8.29<br />
181260 181200 2000 40 1.150 8.29 8.29<br />
569220 569160 2000 45 1.460 8.29 8.29<br />
404930 404910 2000 50 1.800 8.29 8.29<br />
569230 569170 2000 55 2.250 8.29 8.29<br />
470040 181220 2000 60 2.590 8.29 8.29<br />
569180 2000 65 3.250 8.29<br />
569240 470050 2000 70 3.520 8.29 8.29<br />
10012252 10050725 2000 75 4.150 8.29 8.29<br />
569250 410870 2000 80 4.600 8.29 8.29<br />
575020 427660 2000 90 6.040 8.29 8.29<br />
575030 574980 2000 100 7.200 8.29 8.29<br />
10028410 10062039 2000 110 8.990 8.29 8.29<br />
992710 2000 150 16.800 8.29<br />
10066506 2000 200 29.000 8.29<br />
€/kg<br />
grey
13/26 <strong>PLASTICS</strong><br />
TECHNICAL SEMI-FINISHED PRODUCTS<br />
PA<br />
Product description for PA (polyamide)<br />
Material density:<br />
PA 6 1.14 g/cm 2<br />
Service temperature:<br />
PA 6 –40 °C to +85/70 °C (5000/20.000 hours)<br />
According to grade, e.g. PA 4.6 (Ertalon 4.6) –40 °C to +155/135 °C<br />
Differences in PA types depend on their crystallinity and water<br />
content. A high degree of crystallinity makes polyamides rigid<br />
and hard.<br />
Very tough due to moisture absorption.<br />
Main properties of polyamides:<br />
• High mechanical strength, rigidity, hardness and toughness<br />
• Good fatigue strength<br />
• High mechanical damping capacity<br />
• Good sliding and emergency running properties<br />
• Very high wear resistance<br />
• Good electrical insulating properties<br />
• Good resistance to high-energy radiation (gamma and X rays)<br />
• Good cutting properties<br />
The wear resistance and sliding properties can be improved by<br />
making modifications involving oil or solid lubricants. The strength<br />
and modulus of elasticity are achieved via modifications with glass<br />
fibres.<br />
Comment:<br />
As PA absorbs moisture, these plastics must be designed to permit<br />
larger tolerances.<br />
Never use PA against PA in sliding applications (stick-slip effect).<br />
Grades:<br />
Extruded materials:<br />
• PA 6 colour natural/black<br />
• PA 66 colour natural/black<br />
• Ertalon 4.6 (polyamide 4.6) reddish brown<br />
• PA 66 GF 30 black<br />
• Nylatron GS anthracite<br />
Cast materials:<br />
• PA 6 cast colour natural/black<br />
• PA 6 heat-stabilised (Ertalon XAU) black<br />
• PA 6 oil (Ertalon LFX) green<br />
• Nylatron 901 blue<br />
• Nylatron GSM anthracite<br />
• Nylatron NSM grey<br />
• Nylatron LFG (self-lubricating)<br />
Approved under foodstuffs legislation<br />
• Nylatron 703 XL (optimum wear resistance – with increased<br />
dynamic resilience)<br />
(Request a separate detailed product description)<br />
Application:<br />
Machine tools, precision engineering such as bearing bushes,<br />
toothed wheels, wearing parts, tensioning and conveyor rollers,<br />
pulley blocks, chain wheels, etc.<br />
Processing:<br />
Good machining possible (long cut,<br />
see machining information)<br />
Dimensions:<br />
Round rods:<br />
5 – 500 mm ∅ (according to grade)<br />
Hollow bars:<br />
Outer diameter 20 – 500 mm (according to grade)<br />
Boards:<br />
0.5 – 100 mm thickness (according to grade)<br />
Dimensions 610 x 1000/3000 mm<br />
According to grade 1220 x 2000 mm<br />
Please observe the detailed list of dimensions for each grade.<br />
plastics@reiff-group.com / www.reiff-tp.com
TECHNICAL SEMI-FINISHED PRODUCTS<br />
PA<br />
Polyamide extruded materials<br />
PA 6 (polyamide) extruded material<br />
Material density: 1.14 g/cm 3 , colour natural/black<br />
Service temperature:<br />
–40 °C to +85/70 °C (5000/20.000 hours)<br />
This material offers an optimum combination of mechanical<br />
strength, rigidity, toughness and mechanical damping, along with<br />
very good wear resistance, good electrical insulating properties<br />
and good chemical resistance. As a result, PA 6 should be viewed<br />
as a "universal" material for construction and repairs.<br />
PA 66 (polyamide) extruded material<br />
Material density: 1.14 g/cm 3 , colour natural/black<br />
Service temperature:<br />
–30 °C to +95/80 °C (5000/20.000 hours)<br />
Material with a higher strength, rigidity, temperature resistance<br />
and wear resistance than PA 6, as well as better creep strength.<br />
However, PA 66 has a lower impact strength and poorer<br />
mechanical damping properties.<br />
Ertalon 4.6 (polyamide 4.6) extruded material<br />
Material density: 1.18 g/cm 3 , colour reddish brown<br />
Service temperature:<br />
–40 °C to +155/135 °C (5000/20.000 hours)<br />
Compared to standard PA types, Ertalon 4.6 retains its rigidity and<br />
creep strength better over a wide temperature range, as well as<br />
offering higher thermal ageing resistance.<br />
The main applications for this material can be found in the temperature<br />
range between 80° and 150 °C, where the properties of PA6/<br />
PA 66/POM/PET no longer suffice.<br />
Also, page through online!<br />
www.reiff-tp.com<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/27<br />
PA 66 – GF 30 (polyamide 6.6 30 % glass-reinforced) extruded<br />
material<br />
Material density: 1.29 g/cm 3 , colour black<br />
Service temperature:<br />
–20 °C to +120/110 °C (5000/20.000 hours)<br />
PA 66 with 30 % glass-fibre reinforcement offers higher strength,<br />
rigidity, creep strength and dimensional stability than nonreinforced<br />
PA 66, whilst retaining very high wear resistance. Can<br />
be used at higher top service temperatures.<br />
Nylatron GS (polyamide 6.6 with MoS2) extruded material<br />
Material density: 1.15 g/cm 3 , colour anthracite<br />
Service temperature:<br />
–20 °C to +95/80 °C (5000/20.000 hours)<br />
Material with a slightly higher strength, hardness and dimensional<br />
stability than PA 66, but whose impact strength is reduced a<br />
little. The modification with MoS2 improves frictional and wear<br />
behaviour.<br />
For further information, see the technical data sheet.
13/28 <strong>PLASTICS</strong><br />
TECHNICAL SEMI-FINISHED PRODUCTS<br />
PA<br />
Cast polyamide materials<br />
PA 6 cast (cast polyamide) cast material<br />
Material density: 1.15 g/cm 3 , colour natural/black<br />
Service temperature:<br />
–30 °C to +105/90 °C (5000/20.000 hours)<br />
This material has a similar property profile to PA 66.<br />
It combines high mechanical strength, rigidity and hardness with<br />
good creep strength, wear resistance, thermal resistance and<br />
cutting properties.<br />
The casting method offers a wider range of dimensions.<br />
PA heat-stabilised (Ertalon 6 XAU) cast material<br />
Material density: 1.15 g/cm 3 , colour black<br />
Service temperature:<br />
–30 °C to +120/105 °C (5000/20.000 hours)<br />
Heat-stabilised PA provides higher thermal ageing resistance,<br />
which means it can be used at continuous service temperatures<br />
that are 15 to 30 °C higher than standard.<br />
Particularly recommended for sliding elements and other wearing<br />
parts where service temperatures of over 60 °C arise.<br />
Polyamide oil (Ertalon LFX) cast material<br />
Material density: 1.135 g/cm 3 , colour green<br />
Service temperature:<br />
–20 °C to +105/90 °C (5000/20.000 hours)<br />
An internally lubricated PA that was specially developed for highly<br />
stressed, slow-moving dry-running sliding elements. The material<br />
offers an extremely low coefficient of sliding friction with very high<br />
wear resistance.<br />
Technical information:<br />
In Chapter 14 "Technical Knowledge" starting<br />
on page 93 we inform you in detail.<br />
Nylatron MC 901 (polyamide 6) cast material<br />
Material density: 1.15 g/cm 3 , colour blue<br />
Service temperature:<br />
–30 °C to +105/90 °C (5000/20.000 hours)<br />
The material is tougher, more flexible and has a higher fatigue<br />
strength than PA 6 cast, making it particularly well suited for<br />
toothed wheels, pinions, gear racks, etc.<br />
Nylatron GSM (polyamide 6 with MoS2) cast material<br />
Material density: 1.16 g/cm 3 , colour anthracite<br />
Service temperature:<br />
–30 °C to +105/90 °C (5000/20.000 hours)<br />
MoS2 particles improve frictional and wear behaviour without<br />
having an adverse effect on the high impact and fatigue strength.<br />
Suitable for pulley blocks, sliding elements, chain wheels or<br />
toothed wheels.<br />
Nylatron NSM (polyamide 6 with solid lubricant) cast material<br />
Material density: 1.15 g/cm 3 , colour grey<br />
Service temperature:<br />
–30 °C to +105/90 °C (5000/20.000 hours)<br />
A material with an evenly embedded solid lubricant and excellent<br />
sliding properties, combined with outstanding wear resistance<br />
and an extremely dynamic load-carrying capacity (PV limit value<br />
5x higher than with a conventional cast PA). Particularly suitable<br />
for higher sliding speeds, dry-running bearings and wearing parts.<br />
Nylatron 703 XL (polyamide 6 with solid lubricant) cast material<br />
Material density: 1.11 g/cm 3 , colour bluish grey<br />
Service temperature:<br />
–20 °C to +105/90 °C (5000/20.000 hours)<br />
A material with outstanding wear resistance and precise motion<br />
control.<br />
Not prone to the stick-slip effect – minimal coefficient of sliding<br />
friction.<br />
Nylatron LFG (PA 6 + oil)<br />
Material density: 1.14 g/cm 3 , colour blue<br />
Service temperature:<br />
–20 °C to +105/90 °C (5000/20.000 hours)<br />
Nylatron LFG (Lubricated Food Grade) is self-lubricating in the<br />
truest sense of the word and has a composition that complies with<br />
foodstuffs legislation. This material was specially developed for<br />
highly stressed, slow-moving dry-running sliding elements in the<br />
food industry. Compared to conventional types of cast polyamide,<br />
Nylatron LFG offers lower maintenance costs and a longer service<br />
life.<br />
Shop<br />
plastics@reiff-group.com / www.reiff-tp.com
PHYSICAL PROPERTIES<br />
SEMI-FINISHED PRODUCTS<br />
TECHNICAL <strong>PLASTICS</strong><br />
PA guide values<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/29<br />
Properties Testing Units PA 6 PA 66 PA 4.6 PA 66 GF30<br />
methods ERTALON ® ERTALON ® ERTALON ® ERTALON ®<br />
ISO/(IEC) 6 SA 66 SA 4.6 66 GF30<br />
Colour – –<br />
Natural<br />
(white)/<br />
black<br />
Natural<br />
(cream)/<br />
black<br />
Reddish<br />
brown black<br />
Density 1183 g/cm3 Water absorption<br />
1.14 1.14 1.18 1.29<br />
– after 24/96 h storage in water at 23 °C 62 mg 86/168 40/76 90/180 30/56<br />
62 % 1.28/2.50 0.60/1.13 1.30/2.60 0.39/0.74<br />
– when saturated in normal atmospheric<br />
conditions 23 °C/50 % RH<br />
– % 2.6 2.4 2.8 1.7<br />
– when saturated in water at 23 °C<br />
Thermal properties (2)<br />
– % 9 8 9.5 5.5<br />
Melting point – % 220 255 295 255<br />
Thermal conductivity at 23 °C<br />
Linear coefficient of thermal expansion:<br />
– W/(K · m) 0.88 0.88 0.30 0.30<br />
– average value between 23 and 60 °C – m(m · K) 90 · 10 –6 80 · 10 –6 80 · 10 –6 50 · 10 –6<br />
– average value between 23 and 100 °C – m(m · K) 105 · 10 –6 95 · 10 –6 90 · 10 –6 60 · 10 –6<br />
Thermal stability temperature:<br />
– method A: 1.8 MPa<br />
Upper service temperature limit in air:<br />
+ 75 °C 70 85 160 150<br />
– temporary (3) – °C 160 180 200 240<br />
– continuous: for 5000/20.000 h (4) – °C 85/70 95/80 150/130 150/130<br />
Lower service temperature (5)<br />
Burning behaviour (6)<br />
-40 -30 -40 -20<br />
– "oxygen index" 4589 % 25 26 24 –<br />
– according to UL 94 (thickness of 3/6 mm)<br />
Mechanical properties at 23 °C<br />
Tensile test (8):<br />
– – HB, HB HB/V-2 HB, HB HB, HB<br />
– yield stress (9) + 527 MPa 76 90 100 100<br />
++ 527 MPa 45 55 55 75<br />
– elongation at break (9) + 527 % > 50 >40 25 5<br />
++ 527 % > 100 >100 > 100 12<br />
– tensile modulus of elasticity (10) + 527 MPa 3.250 3.450 3.300 5.900<br />
Compression test (11):<br />
++ 527 MPa 1.400 1.650 1.300 3.200<br />
– compressive stress at 1/2/5 %<br />
nominal deformation by compression (10)<br />
Tensile creep test (8):<br />
+ 604 MPa 24/46/80 25/49/92 23/45/94 28/55/90<br />
– stress that leads to an elongation<br />
of 1 % after 1000 h<br />
+ 899 MPa 18 20 22 26<br />
– (�1/1000) ++ 899 MPa 7 8 7.5 18<br />
Charpy impact strength (12) + 179/1eU kJ/m2 No breakage No breakage No breakage ≥ 50<br />
Charpy notch toughness + 179/1eA kJ/m2 5.5 4.5 8 6<br />
Izod-test toughness + 180/2A kJ/m2 5.5 4.5 8 6<br />
++ 180/2A kJ/m2 15 11 25 11<br />
Ball indentation hardness (13) + 2039/-1 N/mm2 150 160 165 165<br />
Rockwell hardness (13)<br />
Electrical properties at 23 °C<br />
+ 2039/-2 – M 85 M 88 M 92 M 76<br />
Dielectric strength (14) + (60243) kV/mm 25 27 25 30<br />
++ (60243) kV/mm 16 18 15 20<br />
Volume resistivity + (60093) Ω · cm > 1014 > 1014 > 1014 > 1014 ++ (60093) Ω · cm > 1012 > 1012 > 1012 > 1013 Surface resistivity + (60093) Ω > 1013 > 1013 > 1013 > 1011 ++ (60093) Ω > 1012 > 1012 > 1012 > 1012 Dielectric constant εr: – at 100 Hz + (60250) – 3.9 3.8 3.8 3.9<br />
++ (60250) – 7.4 7.4 7.4 6.9<br />
– at 1 MHz + (60250) – 3.3 3.3 3.4 3.6<br />
++ (60250) – 3.8 3.8 3.8 3.9<br />
Dielectric power factor tan �: – at 100 Hz + (60250) – 0.019 0.013 0.009 0.012<br />
++ (60250) – 0.13 0.13 0.13 0.19<br />
– at 1 MHz + (60250) – 0.021 0.020 0.019 0.014<br />
++ (60250) – 0.06 0.06 0.06 0.04<br />
Comparative tracking index (CTI) + (60112) – 600 600 400 475<br />
++ (60112) – 600 600 400 475<br />
+ values for dry material; ++ values for material stored up to saturation in normal atmospheric conditions 23 °C/50 % RF (largely taken from the relevant literature)<br />
Note: 1 g/cm 3 = 1000 kg/m 3 ; 1 MPa = 1 N/mm 2 ; 1 kV/mm = 1 MV/m<br />
For ERATLON 6 SA, ERATLON 66 SA, ERATLON 4.6 and ERATLON 66 GF 30 there is no "yellow UL card".
13/30 <strong>PLASTICS</strong><br />
PHYSICAL PROPERTIES<br />
SEMI-FINISHED PRODUCTS<br />
TECHNICAL <strong>PLASTICS</strong><br />
PA guide values<br />
Properties Testing Un- PA 6 + oil PA 6 PA 6 PA 6 + oil<br />
methods its ERTALON ® ERTALON ® ERTALON ® NYLATRON ®<br />
ISO/(IEC) LFX 6 XAU+ 6 PLA LFG<br />
Colour – – Green black<br />
Natural<br />
(ivory)/black<br />
Natural (ivory)<br />
or blue<br />
(RAL 5002)<br />
Density 1183 g/cm3 Water absorption<br />
1.135 1.15 1.15 1.135<br />
– after 24/96 h storage in water at 23 °C 62 mg 44/83 47/89 44/83 44/83<br />
62 % 0.66/1.24 0.69/1.31 0.65/1.22 0.66/1.24<br />
– when saturated in normal atmospheric<br />
conditions 23 °C/50 % RH<br />
– % 2 2.2 2.2 2<br />
– when saturated in water at 23 °C<br />
Thermal properties (2)<br />
– % 6.3 6.5 6.5 6.3<br />
Melting point – % 220 220 220 220<br />
Thermal conductivity at 23 °C<br />
Linear coefficient of thermal expansion:<br />
– W/(K · m) 0.28 0.29 0.29 0.28<br />
– average value between 23 and 60 °C – m(m · K) 80 · 10 –6 80 · 10 –6 80 · 10 –6 80 · 10 –6<br />
– average value between 23 and 100 °C – m(m · K) 90 · 10 –6 90 · 10 –6 90 · 10 –6 90 · 10 –6<br />
Thermal stability temperature:<br />
– method A: 1.8 MPa<br />
Upper service temperature limit in air:<br />
+ 75 °C 75 80 80 75<br />
– temporary (3) – °C 165 180 170 165<br />
– continuous: for 5000/20.000 h (4) – °C 105/90 120/105 105/90 105/90<br />
Lower service temperature (5)<br />
Burning behaviour (6)<br />
-20 -30 -30 -20<br />
– "oxygen index" 4589 % – 25 25 –<br />
– according to UL 94 (thickness of 3/6 mm)<br />
Mechanical properties at 23 °C<br />
Tensile test (8):<br />
– – HB, HB HB/HB HB, HB HB, HB<br />
– yield stress (9) + 527 MPa 70 83 85 70<br />
++ 527 MPa 45 55 55 45<br />
– elongation at break (9) + 527 % 25 25 25 25<br />
++ 527 % > 50 > 50 > 50 > 50<br />
– tensile modulus of elasticity (10) + 527 MPa 3.000 3.400 3.500 3.000<br />
Compression test (11):<br />
++ 527 MPa 1.450 1.650 1.700 1.450<br />
– compressive stress at 1/2/5 %<br />
nominal deformation by compression (10)<br />
Tensile creep test (8):<br />
+ 604 MPa 22/43/79 26/51/92 26/51/92 22/43/79<br />
– stress that leads to an elongation<br />
of 1 % after 1000 h<br />
+ 899 MPa 18 22 22 18<br />
– (�1/1000) ++ 899 MPa 8 10 10 8<br />
Charpy impact strength (12) + 179/1eU kJ/m2 ≥ 50 No breakage No breakage ≥ 50<br />
Charpy notch toughness + 179/1eA kJ/m2 4 3.5 3.5 4<br />
Izod-test toughness + 180/2A kJ/m2 4 3.5 3.5 4<br />
++ 180/2A kJ/m2 7 7 7 7<br />
Ball indentation hardness (13) + 2039/-1 N/mm2 145 165 165 145<br />
Rockwell hardness (13)<br />
Electrical properties at 23 °C<br />
+ 2039/-2 – M 82 M 87 M 88 M 82<br />
Dielectric strength (14) + (60243) kV/mm 22 29 25 22<br />
++ (60243) kV/mm 14 19 17 14<br />
Volume resistivity + (60093) Ω · cm > 1014 > 1014 > 1014 > 1014 ++ (60093) Ω · cm > 1012 > 1012 > 1012 > 1012 Surface resistivity + (60093) Ω > 1013 > 1013 > 1013 > 1013 ++ (60093) Ω > 1012 > 1012 > 1012 > 1012 Dielectric constant εr: – at 100 Hz + (60250) – 3.5 3.6 3.6 3.5<br />
++ (60250) – 6.5 6.6 6.6 6.5<br />
– at 1 MHz + (60250) – 3.1 3.2 3.2 3.1<br />
++ (60250) – 3.6 3.7 3.7 3.6<br />
Dielectric power factor tan �: – at 100 Hz + (60250) – 0.015 0.015 0.012 0.015<br />
++ (60250) – 0.15 0.15 0.14 0.15<br />
– at 1 MHz + (60250) – 0.016 0.017 0.016 0.016<br />
++ (60250) – 0.05 0.05 0.05 0.05<br />
Comparative tracking index (CTI) + (60112) – 600 600 600 600<br />
++ (60112) – 600 600 600 600<br />
+ values for dry material; ++ values for material stored up to saturation in normal atmospheric conditions 23 °C/50 % RF (largely taken from the relevant literature)<br />
Note: 1 g/cm 3 = 1000 kg/m 3 ; 1 MPa = 1 N/mm 2 ; 1 kV/mm = 1 MV/m<br />
For ERATLON LFX, ERATLON 6 XAU+, ERATLON 6 PLA and NYLATRON LFG there is no "yellow UL card".<br />
plastics@reiff-group.com / www.reiff-tp.com
PHYSICAL PROPERTIES<br />
SEMI-FINISHED PRODUCTS<br />
TECHNICAL <strong>PLASTICS</strong><br />
PA guide values<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/31<br />
Properties Testing Un- PA 6 PA 6 + MOS2 PA 6 + S* PA 66 + MOS2 methods its NYLATRON ® NYLATRON ® NYLATRON ® NYLATRON ®<br />
ISO/(IEC) MC 901 GSM NSM GS<br />
Colour – – blue Anthracite grey Anthracite<br />
Density 1183 g/cm3 Water absorption<br />
1.15 1.16 1.14 1.15<br />
– after 24/96 h storage in water at 23 °C 62 mg 49/93 52/98 40/76 46/85<br />
62 % 0.72/1.37 0.76/1.43 0.59/1.12 0.68/1.25<br />
– when saturated in normal atmospheric<br />
conditions 23 °C/50 % RH<br />
– % 2.3 2.4 2 2.3<br />
– when saturated in water at 23 °C<br />
Thermal properties (2)<br />
– % 6.6 6.7 6.3 7.8<br />
Melting point – % 220 220 220 255<br />
Thermal conductivity at 23 °C<br />
Linear coefficient of thermal expansion:<br />
– W/(K · m) 0.29 0.30 0.29 0.29<br />
– average value between 23 and 60 °C – m(m · K) 80 · 10 –6 80 · 10 –6 80 · 10 –6 80 · 10 –6<br />
– average value between 23 and 100 °C – m(m · K) 90 · 10 –6 90 · 10 –6 95 · 10 –6 90 · 10 –6<br />
Thermal stability temperature:<br />
– method A: 1.8 MPa<br />
Upper service temperature limit in air:<br />
+ 75 °C 80 80 75 85<br />
– temporary (3) – °C 170 170 165 180<br />
– continuous: for 5000/20.000 h (4) – °C 105/90 105/90 105/90 95/80<br />
Lower service temperature (5)<br />
Burning behaviour (6)<br />
-30 -30 -30 -20<br />
– "oxygen index" 4589 % 25 25 – 26<br />
– according to UL 94 (thickness of 3/6 mm)<br />
Mechanical properties at 23 °C<br />
Tensile test (8):<br />
– – HB, HB HB/HB HB, HB HB, HB<br />
– yield stress (9) + 527 MPa 81 78 76 92<br />
++ 527 MPa 50 50 50 55<br />
– elongation at break (9) + 527 % 35 25 25 20<br />
++ 527 % > 50 > 50 > 50 > 50<br />
– tensile modulus of elasticity (10) + 527 MPa 3.200 3.300 3.100 3.500<br />
Compression test (11):<br />
++ 527 MPa 1.550 1.600 1.500 1.675<br />
– compressive stress at 1/2/5%<br />
nominal deformation by compression (10)<br />
Tensile creep test (8):<br />
+ 604 MPa 24/47/86 25/49/88 23/44/81 25/49/92<br />
– stress that leads to an elongation<br />
of 1% after 1000 h<br />
+ 899 MPa 21 21 18 21<br />
– (�1/1000) ++ 899 MPa 9 9 8 9<br />
Charpy impact strength (12) + 179/1eU kJ/m2 No breakage No breakage ≥ 100 No breakage<br />
Charpy notch toughness + 179/1eA kJ/m2 3.5 3.5 4 4<br />
Izod-test toughness + 180/2A kJ/m2 3.5 3.5 4 4<br />
++ 180/2A kJ/m2 7 7 7 9<br />
Ball indentation hardness (13) + 2039/-1 N/mm2 160 160 150 165<br />
Rockwell hardness (13)<br />
Electrical properties at 23 °C<br />
+ 2039/-2 – M 85 M 84 M 81 M 88<br />
Dielectric strength (14) + (60243) kV/mm 25 24 25 26<br />
++ (60243) kV/mm 17 16 17 17<br />
Volume resistivity + (60093) Ω · cm > 1014 > 1014 > 1014 > 1014 ++ (60093) Ω · cm > 1012 > 1012 > 1012 > 1012 Surface resistivity + (60093) Ω > 1013 > 1013 > 1013 > 1013 ++ (60093) Ω > 1012 > 1012 > 1012 > 1012 Dielectric constant εr: – at 100 Hz + (60250) – 3.6 3.6 3.6 3.8<br />
++ (60250) – 6.6 6.6 6.6 7.4<br />
– at 1 MHz + (60250) – 3.2 3.2 3.2 3.3<br />
++ (60250) – 3.7 3.7 3.7 3.8<br />
Dielectric power factor tan �: – at 100 Hz + (60250) – 0.012 0.012 0.012 0.013<br />
++ (60250) – 0.14 0.14 0.14 0.13<br />
– at 1 MHz + (60250) – 0.016 0.016 0.016 0.020<br />
++ (60250) – 0.05 0.05 0.05 0.06<br />
Comparative tracking index (CTI) + (60112) – 600 600 600 600<br />
++ (60112) – 600 600 600 600<br />
+ values for dry material; ++ values for material stored up to saturation in normal atmospheric conditions 23 °C/50 % RF (largely taken from the relevant literature)<br />
Note: 1 g/cm 3 = 1000 kg/m 3 ; 1 MPa = 1 N/mm 2 ; 1 kV/mm = 1 MV/m *S = solid lubricant<br />
For NYLATRON MC 901, NYLATRON GSM, NYLATRON NSM and NYLATRON GS there is no "yellow UL card".
13/32 <strong>PLASTICS</strong><br />
PA 6 BOARDS<br />
Extruded<br />
Item No.<br />
natural<br />
Item No.<br />
black<br />
Thickness<br />
mm<br />
Technical information:<br />
In Chapter 14, "Technical Knowledge",<br />
we inform you in detail about<br />
materials, tolerances, dimensional units!<br />
Density: 1.14 g/cm 3<br />
Service temperature: -40 °C to +85/70 °C<br />
(5000/20.000 hours)<br />
Colour: natural, black<br />
Length<br />
mm<br />
Width<br />
mm<br />
Weight/unit<br />
kg<br />
€/kg<br />
natural<br />
179640 1 2000 1000 2.340 13.31<br />
811330 1.5 2000 1000 3.520 13.31<br />
179650 10078908 2 2000 1000 4.700 13.31 13.64<br />
179660 10005936 3 2000 1000 7.040 13.31 13.64<br />
179670 10020712 4 2000 1000 9.400 13.31 13.64<br />
179680 681780 5 2000 1000 11.740 13.31 13.64<br />
179690 10000548 6 2000 1000 14.140 13.31 13.64<br />
178500 178610 8 1000 610 6.280 10.13 10.97<br />
178510 178620 10 1000 610 7.730 10.13 10.97<br />
178520 178630 12 1000 610 9.340 10.13 10.97<br />
4167330 178640 15 1000 610 11.500 10.13 10.97<br />
178530 16 1000 610 12.250 10.13<br />
178540 178650 20 1000 610 15.150 10.13 10.97<br />
178550 178660 25 1000 610 18.750 10.13 10.97<br />
178560 178670 30 1000 610 22.800 10.13 10.97<br />
178570 489410 35 1000 610 26.450 10.13 10.97<br />
178580 178680 40 1000 610 30.050 10.13 10.97<br />
1109810 45 1000 610 33.700 10.13<br />
178590 178690 50 1000 610 37.300 10.13 10.97<br />
178600 60 1000 610 44.900 10.13<br />
650880 70 1000 610 52.150 10.13<br />
488980 80 1000 610 59.950 10.13<br />
488970 100 1000 610 74.450 10.13<br />
€/kg<br />
black<br />
plastics@reiff-group.com / www.reiff-tp.com
PA 6 BOARDS<br />
Cast<br />
Density: 1.15 g/cm 3<br />
Service temperature: -30 °C to +105/90 °C<br />
(5000/20.000 hours)<br />
Colour: natural, black<br />
Item No.<br />
natural<br />
Item No.<br />
black<br />
Black colour on request.<br />
Thickness<br />
mm<br />
Length<br />
mm<br />
Width<br />
mm<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
Weight/unit<br />
kg<br />
<strong>PLASTICS</strong> 13/33<br />
€/kg<br />
natural<br />
993200 10028096 10 2000 1220 33.150 10.13 10.66<br />
993210 12 2000 1220 38.900 10.13<br />
993220 16 2000 1220 50.400 10.13<br />
993230 10028107 20 2000 1220 61.950 10.13 10.66<br />
993240 10081655 25 2000 1220 76.350 10.13 10.66<br />
993250 10028117 30 2000 1220 91.850 10.13 10.66<br />
993260 35 2000 1220 106.300 10.13<br />
993270 10073284 40 2000 1220 120.700 10.13 10.66<br />
927640 4447890 50 2000 1220 149.500 10.13 10.66<br />
993280 60 2000 1220 180.100 10.13<br />
4169760 70 2000 1220 208.900 10.66<br />
Shop<br />
€/kg<br />
black
13/34 <strong>PLASTICS</strong><br />
PA 6 ROUND RODS<br />
Extruded<br />
Item No.<br />
natural<br />
Item No.<br />
black<br />
Length<br />
mm<br />
Density: 1.14 g/cm 3<br />
Service temperature: -40 °C to +85/70 °C<br />
(5000/20.000 hours)<br />
Colour: natural, black<br />
Diameter<br />
mm<br />
Weight/m<br />
kg<br />
€/kg<br />
natural<br />
178830 1000 5 0.025 10.66<br />
178840 10023029 1000 6 0.040 10.66 11.19<br />
178850 1000 8 0.060 10.66<br />
178860 179180 1000 10 0.100 10.66 11.19<br />
178870 410690 1000 12 0.140 10.66 11.19<br />
178880 1000 15 0.220 10.66<br />
178890 179190 1000 16 0.250 10.66 11.19<br />
178900 569290 1000 18 0.310 10.66 11.19<br />
178910 179200 1000 20 0.380 10.13 10.66<br />
178920 1000 22 0.460 10.13<br />
178930 179210 1000 25 0.600 10.13 10.66<br />
178940 427640 1000 28 0.740 10.13 10.66<br />
178950 179220 1000 30 0.850 10.13 10.66<br />
178960 1000 32 0.970 10.13<br />
905600 179230 1000 36 1.220 10.13 10.66<br />
178980 179240 1000 40 1.500 10.13 10.66<br />
178990 179250 1000 45 1.910 10.13 10.66<br />
179000 179260 1000 50 2.350 10.13 10.66<br />
179010 1000 56 2.930 10.13<br />
179020 179270 1000 60 3.380 10.13 10.66<br />
179030 1000 65 3.950 10.13<br />
179040 179280 1000 70 4.570 10.13 10.66<br />
179050 1000 75 5.280 10.13<br />
179060 179290 1000 80 5.990 10.13 10.66<br />
179070 1000 85 6.780 10.13<br />
179080 179300 1000 90 7.580 10.13 10.66<br />
464800 1000 95 8.470 10.13<br />
179090 179310 1000 100 9.370 10.13 10.66<br />
179100 819550 1000 110 11.350 10.13 10.66<br />
905700 932420 1000 120 13.550 10.13 10.66<br />
179110 1000 125 14.700 10.13<br />
1088380 1000 130 15.900 10.13<br />
179120 179330 1000 140 18.400 10.13 10.66<br />
179130 179340 1000 150 21.150 10.13 10.66<br />
179140 1036090 1000 160 24.100 10.13 10.66<br />
179150 1036100 1000 180 30.450 10.13 10.66<br />
179160 1036110 1000 200 37.600 10.13 10.66<br />
€/kg<br />
black<br />
plastics@reiff-group.com / www.reiff-tp.com
PA 6 ROUND RODS<br />
Cast<br />
Density: 1.15 g/cm 3<br />
Service temperature: -30 °C to +105/90 °C<br />
(5000/20.000 hours)<br />
Colour: natural, black<br />
Item No.<br />
natural<br />
Minimum<br />
order<br />
€ 40.–<br />
Item No.<br />
black<br />
Length<br />
mm<br />
Diameter<br />
mm<br />
Weight/m<br />
kg<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/35<br />
€/kg<br />
natural<br />
1074160 964870 1000 50 2.390 10.13 10.97<br />
1074170 964890 1000 56 2.990 10.13 10.97<br />
1074190 964940 1000 60 3.440 10.13 10.97<br />
965040 10009718 1000 65 4.030 10.13 10.97<br />
1074210 964950 1000 70 4.660 10.13 10.97<br />
1074220 1000 75 5.390 10.13<br />
1074230 964960 1000 80 6.120 10.13 10.97<br />
1074240 1000 85 6.950 10.13<br />
1074250 964970 1000 90 7.770 10.13 10.97<br />
1074280 1000 95 8.650 10.13<br />
1074290 964980 1000 100 9.570 10.13 10.97<br />
1074300 4449230 1000 110 11.600 10.13 10.97<br />
1074310 4449240 1000 120 13.800 10.13 10.97<br />
965000 1000 125 14.950 10.13<br />
1074320 965010 1000 130 16.200 10.13 10.97<br />
1074330 4449250 1000 140 18.750 10.13 10.97<br />
1074340 969910 1000 150 21.550 10.13 10.97<br />
1074350 4449260 1000 160 24.900 10.13 10.97<br />
1071670 4449270 1000 170 28.050 10.13 10.97<br />
1074360 965020 1000 180 31.350 10.13 10.97<br />
1014460 4449280 1000 190 34.850 10.13 10.97<br />
1074370 965030 1000 200 38.500 10.13 10.97<br />
10046521 1000 210 42.950 10.97<br />
10002576 10046522 1000 220 47.050 10.13 10.97<br />
728160 1000 230 51.300 10.13<br />
179170 1000 250 60.350 10.13<br />
927690 1000 260 65.150 10.13<br />
624580 1000 275 72.700 10.13<br />
10005925 1000 280 75.300 10.13<br />
10002572 1000 300 86.200 10.13<br />
650900 10001353 1000 325 101.800 10.13 10.97<br />
Shop<br />
€/kg<br />
black
13/36 <strong>PLASTICS</strong><br />
PA 6.6 ROUND RODS<br />
Extruded<br />
Item No.<br />
Black colour on request.<br />
Length<br />
mm<br />
Density: 1.14 g/cm 3<br />
Service temperature: -30 °C to +95/80 °C<br />
(5000/20.000 hours)<br />
Colour: natural<br />
Diameter<br />
mm<br />
Weight/m<br />
kg €/kg<br />
179350 1000 5 0.030 14.35<br />
179360 1000 6 0.040 14.35<br />
179370 1000 8 0.060 14.35<br />
179380 1000 10 0.100 14.35<br />
179390 1000 12 0.140 14.35<br />
179400 1000 15 0.220 14.35<br />
179410 1000 16 0.250 14.35<br />
179420 1000 18 0.310 14.35<br />
179430 1000 20 0.380 13.09<br />
179440 1000 22 0.460 13.09<br />
179450 1000 25 0.600 13.09<br />
179460 1000 28 0.740 13.09<br />
179470 1000 30 0.850 13.09<br />
179480 1000 32 0.970 13.09<br />
179490 1000 36 1.220 13.09<br />
179500 1000 40 1.500 13.09<br />
179510 1000 45 1.910 13.09<br />
179520 1000 50 2.350 13.09<br />
179530 1000 56 2.930 13.09<br />
179540 1000 60 3.380 13.09<br />
179550 1000 65 3.950 13.09<br />
179560 1000 70 4.570 13.09<br />
415900 1000 75 5.280 13.09<br />
179570 1000 80 5.990 13.09<br />
179580 1000 90 7.580 13.09<br />
179590 1000 100 9.370 13.09<br />
179600 1000 110 11.350 13.09<br />
10002739 1000 120 13.550 13.09<br />
179610 1000 125 14.700 13.09<br />
10009350 1000 130 15.900 13.09<br />
179620 1000 140 18.400 13.09<br />
179630 1000 150 21.150 13.09<br />
10026745 1000 180 30.450 13.09<br />
10016986 1000 200 37.600 13.09<br />
plastics@reiff-group.com / www.reiff-tp.com
PA 66 GF BOARDS<br />
PA 6.6 extruded<br />
Density: 1.14 g/cm 3<br />
Service temperature: -30 °C to +95/80 °C<br />
(5000/20.000 hours)<br />
Colour: natural<br />
Item No.<br />
PA 6.6 GF30 extruded<br />
Density: 1.14 g/cm 3<br />
Service temperature: -30 °C to +120/110 °C<br />
(5000/20.000 hours)<br />
Colour: black<br />
Item No.<br />
Workshop and<br />
machining<br />
service<br />
Thickness<br />
mm<br />
Thickness<br />
mm<br />
Length<br />
mm<br />
Length<br />
mm<br />
Width<br />
mm<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/37<br />
Weight/unit<br />
kg €/kg<br />
4681560 10 1000 625 8.840 22.50<br />
4474720 15 1000 625 13.300 22.50<br />
4486410 20 1000 625 17.500 22.50<br />
4475720 25 1000 625 21.700 22.50<br />
10002556 30 1000 625 26.400 22.50<br />
4546600 40 1000 625 34.800 22.50<br />
10019806 50 1000 625 43.150 22.50<br />
10008474 60 1000 625 51.950 22.50<br />
10013882 80 1000 625 69.350 22.50<br />
Width<br />
mm<br />
Weight/unit<br />
kg €/kg<br />
4079110 1.5 2000 1000 3.520 20.63<br />
377040 2 2000 1000 4.700 20.63<br />
10025769 3 2000 1000 7.080 20.63<br />
10013512 4 2000 1000 9.860 20.63<br />
4149910 5 2000 1000 11.750 20.63<br />
619860 6 2000 1000 14.100 20.63<br />
178700 8 1000 610 6.150 13.95<br />
178710 10 1000 610 7.590 13.95<br />
178720 12 1000 610 9.280 13.95<br />
178730 16 1000 610 12.150 13.95<br />
178740 20 1000 610 15.050 13.95<br />
178750 25 1000 610 18.650 13.95<br />
178760 30 1000 610 22.650 13.95<br />
178770 35 1000 610 26.250 13.95<br />
178780 40 1000 610 29.850 13.95<br />
178790 50 1000 610 37.050 13.95<br />
569640 60 1000 610 44.600 13.95<br />
Shop
13/38 <strong>PLASTICS</strong><br />
POM/PET<br />
Product description for POM (polyacetal)<br />
Material density:<br />
1.41 g/cm 3<br />
Service temperature:<br />
–50 °C to +115/100 °C (5000/20.000 hours)<br />
The favourable property profile of POM means this material is<br />
perfect for a number of applications.<br />
Main properties of POM<br />
• High mechanical strength, rigidity and hardness<br />
• Very good recovery<br />
• Good creep strength<br />
• High impact strength even at low temperatures<br />
• Low water absorption, thus very high dimensional stability<br />
• Good electrical insulating properties and good dielectric<br />
behaviour<br />
• Good sliding properties and wear resistance<br />
• Outstanding cutting properties (short cut)<br />
• Most POM materials are suitable for contact with foodstuffs<br />
Comment:<br />
Thanks to its low moisture absorption, POM is more suitable than<br />
PA for dimensionally stable parts.<br />
Grades:<br />
POM C (copolymer) colour natural/black<br />
POM C is more resistant to hydrolysis, strong alkalis and thermal<br />
oxidative degradation than POM H (homopolymer). (Stocked<br />
goods)<br />
Product description for PET (polyethylene terephtalate)<br />
Material density:<br />
1.39 g/cm 3<br />
Service temperature:<br />
-20 °C to +115/100 °C (5000/20.000 hours)<br />
Specific properties such as a low coefficient of sliding friction<br />
at very high wear resistance make this a preferred material for<br />
mechanical precision and wearing parts.<br />
Main properties of PET:<br />
• High mechanical strength, rigidity and hardness<br />
• Good creep strength<br />
• Low and constant coefficient of sliding friction<br />
• Very high wear resistance<br />
(comparable with or even better than PA)<br />
• Very high dimensional stability (better than POM)<br />
• More resistant to acids than PA and POM<br />
• Good electrical insulating properties<br />
• Outstanding cutting properties (short cut)<br />
• Physiologically safe (suitable for contact with foodstuffs)<br />
• Good resistance to high-energy radiation (gamma and X rays)<br />
Optimum sliding properties with an extremely low coefficient<br />
of sliding friction are achieved through the addition of solid<br />
lubricants (see PET with solid lubricants, Ertalyle TX).<br />
POM H, on the other hand, has better tensile strength, rigidity,<br />
hardness and creep strength. A low thermal expansion rate and<br />
better wear resistance (see the detailed product description).<br />
POM H + PTFE – this material is modified with PTFE fibres, which<br />
improve its sliding properties. (Lower coefficient of sliding friction<br />
and better abrasion resistance than POM C and POM H)<br />
Application:<br />
Machine tools, precision engineering such as toothed wheels with<br />
a small modulus, highly stressed sliding elements and cam rollers,<br />
dimensionally stable precision parts.<br />
Parts in constant contact with water from 60 – 80 °C.<br />
Parts that come into contact with foodstuffs.<br />
Processing:<br />
Outstanding cutting properties (short cut,<br />
see machining information)<br />
Dimensions:<br />
Round rods: 5 – 320 mm diameter (according to grade)<br />
Boards: 1 – 100 mm thickness (according to grade)<br />
Hollow bars: 20 – 350 mm outer diameter (according to grade)<br />
Dim. Boards: 610 x 1000/3000 mm according to grade<br />
1000 x 2000 mm<br />
Please observe the detailed list of dimensions for each grade.<br />
Comment:<br />
PET is not suitable for use in conjunction with hydrolysis > 70 °C<br />
(hot water or steam) .<br />
Grades:<br />
PET colour white/black<br />
PET with solid lubricant (Ertalyle TX) colour light grey<br />
An homogeneously embedded solid lubricant makes PET a unique<br />
self-lubricating material for friction bearings. Not only does this<br />
material have a very high wear resistance, it also provides an even<br />
lower coefficient of sliding friction and a higher dynamic loadcarrying<br />
capacity than standard PET. (P limit value)<br />
Application:<br />
Machine tools, precision engineering, highly stressed sliding<br />
elements such as bearing bushes, guide rails, etc. dimensionally<br />
stable precision parts for the electrical industry, bushes, toothed<br />
wheels and parts that come into contact with foodstuffs<br />
Processing:<br />
Outstanding cutting properties (short cut,<br />
see machining information)<br />
Dimensions:<br />
Round rods: 10 – 210 mm diameter (according to grade)<br />
Boards: 2 – 100 mm thickness (according to grade)<br />
Hollow bars: 20 – 200 mm outer diameter (according to grade)<br />
Dim. Boards 610 x 1000/3000 mm (according to grade)<br />
Please observe the detailed list of dimensions for each grade.<br />
plastics@reiff-group.com / www.reiff-tp.com
PC 1000 – INDUSTRIAL GRADE<br />
Properties of PC (polycarbonate – industrial grade)<br />
Material density:<br />
1.20 g/cm 3<br />
Service temperature:<br />
-60 °C to +125/115 °C (5000/20.000 hours)<br />
Unlike the visually impact-resistant "clear" polycarbonate boards<br />
(used in industrial glazing, for example), this is an industrial grade<br />
PC with the same specific<br />
main properties as PC:<br />
• High mechanical strength<br />
• Good creep strength<br />
• Very high impact strength even at low temperatures<br />
• Retains rigidity across a wide temperature range<br />
• Very high dimensional stability (due to very low water absorption<br />
and low linear coefficient of thermal expansion)<br />
• Good electrical insulating properties and good dielectric<br />
behaviour<br />
• Good cutting properties (short cut)<br />
• Physiologically safe<br />
(suitable for contact with foodstuffs)<br />
Comment:<br />
PC semi-finished products are not UV-stabilised, this grade is a<br />
"non-optical PC industrial grade".<br />
Important: PC is prone to stress cracks (if emulsions, cutting oils<br />
and detergents that contain solvents are used, this can lead to<br />
stress cracks).<br />
Also, page through online!<br />
www.reiff-tp.com<br />
Technical information:<br />
In Chapter 14 "Technical Knowledge" starting<br />
on page 93 we inform you in detail.<br />
Grades:<br />
PC (industrial grade) natural – no colour, translucent<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/39<br />
Application:<br />
Precision parts for precision engineering and the electrical<br />
industry. Products for the medical and pharmaceutical industry,<br />
as well as parts that may come into contact with foodstuffs<br />
Processing:<br />
Good cutting properties (short cut)<br />
see machining information)<br />
Dimensions:<br />
Round rods: 6 – 200 mm diameter<br />
Boards: 15 – 50 mm thickness<br />
Dim. Boards 620 x 1000/3000 mm<br />
Please observe the detailed list of dimensions for each grade.<br />
For PC boards (clear, transparent) for machines and safety glazing<br />
in thicknesses of 1 – 12 mm, see separate description.
13/40 <strong>PLASTICS</strong><br />
PHYSICAL PROPERTIES<br />
SEMI-FINISHED PRODUCTS<br />
TECHNICAL <strong>PLASTICS</strong><br />
POM guide values<br />
Properties Testing Units POM C POM H POM H + PTFE<br />
methods ERTACETAL ® ERTACETAL ® ERTACETAL ®<br />
ISO/(IEC) C H H TF<br />
Colour – –<br />
Natural (white)/ Natural (white)/<br />
Dark brown<br />
black<br />
black<br />
Density 1183 g/cm3 Water absorption<br />
1.41 1.43 1.50<br />
– after 24/96 h storage in water at 23 °C 62 mg 20/37 18/36 16/32<br />
62 % 0.24/0.45 0.21/0.43 0.18/0.36<br />
– when saturated in normal atmospheric conditions<br />
23 °C/50 % RH<br />
– % 0.20 0.20 0.17<br />
– when saturated in water at 23 °C<br />
Thermal properties (2)<br />
– % 0.85 0.85 0.72<br />
Melting point – % 165 175 175<br />
Thermal conductivity at 23 °C<br />
Linear coefficient of thermal expansion:<br />
– W/(K · m) 0.31 0.31 0.31<br />
– average value between 23 and 60 °C – m(m · K) 110 · 10 –6 95 · 10 –6 105 · 10 –6<br />
– average value between 23 and 100 °C – m(m · K) 125 · 10 –6 110 · 10 –6 120 · 10 –6<br />
Thermal stability temperature:<br />
– method A: 1.8 MPa<br />
Upper service temperature limit in air:<br />
+ 75 °C 105 115 105<br />
– temporary (3) – °C 140 150 150<br />
– continuous: for 5000/20.000 h (4) – °C 115/100 105/90 105/90<br />
Lower service temperature (5)<br />
Burning behaviour (6)<br />
-50 -50 -20<br />
– "oxygen index" 4589 % 15 15 –<br />
– according to UL 94 (thickness of 3/6 mm)<br />
Mechanical properties at 23 °C<br />
Tensile test (8):<br />
– – HB, HB HB, HB HB, HB<br />
– yield stress (9) + 527 MPa 68 78 85<br />
++ 527 MPa 68 78 55<br />
– elongation at break (9) + 527 % 35 35 10<br />
++ 527 % 35 35 10<br />
– tensile modulus of elasticity (10) + 527 MPa 3.100 3.600 3.200<br />
Compression test (11):<br />
++ 527 MPa 3.100 3.600 3.200<br />
– compressive stress at 1/2/5 %<br />
nominal deformation by compression (10)<br />
Tensile creep test (8):<br />
+ 604 MPa 19/35/37 22/40/75 20/37/69<br />
– stress that leads to an elongation<br />
of 1 % after 1000 h<br />
+ 899 MPa 13 15 13<br />
– (�1/1000) ++ 899 MPa 13 15 13<br />
Charpy impact strength (12) + 179/1eU kJ/m2 ≥ 150 ≥ 200 ≥ 30<br />
Charpy notch toughness + 179/1eA kJ/m2 7 10 3<br />
Izod-test toughness + 180/2A kJ/m2 7 10 3<br />
++ 180/2A kJ/m2 7 10 3<br />
Ball indentation hardness (13) + 2039/-1 N/mm2 140 160 140<br />
Rockwell hardness (13)<br />
Electrical properties at 23 °C<br />
+ 2039/-2 – M 84 M 88 M 84<br />
Dielectric strength (14) + (60243) kV/mm 20 20 20<br />
++ (60243) kV/mm 20 20 20<br />
Volume resistivity + (60093) Ω · cm > 1014 > 1014 > 1014 ++ (60093) Ω · cm > 1014 > 1014 > 1014 Surface resistivity + (60093) Ω > 1013 > 1013 > 1013 ++ (60093) Ω > 1013 > 1013 > 1013 Dielectric constant εr: – at 100 Hz + (60250) – 3.8 3.8 3.6<br />
++ (60250) – 3.8 3.8 3.6<br />
– at 1 MHz + (60250) – 3.8 3.8 3.6<br />
++ (60250) – 3.8 3.8 3.6<br />
Dielectric power factor tan �: – at 100 Hz + (60250) – 0.003 0.003 0.003<br />
++ (60250) – 0.003 0.003 0.003<br />
– at 1 MHz + (60250) – 0.008 0.008 0.008<br />
++ (60250) – 0.008 0.008 0.008<br />
Comparative tracking index (CTI) + (60112) – 600 600 600<br />
++ (60112) – 600 600 600<br />
Note: 1 g/cm 3 = 1000 kg/m 3 ; 1 MPa = 1 N/mm 2 ; 1 kV/mm = 1 MV/m<br />
For ERTACETAL C, ERTACETAL H and ERTACETAL H TF there is no "yellow UL card".<br />
plastics@reiff-group.com / www.reiff-tp.com
PHYSICAL PROPERTIES<br />
SEMI-FINISHED PRODUCTS<br />
TECHNICAL <strong>PLASTICS</strong><br />
PET/PC guide values<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/41<br />
Properties Testing Units PET PET PC 1000<br />
methods ERTALYTE ® ERTALYTE ®<br />
ISO/(IEC) (15) TX<br />
Colour – –<br />
Natural (white)/<br />
light grey<br />
black<br />
Natural (no colour,<br />
translucent)<br />
Density 1183 g/cm3 Water absorption<br />
1.39 1.43 1.20<br />
– after 24/96 h storage in water at 23 °C 62 mg 6/13 5/11 13/23<br />
62 % 0.07/0.16 0.06/0.13 0.18/0.33<br />
– when saturated in normal atmospheric conditions<br />
23 °C/50 % RH<br />
– % 0.25 0.23 0.15<br />
– when saturated in water at 23 °C<br />
Thermal properties (2)<br />
– % 0.50 0.47 0.35<br />
Melting point – % 255 255 150<br />
Thermal conductivity at 23 °C<br />
Linear coefficient of thermal expansion:<br />
– W/(K · m) 0.29 0.29 0.21<br />
– average value between 23 and 60 °C – m(m · K) 60 · 10 –6 65 · 10 –6 65 · 10 –6<br />
– average value between 23 and 100 °C – m(m · K) 80 · 10 –6 85 · 10 –6 65 · 10 –6<br />
Thermal stability temperature:<br />
– method A: 1.8 MPa<br />
Upper service temperature limit in air:<br />
+ 75 °C 75 75 130<br />
– temporary (3) – °C 160 160 135<br />
– continuous: for 5000/20.000 h (4) – °C 115/100 115/100 130/120<br />
Lower service temperature (5)<br />
Burning behaviour (6)<br />
-20 -20 -60<br />
– "oxygen index" 4589 % 25 25 25<br />
– according to UL 94 (thickness of 3/6 mm)<br />
Mechanical properties at 23 °C<br />
Tensile test (8):<br />
– – HB, HB HB, HB HB, HB<br />
– yield stress (9) + 527 MPa 90 76 70<br />
++ 527 MPa 90 76 70<br />
– elongation at break (9) + 527 % 15 7 > 50<br />
++ 527 % 15 7 > 50<br />
– tensile modulus of elasticity (10) + 527 MPa 3.700 3.450 2.400<br />
Compression test (11):<br />
++ 527 MPa 3.700 3.450 2.400<br />
– compressive stress at 1/2/5 %<br />
nominal deformation by compression (10)<br />
Tensile creep test (8):<br />
+ 604 MPa 26/51/103 24/47/95 18/35/72<br />
– stress that leads to an elongation<br />
of 1 % after 1000 h<br />
+ 899 MPa 26 23 17<br />
– (�1/1000) ++ 899 MPa 26 23 17<br />
Charpy impact strength (12) + 179/1eU kJ/m2 ≥ 50 ≥ 30 No breakage<br />
Charpy notch toughness + 179/1eA kJ/m2 2 2.5 9<br />
Izod-test toughness + 180/2A kJ/m2 2 2.5 9<br />
++ 180/2A kJ/m2 2 2.5 9<br />
Ball indentation hardness (13) + 2039/-1 N/mm2 170 160 120<br />
Rockwell hardness (13)<br />
Electrical properties at 23 °C<br />
+ 2039/-2 – M 96 M 94 M 75<br />
Dielectric strength (14) + (60243) kV/mm 22 21 28<br />
++ (60243) kV/mm 22 21 28<br />
Volume resistivity + (60093) Ω · cm > 1015 > 1015 > 1015 ++ (60093) Ω · cm > 1015 > 1015 > 1015 Surface resistivity + (60093) Ω > 1014 > 1014 > 1015 ++ (60093) Ω > 1014 > 1014 > 1015 Dielectric constant εr: – at 100 Hz + (60250) – 3.4 3.4 3<br />
++ (60250) – 3.4 3.4 3<br />
– at 1 MHz + (60250) – 3.2 3.2 3<br />
++ (60250) – 3.2 3.2 3<br />
Dielectric power factor tan �: – at 100 Hz + (60250) – 0.001 0.001 0.001<br />
++ (60250) – 0.001 0.001 0.001<br />
– at 1 MHz + (60250) – 0.014 0.014 0.008<br />
++ (60250) – 0.014 0.014 0.008<br />
Comparative tracking index (CTI) + (60112) – 600 600 350 (225)<br />
++ (60112) – 600 600 350 (225)<br />
Note: 1 g/cm 3 = 1000 kg/m 3 ; 1 MPa = 1 N/mm 2 ; 1 kV/mm = 1 MV/m<br />
For ERTALYTE, ERTALYTE TX and PC 1000 there is no "yellow UL card".
13/42 <strong>PLASTICS</strong><br />
PHYSICAL PROPERTIES OF SEMI-FINISHED<br />
PRODUCTS MADE FROM ERTALON ® , NYLATRON ® ,<br />
ERTACETAL ® , ERTALYTE ® AND PC – GUIDE VALUES<br />
Key<br />
+ Values for dry material<br />
++ Values for material stored up to<br />
saturation in normal atmospheric<br />
conditions 23 °C/50 % RF (largely taken<br />
from the relevant literature).<br />
(1) According to method 1 of ISO 62 and<br />
carried out on discs of ∅ 50 x 3 mm.<br />
(2) The values listed for these properties<br />
are largely taken from the material<br />
sheets provided by the raw-material<br />
suppliers and from other publications.<br />
(3) Valid for just a few hours of<br />
temperature stress for applications<br />
where no or only low mechanical<br />
stresses occur.<br />
(4) Temperature load capacity over<br />
5000/20.000 hours. After these time<br />
intervals, the tensile strength has<br />
dropped to around 50 % of the initial<br />
value. The upper service temperature<br />
limits listed here are therefore based<br />
on the thermal oxidative degradation<br />
that occurs, which causes the property<br />
level to decrease. However, as with<br />
all thermoplastics, in many cases<br />
the maximum permissible service<br />
temperature primarily depends<br />
on the duration and degree of the<br />
Also, page through online!<br />
www.reiff-tp.com<br />
mechanical stresses that arise during<br />
the application of heat.<br />
(5) Taking the way in which impact<br />
strength drops as the temperature<br />
decreases, in practice the lower service<br />
temperature limit is determined in<br />
particular by the level of the impact<br />
loads acting on the material. The value<br />
listed here is based on unfavourable<br />
impact load conditions and, as a result,<br />
should not be viewed as the absolute<br />
practical limit.<br />
(6) Please note that under no<br />
circumstances may conclusions<br />
regarding the behaviour of the<br />
materials in an actual fire be drawn<br />
from these estimated values taken<br />
from the material sheets provided by<br />
the raw-material suppliers. There is no<br />
"yellow UL card".<br />
(7) The data listed for dry material (+)<br />
is largely average values taken from<br />
tests carried out on test specimens<br />
made from round rods ∅ 40 – 60 mm.<br />
Taking the very low water absorption of<br />
POM/PET/PC grades into account, the<br />
values for the mechanical and electrical<br />
properties of test specimens that are<br />
dry (+) and at atmospheric humidity<br />
(++) of these materials can be viewed<br />
as almost identical.<br />
(8) Test specimen: type 1 B.<br />
(9) Test speed: 20 mm/min.<br />
(10) Test speed: 1 mm/min.<br />
(11) Test specimen: Cylinder ∅ 12 x 30 mm.<br />
(12) Pendulum impact tester used: 15 J.<br />
(13) Measured on test specimens<br />
10 mm thick.<br />
(14) Electrode configuration: two cylinders<br />
∅ 25 / ∅ 75 mm; in transformer oil<br />
according to IEC 60296; measured on<br />
test specimens 1 mm thick.<br />
(15) The values below do not apply to the<br />
Ertalyte panels that are 2 to 6 mm thick.<br />
� This table is intended to serve as a<br />
helpful tool when selecting materials.<br />
The data listed here is within the<br />
normal range of product properties.<br />
However, it does not represent<br />
warranted property values and<br />
should not be used for specification<br />
purposes or as the sole basis for<br />
designs.<br />
plastics@reiff-group.com / www.reiff-tp.com
POM C BOARDS<br />
Extruded<br />
Density: 1.41 g/cm 3<br />
Service temperature: -50 °C to +115/110 °C<br />
(5000/20.000 hours)<br />
Colour: natural, black<br />
Item No.<br />
natural<br />
Item No.<br />
black<br />
Thickness<br />
mm<br />
Length<br />
mm<br />
Width<br />
mm<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
Weight/unit<br />
kg<br />
<strong>PLASTICS</strong> 13/43<br />
€/kg<br />
natural<br />
178420 1 2000 1000 3.000 14.92<br />
178430 1.5 2000 1000 4.230 14.92<br />
178440 10031513 2 2000 1000 5.980 14.92 15.76<br />
178450 10005205 3 2000 1000 8.880 14.92 15.76<br />
178460 10028091 4 2000 1000 11.620 14.92 15.76<br />
178470 428310 5 2000 1000 14.520 14.92 15.76<br />
178480 185050 6 2000 1000 17.480 14.92 15.76<br />
177770 650790 8 1000 610 7.700 10.83 11.36<br />
177780 177870 10 1000 610 9.500 10.83 11.36<br />
177790 569280 12 1000 610 11.600 10.83 11.36<br />
177800 177880 16 1000 610 15.200 10.83 11.36<br />
177810 177890 20 1000 610 18.850 10.83 11.36<br />
177820 377020 25 1000 610 23.350 10.83 11.36<br />
177830 177900 30 1000 610 28.400 10.83 11.36<br />
177840 819440 35 1000 610 32.900 10.83 11.36<br />
177850 377050 40 1000 610 37.400 10.83 11.36<br />
177860 177910 50 1000 610 46.400 10.83 11.36<br />
427600 1027960 60 1000 610 55.450 10.83 11.36<br />
10006083 10000606 70 1000 610 64.400 10.83 11.36<br />
427610 4714220 80 1000 610 74.000 10.83 11.36<br />
489380 10072265 100 1000 610 91.900 10.83 11.36<br />
Other dimensions available on request.<br />
€/kg<br />
black
13/44 <strong>PLASTICS</strong><br />
POM C ROUND RODS<br />
Extruded<br />
Item No.<br />
natural<br />
Item No.<br />
black<br />
Length<br />
mm<br />
Density: 1.41 g/cm 3<br />
Service temperature: -50 °C to +115/100 °C<br />
(5000/20.000 hours)<br />
Colour: natural, black<br />
Diameter<br />
mm<br />
Weight/m<br />
kg<br />
€/kg<br />
natural<br />
10006444 1000 3 0.012 11.36<br />
10008765 1000 4 0.020 11.36<br />
177920 10041880 1000 5 0.030 11.36 11.89<br />
177930 10008472 1000 6 0.045 11.36 11.89<br />
177940 4609090 1000 8 0.080 11.36 11.89<br />
177950 178260 1000 10 0.120 11.36 11.89<br />
177960 178270 1000 12 0.180 11.36 11.89<br />
177970 178280 1000 15 0.270 11.36 11.89<br />
177980 650800 1000 16 0.310 11.36 11.89<br />
177990 681740 1000 18 0.390 11.36 11.89<br />
178000 178290 1000 20 0.470 10.83 11.36<br />
178010 10021698 1000 22 0.580 10.83 11.36<br />
178020 178300 1000 25 0.740 10.83 11.36<br />
178030 4221400 1000 28 0.930 10.83 11.36<br />
178040 178310 1000 30 1.060 10.83 11.36<br />
178050 4614390 1000 32 1.190 10.83 11.36<br />
178060 178320 1000 36 1.520 10.83 11.36<br />
178070 178330 1000 40 1.870 10.83 11.36<br />
178080 178340 1000 45 2.370 10.83 11.36<br />
178090 178350 1000 50 2.920 10.83 11.36<br />
178100 1105810 1000 56 3.650 10.83 11.36<br />
178110 178360 1000 60 4.200 10.83 11.36<br />
178120 427620 1000 65 4.920 10.83 11.36<br />
178130 178370 1000 70 5.690 10.83 11.36<br />
178140 427630 1000 75 6.570 10.83 11.36<br />
178150 178380 1000 80 7.460 10.83 11.36<br />
178160 953000 1000 85 8.430 10.83 11.36<br />
178170 178390 1000 90 9.430 10.83 11.36<br />
178180 178400 1000 100 11.650 10.83 11.36<br />
178190 10004450 1000 110 14.150 10.83 11.36<br />
905580 4310150 1000 120 16.900 10.83 11.36<br />
178200 10009519 1000 125 18.300 10.83 11.36<br />
905680 10004592 1000 130 19.800 10.83 11.36<br />
178210 1000 135 21.350 10.83<br />
905690 10002748 1000 140 22.900 10.83 11.36<br />
178220 10018821 1000 150 26.350 10.83 11.36<br />
178230 10008779 1000 160 30.000 10.83 11.36<br />
1133460 1000 170 33.900 10.83<br />
178240 10009345 1000 180 37.900 10.83 11.36<br />
10030254 1000 190 42.300 10.83<br />
178250 10031352 1000 200 46.800 10.83 11.36<br />
10012716 1000 210 54.600 10.83<br />
753270 10047074 1000 220 56.500 10.83 11.36<br />
728120 1000 250 72.850 10.83<br />
10021246 1000 280 91.150 11.36<br />
10029199 10020752 1000 300 104.700 10.83 11.36<br />
€/kg<br />
black<br />
plastics@reiff-group.com / www.reiff-tp.com
PET BOARDS<br />
Extruded<br />
Density: 1.39 g/cm 3<br />
Service temperature: -20 °C to +115/100 °C<br />
(5000/20.000 hours)<br />
Colour: natural<br />
Item No.<br />
Thickness<br />
mm<br />
Other dimensions and blanks<br />
on request.<br />
Length<br />
mm<br />
Width<br />
mm<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/45<br />
Weight/unit<br />
kg €/kg<br />
10018580 3 2000 1000 8.600 18.38<br />
10013220 4 2000 1000 11.400 18.38<br />
10027403 5 2000 1000 14.500 18.38<br />
10040549 8 2000 610 15.180 10.97<br />
4452970 10 1000 610 9.370 10.97<br />
4452980 15 1000 610 14.100 10.97<br />
4452990 20 1000 610 18.550 10.97<br />
4453000 25 1000 610 22.950 10.97<br />
4453010 30 1000 610 27.900 10.97<br />
4453030 40 1000 610 36.750 10.97<br />
4453040 50 1000 610 45.600 10.97<br />
4453050 60 1000 610 54.900 10.97<br />
10008683 80 1000 610 73.250 10.97<br />
10017872 100 1000 610 90.950 10.97<br />
Shop
13/46 <strong>PLASTICS</strong><br />
PET ROUND RODS<br />
Extruded<br />
Item No.<br />
Length<br />
mm<br />
Black colour on request.<br />
Density: 1.39 g/cm 3<br />
Service temperature: -20 °C to +115/100 °C<br />
(5000/20.000 hours)<br />
Colour: natural<br />
Diameter<br />
mm<br />
Weight/m<br />
kg €/kg<br />
10051543 1000 10 0.118 10.73<br />
10004042 1000 15 0.266 10.73<br />
10015202 1000 16 0.302 10.73<br />
10054977 1000 18 0.380 10.73<br />
4077970 1000 20 0.470 10.73<br />
4077980 1000 25 0.730 10.73<br />
4077990 1000 30 1.040 10.73<br />
10000861 1000 36 1.500 10.73<br />
4078000 1000 40 1.840 10.73<br />
4444670 1000 45 2.340 10.73<br />
927710 1000 50 2.880 10.73<br />
927720 1000 60 4.150 10.73<br />
4078010 1000 70 5.620 10.73<br />
4447900 1000 75 6.480 10.73<br />
4078020 1000 80 7.360 10.73<br />
4078030 1000 90 9.310 10.73<br />
4078040 1000 100 11.500 10.73<br />
10008281 1000 110 13.950 10.73<br />
10008285 1000 120 16.650 10.73<br />
4444690 1000 130 19.550 10.73<br />
10022637 1000 140 22.600 10.73<br />
10009458 1000 150 26.000 10.73<br />
10028008 1000 210 50.900 10.73<br />
plastics@reiff-group.com / www.reiff-tp.com
PC 1000 BOARDS AND ROUND RODS<br />
Industrial grade boards<br />
Density: 1.20 g/cm 3<br />
Service temperature: -60 °C to +125/115 °C<br />
(5000/20.000 hours)<br />
Colour: natural<br />
Item No.<br />
Thickness<br />
mm<br />
Other dimensions available on request.<br />
Length<br />
mm<br />
Width<br />
mm<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/47<br />
Weight/unit<br />
kg €/kg<br />
4453070 15 1000 620 12.550 15.45<br />
4453080 20 1000 620 16.400 15.45<br />
4453090 25 1000 620 20.250 15.45<br />
4453100 30 1000 620 24.750 15.45<br />
4453110 40 1000 620 32.500 15.45<br />
4453120 50 1000 620 40.250 15.45<br />
Industrial grade round rods<br />
Density: 1.20 g/cm 3<br />
Service temperature: -60 °C to +125/115 °C<br />
(5000/20.000 hours)<br />
Colour: natural<br />
Item No.<br />
Length<br />
mm<br />
Diameter<br />
mm<br />
Weight/m<br />
kg €/kg<br />
824360 1000 10 0.100 17.82<br />
10004536 1000 16 0.262 17.82<br />
819570 1000 20 0.400 17.82<br />
4394650 1000 25 0.630 17.82<br />
4394670 1000 30 0.900 17.82<br />
4394680 1000 36 1.300 17.82<br />
4394690 1000 40 1.600 17.82<br />
4394700 1000 50 2.500 17.82<br />
4394710 1000 60 3.610 17.82<br />
4394720 1000 70 4.880 17.82<br />
4394730 1000 80 6.390 17.82<br />
4394740 1000 100 9.990 17.82<br />
Shop
13/48 <strong>PLASTICS</strong><br />
PE HD UHMW<br />
Product description for PE HD 1000 UHMW<br />
Material density:<br />
0.94 g/cm 3<br />
Service temperature:<br />
-200 °C to +70 °C/an increase of around 10 % is permissible,<br />
provided that the parts are not subject to significant mechanical<br />
stress.<br />
PE-HD-1000 (UHMW) features high impact strength and notch<br />
toughness even at low temperatures, as well as a high tearing<br />
strength and elongation at tear with optimum long-term<br />
behaviour.<br />
This material will not be destroyed by slow or sudden stresses.<br />
• Very low wear, abrasion-resistant<br />
• Good sliding properties, prevents sticking<br />
• Almost no moisture absorption<br />
• Combustible according to DIN 4102 B2<br />
• Physiologically indifferent (compatible with foodstuffs)<br />
• Anti-adhesive properties (so 100 % sticking not possible)<br />
Comment:<br />
PE HD 1000 UHMW natural is not specially stabilised for outdoor<br />
use and, as such, is intended for indoor applications.<br />
PE HD 1000 UHMW black is specially UV-stabilised for outdoor use.<br />
The properties of PE 1000 mean that optimum sticking is not<br />
possible.<br />
Pressed boards have fewer stresses compared to extruded boards,<br />
so priority should be given to them for milled parts.<br />
Also, page through online!<br />
www.reiff-tp.com<br />
Grades:<br />
Extruded/sliced and pressed boards<br />
Special types modified for parts subject to high stresses on<br />
request<br />
Round rods ram extruded/extruded design<br />
Application:<br />
Machine tools, chemical equipment construction, electroplating<br />
technology, use wherever physiological safety is required and<br />
where sliding properties are necessary along with optimum wear<br />
resistance, e.g. hopper linings.<br />
Processing:<br />
See PE HD<br />
Dimensions:<br />
Boards: Thicknesses of 1 – 8 mm = extruded or sliced boards<br />
10 – 120 mm = pressed/extruded boards<br />
Storage dimensions 2000 x 1000 mm,<br />
Other dimensions on request<br />
Round rods: 20 – 350 mm diameter<br />
Tolerances:<br />
Standard tolerances for thermoplastic/thermosetting plastic<br />
materials<br />
plastics@reiff-group.com / www.reiff-tp.com
TECHNICAL DATA<br />
PE 1000 TIVAR ® materials<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/49<br />
TIVAR ® TIVAR ® TIVAR ®<br />
Properties Norm Unit Eco green 1000 1000 ASTL<br />
DIN name<br />
PE UHMW<br />
Ultra-high molecular<br />
weight polyethylene<br />
partially composed<br />
of reprocessed PE<br />
UHMW<br />
PE UHMW<br />
Ultra-high<br />
molecular weight<br />
polyethylene<br />
PE UHMW<br />
Ultra-high<br />
molecular weight<br />
polyethylene<br />
Material colour(s) – – Green, coloured Natural, coloured black<br />
Molecular weight (average molecular mass) – g/mol Approx. 3 · 10 6 – 7 · 10 6 Approx. 5 · 10 6 < 9 · 10 6<br />
Density ISO 1183 g/cm 3 Approx. 0.94 Approx. 0.93 ≥ 0.935<br />
Water absorption ISO 62 % < 0.1 < 0.1 0.1<br />
Mechanical properties<br />
Yield stress ISO 527 MPa ≥ 20 ≥ 19 ≥ 20<br />
Nominal elongation at break (elongation at tear) ISO 527 % ≥ 50 ≥ 50 ≥ 50<br />
Modulus of elasticity (tensile test) ISO 527 MPa 775 750 790<br />
Impact strength (Charpy) ISO 179 kJ/m 2 No breakage No breakage No breakage<br />
Notch toughness (Charpy) ISO 11542-2 kJ/m 2 ≥ 80 ≥ 80 ≥ 90<br />
Ball indentation hardness ISO 2039-1 N/mm 2 30 – 35 30 – 35 30 – 35<br />
Shore hardness D ISO 868 – 60 – 65 60 – 65 60 – 65<br />
Coefficient of sliding friction – – Approx. 0.2 Approx. 0.2 Approx. 0.2<br />
Wear (sand slurry) – % 150 ± 20 ≤ 120 90<br />
Thermal properties<br />
Melting point DSD, 10 K/min. ISO 3146 °C 135 – 138 135 – 138 135 – 135<br />
Vicat softening temperature ISO 306 °C 80 80 83<br />
Linear coefficient of thermal expansion<br />
– between 23 and 80 °C ISO 11359 K –1 Approx. 2 · 10 -4 Approx. 2 · 10 -4 Approx. 2 · 10 -4<br />
Thermal conductivity ISO 52612 W [m · K] Approx. 0.4 Approx. 0.4 Approx. 0.4<br />
Service temperature (max.) – °C 80 80 80<br />
Service temperature (temporary) – °C 120 120 120<br />
Service temperature (min.) – °C – 150 – 200 – 150<br />
Electrical properties<br />
Dielectric constant at 100 Hz IEC 60250 – – – –<br />
Dielectric power factor at 100 Hz IEC 60250 – – – –<br />
Volume resistivity IEC 60093 Ω · m > 10 3 > 10 12 > 10 6<br />
Surface resistivity IEC 60093 Ω > 10 4 > 10 12 > 10 6<br />
Dielectric strength IEC 60243 kV/mm – 45 –<br />
Physiological properties<br />
Complies with regulations as per<br />
EU Plastics Directive 2002/72/EC No Yes Yes<br />
FDA Regulation 21CFR177.1520 No Yes No<br />
FDA Regulation 21CFR178.2010 No N/A N/A<br />
FDA Regulation 21CFR178.3297 No Yes No<br />
Notes for the user:<br />
The information in the data sheets is to the best of our current knowledge: it should not be considered as an agreement to provide nor a<br />
warranty of particular properties. In each case, it is down to the user to decide whether a material is suitable for the application at hand.<br />
We reserve the right to make changes to the stated data.<br />
The values provided relate to a board 40 mm thick. The technical values may vary as a result of the process used, depending on the<br />
thickness.
13/50 <strong>PLASTICS</strong><br />
PE 1000 BOARDS<br />
Pressed<br />
Item No.<br />
natural<br />
Minimum<br />
order<br />
€ 40.–<br />
Item No.<br />
Green<br />
Item No.<br />
black<br />
Thickness<br />
mm<br />
Density: 0.94 g/cm 3<br />
Service temperature: -200 °C to +70 °C<br />
(5000/20.000 hours)<br />
Colour: natural, green for indoor applications,<br />
black UV-stabilised<br />
Length<br />
mm<br />
Width<br />
mm<br />
Weight/unit<br />
kg<br />
€/kg<br />
natural<br />
€/kg<br />
Green<br />
180110 10070000 1 2000 1000 2.300 18.72 19.28<br />
180120 877230 2 2000 1000 3.800 11.74 12.84<br />
180130 825620 10012662 3 2000 1000 5.800 11.74 12.84 12.84<br />
180140 842480 4324600 4 2000 1000 7.700 11.74 12.84 12.84<br />
180150 681800 10033740 5 2000 1000 9.600 10.79 11.16 11.16<br />
180160 470090 4568890 6 2000 1000 11.500 10.79 11.16 11.16<br />
180170 410760 4568900 8 2000 1000 15.400 10.79 11.16 11.16<br />
180180 410770 4324650 10 2020 1010 20.000 9.95 10.40 10.40<br />
180190 410780 4385580 12 2020 1010 24.100 9.95 10.40 10.40<br />
180200 569620 4324610 15 2020 1010 30.100 9.77 10.13 10.13<br />
180210 662130 4324620 20 2020 1010 40.100 9.77 10.13 10.13<br />
180220 613260 4324630 25 2020 1010 50.100 9.77 10.13 10.13<br />
180230 613270 4324640 30 2020 1010 60.100 9.77 10.13 10.13<br />
410750 35 2020 1010 70.100 9.77<br />
180240 871670 4441390 40 2020 1010 80.200 9.77 10.13 10.13<br />
627260 904590 50 2020 1010 100.200 9.77 10.13<br />
4165590 4125390 60 2020 1010 120.200 9.77 10.13<br />
4326800 70 2020 1010 140.300 10.13<br />
4125400 80 2020 1010 160.300 10.13<br />
€/kg<br />
black<br />
plastics@reiff-group.com / www.reiff-tp.com
PE 1000 ROUND RODS<br />
Extruded<br />
Density: 0.94 g/cm 3<br />
Service temperature: -200 °C to +70 °C<br />
(5000/20.000 hours)<br />
Colour: natural, green for indoor applications,<br />
black UV-stabilised<br />
Item No.<br />
natural<br />
Item No.<br />
Green<br />
Item No.<br />
black<br />
Other dimensions available on request.<br />
Length<br />
mm<br />
Diameter<br />
mm<br />
Weight/m<br />
kg<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/51<br />
€/kg<br />
natural<br />
€/kg<br />
Green<br />
569320 4021410 4574480 1000 20 0.310 10.50 10.76 10.76<br />
406180 4662670 4615680 1000 25 0.490 10.50 10.76 10.76<br />
180380 1066410 4615690 1000 30 0.700 10.50 10.76 10.76<br />
569330 1096460 10024308 1000 35 0.960 10.50 10.76 10.76<br />
180390 1066430 4615700 1000 40 1.300 10.50 10.76 10.76<br />
180400 1066440 4615710 1000 50 2.000 10.50 10.76 10.76<br />
4714230 1000 55 2.350 10.76<br />
180410 1066450 4615720 1000 60 2.900 10.50 10.76 10.76<br />
180420 1066470 10042454 1000 70 4.000 10.50 10.76 10.76<br />
180430 1066480 10026283 1000 80 5.200 10.50 10.76 10.76<br />
180440 1066490 10056556 1000 90 6.600 10.50 10.76 10.76<br />
180450 1066500 1000 100 8.100 10.50 10.76<br />
180460 10022023 1000 110 9.800 10.50 10.76<br />
180470 1066520 10077418 1000 120 11.700 10.50 10.76 10.76<br />
4198560 10050506 1000 125 12.700 10.50 10.76<br />
588720 10038071 1000 130 13.700 10.50 10.76<br />
10030164 1000 140 15.900 10.50<br />
1203560 10035163 1000 150 18.200 10.50 10.76<br />
406190 10037361 1000 160 20.700 10.50 10.76<br />
10016894 10040750 10014715 1000 180 26.200 10.50 10.76 10.76<br />
415890 4315030 1000 200 32.400 10.50 10.76<br />
€/kg<br />
black
13/52 <strong>PLASTICS</strong><br />
PMMA ACRYLIC GLASS<br />
Product description for PMMA (polymethyl methacrylate)<br />
Material density:<br />
1.19 g/cm 3<br />
Service temperature:<br />
–20 °C to +70 °C (for PMMA XT/extruded)<br />
–20 °C to +80 °C (for PMMA GS/cast)<br />
Amorphous thermoplastics with low moisture content and<br />
water absorption. Glass clear with highly luminous surface, high<br />
brilliance and crystal clear transparency, can be dyed in many<br />
colours, transparent and muted.<br />
Main properties of PMMA:<br />
• Hard and rigid, but brittle – shatter-proof to a limited extent,<br />
up to impact-resistant<br />
• Very high weathering and ageing resistance<br />
• Very good surface<br />
• Large range of colours in both grades<br />
• Good chemical resistance to dilute acids (average concentration)<br />
• Resistant to organic solvents to a limited extent<br />
• Not resistant to strong acids/nitro-cellulose combi thinners, etc.<br />
• Good cutting properties (short cut)<br />
• Very good sticking properties<br />
• Physiologically safe (suitable for contact with foodstuffs)<br />
Comment:<br />
Important: PMMA is prone to stress cracks<br />
(if emulsions, cutting oils and detergents that contain solvents are<br />
used, this can lead to stress cracks).<br />
The relatively high coefficient of thermal expansion should be<br />
taken into account when creating designs. If used outdoors, up to<br />
approx. 0.5 % or ± 5 mm/metre.<br />
Grades:<br />
PMMA XT/extruded clear, transparent/as well as in various<br />
standard colours<br />
PMMA GS/cast clear, transparent/as well as in various standard<br />
colours<br />
Thickness tolerances according to DIN ISO 7823-1/2<br />
PMMA GS = 2 – 25 mm tolerance ±10 % plus 0.4 mm<br />
(e.g. 8 mm of 6.8 – 9.2 mm)<br />
PMMA GS block product > 25 mm –0/+4 to – 0/+7 mm according to<br />
thickness<br />
PMMA XT = ±5 %<br />
PMMA GS cast boards are manufactured between two panes of<br />
glass and polymerised in batches. They have a very high molecular<br />
weight and, as a result, are more rigid and less prone to cracking,<br />
making them easier to process subsequently.<br />
PMMA XT extruded boards are continuously manufactured using<br />
an extruder, possess a lower molecular weight and are thus more<br />
flexible and easier to deform.<br />
Application:<br />
Construction and protective glazing, device covers, machine<br />
protection, roofing<br />
Processing:<br />
Good cutting properties (short cut) High cutting speeds and<br />
sufficient cooling are required, as friction causes PMMA to<br />
overheat and then to smear. Good hot forming, very good sticking<br />
properties (see machining information)<br />
Dimensions:<br />
Boards 1 – 50 mm<br />
Tubes 10 – 200 mm outer diameter<br />
Round rods 5 – 100 mm diameter<br />
Board dimensions Up to 2050 x 3050 mm<br />
Round and tube lengths 2000 mm each<br />
Boards available in a range of colours and grades.<br />
Please observe the detailed list of dimensions for each grade.<br />
Material name PMMA GS PMMA XT<br />
Cast board Extruded board<br />
Properties Norm Unit<br />
Tensile strength ISO 527 (1) MPa 75 70<br />
Elongation at tear ISO 527 (1) % 4 4<br />
Bending strength ISO 178 (2) MPa 116 107<br />
Flexural modulus of elasticity ISO 178 (2) MPa 3210 3030<br />
Charpy impact strength ISO 179 (3) kJ/m 3 12 10<br />
Vicat softening point ISO 306 (4) method A °C > 100 > 105<br />
Rockwell hardness ISO 2039-2 M scale 102 101<br />
Transparency ASTM D1003 % (5) > 92 > 92<br />
Refractive index ISO 489/A – 1.49 –<br />
Water absorption ISO 62 % 0.2 0.2<br />
Relative density ISO 1183 – 1.19 1.19<br />
Note: (1) 5 mm/minute; (2) 2 mm/minute; (3) unnotched; (4) method A; (5) in 3 mm<br />
Shop<br />
plastics@reiff-group.com / www.reiff-tp.com
ACRYLIC GLASS/PLExIGLAS ® BOARDS<br />
Extruded, transparent<br />
Density: 1.19 g/cm 3<br />
Service temperature: -40 °C to +70 °C<br />
UV-resistant<br />
Colour: no colour<br />
Item No.<br />
Thickness<br />
mm<br />
Length<br />
mm<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/53<br />
Width<br />
mm Type €/m²<br />
180610 2 2050 1250 Acrylic glass xt 18.68<br />
180620 3 2050 1250 Acrylic glass xt 25.81<br />
180630 4 2050 1250 Acrylic glass xt 34.41<br />
180640 5 2050 1250 Acrylic glass xt 42.99<br />
180650 6 2050 1250 Acrylic glass xt 51.61<br />
4180230 8 2050 1250 Acrylic glass xt 68.81<br />
4437770 10 2050 1250 Acrylic glass xt 86.02<br />
Cast Plexiglas ®<br />
Density: 1.19 g/cm 3<br />
Service temperature: -40 °C to +70 °C<br />
UV-resistant<br />
Colour: no colour<br />
Item No.<br />
Thickness<br />
mm<br />
Length<br />
mm<br />
Width<br />
mm Type €/m²<br />
612920 3 3050 2030 Plexiglas ® GS 38.63<br />
612930 4 3050 2030 Plexiglas ® GS 49.17<br />
612940 5 3050 2030 Plexiglas ® GS 58.54<br />
612950 6 3050 2030 Plexiglas ® GS 77.24<br />
612960 8 3050 2030 Plexiglas ® GS 110.26<br />
612970 10 3050 2030 Plexiglas ® GS 128.81<br />
10018116 12 3050 2030 Plexiglas ® GS 136.73<br />
4506160 15 3050 2030 Plexiglas ® GS 199.36<br />
10002289 20 3050 2030 Plexiglas ® GS 259.55<br />
180600 25 3000 2000 Plexiglas ® GS 352.32<br />
Workshop and<br />
machining<br />
service<br />
Other dimensions available on request.
13/54 <strong>PLASTICS</strong><br />
PC MAKROLON ®<br />
Technical data for PC (polycarbonate) Makrolon ® GP<br />
Advantages:<br />
• Extremely high impact strength<br />
• Wide temperature resistance range<br />
• Good fire protection classification<br />
Makrolon ® GP are clear, polished, UV-stabilised polycarbonate<br />
boards. They provide an extremely high impact strength, which<br />
exceeds the physical properties of their class. Makrolon ®<br />
solid boards are temperature-resistant in the range -100 °C to<br />
+120 °C, are visually very clear and have a good fire protection<br />
classification.<br />
Makrolon ® GP clear 099 is a clear board with a high degree of<br />
transparency.<br />
Makrolon ® UV clear 2099 is a clear, transparent board with UV<br />
protection.<br />
Makrolon ® NR clear 099 is a transparent board with a matt antireflective<br />
coating and enhanced UV protection on one side.<br />
Makrolon ® GP white 130 and white 150 are white, translucent<br />
boards with good light scatter.<br />
Makrolon ® GP umbra 775 are translucent boards of a brownish<br />
colour.<br />
Makrolon ® FR clear 099 is a colourless, transparent board with an<br />
enhanced fire protection classification, tested to UL 94.<br />
Makrolon ® FG clear 099 is a colourless, transparent board for use<br />
in the food industry and the medical sector.<br />
Applications:<br />
Makrolon ® GP boards are incredibly well suited for use as machine<br />
protectors, lamp covers, signs and billboards, as well as wall separating<br />
elements and door glazing.<br />
The boards are extremely impact-resistant and provide outstanding<br />
protection against wilful destruction. Makrolon ® GP boards can<br />
be hot formed, cold bent and are easy to process.<br />
Properties Test conditions Guide values Unit Test method<br />
The mechanical properties have been determined on board material 4 mm or 3 mm1) PHYSICAL<br />
Density 1.2 g/cm<br />
thick.<br />
3 ISO 1183-1<br />
Moisture absorption<br />
After storage in normal atmospheric conditions<br />
23 °C/50 % RH<br />
0.15 % ISO 62-4<br />
After storage in water at 23 °C up to saturation 0.35 % ISO 62-1<br />
Refractive index<br />
MECHANICAL<br />
20 °C 1.586 – ISO 489<br />
Yield stress › 60 MPa ISO 527-2/1B/50<br />
Elongation under yield stress 6 % ISO 527-2/1B/50<br />
Tensile strength › 60 MPa ISO 527-2/1B/50<br />
Elongation at tear › 70 % ISO 527-2/1B/50<br />
Modulus of elasticity 2.400 MPa ISO 527-2/1B/1<br />
Limiting bending stress Approx. 90 MPa ISO 178<br />
Impact strength Charpy without notches No breakage kJ/m2 ISO 179/1fU<br />
Charpy notched Approx. 11 kJ/m2 ISO 179/1eA<br />
Izod notched Approx. 10 kJ/m2 ISO 180/1A<br />
Izod notched 1) Approx. 70 kJ/m2 THERMAL<br />
ISO 180/4A<br />
Vicat softening temperature Method B50 148 °C ISO 306<br />
Thermal conductivity 0.2 W/m K DIN 52612<br />
Linear coefficient of thermal expansion 0.065 mm/m°C DIN 53752-A<br />
Thermal stability Method A: 1.80 MPa 127 °C ISO 75-2<br />
ELECTRICAL<br />
Method B: 0.45 MPa 139 °C ISO 75-2<br />
Dielectric strength 35 kV/mm IEC 60243-1<br />
Volume resistivity 1016 Ohm · cm IEC 60093<br />
Surface resistivity 1014 Ohm IEC 60093<br />
Dielectric constant At 103 Hz 3.1 IEC 60250<br />
At 106 Hz 3 IEC 60250<br />
Dielectric power factor At 103 Hz 0.0005 IEC 60250<br />
At 106 Hz 0.009 IEC 60250<br />
plastics@reiff-group.com / www.reiff-tp.com
PC MAKROLON ® GP<br />
Product description for PC (polycarbonate) Makrolon ®<br />
Transparency:<br />
Test method according to DIN 5036<br />
The stated thicknesses are not all available as standard. Please<br />
contact us for further details. The stated values are guides.<br />
Available dimensions:<br />
Makrolon ® is available in thicknesses of 0.75 – 15 mm and in the<br />
following dimensions; other dimensions, colours and board thicknesses<br />
may be requested.<br />
Formats (standard):<br />
2.050 x 1.250 mm<br />
3.050 x 2.050 mm<br />
Fire protection classification (*):<br />
Oxygen index (LOI) 28% ISO 4589-2, method A.<br />
Glow-wire test, IEC 60695-2-12, in °C (*):<br />
Colours:<br />
Makrolon ® GP clear 099<br />
Makrolon ® UV clear 2099<br />
Makrolon ® NR clear 099<br />
Makrolon ® GP white 130<br />
Makrolon ® FR clear 099<br />
Makrolon ® GP white 150<br />
Makrolon ® FG clear 099<br />
Makrolon ® GP umbra 775<br />
Continuous service temperature:<br />
The continuous service temperature is approx. 120 °C.<br />
(*) Fire protection certificates are only valid for a limited time. Please check each document for validity.<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/55<br />
Transparency as a % 0.75 1 1.5 2 3 4 5 6 8 10 12 15<br />
Makrolon ® GP clear 099 90 90 89 89 88 87 87 86 85 83 82 80<br />
Makrolon ® UV clear 2099 88 87 87 86 85 84 82 81 79<br />
Makrolon ® NR clear 099 83 83 82 82 80<br />
Makrolon ® GP white 130 40 30 23 18 13<br />
Makrolon ® GP white 150 60 50 40 33 28 20<br />
Makrolon ® GP umbra 775 75 69 65 62 53<br />
Makrolon ® FR clear 099 88 86 85 84<br />
Country Standard Classification Thickness Colour<br />
Germany DIN 4102 B1 (indoors) 1 – 6 mm Clear 099<br />
Burning droplets 2 – 3 mm White 150<br />
B2 ≥ 0.75 mm All colours<br />
France NFP 92-501 & 505 M1 0.75 mm Clear 099<br />
M2 1 – 15 mm Clear 099<br />
M2 2 – 12 mm White 130<br />
NFP 16-101 & 102 F1 0.75 – 15 mm Clear 099<br />
F1 3 – 12 mm White 130<br />
USA UL 94 V0 ≥ 2 mm FR clear 099 (raw material)<br />
0.75 1 1.5 2 3 4 5 6 12<br />
Makrolon ® GP clear 099 850 850 800 800 850 960 960 960<br />
Makrolon ® NR white 130 900 960 960<br />
Makrolon ® GP white 150 960 960
13/56 <strong>PLASTICS</strong><br />
PC MAKROLON ®<br />
Boards<br />
Item No.<br />
GP clear 099<br />
Item No.<br />
UV clear<br />
2099<br />
Other dimensions, grades<br />
and colours on request.<br />
Thickness<br />
mm<br />
Density: 1.20 g/cm 3<br />
Service temperature: -100 °C to +120 °C<br />
Special types UV-resistant<br />
Colour: transparent<br />
Length<br />
mm<br />
Width<br />
mm<br />
€/m²<br />
GP clear<br />
099<br />
€/m²<br />
UV clear<br />
2099<br />
842670 1 2050 1250 18.42<br />
10020743 1.5 2050 1250 26.96<br />
773700 2 2050 1250 35.08<br />
773710 4449620 3 2050 1250 49.75 52.25<br />
773720 1108340 4 2050 1250 66.31 69.64<br />
773730 4449630 5 2050 1250 82.98 87.15<br />
773740 1108320 6 2050 1250 99.56 104.52<br />
773750 4449640 8 2050 1250 132.71 139.32<br />
773760 10 2050 1250 165.96<br />
872530 4449650 12 2050 1250 210.80 221.36<br />
plastics@reiff-group.com / www.reiff-tp.com
PET<br />
Properties of PET (polyester boards), e.g. Axpet ®<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/57<br />
Transparency:<br />
Test method according to DIN 5036. The stated thicknesses are not all available as standard. Please contact us for further details.<br />
The stated values are guides.<br />
Transparency as a % 0.8 1 1.5 2 3 4 5 6<br />
Axpet ® clear 099 90 89 89 88 87 86 85 84<br />
Axpet ® NR clear 099 88 87 87 86<br />
Axpet ® white 100 ‹ 2 ‹ 1 ‹ 1<br />
Axpet ® white 130 28 28 28 30<br />
Axpet ® UV clear 2099 89 88 87 86 85 84<br />
Available dimensions:<br />
Axpet ® is available in thicknesses of 0.8 – 6 mm and in the<br />
following dimensions; other dimensions, colours and board<br />
thicknesses<br />
may be requested.<br />
Formats (standard):<br />
2.050 x 1.250 mm<br />
3.050 x 2.050 mm<br />
Fire protection classification (*):<br />
Oxygen index (LOI) 28 % ISO 4589-2<br />
Glow-wire test, IEC 60695-2-12, in °C (*):<br />
Colours:<br />
Axpet ® clear 099<br />
Axpet ® NR clear 099<br />
Axpet ® white 100<br />
Axpet ® white 130<br />
Axpet ® UV clear 2099<br />
Continuous service temperature:<br />
The continuous service temperature without load is approx. 60 °C.<br />
Country Standard Classification Thickness Colour<br />
Germany DIN 4102 B1 (indoors)<br />
0.8 – 6 mm Clear 099<br />
Burning droplets<br />
0.8 – 2 mm NR clear 099<br />
1 – 4 mm White 130<br />
Great Britain BS 476 Part 7 Class 1Y 1.5 + 6 mm Clear 099<br />
France NFP 92-501 + 505 M1<br />
M2<br />
0.8 1 1.5 2 2.5 3 4 5 6<br />
Axpet ® clear 099 960 960 960 960 960 960<br />
Axpet ® NR clear 099 900<br />
Axpet ® white 100 900 960<br />
Axpet ® white 130 960 960 960 960 960<br />
(*) Fire protection certificates are only valid for a limited time. Please check each document for validity.<br />
6 mm Clear 099<br />
0.8 – 5 mm Clear 099<br />
0.8 – 4 mm NR clear 099<br />
1 – 4 mm White 130<br />
NFP 16-101 + 102 F1 0.8 – 6 mm Clear 099<br />
1 – 4 mm White 130
13/58 <strong>PLASTICS</strong><br />
PET<br />
Properties of PET (polyester boards), e.g. Axpet ®<br />
Advantages:<br />
• Good impact strength<br />
• Good fire protection classification<br />
• Compatible with foodstuffs<br />
Axpet ® are solid boards made from thermoplastic polyester.<br />
They provide high impact strength, have a good fire protection<br />
classification and are compatible with foodstuffs. Axpet ® is<br />
resistant to chemicals and fully recyclable.<br />
Axpet ® clear 099 are clear boards with a high degree of<br />
transparency and luminosity.<br />
Axpet ® NR clear 099 are transparent boards with a non-reflective<br />
matt coating on one side.<br />
Axpet ® white 100 are white, opaque boards, i.e. they are not<br />
transparent, even in narrow versions.<br />
Axpet ® white 130 are translucent boards that offer good light<br />
scatter in combination with an attractive white colour.<br />
The mechanical properties have been determined on board material 4 mm thick.<br />
Axpet ® UV clear 2099 are clear, transparent boards with UV<br />
protection on both sides to prevent yellowing.<br />
Applications:<br />
Ideal indoor applications for Axpet ® : POS (displays, price label<br />
holders, shelf dividers), poster covers, billboards (including<br />
backlit ones), signposts, advertising signs, containers and trays<br />
for foodstuffs, decorative inserts, pharmaceutical products, flat<br />
machine covers<br />
The boards are easy to machine and screen print. Due to the<br />
crystallisation characteristics of polyester, white areas can appear<br />
on the board during hot forming.<br />
Axpet ® boards can be cold folded easily and produce a hinge<br />
effect. For outdoor applications, we recommend Axpet ® UV<br />
boards.<br />
Properties Test conditions Guide values Unit Test method<br />
PHYSICAL<br />
Density 1.33 g/cm3 ISO 1183-1<br />
Moisture absorption<br />
After storage in normal atmospheric conditions<br />
23 °C/50 % RH<br />
0.2 % ISO 62-4<br />
After storage in water at 23 °C up to saturation 0.5 % ISO 62-1<br />
Refractive index<br />
MECHANICAL<br />
20 °C 1.585 – ISO 489<br />
Yield stress › 55 MPa ISO 527-2/1B/50<br />
Elongation under yield stress 4 % ISO 527-2/1B/50<br />
Tensile strength › 55 MPa ISO 527-2/1B/50<br />
Elongation at tear › 25 % ISO 527-2/1B/50<br />
Modulus of elasticity 2.500 MPa ISO 527-2/1B/1<br />
Limiting bending stress Approx. 80 MPa ISO 178<br />
Impact strength Charpy without notches No breakage kJ/m2 ISO 179/1fU<br />
Charpy notched Approx. 4 kJ/m2 ISO 179/1eA<br />
Izod notched Approx. 3 kJ/m2 THERMAL<br />
ISO 180/1A<br />
Vicat softening temperature Method B50 75 °C ISO 306<br />
Thermal conductivity 0.25 W/m K DIN 52612<br />
Linear coefficient of thermal expansion 0.05 mm/m°C DIN 53752-A<br />
Thermal stability Method A: 1.80 MPa 63 °C ISO 75-2<br />
ELECTRICAL<br />
Method B: 0.45 MPa 70 °C ISO 75-2<br />
Dielectric strength 60 kV/mm IEC 60243-1<br />
Volume resistivity 1015 Ohm · cm IEC 60093<br />
Surface resistivity 1016 Ohm IEC 60093<br />
Dielectric constant At 103 Hz 3.4 IEC 60250<br />
At 106 Hz 3.1 IEC 60250<br />
Dielectric power factor At 103 Hz 0.015 IEC 60250<br />
At 106 Hz 0.056 IEC 60250<br />
Shop<br />
plastics@reiff-group.com / www.reiff-tp.com
PETG<br />
Properties of PETG (polyester boards) Vivak ®<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/59<br />
Transparency:<br />
Test method according to DIN 5036. The stated thicknesses are not all available as standard. Please contact us for further details. The<br />
stated values are guides.<br />
Transparency as a % 0.5 0.75 1 1.5 2 2.5 3 4 5 6 8 10 12<br />
Vivak ® clear 099 90 90 90 90 89 89 88 88 87 86 85 84 80<br />
Vivak ® bronze 850 70 60 50 45 36 27<br />
Vivak ® fluo green 680 80<br />
Vivak ® fluo red 330 28<br />
Vivak ® fluo orange 250 52<br />
Available dimensions:<br />
Vivak ® is available in thicknesses of 0.5 – 10 mm and in the following<br />
dimensions; other dimensions, colours and board thicknesses<br />
may be requested.<br />
Formats (standard):<br />
2.050 x 1.250 mm<br />
3.050 x 2.050 mm<br />
Colours:<br />
Vivak ® clear 099<br />
Vivak ® bronze 850<br />
Vivak ® fluo green 680<br />
Vivak ® fluo red 330<br />
Vivak ® fluo orange 250<br />
Fire protection classification (*):<br />
Oxygen index (LOI) 28% ISO 4589-2<br />
Glow-wire test, IEC 60695-2-12, in °C (*):<br />
Hot forming:<br />
Thanks to their outstanding flow properties and reproduction of<br />
detail, Vivak ® boards can be thermally formed at low temperatures<br />
without being pre-dried. Due to its low specific thermal capacity,<br />
Vivak ® requires only a little energy for hot forming.<br />
Continuous service temperature:<br />
The continuous service temperature is approx. 65 °C.<br />
Country Standard Classification Thickness Colour<br />
Europe EN 13501-1 B-s1, d0<br />
B-s2, d0<br />
Germany DIN 4102<br />
DIN 54837/5510-2<br />
Italy CSE RF 2/75/A<br />
CSE RF 3/77<br />
France NFP 92-501 & 505<br />
NFP 16-101 & 102<br />
B1 (indoors)<br />
S4/SR2/ST2<br />
Class 1<br />
(wall)<br />
M2<br />
F1<br />
0.5 0.75 1 1.5 2 2.5 3 4<br />
Vivak ® clear 099 960 960 900 960 960 960 960 960<br />
Vivak ® bronze 850 960 960<br />
(*) Fire protection certificates are only valid for a limited time. Please check each document for validity.<br />
2 – 8 mm Clear 099<br />
2 – 6 mm All colours<br />
0.5 – 10 mm Clear 099<br />
2 – 6 mm Clear 099<br />
2 – 8 mm All colours<br />
2 – 5 mm Clear 099<br />
0.5 – 12 mm Clear 099<br />
USA UL 94 V-2 ≥ 3 mm Clear 099<br />
(raw material)<br />
Also, page through online!<br />
www.reiff-tp.com
13/60 <strong>PLASTICS</strong><br />
PETG<br />
Properties of PETG (polyester boards) Vivak ®<br />
Advantages:<br />
• Outstanding hot forming properties<br />
• Good impact strength<br />
• Compatible with foodstuffs<br />
• Good fire protection classification<br />
Vivak ® are solid boards made from thermoplastic copolyester.<br />
They provide high impact strength, have a good fire protection<br />
classification, are compatible with foodstuffs and are fully<br />
recyclable.<br />
Vivak ® clear 099 are clear boards with an extremely high degree of<br />
transparency and good luminosity.<br />
Vivak ® bronze 850 boards are bronze and transparent.<br />
Vivak ® fluo are glossy, transparent boards with high luminosity<br />
and extremely bright edges.<br />
Applications:<br />
Ideal applications for Vivak ® : POS (displays, price label holders,<br />
shelf dividers), signposts, advertising signs, containers and trays<br />
for foodstuffs, pharmaceutical applications, flat and shaped<br />
machine covers, room dividers<br />
Vivak ® can be hot formed quickly with little energy consumption;<br />
short production time, extremely good drawing ratios and printing<br />
reproducibility without pre-drying. It is easy to screen print and<br />
machine.<br />
Properties Test conditions Guide values Unit Test method<br />
PHYSICAL<br />
Density 1.27 g/cm3 ISO 1183-1<br />
Moisture absorption<br />
After storage in normal atmospheric conditions<br />
23 °C/50 % RH<br />
0.2 % ISO 62-4<br />
After storage in water at 23 °C up to saturation 0.6 % ISO 62-1<br />
Refractive index<br />
MECHANICAL<br />
20 °C 1.567 – ISO 489<br />
Yield stress › 45 MPa ISO 527-2/1B/50<br />
Elongation under yield stress 4 % ISO 527-2/1B/50<br />
Tensile strength › 45 MPa ISO 527-2/1B/50<br />
Elongation at tear › 35 % ISO 527-2/1B/50<br />
Modulus of elasticity 2.200 MPa ISO 527-2/1B/1<br />
Limiting bending stress Approx. 80 MPa ISO 178<br />
Impact strength Charpy without notches No breakage kJ/m2 ISO 179/1fU<br />
Charpy notched Approx. 7 kJ/m2 ISO 179/1eA<br />
Izod notched Approx. 6 kJ/m2 THERMAL<br />
ISO 180/1A<br />
Vicat softening temperature Method B50 80 °C ISO 306<br />
Thermal conductivity 0.2 W/m K DIN 52612<br />
Linear coefficient of thermal expansion 0.05 mm/m°C DIN 53752-A<br />
Thermal stability Method A: 1.80 MPa 63 °C ISO 75-2<br />
ELECTRICAL<br />
Method B: 0.45 MPa 70 °C ISO 75-2<br />
Dielectric strength 20 kV/mm IEC 60243-1<br />
Volume resistivity 1015 Ohm · cm IEC 60093<br />
Surface resistivity 1016 Ohm IEC 60093<br />
Dielectric constant At 103 Hz 2.6 IEC 60250<br />
At 106 Hz 2.4 IEC 60250<br />
Dielectric power factor At 103 Hz 0.005 IEC 60250<br />
At 106 Hz 0.02 IEC 60250<br />
The mechanical properties have been determined on board material 4 mm thick.<br />
Also, page through online!<br />
www.reiff-tp.com<br />
plastics@reiff-group.com / www.reiff-tp.com
PETG<br />
Boards<br />
Density: 1.20 g/cm 3<br />
Service temperature: -100 °C to +110 °C<br />
Special types UV-resistant<br />
Colour: transparent<br />
clear099<br />
Item No.<br />
Thickness<br />
mm<br />
Length<br />
mm<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/61<br />
Width<br />
mm €/m²<br />
1156730 0.50 2050 1250 5.68<br />
10076275 0.75 2050 1250 8.70<br />
839010 1 2050 1250 10.33<br />
931720 1.5 2050 1250 14.80<br />
824980 2 2050 1250 19.68<br />
824990 3 2050 1250 29.55<br />
825000 4 2050 1250 39.37<br />
825010 5 2050 1250 49.24<br />
825020 6 2050 1250 59.08<br />
825220 8 2050 1250 78.79<br />
4236410 10 2050 1250 98.65<br />
All prices indicated in this<br />
catalogue are subject to<br />
federal VAT.
13/62 <strong>PLASTICS</strong><br />
uPVC GLASS<br />
pPVC TRANSPARENT<br />
Properties of uPVC glass (polyvinyl chloride) transparent<br />
Density:<br />
1.37 g/cm 3<br />
Service temperature:<br />
±0° to +60 °C<br />
uPVC glass offers standard impact resistance and has been<br />
specially designed for indoor use. The material is transparent and<br />
offers high chemical resistance to acids and alkalis.<br />
• Simple processing possible<br />
• Outstanding electrical insulating properties<br />
• Good dimensional stability and rigidity<br />
• Low moisture absorption<br />
• Good transparency, e.g. 4 mm = 78%<br />
Comment:<br />
uPVC glass features protective film on both sides to protect it<br />
against sustaining surface damage during transport or storage.<br />
Important: Do not store outside with protective film in place!<br />
Strong sunlight causes the film to polymerise and it can then only<br />
be removed with great difficulty.<br />
Standard uPVC types do not meet the requirements of the German<br />
Foodstuffs Act.<br />
Properties of pPVC boards (polyvinyl chloride – plasticised)<br />
Material density:<br />
1.22 g/cm 3<br />
Service temperature:<br />
–35 °C standard resistance to cold, up to +60 °C<br />
pPVC boards, transparent, particularly for use as replacement<br />
swing-door leaves, rolling or folding gates, or strip doors.<br />
Board strips for vertical blinds with round extruded edges.<br />
• For sound and heat insulation<br />
• Fire behaviour according to DIN 53 382, i.e. does not continue to<br />
burn or smoulder<br />
• High cold crack resistance<br />
• Transparency > 80 %<br />
• Stabilised against ageing and UV<br />
• High wear resistance<br />
Filter and light-protection material also characterised by:<br />
• Reliable absorption of damaging rays<br />
• Protection against flying sparks<br />
• Non-flammable<br />
• DIN tested safety (GS) UV 4 or 7<br />
Comment:<br />
Special grades – particularly for cold-store areas,<br />
with excellent flexibility even at negative temperatures:<br />
–45 °C extremely resistant to cold, up to +60 °C (on request)<br />
Grades:<br />
uPVC glass transparent, standard grade,<br />
uPVC glass SX transparent, a special design with an improved<br />
impact-resistance grade<br />
Application:<br />
Transparent covers and glazing for machine tools, chemical<br />
equipment and laboratory construction, and the electrical industry.<br />
A material for the advertising sector and the building industry,<br />
partition construction, sign production, for deep-drawn parts and<br />
switch cabinet manufacture, etc.<br />
Processing:<br />
Good machining possible, hot forming, bonding, welding, printing<br />
Dimensions:<br />
Boards: Thicknesses of 1 – 15 mm<br />
2.000 x 1.000 mm<br />
3.000 x 1.500 mm<br />
Tubes: OD 6 – 160 mm<br />
Grades:<br />
pPVC boards natural, transparent,<br />
Fabric-reinforced boards, as well as filter and light-protection<br />
strips including fastening material and installation available on<br />
request<br />
Application:<br />
Transparent grade, e.g. for flexible door leaves of any type.<br />
Filter protection with sun protection factor (strip goods)<br />
Tech. grade, colour natural, e.g. for machine bases, as impact<br />
protection for linings, as well as seals and punched parts<br />
Processing:<br />
Can be cut/punched/stuck to one another using solvent adhesives<br />
Dimensions:<br />
Board thickness 2 - 3 - 4 - 5 - 7 - 10 mm – 1.000 mm standard width<br />
Special widths up to 2.200 mm possible (on request)<br />
Roll lengths of 20 m/or blanks<br />
pPVC board strips, transparent, with round extruded edges<br />
200 x 2 mm/300 x 3 mm/400 x 4 mm/roll length of 50 m or blanks<br />
plastics@reiff-group.com / www.reiff-tp.com
UPVC BOARDS<br />
Film-coated on both sides<br />
Density: 1.41 g/cm 3<br />
Service temperature: +/-0 °C to +60 °C<br />
Largely UV-stabilised<br />
Special types: -20 °C to +80 °C<br />
UV-stabilised<br />
Colour: transparent<br />
Item No.<br />
Minimum<br />
order<br />
€ 40.–<br />
Thickness<br />
mm<br />
Length<br />
mm<br />
Width<br />
mm<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/63<br />
Weight/unit<br />
kg €/kg<br />
181750 1 2000 1000 2.900 7.15<br />
681820 1.5 2000 1000 4.300 7.15<br />
181760 2 2000 1000 5.800 7.15<br />
181770 3 2000 1000 8.600 7.15<br />
181780 4 2000 1000 11.500 7.15<br />
181790 5 2000 1000 14.400 7.15<br />
181800 6 2000 1000 17.300 7.15<br />
181810 8 2000 1000 23.000 7.15<br />
181820 10 2000 1000 28.800 7.15<br />
404990 12 2000 1000 34.600 7.15<br />
489930 15 2000 1000 43.200 7.15<br />
Shop
13/64 <strong>PLASTICS</strong><br />
PPVC<br />
Boards/Films<br />
Item No.<br />
natural<br />
Item No.<br />
transparent<br />
All prices indicated in this<br />
catalogue are subject to<br />
federal VAT.<br />
Thickness<br />
mm<br />
Property Method Value Unit<br />
Density DIN 53 479 ~ 1.22 g/cm3 Shore hardness<br />
A/15 sec<br />
DIN 53 505 70 –<br />
Cold crack<br />
temperature<br />
DIN 53 372 Below 30 °C<br />
Water absorption DIN 53 472 14<br />
mg<br />
Condition at time<br />
of supply<br />
51 x 51 x 5.5 mm<br />
0.14<br />
%<br />
Tearing strength DIN 53 455 Approx. 200 kg/cm2 Elongation at tear DIN 53 455 Approx. 450 %<br />
Tear growth resistance<br />
DIN 53 515 > 40 kp/cm<br />
Fire behaviour DIN 53 382 Burns or<br />
smoulders<br />
no further<br />
–<br />
Flammability<br />
According to<br />
US MVSS 302<br />
Nonflammable<br />
–<br />
Abrasion DIN 51 954 0.01 mm<br />
Property Method Value Unit<br />
Density DIN 53 479 ~ 1.22 g/cm3 Shore hardness<br />
A/15 sec<br />
DIN 53 505 70 –<br />
Cold crack<br />
temperature<br />
DIN 53 372 Below 30 °C<br />
Water absorption DIN 53 472 14<br />
mg<br />
Condition at time<br />
of supply<br />
51 x 51 x 5.5 mm<br />
0.14<br />
%<br />
Tearing strength DIN 53 455 Approx. 200 kg/cm2 Elongation at tear DIN 53 455 Approx. 450 %<br />
Tear growth resistance<br />
DIN 53 515 > 40 kp/cm<br />
Fire behaviour DIN 53 382 Burns or<br />
smoulders<br />
no further<br />
–<br />
Flammability<br />
According to<br />
US MVSS 302<br />
Length<br />
m<br />
Non-<br />
flammable<br />
Abrasion DIN 51 954 0.01 mm<br />
–<br />
Density: 1.25 g/cm 3<br />
Service temperature: -35 °C to +60 °C<br />
Special types: -45 °C to +60 °C<br />
Colour: Natural,<br />
transparent<br />
Width<br />
mm<br />
€/kg<br />
natural<br />
€/kg<br />
transparent<br />
184940 0.50 50 1220<br />
416180 1 30 1220<br />
183020 182980 2 20 1000 6.74 6.74<br />
183030 182990 3 20 1000 6.74 6.74<br />
183040 183000 4 20 1000 6.74 6.74<br />
183050 660740 5 20 1000 6.74 6.74<br />
855270 7 20 1000<br />
855280 10 20 1000<br />
Strips<br />
Item No.<br />
Red-transp.<br />
Item No.<br />
transparent<br />
Thickness<br />
mm<br />
Length<br />
m<br />
Density: 1.25 g/cm 3<br />
Service temperature: -35 °C to +60 °C<br />
Special types: -45 °C to +60 °C<br />
Colour: Transparent,<br />
red-transparent<br />
Width<br />
mm<br />
€/m<br />
Red-transp.<br />
€/m<br />
transparent<br />
928340 979850 2 50 200 2.93 2.66<br />
826440 979870 3 50 300 6.50 5.91<br />
993490 979880 4 50 400 11.54 10.49<br />
plastics@reiff-group.com / www.reiff-tp.com
PERMISSIBLE TOLERANCES<br />
FOR PLASTIC SEMI-FINISHED PRODUCTS<br />
Permissible tolerances for plastic semi-finished products<br />
DIN name Round rods Boards, pressed Panels, extruded Tubes, cast<br />
Flat bars Films, calendered or extruded<br />
PA DIN EN 15860 DIN EN ISO 11833 DIN EN ISO 11833 DIN 16982<br />
PE HD DIN EN 15860 DIN 16972 DIN EN ISO 14632 –<br />
POM DIN EN 15860 DIN EN ISO 11833 DIN EN ISO 11833 DIN 16978<br />
PVDF / PPE / PEEK / PET, etc. DIN EN 15860 DIN EN ISO 11833 DIN EN ISO 11833 DIN EN 15860<br />
PP DIN EN 15860 DIN EN ISO 11833 DIN EN ISO 15013 –<br />
PVC DIN EN 15860 DIN EN ISO 11833 DIN EN ISO 11833 –<br />
We deliver non-toleranced dimensions according to the following standards:<br />
Item DIN standards<br />
Turned and milled parts DIN ISO 2768 medium<br />
< 400 mm ><br />
DIN ISO 2768 coarse<br />
Films/boards DIN EN ISO 14632<br />
DIN EN ISO 11833<br />
DIN EN ISO 15013<br />
DIN 16972<br />
DIN EN 15860<br />
Moulded components –<br />
PTFE semi-finished products<br />
Films up to 3 mm According to the GKV guideline<br />
Boards: 4 + 5 mm +/–10 %<br />
Boards: 6 mm and above According to the GKV guideline<br />
Tubes/round rods and hoses According to the GKV guideline<br />
Tubes DIN EN 15860<br />
Round rods DIN EN 15860<br />
Blanks DIN ISO 2768 coarse<br />
Punched parts DIN ISO 2768 coarse<br />
Parts cut with water jets DIN ISO 2768 coarse<br />
The tolerances only apply to measurements taken at the reference temperature.<br />
All data is intended as a guide.<br />
Please observe the tolerances for other plastic semi-finished products with separate DIN standards accordingly.<br />
Please contact us for closer tolerances.<br />
DIN standards can be purchased from:<br />
Beuth Verlag GmbH, Burggrafenstraße 6, 10787 Berlin, Germany, Tel.: +49 (0)30/2601-0, Fax: +49 (0)30/2601-1260<br />
All weight indications are<br />
theoretical.<br />
All dimensions are approximate.<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/65
13/66 <strong>PLASTICS</strong><br />
HIGH-PERFORMANCE <strong>PLASTICS</strong><br />
AEPP<br />
Amorphous AEPP such as PPSU, PEI and PSU<br />
These non-reinforced, amorphous thermoplastics,<br />
which have many features in common, offer a superior<br />
combination of high mechanical, thermal and electrical<br />
properties. Furthermore, their approval under foodstuffs<br />
legislation as well as their resistance to hot water and<br />
steam provide a range of opportunities for use as structural<br />
elements and components in the medical, pharmaceutical<br />
and food engineering sectors.<br />
Semitron ® ESD 410 is an anti-static polyetherimide type.<br />
Technical information:<br />
In Chapter 14 "Technical Knowledge" starting<br />
on page 93 we inform you in detail.<br />
Celazole PBI and Torlon PAI for top performance<br />
These materials are always capable of fulfilling their function<br />
where others would fail. Continuous service temperatures<br />
of up to 310 °C. These materials are used for structural elements<br />
and components that are subject to high thermal and mechanical<br />
stresses, as well as for sliding elements and wearing parts.<br />
Semi-crystalline AEPP such as Ketron ® PEEK, Techtron ® HPV PPS,<br />
Fluorosint ® and PVDF<br />
These materials combine excellent chemical resistance with superior<br />
mechanical properties, even at high temperatures. They are<br />
intended to be used for structural elements and components that<br />
are subject to high thermal and mechanical stresses, as well as for<br />
sliding elements and wearing parts.<br />
Semitron ® ESD 225 is an anti-static POM type.<br />
Semitron ® ESD 500 is an anti-static and reinforced<br />
PTFE type.<br />
Shop<br />
plastics@reiff-group.com / www.reiff-tp.com
LIFE SCIENCE GRADES (LSG)<br />
Quadrant EPP offers "life science grades". These materials<br />
have been specially developed for applications in the medical,<br />
pharmaceutical and biotechnology industries. The QEPP range of<br />
life science grade products comprises plastics that comply with<br />
the FDA, ISO 10993 and USP guidelines on the biocompatibility<br />
of materials, which saves costs and time regarding testing, whilst<br />
also ensuring full traceability from the raw material to the semifinished<br />
product.<br />
The benefits of life science products<br />
Performance:<br />
Quadrant's modern range of plastic products replaces existing<br />
material solutions made from stainless steel, titanium and glass or<br />
ceramics, based on a combination of properties such as reduced<br />
Biocompatibility tests<br />
Tests (1) (2)<br />
1. Cytotoxicity<br />
Ref.: ISO 10993-5 and USP Biological<br />
reactivity tests, in vitro - elution test<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
2. Sensitisation<br />
"Ref.: ISO 10993-10, Magnusson & Kligman<br />
maximisation method"<br />
3. Intracutaneous reactivity<br />
<strong>PLASTICS</strong> 13/67<br />
weight, resistance to standard sterilisation methods, X-ray<br />
transparency, design flexibility, anti-static features and resistance<br />
to high-energy radiation.<br />
Biocompatibility:<br />
The LSG portfolio comprises plastics that comply with the FDA,<br />
ISO 10993 and USP guidelines on the biocompatibility of materials.<br />
Full traceability:<br />
Quadrant guarantees full traceability of the whole LSG portfolio to<br />
OEMs.<br />
Quality assurance:<br />
Quadrant EPP carefully monitors and controls the entire<br />
production process for life science grades in accordance with its<br />
quality management system, which is certified to ISO 9001:2000.<br />
"Ref.: ISO 10993-10 and USP Biological<br />
reactivity tests, in vivo - intracutaneous test"<br />
4. System toxicity<br />
"Ref.: ISO 10993-11 and USP Biological<br />
reactivity tests, in vivo - system injection test"<br />
5. Implantation test<br />
"Ref.: USP Biological reactivity tests,<br />
in vivo - implantation test (7 days)"<br />
6. Blood compatibility (human)<br />
Ref.: ISO 10993-4, indirect haemolysis (in vitro)<br />
7. USP physicochemical tests<br />
for plastics<br />
"Ref.: USP Containers, ultra-pure water<br />
extract, 70 °C/24 h"<br />
Products<br />
Ketron ® CLASSIXTM LSG PEEK white • • • • • • • • •<br />
Ketron ® LSG CA30 PEEK • • • • • • • • •<br />
Ketron ® LSG GF30 PEEK blue (RAL 5019) • • • • • • • • •<br />
Ketron ® LSG PEEK natural + black • • • • • • • • •<br />
Quadrant ® LSG PPSU black • • • • • • • • •<br />
Quadrant ® LSG PPSU natural (ivory) • NT • • NT NT • • NT<br />
Quadrant ® LSG PPSU blue, green, grey,<br />
red, yellow<br />
• NT NT NT NT NT • • NT<br />
Duratron ® LSG PEI natural • • • • • • • • •<br />
Quadrant ® LSG PSU natural • • • • • • • • •<br />
Quadrant ® LSG PC natural • • • • • • • • •<br />
Acetron ® LSG natural + black • NT NT NT NT NT • • NT (3)<br />
• This test has been carried out; the material passed.<br />
NT Not tested<br />
[1] Test specimens with a rod diameter of 50 mm, manufactured shortly before the tests were carried out, were used for all tests.<br />
[2] Quadrant EPP performs these tests on LSG material types to enable customers to make their own assessment of biocompatibility with reference to the requirements<br />
valid for the specific field of use of the end product.<br />
Quadrant EPP is not in a position to provide a technically sound assessment of the suitability of materials tested by Quadrant for use in specific medical, pharmaceutical<br />
or biotechnological applications. It is part of the customer's general responsibility to check and assess the suitability of Quadrant's LSG materials for the particular<br />
applications, processes and fields of use in question.<br />
[3] Please note that the pure, natural-coloured POM copolymer raw materials which are used to manufacture all semi-finished products from Acetron ® LSG natural +<br />
black meet the requirements of USP Class VI (according to the biocompatibility tests carried out on behalf of the plastic manufacturer).<br />
8. Heavy metal content (mg/kg)<br />
"Testing the content of cadmium, chromium,<br />
lead and mercury by means of ICP-MS"<br />
"USP Class IV – conclusion from<br />
tests 3, 4 and 5"
13/68 <strong>PLASTICS</strong><br />
LIFE SCIENCE GRADES (LSG)<br />
Biocompatibility status<br />
(USP and ISO 10993)<br />
Quadrant LSG semi-finished product forms have been subjected to<br />
a comprehensive range of biocompatibility tests by an independent,<br />
internationally renowned and approved testing organisation,<br />
in order to check that these materials meet the requirements of<br />
the USP (United States Pharmacopeia) guideline and of standard<br />
ISO 10993-1 in relation to biocompatibility tests<br />
of materials.<br />
Quadrant Engineering Plastic Products gives no warranty<br />
or guarantee that the materials have been manufactured in<br />
accordance with the applicable and required quality standards<br />
for materials intended for use in implantable medical devices or<br />
in applications that are of crucial importance when it comes to<br />
restoring or maintaining a bodily function that is essential for<br />
maintaining human life.<br />
Life science grades by Quadrant may not be used in conjunction<br />
with medical devices that are intended for use as implants that will<br />
remain in the human body for longer than 24 hours (30 days*) or<br />
that are intended to remain in contact with internal human tissue<br />
or with bodily fluids for longer than 24 hours (30 days*). Nor may<br />
these materials be used to produce important components of<br />
medical devices that are essential for maintaining human life.<br />
*: "30 days" only applies to Ketron ® CLASSIX TM LSG PEEK white.<br />
plastics@reiff-group.com / www.reiff-tp.com
DURATRON ® PBI<br />
DURATRON ® PAI<br />
Properties of Duratron ® PBI (polybenzimidazole)<br />
Material density:<br />
1.30 g/cm 3<br />
Service temperature:<br />
+310/500 °C (20.000 hours/temporary)<br />
Temporary = only a few hours, where no or only low loads may<br />
occur<br />
Duratron ® PBI is the very best high-performance material amongst<br />
the ranks of high-performance plastics.<br />
Main properties of Duratron ® PBI:<br />
• Extremely high upper service temperature in air<br />
(see service temperature)<br />
• Excellent retention of mechanical strength, rigidity and creep<br />
strength over a wide temperature range<br />
• Excellent frictional and wear behaviour<br />
• Extremely low linear coefficient of thermal expansion up to 250 °C<br />
• Good electrical insulating properties and good dielectric<br />
behaviour<br />
• Excellent resistance to high-energy radiation (gamma and X rays)<br />
• Inherent non-flammability<br />
• High ionic cleanliness<br />
• Low outgassing in a vacuum (dry material)<br />
Properties of Duratron ® PAI (polyamide-imide)<br />
Material density:<br />
1.41 g/cm 3<br />
Service temperature:<br />
+250/270 °C (20.000 hours/temporary)<br />
Temporary = only a few hours, where no or only low loads may<br />
occur<br />
In high-temperature applications, this high-performance plastic<br />
offers an excellent combination of mechanical operating behaviour<br />
and dimensional stability.<br />
Main properties of Duratron ® PAI:<br />
• Upper continuous service temperature limit in air 250 °C<br />
• Excellent retention of mechanical strength, rigidity and creep<br />
strength over a wide temperature range<br />
• Excellent frictional and wear behaviour<br />
(particularly Duratron 4301 ® PAI)<br />
• Extremely low linear coefficient of thermal expansion up to 250 °C<br />
• Outstanding UV resistance<br />
• Excellent resistance to high-energy radiation (gamma and X rays)<br />
• Inherent non-flammability<br />
Comment:<br />
Chemicals and hydrolysis corrode Duratron ® PAI;<br />
preference should be given to Ketron ® PEEK for such applications.<br />
Important: Due to the relatively high moisture absorption of<br />
Duratron ® PAI, finished products that are to be used at high<br />
temperatures or have been cut to close tolerances must be predried<br />
prior to installation.<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/69<br />
Comment:<br />
Duratron ® PBI is extremely hard and can represent a cutting<br />
challenge. The relative notch sensitivity of the material must<br />
be taken into account when dimensioning parts. Finished<br />
components with high tolerances should be stored in closed<br />
containers (usually in a plastic bag with desiccant) to prevent<br />
changes in size occurring due to moisture absorption. Components<br />
that are suddenly exposed to temperatures of over 200 °C, i.e.<br />
without a transition period, must be "dried" prior to use or kept<br />
in a dry condition to prevent the workpieces being deformed by<br />
thermal shocks.<br />
Grades:<br />
Duratron ® PBI colour black<br />
Application:<br />
Duratron ® PBI colour black is, thanks to its properties (amongst<br />
other things, the material is very pure in terms of ionic<br />
contamination and hardly outgasses at all, with the exception of<br />
water), a very interesting material for high-tech fields such as the<br />
semi-conductor, nuclear and aerospace industries.<br />
Processing:<br />
Difficult (see machining information)<br />
Dimensions:<br />
Available dimensions on request<br />
Grades:<br />
Duratron ® PAI 4203 colour yellow ochre<br />
Offers maximum toughness and impact strength with good<br />
electrical properties.<br />
Duratron ® PAI 4301 colour black<br />
The addition of graphite and PTFE leads to increased wear<br />
resistance and a lower coefficient of sliding friction.<br />
Duratron ® PAI 5530 colour black<br />
This type, which is reinforced with 30 % glass fibre, has better<br />
rigidity, mechanical strength and creep strength than Duratron<br />
4203 ® PAI.<br />
Application:<br />
Duratron ® PAI type 4203 = numerous application possibilities in<br />
electrical components<br />
Duratron ® 4503 PAI is similar in composition to Duratron ® 4203<br />
PAI and is primarily used where semi-finished products with large<br />
dimensions are required.<br />
Duratron ® PAI type 4301 = applications for high wear stress<br />
Duratron ® 4501 PAI is similar in composition to Duratron ® 4301<br />
PAI and is primarily used where semi-finished products with large<br />
dimensions are required.<br />
Duratron ® PAI type 5530 = precision parts for electronics and the<br />
semi-conductor industry<br />
Processing:<br />
Difficult (see machining information)<br />
Dimensions:<br />
Available dimensions on request
13/70 <strong>PLASTICS</strong><br />
DURATRON ® PI<br />
Properties of Duratron ® PI (polyamide)<br />
Material density:<br />
1.27 g/cm 3<br />
Service temperature:<br />
+240/450 °C (20.000 hours/temporary)<br />
Temporary = only a few hours, where no or only low loads may<br />
occur<br />
Duratron ® PI combines a range of fantastic material properties<br />
that make this plastic particularly recommended for applications<br />
that call for low wear and a long service life in extreme ambient<br />
conditions.<br />
Main properties of Duratron ® PI:<br />
• Upper service temperature in air, continuous 240 °C – temporary<br />
up to 450 °C<br />
• Excellent retention of mechanical strength, rigidity and creep<br />
strength over a wide temperature range<br />
• Good sliding properties and excellent wear resistance<br />
• Very good dimensional stability<br />
• Inherently low flammability<br />
• Good electrical insulating properties and dielectric properties<br />
(only applies to Duratron ® D 7000 PI)<br />
• Low gassing in a vacuum (dry material)<br />
• High degree of purity in terms of ionic contamination (Duratron ®<br />
D 7000 PI)<br />
• Excellent resistance to high-energy radiation<br />
Comment:<br />
Duratron ® PI is particularly suitable for application fields where<br />
Duratron ® PAI cannot be used due to thermal requirements, but<br />
where the high thermal resistance of Duratron ® CU 60 PBI is not<br />
necessarily needed.<br />
Grades:<br />
Duratron ® D 7000 PI colour chestnut brown<br />
Offers maximum physical properties along with optimum electrical<br />
and thermal insulation.<br />
Duratron ® D 7015G PI colour greyish black<br />
15 % graphite has been added here to reduce friction and increase<br />
wear service life.<br />
Application:<br />
Valve and pump seats, load-carrying and wearing parts for semiconductor<br />
and electronics production, fasteners and handling<br />
parts for glass and plastic production. Metal replacement for<br />
aerospace components.<br />
Processing:<br />
Difficult (see machining information)<br />
Dimensions:<br />
Available dimensions on request<br />
plastics@reiff-group.com / www.reiff-tp.com
PHYSICAL PROPERTIES<br />
SEMI-FINISHED PRODUCTS MADE FROM<br />
HIGH-PERFORMANCE <strong>PLASTICS</strong><br />
Guide values for DURATRON ® PBI/DURATRON ® PAI/DURATRON ® PI<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/71<br />
Properties Testing method Unit DURATRON ® DURATRON ® DURATRON ®<br />
CU60 PBI D7000 PI D7015G PI<br />
Colour – – black<br />
natural<br />
(walnut brown)<br />
Blackish grey<br />
Density ISO 1183-1 g/cm ³ Water absorption<br />
1.30 1.38 1.46<br />
– after 24/96 h storage in water at 23 °C (1) ISO 62 mg 60 / 112 66 / 128 46 / 100<br />
ISO 62 % 0.74/1.37 0.73/1.41 0.48/1.04<br />
– when saturated in air at 23 °C/50 % RH – % 7.5 2.2 1.3<br />
– when saturated in water at 23 °C<br />
Thermal properties (2)<br />
– % 14 4 3<br />
Melting point (DSC, 10 °C/min) ISO 11357-1/-3 °C NA NA NA<br />
Glass transition temperature (DSC, 20 °C/min) - (3) ISO 11357-1/-2 °C 415 365 365<br />
Thermal conductivity at 23 °C<br />
Linear coefficient of thermal expansion:<br />
– W/(K.m) 0.40 0.22 0.39<br />
– average value between 23 and 100 °C – m/(m.K) 25 x 10-6 40 x 10-6 36 x 10-6 – average value between 23 and 150 °C – m/(m.K) 25 x 10-6 42 x 10-6 38 x 10-6 – average value above 150 °C – m(m · K) 35 x 10-6 52 x 10-6 47 x 10-6 Thermal stability temperature:<br />
– method A: 1.8 MPa<br />
Upper service temperature limit in air:<br />
ISO 75-1/-2 °C 425 355 365<br />
– temporary (4) – °C 500 450 450<br />
– continuous: for at least 20.000 h (5) – °C 310 240 240<br />
Lower service temperature (6)<br />
Burning behaviour (7)<br />
– °C -50 -50 -20<br />
– "oxygen index" ISO 4589-1/-2 % 58 51 47<br />
– according to UL 94 (thickness of 1.5/3 mm)<br />
Mechanical properties at 23 °C (8)<br />
Tensile test (9):<br />
– – V-0/V-0 V-0/V-0 V-0/V-0<br />
– yield stress/breaking stress (10) ISO 527-1/-2 MPa NYP/130 NYP/115 NYP/67<br />
– tensile strength (10) ISO 527-1/-2 MPa 130 115 67<br />
– yield strain (10) ISO 527-1/-2 % NYP NYP NYP<br />
– elongation at break (10) ISO 527-1/-2 % 3 4 2<br />
– tensile modulus of elasticity (11)<br />
Compression test (12):<br />
ISO 527-1/-2 MPa 6000 3700 4900<br />
– compressive stress at 1/2/5 % nominal deformation<br />
by compression (11)<br />
ISO 604 MPa 58 / 118 / 280 35 / 69 / 145 44 / 81 / 145<br />
Charpy impact strength – without notches (13) ISO 179-1/1eU kJ/m² 20 65 10<br />
Charpy notch toughness ISO 179-1/1eA kJ/m² 2.5 4.5 1.5<br />
Ball indentation hardness (14) ISO 2039-1 N/mm² 375 235 225<br />
Ball indentation hardness (14)<br />
Electrical properties at 23 °C<br />
ISO 2039-2 - E 120 E 95 (M 120) E 84 (M 115)<br />
Dielectric strength (15) IEC 60243-1 kV/mm 28 28 13<br />
Volume resistivity IEC 60093 Ohm.cm > 10 14 > 10 14 –<br />
Surface resistivity<br />
ANSI/ESD<br />
STM 11.11<br />
Ohm/sq. > 10 13 > 10 13 < 10 4<br />
Dielectric constant εr: – at 100 Hz IEC 60250 – 3.3 3.4 –<br />
– at 1 MHz IEC 60250 – 3.2 3.2 5.5<br />
Dielectric power factor tan �: – at 100 Hz IEC 60250 – 0.001 0.006 –<br />
– at 1 MHz IEC 60250 – – 0.005 0.007<br />
Comparative tracking index (CTI) IEC 60112 – – 125 –<br />
Note: 1 g/cm³ = 1000 kg/m³ ; 1 MPa = 1 N/mm² ; 1 kV/mm = 1 MV/m NA = not applicable NYP: no yield point
13/72 <strong>PLASTICS</strong><br />
PHYSICAL PROPERTIES<br />
SEMI-FINISHED PRODUCTS MADE FROM<br />
HIGH-PERFORMANCE <strong>PLASTICS</strong><br />
Guide values for DURATRON ® PBI/DURATRON ® PAI/DURATRON ® PI<br />
Properties Testing method Unit DURATRON ® DURATRON ® DURATRON ®<br />
T4203 PAI [16] T4203 PAI [16] T5530 PAI<br />
Colour – – Yellow ochre black Khaki<br />
Density ISO 1183-1 g/cm ³ Water absorption<br />
1.41 1.45 1.61<br />
– after 24/96 h storage in water at 23 °C (1) ISO 62 mg 29 / 55 26 / 48 25 / 50<br />
ISO 62 % 0.35/0.67 0.30/0.55 0.26/0.52<br />
– when saturated in air at 23 °C/50 % RH – % 2.5 1.9 1.7<br />
– when saturated in water at 23 °C<br />
Thermal properties (2)<br />
– % 4.4 3.8 3.2<br />
Melting point (DSC, 10 °C/min) ISO 11357-1/-3 °C NA NA NA<br />
Glass transition temperature (DSC, 20 °C/min) - (3) ISO 11357-1/-2 °C 280 280 280<br />
Thermal conductivity at 23 °C<br />
Linear coefficient of thermal expansion:<br />
– W/(K.m) 0.26 0.54 0.36<br />
– average value between 23 and 100 °C – m/(m.K) 40 x 10-6 35 x 10-6 36 x 10-6 – average value between 23 and 150 °C – m/(m.K) 40 x 10-6 35 x 10-6 35 x 10-6 – average value above 150 °C – m(m · K) 50 x 10-6 40 x 10-6 40 x 10-6 Thermal stability temperature:<br />
– method A: 1.8 MPa<br />
Upper service temperature limit in air:<br />
ISO 75-1/-2 °C 280 280 280<br />
– temporary (4) – °C 270 270 270<br />
– continuous: for at least 20.000 h (5) – °C 250 250 250<br />
Lower service temperature (6)<br />
Burning behaviour (7)<br />
– °C -50 -20 -20<br />
– "oxygen index" ISO 4589-1/-2 % 45 44 50<br />
– according to UL 94 (thickness of 1.5/3 mm)<br />
Mechanical properties at 23 °C (8)<br />
Tensile test (9):<br />
– – V-0/V-0 V-0/V-0 V-0/V-0<br />
– yield stress/breaking stress (10) ISO 527-1/-2 MPa 150/– NYP/110 NYP/125<br />
– tensile strength (10) ISO 527-1/-2 MPa 150 110 125<br />
– yield strain (10) ISO 527-1/-2 % 9 NYP NYP<br />
– elongation at break (10) ISO 527-1/-2 % 20 5 3<br />
– tensile modulus of elasticity (11)<br />
Compression test (12):<br />
ISO 527-1/-2 MPa 4200 5500 6400<br />
– compressive stress at 1/2/5 % nominal deformation<br />
by compression (11)<br />
ISO 604 MPa 34 / 67 / 135 39 / 72 / 130 55 / 104 / 190<br />
Charpy impact strength – without notches (13) ISO 179-1/1eU kJ/m² No breakage 45 30<br />
Charpy notch toughness ISO 179-1/1eA kJ/m² 15 4 3.5<br />
Ball indentation hardness (14) ISO 2039-1 N/mm² 200 200 275<br />
Ball indentation hardness (14)<br />
Electrical properties at 23 °C<br />
ISO 2039-2 - E 80 (M 120) M 106 (E 70) E 85 (M125)<br />
Dielectric strength (15) IEC 60243-1 kV/mm 24 – 28<br />
Volume resistivity IEC 60093 Ohm.cm > 10 14 > 10 13 > 10 14<br />
Surface resistivity<br />
ANSI/ESD<br />
STM 11.11<br />
Ohm/sq. > 10 13 > 10 13 < 10 13<br />
Dielectric constant εr: – at 100 Hz IEC 60250 – 4.2 6.0 4.4<br />
– at 1 MHz IEC 60250 – 3.9 5.4 4.2<br />
Dielectric power factor tan �: – at 100 Hz IEC 60250 – 0.026 0.037 0.022<br />
– at 1 MHz IEC 60250 – 0.031 0.042 0.050<br />
Comparative tracking index (CTI) IEC 60112 – 175 175 175<br />
Note: 1 g/cm³ = 1000 kg/m³ ; 1 MPa = 1 N/mm² ; 1 kV/mm = 1 MV/m NA = not applicable NYP: no yield point<br />
plastics@reiff-group.com / www.reiff-tp.com
PHYSICAL PROPERTIES<br />
SEMI-FINISHED PRODUCTS MADE FROM<br />
HIGH-PERFORMANCE <strong>PLASTICS</strong><br />
Guide values for DURATRON ® PBI/DURATRON ® PAI/DURATRON ® PI<br />
Key<br />
(1) According to method 1 of ISO 62 and<br />
carried out on discs of ∅ 50 x 3 mm.<br />
(2) The values listed for these properties are<br />
largely taken from the material sheets<br />
provided by the raw-material suppliers<br />
and from other publications.<br />
(3) Only values for amorphous thermoplastics<br />
and for materials with no melting point<br />
(PBI & PI) are listed for this property.<br />
(4) Valid for just a few hours of temperature<br />
stress for applications where no or only<br />
low mechanical stresses occur.<br />
(5) Temperature load capacity over at least<br />
20.000 hours. After this time interval, the<br />
tensile strength – measured at 23 °C – has<br />
dropped to around 50 % of the initial<br />
value. The upper service temperature<br />
limits listed here are therefore based on<br />
the thermal oxidative degradation that<br />
occurs, which causes the property level to<br />
decrease. However, in many cases the<br />
maximum permissible service temperature<br />
primarily depends on the duration<br />
and degree of the mechanical stresses that<br />
arise during the application of heat.<br />
(6) Taking the way in which impact strength<br />
drops as the temperature decreases, in<br />
practice the lower service temperature<br />
limit is determined in particular by the<br />
level of the impact loads acting on the<br />
material. The values listed here are based<br />
on unfavourable impact load conditions<br />
and, as a result, should not be viewed as<br />
the absolute practical limits.<br />
(7) Please note that under no circumstances<br />
may conclusions regarding the behaviour<br />
of the materials in an actual fire be drawn<br />
from these estimated values taken from<br />
the material sheets provided by the<br />
raw-material suppliers and from other<br />
publications. There are no UL File<br />
Numbers available for semi-finished<br />
products from "Advanced Engineering<br />
Plastics".<br />
(8) The data listed for the mechanical<br />
properties of the extruded materials is<br />
largely average values taken from tests<br />
carried out on dry test specimens made<br />
from round rods ∅ 40 – 60 mm. With the<br />
exception of the hardness test, the test<br />
specimens were taken from the middle,<br />
between the core and the outer diameter,<br />
with their length running in the longitudinal<br />
direction of the rod l(parallel to the<br />
extrusion direction).<br />
(9) Test specimen: type 1 B<br />
(10) Test speed: 5 or 50 mm/min (selected<br />
according to ISO 10350-1 depending on<br />
the type of failure of the material [tough or<br />
brittle]; all materials listed in the table with<br />
an elongation at break ≥ 10 % were tested<br />
at 50 mm/min).<br />
(11) Test speed: 1 mm/min<br />
(12) Test specimen: cylinder Ø 8 mm x 16 mm<br />
(13) Pendulum impact tester used: 4 J<br />
(14) Measured on test specimens 1 mm thick<br />
(discs), in the middle between the core<br />
and the outer diameter.<br />
(15) Electrode configuration: two coaxial<br />
cylinders ∅ 25/∅ 75 mm; in transformer oil<br />
according to IEC 60296; measured on test<br />
specimens 1 mm thick. It is important to<br />
know that the dielectric strength of<br />
Ketron ® 1000 PEEK black and Quadrant ®<br />
PPSU black can be significantly lower than<br />
the value listed in the table for naturalcoloured<br />
material.<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/73<br />
(16) Please note that the property values for<br />
the Duratron ® T4503 PAI and Duratron ®<br />
T4501 PAI semi-finished products<br />
manufactured by means of pressure<br />
sintering may deviate considerably from<br />
the values listed for extruded Duratron ®<br />
T4203 PAI and Duratron ® T4301 PAI<br />
semi-finished products. They should be<br />
considered individually, based on the<br />
shape and dimensions of the pressuresintered<br />
semi-finished product. Please ask<br />
us for further information.<br />
� This table should primarily be used for<br />
making comparisons and is intended to<br />
serve as a helpful tool when selecting<br />
materials. The data listed here is within<br />
the normal range of properties for dry<br />
materials. However, it does not represent<br />
warranted property values and should not<br />
be used for specification purposes or as<br />
the sole basis for designs.<br />
Please note that several of the materials<br />
listed in this table are fibre-reinforced<br />
and/or filled and therefore demonstrate<br />
anisotropic behaviour (properties are<br />
different when parallel and perpendicular<br />
to the extrusion or pressing direction).
13/74 <strong>PLASTICS</strong><br />
Quadrant ® PPSU<br />
Quadrant ® 1000 PSU<br />
Properties of Quadrant ® PPSU (polyphenylsulphone)<br />
Material density:<br />
1.29 g/cm 3<br />
Service temperature:<br />
+180/210 °C (20.000 hours/temporary)<br />
Temporary = only a few hours, where no or only low loads may<br />
occur<br />
Non-reinforced amorphous thermoplastic with superior<br />
mechanical, thermal and electrical properties.<br />
Main properties of Quadrant ® 1000 PPSU:<br />
• High upper continuous service temperature limit in air 180 °C<br />
• High mechanical strength over a wide temperature range<br />
• Excellent hydrolysis resistance (suitable for repeated steam<br />
sterilisation)<br />
• High toughness even at low temperatures<br />
• High dimensional stability<br />
• Very good resistance to high-energy radiation<br />
(gamma and X rays)<br />
• Good electrical and dielectric behaviour<br />
• Physiologically safe (suitable for contact with foodstuffs)<br />
Properties of Quadrant ® 1000 PSU (polysulphone)<br />
Material density:<br />
1.24 g/cm 3<br />
Service temperature:<br />
+150/180 °C (20.000 hours/temporary)<br />
Temporary = only a few hours, where no or only low loads may<br />
occur<br />
Non-reinforced amorphous thermoplastic with superior<br />
mechanical, thermal and electrical properties.<br />
Main properties of Quadrant ® 1000 PSU:<br />
• High upper continuous service temperature limit in air 150 °C<br />
• High mechanical strength and rigidity over a wide temperature<br />
range<br />
• Excellent hydrolysis resistance (suitable for repeated steam<br />
sterilisation)<br />
• Very high dimensional stability<br />
• Good resistance to high-energy radiation (gamma and X rays)<br />
• Good electrical and dielectric behaviour<br />
• Physiologically safe (suitable for contact with foodstuffs)<br />
• Translucent, non-optical grade<br />
• Good hydrolysis resistance<br />
Comment:<br />
All amorphous thermoplastics are prone to stress cracking. Liquid<br />
coolants with an oil-soluble base must not be used during cutting.<br />
Preference should be given to water or compressed air for these<br />
materials.<br />
Grade: Quadrant ® PPSU colour black<br />
Semi-finished products are made from RADEL ® . This material<br />
offers better impact strength and chemical resistance than PEI<br />
1000 and Quadrant ® PSU and also provides outstanding resistance<br />
to hydrolysis. This material can actually be steam sterilised to an<br />
almost unlimited extent.<br />
Application: Quadrant ® PPSU<br />
The material properties described mean the material is perfect<br />
for use in the medical field for devices that have to be steam<br />
sterilised over and over again. Furthermore, the raw material used<br />
to manufacture Quadrant ® PPSU semi-finished products meets the<br />
requirements of Class VI of the USP standard (medical engineering<br />
and pharmaceutical industries).<br />
Processing:<br />
Machining, see machining information<br />
Dimensions:<br />
Available dimensions on request<br />
Comment:<br />
All amorphous thermoplastics are prone to stress cracking. Liquid<br />
coolants with an oil-soluble base must not be used during cutting.<br />
Preference should be given to water or compressed air for these<br />
materials. Quadrant ® 1000 PSU is not UV-resistant.<br />
Grade: Quadrant ® 1000 PSU colour natural (yellow, transparent)<br />
This material offers very good radiation resistance, good ionic<br />
cleanliness and superior chemical and hydrolysis resistance.<br />
Compared to PEI 1000, Quadrant ® 1000 PSU has a somewhat<br />
lower property profile and is often used as a substitute for<br />
polycarbonate if a higher temperature resistance, better chemical<br />
resistance and the ability to steam sterilise are required.<br />
Application: Quadrant ® 1000 PSU<br />
Areas of the food processing industry – such as milking machines,<br />
pumps, valves, filter plates and heat exchangers, as well as<br />
for medical engineering components which need to be cleaned<br />
and sterilised repeatedly<br />
Processing:<br />
Machining, see machining information<br />
Dimensions: Round rods Boards<br />
Quadrant ® 1000 PSU 5 – 150 mm diameter 10 – 50 mm thickness<br />
plastics@reiff-group.com / www.reiff-tp.com
KETRON ® PEEK<br />
Properties of Ketron ® Peek (polyetheretherketone)<br />
Material density:<br />
1.31 g/cm 3<br />
Service temperature:<br />
+250/310 °C (20.000 hours/temporary)<br />
Temporary = only a few hours, where no or only low loads may<br />
occur<br />
This semi-crystalline high-performance plastic provides a<br />
unique combination of very good mechanical properties, high<br />
temperature resistance and excellent chemical resistance.<br />
Main properties of Ketron ® PEEK:<br />
• Upper service temperature limit in air, continuous 250 °C,<br />
temporary peaks up to 310 °C<br />
• High mechanical strength, rigidity and creep strength over a wide<br />
temperature range<br />
• Excellent chemical and hydrolysis resistance<br />
• Excellent wear resistance and good sliding properties<br />
(particularly Ketron ® PEEK HPV and PEEK CA 30)<br />
• Very high dimensional stability<br />
• Outstanding UV resistance<br />
• Excellent resistance to high-energy radiation (gamma and X rays)<br />
• Inherent non-flammability and very low smoke emissions in the<br />
event of a fire<br />
• Good electrical and dielectric behaviour<br />
(only Ketron ® PEEK, not Ketron ® PEEK HPV/PEEK CA 30)<br />
Comment:<br />
Above 150 °C, the mechanical properties of all Ketron ® PEEK<br />
types diminish significantly and the linear coefficient of thermal<br />
expansion rises considerably. As a result, Duratron ® PAI could be<br />
better suited to precision parts at high temperatures over<br />
150 °C.<br />
Also, page through online!<br />
www.reiff-tp.com<br />
Grades:<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/75<br />
Ketron ® PEEK 1000 colour natural (brownish grey/black)<br />
Offers the best toughness and impact strength of all Ketron ® PEEK<br />
grades with excellent chemical resistance.<br />
Ketron ® PEEK HPV colour black<br />
The addition of carbon fibres, graphite and PTFE give a "bushing<br />
type" with a low coefficient of sliding friction, high wear resistance<br />
and a high PV limit value.<br />
Ketron ® PEEK GF 30 colour brownish grey<br />
This type, which is reinforced with 30 % glass fibre, has better<br />
rigidity, mechanical strength and creep strength than Ketron ®<br />
PEEK 1000.<br />
Ketron ® PEEK CA 30 colour black<br />
This type, which is reinforced with 30 % carbon fibre, combines<br />
even better rigidity and creep strength than Ketron ® PEEK GF 30<br />
with optimum wear resistance.<br />
Ketron ® PEEK TX (PEEK + solid lubricant)<br />
This new member of the Ketron ® PEEK group of products has been<br />
specially developed for the food industry. Just like the existing<br />
Ketron ® PEEK 1000, this new self-lubricating material also has a<br />
composition that is suitable for contact with foodstuffs, but it also<br />
offers much better wear and sliding behaviour. As a result, Ketron ®<br />
PEEK TX is especially well suited for sliding and wearing elements<br />
in the temperature range 100 °C to 200 °C.<br />
Application:<br />
Ketron ® PEEK 1000 = medical engineering, pharmaceutical and<br />
food processing industries<br />
Ketron ® PEEK HPV = applications for parts subject to high wear<br />
and friction stresses<br />
Ketron ® PEEK GF 30 = applications for parts with high dimensional<br />
stability<br />
Ketron ® PEEK CA 30 = wearing parts with close tolerances, as well<br />
as very good rigidity and creep strength<br />
Processing:<br />
Machining, see machining information<br />
Dimensions:<br />
Available dimensions on request
13/76 <strong>PLASTICS</strong><br />
Symalit ® 1000 PVDF<br />
Properties of Symalit ® 1000 PVDF (polyvinylidene fluoride)<br />
Material density:<br />
1.79 g/cm 3<br />
Service temperature:<br />
–30 to +150/160 °C (20.000 hours/temporary)<br />
Temporary = only a few hours, where no or only low loads may<br />
occur<br />
This fluoropolymer has excellent mechanical properties, paired<br />
with outstanding chemical resistance. Chemically speaking,<br />
Symalit ® 1000 PVDF falls between PE HD and PTFE: it is easy<br />
to machine like PE HD, but with its high chemical resistance at<br />
increased temperatures is more like PTFE.<br />
Main properties of Symalit ® 1000 PVDF:<br />
• High upper continuous service temperature limit in air 150 °C<br />
• Good mechanical strength, rigidity and creep strength over<br />
a wide temperature range<br />
• Excellent chemical and hydrolysis resistance<br />
• Good sliding properties and wear resistance<br />
• Outstanding UV and weather resistance<br />
• Good electrical insulating properties<br />
• Physiologically safe<br />
(suitable for contact with foodstuffs)<br />
• Inherent non-flammability<br />
Also, page through online!<br />
www.reiff-tp.com<br />
Technical information:<br />
In Chapter 14 "Technical Knowledge" starting<br />
on page 93 we inform you in detail.<br />
Comment:<br />
Symalit ® 1000 PVDF is a thermoplastic structural material with the<br />
properties that are typical of thermoplastics, such as the ability to<br />
be extruded, welded and hot formed.<br />
Grade:<br />
Symalit ® 1000 PVDF colour natural (white)<br />
This is a fluoropolymer that combines good mechanical, thermal<br />
and electrical properties with excellent chemical resistance. The<br />
raw material also complies with the guidelines of the European<br />
Union and the regulations of the American FDA as regards<br />
compatibility with foodstuffs.<br />
Application: Symalit ® 1000 PVDF<br />
A versatile structural material that is used primarily in the<br />
petrochemical, chemical, metallurgical, pharmaceutical, food,<br />
paper, textile and nuclear industries.<br />
Processing:<br />
Can be machined, hot formed and welded – see machining<br />
information<br />
Dimensions:<br />
Available dimensions on request<br />
plastics@reiff-group.com / www.reiff-tp.com
PHYSICAL PROPERTIES<br />
HIGH-PERFORMANCE <strong>PLASTICS</strong><br />
Guide values for KETRON ® PEEK<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/77<br />
Properties Test methods Units KETRON ® KETRON ® KETRON ® KETRON ® SYMALIT ®<br />
ISO/(IEC) PEEK-1000 PEEK HPV PEEK GF30 PEEK CA30 1000 PVDF<br />
Colour – –<br />
Natural/<br />
black<br />
black<br />
natural<br />
(brownish grey) black<br />
natural<br />
(white)<br />
Density 1183 g/cm3 Water absorption<br />
1.31 1.45 1.51 1.40 1.76 – 1.79<br />
– after 24/96 h storage in water at 23 °C (1) 62 mg 5/10 4/9 5/10 4/9 < 0.04<br />
62 % 0.06/0.12 0.05/0.11 0.05/0.1 0.05/0.11 –<br />
– when saturated in normal atmospheric<br />
conditions 23 °C/50 % RH<br />
– % 0.20 0.6 0.16 0.16 –<br />
– when saturated in water at 23 °C<br />
Thermal properties<br />
– % 0.45 0.35 0.35 0.35 –<br />
Melting point – °C 340 340 340 340 165 – 178<br />
Glass transition temperature – °C – – – – -30 – -40<br />
Thermal conductivity at 23 °C<br />
Linear coefficient of thermal expansion:<br />
– W/(K · m) 0.25 0.24 0.43 0.92 0.19<br />
– average value between 23 and 100 °C – m(m · K) 50 · 10 –6 35 · 10 –6 30 · 10 –6 25 · 10 –6 12.5 – 14 · 10 –5<br />
– average value between 23 and 150 °C – m(m · K) 55 · 10 –6 40 · 10 –6 30 · 10 –6 25 · 10 –6 –<br />
– average value above 150 °C – m(m · K) 130 · 10 –6 85 · 10 –6 65 · 10 –6 55 · 10 –6 Thermal stability temperature:<br />
–<br />
– method A: 1.8 MPa<br />
Upper service temperature limit in air:<br />
75 °C 160 195 230 230 105 – 115<br />
– temporary (2) – °C 310 310 310 310 –<br />
– continuous: for at least 20.000 h (3)<br />
Burning behaviour (4)<br />
– °C 250 250 250 250 150<br />
– "oxygen index" 4589 % 35 43 40 40 44<br />
– according to UL 94 (thickness of 1.5/3 mm)<br />
Mechanical properties at 23 °C<br />
Tensile test (5):<br />
– – V-0/V-0 V-0/V-0 V-0/V-0 V-0/V-0 V-0<br />
– yield stress (6) 527 MPa 110 75 90 130 45 – 57<br />
– elongation at break (6) 527 % 20 5 5 5 20 – 200<br />
– tensile modulus of elasticity (7)<br />
Compression test (8):<br />
527 MPa 4.400 5.900 6.300 7.700 1.400 – 2.500<br />
– compressive stress at 1 %<br />
nominal deformation by compression (7)<br />
604 MPa 29 34 41 49 69 – 103<br />
– compressive stress at 2 %<br />
nominal deformation by compression (7)<br />
604 MPa 57 67 81 97 –<br />
Charpy impact strength (8) 179/1eU kJ/m2 NB 25 35 35 –<br />
Charpy notch toughness 179/1eA kJ/m2 3.5 2.5 4 4 110<br />
Ball indentation hardness (10) 2039/-1 N/mm2 230 215 270 325 –<br />
Rockwell hardness (10)<br />
Electrical properties at 23 °C<br />
2039/-2 – M 105 M 85 M 99 M 102 –<br />
Dielectric strength (11) (60243) kV/mm 24 – 24 – 20 – 30<br />
Volume resistivity (60093) Ω · cm > 1014 – > 1014 > 105 > 1014 Surface resistivity (60093) Ω > 1013 – > 1013 – > 1013 Dielectric constant εr: – at 100 Hz (60250) – 3.2 – 3.2 – –<br />
– at 1 MHz (60250) – 3.2 – 3.6 – 7.5<br />
Dielectric power factor tan δ: – at 100 Hz (60250) – 0.001 – 0.001 – –<br />
– at 1 MHz (60250) – 0.002 – 0.002 – 0.15<br />
Comparative tracking index (CTI) (60112) – 150 – 175 – –<br />
Note: 1 g/cm 3 = 1000 kg/m 3 ; 1 MPa = 1 N/mm 2 ; 1 kV/mm = 1 MV/m NA = not applicable NB = no breakage<br />
There is no "yellow UL card" for these semi-finished products.<br />
Key<br />
(1) According to method 1 of ISO 62 and carried<br />
out on discs of ∅ 50 x 3 mm.<br />
(2) Valid for just a few hours of temperature<br />
stress for applications where no or only low<br />
mechanical stresses occur.<br />
(3) Temperature load capacity over at least<br />
20.000 hours. After this time interval, the<br />
tensile strength has dropped to around 50 %<br />
of the initial value. The upper service temperature<br />
limit listed here is therefore based on the<br />
thermal oxidative degradation that occurs,<br />
which causes the property level to decrease.<br />
However, in many cases the maximum<br />
permissible service temperature primarily<br />
depends on the duration and degree of the<br />
mechanical stresses that arise during the application<br />
of heat.<br />
(4) Please note that under no circumstances<br />
may conclusions regarding the behaviour of<br />
the materials in an actual fire be drawn from<br />
these estimated values taken largely from the<br />
material sheets provided by the raw-material<br />
suppliers. There is no "yellow UL card" for<br />
these semi-finished products.<br />
(5) Test specimen: type 1 B.<br />
(6) Test speed: 5 mm/min.<br />
(7) Test speed: 1 mm/min.<br />
(8) Test specimen: Cylinder ∅ 12 x 30 mm.<br />
(9) Pendulum impact tester used: 4 J.<br />
(10) Measured on test specimens 10 mm thick.<br />
(11) Measured on test specimens 1 mm thick.<br />
It is important to know that the dielectric<br />
strength of KETRON PEEK-1000 black can be<br />
up to 50 % lower than that of the naturalcoloured<br />
material.<br />
� This table is intended to serve as a helpful<br />
tool when selecting materials. The data listed<br />
here is within the normal range of properties<br />
for dry materials. However, it does not represent<br />
warranted property values and should<br />
not be used for specification purposes or as<br />
the sole basis for designs.
13/78 <strong>PLASTICS</strong><br />
PEEK 1000 BOARDS<br />
Ketron PEEK 1000 - Board<br />
Item No.<br />
Thickness<br />
mm<br />
Workshop and<br />
machining service<br />
Length<br />
mm<br />
Density: 1.31 – 1.51 g/cm 3<br />
Service temperature: +250 °C<br />
Colour: Natural, black on request<br />
Width<br />
mm<br />
Weight/unit<br />
kg €/kg<br />
4392850 5 1000 1000 7.510 220.00<br />
4392860 6 1000 1000 8.850 220.00<br />
4392870 8 1000 1000 11.700 220.00<br />
4392880 10 1000 1000 14.400 220.00<br />
4392890 12 1000 1000 17.700 220.00<br />
4392900 16 1000 1000 23.100 220.00<br />
4392910 20 1000 1000 28.450 220.00<br />
4392920 25 1000 1000 35.200 220.00<br />
plastics@reiff-group.com / www.reiff-tp.com
PEEK 1000 ROUND RODS<br />
Ketron PEEK 1000 - Round rods<br />
Density: 1.31 – 1.51 g/cm 3<br />
Service temperature: +250 °C<br />
Colour: Natural, black on request<br />
Item No.<br />
Length<br />
mm<br />
Other dimensions available on request.<br />
Diameter<br />
mm<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/79<br />
Weight/m<br />
kg €/kg<br />
10006582 1000 6 0.041 220.00<br />
10006584 1000 8 0.072 220.00<br />
10004453 1000 12 0.164 220.00<br />
4595720 1000 16 0.290 220.00<br />
1106440 1000 20 0.440 220.00<br />
10006606 1000 22 0.535 220.00<br />
4201470 1000 25 0.690 220.00<br />
10011368 1000 28 0.855 220.00<br />
4392770 1000 30 0.980 220.00<br />
10014831 1000 32 1.110 220.00<br />
10022005 1000 35 1.340 220.00<br />
4392780 1000 40 1.740 220.00<br />
10005030 1000 45 2.220 220.00<br />
4392790 1000 50 2.720 220.00<br />
4392800 1000 60 3.920 220.00<br />
4392810 1000 70 5.300 220.00<br />
4392820 1000 80 6.940 220.00<br />
4392830 1000 90 8.800 220.00<br />
4392840 1000 100 10.850 220.00<br />
10040487 1000 110 13.000 220.00<br />
10040822 1000 120 15.700 220.00<br />
10017779 1000 130 18.200 220.00<br />
10020660 1000 140 19.600 220.00<br />
10006609 1000 200 42.600 220.00
13/80 <strong>PLASTICS</strong><br />
TECHTRON ® PPS<br />
DURATRON ® 1000 PEI<br />
Properties of Techtron ® PPS (polyphenylene sulphide)<br />
Material density:<br />
1.43 g/cm 3<br />
Service temperature:<br />
+220/260 °C (20.000 hours/temporary)<br />
Temporary = only a few hours, where no or only low loads may<br />
occur<br />
A material that was developed for applications where technical<br />
plastics such as PA, POM, etc. no longer suffice and where a<br />
cost-effective alternative to PI, PEEK or PAI is sought for high-tech<br />
applications that are not highly demanding.<br />
Main properties of Techtron ® PPS:<br />
• Very high upper service temperature limit in air, continuous<br />
220 °C, temporary peaks up to 260 °C<br />
• High mechanical strength, rigidity and creep strength over a wide<br />
temperature range<br />
• Excellent chemical and hydrolysis resistance<br />
• Excellent frictional and wear behaviour<br />
• Excellent resistance to high-energy radiation (gamma and X rays)<br />
• Inherent non-flammability<br />
• Good electrical and dielectric behaviour<br />
• Physiologically safe (suitable for contact with foodstuffs)<br />
• Good UV resistance<br />
Properties of Duratron ® 1000 PEI (polyetherimide)<br />
Material density:<br />
1.27 g/cm 3<br />
Service temperature:<br />
+170/200 °C (20.000 hours/temporary)<br />
Temporary = only a few hours, where no or only low loads may<br />
occur<br />
Non-reinforced amorphous thermoplastic with superior<br />
mechanical, thermal and electrical properties.<br />
Main properties of Duratron ® 1000 PEI:<br />
• High upper continuous service temperature limit in air 170 °C<br />
• High mechanical strength and rigidity over a wide temperature<br />
range<br />
• Excellent hydrolysis resistance (suitable for repeated steam<br />
sterilisation)<br />
• Very high dimensional stability<br />
• Good resistance to high-energy radiation (gamma and X rays)<br />
• Good electrical and dielectric behaviour<br />
• Physiologically safe (suitable for contact with foodstuffs)<br />
• Translucent, non-optical grade<br />
• Non-flammability, particularly low smoke emissions<br />
Comment:<br />
Like many other reinforced plastics, Techtron ® PPS too provides<br />
moderate toughness and impact strength. That is why all corners<br />
have to be rounded off (radius >1 mm).<br />
Above 100 °C, the mechanical properties of Techtron ® PPS diminish<br />
significantly and the linear coefficient of thermal expansion rises<br />
considerably. As a result, PEEK types and Duratron ® PAI could be<br />
better suited to precision parts at high temperatures over<br />
100 °C.<br />
Grades: Techtron ® PPS colour dark blue<br />
Thanks to the embedded solid lubricant that is homogeneously<br />
distributed, Techtron ® PPS offers excellent wear resistance and a<br />
low coefficient of sliding friction.<br />
Application: Techtron ® PPS<br />
These material properties of wear resistance and a low coefficient<br />
of sliding friction, combined with excellent chemical resistance,<br />
open up potential applications in all possible sectors of industry<br />
for the material, e.g. industrial drying and food preparation ovens,<br />
systems used in chemical process engineering, and electrical<br />
insulation systems.<br />
Processing:<br />
Machining, see machining information<br />
Dimensions:<br />
Available dimensions on request<br />
Comment:<br />
All amorphous thermoplastics are prone to stress cracking. Liquid<br />
coolants with an oil-soluble base must not be used during cutting.<br />
Preference should be given to water or compressed air for these<br />
materials.<br />
Grade: Duratron ® 1000 PEI colour natural (amber, transparent)<br />
Semi-finished products are made from ULTEM ® . This raw material<br />
offers a combination of excellent mechanical and electrical<br />
properties, together with outstanding natural non-flammability<br />
and low smoke emissions in the event of a fire.<br />
Application: Duratron ® 1000 PEI<br />
Fields involving electrical/electronic insulators – a variety of loadcarrying<br />
components that require rigidity at high temperatures.<br />
Good hydrolysis resistance and compliance with the requirements<br />
of USP Class VI mean the material can be used in medical devices<br />
and analytical instruments.<br />
Processing:<br />
Machining, see machining information<br />
Dimensions:<br />
Available dimensions on request<br />
Shop<br />
plastics@reiff-group.com / www.reiff-tp.com
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/81<br />
PHYSICAL PROPERTIES<br />
SEMI-FINISHED PRODUCTS MADE FROM<br />
HIGH-PERFORMANCE <strong>PLASTICS</strong><br />
Guide values forQuadrant ® PPSU/Quadrant ® 1000 PSU/Duratron ® PEI/<br />
Techtron ® HPV PPS<br />
Properties Test methods Units Quadrant ® Duratron ® Quadrant ® Techtron ®<br />
ISO/(IEC) PPSU 1000 PEI 1000 PSU HPV PPS<br />
Colour – – black<br />
Natural (yel-<br />
Natural (amber,<br />
low,translu- translucent)<br />
cent)<br />
Dark blue<br />
Density 1183 g/cm3 Water absorption<br />
1.29 1.27 1.24 1.43<br />
– after 24/96 h storage in water at 23 °C (1) 62 mg 26/55 20/41 23/44 1/2<br />
62 % 0.35/0.72 0.26/0.54 0.32/0.61 0.01/0.03<br />
– when saturated in normal atmospheric<br />
conditions 23 °C/50 % RH<br />
– % 0.60 0.75 0.40 0.03<br />
– when saturated in water at 23 °C<br />
Thermal properties<br />
– % 1.20 1.35 0.85 0.09<br />
Melting point – °C NA NA NA 280<br />
Glass transition temperature – °C 220 215 190 –<br />
Thermal conductivity at 23 °C<br />
Linear coefficient of thermal expansion:<br />
– W/(K · m) 0.35 0.22 0.26 0.30<br />
– average value between 23 and 100 °C – m(m · K) 55 · 10 –6 45 · 10 –6 60 · 10 –6 50 · 10 –6<br />
– average value between 23 and 150 °C – m(m · K) 55 · 10 –6 45 · 10 –6 60 · 10 –6 60 · 10 –6<br />
– average value above 150 °C – m(m · K) 55 · 10 –6 45 · 10 –6 – 100 · 10 –6<br />
Thermal stability temperature:<br />
– method A: 1.8 MPa<br />
Upper service temperature limit in air:<br />
75 °C 200 190 170 115<br />
– temporary (2) – °C 210 200 180 260<br />
– continuous: for at least 20.000 h (3)<br />
Burning behaviour (4)<br />
– °C 180 170 150 220<br />
– "oxygen index" 4589 % 44 47 30 47<br />
– according to UL 94 (thickness of 1.5/3 mm)<br />
Mechanical properties at 23 °C<br />
Tensile test (5):<br />
– – V-0/V-0 V-0/V-0 HB/HB V-0/V-0<br />
– yield stress (6) 527 MPa 76 105 80 75<br />
– elongation at break (6) 527 % 30 10 10 5<br />
– tensile modulus of elasticity (7)<br />
Compression test (8):<br />
527 MPa 2.500 3.400 2.700 4.250<br />
– compressive stress at 1 %<br />
nominal deformation by compression (7)<br />
604 MPa 18 25 20 28<br />
– compressive stress at 2 %<br />
nominal deformation by compression (7)<br />
604 MPa 35 49 39 55<br />
Charpy impact strength (9) 179/1eU kJ/m2 NB NB NB 25<br />
Charpy notch toughness 179/1eA kJ/m2 10 3.5 4 3.5<br />
Ball indentation hardness (9) 2039/-1 N/mm2 – 170 155 180<br />
Rockwell hardness (9)<br />
Electrical properties at 23 °C<br />
2039/-2 – M 80 M 114 M 91 M 84<br />
Dielectric strength (10) (60243) kV/mm – 27 30 24<br />
Volume resistivity (60093) Ω · cm > 1014 > 1014 > 1014 > 1014 Surface resistivity (60093) Ω > 1013 > 1013 > 1013 > 1013 Dielectric constant εr: – at 100 Hz (60250) – 3.4 3.0 3.0 3.3<br />
– at 1 MHz (60250) – 3.5 3.0 3.0 3.3<br />
Dielectric power factor tan δ: – at 100 Hz (60250) – 0.001 0.002 0.001 0.003<br />
– at 1 MHz (60250) – 0.005 0.002 0.003 0.003<br />
Comparative tracking index (CTI) (60112) – – 175 150 100<br />
Note: 1 g/cm3 = 1000 kg/m3 ; 1 MPa = 1 N/mm2 ; 1 kV/mm = 1 MV/m NA = not applicable NB = no breakage<br />
There is no "yellow UL card" for these semi-finished products.<br />
Key<br />
service temperature primarily depends on (8) Test specimen: Cylinder ∅ 12 x 30 mm.<br />
(1) According to method 1 of ISO 62 and carried the duration and degree of the mechanical (9) Pendulum impact tester used: 4 J.<br />
out on discs of ∅ 50 x 3 mm.<br />
stresses that arise during the application of (10) Measured on test specimens 10 mm thick.<br />
(2) Valid for just a few hours of temperature<br />
heat.<br />
(11) Measured on test specimens 1 mm thick.<br />
stress for applications where no or only low (4) Please note that under no circumstances<br />
mechanical stresses occur.<br />
may conclusions regarding the behaviour of � This table is intended to serve as a helpful<br />
(3) Temperature load capacity over at least 20.000 the materials in an actual fire be drawn from tool when selecting materials. The data listed<br />
hours. After this time interval, the tensile<br />
these estimated values taken largely from the here is within the normal range of properties<br />
strength has dropped to around 50 % of the material sheets provided by the raw-material for dry materials.<br />
initial value. The upper service temperature suppliers. There is no "yellow UL card" for<br />
However, it does not represent warranted<br />
limit listed here is therefore based on the ther- these semi-finished products.<br />
property values and should not be used for<br />
mal oxidative degradation that occurs, which (5) Test specimen: type 1 B.<br />
specification purposes or as the sole basis<br />
causes the property level to decrease. How- (6) Test speed: 5 mm/min.<br />
for designs.<br />
ever, in many cases the maximum permissible (7) Test speed: 1 mm/min.
13/82 <strong>PLASTICS</strong><br />
PVDF 1000 BOARDS<br />
PVDF 1000 ROUND RODS<br />
PVDF 1000 - Board<br />
Item No.<br />
Minimum<br />
order<br />
€ 40.–<br />
Thickness<br />
mm<br />
Length<br />
mm<br />
Density: 1.79 g/cm 3<br />
Service temperature: -30 °C to +150/160 °C<br />
(20.000 hours/temporary)<br />
Colour: natural<br />
Width<br />
mm<br />
Weight/unit<br />
kg €/kg<br />
10069891 1 2000 1000 3.600 40.56<br />
4394510 2 2000 1000 7.100 40.56<br />
4394520 3 2000 1000 10.700 40.56<br />
4394530 4 2000 1000 14.200 40.56<br />
4394540 5 2000 1000 17.800 40.56<br />
4394550 6 2000 1000 21.400 40.56<br />
4394560 8 2000 1000 28.500 40.56<br />
4394570 10 2000 1000 35.600 40.56<br />
4394590 12 1000 1000 14.600 43.10<br />
4394600 16 1000 1000 19.100 43.10<br />
4394610 20 1000 1000 23.700 43.10<br />
4394620 25 1000 1000 29.300 43.10<br />
PVDF 1000 - Round rods<br />
Item No.<br />
Length<br />
mm<br />
Density: 1.79 g/cm 3<br />
Service temperature: -30 °C to +150/160 °C<br />
(20.000 hours/temporary)<br />
Colour: natural<br />
Diameter<br />
mm<br />
Weight/m<br />
kg €/kg<br />
4394360 1000 10 0.150 43.10<br />
4394370 1000 16 0.380 43.10<br />
4394380 1000 20 0.600 43.10<br />
4394400 1000 25 0.930 43.10<br />
4394410 1000 30 1.320 43.10<br />
4394420 1000 36 1.910 43.10<br />
4394430 1000 40 2.340 43.10<br />
4394440 1000 50 3.660 43.10<br />
4394450 1000 60 5.270 43.10<br />
4394460 1000 70 7.140 43.10<br />
4394470 1000 80 9.360 43.10<br />
4394480 1000 90 11.850 43.10<br />
4394490 1000 100 14.650 43.10<br />
10028367 1000 120 21.150 43.10<br />
plastics@reiff-group.com / www.reiff-tp.com
PTFE<br />
Properties of PTFE (polytetrafluoroethylene)<br />
Material density:<br />
2.2 – 2.3 g/cm 3<br />
Service temperature:<br />
-200 to +260/280 °C (20.000 hours/temporary)<br />
Temporary = only a few hours, where no or only low loads may<br />
occur<br />
Fluorosint ® grades:<br />
Also offer excellent mechanical properties (rigidity/creep strength,<br />
wear resistance) paired with outstanding chemical resistance.<br />
Main properties of PTFE:<br />
• High upper continuous service temperature limit in air 260 °C<br />
• Almost universal chemical resistance<br />
• Excellent chemical and hydrolysis resistance<br />
• Very high anti-adhesion level<br />
• Outstanding UV and weather resistance<br />
• Good electrical insulating properties<br />
• Non-filled grades are physiologically safe<br />
• Good mechanical stressability<br />
• Incombustibility according to UL standard<br />
• Very low coefficient of friction<br />
Comment:<br />
If heated to temperatures above 320 °C, PTFE can lose gaseous<br />
decomposition products, some of which are toxic.<br />
Due to their outstanding chemical resistance, PTFE films/boards<br />
do not stick without being etched on one side. (Please indicate if<br />
sticking may be necessary when ordering.)<br />
Grade: PTFE colour (white)<br />
Modified PTFE = PTFE with glass<br />
= PTFE with carbon<br />
= PTFE with graphite<br />
= PTFE with bronze<br />
PTFE etched on one side (can be stuck)<br />
How properties tend to be influenced by fillers,<br />
compared to non-filled PTFE<br />
+ = enhanced<br />
– = reduced<br />
o = unchanged<br />
PTFE PTFE PTFE PTFE<br />
with<br />
glass<br />
with<br />
carbon<br />
with<br />
graphite with bronze<br />
Density + – – +<br />
Tearing strength – – – –<br />
Elongation at tear – – – –<br />
Ball indentation hardness + + + +<br />
Compressive strength + + + +<br />
Wear resistance + + + +<br />
Coefficient of friction + + + +<br />
Thermal expansion – – – –<br />
Usable temperature range o o o o<br />
Thermal conductivity o + + +<br />
Electrical conductivity o + + +<br />
Dielectric strength – – – –<br />
Porosity + + + +<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/83<br />
Fluorosint ® 500 (ivory) grade<br />
Reinforced PTFE with synthetic mica (high mechanical loadcarrying<br />
capacity, approx. 9x less deformation under load than<br />
non-filled PTFE).<br />
Fluorosint ® 207 (white) grade<br />
Outstanding chemical and hydrolysis resistance with good<br />
mechanical load-carrying capacity, complies with EN and FDA<br />
regulations regarding compatibility with foodstuffs.<br />
For data sheet, see page 13/78.<br />
Application: PTFE<br />
Preference is given to PTFE grades with approval under foodstuffs<br />
legislation in laboratory engineering and in the food and<br />
pharmaceutical industries. Modified grades are used primarily<br />
in the petrochemical, chemical, metallurgical, paper, textile and<br />
nuclear industries.<br />
PTFE types – Their use and modification:<br />
PTFE<br />
nonfilled<br />
PTFE<br />
with<br />
glass<br />
PTFE<br />
with<br />
carbon<br />
Almost universally resistant to<br />
chemicals, very good sliding<br />
properties, high temperature<br />
resistance, good dielectric<br />
properties, high level of antiadhesion<br />
Pressure-resistant material<br />
with good frictional and wear<br />
behaviour, with good chemical<br />
resistance<br />
Pressure and wear-resistant<br />
material, largely resistant to<br />
chemicals with good thermal<br />
conductivity, anti-static<br />
PTFE Largely resistant to chemicals<br />
with with good thermal conductivity,<br />
graphiteanti-static<br />
with good abrasion<br />
resistance<br />
PTFE Good thermal conduction,<br />
with good abrasion resistance,<br />
bronze good compressive strength<br />
Linings in the<br />
chemicals industry,<br />
flat seals, enclosures,<br />
compensators, electrical<br />
insulating parts,<br />
chambered bearings<br />
Pressure-resistant seals,<br />
bearings, valve seats,<br />
piston rings, shaft seals,<br />
piston rod glands<br />
Piston rings,<br />
piston guide rings,<br />
bearings, glands,<br />
valve seat rings<br />
Lip seals,<br />
shaft seals,<br />
sliding films, seals<br />
Slideways in general<br />
machine tools, pillar<br />
guides, bearings,<br />
hydraulic cylindrical<br />
guides<br />
Certain properties of PTFE can be optimised for the individual<br />
application in question through the targeted addition of fillers.<br />
The compound should be selected taking all physical and chemical<br />
properties of the filler and the compound into account.<br />
Processing:<br />
Machining, see machining information<br />
Do not smoke when cutting PTFE, it is inflammable!<br />
Important: When cutting precise finished products, please note<br />
that a sudden volume change of around 1.3 % occurs at a temperature<br />
of approximately 19 °C. (This is caused by a devitrification of<br />
the PTFE macromolecules.)<br />
It is only possible to stick PTFE films/boards in a "design etched<br />
on one side". (Please indicate if sticking may be necessary when<br />
ordering.)<br />
Dimensions: Round rods Boards Hollow bars/tubes<br />
PTFE 5 – 250 mm d 1 – 100 mm thick 20 – 500 mm od<br />
Film 0.2 – 1.5 mm<br />
For PTFE impregnated glass fabric, see page 13/89.
13/84 <strong>PLASTICS</strong><br />
PHYSICAL PROPERTIES<br />
OF FLUORO<strong>PLASTICS</strong><br />
Fluoroplastics<br />
Standard DIN PTFE PFA FEP ETFE PCTFE ECTFE<br />
Properties or ASIM Unit � TFA<br />
Density 53 479 g/m3 2.14/-2.19 2.12/-2.17 2.12/-2.17 1.71/-1.78 2.10/-2.16 1.67/-1.70<br />
Upper continuous service<br />
temperature, without load<br />
– °C 250/-260 250/-260 200/-205 150/-180 150/-180 150/-180<br />
Combustibility – –<br />
Non-combustible<br />
bar<br />
Non-combustible<br />
bar<br />
Non-combustible<br />
bar<br />
Selfextinguish-<br />
ing<br />
Non-combustible<br />
bar<br />
Selfextinguishing<br />
Water absorption<br />
Mechanical properties<br />
53 495 % < 0.01 0.03 < 0.01 < 0.1 < 0.01 < 0.1<br />
Tearing strength at 23 °C 53 455 N/mm2 29/-39 27/-32 19/-25 36/-48 31/-42 41/-54<br />
at 150 °C – – 14/-20 15/-21 4/-6 8/-12 1/-2 3.5/-4.5<br />
Yield point at 23 °C 53 455 N/mm2 10 14 12 24 40 32<br />
Elongation at tear at 23 °C 53 455 % 200/-500 300 250/-350 200/-500 80/-250 200/-300<br />
Tensile modulus of elasticity<br />
at 23 °C<br />
53 457 N/mm2 400/-800 650 350/-700 500/-1200 1000/-2000 1200/-1800<br />
Limiting bending stress at 23 °C 53 452 N/mm2 18/-20 15 – 25/-30 52/-63 50<br />
Flexural modulus of elasticity 53 457 N/mm2 600/-800 650/-700 660/-680 1200/-1500 1200/-1500 1700<br />
Ball indentation hardness 132/60 53 456 N/mm2 25/-30 25/-30 23/-29 34/-40 65/-70 55/-65<br />
Rockwell hardness R ASIM-D-785 – – – – 45/-55 103/-118 85/-95<br />
Shore hardness D 53 505 – 55/-72 60/-65 55/-60 63/-75 70/-90 70/-80<br />
Dyn. coefficient of friction against<br />
steel, dry<br />
� – 0.05/-0.2 0.2/-0.3 0.3/-0.35 0.3/-0.5 0.3/-0.4 0.65<br />
Melting point ASTM 2116 °C 327 300/-310 253/-282 265/-275 185/-210 240/-247<br />
Thermal properties<br />
Thermal stability<br />
Heat deflection temp.<br />
Linear coefficient of thermal<br />
expansion<br />
53 461 °C 50/-60 – 51 71/-74 76 76<br />
ISO R 75 °C 130/-140 – 70 104 116/-126 115<br />
– 1/K · 0.10 –5 10/-16 10/-16 8/-14 8/-12 4/-8 4/-8<br />
Thermal conductivity at 23 °C 52 612 W [m · K] 0.23 0.22 0.20 0.23 0.19 0.15<br />
Specific heat at 23 °C – KJ/Kg · K 1.01 1.09 1.17 1.95 0.92 –<br />
Oxygen index – % > 95 > 95 > 95 30 > 95 60<br />
Electrical properties<br />
Permittivity 53 483 – 2.0/-2.1 2.06/-2.1 2.1 2.6 2.5/-2.8 2.6<br />
Dielectric power factor 53 483 – 0.3/-0.5 0.2 2/-8 6/-8 250/-300 30<br />
Volume resistivity 53 482 Ω · m 10 18 10 18 10 18 10 18 10 18 10 18<br />
Surface resistivity 53 482 Ω 10 17 10 17 10 16 10 14 10 15 10 15<br />
Tracking resistance 53 480 – KA3c – KA3c – KA3c –<br />
Arc resistance ASTM 495 sec > 360 – > 300 > 75 360 135<br />
Dielectric strength 53 481 kV/mm 40/-80 50/-80 50/-80 60/-90 50/-70 50/-80<br />
� Non-injectable thermoplastic<br />
� No standardised test<br />
The coefficient of friction is influenced by various factors.<br />
The data is only a rough guide.<br />
Also, page through online!<br />
www.reiff-tp.com<br />
plastics@reiff-group.com / www.reiff-tp.com
PTFE BOARDS<br />
Virginal boards<br />
Density: 2.15 g/cm 3<br />
Service temperature: -200 °C to +260 °C<br />
Colour: white<br />
Item No.<br />
Thickness<br />
mm<br />
Other dimensions and<br />
designs on request.<br />
Length<br />
mm<br />
Width<br />
mm<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/85<br />
Weight/unit<br />
kg €/kg<br />
177580 0.25 30000 1200 0.720 53.69<br />
177590 0.50 30000 1200 1.440 53.69<br />
177620 1 30000 1200 2.880 53.69<br />
177560 1.50 30000 1200 4.320 53.69<br />
177030 2 1200 1200 6.910 53.69<br />
177050 3 1200 1200 10.370 53.69<br />
177060 4 1200 1200 13.820 53.69<br />
177070 5 1200 1200 17.500 53.69<br />
177080 6 1200 1200 21.000 53.69<br />
177090 8 1200 1200 28.370 53.69<br />
177100 10 1200 1200 34.560 53.69<br />
177110 12 1200 1200 42.600 53.69<br />
177120 15 1200 1200 51.830 53.69<br />
425500 20 1200 1200 70.000 53.69<br />
177140 25 1200 1200 87.000 53.69<br />
177150 30 1200 1200 104.000 53.69<br />
177160 35 1200 1200 120.960 53.69<br />
177170 40 1200 1200 138.000 53.69<br />
177180 45 1200 1200 158.000 53.69<br />
177190 50 1200 1200 172.000 53.69<br />
486880 60 1200 1200 216.400 53.69<br />
10000612 70 1200 1200 255.000 53.69
13/86 <strong>PLASTICS</strong><br />
PTFE ROUND RODS<br />
Virginal round rods<br />
Item No.<br />
Length<br />
mm<br />
Also, page through online!<br />
www.reiff-tp.com<br />
Density: 2.15 g/cm 3<br />
Service temperature: -200 °C to +260 °C<br />
Colour: white<br />
Diameter<br />
mm<br />
Weight/m<br />
kg €/kg<br />
177230 1000 5 0.050 53.69<br />
913010 2000 5 0.050 53.69<br />
177240 1000 6 0.070 53.69<br />
913020 2000 6 0.070 53.69<br />
177250 1000 8 0.120 53.69<br />
913030 2000 8 0.120 53.69<br />
177260 1000 10 0.190 53.69<br />
913040 2000 10 0.190 53.69<br />
177270 1000 12 0.260 53.69<br />
913050 2000 12 0.260 53.69<br />
177280 1000 15 0.410 53.69<br />
913060 2000 15 0.410 53.69<br />
177290 1000 16 0.460 53.69<br />
913070 2000 16 0.460 53.69<br />
177300 1000 18 0.580 53.69<br />
913080 2000 18 0.580 53.69<br />
177310 1000 20 0.710 53.69<br />
913090 2000 20 0.710 53.69<br />
177320 1000 22 0.890 53.69<br />
913100 2000 22 0.890 53.69<br />
177330 1000 25 1.180 53.69<br />
913110 2000 25 1.180 53.69<br />
177340 1000 30 1.670 53.69<br />
913120 2000 30 1.670 53.69<br />
177350 1000 35 2.250 53.69<br />
913130 2000 35 2.250 53.69<br />
177360 1000 40 2.770 53.69<br />
177370 1000 45 3.720 53.69<br />
177380 1000 50 4.440 53.69<br />
177390 1000 55 5.400 53.69<br />
177400 1000 60 6.640 53.69<br />
177410 1000 65 7.830 53.69<br />
177420 1000 70 8.760 53.69<br />
177430 1000 80 11.100 53.69<br />
177440 1000 90 14.400 53.69<br />
177450 1000 100 18.300 53.69<br />
4062860 1000 120 27.000 53.69<br />
10032746 1000 130 30.000 53.69<br />
plastics@reiff-group.com / www.reiff-tp.com
PTFE IMPREGNATED GLASS FABRIC<br />
Fibreglass<br />
Item No.<br />
Minimum<br />
order<br />
€ 40.–<br />
Thickness<br />
mm<br />
Length<br />
mm<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/87<br />
PTFE impregnated glass fabric - high-performance material with outstanding properties<br />
Description of grade and properties:<br />
- Thermal resistance up to +260 °C<br />
- Cold resistance down to -200 °C<br />
- Anti-adhesive<br />
- Minimal coefficient of friction<br />
- Physiologically safe<br />
- High mechanical strength<br />
- Dimensionally stable<br />
- Weather-resistant<br />
- Resistant to chemicals<br />
- Low permittivity<br />
- Good arc resistance<br />
- High dielectric strength<br />
Width<br />
mm Design €/m<br />
541500 0.08 30 1000 Extra smooth 16.73<br />
541510 0.15 30 1000 Extra smooth 31.62<br />
569740 0.25 30 1000 Extra smooth 39.46<br />
177720 0.08 30 1000 Ex.smooth sk 31.74<br />
177740 0.13 30 1000 Ex.smooth sk 41.21<br />
490340 0.15 30 1000 Ex.smooth sk 47.04<br />
177760 0.25 30 1000 Ex.smooth sk 57.75<br />
177710 0.08 30 1000 Standard smooth 14.91<br />
569750 0.10 30 1000 Standard smooth 20.14<br />
177730 0.13 30 1000 Standard smooth 23.28<br />
490330 0.15 30 1000 Standard smooth 27.92<br />
177750 0.25 30 1000 Standard smooth 33.98
13/88 <strong>PLASTICS</strong><br />
CONDUCTIVE <strong>PLASTICS</strong><br />
Transparent/clear anti-static plastics<br />
These plastic boards feature a discharging surface coating on both<br />
sides.<br />
The surface resistivity is 10 6 – 10 7 ohms, placing it in the<br />
dissipative discharge anti-static range.<br />
Plastic boards are available in the following base materials:<br />
• uPVC<br />
• pPVC film<br />
• PMMA/acrylic<br />
• PC/polycarbonate<br />
Of course, the permanently discharging coating does not affect<br />
the outstanding transparency of these materials or the specific<br />
properties of the individual grades.<br />
Grades:<br />
uPVC<br />
Material density: 1.40 g/cm 3<br />
Service temperature: +60 °C<br />
Surface resistivity: 10 6 – 10 7 Ohm (ASTM D 257 DIN 53482)<br />
Colour: Clear; alternatively, smoky brown<br />
Dimensions: 1000 x 2000 mm, thickness 1 – 10 mm<br />
pPVC<br />
Material density: 1.31 g/cm 3<br />
Service temperature: +35 °C<br />
Surface resistivity: 10 8 – 10 9 Ohm (ASTM D 257 DIN 53482)<br />
Colour: Clear<br />
Dimensions: 0.1 mm x 50 lineal metre/1830 mm wide<br />
0.3 mm x 30 lineal metre/1300 mm wide<br />
0.5 mm x 30 lineal metre/1200 mm wide<br />
PMMA/acrylic<br />
Material density: 1.19 g/cm 3<br />
Service temperature: +70 °C<br />
Surface resistivity: 10 6 – 10 7 Ohm (ASTM D 257 DIN 53482)<br />
Colour: Clear; alternatively, smoky brown<br />
Dimensions: 1000 x 2000 mm, thickness 1 – 15 mm<br />
(other dimensions on request)<br />
PC/polycarbonate<br />
Material density: 1.20 g/cm 3<br />
Service temperature: +120 °C<br />
Surface resistivity: 10 6 – 10 7 Ohm (ASTM D 257 DIN 53482)<br />
Colour: Clear; alternatively, smoky brown<br />
Dimensions: 1000 x 2000 mm, thickness 1 – 10 mm<br />
Other dimensions available on request.<br />
Comment:<br />
Boards with an additional "hard plus" type of coating are<br />
recommended for use in applications where there is frequent<br />
contact with chemicals (especially solvents) and a high intensity<br />
of utilisation.<br />
Application:<br />
Typical applications are primarily ESD-protected machine covers<br />
of all types, glazing, etc.<br />
Processing:<br />
Machining, shaping and sticking possible, see machining<br />
information<br />
Shop<br />
plastics@reiff-group.com / www.reiff-tp.com
CONDUCTIVE <strong>PLASTICS</strong><br />
HD PE EC (ELECTRICALLY CONDUCTIVE<br />
POLYETHYLENE) COLOUR BLACK<br />
Properties<br />
Friction can cause solid bodies or liquids to become electrostatically<br />
charged. The sparks produced during discharge could then ignite<br />
explosive substances (whether solid, liquid or gas) or affect other<br />
components. Conductive plastics provide a way of preventing<br />
electrostatic charging taking place.<br />
The surface resistivity is
13/90 <strong>PLASTICS</strong><br />
CONDUCTIVE <strong>PLASTICS</strong><br />
SEMITRON ® ESD GROUP –<br />
ANTI-STATIC <strong>PLASTICS</strong><br />
Properties<br />
These are high-performance plastics developed for applications<br />
where electric discharge during operation is a problem. They<br />
enable static charges to be dissipated in a controlled manner.<br />
(ESD = electronic static dissipation)<br />
Main properties of Semitron ® ESD plastics<br />
• Permanent ability to dissipate static charges<br />
• Dissipation of static charges (5 kv) in under 2 seconds<br />
(see table below)<br />
• No metal or graphite/carbon powder is used<br />
Grades:<br />
Semitron ® ESD 225 – Anti-static POM<br />
Material density:<br />
1.33 g/cm3 Service temperature:<br />
+90 °C/140 °C (20.000 hours/temporary)<br />
Temporary = only a few hours, where no or only low loads may<br />
occur<br />
Based on polyacetal, which is outstandingly well suited to<br />
applications involving conveyor technology. This material can be<br />
used to prevent the problems that arise when people touch parts<br />
which then discharge.<br />
Semitron ® ESD 225 is also an excellent material for holders used<br />
to transport wafers or in the production of sensitive electronic<br />
components including hard disks and printed circuit boards.<br />
Semitron ® ESD 410 C – Anti-static PEI<br />
Material density:<br />
1.41 g/cm 3<br />
Service temperature:<br />
+170 °C/200 °C (20.000 hours/temporary)<br />
Temporary = only a few hours, where no or only low loads may<br />
occur<br />
With its excellent mechanical behaviour up to 210 °C, Semitron<br />
ESD 410 provides anti-static solutions in the high temperature<br />
range.<br />
Furthermore, this material offers excellent dimensional stability<br />
(a low linear coefficient of thermal expansion and low water<br />
absorption), a property that is much prized for conveying devices<br />
in the electrical/electronic semi-conductor industry.<br />
Semitron ® ESD 500 HR – Anti-static PTFE<br />
Material density:<br />
2.3 g/cm 3<br />
Service temperature:<br />
+260 °C/280 °C (20.000 hours/temporary)<br />
Temporary = only a few hours, where no or only low loads may<br />
occur<br />
Electrical and thermal properties of SEMITRON ® ESD materials<br />
This material is reinforced with a special type of synthetic mica<br />
and offers an excellent combination of a low coefficient of friction<br />
and good dimensional stability and static discharge ability.<br />
Wherever non-filled PTFE leads to problems associated with<br />
electrical discharge, Semitron ESD 500 ensures that static charges<br />
can be dissipated in a controlled manner, whilst retaining typical<br />
PTFE properties, such as outstanding chemical and temperature<br />
resistance and a low coefficient of friction.<br />
Semitron ® ESD 520 HR – Anti-static PAI<br />
Semitron ® ESD 520 HR offers an extraordinary combination of<br />
static discharge ability (ESD) with high mechanical strength and<br />
temperature resistance. This ESD material is particularly well<br />
suited for producing pick-up attachments and mounts for chip<br />
test devices and other conveying devices in the semi-conductor<br />
industry. The main feature of this material is its unique dielectric<br />
strength at high voltages (> 100 V). Whilst conventional plastics<br />
filled with carbon fibre, for example, become irreversibly more<br />
conductive as soon as moderate voltages are applied, Semitron ®<br />
ESD 520 HR retains its electrical properties in the voltage range of<br />
100 to 1000 V and at the same time can shine in even demanding<br />
applications, thanks to its excellent mechanical properties.<br />
Comment:<br />
Semitron ® ESD materials are inherently anti-static and do not<br />
require any atmospheric phenomena (e.g. humidity) in order to<br />
activate them. Nor is any surface treatment needed to ensure that<br />
discharge takes place.<br />
The materials in the Semitron ® ESD group do not contain any<br />
carbon or graphite powder, so they do not leave any black marks.<br />
Grades/Range:<br />
Semitron ® ESD 225 colour beige<br />
Round 6.35 – 152.40 mm diameter<br />
Board 8 – 50 mm thickness<br />
Semitron ® ESD 410 C colour black<br />
Board 9.53 – 44.45 mm thickness<br />
Semitron ® ESD 500 HR colour black<br />
Board 6.35 – 50.80 mm thickness<br />
Application:<br />
Wherever permanent static discharge ability is required<br />
Processing:<br />
Machining, see machining information<br />
Advanced Electrical properties Upper<br />
Engineering Specific Specific Discharge period service temperature<br />
Plastic Products Volume resistivity Surface resistivity (5 kV) limit in air (°C)<br />
according to IEC 60093 according to IEC 60093 according to Mil-B-81705 C temporary/continuous<br />
SEMITRON ® ESD 225 10 10 – 10 12 Ω · cm 10 10 – 10 12 Ω < 2 seconds 140/90<br />
SEMITRON ® ESD 410 10 4 – 10 6 Ω · cm 10 4 – 10 6 Ω < 2 seconds 200/170<br />
SEMITRON ® ESD 500 HR 10 10 – 10 12 Ω · cm 10 10 – 10 12 Ω < 2 seconds 280/260<br />
Shop<br />
plastics@reiff-group.com / www.reiff-tp.com
PHYSICAL PROPERTIES<br />
HIGH-PERFORMANCE <strong>PLASTICS</strong><br />
Guide values forFLUOROSINT ® /SEMITRON ®<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/91<br />
Properties Test methods Un- FLUOROSINT ® FLUOROSINT ® SEMITRON ® SEMITRON ® SEMITRON ®<br />
ISO/(IEC) its 500 207 ESD 225 ESD 410 C ESD 520 HR<br />
Colour – – Ivory white Beige black Khaki<br />
Density 1183 g/cm3 Water absorption<br />
2.32 2.30 1.33 1.41 1.58<br />
– after 24/96 h storage in water at 23 °C (1) 62 mg 14/– 4/– 392/705 – 56/–<br />
62 % 0.10/– 0.03/– 5/9 – 0.60/–<br />
– when saturated in normal atmospheric<br />
conditions 23 °C/50 % RH<br />
– % – – 0.8 0.75 –<br />
– when saturated in water at 23 °C<br />
Thermal properties<br />
– % 3.0 2.0 10 1.35 –<br />
Melting point – °C 327 327 165 NA NA<br />
Glass transition temperature – °C – – – 215 280<br />
Thermal conductivity at 23 °C<br />
Linear coefficient of thermal expansion:<br />
– W/(K · m) 0.77 – – 0.35 0.36<br />
– average value between 23 and 100 °C – m(m · K) 45 · 10 –6 100 · 10 –6 150 · 10 –6 35 · 10 –6 25 · 10 –6<br />
– average value between 23 and 150 °C – m(m · K) 45 · 10 –6 100 · 10 –6 – 35 · 10 –6 25 · 10 –6<br />
– average value above 150 °C – m(m · K) 60 · 10 –6 140 · 10 –6 – 35 · 10 –6 25 · 10 –6<br />
Thermal stability temperature:<br />
– method A: 1.8 MPa<br />
Upper service temperature limit in air:<br />
75 °C 130 100 – 210 280<br />
– temporary (2) – °C 280 280 140 200 270<br />
– continuous: for at least 20.000 h (3)<br />
Burning behaviour (4)<br />
– °C 260 260 90 170 250<br />
– "oxygen index" 4589 % ≥ 95 ≥ 95 < 20 47 48<br />
– according to UL 94 (thickness of 1.5/3 mm)<br />
Mechanical properties at 23 °C<br />
Tensile test (5):<br />
– – V-0/V-0 V-0/V-0 HB V-0/V-0 V-0<br />
– breaking stress (6) 527 MPa 6 10 38 62 83<br />
– elongation at break (6) 527 % 10 50 15 2 3<br />
– tensile modulus of elasticity (7)<br />
Compression test (8):<br />
527 MPa 2.200 1.800 1.500 6.400 5.500<br />
– compressive stress at 1%<br />
nominal deformation by compression (7)<br />
604 MPa – – 11 – –<br />
– compressive stress at 2%<br />
nominal deformation by compression (7)<br />
604 MPa – – 20 – –<br />
Charpy impact strength (8) 179/1eU kJ/m2 NB NB NB – –<br />
Charpy notch toughness 179/1eA kJ/m2 4 6 8 4 4<br />
Ball indentation hardness (10) 2039/-1 N/mm2 230 – 70 – –<br />
Rockwell hardness (10)<br />
Electrical properties at 23 °C<br />
2039/-2 – R 55 R 50 R 106 M 115 M 108<br />
Dielectric strength (11) (60243) kV/mm 11 8 – – –<br />
Volume resistivity (60093) Ω · cm > 1012 > 1012 10 10 – 1012 104 – 106 10 10 – 1012 Surface resistivity (60093) Ω > 1012 > 1012 10 10 – 1012 104 – 106 10 10 – 1012 Dielectric constant εr: – at 100 Hz (60250) – – – – – –<br />
– at 1 MHz (60250) – 2.85 2.65 – – –<br />
Dielectric power factor tan δ: – at 100 Hz (60250) – – – – – –<br />
– at 1 MHz (60250) – 0.008 0.008 – – –<br />
Note: 1 g/cm3 = 1000 kg/m3 ; 1 MPa = 1 N/mm2 ; 1 kV/mm = 1 MV/m NA = not applicable NB = no breakage<br />
There is no "yellow UL card" for these semi-finished products.<br />
Key<br />
(1) According to method 1 of ISO 62 and<br />
carried out on discs of ∅ 50 x 3 mm.<br />
(2) Valid for just a few hours of temperature<br />
stress for applications where no or only<br />
low mechanical stresses occur.<br />
(3) Temperature load capacity over at least<br />
20.000 hours. After this time interval,<br />
the tensile strength has dropped to<br />
around 50 % of the initial value. The upper<br />
service temperature limit listed here is<br />
therefore based on the thermal oxidative<br />
degradation that occurs, which causes<br />
the property level to decrease. However,<br />
in many cases the maximum permissible<br />
service temperature primarily depends on<br />
the duration and degree of the mechanical<br />
stresses that arise during the application<br />
of heat.<br />
(4) Please note that under no circumstances<br />
may conclusions regarding the behaviour<br />
of the materials in an actual fire be drawn<br />
from these estimated values taken largely<br />
from the material sheets provided by<br />
the raw-material suppliers. There is no<br />
"yellow UL card" for these semi-finished<br />
products.<br />
(5) Test specimen: type 1 B.<br />
(6) Test speed: 5 mm/min.<br />
(7) Test speed: 1 mm/min.<br />
(8) Pendulum impact tester used: 4 J.<br />
(9) Measured on test specimens 10 mm thick.<br />
(10) Measured on test specimens 1 mm thick.<br />
It is important to know that the dielectric<br />
strength of KETRON PEEK 1000 black<br />
can be up to 50 % lower than that of the<br />
natural-coloured material.<br />
� This table is intended to serve as a helpful<br />
tool when selecting materials. The data<br />
listed here is within the normal range of<br />
properties for dry materials. However, it<br />
does not represent warranted property<br />
values and should not be used for<br />
specification purposes or as the sole basis<br />
for designs.
13/92 <strong>PLASTICS</strong><br />
BOARDS FOR THE ADVERTISING INDUSTRY<br />
uPVC and PETG boards<br />
An ability to be used universally, simple processing and optimum<br />
printing properties are the features of this range of boards for the<br />
advertising sector.<br />
Main properties:<br />
• Lightweight<br />
• Solid<br />
• Foamed<br />
• Weather-resistant<br />
• Low flammability<br />
• Coloured<br />
• Transparent<br />
• Matt<br />
• Shiny<br />
• Embossed<br />
• Flexible<br />
• Stable<br />
Grades:<br />
uPVC sandwich board – Coplast AS<br />
"Boards for outdoor use"<br />
Two solid outer layers with a high-quality surface surround the<br />
foamed core of the Coplast AS boards. The outer layers have been<br />
specially stabilised for outdoor use and repel dirt thanks to their<br />
anti-static properties. The lightweight core significantly reduces the<br />
mass per unit area.<br />
uPVC foam board – Simopor Color<br />
"Boards with colour"<br />
These boards are available in six attractive standard colours:<br />
red, black, green, yellow, blue and grey.<br />
uPVC foam board – Simopor<br />
"Boards for photo printing"<br />
The particularly fine-pored foam structure provides a silky smooth<br />
surface that is outstandingly well suited to laminating photos or<br />
printing. The high degree of rigidity, which is achieved despite<br />
a low weight, facilitates good dimensional stability and good<br />
flatness when printing.<br />
uPVC – Solid PVC D board<br />
"Boards for screen printing"<br />
A high degree of rigidity and good impact strength characterise<br />
this board, which is suitable for universal use. The smooth surface<br />
allows for particularly precise screen printing.<br />
Special grade PVC DS is a version with increased impact strength,<br />
special weather protection and low flammability according to<br />
DIN 4102 B 1.<br />
uPVC – Glass<br />
"Boards with a clear view"<br />
These boards combine the benefits of uPVC with maximum<br />
transparency (up to 89 %, depending on the thickness).<br />
PETG – Clear polyester board<br />
"Boards with transparency and printing qualities"<br />
These boards offer a high degree of transparency and outstanding<br />
printing properties. PETG is impact-resistant and easy to deep<br />
draw. The material is physiologically safe and, as a result,<br />
particularly well suited to applications in the field of medical<br />
engineering and the food industry too.<br />
Special grade PETG UV is stabilised against environmental<br />
influences.<br />
Machining:<br />
Very good machining properties<br />
plastics@reiff-group.com / www.reiff-tp.com
LF (LAMINATED FABRIC)<br />
PF CC<br />
Properties<br />
Material density:<br />
1.3 to 1.4 g/cm 3<br />
Service temperature:<br />
+120 °C<br />
Phenolic cotton laminated fabric for toothed wheels and structural<br />
parts, with good electrical and thermal properties, low moisture<br />
absorption and good dimensional stability<br />
Grades:<br />
LF 2082/PF CC 201 (DIN EN 60893) colour brown<br />
Laminated fabric boards made from dense fine cotton fabric with<br />
a weight of around 200 g/m2 – standard grade for all applications,<br />
such as:<br />
• Toothed wheels, bearing shells, structural parts, jigs and fixtures<br />
• Material with good mechanical properties<br />
Standard bearing grade<br />
LF 2083/PF CC 203 (DIN EN 60893) colour brown<br />
Laminated fabric boards made from dense finest cotton fabric<br />
with a weight of around 130 g/m 2 – high-quality grade for toothed<br />
wheels with extremely fine teeth<br />
Available on request<br />
LF 2088/PF CC 42 (DIN EN 60893) colour brown<br />
Solid bars wound and repressed in a mould<br />
Supplied in production lengths of around 1000 mm<br />
Diameter = rough dimension, 2 – 4 mm must be added for<br />
machining, depending on diameter. Up to 70 mm outer diameter<br />
ground on request (at an extra charge)<br />
Larger diameters turned<br />
Also, page through online!<br />
www.reiff-tp.com<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/93<br />
Other grades (on request):<br />
Epoxy glass laminated fabric boards<br />
Grade 2372.1/EP GC 202 (light/greenish) or<br />
Grade 2372.4/EP GC 203<br />
A material with very good mechanical, electrical and dielectric<br />
properties. Non-combustible material. Service temperature up to<br />
+130 °C<br />
Comment:<br />
Use boards in the production of toothed wheels!<br />
Application:<br />
Machine tools, precision engineering, such as toothed wheels with<br />
a large or small modulus, construction of jigs and fixtures, master<br />
plates, etc.<br />
Processing:<br />
LF types offer good cutting properties<br />
Epoxy glass laminated fabric (see machining information)<br />
Dimensions:<br />
Round rods: 10 – 100 mm diameter (according to grade)<br />
Boards: 0.5 – 100 mm thickness (according to grade)<br />
Tubes: On request<br />
Dim. Boards approx. 1070 x 1070 mm<br />
Please observe the detailed list of dimensions.
13/94 <strong>PLASTICS</strong><br />
LF (LAMINATED FABRIC)<br />
PF CC<br />
Manufacturing method for PF CC (laminated fabric)<br />
Panels made from technical laminates based on hardening resins<br />
consisting of layers of paper laid over one another, which are<br />
fully impregnated with a hardening resin and joined under the<br />
application of pressure and heat so that they become a single unit.<br />
Name<br />
Short name for resin, reinforcement, serial number,<br />
e.g. PF CC 201, PF CC 202, PF CC 203, PF CC 204,<br />
(LF 2082), (LF 2082.5), (LF 2083), (LF 2083.5)<br />
General requirements<br />
The laminates must be free of bubbles, folds and tears, as<br />
well as sufficiently free of defects such as scratches, dents and<br />
discolouration. A certain proportion of marks is permitted. The test<br />
methods specified in IEC 893-2 and the requirements in IEC 893-3<br />
Table 3 apply in terms of flatness.<br />
Thickness<br />
The limit dimensions for thickness tolerance comply with the data<br />
provided in IEC 893-3 Table 2.<br />
Nominal Tolerance +/– Nominal Tolerance +/–<br />
thickness 201/202 203/204 thickness 201/202 203/204<br />
0.4 – – 8.0 0.55 0.49<br />
0.5 – 0.13 10.0 0.63 0.56<br />
0.6 – 0.14 12.0 0.70 0.64<br />
0.8 0.19 0.15 14.0 0.78 0.70<br />
1.0 0.20 0.16 16.0 0.85 0.76<br />
1.2 0.22 0.17 20.0 0.95 0.87<br />
1.6 0.24 0.19 25.0 1.10 1.02<br />
2.0 0.26 0.21 30.0 1.22 1.12<br />
2.5 0.29 0.24 35.0 1.34 1.24<br />
3.0 0.31 0.26 40.0 1.45 1.35<br />
4.0 0.36 0.32 45.0 1.55 1.45<br />
5.0 0.42 0.36 50.0 1.65 1.55<br />
6.0 0.46 0.40<br />
Types of laminate defined in this data sheet<br />
Resin Reinforcement Serial no. Application<br />
PF CC 201 Mechanical applications(coarse<br />
fabric**), but with low electrical<br />
properties<br />
PF CC 202 Mechanical and electrical applications<br />
(coarse fabric**), but<br />
with low electrical properties<br />
PF CC 203 Mechanical applications (fine<br />
fabric**), but with low electrical<br />
properties<br />
PF CC 204 Mechanical and electrical applications<br />
(fine fabric**), but with<br />
low electrical properties<br />
Recommended for small parts<br />
(as with type PF CC 203)<br />
PF = phenol formaldehyde resin<br />
CC = cotton fabric<br />
** Types of fabric for CC reinforcements:<br />
Mass per unit area Thread count<br />
in g/m 2 in cm –1<br />
Coarse fabric > 130 < 30<br />
Fine fabric < 130 > 30<br />
The descriptions contained in the table should not lead to the<br />
conclusion that panels of any particular type are unsuitable for<br />
applications other than those listed here for the specific type<br />
in question or that the particular panels are suitable for all the<br />
applications mentioned in these broadly defined descriptions.<br />
plastics@reiff-group.com / www.reiff-tp.com
TECHNICAL PROPERTIES<br />
Laminated fabric PF CC type DIN 7735<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/95<br />
Properties LF 2082 LF 2082.5 LF 2083 LF 2083.5<br />
PF CC 201 PF CC 202 PF CC 203 PF CC 204<br />
Testing Un its Value Typical Value Typical Value Typical Value Typical<br />
methods<br />
acc. to<br />
DIN 7735<br />
measured<br />
value<br />
acc. to<br />
DIN 7735<br />
measured<br />
value<br />
acc. to<br />
DIN 7735<br />
measured<br />
value<br />
acc. to<br />
DIN 7735<br />
measured<br />
value<br />
Colour Brown Brown Brown Brown<br />
Bulk density DIN 53479 g/cm3 1.3/-1.4 1.36 1.3/-1.4 1.36 1.3/-1.4 1.36 1.3/-1.4 1.36<br />
Water absorption 5 mm thickness<br />
Composition<br />
DIN 53495 mg 130 110 130 110 130 110 130 110<br />
Resin Phenolic resin Phenolic resin Phenolic resin Phenolic resin<br />
Substrate Cotton<br />
Cotton<br />
Finest cotton Finest cotton<br />
Mechanical properties<br />
fabric<br />
fabric<br />
fabric<br />
fabric<br />
Bending strength DIN 53452 N/mm2 130 150 115 145 150 180 130 170<br />
Impact strength DIN 53453 kj/m2 30 40 20 30 35 45 30 40<br />
Notch toughness DIN 53453 kj/m2 15 20 15 20 15 20 15 20<br />
Tensile strength DIN 53455 N/mm2 80 120 60 100 100 150 80 130<br />
Compressive strength DIN 53454 N/mm2 170 200 150 190 170 200 150 190<br />
Delamination force DIN 53463 N 2500 4000 2500 3800 2500 4000 2500 4000<br />
Modulus of elasticity DIN 53452 N/mm2 7 x 103 8000 7 x 103 8000 7 x 103 8200 7 x 103 Electrical properties<br />
8200<br />
Resistance between plugs DIN 53482 Ω – – 107 5 x 107 – – 107 5 x 107 High-voltage strength II/1 DIN 53481 KV 8/5 17/12 20/5 25/12 8/5 17/12 25/5 30/15<br />
Permittivity DIN 53483 – 5 5 5 5 5 5 5 5<br />
Creep strength CTI DIN/IEC 112 – 100 160 100 160 100 160 100 160<br />
Electrical corrosion<br />
Thermal properties<br />
DIN 53489 –<br />
Limit temperature<br />
VDE 0304,<br />
Part 21<br />
°C 110 110 110 110 110 110 110 110<br />
Thermal conductivity DIN 52672 W/(K · m) 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2<br />
Coefficient of linear expansion VDE 0304 10 –6 /K 20/-40 30 20/-40 30 20/-40 30 20/-40 30<br />
Thermal class VDE 0534 – E E E E E E E E<br />
Incandescence resistance DIN 53459 – 2b 2b 2b 2b 2b 2b 2b 2b
13/96 <strong>PLASTICS</strong><br />
LF PANELS<br />
Type 2082 (PF CC 201) - Boards<br />
Item No.<br />
Thickness<br />
mm<br />
All prices indicated in this<br />
catalogue are subject to<br />
federal VAT.<br />
Length<br />
mm<br />
Density: 1.3 - 1.4 g/cm 3<br />
Service temperature: +110 °C<br />
Colour: Brown<br />
Width<br />
mm<br />
Weight/unit<br />
kg €/kg<br />
413890 0.50 1020 1020 0.750 13.85<br />
197370 1 1020 1020 1.510 12.70<br />
197360 1.5 1020 1020 2.270 11.75<br />
197380 2 1020 1020 3.020 10.85<br />
197390 3 1020 1020 4.170 8.91<br />
197400 4 1020 1020 6.040 8.91<br />
197410 5 1020 1020 7.550 8.91<br />
197420 6 1020 1020 8.800 8.91<br />
197430 8 1020 1020 11.440 8.91<br />
197440 10 1020 1020 14.800 8.91<br />
197450 12 1020 1020 18.120 8.91<br />
197460 15 1020 1020 21.300 8.91<br />
197470 16 1020 1020 24.160 8.91<br />
197480 20 1020 1020 29.000 8.91<br />
197490 25 1020 1020 36.200 8.91<br />
197500 30 1020 1020 45.500 8.91<br />
197510 35 1020 1020 52.000 8.91<br />
197520 40 1020 1020 60.400 8.91<br />
872930 45 1020 1020 67.950 8.91<br />
197530 50 1020 1020 73.000 8.91<br />
197540 60 1020 1020 88.000 8.91<br />
427720 70 1020 1020 105.700 8.91<br />
413910 80 1020 1020 120.800 8.91<br />
plastics@reiff-group.com / www.reiff-tp.com
LF ROUND RODS<br />
Type 2088 (PF CC 42) - Round rods<br />
Laminated fabric made from dense fine cotton fabric with a weight<br />
of around 200 g/square metre.<br />
Standard grade for all applications, such as toothed wheels,<br />
bearing shells, structural parts, jigs and fixtures, etc.<br />
Colour: brown<br />
Item No.<br />
Length<br />
mm<br />
Other dimensions available on request.<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/97<br />
Diameter<br />
mm €/m<br />
197550 1000 10 9.78<br />
4015370 1000 12 10.31<br />
197570 1000 15 11.28<br />
197580 1000 20 13.64<br />
197590 1000 25 19.11<br />
197600 1000 30 22.66<br />
197610 1000 35 31.89<br />
470020 1000 40 39.84<br />
197630 1000 45 46.49<br />
197640 1000 50 55.08<br />
197650 1000 60 84.28<br />
197660 1000 70 102.11<br />
197670 1000 80 130.35<br />
197680 1000 90 169.97<br />
569400 1000 100 208.09
13/98 <strong>PLASTICS</strong><br />
LP (LAMINATED PAPER)<br />
PF CP<br />
Properties<br />
Material density: 1.3 to 1.4 g/cm 3<br />
Service temperature: +120 °C<br />
LP is a phenolic cellulosic paper of type PF CP according to<br />
DIN EN 60893 with good mechanical properties for normal<br />
electrical stress. Construction material for control panels and<br />
covers for base plates and mounting plates for electrical devices,<br />
etc.<br />
Grades:<br />
LP 2061/PF CP 201 (DIN EN 60893) colour brown<br />
Laminated paper boards bound with phenolic resin – standard<br />
grade for all applications, such as:<br />
Structural element in machine tools – textile industry, etc. Electrical<br />
values are sufficient for use as a low-voltage insulating material<br />
Standard bearing grade<br />
Manufacturing method for PF CP (laminated paper)<br />
Panels made from technical laminates based on hardening resins<br />
consisting of layers of paper laid over one another, which are<br />
fully impregnated with a hardening resin and joined under the<br />
application of pressure and heat so that they become a single unit.<br />
Name:<br />
Short name for resin, reinforcement, serial number,<br />
e.g. PF CP 201, PF CP 202, PF CP 205, PF CP 308 (LP 2061),<br />
(LP 2061.5), (LP 2062.9)<br />
General requirements:<br />
The laminates must be free of bubbles, folds and tears, as<br />
well as sufficiently free of defects such as scratches, dents and<br />
discolouration. A certain proportion of marks is permitted. The test<br />
methods specified in IEC 893-2 and the requirements in IEC 893-3<br />
Table 3 apply in terms of flatness.<br />
Thickness:<br />
The limit dimensions for thickness tolerance comply with the data<br />
provided in IEC 893-3 Table 2.<br />
Nom. thickness Tolerance +/– Nom. thickness Tolerance +/–<br />
0.4 0.07 8.0 0.47<br />
0.5 0.08 10.0 0.55<br />
0.6 0.09 12.0 0.62<br />
0.8 0.10 14.0 0.69<br />
1.0 0.12 16.0 0.75<br />
1.2 0.14 20.0 0.86<br />
1.6 0.16 25.0 1.00<br />
2.0 0.19 30.0 1.15<br />
2.5 0.22 35.0 1.25<br />
3.0 0.25 40.0 1.35<br />
4.0 0.30 45.0 1.45<br />
5.0 0.34 50.0 1.55<br />
6.0 0.37<br />
LP 2061.5/PF CP 202 (DIN EN 60893) colour brown<br />
Laminated paper boards bound with phenolic resin – special grade<br />
for applications in high-voltage engineering<br />
Available on request<br />
Other grades (on request):<br />
LP 2063 PF CP 204 – for high-frequency engineering<br />
Comment:<br />
Laminated paper round tubes LP 2065/PF CP 21 available on<br />
request<br />
Application:<br />
Machine tools, precision engineering, construction of jigs and<br />
fixtures, master plates, etc.<br />
Processing:<br />
Good cutting properties (dust formation)<br />
see machining information)<br />
Dimensions:<br />
Boards: 0.5 – 30 mm diameter (according to grade)<br />
Tubes: On request<br />
Dim. Boards approx. 2.150 x 1.020 mm<br />
Please observe the detailed list of dimensions.<br />
Types of laminate defined in this data sheet<br />
Resin Reinforcement Serial no. Application<br />
PF CP 201 Mechanical applications. Better<br />
mechanical properties than other<br />
PF CP types.<br />
Low electrical properties at<br />
normal humidity. Also available<br />
in hot-cut designs.<br />
PF CP 202 Applications in the high-voltage<br />
range at mains frequencies.<br />
High dielectric strength in oil.<br />
Good dielectric strength in air at<br />
normal humidity.<br />
PF CP 205 Electrical and electronic applications.<br />
Electrical properties demonstrate<br />
good resistance at high<br />
humidity. Available in cold and<br />
hot-cut designs. With defined<br />
burning behaviour.<br />
PF = phenol formaldehyde resin<br />
CP = cellulosic paper<br />
The descriptions contained in the table should not lead to the<br />
conclusion that panels of any particular type are unsuitable for<br />
applications other than those listed here for the specific type<br />
in question or that the particular panels are suitable for all the<br />
applications mentioned in these broadly defined descriptions.<br />
plastics@reiff-group.com / www.reiff-tp.com
TECHNICAL PROPERTIES<br />
PF CP (laminated paper) type DIN 7735<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/99<br />
Properties LP 2061 LP 2061.5 LP 2061.6 LP 2062.9 LP 2063 LP 2361.1<br />
PF CP 201 PF CP 202 PF CP 203 PF CP 205 PF CP 204 PF CP 201<br />
FR 2 FR 3<br />
Testing Units Value Typical Value Typical Value Typical Value Typical Value Typical Value Typical<br />
methods acc. to<br />
DIN 7735<br />
measured<br />
value<br />
acc. to<br />
DIN 7735<br />
measured<br />
value<br />
acc. to<br />
DIN 7735<br />
measured<br />
value<br />
acc. to<br />
DIN 7735<br />
measured<br />
value<br />
acc. to<br />
DIN 7735<br />
measured<br />
value<br />
acc. to<br />
DIN 7735<br />
measured<br />
value<br />
Colour Dark brown Brown Dark brown Light brown Light brown Yellowish brown<br />
Bulk density DIN 53479 g/cm3 1.3/-1.4 1.38 1.3/-1.4 1.39 1.3/-1.4 1.38 1.3/-1.4 1.39 1.3/-1.4 1.38 1.3/-1.4 1.39<br />
Water absorption<br />
5 mm thickness<br />
DIN 53495 mg 660 280 350 165 225 110 125 36 70 40 70 30<br />
Punching characteristic<br />
up to 2 mm thickness<br />
DIN 53488 – –<br />
130 °C/<br />
2.0<br />
–<br />
120 °C/<br />
2.5<br />
– – –<br />
25 °C/<br />
2.0<br />
–<br />
25 °C/<br />
2.0<br />
–<br />
25 °C/<br />
2.0<br />
Combustibility<br />
Composition<br />
UL 94 Rating – – – – – – – V0 – – – V0<br />
Resin<br />
Mechanical properties<br />
Phenolic resin Phenolic resin Phenolic resin Phenolic resin Phenolic resin Epoxy resin<br />
Bending strength DIN 53452 N/mm2 150 220 130 180 130 220 60 110 80 120 120 140<br />
Impact strength DIN 53453 kj/m2 20 25 20 24 15 23 – – 7 12 3 10<br />
Notch toughness DIN 53453 kj/m2 15 22 15 21 10 19 – – 2.5 4 2 7<br />
Tensile strength DIN 53455 N/mm2 120 170 100 150 100 160 – – 70 90 70 110<br />
Compressive strength DIN 53454 N/mm2 150 190 150 190 100 160 90 80 – 150 120 130<br />
Delamination force DIN 53463 N 2000 2650 2000 2800 2000 2700 – – – 2600 2000 2600<br />
Modulus of elasticity DIN 53452 N/mm2 7 x 103 10800 7 x 103 11200 7 x 103 11200 5 x 103 6000 7 x 103 9000 6 x 103 Electrical properties<br />
7000<br />
Resistance between<br />
plugs<br />
DIN 53482 Ω – – – – 5 x 107 109 10 10 5 x 10 10 10 10 5 x 10 10 10 10 5 x 10 10<br />
High-voltage strength<br />
II/1<br />
DIN 53481 KV 15/15 28/21 40/40 60/60 25/30 45/45 20/25 30/35 20/25 30/40 20/20 30/30<br />
Dielectric power factor<br />
at 1 MHz<br />
DIN 53483 – – – 0.05 0.04 0.08 0.05 0.06 0.05 0.05 0.04 0.05 0.04<br />
Permittivity DIN 53483 – 5 5 5 5 5 5 5 5 5 5 5 5<br />
Creep strength CTI DIN/IEC 112 – 100 210 100 220 100 210 100 200 100 220 100 210<br />
Electrical corrosion<br />
Thermal properties<br />
DIN 53489 – – – – – – – – – AN 1.4 AN 1.4 AN 1.4 AN 1.4<br />
Limit temperature<br />
VDE 0304,<br />
°C<br />
Part 21<br />
120 120 120 120 120 120 90 100 120 120 90 100<br />
Thermal conductivity DIN 52672 W/(K · m) 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2<br />
Coefficient of linear<br />
expansion<br />
VDE 0304 10 –6 /K 20/-40 22 20/-40 23 20/-40 22 20/-40 20 20/-40 23 20/-40 20<br />
Thermal class VDE 0534 – E E E E E E A A E E A A<br />
Incandescence<br />
resistance<br />
DIN 53459 – 2b 2a 2b 2a 2a 2a 2a 2a 2b 2a 2a 2a<br />
Also, page through online!<br />
www.reiff-tp.com<br />
Shop
13/100 <strong>PLASTICS</strong><br />
LP BOARDS<br />
Type 2061 (PF CP 201)<br />
Item No.<br />
Workshop and<br />
machining<br />
service<br />
Thickness<br />
mm<br />
Length<br />
mm<br />
Density: 1.3 - 1.4 g/cm 3<br />
Service temperature: +120 °C<br />
Colour: Brown<br />
Width<br />
mm<br />
Weight/unit<br />
kg €/kg<br />
650690 0.50 2050 1050 1.550 8.69<br />
197080 1 2050 1050 3.020 5.70<br />
197090 1.5 2050 1050 4.750 5.45<br />
197110 2 2050 1050 6.250 5.25<br />
197120 3 2040 1100 9.690 4.50<br />
197130 4 2040 1100 12.930 4.50<br />
197140 5 2040 1100 16.160 4.50<br />
197150 6 2040 1100 19.390 4.50<br />
197160 8 2040 1100 25.850 4.50<br />
197170 10 2040 1100 32.310 4.50<br />
197180 12 2040 1100 38.780 4.50<br />
197190 15 2040 1100 48.470 4.50<br />
197200 18 2040 1100 58.160 4.50<br />
197210 20 2050 1050 62.250 4.50<br />
619830 25 2050 1050 78.000 4.50<br />
569390 30 2050 1050 93.000 4.50<br />
plastics@reiff-group.com / www.reiff-tp.com
TECHNICAL PROPERTIES<br />
EP GC (epoxy resin)<br />
Panels made from technical laminates based on hardening resins<br />
consisting of layers of paper laid over one another, which are<br />
fully impregnated with a hardening resin and joined under the<br />
application of pressure and heat so that they become a single unit.<br />
Name<br />
Short name for resin, reinforcement, serial number,<br />
e.g. EP CG 201, EP CG 202, EP CG 203, EP CG 204,<br />
(LF 2372), (LF 2372.1), (LF 2372.4)<br />
General requirements<br />
The laminates must be free of bubbles, folds and tears, as<br />
well as sufficiently free of defects such as scratches, dents and<br />
discolouration. A certain proportion of marks is permitted. The test<br />
methods specified in IEC 893-2 and the requirements in IEC 893-3<br />
Table 3 apply in terms of flatness.<br />
Thickness<br />
The limit dimensions for thickness tolerance comply with the data<br />
provided in IEC 893-3 Table 2.<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/101<br />
Properties LF 2372 LF 2372.1 LF 2372.2 LF 2372.4 LF 2572<br />
EP GC 201 EP GC 202 EP GC 204 EP GC 203 SI GC 202<br />
G 10 FR 4 FR 5 G11 180 °C 250 °C G 7<br />
Testing Units Value Typical Value Typical Value Typical Value Typical Value Typical Value Typical<br />
methods acc. to<br />
DIN 7735<br />
measured<br />
value<br />
acc. to<br />
DIN 7735<br />
measured<br />
value<br />
Types of laminate defined in this data sheet<br />
Resin Reinforcement Serial no. Application<br />
PF GC 201 Mechanical, electrical and<br />
electronic applications. Particularly<br />
high mechanical strength at<br />
moderate temperatures. Electrical<br />
properties demonstrate very<br />
good resistance at high humidity.<br />
PF GC 202 Similar to type 201.<br />
With defined burning behaviour.<br />
PF GC 203 Similar to type 201.<br />
High mechanical strength at<br />
increased temperatures.<br />
PF GC 204 Similar to type 203.<br />
With defined burning behaviour.<br />
PF = phenol formaldehyde resin<br />
CP = cellulosic paper<br />
acc. to<br />
DIN 7735<br />
measured<br />
value<br />
acc. to<br />
DIN 7735<br />
measured<br />
value<br />
acc. to<br />
DIN 7735<br />
measured<br />
value<br />
acc. to<br />
DIN 7735<br />
measured<br />
value<br />
Colour Green Light green Green Green Brown Orange white<br />
Bulk density DIN 53479 g/cm3 1.7/-1.9 1.83 1.7/-1.9 1.9 1.7/-1.9 1.85 1.7/-1.9 1.85 1.86 1.85 1.6/-1.7 1.7<br />
Water absorption<br />
5 mm thickness<br />
DIN 53495 mg 30 10 30 10 30 10 30 15 14 12 50 13<br />
Combustibility<br />
Composition<br />
UL 94 Rating – – V0 V0 V0 – V0 – – – – – V0<br />
Resin Epoxy resin Epoxy resin Epoxy resin Epoxy resin Epoxy resin Silicone resin<br />
Substrate<br />
Mechanical properties<br />
Fibreglass Fibreglass Fibreglass Fibreglass Fibreglass Fibreglass<br />
Bending strength DIN 53452 N/mm2 350 500 350 500 350 520 350 530 630 630 125 240<br />
Bending strength at<br />
increased temperatures DIN 53452 N/mm2 – – – – 175 380 175 295 458 348 – –<br />
Impact strength DIN 53453 kj/m2 100 150 100 150 100 140 100 145 219 219 40 95<br />
Notch toughness DIN 53453 kj/m2 50 80 50 78 50 68 50 60 65 68 25 60<br />
Tensile strength DIN 53455 N/mm2 220 320 220 350 150 310 150 320 330 340 50 120<br />
Compressive strength DIN 53454 N/mm2 200 350 200 330 150 310 150 320 330 340 50 120<br />
Delamination force DIN 53463 N 3000 4300 3000 4400 3000 4200 3000 4200 3100 4200 13 x 103 19000<br />
Modulus of elasticity DIN 53452 N/mm2 18 x 103 21500 18 x 103 21500 18 x 103 21000 18 x 103 28000 31000 32000 13 x 103 Electrical properties<br />
19000<br />
Resistance between<br />
plugs<br />
DIN 53482 Ω 5 x 10 10 1012 5 x 10 10 5 x 1012 5 x 10 10 5 x 1011 5 x 10 10 1012 1012 1012 108 1011 High-voltage strength<br />
II/1<br />
DIN 53481 KV 40/40 80/65 40/40 75/60 40/40 80/65 40/40 80/70 90/70 95/80 25/20 35/30<br />
Dielectric power factor<br />
at 1 MHz<br />
DIN 53483 – 0.05 0.03 0.05 0.02 0.05 0.04 0.05 0.03 0.03 0.03 0.05 0.03<br />
Permittivity DIN 53483 – 5 4.6 5 4.6 5 5 5 5 4 4 5 5<br />
Creep strength CTI DIN/IEC 112 – 200 320 200 220 180 210 200 210 250 450 440 600<br />
Electrical corrosion<br />
Thermal properties<br />
DIN 53489 – AN 1.4 AN 1.2 AN 1.4 AN 1.2 AN 1.4 AN 1.4 AN 1.4 AN 1.2 AN 1.2 AN 1.2 AN 1.4 AN 1.2<br />
Limit temperature<br />
VDE 0304,<br />
°C<br />
Part 21<br />
130 130 130 130 155 180 155 155 180 250 180 180<br />
Thermal conductivity DIN 52672 W/(K · m) 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.25 0.25 0.25 0.3 0.3<br />
Coefficient of linear<br />
expansion<br />
VDE 0304 10 –6 /K 10/-20 16 10/-20 16 10/-20 16 10/-20 15 15 14 10/-20 12<br />
Thermal class VDE 0534 – B B B B F H F F H C H H<br />
Incandescence<br />
resistance<br />
DIN 53459 – 2a 2a 2a 2a 2a 2a 2a 2a 2a 2a 2a 2
13/102 <strong>PLASTICS</strong><br />
PUR (POLYURETHANE)<br />
Properties<br />
Material density<br />
1.26 g/cm³<br />
Service temperature<br />
Standard material –30° to +80 °C<br />
Special grades<br />
Optional, –40° to +120 °C<br />
Within a shore hardness range of approximately 50° to 98° Shore A<br />
(60 Shore D), cast PUR elastomers are characterised by particularly<br />
favourable combinations of physical and chemical properties.<br />
Comment:<br />
PUR elastomers are only suitable for direct contact with foodstuffs<br />
to a limited extent. All PUR elastomers demonstrate good<br />
resistance to mineral oils, greases, petrol and various solvents.<br />
Grades<br />
PUR elastomer compact systems, hardness approx. 50° – 98°<br />
Shore A (60 Shore D)<br />
Vulkollan (registered trademark of Bayer AG)<br />
Using D15 (Desmodur 15), Vulkollan is characterised by<br />
outstanding properties such as dynamic resilience, high impact<br />
resilience with a low compression set and excellent mechanical<br />
wear resistance. Used in, amongst other things, spring elements,<br />
wheels and rollers, couplings, cutter bars and scrapers.<br />
PUR elastomer grade Diepothan (registered trademark of P+S<br />
Polyurethan-Elastomere)<br />
A wide range of grades for cast parts, in particular retains its<br />
hardness very well across the whole spectrum (50° to 98° Shore<br />
A). Suitable for applications in general machine tools, coatings<br />
for roll bearings and deep groove ball bearings, damping<br />
elements, doctor blade profiles, seals and membranes. Particularly<br />
noteworthy are the high elasticity and good resistance to mineral<br />
oils, greases and petrol.<br />
PUR elastomer grade D44 (Desmodur D44)<br />
A PUR elastomer with a somewhat lower temperature resistance,<br />
as well as other specific physical properties like Bayer grade D15.<br />
A material used primarily for boards, blanks, bases, scraper bars,<br />
scrapers and linings – with low dynamic loads.<br />
PUR elastomer cellular systems<br />
Vulkocell (registered trademark of P+S Polyurethan-Elastomere)<br />
For applications with high dynamic loads. Applications where a<br />
higher degree of deformability and a lower compression hardness<br />
are required than with solid elastomers. Vulkocell is produced in a<br />
bulk density range of around 300 to 700 kg/m³. Field of use: spring<br />
and damping elements in vehicle construction, seals and frictional<br />
dampers, as well as pressure pads.<br />
Diepocell (registered trademark of P+S Polyurethan-Elastomere)<br />
Has similar properties to Vulkocell and is outstandingly well suited<br />
to applications where lower dynamic properties are required,<br />
although combined with good damping behaviour. Diepocell is<br />
produced in a bulk density range of 300 to<br />
650 kg/m³. Like Vulkocell, this material is characterised by its<br />
deformability of up to 90 %, along with a minimal transverse<br />
extension. Diepocell is the ideal material for buffer systems in<br />
crane and lift construction, thanks to its good damping properties.<br />
Application:<br />
The advantages of PUR materials over rubber elastomer materials<br />
include very good mechanical properties, outstanding wear<br />
resistance and a high tear growth strength in the hardness range<br />
of around 50° – 98° Shore A. These properties make such PUR<br />
grades suitable for applications in all fields of machine tools,<br />
lift construction and vehicle constructions. Compared to rubber<br />
elastomers, PUR systems are soot-free, and so are also used in<br />
areas of industry where abrasion-free behaviour is needed, for<br />
example, in the paper and wood industry as a lining for transport<br />
rollers, as transport and assembly aids in the automotive industry,<br />
etc.<br />
Processing of semi-finished products<br />
Machining/cutting/punching<br />
Please observe the machining information.<br />
Can be stuck to various materials, see ultra flex adhesives.<br />
Dimensions of boards/round rods<br />
Compact PUR systems<br />
Board thickness 1 to 50 mm according to grade<br />
Board size 2000 x 1000 mm<br />
Please take note of our cutting service.<br />
Other board dimensions on request<br />
Round rods Ø 5 to 120 mm according to grade<br />
Delivery lengths of 500 and 1000 mm<br />
Other dimensions on request<br />
Cellular PUR systems<br />
Board thickness 2 to 60 mm<br />
Board size 250 x 500 mm/300 x 600 mm<br />
Please take note of our cutting service.<br />
Together with our partner company P+S Polyurethan-Elastomere,<br />
we are<br />
able to produce PUR cast parts to drawings or samples in the<br />
grades Vulkollan/Diepothan/Vulkocell/Diepocell. Metal parts can<br />
be coated, including as part of a complete solution (containing<br />
a metal component). We are also able to develop suggested<br />
technical solutions based on calculations regarding spring<br />
excursion, load, damping and behaviour patterns.<br />
plastics@reiff-group.com / www.reiff-tp.com
PUR (POLYURETHANE)<br />
Machining characteristics for compact PUR elastomers<br />
a) Longitudinal turning<br />
The hard Vulkollan types are very good for machining, whilst in<br />
softer grades the material has a hard time keeping away from the<br />
tool steel. However, the required degree of rigidity can be achieved<br />
by means of supercooling. The following optimum machining<br />
conditions have been established:<br />
Face turning/Parting<br />
For parting wide components, the same conditions as specified<br />
under a) apply.<br />
When parting thin discs, it is recommended to use a tool steel<br />
whose cutting edge is very pointed at an angle of under 15°, so<br />
can be viewed as a knife, and which also possesses the cutting<br />
angle stated above. Diluted soluble oil should be used to cool the<br />
parts, due to the heat generated by the high level of friction.<br />
Thread cutting<br />
Only coarse threads are recommended, since Vulkollan is relatively<br />
soft compared to steel.<br />
Milling<br />
With a circumferential speed of 200 to 400 m/min., and a milling<br />
tool made from high-speed tool steel with a clearance angle of<br />
10° and y = 25°, the surface finishes specified under a) can be<br />
achieved.<br />
To ensure good chip removal, the milling tool should not feature<br />
multiple teeth (no milling head).<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
<strong>PLASTICS</strong> 13/103<br />
Vulk. type Cutting speed Feed rate Tool Steel mould Surface finish<br />
m/min. mm/rev. Material a b γ centre- line average in µ<br />
Approx. 95 Shore 100 – 150 0.1 – 0.2 HSS 12 53 25 10<br />
Approx. 90 Shore D 100 – 150 0.1 – 0.2 HSS 12 53 25 20<br />
Approx. 85 Shore D 300 – 500 0.1 – 0.2 HSS 12 53 25 50<br />
Approx. 70 Shore D 300 – 500 0.1 – 0.2 HSS 12 53 25 100<br />
Note: Observe the relevant storage<br />
regulations<br />
→ see the chapter 14/43<br />
Also, page through online!<br />
www.reiff-tp.com<br />
Drilling<br />
Drilling can be done using standard steel drills. Cutting speeds<br />
of 40 to 50 m/min. are recommended, with a feed rate that is as<br />
low as possible, i.e. 0.01 to 0.03 mm/rev. A higher feed rate can be<br />
selected for the hard materials.<br />
Bores up to 20 mm deep can be made without using diluted<br />
soluble oil. Due to the softness of the material, the diameters of<br />
the bores for Vulkollan 70° – 90° Shore types are up to 4 % smaller<br />
than the drill diameters.<br />
Grinding<br />
Smooth surfaces are achieved using grinding wheels made from<br />
standard corundum with a vitrified bond, a fine grain, medium<br />
hardness and a coarse structure. Grinding speeds must be very<br />
high, i.e. 30 to 50 m/sec., with the high speed applying to soft<br />
materials. Diluted soluble oil should be used to cool the parts<br />
down in order to avoid overheating.<br />
Shop
13/104 <strong>PLASTICS</strong><br />
PUR BOARDS<br />
Polyurethane D44<br />
Item No.<br />
70°<br />
Item No.<br />
80°<br />
Workshop and<br />
machining<br />
service<br />
Item No.<br />
90°<br />
Density: 1.26 g/cm 3<br />
Service temperature: -20 °C to +80 °C<br />
Shore: 70 - 80 - 90°<br />
(tolerance +/- 5° Shore)<br />
Thickness<br />
mm<br />
Length<br />
mm<br />
621230 877780 619480 1 2000 1000 22.08 22.08 22.08<br />
621240 681850 619490 2 2000 1000 42.36 42.36 42.36<br />
877800 877790 619600 3 2000 1000 54.19 54.19 54.19<br />
681840 877820 877810 4 2000 1000 69.34 69.34 69.34<br />
873320 877840 877830 5 2000 1000 93.66 93.66 93.66<br />
877860 673430 877850 6 2000 1000 100.34 100.34 100.34<br />
877880 877870 620000 8 2000 1000 131.55 131.55 131.55<br />
877900 877890 619990 10 2000 1000 181.72 181.72 181.72<br />
877930 877920 877910 12 2000 1000 200.68 200.68 200.68<br />
877950 877940 619980 15 2000 1000 245.27 245.27 245.27<br />
877970 877960 619970 20 2000 1000 312.17 312.17 312.17<br />
647240 25 2000 1000 403.86<br />
1199280 30 2000 1000 568.59<br />
10076281 40 2000 1000 581.20<br />
Vulkollan ® D15<br />
Item No.<br />
70°<br />
Item No.<br />
80°<br />
Item No.<br />
90°<br />
Width<br />
mm<br />
Density: 1.26 g/cm 3<br />
Service temperature: -30 °C to +80 °C<br />
Shore: 70 - 80 - 90°<br />
(tolerance +/- 5° Shore)<br />
Thickness<br />
mm<br />
Length<br />
mm<br />
183360 183370 183380 1 2000 1000 56.87 56.87 65.62<br />
183390 183400 183410 2 2000 1000 108.26 108.26 108.26<br />
183420 183430 183440 3 2000 1000 161.87 161.87 161.87<br />
183450 183460 183470 4 2000 1000 213.27 213.27 250.45<br />
183480 183490 183500 5 2000 1000 266.85 266.85 313.87<br />
183510 183520 183530 6 2000 1000 318.25 318.25 374.03<br />
183540 183550 183560 8 2000 1000 634.86 423.23 498.70<br />
183570 183580 183590 10 2000 1000 505.26 505.26 593.85<br />
427690 427700 427710 12 2000 1000 631.03 631.03 742.58<br />
619460 415430 15 2000 1000 756.80 891.32<br />
415420 20 2000 1000 1.187.69<br />
619470 415410 25 2000 1000 1.258.77 1.482.98<br />
427680 30 2000 1000 1.780.45<br />
Width<br />
mm<br />
€/m²<br />
70°<br />
€/m²<br />
70°<br />
€/m²<br />
80°<br />
€/m²<br />
80°<br />
€/m²<br />
90°<br />
€/m²<br />
90°<br />
plastics@reiff-group.com / www.reiff-tp.com
PUR ROUND RODS<br />
Vulkollan ® D15<br />
Density: 1.26 g/cm 3<br />
Service temperature: -30 °C to +80 °C<br />
Shore: 70 - 80 - 90°<br />
(tolerance +/- 5° Shore)<br />
Item No.<br />
70°<br />
Item No.<br />
80°<br />
Note: Observe the relevant storage<br />
regulations<br />
→ see the chapter 14/43<br />
All prices indicated in this<br />
catalogue are subject to<br />
federal VAT.<br />
Item No.<br />
90°<br />
Length<br />
mm<br />
Diameter<br />
mm<br />
Telephone hotline: +49 1803 00 26 22 40 / Fax hotline: +49 1803 00 26 22 41 9 cents/60 sec. from the German fixed network<br />
€/m<br />
70°<br />
<strong>PLASTICS</strong> 13/105<br />
762150 1000 5 12.58<br />
10038887 619870 183650 1000 6 11.94 11.94 13.22<br />
619890 650730 183660 1000 8 13.22 13.22 14.50<br />
619880 650740 183670 1000 10 15.78 15.78 17.91<br />
619900 619910 183680 1000 12 17.27 17.27 18.98<br />
183690 183700 183710 1000 15 20.47 20.47 22.17<br />
183720 183730 183740 1000 20 29.00 29.00 31.55<br />
183750 183760 183770 1000 25 37.95 37.95 37.95<br />
183780 183790 183800 1000 30 53.73 53.73 59.06<br />
415440 415450 183810 1000 35 66.94 66.94 77.18<br />
183820 183830 183840 1000 40 86.56 86.56 100.84<br />
415460 415470 183850 1000 45 112.57 112.57 124.30<br />
183860 183870 183880 1000 50 138.58 138.58 155.85<br />
10019588 183890 1000 55 172.69 192.31<br />
183900 183910 183920 1000 60 192.31 192.31 222.58<br />
415480 1000 65 264.37<br />
415490 415500 183930 1000 70 268.21 268.21 306.16<br />
183940 1000 80 395.49<br />
183950 1000 90 499.74<br />
183960 1000 100 614.87<br />
183970 1000 110 741.94<br />
10047035 1000 125 933.92<br />
€/m<br />
80°<br />
€/m<br />
90°
13/106 <strong>PLASTICS</strong><br />
INFORMATION ABOUT MACHINING<br />
THERMO<strong>PLASTICS</strong><br />
PE/PP, uPVC, PA, POM, PC/PET, etc.<br />
Due to the poor thermal conductivity and the relatively low<br />
melting points of thermoplastics, care must be taken during<br />
machining to ensure that as little heat as possible is generated<br />
and transferred to the item being processed. The following points<br />
must be observed to avoid the consequences of the plastic being<br />
thermally overloaded (discolouration and even fusing of the<br />
surface):<br />
• The tool cutting edges must always be in perfect condition and<br />
well sharpened<br />
• The clearance angle must be large enough to ensure that only<br />
the cutting edge is ever resting on the workpiece<br />
• Good chip removal from the workpiece must be ensured<br />
• Cooling must be performed if large amounts of heat are<br />
generated (e.g. during drilling)<br />
Resultant cutting forces<br />
As the forces that arise when cutting technical plastics are<br />
significantly lower than those associated with metals, it follows<br />
that lower clamping forces will suffice too. Since these materials<br />
are not as rigid as metals, the parts must be adequately supported<br />
during machining. For example, when turning the outer diameter<br />
of thin-walled bushings, lateral supporting centring discs are often<br />
used.<br />
Tools<br />
Cutting tools made of carbon steel, HSS and hard metal can be<br />
used. Tungsten hard metal tools or diamond cutting edges are<br />
preferred during series production and are indispensable when<br />
machining thermoplastics with added glass or carbon fibres.<br />
Cooling<br />
Where cooling is required due to high machining temperatures,<br />
standard coolants or drilling emulsions can be used. However, this<br />
does not apply to amorphous plastics such as PC 1000, which tend<br />
towards stress cracking. Water or compressed air are the most<br />
appropriate coolants for these materials.<br />
Machining tolerances<br />
The machining tolerances for workpieces made from thermoplastic<br />
are considerably greater than those normally used for metal<br />
parts. This is because of the significantly larger coefficient of<br />
thermal expansion of plastics, the volume change brought about<br />
by moisture absorption and the deformations that occur during<br />
and after machining due to the release of residual stresses. The<br />
latter phenomenon has a particularly pronounced effect where the<br />
cross-section undergoes a large change in volume and with parts<br />
that are machined asymmetrically. In such cases, depending on<br />
the required tolerances, thermal treatment (a process to reduce<br />
the residual stresses) may prove necessary following preliminary<br />
machining of the part and before it is finished.<br />
A basic rule for turned and milled parts is that a finished<br />
dimension tolerance of 0.1 to 0.2 % of the nominal dimension<br />
can be adhered to without any particular preventive measures<br />
(minimum tolerance for small dimensions is 0.05 mm). ISO 2768,<br />
DIN 7168 and the Swiss "Empfehlungsschrift zur Anwendung<br />
kunststoffgerechter Maßtoleranzen" ("Recommendation on the<br />
application of dimensional tolerances suitable for plastics") from<br />
the VKI/KVS trade association can be used as guidelines in this<br />
context.<br />
Turning<br />
See the table below for the recommended tool cutting angles,<br />
cutting speeds and feed rates.<br />
Milling<br />
The milling machines used as standard for light metals can be<br />
employed. Cutting tools offer the advantage of best possible chip<br />
removal.<br />
Drilling<br />
HSS twist drills are usually well suited to this purpose. Good<br />
cooling with a liquid coolant is indispensable when drilling, due<br />
to the large amount of heat that is generated. In order to achieve<br />
good heat dissipation and chip removal, the drill must be pulled<br />
out of the drill hole regularly, particularly where deep bores are<br />
concerned.<br />
With large drills in particular, the usual width of the drill core must<br />
be reduced at the tip in order to decrease the amount of frictional<br />
heat produced. When working with large diameter bores, a stepby-step<br />
approach is required, e.g. for a bore of ∅ 50 mm, using ∅ 15<br />
followed by ∅ 25. After that, the diameter should be enlarged by<br />
means of bigger drills or a boring tool.<br />
In the interest of preventing cracks when working with round<br />
rods made from ERTALON 66 GF 30, ERTALYTE and ERTALYTE TX<br />
with a diameter > 100 mm and from ERTALON/NYLATRON with<br />
a diameter > 200 mm, it is recommended to never use HSS twist<br />
drills to bore the holes under any circumstances. Instead, the holes<br />
should be bored with a rigid flat lathe tool whose cutting edge is<br />
set exactly to the centre height (see figure above).<br />
Technical information:<br />
In Chapter 14 "Technical Knowledge" starting<br />
on page 93 we inform you in detail.<br />
plastics@reiff-group.com / www.reiff-tp.com
INFORMATION ABOUT MACHINING<br />
THERMO<strong>PLASTICS</strong><br />
PE/PP, uPVC, PA, POM, PC/PET, etc.<br />
When drilling through-holes, the feed rate should be reduced at<br />
the end of the machining process in order to prevent the drill or<br />
the flat lathe tool penetrating the output end, which could cause<br />
the edges to break off. Mechanical feeds should be used wherever<br />
possible to prevent the plastic being overloaded by an uneven<br />
manual feed.<br />
Sawing<br />
Particularly well suited to this are belt saws, circular saws or hack<br />
saws with a relatively wide tooth spacing and a slight tooth offset,<br />
to ensure that good chip removal is achieved and the saw blade<br />
is not inhibited. The parts to be machined must be clamped to the<br />
work bench correctly in order to prevent vibrations and the untidy<br />
cut edges that result from them, or even to prevent breaks.<br />
Preferably, reinforced materials such as ERTALON 66 GF30 are<br />
cut with a belt saw whose blade has a tooth spacing of 4 to<br />
6 mm. Circular saws often cause cracks and are therefore not<br />
recommended.<br />
Security<br />
To prevent hazards from arising, please observe general industrial<br />
safety regulations and the relevant information in the safety data<br />
sheets.<br />
Tool geometry, speeds and feed rates for sawing, turning, milling<br />
and drilling<br />
Polyamide<br />
PE/PP<br />
Fig. 1 Fig. 2<br />
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<strong>PLASTICS</strong> 13/107<br />
PC/PET<br />
Taking the high degree of hardness and moderate toughness<br />
of these materials into account, some additional machining<br />
rules need to be observed in order to avoid premature material<br />
failure. The possibility of stress concentrations arising should<br />
be considered even during the design and assembly phases.<br />
Particular attention should be paid to this when performing sawing<br />
and drilling operations.<br />
Some tips:<br />
• Take note of low or moderate clamping forces<br />
• Avoid sharp "inside corners". The minimum radius is 1 mm<br />
(see Fig. 1)<br />
• To prevent edges being stripped during turning, drilling and<br />
milling, it is recommended to use chamfers, as they provide a<br />
more fluid transition between the cutting tool and the plastic part<br />
(see Fig. 2)<br />
• Sharp V threads should be avoided. Threads with a rounded base<br />
should be used where possible<br />
• It is not recommended to use thread-cutting or thread-stamping<br />
screws. The latter in particular cause significant stress around the<br />
bore hole and frequently lead to cracks there too<br />
• If threads are bored or bolts are fitted in blind holes, it must be<br />
ensured that the base of the hole is not placed under a direct load<br />
by the tip of the thread cutter or of the bolt, as this can also cause<br />
cracks to form<br />
Turning Milling Drilling Sawing<br />
Cut AB<br />
Cut AB<br />
a: clearance angle (*)<br />
γ: rake angle (*)<br />
h: approach angle (*)<br />
n: Cutting speed (m/min.)<br />
s: Feed rate (mm/rev.)<br />
a: clearance angle (*)<br />
γ: rake angle (*)<br />
n: Cutting speed (m/min.)<br />
s: Feed rate (mm/rev.)<br />
a: clearance angle (*)<br />
γ: rake angle (*)<br />
h: approach angle (*)<br />
n: Cutting speed (m/min.)<br />
s: Feed rate (mm/rev.)<br />
c: circular saw blade<br />
b: belt saw blade<br />
a: clearance angle (*)<br />
γ: rake angle (*)<br />
h: tooth spacing (*)<br />
n: cutting<br />
speed (m/min.)<br />
a γ h s n a γ s n a γ ϕ s n a c γ c t c n c a c γ c t c n<br />
5–15 0/-10 0/-45 0.05/-0.5 200/-500 5–15 0/-10 Up to 0.05 200–500 10–15 3/-5 90/-120 0.1/-0.3 50/-100 10–15 0/-15 8/-35<br />
1000/-3000<br />
25/-40 0/-8 4/-10 50/-500<br />
POM uPVC 5–15 0/-10 0/-45 0.05/-0.5 200/-500 5–15 0/-10 Up to 0.05 200–400 10–15 3/-5 90/-120 0.1/-0.3 50/-100 10–15 0/-15 8/-45 25/-40 0/-8 4/-10 50/-500<br />
PC<br />
PET<br />
5–15 0/-10 0/-45 0.05/-0.5 200/-400 5–15 0/-10 Up to 0.05 150–300 10–15 3/-5 90/-120 0.1/-0.3 50/-80 10–15 0/-15 8/-25 25/-40 0/-8 4/-10 50/-400
13/108 <strong>PLASTICS</strong><br />
INFORMATION ABOUT MACHINING<br />
THERMO<strong>PLASTICS</strong><br />
PE/PP, uPVC, PA, POM, PC/PET, etc.<br />
General information<br />
If technical plastics are machined mechanically, can the close<br />
fits familiar from metalworking in the field of machine tools be<br />
ensured?<br />
In principle, largely yes. This is because machining is carried out on<br />
the same precision machines already known from metalworking.<br />
Environmental factors<br />
However, please note that environmental factors such as<br />
temperature changes or the tendency of some plastics to absorb<br />
or release moisture may mean that the fits adhered to during<br />
machining can alter very quickly and exceed the permissible<br />
tolerance ranges. The subsequent dimensional changes must be<br />
taken into account when designing a machine part made from<br />
plastic and, if possible, tolerances should be defined in advance<br />
that make allowances for the dimensional deviations expected to<br />
arise during later use due to the plastic-specific properties and that<br />
ensure the machine part can fulfil its intended function. It would<br />
make little sense, for example, to comply with a fit of H7 during<br />
machining if that fit will have altered due to environmental factors<br />
to take it outside the permitted range when measured just a short<br />
time later. Indeed, parts that have not been toleranced in a way<br />
that is appropriate for plastics would often not even perform their<br />
intended function. For example, if the outer fixing of a bearing<br />
bush in a metal housing in the bore hole were to cause the<br />
bush to shrink onto the shaft in the event of even a slight rise in<br />
temperature, due to insufficient bearing play.<br />
Thermal expansion<br />
Plastics change significantly because of their relatively high degree<br />
of thermal expansion. The linear coefficient of thermal expansion<br />
defines how much the length of a plastic part increases when the<br />
temperature rises by 1 °C.<br />
All amorphous thermoplastics are prone to stress cracking. Liquid<br />
coolants with an oil-soluble base must not be used during cutting.<br />
Preference should be given to water or compressed air for these<br />
materials.<br />
All amorphous thermoplastics (see page 13/68)<br />
are prone to stress cracking. Liquid coolants with<br />
an oil-soluble base must not be used during cutting.<br />
Preference should be given to water or compressed<br />
air for these materials.<br />
Calculation formula and example for change of length<br />
Eq. (1)<br />
The thermal change of length is calculated as follows:<br />
�| = | · a · (ϑ 2 – ϑ 1) [mm]<br />
�| = change of length in mm<br />
| = length at temperature ϑ1 in mm<br />
β = linear coefficient of thermal expansion<br />
(according to Table 2) in 10 –5 · 1/°C<br />
ϑ1 = installation temperature in °C (reference temperature 20 °C)<br />
ϑ2 = service temperature in °C<br />
The table shows that the thermal expansion of steel is only 1 ⁄ 10 that<br />
of most plastics, a fact which has significant consequences for the<br />
design of machine parts.<br />
Material name DIN Linear coefficient<br />
short name of thermal<br />
expansion<br />
10 –5 /°C<br />
Polyamide 6 PA 6 E 8<br />
Polyamide 6-6 PA 6-6 8<br />
Polyamide 6 G/mod. with oil PA 6 G 7.5<br />
Polyamide 11 PA 11 15<br />
Polyamide 12 PA 12 12<br />
Polyamide 6 + glass fibre PA 6 GF 2.5<br />
Polyacetal (Hostaform) POM cop. 11<br />
Polyacetal + glass fibre POM GF 3<br />
Polyester thermopl. PETP 8<br />
HMW PE RCH 1000/RCH 500 PE 20<br />
Polypropylene PP 18<br />
Unplasticised polyvinylchloride uPVC 8<br />
PTFE/Teflon Hostaflon PTFE 19.5<br />
PTFE +25 % glass PTFE/glass 12.6<br />
PTFE +25 % carbon PTFE/carbon 10.7<br />
PTFE +40 % bronze PTFE/bronze 9.7<br />
Polycarbonate PC 6<br />
Laminated fabric 2082/DIN 7735 LF 3.5<br />
Steel (for comparison) ST 1.2<br />
Eq. (2)<br />
The volume change is calculated as follows:<br />
�V = V · β · (ϑ 2 – ϑ 1) [mm 3 ]<br />
�V = volume change in mm 3<br />
V = volume temperature ϑ 1 in mm 3<br />
β = linear coefficient of thermal expansion<br />
10 –5 · 1/°C<br />
ϑ1 = installation temperature in °C (standard temperature 20 °C)<br />
ϑ2 = service temperature in °C<br />
A prerequisite for equation (2) is that the thermal<br />
change in length is not hindered in any direction, then<br />
β = 3 · a [10 –5 · 1/°C] applies.<br />
Shop<br />
plastics@reiff-group.com / www.reiff-tp.com
INFORMATION ABOUT MACHINING<br />
THERMO<strong>PLASTICS</strong><br />
PE/PP, uPVC, PA, POM, PC/PET, etc.<br />
Moisture absorption and release<br />
Where polyamide parts are concerned, another issue to consider<br />
when dimensioning and specifying tolerances is that polyamides<br />
absorb water.<br />
The level of water absorption depends on the relative humidity of<br />
the environment and the degree of crystallinity of the material. In<br />
normal atmospheric conditions according to DIN 50014, polyamide<br />
6 reaches a moisture content of around 2.5 – 3 %, for example.<br />
A moisture content of approximately 1 – 2 % can be assumed for<br />
semi-finished products in their condition at time of supply. The<br />
absorption of moisture causes the volume to increase, that is,<br />
dimensions to change, compared to the dry state.<br />
Moisture is absorbed and released according to the laws of<br />
diffusion and the process takes place very slowly in a natural<br />
atmosphere. This means that temporary fluctuations in relative<br />
humidity lead to only slight changes in the moisture content of<br />
polyamides and dimensional changes remain correspondingly<br />
small too. Therefore, dimensional changes caused by moisture<br />
absorption should not be over-estimated; they are nowhere near<br />
as significant as those caused by temperature differences.<br />
Machine elements that always operate under water, such as rudder<br />
bearings, can be conditioned prior to being finished, which largely<br />
excludes the possibility of any further dimensional change as a<br />
result of moisture absorption.<br />
It is also worth mentioning that cast polyamide absorbs much<br />
less moisture than extruded polyamide 6 or 6-6, due to the high<br />
crystallinity of the material.<br />
Length increase<br />
Moisture content<br />
Diagram 1<br />
Length increase according to moisture content of PA 6<br />
If stored in water at room temperature, measured on standard<br />
small bars<br />
Internal residual stress<br />
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<strong>PLASTICS</strong> 13/109<br />
Eliminating internal stresses<br />
When manufacturing semi-finished products from thermoplastics,<br />
it is not always possible to prevent internal stresses being generated,<br />
particularly with types that crystallise strongly. This primarily<br />
relates to polyamide 66 types, but also to grades that have a pronounced<br />
crystalline structure due to the addition of molybendite,<br />
graphite, titanium oxide, glass fibre or other additives that cause<br />
crystals to form. When dealing with large dimensions, residual<br />
internal stresses of this kind can lead to the formation of cracks<br />
or to subsequent dimensional changes when drilling through. To<br />
prevent cracks forming when drilling through,<br />
in difficult cases it may be necessary to heat the workpiece to up<br />
to 150 °C and to drill through and/or pre-machine it in a still-warm<br />
state. An interim storage period of around 24 hours must be<br />
scheduled after this pre-treatment, to enable the material to rest<br />
(e.g. in a heating furnace at approximately 150 °C, around 5 minutes<br />
for each 1 mm of wall thickness); this must then be followed<br />
by a slow cool-down period.<br />
Tolerances<br />
There is no point keeping to very close tolerances of a few µm, for<br />
example, since thermoplastic materials are exposed to dimensional<br />
fluctuations due to their relatively high level of volume<br />
expansion when being heated and when absorbing moisture.<br />
Foreseeable dimensional changes caused by environmental<br />
factors such as temperature and moisture should be taken into<br />
consideration when designing and dimensioning components<br />
made from thermoplastics by increasing the tolerances of the<br />
functional dimensions accordingly. The dimensional changes that<br />
can be expected due to the effects of temperature and moisture<br />
can be calculated precisely using the technical data for the specific<br />
material type.<br />
� This data is intended to serve as a helpful tool when selecting<br />
materials. The data listed here is within the normal range of<br />
product properties. However, it does not represent warranted<br />
property values and should not be used for specification<br />
purposes or as the sole basis for designs.